WO2023130292A1 - 基于壳聚糖生产的废虾头收集和清洗装置 - Google Patents

基于壳聚糖生产的废虾头收集和清洗装置 Download PDF

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Publication number
WO2023130292A1
WO2023130292A1 PCT/CN2022/070433 CN2022070433W WO2023130292A1 WO 2023130292 A1 WO2023130292 A1 WO 2023130292A1 CN 2022070433 W CN2022070433 W CN 2022070433W WO 2023130292 A1 WO2023130292 A1 WO 2023130292A1
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Prior art keywords
cleaning
block
waste shrimp
waste
cleaning block
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PCT/CN2022/070433
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English (en)
French (fr)
Inventor
张渊超
王一博
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广州工商学院
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Priority to CN202280043600.9A priority Critical patent/CN117642072A/zh
Priority to PCT/CN2022/070433 priority patent/WO2023130292A1/zh
Publication of WO2023130292A1 publication Critical patent/WO2023130292A1/zh

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    • A—HUMAN NECESSITIES
    • A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22C—PROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays

Definitions

  • the invention belongs to the field of cleaning waste shrimp heads, in particular to a device for collecting and cleaning waste shrimp heads produced based on chitosan.
  • Shrimp heads and shells are rich in protein, chitin and chitosan, astaxanthin, unsaturated fatty acids and essential amino acids, and have broad prospects for development.
  • shrimp shells and shrimp heads are often used to prepare chitosan, which has excellent biological activity, safety and degradability, and has great application prospects in agriculture, medicine, environmental management, food and other industries.
  • Shrimp heads mainly contain various organs of shrimp, such as heart, liver, stomach, ovary, etc. These organs may be enriched with substances in the shrimp growth environment, especially heavy metals.
  • Shrimp yellow is the egg of the female shrimp, which is also at the head, and it is indeed easier to accumulate heavy metals. Therefore, the shrimp head shell needs to be cleaned carefully before use to remove these organs.
  • the cleaning of the existing waste shrimp heads is usually placed in the cleaning tank for uniform stirring and cleaning. Since the impurities are attached to the inside of the waste shrimp heads, the inside of the waste shrimp heads cannot be completely cleaned by stirring and cleaning, making the cleaning incomplete, and during the cleaning process The impurities are still in the pool, cannot be discharged in time, and will continue to adhere to the waste shrimp heads, so that the waste shrimp heads and impurities cannot be separated in time, making the cleaning effect not good, and after cleaning, there will be more particles attached to the waste shrimp heads. moisture, leading to dehydration inconvenience.
  • the existing waste shrimp head cleaning device has the problems of incomplete cleaning of waste shrimp heads, inconvenient discharge of impurities, and inconvenient dehydration of waste shrimp heads. For this reason, we propose a waste shrimp head produced based on chitosan Head collection and washing device.
  • the purpose of the present invention is to provide a waste shrimp head collection and cleaning device based on chitosan production, which can effectively solve the problem of incomplete cleaning of waste shrimp heads and impurities in the existing waste shrimp head cleaning device proposed in the background technology.
  • the invention is a waste shrimp head collection and cleaning device based on chitosan, which includes a mounting seat, a cleaning block movably arranged inside the mounting seat, and a cleaning component arranged in the middle of the cleaning block, and a separation component is arranged on the cleaning block , the separation component separates the waste shrimp heads into individual individuals, the cleaning component cleans the single waste shrimp heads, the cleaning block is provided with an adsorption component, and the adsorption component is used for removing impurities and water;
  • the separation effect from impurities is better, which is convenient for the dehydration of waste shrimp heads.
  • the inside of the cleaning assembly is provided with a separation hole and a water guide groove
  • the cleaning assembly includes a positioning plate fixedly installed in the middle of the cleaning block, a pressure plate fixedly installed directly above the positioning plate, a nozzle arranged inside the positioning plate, and a
  • the water inlet is connected, the inside of the positioning plate is provided with a separation hole and a water guide groove, and they are connected to each other, the inside of the water guide groove is provided with a nozzle, and the water outlet of the nozzle is facing the separation hole; the pressure plate is convenient to form a high water pressure in the water guide groove.
  • the setting of the water guide groove is convenient to make the water pressure of each nozzle uniform, and to facilitate the uniform water intake of each nozzle, put the waste shrimp head into the separation hole through the separation component, and put a waste shrimp head in each separation hole , easy to separate the waste shrimp heads, there are nozzles at both ends of the separation hole, one of the nozzles washes the inside of the waste shrimp head, and the other nozzle washes the outside of the waste shrimp head, so as to clean the waste shrimp heads in a targeted manner It is more convenient to discharge the impurities inside the waste shrimp head, and it is convenient to wash the waste shrimp head more cleanly.
  • the adsorption assembly includes an air pump fixedly installed on the outside of the cleaning block and a block fixedly arranged on the inside of the cleaning block, the block and the air pump are facing each other and are located on the same side of the cleaning block, An air hole is opened inside the side wall of the cleaning block, and the air inlet end of the air pump communicates with the inside of the cleaning block through the air hole, and the air hole is located inside the block.
  • the filter hole is directly below the separation hole, and the bottom of the cleaning block is fixedly connected with a valve for drainage.
  • the middle enters the lower end of the cleaning block through the filter hole, and is discharged from the valve, which is convenient for the timely separation and removal of impurities on the waste shrimp head.
  • the water injection is stopped, the valve is closed, and the air pump makes the cleaning block
  • the lower end of the interior forms a low-pressure environment.
