WO2023098171A1 - 一种高转速电机的储油机构和高转速电机 - Google Patents

一种高转速电机的储油机构和高转速电机 Download PDF

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Publication number
WO2023098171A1
WO2023098171A1 PCT/CN2022/114759 CN2022114759W WO2023098171A1 WO 2023098171 A1 WO2023098171 A1 WO 2023098171A1 CN 2022114759 W CN2022114759 W CN 2022114759W WO 2023098171 A1 WO2023098171 A1 WO 2023098171A1
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WO
WIPO (PCT)
Prior art keywords
bearing
oil
motor
oil storage
storage mechanism
Prior art date
Application number
PCT/CN2022/114759
Other languages
English (en)
French (fr)
Inventor
范佳伦
程勇
张平平
Original Assignee
合肥巨一动力系统有限公司
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Filing date
Publication date
Application filed by 合肥巨一动力系统有限公司 filed Critical 合肥巨一动力系统有限公司
Publication of WO2023098171A1 publication Critical patent/WO2023098171A1/zh

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/167Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings
    • H02K5/1672Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings radially supporting the rotary shaft at both ends of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant
    • F16C33/664Retaining the liquid in or near the bearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant
    • F16C33/6659Details of supply of the liquid to the bearing, e.g. passages or nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/042Guidance of lubricant
    • F16H57/0421Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
    • F16H57/0423Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/045Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0467Elements of gearings to be lubricated, cooled or heated
    • F16H57/0469Bearings or seals
    • F16H57/0471Bearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2380/00Electrical apparatus
    • F16C2380/26Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02034Gearboxes combined or connected with electric machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Definitions

  • the present application relates to the technical field of bearing lubrication, in particular to an oil storage mechanism for a high-speed motor and the high-speed motor.
  • the bearing oil channel For the bearing cooling of existing oil-cooled motors, generally only the bearing oil channel is designed or an oil collecting structure is designed above the bearing, so that the bearing can be lubricated and cooled when the oil is sufficient.
  • the cooling oil does not reach the bearing chamber, which will cause dry friction of the bearing, especially at high speeds, which will easily lead to dry grinding of the bearing, resulting in loss of the bearing raceway and reducing the life of the electric drive.
  • the purpose of the embodiment of the present application is to provide an oil storage mechanism for a high-speed motor and a high-speed motor.
  • the oil can accumulate in the bearing chamber, and the oil can be stored in the bearing chamber when the motor is restarted. Ensure that the bearing is lubricated to avoid dry wear damage to the bearing.
  • an embodiment of the present application provides an oil storage mechanism for a high-speed motor, and the oil storage mechanism includes:
  • the front half shell of the reducer is clamped on the front end of the motor, and a hole is provided in the front half shell of the reducer for the rotor of the motor to pass through, and the end of the hole away from the motor is recessed inward to form a a first bearing chamber housing a first bearing of the motor;
  • the front bearing oil baffle is connected to the bottom of the first bearing chamber, and the front bearing oil baffle is used to form a first oil storage tank with the first bearing chamber.
  • the motor further includes a second bearing
  • One end of the hole close to the motor is inwardly recessed to form a second bearing chamber for accommodating the second bearing;
  • the height of the front bearing oil baffle is higher than at least a part of the second bearing.
  • the motor further includes a third bearing arranged at the rear end;
  • the oil storage mechanism also includes:
  • the rear end cover is provided with a circular hole for accommodating the rotor of the motor and the rotation of the third bearing;
  • the rear bearing oil baffle is arranged at the bottom of the circular hole, and forms a second oil storage tank with the bottom of the circular hole.
  • the rear bearing oil baffle is circular and connected to the coaxial center of the circular hole, and the rear bearing oil baffle is connected to the rear end cover through bolts.
  • the oil storage mechanism further includes a motor housing disposed on the periphery of the motor body, and a first oil injection hole is provided on the top of the motor housing.
  • the front half shell of the reducer is connected to the motor housing, and the front half shell of the reducer includes:
  • the second oil injection hole is set at the connection between the front half shell of the reducer and the motor housing, and is connected to the first oil injection hole through the oil passage provided in the motor housing;
  • the oil collection port of the front bearing chamber is arranged near the top of the second bearing chamber, and is connected with the second oil injection hole through an oil passage arranged inside the front half shell of the reducer.
