WO2023123761A1 - Circuit board, battery module, battery pack, and electrical device - Google Patents

Circuit board, battery module, battery pack, and electrical device Download PDF

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Publication number
WO2023123761A1
WO2023123761A1 PCT/CN2022/088389 CN2022088389W WO2023123761A1 WO 2023123761 A1 WO2023123761 A1 WO 2023123761A1 CN 2022088389 W CN2022088389 W CN 2022088389W WO 2023123761 A1 WO2023123761 A1 WO 2023123761A1
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WO
WIPO (PCT)
Prior art keywords
solder paste
circuit board
component
pad
board according
Prior art date
Application number
PCT/CN2022/088389
Other languages
French (fr)
Chinese (zh)
Inventor
郦昕
石兆航
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to JP2022554365A priority Critical patent/JP2024504526A/en
Priority to KR1020227030858A priority patent/KR20230106128A/en
Priority to EP22761933.5A priority patent/EP4231788A4/en
Priority to US17/945,146 priority patent/US20230207897A1/en
Publication of WO2023123761A1 publication Critical patent/WO2023123761A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/519Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising printed circuit boards [PCB]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of batteries, in particular to a circuit board, a battery module, a battery pack and an electrical device.
  • the circuit board is a circuit board that is often used on battery modules. Common components need to be soldered on the pads of the PCB (Printed Circuit Board, Chinese name printed circuit board) substrate for connection, but the welding effect is affected by many factors, often The finished product of component welding is not good, which will easily affect the normal use of the circuit board.
  • PCB Printed Circuit Board, Chinese name printed circuit board
  • the present application provides a circuit board, a battery module, a battery pack and an electrical device, which can alleviate the 30%-40% void rate at the bottom of the component body and reduce the deviation of the component body (MOS tube) in the related art The problem.
  • the present application provides a circuit board, including: a substrate, a solder pad, a solder paste layer, a component body, and a support assembly, the solder pad is disposed above the substrate, the solder paste layer is disposed above the pad, and the component body It is arranged above the solder paste layer, and a supporting component is arranged between the pad and the component body, so that an exhaust space is formed between the component body and the solder paste layer.
  • the solder sheet is symmetrically placed at the bottom of the component, which is used to stably support the component and form an overhead structure for the gas escape space at the bottom of the component, and then utilize the different melting points of the solder paste and the solder sheet,
  • the gas can be evacuated through the overhead structure to prevent the gas from forming a cavity in the position of the solder paste.
  • the solder sheet starts to melt, which reasonably ensures that most of the gas can volatilize to the surroundings.
  • the side ends of the components are limited by the limiter, and the thickness of the solder paste at the bottom of the limiter is changed to meet the limit of the limiter, thereby preventing the components from shifting during melting and welding.
  • one end of the support component is connected to the component body, and the other end of the support component extends into the solder paste layer and connects to the pad.
  • the solder paste layer and supporting components are melted at high temperature by a soldering furnace, and the component body and its limiting posts are efficiently fixed to the pads on the substrate.
  • the support assembly includes at least two support columns. It is convenient to support the component body, and at the same time, the support component is convenient for the overhead component body, which is beneficial to ensure the volatilization of gas and the speed of welding connection.
  • the support assembly is arranged axially symmetrically along the vertical centerline of the element body.
  • the axisymmetrically arranged support components can ensure the balance of the support component body, and the horizontal deviation can be reduced as much as possible during the process of the support component melting and the component body descending.
  • the support pillars are tin pillars.
  • the melting point of the tin pillar is higher than the melting point of the solder paste, which can effectively ensure the function of the exhaust space.
  • the melting point of the support component is ⁇ the melting point of the solder paste layer. Effectively ensure that the solder paste layer is melted before the support component, so that the gas can have time to escape from the exhaust space before the support component is melted.
  • the height of the support pillar is greater than the thickness of the solder paste layer. Effectively ensure that the support column can lift the component body to form an exhaust space.
  • a fixing component is provided between the component body and the pad to prevent deviation when the component body is connected to the pad. Further reduce the degree of deviation during the welding process of the component body.
  • the fixing component includes a solder paste area and a limiting column, the solder paste area is disposed on the pad, one end of the limiting column is connected to the component body, and the other end of the limiting column is connected to the solder paste area.
  • the limit post facilitates the formation of a stable support and limit structure at the side end of the component body.
  • the thickness of the solder paste region is greater than the thickness of the solder paste layer.
  • the limiting posts are pins, and the pins are component pins of the component body itself.
  • the pins are component pins of the component body itself. There are usually two pin structures, but not limited to two, and there may be multiple pins, which is convenient for positioning the component body.
  • the limiting post is in an inverted L shape. It is convenient to form a stable supporting and limiting structure at the side end of the component body.
  • the present application provides a battery module, which includes the circuit board in the above embodiment.
  • the present application provides a battery pack, which includes the battery module in the above embodiment.
  • the present application provides an electric device, which includes the battery pack in the above embodiment, and the battery pack is used to provide electric energy.
  • a symmetrical support component is set at the bottom of the component body, and the exhaust space is formed overhead, and the melting point difference between the support component and the solder paste is used to ensure that the gas can pass through the exhaust when the solder paste melts and the support component gradually melts.
  • the space evaporates to the surroundings, thereby reducing the range of voids formed at the solder paste melting contact position.
  • the component pin is used to limit the position, and the thickness of the solder paste area at the bottom of the component pin is increased so that the component pin can be connected to the tin when it is not soldered. Paste contact, through the contact of the component lead and the solder paste on the pad, to prevent the deviation of the component body.
  • FIG. 1 is a schematic structural view of a vehicle in some embodiments of the present application.
  • Fig. 2 is the structural representation of the circuit board of some embodiments of the present application.
  • FIG. 3 is a schematic structural diagram of a related art circuit board.
  • Substrate 2. Pad; 2. Solder paste layer; component body; support component; fixed component; 61. Solder paste area; 62. Limiting post.
  • multiple refers to more than two (including two), similarly, “multiple groups” refers to more than two groups (including two), and “multiple pieces” refers to More than two pieces (including two pieces).
  • Power batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power plants, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric vehicles, as well as military equipment and aerospace and other fields . With the continuous expansion of power battery application fields, its market demand is also constantly expanding.
  • the power battery system is one of the core components of new energy electric vehicles. Electric vehicles not only need high power to meet their driving conditions, but also need to have the ability to cope with some special situations.
  • the battery pack 100 on new energy vehicles can use a variety of single cells with certain specifications, such as cylindrical 18650 cells and square cells.
  • the matching power battery system is manufactured according to the specific voltage and capacity required by different electric vehicles. The main process is as follows: First, multiple single cells of the same specification are assembled into a battery module, and then multiple battery modules are assembled into a battery. Finally, a plurality of battery packs 100 are assembled in a power battery box as an electric energy storage device for electric vehicles.
  • the battery module is equipped with a circuit board.
  • the complete structure of the circuit board is to weld the component body 4 on the substrate 1.
  • the following component body 4 is an example of a MOS tube.
  • the pad on the substrate 1 2.
  • Print solder paste of appropriate thickness through the stencil place the MOS tube directly on the solder paste, and send it into the soldering furnace for welding.
  • the temperature reaches 217°C the solder paste melts, and after melting and cooling, the MOS tube is fixed on the pad 2 by the solder paste.