  • the outside air enters the inner lower end of the cleaning block through the filter holes, and sucks all the water on the spent shrimp heads, impurities and impurities in the separation holes into the lower end of the inner cleaning block, which facilitates the dehydration of the spent shrimp heads after cleaning. , and facilitate the further removal of impurities, making the cleaning of waste shrimp heads cleaner.
  • a clamping hole is opened inside the pressing plate, and the clamping hole is directly above the nozzle, and the cleaning assembly further includes a clamping plate engaged in the clamping hole, and the clamping plate presses the nozzle.
  • a hydraulic rod is fixedly installed on the top of the mounting seat, and a movable plate is fixedly installed at the output end of the bottom of the hydraulic rod, and a limiting rod is fixedly installed above the movable plate, and the limiting rod penetrates through the mounting seat. top, and the activity is set inside the mount.
  • the inner side of the mounting seat is provided with a hydraulic pump and an oil cylinder for driving the hydraulic rod.
  • the movable plate is pressed against the clamping plate to avoid the lifting and loosening of the clamping plate. After the sprayed water accumulates a lot, it forms a high pressure and is discharged from the filter hole, which is convenient for washing away impurities.
  • the separation assembly includes a first motor fixedly installed on one side of the mounting base, a rotating disk fixedly installed at the output end of the first motor, a connecting rod movably arranged on the upper edge of the rotating disk, and a rotating disk fixedly installed at the bottom of the cleaning block.
  • the slider the other end of the connecting rod is movably connected to the side bottom of the cleaning block, and a chute is opened above the mounting seat, and the slider slides inside the chute.
  • the waste shrimp heads are first poured into the top of the pressure plate, and the structure of the first motor, the rotating disc and the connecting rod facilitates the reciprocating movement of the cleaning block, so that the waste shrimp heads on the pressure plate enter the separation hole during the reciprocating movement, and all The separation holes are filled up so that the waste shrimp heads in the separation holes are convenient to put in.
  • the separation assembly further includes a rotating plate movably arranged on the side of the cleaning block away from the first motor, a second motor for driving the rotating plate, and a lifting platform fixedly arranged on the side of the mounting base adjacent to the first motor 1.
  • the mobile platform fixedly installed above the lifting platform, and the push plate fixedly installed on one side of the mobile platform, the rotating plate rotates on the side of the cleaning block, and the pushing plate pushes away the redundant waste shrimp heads on the pressing plate.
  • the second motor drives the rotating plate to rotate through the reduction gear, which is convenient to reduce the speed and increase the torque.
  • the rotating plate is located above the side of the cleaning block, it is convenient to close the opening above the cleaning block and prevent the waste shrimp heads from the inside of the cleaning block during the movement of the cleaning block. break away.
  • the baffle is movably arranged inside the cleaning block, and is rotated inside the cleaning block by a third motor.
  • a filter screen is fixedly installed on one side of the material opening, the filter screen is arranged obliquely, and the bottom of the filter screen is fixedly connected with the bottom wall of the material outlet.
  • the second motor drives the rotating plate to rotate downwards, the rotating plate blocks the discharge port, and a sealing ring is fixed on the side of the discharge port, so that the discharge port is closed, which is convenient for cleaning around the cleaning block.
  • a closed environment is formed, which is convenient for the adsorption components to remove water and impurities.
  • the second motor drives the rotating plate to leave the discharge port, so that the discharge port is opened, and at the same time, the third motor drives the baffle to rotate, the baffle tilts and presses on the filter screen, and the baffle is cleaned
  • the finished waste shrimp heads roll down and are discharged from the discharge port after passing through the filter screen, which is convenient for the unloading of the waste shrimp heads.
  • a collection block is fixedly installed on the side of the installation seat close to the discharge port, and a first collection tank and a second collection tank are fixedly installed inside the collection block, and the first collection tank is used for The collection of the waste shrimp heads after cleaning, the second collecting tank is used for collecting the redundant waste shrimp heads on the pressing plate.
  • the first collecting tank and the second collecting tank are convenient for collecting the cleaned and unwashed waste shrimp heads.
  • the second motor drives the rotating plate to rotate to the top of the second collecting tank, so that the waste shrimp heads are convenient to enter the inside of the second collecting tank.
  • the shape and size of the first collecting tank and the second collecting tank are the same, and the longitudinal section is a triangular structure. It is convenient for further collection of waste shrimp heads.
  • the spray heads and the separation holes are evenly distributed on the cleaning block.
  • waste shrimp heads and cleaning them separately by separating the waste shrimp heads and cleaning them separately, it is convenient to clean the waste shrimp heads more cleanly, and the separated waste shrimp heads are easier to remove moisture and impurities, and the impurities that are cleaned out can be removed in time by adsorption, so that The separation effect of waste shrimp heads and impurities is better, which facilitates the dehydration of waste shrimp heads, and solves the problem of incomplete cleaning of waste shrimp heads mixed together and the inconvenience of removing impurities after cleaning.
  • nozzles are arranged at both ends of the separation hole, one nozzle flushes the inside of the waste shrimp head, and the other nozzle flushes the outside of the waste shrimp head, so that the inside of the waste shrimp head can be completely cleaned, and the The function of targeted cleaning of the waste shrimp head is more convenient to discharge the impurities inside the waste shrimp head, and it is convenient to make the waste shrimp head rinse more cleanly.
  • the water pressure of the nozzle is uniform, and it is convenient for the uniform water intake of each nozzle.
  • the impurities washed out by the nozzle from the waste shrimp head enter the separation hole, and enter the lower end of the cleaning block through the filter hole under the action of gravity and the high pressure of the separation hole, and are discharged from the valve, which is convenient for waste shrimp.
