WO2023103619A1 - 空调室内机 - Google Patents
空调室内机 Download PDFInfo
- Publication number
- WO2023103619A1 WO2023103619A1 PCT/CN2022/127216 CN2022127216W WO2023103619A1 WO 2023103619 A1 WO2023103619 A1 WO 2023103619A1 CN 2022127216 W CN2022127216 W CN 2022127216W WO 2023103619 A1 WO2023103619 A1 WO 2023103619A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- indoor unit
- volute
- sealing partition
- air outlet
- air
- Prior art date
Links
- 238000004378 air conditioning Methods 0.000 title claims abstract description 34
- 238000005192 partition Methods 0.000 claims abstract description 109
- 238000007789 sealing Methods 0.000 claims abstract description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 13
- 230000000670 limiting effect Effects 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000013016 damping Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 5
- 230000036961 partial effect Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 206010034568 Peripheral coldness Diseases 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0018—Indoor units, e.g. fan coil units characterised by fans
- F24F1/0022—Centrifugal or radial fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0011—Indoor units, e.g. fan coil units characterised by air outlets
- F24F1/0014—Indoor units, e.g. fan coil units characterised by air outlets having two or more outlet openings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0018—Indoor units, e.g. fan coil units characterised by fans
- F24F1/0033—Indoor units, e.g. fan coil units characterised by fans having two or more fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
- F24F11/64—Electronic processing using pre-stored data
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
- F24F11/65—Electronic processing for selecting an operating mode
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present application relates to the technical field of air conditioners, for example, to an air conditioner indoor unit.
- Air conditioners have become an indispensable household appliance for improving the quality of life and are widely used.
- Air conditioner indoor units installed on the wall above the room or on the ceiling of the room mostly blow out the air from the side. When heating, the density of hot air is low. The uneven distribution causes the problem of hot top and cold bottom, especially for users who are prone to cold hands and feet, the experience is poor.
- the air conditioner indoor unit includes a casing and a rotating air duct assembly.
- the housing has a first air outlet and a second air outlet; the rotating air duct assembly is arranged in the housing, and the rotating air duct assembly is rotatable relative to the housing so that the air conditioner indoor unit can switch between the first air outlet mode and the second air outlet mode , when the air conditioner indoor unit is in the first air outlet mode, the wind outside the housing enters from the first air outlet and is sent out from the second air outlet after passing through the rotating air duct assembly; when the air conditioner indoor unit is in the second air outlet mode, the air outside the housing The wind enters from the second air port and is sent out from the first air port after passing through the rotating air duct assembly.
- the casing includes a fixed casing part and a movable casing part, the movable casing part can move away from the fixed casing part, and the moving stroke allows the rotating air duct assembly to rotate freely in the casing.
- the rotating air duct assembly includes a centrifugal wind wheel assembly or an axial flow wind wheel assembly.
- the existing air-conditioning indoor unit rotary air duct assembly capable of reversing air supply needs to provide additional rotation avoidance space.
- the volute When installed on a small-sized air-conditioning indoor unit, during the rotation of the centrifugal wind wheel assembly, the volute may easily interfere with the inner wall of the air-conditioning indoor unit housing, and the air-conditioning indoor unit may not operate smoothly.
- An embodiment of the present disclosure provides an air conditioner indoor unit.
- the rotation of the rotating shaft can drive the wind wheel to rotate around the first rotation center, and the rotation of the sealing partition drives the volute to rotate around the second rotation center.
- the adjustment mechanism can adjust the second rotation center relative to the first The distance between the centers of rotation.
- the existing air-conditioning indoor unit ensures the air supply performance of the unit, and the volute needs to be made as large as possible.
- due to the non-circular structure of the volute if the volute is installed in the housing of the air-conditioning indoor unit, it is easy to cause the bottom of the volute to appear when the volute rotates. put one's oar in.
- the present application by adjusting the relative position of the volute, the requirements of the small-sized air conditioner indoor unit can be met, and the problem of motion interference can be avoided at the same time.
- the air conditioner indoor unit includes a housing, a wind wheel assembly, a volute assembly and an adjustment mechanism.
- a connecting plate is fixed inside the casing;
- the wind wheel assembly includes a rotating shaft and a wind wheel, the rotating shaft is fixed to pass through the wind wheel, and the rotating shaft is rotatably arranged in the casing, and the rotation of the rotating shaft can drive the wind wheel to rotate around the first rotation center;
- the volute assembly includes a sealed partition The plate and the volute, the volute cover is set on the wind wheel, and the volute is fixedly connected with the sealing partition, the sealing partition is connected with the connecting plate in rotation and can move along the first direction, and the rotation of the sealing partition can drive the volute around the second
- the rotation center rotates;
- the adjustment mechanism is set on the connection plate, and during the rotation of the sealing partition, the adjustment mechanism can drive the sealing partition to generate displacement in the first direction relative to the connection plate, so as to adjust the distance between the second rotation center and the first rotation center ;
- the first direction is away
- vertical side air outlets and lower air outlets are respectively opened on the side plate and the bottom plate of the housing, and the sealing partition rotates to make the indoor unit of the air conditioner operate in the first air outlet mode and the second air outlet mode.
- the first air outlet mode the wind enters from the side air outlet and exits from the down air outlet; in the second air outlet mode, the wind enters from the down air outlet and exits from the side air outlet; the In the second air outlet mode, the second rotation center coincides with the first rotation center, and the volute is located concentrically with the wind wheel; during the switching process between the first air outlet mode and the second air outlet mode, the adjustment mechanism adjusts the second rotation center relative to the first air outlet mode.
- a distance from the center of rotation makes the volute deviate from the position of the center of the wind wheel.
- the first direction refers to a direction perpendicular to the bottom plate; or a direction perpendicular to the side plates.
- the air conditioner indoor unit further includes a power assembly.
- the power assembly includes a first driving device, a driving gear and a driven gear.
- the first driving device is fixed on the connecting plate, the first driving device includes a driving output end; the driving gear is arranged on the driving output end; the driven gear is meshed with the driving gear, and the driven gear is fixedly connected to the sealing partition through the connecting plate ;
- the first driving device drives the driving gear to rotate, and then drives the driven gear to rotate, so that the driven gear drives the sealing partition to rotate relative to the connecting plate.
- the driven gear includes a gear body, gear teeth and connecting posts.
- the gear teeth are located at the head of the gear body, and the gear teeth mesh with the driving gear.
- the gear teeth include a first arc-shaped tooth segment and a second arc-shaped tooth segment, and the second arc-shaped tooth segment is located between the two first arc-shaped tooth segments , the diameter of the addendum circle of the second arc-shaped tooth segment is larger than that of the first arc-shaped tooth segment;
- the connecting column is fixedly connected with the sealing partition, and the center of the addendum circle of the first arc-shaped tooth segment and the The centers of the addendum circles of the tooth segments coincide, and the centers of the addendum circles of both are located on the connecting column; wherein, the driven gear has the function of an adjustment mechanism, which can adjust the position of the second rotation center relative to the first rotation center during the rotation process. spacing.
- the gear body is sector-shaped, and its sector angle ⁇ ranges from: 75° ⁇ 85°.
- the tooth surfaces of the gear teeth include tooth crests and dedendum roots, and the driven gear rotates so that the gear teeth gradually transition from the dedendum root to the tooth crest.
- the adjustment mechanism further includes a buffer mechanism, and the buffer mechanism includes a buffer body and an elastic member.
- the buffer body and the driving gear are located on both sides of the driven gear;
- the elastic member is located on the buffer body, and the elastic member is used to provide a damping force for damping the displacement during the displacement of the sealing diaphragm, so as to limit the meshing of the driving gear and the driven gear; wherein, The driving gear is on the extension line of the elastic direction of the elastic member.
- the air-conditioning indoor unit further includes a bearing, which is movably arranged on the connecting plate, and the bearing includes a bearing inner ring and a bearing outer ring, the bearing inner ring is fixedly sleeved on the connecting column, and the bearing outer ring is connected to the connecting column.
- the buffer body is fixedly connected, and the rotation of the driven gear can drive the bearing to move in the first direction.
- the buffer body includes an arc-shaped frame and a convex post.
- the arc-shaped bar frame includes an inner arc surface and an outer arc surface arranged concentrically.
- the inner arc surface is fixedly attached to the outer ring of the bearing; column.
- the connecting plate is provided with a limiting hole
- the connecting column is pierced with a limiting hole
- the gear body and the sealing partition are located on both sides of the connecting plate; wherein, the other end of the spring abuts against the inner wall of the limiting hole
- the limit hole is used to provide a running track for the connecting column, so that the volute is driven away from the center of the wind wheel during the rotation of the sector gear, and the volute can be returned to the concentric position with the wind wheel under the elastic force of the spring superior.
- the maximum eccentricity when the volute rotates is the radial distance between the addendum circle of the second arc-shaped tooth segment and the addendum circle of the first arc-shaped tooth segment; The length in one direction is greater than or equal to the maximum eccentricity when the volute rotates.
- the following dimensional relationship exists between some components of the air conditioner indoor unit: h k*D, k ⁇ [2.5%, 5.5%]; where, h is the maximum eccentricity when the volute rotates, D is the diameter of the wind wheel.
- the inner spacing of the limiting holes in the vertical direction of spring elasticity is greater than or equal to the outer diameter of the bearing outer ring; or, the inner spacing of the limiting holes in the vertical direction of spring elasticity is greater than or equal to the arc The distance between the ends of the bar frame.
- the air conditioner indoor unit further includes a damper and a second driving device.
- the baffle includes a pivot shaft through which the baffle is pivotally connected to the sealing partition; the second driving device is fixed on the sealing partition, and the second driving device is used to drive the pivot shaft to rotate axially to drive the baffle to rotate, and the baffle Used to isolate the inlet and outlet airflow of the volute.
