WO2023103668A1 - Stator, motor, compressor, and electrical device - Google Patents

Stator, motor, compressor, and electrical device Download PDF

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Publication number
WO2023103668A1
WO2023103668A1 PCT/CN2022/129745 CN2022129745W WO2023103668A1 WO 2023103668 A1 WO2023103668 A1 WO 2023103668A1 CN 2022129745 W CN2022129745 W CN 2022129745W WO 2023103668 A1 WO2023103668 A1 WO 2023103668A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator
motor
welding
rotor
punching
Prior art date
Application number
PCT/CN2022/129745
Other languages
French (fr)
Chinese (zh)
Inventor
徐飞
程文
邱小华
张肃
江波
丁云霞
Original Assignee
安徽美芝精密制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽美芝精密制造有限公司 filed Critical 安徽美芝精密制造有限公司
Publication of WO2023103668A1 publication Critical patent/WO2023103668A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present application belongs to the technical field of motors, and in particular, relates to a stator, a motor, a compressor and electrical equipment.
  • the motor will generate eddy current when it is working, and the eddy current loss will cause the stator core in the motor to heat up.
  • the stator core generates heat loss due to heat generation, which easily reduces the efficiency of the motor.
  • This application aims to solve one of the technical problems existing in the prior art or related art.
  • the present application proposes a stator, including: a plurality of stator punching blocks; the stator punching block includes: a plurality of stacked block punching sheets, along the circumferential direction of the stator, a plurality of block punching sheets are connected to form a stator Punching sheet; a plurality of stator punching sheets are stacked to form a stator core; the welding part is set on the edge of the stator punching block extending radially along the stator, and the welding part is used to connect two adjacent stator punching blocks; the welding part includes: at least two Welding points; along the axial direction of the stator core, the thickness of the stator punch is H1, and the thickness of the stator core is H2; there are at least two welding points along the radially extending edge of the stator core, along the stator core The axial direction, the distance between two adjacent welding points is D, H1, H2 and D satisfy, D/H1 ⁇ H2/D ⁇ H2/H1.
  • the second aspect of the present application proposes a motor, which includes: a stator assembly, the stator assembly includes a stator as in any possible design above and a winding wound on the stator; a rotor is arranged in the stator.
  • the present application provides a compressor, including: a motor as in any possible design in the second aspect; and a compression component, and the motor is connected to the compression component.
  • the present application provides an electrical device, including: a device body; and the compressor in the third aspect, where the compressor is connected to the device body.
  • stator punching blocks are connected by spot welding.
  • the specific power loss generated by pulse spot welding is lower, and the relative magnetic permeability of the motor sample is higher, reducing magnetic flux leakage. It can weaken the eddy current loss in the stator, thereby reducing the heat loss of the stator core, preventing the weakening of the magnetic field, and avoiding the reduction of the efficiency of the motor.
  • Fig. 1 shows one of the structural schematic diagrams of the stator of an embodiment of the present application
  • Fig. 2 shows the second structural schematic diagram of the stator of an embodiment of the present application
  • FIG. 3 shows a schematic structural view of a block punching according to an embodiment of the present application
  • Fig. 4 shows a schematic structural view of a stator punching sheet according to an embodiment of the present application
  • Fig. 5 shows a schematic structural view of a rotor punch according to an embodiment of the present application
  • Fig. 6 shows a schematic structural diagram of a compressor according to another embodiment of the present application.
  • stator 110 stator punching block, 111 tooth part, 112 yoke part, 113 first connecting part, 114 second connecting part, 115 block punching piece, 120 stator punching piece, 121 groove body, 123 first contour segment, 124
  • a stator, a motor, a compressor and electrical equipment provided according to some embodiments of the present application are described below with reference to FIGS. 1 to 6 .
  • a stator 100 including: a plurality of stator punching blocks 110 and welding parts 130 , and the welding parts 130 are set on the stator punching blocks 110 Along the radially extending edge of the stator 100, the welding portion 130 is used to connect two adjacent stator punching blocks 110;
  • the stator punching block 110 includes: a plurality of stacked block punching pieces 115, along the circumferential direction of the stator 100, a plurality of The segmented punching pieces 115 are connected to form a stator punching piece 120; a plurality of stator punching pieces 120 are stacked to form a stator core;
  • the welding part includes: at least two welding points; along the axial direction of the stator core, the thickness of the stator punching piece 120 is H1 , the thickness of the stator core is H2; the stator core is provided with at least two welding points along an edge extending radially of the stator
  • the stator 100 in order to reduce the processing difficulty of the stator 100 and improve the slot fill rate of the motor, the stator 100 is configured as a split structure.
  • the stator 100 includes a plurality of stator blocks 110 .
  • By arranging a plurality of stator punching blocks 110 only a plurality of stator punching blocks 110 can be processed when processing the stator 100, and then a plurality of stator punching blocks 110 parts are assembled into the stator 100, compared with processing a complete
  • the difficulty of processing the stator block 110 is reduced, thereby reducing the production cost.
  • the stator 100 has a simple structure, and the automatic production of the stator 100 can be realized through an automated production line.
  • the stator 100 is designed as a split splicing structure, which is convenient for coil winding. Specifically, the coil is wound on the tooth portion 111, and two adjacent sub-blocks can be punched after the coil winding is completed. 115 is installed to reduce the difficulty of winding coils. Therefore, when the size of the stator 100 is the same, more coils can be wound, and the number of turns of the coils can be increased, which is beneficial to improving the slot fill rate of the motor. On the basis of not increasing the size of the motor, the number of turns of the coil is increased, so the output torque of the motor and the efficiency of the motor can be improved.
  • Two adjacent stator punching blocks 110 are connected by welding, and a plurality of block punching pieces 115 are stacked to form a block punching piece 115.
  • the block punching pieces 115 have been processed into an integral structure, for example, by rivets
  • a plurality of segment punching pieces 115 are fixed in the axial direction, so there is no need to set welding points on each stator punching piece 120 , for example, welding points can be arranged at intervals on stator punching pieces 120 of different layers.
  • the welding points can be arranged at intervals on the stator punch 120 of different layers; Welding points are arranged between the block punches 115 .
  • welding points are provided on each layer of the stator punching sheet 120 for illustration.
  • the number of welding points is positively correlated with the thickness of the stator punching piece 120.
  • the greater the thickness of the stator punching piece 120 the more the number of welding points, for example There are 10 welding points on one stator punching piece 120 .
  • each The number of welding points on the stator stamping 120 also needs to be increased. Exemplarily, when the number of stator punches 120 is 5, the number of welding points on each stator punch 120 is 10; when the number of stator punches 120 is 10, each stator punch 120 has The number of welding points is 12.
  • the thickness of the stator punch 120 By limiting the thickness of the stator punch 120, the thickness of the stator core, and the proportional relationship between the distance between two adjacent welding points, it is possible to reduce the number of welding points on the basis of ensuring the welding strength and avoid excessive welding points. resulting in excessive eddy current losses.
  • stator punch blocks 110 are connected by spot welding, the specific power loss generated by pulse spot welding is lower, and the relative magnetic permeability of the motor sample is higher, reducing magnetic flux leakage , can weaken the eddy current loss in the stator, thereby reducing the heat loss of the stator core, preventing the magnetic field from weakening, and avoiding the reduction of motor efficiency.
  • the stator block 110 includes: a tooth portion 111 and a yoke portion 112, the yoke portion 112 is disposed on the side of the tooth portion 111 away from the axis of the stator 100, the welding portion 130 is disposed on the yoke portion 112, The distance between the welding part 130 and the outer circumference of the yoke part 112 is smaller than the distance between the welding part 130 and the inner circumference of the yoke part 112 .
  • the welding portion 130 is disposed on the yoke portion 112, and the distance between the welding portion 130 and the outer periphery of the yoke portion 112 is smaller than the distance between the welding portion 130 and the inner periphery of the yoke portion 112, that is, the welding portion 130 is closer to the outer periphery of the yoke portion 112.
  • the welding part 130 is disposed on the outer periphery of the yoke part 112 to further improve the structural stability of the stator 100 .
  • two adjacent block punching pieces 115 are welded by adaptive pulse laser spot welding technology, and the adaptive pulse laser spot welding can interrupt welding to reduce eddy current loss caused by continuous welding.
  • laser welding may also be used to connect two adjacent block punches 115 .
  • the welding points include: a first welding point and a second welding point, the first welding point is set on an edge of the stator block 110 extending radially along the stator 100; the second welding point is set on the stator
  • the punch block 110 extends along the other edge of the stator 100 in the radial direction, and along the axial direction of the stator 100 , the first welding point and the second welding point are distributed in a dislocation manner.
  • the first welding point and the second welding point are respectively located on both sides of the block punching sheet 115, wherein, along the axial direction of the stator 100, the first welding point and the second welding point are misaligned, so, along The segmented punching piece 115 of the stator 100 is taken radially, and the first welding spot and the second welding spot are not in the same section.
  • the welding positions on both sides of the block punches 115 are staggered, which can effectively improve the welding strength of two adjacent block punches 115 .