  • the air pump makes the lower end of the cleaning block form a low-pressure environment through the air suction. Moisture, existing impurities and impurities in the separation holes are all sucked into the lower end of the cleaning block, which facilitates the dehydration of the waste shrimp heads after cleaning and facilitates the further removal of impurities, making the cleaning of the waste shrimp heads cleaner.
  • Fig. 1 is the perspective view with the structure of the cleaning assembly of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 2 is the enlarged view of part A in Fig. 1 of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 3 is the perspective view of the rear view direction of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 4 is the cleaning block of the waste shrimp head collection and cleaning device based on chitosan production of the present invention and the three-dimensional sectional view of the structure arranged thereon;
  • Fig. 5 is the top sectional view of the positioning plate of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 6 is the enlarged view of part B in Fig. 5 of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 7 is the side sectional view of the cleaning assembly of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention
  • Fig. 8 is the front view of the waste shrimp head collection and cleaning device produced based on chitosan of the present invention.
  • Fig. 9 is an enlarged view of part C in Fig. 8 of the chitosan-based waste shrimp head collection and cleaning device of the present invention.
  • the present invention is a waste shrimp head collection and cleaning device based on chitosan, including a mounting base 1, a cleaning block 2 that is movably arranged inside the mounting base 1, and is arranged in the middle of the cleaning block 2
  • the cleaning block 2 is provided with a separation component, the separation component separates the waste shrimp heads into individual individuals, the cleaning component cleans a single waste shrimp head, and the cleaning block 2 is provided with an adsorption component, which is used for impurities and the removal of water; by separating the waste shrimp heads and cleaning them separately, it is easy to clean the waste shrimp heads, and the separated waste shrimp heads are easier to remove water and impurities, and the impurities that are cleaned out can be removed in time through adsorption. It makes the separation of waste shrimp heads and impurities better, and facilitates the dehydration of waste shrimp heads. By separating the waste shrimp heads, it solves the problem of incomplete cleaning of waste shrimp heads mixed together and the inconvenience of removing impurities after cleaning. question.
  • the inside of the cleaning component is provided with a separation hole 6 and a water guide groove 7.
  • the cleaning component includes a positioning plate 3 fixedly installed in the middle of the cleaning block 2, a pressure plate 4 fixedly installed directly above the positioning plate 3, and a nozzle arranged inside the positioning plate 3. 5.
  • the water outlet end of the water pump 9 is connected with the water inlet end of the connecting block 8
  • the inside of the positioning plate 3 is provided with a separation hole 6 and a water guide groove 7, and they are connected to each other
  • the inside of the water guide groove 7 is provided with a nozzle 5, and the water outlet of the nozzle 5 is facing Separation hole 6
  • the separation hole 6 is also set on the pressing plate 4, the pressing plate 4 is convenient to form a high water pressure environment in the water guide groove 7, and the setting of the water guide groove 7 is convenient to make the water pressure of each nozzle 5 uniform, and to facilitate the installation of each nozzle 5.
  • the two ends of the separation hole 6 are provided with nozzles 5, One of the nozzles 5 flushes the inside of the waste shrimp head, and the other nozzle 5 flushes the outside of the waste shrimp head, which can completely clean up the inside of the waste shrimp head, and plays the role of targeted cleaning of the waste shrimp head, making it easier to dispose of the waste shrimp head.
  • the impurities inside the waste shrimp head are discharged, which facilitates the washing of the waste shrimp head.
  • the inside of the baffle plate 34 is provided with a filter hole 10, and the adsorption assembly includes an air pump 11 fixedly installed on the outside of the cleaning block 2 and a stopper 12 fixedly arranged on the inside of the cleaning block 2.
  • an air hole 13 is provided inside the side wall of the cleaning block 2 , and the air intake end of the air pump 11 communicates with the inside of the cleaning block 2 through the air hole 13 , and the air hole 13 is located inside the block 12 .
  • the filter hole 10 is directly below the separation hole 6, and the bottom of the cleaning block 2 is fixedly connected with a valve for drainage. During the cleaning process, the impurities washed out by the nozzle 5 from the waste shrimp head enter the separation hole 6 and are discharged under the action of gravity.
  • the high pressure of the separation hole 6 enters the lower end of the cleaning block 2 through the filter hole 10, and is discharged from the valve, which is convenient for the timely separation and removal of the impurities cleaned on the waste shrimp head.
  • the water injection is stopped and the valve is closed.
  • the air pump 11 makes the inner lower end of the cleaning block 2 form a low-pressure environment by sucking air, and the outside air enters the inner lower end of the cleaning block 2 through the filter hole 10, and sucks in all the moisture on the waste shrimp head, the existing impurities, and the impurities existing in the partition hole 6
  • the inner lower end of the cleaning block 2 facilitates the dehydration of the waste shrimp heads after cleaning, and facilitates the further removal of impurities, so that the cleaning of the waste shrimp heads is cleaner.
  • the cleaning assembly also includes a clamping plate 15 engaged in the clamping hole 14, and the clamping plate 15 presses the nozzle 5. By detaching the clamping plate 15, it is convenient to clean or replace the spray head 5.
  • the top of the mounting base 1 is fixedly provided with a hydraulic rod 35
  • the output end of the bottom of the hydraulic rod 35 is fixedly mounted with a movable plate 16
  • a limit rod 17 is fixedly installed above the movable plate 16, and the limit rod 17 runs through the top of the mounting base 1 , and the activity is set inside the mount 1.
  • the inner side of the mounting seat 1 is provided with a hydraulic pump and an oil cylinder for driving the hydraulic rod 35, and the movable plate 16 is pressed on the clamping plate 15, so as to avoid the lifting and loosening of the clamping plate 15, and at the same time, it is convenient to reduce the space at the separation hole 6,
  • the water sprayed from the spray head 5 at the separation hole 6 accumulates more and then forms a high pressure to be discharged from the filter hole 10, so as to facilitate washing away impurities.