  • the gas generated during the melting process cannot be volatilized in time, and some Void, that is, the gas remains in the solder paste to form so-called air bubbles; and when the support component 5 is set up at the bottom of the MOS tube, the use of stencil printing of the same thickness of solder paste is no longer sufficient to limit the component pins at the side end of the MOS tube , that is, the limit of the limit column 62 causes the MOS tube to be unable to ensure that the component pin does not shift during the welding process, resulting in the offset of the MOS tube being greater than 25% of the value of the pad 2.
  • a symmetrical support component 5 can be arranged at the bottom of the MOS tube.
  • the melting point of the solder sheet is 217-227°C.
  • the solder sheet is still solid, forming a gas escape space.
  • the component body 4 descends to form a solder joint with the solder paste.
  • the welding component pin of the MOS tube itself will be lower than the body.
  • the component pin of the MOS tube is also in contact with the pad
  • the contact of the solder paste on 2 can prevent the component body 4 from shifting.
  • the solder sheet is installed, there will be a gap between the bottom of the component pin and the solder paste at the bottom.
  • sending the part to be welded into the soldering furnace will easily cause deviation during the melting process, so the thickness of the solder paste at the bottom of the component pin can be increased.
  • the component pins can be in contact with the solder paste, and limit the side end of the MOS tube when it is not soldered. Effectively ensure that the offset of the MOS tube is greatly reduced during the melting process of the welding furnace.
  • the inventor has conducted in-depth research and designed a circuit board, by setting a symmetrical support at the bottom of the MOS tube Component 5, the symmetrical support component 5 can ensure that the MOS tube is stably placed above the solder paste, and at the same time forms a gas escape space.
  • the bottom of the component pins is in contact with the solder paste area 61 before the MOS tube is sent into the soldering furnace, and the MOS tube can be limited by the component pins.
  • the bottom end of the MOS tube can be suspended.
  • the supporting component 5 also begins to melt slowly.
  • the MOS tube gradually descends.
  • the gas generated by melting can volatilize from the space at the bottom of the MOS tube to the surroundings, which can effectively alleviate the problem of the void ratio of the MOS tube.
  • the void rate of the MOS tube is reduced from the original 30%-40% to the current 10%-20%.
  • the component pins when the MOS tube is lowered, the component pins can also drop synchronously with the melting of the solder paste area 61, and the component pins can effectively alleviate the offset problem of the MOS tube during the soldering process , the offset of the MOS tube is reduced from more than 25% of the original offset pad 2 to only a slight offset.
  • the battery pack 100 disclosed in the embodiment of the present application can be used, but not limited to, in electric devices such as vehicles, ships or aircrafts.
  • the embodiment of the present application provides an electric device using a battery pack as a power source.
  • the electric device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like.
  • electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc.
  • spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.
  • a vehicle 1000 as an electric device according to an embodiment of the present application is taken as an example for description.
  • FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
  • the vehicle 1000 can be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle.
  • the interior of the vehicle 1000 is provided with a battery pack 100 , and the battery pack 100 may be provided at the bottom, head or tail of the vehicle 1000 .
  • the battery pack 100 can be used for power supply of the vehicle 1000 , for example, the battery pack 100 can be used as an operating power source of the vehicle 1000 .
  • the vehicle 1000 may further include a controller 200 and a motor 300 , the controller 200 is used to control the battery pack 100 to supply power to the motor 300 , for example, for starting, navigating, and working power requirements of the vehicle 1000 during driving.
  • the battery pack 100 can not only be used as an operating power source for the vehicle 1000 , but can also be used as a driving power source for the vehicle 1000 to provide driving power for the vehicle 1000 instead of or partially replacing fuel oil or natural gas.
  • FIG. 2 is a schematic structural diagram of a circuit board in some embodiments of the present application
  • FIG. 3 is a schematic structural diagram of a circuit board in a related technology.
  • the present application provides a circuit board, including: a substrate 1, a pad 2, a solder paste layer 3, a component body 4, and a support assembly 5, the pad 2 is arranged above the substrate 1, and the tin
  • the paste layer 3 is arranged above the pad 2
  • the element body 4 is arranged above the solder paste layer 3
  • a support assembly 5 is arranged between the pad 2 and the element body 4, so that a formation is formed between the element body 4 and the solder paste layer 3.
  • Substrate 1 is a copper-clad laminate.
  • substrate materials for printed boards can be divided into two categories: rigid substrate materials and flexible substrate materials.
  • the important variety of general rigid substrate materials is copper-clad laminates. It is made of reinforced material, impregnated with resin adhesive, dried, cut, laminated into a billet, and then covered with copper foil, using steel plate as a mold, and processed by high temperature and high pressure forming in a hot press.
  • Pad 2 is the basic constituent unit of surface mount assembly, which is used to form the pad pattern of the circuit board, that is, various pad combinations designed for special component types.
  • Solder paste layer 3 is the layer structure formed by solder paste.
  • Solder paste is also called solder paste, gray paste. It is a new type of soldering material that emerged with the SMT (abbreviation for Surface Mounted Technology) surface assembly technology. It is made of Solder powder, flux, and other surfactants, thixotropic agents, etc. are mixed to form a paste mixture. It is mainly used for soldering electronic components such as PCB surface resistance, capacitor and IC in SMT industry.
  • the component body 4 is an independent entity in the electronic circuit.
  • the individual parts through which the current passes can produce frequency amplitude changes or change the flow direction are called devices, otherwise they are called components.
  • transistors transistors, diodes, thyristors, etc.
  • resistors, capacitors, and inductors are components, and they are collectively called components.
  • the supporting component 5 can be a solder sheet, which is an electrode used for soldering, and has a sheet-like structure.
  • the soldering can be used for sealed metal welding under conditions that do not require high temperature and high pressure.
  • the support assembly 5 (solder sheet) is symmetrically placed at the bottom of the component body 4, which is used to stably support the component body 4 and form an overhead structure for the gas discharge space at the bottom of the component body 4, and then use the melting point of the solder paste and the solder sheet to be different.
  • the gas can be evacuated through the overhead structure to prevent the gas from forming a cavity at the position of the solder paste layer 3 .
  • the solder sheet starts to melt, which reasonably ensures that most of the gas can volatilize to the surroundings.
  • the side ends of the component body 4 limit the position of the component body 4 through the limit post 62, and the limit of the limit post 62 is met by changing the thickness of the solder paste area 61 at the bottom of the limit post 62, thereby preventing the component body 4 from melting during welding. offset.
  • one end of the support component 5 is connected to the component body 4 , and the other end of the support component 5 extends into the solder paste layer 3 to connect to the pad 2 .
  • the solder paste layer 3 and the supporting component 5 are melted at a high temperature in a soldering furnace, and the component body 4 and its limiting posts 62 are efficiently fixed to the pads 2 on the substrate 1 .
  • the support assembly 5 includes at least two support columns. It is convenient to support the component body 4, and at the same time, the support component 5 is convenient to lift the component body 4, which is beneficial to ensure the volatilization of gas and the speed of welding connection.
  • the support assembly 5 is arranged axially symmetrically along the vertical centerline of the element body 4 .
  • the axisymmetrically arranged support assembly 5 can ensure the balance of the support element body 4, and the horizontal deviation can be reduced as much as possible when the support assembly 5 melts and the element body 4 descends.
  • the support pillars are tin pillars.
  • the melting point of the tin pillar is higher than the melting point of the solder paste, which can effectively ensure the function of the exhaust space.
  • the melting point of the support component 5 is greater than or equal to the melting point of the solder paste layer 3 . It is effectively ensured that the solder paste layer 3 is melted before the support component 5 , so that the gas can have time to be discharged from the exhaust space before the support component 5 is melted.
