WO2023116843A1 - 一种胶料回收装置及轮胎成型机 - Google Patents

一种胶料回收装置及轮胎成型机 Download PDF

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WO2023116843A1
WO2023116843A1 PCT/CN2022/141182 CN2022141182W WO2023116843A1 WO 2023116843 A1 WO2023116843 A1 WO 2023116843A1 CN 2022141182 W CN2022141182 W CN 2022141182W WO 2023116843 A1 WO2023116843 A1 WO 2023116843A1
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rubber
conveying unit
unit
recovery device
rubber material
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PCT/CN2022/141182
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English (en)
French (fr)
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杨慧丽
孙丰鑫
段全心
曲宗艺
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软控股份有限公司
青岛软控机电工程有限公司
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Publication of WO2023116843A1 publication Critical patent/WO2023116843A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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  • the application belongs to the technical field of tire building machines, and in particular relates to a rubber recovery device and a tire building machine.
  • the frame structure of the passenger radial tire building machine is in the process of conveying rubber, the inner liner and sidewall rubber are transported forward to the front docking unit after passing through the rubber recovery device, and the cord is also forwarded after passing through the upper conveying unit. Feeds onto the front docking unit. All kinds of rubber materials circulate through the front docking unit in a certain order according to the requirements of the production process, and then bonded to the forming drum.
  • the rubber material recovery device is fixed. During the process of conveying the rubber material, when the rubber material is discounted or the rubber pox is abnormal in the rear detection device, it will be cut and the abnormal rubber material will be directly transported to the front for docking. At the front of the unit, the forming drum stops moving. After waiting for the personnel to take the rubber material, the rubber material recovery device transports the rubber material to the front docking unit for normal production, which greatly affects the normal production efficiency.
  • the purpose of this application is to provide a rubber recovery device and a tire building machine, which can solve the problem that abnormal rubber transportation affects the normal production cycle, and reduce the risk of rubber extrusion.
  • a rubber recycling device comprising:
  • the rubber material delivery unit is used to cut the inner liner, the sidewall, or the inner liner sidewall compound rubber material to a fixed length and deliver it to the front docking unit, and the rubber material delivery unit is rotatably arranged on the tire building machine on the rack;
  • the swing power of the rubber material conveying unit is arranged on the frame of the tire building machine, and is used to drive the conveying unit close to or away from the front docking unit.
  • two swinging forces of the rubber conveying unit are symmetrically arranged on both sides of the rubber conveying unit.
  • the upper conveying unit is used to convey the cord rubber to the front docking unit, and the upper conveying unit is rotatably arranged on the frame of the tire building machine;
  • the swing power of the upper conveying unit is arranged on the frame of the tire building machine, and is used to drive the upper conveying unit to approach or move away from the front docking unit.
  • the central planes of the rubber conveying unit, the upper conveying unit and the front docking unit coincide.
  • the upper conveying unit has two swinging forces arranged symmetrically on both sides of the upper conveying unit.
  • the swing power of the rubber conveying unit is an air cylinder, a hydraulic cylinder, or an electric cylinder
  • the swing power of the upper conveying unit is an air cylinder or a hydraulic cylinder
  • This case also provides a tire building machine, including a rubber material recovery device, the rubber material recovery device is the rubber material recovery device as described above.
  • it also includes a frame and a front docking unit, the front docking unit is fixed on the frame, and the glue recycling device is rotatably arranged on the frame.
  • the rubber material conveying unit swings out and pushes the rubber material conveying unit away from the front docking unit, so that the gap between the rubber material conveying unit and the front docking unit
  • the conveyor belt of the front docking unit is reversed, so that the rubber material is reversed, thereby completing the recovery of the rubber material.
  • the tire building machine provided by the present application has the above-mentioned rubber material recovery device, therefore, it also has the above-mentioned beneficial effects, and will not be repeated here.
