WO2023115605A1 - Acid-insoluble slag backwashing apparatus and use method thereof - Google Patents

Acid-insoluble slag backwashing apparatus and use method thereof Download PDF

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Publication number
WO2023115605A1
WO2023115605A1 PCT/CN2021/141869 CN2021141869W WO2023115605A1 WO 2023115605 A1 WO2023115605 A1 WO 2023115605A1 CN 2021141869 W CN2021141869 W CN 2021141869W WO 2023115605 A1 WO2023115605 A1 WO 2023115605A1
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WO
WIPO (PCT)
Prior art keywords
acid
wall
screw machine
slag
filter
Prior art date
Application number
PCT/CN2021/141869
Other languages
French (fr)
Chinese (zh)
Inventor
刘书文
罗维锵
范佳升
张�杰
钟声彪
黄福艺
Original Assignee
清远市嘉禾稀有金属有限公司
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Application filed by 清远市嘉禾稀有金属有限公司 filed Critical 清远市嘉禾稀有金属有限公司
Publication of WO2023115605A1 publication Critical patent/WO2023115605A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/02Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/22Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B59/00Obtaining rare earth metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to the field of acid-dissolved slag treatment, and more specifically, to an acid-dissolved slag backwashing device and a method for using the same.
  • the recycling method is mainly through backwashing, and backwashing requires long-term stirring and cleaning. Due to the lack of special equipment, most of them are processed by large-volume stirring tanks at present, and the working efficiency of a single stirring tank is not high. High, multiple mixing tanks will occupy a large area, which is not realistic; moreover, the use of multiple mixing tanks makes the transfer and transfer of waste residues inconvenient. Therefore, it is necessary to design a special equipment to improve Production process efficiency.
  • the technical problem to be solved by the present invention is to propose an acid-dissolved slag backwashing equipment and its use method.
  • Rare earth raw materials on the surface of slag; and the whole recycling process can work continuously to improve the efficiency of recycling.
  • the invention provides an acid-soluble slag backwashing device, comprising a first filter press device, a feeding device, a cleaning tower, a pumping device, and a second filter press device; the first filter press device press-filters the acid-soluble slag, collects the filtrate, After the filter residue is broken up, it is sent to the feeding device; the feeding device transports and lifts the acid-soluble residue, and throws it into the cleaning tower for partition cleaning.
  • the cleaned material is sent to the pumping device through the first confluence pipe, and the pumping device pumps the material Go to the second filter press device, perform press filtration, collect the filtrate, and discharge the filter residue;
  • the cleaning tower includes a tower body and a plurality of partitions installed inside the tower body, and the partitions divide the tower body into multiple cleaning chambers, each cleaning chamber
  • the bottom of the side wall of the cleaning chamber is connected with a discharge pipe, the discharge pipe is connected with the first confluence pipe, and the discharge pipe is provided with a first solenoid valve;
  • the top of the side wall of the cleaning chamber is connected with a water supply pipe, and the water supply pipe is provided with a second solenoid valve , a plurality of water supply pipes are connected with the second confluence pipe, the bottom of the second confluence pipe is connected with the output port of the booster pump, and the water inlet of the booster pump is connected with the external water source;
  • shaft, the stirring shaft is driven by the first motor, the stirring shaft runs through the entire cleaning
  • the material guide structure includes a guide cylinder, the inner wall of the guide cylinder is adapted to the outer wall of the second screw machine, and is slidably fitted, and the side of the guide cylinder close to the tower body is communicated with a downwardly inclined
  • the diameter of the guide tube is larger than that of the outlet, and the lower end of the guide tube extends into the feeding port; the side of the guide tube away from the guide tube is fixed with a push plate, and the bottom surface of the push plate is in line with the push plate.
  • the end of the piston rod of the rod motor is fixedly connected, and the push rod motor is fixed on the outer wall of the second screw machine through a bracket; the push rod motor can drive the guide cylinder to move vertically, so that the position of the guide tube corresponds to the position of the discharge port;
  • the length from the connecting part of the guide cylinder to the bottom end of the guide cylinder is greater than the aperture of the discharge port, and the push rod motor can drive the guide cylinder to move up to the discharge port to realize blocking.
  • a shielding cover is provided inside the feeding port, and the shielding cover includes two supporting plates, and the supporting plate is provided with a card slot corresponding to the material guide tube, and the shape of the two butt jointed card slots is suitable for the outer wall of the material guide tube.
  • guide strips are fixed on both sides of the outer wall of the second screw machine, and guide bars are provided on the inner wall of the guide cylinder correspondingly, and the guide cylinder slides vertically along the guide bar through the slide grooves.
  • the pumping device includes a transfer box and a mortar pump, the feed inlet of the transfer box communicates with the bottom end of the first confluence pipe, and the outlet of the transfer box and the feed inlet of the mortar pump pass through a pipeline Connected, the discharge port of the mortar pump is connected with a feed pipe, and the feed pipe is connected with the feed port of the second filter press device.
  • the first filter press device includes a filter press body, a receiving bucket installed under the filter press body, and a plurality of crushing rollers are mounted inside the receiving bucket; the bottom of the receiving bucket is inclined, And there is a groove on the lower side of the inclination, the groove is an arc groove structure, and a plurality of filter holes are arranged at the bottom of the groove; the inner turret of the groove is equipped with crushing rollers, and the rotating shafts of the crushing rollers and multiple crushing rollers are connected with each other.
  • the output shaft of the second motor is driven and connected through the sprocket chain assembly, and the second motor is fixedly installed on the outer wall of the receiving bucket; the second filter press device has the same structure as the first filter press device.
  • the outer wall of the crushing roller is fixed with a plurality of convex tooth groups, the convex tooth groups are distributed in a circular array around the axis of the crushing roller, and the convex tooth groups include a plurality of convex teeth distributed in an array along the axial direction
  • the inner wall of the bottom of the receiving bucket is fixed with a plurality of slots, the slots correspond to the positions of the protruding teeth, the thickness of the protruding teeth is adapted to the width of the slots, and the rotation of the crushing roller can drive the protruding teeth into the slots;
  • a plurality of vibrating motors are fixedly installed on the outside of the bottom.
  • the top surface of the partition is inclined and slopes downward toward the side of the discharge pipe, and the discharge pipe slopes downward toward the side of the first confluence pipe.
  • the invention provides a method for using acid-dissolved slag backwashing equipment, comprising the following steps:
  • the first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
  • the crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
  • the mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
  • step S1 the second motor drives the crushing roller and the crushing roller to rotate synchronously, and the vibration motor is also started synchronously, the vibration can be transmitted to the card slot, and the protruding teeth extend into the card slot and are held against the side of the card slot The vibration will also be transmitted when the wall is crushed, which will accelerate the shaking and stirring of the material, and also promote the movement of the material to the crushing roller to accelerate the discharge.
  • the invention provides an acid-soluble slag backwashing device and its use method, which has a novel structure, including sequentially setting a first filter press device, a feed device, a cleaning tower, a pumping device, and a second filter press device along the feeding path; wherein, The first filter press device press-filters the acid-soluble slag, collects the filtrate, breaks up the filter residue and throws it to the feeding device; the feeding device transports and lifts the acid-soluble slag, throws it into the cleaning tower for partition cleaning, and the cleaned material is passed through The first confluence pipe is sent to the pumping device, and the pumping device pumps the material to the second filter press device for press filtration, collects the filtrate, and discharges the filter residue; build a first-stage filter press-acid soluble slag backwash-secondary press filter
  • the mechanical structure matched with the technological process can carry out secondary cleaning on the acid-dissolved slag and recover the rare earth raw materials adhering to the surface of the acid-dissolved slag;
  • Fig. 1 is the distribution plan view of a kind of acid-dissolved slag backwashing equipment provided in the specific embodiment of the present invention
  • Fig. 2 is the side view of a kind of acid-dissolved slag backwashing equipment provided in the specific embodiment of the present invention
  • Figure 3 is an enlarged view of part A in Figure 2
  • Fig. 4 is the schematic diagram of the cooperative structure of the feeding device, the cleaning tower, the pumping device, and the second filter press device provided in the specific embodiment of the present invention
  • Fig. 5 is an enlarged view of part B in Fig. 4;
  • Fig. 6 is a schematic diagram of the internal structure of the receiving bucket provided in a specific embodiment of the present invention.
  • Fig. 7 is a top view of the cooperation between the crushing roller and the locking groove provided in the specific embodiment of the present invention.
