WO2023103696A1 - Electric motor, compressor and electrical device - Google Patents

Electric motor, compressor and electrical device Download PDF

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Publication number
WO2023103696A1
WO2023103696A1 PCT/CN2022/130792 CN2022130792W WO2023103696A1 WO 2023103696 A1 WO2023103696 A1 WO 2023103696A1 CN 2022130792 W CN2022130792 W CN 2022130792W WO 2023103696 A1 WO2023103696 A1 WO 2023103696A1
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WIPO (PCT)
Prior art keywords
stator
rotor
motor
tooth
block
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PCT/CN2022/130792
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French (fr)
Chinese (zh)
Inventor
徐飞
邱小华
程文
张肃
江波
郑立宇
丁云霞
Original Assignee
安徽美芝精密制造有限公司
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Publication of WO2023103696A1 publication Critical patent/WO2023103696A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

Provided are an electric motor, a compressor and an electrical device. The electric motor comprises: a stator assembly and a rotor, wherein the stator assembly comprises a stator (100) and a winding; the rotor (200) is arranged in the stator (100); the stator (100) comprises a plurality of stator laminations (210); the stator laminations (210) comprise a plurality of segmented laminations (110) which can be connected in a jointed manner; each segmented lamination (110) comprises a tooth portion (111) and a yoke portion (112); the number of pole pairs of the rotor (200) is p; the maximum rotational speed of the rotor (200) is n; and p and n satisfy: 60<n/p≤100. The stator (100) is designed to be of a split-type assembled structure, thereby facilitating the winding of a coil; and two adjacent segmented laminations (110) can be mounted after the winding of the coil is completed, thereby reducing the difficulty of winding the coil; therefore, when the size of the stator (100) is the same, more coils can be wound, such that the output torque and efficiency of the electric motor can be increased.

Description

电机、压缩机和电器设备Motors, compressors and electrical equipment
本申请要求于2021年12月08日提交到中国国家知识产权局、申请号为“202111494414.0”,申请名称为“电机、压缩机和电器设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number "202111494414.0" and the application title "Motor, Compressor and Electrical Equipment" filed with the State Intellectual Property Office of China on December 08, 2021, the entire contents of which are incorporated by reference incorporated in this application.
技术领域technical field
本申请属于电机设备技术领域,具体而言,涉及一种电机、压缩机和电器设备。The present application belongs to the technical field of motor equipment, and in particular, relates to a motor, a compressor and electrical equipment.
背景技术Background technique
现有技术中的电机定子,绕设在定子上的线圈的匝数和电机输出扭矩相关联,为了提高电机的输出扭矩,需要尽可能的增大线圈匝数。In the motor stator in the prior art, the number of turns of the coil wound on the stator is related to the output torque of the motor. In order to increase the output torque of the motor, it is necessary to increase the number of coil turns as much as possible.
技术问题technical problem
然而,受到定子结构的影响,在绕线过程中,难以达到较高地槽满率,为了能够在定子上绕设更多匝数的线圈,就需要增大定子的尺寸,导致电机的尺寸也较大,因此,如何在不提高电机尺寸的基础上,提高绕设线圈的匝数成为亟待解决的问题。However, due to the influence of the stator structure, it is difficult to achieve a high slot fill rate during the winding process. In order to wind more coils on the stator, it is necessary to increase the size of the stator, resulting in a larger motor size. Therefore, how to increase the number of turns of the coil without increasing the size of the motor has become an urgent problem to be solved.
技术解决方案technical solution
本申请旨在解决现有技术或相关技术中存在的技术问题之一。This application aims to solve one of the technical problems existing in the prior art or related art.
有鉴于此,第一方面,本申请提出了一种电机,包括:定子组件,定子组件包括定子和绕设在定子上的绕组;转子,设置在定子内;定子包括:多个层叠设置的定子冲片,定子冲片包括多个可拼合连接的分块冲片;多个分块冲片中的任一分块冲片包括:齿部;轭部,设于齿部中背离定子冲片轴心的一侧,轭部中背离齿部的一侧设置有槽体;转子的极对数为p,转子的最大转速为n,n的单位是转/秒,p和n满足,60<n/p≤100。In view of this, in the first aspect, the present application proposes a motor, including: a stator assembly, the stator assembly includes a stator and a winding wound on the stator; the rotor is arranged in the stator; the stator includes: a plurality of stacked stators Punching sheet, the stator punching sheet includes a plurality of block punching sheets that can be spliced and connected; any block punching sheet in the plurality of block punching sheets includes: a tooth portion; a yoke, which is set in the tooth portion away from the axis of the stator punching sheet One side of the center, the side of the yoke away from the teeth is provided with a slot body; the number of pole pairs of the rotor is p, the maximum speed of the rotor is n, and the unit of n is revolution/second, p and n satisfy, 60<n /p≤100.
在一种可能的设计中,槽体包括梯形槽。呈梯形的槽体便于和工装进行卡接,使得工装可以带动多个分块冲片移动。在绕线过程中,多个分块冲片呈直线状分布,在绕线完成后,工装带动多个分块冲片围合形成定子冲片。将槽体设置为梯形槽能够提高工装带动分块冲片移动的便利性。In a possible design, the groove body includes trapezoidal grooves. The trapezoidal trough is convenient for clamping with the tooling, so that the tooling can drive multiple block punches to move. During the winding process, multiple sub-block punches are distributed in a straight line. After the winding is completed, the tooling drives the plurality of sub-block punches to form a stator punch. Setting the trough body as a trapezoidal trough can improve the convenience for the tooling to drive the segmented punching sheet to move.
另外,根据本申请提供的上述技术方案中的定子,还可以具有如下附加技术特征:In addition, according to the stator in the above technical solution provided by this application, it may also have the following additional technical features:
在一种可能的设计中,多个分块冲片中的任一分块冲片还包括:第一连接部,设置于分块冲片沿定子冲片径向延伸的一边缘;第二连接部,设置于定子冲片径向延伸的另一边缘,一个分块冲片的第一连接部能够与相邻的分块冲片的第二连接部可拼合地连接;第一连接部被构造为凸出件,第二连接部被构造为与凸出件适配的凹槽。In a possible design, any block punching piece in the plurality of block punching pieces also includes: a first connection part, which is arranged on an edge of the block punching sheet extending radially along the stator punching sheet; a second connecting portion part, set on the other edge of the radially extending stator punching piece, the first connecting portion of a block punching piece can be splicedly connected with the second connecting portion of the adjacent block punching piece; the first connecting portion is configured Being a protruding part, the second connecting part is configured as a groove adapted to the protruding part.
在一种可能的设计中,定子的齿数为Z,Z和n满足,20<n/Z≤34。In a possible design, the number of teeth of the stator is Z, and Z and n satisfy 20<n/Z≤34.
在一种可能的设计中,转子的最大转速n满足,120<n≤200。In a possible design, the maximum rotational speed n of the rotor satisfies 120<n≤200.