  • Fig. 1 is a schematic structural view of a sizing recovery device provided in an embodiment of the present application under the condition of normal delivery of the inner liner and sidewall sizing;
  • Fig. 2 is a schematic structural view of a rubber recovery device provided in the embodiment of the present application when recovering the inner liner and sidewall rubber;
  • Fig. 3 is a schematic structural diagram of a rubber recovery device provided in the embodiment of the present application under the condition of normal delivery of cord rubber.
  • orientation descriptions such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the application and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the application.
  • the core of this application is to provide a rubber recycling device and a tire building machine, which can solve the problem that abnormal rubber transportation affects the normal production cycle, and reduce the risk of rubber extrusion.
  • the present application provides a tire building machine, including a frame and a front docking unit 1, and the front docking unit 1 is fixed on the frame.
  • the tire building machine further includes a rubber recycling device rotatably arranged on the frame.
  • the rubber recovery device may include: a rubber conveying unit 2 , a swinging force 4 of the rubber conveying unit, an upper conveying unit 3 and a swinging force 5 of the upper conveying unit.
  • the rubber conveying unit 2 is installed inside the frame of the tire building machine, and is located at the lower part of the upper conveying unit 3, and is used for cutting and conveying the fixed-length inner liner and sidewall rubber to the front docking unit 1.
  • the swinging power 4 of the rubber conveying unit is installed on the lower part of both sides of the rubber conveying unit 2, and the power fixed point is installed on the frame body to provide power for the swing of the rubber conveying unit 2.
  • the swing power 4 of the rubber material conveying unit is an air cylinder or a hydraulic cylinder.
  • the upper conveying unit 3 is installed inside the frame of the tire building machine, and its center coincides with the center of the front docking unit and the center of the rubber conveying unit. It is located on the top of the rubber conveying unit 2 and is used for conveying the cord.
  • the swinging power 5 of the upper conveying unit is installed on both sides of the upper conveying unit 3 , and the power fixed point is installed on the frame body to provide power for the swing of the upper conveying unit 3 .
  • the swing power 5 of the upper conveying unit is an air cylinder or a hydraulic cylinder.
  • the front docking unit 1 is installed inside the frame of the tire building machine, and its center coincides with the center of the rubber material conveying unit 2 and the center plane of the upper conveying unit 3 . It is used to deliver the glue delivered by the rear formwork to the drum for glue lamination.
  • Step 1 As shown in Figure 1, the upper surface of the rubber conveying unit 2 is tangent to the upper surface of the front docking unit 1, the upper conveying unit is retracted by the swing force 5, and the upper conveying unit 3 is in the raised position. At this time, the forward conveying of the inner liner and the sidewall compound can be carried out.
  • Step 2 After the normal forward conveying of the inner liner and sidewall rubber is completed, the swing power 5 of the upper conveying unit is stretched out, driving the upper conveying unit 3 to land, as shown in Figure 3, the cord rubber can pass through the upper conveying unit 3 Convey to the conveyor belt of the front docking unit 1 to complete the conveying process of the cord rubber.
  • Step 3 During the normal production process, the upper conveying unit 5 is cyclically retracted and extended by the swing power 5, driving the upper conveying unit 3 to lift up and down, so as to realize the cyclic forward conveying of various rubber materials.
  • Step 4 When the switch on the conveying formwork detects that there is an abnormality in the rubber material, the swing power 5 of the upper conveying unit retracts, and the swing power 4 of the rubber material conveying unit extends to push the rubber material conveying unit 2 up, as shown in Figure 2 It shows that there is a large gap between the rubber conveying unit 2 and the front docking unit 1 at this time, and the conveyor belt of the front docking unit 1 is reversed to make the rubber backwards, thereby completing the recovery of the rubber.
  • the rubber conveying unit 2, the swinging power 4 of the rubber conveying unit, the upper conveying unit 3 and the swinging power 5 of the upper conveying unit can also be adaptively deformed according to actual needs in terms of their structure, setting position and angle, any adaptability All improvements are within the protection scope of this case.
