WO2023111251A1 - Hohlfasermembranfilter - Google Patents
Hohlfasermembranfilter Download PDFInfo
- Publication number
- WO2023111251A1 WO2023111251A1 PCT/EP2022/086315 EP2022086315W WO2023111251A1 WO 2023111251 A1 WO2023111251 A1 WO 2023111251A1 EP 2022086315 W EP2022086315 W EP 2022086315W WO 2023111251 A1 WO2023111251 A1 WO 2023111251A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hollow
- support ring
- cylindrical housing
- fiber membrane
- membrane filter
- Prior art date
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 135
- 239000000835 fiber Substances 0.000 title abstract description 7
- 230000002093 peripheral effect Effects 0.000 claims abstract description 63
- 150000001875 compounds Chemical class 0.000 claims abstract description 50
- 238000005266 casting Methods 0.000 claims abstract description 36
- 239000012510 hollow fiber Substances 0.000 claims description 129
- 238000007789 sealing Methods 0.000 claims description 67
- 238000004382 potting Methods 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 230000000284 resting effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 26
- 239000000463 material Substances 0.000 description 13
- 230000001954 sterilising effect Effects 0.000 description 13
- 239000008280 blood Substances 0.000 description 11
- 210000004369 blood Anatomy 0.000 description 11
- 238000004659 sterilization and disinfection Methods 0.000 description 11
- 238000012360 testing method Methods 0.000 description 8
- 230000035882 stress Effects 0.000 description 7
- -1 polyethylene Polymers 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229910021642 ultra pure water Inorganic materials 0.000 description 3
- 239000012498 ultrapure water Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 239000007977 PBT buffer Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229960000074 biopharmaceutical Drugs 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 239000000385 dialysis solution Substances 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/14—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
- A61M1/16—Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
- A61M1/1621—Constructional aspects thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2313/00—Details relating to membrane modules or apparatus
- B01D2313/04—Specific sealing means
- B01D2313/041—Gaskets or O-rings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2313/00—Details relating to membrane modules or apparatus
- B01D2313/21—Specific headers, end caps
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
Definitions
- the present application relates to a hollow-fiber membrane filter, in particular a hollow-fiber membrane filter for extracorporeal blood treatment.
- a bundle of hollow-fiber membranes which was previously produced in a spinning and bundling process, is introduced into a housing of a hollow-fiber membrane filter.
- Cylindrical housings are almost exclusively used as housing types.
- the ends of the hollow-fiber membranes are cast in the end regions of the hollow-fiber membrane filter with a casting compound, usually polyurethane, and thereby fixed in the housing.
- the end portions of these potting compounds are milled or cut off to expose the open ends of the hollow fiber membranes.
- end caps are placed on the end areas of the cylindrical housing. This creates two flow spaces in the hollow fiber membrane filter.
- a first liquid e.g.
- a second liquid e.g. dialysis fluid
- a second liquid e.g. dialysis fluid
- a widely used sterilization method is the steam sterilization method.
- the entire hollow-fiber membrane filter is flowed through with sterilizing steam in multiple steps after its manufacture via the liquid connections.
- the sterilizing water vapor is introduced into the hollow fiber membrane filter at temperatures above 100 °C and atmospheric pressure. Due to the different materials used to construct the hollow fiber membrane filter, the individual components of the hollow fiber membrane filter expand at different rates.
- Plastics consisting of polyethylene, polypropylene, polyester such as PET or PBT, polymethyl methacrylate, polystyrene or polycarbonate are usually used for the housing of a hollow-fiber membrane filter.
- polyurethane is usually used for the potting material.
- polymers of polysulfones and polyvinylpyrrolidone are used as materials for the hollow-fiber membranes. In the steam sterilization process, significant material stresses can therefore occur within the hollow fiber membrane filter.
- WO 01/60502 A1 describes a hollow-fiber membrane filter in which the hollow-fiber membranes are cast essentially only in a support ring.
- the support ring has several lugs at one end, as well as webs and shoulders.
- the hollow-fiber membrane bundle is only connected to the support ring via the casting compound, but not to the housing of the hollow-fiber membrane filter.
