WO2023097963A1 - Automatic preparation device for red cell suspension and preparation method - Google Patents

Automatic preparation device for red cell suspension and preparation method Download PDF

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Publication number
WO2023097963A1
WO2023097963A1 PCT/CN2022/090406 CN2022090406W WO2023097963A1 WO 2023097963 A1 WO2023097963 A1 WO 2023097963A1 CN 2022090406 W CN2022090406 W CN 2022090406W WO 2023097963 A1 WO2023097963 A1 WO 2023097963A1
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WIPO (PCT)
Prior art keywords
centrifugal
chamber
cavity
suction
red blood
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PCT/CN2022/090406
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French (fr)
Chinese (zh)
Inventor
张海波
商华健
沈小芳
刘克非
孙启攀
高思敏
周思阳
覃佳运
寇瑞明
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湖北文理学院
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Publication of WO2023097963A1 publication Critical patent/WO2023097963A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B5/00Other centrifuges
    • B04B5/04Radial chamber apparatus for separating predominantly liquid mixtures, e.g. butyrometers
    • B04B5/0407Radial chamber apparatus for separating predominantly liquid mixtures, e.g. butyrometers for liquids contained in receptacles

Definitions

  • the present application relates to the technical field of production of red blood cell suspension, in particular to an automatic production device and method of red blood cell suspension.
  • the first step is to centrifuge the whole blood against coagulation, add physiological saline after centrifugation, mix well, remove the upper layer of living fluid and then centrifuge, repeat this step until the upper living fluid after centrifugation is transparent, and the pressure is obtained. accumulation of red blood cells. Then draw one drop of packed red blood cells and nine drops of normal saline and mix evenly to obtain a 10% red blood cell suspension.
  • red blood cell suspension requires several key steps such as adding blood samples, adding normal saline, centrifuging blood samples, and extracting packed red blood cells. Operational accuracy and increased fatigue are not conducive to mass production. In addition, repeated operations are likely to reduce configuration efficiency and accuracy, and produce colonies to contaminate the red blood cell suspension.
  • the process from the centrifugation of whole blood to the formation of packed red blood cells will be accompanied by multiple contacts between the blood sample and bacteria in the air, resulting in the attachment and growth of bacterial colonies in the blood sample, contaminating the red blood cell suspension; currently, it is usually manually operated by the operator
  • Different concentration of blood samples and normal saline are drawn in different ways, and centrifuges with different speeds are arranged according to different blood samples.
  • the lower accuracy is difficult to guarantee; the process of preparing the red blood cell suspension needs to centrifuge the whole blood multiple times, and remove the supernatant after centrifugation.
  • the main purpose of this application is to propose an automatic red blood cell suspension production device and production method, which aims to realize the automation of multiple key steps in the production of red blood cell suspension, save the waiting time for manual operations and greatly improve the production efficiency.
  • Suspension batch production provides technical support.
  • a red blood cell suspension automatic production device including: a centrifugal device, including a reaction box, a driving device and a reaction bottle, a reaction chamber is formed in the reaction box, and the reaction bottle is The axis in the height direction of the box is rotatably set in the reaction chamber, a centrifugal chamber is formed in the reaction bottle, and the driving device drives the reaction bottle to rotate to drive the liquid in the centrifugal chamber to perform centrifugal movement for layered;
  • a suction device including a suction part movably installed on the reaction box in the direction of approaching and away from the centrifugal cavity, and a driving part for driving the suction part, so as to drive the The suction part is close to the centrifugal cavity to suck the liquid in the centrifugal cavity;
  • a supply device configured to add physiological saline into the centrifuge chamber
  • the identification device includes a first identification device provided on the suction part and a second identification device provided at the bottom of the centrifugal chamber, the first identification device senses that the liquid in the centrifugal chamber has completed centrifugation The first signal is triggered after the first layer, and the second identification device triggers the second signal after sensing that the suction part performs suction; and,
  • a control device electrically connected to the centrifugal device, the suction device, the replenishment device and the identification device, so as to drive the suction device close to the centrifugal cavity when receiving the first signal , and when the second signal is received, the suction device is stopped and the replenishment device is driven to add physiological saline to the centrifuge cavity.
  • the suction device includes a movable sleeved fixed cylinder and a movable cylinder, and the movable cylinder has a movable stroke close to or away from the centrifugal chamber;
  • the suction device also includes a first piston rod, an air pump, and an accumulator, and the first piston rod is movably arranged in the fixed cylinder to separate the fixed cylinder into a section close to the centrifugal chamber.
  • the air pump supplies air to the second cavity segment to drive the first piston rod to move close to the centrifugal cavity, and the accumulator supplies energy to the centrifugal cavity.
  • supply air to the first chamber section to drive the first piston rod to move away from the centrifugal chamber;
  • the first piston rod is connected to an end of the movable cylinder away from the centrifugal cavity.
  • two limit switches are arranged at intervals along the direction close to the centrifugal chamber on the fixed cylinder, and the first piston rod reciprocates between the two limit switches, and moves along the A signal is triggered when moving in one direction until the limit switch is touched, and the control device controls the reverse movement of the piston rod when receiving the trigger signal.
  • the suction device further includes:
  • the second piston rod is movably arranged in the movable cylinder, so as to separate the movable cylinder into a third cavity segment close to the centrifugal cavity and a fourth cavity segment away from the centrifugal cavity;
  • the first drive mechanism is configured to drive the second piston rod to move
  • the drive mechanism includes a gear and a movable rack
  • the second piston rod is connected to the rack
  • the gear rotates to drive the rack a bar gradually moves toward or away from the centrifuge chamber to move the second piston rod toward or away from the centrifuge chamber;
  • a needle tube communicated with the fourth chamber segment, and one end extends toward the direction of the centrifuge chamber to extend out of the fourth chamber segment;
  • the first identification device is arranged at one end of the fourth chamber segment close to the centrifugal chamber.
  • a thermal resistance wire is provided on the inner wall of the fourth chamber section, configured to heat the liquid in the fourth chamber section.
  • the first cavity is provided with an air intake channel, and the air intake channel is provided with a first control valve; and/or,
  • a first passage is provided between the first cavity and the air pump, and a second control valve is provided on the first passage; and/or,
  • a second channel is provided between the second cavity and the accumulator, and a third control valve is provided on the second channel; and/or,
  • a liquid outlet channel is provided on the third cavity, and a fourth control valve is provided on the liquid outlet channel; and/or,
  • the needle tube is provided with a fifth control valve.
  • the reaction chamber is provided with a plurality of reaction bottles, each of the reaction bottles includes a bottle body and a bottle cap, and the bottle cap is configured to seal the bottle body, and the centrifuge device also includes A linkage mechanism and a drive motor, each of the bottle caps is connected to the drive motor through a linkage mechanism, and the drive motor drives the movement of the linkage mechanism so that each of the bottle caps moves to open and close the bottle.
  • the replenishment device includes:
  • a liquid storage tank is movably arranged on the top of the centrifugal chamber along a direction close to or away from the centrifugal chamber, and is configured to hold physiological saline;
  • a pipe configured to communicate with the liquid storage tank and the centrifuge chamber
  • the second driving mechanism is arranged outside the liquid storage tank and is configured to drive the liquid storage tank to move close to or away from the centrifugal chamber, and the liquid storage tank moves to realize the connection between the liquid storage tank and the centrifugal chamber.
  • the liquid level difference of the liquid changes, so that the liquid in the liquid storage tank is input into the centrifugal chamber through the pipeline.
  • the red blood cell suspension automatic preparation device further includes a heating device, which is arranged on the outside of the reaction bottle and configured to heat the liquid in the centrifuge chamber.
  • the present application also proposes a manufacturing method based on an automatic red blood cell suspension production device, and the production method of the red blood cell suspension includes the following steps:
  • the replenishment device is controlled to fill the centrifuge cavity with physiological saline;
  • the suction device is controlled to suck the physiological saline in the centrifugal cavity, so as to discharge the physiological saline in the suction device.
  • the control device controls the driving device to drive the reaction bottle to rotate to stratify the liquid in the centrifuge chamber, and the control device receives the triggering of the first identification device After receiving the first signal, the suction part is controlled to suck the liquid in the centrifuge cavity, and the control device controls the pumping part after receiving the second signal triggered by the second identification device. The suction device is stopped and the replenishment device is controlled to add physiological saline into the centrifuge chamber to obtain a suspension of red blood cells.
  • the identification device transmits signals to the control device for automatic control, completes the automatic production of red blood cell suspension, realizes the automation function of multiple key steps in the production of red blood cell suspension, saves the waiting time for manual operation and greatly improves the production efficiency, and provides red blood cell suspension. Liquid mass production to provide technical support.
  • Fig. 1 is the overall schematic diagram of an embodiment of the red blood cell suspension automatic production device provided by the present application
  • Fig. 2 is the structural representation of centrifugal device in Fig. 1;
  • Fig. 3 is a schematic structural view of the suction device in Fig. 1;
  • Fig. 4 is a schematic structural diagram of the replenishing device in Fig. 1 .
  • the directional indications are only used to explain the position in a certain posture (as shown in the attached figure). If the specific posture changes, the directional indication will also change accordingly.
  • the preparation process of the existing erythrocyte suspension involves multiple key steps such as adding blood samples, adding normal saline, centrifuging blood samples, and extracting packed red blood cells.