  • First filter press device 110. Filter press body; 120. Receiving bucket; 130. Crushing roller; 131. Convex teeth; 140. Groove; 150. Crushing roller; 160. Second motor; ; 180, vibration motor; 200, feeding device; 210, the first screw machine; 220, the second screw machine; 221, discharge port; 222, guide bar; 230, guide material structure; 231, guide cylinder; Tube; 233, push plate; 234, push rod motor; 300, cleaning tower; 310, tower body; 320, clapboard; 330, cleaning cavity; 331, feeding port; 350, discharge pipe; 360, stirring shaft; 371, liquid level sensor; 372, material level sensor; 400, pumping device; 410, transfer box; 420, mortar pump; 430, feeding pipe; 500, second filter press device; 610, first Confluence pipe; 710, water supply pipe; 711, second solenoid valve; 720, second confluence pipe; 730, booster pump; 800, shielding cover; 810, support plate; 820,
  • an acid-dissolved slag backwashing device including a first filter press device 100, a feeding device 200, a cleaning tower 300, a pumping device 400, a second press
  • the first filter press device 100 press-filters the acid-soluble slag, collects the filtrate and breaks up the filter residue and throws it at the feeding device 200;
  • the feeding device 200 transports and lifts the acid-soluble slag, and throws it into the cleaning tower 300 for further Partition cleaning, the cleaned material is sent to the pumping device 400 through the first confluence pipe 610, and the pumping device 400 pumps the material to the second filter press device 500 for pressure filtration, collects the filtrate, and discharges the filter residue;
  • the cleaning tower 300 includes a tower body 310, a plurality of partitions 320 installed inside the tower body 310, the partitions 320 divide the interior of the tower body 310 into a plurality of cleaning chambers 330, the bottom of the side wall
  • the above-mentioned acid-soluble slag backwashing equipment has a novel structure, including sequentially setting a first filter press device, a feed device, a cleaning tower, a pumping device, and a second press filter device along the feeding path; wherein, the first filter press device is for Acid-soluble slag press filtration, collect filtrate, filter residue is scattered, and then put it to the feeding device; the feeding device transports and lifts the acid-soluble slag, throws it into the cleaning tower for partition cleaning, and the cleaned material is sent to the At the pumping device, the pumping device pumps the material to the second filter press device for press filtration, collects the filtrate, and discharges the filter residue; build a mechanical structure that matches the process flow of the first-stage filter press-acid soluble slag backwash-secondary press filter , the acid-soluble slag can be cleaned twice, and the rare earth raw materials adhered to the surface of the acid-soluble slag can be recovered; and the whole recovery process can be carried out continuously to improve the
  • the material guide structure 230 includes a guide cylinder 231, the inner wall of the guide cylinder 231 is adapted to and slidably fitted with the outer wall of the second screw machine 220, and the side of the guide cylinder 231 close to the tower body 310 is communicated with a downwardly inclined
  • the feed pipe 232, the aperture of the feed pipe 232 is larger than the aperture of the discharge port 221, and the inclined lower end of the feed pipe 232 extends into the feeding port 331;
  • the side of the guide cylinder 231 away from the feed pipe 232 is fixedly provided with a push plate 233, the bottom surface of the push plate 233 is fixedly connected with the piston rod end of the push rod motor 234, and the push rod motor 234 is fixed on the outer wall of the second screw machine 220 by a bracket;
  • the push rod motor 234 can drive the guide cylinder 231 to move vertically, Make the material guide tube 232 correspond to the position of the discharge port 221; the length from the connection between the material guide tube 232 and the guide tube
  • the discharge port 221 is blocked; this structural design can realize the opening or sealing of the discharge port through the lifting of the electric guide cylinder of the push rod motor. More specifically, when it is necessary to feed the corresponding cleaning chamber, the corresponding push rod The motor starts, drives the guide cylinder to move down to the position corresponding to the position of the material guide tube and the discharge port, the second screw machine continues to feed the material, and the material can be discharged when it is sent to the open discharge port; when the internal material level sensor detects that the material volume reaches the preset After setting the range, stop the second screw machine, start the push rod motor to drive the guide cylinder to move down, and seal the discharge port to prevent misfeeding when the subsequent cleaning chamber needs to be fed; it should be noted that when the feeding process is completely stopped , the feeding device stops as a whole, the first filter press device can continue to filter, but the generated filter residue is temporarily stored and not put into the feeding device; moreover, when the material is put into the cleaning chamber, the stirring shaft is in a rotating state, and the The material is stir
  • a shielding cover 800 is provided in the feeding port 331, and the shielding cover 800 includes two supporting plates 810, and the supporting plates 810 are provided with slots corresponding to the feeding tube 232, and the two butted slots are adapted to the shape of the outer wall of the feeding tube 232.
  • the support plate 810 is fixed on the wall away from the feeding pipe 232 with a telescoping cover 820, the other end of the telescoping cover 820 is fixed on the inner wall of the feeding port 331, and the two sides of the telescoping cover 820 slide against the two side walls of the feeding port 331
  • the telescopic cover 820 expands and contracts with the movement of the material guide tube 232, and always maintains the shielding of the feeding port 331; this structural design can effectively block the feeding port, no matter whether the material guide structure is in the feeding state or the blocking state ,
  • the shielding cover can block the feeding port; especially when the cleaning tower is located outdoors, this design can prevent the entry of external rodents, birds and other animals.
  • guide strips 222 are fixed on both sides of the outer wall of the second screw machine 220, and guide bars 222 are provided on the inner wall of the guide cylinder 231 correspondingly.
  • the guide cylinder 231 slides vertically along the guide bar 222 through the slide grooves; this structural design can further define The movement of the guide cylinder makes the port of the guide pipe determined to be maintained inside the feeding port.
  • the pumping device 400 includes a transfer box 410 and a mortar pump 420, the feed port of the transfer case 410 communicates with the bottom end of the first confluence pipe 610, the discharge port of the transfer case 410 and the feed port of the mortar pump 420 pass through a pipeline Communication, the discharge port of the mortar pump 420 is connected with a feed pipe 430 , and the feed pipe 430 is connected with the feed port of the second filter press device 500 .
  • the first filter press device 100 includes a filter press body 110, a receiving bucket 120 installed below the filter press body 110, and a plurality of crushing rollers 130 are erected inside the receiving bucket 120; the bottom of the receiving bucket 120 is arranged obliquely, And be provided with groove 140 on the lower side of inclination, groove 140 is an arc groove structure, and the bottom of groove 140 is provided with a plurality of filter holes; Groove 140 internal turret is provided with pulverizing roller 150, and pulverizing roller 150 and multiple The rotating shaft of the strip crushing roller 130 is connected to the output shaft of the second motor 160 through a sprocket chain assembly, and the second motor 160 is fixedly installed on the outer wall of the receiving bucket 120; the second filter press device 500 has the same structure as the first filter press device 100
  • the receiving bucket can be used to accept the filter residue discharged from the main body of the filter press.
  • the filter residue is effectively broken up and broken by the crushing roller and the crushing roller, which is convenient for subsequent transportation; moreover, the receiving bucket can be used as a temporary storage area for materials, especially for all When backwashing is performed inside the cleaning chamber, the feeding device is in the standby state, and the materials are temporarily stored in the receiving bucket without feeding.
  • the outer wall of the crushing roller 130 is fixed with a plurality of protruding tooth groups, and the protruding tooth groups are distributed in a circular array around the axis of the crushing roller 130.
  • the protruding tooth groups include a plurality of protruding teeth 131 distributed in an array along the axial direction.
  • the outer wall is fixed with sharp teeth to leave space for the material to fall, and can also accelerate the grinding of the material; it can effectively agitate and break the filter residue to facilitate subsequent smooth discharge;
  • the bottom inner wall of the receiving bucket 120 is fixed with a plurality of card slots 170 , the slot 170 corresponds to the position of the convex tooth 131, the thickness of the convex tooth 131 is adapted to the width of the slot 170, and the crushing roller 130 rotates to drive the convex tooth 131 into the slot 170;
  • the outside of the bottom of the receiving bucket 120 is fixedly installed with A plurality of vibrating motors 180; when the vibrating motor starts, the vibration can be transmitted to the card slot, and the convex teeth extend into the card slot, and the vibration will also be transmitted when it is held against the side wall of the card slot, thereby accelerating the shaking and stirring of the material, and also It can promote the material to move to the crushing roller and accelerate the discharge.
  • top surface of the partition 320 is inclined and slopes downward toward the side of the discharge pipe 350, and the discharge pipe 350 slopes downward toward the side of the first confluence pipe 610; it facilitates the discharge of materials and liquid after backwashing.
  • the invention also discloses a method for using acid-dissolved slag backwashing equipment, which includes the following steps:
  • the first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
  • the crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
  • the mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
  • step S1 the second motor drives the crushing roller and the crushing roller to rotate synchronously, and the vibration motor is also started synchronously, the vibration can be transmitted to the card slot, and the protruding teeth extend into the card slot and are held against the side of the card slot The vibration will also be transmitted when the wall is crushed, which will accelerate the shaking and stirring of the material, and also promote the movement of the material to the crushing roller to accelerate the discharge.

Abstract

An acid-insoluble slag backwashing apparatus and a use method thereof. The apparatus has a novel structure and comprises a first filter pressing device (100), a feeding device (200), a cleaning tower (300), a pumping device (400) and a second filter pressing device (500) which are sequentially arranged along a feeding path. The first filter pressing device (100) performs filter pressing on acid-insoluble slag, collects a filtrate, scatters a filter residue and then conveys to the feeding device (200). The feeding device (200) conveys and lifts the acid-insoluble slag, and feeds same into the cleaning tower (300) for partition cleaning. The cleaned materials are sent to the pumping device (400) by means of a first confluence pipe (610), and the pumping device (400) pumps the materials to the second filter pressing device (500) which performs filter pressing, collects a filtrate, and discharges a filter residue. By building a mechanical structure matched with a technological process of primary filter pressing-acid-insoluble slag backwashing-secondary filter pressing, the acid-insoluble slag may be subjected to secondary cleaning, and rare earth raw materials adhered to the surface of the acid-insoluble slag can be recycled. Continuous work can be performed in the whole recovery process, the space can be fully utilized, thereby achieving multiple and synchronous processing and improving the recovery processing efficiency.