- the casting compound may only be inside the support ring in order to prevent the support ring from connecting to the housing. From the design of the hollow-fiber membrane filter shown in WO 01/60502 A1, it can be deduced that this last-mentioned requirement is demanding in terms of process technology and is therefore difficult to implement in the mass production of hollow-fiber membrane filters, or that this process step is possibly error-prone.
- the object was therefore to provide a hollow-fiber membrane filter that is insensitive to the material expansions and stresses occurring in the steam sterilization process compared to membrane filters of the prior art, but is also comparatively simple and inexpensive to produce.
- FIG. 1 shows a section of an end area of a hollow fiber membrane filter in cross section
- FIG. 2 shows an end area of a cylindrical housing of a hollow-fiber membrane filter with a support ring arranged therein
- 3a shows a side view of a support ring
- 3b shows a cross-sectional view of a cross-sectional view of a cross-sectional view of a support ring with a conically tapered inner side of the peripheral side wall;
- 3c shows a dimensioned illustration of a projection of the support ring with a groove in a cross-sectional view
- 4a is a masted representation of a support ring with a conically shaped zone I and a cylindrically shaped zone II on the inside of the peripheral side wall in a side view,
- FIG. 4b shows a masted illustration of a support ring with a conically shaped zone I and a cylindrically shaped zone II on the inside of the peripheral side wall in a cross-sectional view, with the edges of the support ring present on the inside of the peripheral side wall being rounded,
- 5a is a dimensioned image of a support ring with a tapered shaped inside of the peripheral side wall and an undercut at the transition from its peripheral side wall for projection on the outside of the support ring in cross-sectional view,
- 5b shows a dimensioned representation of a projection of the support ring with a groove and undercut in a cross-sectional representation.
- the invention relates to a hollow fiber membrane filter having a cylindrical housing 101, which extends along a central axis A in the longitudinal direction with an inner side 102, an outer side 103, a housing interior 104, a first end region 105 with a first closing edge 106 and a second end area with a second closing edge, at least one first liquid connection 107 arranged at the first end area of the cylindrical housing and optionally a second liquid connection arranged at the second end area of the cylindrical housing, a multiplicity of hollow-fiber membranes 108, which are arranged in the cylindrical housing 101 and in the first End area 105 and in the second end area of the cylindrical housing 101 are each embedded in a sealing compound 109 in a sealing zone in each case, with the ends 110 of the hollow-fiber membranes 108 being open, so that the lumina of the hollow-fiber membranes form a first flow space and the housing interior 104 surrounding the hollow-fiber membranes forms a second flow space,
- FIG. 1 shows. and FIG. 2 only a section of one of the two end regions of the hollow-fiber membrane filter.
- 2 shows, in a schematic representation, only one of the two end regions of a cylindrical housing with a support ring arranged therein.
- the expansion of the cylindrical housing during steam sterilization does not have a direct effect on the potting compound, since the support ring is interposed between the terminal edge of the cylindrical housing and the potting compound. This minimizes the transmission of material stresses in the potting compound due to thermal expansion during steam sterilization. This is also due in particular to the fact that the casting compound is not cast with parts of the cylindrical housing.
- the ends of the hollow fiber membranes are only in the respective support rings in one Pouring compound poured.
- the support ring itself is not firmly connected to the cylindrical housing, but is simply pressed onto the closing edge of the cylindrical housing via the end cap, the sealing ring and the casting compound.
- the hollow fiber membrane filter has the advantage that the casting in the production of the hollow fiber membrane filter can be carried out according to conventional tried and tested methods, e.g. according to the method as described in EP 2 024 067 A1, and no further casting process steps have to be developed in order to to shed the hollow fiber membranes in the support ring.
- the overhang of the support ring covers the terminal edge of the cylindrical housing to such an extent that the potting over the overhang of the support ring does not come into contact with the cylindrical housing during the potting process.
- the hollow-fiber membrane filter can be configured as a dialyzer.