  • these operating steps are mostly carried out manually, and repeated operations are easy to reduce the operating cost. Accuracy and increased fatigue are not conducive to mass production.
  • An automated and intelligent device is urgently needed to realize the integrated production of red blood cell suspension.
  • this application designs an automatic production device for red blood cell suspension, which saves manual operation and waiting The time is greatly improved and the production efficiency is greatly improved, providing technical support for the mass production of red blood cell suspension.
  • FIG. 1 to FIG. 4 are an embodiment of an automatic red blood cell suspension production device proposed in this application.
  • a kind of red blood cell suspension automatic preparation device 100 comprises centrifugal device 1, suction device 2, replenishment device 4, identification device 3 and control device, and described centrifugal device 1 comprises reaction box, driving device and Reaction bottle 11, a reaction cavity is formed in the reaction box, and the reaction bottle 11 is rotatably arranged in the reaction cavity along the axis of the height direction of the reaction box, and a centrifugal cavity 11a is formed in the reaction bottle 11, so
  • the driving device drives the reaction bottle 11 to rotate, so as to drive the liquid in the centrifugal chamber 11a to perform centrifugal movement for stratification;
  • the suction device 2 includes a movable The suction part installed in the reaction box, and the driving part that drives the suction part to move, so that the suction part can be driven to approach the centrifugal chamber 11a on the driving part to the liquid in the centrifugal chamber 11a Suction; the replenishment device 4 is set to add physiological saline to the centrifuge cavity 11a
  • control device controls the drive device to drive the reaction bottle 11 to rotate to stratify the liquid in the centrifuge chamber 11a, and the control device receives the first identification device 31 After the first signal is triggered, the suction part is controlled to suck the liquid in the centrifugal chamber 11a, and the control device receives the second signal triggered by the second identification device 32 , control the suction device 2 to stop the activity and control the replenishment device 4 to add physiological saline into the centrifuge chamber 11a to obtain red blood cell suspension.
  • the identification device 3 transmits signals to the control device for automatic control, completes the automatic production of the red blood cell suspension, realizes the automation of multiple key steps in the production of the red blood cell suspension, saves the waiting time for manual operations and greatly improves the production efficiency. Provide technical support for mass production of suspensions.
  • both the first identification device 31 and the second identification device 32 include a photoelectric liquid level switch, and the photoelectric liquid level switch includes a light emitting element and a receiving element, and the light emitting element and the receiving element can be It is a light-emitting crystal and a receiving crystal, or other elements capable of emitting light and receiving, which are not limited here.
  • the receiving element senses the intensity difference of the light reflected from the light emitting element, and judges whether the preset condition is met and takes action.
  • the specific principle is that the first identification device 31 continuously detects the upper surface of the whole blood in the centrifuge cavity 11a, and the light-emitting element emits light.
  • the intensity of the reflected light signal received by the receiving element is Q1.
  • the control device starts to control the suction part to perform suction; the second identification device 32 continues to detect the layered liquid in the centrifugal chamber 11a, and the light-emitting element emits light.
  • the intensity of the reflected light signal received by the receiving element is Q3; when only one layer of liquid is detected, the intensity of the reflected light signal received by the receiving element is Q4; when the intensity of the received signal is When changing from Q3 to Q4, it is equivalent to triggering the second signal, and the control device controls the suction part to stop suction and controls the supply device to supply physiological saline.
  • the first recognition device 31 recognizes by the difference of light refraction between the air and the liquid surface and then transmits a signal to the control device, and the second recognition device 32 uses the difference of light refraction of light between different liquid surfaces Identify and then transmit a signal to the control device, and then control the action of the suction part to perform suction or stop suction.
  • the centrifuge chamber 11a is in a sealed state during centrifugation to prevent the centrifuged liquid from flying out of the centrifuge chamber 11a during centrifugation.
  • the inside of the reaction chamber is also in a sealed state to prevent the blood sample from entering the air. Multiple exposures of bacteria, resulting in the attachment and growth of colonies in the blood sample, contaminate the erythrocyte suspension.
  • the suction device 2 includes a movable socketed fixed cylinder 21 and a movable cylinder 22, and the movable cylinder 22 has a movable stroke close to or away from the centrifugal chamber 11a; 2 also includes a first piston rod 211, an air pump 212 and an accumulator 213, the first piston rod 211 is movably arranged in the fixed cylinder 21, so as to separate the inside of the fixed cylinder 21 from the The first chamber section 214 of the centrifugal chamber 11a and the second chamber section 215 away from the centrifugal chamber 11a; the air pump 212 supplies air to the second chamber section 215 to drive the first piston rod 211 close to the The centrifugal cavity 11a moves, and the accumulator 213 supplies air to the first cavity segment 214 to drive the first piston rod 211 to move away from the centrifugal cavity 11a; wherein, the first piston rod 211 and the The movable cylinder 22 is connected to one end away from the centrifugal chamber 11
  • the air pump 212 moves the first piston rod 211 close to the centrifugal cavity 11a, and the gas of the air pump 212 will enter the accumulator after driving the first piston rod 211 to move. 213 for storage, when the first piston rod 211 moves to the preset position, the accumulator 213 drives the first piston rod 211 to move away from the centrifugal chamber 11a, the air pump 212 and the accumulator 213
  • the design is not only environmentally friendly but also saves resources.
  • the fixed cylindrical body 21 and the movable cylindrical body 22 are designed to be movably socketed in sequence, the fixed cylindrical body 21 and the movable cylindrical body 22 are connected through the first piston rod 211, and the first piston rod 211
  • the movable cylinder 22 is pushed close to the liquid surface for suction, and the movable cylinder 22 forms the suction part.
  • the separated two-section cylinder is not only convenient for control, but also easy to disassemble, clean and replace.
  • two limit switches 216 are arranged at intervals on the fixed cylinder 21 along the direction close to the centrifugal cavity 11a, and the first piston rod 211 reciprocates between the two limit switches 216, And move in one direction until the limit switch 216 is touched to trigger a signal, and the control device controls the piston rod to move backward when receiving the trigger signal.
  • limit switches 216 are provided on the fixed cylinder 21, and the positions of the two limit switches 216 can be adjusted according to actual conditions, so that the movable stroke of the first piston rod 211 can be adjusted.
  • control when the suction part is sucking, the first piston rod 211 moves close to the centrifugal chamber 11a for suction, and the control device controls the suction according to the signal transmitted by the first identification device 31
  • the first piston rod 211 gradually moves closer to the centrifugal cavity 11a until the piston rod 211 reaches a limit switch close to the centrifugal cavity 11a, and the control device controls the first piston rod 211 Moving away from the centrifugal chamber 11a, when reaching the limit switch away from the centrifugal chamber 11a, the control device will judge whether to continue to control the movement of the first piston rod 211 in the opposite direction.
  • the control device controls the reverse movement of the piston rod when receiving the signal triggered by the travel switch to perform intelligent control, and prevents the blood sample from contacting the air to contaminate the red blood cell suspension
  • the suction device 2 also includes a second piston rod 221, a first driving mechanism 222 and a needle tube 223, and the second piston rod 221 is movably arranged in the movable cylinder 22, so as to
  • the movable cylinder 22 separates a third chamber section 224 close to the centrifugal chamber 11a and a fourth chamber section 225 away from the centrifugal chamber 11a;
  • the first driving mechanism 222 is configured to drive the second piston rod 221 movement,
  • the drive mechanism includes a gear and a movable rack, the second piston rod 221 is connected to the rack, and the gear rotates to drive the rack to gradually approach or move away from the centrifugal cavity 11a to move
  • the needle tube 223 communicates with the fourth cavity section 225, and one end extends toward the direction of the centrifugal cavity 11a to extend out of the fourth cavity. outside the chamber segment 225; wherein, the first identifying device 31 is disposed in
  • the movable cylinder 22 is used as a needle to suck the upper liquid surface after stratification, and the second piston rod 221 is movably arranged in the movable cylinder 22, and the The movable cylinder 22 is divided into the third chamber section 224 and the fourth chamber section 225.
  • the first driving mechanism 222 drives the first piston rod 211 to move close to the centrifugal chamber 11a first.
  • the first driving mechanism 222 drives the first piston rod 211 to move away from the centrifugal chamber 11a, so that the Negative pressure is formed at the fourth chamber section 225 and the needle tube 223 to suck the liquid in the centrifugal chamber 11a.
  • the first driving mechanism 222 includes a gear and a rack, and the gear and the rack are controlled to mesh to control the feeding amount, so as to facilitate more accurate suction movement and prevent excessive suction.
  • the first driving mechanism may also include two gears meshing with each other, and it only needs to be able to precisely control the movement amount of the second piston rod 221 , which is not limited here.
  • the first identification device 31 is arranged at one end of the fourth cavity section 225 close to the centrifugal cavity 11a, so as to facilitate the identification by the first identification device 31 .
  • the inner wall of the fourth chamber section 225 is provided with a thermal resistance wire 226 configured to heat the liquid in the fourth chamber section 225 .
  • a thermal resistance wire 226 is provided on the inner wall of the fourth chamber section 225, and the thermal resistance wire 226 after being energized can perform high-temperature inactivation treatment on the waste liquid in the fourth chamber section 225, Avoid polluting the environment when the waste liquid is discharged. At the same time, the thermal resistance wire 226 can also perform high-temperature treatment on the inside of the fourth chamber section 225 when not being sucked, so as to purify the environment in the fourth chamber section 225 .