  • the rear end cap includes:
  • the third oil injection hole is arranged at the joint between the rear end cover and the motor housing, and is connected to the first oil injection hole through an oil passage provided in the motor housing;
  • the rear bearing oil spray hole is arranged near the top of the circular hole, and is connected with the third oil injection hole through an oil passage arranged inside the rear end cover.
  • the oil baffle plate of the front bearing is semicircular, the arc part of the semicircle is connected with the bottom of the first bearing chamber, and the straight part of the semicircle is high in height on the axial width of the first bearing.
  • the oil baffle plate of the front bearing is connected with the first bearing chamber through bolts.
  • the present application also provides a high-speed motor, including the oil storage mechanism and the motor as described above.
  • the application provides an oil storage mechanism for a high-speed motor and a high-speed motor by snapping the front half shell of the reducer to the front end of the motor, and the first half shell of the reducer is used to accommodate the first bearing of the motor.
  • the arc part of the front bearing oil baffle is connected with the bottom of the first bearing chamber to form the first oil storage tank, so that the cooling oil can accumulate in the first oil storage tank, and the bearing can be guaranteed to be in a lubricated state when the motor is restarted In order to avoid bearing dry wear damage.
  • the front bearing oil baffle adopts a semi-circular structure design, which is better matched than the traditional ring structure, saving materials and reducing costs.
  • Fig. 1 is a cross-sectional view of an oil storage mechanism of a high-speed motor according to an embodiment of the present application
  • Fig. 2 is a front view of a front bearing oil baffle plate of an oil storage mechanism of a high-speed motor according to an embodiment of the present application;
  • FIG. 3 is a schematic diagram of a front bearing oil baffle and a rear bearing oil baffle of an oil storage mechanism for a high-speed motor according to an embodiment of the present application;
  • Fig. 4 is a schematic diagram of a rear end cover of an oil storage mechanism of a high-speed motor according to an embodiment of the present application
  • Fig. 5 is a schematic diagram of the front half shell of the reducer of an oil storage mechanism of a high-speed motor according to an embodiment of the present application.
  • Fig. 1 is a cross-sectional view of an oil storage mechanism of a high-speed motor according to an embodiment of the present application.
  • Fig. 2 is a front view of a front bearing oil baffle of an oil storage mechanism of a high-speed motor according to an embodiment of the present application.
  • Fig. 3 is a schematic diagram of a front bearing oil baffle and a rear bearing oil baffle of an oil storage mechanism for a high-speed motor according to an embodiment of the present application.
  • the oil storage mechanism may include: a front half shell of the reducer 1 , a motor 2 , and a front bearing oil baffle 3 .
  • the front half shell of the reducer may include: a hole 10 and a first bearing chamber 11 .
  • the electric machine 2 may include a first bearing 20 .
  • the front half shell 1 of the reducer can be clamped on the front end of the motor 2 , and the inside of the front half shell 1 of the reducer can be provided with a hole 10 for the rotor of the power supply motor 2 to pass through.
  • the end of the hole 10 away from the motor 2 can be recessed inward to form a first bearing chamber 11 that can accommodate the first bearing 20 of the motor 2 .
  • a front bearing oil baffle 3 may be provided at the bottom of the first bearing chamber 11 .
  • the front bearing oil deflector 3 and the bottom of the first bearing chamber 11 can form a first oil storage tank 30 .
  • the first bearing 20 can be on the side of the first oil storage tank 30.
  • the first oil storage tank 30 After the first oil storage tank 30 accumulates cooling oil, even if the motor stops working, the first oil storage tank 30 can accumulate a certain amount of oil, which can make the first The bearing 20 is soaked in the cooling oil all the time, and when the motor drive starts to work again, the first bearing 20 can be avoided from being damaged by dry grinding.
  • the motor 2 may further include a second bearing 21 .
  • An end of the hole 10 close to the motor 2 may be recessed inward to form a second bearing chamber 12 for accommodating the second bearing 21 .