  • the height of the supporting pillars is greater than the thickness of the solder paste layer 3 . Effectively ensure that the support column can lift the element body 4 to form an exhaust space.
  • a fixing component 6 is provided between the component body 4 and the pad 2 to prevent deviation when the component body 4 is connected to the pad 2 .
  • the degree of deviation during the welding process of the component body 4 is further reduced.
  • the fixing assembly 6 includes a solder paste area 61 and a limiting column 62, the solder paste area 61 is arranged on the pad 2, and one end of the limiting column 62 is connected to the component body 4, and the limit The other end of the post 62 is connected to the solder paste area 61 .
  • the limit post 62 is convenient to form a stable support and limit structure at the side end of the element body 4.
  • the limit column 62 in the circuit board can be a pin, and the pin is also called a pin, which is called Pin in English. It is the connection between the internal circuit of the integrated circuit (chip) and the peripheral circuit, and all the pins constitute the interface of the chip. A section of the end of a lead that is soldered to form a solder joint with a pad on a printed board. Pins can be divided into heel (bottom), toe (toe), foot side (side) and other parts.
  • the thickness of the solder paste region 61 is greater than the thickness of the solder paste layer 3 .
  • the originally suspended limit post 62 is attached to the thickened solder paste to prevent the component body from shifting.
  • the limit column 62 is a pin, and the pin is the component pin of the component body 4 itself.
  • the pin structure is usually two, but not limited to two, and can be multiple , it is convenient to limit the position of the element body 4 .
  • the fixing component 6 that restricts the displacement of the component body 4 is the component pin on the component body 4, which can reduce the use cost of the positioning scheme.
  • the limiting post 62 is in an inverted L shape. It is convenient to form a stable supporting and limiting structure at the side end of the component body.
  • the present application provides a battery module, and the battery module includes the circuit board in the above embodiments.
  • the present application provides a battery pack 100, and the battery pack 100 includes the above-mentioned battery module.
  • the present application provides an electric device, the electric device includes a battery pack 100, and the battery pack 100 is used to provide electric energy.
  • the electric device may be any of the aforementioned devices or systems using batteries.
  • Fig. 2 is a schematic structural view of a circuit board according to some embodiments of the present application
  • Fig. 3 is a schematic structural view of a circuit board in a related art.
  • the present application provides a circuit board.
  • the solder sheet is symmetrically placed on the bottom of the component body 4 to form a part to be welded on the solder paste layer 3.
  • the space between the solder sheet and the component body 4 is overhead to form a gas volatilization space, and the side end of the component body passes through itself.
  • the pins are in contact with the solder paste area 61, and the thickness of the solder paste area 61 in contact with the component pins is increased. After the component pins are in contact with the solder paste area 61, it can ensure that the component body 4 does not deviate during the soldering process.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Battery Mounting, Suspending (AREA)
  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)

Abstract

Disclosed in the present application are a circuit board, a battery module, a battery pack, and an electrical device. The circuit board comprises: a substrate, a pad, a solder paste layer, an element body, and a supporting assembly; the pad is arranged above the substrate, the solder paste layer is arranged above the pad, the element body is arranged above the solder paste layer, and the supporting assembly is arranged between the pad and the element body, allowing a gas discharge space to be formed between the element body and the solder paste layer.

Description

一种线路板、电池模组、电池包及用电装置A circuit board, battery module, battery pack and electrical device
相关申请的交叉引用Cross References to Related Applications
本申请要求享有于2021年12月29日提交的名称为“一种线路板、电池模组、电池包及用电装置”的中国专利申请202123382798.5的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to the Chinese patent application 202123382798.5 entitled "A Circuit Board, Battery Module, Battery Pack, and Electrical Device" filed on December 29, 2021, the entire content of which is incorporated by reference In this article.
技术领域technical field
本申请涉及电池技术领域,具体涉及一种线路板、电池模组、电池包及用电装置。The present application relates to the technical field of batteries, in particular to a circuit board, a battery module, a battery pack and an electrical device.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction is the key to the sustainable development of the automobile industry, and electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor in its development.
线路板是电池模组上经常使用的电路板,常见元器件需要焊接在PCB(即Printed Circuit Board,中文名称印刷电路板)基板的焊盘上进行连接,但焊接效果受多种因素影响,往往元器件焊接成品效果不佳,容易影响到线路板的正常使用。The circuit board is a circuit board that is often used on battery modules. Common components need to be soldered on the pads of the PCB (Printed Circuit Board, Chinese name printed circuit board) substrate for connection, but the welding effect is affected by many factors, often The finished product of component welding is not good, which will easily affect the normal use of the circuit board.
发明内容Contents of the invention
鉴于上述问题,本申请提供一种线路板、电池模组、电池包及用电装置,能够缓解相关技术中30%-40%元件本体底端空洞率和降低元件本体(MOS管)偏移程度的问题。In view of the above problems, the present application provides a circuit board, a battery module, a battery pack and an electrical device, which can alleviate the 30%-40% void rate at the bottom of the component body and reduce the deviation of the component body (MOS tube) in the related art The problem.
第一方面,本申请提供了一种线路板,包括:基板、焊盘、锡膏层、元件本体、支撑组件,焊盘设置在基板的上方,锡膏层设置在焊盘的上方,元件本体设置在锡膏层的上方,焊盘与元件本体之间设置有支撑组件,使得元件本体与锡膏层之间形成排气空间。In a first aspect, the present application provides a circuit board, including: a substrate, a solder pad, a solder paste layer, a component body, and a support assembly, the solder pad is disposed above the substrate, the solder paste layer is disposed above the pad, and the component body It is arranged above the solder paste layer, and a supporting component is arranged between the pad and the component body, so that an exhaust space is formed between the component body and the solder paste layer.
本申请实施例的技术方案中,在元器件底端对称放置焊锡片,用于平稳托住元器件并在元器件底端形成气体逃逸空间的架空结构,再利用锡膏与焊锡片熔点不同,在锡膏熔化产生气体时,能够通过架空结构疏散气体,避免气体在锡膏位置形成空洞,在锡膏熔化后,焊锡片才开始熔化,合理保证了大部分气体能向四周挥发。元器件侧端通过限位件对元器件限位,通过改变限位件底端锡膏的厚度来满足对限位件的限位,进而防止元器件在熔化焊接时偏移。In the technical solution of the embodiment of the present application, the solder sheet is symmetrically placed at the bottom of the component, which is used to stably support the component and form an overhead structure for the gas escape space at the bottom of the component, and then utilize the different melting points of the solder paste and the solder sheet, When the solder paste melts to generate gas, the gas can be evacuated through the overhead structure to prevent the gas from forming a cavity in the position of the solder paste. After the solder paste melts, the solder sheet starts to melt, which reasonably ensures that most of the gas can volatilize to the surroundings. The side ends of the components are limited by the limiter, and the thickness of the solder paste at the bottom of the limiter is changed to meet the limit of the limiter, thereby preventing the components from shifting during melting and welding.
在一些实施例中,支撑组件的一端与元件本体连接,支撑组件的另一端伸入锡膏层与焊盘连接。通过焊炉高温熔化锡膏层和支撑组件,进而高效将元件本体及其限位柱固定在基板上的焊盘。In some embodiments, one end of the support component is connected to the component body, and the other end of the support component extends into the solder paste layer and connects to the pad. The solder paste layer and supporting components are melted at high temperature by a soldering furnace, and the component body and its limiting posts are efficiently fixed to the pads on the substrate.