  • the separation assembly includes a first motor 18 fixedly installed on one side of the mounting base 1, a rotating disk 19 fixedly installed at the output end of the first motor 18, a connecting rod 20 movably arranged on the upper edge of the rotating disk 19, and a connecting rod 20 fixedly installed at the cleaning
  • the slide block 21 at the bottom of the block 2, the other end of the connecting rod 20 is movably connected to the side bottom of the cleaning block 2, and the top of the mounting seat 1 is provided with a chute 22, and the slide block 21 slides in the chute 22 inside.
  • the waste shrimp heads are first poured into the top of the pressure plate 4, and the structure of the first motor 18, the rotating disk 19 and the connecting rod 20 facilitates the reciprocating movement of the cleaning block 2, so that the waste shrimp heads on the pressure plate 4 can enter during the reciprocating movement. Separate the holes 6, and fill up all the separated holes 6, so that the waste shrimp heads in the separated holes 6 are convenient to put into.
  • the separation assembly also includes a rotating plate 23 that is movably arranged on the side of the cleaning block 2 away from the first motor 18, a second motor 24 for driving the rotating plate 23, and a second motor 24 that is fixedly arranged on the mounting base 1 adjacent to the first motor 18.
  • the second motor 24 drives the rotating plate 23 to rotate through the reduction gear, which is convenient to reduce the rotating speed and increase the torque.
  • Shrimp heads are detached from the inside of the cleaning block 2.
  • the baffle plate 34 is movably arranged inside the cleaning block 2, and rotates inside the cleaning block 2 by the third motor 28.
  • the cleaning block 2 is provided with a discharge port 29 near the side of the rotating plate 23, and the inside of the cleaning block 2 is adjacent to
  • a filter screen 30 is fixedly installed on one side of the discharge port 29 , the filter screen 30 is arranged obliquely, and the bottom of the filter screen 30 is fixedly connected to the bottom wall of the discharge port 29 .
  • the second motor 24 drives the rotating plate 23 to rotate downwards, the rotating plate 23 blocks the discharge port 29, and a sealing ring is fixed on the side of the discharge port 29, so that the discharge port 29 is closed , it is convenient to form a closed environment around the cleaning block 2, and it is convenient for the adsorption component to remove water and impurities.
  • the second motor 24 drives the rotating plate 23 to leave the discharge port 29, so that the discharge port 29 is opened.