- dialyzer is used to represent blood filter devices that are used in extracorporeal blood treatment. These can be e.g. dialysis filters, haemofilters or plasma separation filters.
- the hollow fiber membrane filter according to the invention can also be used as a filter for water treatment.
- end region of the cylindrical housing is to be understood as meaning a section on the cylindrical housing which extends from the end of the housing towards the middle of the cylindrical housing.
- end area indicates that it is an area on the cylindrical housing that only takes up a small area compared to the longitudinal extent of the cylindrical housing. In particular, each of these end regions occupies less than one fifth, or less than one eighth, or less than one tenth, or less than one fifteenth of the overall length of the cylindrical housing.
- the casting zone is located in a part of the end region of the cylindrical housing.
- the “potting zone” refers to the area in which the hollow-fiber membranes of the hollow-fiber membrane filter are embedded in a potting compound.
- the hollow-fiber membranes are embedded in the casting compound in such a way that they are fixed in the support ring.
- the casting compound seals with the support ring away.
- the cast zone takes up less than three quarters, or less than two thirds, or less than half of the width of the support ring.
- inflow or outflow chambers Adjoining the end faces of the casting zones, inflow or outflow chambers are formed by the end caps at the end of the cylindrical housing.
- inflow or outflow chamber is understood to mean a volume area in the hollow-fiber membrane filter into which liquid can enter, either before it enters the first flow space of the hollow-fiber membrane filter or after it has exited the first flow space of the hollow-fiber membrane filter.
- the first inflow and outflow chambers connect via the sealing rings in a sealing manner to the cast zone and/or to the end of the end area of the cylindrical housing.
- the first inflow or outflow chambers each have a first liquid connection in order to direct liquid into or out of the first inflow or outflow chambers.
- the first inflow or outflow chambers are therefore in fluid connection with the first flow space of the hollow-fiber membrane filter, which is formed by the lumina of the hollow-fiber membranes.
- lumina or “lumen” is understood to be the cavity of the hollow-fiber membranes.
- a “sealing ring” is understood to mean a liquid-tight seal that is arranged circumferentially or in the form of a ring.
- the sealing ring is located between the inside of the end cap and the casting compound.
- a correspondingly designed sealing ring can be designed as an O-ring and, for example, consist of an elastomeric material such as silicone rubber.
- a “support ring” is understood to be a sleeve-shaped component which essentially consists of a peripheral side wall.
- the support ring is suitable for accommodating the hollow fiber membranes and the casting compound.
- the support ring is advantageously made of a plastic material such as polyethylene, polypropylene, polyester, polymethyl methacrylate, polystyrene or polycarbonate. Polypropylene is preferred.
- the support ring has an upper edge and a lower edge. The upper edge is understood to mean the final edge in the direction of a respective end cap.
- the lower edge is understood to be the closing edge of the support ring in the direction of the middle area of the hollow-fiber membrane filter.
- the projection can be flange-like and be applied at right angles to the central axis of the cylindrical housing. However, it is preferred that the projection assumes a different inclined angle in order to enable better centering of the support ring in the end area of the cylindrical housing, and also so that the support ring can have a slightly movable seat in the end area of the cylindrical housing.
- the flange-like projection can rest against the peripheral side wall of the support ring at an angle of 90 to 70° with respect to the central axis of the cylindrical housing.
- a further embodiment of the first aspect is characterized in that the sealing compound 109 has the shape of a flange 125 in its edge region 123, which rests on the projection 123 of the support ring 117 and is arranged between the sealing compound 109 and the sealing ring 116.
- the individual features of this embodiment are shown in FIG.
- the casting compound is not arranged in its entire layer thickness, with which the ends of the hollow-fiber membranes are cast, between the projection of the support ring and the sealing ring. According to this embodiment, part of the potting compound can be saved.
- this arrangement allows the sealing compound to be seated more flexibly within the support ring, so that material stresses that occur can be better compensated for.
- a further embodiment of the first aspect is characterized in that between the outside 119, the peripheral side wall 118 of a respective support ring 117 and the inside 102 of the cylindrical housing in a respective end region 105 a radially sealing sealing ring is arranged.