  • the device for high-temperature inactivation may also be other devices with heat inactivation effect, such as an infrared heating device, and is not limited to using the thermal resistance wire 226 for heat inactivation.
  • the first cavity is provided with an air intake passage, and the first control valve 23 is provided on the air intake passage; and/or, a A first channel, the first channel is provided with a second control valve 24; and/or, a second channel is provided between the second cavity and the accumulator 213, and a second channel is provided on the second channel
  • the first control valve 23 is set to seal the first cavity section 214, so that the air pump 212 and the accumulator 213 can drive the first piston rod 211 to move, and the second
  • the air pump 212 supplies air to the first chamber section 214 after the control valve 24 is opened, and the accumulator 213 supplies air to the second chamber section 215 after the third control valve 25 is opened.
  • a liquid outlet channel communicating with the outside world is designed on the second cylinder body, and the fourth control valve 26 controls the opening and closing of the liquid outlet channel.
  • the fifth control valve 27 is arranged on the needle tube 223 and prohibits or discharges the liquid in the needle tube 223 .
  • the multiple control valves can make the suction device 2 more convenient to control during suction, can adapt to the needs of more suction situations, and make the red blood cell suspension automatic production device 100 more intelligent.
  • the multiple control valves It is electrically communicated with the control device for easy control.
  • the specific control method is that the first identification device 31 starts to identify, and after the first signal is triggered, the second control valve 24 is opened, the third control valve 25 is closed, and the first piston rod 211 approaches The centrifugal chamber 11a moves; after the second signal is triggered, the first control valve 23 is closed, the second control valve 24 is closed, the third control valve 25 is opened, and the first piston rod 211 is away from the The centrifugal chamber 11a moves.
  • the specific form of the control valve is not limited, and it may be a solenoid valve or other electric valves.
  • a plurality of reaction vials 11 are arranged in the reaction chamber, and each of the reaction vials 11 includes a bottle body and a bottle cap, and the bottle cap is configured to seal the bottle body, the The centrifugal device 1 also includes a link mechanism 12 and a drive motor 13, each of the bottle caps is connected to the drive motor 13 through the link mechanism 12, and the drive motor 13 drives the link mechanism 12 to move, so that Each of the bottle caps is movable to open and close the bottle body.
  • the reaction chamber is cylindrical, and two reaction vials 11 are arranged opposite to each other along the radial direction of the reaction chamber in the reaction chamber, and the corresponding two reaction vials 11 can make the centrifuge
  • the device 1 makes the objects in the centrifugal device 1 more stable when performing centrifugal motion.
  • the number of the reaction bottles 11 in the reaction chamber is an even number and they are arranged symmetrically in the reaction chamber, so as to improve the stability of the objects in the centrifuge chamber 11a.
  • the bottle cap is used as a method of sealing the bottle body, and the driving motor 13 and the linkage mechanism 12 are used as a mechanism for driving the bottle cap to seal the bottle body.
  • the two seal the bottle body together.
  • a detachable sealing bag can also be used for sealing.
  • the method of sealing the reaction bottle 11 is not specifically limited here.
  • the replenishment device 4 includes a liquid storage tank 41 , a pipeline 42 and a second drive mechanism 43 , and the liquid storage tank 41 is movably arranged in the centrifugal chamber 11a in a direction close to or away from the centrifugal chamber 11a.
  • the top of the cavity 11a is set to hold physiological saline;
  • the pipeline 42 is set to communicate with the liquid storage tank 41 and the centrifugal cavity 11a;
  • the second driving mechanism 43 is arranged outside the liquid storage tank 41 and is set to Drive the liquid storage tank 41 to move close to or away from the centrifugal cavity 11a, and the liquid storage tank 41 moves to realize the change of the liquid level difference between the liquid storage tank 41 and the liquid in the centrifugal cavity 11a, so that the The liquid in the liquid storage tank 41 is input to the centrifugal chamber 11a through the pipeline 42 .
  • the liquid in the liquid storage tank 41 is input into the reaction chamber by using the siphon principle
  • the pipeline 42 is a U-shaped siphon tube
  • the second driving mechanism 43 drives the liquid storage tank 41 moves to transport the liquid in the liquid storage tank 41 to the centrifugal cavity 11a by using the liquid level difference.
  • the second driving mechanism 43 is a rack and pinion mechanism, and the rack and the liquid storage tank 41 connected, the gear drives the rack to move closer to or away from the centrifugal cavity 11a to drive the liquid storage tank 41 to move, and the feed per tooth of the gear and the cross-sectional area of the liquid storage tank 41 need to be increased Calculate the number of teeth that the driving gear needs to rotate, and ensure the accuracy of the amount of added physiological saline through the accurately calculated feed amount.
  • the specific form of the second driving mechanism 43 is not limited, and it can also be two gears for meshing transmission, or a threaded screw drive, as long as it can ensure the accurate feeding of physiological saline.
  • described erythrocyte suspension automatic preparation device 100 also comprises heating device 5, and described heating device 5 is arranged on the outside of described reaction bottle 11, is set to the liquid in described centrifugal chamber 11a heating.
  • the heating device 5 is a thermal resistance wire 226, and the heating device 5 is set to inactivate or sterilize specific substances in the centrifugal cavity 11a at high temperature.
  • the heating device 5 The specific form of the device 5 is not limited, and it may also be a pipeline heater, an infrared heater, or the like.
  • the present application also proposes a method for making a red blood cell suspension based on the automatic red blood cell suspension production device 100, which specifically includes the following steps:
  • control the suction device 2 After receiving the second signal sent by the second identification device 32, control the suction device 2 to stop suction, and control the replenishment device 4 to inject physiological saline into the centrifuge cavity 11a, so as to obtain red blood cells suspension;
  • the suction device 2 is controlled to suck the physiological saline in the centrifugal cavity 11 a, so as to discharge the physiological saline in the suction device 2 .
  • the centrifuge device 1 includes a cylindrical cavity, and two reaction vials 11 are respectively arranged in the cavity along the two sides of the central axis of the cavity (the reaction vials 11 are provided with centrifuge chamber 11a, hereafter referred to as the first centrifuge chamber and the second centrifuge chamber), the reaction bottle 11 includes a bottle body and a bottle cap, the bottle cap is set to seal the bottle body, and the linkage mechanism 12 is respectively connected
  • the bottle caps of the two reaction bottles 11, the driving motor 13 drives the bottle caps to seal or contact to seal the bottle body.
  • the suction device 2 After the centrifugal stratification, the suction device 2 approaches the first centrifugal chamber, the first recognition device 31 starts to identify, confirms that the first signal is received, and the suction part starts to suck.
  • the second identifying device 32 starts to identify.
  • the control device controls the suction device 2 to stop suction and controls the suction device 2 to move away from the first centrifugal cavity, At this time, the centrifugal device 1 is rotated by 180°, and the second centrifugal chamber is aligned with the suction device 2, and the suction device 2 performs suction.
  • the first centrifuge chamber corresponds to the supply device 4, and the resupply device 4 adds physiological saline into the first centrifuge chamber, and leaves it still to obtain a suspension of red blood cells, but the suspension of red blood cells at this time is not pure, so physiological saline needs to be added. brine for washing.
  • the suction device 2 The waste liquid inside is discharged after high-temperature inactivation, and then the centrifugal chamber 11a is filled with physiological saline through the replenishment device 4 to wash the centrifugal chamber 11a, and the physiological saline in the centrifugal chamber 11a is drained through the suction device 2 Suction is performed to wash the suction device 2, and finally the heating device 5 is used for heat sterilization to obtain a clean and sterile centrifuge chamber 11a for the next production of red blood cell suspension.

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Abstract

An automatic preparation device (100) for a red cell suspension and a preparation method. The automatic preparation device (100) for a red cell suspension comprises a centrifugal device (1), a suction device (2), a replenishment device (4), an identification device (3), and a control device for controlling them. The centrifugal device (1) comprises centrifugal chambers (11a) and a driving device. The identification device (3) comprises a first identification device (31) disposed in the suction device (2) and second identification devices (32) disposed in the centrifugal chambers (11a). The driving device drives the centrifugal chambers (11a) to perform a centrifugal motion so that the liquid inside the centrifugal chambers (11a) is centrifuged and layered; the first identification device (31) identifies and triggers a first signal to the control device, and the control device controls the suction device to suction the layered liquid; the second identification devices (32) trigger a second signal to the control device, then the control device controls the suction device (2) to stop working and controls the replenishment device (4) to add a saline solution to the centrifugal chambers (11a).

Description

一种红细胞悬液自动制作装置及制作方法A kind of red blood cell suspension automatic production device and production method
本申请要求于2021年12月02号申请的、申请号为202111461594.2的中国专利申请的优先权,其全部内容通过引用结合于此。This application claims the priority of the Chinese patent application with application number 202111461594.2 filed on December 02, 2021, the entire contents of which are hereby incorporated by reference.
技术领域technical field
本申请涉及红细胞悬液制作技术领域,特别涉及一种红细胞悬液自动制作装置及制作方法。The present application relates to the technical field of production of red blood cell suspension, in particular to an automatic production device and method of red blood cell suspension.