Description

一种酸溶渣反洗设备及其使用方法A kind of acid slag backwashing equipment and using method thereof 技术领域technical field
本发明涉及酸溶渣处理领域,更具体的,涉及一种酸溶渣反洗设备及其使用方法。The invention relates to the field of acid-dissolved slag treatment, and more specifically, to an acid-dissolved slag backwashing device and a method for using the same.
背景技术Background technique
对于稀土原料的处理,需要使用盐酸进行溶解,而后再对溶解液进行处理加工;而在盐酸溶解稀土原料时,会有部分盐酸无法溶解的物质,产生酸溶渣,酸溶渣会夹带部分稀土料液,影响稀土原料的收率,若直接排放,则会造成原料损失,资源浪费,也影响企业效益,因此有必要对酸溶渣进行加工处理,从而进行回收稀土原料,减少浪。For the treatment of rare earth raw materials, it is necessary to use hydrochloric acid to dissolve, and then process the solution; when hydrochloric acid dissolves rare earth raw materials, there will be some substances that cannot be dissolved by hydrochloric acid, resulting in acid-soluble slag, which will entrain some rare earth Feed liquid affects the yield of rare earth raw materials. If it is discharged directly, it will cause loss of raw materials, waste of resources, and also affect corporate benefits. Therefore, it is necessary to process acid-soluble slag to recycle rare earth raw materials and reduce waste.
技术问题technical problem
目前,采用回收的方式主要是通过反洗,而反洗需要长时间的搅拌清洗,由于专用设备的欠缺,目前大部分都是采用大容积的搅拌槽进行处理,单一个搅拌槽的工作效率不高,多个搅拌槽则会占用大区域空间,也不现实;并且,采用多个搅拌槽的方式,废渣之间的传送、转移也不方便,故此,有必要设计一款专用的设备,提高生产处理效率。At present, the recycling method is mainly through backwashing, and backwashing requires long-term stirring and cleaning. Due to the lack of special equipment, most of them are processed by large-volume stirring tanks at present, and the working efficiency of a single stirring tank is not high. High, multiple mixing tanks will occupy a large area, which is not realistic; moreover, the use of multiple mixing tanks makes the transfer and transfer of waste residues inconvenient. Therefore, it is necessary to design a special equipment to improve Production process efficiency.
技术解决方案technical solution
为了克服现有技术的缺陷,本发明所要解决的技术问题在于提出一种酸溶渣反洗设备及其使用方法,其结构新颖,可对酸溶渣进行二次清洗,回收粘附在酸溶渣表面的稀土原料;并且整个回收过程可进行连续性工作,提高回收处理效率。In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose an acid-dissolved slag backwashing equipment and its use method. Rare earth raw materials on the surface of slag; and the whole recycling process can work continuously to improve the efficiency of recycling.
为达此目的,本发明采用以下的技术方案:For reaching this purpose, the present invention adopts following technical scheme:
本发明提供了一种酸溶渣反洗设备,包括第一压滤装置、送料装置、清洗塔、抽送装置、第二压滤装置;第一压滤装置对酸溶渣压滤,收集滤液、滤渣打散后投至送料装置处;送料装置将酸溶渣进行输送及抬升、投至清洗塔内进行分区清洗,清洗后的物料经第一汇流管送至抽送装置处,抽送装置将物料抽送至第二压滤装置处、进行压滤,收集滤液,排出滤渣;清洗塔包括塔体,安装在塔体内部的多块隔板,隔板将塔体内部分为多个清洗腔,各清洗腔的侧壁底部连通设有排出管,排出管与第一汇流管连通,排出管上设有第一电磁阀;清洗腔的侧壁顶部连通设有供水管,供水管上设有第二电磁阀,多条供水管均与第二汇流管连通,第二汇流管的底部与增压泵的输出口连通,增压泵的进水口与外部水源连通;塔体的轴线位置处穿设安装有搅拌轴,搅拌轴由第一电机驱动,搅拌轴贯穿全部清洗腔,搅拌轴的外壁对应清洗腔安装有多个搅拌架;清洗腔的内壁安装有液位传感器及料位传感器;清洗腔的侧壁顶部开设有投料口;送料装置包括水平输送的第一螺杆机及竖向输送的第二螺杆机,第一螺杆机的进料口位于第一压滤装置的出料口下方,第二螺杆机的底部与第一螺杆机的输出端连通;第二螺杆机的侧壁对应投料口开设有多个排出口,排出口的高度与投料口的高度一致;第二螺杆机上安装有多个导料结构,导料结构对应排出口设置,导料结构可用于衔接导通排出口与投料口、或阻断导通。The invention provides an acid-soluble slag backwashing device, comprising a first filter press device, a feeding device, a cleaning tower, a pumping device, and a second filter press device; the first filter press device press-filters the acid-soluble slag, collects the filtrate, After the filter residue is broken up, it is sent to the feeding device; the feeding device transports and lifts the acid-soluble residue, and throws it into the cleaning tower for partition cleaning. The cleaned material is sent to the pumping device through the first confluence pipe, and the pumping device pumps the material Go to the second filter press device, perform press filtration, collect the filtrate, and discharge the filter residue; the cleaning tower includes a tower body and a plurality of partitions installed inside the tower body, and the partitions divide the tower body into multiple cleaning chambers, each cleaning chamber The bottom of the side wall of the cleaning chamber is connected with a discharge pipe, the discharge pipe is connected with the first confluence pipe, and the discharge pipe is provided with a first solenoid valve; the top of the side wall of the cleaning chamber is connected with a water supply pipe, and the water supply pipe is provided with a second solenoid valve , a plurality of water supply pipes are connected with the second confluence pipe, the bottom of the second confluence pipe is connected with the output port of the booster pump, and the water inlet of the booster pump is connected with the external water source; shaft, the stirring shaft is driven by the first motor, the stirring shaft runs through the entire cleaning chamber, the outer wall of the stirring shaft corresponds to the cleaning chamber, and multiple stirring frames are installed; the inner wall of the cleaning chamber is equipped with a liquid level sensor and a material level sensor; the side wall of the cleaning chamber There is a feeding port on the top; the feeding device includes a first screw machine for horizontal conveying and a second screw machine for vertical conveying, the feeding port of the first screw machine is located below the outlet of the first filter press device, The bottom of the bottom of the screw machine is connected with the output end of the first screw machine; the side wall of the second screw machine is provided with a plurality of discharge ports corresponding to the feeding port, and the height of the discharge port is consistent with the height of the feeding port; multiple guide materials are installed on the second screw machine structure, the material guide structure is set corresponding to the discharge port, and the material guide structure can be used to connect the conduction discharge port and the feeding port, or block the conduction.
在本发明较佳的技术方案中,导料结构包括导向筒,导向筒的内壁与第二螺杆机的外壁适配、且滑动配合,导向筒靠近塔体的一侧连通设有朝下倾斜设置的导料管,导料管的孔径大于排出口的孔径,导料管的倾斜较低端伸入投料口内;导向筒远离导料管的一侧固定设有推板,推板的底面与推杆电机的活塞杆端部固定连接,推杆电机通过托架固定在第二螺杆机的外壁;推杆电机可带动导向筒竖向移动,使导料管与排出口位置对应;导料管与导向筒的连通处到导向筒底端的长度大于排出口的孔径,推杆电机可带动导向筒上移至对排出口实现封堵。In the preferred technical solution of the present invention, the material guide structure includes a guide cylinder, the inner wall of the guide cylinder is adapted to the outer wall of the second screw machine, and is slidably fitted, and the side of the guide cylinder close to the tower body is communicated with a downwardly inclined The diameter of the guide tube is larger than that of the outlet, and the lower end of the guide tube extends into the feeding port; the side of the guide tube away from the guide tube is fixed with a push plate, and the bottom surface of the push plate is in line with the push plate. The end of the piston rod of the rod motor is fixedly connected, and the push rod motor is fixed on the outer wall of the second screw machine through a bracket; the push rod motor can drive the guide cylinder to move vertically, so that the position of the guide tube corresponds to the position of the discharge port; The length from the connecting part of the guide cylinder to the bottom end of the guide cylinder is greater than the aperture of the discharge port, and the push rod motor can drive the guide cylinder to move up to the discharge port to realize blocking.
在本发明较佳的技术方案中,投料口内设有遮挡罩,遮挡罩包括两块支撑板,支撑板对应导料管开设有卡槽,两对接的卡槽与导料管的外壁形状适配;支撑板远离导料管的壁面上固定设有伸缩罩,伸缩罩的另一端固定在投料口的内壁,伸缩罩的两侧抵持投料口的两侧壁滑动;伸缩罩随着导料管的移动进行伸缩,始终维持对投料口的遮挡。In the preferred technical solution of the present invention, a shielding cover is provided inside the feeding port, and the shielding cover includes two supporting plates, and the supporting plate is provided with a card slot corresponding to the material guide tube, and the shape of the two butt jointed card slots is suitable for the outer wall of the material guide tube. Matching; the wall surface of the support plate away from the material guide pipe is fixed with a telescopic cover, the other end of the telescopic cover is fixed on the inner wall of the feeding port, and the two sides of the telescopic cover slide against the two side walls of the feeding port; The movement of the tube expands and contracts, and always maintains the shielding of the feeding port.