  • the dislocation distribution of the first soldering point and the second soldering point can improve the welding strength of two adjacent stator punching blocks 110, a stronger welding strength can be achieved with as few soldering points as possible, and Welding effect, reducing the number of welding spots as much as possible can further weaken the eddy current loss in the stator 100, thereby reducing the heat loss of the stator core, preventing the magnetic field from weakening, and avoiding the reduction of motor efficiency.
  • the segment punching piece 115 includes: a first connecting portion 113 and a second connecting portion 114 , the first connecting portion 113 is arranged on an edge of the yoke portion 112 extending radially along the stator punching piece 120
  • the second connecting portion 114 is arranged on the other edge of the yoke portion 112 extending radially along the stator punching sheet 120, and the first connecting portion 113 of a block punching sheet 115 can be connected to the second of the adjacent block punching sheet 115;
  • the connecting portion 114 is matched.
  • a first connecting portion 113 and a second connecting portion 114 are provided on the segment punching sheet 115 .
  • the first connecting portion 113 is arranged on one edge extending radially along the stator punching piece 120
  • the second connecting portion 114 is arranged on the other edge extending radially along the stator punching piece 120 , that is, the first connecting portion 113
  • the second connecting portion 114 and the second connecting portion 114 are respectively provided on both sides of the segment punching piece 115 along the circumferential direction of the stator punching piece 120 .
  • the first connecting portion 113 of one block punching sheet 115 cooperates with the second connecting portion 114 of another adjacent block punching sheet 115 , so as to realize the connection of the two block punching sheets 115 .
  • a plurality of block punching pieces 115 are arranged along the circumferential direction of the stator 100, so that any two adjacent block punching pieces 115 are matched through the first connecting portion 113 and the second connecting portion 114, thereby realizing multiple block The connection between the punching pieces 115 thus forms the stator 100 .
  • the arrangement of the first connecting portion 113 and the second connecting portion 114 on the segmented punches 115 can improve the connection stability of the adjacent segmented punches 115 and prevent two adjacent segmented punches 115 from shaking.
  • the first connecting part 113 is configured as a protruding part
  • the second connecting part 114 is configured as a groove adapted to the protruding part.
  • the first connecting part 113 is configured as a protrusion
  • the second connecting part 114 is configured as a groove, that is, the first connecting part 113 and the second connecting part 114 are a concave-convex structure.
  • the groove fits with the protruding piece to realize the connection and fit between the first connecting part 113 and the second connecting part 114 .
  • first connecting part 113 As a protruding part and setting the second connecting part 114 as a groove matched with the protruding part, a concave-convex fit is formed between the first connecting part 113 and the second connecting part 114.
  • the structure improves the connection reliability and reduces the difficulty of processing.
  • the yoke 112 includes an inner contour section extending along the circumference of the stator punch 120 , and the inner contour section includes a first contour section 123 and a second contour section connected to each other.
  • Contour segment 124 one end of the first contour segment 123 is connected with the dedendum of the tooth portion 111, and the other end of the first contour segment 123 is connected with the second contour segment 124; wherein, the first contour segment 123 is a straight line segment, and the second contour segment Segment 124 is an arc segment.
  • the yoke portion 112 is provided with an inner contour segment extending along the circumferential direction of the stator punching plate 120, specifically, the inner contour segment starts from the tooth root of the tooth portion 111 and ends at the yoke portion 112 is along the radially extending edge of the stator punching piece 120 , and the segmented punching piece 115 is respectively provided with inner contour segments on both sides of the tooth portion 111 .
  • the inner contour segment includes a first contour segment 123 and a second contour segment 124 , and the first contour segment 123 is connected to the second contour segment 124 .
  • one end of the first contour segment 123 is connected to the dedendum of the tooth portion 111
  • the other end of the first contour segment 123 is connected to the second contour segment 124
  • one end of the second contour segment 124 is connected to the first contour segment 123.
  • the other end of the second profile section 124 is connected to the side of the yoke 112 extending radially along the stator punching plate 120 .
  • the shapes of the first contour segment 123 and the second contour segment 124 are different, specifically, the first contour segment 123 is a straight line segment, and the second contour segment 124 is an arc segment.
  • the inner circumference of the yoke 112 near the radial edge is an arc-shaped structure, so two adjacent block punching pieces 115 When they are spliced together, the joint between two adjacent block punches 115 located on the inner periphery of the yoke 112 forms an arc angle.
  • the inner circumference of the yoke 112 is a straight line segment, when two adjacent block punches 115 are spliced together, the two adjacent block punches 115 form an angle at the joint of the inner circumference of the yoke 112, and the yoke
  • the width of 112 at the angle position is relatively thin, resulting in poor structural stability of the stator stamping 120 .
  • the stator stamping 120 is easily deformed by extrusion.
  • the splicing of two adjacent block punches 115 located on the inner circumference of the yoke 112 is set as a circular arc angle, which can effectively avoid the problem of poor structural stability caused by the too small width of the yoke 112.
  • the stator stamping 120 is not easy to be deformed, and the loss of the stator core is avoided from increasing.
  • the stator punching plate 120 is not easy to be deformed, the gap between the stator and the rotor is not easy to change, thereby avoiding the problem of increased noise.
  • the stator can cooperate with the rotor; the length of the first contour segment 123 is L2, the length of the second contour segment 124 is L3, and the number of pole pairs of the rotor is P, where the relationship between L2, L3 and P satisfies: 0.4 ⁇ (L2/L3)/P ⁇ 1.9.
  • the length of the second profile segment 124 when the length of the second profile segment 124 is too large, the length of the first profile segment 123 is small, and the space of the stator slot will be reduced at this time.
  • the length of the second contour section 124 is too small, the length of the first contour section 123 is relatively large, and at this time, the yoke 112 will appear in a position with a small width. Therefore, it is necessary to adjust the length ratio of the first profile segment 123 and the second profile segment 124 to avoid the position of the yoke 112 having a smaller width on the basis of ensuring the slot space of the stator.
  • the ratio of the first contour segment 123 to the second contour segment 124 will also affect the magnetic density saturation, so combining the ratio of the first contour segment 123 to the second contour segment 124 and the number of pole pairs of the rotor, it is defined that 0.4 ⁇ (L2/L3)/P ⁇ 1.9, to avoid the problem of magnetic density saturation.
  • a groove body 121 is provided on the side of the yoke portion 112 away from the tooth portion 111, that is, a groove body 121 is opened on the outer periphery of the stator 100, and the groove body 121 can be enlarged.
  • the distance between the stator 100 and other components located on the outer peripheral side of the stator 100 is conducive to the oil return of the compressor 300 , improves the smoothness of oil return, and is beneficial to improve the operation stability of the compressor 300 .
  • a large number of coils are usually wound in the stator slot, resulting in a small space for the oil supply to circulate in the stator slot, and opening the slot body 121 on the stator 100 can increase the circulation area of the oil return.
  • the slot body 121 includes a trapezoidal slot.
  • the trapezoidal trough 121 is convenient for clamping with the tooling, so that the tooling can drive a plurality of block punches 115 to move.
  • a plurality of sub-block punches 115 are distributed in a straight line, and after the winding is completed, the tooling drives the plurality of sub-block punches 115 to form a stator punch 120 .
  • Setting the groove body 121 as a trapezoidal groove can improve the convenience for the tooling to drive the block punching piece 115 to move.
  • the other slots 121 in the plurality of slots 121 except the trapezoidal slots are rectangular.
  • the rectangular slot can be used as an identification slot through which the positioning of the motor can be realized, thereby facilitating the assembly of the motor to the compressor.
  • the yoke portion 112 is cut along the radial direction of the stator punching plate 120 , and the groove body 121 passes through the centerline of the cross section of the yoke portion 112 .
  • the groove body 121 passes through the center line of the yoke 112 , which can further improve the oil return effect, improve the oil return smoothness, and help improve the operation stability of the compressor 300 .
  • the stator 100 further includes: an aluminum coil wound around the teeth 111 .
  • the material of the coil wound on the tooth portion 111 is limited.
  • the material of the coil is aluminum, that is, the coil is formed by winding an aluminum wire around the tooth portion 111.
  • the unit price of the aluminum wire is low, and the aluminum wire is used
  • the winding is set as a coil, which can largely reduce the material cost of the motor.
  • a motor in the embodiment of the present application, includes: a stator assembly and a rotor 200, and the rotor 200 is arranged in the stator 100.
  • the stator assembly includes the stator as in any one of the above embodiments and the winding wound on the stator 100 .
  • the rotor 200 is taken along the radial direction of the rotor 200 , and the outer contour of the cross section of the rotor 200 is a circle.
  • the rotor 200 is taken along the radial direction of the rotor 200, and the cross section of the rotor 200 in the radial direction may or may not be a regular circle, and the circle passing through the outermost contour of the rotor 200 is set as the contour A circle, that is, the contour circle of the radial section of the rotor 200 passes through the point or line farthest from the center of the rotor 200 radial section, and the contour circle passes through the axis of the rotor 200. If the radial cross section of the rotor 200 is a regular circle, then the contour circle and the rotor The outer edges of the 200 radial sections coincide.
  • the outer contour of the rotor 200 may be circular. It can be understood that during the working process of the motor, the rotor 200 is in a rotating state, and setting the outer contour of the rotor 200 as a circle can effectively reduce the wind loss generated by the rotor 200 during rotation and improve the working efficiency of the motor.