背景技术Background technique
现有的红细胞悬液制作中,首先是对抗凝血进行全血离心,离心后加生理盐水,混匀,去掉上层活液后再离心,重复这个步骤,直至离心后的上活液透亮,得到压积红细胞。然后吸取一滴压积红细胞和九滴生理盐水混匀,得到10%的红细胞悬液。In the production of the existing erythrocyte suspension, the first step is to centrifuge the whole blood against coagulation, add physiological saline after centrifugation, mix well, remove the upper layer of living fluid and then centrifuge, repeat this step until the upper living fluid after centrifugation is transparent, and the pressure is obtained. accumulation of red blood cells. Then draw one drop of packed red blood cells and nine drops of normal saline and mix evenly to obtain a 10% red blood cell suspension.
但是现有的红细胞悬液在制备过程中需要涉及加入血样、加入生理盐水、血样离心、压积红细胞的抽取等多个关键步骤,这些操作步骤目前多采用人工操作实现,多次重复操作容易降低操作精度和增加疲劳,不利于开展批量化生产,此外,多次重复操作还容易降低配置效率和精度,产生菌落污染红细胞悬液。However, the preparation of the existing red blood cell suspension requires several key steps such as adding blood samples, adding normal saline, centrifuging blood samples, and extracting packed red blood cells. Operational accuracy and increased fatigue are not conducive to mass production. In addition, repeated operations are likely to reduce configuration efficiency and accuracy, and produce colonies to contaminate the red blood cell suspension.
从全血的离心到压积红细胞的形成过程,会伴随着血样与空气中细菌的多次接触,从而导致菌落在血样中的附着和生长,污染了红细胞悬浮液;当前一般通过操作员手动操作的方式抽取不同浓度的血样和生理盐水,且根据血样的不同安排不同转速的离心设备,一旦遇到悬浮液配置量需求增加的情况,则会大大增加操作员的工作负担,多次操作的情况下精度难以保障;红细胞悬液制备的过程需要将全血多次离心,且去掉离心后的上活液。活液(废弃血浆、红细胞和细胞液)对环境存在污染,必须经过灭活之后方可排入自然环境;当前红细胞悬液的制备过程所采用的移液器、试管等辅助仪器,在完成一次悬浮液配置以后,必须要经过清洗和灭菌处理,才能继续使用。当前大都采用人工清洗结合专用消毒设备灭菌的方式实现,该过程由于需要人工转移仪器,效率较低,且转移过程容易沾上细菌。The process from the centrifugation of whole blood to the formation of packed red blood cells will be accompanied by multiple contacts between the blood sample and bacteria in the air, resulting in the attachment and growth of bacterial colonies in the blood sample, contaminating the red blood cell suspension; currently, it is usually manually operated by the operator Different concentration of blood samples and normal saline are drawn in different ways, and centrifuges with different speeds are arranged according to different blood samples. Once the demand for suspension liquid configuration increases, it will greatly increase the workload of the operator. In the case of multiple operations The lower accuracy is difficult to guarantee; the process of preparing the red blood cell suspension needs to centrifuge the whole blood multiple times, and remove the supernatant after centrifugation. Living fluids (discarded plasma, red blood cells, and cell fluids) pollute the environment and must be inactivated before they can be discharged into the natural environment; currently, auxiliary instruments such as pipettes and test tubes used in the preparation process of red blood cell suspensions are After the suspension is prepared, it must be cleaned and sterilized before it can be used again. At present, most of them are realized by manual cleaning combined with special disinfection equipment sterilization. Since this process requires manual transfer of instruments, the efficiency is low, and the transfer process is easy to be stained with bacteria.
技术问题technical problem
本申请的主要目的是提出一种红细胞悬液自动制作装置及制作方法,旨在实现制作红细胞悬液多个关键步骤的自动化功能,省去人工操作等待的时间并大大提升了制作效率,为红细胞悬浮液批量生产提供技术支持。The main purpose of this application is to propose an automatic red blood cell suspension production device and production method, which aims to realize the automation of multiple key steps in the production of red blood cell suspension, save the waiting time for manual operations and greatly improve the production efficiency. Suspension batch production provides technical support.
技术解决方案technical solution
为实现上述目的,本申请提出的一种红细胞悬液自动制作装置,包括:离心装置,包括反应箱、驱动装置以及反应瓶,所述反应箱内形成反应腔,所述反应瓶沿所述反应箱高度方向的轴线可转动地设于所述反应腔内,所述反应瓶内形成离心腔,所述驱动装置驱动所述反应瓶转动,以带动所述离心腔内的液体做离心运动以进行分层;In order to achieve the above object, the application proposes a red blood cell suspension automatic production device, including: a centrifugal device, including a reaction box, a driving device and a reaction bottle, a reaction chamber is formed in the reaction box, and the reaction bottle is The axis in the height direction of the box is rotatably set in the reaction chamber, a centrifugal chamber is formed in the reaction bottle, and the driving device drives the reaction bottle to rotate to drive the liquid in the centrifugal chamber to perform centrifugal movement for layered;
抽吸装置,包括在靠近和远离所述离心腔的方向可活动地安装于所述反应箱的抽吸部、以及驱动所述抽吸部活动的驱动部,以在所述驱动部驱动所述抽吸部靠近所述离心腔对所述离心腔内的液体进行抽吸;A suction device, including a suction part movably installed on the reaction box in the direction of approaching and away from the centrifugal cavity, and a driving part for driving the suction part, so as to drive the The suction part is close to the centrifugal cavity to suck the liquid in the centrifugal cavity;
补给装置,设置为将生理盐水加入至所述离心腔中;A supply device, configured to add physiological saline into the centrifuge chamber;
识别装置,包括设于所述抽吸部的第一识别装置以及设于所述离心腔底部的第二识别装置,所述第一识别装置在感测到所述离心腔内的液体完成离心分层后触发第一信号,所述第二识别装置在感测到所述抽吸部进行抽吸后触发第二信号;以及,The identification device includes a first identification device provided on the suction part and a second identification device provided at the bottom of the centrifugal chamber, the first identification device senses that the liquid in the centrifugal chamber has completed centrifugation The first signal is triggered after the first layer, and the second identification device triggers the second signal after sensing that the suction part performs suction; and,
控制装置,分别与所述离心装置、所述抽吸装置、所述补给装置以及所述识别装置电性连接,以在接收到所述第一信号时驱动所述抽吸装置靠近所述离心腔、以及在接收到第二信号时停止所述抽吸装置活动并驱动所述补给装置将进行生理盐水加入离心腔。a control device, electrically connected to the centrifugal device, the suction device, the replenishment device and the identification device, so as to drive the suction device close to the centrifugal cavity when receiving the first signal , and when the second signal is received, the suction device is stopped and the replenishment device is driven to add physiological saline to the centrifuge cavity.
在一实施方式中,所述抽吸装置包括活动套接的固定筒体和活动筒体,所述活动筒体具有靠近或者远离所述离心腔的活动行程;In one embodiment, the suction device includes a movable sleeved fixed cylinder and a movable cylinder, and the movable cylinder has a movable stroke close to or away from the centrifugal chamber;
所述抽吸装置还包括第一活塞杆、气泵以及蓄能器,所述第一活塞杆可活动地设于所述固定筒体内,以将所述固定筒体内分隔出靠近所述离心腔的第一腔段和远离所述离心腔的第二腔段;所述气泵向所述第二腔段供气以驱动所述第一活塞杆靠近所述离心腔运动,所述蓄能器向所述第一腔段供气以驱动所述第一活塞杆远离所述离心腔运动;The suction device also includes a first piston rod, an air pump, and an accumulator, and the first piston rod is movably arranged in the fixed cylinder to separate the fixed cylinder into a section close to the centrifugal chamber. The first cavity segment and the second cavity segment away from the centrifugal cavity; the air pump supplies air to the second cavity segment to drive the first piston rod to move close to the centrifugal cavity, and the accumulator supplies energy to the centrifugal cavity. supply air to the first chamber section to drive the first piston rod to move away from the centrifugal chamber;
其中,所述第一活塞杆与所述活动筒体远离所述离心腔的一端连接。Wherein, the first piston rod is connected to an end of the movable cylinder away from the centrifugal cavity.
在一实施方式中,所述固定筒体上沿靠近所述离心腔的方向间隔设有两个限位开关,所述第一活塞杆在两个所述限位开关之间往复移动,且沿一方向活动至触碰所述限位开关时触发信号,所述控制装置在接收到触发信号时,控制所述活塞杆反向运动。In one embodiment, two limit switches are arranged at intervals along the direction close to the centrifugal chamber on the fixed cylinder, and the first piston rod reciprocates between the two limit switches, and moves along the A signal is triggered when moving in one direction until the limit switch is touched, and the control device controls the reverse movement of the piston rod when receiving the trigger signal.