在本发明较佳的技术方案中,第二螺杆机的外壁两侧固定设有导向条,导向筒的内壁对应开设有滑槽,导向筒经滑槽沿导向条竖向滑动。In a preferred technical solution of the present invention, guide strips are fixed on both sides of the outer wall of the second screw machine, and guide bars are provided on the inner wall of the guide cylinder correspondingly, and the guide cylinder slides vertically along the guide bar through the slide grooves.
在本发明较佳的技术方案中,抽送装置包括中转箱及砂浆泵,中转箱的进料口与第一汇流管的底端连通,中转箱的出料口与砂浆泵的进料口通过管道连通,砂浆泵的出料口处连通设有输料管,输料管与第二压滤装置的进料口连通。In the preferred technical solution of the present invention, the pumping device includes a transfer box and a mortar pump, the feed inlet of the transfer box communicates with the bottom end of the first confluence pipe, and the outlet of the transfer box and the feed inlet of the mortar pump pass through a pipeline Connected, the discharge port of the mortar pump is connected with a feed pipe, and the feed pipe is connected with the feed port of the second filter press device.
在本发明较佳的技术方案中,第一压滤装置包括压滤机本体,安装在压滤机本体下方的承接斗,承接斗的内部架设有多条破碎辊;承接斗的底部倾斜设置、且于倾斜较低一侧设有凹槽,凹槽为弧形槽结构,凹槽的底部设有多个滤孔;凹槽内部转动架设有粉碎辊,粉碎辊与多条破碎辊的转轴与第二电机的输出轴通过链轮链条组件传动连接,第二电机固定安装在承接斗的外壁;第二压滤装置与第一压滤装置结构相同。In the preferred technical solution of the present invention, the first filter press device includes a filter press body, a receiving bucket installed under the filter press body, and a plurality of crushing rollers are mounted inside the receiving bucket; the bottom of the receiving bucket is inclined, And there is a groove on the lower side of the inclination, the groove is an arc groove structure, and a plurality of filter holes are arranged at the bottom of the groove; the inner turret of the groove is equipped with crushing rollers, and the rotating shafts of the crushing rollers and multiple crushing rollers are connected with each other. The output shaft of the second motor is driven and connected through the sprocket chain assembly, and the second motor is fixedly installed on the outer wall of the receiving bucket; the second filter press device has the same structure as the first filter press device.
在本发明较佳的技术方案中,破碎辊的外壁固定设有多个凸齿组,凸齿组绕破碎辊的轴线呈圆周阵列分布,凸齿组包括多个沿轴线方向阵列分布的凸齿;承接斗的底部内壁固定设有多个卡槽,卡槽与凸齿位置对应,凸齿的厚度与卡槽的槽宽适配,破碎辊转动,可带动凸齿进入卡槽;承接斗的底部外侧固定安装有多个振动电机。In the preferred technical solution of the present invention, the outer wall of the crushing roller is fixed with a plurality of convex tooth groups, the convex tooth groups are distributed in a circular array around the axis of the crushing roller, and the convex tooth groups include a plurality of convex teeth distributed in an array along the axial direction The inner wall of the bottom of the receiving bucket is fixed with a plurality of slots, the slots correspond to the positions of the protruding teeth, the thickness of the protruding teeth is adapted to the width of the slots, and the rotation of the crushing roller can drive the protruding teeth into the slots; A plurality of vibrating motors are fixedly installed on the outside of the bottom.
在本发明较佳的技术方案中,隔板的顶面倾斜设置、且朝排出管一侧向下倾斜,排出管朝第一汇流管一侧向下倾斜。In a preferred technical solution of the present invention, the top surface of the partition is inclined and slopes downward toward the side of the discharge pipe, and the discharge pipe slopes downward toward the side of the first confluence pipe.
本发明提供了一种酸溶渣反洗设备的使用方法,包括以下步骤:The invention provides a method for using acid-dissolved slag backwashing equipment, comprising the following steps:
S1、第一压滤装置对投放的酸溶渣进行第一次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出;S1. The first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
S2、破碎后的滤渣进入送料装置,并以此经过第一螺杆机及第二螺杆机;接通空余清洗腔对应的导料结构,往对应的清洗腔投放适量的滤渣;投放完成后,阻断接通;S2. The crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
S3、往对应的清洗腔内部注入预设量的清水,并启动第一电机,搅动内部的滤渣及清水,从而对滤渣实现反洗,整个清洗过程维持至少2小时;S3. Inject a preset amount of clean water into the corresponding cleaning chamber, and start the first motor to stir the filter residue and clean water inside, so as to backwash the filter residue, and the whole cleaning process lasts for at least 2 hours;
S4、到达预设清洗时间后,开启对应排出管上的第一电磁阀,清洗后的滤渣及液体送至中转箱处;S4. After the preset cleaning time is reached, open the first electromagnetic valve on the corresponding discharge pipe, and send the cleaned filter residue and liquid to the transfer box;
S5、砂浆泵将中转箱内的物料抽送转移至第二压滤装置内,进行第二次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出。S5. The mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
进一步地,在S1步骤中,第二电机带动破碎辊及粉碎辊同步转动,并且,振动电机也同步启动,振动可传递至卡槽处,凸齿伸入卡槽内,抵持到卡槽侧壁时也会传递振动,进而加速物料的抖落及搅动,也可促使物料往粉碎辊处移动,加速排出。Further, in step S1, the second motor drives the crushing roller and the crushing roller to rotate synchronously, and the vibration motor is also started synchronously, the vibration can be transmitted to the card slot, and the protruding teeth extend into the card slot and are held against the side of the card slot The vibration will also be transmitted when the wall is crushed, which will accelerate the shaking and stirring of the material, and also promote the movement of the material to the crushing roller to accelerate the discharge.
有益效果Beneficial effect
本发明提供的一种酸溶渣反洗设备及其使用方法,其结构新颖,包括沿送料路径依次设置第一压滤装置、送料装置、清洗塔、抽送装置、第二压滤装置;其中,第一压滤装置对酸溶渣压滤,收集滤液、滤渣打散后投至送料装置处;送料装置将酸溶渣进行输送及抬升、投至清洗塔内进行分区清洗,清洗后的物料经第一汇流管送至抽送装置处,抽送装置将物料抽送至第二压滤装置处、进行压滤,收集滤液,排出滤渣;搭建一级压滤-酸溶渣反洗-二级压滤的工艺流程配合的机械结构,可对酸溶渣进行二次清洗,回收粘附在酸溶渣表面的稀土原料;并且整个回收过程可进行连续性工作,提高回收处理效率;清洗塔的设计,可在竖向空间上进行占位利用,并且可共用同一搅拌轴,对物料进行有效的搅动清洗,也可减少耗电;第二螺杆机上对应设有多个导料结构,可实现在需要投料时进行导料接通,在不需要投料时实现封堵,实现送料装置与清洗塔之间的物料自动化传送,提高工作效率。The invention provides an acid-soluble slag backwashing device and its use method, which has a novel structure, including sequentially setting a first filter press device, a feed device, a cleaning tower, a pumping device, and a second filter press device along the feeding path; wherein, The first filter press device press-filters the acid-soluble slag, collects the filtrate, breaks up the filter residue and throws it to the feeding device; the feeding device transports and lifts the acid-soluble slag, throws it into the cleaning tower for partition cleaning, and the cleaned material is passed through The first confluence pipe is sent to the pumping device, and the pumping device pumps the material to the second filter press device for press filtration, collects the filtrate, and discharges the filter residue; build a first-stage filter press-acid soluble slag backwash-secondary press filter The mechanical structure matched with the technological process can carry out secondary cleaning on the acid-dissolved slag and recover the rare earth raw materials adhering to the surface of the acid-dissolved slag; and the whole recovery process can work continuously to improve the recovery and treatment efficiency; the design of the cleaning tower can Occupying space is utilized in the vertical space, and the same stirring shaft can be used to effectively agitate and clean the materials, which can also reduce power consumption; the second screw machine is correspondingly equipped with multiple material guide structures, which can realize when feeding is required Connect the material guide, realize blocking when feeding is not needed, realize automatic material transmission between the feeding device and the cleaning tower, and improve work efficiency.