- the air-conditioning indoor unit further includes a control unit configured to firstly control the rotation of the baffle relative to the sealing partition by a first preset angle during switching from the second air outlet mode to the first air outlet mode. , control the sealing partition to drive the overall rotation of the baffle at the second preset angle, and then control the rotation of the baffle relative to the sealing partition at the third preset angle; in the process of switching from the first air outlet mode to the second air outlet mode, first control the After the plate rotates at a third preset angle relative to the sealing partition, control the sealing partition to drive the overall rotation of the baffle at a second preset angle, and then control the rotation of the baffle relative to the sealing partition at a first preset angle; wherein, the sealing partition drives the baffle During the rotation of the plate, the second rotation center gradually deviates from the first rotation center, and then gradually adjusts back to the position of the first rotation center.
- the air conditioner indoor unit includes a housing, a wind wheel assembly, a volute assembly and an adjustment assembly.
- a connecting plate is fixed inside the shell, and an adjustment mechanism is arranged on the connecting plate;
- the wind wheel assembly includes a rotating shaft and a wind wheel, and the rotating shaft is fixed to pass through the wind wheel.
- the volute assembly includes a sealing partition and a volute, the sealing partition is fixedly provided with a volute, the sealing partition is rotatably connected with the connecting plate, and the rotation of the sealing partition can drive the volute to rotate around the second rotation center;
- the adjustment mechanism is set on On the connecting plate, during the rotation of the sealing partition, the adjustment mechanism can drive the sealing partition to generate a displacement in the first direction relative to the connecting plate, so as to adjust the distance between the second rotation center and the first rotation center, wherein the first direction is away from the interference direction between the volute and the casing.
- FIG. 1 is an exploded schematic diagram of a partial structure of an air conditioner indoor unit provided by an embodiment of the present disclosure
- Fig. 2 is a partial structural schematic diagram of an air conditioner indoor unit provided by an embodiment of the present disclosure
- Fig. 3 is a schematic diagram of the overall structure of a buffer mechanism and a bearing provided by an embodiment of the present disclosure
- Fig. 4 is a schematic diagram of the overall structure of a sealing partition and a baffle provided by an embodiment of the present disclosure
- Fig. 5 is another partial structural schematic diagram of an air conditioner indoor unit provided by an embodiment of the present disclosure.
- Fig. 6 is a partial structural schematic diagram of another air conditioner indoor unit provided by an embodiment of the present disclosure.
- Fig. 7 is another partial structural schematic diagram of another air conditioner indoor unit provided by an embodiment of the present disclosure.
- Fig. 8 is a schematic diagram of the overall structure of a driven gear provided by an embodiment of the present disclosure.
- orientations or positional relationships indicated by the terms “upper”, “lower”, “inner”, “middle”, “outer”, “front”, “rear” etc. are based on the orientations or positional relationships shown in the drawings. Positional relationship. These terms are mainly used to better describe the embodiments of the present disclosure and their implementations, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation. Moreover, some of the above terms may be used to indicate other meanings besides orientation or positional relationship, for example, the term “upper” may also be used to indicate a certain attachment relationship or connection relationship in some cases. Those skilled in the art can understand the specific meanings of these terms in the embodiments of the present disclosure according to specific situations.
- connection can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or two devices, components or Internal connectivity between components.
- A/B means: A or B.
- a and/or B means: A or B, or, A and B, these three relationships.
- an embodiment of the present disclosure provides an air conditioner indoor unit.
- the air conditioner indoor units in this application include wall-mounted air conditioner indoor units and air duct type air conditioner indoor units. Embodiments of the present disclosure will be described in detail by taking the air duct type air conditioner indoor unit as an example.
- the traditional air duct type air conditioner indoor unit can have two air outlet modes by adding a rotating air duct assembly, one is the air inlet from the lower air outlet 102, and the air is outlet from the side air outlet 101; the other is the air inlet from the side air outlet 101, and the lower Air outlet 102 is out of air.
- the casing 1 includes a fixed casing and a movable casing, the movable casing can move away from the fixed casing, and the moving stroke allows the rotating air duct assembly to rotate freely in the casing 1 .
- the rotating air duct assembly includes a centrifugal wind wheel assembly.
- the existing duct-type air-conditioning indoor unit can switch the air outlet to output air
- the entire air-conditioning indoor unit occupies a large space and cannot meet the space requirements of the narrow ceiling in the house with low floors. If it is installed on a small-sized air conditioner indoor unit, in order to ensure the air supply performance of the unit, the volute 3 needs to be made as large as possible. Causing the indoor unit of the air conditioner to freeze or even malfunction.
- the air conditioner indoor unit includes a casing 1, a wind wheel assembly, a volute assembly and an adjustment mechanism.
- a connecting plate 13 is fixed inside the casing 1, and an adjustment mechanism is arranged on the connecting plate 13;
- the wind wheel assembly includes a rotating shaft 5 and a wind wheel 6, the rotating shaft 5 is fixedly passed through the wind wheel 6, and the rotating shaft 5 is rotatably arranged on the In the casing 1, the rotation of the rotating shaft 5 can drive the wind wheel 6 to rotate around the first rotation center;
- the volute assembly includes a sealing partition 2 and a volute 3, and the sealing partition 2 is fixedly provided with a volute 3 , the sealing partition 2 is rotatably connected with the connecting plate 13 and can move along the first direction, the rotation of the sealing partition 2 can drive the volute 3 to rotate around the second rotation center; the rotation process of the sealing partition 2 Among them, the adjustment mechanism can drive the sealing partition 2 to generate displacement in the first direction relative to the connecting plate 13, so as to adjust the distance between the second rotation center and the first rotation
- the rotating shaft 5 drives the wind wheel 6 to rotate around the first rotation center, which is the axis where the axis of the rotating shaft 5 is located, and the position of the first rotation center is fixed.
- the second rotation center coincides with the first rotation center, that is, the rotation center of the wind wheel 6 is the rotation center of the volute 3 .
- the air conditioner indoor unit needs to switch between different air outlet modes. During the switching process, the position of the second rotation center is constantly changing, so as to meet the requirements of the small-sized air conditioner indoor unit. It can be understood that the top position of the volute 3 gradually decreases with the start of the rotation, and the head space becomes larger and larger.
- variable rotation center scheme is adopted, and the volute 3 moves up while rotating, so that the interior of the unit can be fully utilized. Ensure the size of the fan and the air supply performance of the unit. It is understandable that the indoor unit of the air conditioner can also be moved up first and then rotated.
- the adjustment mechanism of the gear train with adjustable spacing can be used; when it is necessary to set the scheme that the volute 3 moves up first and then rotates, it can be realized by the cooperation of the gear set and the push rod , the adjustment mechanism is not specifically limited here, as long as the distance between the first rotation center and the second rotation center can be adjusted.
- vertical side air outlets 101 and lower air outlets 102 are respectively provided on the side plate and the bottom plate of the casing 1, and the sealing partition 2 rotates to make the indoor unit of the air conditioner operate in the first air outlet mode and the second air outlet mode.
- the wind enters from the side air outlet 101 and exits from the down air outlet 102; in the second air outlet mode, the wind enters from the down air outlet 102 and exits from the side air outlet 101;
- the second rotation center coincides with the first rotation center, and the volute 3 is located at the concentric position with the wind wheel 6; Adjust the distance between the second rotation center and the first rotation center, so that the volute 3 deviates from the center position of the wind wheel 6 .
- the indoor unit of the air conditioner when the indoor unit of the air conditioner is in the heating mode, it is in the first air outlet mode, and the wind enters from the side air outlet 101 and the air is discharged from the lower air outlet 102 .
- the air outlet direction of the air conditioner indoor unit is downward. Because the hot air is light, it is easy to float on the top of the room. Through the downward air outlet, the hot air can be sent to the human body area, improving the comfort of the user's area.
- the indoor unit of the air conditioner When the indoor unit of the air conditioner is in the cooling mode, it is in the second air outlet mode, the wind enters from the lower air outlet 102 and the air is discharged from the side air outlet 101 . Through the way of side air outlet, the cold air can be dropped from top to bottom, so that the cooling air supply is more uniform.
- the volute 3 When the air-conditioning indoor unit blows air, the volute 3 is in a static state. At this time, the adjustment mechanism does not function, and the second rotation center coincides with the first rotation center.
- the volute 3 rotates so that the air outlet of the volute faces the side air outlet 101 or the lower air outlet 102 of the air conditioner indoor unit.
- the adjustment mechanism continuously adjusts the volute 3
- the distance between the bottom and the inner wall of the air-conditioning indoor unit housing 1 prevents the volute 3, which is similar to a snail shell structure, from interfering with the inner wall during rotation, thereby causing the air-conditioning indoor unit to be stuck, set and shut down.
- the position of the first rotation center is fixed, and the distance between the second rotation center and the first rotation center first increases gradually and then gradually decreases. In this way, there is no need to provide additional avoidance space for the rotation of the volute 3, and the air supply performance and operation stability of the air conditioner indoor unit can be guaranteed.
- the first direction refers to a direction perpendicular to the bottom plate of the housing 1 ; or a direction perpendicular to the side plates of the housing 1 .
- the first wind direction may be selected according to the installation location of the air conditioner indoor unit. It can be understood that when the indoor unit of the air conditioner is installed on the ceiling as an air duct unit, the thickness of the air duct unit is required to be relatively high due to the limited ceiling space. For a thin air duct machine, the bottom of the volute 3 is likely to interfere with the inner wall of the bottom plate of the air conditioner indoor unit. Therefore, the first direction of the air duct machine is perpendicular to the bottom plate of the housing 3 .
- the air conditioner indoor unit also includes a power component.
- the power assembly includes a first driving device 41 , a driving gear 42 and a driven gear 43 .