在一实施方式中,所述抽吸装置还包括:In one embodiment, the suction device further includes:
第二活塞杆,可活动地设于所述活动筒体内,以将所述活动筒体分隔出靠近所述离心腔的第三腔段和远离所述离心腔的第四腔段;The second piston rod is movably arranged in the movable cylinder, so as to separate the movable cylinder into a third cavity segment close to the centrifugal cavity and a fourth cavity segment away from the centrifugal cavity;
第一驱动机构,设置为驱动所述第二活塞杆运动,所述驱动机构包括齿轮和可活动地齿条,所述第二活塞杆与所述齿条连接,所述齿轮转动驱动所述齿条逐渐靠近或者远离所述离心腔运动以使所述第二活塞杆靠近或者远离所述离心腔运动;以及,The first drive mechanism is configured to drive the second piston rod to move, the drive mechanism includes a gear and a movable rack, the second piston rod is connected to the rack, and the gear rotates to drive the rack a bar gradually moves toward or away from the centrifuge chamber to move the second piston rod toward or away from the centrifuge chamber; and,
针管,与所述第四腔段连通,且一端朝向所述离心腔的方向延伸至伸出所述第四腔段外;A needle tube communicated with the fourth chamber segment, and one end extends toward the direction of the centrifuge chamber to extend out of the fourth chamber segment;
其中,所述第一识别装置设于所述第四腔段内靠近所述离心腔的一端。Wherein, the first identification device is arranged at one end of the fourth chamber segment close to the centrifugal chamber.
在一实施方式中,所述第四腔段的内壁上设有热电阻丝,设置为对所述第四腔段内的液体进行加热。In one embodiment, a thermal resistance wire is provided on the inner wall of the fourth chamber section, configured to heat the liquid in the fourth chamber section.
在一实施方式中,所述第一腔部设有进气通道,所述进气通道上设有第一控制阀;和/或,In one embodiment, the first cavity is provided with an air intake channel, and the air intake channel is provided with a first control valve; and/or,
所述第一腔部与所述气泵之间设有第一通道,所述第一通道上设有第二控制阀;和/或,A first passage is provided between the first cavity and the air pump, and a second control valve is provided on the first passage; and/or,
所述第二腔部与所述蓄能器之间设有第二通道,所述第二通道上设有第三控制阀;和/或,A second channel is provided between the second cavity and the accumulator, and a third control valve is provided on the second channel; and/or,
所述第三腔部上设有出液通道,所述出液通道上设有第四控制阀;和/或,A liquid outlet channel is provided on the third cavity, and a fourth control valve is provided on the liquid outlet channel; and/or,
所述针管上设有第五控制阀。The needle tube is provided with a fifth control valve.
在一实施方式中,所述反应腔内设有多个反应瓶,每一所述反应瓶均包括瓶体和瓶盖,所述瓶盖设置为密封所述瓶体,所述离心装置还包括连杆机构和驱动电机,每一所述瓶盖与所述驱动电机均通过连杆机构连接,所述驱动电机驱动所述连杆机构运动,以使各所述瓶盖活动至打开和盖合所述瓶体。In one embodiment, the reaction chamber is provided with a plurality of reaction bottles, each of the reaction bottles includes a bottle body and a bottle cap, and the bottle cap is configured to seal the bottle body, and the centrifuge device also includes A linkage mechanism and a drive motor, each of the bottle caps is connected to the drive motor through a linkage mechanism, and the drive motor drives the movement of the linkage mechanism so that each of the bottle caps moves to open and close the bottle.
在一实施方式中,所述补给装置包括:In one embodiment, the replenishment device includes:
储液箱,沿靠近或远离所述离心腔的方向可活动地设于所述离心腔顶部,设置为承装生理盐水;A liquid storage tank is movably arranged on the top of the centrifugal chamber along a direction close to or away from the centrifugal chamber, and is configured to hold physiological saline;
管道,设置为连通所述储液箱与所述离心腔;以及,a pipe configured to communicate with the liquid storage tank and the centrifuge chamber; and,
第二驱动机构,设于所述储液箱外,设置为驱动所述储液箱靠近或者远离所述离心腔运动,所述储液箱运动以实现所述储液箱与所述离心腔内液体的液位差变化,以使所述储液箱内的液体通过所述管道输入至所述离心腔。The second driving mechanism is arranged outside the liquid storage tank and is configured to drive the liquid storage tank to move close to or away from the centrifugal chamber, and the liquid storage tank moves to realize the connection between the liquid storage tank and the centrifugal chamber. The liquid level difference of the liquid changes, so that the liquid in the liquid storage tank is input into the centrifugal chamber through the pipeline.
在一实施方式中,所述红细胞悬液自动制作装置还包括加热装置,所述加热装置设于所述反应瓶的外侧,设置为对所述离心腔内的液体进行加热。In one embodiment, the red blood cell suspension automatic preparation device further includes a heating device, which is arranged on the outside of the reaction bottle and configured to heat the liquid in the centrifuge chamber.
对应地,本申请还提出一种基于红细胞悬液自动制作装置的制作方法,所述红细胞悬液的制作方法包括以下步骤:Correspondingly, the present application also proposes a manufacturing method based on an automatic red blood cell suspension production device, and the production method of the red blood cell suspension includes the following steps:
控制所述离心装置对装有抗凝全血的离心腔进行离心分层;controlling the centrifugal device to perform centrifugal stratification on the centrifuge cavity filled with anticoagulated whole blood;
接收到所述第一识别装置发送的所述第一信号,控制所述抽吸装置对离心腔内的上层液面进行抽吸;receiving the first signal sent by the first identification device, controlling the suction device to suck the upper liquid level in the centrifuge chamber;
接收到所述第二识别装置发送的所述第二信号,控制所述抽吸装置停止抽吸,并控制所述补给装置将生理盐水注入至所述离心腔中,以得到红细胞悬液;receiving the second signal sent by the second identification device, controlling the suction device to stop suction, and controlling the replenishment device to inject physiological saline into the centrifuge cavity to obtain a suspension of red blood cells;
在离心腔内的红细胞悬液被取出后,控制所述补给装置向所述离心腔内注满生理盐水;After the red blood cell suspension in the centrifuge cavity is taken out, the replenishment device is controlled to fill the centrifuge cavity with physiological saline;
控制所述抽吸装置对所述离心腔内的生理盐水进行抽吸,以排出所述抽吸装置内的生理盐水。The suction device is controlled to suck the physiological saline in the centrifugal cavity, so as to discharge the physiological saline in the suction device.
有益效果Beneficial effect
本申请技术方案中,所述控制装置控制所述驱动装置驱动所述反应瓶转动以对所述离心腔内的液体进行分层,所述控制装置在接收到所述第一识别装置触发的所述第一信号后,控制所述抽吸部对所述离心腔内的液体进行抽吸,所述控制装置在接收到所述第二识别装置触发的所述第二信号后,控制所述抽吸装置停止活动并控制所述补给装置将生理盐水加入所述离心腔中,以得到红细胞悬液。通过识别装置传递信号给控制装置进行自动控制,完成红细胞悬液的自动制作,实现制作红细胞悬液多个关键步骤的自动化功能,省去人工操作等待的时间并大大提升了制作效率,为红细胞悬浮液批量生产提供技术支持。In the technical solution of the present application, the control device controls the driving device to drive the reaction bottle to rotate to stratify the liquid in the centrifuge chamber, and the control device receives the triggering of the first identification device After receiving the first signal, the suction part is controlled to suck the liquid in the centrifuge cavity, and the control device controls the pumping part after receiving the second signal triggered by the second identification device. The suction device is stopped and the replenishment device is controlled to add physiological saline into the centrifuge chamber to obtain a suspension of red blood cells. The identification device transmits signals to the control device for automatic control, completes the automatic production of red blood cell suspension, realizes the automation function of multiple key steps in the production of red blood cell suspension, saves the waiting time for manual operation and greatly improves the production efficiency, and provides red blood cell suspension. Liquid mass production to provide technical support.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative effort.
图1为本申请提供的红细胞悬液自动制作装置的一实施例的整体示意图;Fig. 1 is the overall schematic diagram of an embodiment of the red blood cell suspension automatic production device provided by the present application;
图2为图1中离心装置的结构示意图;Fig. 2 is the structural representation of centrifugal device in Fig. 1;
图3为图1中抽吸装置的结构示意图;Fig. 3 is a schematic structural view of the suction device in Fig. 1;
图4为图1中补给装置的结构示意图。Fig. 4 is a schematic structural diagram of the replenishing device in Fig. 1 .
附图标号说明:Explanation of reference numbers:
标号 label 名称 name 标号 label 名称 name
100 100 红细胞悬液自动制作装置 Red blood cell suspension automatic production device 223 223 针管 Needle
1 1 离心装置 centrifugal device 224 224 第三腔段 third chamber segment
11 11 反应瓶 Reaction bottle 225 225 第四腔段 fourth chamber segment
11a 11a 离心腔 centrifuge chamber 226 226 热电阻丝 Thermal resistance wire
12 12 连杆机构 Linkage 23 twenty three 第一控制阀 first control valve
13 13 驱动电机 motor 24 twenty four 第二控制阀 Second control valve
2 2 抽吸装置 suction device 25 25 第三控制阀 third control valve
21 twenty one 固定筒体 Fixed cylinder 26 26 第四控制阀 Fourth control valve
211 211 第一活塞杆 first piston rod 27 27 第五控制阀 fifth control valve
212 212 气泵 air pump 3 3 识别装置 identification device
213 213 蓄能器 Accumulator 31 31 第一识别装置 first identification device
214 214 第一腔段 first chamber segment 32 32 第二识别装置 Second identification device
215 215 第二腔段 second chamber segment 4 4 补给装置 supply device
216 216 限位开关 limit switch 41 41 储液箱 Liquid storage tank
22 twenty two 活动筒体 Active cylinder 42 42 管道 pipeline
221 221 第二活塞杆 second piston rod 43 43 第二驱动机构 second drive mechanism
222 222 第一驱动机构 first drive mechanism 5 5 加热装置 heating equipment
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional features and advantages of the present application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back...) in the embodiment of the present application, the directional indications are only used to explain the position in a certain posture (as shown in the attached figure). If the specific posture changes, the directional indication will also change accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for descriptive purposes, and cannot be interpreted as indications or hints Its relative importance or implicitly indicates the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B" as an example, including scheme A, scheme B, or schemes that both A and B satisfy. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present application.