附图说明Description of drawings
图1是本发明的具体实施例中提供的一种酸溶渣反洗设备的分布俯视图;Fig. 1 is the distribution plan view of a kind of acid-dissolved slag backwashing equipment provided in the specific embodiment of the present invention;
图2是本发明的具体实施例中提供的一种酸溶渣反洗设备的侧视图;Fig. 2 is the side view of a kind of acid-dissolved slag backwashing equipment provided in the specific embodiment of the present invention;
图3是图2中A部分的放大图Figure 3 is an enlarged view of part A in Figure 2
图4是本发明的具体实施例中提供的送料装置、清洗塔、抽送装置、第二压滤装置的配合结构示意图;Fig. 4 is the schematic diagram of the cooperative structure of the feeding device, the cleaning tower, the pumping device, and the second filter press device provided in the specific embodiment of the present invention;
图5是图4中B部分的放大图;Fig. 5 is an enlarged view of part B in Fig. 4;
图6是本发明的具体实施例中提供的承接斗的内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the receiving bucket provided in a specific embodiment of the present invention;
图7是本发明的具体实施例中提供的破碎辊与卡槽的配合俯视图。Fig. 7 is a top view of the cooperation between the crushing roller and the locking groove provided in the specific embodiment of the present invention.
图中:In the picture:
100、第一压滤装置;110、压滤机本体;120、承接斗;130、破碎辊;131、凸齿;140、凹槽;150、粉碎辊;160、第二电机;170、卡槽;180、振动电机;200、送料装置;210、第一螺杆机;220、第二螺杆机;221、排出口;222、导向条;230、导料结构;231、导向筒;232、导料管;233、推板;234、推杆电机;300、清洗塔;310、塔体;320、隔板;330、清洗腔;331、投料口;350、排出管;351、第一电磁阀;360、搅拌轴;371、液位传感器;372、料位传感器;400、抽送装置;410、中转箱;420、砂浆泵;430、输料管;500、第二压滤装置;610、第一汇流管;710、供水管;711、第二电磁阀;720、第二汇流管;730、增压泵;800、遮挡罩;810、支撑板;820、伸缩罩。100. First filter press device; 110. Filter press body; 120. Receiving bucket; 130. Crushing roller; 131. Convex teeth; 140. Groove; 150. Crushing roller; 160. Second motor; ; 180, vibration motor; 200, feeding device; 210, the first screw machine; 220, the second screw machine; 221, discharge port; 222, guide bar; 230, guide material structure; 231, guide cylinder; Tube; 233, push plate; 234, push rod motor; 300, cleaning tower; 310, tower body; 320, clapboard; 330, cleaning cavity; 331, feeding port; 350, discharge pipe; 360, stirring shaft; 371, liquid level sensor; 372, material level sensor; 400, pumping device; 410, transfer box; 420, mortar pump; 430, feeding pipe; 500, second filter press device; 610, first Confluence pipe; 710, water supply pipe; 711, second solenoid valve; 720, second confluence pipe; 730, booster pump; 800, shielding cover; 810, support plate; 820, telescopic cover.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1至图7所示,本发明的具体实施例中公开了一种酸溶渣反洗设备,包括第一压滤装置100、送料装置200、清洗塔300、抽送装置400、第二压滤装置500;第一压滤装置100对酸溶渣压滤,收集滤液、滤渣打散后投至送料装置200处;送料装置200将酸溶渣进行输送及抬升、投至清洗塔300内进行分区清洗,清洗后的物料经第一汇流管610送至抽送装置400处,抽送装置400将物料抽送至第二压滤装置500处、进行压滤,收集滤液,排出滤渣;清洗塔300包括塔体310,安装在塔体310内部的多块隔板320,隔板320将塔体310内部分为多个清洗腔330,各清洗腔330的侧壁底部连通设有排出管350,排出管350与第一汇流管610连通,排出管350上设有第一电磁阀351;清洗腔330的侧壁顶部连通设有供水管710,供水管710上设有第二电磁阀711,多条供水管710均与第二汇流管720连通,第二汇流管720的底部与增压泵730的输出口连通,增压泵730的进水口与外部水源连通;塔体310的轴线位置处穿设安装有搅拌轴360,搅拌轴360由第一电机驱动,搅拌轴360贯穿全部清洗腔330,搅拌轴360的外壁对应清洗腔330安装有多个搅拌架;清洗腔330的内壁安装有液位传感器371及料位传感器372;清洗腔330的侧壁顶部开设有投料口331;送料装置200包括水平输送的第一螺杆机210及竖向输送的第二螺杆机220,第一螺杆机210的进料口位于第一压滤装置100的出料口下方,第二螺杆机220的底部与第一螺杆机210的输出端连通;第二螺杆机220的侧壁对应投料口331开设有多个排出口221,排出口221的高度与投料口331的高度一致;第二螺杆机220上安装有多个导料结构230,导料结构230对应排出口221设置,导料结构230可用于衔接导通排出口221与投料口331、或阻断导通。As shown in Figures 1 to 7, an acid-dissolved slag backwashing device is disclosed in a specific embodiment of the present invention, including a first filter press device 100, a feeding device 200, a cleaning tower 300, a pumping device 400, a second press The filter device 500; the first filter press device 100 press-filters the acid-soluble slag, collects the filtrate and breaks up the filter residue and throws it at the feeding device 200; the feeding device 200 transports and lifts the acid-soluble slag, and throws it into the cleaning tower 300 for further Partition cleaning, the cleaned material is sent to the pumping device 400 through the first confluence pipe 610, and the pumping device 400 pumps the material to the second filter press device 500 for pressure filtration, collects the filtrate, and discharges the filter residue; the cleaning tower 300 includes a tower body 310, a plurality of partitions 320 installed inside the tower body 310, the partitions 320 divide the interior of the tower body 310 into a plurality of cleaning chambers 330, the bottom of the side wall of each cleaning chamber 330 is connected with a discharge pipe 350, and the discharge pipe 350 It communicates with the first confluence pipe 610, and the discharge pipe 350 is provided with a first solenoid valve 351; the top of the side wall of the cleaning chamber 330 is connected with a water supply pipe 710, and the water supply pipe 710 is provided with a second solenoid valve 711, and multiple water supply pipes 710 are all communicated with the second confluence pipe 720, the bottom of the second confluence pipe 720 is communicated with the output port of the booster pump 730, and the water inlet of the booster pump 730 is communicated with the external water source; Stirring shaft 360, the stirring shaft 360 is driven by the first motor, the stirring shaft 360 runs through the entire cleaning chamber 330, the outer wall of the stirring shaft 360 is equipped with a plurality of stirring racks corresponding to the cleaning chamber 330; the inner wall of the cleaning chamber 330 is equipped with a liquid level sensor 371 and The material level sensor 372; the top of the side wall of the cleaning chamber 330 is provided with a feeding port 331; the feeding device 200 includes a first screw machine 210 conveyed horizontally and a second screw machine 220 conveyed vertically, and the feeding port of the first screw machine 210 Located below the discharge port of the first filter press device 100, the bottom of the second screw machine 220 communicates with the output end of the first screw machine 210; the side wall of the second screw machine 220 is provided with a plurality of discharge ports 221 corresponding to the feeding port 331 , the height of the discharge port 221 is consistent with the height of the feeding port 331; a plurality of material guide structures 230 are installed on the second screw machine 220, and the material guide structures 230 are set corresponding to the discharge port 221, and the material guide structures 230 can be used to connect the conduction discharge port 221 and feeding port 331, or blocking conduction.
上述的一种酸溶渣反洗设备,其结构新颖,包括沿送料路径依次设置第一压滤装置、送料装置、清洗塔、抽送装置、第二压滤装置;其中,第一压滤装置对酸溶渣压滤,收集滤液、滤渣打散后投至送料装置处;送料装置将酸溶渣进行输送及抬升、投至清洗塔内进行分区清洗,清洗后的物料经第一汇流管送至抽送装置处,抽送装置将物料抽送至第二压滤装置处、进行压滤,收集滤液,排出滤渣;搭建一级压滤-酸溶渣反洗-二级压滤的工艺流程配合的机械结构,可对酸溶渣进行二次清洗,回收粘附在酸溶渣表面的稀土原料;并且整个回收过程可进行连续性工作,提高回收处理效率;清洗塔的设计,可在竖向空间上进行占位利用,并且可共用同一搅拌轴,对物料进行有效的搅动清洗,也可减少耗电;第二螺杆机上对应设有多个导料结构,可实现在需要投料时进行导料接通,在不需要投料时实现封堵,实现送料装置与清洗塔之间的物料自动化传送,提高工作效率。The above-mentioned acid-soluble slag backwashing equipment has a novel structure, including sequentially setting a first filter press device, a feed device, a cleaning tower, a pumping device, and a second press filter device along the feeding path; wherein, the first filter press device is for Acid-soluble slag press filtration, collect filtrate, filter residue is scattered, and then put it to the feeding device; the feeding device transports and lifts the acid-soluble slag, throws it into the cleaning tower for partition cleaning, and the cleaned material is sent to the At the pumping device, the pumping device pumps the material to the second filter press device for press filtration, collects the filtrate, and discharges the filter residue; build a mechanical structure that matches the process flow of the first-stage filter press-acid soluble slag backwash-secondary press filter , the acid-soluble slag can be cleaned twice, and the rare earth raw materials adhered to the surface of the acid-soluble slag can be recovered; and the whole recovery process can be carried out continuously to improve the recovery and treatment efficiency; the design of the cleaning tower can be carried out in the vertical space Occupies are utilized, and the same stirring shaft can be used to effectively agitate and clean the materials, which can also reduce power consumption; the second screw machine is equipped with multiple material guide structures correspondingly, which can realize the material guide connection when feeding is required. Blocking is realized when feeding is not needed, and the automatic transmission of materials between the feeding device and the cleaning tower is realized to improve work efficiency.