  • the third motor 28 drives the baffle plate 34 to rotate, and the baffle plate 34 tilts and presses on the filter. Above the net 30, the waste shrimp heads cleaned on the baffle plate 34 roll down and discharge from the discharge port 29 after passing through the filter screen 30, which is convenient for the blanking of the waste shrimp heads.
  • the mounting seat 1 is fixedly installed with a collecting block 31 near the side of the discharge port 29, and the inside of the collecting block 31 is fixedly installed with a first collecting tank 32 and a second collecting tank 33, and the first collecting tank 32 is used for For the collection of the waste shrimp heads that have been cleaned, the second collection tank 33 is used for the collection of unnecessary waste shrimp heads on the pressing plate 4 .
  • the first collecting tank 32 and the second collecting tank 33 are convenient for collecting the cleaned and uncleaned waste shrimp heads.
  • the second motor 24 drives the rotating plate 23 to rotate to the top of the second collecting tank 33, so that the waste shrimp heads are convenient to enter the second collecting tank 33 inside.
  • the shape and size of the first collecting tank 32 and the second collecting tank 33 are the same, and the longitudinal section is a triangular structure. It is convenient for further collection of waste shrimp heads.
  • the spray heads 5 and the partition holes 6 are evenly distributed on the cleaning block 2 .
  • the clamping plate 15 corresponds to the nozzle 5 one by one.

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Abstract

基于壳聚糖生产的废虾头收集和清洗装置，涉及废虾头清洗领域，包括安装座(1)、活动设置在安装座(1)内侧的清洗块(2)、设置在清洗块(2)内部中间的清洗组件，清洗块(2)上设置有分离组件，分离组件将废虾头隔开成单独个体，清洗组件对单个的废虾头进行清洗，清洗块(2)上设置有吸附组件，吸附组件用于杂质及水分的去除，清洗组件的内部开设有分隔孔(6)和导水槽(7)，清洗组件包括固定安装在清洗块(2)内部中间的定位板(3)、固定安装在定位板(3)正上方的压板(4)、设置在定位板(3)内部的喷头(5)；该装置通过将废虾头分开，进行单独清洗，便于使得对废虾头清洗更干净，且分开的废虾头更便于去除水分和杂质，使得对废虾头和杂质的分离效果更好，便于废虾头脱水。

Description

基于壳聚糖生产的废虾头收集和清洗装置 技术领域
本发明属于废虾头清洗领域，特别是涉及基于壳聚糖生产的废虾头收集和清洗装置。
背景技术
虾头、虾壳含有丰富的蛋白质、甲壳素和壳聚糖、虾青素、不饱和脂肪酸以及必需氨基酸，开发前景广阔。其中，虾壳和虾头常用来制备壳聚糖具有优良的生物活性、安全性和降解性，在农业、医药、环境治理、食品等行业有着巨大的应用前景。
虾头中主要有虾的各种器官，比如心脏、肝脏、胃、卵巢等，这些器官可能会富集着虾生长环境中的物质，特别是重金属。而虾黄是母虾的卵，也是在头部的位置，确实也更容易富集重金属。因此，虾头壳在使用前需要着重清理，将这些器官清除。
现有的废虾头的清理通常是放在清洗池中统一搅拌清洗，由于杂质在废虾头内部附着，搅拌清洗的不能将废虾头内部完全清理干净，使得清洗不完全，且清洗过程中的杂质仍在水池中，不能及时排出，还会继续附着在废虾头上，使得废虾头和杂质不能及时分离，使得清洗效果不佳，且清洗完毕后废虾头上会附着较多的水分，导致脱水不便。
因此，现有的废虾头清洗装置存在对废虾头的清洗不完全的问题、杂质排出不便的问题，以及废虾头脱水不便的问题，为此，我们提出 基于壳聚糖生产的废虾头收集和清洗装置。
发明内容
本发明的目的在于提供基于壳聚糖生产的废虾头收集和清洗装置，可以有效解决背景技术中提出的现有的废虾头清洗装置存在的对废虾头的清洗不完全的问题、杂质排出不便的问题，以及废虾头脱水不便的问题。
为解决上述技术问题，本发明是通过以下技术方案实现的：
本发明为基于壳聚糖生产的废虾头收集和清洗装置，包括安装座、活动设置在安装座内侧的清洗块、设置在清洗块内部中间的清洗组件，所述清洗块上设置有分离组件，所述分离组件将废虾头隔开成单独个体，所述清洗组件对单个的废虾头进行清洗，所述清洗块上设置有吸附组件，所述吸附组件用于杂质及水分的去除；通过将废虾头分开，进行单独清洗，便于使得对废虾头清洗更干净，且分开的废虾头更便于去除水分和杂质，通过吸附便于将清洗出来的杂质及时去除，使得对废虾头和杂质的分离效果更好，便于废虾头脱水，通过将废虾头分开，解决了废虾头混在一起清洗存在的清洗不完全的问题和清洗完成后的杂质除去不便的问题。