  • This structure can recover the rubber material in advance, without interfering with the normal production action of the building drum, without affecting the tire production cycle, and improving production efficiency.
  • the increased distance between the upper conveying unit and the rubber conveying unit can provide a larger space for later maintenance and maintenance, which is conducive to personnel operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

本申请提供了一种轮胎成型机及其胶料回收装置，当输送模板上开关检测到胶料存在异常时，胶料输送单元摆转动力伸出，推动胶料输送单元向远离前部对接单元方向抬起，使胶料输送单元与前部对接单元之间出现较大的间隙，前部对接单元的输送带倒转，使胶料向后倒退，从而完成胶料的回收。

Description

一种胶料回收装置及轮胎成型机
本申请要求于2021年12月22日提交至中国国家知识产权局、申请号为202123258338.1、发明名称为“一种胶料回收装置及轮胎成型机”的专利申请的优先权。
技术领域
本申请属于轮胎成型机技术领域，特别涉及一种胶料回收装置及轮胎成型机。
背景技术
乘用子午胎成型机的机架结构在输送胶料的过程中，内衬层及胎侧胶料通过胶料回收装置后向前输送至前部对接单元，帘布通过上部输送单元后向前也输送至前部对接单元上。各种胶料按照生产工艺要求以一定的次序循环通过前部对接单元后再贴合到成型鼓上。
目前，胶料回收装置固定不动，在输送胶料的过程中，当后部检测装置胶料打折、胶痘等异常产生时，会进行裁断，将存在异常的胶料直接输送至前部对接单元前部，成型鼓停止动作，等待人员取走该胶料后，胶料回收装置再输送胶料至前部对接单元进行正常生产，因而极大的影响了正常生产效率。
因此，如何解决异常胶料输送影响正常生产循环的问题，是本领域技术人员亟待解决的问题。
实用新型内容
本申请的目的在于提供一种胶料回收装置及轮胎成型机，可解决异常胶料输送影响正常生产循环的问题，降低胶料挤胶风险。
为解决上述技术问题，本申请提供一种胶料回收装置，包括：
胶料输送单元，用于将内衬层、胎侧、或内衬层胎侧复合胶料定长裁断并输送至前部对接单元上，所述胶料输送单元可转动设置于所述轮胎成型机的机架上；
胶料输送单元摆转动力，设置于所述轮胎成型机的机架上，用于驱动所述输送单元靠近或远离所述前部对接单元。
可选的，所述胶料输送单元摆转动力为对称设置于所述胶料输送单元两侧的两个。
可选的，还包括：
上部输送单元，用于将帘布胶料输送至所述前部对接单元上，所述上部输送单元可转动设置于所述轮胎成型机的机架上；
上部输送单元摆转动力，设置于所述轮胎成型机的机架上，用于驱动所述上部输送单元靠近或远离所述前部对接单元。
可选的，所述胶料输送单元、所述上部输送单元以及所述前部对接单元的中心面重合。
可选的，所述上部输送单元摆转动力为对称设置于所述上部输送单元两侧的两个。
可选的，所述胶料输送单元摆转动力为气缸、液压缸、或电动缸，所述上部输送单元摆转动力为气缸或液压缸。
本案还提供一种轮胎成型机，包括胶料回收装置，所述胶料回收装置为如上文所述的胶料回收装置。
可选的，还包括机架和前部对接单元，所述前部对接单元固定于所述机架上，所述胶料回收装置可转动设置于所述机架上。
本申请所提供的一种胶料回收装置的有益效果在于：