  • the motor further includes: a plurality of flux guide slots, and the plurality of flux guide slots are arranged through the rotor 200 along the axial direction of the motor.
  • the rotor 200 is also provided with a plurality of flux guide slots.
  • the rotor 200 is formed by stacking a plurality of rotor punches 210, and any rotor punch 210 is provided with a plurality of magnetic flux guide grooves, and the magnetic flux guide grooves are distributed through the rotor punches 210 along the axial direction of the motor. That is, the rotor punches 210 are distributed through the axial direction of the motor. Understandably, during the operation of the motor, radial electromagnetic force waves will be generated, and the electromagnetic force waves will cause increased noise.
  • a plurality of flux guide slots are arranged on the rotor 200 along the axial direction of the motor, so that the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the noise caused by the radial electromagnetic force wave .
  • the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the radial electromagnetic force wave caused by the radial electromagnetic force wave. the resulting noise.
  • a first magnet slot 211 and a second magnet slot 212 are provided on the rotor punching piece 210, and the rotor 200 also includes a first magnetic piece and a second magnetic piece, and the first magnetic piece and the second magnetic piece are respectively mounted on A pair of magnetic poles are formed in the first magnet slot 211 and the second magnet slot 212 .
  • the rated torque of the motor is T1
  • the inner diameter of the stator 100 is ⁇ 2
  • the torque per unit volume of the rotor 200 is T2, where T1, ⁇ 2 and T2 satisfy:
  • the range of the combination variable among the rated torque of the motor, the inner diameter of the stator punching plate and the torque per unit volume of the rotor is limited. It can be understood that the combined variable among the rated torque of the motor, the inner diameter of the stator punch and the torque per unit volume of the rotor affects the output torque of the motor. By limiting the range of the combined variable, the motor can be The output torque meets the needs of the equipment the motor is set on.
  • the rated torque of the motor is T1
  • the inner diameter of the stator punch is ⁇ 2
  • the torque per unit volume of the rotor is T2, where T1, ⁇ 2 and T2 satisfy:
  • the combined variable between the rated torque of the motor, the inner diameter of the stator punch and the torque per unit volume of the rotor it is greater than or equal to 5.18 ⁇ 10 -7 and less than or equal to 1.17 ⁇ 10 -6 , and the rotation per unit volume of the rotor is limited.
  • the torque is greater than or equal to 5kN•m•m -3 and less than or equal to 45kN•m•m -3 , so that the output torque of the motor can meet the requirements of the equipment set by the motor.
  • a compressor 300 is proposed.
  • the compressor 300 includes: a compression component 310 and a motor in any of the above possible embodiments, and the motor is connected to the compression component 310 .
  • the compression part 310 includes a cylinder 311 and a piston 312.
  • some connecting parts are also provided in the compressor 300, specifically including a crankshaft 320 and a main bearing 330.
  • the motor is connected with the piston 312 through the crankshaft 320 to drive the piston 312 to move in the cylinder 311.
  • the main bearing 330 and the auxiliary bearing 340 are arranged on the outside of the crankshaft 320 to support and limit the crankshaft 320, so that the crankshaft 320 can Turn normally.
  • the compressor 300 proposed in this embodiment includes the motor proposed in the above embodiments, the compressor 300 has all the beneficial effects of the motor provided in any of the above possible embodiments.
  • an electrical device in the embodiments of the present application, includes: a device body and the compressor in the above embodiment, and the compressor is connected to the device body.
  • connection means two or more, unless otherwise clearly defined.
  • connection can be fixed connection, detachable connection, or integral connection; “connection” can be directly or indirectly through an intermediary.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

A stator (100), a motor, a compressor (300), and an electrical device. The stator (100) comprises: multiple stator punching blocks (110), each stator punching block (110) comprising: multiple laminated sub-block punching sheets (115), the multiple sub-block punching sheets (115) being connected to form a stator punching sheet (120) along the circumferential direction of the stator (100); and welding portions (130), provided on the stator punching blocks (110), the welding portions (130) being used for connecting every two adjacent stator punching blocks (110), and each welding portion (130) comprising: at least two welding points. The stator punching blocks are connected by spot welding, the heat loss of a stator core can be reduced, a magnetic field can be prevented from weakening, and the reduction of efficiency of a motor can be avoided.

Description

定子、电机、压缩机和电器设备Stators, motors, compressors and electrical equipment
本申请要求于2021年12月08日提交到中国国家知识产权局、申请号为“202111492565.2”,申请名称为“定子、电机、压缩机和电器设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number "202111492565.2" and the application name "Stator, Motor, Compressor and Electrical Equipment" submitted to the State Intellectual Property Office of China on December 08, 2021, the entire content of which Incorporated in this application by reference.
技术领域technical field
本申请属于电机技术领域,具体而言,涉及一种定子、电机、压缩机和电器设备。The present application belongs to the technical field of motors, and in particular, relates to a stator, a motor, a compressor and electrical equipment.
背景技术Background technique
电机在工作时会产生涡流,而涡流损耗会引起电机中的定子铁芯发热。The motor will generate eddy current when it is working, and the eddy current loss will cause the stator core in the motor to heat up.
技术问题technical problem
定子铁芯因发热而产生热损耗,容易导致电机的效率降低。The stator core generates heat loss due to heat generation, which easily reduces the efficiency of the motor.
技术解决方案technical solution
本申请旨在解决现有技术或相关技术中存在的技术问题之一。This application aims to solve one of the technical problems existing in the prior art or related art.
第一方面,本申请提出了一种定子,包括:多个定子冲块;定子冲块包括:多个层叠设置的分块冲片,沿定子的周向,多个分块冲片连接形成定子冲片;多个定子冲片层叠形成定子铁芯;焊接部,设于定子冲块沿定子径向延伸的边缘,焊接部用于连接相邻两个定子冲块;焊接部包括:至少两个焊接点;沿定子铁芯的轴向,定子冲片的厚度为H1,定子铁芯的厚度为H2;定子铁芯沿定子径向延伸的一边缘设有至少两个焊接点,沿定子铁芯的轴向,相邻两个焊接点的间距为D,H1、H2和D满足,D/H1<H2/D≤H2/H1。In the first aspect, the present application proposes a stator, including: a plurality of stator punching blocks; the stator punching block includes: a plurality of stacked block punching sheets, along the circumferential direction of the stator, a plurality of block punching sheets are connected to form a stator Punching sheet; a plurality of stator punching sheets are stacked to form a stator core; the welding part is set on the edge of the stator punching block extending radially along the stator, and the welding part is used to connect two adjacent stator punching blocks; the welding part includes: at least two Welding points; along the axial direction of the stator core, the thickness of the stator punch is H1, and the thickness of the stator core is H2; there are at least two welding points along the radially extending edge of the stator core, along the stator core The axial direction, the distance between two adjacent welding points is D, H1, H2 and D satisfy, D/H1<H2/D≤H2/H1.
第二方面,本申请的第二方面提出了一种电机,电机包括:定子组件,定子组件包括如上述任一可能设计中的定子和绕设在定子上的绕组;转子,设置在定子内。In the second aspect, the second aspect of the present application proposes a motor, which includes: a stator assembly, the stator assembly includes a stator as in any possible design above and a winding wound on the stator; a rotor is arranged in the stator.
第三方面,本申请提出了一种压缩机,包括:如第二方面中任一可能设计中的电机;和压缩部件,电机与压缩部件相连。In a third aspect, the present application provides a compressor, including: a motor as in any possible design in the second aspect; and a compression component, and the motor is connected to the compression component.
第四方面,本申请提出了一种电器设备,包括:设备主体;和第三方面中的压缩机,压缩机与设备主体相连。In a fourth aspect, the present application provides an electrical device, including: a device body; and the compressor in the third aspect, where the compressor is connected to the device body.
有益效果Beneficial effect
相比于连接焊接的方式,以点焊的方式对相邻两个定子冲块进行连接,脉冲点焊产生的比功率损耗更低,并且电机样品的相对磁导率更高,减少漏磁,能够减弱定子中的涡流损耗,从而可以降低定子铁芯的热损耗,防止磁场减弱,避免电机效率降低。Compared with the way of connection welding, two adjacent stator punching blocks are connected by spot welding. The specific power loss generated by pulse spot welding is lower, and the relative magnetic permeability of the motor sample is higher, reducing magnetic flux leakage. It can weaken the eddy current loss in the stator, thereby reducing the heat loss of the stator core, preventing the weakening of the magnetic field, and avoiding the reduction of the efficiency of the motor.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will become apparent in the description which follows, or may be learned by practice of the application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:
图1示出了本申请的一个实施例的定子的结构示意图之一;Fig. 1 shows one of the structural schematic diagrams of the stator of an embodiment of the present application;
图2示出了本申请的一个实施例的定子的结构示意图之二;Fig. 2 shows the second structural schematic diagram of the stator of an embodiment of the present application;
图3示出了本申请的一个实施例的分块冲片的结构示意图;FIG. 3 shows a schematic structural view of a block punching according to an embodiment of the present application;
图4示出了本申请的一个实施例的定子冲片的结构示意图;Fig. 4 shows a schematic structural view of a stator punching sheet according to an embodiment of the present application;
图5示出了本申请的一个实施例的转子冲片的结构示意图;Fig. 5 shows a schematic structural view of a rotor punch according to an embodiment of the present application;
图6示出了本申请的另一个实施例的压缩机的结构示意图。Fig. 6 shows a schematic structural diagram of a compressor according to another embodiment of the present application.