在一些实施例中,支撑组件至少包括两根支撑柱。便于对元件本体进行支撑,同时支撑组件便于架空元件本体,有利于保证气体的挥发及焊接连接的速度。In some embodiments, the support assembly includes at least two support columns. It is convenient to support the component body, and at the same time, the support component is convenient for the overhead component body, which is beneficial to ensure the volatilization of gas and the speed of welding connection.
在一些实施例中,支撑组件沿元件本体竖直中心线轴对称设置。轴对称设置的支撑组件能够保证平衡支撑元件本体,在支撑组件熔化,元件本体下降过程中能够尽可能减少水平偏移。In some embodiments, the support assembly is arranged axially symmetrically along the vertical centerline of the element body. The axisymmetrically arranged support components can ensure the balance of the support component body, and the horizontal deviation can be reduced as much as possible during the process of the support component melting and the component body descending.
在一些实施例中,支撑柱为锡柱。锡柱的熔点大于锡膏的熔点,能够有效保证排气空间发挥作用。In some embodiments, the support pillars are tin pillars. The melting point of the tin pillar is higher than the melting point of the solder paste, which can effectively ensure the function of the exhaust space.
在一些实施例中,支撑组件的熔点≥锡膏层的熔点。有效保证锡膏层比支撑组件先熔化,进而气体在支撑组件熔化过程前能够有时间从排气 空间排出。In some embodiments, the melting point of the support component is ≥ the melting point of the solder paste layer. Effectively ensure that the solder paste layer is melted before the support component, so that the gas can have time to escape from the exhaust space before the support component is melted.
在一些实施例中,支撑柱的高度大于锡膏层的厚度。有效保证支撑柱能够抬起元件本体形成排气空间。In some embodiments, the height of the support pillar is greater than the thickness of the solder paste layer. Effectively ensure that the support column can lift the component body to form an exhaust space.
在一些实施例中,元件本体与焊盘之间设置有防止元件本体与焊盘连接时发生偏移的固定组件。进一步减少元件本体焊接过程中的偏移程度。In some embodiments, a fixing component is provided between the component body and the pad to prevent deviation when the component body is connected to the pad. Further reduce the degree of deviation during the welding process of the component body.
在一些实施例中,固定组件包括锡膏区、限位柱,锡膏区设置在焊盘上,限位柱的一端与元件本体连接,限位柱的另一端与锡膏区连接。限位柱便于在元件本体侧端形成稳定的支撑、限位结构。In some embodiments, the fixing component includes a solder paste area and a limiting column, the solder paste area is disposed on the pad, one end of the limiting column is connected to the component body, and the other end of the limiting column is connected to the solder paste area. The limit post facilitates the formation of a stable support and limit structure at the side end of the component body.
在一些实施例中,锡膏区的厚度大于锡膏层的厚度。通过增加锡膏区的厚度,使得原本悬空的限位柱与增厚的锡膏贴合,防止元件本体偏移。In some embodiments, the thickness of the solder paste region is greater than the thickness of the solder paste layer. By increasing the thickness of the solder paste area, the original suspended limit column is attached to the thickened solder paste to prevent the deviation of the component body.
在一些实施例中,限位柱为引脚,引脚为元件本体自身的元件引脚。引脚结构通常为两个,但不限于两个,可以是多个,方便对元件本体进行限位。In some embodiments, the limiting posts are pins, and the pins are component pins of the component body itself. There are usually two pin structures, but not limited to two, and there may be multiple pins, which is convenient for positioning the component body.
在一些实施例中,限位柱呈倒L型。便于在元件本体侧端形成稳定的支撑、限位结构。In some embodiments, the limiting post is in an inverted L shape. It is convenient to form a stable supporting and limiting structure at the side end of the component body.
第二方面,本申请提供了一种电池模组,其包括上述实施例中的线路板。In a second aspect, the present application provides a battery module, which includes the circuit board in the above embodiment.
第三方面,本申请提供了一种电池包,其包括上述实施例中的电池模组。In a third aspect, the present application provides a battery pack, which includes the battery module in the above embodiment.
第四方面,本申请提供了一种用电装置,其包括上述实施例中的电池包,电池包用于提供电能。In a fourth aspect, the present application provides an electric device, which includes the battery pack in the above embodiment, and the battery pack is used to provide electric energy.
通过采用上述的技术方案,本申请的有益效果是:By adopting above-mentioned technical scheme, the beneficial effect of the present application is:
通过优化设置支撑组件,在元件本体底端设置对称的支撑组件,架空形成排气空间,利用支撑组件与锡膏的熔点差,保证锡膏熔化时、支撑组件逐渐熔化过程中气体能够通过排气空间向四周挥发,从而降低在锡膏熔融接触位置形成空洞的范围。By optimizing the setting of the support component, a symmetrical support component is set at the bottom of the component body, and the exhaust space is formed overhead, and the melting point difference between the support component and the solder paste is used to ensure that the gas can pass through the exhaust when the solder paste melts and the support component gradually melts. The space evaporates to the surroundings, thereby reducing the range of voids formed at the solder paste melting contact position.
通过优化设置固定组件,在固定组件为元件本体自身的元件引脚时,利用元件引脚进行限位,增加元件引脚底端锡膏区的厚度使得元件引脚在未进行焊接时能够与锡膏接触,通过元件引脚与焊盘上的锡膏接触,防止元件本体偏移。By optimizing the setting of the fixed component, when the fixed component is the component pin of the component body itself, the component pin is used to limit the position, and the thickness of the solder paste area at the bottom of the component pin is increased so that the component pin can be connected to the tin when it is not soldered. Paste contact, through the contact of the component lead and the solder paste on the pad, to prevent the deviation of the component body.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例共同用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.
在附图中,相同的部件使用相同的附图标记,并且附图是示意性的,并不一定按照实际的比例绘制。In the drawings, the same components are given the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.
为了更清楚地说明本发明实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一个或数个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据此类附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the following will briefly introduce the drawings that need to be used in the descriptions of the embodiments or related technologies. Obviously, the drawings in the following description are only For one or several embodiments of the invention, those skilled in the art can also obtain other drawings based on such drawings without creative work.
图1为本申请一些实施例的车辆的结构示意图;FIG. 1 is a schematic structural view of a vehicle in some embodiments of the present application;
图2为本申请一些实施例的线路板的结构示意图;Fig. 2 is the structural representation of the circuit board of some embodiments of the present application;
图3为相关技术线路板的结构示意图。FIG. 3 is a schematic structural diagram of a related art circuit board.
主要附图标记说明:Explanation of main reference signs:
1、基板;2、焊盘;2、锡膏层;元件本体;支撑组件;固定组件;61、锡膏区;62、限位柱。1. Substrate; 2. Pad; 2. Solder paste layer; component body; support component; fixed component; 61. Solder paste area; 62. Limiting post.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所 描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiment of the present application, the term "and/or" is only a kind of association relationship describing associated objects, which means that there may be three kinds of relationships, such as A and/or B, which may mean: A exists alone, and A exists at the same time and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two), and "multiple pieces" refers to More than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical" "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the drawings Orientation or positional relationship is only for the convenience of describing the embodiment of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as an implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a fixed connection. Disassembled connection, or integration; it can also be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
目前,从市场形势的发展来看,动力电池的应用越加广泛。动力电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及 军事装备和航空航天等多个领域。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of power batteries is becoming more and more extensive. Power batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power plants, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric vehicles, as well as military equipment and aerospace and other fields . With the continuous expansion of power battery application fields, its market demand is also constantly expanding.