在一种可能的设计中,定子还包括:避让缺口,设置于齿部用于朝向转子的表面,避让缺口与齿部的第一齿靴的距离小于避让缺口与齿部的第二齿靴的距离;其中,沿转子的转动方向,转子依次经过第一齿靴和第二齿靴。In a possible design, the stator further includes: an avoidance notch, which is arranged on the surface of the tooth part to face the rotor, and the distance between the avoidance notch and the first tooth shoe of the tooth part is smaller than the distance between the avoidance notch and the second tooth shoe of the tooth part distance; wherein, along the rotation direction of the rotor, the rotor passes through the first tooth shoe and the second tooth shoe in sequence.
在一种可能的设计中,定子还包括:铝制线圈,绕设于齿部。 In a possible design, the stator further includes: aluminum coils wound around the teeth.
在一种可能的设计中,定子冲片的外径为R1,定子冲片的内径为R2,R1和R2的关系满足:0.57≥R2/R1≥0.5。 In a possible design, the outer diameter of the stator punch is R1, the inner diameter of the stator punch is R2, and the relationship between R1 and R2 satisfies: 0.57≥R2/R1≥0.5.
在一种可能的设计中,沿转子的径向截取转子,转子的截面的外轮廓为圆形。 In a possible design, the rotor is taken along the radial direction of the rotor, and the outer contour of the cross-section of the rotor is circular.
在一种可能的设计中,电机还包括:多个磁通导槽,沿电机的轴向贯通设置于转子。 In a possible design, the motor further includes: a plurality of magnetic flux guide slots disposed through the rotor along the axial direction of the motor.
在一种可能的设计中,电机的额定转矩为T1,定子冲片的内径为R2,转子的单位体积转矩为T2,其中,T1、R2和T2之间满足:In a possible design, the rated torque of the motor is T1, the inner diameter of the stator punch is R2, and the torque per unit volume of the rotor is T2, where T1, R2 and T2 satisfy:
5.18×10 -7≤T1×R2 -3×T2 -1≤1.17×10 -6,5kN•m•m -3≤T2≤45kN•m•m -35.18×10 -7 ≤T1×R2 -3 ×T2 -1 ≤1.17×10 -6 , 5kN•m•m -3 ≤T2≤45kN•m•m -3 .
第二方面,本申请提出了一种压缩机,包括:如第一方面中任一可能设计中的电机;和压缩部件,电机与压缩部件相连。In a second aspect, the present application provides a compressor, including: a motor as in any possible design in the first aspect; and a compression component, the motor is connected to the compression component.
第三方面,本申请提出了一种电器设备,包括:设备主体;和第二方面中的压缩机,压缩机与设备主体相连。In a third aspect, the present application provides an electrical device, including: a device main body; and the compressor in the second aspect, and the compressor is connected to the device main body.
有益效果Beneficial effect
将定子设计为分体式的拼接结构,便于实现线圈的绕设,可以在线圈绕设完成后再对相邻两个分块冲片进行安装,降低绕设线圈的难度,因此能够定子尺寸相同的情况下,绕设更多的线圈,提高线圈的绕设匝数,有利于提高电机的槽满率。在不提高电机尺寸的基础上,提高绕设线圈的匝数,因此可以提高电机的输出扭矩和电机效率。The stator is designed as a split splicing structure, which is convenient for coil winding. After the coil winding is completed, two adjacent block punches can be installed to reduce the difficulty of coil winding. Therefore, the same stator size can be achieved. Under certain circumstances, more coils are wound and the number of turns of the coils is increased, which is conducive to improving the slot fill rate of the motor. On the basis of not increasing the size of the motor, the number of turns of the coil is increased, so the output torque of the motor and the efficiency of the motor can be improved.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will become apparent in the description which follows, or may be learned by practice of the application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:
图1示出了本申请的一个实施例的分块冲片的结构示意图;FIG. 1 shows a schematic structural view of a block punching according to an embodiment of the present application;
图2示出了本申请的一个实施例的定子冲片的结构示意图;Fig. 2 shows a schematic structural view of a stator punching sheet according to an embodiment of the present application;
图3示出了本申请的一个实施例的转子冲片的结构示意图;Fig. 3 shows a schematic structural view of a rotor punch according to an embodiment of the present application;
图4示出了本申请的另一个实施例的压缩机的结构示意图。Fig. 4 shows a schematic structural diagram of a compressor according to another embodiment of the present application.
其中,图1至图4中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 4 is:
100定子,110分块冲片,111齿部,1111第一齿靴,1112第二齿靴,112轭部,113第一连接部,114第二连接部,120定子冲片,121槽体,122避让缺口,200转子,210转子冲片,211第一磁钢槽,212第二磁钢槽,300压缩机,310压缩部件,311气缸,312活塞,320曲轴,330主轴承,340副轴承。100 stator, 110 block punching, 111 teeth, 1111 first tooth shoe, 1112 second tooth shoe, 112 yoke, 113 first connecting part, 114 second connecting part, 120 stator punching, 121 groove body, 122 avoidance gap, 200 rotor, 210 rotor punch, 211 first magnetic steel groove, 212 second magnetic steel groove, 300 compressor, 310 compression parts, 311 cylinder, 312 piston, 320 crankshaft, 330 main bearing, 340 auxiliary bearing .
本发明的实施方式Embodiments of the present invention
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to better understand the above-mentioned purpose, features and advantages of the present application, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the application, but the application can also be implemented in other ways different from those described here, therefore, the protection scope of the application is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
下面参照图1至图4描述根据本申请的一些实施例提供的电机、压缩机和电器设备。Motors, compressors and electrical equipment provided according to some embodiments of the present application are described below with reference to FIGS. 1 to 4 .
结合图1和图2所示,在本申请的一些实施例中,提出了一种电机,包括:定子组件和转子200,定子组件包括定子100和绕设在定子100上的绕组;转子200设置在定子100内;定子100包括:多个层叠设置的定子冲片120,定子冲片120包括多个可拼合连接的分块冲片110;多个分块冲片110中的任一分块冲片110包括:齿部、轭部、第一连接部和第二连接部,轭部112设于齿部111中背离定子冲片120轴心的一侧,轭部112中背离齿部111的一侧设置有槽体121。第一连接部113设置于分块冲片110沿定子冲片120径向延伸的一边缘;第二连接部114设置于定子冲片120径向延伸的另一边缘,一个分块冲片110的第一连接部113能够与相邻的分块冲片110的第二连接部114可拼合地连接;第一连接部113被构造为凸出件,第二连接部114被构造为与凸出件适配的凹槽;转子200的极对数为p,转子200的最大转速为n,p和n满足,60<n/p≤100。As shown in FIG. 1 and FIG. 2, in some embodiments of the present application, a motor is proposed, including: a stator assembly and a rotor 200, the stator assembly includes a stator 100 and a winding wound on the stator 100; the rotor 200 is set In the stator 100; the stator 100 includes: a plurality of stacked stator punches 120, the stator punches 120 include a plurality of block punches 110 that can be spliced and connected; any block punch in the plurality of block punches 110 The sheet 110 includes: a tooth portion, a yoke portion, a first connection portion and a second connection portion, the yoke portion 112 is arranged on the side of the tooth portion 111 away from the axial center of the stator punching plate 120, and the side of the yoke portion 112 away from the tooth portion 111 is A tank body 121 is provided on the side. The first connecting portion 113 is arranged on one edge of the segmented punching sheet 110 extending radially along the stator punching sheet 120; the second connecting portion 114 is arranged on the other edge of the radially extending stator punching sheet 120, and the The first connection part 113 can be connected with the second connection part 114 of the adjacent block punching sheet 110; the first connection part 113 is configured as a protrusion, and the second connection part 114 is configured as a protrusion with the protrusion Suitable grooves; the number of pole pairs of the rotor 200 is p, the maximum rotational speed of the rotor 200 is n, p and n satisfy, 60<n/p≤100.