- the first driving device 41 is fixed on the connecting plate 13, and the first driving device 41 includes a driving output end; the driving gear 42 is arranged on the driving output end; the driven gear 43 is meshed with the driving gear 42, and the driven gear 43 is connected through piercing
- the plate 13 is fixedly connected with the sealing partition 2 ; wherein, the first driving device 41 drives the driving gear 42 to rotate, and then drives the driven gear 43 to rotate, so that the driven gear 43 drives the sealing partition 2 to rotate relative to the connecting plate 13 .
- connecting plates 13 are fixed on both side walls of the housing 1 of the air conditioner indoor unit, and the sealing partition 2 is rotatably arranged between the two connecting plates 13 .
- the driven gear 43 and the sealing partition 2 are located on both sides of one of the connecting plates 13 , and the driven gear 43 and the sealing partition 2 are fixedly connected.
- the driving gear 42 is driven to rotate by the first driving device 41 , which can drive the driven gear 43 to rotate, so that the sealing partition 2 rotates relative to the connecting plate 13 .
- the driven gear 43 includes a gear body, gear teeth and connecting posts.
- the gear teeth are located at the head of the gear body, and the gear teeth are meshed with the driving gear 42.
- the gear teeth include a first arc-shaped tooth segment and a second arc-shaped tooth segment, and the second arc-shaped tooth segment is located between the two first arc-shaped tooth segments.
- the driven gear 43 has the function of an adjustment mechanism, and the second rotation center can be adjusted relative to the said second rotation center during rotation.
- the gear body is fan-shaped, and the range of its fan angle ⁇ is: 75° ⁇ 85°.
- the driven gear 43 includes a gear body, gear teeth, a cam and a connecting column.
- the gear body is fan-shaped, and the gear teeth are located at the head of the gear body, and the gear teeth are meshed with the driving gear 42; the cam is located at the tail of the gear body; the connecting column is fixedly connected with the sealing partition 2; wherein, the connecting column is the graduation of the gear teeth Round heart.
- the two ends of the gear teeth are respectively the first end and the second end.
- the driving gear 42 meshes with the first end, and the air conditioner indoor unit runs in the first air outlet mode; the driving gear 42 meshes with the second end, and the air conditioner The indoor unit runs in the second air outlet mode.
- this application does not need additional components, such as micro-control switches, to switch between different air outlet modes, saving the cost of components and the internal space of the air-conditioning indoor unit.
- the setting of the cam can make the connecting plate 13 obtain more space, so as to install or avoid other components.
- the connecting column is arranged on the center of the index circle of the gear teeth, so that the sealing partition 2 and the volute 3 can rotate axially around the line where the center of the circle is located.
- the driving gear 42 drives the driven gear 43 to rotate.
- the first arc-shaped tooth segment near the first end is the first tooth segment
- the first arc-shaped tooth segment near the second end is the third tooth segment.
- the driving gear 42 meshes with the first tooth segment, the second arc-shaped tooth segment and the third tooth segment sequentially; or, sequentially meshes with the third tooth segment, the second arc-shaped tooth segment and the first tooth segment.
- the radius of the addendum circle of the second arc-shaped tooth segment is greater than the radius of the addendum circle of the first arc-shaped tooth segment.
- the wind wheel assembly needs to rotate relative to the casing 1 within a range of 80°-100° or 170°-190°, so that the air-conditioning indoor unit with reversible air supply takes up a large space.
- the range of the fan angle ⁇ of the gear body set in this application is: 75° ⁇ 85°, only need to rotate the range of 75°-85° to realize the rotation switch between the vertically arranged side air outlet 101 and the down air outlet 102 Out of the wind.
- the air conditioner indoor unit is in the first air outlet mode, the angle between the plane where the volute air outlet is located and the first bottom plate is between 5° and 10°, the wind enters from the side air outlet 101, and the air is discharged from the lower air outlet 102; the air conditioner indoor unit In the second air outlet mode, the angle between the plane where the volute air outlet is located and the first bottom plate is between 80° and 85°, the wind enters from the lower air outlet 102 and the side air outlet 101 exits.
- the volute 3 of the present application only needs to rotate at a small angle to switch the air outlet between the two vertical air outlets, and there is no need to reserve a space for avoiding the rotation of the volute 3, so that the indoor unit of the air conditioner can be installed in a space with a thickness of 200mm.
- the air port is switched to air out.
- the air-conditioning indoor unit of the present application has a small space occupancy rate, which further solves the problem that the air-conditioning indoor unit with reversing airflow cannot be installed due to too small ceiling space.
- the sector angle ⁇ of the gear body is 79°, so that the ducted air-conditioning indoor unit can have better air outlet performance within a space of 200mm in thickness of the whole unit.
- the air conditioner indoor unit further includes a bearing 9, which is movably arranged on the connecting plate 13, the bearing 9 includes a bearing inner ring and a bearing outer ring, the bearing inner ring is fixedly sleeved on the connecting column, and the bearing outer ring and The buffer body is fixedly connected, and the rotation of the driven gear 43 can drive the bearing 9 to rotate in the first direction. In this way, it can not only avoid friction when the sealing partition 2 rotates relative to the connecting plate 13, and avoid unnecessary damage to components;
- the adjustment mechanism further includes a buffer mechanism 14 .
- the buffer mechanism 14 includes a buffer body 141 and an elastic member 142 positioned on the buffer body.
- the buffer body 141 and the driving gear 42 are located on both sides of the driven gear 43;
- a damping force for damping displacement is provided during the displacement of the plate 2 to limit the meshing between the driving gear 42 and the driven gear 43 ;
- the driving gear 42 is on the extension line of the elastic direction of the elastic member 142 .
- the elastic direction of the elastic member 142 is on the extension line where the center of the driven gear 43 and the center of the driving gear 42 are located. In this way, the distance between the elastic member 142 can be adjusted more stably.
- the buffer body includes an arc-shaped frame and a convex post.
- the arc-shaped bar frame includes an inner arc surface and an outer arc surface arranged concentrically.
- the inner arc surface is fixedly attached to the outer ring of the bearing; column.
- the arc-shaped bar frame is sleeved on the outer bearing 9 of the connecting column of the sector gear, and is located on the side away from the driving gear 42 .
- One end of the spring is on the boss and pressed on the outer arc surface, and the other end of the spring is abutted against the limit hole 21 provided by the connecting plate 13, thereby adjusting the displacement of the sealing partition 2 in the vertical direction, and then adjusting the worm
- the position of the rotation center of the shell 3 avoids the problem of operation interference during the rotation of the volute 3, and improves the operation stability and air output performance of the indoor unit of the air conditioner.
- the connecting plate 13 is provided with a limiting hole 21, and the connecting column penetrates the limiting hole 21, and the gear body and the sealing partition 2 are located on both sides of the connecting plate 13; wherein, the other end of the spring abuts against the limiting hole 21
- the limit hole 21 is used to provide a running track for the connecting column, so that the volute 3 is driven away from the wheel center of the wind wheel 6 during the rotation of the sector gear, and the volute 3 can be turned back under the elastic force of the spring.
- the second rotation center coincides with the first rotation center, so that the rotation axis 5 of the volute 3 and the wind wheel 6 coincides, thereby improving the air supply stability of the air-conditioning indoor unit.
- the volute 3 can be moved up while rotating, saving space and avoiding the interference between the bottom of the volute 3 and the inner wall of the housing 1 .
- the maximum eccentricity when the volute 3 rotates is the radial distance between the addendum circle of the second arc-shaped tooth segment and the addendum circle of the first arc-shaped tooth segment; wherein, the limiting hole 21 is in the first direction
- the upward length is greater than or equal to the maximum eccentricity when the volute 3 rotates, so as to provide avoidance space for the movement of the bearing.
- h k*D, k ⁇ [2.5%, 5.5%]; h is the maximum eccentricity of the volute 3 when it rotates, and D is the wind wheel 6 diameter.
- the limiting hole 21 is located on the surface of the connecting plate and the spacing in the hole in the vertical direction of spring elasticity is greater than or equal to the outer diameter of the outer ring of the bearing 9; or, the limiting hole 21 is located on the surface of the connecting plate and perpendicular to the spring
- the spacing in the hole in the elastic direction is greater than or equal to the spacing between the two ends of the arc bar frame.
- the tooth surface of the gear tooth includes a dedendum and a dedendum
- the sector gear rotates so that the gear teeth gradually transition from the dedendum to the dedendum, so that the sector gear meshing with the driving gear can start from the first arc A smooth transition from the tooth segment to the second arc-shaped tooth segment, or a smooth transition from the second arc-shaped tooth segment to the first arc-shaped tooth segment.
- the sealing partition 2 is provided with a plurality of escape notches 22 , and the air outlets of the plurality of volutes 3 are snapped onto the plurality of avoidance notches 22 one by one.
- the sealing partition 2 includes a first partition and a second partition.
- the first partition is provided with an avoidance gap 22, and the air outlet of the volute is fixed on the avoidance gap 22;
- the second partition is vertically fixedly connected with the first partition; wherein, the number of the second partitions is two, respectively located in the volute 3
- the first partition is located between the two second partitions. In this way, the connection between the first partition and the second partition can be made more reliable, and the positioning can be more accurate.
- the sealing partition 2 not only plays a certain bearing and supporting role on the plurality of volutes 3, but also prevents the deformation of the housing 1. Moreover, it can drive the volute 3 to rotate, so that the indoor unit of the air conditioner can realize the switching of the air outlet and the air outlet without additional air duct switching elements.
- the rotating shaft 5 is fixed to pass through the wind wheels 6 of the centrifugal fans, and the axial rotation of the rotating shaft 5 can drive the multiple wind wheels 6 to rotate.
- the rotating shaft 5 and the sealing partition 2 are independent of each other, so that the volute 3 and the wind wheel 6 can work independently to realize multiple air outlet modes.
- the number of centrifugal fans is not specifically limited here, and the number can be set to any number according to actual usage conditions.
- the volute 3 includes an upper volute part and a lower volute part
- the upper volute part includes a volute air outlet and an upper case surface
- the upper volute part is integrally formed.