  • the second bearing 21 is disposed in the second bearing chamber 12 , and the second bearing chamber 12 communicates with the first bearing chamber 11 .
  • the height of the front bearing oil baffle 3 can be higher than at least a part of the second bearing 21, after the first oil storage tank 30 formed by the front bearing oil baffle 3 and the first bearing chamber 11 accumulates oil, because the second bearing chamber 12 communicates with the first bearing chamber 11, and because the height of the front bearing oil baffle plate 3 is higher than at least a part of the second bearing 21, the cooling oil accumulated in the first oil storage tank 30 can soak into the second bearing 21, so that the second bearing The bearing 21 is always being lubricated, so as to prevent the second bearing 21 from being damaged due to dry wear when the motor drives it to work again.
  • the motor 2 may further include a third bearing 22 placed at the rear end.
  • the oil storage mechanism may also include a rear end cover 4 and a rear bearing oil baffle 5 .
  • the rear end cover 4 may be provided with a round hole 40 for accommodating the rotor of the motor 2 and the third bearing 22 for rotation. When the rear end cover 4 is connected to the motor 2 , the round hole 40 of the rear end cover 4 fits on the rotor of the motor 2 .
  • the rear bearing oil deflector 5 can be arranged at the bottom of the circular hole 40 so as to form a second oil storage tank 50 with the bottom of the circular hole 40 .
  • the third bearing 22 may be disposed on a side of the second oil storage tank 50 and communicate with the second oil storage tank 50 .
  • the second oil storage tank 50 can store a certain amount of cooling oil, and then the third bearing 22 can be soaked in the cooling oil accumulated in the second oil storage tank 50, so that the third bearing 22 can always be in lubrication. middle.
  • the third bearing 22 will not be dry-grinded because the oil does not reach the third bearing 22 during initial startup.
  • the rear bearing oil baffle 5 may be circular and connected to the coaxial center of the circular hole 40 .
  • the inner circle of the rear bearing oil baffle 5 is slightly larger than the size of the third bearing 22, therefore, when the second oil storage tank 50 formed by the rear bearing oil baffle 5 and the circular hole 40 accumulates cooling oil, the cooling oil The oil level will be higher than the bottom of the third bearing 22 .
  • the rear bearing oil baffle plate 5 does not affect the rotation of the motor 2, and enables the third bearing 22 to always soak in the second oil storage tank 50 where the rear bearing oil baffle plate 5 and the round hole 40 form an energy accumulation. In the cooling oil liquid, avoid the phenomenon that the third bearing 22 is dry-grinded due to lack of lubrication.
  • the oil storage mechanism may further include a motor housing 6 .
  • the motor housing 6 may be disposed on the periphery of the main body of the motor 2 , and a first oil injection hole 60 may be disposed on the top of the motor housing 6 .
  • cooling oil can be injected into the motor 2 through the first oil injection hole 60 .
  • the front half shell 1 of the reducer can be connected with the motor housing 6 .
  • the front half shell 1 of the reducer may include a second oil injection hole 13 and a front bearing chamber oil collection port 14 .
  • the second oil injection hole 13 can be arranged at the connection between the front half shell 1 of the reducer and the motor housing 6 , and is connected to the first oil injection hole 60 through the oil passage in the motor housing 6 .
  • the oil collecting port 14 of the front bearing chamber can be arranged near the top of the second bearing chamber 12 , and the second bearing 21 is located below the oil collecting port 14 of the front bearing chamber.
  • the cooling oil can enter from the first oil injection hole 60, and then flow to the second oil injection hole 13 through the oil circuit in the motor housing 6, from the second oil injection hole 13 Through the oil passage inside the front half shell 1 of the reducer, it flows to the oil collecting port 14 of the front bearing chamber, and finally flows to the second bearing 21, and the second bearing 21 is lubricated. After flowing through the second bearing 21, because the second bearing chamber 12 communicates with the first bearing chamber 11, the cooling oil will also flow to the first bearing chamber 11 to lubricate the first bearing 20 and part of the cooling oil will be accumulated in the first oil storage tank 30.