本实施例提供的电机,包括定子组件,定子组件包括定子100、转子200以及绕设在定子100上的绕组。The motor provided in this embodiment includes a stator assembly, and the stator assembly includes a stator 100 , a rotor 200 and a winding wound on the stator 100 .
其中,定子100内部设有定子槽,转子200设置于定子槽中,具体地,定子100与转子200同轴设置,转子200可相对于定子100转动。进一步地,定子100上还设有绕组,具体地,绕组设置于定子齿上。定子100包括层叠设置的定子冲片120,定子冲片120上设有多个齿部111,多个定子冲片120的齿部111层叠设置,构成了多个定子齿。定子齿设置于定子100的内侧,朝向转子200设置。绕组绕设在定子齿上,绕组用于在通电状态下产生磁感线,转子200在相对于定子100转动过程中,即相当于相对于绕组转动,相对绕组转动的转子200切割磁感线,产生驱动转子200转动的力,进而实现电机的运行。Wherein, a stator slot is provided inside the stator 100 , and the rotor 200 is arranged in the stator slot. Specifically, the stator 100 and the rotor 200 are coaxially arranged, and the rotor 200 can rotate relative to the stator 100 . Further, the stator 100 is also provided with windings, specifically, the windings are arranged on the stator teeth. The stator 100 includes stacked stator punches 120 . The stator punches 120 are provided with a plurality of teeth 111 . The teeth 111 of the stator punches 120 are stacked to form a plurality of stator teeth. The stator teeth are disposed inside the stator 100 and facing the rotor 200 . The windings are wound on the stator teeth, and the windings are used to generate magnetic induction lines in the energized state. When the rotor 200 rotates relative to the stator 100, it is equivalent to rotating relative to the windings. The rotor 200 rotating relative to the windings cuts the magnetic induction lines. A force is generated to drive the rotor 200 to rotate, thereby realizing the operation of the motor.
本实施例提供的定子100为分体结构,具体地,定子100包括多个定子冲片120,多个定子冲片120层叠设置,各个定子冲片120的形状以及结构相同,将多个定子冲片120层叠设置,使多个定子冲片120共同构成了定子100的主体。相对于将定子100设计为整体结构,通过多个定子冲片120构成的分体式定子100的加工难度降低,也更加易于维修更换。The stator 100 provided in this embodiment is a split structure. Specifically, the stator 100 includes a plurality of stator punches 120, and the plurality of stator punches 120 are stacked. The shape and structure of each stator punch 120 are the same. The sheets 120 are stacked so that a plurality of stator stamping sheets 120 together constitute the main body of the stator 100 . Compared with designing the stator 100 as an integral structure, the split stator 100 formed by a plurality of stator punches 120 is less difficult to process and easier to maintain and replace.
为了进一步降低定子100铁芯的加工难度,以及提高电机的槽满率,将定子冲片120也设置为分体式结构。定子冲片120包括多个分块冲片110,多个分块冲片110之间可拼合地连接。具体地,为了实现分块冲片110之间的连接,在分块定子100上还设置了第一连接部113和第二连接部114。具体地,第一连接部113设置于轭部112沿定子冲片120径向延伸的一边缘,第二连接部114设置于轭部112沿定子冲片120径向延伸的另一边缘,也即,第一连接部113和第二连接部114沿定子冲片120的周向分别设于分块冲片110的两侧。一个分块冲片110的第一连接部113与相邻的另一个分块冲片110的第二连接部114配合,从而实现两个分块冲片110的连接。将多个分块冲片110沿定子100的周向设置,使任意相邻的两个分块冲片110之间通过第一连接部113和第二连接部114配合,从而实现多个分块冲片110之间的连接,从而合围构成定子冲片120。In order to further reduce the processing difficulty of the iron core of the stator 100 and improve the slot fill rate of the motor, the stator stamping 120 is also configured as a split structure. The stator punching sheet 120 includes a plurality of block punching sheets 110 , and the plurality of block punching sheets 110 can be spliced and connected. Specifically, in order to realize the connection between the segmented punches 110 , a first connecting portion 113 and a second connecting portion 114 are also provided on the segmented stator 100 . Specifically, the first connecting portion 113 is disposed on one edge of the yoke portion 112 radially extending along the stator punching plate 120 , and the second connecting portion 114 is disposed on the other edge of the yoke portion 112 extending radially along the stator punching plate 120 , that is, , the first connecting portion 113 and the second connecting portion 114 are respectively provided on both sides of the segmented punching piece 110 along the circumferential direction of the stator punching piece 120 . The first connecting portion 113 of one block punching sheet 110 cooperates with the second connecting portion 114 of another adjacent block punching sheet 110 , so as to realize the connection of the two block punching sheets 110 . A plurality of block punching pieces 110 are arranged along the circumferential direction of the stator 100, so that any two adjacent block punching pieces 110 are matched through the first connecting portion 113 and the second connecting portion 114, thereby realizing multiple block The connection between the stamping pieces 110 forms the stator stamping piece 120 .
第一连接部113和第二连接部114之间也可以相互分离,在第一连接部113和第二连接部114分离的状态下,相邻的两个分块冲片110相互分离,从而实现定子冲片120的分解。可以理解地,定子100在工作过程中,可能出现某一块分块冲片110损伤的现象,此时可以通过将第一连接部113和第二连接部114分离,从而将破损的分块冲片110从定子冲片120中取出,只单独对破损的分块冲片110进行更换维修,而无需将定子冲片120整体更换,降低了维护成本。The first connection part 113 and the second connection part 114 can also be separated from each other. In the state where the first connection part 113 and the second connection part 114 are separated, two adjacent block punches 110 are separated from each other, thereby realizing Disassembly of the stator punching 120 . It can be understood that, during the working process of the stator 100, a certain block punching sheet 110 may be damaged. At this time, the damaged block punching sheet can be removed by separating the first connecting portion 113 and the second connecting portion 114. 110 is taken out from the stator punching plate 120, and only the damaged sub-block punching plate 110 is replaced and repaired separately, without replacing the stator punching plate 120 as a whole, which reduces the maintenance cost.