其中,图1至图6中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 6 is:
100定子,110定子冲块,111齿部,112轭部,113第一连接部,114第二连接部,115分块冲片,120定子冲片,121槽体,123第一轮廓段,124第二轮廓段,130焊接部,200转子,210转子冲片,211第一磁铁槽,212第二磁铁槽,300压缩机,310压缩部件,311气缸,312活塞,320曲轴,330主轴承,340副轴承。100 stator, 110 stator punching block, 111 tooth part, 112 yoke part, 113 first connecting part, 114 second connecting part, 115 block punching piece, 120 stator punching piece, 121 groove body, 123 first contour segment, 124 The second contour section, 130 welding part, 200 rotor, 210 rotor punching piece, 211 first magnet slot, 212 second magnet slot, 300 compressor, 310 compression parts, 311 cylinder, 312 piston, 320 crankshaft, 330 main bearing, 340 pairs of bearings.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to better understand the above-mentioned purpose, features and advantages of the present application, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the application, but the application can also be implemented in other ways different from those described here, therefore, the protection scope of the application is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
下面参照图1至图6描述根据本申请的一些实施例提供的定子、电机、压缩机和电器设备。A stator, a motor, a compressor and electrical equipment provided according to some embodiments of the present application are described below with reference to FIGS. 1 to 6 .
结合图1、图2和图6所示,在本申请的一些实施例中,提出了一种定子100,包括:多个定子冲块110和焊接部130,焊接部130设于定子冲块110沿定子100径向延伸的边缘,焊接部130用于连接相邻两个定子冲块110;定子冲块110包括:多个层叠设置的分块冲片115,沿定子100的周向,多个分块冲片115连接形成定子冲片120;多个定子冲片120层叠形成定子铁芯;焊接部包括:至少两个焊接点;沿定子铁芯的轴向,定子冲片120的厚度为H1,定子铁芯的厚度为H2;定子铁芯沿定子100径向延伸的一边缘设有至少两个焊接点,沿定子铁芯的轴向,相邻两个焊接点的间距为D,H1、H2和D满足,D/H1<H2/D≤H2/H1。As shown in FIG. 1 , FIG. 2 and FIG. 6 , in some embodiments of the present application, a stator 100 is proposed, including: a plurality of stator punching blocks 110 and welding parts 130 , and the welding parts 130 are set on the stator punching blocks 110 Along the radially extending edge of the stator 100, the welding portion 130 is used to connect two adjacent stator punching blocks 110; the stator punching block 110 includes: a plurality of stacked block punching pieces 115, along the circumferential direction of the stator 100, a plurality of The segmented punching pieces 115 are connected to form a stator punching piece 120; a plurality of stator punching pieces 120 are stacked to form a stator core; the welding part includes: at least two welding points; along the axial direction of the stator core, the thickness of the stator punching piece 120 is H1 , the thickness of the stator core is H2; the stator core is provided with at least two welding points along an edge extending radially of the stator 100, and along the axial direction of the stator core, the distance between two adjacent welding points is D, H1, H2 and D satisfy, D/H1<H2/D≤H2/H1.
本实施例提供的定子100,为了降低定子100的加工难度,以及提高电机的槽满率,将定子100设置为分体式结构。定子100包括多个定子冲块110。通过将定子冲块110设置为多个,从而在加工定子100时,仅加工多个定子冲块110即可,再将多个定子冲块110零件装配成定子100,相较于加工一个完整的定子100,加工定子冲块110零件的难度降低,从而降低了生产成本,此种定子100结构简单,可通过自动化生产线实现对定子100的自动化生产。For the stator 100 provided in this embodiment, in order to reduce the processing difficulty of the stator 100 and improve the slot fill rate of the motor, the stator 100 is configured as a split structure. The stator 100 includes a plurality of stator blocks 110 . By arranging a plurality of stator punching blocks 110, only a plurality of stator punching blocks 110 can be processed when processing the stator 100, and then a plurality of stator punching blocks 110 parts are assembled into the stator 100, compared with processing a complete For the stator 100, the difficulty of processing the stator block 110 is reduced, thereby reducing the production cost. The stator 100 has a simple structure, and the automatic production of the stator 100 can be realized through an automated production line.
并且,将定子100设计为分体式的拼接结构,便于实现线圈的绕设,具体地,是在齿部111上绕设线圈,可以在线圈绕设完成后再对相邻两个分块冲片115进行安装,降低绕设线圈的难度,因此能够定子100尺寸相同的情况下,绕设更多的线圈,提高线圈的绕设匝数,有利于提高电机的槽满率。在不提高电机尺寸的基础上,提高绕设线圈的匝数,因此可以提高电机的输出扭矩和电机效率。Moreover, the stator 100 is designed as a split splicing structure, which is convenient for coil winding. Specifically, the coil is wound on the tooth portion 111, and two adjacent sub-blocks can be punched after the coil winding is completed. 115 is installed to reduce the difficulty of winding coils. Therefore, when the size of the stator 100 is the same, more coils can be wound, and the number of turns of the coils can be increased, which is beneficial to improving the slot fill rate of the motor. On the basis of not increasing the size of the motor, the number of turns of the coil is increased, so the output torque of the motor and the efficiency of the motor can be improved.
相邻两个定子冲块110之间通过焊接的方式连接,多个分块冲片115层叠设置而形成分块冲片115,分块冲片115已经被加工为整体结构,例如可以通过铆钉件将多个分块冲片115沿轴向固定,所以可以不需要在每片定子冲片120上均设置焊接点,例如,焊接点可以间隔设置在不同层的定子冲片120上。当定子冲片120的厚度较小时,可以将焊接点间隔设置在不同层的定子冲片120上,当定子冲片120的厚度较大时,每层定子冲片120中的相邻两个分块冲片115之间均设置焊接点。以下说明中以每层定子冲片120上均设置焊接点进行示例性说明。Two adjacent stator punching blocks 110 are connected by welding, and a plurality of block punching pieces 115 are stacked to form a block punching piece 115. The block punching pieces 115 have been processed into an integral structure, for example, by rivets A plurality of segment punching pieces 115 are fixed in the axial direction, so there is no need to set welding points on each stator punching piece 120 , for example, welding points can be arranged at intervals on stator punching pieces 120 of different layers. When the thickness of the stator punch 120 is small, the welding points can be arranged at intervals on the stator punch 120 of different layers; Welding points are arranged between the block punches 115 . In the following description, welding points are provided on each layer of the stator punching sheet 120 for illustration.
焊接点的数量与定子冲片120的厚度为正相关的关系,为了保证相邻两个分块冲片115的连接稳定性,定子冲片120的厚度越大,焊接点的数量越多,例如1个定子冲片120上有10个焊接点。但是,随着定子冲片120叠加的数量越多,定子铁芯的厚度越大, 定子铁芯沿轴向的两端的稳定性越差,因此,随着定子铁芯的厚度增大,每个定子冲片120上的焊接点的数量也需要增多。示例性地,当定子冲片120的数量为5片时,每片定子冲片120上的焊接点数量为10个,当定子冲片120的数量为10片时,每片定子冲片120上的焊接点数量为12个。The number of welding points is positively correlated with the thickness of the stator punching piece 120. In order to ensure the connection stability of two adjacent block punching pieces 115, the greater the thickness of the stator punching piece 120, the more the number of welding points, for example There are 10 welding points on one stator punching piece 120 . However, as the number of superimposed stator punching pieces 120 increases, the thickness of the stator core increases, and the stability of both ends of the stator core along the axial direction becomes poorer. Therefore, as the thickness of the stator core increases, each The number of welding points on the stator stamping 120 also needs to be increased. Exemplarily, when the number of stator punches 120 is 5, the number of welding points on each stator punch 120 is 10; when the number of stator punches 120 is 10, each stator punch 120 has The number of welding points is 12.
通过限定定子冲片120的厚度、定子铁芯的厚度以及相邻两个焊接点之间的间距的比例关系,能够在保证焊接强度的基础上,减少焊接点的数量,避免因焊点过多导致过多的涡流损耗产生。By limiting the thickness of the stator punch 120, the thickness of the stator core, and the proportional relationship between the distance between two adjacent welding points, it is possible to reduce the number of welding points on the basis of ensuring the welding strength and avoid excessive welding points. resulting in excessive eddy current losses.
相比于连接焊接的方式,以点焊的方式对相邻两个定子冲块110进行连接,脉冲点焊产生的比功率损耗更低,并且电机样品的相对磁导率更高,减少漏磁,能够减弱定子中的涡流损耗,从而可以降低定子铁芯的热损耗,防止磁场减弱,避免电机效率降低。Compared with the way of connection welding, two adjacent stator punch blocks 110 are connected by spot welding, the specific power loss generated by pulse spot welding is lower, and the relative magnetic permeability of the motor sample is higher, reducing magnetic flux leakage , can weaken the eddy current loss in the stator, thereby reducing the heat loss of the stator core, preventing the magnetic field from weakening, and avoiding the reduction of motor efficiency.