现有的红细胞悬液在制备过程中需要涉及加入血样、加入生理盐水、血样离心、压积红细胞的抽取等多个关键步骤,这些操作步骤目前多采用人工操作实现,多次重复操作容易降低操作精度和增加疲劳,不利于开展批量化生产,急需一种自动化和智能化装置实现红细胞悬浮液的一体化制作,鉴于此,本申请设计了一种红细胞悬液自动制作装置,省去人工操作等待的时间并大大提升了制作效率,为红细胞悬浮液批量生产提供技术支持。The preparation process of the existing erythrocyte suspension involves multiple key steps such as adding blood samples, adding normal saline, centrifuging blood samples, and extracting packed red blood cells. Currently, these operating steps are mostly carried out manually, and repeated operations are easy to reduce the operating cost. Accuracy and increased fatigue are not conducive to mass production. An automated and intelligent device is urgently needed to realize the integrated production of red blood cell suspension. In view of this, this application designs an automatic production device for red blood cell suspension, which saves manual operation and waiting The time is greatly improved and the production efficiency is greatly improved, providing technical support for the mass production of red blood cell suspension.
请参阅图1至图4,为本申请提出的一种红细胞悬液自动制作装置的一实施例。Please refer to FIG. 1 to FIG. 4 , which are an embodiment of an automatic red blood cell suspension production device proposed in this application.
请参阅图1至图2,一种红细胞悬液自动制作装置100包括离心装置1、抽吸装置2、补给装置4、识别装置3以及控制装置,所述离心装置1包括反应箱、驱动装置以及反应瓶11,所述反应箱内形成反应腔,所述反应瓶11沿所述反应箱高度方向的轴线可转动地设于所述反应腔内,所述反应瓶11内形成离心腔11a,所述驱动装置驱动所述反应瓶11转动,以带动所述离心腔11a内的液体做离心运动以进行分层;所述抽吸装置2包括在靠近和远离所述离心腔11a的方向可活动地安装于所述反应箱的抽吸部、以及驱动所述抽吸部活动的驱动部,以在所述驱动部驱动所述抽吸部靠近所述离心腔11a对所述离心腔11a内的液体进行抽吸;所述补给装置4设置为将生理盐水加入至所述离心腔11a中;所述识别装置3包括设于所述抽吸部的第一识别装置31以及设于所述离心腔11a底部的第二识别装置32,所述第一识别装置31在感测到所述离心腔11a内的液体完成离心分层后触发第一信号,所述第二识别装置32在感测到所述抽吸部进行抽吸后触发第二信号;所述控制装置分别与所述离心装置1、所述抽吸装置2、所述补给装置4以及所述识别装置3电性连接,以在接收到所述第一信号时驱动所述抽吸装置2靠近所述离心腔11a、以及在接收到第二信号时停止所述抽吸装置2活动并驱动所述补给装置4将进行生理盐水加入离心腔11a。Please refer to Fig. 1 to Fig. 2, a kind of red blood cell suspension automatic preparation device 100 comprises centrifugal device 1, suction device 2, replenishment device 4, identification device 3 and control device, and described centrifugal device 1 comprises reaction box, driving device and Reaction bottle 11, a reaction cavity is formed in the reaction box, and the reaction bottle 11 is rotatably arranged in the reaction cavity along the axis of the height direction of the reaction box, and a centrifugal cavity 11a is formed in the reaction bottle 11, so The driving device drives the reaction bottle 11 to rotate, so as to drive the liquid in the centrifugal chamber 11a to perform centrifugal movement for stratification; the suction device 2 includes a movable The suction part installed in the reaction box, and the driving part that drives the suction part to move, so that the suction part can be driven to approach the centrifugal chamber 11a on the driving part to the liquid in the centrifugal chamber 11a Suction; the replenishment device 4 is set to add physiological saline to the centrifuge cavity 11a; the identification device 3 includes a first identification device 31 located at the suction part and a first identification device 31 located at the centrifuge cavity 11a The second identification device 32 at the bottom, the first identification device 31 triggers the first signal after sensing that the liquid in the centrifuge chamber 11a completes centrifugal stratification, and the second identification device 32 senses that the The suction part triggers the second signal after sucking; the control device is electrically connected with the centrifugal device 1, the suction device 2, the replenishment device 4 and the identification device 3, so that when receiving When the first signal is used, the suction device 2 is driven close to the centrifugal cavity 11a, and when the second signal is received, the suction device 2 is stopped and the replenishment device 4 is driven to add physiological saline to the centrifugal cavity 11a.
在本实施例中,所述控制装置控制所述驱动装置驱动所述反应瓶11转动以对所述离心腔11a内的液体进行分层,所述控制装置在接收到所述第一识别装置31触发的所述第一信号后,控制所述抽吸部对所述离心腔11a内的液体进行抽吸,所述控制装置在接收到所述第二识别装置32触发的所述第二信号后,控制所述抽吸装置2停止活动并控制所述补给装置4将生理盐水加入所述离心腔11a中,以得到红细胞悬液。通过识别装置3传递信号给控制装置进行自动控制,完成红细胞悬液的自动制作,实现制作红细胞悬液多个关键步骤的自动化功能,省去人工操作等待的时间并大大提升了制作效率,为红细胞悬液批量生产提供技术支持。In this embodiment, the control device controls the drive device to drive the reaction bottle 11 to rotate to stratify the liquid in the centrifuge chamber 11a, and the control device receives the first identification device 31 After the first signal is triggered, the suction part is controlled to suck the liquid in the centrifugal chamber 11a, and the control device receives the second signal triggered by the second identification device 32 , control the suction device 2 to stop the activity and control the replenishment device 4 to add physiological saline into the centrifuge chamber 11a to obtain red blood cell suspension. The identification device 3 transmits signals to the control device for automatic control, completes the automatic production of the red blood cell suspension, realizes the automation of multiple key steps in the production of the red blood cell suspension, saves the waiting time for manual operations and greatly improves the production efficiency. Provide technical support for mass production of suspensions.
值得说明的是,所述第一识别装置31以及所述第二识别装置32均包括光电液位开关,所述光电液位开关包括发光元件以及接收元件,所述发光元件以及所述接收元件可以是发光晶体和接收晶体,也可以是其他可以进行发光和接收的元件,在此不做限定。利用光线在两种不同介质的分界面产生的反射和折射原理,接收元件感测到发光元件发出的光反射回来的强度差异,判断是否达到预设的条件并进行动作。具体原理为,所述第一识别装置31持续对所述离心腔11a内的全血上表面进行检测,所述发光元件发光,此时所述接收元件接收到的反射光信号强度为Q1,当所述抽吸装置2的抽吸部接触全血上表面时,所述接收元件接收到的反射光信号强度为Q2,当接收到的信号强度由Q1变为Q2时,相当于触发所述第一信号,所述控制装置即开始控制所述抽吸部进行抽吸;所述第二识别装置32,持续对所述离心腔11a内的分层液体进行检测,所述发光元件发光,当具有两层分层液体时,所述接收元件接收到的反射光信号强度为Q3,当只检测到一层液体时,所述接收元件接收到的反射光信号强度为Q4,当接收到的信号强度由Q3变为Q4时,相当于触发所述第二信号,所述控制装置即控制所述抽吸部停止抽吸并控制所述补给装置进行生理盐水的补给。It is worth noting that both the first identification device 31 and the second identification device 32 include a photoelectric liquid level switch, and the photoelectric liquid level switch includes a light emitting element and a receiving element, and the light emitting element and the receiving element can be It is a light-emitting crystal and a receiving crystal, or other elements capable of emitting light and receiving, which are not limited here. Using the principle of reflection and refraction of light at the interface of two different media, the receiving element senses the intensity difference of the light reflected from the light emitting element, and judges whether the preset condition is met and takes action. The specific principle is that the first identification device 31 continuously detects the upper surface of the whole blood in the centrifuge cavity 11a, and the light-emitting element emits light. At this time, the intensity of the reflected light signal received by the receiving element is Q1. When the suction part of the suction device 2 contacts the upper surface of the whole blood, the intensity of the reflected light signal received by the receiving element is Q2, and when the intensity of the received signal changes from Q1 to Q2, it is equivalent to triggering the first Once a signal is received, the control device starts to control the suction part to perform suction; the second identification device 32 continues to detect the layered liquid in the centrifugal chamber 11a, and the light-emitting element emits light. When there are two layers of layered liquid, the intensity of the reflected light signal received by the receiving element is Q3; when only one layer of liquid is detected, the intensity of the reflected light signal received by the receiving element is Q4; when the intensity of the received signal is When changing from Q3 to Q4, it is equivalent to triggering the second signal, and the control device controls the suction part to stop suction and controls the supply device to supply physiological saline.