当输送模板上开关检测到胶料存在异常时，胶料输送单元摆转动力伸出，推动胶料输送单元向远离前部对接单元方向抬起，使胶料输送单元与前部对接单元之间出现较大的间隙，前部对接单元的输送带倒转，使胶料向后倒退，从而完成胶料的回收。
本申请提供的轮胎成型机具有上述胶料回收装置，因此，其同样具有上述有益效果，此处便不再赘述。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。
图1为本申请实施例提供的一种胶料回收装置在内衬层及胎侧胶料正常输送情况下的结构示意图；
图2为本申请实施例提供的一种胶料回收装置在回收内衬层及胎侧胶料时的结构示意图；
图3为本申请实施例提供的一种胶料回收装置在帘布胶料正常输送情况下的结构示意图。
上图中的附图标记包括：
1、前部对接单元；2、胶料输送单元；3、上部输送单元；4、胶料输送单元摆转动力；5、上部输送单元摆转动力。
具体实施方式
下面详细描述本申请的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本申请，而不能理解为对本申请的限制。
在本申请的描述中，需要理解的是，涉及到方位描述，例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必 须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
在本申请的描述中，多个的含义是两个以上，如果有描述到第一、第二只是用于区分技术特征为目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。
本申请的描述中，除非另有明确的限定，设置、安装、连接等词语应做广义理解，所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。
本申请的核心是提供一种胶料回收装置及轮胎成型机，可解决异常胶料输送影响正常生产循环的问题，降低胶料挤胶风险。
为了使本领域的技术人员更好地理解本申请提供的技术方案，下面将结合附图和具体实施例对本申请作进一步的详细说明。
参见图1-图3，本申请提供了一种轮胎成型机，包括机架和前部对接单元1，前部对接单元1固定于机架上。
特别地，在本实施例中，该轮胎成型机还包括可转动设置于机架上的胶料回收装置。
其中，应当理解的是，本申请的核心在于上述胶料回收装置，因此，本申请实施例后续主要针对该胶料回收装置进行详细介绍。
具体地，该胶料回收装置可以包括：胶料输送单元2、胶料输送单元摆转动力4、上部输送单元3和上部输送单元摆转动力5。
其中，胶料输送单元2安装于轮胎成型机的机架内部，位于上部输送单元3下部，用于将内衬层及胎侧胶料的定长裁断和输送至前部对接单元1上。
胶料输送单元摆转动力4安装于胶料输送单元2两侧下部，动力固定点安装于机架架体上，为胶料输送单元2的摆动提供动力。具体地，胶料输送单元摆转动力4为气缸或液压缸。
上部输送单元3安装于轮胎成型机的机架内部，其中心与前部对接单元中心、胶料输送单元中心重合，位于胶料输送单元2上部，用于将帘布的输送。
上部输送单元摆转动力5安装于上部输送单元3两侧，动力固定点安装于机架架体上，为上部输送单元3的摆动提供动力。具体地，上部输送单元摆转动力5为气缸或液压缸。
此外，前部对接单元1安装于轮胎成型机机架内部，其中心与胶料输送单元2中心、上部输送单元3中心面重合。用于将后部模板输送的胶料输送至鼓上进行胶料贴合。
具体使用时，主要工艺步骤如下：
步骤1：如图1所示，胶料输送单元2的上表面与前部对接单元1的上表面相切，上部输送单元摆转动力5缩回，上部输送单元3处于抬升位置。此时可以进行内衬层及胎侧胶料的向前输送。
步骤2：当内衬层及胎侧胶料正常向前输送完成后，上部输送单元摆转动力5伸出，驱动上部输送单元3降落，如图3所示，帘布胶料可以通过上部输送单元3输送至前部对接单元1输送带上，完成帘布胶料的输送过程。
步骤3：正常生产过程中，上部输送单元摆转动力5循环缩回和伸进，驱动上部输送单元3升降，从而实现各种胶料的循环向前输送。