在一种可能的实施例中,定子冲块110包括:齿部111和轭部112,轭部112设于齿部111中背离定子100轴心的一侧,焊接部130设于轭部112,焊接部130与轭部112外周的间距小于焊接部130与轭部112内周的间距。In a possible embodiment, the stator block 110 includes: a tooth portion 111 and a yoke portion 112, the yoke portion 112 is disposed on the side of the tooth portion 111 away from the axis of the stator 100, the welding portion 130 is disposed on the yoke portion 112, The distance between the welding part 130 and the outer circumference of the yoke part 112 is smaller than the distance between the welding part 130 and the inner circumference of the yoke part 112 .
在该实施例中,焊接部130设置在轭部112上,焊接部130与轭部112外周的间距小于焊接部130与轭部112内周的间距,即焊接部130更靠近轭部112的外周,所以本申请中并没有在相邻两个定子冲块110之间设置完成焊接结构,而是在相邻两个定子冲块110之间的一部分连接处设置焊接部130,相比于连接焊接的方式,在连接处设置一部分焊接部130的方式对相邻两个定子冲块110进行连接,能够减弱定子100中的涡流损耗,从而可以降低定子铁芯的热损耗,防止磁场减弱,避免电机效率降低。而且,在相邻两个定子冲块110之间仅设置一部分焊接部130的基础上,将焊接部130更靠近轭部112的外周,能够提高定子100结构的稳定性。In this embodiment, the welding portion 130 is disposed on the yoke portion 112, and the distance between the welding portion 130 and the outer periphery of the yoke portion 112 is smaller than the distance between the welding portion 130 and the inner periphery of the yoke portion 112, that is, the welding portion 130 is closer to the outer periphery of the yoke portion 112. , so in this application, no complete welding structure is provided between two adjacent stator punching blocks 110, but a welding part 130 is provided at a part of the connection between two adjacent stator punching blocks 110, compared to connection welding The method of connecting two adjacent stator punching blocks 110 by setting a part of the welding part 130 at the connection can weaken the eddy current loss in the stator 100, thereby reducing the heat loss of the stator core, preventing the magnetic field from weakening, and avoiding the motor Reduced efficiency. Moreover, on the basis that only a part of the welding portion 130 is provided between two adjacent stator punching blocks 110 , the welding portion 130 is placed closer to the outer periphery of the yoke portion 112 , which can improve the structural stability of the stator 100 .
在一种可能的实施例中,焊接部130设置在轭部112的外周,进一步提高定子100的结构稳定性。In a possible embodiment, the welding part 130 is disposed on the outer periphery of the yoke part 112 to further improve the structural stability of the stator 100 .
在一种可能的应用中,相邻两个分块冲片115采用自适应脉冲激光点焊技术进行焊接,自适应脉冲激光点焊可以中断焊接,减弱因连续焊接产生的涡流损耗。In a possible application, two adjacent block punching pieces 115 are welded by adaptive pulse laser spot welding technology, and the adaptive pulse laser spot welding can interrupt welding to reduce eddy current loss caused by continuous welding.
在其它实施例中,也可以采用激光焊接的方式连接相邻两个分块冲片115。In other embodiments, laser welding may also be used to connect two adjacent block punches 115 .
在一种可能的实施例中,焊接点包括:第一焊点和第二焊点,第一焊点设于定子冲块110沿定子100径向延伸的一边缘;第二焊点设于定子冲块110沿定子100径向延伸的另一边缘,沿定子100的轴向,第一焊点和第二焊点错位分布。 In a possible embodiment, the welding points include: a first welding point and a second welding point, the first welding point is set on an edge of the stator block 110 extending radially along the stator 100; the second welding point is set on the stator The punch block 110 extends along the other edge of the stator 100 in the radial direction, and along the axial direction of the stator 100 , the first welding point and the second welding point are distributed in a dislocation manner.
在该实施例中,第一焊点和第二焊点分别位于分块冲片115的两侧,其中,沿定子100的轴向,第一焊点和第二焊点错位分布,所以,沿定子100的径向截取分块冲片115,第一焊点和第二焊点不再同一截面内。分块冲片115两侧的焊接位置交错设置,能够有效提高相邻两个分块冲片115的焊接强度。In this embodiment, the first welding point and the second welding point are respectively located on both sides of the block punching sheet 115, wherein, along the axial direction of the stator 100, the first welding point and the second welding point are misaligned, so, along The segmented punching piece 115 of the stator 100 is taken radially, and the first welding spot and the second welding spot are not in the same section. The welding positions on both sides of the block punches 115 are staggered, which can effectively improve the welding strength of two adjacent block punches 115 .
由于第一焊点和第二焊点错位分布的方式能够提高相邻两个定子冲块110的焊接强度,所以可以通过尽量少的焊点达到较强的焊接强度,用尽量少的焊接点达到焊接效果,尽可能减少焊点数量,能够进一步减弱定子100中的涡流损耗,从而可以降低定子铁芯的热损耗,防止磁场减弱,避免电机效率降低。Since the dislocation distribution of the first soldering point and the second soldering point can improve the welding strength of two adjacent stator punching blocks 110, a stronger welding strength can be achieved with as few soldering points as possible, and Welding effect, reducing the number of welding spots as much as possible can further weaken the eddy current loss in the stator 100, thereby reducing the heat loss of the stator core, preventing the magnetic field from weakening, and avoiding the reduction of motor efficiency.
在一种可能的实施例中,分块冲片115包括:第一连接部113和第二连接部114,第一连接部113,设置于轭部112沿定子冲片120径向延伸的一边缘;第二连接部114,设置于轭部112沿定子冲片120径向延伸的另一边缘,一个分块冲片115的第一连接部113能够与相邻的分块冲片115的第二连接部114相配合。In a possible embodiment, the segment punching piece 115 includes: a first connecting portion 113 and a second connecting portion 114 , the first connecting portion 113 is arranged on an edge of the yoke portion 112 extending radially along the stator punching piece 120 The second connecting portion 114 is arranged on the other edge of the yoke portion 112 extending radially along the stator punching sheet 120, and the first connecting portion 113 of a block punching sheet 115 can be connected to the second of the adjacent block punching sheet 115; The connecting portion 114 is matched.
在该实施例中,在分块冲片115上设置了第一连接部113和第二连接部114。具体地,第一连接部113设置于沿定子冲片120径向延伸的一边缘,第二连接部114设置于沿定子冲片120径向延伸的另一边缘,也即,第一连接部113和第二连接部114沿定子冲片120的周向分别设于分块冲片115的两侧。一个分块冲片115的第一连接部113与相邻的另一个分块冲片115的第二连接部114配合,从而实现两个分块冲片115的连接。将多个分块冲片115沿定子100的周向设置,使任意相邻的两个分块冲片115之间通过第一连接部113和第二连接部114配合,从而实现多个分块冲片115之间的连接,从而合围构成定子100。In this embodiment, a first connecting portion 113 and a second connecting portion 114 are provided on the segment punching sheet 115 . Specifically, the first connecting portion 113 is arranged on one edge extending radially along the stator punching piece 120 , and the second connecting portion 114 is arranged on the other edge extending radially along the stator punching piece 120 , that is, the first connecting portion 113 The second connecting portion 114 and the second connecting portion 114 are respectively provided on both sides of the segment punching piece 115 along the circumferential direction of the stator punching piece 120 . The first connecting portion 113 of one block punching sheet 115 cooperates with the second connecting portion 114 of another adjacent block punching sheet 115 , so as to realize the connection of the two block punching sheets 115 . A plurality of block punching pieces 115 are arranged along the circumferential direction of the stator 100, so that any two adjacent block punching pieces 115 are matched through the first connecting portion 113 and the second connecting portion 114, thereby realizing multiple block The connection between the punching pieces 115 thus forms the stator 100 .
在分块冲片115上设置第一连接部113和第二连接部114能够提高相邻分块冲片115的连接稳定性,避免相邻两个分块冲片115发生晃动。The arrangement of the first connecting portion 113 and the second connecting portion 114 on the segmented punches 115 can improve the connection stability of the adjacent segmented punches 115 and prevent two adjacent segmented punches 115 from shaking.
在一种可能的实施例中,第一连接部113被构造为凸出件,第二连接部114被构造为与凸出件适配的凹槽。In a possible embodiment, the first connecting part 113 is configured as a protruding part, and the second connecting part 114 is configured as a groove adapted to the protruding part.
在该实施例中,第一连接部113被构造为凸出件,第二连接部114被构造为凹槽,也即,第一连接部113与第二连接部114之间为凹凸配合的结构,凹槽与凸出件相适配,实现第一连接部113与第二连接部114的连接配合。In this embodiment, the first connecting part 113 is configured as a protrusion, and the second connecting part 114 is configured as a groove, that is, the first connecting part 113 and the second connecting part 114 are a concave-convex structure. , the groove fits with the protruding piece to realize the connection and fit between the first connecting part 113 and the second connecting part 114 .
通过将第一连接部113设置为凸出件,将第二连接部114设置为与凸出件相配合的凹槽,使第一连接部113与第二连接部114之间形成了凹凸配合的结构,提升了连接可靠性,降低了加工难度。By setting the first connecting part 113 as a protruding part and setting the second connecting part 114 as a groove matched with the protruding part, a concave-convex fit is formed between the first connecting part 113 and the second connecting part 114. The structure improves the connection reliability and reduces the difficulty of processing.