- a circumferential groove 126 is shown in FIG. 2, which is intended to receive the radially sealing sealing ring and to act in a sealing manner with respect to the cylindrical housing.
- the radially sealing sealing ring prevents leakage between the second flow space from the housing interior 104 between the support ring 117 and the inside 102 of the cylindrical housing 101 in the end region 105 .
- the radially sealing sealing ring also enables the support ring to be mounted flexibly to a certain degree in the end area of the cylindrical housing, so that any additional material stresses during the steam sterilization can be minimized.
- the radial Sealing sealing ring can be made of an elastomeric plastic material, such as a silicone rubber.
- a further embodiment of the first aspect is characterized in that the support ring 117 on the outside 119 of the peripheral side wall 118, which faces the inside 102 of the cylindrical housing 101 in a respective end region 105, has a peripheral groove 126 into which the radially sealing sealing ring is at least partially embedded.
- This embodiment is shown in part in FIG. 2 without the radially sealing sealing ring. The groove causes the sealing ring to be held in position between the inside 102 of the cylindrical housing 101 and the outside 119 of the peripheral side wall 118 of the support ring 117 .
- a further embodiment of the first aspect is characterized in that an axially sealing sealing ring 127 is arranged between the projection 123 of a respective support ring 117 and the respective closing edge 106 of a respective end region 105 .
- This embodiment is shown in FIG.
- the position of the axially sealing sealing ring 127 improves the sealing effect between the outside 119 of the support ring 117 and the inside 102 of the cylindrical housing 101 in the end area 105.
- the axially sealing sealing ring 127 also improves the mounting of the support ring 117 in the seat of the end area 105 of the cylindrical housing and allows a low possible mobility of the support ring 117 in the end portion 105 of the cylindrical housing 101 under the conditions of steam sterilization.
- the axially sealing sealing ring can be arranged on the supporting ring 117 in combination with the radially sealing support ring described above.
- a further embodiment of the first aspect is characterized in that the support ring 117 on the side of the projection 123, which faces the closing edge 126 of a respective end region 105, has a circumferential groove 128 into which the radially sealing sealing ring 127 at least is partially embedded.
- the groove 128 is shown in Figure 3b and also shown in Figure 3c.
- the radially sealing sealing ring is held in its position by the groove, which is particularly advantageous in the production of a hollow-fiber membrane filter according to this embodiment.
- a further embodiment of the first aspect is characterized in that the support ring 117 at the transition from its peripheral side wall 118 to the projection 123 has a circumferential undercut 129 on the outside 119.
- This embodiment is illustrated by FIGS. 5a and 5b.
- the transition from the peripheral side wall 118 to the projection 123 on the outside 119 of the support ring 117 forms an inside edge.
- the term "undercut” is understood to mean a removal on the rotationally symmetrical inner edge of the support ring.
- the wall thickness of the peripheral side wall 118 of the support ring is significantly reduced by the undercut.
- the projection 123 can therefore flex to a small extent relative to the peripheral side wall of the support ring. Any material stresses that may occur during steam sterilization can be better compensated in this way.
- a further embodiment of the first aspect is characterized in that the support ring 117 has a height of 2 to 10%, preferably 2 to 9%, more preferably 3 to 8%, more preferably 4 to 7% in the direction of the longitudinal alignment A of the hollow fiber membrane filter % of the total length of the hollow fiber membranes 108 has.
- the height of an exemplary embodiment of a support ring 117 is shown in the dimensioned representation of FIG. 3a.
- the height of a support ring is understood to mean the distance from the upper edge 121 to the lower edge 122 of a support ring.
- the length of the hollow-fiber membrane is approximately 235 mm.
- the height of the support rings can be varied within the aforementioned ranges, e.g. depending on the number of hollow fiber membranes. Depending on the height of the casting compound, the height of the support ring also provides lateral support for the hollow-fiber membrane bundle in the hollow-fiber membrane filter. In particular, it is provided that the height of the casting compound in the support ring is only! , preferably % and corresponds to less than half the height of the support ring.