  • the cooling oil flows from the second oil filling hole 13 to the front bearing chamber oil collection port 14, the cooling oil falls from the second oil filling hole 13 with the gravity and falls to the top of the second bearing chamber 12, the second bearing chamber 12 If the top has a certain slope, the top of the second bearing chamber 12 may have a slope, and the oil collecting port 14 of the front bearing chamber is below the slope of the top of the second bearing chamber 12, and the cooling oil will flow downward along the slope.
  • the bearing chamber oil sump 14 flows to the second bearing 21 and lubricates it.
  • the rear end cover 4 may include a third oil injection hole 41 and a rear bearing oil spray hole 42 .
  • the third oil filling hole 41 can be set at the joint between the rear end cover 4 and the motor housing 6 , and then connected to the first oil filling hole 60 through the oil passage provided in the motor housing 6 .
  • the rear bearing oil spray hole 42 can be arranged near the top of the circular hole 40 , and the rear bearing oil spray hole 42 can be connected with the third oil injection hole 41 through the oil passage provided inside the rear end cover 4 .
  • the third bearing 22 can be arranged under the oil spray hole 42 of the rear bearing.
  • the front bearing oil baffle 3 may be semicircular, and the arc part of the semicircle is connected with the bottom of the first bearing chamber 11, and the semicircle The height of the linear part of the shape is higher than the axis width of the first bearing 20.
  • the oil baffle plate 3 adopts a semicircular structure, which has better matching performance, saves materials and reduces costs. At the same time, it can use plastic parts, the cost is lower.
  • the front bearing oil baffle 3 and the first bearing chamber 11 form the oil storage tank 30
  • the height of the straight line portion of the front bearing oil baffle 3 is higher than the axial width of the first bearing 20