所述清洗组件的内部开设有分隔孔和导水槽，所述清洗组件包括固定安装在清洗块内部中间的定位板、固定安装在定位板正上方的压板、设置在定位板内部的喷头、设置在定位板正下方的挡板、固定设置在清洗块一侧的连接块、固定设置在安装座靠近连接块一侧的水泵，所述连接块和导水槽连通，所述水泵的出水端和连接块的进水端连通， 所述定位板的内部开设分隔孔和导水槽，且相互连通，所述导水槽的内部设置喷头，且喷头出水端正对分隔孔；压板便于使得导水槽内形成高水压环境，导水槽的设置便于使得每个喷头的水压均匀，以及便于每个喷头的均匀进水，通过分离组件将废虾头置入分隔孔中，每个分隔孔中置入一个废虾头，便于将废虾头分开，分隔孔的两端均设置有喷头，其中一个喷头对废虾头内侧进行冲洗，另一个喷头对废虾头外侧进行冲洗，起到对废虾头的针对性清洗的作用，更便于将废虾头内部杂质排出，便于使得废虾头冲洗更干净。
所述挡板的内部开设有滤孔，所述吸附组件包括固定安装在清洗块外侧的气泵和固定设置在清洗块内侧挡块，所述挡块和气泵正对，且位于清洗块同一侧，所述清洗块的侧壁内部开设有气孔，所述气泵的进气端通过气孔和清洗块内部连通，所述气孔位于挡块内侧。滤孔正对在分隔孔的下方，清洗块的底部固定连接有用于排水的阀门，清洗过程中喷头从废虾头上冲洗出的杂质进入分隔孔内，并在重力作用下以及分隔孔的高压中通过滤孔进入清洗块内部下端，从阀门排出，便于废虾头上清洗下的杂质的及时分离和去除，废虾头的清洗完毕时，停止注水，阀门关闭，气泵通过吸气使得清洗块内部下端形成低压环境外界空气通过滤孔进入清洗块内部下端，并将废虾头上的水分、存在的杂质以及分隔孔内部存在的杂质全部吸入清洗块内部下端，便于废虾头清洗后的脱水，以及便于杂质的进一步去除，使得对废虾头的清洗更干净。
优选地，所述压板的内部开设有卡孔，所述卡孔正对在喷头的上 方，所述清洗组件还包括卡合在卡孔内部的卡板，所述卡板对喷头进行压合。通过将卡板拆卸下来，便于对喷头进行清洗或更换。
优选地，所述安装座的顶部固定设置有液压杆，所述液压杆的底部输出端固定安装有活动板，所述活动板的上方固定安装有限位杆，所述限位杆贯穿安装座的顶部，且活动设置在安装座的内部。安装座的内侧设置有用于驱动液压杆的液压泵和油缸，活动板通过压在卡板上，便于避免卡板翘起和松动，同时便于减小分隔孔处的空间，使得喷头在分隔孔处喷出的水积累较多后形成高压从滤孔处排出，便于将杂质冲走。
优选地，所述分离组件包括固定安装在安装座一侧的第一电机、固定安装在第一电机输出端的转动盘、活动设置在转动盘上方边缘的连接杆，以及固定安装在清洗块底部的滑块，所述连接杆的另一端活动连接在清洗块的侧面底部，所述安装座的上方开设有滑槽，所述滑块在滑槽内部滑动。废虾头一开始倒入压板的上方，通过第一电机、转动盘和连接杆的结构便于带动清洗块往复移动，从而便于使得压板上的废虾头在往复移动中进入分隔孔，并将所有分隔孔填满，使得分隔孔内废虾头便于放入。
优选地，所述分离组件还包括活动设置在清洗块远离第一电机一侧的转动板、用于对转动板进行驱动的第二电机、固定设置在安装座临近第一电机一侧的升降平台、固定安装在升降平台上方的移动平台、固定安装在移动平台一侧的推板，所述转动板在清洗块侧面转动，所述推板将压板上多余的废虾头推走。第二电机通过减速齿轮带动转动 板转动，便于降低转速和增大转矩，转动板位于清洗块一侧上方时，便于封闭清洗块上方的开口，避免清洗块移动中废虾头从清洗块内部脱离。
优选地，所述挡板活动设置在清洗块的内部，且通过第三电机在清洗块内部转动，所述清洗块靠近转动板的一侧下方开设有出料口，所述清洗块内部临近出料口的一侧固定安装有滤网，所述滤网倾斜设置，且滤网的底部和出料口的底壁固定连接。吸附组件工作前，第二电机带动转动板向下转动，转动板堵住出料口，出料口的边侧固设有密封环，以此使得出料口处封闭起来，便于在清洗块周围形成封闭的环境，方便吸附组件除水除杂。吸附组件除水除杂完毕后，第二电机带动转动板离开出料口，使得出料口打开，同时第三电机带动挡板转动，挡板发生倾斜并压在滤网上方，挡板上清洗完毕的废虾头滚落并在通过滤网后从出料口排出，便于废虾头的下料。
优选地，所述安装座临近出料口的一侧固定安装有收集块，所述收集块的内部固定安装有第一集料槽和第二集料槽，所述第一集料槽用于清洗完毕的废虾头的收集，所述第二集料槽用于压板上多余的废虾头的收集。第一集料槽和第二集料槽对清洗完毕和未清洗的废虾头收集方便。压板上多余的废虾头推走前，第二电机带动转动板转动到第二集料槽上方，使得废虾头便于进入第二集料槽内部。
优选地，所述第一集料槽和第二集料槽形状和大小均相同，且纵截面为三角形结构。便于对废虾头进行进一步收集。
优选地，所述喷头和分隔孔均在清洗块上均匀间隔分布。
优选地，所述卡板和喷头一一对应。
本发明具有以下有益效果：
1、本发明通过将废虾头分开，进行单独清洗，便于使得对废虾头清洗更干净，且分开的废虾头更便于去除水分和杂质，通过吸附便于将清洗出来的杂质及时去除，使得对废虾头和杂质的分离效果更好，便于废虾头脱水，解决了废虾头混在一起清洗存在的清洗不完全的问题和清洗完成后的杂质除去不便的问题。
2、本发明通过在分隔孔的两端均设置喷头，其中一个喷头对废虾头内侧进行冲洗，另一个喷头对废虾头外侧进行冲洗，能够将废虾头内部完全清理干净，起到对废虾头的针对性清洗的作用，更便于将废虾头内部杂质排出，便于使得废虾头冲洗更干净，其中压板便于使得导水槽内形成高水压环境，导水槽的设置便于使得每个喷头的水压均匀，以及便于每个喷头的均匀进水。
3、本发明，清洗过程中喷头从废虾头上冲洗出的杂质进入分隔孔内，并在重力作用下以及分隔孔的高压中通过滤孔进入清洗块内部下端，从阀门排出，便于废虾头上清洗下的杂质的及时分离和去除，废虾头的清洗完毕时，气泵通过吸气使得清洗块内部下端形成低压环境外界空气通过滤孔进入清洗块内部下端，并将废虾头上的水分、存在的杂质以及分隔孔内部存在的杂质全部吸入清洗块内部下端，便于废虾头清洗后的脱水，以及便于杂质的进一步去除，使得对废虾头的清洗更干净。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的基于壳聚糖生产的废虾头收集和清洗装置的带有清洗组件结构的立体图；
图2为本发明的基于壳聚糖生产的废虾头收集和清洗装置的图1中A部分放大图；
图3为本发明的基于壳聚糖生产的废虾头收集和清洗装置的后视方向的立体图；
图4为本发明的基于壳聚糖生产的废虾头收集和清洗装置的清洗块及其上设置结构立体剖视图；
图5为本发明的基于壳聚糖生产的废虾头收集和清洗装置的定位板俯视剖视图；
图6为本发明的基于壳聚糖生产的废虾头收集和清洗装置的图5中B部分放大图；