- a further embodiment of the first aspect is characterized in that the peripheral side wall 118 of the support rings 117 on the respective inside 120 of the support rings from the upper edge 121 in the direction of the lower edge 122 are at least partially formed conically.
- the conical shape of the inside 120 of the support ring 117 is shown in Figures 1, 2, 3a, 3b, 4a, 4b and 5a. The conical shape allows for improved containment of the hollow fiber membrane bundle and potting of the ends of the hollow fiber membranes in the support ring 117.
- the peripheral side wall 118 of the support rings can have at least zones I and II on the inside 120, of which zone I and/or II is/are conical in shape or at least zone I or II is/are cylindrical in shape and zone II or I are conically shaped.
- the support ring is shown in Fig. 4b.
- the support ring 117 has on the inner side 120 of the peripheral side wall 118 a zone I which adjoins the upper edge 121 of the peripheral side wall 118 and a zone II which adjoins the lower edge 122 of the support ring.
- the inside 120 of the peripheral side wall 118 has a conical shape
- the outside 119 of the peripheral side wall 118 is cylindrical over the entire height up to the projection 123 .
- the at least one conically shaped zone I or II or the entire conical shape of the inside 119 of the peripheral side wall 118 relative to the direction of the central axis A takes a cone angle of 3 to 15 degrees, preferably 4 to 12 degrees, preferably 5 to 11 degrees, more preferably 6 to 10 degrees.
- Figs. 3b, 4b, 5a Such embodiments are shown in Figs. 3b, 4b, 5a.
- at least the edges 121a, 122a, 130 of the support ring 117 present on the inside 119 of the peripheral side wall 118 are rounded.
- a corresponding embodiment is shown in FIG. 4b. The rounding of the edges prevents damage to the hollow fiber membranes which may come into contact with the inner surface 119 of the support ring peripheral sidewall 118 .
- the invention relates to the production of a hollow fiber membrane filter according to the features of an embodiment of the first aspect, comprising the steps
- end caps 111 Mounting of end caps 111 on the respective end regions 105 of the cylindrical housing 101 by introducing a respective sealing ring 116 between the inner side 112 of the respective end cap 111 and an edge region 124 of the casting compound 109.
- the “edge region of the casting compound” is understood to mean a peripheral annular part of the casting compound that is adjacent to the support ring but in which no hollow-fiber membranes are cast.
- the ends of the hollow-fiber membranes can be exposed by known methods, such as milling off the end faces or cutting off part of the casting compound.
- a hollow fiber membrane filter is manufactured which is constructed in such a way that material stresses within the hollow fiber membrane filter are reduced during the steam sterilization process can.
- the method also has the advantage that previously existing methods for producing hollow-fiber membrane filters do not have to be significantly modified. Essentially, during the manufacturing process, care must be taken to ensure that the casting compound does not come into contact with the cylindrical housing during the casting process, so that the hollow-fiber membranes in the casting compound remain decoupled from the cylindrical housing.
- a method can be used that is described, for example, in EP 2 024 067 A1.
- casting caps are placed on the end areas of the hollow-fiber membrane filter and the liquid casting compound is filled into the end area of the hollow-fiber membrane filter in such a way that hollow-fiber membranes are cast in a casting zone in the support ring. Since the projection of the support ring rests on the closing edge area of the cylindrical housing, it is essentially avoided that the encapsulation can come into contact with the cylindrical housing. In this context, “essentially” means that the casting compound cannot form a fixed connection with the cylindrical housing and support ring, so that the support ring is not glued in the end area of the cylindrical housing. After the casting compound has hardened, the hollow-fiber membranes are fixed within the support ring in the casting compound.
- a pretreatment of the support ring can be provided.
- the surface of the inside 120 of the peripheral side wall 118 of the support ring 117 can be modified, for example, with a plasma treatment or a corona treatment, so that the potting compound has improved adhesion to the support ring.
- the surface of the treated support ring is hydrophilically modified, so that increased adhesion of the casting compound is made possible.