- a plurality of upper volute parts are fixedly engaged with a plurality of avoidance gaps 22 of the sealing partition 2
- a lower volute part is connected with an upper volute part in a one-to-one correspondence.
- the lower volute part and the upper volute part can be connected in the form of buckles, and other detachable connection forms can also be used, which are not limited here.
- an L-shaped fixing plate can be added, and the two sides of the L-shaped fixing plate are respectively fixed on the position of the air outlet of the upper volute and the sealing partition 2.
- the air conditioner indoor unit further includes a damper 7 and a second drive device 8 .
- the baffle 7 includes a pivot shaft 71, and the baffle 7 is pivotally connected with the sealing partition 2 through the pivot shaft 71; the second driving device 8 is fixed on the sealing partition 2, and the second driving device 8 is used to drive the pivot shaft 71 in the axial direction
- the rotation drives the baffle plate 7 to rotate, and the baffle plate 7 is used to isolate the air inlet airflow and the air outlet airflow of the volute 3 .
- the sealing partition 2 isolates the air outlet of the volute from the air inlets on both sides of the volute 3 , and the lower part of the sealing partition 2 can be pivotally connected to the baffle 7 through the pivot shaft 71 .
- the sealing partition 2 can drive the volute 3 to rotate, so that the air outlet direction of the volute is switched from the lower air outlet 102 to the side air outlet 101, and then the air duct forms a complete air duct curve by adjusting the rotation angle of the baffle plate 7 , so that the air inlet duct and the air outlet duct are separated, avoiding the problem of turbulence and turbulence caused by mutual interference between the air inlet duct and the air outlet duct due to the existence of gaps, which is conducive to reducing the air conditioning indoor unit Reduce noise and improve the air supply performance of the indoor unit of the air conditioner.
- the baffle 7 is an arc plate, and the arc angle of the baffle 7 matches the arc of the air duct.
- the rotatable baffle 7 can enable the indoor unit of the air conditioner to form a complete air duct curve in both the first air outlet mode and the second air outlet mode, which not only avoids the mutual influence of the air inlet airflow and the air outlet airflow of the volute 3, but also
- the air supply duct is optimized to improve the air supply performance.
- the connecting plate 13 is provided with an avoidance guide rail 131, which is an arc-shaped groove, and the sealing partition 2 drives the second drive device 8 to rotate, and the avoidance guide rail 131 provides a track for the rotation of the second drive device 8.
- the avoidance guide rail 131 can play a role of limiting the second driving device 8 when switching between the first air outlet mode and the second air outlet mode.
- the range of the arc angle of the avoidance guide rail 131 is 75°-85°.
- the air conditioner indoor unit further includes a control unit configured to firstly control the rotation of the baffle 7 relative to the sealing partition 2 by a first preset angle during switching from the second air outlet mode to the first air outlet mode, and then control
- the sealing partition 2 drives the baffle 7 to rotate at a second preset angle as a whole, and then controls the baffle 7 to rotate at a third preset angle relative to the sealing partition 2; in the process of switching from the first air outlet mode to the second outlet mode, first After the baffle 7 is controlled to rotate at a third preset angle relative to the sealing partition 2, the sealing partition 2 is controlled to drive the baffle 7 to rotate at a second preset angle as a whole, and then the baffle 7 is controlled to rotate at a first preset angle relative to the sealing partition 2 ; Wherein, during the rotation of the baffle plate 7 driven by the sealing partition 2, the second rotation center gradually deviates from the first rotation center, and then gradually adjusts back to the position of the first rotation center.
- the height of the volute 3 can be set within the range of 180mm to 190mm within the thickness of the whole machine of 200mm without interference, and the air outlet of the indoor unit of the air conditioner can be improved. performance.
- the first rotation angle range is 55°-65°
- the second rotation angle range is 75°-85°
- the third rotation angle range is 5°-15°.
- the air conditioner indoor unit also includes a heat exchanger and a water receiving tray.
- the heat exchanger is installed obliquely in the heat exchange chamber; the water receiving tray is fixed on the first bottom plate, and the water receiving tray is located below the heat exchanger; when the air-conditioning indoor unit is ventilated from the side air outlet 101, the baffle plate 7 and the water receiving tray The outer surface fits seamlessly.
- the heat exchanger includes a base plate and a plurality of fins. A plurality of fins are perpendicular to the side air outlet 101 .
- the volute 3 blows air obliquely downward from the lower air outlet 102; in the second air outlet mode, since the rotation angle of the volute 3 is an acute angle, the air outlet direction at the air outlet of the volute is The wind blows downward from the side, which can easily make the cold wind blow directly to the user, and the user experience is poor.
- the cold air can be blown out horizontally at the side air outlet 101, which increases the size of the side air outlet
- the distance between the airflow at 101 and the human body prevents the air from the indoor unit of the ducted air conditioner from directly facing the user's body.
- the air outlet direction is downward. Because the hot air is light, it is easy to float on the top of the room.
- the air outlet method can send hot air to the human body. area, so that the comfort of the space where the user is located is better.
- the air outlet direction is sideways, and the cold air falls from the top to the bottom during cooling, so that the cooling air supply is more uniform.
- the baffle plate 7 can abut against the outer edge of the water receiving tray by rotating, so that the outlet airflow of the volute 3 is completely separated from the air inlet airflow. In this way, the problem of air turbulence is avoided, and the air supply performance of the air conditioner indoor unit is improved.
- the air-conditioning indoor unit also includes a sealing gasket, which is fixed on the sealing partition 2, and the sealing partition 2 can drive the sealing gasket to rotate; wherein, the housing 1 also includes a second bottom plate, which is parallel to the first The bottom plate, when the air-conditioning indoor unit is blown out from the side air outlet 101, the sealing gasket is attached to the second bottom plate.
- the first air outlet mode there is an offset angle between the upper shell surface of the volute 3 and the first bottom plate, so there is a gap between the sealing partition 2 and the first bottom plate. The gap is filled by adding a sealing gasket, thereby better isolating the air inlet airflow and the air outlet airflow of the volute 3 .
- the air conditioner indoor unit also includes a sealing gasket and a top plate.
- the top plate is parallel to the bottom plate, and the sealing gasket is fixed on the second bottom plate.
- the air conditioner indoor unit further includes a fixing base 10 and a third driving device 12 .
- the fixing seat 10 is fixed on the housing 1, and the rotating shaft 5 passes through the fixing seat 10; the third driving device 12 is used to drive the rotating shaft 5 to rotate axially, so that the wind wheel 6 rotates to generate wind.
- the air conditioner indoor unit further includes a fixing frame 11 and a rolling bearing 9 .
- the fixed frame 11 is fixed on the housing 1 ; the outer ring of the rolling bearing 9 is fixedly connected with the fixed frame 11 , and the inner ring is fixedly connected with the rotating shaft 5 .
- the fixed frame 11 is fixed on the housing 1 of the air conditioner indoor unit, the fixed frame 11 is embedded with a rolling bearing 9, the outer ring of the rolling bearing 9 is fixedly connected with the fixed frame 11, and the inner ring of the bearing 9 is fixedly connected with the rotating shaft 5, so that the rotating shaft 5 is connected in rotation to case 1.
- the fixed frame 11 and the fixed seat 10 share the load of the rotating shaft 5, so that the rotating shaft 5 can run more stably.