  • the accumulated cooling of the oil storage tank 30 The height of the liquid level of the oil is also higher than the axial width of the first bearing 20, so the first bearing 20 can be immersed in the cooling oil.
  • the front bearing oil baffle 3 can be connected to the first bearing chamber 11 through bolts 7, so that the front bearing oil baffle 3 can be used as a pressure plate for the first bearing 20, The first bearing 20 is fixed.
  • the rear bearing oil baffle 5 can be connected with the rear end cover 4 through the bolt 7, and the rear bearing oil baffle 5 can be used as a pressure plate of the third bearing 22 to fix the third bearing 22, so that the overall structure of the oil storage mechanism is more compact.
  • the present application also provides a high-speed motor, including the oil storage mechanism and the motor 2 as described above.
  • the application provides an oil storage mechanism for a high-speed motor and a high-speed motor by snapping the front half shell of the reducer to the front end of the motor, and the first half shell of the reducer is used to accommodate the first bearing of the motor.
  • the arc part of the front bearing oil baffle is connected with the bottom of the first bearing chamber to form the first oil storage tank, so that the cooling oil can accumulate in the first oil storage tank, and the bearing can be guaranteed to be in a lubricated state when the motor is restarted In order to avoid bearing dry wear damage.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)
  • General Details Of Gearings (AREA)

Abstract

本申请提供一种高转速电机的储油机构和高转速电机,所述储油机构包括:减速器前半壳(1),卡接于电机(2)的前端,且所述减速器前半壳(1)内设置有用于供所述电机(2)的转子穿过的孔洞(10),所述孔洞(10)远离所述电机(2)的一端向内凹陷以形成用于容纳所述电机(2)的第一轴承(20)的第一轴承室(11);前轴承挡油板(3),与所述第一轴承室(11)的底部连接,所述前轴承挡油板(3)用于与所述第一轴承室(11)形成第一储油槽(30)。

Description

一种高转速电机的储油机构和高转速电机
本申请要求于2021年11月30日申请的、申请号为202111442385.3的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及轴承润滑技术领域,具体地涉及一种高转速电机的储油机构和高转速电机。
背景技术
随着新能源汽车的飞速发展,市场对电动系统的转速要求越来越高,目前主流的电机转速已高达16000RPM,而在研发高转速电机的转速将会到20000RPM转速以上。随着转速的提高,对轴承的润滑冷却提出更高的要求,相比较传统的脂润滑方案。对于高转速电机轴承需要设计专门的油道,进行润滑冷却。但是从油泵启动到油液淋入轴承这段时间,若驾驶者立刻启动汽车,这时电机轴承在未润滑冷却的情况下,进行高速干磨转动,对轴承会造成严重损失,降低电机的寿命。