第一连接部113和第二连接部114之间既可以相互连接,也可相互分离,实现了分块之间的可拼合连接,易于对定子100中的分块冲片110进行单独拆分,使产品更加易于维修,降低了产品维护成本。The first connection part 113 and the second connection part 114 can be connected to each other or separated from each other, so that the joint connection between the blocks is realized, and the block punching pieces 110 in the stator 100 can be easily disassembled separately. Make the product easier to repair and reduce product maintenance costs.
通过将分块冲片110设置为可相互拼合连接的结构,从而在加工定子冲片120时,仅加工多个分块冲片110即可,再将多个分块冲片110零件装配成定子冲片120,相较于加工一个完整的定子冲片120,加工分块冲片110零件的难度降低,从而降低了生产成本,此种定子100结构简单,可通过自动化生产线实现对定子100的自动化生产,并且,将定子100设计为分体式的拼接结构,便于实现线圈的绕设,可以在线圈绕设完成后再对相邻两个分块冲片110进行安装,降低绕设线圈的难度,因此能够定子100尺寸相同的情况下,绕设更多的线圈,提高线圈的绕设匝数,有利于提高电机的槽满率。在不提高电机尺寸的基础上,提高绕设线圈的匝数,因此可以提高电机的输出扭矩和电机效率。By setting the sub-block punches 110 into a structure that can be joined and connected with each other, when processing the stator punches 120, only a plurality of sub-block punches 110 can be processed, and then the parts of the plurality of sub-block punches 110 are assembled into a stator Punching sheet 120, compared with processing a complete stator punching sheet 120, the difficulty of processing parts of block punching sheet 110 is reduced, thereby reducing the production cost. This kind of stator 100 has a simple structure, and the automation of stator 100 can be realized through an automated production line production, and the stator 100 is designed as a split splicing structure, which is convenient for coil winding. After the coil winding is completed, two adjacent block punches 110 can be installed to reduce the difficulty of coil winding. Therefore, when the size of the stator 100 is the same, more coils can be wound, and the number of winding turns of the coils can be increased, which is beneficial to improve the slot fullness ratio of the motor. On the basis of not increasing the size of the motor, the number of turns of the coil is increased, so the output torque of the motor and the efficiency of the motor can be improved.
第一连接部113被构造为凸出件,第二连接部114被构造为凹槽,也即,第一连接部113与第二连接部114之间为凹凸配合的结构,凹槽与凸出相适配,实现第一连接部113与第二连接部114的连接配合。The first connecting part 113 is configured as a protrusion, and the second connecting part 114 is configured as a groove, that is, the first connecting part 113 and the second connecting part 114 are a concave-convex structure, and the groove and the protrusion Matched to realize the connection and cooperation between the first connecting part 113 and the second connecting part 114 .
通过将第一连接部113设置为凸出件,将第二连接部114设置为与凸出件相配合的凹槽,使第一连接部113与第二连接部114之间形成了凹凸配合的结构,提升了连接可靠性,降低了加工难度。By setting the first connecting part 113 as a protruding part and setting the second connecting part 114 as a groove matched with the protruding part, a concave-convex fit is formed between the first connecting part 113 and the second connecting part 114. The structure improves the connection reliability and reduces the difficulty of processing.
分块定子冲片120包括齿部111和轭部112,其中,轭部112与齿部111相连。在多个分块定子100拼接成定子冲片120的状态下,轭部112设置于靠近定子冲片120外边缘的一侧,齿部111设置于靠近定子冲片120内边缘的一侧。The segmented stator punch 120 includes a tooth portion 111 and a yoke portion 112 , wherein the yoke portion 112 is connected to the tooth portion 111 . When a plurality of segmented stators 100 are spliced into a stator punch 120 , the yoke 112 is disposed near the outer edge of the stator punch 120 , and the teeth 111 are disposed near the inner edge of the stator punch 120 .
进一步地,第一连接部113设置于轭部112沿定子冲片120径向延伸的一边缘;第二连接部114设置于轭部112沿定子冲片120径向延伸的另一边缘。通过在轭部112沿定子冲片120径向延伸的两个边缘上分别设置第一连接部113和第二连接部114,从而使多个分块冲片110中任意相连的两个分块冲片110相互连接,进而合围构成定子冲片120。而第一连接部113和第二连接部114之间既可以相互连接,也可相互分离,实现了分块之间的可拼合连接,易于对定子100中的分块冲片110进行单独拆分,使产品更加易于维修,降低了产品维护成本。Furthermore, the first connecting portion 113 is disposed on one edge of the yoke portion 112 radially extending along the stator punching plate 120 ; the second connecting portion 114 is disposed on the other edge of the yoke portion 112 extending radially along the stator punching plate 120 . By setting the first connection part 113 and the second connection part 114 respectively on the two edges of the yoke 112 extending radially along the stator punching piece 120, any two block punching pieces 110 that are connected randomly The slices 110 are connected to each other, and then surround and form the stator punching slice 120 . The first connection part 113 and the second connection part 114 can be connected to each other or separated from each other, so that the splittable connection between the blocks is realized, and it is easy to separately disassemble the block punches 110 in the stator 100 , making the product easier to repair and reducing product maintenance costs.
轭部112中背离齿部111的一侧设置有槽体121,即定子100的外周上开设有槽体121,槽体121能够增大定子100与位于定子100外周侧的其它部件之间的间距,从而有利于压缩机300回油,提高回油的顺畅性,有利于提高压缩机300的运行稳定性。The side of the yoke 112 away from the teeth 111 is provided with a groove 121, that is, the outer circumference of the stator 100 is provided with a groove 121, and the groove 121 can increase the distance between the stator 100 and other components located on the outer peripheral side of the stator 100. , so as to facilitate the oil return of the compressor 300, improve the smoothness of the oil return, and help improve the operation stability of the compressor 300.
在一种可能的实施例中,槽体121包括梯形槽。呈梯形的槽体121便于和工装进行卡接,使得工装可以带动多个分块冲片110移动。在绕线过程中,多个分块冲片110呈直线状分布,在绕线完成后,工装带动多个分块冲片110围合形成定子冲片120。将槽体121设置为梯形槽能够提高工装带动分块冲片110移动的便利性。In a possible embodiment, the groove body 121 includes a trapezoidal groove. The trapezoidal trough 121 is convenient for clamping with the tooling, so that the tooling can drive a plurality of block punches 110 to move. During the winding process, a plurality of sub-block punches 110 are distributed in a straight line, and after the winding is completed, the tooling drives the plurality of sub-block punches 110 to form a stator punch 120 . Setting the groove body 121 as a trapezoidal groove can improve the convenience for the tooling to drive the block punching piece 110 to move.