动力电池系统作为电能储存装置,是新能源电动汽车的核心零部件之一。电动汽车不但需要高电量才能满足其行驶条件,还需要具有应付一些特殊情况的能力。目前新能源汽车上电池包100可使用多种具有一定规范的单体电芯,例如圆柱型18650电芯和方形电芯等。目前根据不同电动汽车所需特定的电压和容量制造匹配的动力电池系统,主要流程如下:首先将多个相同规格的单体电芯组装成电池模组,再将多个电池模组组装成电池包100,最终将多个电池包100组装在动力电池箱中作为电能储存装置供电动汽车使用。在电池模组设置有线路板,线路板的完整结构即在基板1上焊接元件本体4,下述元件本体4均以MOS管为例,基板1焊接MOS管时,在基板1上的焊盘2通过钢网印刷适当厚度的锡膏,将MOS管直接放置在锡膏上,送入焊炉焊接。在温度达到217℃时,锡膏熔化,熔融冷却后,此时MOS管利用锡膏固定在焊盘2上,但此时在熔化过程中产生的气体无法及时挥发,会在锡膏上形成若干空洞,即气体残留在锡膏形成所谓的气泡;而在MOS管底端设置支撑组件5架空时,使用钢网印刷相同厚度的锡膏,已无法满足对MOS管侧端的元件引脚进行限位,即对限位柱62的限位,造成MOS管无法通过元件引脚来保证焊接过程中不偏移,导致MOS管的偏移偏出焊盘2的值大于25%。As an electric energy storage device, the power battery system is one of the core components of new energy electric vehicles. Electric vehicles not only need high power to meet their driving conditions, but also need to have the ability to cope with some special situations. At present, the battery pack 100 on new energy vehicles can use a variety of single cells with certain specifications, such as cylindrical 18650 cells and square cells. At present, the matching power battery system is manufactured according to the specific voltage and capacity required by different electric vehicles. The main process is as follows: First, multiple single cells of the same specification are assembled into a battery module, and then multiple battery modules are assembled into a battery. Finally, a plurality of battery packs 100 are assembled in a power battery box as an electric energy storage device for electric vehicles. The battery module is equipped with a circuit board. The complete structure of the circuit board is to weld the component body 4 on the substrate 1. The following component body 4 is an example of a MOS tube. When the substrate 1 is welded to the MOS tube, the pad on the substrate 1 2. Print solder paste of appropriate thickness through the stencil, place the MOS tube directly on the solder paste, and send it into the soldering furnace for welding. When the temperature reaches 217°C, the solder paste melts, and after melting and cooling, the MOS tube is fixed on the pad 2 by the solder paste. However, the gas generated during the melting process cannot be volatilized in time, and some Void, that is, the gas remains in the solder paste to form so-called air bubbles; and when the support component 5 is set up at the bottom of the MOS tube, the use of stencil printing of the same thickness of solder paste is no longer sufficient to limit the component pins at the side end of the MOS tube , that is, the limit of the limit column 62 causes the MOS tube to be unable to ensure that the component pin does not shift during the welding process, resulting in the offset of the MOS tube being greater than 25% of the value of the pad 2.
为了缓解原来30%-40%MOS管空洞率的问题,申请人研究发现,可以在MOS管底端设置对称的支撑组件5,锡膏本身的熔点是217℃,而支撑组件5选用焊锡片时,焊锡片的熔点为217-227℃,锡膏熔化时,焊锡片仍为固态,形成气体逃逸空间。温度继续上升焊锡片熔化,元件本体4本体下降,与锡膏形成焊点。通过抬高MOS管,形成气体逃逸空间,气体能够向四周挥发,从而降低在锡膏熔融接触位置形成空洞的范围。为了 缓解MOS管的大幅度偏移的问题,申请人研究发现,MOS管的焊接元件引脚本身会比本体低,在MOS管本体与焊锡片接触时,MOS管的元件引脚也与焊盘2上的锡膏接触,能够防止元件本体4偏移。但设置焊锡片,元件引脚底端容易与其底端的锡膏存在缝隙,此时将待焊接件送入焊炉,容易在熔化过程中造成偏移,因此可以增加元件引脚底端锡膏厚度,使元件引脚能够与锡膏接触,在未焊接时对MOS管进行侧端限位。有效保证在焊炉熔化过程中,MOS管的偏移量大幅减小。In order to alleviate the original problem of 30%-40% MOS tube void ratio, the applicant found that a symmetrical support component 5 can be arranged at the bottom of the MOS tube. , The melting point of the solder sheet is 217-227°C. When the solder paste melts, the solder sheet is still solid, forming a gas escape space. As the temperature continues to rise, the solder sheet melts, and the component body 4 descends to form a solder joint with the solder paste. By raising the MOS tube, a gas escape space is formed, and the gas can volatilize to the surroundings, thereby reducing the range of voids formed at the solder paste melting contact position. In order to alleviate the problem of the large offset of the MOS tube, the applicant found that the welding component pin of the MOS tube itself will be lower than the body. When the MOS tube body is in contact with the solder sheet, the component pin of the MOS tube is also in contact with the pad The contact of the solder paste on 2 can prevent the component body 4 from shifting. However, if the solder sheet is installed, there will be a gap between the bottom of the component pin and the solder paste at the bottom. At this time, sending the part to be welded into the soldering furnace will easily cause deviation during the melting process, so the thickness of the solder paste at the bottom of the component pin can be increased. , so that the component pins can be in contact with the solder paste, and limit the side end of the MOS tube when it is not soldered. Effectively ensure that the offset of the MOS tube is greatly reduced during the melting process of the welding furnace.
基于以上考虑,为了缓解原来30%-40%的MOS管空洞率及降低MOS管偏移程度的问题,发明人经过深入研究,设计了一种线路板,通过在MOS管底端设置对称的支撑组件5,对称的支撑组件5能够保证MOS管平稳设置在锡膏上方,并同时形成气体逃逸空间。通过增加MOS管元件引脚底端锡膏区61的厚度,使得MOS管在未送入焊炉前,元件引脚底端与锡膏区61接触,MOS管能够通过元件引脚进行限位。Based on the above considerations, in order to alleviate the original 30%-40% MOS tube void rate and reduce the problem of MOS tube offset, the inventor has conducted in-depth research and designed a circuit board, by setting a symmetrical support at the bottom of the MOS tube Component 5, the symmetrical support component 5 can ensure that the MOS tube is stably placed above the solder paste, and at the same time forms a gas escape space. By increasing the thickness of the solder paste area 61 at the bottom of the component pins of the MOS tube, the bottom of the component pins is in contact with the solder paste area 61 before the MOS tube is sent into the soldering furnace, and the MOS tube can be limited by the component pins.
在这样的线路板中,由于对称的支撑组件5,能够架空MOS管底端。在锡膏熔化后,支撑组件5也开始慢慢熔化,此时MOS管逐渐下降,同时熔化产生的气体能够从MOS管底端的空间向四周挥发,能够有效缓解MOS管空洞率的问题,可将MOS管空洞率由原来的30%-40%降低至现有的10%-20%。而元件引脚下方增厚的锡膏区61,在MOS管下降时,元件引脚也能随着锡膏区61熔化同步下降,元件引脚能够有效缓解MOS管在焊接过程中的偏移问题,MOS管的偏移由原来的偏出焊盘2的25%以上降低到只是轻微偏移。In such a circuit board, due to the symmetrical support assembly 5, the bottom end of the MOS tube can be suspended. After the solder paste is melted, the supporting component 5 also begins to melt slowly. At this time, the MOS tube gradually descends. At the same time, the gas generated by melting can volatilize from the space at the bottom of the MOS tube to the surroundings, which can effectively alleviate the problem of the void ratio of the MOS tube. The void rate of the MOS tube is reduced from the original 30%-40% to the current 10%-20%. And the thickened solder paste area 61 under the component pins, when the MOS tube is lowered, the component pins can also drop synchronously with the melting of the solder paste area 61, and the component pins can effectively alleviate the offset problem of the MOS tube during the soldering process , the offset of the MOS tube is reduced from more than 25% of the original offset pad 2 to only a slight offset.