现有的油冷电机的轴承冷却,一般仅设计轴承油道或者在轴承上方设计集油结构,使得轴承在油液充足的情况下,可以得到润滑冷却。但是在电机启动的瞬间,冷却油液并没有到达轴承室处,就会造成轴承干摩擦,尤其在高转速时,很容易导致轴承干磨,导致轴承滚道损耗,降低电驱动寿命。
技术问题
本申请实施例的目的是提供一种高转速电机的储油机构和高转速电机,通过特别设计的挡板和轴承室密封配合,使得油液可以积累在轴承室中,待电机再启动时可以保证轴承处在润滑的情况下,避免轴承干磨损害。
技术解决方案
为了实现上述目的,一方面,本申请实施例提供一种高转速电机的储油机构,所述储油机构包括:
减速器前半壳,卡接于电机的前端,且所述减速器前半壳内设置有用于供所述电机的转子穿过的孔洞,所述孔洞远离所述电机的一端向内凹陷以形成用于容纳所述电机的第一轴承的第一轴承室;
前轴承挡油板,与所述第一轴承室的底部连接,所述前轴承挡油板用于与所述第一轴承室形成第一储油槽。
在一实施例中,所述电机还包括第二轴承;
所述孔洞靠近所述电机的一端向内凹陷以形成用于容纳所述第二轴承的第二轴承室;
所述前轴承挡油板的高度高于所述第二轴承的至少一部分。
在一实施例中,所述电机还包括设置于后端的第三轴承;
所述储油机构还包括:
后端盖,所述后端盖内设置有用于容纳所述电机的转子和所述第三轴承转动的圆孔;
后轴承挡油板,设置于所述圆孔的底部,与所述圆孔的底部形成第二储油槽。
在一实施例中,所述后轴承挡油板为圆环形,且与所述圆孔的同轴心连接,且所述后轴承挡油板通过螺栓与所述后端盖连接。
在一实施例中,所述储油机构还包括电机壳体,设置于所述电机的主体的外围,所述电机壳体的顶部设置有第一注油孔。
在一实施例中,所述减速器前半壳与所述电机壳体连接,所述减速器前半壳包括:
第二注油孔,设置于所述减速器前半壳与所述电机壳体的连接处,通过设置于所述电机壳体内的油路与所述第一注油孔连接;
前轴承室集油口,设置于所述第二轴承室的顶部附近,通过设置于所述减速器前半壳内部的油路与所述第二注油孔连接。
在一实施例中,所述后端盖包括:
第三注油孔,设置于所述后端盖与所述电机壳体的连接处,通过设置于所述电机壳体内的油路与所述第一注油孔连接;
后轴承淋油孔,设置于所述圆孔的顶部附近,通过设置于所述后端盖内部的油路与所述第三注油孔连接。
在一实施例中,所述前轴承挡油板为半圆形,所述半圆形的弧形部分与所述第一轴承室的底部连接,且所述半圆形的直线部分的高度高于所述第一轴承的轴向宽度。
在一实施例中,所述前轴承挡油板通过螺栓与所述第一轴承室连接。
另一方面,本申请还提供一种高转速电机,包括如上述任一所述的储油机构和电机。
有益效果
通过上述技术方案,本申请提供的一种高转速电机的储油机构和高转速电机通过将减速器前半壳卡接于电机的前端,在减速器前半壳有用于容纳电机的第一轴承的第一轴承室。前轴承挡油板的弧形部分与第一轴承室的底部连接形成第一储油槽,使得冷却油液可以在该第一储油槽内积累,待电机再启动时可以保证轴承处在润滑的情况下,从而避免轴承干磨损害。同时,前轴承挡油板采用半圆形结构设计,相较于传统的环形结构匹配性更好,节省材料,降低成本。
本申请实施例的其它特征和优点将在随后的具体实施方式部分予以详细说明。
附图说明
附图是用来提供对本申请实施例的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本申请实施例,但并不构成对本申请实施例的限制。在附图中:
图1是根据本申请的一个实施方式的一种高转速电机的储油机构的剖视图;
图2是根据本申请的一个实施方式的一种高转速电机的储油机构的前轴承挡油板正视图;
图3是根据本申请的一个实施方式的一种高转速电机的储油机构的前轴承挡油板和后轴承挡油板的示意图;
图4是根据本申请的一个实施方式的一种高转速电机的储油机构的后端盖示意图;
图5是根据本申请的一个实施方式的一种高转速电机的储油机构的减速器前半壳示意图。
附图标记说明
1、减速器前半壳 10、孔洞
11、第一轴承室 12、第二轴承室
13、第二注油孔 14、前轴承室集油口
2、电机 20、第一轴承
21、第二轴承 22、第三轴承
3、前轴承挡油板 30、第一储油槽
4、后端盖 40、圆孔
41、第三注油孔 42、后轴承淋油孔
5、后轴承挡油板 50、第二储油槽
6、电机壳体 60、第一注油孔
7、螺栓  
本发明的实施方式
以下结合附图对本申请实施例的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请实施例,并不用于限制本申请实施例。