在一种可能的应用中,多个槽体121中除梯形槽之外的其它槽体121呈矩形。通过将至少一个槽体121设置为矩形槽,矩形槽可以作为识别槽,通过识别槽能够实现对电机的定位,从而便于对电机装配至压缩机。In a possible application, the other slots 121 in the plurality of slots 121 except the trapezoidal slots are rectangular. By setting at least one slot body 121 as a rectangular slot, the rectangular slot can be used as an identification slot through which the positioning of the motor can be realized, thereby facilitating the assembly of the motor to the compressor.
在一种可能的应用中,沿定子冲片120的径向截取轭部112,槽体121经过轭部112的截面的中心线。 In a possible application, the yoke 112 is cut along the radial direction of the stator punch 120 , and the slot body 121 passes through the centerline of the cross section of the yoke 112 .
槽体121经过轭部112的中心线,能够进一步提高回油效果,提高回油的顺畅性,有利于提高压缩机300的运行稳定性。The groove body 121 passing through the center line of the yoke 112 can further improve the oil return effect, improve the oil return smoothness, and help improve the operation stability of the compressor 300 .
转子200的极对数和电机的转矩相关联,但是,单纯地对极对数的数量范围进行限定而对转矩进行调整,容易导致安装该电机的压缩机300排量难以达到运行所需标准。转子200的转速越大,压缩机300的排量越大,而极对数越大,转子200的最大转速就越低,因此,将转子200的最大转速和转子200的极对数相关联,将转子200的最大转速和转子200的极对数的比值限定在60和100之间,能够在同排量的情况下降低转矩,改变电机运行的工作点,有利于提升电机的效率。The number of pole pairs of the rotor 200 is related to the torque of the motor. However, adjusting the torque simply by limiting the range of the number of pole pairs will easily cause the displacement of the compressor 300 installed with the motor to be difficult to meet the operation requirements. standard. The greater the rotational speed of the rotor 200, the greater the displacement of the compressor 300, and the greater the number of pole pairs, the lower the maximum rotational speed of the rotor 200. Therefore, associating the maximum rotational speed of the rotor 200 with the number of pole pairs of the rotor 200, Limiting the ratio of the maximum rotational speed of the rotor 200 to the number of pole pairs of the rotor 200 between 60 and 100 can reduce the torque with the same displacement, change the operating point of the motor, and help improve the efficiency of the motor.
在一种可能的实施例中,定子100的齿数为Z,Z和n满足,20<n/Z≤34。 In a possible embodiment, the number of teeth of the stator 100 is Z, and Z and n satisfy 20<n/Z≦34.
在该实施例中,电机最大转速会影响电机的转矩,但是,单纯地对电机最大转速进行限定而脱离定子100的齿数限定,容易导致电机的谐波磁场发生变化而影响电机的效率。因此,将定子100的齿数和转子200的最大转速相结合,能够在同排量的情况下降低转矩,提升电机运行转速,有利于提升电机的效率。In this embodiment, the maximum rotational speed of the motor will affect the torque of the motor. However, simply limiting the maximum rotational speed of the motor without limiting the number of teeth of the stator 100 will easily lead to changes in the harmonic magnetic field of the motor and affect the efficiency of the motor. Therefore, combining the number of teeth of the stator 100 and the maximum rotational speed of the rotor 200 can reduce the torque and increase the operating speed of the motor with the same displacement, which is beneficial to improve the efficiency of the motor.
在一种可能的实施例中,转子200的最大转速n满足,120<n≤200。In a possible embodiment, the maximum rotational speed n of the rotor 200 satisfies 120<n≦200.
在该实施例中,将转子200的最大转速限定在该范围内,能够保证电机的运行稳定性。In this embodiment, limiting the maximum rotational speed of the rotor 200 within this range can ensure the running stability of the motor.
结合图2、图3和图4所示,在一种可能的实施例中,定子100还包括:避让缺口122,避让缺口122设置于齿部111用于朝向转子200的表面,避让缺口122与齿部111的第一齿靴1111的距离小于避让缺口122与齿部111的第二齿靴1112的距离;其中,沿转子200的转动方向,转子200依次经过第一齿靴1111和第二齿靴1112。As shown in FIG. 2 , FIG. 3 and FIG. 4 , in a possible embodiment, the stator 100 further includes: an avoidance notch 122 , the avoidance notch 122 is arranged on the surface of the tooth portion 111 facing the rotor 200 , and the avoidance notch 122 and The distance between the first tooth shoe 1111 of the tooth part 111 is smaller than the distance between the avoidance gap 122 and the second tooth shoe 1112 of the tooth part 111; wherein, along the rotation direction of the rotor 200, the rotor 200 passes through the first tooth shoe 1111 and the second tooth shoe 1111 in sequence. Boots 1112.
在该设计中,定子100还包括避让缺口122,避让缺口122设置于齿部111用于朝向转子200的表面。齿部111包括第一齿靴1111和第二齿靴1112,沿转子200的转动方向,转子200依次经过第一齿靴1111和第二齿靴1112。避让缺口122与第一齿靴1111的距离小于避让缺口122与第二齿靴1112之间的距离,即避让缺口122靠近第一齿靴1111一侧。In this design, the stator 100 further includes avoidance notches 122 disposed on the tooth portion 111 for facing the surface of the rotor 200 . The tooth portion 111 includes a first tooth shoe 1111 and a second tooth shoe 1112 , and along the rotation direction of the rotor 200 , the rotor 200 passes through the first tooth shoe 1111 and the second tooth shoe 1112 in sequence. The distance between the escape notch 122 and the first tooth shoe 1111 is smaller than the distance between the avoidance notch 122 and the second tooth shoe 1112 , that is, the avoidance notch 122 is close to the side of the first tooth shoe 1111 .
通过在齿部111朝向转子200的表面上设置避让缺口122,从而可以在定子100与转子200装配的过程中,通过避让缺口122避让转子上的凸出件,避免装配干涉。By setting avoidance notches 122 on the surface of the teeth 111 facing the rotor 200 , during the assembly process of the stator 100 and the rotor 200 , the avoidance notches 122 avoid protruding parts on the rotor to avoid assembly interference.
在一种可能的实施例中,定子100还包括:铝制线圈,铝制线圈绕设于齿部111。 In a possible embodiment, the stator 100 further includes: an aluminum coil wound around the teeth 111 .
在该实施例中,限定了绕设在齿部111的线圈的材质,线圈的材质为铝材,即通过铝线绕设在齿部111而形成线圈,铝线的单价较低,使用铝线绕设为线圈,能够大部分降低电机的材料成本。In this embodiment, the material of the coil wound on the tooth portion 111 is limited. The material of the coil is aluminum, that is, the coil is formed by winding an aluminum wire around the tooth portion 111. The unit price of the aluminum wire is low, and the aluminum wire is used The winding is set as a coil, which can largely reduce the material cost of the motor.