步骤4：当输送模板上开关检测到胶料存在异常时，上部输送单元摆转动力5缩回，胶料输送单元摆转动力4伸出，推动胶料输送单元2抬起，如图2所示，此时胶料输送单元2与前部对接单元1之间出现较大的间隙，前部对接单元1的输送带倒转，使胶料向后倒退，从而完成胶料的回收。
当然，胶料输送单元2、胶料输送单元摆转动力4、上部输送单元3和上部输送单元摆转动力5还可以根据实际需求对其结构和设置位置、角度进行适应性变形，任何适应性的改进均在本案保护范围内。
综上所述，本案具有如下有益效果：
1)该结构可以提前进行胶料的回收工作，不会干预到成型鼓的正常生产动作，不影响轮胎生产循环，提高生产效率。
2)上部输送单元与胶料输送单元之间距离加大，极大的减少了内衬层及胎侧胶料在该位置的挤料和堆料风险。
3)上部输送单元与胶料输送单元之间的距离加大可以为后期维护和保养提供更大的空间，有利于人员操作。
本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。
本文中应用了具体个例对本申请的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本申请的方法及其核心思想。应当指出，对于本技术领域的普通技术人员来说，在不脱离本申请原理的前提下，还可以对本申请进行若干改进和修饰，这些改进和修饰也落入本申请权利要求的保护范围内。

Claims (11)

  1. 一种胶料回收装置，其特征在于，包括：
    胶料输送单元(2)，用于将内衬层、胎侧、或内衬层胎侧复合胶料定长裁断并输送至前部对接单元(1)上，所述胶料输送单元(2)可转动设置于轮胎成型机的机架上，以靠近或远离所述前部对接单元(1)。
  2. 根据权利要求1所述的胶料回收装置，其特征在于，所述胶料回收装置还包括胶料输送单元摆转动力(4)，设置于所述轮胎成型机的机架上，以通过驱动所述胶料输送单元(2)转动使所述胶料输送单元(2)靠近或远离所述前部对接单元(1)。
  3. 根据权利要求2所述的胶料回收装置，其特征在于，所述胶料输送单元摆转动力(4)为两个，两个所述胶料输送单元摆转动力(4)对称的设置在所述胶料输送单元(2)两侧。
  4. 根据权利要求2所述的胶料回收装置，其特征在于，所述胶料输送单元摆转动力(4)为气缸、液压缸、或电动缸。
  5. 根据权利要求1所述的胶料回收装置，其特征在于，还包括：
    上部输送单元(3)，用于将帘布胶料输送至所述前部对接单元(1)上，所述上部输送单元(3)可转动设置于所述轮胎成型机的机架上；
    上部输送单元摆转动力(5)，设置于所述轮胎成型机的机架上，以通过驱动所述上部输送单元(3)转动使所述上部输送单元(3)靠近或远离所述前部对接单元(1)。
  6. 根据权利要求5所述的胶料回收装置，其特征在于，所述胶料输送单元(2)、所述上部输送单元(3)以及所述前部对接单元(1)的中心面重合。
  7. 根据权利要求5所述的胶料回收装置，其特征在于，所述上部输送单元摆转动力(5)为两个，两个所述上部输送单元摆转动力(5)对称的设置在所述上部输送单元(3)两侧。
  8. 根据权利要求5所述的胶料回收装置，其特征在于，所述上部输送单元摆转动力(5)为气缸或液压缸。
  9. 根据权利要求5所述的胶料回收装置，其特征在于，所述胶料输送单元(2)位于所述上部输送单元(3)下部。
  10. 一种轮胎成型机，其特征在于，包括胶料回收装置，所述胶料回收装置为如权利要求1至9任一项所述的胶料回收装置。
  11. 根据权利要求10所述的轮胎成型机，其特征在于，还包括机架和前部对接单元(1)，所述前部对接单元(1)固定于所述机架上，所述胶料回收装置可转动设置于所述机架上。
PCT/CN2022/141182 2021-12-22 2022-12-22 一种胶料回收装置及轮胎成型机 WO2023116843A1 (zh)

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