进一步地,导料结构230包括导向筒231,导向筒231的内壁与第二螺杆机220的外壁适配、且滑动配合,导向筒231靠近塔体310的一侧连通设有朝下倾斜设置的导料管232,导料管232的孔径大于排出口221的孔径,导料管232的倾斜较低端伸入投料口331内;导向筒231远离导料管232的一侧固定设有推板233,推板233的底面与推杆电机234的活塞杆端部固定连接,推杆电机234通过托架固定在第二螺杆机220的外壁;推杆电机234可带动导向筒231竖向移动,使导料管232与排出口221位置对应;导料管232与导向筒231的连通处到导向筒231底端的长度大于排出口221的孔径,推杆电机234可带动导向筒231上移至对排出口221实现封堵;该结构设计可通过推杆电机电动导向筒的升降而实现对排出口的敞开或封堵,更具体的,需要为对应的清洗腔内部进行投料时,对应的推杆电机启动,带动导向筒下移至导料管与排出口位置对应,第二螺杆机持续供料,物料送至敞开的排出口位置处即可排出;当内部料位传感器检测到物料量达到预设范围后,停止第二螺杆机,启动推杆电机带动导向筒下移,对排出口进行封堵,以防后续清洗腔需要投料时出现误投放情况;需要说明的是,完全停止投料过程时,送料装置整体停止,第一压滤装置可继续压滤、但生成的滤渣则进行暂存,不投放至送料装置;并且,物料投放至清洗腔内时,搅拌轴是处于转动状态,可将物料进行搅动,不会堆积在某一区域,以便检测物料的投放量达到预设范围。Further, the material guide structure 230 includes a guide cylinder 231, the inner wall of the guide cylinder 231 is adapted to and slidably fitted with the outer wall of the second screw machine 220, and the side of the guide cylinder 231 close to the tower body 310 is communicated with a downwardly inclined The feed pipe 232, the aperture of the feed pipe 232 is larger than the aperture of the discharge port 221, and the inclined lower end of the feed pipe 232 extends into the feeding port 331; the side of the guide cylinder 231 away from the feed pipe 232 is fixedly provided with a push plate 233, the bottom surface of the push plate 233 is fixedly connected with the piston rod end of the push rod motor 234, and the push rod motor 234 is fixed on the outer wall of the second screw machine 220 by a bracket; the push rod motor 234 can drive the guide cylinder 231 to move vertically, Make the material guide tube 232 correspond to the position of the discharge port 221; the length from the connection between the material guide tube 232 and the guide tube 231 to the bottom end of the guide tube 231 is greater than the aperture of the discharge port 221, and the push rod motor 234 can drive the guide tube 231 to move up to the opposite position. The discharge port 221 is blocked; this structural design can realize the opening or sealing of the discharge port through the lifting of the electric guide cylinder of the push rod motor. More specifically, when it is necessary to feed the corresponding cleaning chamber, the corresponding push rod The motor starts, drives the guide cylinder to move down to the position corresponding to the position of the material guide tube and the discharge port, the second screw machine continues to feed the material, and the material can be discharged when it is sent to the open discharge port; when the internal material level sensor detects that the material volume reaches the preset After setting the range, stop the second screw machine, start the push rod motor to drive the guide cylinder to move down, and seal the discharge port to prevent misfeeding when the subsequent cleaning chamber needs to be fed; it should be noted that when the feeding process is completely stopped , the feeding device stops as a whole, the first filter press device can continue to filter, but the generated filter residue is temporarily stored and not put into the feeding device; moreover, when the material is put into the cleaning chamber, the stirring shaft is in a rotating state, and the The material is stirred and will not accumulate in a certain area, so as to detect that the amount of material delivered reaches the preset range.
进一步地,投料口331内设有遮挡罩800,遮挡罩800包括两块支撑板810,支撑板810对应导料管232开设有卡槽,两对接的卡槽与导料管232的外壁形状适配;支撑板810远离导料管232的壁面上固定设有伸缩罩820,伸缩罩820的另一端固定在投料口331的内壁,伸缩罩820的两侧抵持投料口331的两侧壁滑动;伸缩罩820随着导料管232的移动进行伸缩,始终维持对投料口331的遮挡;该结构设计可对投料口处进行有效的遮挡封堵,无论导料结构处于投料状态或封堵状态,遮挡罩均可对投料口封堵;尤其是当清洗塔设于室外时,该设计可防止外部的鼠虫、飞禽等动物的进入。Further, a shielding cover 800 is provided in the feeding port 331, and the shielding cover 800 includes two supporting plates 810, and the supporting plates 810 are provided with slots corresponding to the feeding tube 232, and the two butted slots are adapted to the shape of the outer wall of the feeding tube 232. Fitting; the support plate 810 is fixed on the wall away from the feeding pipe 232 with a telescoping cover 820, the other end of the telescoping cover 820 is fixed on the inner wall of the feeding port 331, and the two sides of the telescoping cover 820 slide against the two side walls of the feeding port 331 The telescopic cover 820 expands and contracts with the movement of the material guide tube 232, and always maintains the shielding of the feeding port 331; this structural design can effectively block the feeding port, no matter whether the material guide structure is in the feeding state or the blocking state , The shielding cover can block the feeding port; especially when the cleaning tower is located outdoors, this design can prevent the entry of external rodents, birds and other animals.
进一步地,第二螺杆机220的外壁两侧固定设有导向条222,导向筒231的内壁对应开设有滑槽,导向筒231经滑槽沿导向条222竖向滑动;该结构设计可进一步限定导向筒的移动,使得导料管的端口确定维持在投料口的内侧。Further, guide strips 222 are fixed on both sides of the outer wall of the second screw machine 220, and guide bars 222 are provided on the inner wall of the guide cylinder 231 correspondingly. The guide cylinder 231 slides vertically along the guide bar 222 through the slide grooves; this structural design can further define The movement of the guide cylinder makes the port of the guide pipe determined to be maintained inside the feeding port.
进一步地,抽送装置400包括中转箱410及砂浆泵420,中转箱410的进料口与第一汇流管610的底端连通,中转箱410的出料口与砂浆泵420的进料口通过管道连通,砂浆泵420的出料口处连通设有输料管430,输料管430与第二压滤装置500的进料口连通。Further, the pumping device 400 includes a transfer box 410 and a mortar pump 420, the feed port of the transfer case 410 communicates with the bottom end of the first confluence pipe 610, the discharge port of the transfer case 410 and the feed port of the mortar pump 420 pass through a pipeline Communication, the discharge port of the mortar pump 420 is connected with a feed pipe 430 , and the feed pipe 430 is connected with the feed port of the second filter press device 500 .
进一步地,第一压滤装置100包括压滤机本体110,安装在压滤机本体110下方的承接斗120,承接斗120的内部架设有多条破碎辊130;承接斗120的底部倾斜设置、且于倾斜较低一侧设有凹槽140,凹槽140为弧形槽结构,凹槽140的底部设有多个滤孔;凹槽140内部转动架设有粉碎辊150,粉碎辊150与多条破碎辊130的转轴与第二电机160的输出轴通过链轮链条组件传动连接,第二电机160固定安装在承接斗120的外壁;第二压滤装置500与第一压滤装置100结构相同;承接斗可用以承接压滤机本体压滤后排出的滤渣,滤渣通过破碎辊及粉碎辊进行有效的打散破碎,方便后续进行输送;并且,承接斗可用作物料暂存区,尤其是全部清洗腔内部均进行反洗动作时,送料装置处于待机状态,物料就暂存在承接斗内,不进行投放。Further, the first filter press device 100 includes a filter press body 110, a receiving bucket 120 installed below the filter press body 110, and a plurality of crushing rollers 130 are erected inside the receiving bucket 120; the bottom of the receiving bucket 120 is arranged obliquely, And be provided with groove 140 on the lower side of inclination, groove 140 is an arc groove structure, and the bottom of groove 140 is provided with a plurality of filter holes; Groove 140 internal turret is provided with pulverizing roller 150, and pulverizing roller 150 and multiple The rotating shaft of the strip crushing roller 130 is connected to the output shaft of the second motor 160 through a sprocket chain assembly, and the second motor 160 is fixedly installed on the outer wall of the receiving bucket 120; the second filter press device 500 has the same structure as the first filter press device 100 The receiving bucket can be used to accept the filter residue discharged from the main body of the filter press. The filter residue is effectively broken up and broken by the crushing roller and the crushing roller, which is convenient for subsequent transportation; moreover, the receiving bucket can be used as a temporary storage area for materials, especially for all When backwashing is performed inside the cleaning chamber, the feeding device is in the standby state, and the materials are temporarily stored in the receiving bucket without feeding.