结合图1和图2所示,在一种可能的实施例中,定子冲片120的外径为R1,定子冲片120的内径为R2,R1和R2的关系满足:0.57≥R2/R1≥0.5。 As shown in FIG. 1 and FIG. 2 , in a possible embodiment, the outer diameter of the stator punching piece 120 is R1, the inner diameter of the stator punching piece 120 is R2, and the relationship between R1 and R2 satisfies: 0.57≥R2/R1≥ 0.5.
在该实施例中,对定子冲片120的外径与内径之间的关系进行进一步限定。可以理解地,定子冲片120的内径与定子冲片120的外径之间的比值对电机的性能会产生一定影响,具体地,对电机的散热、磁通密度以及整体重量都会产生影响,为了平衡电机的各个参数,使电机具有较高的性价比,将定子冲片120的内径与定子冲片120的外径之间的比值限定在一定的范围内。In this embodiment, the relationship between the outer diameter and the inner diameter of the stator punching plate 120 is further defined. It can be understood that the ratio between the inner diameter of the stator punching piece 120 and the outer diameter of the stator punching piece 120 will have a certain impact on the performance of the motor, specifically, it will have an impact on the heat dissipation, magnetic flux density and overall weight of the motor. Various parameters of the motor are balanced to make the motor have a higher cost performance, and the ratio between the inner diameter of the stator punch 120 and the outer diameter of the stator punch 120 is limited within a certain range.
具体地,定子冲片120的外径为R1,定子冲片120的内径为R2,R1和R2的关系满足:0.57≥R2/R1≥0.5。Specifically, the outer diameter of the stator blank 120 is R1, the inner diameter of the stator blank 120 is R2, and the relationship between R1 and R2 satisfies: 0.57≥R2/R1≥0.5.
定子冲片120的外径可以为101.15mm,定子冲片120的内径可以为53.3mm。The outer diameter of the stator punch 120 may be 101.15mm, and the inner diameter of the stator punch 120 may be 53.3mm.
通过对定子冲片120的内径与定子冲片120的外径之间的比值范围进行限定,使定子冲片120的内径与定子冲片120的外径之间的比值大于等于0.5,小于等于0.57,从而使电机的各个参数能够达到理想范围,使电机具有较高的性价比。 By limiting the ratio range between the inner diameter of the stator punching piece 120 and the outer diameter of the stator punching piece 120, the ratio between the inner diameter of the stator punching piece 120 and the outer diameter of the stator punching piece 120 is greater than or equal to 0.5 and less than or equal to 0.57 , so that the various parameters of the motor can reach the ideal range, so that the motor has a high cost performance.
结合图2、图3和图4所示,在一种可能的实施例中,沿转子200的径向截取转子200,转子200的截面的外轮廓为圆形。 As shown in FIG. 2 , FIG. 3 and FIG. 4 , in a possible embodiment, the rotor 200 is taken along the radial direction of the rotor 200 , and the outer contour of the cross section of the rotor 200 is circular.
在该实施例中,沿转子200的径向截取转子200,转子200在径向上的截面可能是规则的圆形,也可能不是规则的圆形,经过转子200最外轮廓的圆设定为轮廓圆,即转子200径向截面的轮廓圆经过转子200径向截面最远离圆心的点或线,轮廓圆经过转子200的轴线,如果转子200径向截面为规则的圆形,则轮廓圆与转子200径向截面的外边缘重合。In this embodiment, the rotor 200 is taken along the radial direction of the rotor 200, and the cross section of the rotor 200 in the radial direction may or may not be a regular circle, and the circle passing through the outermost contour of the rotor 200 is set as the contour A circle, that is, the contour circle of the radial section of the rotor 200 passes through the point or line farthest from the center of the rotor 200 radial section, and the contour circle passes through the axis of the rotor 200. If the radial cross section of the rotor 200 is a regular circle, then the contour circle and the rotor The outer edges of the 200 radial sections coincide.
进一步地,转子200的外轮廓可以为圆形。可以理解地,在电机工作过程中,转子200为转动的状态,将转子200的外轮廓设置为圆形,可以有效降低转子200在旋转过程中所产生的风磨损耗,提高电机的工作效率。Further, the outer contour of the rotor 200 may be circular. It can be understood that during the working process of the motor, the rotor 200 is in a rotating state, and setting the outer contour of the rotor 200 as a circle can effectively reduce the wind loss generated by the rotor 200 during rotation and improve the working efficiency of the motor.
如图3所示,在一种可能的实施例中,电机还包括:多个磁通导槽,沿电机的轴向贯通设置于转子200。 As shown in FIG. 3 , in a possible embodiment, the motor further includes: a plurality of magnetic flux guide slots disposed through the rotor 200 along the axial direction of the motor.
在该实施例中,转子200上还设置有多个磁通导槽。具体地,转子200由多个转子冲片210层叠设置而成,任一转子冲片210上设有多个磁通导槽,磁通导槽沿电机的轴向贯通分布于转子冲片210,即沿电机的轴向贯通分布于转子冲片210。可以理解地,在电机运行过程中,会产生径向的电磁力波,电磁力波会导致噪音增大。为了改善电机的噪音问题,沿电机的轴向在转子200上贯通设置多个磁通导槽,从而可以削减电机最低阶次径向电磁力波,进而降低由径向电磁力波所导致的噪音。In this embodiment, the rotor 200 is also provided with a plurality of flux guide slots. Specifically, the rotor 200 is formed by stacking a plurality of rotor punches 210, and any rotor punch 210 is provided with a plurality of magnetic flux guide grooves, and the magnetic flux guide grooves are distributed through the rotor punches 210 along the axial direction of the motor. That is, the rotor punches 210 are distributed through the axial direction of the motor. Understandably, during the operation of the motor, radial electromagnetic force waves will be generated, and the electromagnetic force waves will cause increased noise. In order to improve the noise problem of the motor, a plurality of flux guide slots are arranged on the rotor 200 along the axial direction of the motor, so that the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the noise caused by the radial electromagnetic force wave .
通过在转子200上设置多个磁通导槽,并使磁通导槽沿电机的轴向贯通分布于转子200,可以削减电机最低阶次径向电磁力波,进而降低由径向电磁力波所导致的噪音。By setting a plurality of flux guide slots on the rotor 200, and making the flux guide slots penetrate and distribute in the rotor 200 along the axial direction of the motor, the lowest order radial electromagnetic force wave of the motor can be reduced, thereby reducing the radial electromagnetic force wave caused by the radial electromagnetic force wave. the resulting noise.
转子冲片210上设置有第一磁钢槽211和第二磁钢槽212,第一磁钢槽211和第二磁钢槽212内可分别装入磁钢而形成一对磁极。A first magnetic steel groove 211 and a second magnetic steel groove 212 are arranged on the rotor punching plate 210 , and magnetic steel can be respectively loaded into the first magnetic steel groove 211 and the second magnetic steel groove 212 to form a pair of magnetic poles.