图1是根据本申请的一个实施方式的一种高转速电机的储油机构的剖视图。图2是根据本申请的一个实施方式的一种高转速电机的储油机构的前轴承挡油板正视图。图3是根据本申请的一个实施方式的一种高转速电机的储油机构的前轴承挡油板和后轴承挡油板的示意图。该储油机构可以包括:减速器前半壳1、电机2、前轴承挡油板3。减速器前半壳可以包括:孔洞10和第一轴承室11。电机2可以包括第一轴承20。该减速器前半壳1可以卡接在电机2的前端,并且该减速器前半壳1内部可以设置有用于供电机2的转子穿过的孔洞10。在孔洞10远离电机2的一端的可以向内凹陷以形成可以容纳电机2的第一轴承20的第一轴承室11。在第一轴承室11的底部可以设有前轴承挡油板3。该前轴承挡油板3可以与第一轴承室11的底部形成第一储油槽30。该第一轴承20可以在第一储油槽30侧面,在第一储油槽30积累冷却油液后,即使电机驱动停止工作,该第一储油槽30也能积累一定的油量,可以使得第一轴承20一直浸润在冷却油液中,在电机驱动再次开始工作时,可以避免第一轴承20干磨损害。
在本申请的一个实施方式中,如图1所示,该电机2还可以包括第二轴承21。在孔洞10靠近电机2的一端可以向内凹陷以形成用于容纳第二轴承21的第二轴承室12。第二轴承21设置在第二轴承室12内,且第二轴承室12与第一轴承室11连通。该前轴承挡油板3的高度可以高于第二轴承21的至少一部分,在前轴承挡油板3与第一轴承室11形成的第一储油槽30积累油液后,因为第二轴承室12与第一轴承室11连通,又因为前轴承挡油板3高度高于第二轴承21的至少一部分,第一储油槽30积累的冷却油液可以浸润到第二轴承21,使得该第二轴承21一直处于润滑中,避免第二轴承21在电机驱动再次工作时发生干磨损害现象。
在本申请的一个实施方式中,如图1所示,该电机2还可以包括置于后端的第三轴承22。该储油机构还可以包括后端盖4和后轴承挡油板5。该后端盖4可以设有用于容纳电机2的转子和第三轴承22转动的圆孔40。在该后端盖4与电机2连接时,后端盖4的圆孔40套在电机2的转子上。该后轴承挡油板5可以设置在圆孔40的底部,从而可以与圆孔40的底部形成第二储油槽50。第三轴承22可以设置在第二储油槽50的侧面且与第二储油槽50连通。在电机驱动开始工作时,第二储油槽50可以储存一定的冷却油液,然后第三轴承22可以浸润在第二储油槽50积累的冷却油液中,使得第三轴承22可以一直处在润滑中。在电机驱动再次工作时,因为第三轴承22一直处于润滑的状态,则第三轴承22不会因为初始启动时油液未到达该第三轴承22而发生干磨现象。
在本申请的一个实施方式中,如图3所示,该后轴承挡油板5可以是圆环形,且与圆孔40的同轴心连接。该后轴承挡油板5的内圆略大于第三轴承22的尺寸,因此,在该后轴承挡油板5与圆孔40形成的第二储油槽50积累冷却油液时,冷却油液的油液面会高于第三轴承22的底部。综上所述,该后轴承挡油板5既不影响电机2的转动,又能够使得第三轴承22可以一直浸润在后轴承挡油板5与圆孔40形成能的第二储油槽50积累的冷却油液中,避免第三轴承22因为缺乏润滑而发生干磨的现象。
在本申请的一个实施方式中,如图1所示,该储油机构还可以包括电机壳体6。该电机壳体6可以设置在电机2的主体的外围,并且在电机壳体6的顶部可以设置有第一注油孔60。在电机2开始工作时,冷却油液可以通过第一注油孔60注入该电机2中。
在本申请的一个实施方式中,如图1和图5所示,该减速器前半壳1可以与电机壳体6连接。该减速器前半壳1可以包括第二注油孔13和前轴承室集油口14。第二注油孔13可以设置在减速器前半壳1和电机壳体6的连接处,并且通过电机壳体6内的油路和第一注油孔60连接。前轴承室集油口14可以设置在第二轴承室12的顶部附近,且该前轴承集油口14的下方为第二轴承21。在需要对该电机2注入冷却油液时,冷却油液可以从第一注油孔60进入,然后通过电机壳体6内的油路流到第二注油孔13处,从第二注油孔13通过减速器前半壳1内部的油路流到前轴承室集油口14,最后流到第二轴承21处,并对该第二轴承21进行润滑。在流过第二轴承21后,因为第二轴承室12与第一轴承室11连通,则冷却油液也会流到第一轴承室11进而对第一轴承20进行润滑并且部分冷却油液会积累在第一储油槽30内。在冷却油液从第二注油孔13流到前轴承室集油口14时,冷却油液从第二注油孔13随着重力落下,落到第二轴承室12顶部,第二轴承室12的顶部具有一定斜度,则第二轴承室12的顶部可以有斜面,前轴承室集油口14在第二轴承室12的顶部的斜面的下方,冷却油液会顺着斜面向下流动,从前轴承室集油口14流到第二轴承21并对其进行润滑。
在本申请的一个实施方式中,如图1和图4所示,后端盖4可以包括第三注油孔41和后轴承淋油孔42。第三注油孔41可以设置在后端盖4与电机壳体6的连接处,然后通过设置在电机壳体6内的油路与第一注油孔60连接。后轴承淋油孔42可以设置在圆孔40的顶部附近,并且该后轴承淋油孔42可以通过设置在后端盖4内部的油路与第三注油孔41连接。第三轴承22可以设置在后轴承淋油孔42的下方,在第一注油孔60注入冷却油液后,顺着电机壳体6内的油路流到第三注油孔41处,然后顺着后端盖4内部的油路流到后轴承淋油孔42处,进而可以流到第三轴承22上对其进行润滑并且在第二储油槽50内积累一定的冷却油液使得第三轴承22一直处于润滑状态。