结合图3和图4所示,在一种可能的实施例中,轭部112包括沿定子冲片120的周向延伸的内轮廓段,内轮廓段包括相连接第一轮廓段123和第二轮廓段124,第一轮廓段123的一端与齿部111的齿根连接,第一轮廓段123的另一端与第二轮廓段124连接;其中,第一轮廓段123为直线段,第二轮廓段124为弧线段。As shown in FIG. 3 and FIG. 4 , in a possible embodiment, the yoke 112 includes an inner contour section extending along the circumference of the stator punch 120 , and the inner contour section includes a first contour section 123 and a second contour section connected to each other. Contour segment 124, one end of the first contour segment 123 is connected with the dedendum of the tooth portion 111, and the other end of the first contour segment 123 is connected with the second contour segment 124; wherein, the first contour segment 123 is a straight line segment, and the second contour segment Segment 124 is an arc segment.
在该实施例中,轭部112朝向定子100的内侧设有沿定子冲片120的周向延伸的内轮廓段,具体地,内轮廓段起始于齿部111的齿根,终止于轭部112沿定子冲片120径向延伸的边,分块冲片115在齿部111的两侧分别设有内轮廓段。In this embodiment, toward the inner side of the stator 100, the yoke portion 112 is provided with an inner contour segment extending along the circumferential direction of the stator punching plate 120, specifically, the inner contour segment starts from the tooth root of the tooth portion 111 and ends at the yoke portion 112 is along the radially extending edge of the stator punching piece 120 , and the segmented punching piece 115 is respectively provided with inner contour segments on both sides of the tooth portion 111 .
具体地,内轮廓段包括第一轮廓段123和第二轮廓段124,第一轮廓段123与第二轮廓段124相连。其中,第一轮廓段123的一端与齿部111的齿根连接,第一轮廓段123的另一端与第二轮廓段124连接,第二轮廓段124的一端与第一轮廓段123连接,第二轮廓段124的另一端与轭部112沿定子冲片120径向延伸的边连接。第一轮廓段123与第二轮廓段124的形状不同,具体地,第一轮廓段123为直线段,第二轮廓段124为弧线段。Specifically, the inner contour segment includes a first contour segment 123 and a second contour segment 124 , and the first contour segment 123 is connected to the second contour segment 124 . Wherein, one end of the first contour segment 123 is connected to the dedendum of the tooth portion 111, the other end of the first contour segment 123 is connected to the second contour segment 124, and one end of the second contour segment 124 is connected to the first contour segment 123. The other end of the second profile section 124 is connected to the side of the yoke 112 extending radially along the stator punching plate 120 . The shapes of the first contour segment 123 and the second contour segment 124 are different, specifically, the first contour segment 123 is a straight line segment, and the second contour segment 124 is an arc segment.
由于第二轮廓段124与轭部112沿定子冲片120径向延伸的边连接,所以轭部112内周中靠近径向边缘处为弧形结构,因此在相邻两个分块冲片115相拼接时,相邻两个分块冲片115位于轭部112内周的拼接处为圆弧角。Since the second profile segment 124 is connected to the edge of the yoke 112 extending radially along the stator punching piece 120, the inner circumference of the yoke 112 near the radial edge is an arc-shaped structure, so two adjacent block punching pieces 115 When they are spliced together, the joint between two adjacent block punches 115 located on the inner periphery of the yoke 112 forms an arc angle.
如果轭部112的内周均为直线段,在相邻两个分块冲片115相拼接时,相邻两个分块冲片115位于轭部112内周的拼接处形成夹角,轭部112位于夹角位置的宽度较薄,导致定子冲片120的结构稳定性较差。当定子与其它部件进行装配时,定子冲片120容易被挤压变形。If the inner circumference of the yoke 112 is a straight line segment, when two adjacent block punches 115 are spliced together, the two adjacent block punches 115 form an angle at the joint of the inner circumference of the yoke 112, and the yoke The width of 112 at the angle position is relatively thin, resulting in poor structural stability of the stator stamping 120 . When the stator is assembled with other components, the stator stamping 120 is easily deformed by extrusion.
本申请中将相邻两个分块冲片115位于轭部112内周的拼接处设置为圆弧角,能够有效避免因轭部112宽度过小导致的结构稳定性变差的问题,在保证定子冲片120结构的基础上,定子冲片120不易发生形变,避免定子铁芯损耗增大。而且,由于定子冲片120不易发生变形,定子和转子之间的间隙不易发生改变,从而避免发生噪音增大的问题。In this application, the splicing of two adjacent block punches 115 located on the inner circumference of the yoke 112 is set as a circular arc angle, which can effectively avoid the problem of poor structural stability caused by the too small width of the yoke 112. On the basis of the structure of the stator stamping 120, the stator stamping 120 is not easy to be deformed, and the loss of the stator core is avoided from increasing. Moreover, since the stator punching plate 120 is not easy to be deformed, the gap between the stator and the rotor is not easy to change, thereby avoiding the problem of increased noise.
结合图3和图4所示,在一种可能的实施例中,定子能够与转子配合工作;第一轮廓段123的长度为L2,第二轮廓段124的长度为L3,转子的极对数为P,其中,L2、L3和P的关系满足:0.4≤(L2/L3)/P≤1.9。As shown in FIG. 3 and FIG. 4 , in a possible embodiment, the stator can cooperate with the rotor; the length of the first contour segment 123 is L2, the length of the second contour segment 124 is L3, and the number of pole pairs of the rotor is P, where the relationship between L2, L3 and P satisfies: 0.4≤(L2/L3)/P≤1.9.
在该实施例中,当第二轮廓段124的长度过大时,第一轮廓段123的长度较小,此时定子槽的空间会减小。当第二轮廓段124的长度过小时,第一轮廓段123的长度较大,此时轭部112会出现宽度较小的位置。因此需要调整第一轮廓段123和第二轮廓段124的长度比例,在保证定子槽空间的基础上,避免轭部112出现宽度较小的位置。另外,第一轮廓段123和第二轮廓段124的比例还会影响磁密饱和度,因此将第一轮廓段123和第二轮廓段124的比例以及转子的极对数相结合,限定0.4≤(L2/L3)/P≤1.9,避免发生磁密饱和的问题。In this embodiment, when the length of the second profile segment 124 is too large, the length of the first profile segment 123 is small, and the space of the stator slot will be reduced at this time. When the length of the second contour section 124 is too small, the length of the first contour section 123 is relatively large, and at this time, the yoke 112 will appear in a position with a small width. Therefore, it is necessary to adjust the length ratio of the first profile segment 123 and the second profile segment 124 to avoid the position of the yoke 112 having a smaller width on the basis of ensuring the slot space of the stator. In addition, the ratio of the first contour segment 123 to the second contour segment 124 will also affect the magnetic density saturation, so combining the ratio of the first contour segment 123 to the second contour segment 124 and the number of pole pairs of the rotor, it is defined that 0.4≤ (L2/L3)/P≤1.9, to avoid the problem of magnetic density saturation.
如图3所示,在一种可能的实施例中,轭部112中背离齿部111的一侧设置有槽体121,即定子100的外周上开设有槽体121,槽体121能够增大定子100与位于定子100外周侧的其它部件之间的间距,从而有利于压缩机300回油,提高回油的顺畅性,有利于提高压缩机300的运行稳定性。As shown in FIG. 3 , in a possible embodiment, a groove body 121 is provided on the side of the yoke portion 112 away from the tooth portion 111, that is, a groove body 121 is opened on the outer periphery of the stator 100, and the groove body 121 can be enlarged. The distance between the stator 100 and other components located on the outer peripheral side of the stator 100 is conducive to the oil return of the compressor 300 , improves the smoothness of oil return, and is beneficial to improve the operation stability of the compressor 300 .
定子槽内通常会绕设大量的线圈,导致定子槽内供油液流通的空间较小, 在定子100上开设槽体121能够增加回油的流通面积。A large number of coils are usually wound in the stator slot, resulting in a small space for the oil supply to circulate in the stator slot, and opening the slot body 121 on the stator 100 can increase the circulation area of the oil return.
槽体121包括梯形槽。呈梯形的槽体121便于和工装进行卡接,使得工装可以带动多个分块冲片115移动。在绕线过程中,多个分块冲片115呈直线状分布,在绕线完成后,工装带动多个分块冲片115围合形成定子冲片120。将槽体121设置为梯形槽能够提高工装带动分块冲片115移动的便利性。The slot body 121 includes a trapezoidal slot. The trapezoidal trough 121 is convenient for clamping with the tooling, so that the tooling can drive a plurality of block punches 115 to move. During the winding process, a plurality of sub-block punches 115 are distributed in a straight line, and after the winding is completed, the tooling drives the plurality of sub-block punches 115 to form a stator punch 120 . Setting the groove body 121 as a trapezoidal groove can improve the convenience for the tooling to drive the block punching piece 115 to move.
在一种可能的应用中,多个槽体121中除梯形槽之外的其它槽体121呈矩形。通过将至少一个槽体121设置为矩形槽,矩形槽可以作为识别槽,通过识别槽能够实现对电机的定位,从而便于对电机装配至压缩机。In a possible application, the other slots 121 in the plurality of slots 121 except the trapezoidal slots are rectangular. By setting at least one slot body 121 as a rectangular slot, the rectangular slot can be used as an identification slot through which the positioning of the motor can be realized, thereby facilitating the assembly of the motor to the compressor.