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Abstract
一种空调室内机。空调室内机包括:壳体(1),内固定有连接板(13);风轮组件,包括转轴(5)和风轮(6),转轴(5)固定穿设风轮(6),转轴(5)可转动的设置在壳体(1)内,转轴(5)转动可带动风轮(6)绕第一旋转中心旋转;蜗壳组件,包括密封隔板(2)和蜗壳(3),密封隔板(2)固定设置有蜗壳(3),密封隔板(2)与连接板(13)转动连接且能够发生相对位移,密封隔板(2)转动可带动蜗壳(3)绕第二旋转中心旋转;调节机构,位于连接板(13)上,密封隔板(2)转动过程中,调节机构能够驱动密封隔板(2)相对连接板(13)在第一方向上产生位移,进而调节第二旋转中心与第一旋转中心间的间距。通过设置可调节蜗壳(3)旋转中心的调节机构,能够避免蜗壳(3)在空调室内机内转动时发生干涉的问题。
Description
本申请基于申请号为202111494156.6、申请日为2021年12月8日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
本申请涉及空调器技术领域,例如涉及一种空调室内机。
随着生活水平的提升,空调器已成为提升生活品质不可或缺的家用电器,应用广泛。安装在房间上方墙面或房间吊顶上的空调室内机多为侧向出风,制热时热空气密度低,侧出风使热气流上浮,无法吹到位于房间下部区域的用户,房间内温度分布不均匀,造成上热下冷的问题,特别是对于易手脚冰凉的用户,体验感较差。
现有技术中,为了能够实现空调室内机的气流流向的切换。公开了一种空调室内机以及空调器。空调室内机包括壳体和旋转风道组件。壳体具有第一风口和第二风口;旋转风道组件设置在壳体内,旋转风道组件相对壳体可转动以使空调室内机能够在第一出风模式和第二出风模式之间切换,空调室内机处于第一出风模式时,壳体外的风从第一风口进入且在流经旋转风道组件后从第二风口送出,空调室内机处于第二出风模式时,壳体外的风从第二风口进入且在流经旋转风道组件后从第一风口送出。壳体包括固定壳部和可动壳部,可动壳部可向着远离固定壳部的方向移动,且移动行程允许旋转风道组件能够在壳体内自由转动。旋转风道组件包括离心风轮组件或轴流风轮组件。
在实现本公开实施例的过程中,发现相关技术中至少存在如下问题:
现有可换向送风的空调室内机旋转风道组件需要提供额外的旋转避让空间。当安装于小尺寸的空调室内机时,离心风轮组件旋转过程中,蜗壳与空调室内机壳体内壁容易产生干涉问题,空调室内机运行不畅。
发明内容
为了对披露的实施例的一些方面有基本的理解,下面给出了简单的概括。所述概括不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围,而是作为后面的详细说明的序言。
本公开实施例提供一种空调室内机,转轴转动可带动风轮绕第一旋转中心旋转,密封隔板转动带动蜗壳绕第二旋转中心旋转,通过调节机构能够调节第二旋转中心相对第一旋转中心的间距。现有空调室内机保证机组送风性能,需将蜗壳尽量做大,但由于蜗壳轮廓为非圆形结构,若将蜗壳安装在空调室内机壳体内,容易导致蜗壳旋转时底出现干涉。本申请通过调节蜗壳的相对位置,能够满足小尺寸空调室内机的需求,同时避免运动干涉的问题。
在一些实施例中,空调室内机包括壳体、风轮组件、蜗壳组件和调节机构。壳体内固定有连接板;风轮组件包括转轴和风轮,转轴固定穿设风轮,转轴可转动的设置在壳体内,转轴转动可带动风轮绕第一旋转中心旋转;蜗壳组件包括密封隔板和蜗壳,蜗壳罩设于风轮,且蜗壳与密封隔板固定连接,密封隔板与连接板转动连接且能够沿第一方向移动,密封隔板转动可带动蜗壳绕第二旋转中心旋转;调节机构设置于连接板上,密封隔板转动过程中,调节机构能够驱动密封隔板相对连接板在第一方向上产生位移,以调节第二旋转中心相对第一旋转中心的间距;其中,第一方向为背离蜗壳与壳体的干涉方向。
在一些可选实施例中,壳体的侧板和底板上分别开设有相垂直的侧风口和下风口,密封隔板转动,可使空调室内机在第一出风模式和第二出风模式间切换,第一出风模式下,风由侧风口进风,下风口出风;第二出风模式下,风由下风口进风,侧风口出风;其中,第一出风模式或第二出风模式下,第二旋转中心与第一旋转中心重合,蜗壳位于与风轮同心位置;第一出风模式和第二出风模式切换过程中,调节机构调节第二旋转中心相对第一旋转中心的间距,使蜗壳偏离风轮的轮心位置。
在一些可选实施例中,第一方向是指垂直于底板的方向;或者垂直于侧板的方向。
在一些可选实施例中,空调室内机还包括动力组件。所述动力组件包括第一驱动装置、主动齿轮和从动齿轮。第一驱动装置固定在连接板上,第一驱动装置包括驱动输出端;主动齿轮设置于驱动输出端上;从动齿轮与主动齿轮相啮合,从动齿轮穿设连接板与密封隔板固定连接;其中,第一驱动装置驱动主动齿轮转动,进而带动从动齿轮转动,以使从动齿轮带动密封隔板相对连接板转动。
在一些可选实施例中,从动齿轮包括齿轮本体、轮齿和连接柱。轮齿位于齿轮本体的头部,轮齿与主动齿轮相啮合,轮齿包括第一弧形齿段和第二弧形齿段,第二弧形齿段位于两个第一弧形齿段之间,第二弧形齿段的齿顶圆直径大于第一弧形齿段的齿顶圆直径;连接柱与密封隔板固定连接,第一弧形齿段的齿顶圆圆心和第二弧形齿段的齿顶圆圆心重合,二者的齿顶圆圆心均位于连接柱上;其中,从动齿轮具有调节机构的功能,在转动过程中可以调节第二旋转中心相对第一旋转中心的间距。
在一些可选实施例中,齿轮本体为扇形,其扇形角θ的范围为:75°≤θ≤85°。
在一些可选实施例中,轮齿的齿面包括齿顶和齿根,从动齿轮旋转以使轮齿从齿根到齿顶之间逐渐过渡。
在一些可选实施例中,调节机构还包括缓冲机构,缓冲机构包括缓冲本体和弹性件。缓冲本体与主动齿轮位于从动齿轮的两侧;弹性件位于缓冲本体上,弹性件用于在密封隔板位移过程中提供阻尼位移的阻尼力,以限定主动齿轮与从动齿轮啮合;其中,主动齿轮在弹性件的弹性方向的延长线上。
在一些可选实施例中,空调室内机还包括轴承,轴承可移动地设置于连接板上,轴承包括轴承内圈和轴承外圈,轴承内圈固定套设在连接柱上,轴承外圈与缓冲本体固定连接,从动齿轮转动可带动轴承在第一方向上移动。
在一些可选实施例中,缓冲本体包括弧形条框和凸柱。弧形条框包括同心设置的内弧面和外弧面,内弧面固定贴合在轴承外圈上;凸柱固定在外弧面上;其中,缓冲件包括弹簧,弹簧的一端套设在凸柱上。
在一些可选实施例中,连接板开设有限位孔,连接柱穿设限位孔,齿轮本体和密封隔板位于连接板的两侧;其中,弹簧的另一端抵接在限位孔内侧壁上,限位孔用于为连接柱提供运行轨道,以使扇形齿轮旋转过程中带动蜗壳偏离风轮的轮心,并能够在弹簧的弹性力作用下使蜗壳回到与风轮同心位置上。
在一些可选实施例中,蜗壳旋转时的最大偏心量为第二弧形齿段的齿顶圆与第一弧形齿段的齿顶圆的径向间距;其中,限位孔在第一方向上的长度大于或等于蜗壳旋转时的最大偏心量。
在一些可选实施例中,空调室内机的部分部件间存在如下尺寸关系:h=k*D,k∈[2.5%,5.5%];其中,h为蜗壳旋转时的最大偏心量,D为风轮的直径。
在一些可选实施例中,限位孔在垂直弹簧弹性方向上的孔内间距大于或等于轴承外圈的外直径;或者,限位孔在垂直弹簧弹性方向上的孔内间距大于或等于弧形条框的两端端部间的间距。
在一些可选实施例中,空调室内机还包括挡板和第二驱动装置。挡板包括枢转轴,挡板通过枢转轴与密封隔板枢转连接;第二驱动装置固定在密封隔板上,第二驱动装置用于驱动枢转轴轴向旋转以带动挡板转动,挡板用于隔离蜗壳的进风气流和出风气流。
在一些可选实施例中,空调室内机还包括控制单元,被配置为由第二出风模式切换为第一出风模式过程中,先控制挡板相对密封隔板转动第一预设角度后,控制密封隔板带动挡板整体旋转第二预设角度,再控制挡板相对密封隔板转动第三预设角度;由第一出风模 式切换为第二出风模式过程中,先控制挡板相对密封隔板转动第三预设角度后,控制密封隔板带动挡板整体旋转第二预设角度,再控制挡板相对密封隔板转动第一预设角度;其中,密封隔板带动挡板转动过程中,第二旋转中心先逐渐偏离第一旋转中心,后逐渐调整回到第一旋转中心所在位置。
本公开实施例提供的空调室内机,可以实现以下技术效果:
空调室内机包括壳体、风轮组件、蜗壳组件和调节组件。壳体内固定有连接板,连接板上设置有调节机构;风轮组件包括转轴和风轮,转轴固定穿设风轮,转轴可转动的设置在壳体内,转轴转动可带动风轮绕第一旋转中心旋转;蜗壳组件包括密封隔板和蜗壳,密封隔板固定设置有蜗壳,密封隔板与连接板转动连接,密封隔板转动可带动蜗壳绕第二旋转中心旋转;调节机构设置于连接板上,密封隔板转动过程中,调节机构能够驱动密封隔板相对连接板在第一方向上产生位移,以调节第二旋转中心相对第一旋转中心的间距,其中,所述第一方向为背离所述蜗壳与所述壳体的干涉方向。通过设置可调节蜗壳旋转中心的调节机构,能够避免在小尺寸空调室内机内运行时蜗壳与壳体内壁产生干涉的问题。
以上的总体描述和下文中的描述仅是示例性和解释性的,不用于限制本申请。
一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明和附图并不构成对实施例的限定,附图中具有相同参考数字标号的元件示为类似的元件,附图不构成比例限制,并且其中:
图1是本公开实施例提供的空调室内机的局部结构的爆炸示意图;