在本申请的一个实施方式中,如图3所示,该前轴承挡油板3可以为半圆形,且半圆形的弧形部分与第一轴承室11的底部连接,且该半圆形的直线部分的高度高于第一轴承20的轴线宽度,挡油板3采用半圆形结构相较于现有传统的环形结构,匹配性更好,节省材料,降低成本,同时可采用塑料件,成本更低。在前轴承挡油板3与第一轴承室11形成储油槽30后,因为该前轴承挡油板3的直线部分的高度高于第一轴承20的轴线宽度,则该储油槽30积累的冷却油液的液面的高度也会高于第一轴承20的轴线宽度,则该第一轴承20可以浸润在冷却油液里。
在本申请的一个实施方式中,如图1所示,前轴承挡油板3可以通过螺栓7与第一轴承室11连接,使得该前轴承挡油板3可以作为第一轴承20的压板,固定第一轴承20。后轴承挡油板5可以通过螺栓7与后端盖4连接,且该后轴承挡油板5可以作为第三轴承22的压板,固定第三轴承22,使得该储油机构整体结构更加紧凑。
另一方面,本申请还提供一种高转速电机,包括如上述任一所述的储油机构和电机2。
通过上述技术方案,本申请提供的一种高转速电机的储油机构和高转速电机通过将减速器前半壳卡接于电机的前端,在减速器前半壳有用于容纳电机的第一轴承的第一轴承室。前轴承挡油板的弧形部分与第一轴承室的底部连接形成第一储油槽,使得冷却油液可以在该第一储油槽内积累,待电机再启动时可以保证轴承处在润滑的情况下,从而避免轴承干磨损害。
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。

Claims (10)

  1. 一种高转速电机的储油机构,其中,所述储油机构包括:
    减速器前半壳(1),卡接于电机(2)的前端,且所述减速器前半壳(1)内设置有用于供所述电机(2)的转子穿过的孔洞(10),所述孔洞(10)远离所述电机(2)的一端向内凹陷以形成用于容纳所述电机(2)的第一轴承(20)的第一轴承室(11);
    前轴承挡油板(3),与所述第一轴承室(11)的底部连接,所述前轴承挡油板(3)用于与所述第一轴承室(11)形成第一储油槽(30)。
  2. 根据权利要求1所述的储油机构,其中,所述电机(2)还包括第二轴承(21);
    所述孔洞(10)靠近所述电机(2)的一端向内凹陷以形成用于容纳所述第二轴承(21)的第二轴承室(12);
    所述前轴承挡油板(3)的高度高于所述第二轴承(21)的至少一部分。
  3. 根据权利要求2所述的储油机构,其中,所述电机(2)还包括设置于后端的第三轴承(22);
    所述储油机构还包括:
    后端盖(4),所述后端盖(4)内设置有用于容纳所述电机(2)的转子和所述第三轴承(22)转动的圆孔(40);
    后轴承挡油板(5),设置于所述圆孔(40)的底部,与所述圆孔(40)的底部形成第二储油槽(50)。
  4. 根据权利要求3所述的储油机构,其中,所述后轴承挡油板(5)为圆环形,且与所述圆孔(40)的同轴心连接,且所述后轴承挡油板(5)通过螺栓(7)与所述后端盖(4)连接。
  5. 根据权利要求3所述的储油机构,其中,所述储油机构还包括电机壳体(6),设置于所述电机(2)的主体的外围,所述电机壳体(6)的顶部设置有第一注油孔(60)。
  6. 根据权利要求5所述的储油机构,其中,所述减速器前半壳(1)与所述电机壳体(6)连接,所述减速器前半壳(1)包括:
    第二注油孔(13),设置于所述减速器前半壳(1)与所述电机壳体(6)的连接处,通过设置于所述电机壳体(6)内的油路与所述第一注油孔(60)连接;
    前轴承室集油口(14),设置于所述第二轴承室(12)的顶部附近,通过设置于所述减速器前半壳(1)内部的油路与所述第二注油孔(13)连接。
  7. 根据权利要求5所述的储油机构,其中,所述后端盖(4)包括:
    第三注油孔(41),设置于所述后端盖(4)与所述电机壳体(6)的连接处,通过设置于所述电机壳体(6)内的油路与所述第一注油孔(60)连接;
    后轴承淋油孔(42),设置于所述圆孔(40)的顶部附近,通过设置于所述后端盖(4)内部的油路与所述第三注油孔(41)连接。
  8. 根据权利要求1所述的储油机构,其中,所述前轴承挡油板(3)为半圆形,所述半圆形的弧形部分与所述第一轴承室(11)的底部连接,且所述半圆形的直线部分的高度高于所述第一轴承(20)的轴向宽度。
  9. 根据权利要求1所述的储油机构,其中,所述前轴承挡油板(3)通过螺栓(7)与所述第一轴承室(11)连接。
  10. 一种高转速电机,其中,包括如权利要求1至9任一所述的储油机构和电机(2)。
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