在一种可能的实施例中,沿定子冲片120的径向截取轭部112,槽体121经过轭部112的截面的中心线。 In a possible embodiment, the yoke portion 112 is cut along the radial direction of the stator punching plate 120 , and the groove body 121 passes through the centerline of the cross section of the yoke portion 112 .
在该实施例中,槽体121经过轭部112的中心线,能够进一步提高回油效果,提高回油的顺畅性,有利于提高压缩机300的运行稳定性。In this embodiment, the groove body 121 passes through the center line of the yoke 112 , which can further improve the oil return effect, improve the oil return smoothness, and help improve the operation stability of the compressor 300 .
在一种可能的实施例中,定子100还包括:铝制线圈,铝制线圈绕设于齿部111。In a possible embodiment, the stator 100 further includes: an aluminum coil wound around the teeth 111 .
在该实施例中,限定了绕设在齿部111的线圈的材质,线圈的材质为铝材,即通过铝线绕设在齿部111而形成线圈,铝线的单价较低,使用铝线绕设为线圈,能够大部分降低电机的材料成本。In this embodiment, the material of the coil wound on the tooth portion 111 is limited. The material of the coil is aluminum, that is, the coil is formed by winding an aluminum wire around the tooth portion 111. The unit price of the aluminum wire is low, and the aluminum wire is used The winding is set as a coil, which can largely reduce the material cost of the motor.
如图 6所示,在本申请的实施例中,提出了一种电机,电机包括:定子组件和转子200,转子200设置在定子100内。定子组件包括如上述任一实施例中的定子和绕设在定子100上的绕组。As shown in FIG. 6 , in the embodiment of the present application, a motor is proposed, the motor includes: a stator assembly and a rotor 200, and the rotor 200 is arranged in the stator 100. The stator assembly includes the stator as in any one of the above embodiments and the winding wound on the stator 100 .
在一种可能的实施例中,沿转子200的径向截取转子200,转子200的截面的外轮廓为圆形。In a possible embodiment, the rotor 200 is taken along the radial direction of the rotor 200 , and the outer contour of the cross section of the rotor 200 is a circle.
在该实施例中,沿转子200的径向截取转子200,转子200在径向上的截面可能是规则的圆形,也可能不是规则的圆形,经过转子200最外轮廓的圆设定为轮廓圆,即转子200径向截面的轮廓圆经过转子200径向截面最远离圆心的点或线,轮廓圆经过转子200的轴线,如果转子200径向截面为规则的圆形,则轮廓圆与转子200径向截面的外边缘重合。In this embodiment, the rotor 200 is taken along the radial direction of the rotor 200, and the cross section of the rotor 200 in the radial direction may or may not be a regular circle, and the circle passing through the outermost contour of the rotor 200 is set as the contour A circle, that is, the contour circle of the radial section of the rotor 200 passes through the point or line farthest from the center of the rotor 200 radial section, and the contour circle passes through the axis of the rotor 200. If the radial cross section of the rotor 200 is a regular circle, then the contour circle and the rotor The outer edges of the 200 radial sections coincide.
进一步地,转子200的外轮廓可以为圆形。可以理解地,在电机工作过程中,转子200为转动的状态,将转子200的外轮廓设置为圆形,可以有效降低转子200在旋转过程中所产生的风磨损耗,提高电机的工作效率。Further, the outer contour of the rotor 200 may be circular. It can be understood that during the working process of the motor, the rotor 200 is in a rotating state, and setting the outer contour of the rotor 200 as a circle can effectively reduce the wind loss generated by the rotor 200 during rotation and improve the working efficiency of the motor.
在一种可能的实施例中,电机还包括:多个磁通导槽,多个磁通导槽沿电机的轴向贯通设置于转子200。In a possible embodiment, the motor further includes: a plurality of flux guide slots, and the plurality of flux guide slots are arranged through the rotor 200 along the axial direction of the motor.
在该实施例中,转子200上还设置有多个磁通导槽。具体地,转子200由多个转子冲片210层叠设置而成,任一转子冲片210上设有多个磁通导槽,磁通导槽沿电机的轴向贯通分布于转子冲片210,即沿电机的轴向贯通分布于转子冲片210。可以理解地,在电机运行过程中,会产生径向的电磁力波,电磁力波会导致噪音增大。为了改善电机的噪音问题,沿电机的轴向在转子200上贯通设置多个磁通导槽,从而可以削减电机最低阶次径向电磁力波,进而降低由径向电磁力波所导致的噪音。In this embodiment, the rotor 200 is also provided with a plurality of flux guide slots. Specifically, the rotor 200 is formed by stacking a plurality of rotor punches 210, and any rotor punch 210 is provided with a plurality of magnetic flux guide grooves, and the magnetic flux guide grooves are distributed through the rotor punches 210 along the axial direction of the motor. That is, the rotor punches 210 are distributed through the axial direction of the motor. Understandably, during the operation of the motor, radial electromagnetic force waves will be generated, and the electromagnetic force waves will cause increased noise. In order to improve the noise problem of the motor, a plurality of flux guide slots are arranged on the rotor 200 along the axial direction of the motor, so that the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the noise caused by the radial electromagnetic force wave .
通过在转子200上设置多个磁通导槽,并使磁通导槽沿电机的轴向贯通分布于转子200,可以削减电机最低阶次径向电磁力波,进而降低由径向电磁力波所导致的噪音。By setting a plurality of flux guide slots on the rotor 200, and making the flux guide slots penetrate and distribute in the rotor 200 along the axial direction of the motor, the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the radial electromagnetic force wave caused by the radial electromagnetic force wave. the resulting noise.
如图5所示,转子冲片210上设置第一磁铁槽211和第二磁铁槽212,转子200还包括第一磁性件和第二磁性件,第一磁性件和第二磁性件分别安装于第一磁铁槽211和第二磁铁槽212内而形成一对磁极。As shown in FIG. 5 , a first magnet slot 211 and a second magnet slot 212 are provided on the rotor punching piece 210, and the rotor 200 also includes a first magnetic piece and a second magnetic piece, and the first magnetic piece and the second magnetic piece are respectively mounted on A pair of magnetic poles are formed in the first magnet slot 211 and the second magnet slot 212 .
在一种可能的实施例中,电机的额定转矩为T1,定子100的内径为Φ2,转子200的单位体积转矩为T2,其中,T1、Φ2和T2之间满足:In a possible embodiment, the rated torque of the motor is T1, the inner diameter of the stator 100 is Φ2, and the torque per unit volume of the rotor 200 is T2, where T1, Φ2 and T2 satisfy:
5.18×10 -7≤T1×Φ2 -3×T2 -1≤1.17×10 -65.18×10 -7 ≤T1×Φ2 -3 ×T2 -1 ≤1.17×10 -6 ,
5kN•m•m -3≤T2≤45kN•m•m -35kN•m•m -3 ≤T2≤45kN•m•m -3 .
在该实施例中,对电机的额定转矩、定子冲片的内径以及转子的单位体积转矩三者之间组合变量的范围进行限定。可以理解地,电机的额定转矩、定子冲片的内径以及转子的单位体积转矩三者之间组合变量对电机的输出转矩产生影响,通过对该组合变量的范围进行限定,可以使电机的输出转矩满足电机所设置的设备的需求。In this embodiment, the range of the combination variable among the rated torque of the motor, the inner diameter of the stator punching plate and the torque per unit volume of the rotor is limited. It can be understood that the combined variable among the rated torque of the motor, the inner diameter of the stator punch and the torque per unit volume of the rotor affects the output torque of the motor. By limiting the range of the combined variable, the motor can be The output torque meets the needs of the equipment the motor is set on.
具体地,电机的额定转矩为T1,定子冲片的内径为Φ2,转子的单位体积转矩为T2,其中,T1、Φ2和T2之间满足:Specifically, the rated torque of the motor is T1, the inner diameter of the stator punch is Φ2, and the torque per unit volume of the rotor is T2, where T1, Φ2 and T2 satisfy:
5.18×10 -7≤T1×Φ2 -3×T2 -1≤1.17×10 -65.18×10 -7 ≤T1×Φ2 -3 ×T2 -1 ≤1.17×10 -6 ,
5kN•m•m -3≤T2≤45kN•m•m -35kN•m•m -3 ≤T2≤45kN•m•m -3 .
通过限定电机的额定转矩、定子冲片的内径以及转子的单位体积转矩三者之间组合变量大于等于5.18×10 -7,且小于等于1.17×10 -6,以及限定转子的单位体积转矩大于等于5kN•m•m -3,且小于等于45kN•m•m -3,可以使电机的输出转矩满足电机所设置的设备的需求。 By limiting the combined variable between the rated torque of the motor, the inner diameter of the stator punch and the torque per unit volume of the rotor, it is greater than or equal to 5.18×10 -7 and less than or equal to 1.17×10 -6 , and the rotation per unit volume of the rotor is limited. The torque is greater than or equal to 5kN•m•m -3 and less than or equal to 45kN•m•m -3 , so that the output torque of the motor can meet the requirements of the equipment set by the motor.