- the surface treatments mentioned produce chemically hydrophilic groups, such as hydroxy or carboxyl groups, so that a chemical reaction between the casting compound and the surface is made possible.
- the method described above may include further method steps that are necessary for the production of a hollow fiber membrane filter according to an embodiment according to the first aspect.
- further process steps such as the axially and/or radially sealing sealing rings in the intended position on the outside of the support ring.
- the invention relates to the use of a support ring 117 having a peripheral side wall 118 with an outer side 119, an inner side 120, an upper 121 and a lower edge 122 and a peripheral projection 123 arranged on the upper edge 121, which the Outside 119 of the peripheral side wall 118 surpasses, for the construction of hollow fiber membrane filter.
- a support ring which additionally has a circumferential groove 126, 128 on the outside 119 of the circumferential side wall 118 or on the projection 123 for receiving a radially or axially sealing sealing ring.
- a support ring is used, which is additionally formed on the inside 120 of the peripheral side wall 118 from the upper edge 121 in the direction of the lower edge 122 at least in sections conically tapering.
- Example Production of a hollow fiber membrane filter according to the invention.
- a support ring according to FIG.
- the cylindrical housing was made of polycarbonate, the support ring was made of a polypropylene material.
- the support ring had the dimensions (in mm) shown in FIG. 3b.
- the surface of the inside of the support ring has been chemically modified by a corona treatment.
- the further production of the hollow-fiber membrane filter was carried out according to known methods and process steps. 109 g polyurethane per filter was used for the potting, the active length one Hollow fiber (length of hollow fiber membrane between the cast ends) was 230 mm.
- a hollow fiber membrane filter was obtained which corresponded to the embodiment shown in FIG. 1 in its respective end regions.
- the filter of the comparative example was manufactured in the same way as the filter described above, but without the incorporation of the support rings.
- the hollow-fiber membranes were cast directly in the filter housing using conventional methods.
- a hollow fiber membrane filter manufactured according to the embodiment described above and a hollow fiber membrane filter manufactured according to the comparative example are subjected to a thermal stress test.
- Step 1 For this purpose, the respective hollow-fiber membrane filter is connected to a media supply apparatus on the blood side and dialysate side via the two connections in each case in a vertical orientation. Then the hollow-fiber membrane filter is charged from the top with clean steam and an absolute pressure of 2.35 bar at a temperature of 125° C. for a period of 17 minutes. The exposure time is started at the same time as the clean steam exposure.
- Step 2 After exposure to steam in step 1, the system switches to exposure to ultrapure water (HPW), with the ultrapure water being adjusted to a temperature of 95°C. It is on the blood and dialysate sides with an absolute pressure of 3.2 bar for a period of 5 min 20 sec. applied. The exposure time is started at the same time as the ultrapure water exposure.
- HPW ultrapure water
- Step 3 After this step, the dialysate side is emptied and then filled with sterile air and an absolute pressure of 2.8 bar. The water on the blood side is cooled to 54°C, and thereafter it is observed whether air leaks into the water on the blood side.
- a sight glass with an outer diameter of 15 mm and an inner diameter of 10 mm with a sampling length of 65 mm. The sight glass is monitored with a digital camera and the number of bubbles, the size of each individual bubble and the size of all bubbles are calculated. The procedure is known as the "bubble test". The measurement takes place over a period of 15 seconds.
- the test is terminated if the number of bubbles exceeds 7 with an area of at least 1.7 mm 2 observed via the digital camera, or one bubble with an observed area greater than 17 mm 2 , or the observed total area of all detected bubbles exceeds 34 mm 2 .
- the measurement is carried out 4 times in succession, with the hollow-fiber membrane filter being assessed as leaking once one of the termination criteria is met.
- Step 4 After the bubble test, sterile dry air is applied at a temperature of 110° C. and an absolute pressure of 1.7 bar on the blood side and 1.5 bar on the dialysate side for 25 minutes.