本申请实施例公开的电池包100可以但不限用于车辆、船舶或飞行器等用电装置中。The battery pack 100 disclosed in the embodiment of the present application can be used, but not limited to, in electric devices such as vehicles, ships or aircrafts.
本申请实施例提供一种使用电池包作为电源的用电装置,用电装置 可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。The embodiment of the present application provides an electric device using a battery pack as a power source. The electric device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like. Among them, electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc., and spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。In the following embodiments, for the convenience of description, a vehicle 1000 as an electric device according to an embodiment of the present application is taken as an example for description.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池包100,电池包100可以设置在车辆1000的底部或头部或尾部。电池包100可以用于车辆1000的供电,例如,电池包100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池包100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The vehicle 1000 can be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle. The interior of the vehicle 1000 is provided with a battery pack 100 , and the battery pack 100 may be provided at the bottom, head or tail of the vehicle 1000 . The battery pack 100 can be used for power supply of the vehicle 1000 , for example, the battery pack 100 can be used as an operating power source of the vehicle 1000 . The vehicle 1000 may further include a controller 200 and a motor 300 , the controller 200 is used to control the battery pack 100 to supply power to the motor 300 , for example, for starting, navigating, and working power requirements of the vehicle 1000 during driving.
在本申请一些实施例中,电池包100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery pack 100 can not only be used as an operating power source for the vehicle 1000 , but can also be used as a driving power source for the vehicle 1000 to provide driving power for the vehicle 1000 instead of or partially replacing fuel oil or natural gas.
根据本申请的一些实施例,参照图2、图3,图2为本申请一些实施例的线路板的结构示意图,图3为相关技术线路板的结构示意图。According to some embodiments of the present application, refer to FIG. 2 and FIG. 3 . FIG. 2 is a schematic structural diagram of a circuit board in some embodiments of the present application, and FIG. 3 is a schematic structural diagram of a circuit board in a related technology.
根据本申请的一些实施例,本申请提供了一种线路板,包括:基板1、焊盘2、锡膏层3、元件本体4、支撑组件5,焊盘2设置在基板1的上方,锡膏层3设置在焊盘2的上方,元件本体4设置在锡膏层3的上方,焊盘2与元件本体4之间设置有支撑组件5,使得元件本体4与锡膏层3之间形成排气空间。According to some embodiments of the present application, the present application provides a circuit board, including: a substrate 1, a pad 2, a solder paste layer 3, a component body 4, and a support assembly 5, the pad 2 is arranged above the substrate 1, and the tin The paste layer 3 is arranged above the pad 2, the element body 4 is arranged above the solder paste layer 3, and a support assembly 5 is arranged between the pad 2 and the element body 4, so that a formation is formed between the element body 4 and the solder paste layer 3. Exhaust space.
基板1是覆铜箔层压板,一般印制板用基板材料可分为两大类:刚性基板材料和柔性基板材料,一般刚性基板材料的重要品种是覆铜板。它是用增强材料,浸以树脂胶黏剂,通过烘干、裁剪、叠合成坯料,然后覆上铜箔,用钢板作为模具,在热压机中经高温高压成形加工而制成的。Substrate 1 is a copper-clad laminate. Generally, substrate materials for printed boards can be divided into two categories: rigid substrate materials and flexible substrate materials. The important variety of general rigid substrate materials is copper-clad laminates. It is made of reinforced material, impregnated with resin adhesive, dried, cut, laminated into a billet, and then covered with copper foil, using steel plate as a mold, and processed by high temperature and high pressure forming in a hot press.
焊盘2是表面贴装装配的基本构成单元,用来构成电路板的焊盘图案,即各种为特殊元件类型设计的焊盘组合。 Pad 2 is the basic constituent unit of surface mount assembly, which is used to form the pad pattern of the circuit board, that is, various pad combinations designed for special component types.
锡膏层3即锡膏形成的层体结构,锡膏也叫焊锡膏,灰色膏体,是伴随着SMT(Surface Mounted Technology的缩写)表面组装技术应运而生的一种新型焊接材料,是由焊锡粉、助焊剂以及其它的表面活性剂、触变剂等加以混合,形成的膏状混合物。主要用于SMT行业PCB表面电阻、电容、IC等电子元器件的焊接。 Solder paste layer 3 is the layer structure formed by solder paste. Solder paste is also called solder paste, gray paste. It is a new type of soldering material that emerged with the SMT (abbreviation for Surface Mounted Technology) surface assembly technology. It is made of Solder powder, flux, and other surfactants, thixotropic agents, etc. are mixed to form a paste mixture. It is mainly used for soldering electronic components such as PCB surface resistance, capacitor and IC in SMT industry.
元件本体4是电子电路中的独立个体,电流通过它能产生频率幅度变化或改变流向的个体零件叫器件,否则就叫元件。在半导体电路中晶体管(三极管、二极管、可控硅等)是器件,而电阻、电容、电感是元件,合起来称元器件。The component body 4 is an independent entity in the electronic circuit. The individual parts through which the current passes can produce frequency amplitude changes or change the flow direction are called devices, otherwise they are called components. In semiconductor circuits, transistors (transistors, diodes, thyristors, etc.) are devices, while resistors, capacitors, and inductors are components, and they are collectively called components.
支撑组件5可为焊锡片,焊锡片是用来锡焊的焊条,其呈片状结构,在不要求高温高压条件下锡焊可用于密封式金属焊接。The supporting component 5 can be a solder sheet, which is an electrode used for soldering, and has a sheet-like structure. The soldering can be used for sealed metal welding under conditions that do not require high temperature and high pressure.
在元件本体4底端对称放置支撑组件5(焊锡片),用于平稳托住元件本体4并在元件本体4底端形成气体排出空间的架空结构,再利用锡膏与焊锡片熔点不同,在锡膏熔化产生气体时,能够通过架空结构疏散气体,避免气体在锡膏层3位置形成空洞。在锡膏熔化后,焊锡片才开始熔化,合理保证了大部分气体能向四周挥发。元件本体4侧端通过限位柱62对元件本体4限位,通过改变限位柱62底端锡膏区61的厚度来满足对限位柱62的限位,进而防止元件本体4熔化焊接时偏移。The support assembly 5 (solder sheet) is symmetrically placed at the bottom of the component body 4, which is used to stably support the component body 4 and form an overhead structure for the gas discharge space at the bottom of the component body 4, and then use the melting point of the solder paste and the solder sheet to be different. When the solder paste melts to generate gas, the gas can be evacuated through the overhead structure to prevent the gas from forming a cavity at the position of the solder paste layer 3 . After the solder paste melts, the solder sheet starts to melt, which reasonably ensures that most of the gas can volatilize to the surroundings. The side ends of the component body 4 limit the position of the component body 4 through the limit post 62, and the limit of the limit post 62 is met by changing the thickness of the solder paste area 61 at the bottom of the limit post 62, thereby preventing the component body 4 from melting during welding. offset.