进一步地,破碎辊130的外壁固定设有多个凸齿组,凸齿组绕破碎辊130的轴线呈圆周阵列分布,凸齿组包括多个沿轴线方向阵列分布的凸齿131,粉碎辊的外壁固定设有尖齿,留出物料掉落的空间,也可加速物料的研磨;可对滤渣进行有效的搅动破碎,方便后续顺利排出;承接斗120的底部内壁固定设有多个卡槽170,卡槽170与凸齿131位置对应,凸齿131的厚度与卡槽170的槽宽适配,破碎辊130转动,可带动凸齿131进入卡槽170;承接斗120的底部外侧固定安装有多个振动电机180;振动电机启动时,振动可传递至卡槽处,凸齿伸入卡槽内,抵持到卡槽侧壁时也会传递振动,进而加速物料的抖落及搅动,也可促使物料往粉碎辊处移动,加速排出。Further, the outer wall of the crushing roller 130 is fixed with a plurality of protruding tooth groups, and the protruding tooth groups are distributed in a circular array around the axis of the crushing roller 130. The protruding tooth groups include a plurality of protruding teeth 131 distributed in an array along the axial direction. The outer wall is fixed with sharp teeth to leave space for the material to fall, and can also accelerate the grinding of the material; it can effectively agitate and break the filter residue to facilitate subsequent smooth discharge; the bottom inner wall of the receiving bucket 120 is fixed with a plurality of card slots 170 , the slot 170 corresponds to the position of the convex tooth 131, the thickness of the convex tooth 131 is adapted to the width of the slot 170, and the crushing roller 130 rotates to drive the convex tooth 131 into the slot 170; the outside of the bottom of the receiving bucket 120 is fixedly installed with A plurality of vibrating motors 180; when the vibrating motor starts, the vibration can be transmitted to the card slot, and the convex teeth extend into the card slot, and the vibration will also be transmitted when it is held against the side wall of the card slot, thereby accelerating the shaking and stirring of the material, and also It can promote the material to move to the crushing roller and accelerate the discharge.
进一步地,隔板320的顶面倾斜设置、且朝排出管350一侧向下倾斜,排出管350朝第一汇流管610一侧向下倾斜;方便反洗后的物料及液体的排出。Further, the top surface of the partition 320 is inclined and slopes downward toward the side of the discharge pipe 350, and the discharge pipe 350 slopes downward toward the side of the first confluence pipe 610; it facilitates the discharge of materials and liquid after backwashing.
本发明还公开了一种酸溶渣反洗设备的使用方法,包括以下步骤:The invention also discloses a method for using acid-dissolved slag backwashing equipment, which includes the following steps:
S1、第一压滤装置对投放的酸溶渣进行第一次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出;S1. The first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
S2、破碎后的滤渣进入送料装置,并以此经过第一螺杆机及第二螺杆机;接通空余清洗腔对应的导料结构,往对应的清洗腔投放适量的滤渣;投放完成后,阻断接通;S2. The crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
S3、往对应的清洗腔内部注入预设量的清水,并启动第一电机,搅动内部的滤渣及清水,从而对滤渣实现反洗,整个清洗过程维持至少2小时;S3. Inject a preset amount of clean water into the corresponding cleaning chamber, and start the first motor to stir the filter residue and clean water inside, so as to backwash the filter residue, and the whole cleaning process lasts for at least 2 hours;
S4、到达预设清洗时间后,开启对应排出管上的第一电磁阀,清洗后的滤渣及液体送至中转箱处;S4. After the preset cleaning time is reached, open the first electromagnetic valve on the corresponding discharge pipe, and send the cleaned filter residue and liquid to the transfer box;
S5、砂浆泵将中转箱内的物料抽送转移至第二压滤装置内,进行第二次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出。S5. The mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
进一步地,在S1步骤中,第二电机带动破碎辊及粉碎辊同步转动,并且,振动电机也同步启动,振动可传递至卡槽处,凸齿伸入卡槽内,抵持到卡槽侧壁时也会传递振动,进而加速物料的抖落及搅动,也可促使物料往粉碎辊处移动,加速排出。Further, in step S1, the second motor drives the crushing roller and the crushing roller to rotate synchronously, and the vibration motor is also started synchronously, the vibration can be transmitted to the card slot, and the protruding teeth extend into the card slot and are held against the side of the card slot The vibration will also be transmitted when the wall is crushed, which will accelerate the shaking and stirring of the material, and also promote the movement of the material to the crushing roller to accelerate the discharge.
本发明是通过优选实施例进行描述的,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。本发明不受此处所公开的具体实施例的限制,其他落入本申请的权利要求内的实施例都属于本发明保护的范围。The present invention has been described through preferred embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited by the specific embodiments disclosed here, and other embodiments falling within the claims of the present application all belong to the protection scope of the present invention.
本发明的实施方式Embodiments of the present invention
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Claims (10)

  1. 一种酸溶渣反洗设备,其特征在于:An acid-dissolved slag backwashing equipment is characterized in that:
    包括第一压滤装置、送料装置、清洗塔、抽送装置、第二压滤装置;Including a first filter press device, a feeding device, a cleaning tower, a pumping device, and a second filter press device;
    第一压滤装置对酸溶渣压滤,收集滤液、滤渣打散后投至送料装置处;The first filter press device press-filters the acid-soluble slag, collects the filtrate, and breaks up the filter residue and throws it at the feeding device;
    送料装置将酸溶渣进行输送及抬升、投至清洗塔内进行分区清洗,清洗后的物料经第一汇流管送至抽送装置处,抽送装置将物料抽送至第二压滤装置处、进行压滤,收集滤液,排出滤渣;The feeding device transports and lifts the acid-soluble slag, and throws it into the cleaning tower for partition cleaning. The cleaned material is sent to the pumping device through the first confluence pipe, and the pumping device pumps the material to the second filter press. Filter, collect the filtrate, and discharge the filter residue;
    清洗塔包括塔体,安装在塔体内部的多块隔板,隔板将塔体内部分为多个清洗腔,各清洗腔的侧壁底部连通设有排出管,排出管与第一汇流管连通,排出管上设有第一电磁阀;清洗腔的侧壁顶部连通设有供水管,供水管上设有第二电磁阀,多条供水管均与第二汇流管连通,第二汇流管的底部与增压泵的输出口连通,增压泵的进水口与外部水源连通;塔体的轴线位置处穿设安装有搅拌轴,搅拌轴由第一电机驱动,搅拌轴贯穿全部清洗腔,搅拌轴的外壁对应清洗腔安装有多个搅拌架;清洗腔的内壁安装有液位传感器及料位传感器;清洗腔的侧壁顶部开设有投料口;The cleaning tower includes a tower body and a plurality of partitions installed inside the tower body. The partitions divide the tower body into several cleaning chambers. The bottom of the side wall of each cleaning chamber is connected with a discharge pipe, and the discharge pipe is connected with the first confluence pipe. , the discharge pipe is provided with a first solenoid valve; the top of the side wall of the cleaning chamber is connected with a water supply pipe, and a second solenoid valve is provided on the water supply pipe, and a plurality of water supply pipes are connected with the second confluence pipe, and the second confluence pipe The bottom is connected with the output port of the booster pump, and the water inlet of the booster pump is connected with the external water source; a stirring shaft is installed on the axial position of the tower body, driven by the first motor, and the stirring shaft runs through the entire cleaning chamber, stirring The outer wall of the shaft is equipped with a plurality of stirring frames corresponding to the cleaning chamber; the inner wall of the cleaning chamber is equipped with a liquid level sensor and a material level sensor; the top of the side wall of the cleaning chamber is provided with a feeding port;
    送料装置包括水平输送的第一螺杆机及竖向输送的第二螺杆机,第一螺杆机的进料口位于第一压滤装置的出料口下方,第二螺杆机的底部与第一螺杆机的输出端连通;第二螺杆机的侧壁对应投料口开设有多个排出口,排出口的高度与投料口的高度一致;第二螺杆机上安装有多个导料结构,导料结构对应排出口设置,导料结构可用于衔接导通排出口与投料口、或阻断导通。The feeding device comprises a first screw machine conveyed horizontally and a second screw machine conveyed vertically. The feed port of the first screw machine is located below the discharge port of the first filter press device, and the bottom of the second screw machine is connected with the first screw machine. The output end of the screw machine is connected; the side wall of the second screw machine is provided with a plurality of discharge ports corresponding to the feeding port, and the height of the discharge port is consistent with the height of the feeding port; multiple material guide structures are installed on the second screw machine. The discharge port is set, and the material guide structure can be used to connect the conduction discharge port and the feeding port, or block the conduction.
  2. 根据权利要求1所述的一种酸溶渣反洗设备,其特征在于:A kind of acid-dissolved slag backwashing equipment according to claim 1, characterized in that:
    导料结构包括导向筒,导向筒的内壁与第二螺杆机的外壁适配、且滑动配合,导向筒靠近塔体的一侧连通设有朝下倾斜设置的导料管,导料管的孔径大于排出口的孔径,导料管的倾斜较低端伸入投料口内;导向筒远离导料管的一侧固定设有推板,推板的底面与推杆电机的活塞杆端部固定连接,推杆电机通过托架固定在第二螺杆机的外壁;推杆电机可带动导向筒竖向移动,使导料管与排出口位置对应;导料管与导向筒的连通处到导向筒底端的长度大于排出口的孔径,推杆电机可带动导向筒上移至对排出口实现封堵。The material guide structure includes a guide cylinder. The inner wall of the guide cylinder is adapted and slidably matched with the outer wall of the second screw machine. The side of the guide cylinder close to the tower body is connected with a downwardly inclined material guide tube. The aperture of the guide tube is Larger than the hole diameter of the discharge port, the inclined lower end of the guide tube extends into the feed port; the side of the guide cylinder away from the guide tube is fixed with a push plate, and the bottom surface of the push plate is fixedly connected with the end of the piston rod of the push rod motor. The push rod motor is fixed on the outer wall of the second screw machine through the bracket; the push rod motor can drive the guide cylinder to move vertically, so that the position of the material guide tube corresponds to the position of the discharge port; The length is greater than the aperture of the discharge port, and the push rod motor can drive the guide cylinder to move up to the discharge port to realize sealing.