所述第一识别装置31通过光线在空气与液面之间的折射光差进行识别然后传输信号给所述控制装置,所述第二识别装置32通过光线在不同液面之间的折射光差进行识别然后传输信号给所述控制装置,进而控制所述抽吸部进行抽吸或者停止抽吸的动作。在离心时所述离心腔11a处于密闭状态,避免待离心液在离心时飞出所述离心腔11a,在抽吸以及补给过程中,所述反应腔内也呈密闭状态,避免血样与空气中细菌的多次接触,从而导致菌落在血样中的附着和生长,污染了红细胞悬浮液。The first recognition device 31 recognizes by the difference of light refraction between the air and the liquid surface and then transmits a signal to the control device, and the second recognition device 32 uses the difference of light refraction of light between different liquid surfaces Identify and then transmit a signal to the control device, and then control the action of the suction part to perform suction or stop suction. The centrifuge chamber 11a is in a sealed state during centrifugation to prevent the centrifuged liquid from flying out of the centrifuge chamber 11a during centrifugation. During the suction and replenishment process, the inside of the reaction chamber is also in a sealed state to prevent the blood sample from entering the air. Multiple exposures of bacteria, resulting in the attachment and growth of colonies in the blood sample, contaminate the erythrocyte suspension.
请参阅图3,所述抽吸装置2包括活动套接的固定筒体21和活动筒体22,所述活动筒体22具有靠近或者远离所述离心腔11a的活动行程;所述抽吸装置2还包括第一活塞杆211、气泵212以及蓄能器213,所述第一活塞杆211可活动地设于所述固定筒体21内,以将所述固定筒体21内分隔出靠近所述离心腔11a的第一腔段214和远离所述离心腔11a的第二腔段215;所述气泵212向所述第二腔段215供气以驱动所述第一活塞杆211靠近所述离心腔11a运动,所述蓄能器213向所述第一腔段214供气以驱动所述第一活塞杆211远离所述离心腔11a运动;其中,所述第一活塞杆211与所述活动筒体22远离所述离心腔11a的一端连接。Referring to Fig. 3, the suction device 2 includes a movable socketed fixed cylinder 21 and a movable cylinder 22, and the movable cylinder 22 has a movable stroke close to or away from the centrifugal chamber 11a; 2 also includes a first piston rod 211, an air pump 212 and an accumulator 213, the first piston rod 211 is movably arranged in the fixed cylinder 21, so as to separate the inside of the fixed cylinder 21 from the The first chamber section 214 of the centrifugal chamber 11a and the second chamber section 215 away from the centrifugal chamber 11a; the air pump 212 supplies air to the second chamber section 215 to drive the first piston rod 211 close to the The centrifugal cavity 11a moves, and the accumulator 213 supplies air to the first cavity segment 214 to drive the first piston rod 211 to move away from the centrifugal cavity 11a; wherein, the first piston rod 211 and the The movable cylinder 22 is connected to one end away from the centrifugal chamber 11a.
在本实施例中,所述气泵212使所述第一活塞杆211靠近所述离心腔11a运动,所述气泵212的气体在驱动所述第一活塞杆211运动以后会进入所述蓄能器213中进行储存,在所述第一活塞杆211运动到预设位置时,所述蓄能器213驱动所述第一活塞杆211远离所述离心腔11a运动,气泵212和蓄能器213的设计不仅环保而且能够节约资源。设计依次活动套接的所述固定筒体21和所述活动筒体22,所述固定筒体21与所述活动筒体22通过所述第一活塞杆211连接,所述第一活塞杆211推动所述活动筒体22靠近所述液面进行抽吸,所述活动筒体22形成所述抽吸部。分离式的两段筒体不仅方便进行控制同时便于拆装清洗和更换。In this embodiment, the air pump 212 moves the first piston rod 211 close to the centrifugal cavity 11a, and the gas of the air pump 212 will enter the accumulator after driving the first piston rod 211 to move. 213 for storage, when the first piston rod 211 moves to the preset position, the accumulator 213 drives the first piston rod 211 to move away from the centrifugal chamber 11a, the air pump 212 and the accumulator 213 The design is not only environmentally friendly but also saves resources. The fixed cylindrical body 21 and the movable cylindrical body 22 are designed to be movably socketed in sequence, the fixed cylindrical body 21 and the movable cylindrical body 22 are connected through the first piston rod 211, and the first piston rod 211 The movable cylinder 22 is pushed close to the liquid surface for suction, and the movable cylinder 22 forms the suction part. The separated two-section cylinder is not only convenient for control, but also easy to disassemble, clean and replace.
进一步地,所述固定筒体21上沿靠近所述离心腔11a的方向间隔设有两个限位开关216,所述第一活塞杆211在两个所述限位开关216之间往复移动,且沿一方向活动至触碰所述限位开关216时触发信号,所述控制装置在接收到触发信号时,控制所述活塞杆反向运动。Further, two limit switches 216 are arranged at intervals on the fixed cylinder 21 along the direction close to the centrifugal cavity 11a, and the first piston rod 211 reciprocates between the two limit switches 216, And move in one direction until the limit switch 216 is touched to trigger a signal, and the control device controls the piston rod to move backward when receiving the trigger signal.
在本实施例中,在所述固定筒体21上设有限位开关216,所述两个限位开关216的位置可根据实际情况进行调整,以使所述第一活塞杆211的活动行程可控,当所述抽吸部进行抽吸时,所述第一活塞杆211靠近所述离心腔11a运动进行抽吸,在抽吸时根据所述第一识别装置31传输的信号,控制装置控制所述第一活塞杆211逐渐地靠近所述离心腔11a运动,一直到所述活塞杆211达到靠近所述离心腔11a的限位开关处,所述控制装置即控制所述第一活塞杆211远离所述离心腔11a活动,当达到远离所述离心腔11a的限位开关后,所述控制装置将判断是否继续控制所述第一活塞杆211向反方向运动。所述控制装置在接收到所述行程开关触发的信号时控制所述活塞杆反向运动,进行智能化控制,并且在控制时避免血样与空气进行接触污染红细胞悬液。In this embodiment, limit switches 216 are provided on the fixed cylinder 21, and the positions of the two limit switches 216 can be adjusted according to actual conditions, so that the movable stroke of the first piston rod 211 can be adjusted. control, when the suction part is sucking, the first piston rod 211 moves close to the centrifugal chamber 11a for suction, and the control device controls the suction according to the signal transmitted by the first identification device 31 The first piston rod 211 gradually moves closer to the centrifugal cavity 11a until the piston rod 211 reaches a limit switch close to the centrifugal cavity 11a, and the control device controls the first piston rod 211 Moving away from the centrifugal chamber 11a, when reaching the limit switch away from the centrifugal chamber 11a, the control device will judge whether to continue to control the movement of the first piston rod 211 in the opposite direction. The control device controls the reverse movement of the piston rod when receiving the signal triggered by the travel switch to perform intelligent control, and prevents the blood sample from contacting the air to contaminate the red blood cell suspension during control.
请参阅图3,所述抽吸装置2还包括第二活塞杆221、第一驱动机构222以及针管223,所述第二活塞杆221可活动地设于所述活动筒体22内,以将所述活动筒体22分隔出靠近所述离心腔11a的第三腔段224和远离所述离心腔11a的第四腔段225;所述第一驱动机构222设置为驱动所述第二活塞杆221运动,所述驱动机构包括齿轮和可活动的齿条,所述第二活塞杆221与所述齿条连接,所述齿轮转动驱动所述齿条逐渐靠近或者远离所述离心腔11a运动以使所述第二活塞杆221靠近或者远离所述离心腔11a运动;所述针管223与所述第四腔段225连通,且一端朝向所述离心腔11a的方向延伸至伸出所述第四腔段225外;其中,所述第一识别装置31设于所述第四腔段225内靠近所述离心腔11a的一端。Please refer to FIG. 3, the suction device 2 also includes a second piston rod 221, a first driving mechanism 222 and a needle tube 223, and the second piston rod 221 is movably arranged in the movable cylinder 22, so as to The movable cylinder 22 separates a third chamber section 224 close to the centrifugal chamber 11a and a fourth chamber section 225 away from the centrifugal chamber 11a; the first driving mechanism 222 is configured to drive the second piston rod 221 movement, the drive mechanism includes a gear and a movable rack, the second piston rod 221 is connected to the rack, and the gear rotates to drive the rack to gradually approach or move away from the centrifugal cavity 11a to move Move the second piston rod 221 close to or away from the centrifugal cavity 11a; the needle tube 223 communicates with the fourth cavity section 225, and one end extends toward the direction of the centrifugal cavity 11a to extend out of the fourth cavity. outside the chamber segment 225; wherein, the first identifying device 31 is disposed in the fourth chamber segment 225 near one end of the centrifugal chamber 11a.