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- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Urology & Nephrology (AREA)
- Hematology (AREA)
- Animal Behavior & Ethology (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Emergency Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Vascular Medicine (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
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CN202280081934.5A CN118382493A (zh) | 2021-12-17 | 2022-12-16 | 中空纤维膜过滤器 |
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DE102021214636.8A DE102021214636A1 (de) | 2021-12-17 | 2021-12-17 | Hohlfasermembranfilter |
DE102021214636.8 | 2021-12-17 |
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WO2023111251A1 true WO2023111251A1 (de) | 2023-06-22 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4414110A (en) * | 1979-05-14 | 1983-11-08 | Cordis Dow Corp. | Sealing for a hollow fiber separatory device |
EP0441721B1 (de) * | 1990-02-09 | 1995-02-22 | Hospal Industrie | Hohlfaservorrichtung |
WO2001060502A1 (de) | 2000-02-17 | 2001-08-23 | Gambro Dialysatoren Gmbh & Co. Kg | Filter mit membranen aus hohlfasern |
US20090039010A1 (en) * | 2005-04-13 | 2009-02-12 | Nok Corporation | Hollow Fiber Membrane Module, and Method for Producing the Hollow Fiber Membrane Module |
EP2024067A1 (de) | 2006-05-05 | 2009-02-18 | Fresenius Medical Care Deutschland GmbH | Verfahren und vorrichtung zum einbringen einer vergussmasse in eine filtervorrichtung |
EP2404664A1 (de) * | 2004-07-14 | 2012-01-11 | Gambro Lundia AB | Halter für eine Trennvorrichtung und extrakorporale Blutbehandlung mit dem besagten Halter und der Trennvorrichtung |
WO2017131126A1 (ja) * | 2016-01-29 | 2017-08-03 | 東レ株式会社 | 中空糸膜モジュール及び中空糸膜モジュールの製造方法 |
EP3423173A1 (de) | 2016-03-01 | 2019-01-09 | Fresenius Medical Care | Hohlfasermembran mit dreidimensionaler lockung |
US20200276373A1 (en) * | 2017-12-11 | 2020-09-03 | Gambro Lundia Ab | Capillary dialyzer |
-
2021
- 2021-12-17 DE DE102021214636.8A patent/DE102021214636A1/de active Pending
-
2022
- 2022-12-16 WO PCT/EP2022/086315 patent/WO2023111251A1/de active Application Filing
- 2022-12-16 CN CN202280081934.5A patent/CN118382493A/zh active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4414110A (en) * | 1979-05-14 | 1983-11-08 | Cordis Dow Corp. | Sealing for a hollow fiber separatory device |
EP0441721B1 (de) * | 1990-02-09 | 1995-02-22 | Hospal Industrie | Hohlfaservorrichtung |
WO2001060502A1 (de) | 2000-02-17 | 2001-08-23 | Gambro Dialysatoren Gmbh & Co. Kg | Filter mit membranen aus hohlfasern |
EP2404664A1 (de) * | 2004-07-14 | 2012-01-11 | Gambro Lundia AB | Halter für eine Trennvorrichtung und extrakorporale Blutbehandlung mit dem besagten Halter und der Trennvorrichtung |
US20090039010A1 (en) * | 2005-04-13 | 2009-02-12 | Nok Corporation | Hollow Fiber Membrane Module, and Method for Producing the Hollow Fiber Membrane Module |
EP2024067A1 (de) | 2006-05-05 | 2009-02-18 | Fresenius Medical Care Deutschland GmbH | Verfahren und vorrichtung zum einbringen einer vergussmasse in eine filtervorrichtung |
WO2017131126A1 (ja) * | 2016-01-29 | 2017-08-03 | 東レ株式会社 | 中空糸膜モジュール及び中空糸膜モジュールの製造方法 |
EP3423173A1 (de) | 2016-03-01 | 2019-01-09 | Fresenius Medical Care | Hohlfasermembran mit dreidimensionaler lockung |
US20200276373A1 (en) * | 2017-12-11 | 2020-09-03 | Gambro Lundia Ab | Capillary dialyzer |
Also Published As
Publication number | Publication date |
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CN118382493A (zh) | 2024-07-23 |
DE102021214636A1 (de) | 2023-06-22 |
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