图2是本公开实施例提供的空调室内机的局部结构示意图;
图3是本公开实施例提供的缓冲机构和轴承的整体结构示意图;
图4是本公开实施例提供的密封隔板和挡板的整体结构示意图;
图5是本公开实施例提供的空调室内机的的另一局部结构示意图;
图6是本公开实施例提供的另一空调室内机的局部结构示意图;
图7是本公开实施例提供的另一空调室内机的另一局部结构示意图;
图8是本公开实施例提供的从动齿轮的整体结构示意图。
附图标记:
1:壳体;101:侧风口;102:下风口;2:密封隔板;21:限位孔;22:避让缺口;3:蜗壳;41:第一驱动装置;42:主动齿轮;43:从动齿轮;5:转轴;6:风轮;7:挡板;71:枢转轴;8:第二驱动装置;9:轴承;10:固定座;11:固定架;12:第三驱动 装置;13:连接板;131:避让导轨;14:缓冲机构;141:缓冲本体;142:弹性件。
为了能够更加详尽地了解本公开实施例的特点与技术内容,下面结合附图对本公开实施例的实现进行详细阐述,所附附图仅供参考说明之用,并非用来限定本公开实施例。在以下的技术描述中,为方便解释起见,通过多个细节以提供对所披露实施例的充分理解。然而,在没有这些细节的情况下,一个或多个实施例仍然可以实施。在其它情况下,为简化附图,熟知的结构和装置可以简化展示。
本公开实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开实施例的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。
本公开实施例中,术语“上”、“下”、“内”、“中”、“外”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本公开实施例及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本公开实施例中的具体含义。
另外,术语“设置”、“连接”、“固定”应做广义理解。例如,“连接”可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本公开实施例中的具体含义。
除非另有说明,术语“多个”表示两个或两个以上。
本公开实施例中,字符“/”表示前后对象是一种“或”的关系。例如,A/B表示:A或B。
术语“和/或”是一种描述对象的关联关系,表示可以存在三种关系。例如,A和/或B,表示:A或B,或,A和B这三种关系。
需要说明的是,在不冲突的情况下,本公开实施例中的实施例及实施例中的特征可以相互组合。
结合图1-8所示,本公开实施例提供一种空调室内机。
本申请中的空调室内机包括壁挂式空调室内机和风管式空调室内机。本公开实施例将以风管式空调室内机为例进行详细说明。
传统风管式空调室内机可以通过增设旋转风道组件,使其具有两种出风模式,一种是下风口102进风,侧风口101出风;另一种是侧风口101进风,下风口102出风。其中,壳体1包括固定壳部和可动壳部,可动壳部可向着远离固定壳部的方向移动,且移动行程允许旋转风道组件能够在壳体1内自由转动。旋转风道组件包括离心风轮组件。现有风管式空调室内机虽然能够实现风口切换出风,但是整个空调室内机的占用空间大,无法满足矮小楼层房屋内狭小天花板的空间要求。若将其安装在小尺寸的空调室内机上,为了保证机组送风性能,需要将蜗壳3尽量做大,但由于蜗壳3轮廓为非圆心结构,导致蜗壳3旋转时底部出现干涉,进而导致空调室内机卡顿甚至故障。
本公开实施例提供的空调室内机包括壳体1、风轮组件、蜗壳组件和调节机构。壳体1内固定有连接板13,所述连接板13上设置有调节机构;风轮组件包括转轴5和风轮6,所述转轴5固定穿设风轮6,转轴5可转动的设置在所述壳体1内,所述转轴5转动可带动所述风轮6绕第一旋转中心旋转;蜗壳组件包括密封隔板2和蜗壳3,所述密封隔板2固定设置有蜗壳3,所述密封隔板2与所述连接板13转动连接且能够沿第一方向移动,所述密封隔板2转动可带动所述蜗壳3绕第二旋转中心旋转;密封隔板2转动过程中,调节机构能够驱动密封隔板2相对连接板13在第一方向上产生位移,以调节第二旋转中心相对第一旋转中心的间距,其中,所述第一方向为背离所述蜗壳与所述壳体的干涉方向。
具体的,转轴5带动风轮6绕第一旋转中心旋转,第一旋转中心为转轴5轴心所在轴线,第一旋转中心位置固定。空调室内机在待机状态下,第二旋转中心与第一旋转中心重合,即风轮6的旋转中心点就是蜗壳3的旋转中心点。空调室内机需要进行不同出风模式的切换。在切换过程中,第二旋转中心位置是不断变化的,从而适应小尺寸空调室内机的需求。可以理解的,蜗壳3顶部位置随着旋转的开始,外轮廓逐渐减小,顶部空间越来越大,因此采用变旋转中心方案,蜗壳3边旋转边上移,从而能够充分利用机组内部空间,保证风机尺寸及机组送风性能。可以理解的,空调室内机也可以先上移再旋转。当需要设置蜗壳3边旋转边上移的方案,可以采用可调间距的齿轮系的调节机构;当需要设置蜗壳3先上移后旋转的方案,可以采用齿轮组和推杆的配合实现,在此对调节机构不做具体限定,只要能够调节第一旋转中心和第二旋转中心间的间距即可。
可选地,壳体1的侧板和底板上分别开设有相垂直的侧风口101和下风口102,密封隔板2转动,可使空调室内机在第一出风模式和第二出风模式间切换,第一出风模式下, 风由侧风口101进风,下风口102出风;第二出风模式下,风由下风口102进风,侧风口101出风;其中,第一出风模式或第二出风模式下,第二旋转中心与第一旋转中心重合,蜗壳3位于与风轮6同心位置;第一出风模式切换和第二出风模式切换过程中,调节机构调节第二旋转中心相对第一旋转中心的间距,使蜗壳3偏离风轮6轮心位置。
具体的,当空调室内机运行制热工况时,为第一出风模式,风由侧风口101进风,下风口102出风。空调室内机的出风方向为向下出风,由于热空气较轻,容易漂浮在房间顶部,通过下出风的方式,能够将热风送到人体区域,提升用户所在区域的舒适度。当空调室内机运行制冷工况时,为第二出风模式,风由下风口102进风,侧风口101出风。通过侧出风的方式,能够将冷风从上往下降落,使制冷送风更均匀。当空调室内机出风时,蜗壳3处于静止状态,此时,调节机构不发挥作用,第二旋转中心重合于第一旋转中心。当空调室内机进行风向切换过程中,蜗壳3进行旋转,以使蜗壳出风口朝向空调室内机的侧风口101或者下风口102,在蜗壳3旋转过程中,调节机构不断调节蜗壳3底部距离空调室内机壳体1内壁间的空间间距,防止类似蜗牛壳结构的蜗壳3旋转过程中与内体内壁发生干涉,进而导致空调室内机卡顿设置停机故障的问题。在蜗壳3旋转过程中,第一旋转中心位置固定,第二旋转中心与第一旋转中心间的间距,先逐渐增大后逐渐缩小。这样,无需为蜗壳3旋转提供额外的避让空间,并且能够保证空调室内机的送风性能以及运行稳定性。
可选地,第一方向是指垂直于壳体1的底板的方向;或者垂直于壳体1的侧板的方向。第一风向可具体根据空调室内机的安装位置进行选择。可以理解的,当空调室内机作为风管机安装于天花板上时,由于天花板空间有限,因此对风管机的厚度要求较高。对于较薄的风管机而言,蜗壳3底部与空调室内机的底板内壁易产生干涉的问题,因此,风管机的第一方向为垂直于壳体3的底板方向。
可选地,空调室内机还包括动力组件。动力组件包括第一驱动装置41、主动齿轮42和从动齿轮43。第一驱动装置41固定在连接板13上,第一驱动装置41包括驱动输出端;主动齿轮42设置于驱动输出端上;从动齿轮43与主动齿轮42相啮合,从动齿轮43穿设连接板13与密封隔板2固定连接;其中,第一驱动装置41驱动主动齿轮42转动,进而带动从动齿轮43转动,以使从动齿轮43带动密封隔板2相对连接板13转动。具体的,空调室内机壳体1内的两侧壁均固定有连接板13,密封隔板2可转动的设置在两个连接板13之间。从动齿轮43和密封隔板2位于其中一个连接板13的两侧,从动齿轮43和密封隔板2固定连接。通过第一驱动装置41驱动主动齿轮42转动,进而能够带动从动齿轮43旋转,以使密封隔板2相对连接板13转动。
可选地,从动齿轮43包括齿轮本体、轮齿和连接柱。轮齿位于齿轮本体的头部,轮齿与主动齿轮42相啮合,轮齿包括第一弧形齿段和第二弧形齿段,第二弧形齿段位于两个第一弧形齿段之间,第二弧形齿段的齿顶圆直径大于第一弧形齿段的齿顶圆直径;连接柱与密封隔板2固定连接;第一弧形齿段的齿顶圆圆心和第二弧形齿段的齿顶圆圆心重合,二者的齿顶圆圆心均位于连接柱上,其中,从动齿轮43具有调节机构的功能,在转动过程中可以调节第二旋转中心相对所述第一旋转中心的间距。齿轮本体为扇形,其扇形角θ的范围为:75°≤θ≤85°。
具体的,从动齿轮43包括齿轮本体、轮齿、凸轮和连接柱。齿轮本体为扇形,轮齿位于齿轮本体的头部,轮齿与主动齿轮42相啮合;凸轮位于齿轮本体的尾部;连接柱与密封隔板2固定连接;其中,连接柱为轮齿的分度圆圆心。轮齿的两端分别为第一端部和第二端部,主动齿轮42啮合于所述第一端部,空调室内机运行第一出风模式;主动齿轮42啮合于第二端部,空调室内机运行第二出风模式。相比于传统可换向送风的空调室内机,本申请无需额外设置元件,如微控开关,便可以进行不同出风模式的切换,节省了元件的成本和空调室内机的内部空间。凸轮的设置能够使连接板13获得更大的空间,以便安装或避让其他元件。连接柱设置在轮齿的分度圆圆心上,能够使密封隔板2和蜗壳3绕着圆心所在直线进行轴向旋转。