根据本申请的一些实施例,可选地,支撑组件5的一端与元件本体4连接,支撑组件5的另一端伸入锡膏层3与焊盘2连接。通过焊炉高温熔化锡膏层3和支撑组件5,进而高效将元件本体4及其限位柱62固定在基板1上的焊盘2。According to some embodiments of the present application, optionally, one end of the support component 5 is connected to the component body 4 , and the other end of the support component 5 extends into the solder paste layer 3 to connect to the pad 2 . The solder paste layer 3 and the supporting component 5 are melted at a high temperature in a soldering furnace, and the component body 4 and its limiting posts 62 are efficiently fixed to the pads 2 on the substrate 1 .
根据本申请的一些实施例,可选地,支撑组件5至少包括两根支撑柱。便于对元件本体4进行支撑,同时支撑组件5便于架空元件本体4,有利于保证气体的挥发及焊接连接的速度。According to some embodiments of the present application, optionally, the support assembly 5 includes at least two support columns. It is convenient to support the component body 4, and at the same time, the support component 5 is convenient to lift the component body 4, which is beneficial to ensure the volatilization of gas and the speed of welding connection.
根据本申请的一些实施例,可选地,支撑组件5沿元件本体4竖直中心线轴对称设置。轴对称设置的支撑组件5能够保证平衡支撑元件本体4,在支撑组件5熔化,元件本体4下降过程中能够尽可能减少水平偏移。According to some embodiments of the present application, optionally, the support assembly 5 is arranged axially symmetrically along the vertical centerline of the element body 4 . The axisymmetrically arranged support assembly 5 can ensure the balance of the support element body 4, and the horizontal deviation can be reduced as much as possible when the support assembly 5 melts and the element body 4 descends.
根据本申请的一些实施例,可选地,支撑柱为锡柱。锡柱的熔点大于锡膏的熔点,能够有效保证排气空间发挥作用。According to some embodiments of the present application, optionally, the support pillars are tin pillars. The melting point of the tin pillar is higher than the melting point of the solder paste, which can effectively ensure the function of the exhaust space.
根据本申请的一些实施例,可选地,支撑组件5的熔点≥锡膏层3的熔点。有效保证锡膏层3比支撑组件5先熔化,进而气体在支撑组件5熔化过程前能够有时间从排气空间排出。According to some embodiments of the present application, optionally, the melting point of the support component 5 is greater than or equal to the melting point of the solder paste layer 3 . It is effectively ensured that the solder paste layer 3 is melted before the support component 5 , so that the gas can have time to be discharged from the exhaust space before the support component 5 is melted.
根据本申请的一些实施例,可选地,支撑柱的高度大于锡膏层3的厚度。有效保证支撑柱能够抬起元件本体4形成排气空间。According to some embodiments of the present application, optionally, the height of the supporting pillars is greater than the thickness of the solder paste layer 3 . Effectively ensure that the support column can lift the element body 4 to form an exhaust space.
根据本申请的一些实施例,可选地,元件本体4与焊盘2之间设置有防止元件本体4与焊盘2连接时发生偏移的固定组件6。进一步减少元件本体4焊接过程中的偏移程度。According to some embodiments of the present application, optionally, a fixing component 6 is provided between the component body 4 and the pad 2 to prevent deviation when the component body 4 is connected to the pad 2 . The degree of deviation during the welding process of the component body 4 is further reduced.
根据本申请的一些实施例,可选地,固定组件6包括锡膏区61、限位柱62,锡膏区61设置在焊盘2上,限位柱62的一端与元件本体4连接,限位柱62的另一端与锡膏区61连接。限位柱62便于在元件本体4侧 端形成稳定的支撑、限位结构。According to some embodiments of the present application, optionally, the fixing assembly 6 includes a solder paste area 61 and a limiting column 62, the solder paste area 61 is arranged on the pad 2, and one end of the limiting column 62 is connected to the component body 4, and the limit The other end of the post 62 is connected to the solder paste area 61 . The limit post 62 is convenient to form a stable support and limit structure at the side end of the element body 4.
线路板中限位柱62可为引脚,而引脚又叫管脚,英文叫Pin。就是从集成电路(芯片)内部电路引出与外围电路的接线,所有的引脚就构成了这块芯片的接口。引线末端的一段,通过软钎焊使这一段与印制板上的焊盘共同形成焊点。引脚可划分为脚跟(bottom)、脚趾(toe)、脚侧(side)等部分。The limit column 62 in the circuit board can be a pin, and the pin is also called a pin, which is called Pin in English. It is the connection between the internal circuit of the integrated circuit (chip) and the peripheral circuit, and all the pins constitute the interface of the chip. A section of the end of a lead that is soldered to form a solder joint with a pad on a printed board. Pins can be divided into heel (bottom), toe (toe), foot side (side) and other parts.
根据本申请的一些实施例,可选地,锡膏区61的厚度大于锡膏层3的厚度。通过增加锡膏区61的厚度,使得原本悬空的限位柱62与增厚的锡膏贴合,防止元件本体偏移。According to some embodiments of the present application, optionally, the thickness of the solder paste region 61 is greater than the thickness of the solder paste layer 3 . By increasing the thickness of the solder paste area 61 , the originally suspended limit post 62 is attached to the thickened solder paste to prevent the component body from shifting.
根据本申请的一些实施例,可选地,限位柱62为引脚,引脚为元件本体4自身的元件引脚,引脚结构通常为两个,但不限于两个,可以是多个,方便对元件本体4进行限位。限制元件本体4偏移的固定组件6为元件本体4上的元件引脚,可减少限位方案的使用成本。According to some embodiments of the present application, optionally, the limit column 62 is a pin, and the pin is the component pin of the component body 4 itself. The pin structure is usually two, but not limited to two, and can be multiple , it is convenient to limit the position of the element body 4 . The fixing component 6 that restricts the displacement of the component body 4 is the component pin on the component body 4, which can reduce the use cost of the positioning scheme.
根据本申请的一些实施例,可选地,限位柱62呈倒L型。便于在元件本体侧端形成稳定的支撑、限位结构。According to some embodiments of the present application, optionally, the limiting post 62 is in an inverted L shape. It is convenient to form a stable supporting and limiting structure at the side end of the component body.
据本申请的一些实施例,本申请提供了一种电池模组,电池模组包括上述实施例中的线路板。According to some embodiments of the present application, the present application provides a battery module, and the battery module includes the circuit board in the above embodiments.
根据本申请的一些实施例,本申请提供了一种电池包100,电池包100包括上述电池模组。According to some embodiments of the present application, the present application provides a battery pack 100, and the battery pack 100 includes the above-mentioned battery module.
根据本申请的一些实施例,本申请提供了一种用电装置,用电装置包括电池包100,电池包100用于提供电能。According to some embodiments of the present application, the present application provides an electric device, the electric device includes a battery pack 100, and the battery pack 100 is used to provide electric energy.
用电装置可以是前述任一应用电池的设备或系统。The electric device may be any of the aforementioned devices or systems using batteries.