如图6所示,在本申请的实施例中,提出了一种压缩机300,压缩机300包括:压缩部件310和上述任一可能实施例中的电机,电机与压缩部件310相连。As shown in FIG. 6 , in the embodiment of the present application, a compressor 300 is proposed. The compressor 300 includes: a compression component 310 and a motor in any of the above possible embodiments, and the motor is connected to the compression component 310 .
具体地,压缩部件310包括气缸311和活塞312,为了使电机能够与压缩部件310相连,并驱动压缩部件310运行,在压缩机300中还设置了一些连接件,具体包括曲轴320、主轴承330和副轴承340,电机通过曲轴320与活塞312相连,以驱动活塞312在气缸311中移动,主轴承330和副轴承340设置于曲轴320外侧,对曲轴320起到支撑限位作用,使曲轴320可以正常转动。Specifically, the compression part 310 includes a cylinder 311 and a piston 312. In order to connect the motor to the compression part 310 and drive the compression part 310 to run, some connecting parts are also provided in the compressor 300, specifically including a crankshaft 320 and a main bearing 330. With the auxiliary bearing 340, the motor is connected with the piston 312 through the crankshaft 320 to drive the piston 312 to move in the cylinder 311. The main bearing 330 and the auxiliary bearing 340 are arranged on the outside of the crankshaft 320 to support and limit the crankshaft 320, so that the crankshaft 320 can Turn normally.
本实施例提出的压缩机300因包括上述实施例中提出的电机,因此压缩机300具有上述任一可能实施例所提供的电机的全部有益效果。Since the compressor 300 proposed in this embodiment includes the motor proposed in the above embodiments, the compressor 300 has all the beneficial effects of the motor provided in any of the above possible embodiments.
 在本申请的实施例中,提出了一种电器设备,电器设备包括:设备主体和上述实施例中的压缩机,压缩机与设备主体相连。In the embodiments of the present application, an electrical device is proposed. The electrical device includes: a device body and the compressor in the above embodiment, and the compressor is connected to the device body.
在本申请中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the term "plurality" means two or more, unless otherwise clearly defined. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in this application In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (13)

  1. 一种定子,其中,包括:A stator, comprising:
    多个定子冲块;Multiple stator blocks;
    所述定子冲块包括:多个层叠设置的分块冲片,沿所述定子的周向,多个所述分块冲片连接形成定子冲片;The stator punching block includes: a plurality of stacked block punching sheets, along the circumferential direction of the stator, a plurality of the block punching sheets are connected to form a stator punching sheet;
    多个所述定子冲片层叠形成定子铁芯;A plurality of the stator punches are laminated to form a stator core;
    焊接部,设于所述定子冲块沿所述定子径向延伸的边缘,所述焊接部用于连接相邻两个所述定子冲块;The welding part is provided on the edge of the stator punching block extending radially along the stator, and the welding part is used to connect two adjacent stator punching blocks;
    所述焊接部包括:至少两个焊接点;The welding portion includes: at least two welding points;
    沿所述定子铁芯的轴向,所述定子冲片的厚度为H1,所述定子铁芯的厚度为H2;Along the axial direction of the stator core, the thickness of the stator punch is H1, and the thickness of the stator core is H2;
    所述定子铁芯沿所述定子径向延伸的一边缘设有至少两个所述焊接点,沿所述定子铁芯的轴向,相邻两个所述焊接点的间距为D,H1、H2和D满足,D/H1<H2/D≤H2/H1。The stator core is provided with at least two welding points along an edge extending radially of the stator, and the distance between two adjacent welding points along the axial direction of the stator core is D, H1, H2 and D satisfy, D/H1<H2/D≤H2/H1.
  2. 根据权利要求1所述的定子,其中,所述定子冲块包括:The stator of claim 1, wherein said stator block comprises:
    齿部;teeth;
    轭部,设于所述齿部中背离所述定子轴心的一侧,所述焊接部设于所述轭部,所述焊接部设于所述轭部的外周。The yoke part is provided on a side of the tooth part away from the axial center of the stator, the welding part is provided on the yoke part, and the welding part is provided on the outer periphery of the yoke part.
  3. 根据权利要求2所述的定子,其中,所述分块冲片包括:The stator of claim 2, wherein said segmented stampings comprise:
    第一连接部,设置于所述轭部沿所述定子冲片径向延伸的一边缘;The first connecting part is arranged on an edge of the yoke extending radially along the stator punch;
    第二连接部,设置于所述轭部沿所述定子冲片径向延伸的另一边缘,一个所述分块冲片的所述第一连接部能够与相邻的所述分块冲片的所述第二连接部相配合。The second connecting part is arranged on the other edge of the yoke extending radially along the stator punching sheet, the first connecting part of one block punching sheet can be connected to the adjacent block punching sheet The second connecting part of the
  4. 根据权利要求3所述的定子,其中,A stator according to claim 3, wherein,
    所述第一连接部被构造为凸出件,所述第二连接部被构造为与所述凸出件适配的凹槽。The first connecting part is configured as a protruding part, and the second connecting part is configured as a groove adapted to the protruding part.
  5. 根据权利要求2至4中任一项所述的定子,其中, A stator according to any one of claims 2 to 4, wherein,
    所述轭部包括沿所述定子冲片的周向延伸的内轮廓段,所述内轮廓段包括相连接第一轮廓段和第二轮廓段,所述第一轮廓段的一端与所述齿部的齿根连接,所述第一轮廓段的另一端与所述第二轮廓段连接;The yoke includes an inner profile segment extending along the circumference of the stator punch, the inner profile segment includes a first profile segment and a second profile segment connected, one end of the first profile segment is connected to the tooth The dedendum of the part is connected, and the other end of the first profile segment is connected with the second profile segment;
    其中,所述第一轮廓段为直线段,所述第二轮廓段为弧线段。Wherein, the first contour segment is a straight line segment, and the second contour segment is an arc segment.
  6. 根据权利要求5所述的定子,其中,所述定子能够与转子配合工作;A stator according to claim 5, wherein said stator is cooperable with a rotor;
    所述第一轮廓段的长度为L2,所述第二轮廓段的长度为L3,所述转子的极对数为P,其中,L2、L3和P的关系满足:0.4≤(L2/L3)/P≤1.9。The length of the first contour segment is L2, the length of the second contour segment is L3, and the number of pole pairs of the rotor is P, wherein the relationship between L2, L3 and P satisfies: 0.4≤(L2/L3) /P≤1.9.
  7. 根据权利要求2至6中任一项所述的定子,其中,所述定子还包括:The stator according to any one of claims 2 to 6, wherein the stator further comprises:
    铝制线圈,绕设于所述齿部。Aluminum coils are wound around the teeth.
  8. 一种电机,其中,所述电机包括:A motor, wherein the motor includes:
    定子组件,所述定子组件包括如权利要求1至7中任一项所述的定子和绕设在所述定子上的绕组;a stator assembly comprising a stator as claimed in any one of claims 1 to 7 and a winding wound on said stator;
    转子,设置在所述定子内。The rotor is arranged in the stator.
  9. 根据权利要求8所述的电机,其中,The electric machine according to claim 8, wherein,
    沿所述转子的径向截取所述转子,所述转子的截面的外轮廓为圆形。The rotor is cut along the radial direction of the rotor, and the outer contour of the cross section of the rotor is circular.
  10. 根据权利要求8或9所述的电机,其中,所述电机还包括:The motor according to claim 8 or 9, wherein the motor further comprises:
    多个磁通导槽,沿所述电机的轴向贯通设置于所述转子。A plurality of magnetic flux guide slots are arranged through the rotor along the axial direction of the motor.
  11. 根据权利要求8至10中任一项所述的电机,其中,所述电机的额定转矩为T1,所述定子的内径为Φ2,所述转子的单位体积转矩为T2,其中,T1、Φ2和T2之间满足:The motor according to any one of claims 8 to 10, wherein the rated torque of the motor is T1, the inner diameter of the stator is Φ2, and the torque per unit volume of the rotor is T2, wherein T1, Satisfied between Φ2 and T2:
    5.18×10 -7≤T1×Φ2 -3×T2 -1≤1.17×10 -65.18×10 -7 ≤T1×Φ2 -3 ×T2 -1 ≤1.17×10 -6 ,
    5kN•m•m -3≤T2≤45kN•m•m -35kN•m•m -3 ≤T2≤45kN•m•m -3 .
  12. 一种压缩机,其中,包括:A compressor, including:
    如权利要求8至11中任一项所述的电机;和An electric machine as claimed in any one of claims 8 to 11; and
    压缩部件,所述电机与所述压缩部件相连。A compression component, the motor is connected to the compression component.
  13. 一种电器设备,其中,包括:An electrical device, comprising:
    设备主体;和the body of the device; and
    如权利要求12所述的压缩机,所述压缩机与所述设备主体相连。The compressor according to claim 12, said compressor being connected to said apparatus body.
PCT/CN2022/129745 2021-12-08 2022-11-04 Stator, motor, compressor, and electrical device WO2023103668A1 (en)

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CN114629258A (en) * 2022-03-16 2022-06-14 安徽美芝精密制造有限公司 Stator core, stator, motor, compressor and electrical equipment

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