在一种可能的实施例中,电机的额定转矩为T1,定子冲片120的内径为R2,转子200的单位体积转矩为T2,其中,T1、R2和T2之间满足:In a possible embodiment, the rated torque of the motor is T1, the inner diameter of the stator punching plate 120 is R2, and the torque per unit volume of the rotor 200 is T2, where T1, R2 and T2 satisfy:
5.18×10 -7≤T1×R2 -3×T2 -1≤1.17×10 -6,5kN•m•m -3≤T2≤45kN•m•m -35.18×10 -7 ≤T1×R2 -3 ×T2 -1 ≤1.17×10 -6 , 5kN•m•m -3 ≤T2≤45kN•m•m -3 .
在该实施例中,对电机的额定转矩、定子冲片120的内径以及转子200的单位体积转矩三者之间组合变量的范围进行限定。可以理解地,电机的额定转矩、定子冲片120的内径以及转子200的单位体积转矩三者之间组合变量对电机的输出转矩产生影响,通过对该组合变量的范围进行限定,可以使电机的输出转矩满足电机所设置的设备的需求。In this embodiment, the range of the combined variable among the rated torque of the motor, the inner diameter of the stator punching plate 120 and the torque per unit volume of the rotor 200 is limited. It can be understood that the combined variable among the rated torque of the motor, the inner diameter of the stator punching plate 120 and the torque per unit volume of the rotor 200 affects the output torque of the motor. By limiting the range of the combined variable, it can be Make the output torque of the motor meet the needs of the equipment set by the motor.
具体地,电机的额定转矩为T1,定子冲片120的内径为R2,转子200的单位体积转矩为T2,其中,T1、R2和T2之间满足:Specifically, the rated torque of the motor is T1, the inner diameter of the stator punch 120 is R2, and the torque per unit volume of the rotor 200 is T2, where T1, R2 and T2 satisfy:
5.18×10 -7≤T1×R2 -3×T2 -1≤1.17×10 -65.18×10 -7 ≤T1×R2 -3 ×T2 -1 ≤1.17×10 -6 ,
5kN•m•m -3≤T2≤45kN•m•m -35kN•m•m -3 ≤T2≤45kN•m•m -3 .
通过限定电机的额定转矩、定子冲片120的内径以及转子200的单位体积转矩三者之间组合变量大于等于5.18×10 -7,且小于等于1.17×10 -6,以及限定转子200的单位体积转矩大于等于5kN•m•m -3,且小于等于45kN•m•m -3,可以使电机的输出转矩满足电机所设置的设备的需求。 By defining the combined variable between the rated torque of the motor, the inner diameter of the stator punching plate 120 and the torque per unit volume of the rotor 200 to be greater than or equal to 5.18×10 -7 and less than or equal to 1.17×10 -6 , and to define the rotor 200 The torque per unit volume is greater than or equal to 5kN•m•m -3 and less than or equal to 45kN•m•m -3 , so that the output torque of the motor can meet the requirements of the equipment set by the motor.
如图4所示,在本申请的实施例中,提出了一种压缩机300,压缩机300包括:上述任一可能实施例中的电机和压缩部件310,电机与压缩部件310相连。As shown in FIG. 4 , in the embodiment of the present application, a compressor 300 is proposed. The compressor 300 includes: the motor and the compression component 310 in any of the above possible embodiments, and the motor is connected to the compression component 310 .
具体地,压缩部件310包括气缸311和活塞312,为了使电机能够与压缩部件310相连,并驱动压缩部件310运行,在压缩机300中还设置了一些连接件,具体包括曲轴320、主轴承330和副轴承340,电机通过曲轴320与活塞312相连,以驱动活塞312在气缸311中移动,主轴承330和副轴承340设置于曲轴320外侧,对曲轴320起到支撑限位作用,使曲轴320可以正常转动。Specifically, the compression part 310 includes a cylinder 311 and a piston 312. In order to connect the motor to the compression part 310 and drive the compression part 310 to run, some connecting parts are also provided in the compressor 300, specifically including a crankshaft 320 and a main bearing 330. With the auxiliary bearing 340, the motor is connected with the piston 312 through the crankshaft 320 to drive the piston 312 to move in the cylinder 311. The main bearing 330 and the auxiliary bearing 340 are arranged on the outside of the crankshaft 320 to support and limit the crankshaft 320, so that the crankshaft 320 can Turn normally.
本申请提出的压缩机300因包括上述实施例中提出的电机,因此压缩机300具有上述实施例所提供的电机的全部有益效果。Since the compressor 300 proposed in this application includes the motor proposed in the above embodiments, the compressor 300 has all the beneficial effects of the motor provided in the above embodiments.
 在本申请的实施例中,提出了一种电器设备,电器设备包括:设备主体和上述实施例中的压缩机,压缩机与设备主体相连。In the embodiments of the present application, an electrical device is proposed. The electrical device includes: a device body and the compressor in the above embodiment, and the compressor is connected to the device body.
本申请提出的电器设备包括设备主体和压缩机,其中压缩机与设备主体相连,在电器设备运行时,压缩机与设备主体共同配合运行以使电器设备正常运行。The electrical equipment proposed in this application includes a main body of the equipment and a compressor, wherein the compressor is connected to the main body of the equipment. When the electrical equipment is running, the compressor and the main body of the equipment work together to make the electrical equipment operate normally.
本申请提出的电器设备因包括上述实施例中提出的压缩机,因此电器设备具有上述实施例所提供的压缩机的全部有益效果。Since the electrical equipment proposed in the present application includes the compressor proposed in the above-mentioned embodiments, the electrical equipment has all the beneficial effects of the compressor provided in the above-mentioned embodiments.
在本申请中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the term "plurality" means two or more, unless otherwise clearly defined. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in this application In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (14)

  1. 一种电机,其中,包括:A motor, including:
    定子组件,所述定子组件包括定子和绕设在所述定子上的绕组;a stator assembly comprising a stator and windings wound around the stator;
    转子,设置在所述定子内;a rotor disposed within said stator;
    所述定子包括:The stator includes:
    多个层叠设置的定子冲片,所述定子冲片包括多个可拼合连接的分块冲片;A plurality of stacked stator punches, the stator punches include a plurality of block punches that can be spliced and connected;
    多个所述分块冲片中的任一分块冲片包括:Any block punching in a plurality of said block punches includes:
    齿部;teeth;
    轭部,设于所述齿部中背离所述定子冲片轴心的一侧,所述轭部中背离所述齿部的一侧设置有槽体;The yoke part is arranged on the side of the tooth part away from the axial center of the stator punch, and the side of the yoke part away from the tooth part is provided with a groove body;
    所述转子的极对数为p,所述转子的最大转速为n,n的单位是转/秒,p和n满足,60<n/p≤100。The number of pole pairs of the rotor is p, the maximum rotational speed of the rotor is n, and the unit of n is revolution/second, and p and n satisfy, 60<n/p≤100.