在第一出风模式和第二出风模式切换过程中,主动齿轮42带动从动齿轮43转动。其中,靠近第一端部的第一弧形齿段为第一齿段,靠近第二端部的第一弧形齿段为第三齿段。主动齿轮42转动过程中,依次啮合于第一齿段、第二弧形齿段和第三齿段;或者,依次啮合于第三齿段、第二弧形齿段和第一齿段。第二弧形齿段的齿顶圆半径大于第一弧形齿段的齿顶圆半径。这样,在蜗壳3旋转过程中,蜗壳3的旋转中心先沿着第一方向上移,后逐渐回到原位,从而能够规避蜗壳3旋转过程中,蜗壳底部与空调室内机的底板内壁发生干涉的问题。
现有空调室内机在模式切换时,风轮组件需要相对壳体1转动80°-100°或170°-190°的转动范围,使可换向送风的空调室内机占用空间大。本申请中设置的齿轮本体的扇形角θ的范围为:75°≤θ≤85°,仅需旋转75°-85°的范围便能够实现在垂直设置的侧风口101和下风口102间旋转切换出风。
空调室内机处于第一出风模式,蜗壳出风口所在平面与第一底板的夹角范围在5°到10°之间,风由侧风口101进风,下风口102出风;空调室内机处于第二出风模式,蜗壳出风口所在平面与第一底板的夹角范围在80°到85°之间,风由下风口102进风,侧风口101出风。因此本申请的蜗壳3仅需要进行小角度转动,便能够在两个垂直风口间切换出 风,且无需预留蜗壳3旋转的避让空间,使空调室内机在整机厚度200mm空间内进行风口切换出风。本申请的空调室内机的空间占有率小,进一步解决了因天花板空间过小而无法安装换向出风的空调室内机的问题。优选地,齿轮本体的扇形角θ为79°,从而能够在整机厚度200mm空间内,使风管式空调室内机具有更好的出风性能。
可选地,空调室内机还包括轴承9,轴承9可移动地设置于连接板13上,轴承9包括轴承内圈和轴承外圈,轴承内圈固定套设在连接柱上,轴承外圈与缓冲本体固定连接,从动齿轮43转动可带动轴承9在第一方向上转动。这样,既能够避免密封隔板2相对连接板13转动时产生摩擦,避免元件不必要的损伤;又能避免蜗壳3旋转过程中,缓冲件在蜗壳3旋转方向上产生形变的问题。
可选地,调节机构还包括缓冲机构14。缓冲机构14包括缓冲本体141和位于缓冲本体上的弹性件142,缓冲本体141与主动齿轮42位于从动齿轮43的两侧;弹性件142位于缓冲本体141上,弹性件142用于在密封隔板2位移过程中提供阻尼位移的阻尼力,以限定主动齿轮42与从动齿轮43啮合;其中,主动齿轮42在弹性件142的弹性方向的延长线上。这样,能够避免从动齿轮43偏离主动齿轮42的问题,使二者始终处于啮合传动的关系中。弹性件142的弹性方向为从动齿轮43轮心和主动齿轮42轮心所在延长线上,这样,能够使弹性件142更稳定地调节间距。
可选地,缓冲本体包括弧形条框和凸柱。弧形条框包括同心设置的内弧面和外弧面,内弧面固定贴合在轴承外圈上;凸柱固定在外弧面上;其中,缓冲件包括弹簧,弹簧的一端套设在凸柱上。弧形条框套设在扇形齿轮的连接柱外侧轴承9上,且位于远离主动齿轮42的一侧。凸柱的数量为多个,多个凸柱上套设有弹簧,弹簧自然状态下的长度要远大于凸柱长度。弹簧的一端在凸柱上,并压在外弧面上,弹簧的另一端抵接在连接板13开设的限位孔21内,从而调节密封隔板2在竖直方向上的位移,进而调节蜗壳3的旋转中心位置,避免蜗壳3旋转过程中出现运行干涉的问题,提高空调室内机的运行稳定性和出风性能。
可选地,连接板13开设有限位孔21,连接柱穿设限位孔21,齿轮本体和密封隔板2位于连接板13的两侧;其中,弹簧的另一端抵接在限位孔21内侧壁上,限位孔21用于为连接柱提供运行轨道,以使扇形齿轮旋转过程中带动蜗壳3偏离风轮6的轮心,并能够在弹簧的弹性力作用下使蜗壳3回到与风轮6同心位置上。这样,空调室内机在出风时,第二旋转中心和第一旋转中心重合,使蜗壳3和风轮6的旋转轴5线重合,提高空调室内机的送风稳定性。在切换过程中,又能使蜗壳3边旋转边上移,节省空间,且能够避免蜗壳3底部与壳体1内壁发生干涉的问题。
可选地,蜗壳3旋转时的最大偏心量为第二弧形齿段的齿顶圆与第一弧形齿段的齿顶圆的径向间距;其中,限位孔21在第一方向上的长度大于或等于蜗壳3旋转时的最大偏心量,以为轴承的移动提供避让空间。
可选地,空调室内机的部分部件间存在如下尺寸关系:h=k*D,k∈[2.5%,5.5%];h为蜗壳3旋转时的最大偏心量,D为风轮6的直径。其中,蜗壳3旋转时的最大偏心量的定义公式为:h=sd1-sd0,第一弧形齿段的齿顶圆的半径为sd0,第二弧形齿段的齿顶圆的半径的半径为sd1。这样,既能保证主动齿轮42与从动齿轮43处于啮合传动状态,并且能够根据风轮6和轮齿的尺寸,更好的调控蜗壳3旋转时的最大偏心量,合理利用空调室内机的内部空间。
可选地,限位孔21位于连接板板面上且垂直弹簧弹性方向上的孔内间距大于或等于轴承9外圈的外直径;或者,限位孔21位于连接板板面上且垂直弹簧弹性方向上的孔内间距大于或等于弧形条框的两端端部间的间距。这样,能够使第二旋转中心仅在竖直方向上相对第一旋转中心进行偏移,提高了空调室内机的稳定性。
可选地,轮齿的齿面包括齿顶和齿根,扇形齿轮旋转以使轮齿从齿根到齿顶之间逐渐过渡,以使与主动齿轮相啮合的扇形齿轮能够从第一弧形齿段到第二弧形齿段平稳过渡,或者从第二弧形齿段到第一弧形齿段平稳过渡。通过弹簧与轮齿的配合,使得旋转时出现偏心,在弹簧的弹力下使得蜗壳3回到初始位置。
可选地,密封隔板2设置有多个避让缺口22,多个蜗壳3的出风口一一卡接在多个避让缺口22上。密封隔板2包括第一隔板和第二隔板。第一隔板开设有避让缺口22,蜗壳出风口固定在避让缺口22上;第二隔板与第一隔板垂直固定连接;其中,第二隔板数量为两个,分别位于蜗壳3进风口的两侧,第一隔板位于两个第二隔板之间。这样,能够使第一隔板与第二隔板间连接更可靠,定位更准确。密封隔板2不仅对多个蜗壳3起到了一定承载和支撑作用,防止壳体1变形。而且能够带动蜗壳3转动,使空调室内机无需额外的风道切换元件便能实现风口的切换出风。
可选地,离心风机的数量为多个,转轴5固定穿设多个离心风机的风轮6,转轴5轴向转动可带动多个风轮6旋转。转轴5与密封隔板2互相独立,从而使蜗壳3和风轮6能够独立工作,以实现多种出风模式。其中,离心风机的数量在此不做具体限定,其个数可根据实际使用情况设置任意数量。
可选地,蜗壳3包括上蜗壳部和下蜗壳部,上蜗壳部包括蜗壳出风口和上壳面,上蜗壳部一体成型。多个上蜗壳部固定卡接在密封隔板2的多个避让缺口22上,下蜗壳部与上蜗壳部一一对应连接。下蜗壳部和上蜗壳部可采用卡扣的形式相连接,也可采用其他可 拆卸的连接形式,在此不做限定。为了加强上蜗壳部的强度,可增设L形固定板,L形固定板的两侧边分别固定在上蜗壳部的出风口位置和密封隔板2上。
可选地,空调室内机还包括挡板7和第二驱动装置8。挡板7包括枢转轴71,挡板7通过枢转轴71与密封隔板2枢转连接;第二驱动装置8固定在密封隔板2上,第二驱动装置8用于驱动枢转轴71轴向旋转以带动挡板7转动,挡板7用于隔离蜗壳3的进风气流和出风气流。具体的,密封隔板2将蜗壳出风口和蜗壳3两侧进风口隔离开,密封隔板2下部可通过枢转轴71与挡板7枢转连接。密封隔板2可带动蜗壳3旋转,以使蜗壳出风口的出风方向由下风口102切换到侧风口101,之后通过调节挡板7转动的角度,使风道形成完整的风道曲线,进而使进风风道和出风风道分隔开,避免了进风风道和出风风道因存有空隙进而相互干扰造成湍流和紊流的问题,有利于降低空调室内机内的噪音,提升空调室内机的送风性能。
可选地,挡板7为弧形板,挡板7的弧形角度风道的弧度相契合。可转动挡板7能够使空调室内机在第一出风模式和第二出风模式下,均能够形成完整的风道曲线,不仅避免了蜗壳3进风气流和出风气流相互影响,而且优化了送风风道,提升了送风性能。
可选地,连接板13设置有避让导轨131,避让导轨131为弧形槽,密封隔板2带动第二驱动装置8转动,避让导轨131为第二驱动装置8的转动提供轨道。同时,避让导轨131能够在第一出风模式和第二出风模式切换中,起到对第二驱动装置8的限位作用。避让导轨131的弧形角的范围为75°-85°。通过弧形缺槽的设置,能够使空调室内机整机厚度200mm空间内,获得更大的风道空间。
可选地,空调室内机还包括控制单元,被配置为由第二出风模式切换为第一出风模式过程中,先控制挡板7相对密封隔板2转动第一预设角度后,控制密封隔板2带动挡板7整体旋转第二预设角度,再控制挡板7相对密封隔板2转动第三预设角度;由第一出风模式切换为第二出风模式过程中,先控制挡板7相对密封隔板2转动第三预设角度后,控制密封隔板2带动挡板7整体旋转第二预设角度,再控制挡板7相对密封隔板2转动第一预设角度;其中,密封隔板2带动挡板7转动过程中,第二旋转中心先逐渐偏离第一旋转中心,后逐渐调整回到第一旋转中心所在位置。这样,既能避免出现气流紊流的问题,同时能够在整机厚度200mm内,使蜗壳3高度能够设定在180mm到190mm的范围内不会产生干涉问题,提高了空调室内机的出风性能。其中,第一旋转角度范围为55°-65°,第二旋转角度范围为75°-85°,第三旋转角度范围为5°-15°。
可选地,空调室内机还包括换热器和接水盘。换热器倾斜设置在换热腔内;接水盘固定在第一底板上,接水盘位于换热器下方;其中,空调室内机由侧风口101出风时,挡板 7与接水盘的外表面无缝贴合。