根据本申请的一些实施例,参照图2和图3,图2为本申请一些实 施例的线路板的结构示意图,图3为相关技术线路板的结构示意图。本申请提供了一种线路板,元件本体4底端对称放置焊锡片在锡膏层3上形成待焊接件,焊锡片与元件本体4之间架空形成气体挥发空间,元件本体侧端通过其自身的引脚与锡膏区61接触,增加与元件引脚接触的锡膏区61的厚度,元件引脚与锡膏区61接触后,能够保证元件本体4在焊接过程中不偏移。According to some embodiments of the present application, referring to Fig. 2 and Fig. 3, Fig. 2 is a schematic structural view of a circuit board according to some embodiments of the present application, and Fig. 3 is a schematic structural view of a circuit board in a related art. The present application provides a circuit board. The solder sheet is symmetrically placed on the bottom of the component body 4 to form a part to be welded on the solder paste layer 3. The space between the solder sheet and the component body 4 is overhead to form a gas volatilization space, and the side end of the component body passes through itself. The pins are in contact with the solder paste area 61, and the thickness of the solder paste area 61 in contact with the component pins is increased. After the component pins are in contact with the solder paste area 61, it can ensure that the component body 4 does not deviate during the soldering process.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (15)

  1. 一种线路板,包括:A circuit board, comprising:
    基板(1);Substrate (1);
    焊盘(2),其设置在所述基板(1)的上方;a welding pad (2), which is arranged above the substrate (1);
    锡膏层(3),其设置在所述焊盘(2)的上方;A solder paste layer (3), which is arranged above the pad (2);
    元件本体(4),其设置在所述锡膏层(3)的上方;A component body (4), which is arranged above the solder paste layer (3);
    所述焊盘(2)与所述元件本体(4)之间设置有支撑组件(5),使得所述元件本体(4)与所述锡膏层(3)之间形成排气空间。A supporting component (5) is arranged between the pad (2) and the element body (4), so that an exhaust space is formed between the element body (4) and the solder paste layer (3).
  2. 根据权利要求1所述的线路板,其中,所述支撑组件(5)的一端与所述元件本体(4)连接,所述支撑组件(5)的另一端伸入所述锡膏层(3)与所述焊盘(2)连接。The circuit board according to claim 1, wherein one end of the support component (5) is connected to the component body (4), and the other end of the support component (5) extends into the solder paste layer (3 ) is connected to the pad (2).
  3. 根据权利要求1或2所述的线路板,其中,所述支撑组件(5)至少包括两根支撑柱。The circuit board according to claim 1 or 2, wherein the support assembly (5) comprises at least two support columns.
  4. 根据权利要求1至3中任一项所述的线路板,其中,所述支撑组件(5)沿所述元件本体(4)竖直中心线轴对称设置。The circuit board according to any one of claims 1 to 3, wherein the support assembly (5) is arranged axially symmetrically along the vertical center line of the element body (4).
  5. 根据权利要求3或4所述的线路板,其中,所述支撑柱为锡柱。The circuit board according to claim 3 or 4, wherein the support pillars are tin pillars.
  6. 根据权利要求1至5中任意一项所述的线路板,其中,所述支撑组件(5)的熔点≥所述锡膏层(3)的熔点。The circuit board according to any one of claims 1 to 5, wherein the melting point of the supporting component (5) is ≥ the melting point of the solder paste layer (3).
  7. 根据权利要求1至6中任意一项所述的线路板,其中,所述支撑柱的高度大于所述锡膏层(3)的厚度。The circuit board according to any one of claims 1 to 6, wherein the height of the supporting columns is greater than the thickness of the solder paste layer (3).
  8. 根据权利要求1至7中任意一项所述的线路板,其中,所述元件本体(4)与所述焊盘(2)之间设置有防止所述元件本体(4)与所述焊盘(2)连接时发生偏移的固定组件(6)。The circuit board according to any one of claims 1 to 7, wherein a device is provided between the component body (4) and the pad (2) to prevent the component body (4) from (2) Fixing assembly (6) that is deflected when connected.
  9. 根据权利要求8所述的线路板,其中,所述固定组件(6)包括锡 膏区(61)、限位柱(62),所述锡膏区(61)设置在所述焊盘(2)上,所述限位柱(62)的一端与所述元件本体(4)连接,所述限位柱(62)的另一端与所述锡膏区(61)连接。The circuit board according to claim 8, wherein the fixing component (6) comprises a solder paste area (61) and a limiting post (62), and the solder paste area (61) is arranged on the pad (2 ), one end of the limiting column (62) is connected to the component body (4), and the other end of the limiting column (62) is connected to the solder paste area (61).
  10. 根据权利要求9所述的线路板,其中,所述锡膏区(61)的厚度大于所述锡膏层(3)的厚度。The circuit board according to claim 9, wherein the thickness of the solder paste region (61) is greater than the thickness of the solder paste layer (3).
  11. 根据权利要求9或10中任意一项所述的线路板,其中,所述限位柱(62)为引脚,所述引脚为元件本体(4)自身的元件引脚。The circuit board according to any one of claims 9 or 10, wherein the limiting column (62) is a pin, and the pin is a component pin of the component body (4) itself.
  12. 根据权利要求9至11中任意一项所述的线路板,其中,所述限位柱(62)呈倒L型。The circuit board according to any one of claims 9 to 11, wherein the limiting column (62) is in an inverted L shape.
  13. 一种电池模组,其中,所述电池模组包括如权利要求1-12中任意一项所述的线路板,所述线路板位于所述电池模组内。A battery module, wherein the battery module includes the circuit board according to any one of claims 1-12, and the circuit board is located in the battery module.
  14. 一种电池包(100),其中,所述电池包(100)包括如权利要求13所述的电池模组。A battery pack (100), wherein the battery pack (100) comprises the battery module according to claim 13.
  15. 一种用电装置,其中,所述用电装置包括如权利要求14所述的电池包(100),所述电池包(100)用于提供电能。An electric device, wherein the electric device comprises the battery pack (100) according to claim 14, and the battery pack (100) is used for providing electric energy.
PCT/CN2022/088389 2021-12-29 2022-04-22 Circuit board, battery module, battery pack, and electrical device WO2023123761A1 (en)

Priority Applications (4)

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JP2022554365A JP2024504526A (en) 2021-12-29 2022-04-22 Circuit boards, battery modules, battery packs and power consumption devices
KR1020227030858A KR20230106128A (en) 2021-12-29 2022-04-22 Circuit boards, battery modules, battery packs and electrical devices
EP22761933.5A EP4231788A4 (en) 2021-12-29 2022-04-22 Circuit board, battery module, battery pack, and electrical device
US17/945,146 US20230207897A1 (en) 2021-12-29 2022-09-15 Printed circuit board, battery module, battery pack, and electrical device

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003258415A (en) * 2002-02-28 2003-09-12 Hitachi Unisia Automotive Ltd Circuit board device
CN2773945Y (en) * 2005-03-16 2006-04-19 番禺得意精密电子工业有限公司 Fixed structure and electric connector therewith
CN103281874A (en) * 2013-05-08 2013-09-04 无锡江南计算技术研究所 Welding method of pasted electronic element
CN108172521A (en) * 2017-12-29 2018-06-15 合肥矽迈微电子科技有限公司 A kind of process of plastic packaging component and its gap without cavity filling
CN109874237A (en) * 2019-03-11 2019-06-11 深圳市海能达通信有限公司 SMT welding procedure and steel mesh for SMT welding procedure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003258415A (en) * 2002-02-28 2003-09-12 Hitachi Unisia Automotive Ltd Circuit board device
CN2773945Y (en) * 2005-03-16 2006-04-19 番禺得意精密电子工业有限公司 Fixed structure and electric connector therewith
CN103281874A (en) * 2013-05-08 2013-09-04 无锡江南计算技术研究所 Welding method of pasted electronic element
CN108172521A (en) * 2017-12-29 2018-06-15 合肥矽迈微电子科技有限公司 A kind of process of plastic packaging component and its gap without cavity filling
CN109874237A (en) * 2019-03-11 2019-06-11 深圳市海能达通信有限公司 SMT welding procedure and steel mesh for SMT welding procedure

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