  2. 根据权利要求1所述的电机,其中,所述多个分块冲片中的任一分块冲片还包括:The motor according to claim 1, wherein any one of the plurality of segmented punches further comprises:
    第一连接部,设置于所述分块冲片沿所述定子冲片径向延伸的一边缘;The first connecting part is arranged on an edge of the block punching piece extending radially along the stator punching piece;
    第二连接部,设置于所述定子冲片径向延伸的另一边缘,一个所述分块冲片的所述第一连接部能够与相邻的所述分块冲片的所述第二连接部可拼合地连接;所述第一连接部被构造为凸出件,所述第二连接部被构造为与所述凸出件适配的凹槽。The second connecting part is arranged on the other edge of the stator punching sheet radially extending, and the first connecting part of one block punching sheet can be connected to the second connecting block of the adjacent block punching sheet. The connecting parts can be spliced and connected; the first connecting part is configured as a protruding part, and the second connecting part is configured as a groove adapted to the protruding part.
  3. 根据权利要求1所述的电机,其中,The electric machine according to claim 1, wherein,
    所述定子的齿数为Z,Z和n满足,20<n/Z≤34。The number of teeth of the stator is Z, and Z and n satisfy 20<n/Z≤34.
  4. 根据权利要求1所述的电机,其中,The electric machine according to claim 1, wherein,
    所述转子的最大转速n满足,120<n≤200。The maximum rotational speed n of the rotor satisfies 120<n≤200.
  5. 根据权利要求1所述的电机,其中,所述定子还包括:The motor according to claim 1, wherein the stator further comprises:
    避让缺口,设置于所述齿部用于朝向转子的表面,所述避让缺口与所述齿部的第一齿靴的距离小于所述避让缺口与所述齿部的第二齿靴的距离;An avoidance notch is provided on the surface of the tooth part facing the rotor, and the distance between the avoidance notch and the first tooth shoe of the tooth part is smaller than the distance between the avoidance notch and the second tooth shoe of the tooth part;
    其中,沿所述转子的转动方向,所述转子依次经过所述第一齿靴和所述第二齿靴。Wherein, along the rotation direction of the rotor, the rotor passes through the first tooth shoe and the second tooth shoe sequentially.
  6. 根据权利要求1至5中任一项所述的电机,其中,所述定子还包括:The motor according to any one of claims 1 to 5, wherein the stator further comprises:
    铝制线圈,绕设于所述齿部。Aluminum coils are wound around the teeth.
  7. 根据权利要求1至5中任一项所述的电机,其中,An electric machine according to any one of claims 1 to 5, wherein,
    所述定子冲片的外径为R1,所述定子冲片的内径为R2,R1和R2的关系满足:0.57≥R2/R1≥0.5。The outer diameter of the stator punch is R1, the inner diameter of the stator punch is R2, and the relationship between R1 and R2 satisfies: 0.57≥R2/R1≥0.5.
  8. 根据权利要求1至5中任一项所述的电机,其中,所述电机还包括:The motor according to any one of claims 1 to 5, wherein the motor further comprises:
    多个磁通导槽,沿所述电机的轴向贯通设置于所述转子。A plurality of magnetic flux guide slots are arranged through the rotor along the axial direction of the motor.
  9. 根据权利要求1至5中任一项所述的电机,其中,An electric machine according to any one of claims 1 to 5, wherein,
    所述电机的额定转矩为T1,所述定子冲片的内径为R2,所述转子的单位体积转矩为T2,其中,T1、R2和T2之间满足:The rated torque of the motor is T1, the inner diameter of the stator punch is R2, and the torque per unit volume of the rotor is T2, where T1, R2 and T2 satisfy:
    5.18×10 -7≤T1×R2 -3×T2 -1≤1.17×10 -65.18×10 -7 ≤T1×R2 -3 ×T2 -1 ≤1.17×10 -6 ,
    5kN•m•m -3≤T2≤45kN•m•m -35kN•m•m -3 ≤T2≤45kN•m•m -3 .
  10. 根据权利要求1至5中任一项所述的电机,其中, An electric machine according to any one of claims 1 to 5, wherein,
    沿所述定子冲片的径向截取所述轭部,所述槽体经过所述轭部的截面的中心线。The yoke is cut along the radial direction of the stator punch, and the groove passes through the centerline of the section of the yoke.
  11. 根据权利要求1至5中任一项所述的电机,其中,An electric machine according to any one of claims 1 to 5, wherein,
    所述槽体包括梯形槽。The groove body includes a trapezoidal groove.
  12. 根据权利要求11所述的电机,其中,The electric machine according to claim 11, wherein,
    多个所述槽体中除所述梯形槽之外的其它所述槽体呈矩形。Among the plurality of grooves, other grooves except the trapezoidal groove are rectangular.
  13. 一种压缩机,其中,包括:A compressor, including:
    如权利要求1至12中任一项所述的电机;和An electric machine as claimed in any one of claims 1 to 12; and
    压缩部件,所述电机与所述压缩部件相连。A compression component, the motor is connected to the compression component.
  14. 一种电器设备,其中,包括:An electrical device, comprising:
    设备主体;和the body of the device; and
    如权利要求13所述的压缩机,所述压缩机与所述设备主体相连。The compressor according to claim 13, said compressor being connected to said apparatus body.
PCT/CN2022/130792 2021-12-08 2022-11-09 Electric motor, compressor and electrical device WO2023103696A1 (en)

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CN114069907A (en) * 2021-12-08 2022-02-18 安徽美芝精密制造有限公司 Motor, compressor and electrical equipment

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CN1471217A (en) * 2002-07-03 2004-01-28 松下电器产业株式会社 Brushless motor and sealed compressor having same
JP2010226951A (en) * 2006-08-08 2010-10-07 Mitsui High Tec Inc Manufacturing method for stator laminated core, and the stator laminated core
CN208986802U (en) * 2018-11-22 2019-06-14 广东帕尔福电机股份有限公司 EPS brushless motor
CN112003399A (en) * 2019-05-27 2020-11-27 广东威灵汽车部件有限公司 Rotor, motor, compressor, air conditioner and vehicle
CN114069907A (en) * 2021-12-08 2022-02-18 安徽美芝精密制造有限公司 Motor, compressor and electrical equipment

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Publication number Priority date Publication date Assignee Title
CN1471217A (en) * 2002-07-03 2004-01-28 松下电器产业株式会社 Brushless motor and sealed compressor having same
JP2010226951A (en) * 2006-08-08 2010-10-07 Mitsui High Tec Inc Manufacturing method for stator laminated core, and the stator laminated core
CN208986802U (en) * 2018-11-22 2019-06-14 广东帕尔福电机股份有限公司 EPS brushless motor
CN112003399A (en) * 2019-05-27 2020-11-27 广东威灵汽车部件有限公司 Rotor, motor, compressor, air conditioner and vehicle
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