  3. 根据权利要求2所述的一种酸溶渣反洗设备,其特征在于:A kind of acid-dissolved slag backwashing equipment according to claim 2, characterized in that:
    投料口内设有遮挡罩,遮挡罩包括两块支撑板,支撑板对应导料管开设有卡槽,两对接的卡槽与导料管的外壁形状适配;支撑板远离导料管的壁面上固定设有伸缩罩,伸缩罩的另一端固定在投料口的内壁,伸缩罩的两侧抵持投料口的两侧壁滑动;伸缩罩随着导料管的移动进行伸缩,始终维持对投料口的遮挡。There is a shielding cover inside the feeding port. The shielding cover includes two support plates. The support plate is provided with a card slot corresponding to the material guide tube. The two docked card slots are adapted to the shape of the outer wall of the material guide tube; the support plate is far away from the wall surface of the material guide tube. A telescopic cover is fixed on the top, and the other end of the telescopic cover is fixed on the inner wall of the feeding port. The two sides of the telescopic cover slide against the two side walls of the feeding port; Mouth covering.
  4. 根据权利要求3所述的一种酸溶渣反洗设备,其特征在于:A kind of acid slag backwashing equipment according to claim 3, is characterized in that:
    第二螺杆机的外壁两侧固定设有导向条,导向筒的内壁对应开设有滑槽,导向筒经滑槽沿导向条竖向滑动。Both sides of the outer wall of the second screw machine are fixed with guide strips, and the inner wall of the guide cylinder is correspondingly provided with a chute, and the guide cylinder slides vertically along the guide bar through the chute.
  5. 根据权利要求3所述的一种酸溶渣反洗设备,其特征在于:A kind of acid slag backwashing equipment according to claim 3, is characterized in that:
    第二螺杆机的外壁两侧固定设有导向条,导向筒的内壁对应开设有滑槽,导向筒经滑槽沿导向条竖向滑动。Both sides of the outer wall of the second screw machine are fixed with guide strips, and the inner wall of the guide cylinder is correspondingly provided with a chute, and the guide cylinder slides vertically along the guide bar through the chute.
  6. 根据权利要求5所述的一种酸溶渣反洗设备,其特征在于:A kind of acid-dissolved slag backwashing equipment according to claim 5, characterized in that:
    第一压滤装置包括压滤机本体,安装在压滤机本体下方的承接斗,承接斗的内部架设有多条破碎辊;承接斗的底部倾斜设置、且于倾斜较低一侧设有凹槽,凹槽为弧形槽结构,凹槽的底部设有多个滤孔;凹槽内部转动架设有粉碎辊,粉碎辊与多条破碎辊的转轴与第二电机的输出轴通过链轮链条组件传动连接,第二电机固定安装在承接斗的外壁;第二压滤装置与第一压滤装置结构相同。The first filter press device includes a filter press body, a receiving bucket installed under the filter press body, and a plurality of crushing rollers are arranged inside the receiving bucket; Groove, the groove is an arc-shaped groove structure, and the bottom of the groove is provided with a plurality of filter holes; the turret inside the groove is equipped with a crushing roller, and the rotating shaft of the crushing roller and multiple crushing rollers and the output shaft of the second motor pass through the sprocket chain The components are connected by transmission, and the second motor is fixedly installed on the outer wall of the receiving bucket; the structure of the second filter press device is the same as that of the first filter press device.
  7. 根据权利要求6所述的一种酸溶渣反洗设备,其特征在于:A kind of acid slag backwashing equipment according to claim 6, characterized in that:
    破碎辊的外壁固定设有多个凸齿组,凸齿组绕破碎辊的轴线呈圆周阵列分布,凸齿组包括多个沿轴线方向阵列分布的凸齿;The outer wall of the crushing roller is fixed with a plurality of convex tooth groups, and the convex tooth groups are distributed in a circular array around the axis of the crushing roller, and the convex tooth group includes a plurality of convex teeth distributed in an array along the axial direction;
    承接斗的底部内壁固定设有多个卡槽,卡槽与凸齿位置对应,凸齿的厚度与卡槽的槽宽适配,破碎辊转动,可带动凸齿进入卡槽;承接斗的底部外侧固定安装有多个振动电机。The inner wall of the bottom of the receiving bucket is fixed with a plurality of slots, the slots correspond to the positions of the protruding teeth, the thickness of the protruding teeth is adapted to the width of the slots, and the rotation of the crushing roller can drive the protruding teeth into the slots; the bottom of the receiving bucket A plurality of vibrating motors are fixedly installed on the outside.
  8. 根据权利要求7所述的一种酸溶渣反洗设备,其特征在于:A kind of acid slag backwashing equipment according to claim 7, characterized in that:
    隔板的顶面倾斜设置、且朝排出管一侧向下倾斜,排出管朝第一汇流管一侧向下倾斜。The top surface of the separator is inclined and slopes downward toward the side of the discharge pipe, and the discharge pipe slopes downward toward the side of the first confluence pipe.
  9. 一种如权利要求8所述的酸溶渣反洗设备的使用方法,其特征在于:A method for using the acid-dissolved slag backwashing equipment as claimed in claim 8, characterized in that:
    包括以下步骤:Include the following steps:
    S1、第一压滤装置对投放的酸溶渣进行第一次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出;S1. The first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
    S2、破碎后的滤渣进入送料装置,并以此经过第一螺杆机及第二螺杆机;接通空余清洗腔对应的导料结构,往对应的清洗腔投放适量的滤渣;投放完成后,阻断接通;S2. The crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
    S3、往对应的清洗腔内部注入预设量的清水,并启动第一电机,搅动内部的滤渣及清水,从而对滤渣实现反洗,整个清洗过程维持至少2小时;S3. Inject a preset amount of clean water into the corresponding cleaning chamber, and start the first motor to stir the filter residue and clean water inside, so as to backwash the filter residue, and the whole cleaning process lasts for at least 2 hours;
    S4、到达预设清洗时间后,开启对应排出管上的第一电磁阀,清洗后的滤渣及液体送至中转箱处;S4. After the preset cleaning time is reached, open the first electromagnetic valve on the corresponding discharge pipe, and send the cleaned filter residue and liquid to the transfer box;
    S5、砂浆泵将中转箱内的物料抽送转移至第二压滤装置内,进行第二次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出。S5. The mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
  10. 一种如权利要求8所述的酸溶渣反洗设备的使用方法,其特征在于:A method for using the acid-dissolved slag backwashing equipment as claimed in claim 8, characterized in that:
    包括以下步骤:Include the following steps:
    S1、第一压滤装置对投放的酸溶渣进行第一次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出;S1. The first filter press device press-filters the acid-soluble slag put in for the first time, and collects the filtrate; the filter residue falls into the receiving bucket, and is discharged after being broken up by the crushing roller and the crushing roller;
    S2、破碎后的滤渣进入送料装置,并以此经过第一螺杆机及第二螺杆机;接通空余清洗腔对应的导料结构,往对应的清洗腔投放适量的滤渣;投放完成后,阻断接通;S2. The crushed filter residue enters the feeding device, and passes through the first screw machine and the second screw machine; connects the guide structure corresponding to the empty cleaning chamber, and puts an appropriate amount of filter residue into the corresponding cleaning chamber; disconnected;
    S3、往对应的清洗腔内部注入预设量的清水,并启动第一电机,搅动内部的滤渣及清水,从而对滤渣实现反洗,整个清洗过程维持至少2小时;S3. Inject a preset amount of clean water into the corresponding cleaning chamber, and start the first motor to stir the filter residue and clean water inside, so as to backwash the filter residue, and the whole cleaning process lasts for at least 2 hours;
    S4、到达预设清洗时间后,开启对应排出管上的第一电磁阀,清洗后的滤渣及液体送至中转箱处;S4. After the preset cleaning time is reached, open the first electromagnetic valve on the corresponding discharge pipe, and send the cleaned filter residue and liquid to the transfer box;
    S5、砂浆泵将中转箱内的物料抽送转移至第二压滤装置内,进行第二次的压滤,并对滤液进行收集;滤渣掉落至承接斗内,经破碎辊及粉碎辊打散后排出。S5. The mortar pump pumps and transfers the material in the transfer box to the second filter press device, performs the second filter press, and collects the filtrate; the filter residue falls into the receiving bucket, and is broken up by the crushing roller and the crushing roller back out.
PCT/CN2021/141869 2021-12-24 2021-12-28 Acid-insoluble slag backwashing apparatus and use method thereof WO2023115605A1 (en)

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