图7为本发明的基于壳聚糖生产的废虾头收集和清洗装置的清洗组件侧视剖视图；
图8为本发明的基于壳聚糖生产的废虾头收集和清洗装置的前视图；
图9为本发明的基于壳聚糖生产的废虾头收集和清洗装置的图8中C部分放大图。
附图中，各标号所代表的部件列表如下：
1、安装座；2、清洗块；3、定位板；4、压板；5、喷头；6、分隔孔；7、导水槽；8、连接块；9、水泵；10、滤孔；11、气泵；12、挡块；13、气孔；14、卡孔；15、卡板；16、活动板；17、限位杆；18、第一电机；19、转动盘；20、连接杆；21、滑块；22、滑槽；23、转动板；24、第二电机；25、升降平台；26、移动平台；27、推板；28、第三电机；29、出料口；30、滤网；31、收集块；32、第一集料槽；33、第二集料槽；34、挡板；35、液压杆。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
在本发明的描述中，需要理解的是，术语“上”、“中”、“外”、“内”等指示方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的组件或元件必须具有特定的方位，以特定的方位构造和操作，因此不能理解为对本发明的限制。
实施例：
请参阅图1-9所示，本发明为基于壳聚糖生产的废虾头收集和清洗装置，包括安装座1、活动设置在安装座1内侧的清洗块2、设置在清洗块2内部中间的清洗组件，清洗块2上设置有分离组件，分离组件 将废虾头隔开成单独个体，清洗组件对单个的废虾头进行清洗，清洗块2上设置有吸附组件，吸附组件用于杂质及水分的去除；通过将废虾头分开，进行单独清洗，便于使得对废虾头清洗更干净，且分开的废虾头更便于去除水分和杂质，通过吸附便于将清洗出来的杂质及时去除，使得对废虾头和杂质的分离效果更好，便于废虾头脱水，通过将废虾头分开，解决了废虾头混在一起清洗存在的清洗不完全的问题和清洗完成后的杂质除去不便的问题。
清洗组件的内部开设有分隔孔6和导水槽7，清洗组件包括固定安装在清洗块2内部中间的定位板3、固定安装在定位板3正上方的压板4、设置在定位板3内部的喷头5、设置在定位板3正下方的挡板34、固定设置在清洗块2一侧的连接块8、固定设置在安装座1靠近连接块8一侧的水泵9，连接块8和导水槽7连通，水泵9的出水端和连接块8的进水端连通，定位板3的内部开设分隔孔6和导水槽7，且相互连通，导水槽7的内部设置喷头5，且喷头5出水端正对分隔孔6；压板4上同样开设分隔孔6，压板4便于使得导水槽7内形成高水压环境，导水槽7的设置便于使得每个喷头5的水压均匀，以及便于每个喷头5的均匀进水，通过分离组件将废虾头置入分隔孔6中，每个分隔孔6中置入一个废虾头，便于将废虾头分开，分隔孔6的两端均设置有喷头5，其中一个喷头5对废虾头内侧进行冲洗，另一个喷头5对废虾头外侧进行冲洗，能够将废虾头内部完全清理干净，起到对废虾头的针对性清洗的作用，更便于将废虾头内部杂质排出，便于使得废虾头冲洗更干净。
挡板34的内部开设有滤孔10，吸附组件包括固定安装在清洗块2 外侧的气泵11和固定设置在清洗块2内侧挡块12，挡块12和气泵11正对，且位于清洗块2同一侧，清洗块2的侧壁内部开设有气孔13，气泵11的进气端通过气孔13和清洗块2内部连通，气孔13位于挡块12内侧。滤孔10正对在分隔孔6的下方，清洗块2的底部固定连接有用于排水的阀门，清洗过程中喷头5从废虾头上冲洗出的杂质进入分隔孔6内，并在重力作用下以及分隔孔6的高压中通过滤孔10进入清洗块2内部下端，从阀门排出，便于废虾头上清洗下的杂质的及时分离和去除，废虾头的清洗完毕时，停止注水，阀门关闭，气泵11通过吸气使得清洗块2内部下端形成低压环境外界空气通过滤孔10进入清洗块2内部下端，并将废虾头上的水分、存在的杂质以及分隔孔6内部存在的杂质全部吸入清洗块2内部下端，便于废虾头清洗后的脱水，以及便于杂质的进一步去除，使得对废虾头的清洗更干净。
其中，压板4的内部开设有卡孔14，卡孔14正对在喷头5的上方，清洗组件还包括卡合在卡孔14内部的卡板15，卡板15对喷头5进行压合。通过将卡板15拆卸下来，便于对喷头5进行清洗或更换。
其中，安装座1的顶部固定设置有液压杆35，液压杆35的底部输出端固定安装有活动板16，活动板16的上方固定安装有限位杆17，限位杆17贯穿安装座1的顶部，且活动设置在安装座1的内部。安装座1的内侧设置有用于驱动液压杆35的液压泵和油缸，活动板16通过压在卡板15上，便于避免卡板15翘起和松动，同时便于减小分隔孔6处的空间，使得喷头5在分隔孔6处喷出的水积累较多后形成高压从滤孔10处排出，便于将杂质冲走。
其中，分离组件包括固定安装在安装座1一侧的第一电机18、固定安装在第一电机18输出端的转动盘19、活动设置在转动盘19上方边缘的连接杆20，以及固定安装在清洗块2底部的滑块21，连接杆20的另一端活动连接在清洗块2的侧面底部，安装座1的上方开设有滑槽22，滑块21在滑槽22内部滑动。废虾头一开始倒入压板4的上方，通过第一电机18、转动盘19和连接杆20的结构便于带动清洗块2往复移动，从而便于使得压板4上的废虾头在往复移动中进入分隔孔6，并将所有分隔孔6填满，使得分隔孔6内废虾头便于放入。
其中，分离组件还包括活动设置在清洗块2远离第一电机18一侧的转动板23、用于对转动板23进行驱动的第二电机24、固定设置在安装座1临近第一电机18一侧的升降平台25、固定安装在升降平台25上方的移动平台26、固定安装在移动平台26一侧的推板27，转动板23在清洗块2侧面转动，推板27将压板4上多余的废虾头推走。第二电机24通过减速齿轮带动转动板23转动，便于降低转速和增大转矩，转动板23位于清洗块2一侧上方时，便于封闭清洗块2上方的开口，避免清洗块2移动中废虾头从清洗块2内部脱离。
其中，挡板34活动设置在清洗块2的内部，且通过第三电机28在清洗块2内部转动，清洗块2靠近转动板23的一侧下方开设有出料口29，清洗块2内部临近出料口29的一侧固定安装有滤网30，滤网30倾斜设置，且滤网30的底部和出料口29的底壁固定连接。吸附组件工作前，第二电机24带动转动板23向下转动，转动板23堵住出料口29，出料口29的边侧固设有密封环，以此使得出料口29处封闭起来，便于在清洗 块2周围形成封闭的环境，方便吸附组件除水除杂。吸附组件除水除杂完毕后，第二电机24带动转动板23离开出料口29，使得出料口29打开，同时第三电机28带动挡板34转动，挡板34发生倾斜并压在滤网30上方，挡板34上清洗完毕的废虾头滚落并在通过滤网30后从出料口29排出，便于废虾头的下料。