具体的,换热器包括基板和多个翅片。多个翅片垂直于侧风口101。在第一出风模式下,蜗壳3由下风口102斜向下出风;在第二出风模式下,由于蜗壳3旋转角度为锐角,进而导致蜗壳出风口处的出风方向为侧向下出风,易使冷风直吹用户,体验感较差。通过将换热器的多个翅片倾斜设置在换热器的基板表面,使多个翅片与第一侧板相垂直,能够使冷风在侧风口101处水平出风,增大了侧风口101处的气流到人体的距离,避免风管式空调室内机出风直接对着使用人员的身体。
当风管式空调室内机运行制热工况时,出风方向为向下出风,由于热空气较轻,容易漂浮在房间顶部,通过下出风的出风方式,能够将热风送到人体区域,使用户所在区域空间的舒适性更好。当风管式空调室内机运行制冷工况时,出风方向为侧向出风,制冷时冷空气从上往下降落,制冷送风更加均匀。在第一出风模式下,挡板7通过转动可抵接在接水盘的外沿,从而使蜗壳3出风气流和进风气流完全分隔开。这样,避免出现空气紊流的问题,提升了空调室内机的送风性能。
可选地,空调室内机还包括密封衬垫,固定在密封隔板2上,密封隔板2可带动密封衬垫转动;其中,壳体1还包括第二底板,第二底板平行于第一底板,空调室内机由侧风口101出风时,密封衬垫贴合第二底板。在第一出风模式下,蜗壳3的上壳面与第一底板存在偏移角度,所以密封隔板2与第一底板间具有空隙。通过增设密封衬垫填补空隙,从而更好地隔离蜗壳3的进风气流和出风气流。
可选地,空调室内机还包括密封衬垫和顶板。顶板平行于底板,密封衬垫固定在第二底板上。空调室内机由侧风口101出风时,密封隔板2抵接在密封衬垫上,从而封堵密封隔板2与顶板间的空隙,避免出现进风气流和出风气流发生紊流的问题,提升送风性能。
可选地,空调室内机还包括固定座10和第三驱动装置12。固定座10固定在壳体1上,转轴5穿设固定座10;第三驱动装置12用于驱动转轴5轴向旋转,从而使风轮6旋转出风。
可选地,空调室内机还包括固定架11和滚动轴承9。固定架11固定在壳体1上;滚动轴承9的外圈与固定架11固定连接,内圈与转轴5固定连接。固定架11固定在空调室内机的壳体1上,固定架11嵌设有滚动轴承9,滚动轴承9外圈与固定架11固定连接,轴承9内圈与转轴5固定连接,以使转轴5转动连接到壳体1上。固定架11和固定座10共同承担转轴5的载荷,从而使转轴5更加稳定的运行。
以上描述和附图充分地示出了本公开的实施例,以使本领域的技术人员能够实践它们。其他实施例可以包括结构的以及其他的改变。实施例仅代表可能的变化。除非明确要 求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施例的部分和特征可以被包括在或替换其他实施例的部分和特征。本公开的实施例并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。
Claims (16)
- 一种空调室内机,其特征在于,包括:壳体,其内固定有连接板;风轮组件,包括转轴和风轮,所述转轴固定穿设风轮,转轴可转动的设置在所述壳体内,所述转轴转动可带动所述风轮绕第一旋转中心旋转;蜗壳组件,包括密封隔板和蜗壳,所述蜗壳罩设于所述风轮,且所述蜗壳与所述密封隔板固定连接,所述密封隔板与所述连接板转动连接且能够沿第一方向移动,所述密封隔板转动可带动所述蜗壳绕第二旋转中心旋转;和,调节机构,设置于所述连接板上,所述密封隔板转动过程中,所述调节机构能够驱动所述密封隔板相对所述连接板在所述第一方向上产生位移,以调节所述第二旋转中心相对所述第一旋转中心的间距;其中,所述第一方向为背离所述蜗壳与所述壳体的干涉方向。
- 根据权利要求1所述的空调室内机,其特征在于,所述壳体的侧板和底板上分别开设有相垂直的侧风口和下风口,所述密封隔板转动,可使所述空调室内机在第一出风模式和第二出风模式间切换,所述第一出风模式下,风由所述侧风口进风,所述下风口出风;所述第二出风模式下,风由所述下风口进风,所述侧风口出风;其中,所述第一出风模式或所述第二出风模式下,所述第二旋转中心与所述第一旋转中心重合,所述蜗壳位于与所述风轮同心位置;所述第一出风模式和第二出风模式切换过程中,所述调节机构调节所述第二旋转中心相对所述第一旋转中心的间距,使所述蜗壳偏离所述风轮轮心位置。
- 根据权利要求2所述的空调室内机,其特征在于,所述第一方向包括:垂直于所述底板的方向;或者,垂直于所述侧板的方向。
- 根据权利要求1所述的空调室内机,其特征在于,还包括动力组件,所述动力组件包括:第一驱动装置,固定在所述连接板上,所述第一驱动装置包括驱动输出端;主动齿轮;设置于所述驱动输出端上;和,从动齿轮,与所述主动齿轮相啮合,所述从动齿轮穿设所述连接板与所述密封隔板固定连接;其中,所述第一驱动装置驱动主动齿轮转动,进而带动所述从动齿轮转动,以使 所述从动齿轮带动所述密封隔板相对所述连接板转动。
- 根据权利要求4所述的空调室内机,其特征在于,所述从动齿轮包括:齿轮本体;轮齿,位于所述齿轮本体的头部,所述轮齿与所述主动齿轮相啮合,所述轮齿包括第一弧形齿段和第二弧形齿段,所述第二弧形齿段位于两个第一弧形齿段之间,所述第二弧形齿段的齿顶圆直径大于所述第一弧形齿段的齿顶圆直径;和,连接柱,与所述密封隔板固定连接,所述第一弧形齿段的齿顶圆圆心和所述第二弧形齿段的齿顶圆圆心重合,二者的齿顶圆圆心均位于所述连接柱上;其中,所述从动齿轮具有所述调节机构的功能,在转动过程中可以调节所述第二旋转中心相对所述第一旋转中心的间距。
- 根据权利要求5所述的空调室内机,其特征在于,所述齿轮本体为扇形,其扇形角θ的范围为:75°≤θ≤85°。
- 根据权利要求5所述的空调室内机,其特征在于,所述轮齿的齿面包括齿顶和齿根,所述从动齿轮旋转以使所述轮齿从所述齿根到所述齿顶之间逐渐过渡。
- 根据权利要求5所述的空调室内机,其特征在于,所述调节机构还包括缓冲机构,所述缓冲机构包括:缓冲本体,其与所述主动齿轮位于所述从动齿轮的两侧;和,弹性件,位于所述缓冲本体上,所述弹性件用于在密封隔板位移过程中提供阻尼位移的阻尼力,以限定所述主动齿轮与所述从动齿轮啮合;其中,所述主动齿轮在所述弹性件的弹性方向的延长线上。
- 根据权利要求8所述的空调室内机,其特征在于,还包括:轴承,可移动地设置于所述连接板上,所述轴承包括轴承内圈和轴承外圈,所述轴承内圈固定套设在所述连接柱上,所述轴承外圈与所述缓冲本体固定连接;其中,所述从动齿轮转动可带动所述轴承在所述第一方向上移动。
- 根据权利要求9所述的空调室内机,其特征在于,所述缓冲本体包括:弧形条框,包括同心设置的内弧面和外弧面,所述内弧面固定贴合在所述轴承外圈上;和,凸柱,固定在所述外弧面上;其中,所述缓冲件包括弹簧,所述弹簧的一端套设在所述凸柱上。
- 根据权利要求10所述的空调室内机,其特征在于,所述连接板开设有限位孔,所述连接柱穿设所述限位孔,所述齿轮本体和所述密封隔板位于所述连接板的两侧;其中,所述弹簧的另一端抵接在所述限位孔内侧壁上,所述限位孔用于为所述连接柱提供移动轨道,以使所述从动齿轮旋转过程中带动所述蜗壳偏离所述风轮的轮心,并能够在所述弹簧的弹性力作用下使所述蜗壳回到与所述风轮同心位置上。
- 根据权利要求11所述的空调室内机,其特征在于,蜗壳旋转时的最大偏心量为所述第二弧形齿段的齿顶圆与第一弧形齿段的齿顶圆的径向间距;其中,所述限位孔在所述第一方向上的长度大于或等于所述蜗壳旋转时的最大偏心量。
- 根据权利要求12所述的空调室内机,其特征在于,所述空调室内机的部分部件间存在如下尺寸关系:h=k*D,k∈[2.5%,5.5%];其中,h为蜗壳旋转时的最大偏心量,D为所述风轮的直径。
- 根据权利要求11所述的空调室内机,其特征在于,所述限位孔在垂直所述弹簧弹性方向上的孔内间距大于或等于所述轴承外圈的外直径;或者,所述限位孔在垂直所述弹簧弹性方向上的孔内间距大于或等于所述弧形条框的两端端部间的间距。
- 根据权利要求3所述的空调室内机,其特征在于,还包括:挡板,包括枢转轴,所述挡板通过所述枢转轴与所述密封隔板枢转连接;和,第二驱动装置,固定在所述密封隔板上,所述第二驱动装置用于驱动所述枢转轴轴向旋转以带动所述挡板转动,所述挡板用于隔离所述蜗壳的进风气流和出风气流。
- 根据权利要求15所述的空调室内机,其特征在于,还包括:控制单元,被配置为由所述第二出风模式切换为第一出风模式过程中,先控制所述挡板相对所述密封隔板转动第一预设角度后,控制所述密封隔板带动所述挡板整体旋转第二预设角度,再控制所述挡板相对所述密封隔板转动第三预设角度;由所述第一出风模式切换为第二出风模式过程中,先控制所述挡板相对所述密封隔板转动第三预设角度后,控制所述密封隔板带动所述挡板整体旋转第二预设角度,再控制所述挡板相对所述密封隔板转动第一预设角度;其中,所述密封隔板带动所述挡板转动过程中,所述第二旋转中心先逐渐偏离所 述第一旋转中心,后逐渐调整回到所述第一旋转中心所在位置。
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JP2005331179A (ja) * | 2004-05-20 | 2005-12-02 | Daikin Ind Ltd | 空気調和機 |
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