其中，安装座1临近出料口29的一侧固定安装有收集块31，收集块31的内部固定安装有第一集料槽32和第二集料槽33，第一集料槽32用于清洗完毕的废虾头的收集，第二集料槽33用于压板4上多余的废虾头的收集。第一集料槽32和第二集料槽33对清洗完毕和未清洗的废虾头收集方便。压板4上多余的废虾头推走前，第二电机24带动转动板23转动到第二集料槽33上方，使得废虾头便于进入第二集料槽33内部。
其中，第一集料槽32和第二集料槽33形状和大小均相同，且纵截面为三角形结构。便于对废虾头进行进一步收集。
其中，喷头5和分隔孔6均在清洗块2上均匀间隔分布。
其中，卡板15和喷头5一一对应。
在本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节，也不限制该发明仅为所述的具体实施方式。显然，根据本说明书的内容，可作很多的修改和变化。本说明书选取并具体描述这些实施例，是为了更好地解释本发明的原理和实际应用，从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。

Claims (10)

  1. 基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：包括安装座(1)、活动设置在安装座(1)内侧的清洗块(2)、设置在清洗块(2)内部中间的清洗组件，所述清洗块(2)上设置有分离组件，所述分离组件将废虾头隔开成单独个体，所述清洗组件对单个的废虾头进行清洗，所述清洗块(2)上设置有吸附组件，所述吸附组件用于杂质及水分的去除；
    所述清洗组件的内部开设有分隔孔(6)和导水槽(7)，所述清洗组件包括固定安装在清洗块(2)内部中间的定位板(3)、固定安装在定位板(3)正上方的压板(4)、设置在定位板(3)内部的喷头(5)、设置在定位板(3)正下方的挡板(34)、固定设置在清洗块(2)一侧的连接块(8)、固定设置在安装座(1)靠近连接块(8)一侧的水泵(9)，所述连接块(8)和导水槽(7)连通，所述水泵(9)的出水端和连接块(8)的进水端连通，所述定位板(3)的内部开设分隔孔(6)和导水槽(7)，且相互连通，所述导水槽(7)的内部设置喷头(5)，且喷头(5)出水端正对分隔孔(6)；
    所述挡板(34)的内部开设有滤孔(10)，所述吸附组件包括固定安装在清洗块(2)外侧的气泵(11)和固定设置在清洗块(2)内侧挡块(12)，所述挡块(12)和气泵(11)正对，且位于清洗块(2)同一侧，所述清洗块(2)的侧壁内部开设有气孔(13)，所述气泵(11)的进气端通过气孔(13)和清洗块(2)内部连通，所述气孔(13)位于挡块(12)内侧。
  2. 根据权利要求1所述的基于壳聚糖生产的废虾头收集和清洗装 置，其特征在于：所述压板(4)的内部开设有卡孔(14)，所述卡孔(14)正对在喷头(5)的上方，所述清洗组件还包括卡合在卡孔(14)内部的卡板(15)，所述卡板(15)对喷头(5)进行压合。
  3. 根据权利要求2所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述安装座(1)的顶部固定设置有液压杆(35)，所述液压杆(35)的底部输出端固定安装有活动板(16)，所述活动板(16)的上方固定安装有限位杆(17)，所述限位杆(17)贯穿安装座(1)的顶部，且活动设置在安装座(1)的内部。
  4. 根据权利要求1所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述分离组件包括固定安装在安装座(1)一侧的第一电机(18)、固定安装在第一电机(18)输出端的转动盘(19)、活动设置在转动盘(19)上方边缘的连接杆(20)，以及固定安装在清洗块(2)底部的滑块(21)，所述连接杆(20)的另一端活动连接在清洗块(2)的侧面底部，所述安装座(1)的上方开设有滑槽(22)，所述滑块(21)在滑槽(22)内部滑动。
  5. 根据权利要求4所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述分离组件还包括活动设置在清洗块(2)远离第一电机(18)一侧的转动板(23)、用于对转动板(23)进行驱动的第二电机(24)、固定设置在安装座(1)临近第一电机(18)一侧的升降平台(25)、固定安装在升降平台(25)上方的移动平台(26)、固定安装在移动平台(26)一侧的推板(27)，所述转动板(23)在清洗块(2)侧面转动，所述推板(27)将压板(4)上多余的废虾头 推走。
  6. 根据权利要求5所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述挡板(34)活动设置在清洗块(2)的内部，且通过第三电机(28)在清洗块(2)内部转动，所述清洗块(2)靠近转动板(23)的一侧下方开设有出料口(29)，所述清洗块(2)内部临近出料口(29)的一侧固定安装有滤网(30)，所述滤网(30)倾斜设置，且滤网(30)的底部和出料口(29)的底壁固定连接。
  7. 根据权利要求6所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述安装座(1)临近出料口(29)的一侧固定安装有收集块(31)，所述收集块(31)的内部固定安装有第一集料槽(32)和第二集料槽(33)，所述第一集料槽(32)用于清洗完毕的废虾头的收集，所述第二集料槽(33)用于压板(4)上多余的废虾头的收集。
  8. 根据权利要求7所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述第一集料槽(32)和第二集料槽(33)形状和大小均相同，且纵截面为三角形结构。
  9. 根据权利要求1所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述喷头(5)和分隔孔(6)均在清洗块(2)上均匀间隔分布。
  10. 根据权利要求2所述的基于壳聚糖生产的废虾头收集和清洗装置，其特征在于：所述卡板(15)和喷头(5)一一对应。
PCT/CN2022/070433 2022-01-06 2022-01-06 基于壳聚糖生产的废虾头收集和清洗装置 WO2023130292A1 (zh)

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