在本实施例中,所述活动筒体22整个作为针头对分层后的上液面进行抽吸,所述第二活塞杆221可活动地设于所述活动筒体22内,将所述活动筒体22分为所述第三腔段224和所述第四腔段225,在抽吸时,所述第一驱动机构222驱动所述第一活塞杆211先靠近所述离心腔11a运动,此时所述第三腔段224的体积近似所述整个活动筒体22的体积,然后所述第一驱动机构222驱动所述第一活塞杆211远离所述离心腔11a运动,使所述第四腔段225和所述针管223处都形成负压,以吸入所述离心腔11a内的液体。所述第一驱动机构222包括齿轮和齿条,齿轮和齿条啮合进行控制能够控制进给量,便于更加精准地进行抽吸运动,防止抽吸过量地情况出现。所述第一驱动机构也可以包括两个相互啮合的齿轮,能够精确控制所述第二活塞杆221的移动量即可,在此不做限定。所述第一识别装置31设于所述第四腔段225内靠近所述离心腔11a的一端,便于所述第一识别装置31进行识别。In this embodiment, the movable cylinder 22 is used as a needle to suck the upper liquid surface after stratification, and the second piston rod 221 is movably arranged in the movable cylinder 22, and the The movable cylinder 22 is divided into the third chamber section 224 and the fourth chamber section 225. During suction, the first driving mechanism 222 drives the first piston rod 211 to move close to the centrifugal chamber 11a first. , at this moment, the volume of the third chamber section 224 approximates the volume of the entire movable cylinder 22, and then the first driving mechanism 222 drives the first piston rod 211 to move away from the centrifugal chamber 11a, so that the Negative pressure is formed at the fourth chamber section 225 and the needle tube 223 to suck the liquid in the centrifugal chamber 11a. The first driving mechanism 222 includes a gear and a rack, and the gear and the rack are controlled to mesh to control the feeding amount, so as to facilitate more accurate suction movement and prevent excessive suction. The first driving mechanism may also include two gears meshing with each other, and it only needs to be able to precisely control the movement amount of the second piston rod 221 , which is not limited here. The first identification device 31 is arranged at one end of the fourth cavity section 225 close to the centrifugal cavity 11a, so as to facilitate the identification by the first identification device 31 .
进一步地,所述第四腔段225的内壁上设有热电阻丝226,设置为对所述第四腔段225内的液体进行加热。Further, the inner wall of the fourth chamber section 225 is provided with a thermal resistance wire 226 configured to heat the liquid in the fourth chamber section 225 .
在本实施例中,在所述第四腔段225的内壁上设有热电阻丝226,通电之后的热电阻丝226能够对所述第四腔段225内的废液进行高温灭活处理,避免对废液排出时对环境造成污染。同时,热电阻丝226也可以在未抽吸时对第四腔段225内进行高温处理,净化所述第四腔段225内的环境。在本申请中,进行高温灭活的装置也可以是其他具有加热灭活效果的装置,例如红外加热装置,并不限于利用所述热电阻丝226进行加热灭活。In this embodiment, a thermal resistance wire 226 is provided on the inner wall of the fourth chamber section 225, and the thermal resistance wire 226 after being energized can perform high-temperature inactivation treatment on the waste liquid in the fourth chamber section 225, Avoid polluting the environment when the waste liquid is discharged. At the same time, the thermal resistance wire 226 can also perform high-temperature treatment on the inside of the fourth chamber section 225 when not being sucked, so as to purify the environment in the fourth chamber section 225 . In this application, the device for high-temperature inactivation may also be other devices with heat inactivation effect, such as an infrared heating device, and is not limited to using the thermal resistance wire 226 for heat inactivation.
请参阅图3,所述第一腔部设有进气通道,所述进气通道上设有第一控制阀23;和/或,所述第一腔部与所述气泵212之间设有第一通道,所述第一通道上设有第二控制阀24;和/或,所述第二腔部与所述蓄能器213之间设有第二通道,所述第二通道上设有第三控制阀25;和/或,所述第三腔部上设有出液通道,所述出液通道上设有第四控制阀26;和/或,所述针管223上设有第五控制阀27。Please refer to FIG. 3 , the first cavity is provided with an air intake passage, and the first control valve 23 is provided on the air intake passage; and/or, a A first channel, the first channel is provided with a second control valve 24; and/or, a second channel is provided between the second cavity and the accumulator 213, and a second channel is provided on the second channel There is a third control valve 25; and/or, the third cavity is provided with a liquid outlet channel, and the fourth control valve 26 is provided on the liquid outlet channel; and/or, the needle tube 223 is provided with a first Five control valves 27 .
在本实施例中,所述第一控制阀23设置为密闭所述第一腔段214,便于所述气泵212与所述蓄能器213驱动所述第一活塞杆211运动,所述第二控制阀24打开后所述气泵212向所述第一腔段214内供气,所述第三控制阀25打开后所述蓄能器213向所述第二腔段215内供气。为使所述第二筒体内的液体方便排出,在所述第二筒体上设计了与外界连通的出液通道,所述第四控制阀26控制所述出液通道的开闭,所述第五控制阀27设于所述针管223上,禁止放出或者放出所述针管223内的液体。设计多个控制阀能够使所述抽吸装置2在抽吸时更加方便控制,能够适应更多抽吸情况的需求,使所述红细胞悬液自动制作装置100更加智能,所述多个控制阀与所述控制装置电性连通,便于进行控制。具体控制方式为,所述第一识别装置31开始进行识别,触发所述第一信号后,所述第二控制阀24打开,所述第三控制阀25关闭,所述第一活塞杆211靠近所述离心腔11a运动;触发第二信号后,所述第一控制阀23关闭、所述第二控制阀24关闭,所述第三控制阀25打开,所述第一活塞杆211远离所述离心腔11a运动。值得说明的是,所述控制阀的具体形式并不做出限定,可以是电磁阀,也可以是其他电动阀门。In this embodiment, the first control valve 23 is set to seal the first cavity section 214, so that the air pump 212 and the accumulator 213 can drive the first piston rod 211 to move, and the second The air pump 212 supplies air to the first chamber section 214 after the control valve 24 is opened, and the accumulator 213 supplies air to the second chamber section 215 after the third control valve 25 is opened. In order to facilitate the discharge of the liquid in the second cylinder, a liquid outlet channel communicating with the outside world is designed on the second cylinder body, and the fourth control valve 26 controls the opening and closing of the liquid outlet channel. The fifth control valve 27 is arranged on the needle tube 223 and prohibits or discharges the liquid in the needle tube 223 . Designing multiple control valves can make the suction device 2 more convenient to control during suction, can adapt to the needs of more suction situations, and make the red blood cell suspension automatic production device 100 more intelligent. The multiple control valves It is electrically communicated with the control device for easy control. The specific control method is that the first identification device 31 starts to identify, and after the first signal is triggered, the second control valve 24 is opened, the third control valve 25 is closed, and the first piston rod 211 approaches The centrifugal chamber 11a moves; after the second signal is triggered, the first control valve 23 is closed, the second control valve 24 is closed, the third control valve 25 is opened, and the first piston rod 211 is away from the The centrifugal chamber 11a moves. It is worth noting that the specific form of the control valve is not limited, and it may be a solenoid valve or other electric valves.
请参阅图1和图2,所述反应腔内设有多个反应瓶11,每一所述反应瓶11均包括瓶体和瓶盖,所述瓶盖设置为密封所述瓶体,所述离心装置1还包括连杆机构12和驱动电机13,每一所述瓶盖与所述驱动电机13均通过连杆机构12连接,所述驱动电机13驱动所述连杆机构12运动,以使各所述瓶盖活动至打开和盖合所述瓶体。Referring to Fig. 1 and Fig. 2, a plurality of reaction vials 11 are arranged in the reaction chamber, and each of the reaction vials 11 includes a bottle body and a bottle cap, and the bottle cap is configured to seal the bottle body, the The centrifugal device 1 also includes a link mechanism 12 and a drive motor 13, each of the bottle caps is connected to the drive motor 13 through the link mechanism 12, and the drive motor 13 drives the link mechanism 12 to move, so that Each of the bottle caps is movable to open and close the bottle body.
在本实施例中,所述反应腔为圆柱形,在所述反应腔内沿所述反应腔的径向相对设有两个所述反应瓶11,对应设置的两个反应瓶11能够使离心装置1在做离心运动时使离心装置1内的物体更加稳定。在本申请中,所述反应瓶11在所述反应腔内的数量为偶数个并且在所述反应腔内呈对称设置,便于提高离心腔11a内物体的稳定性。同时,在本实施例中所述瓶盖作为密封所述瓶体的一种方式,所述驱动电机13和所述连杆机构12作为驱动所述瓶盖密封所述瓶体的一种机构,二者一起密封所述瓶体,在其他实施例中也可以是使用可拆卸的密封袋等方式进行密封,在此对密封所述反应瓶11的方式并不做出具体限定。In this embodiment, the reaction chamber is cylindrical, and two reaction vials 11 are arranged opposite to each other along the radial direction of the reaction chamber in the reaction chamber, and the corresponding two reaction vials 11 can make the centrifuge The device 1 makes the objects in the centrifugal device 1 more stable when performing centrifugal motion. In the present application, the number of the reaction bottles 11 in the reaction chamber is an even number and they are arranged symmetrically in the reaction chamber, so as to improve the stability of the objects in the centrifuge chamber 11a. At the same time, in this embodiment, the bottle cap is used as a method of sealing the bottle body, and the driving motor 13 and the linkage mechanism 12 are used as a mechanism for driving the bottle cap to seal the bottle body. The two seal the bottle body together. In other embodiments, a detachable sealing bag can also be used for sealing. The method of sealing the reaction bottle 11 is not specifically limited here.
请参阅图4,所述补给装置4包括储液箱41、管道42以及第二驱动机构43,所述储液箱41沿靠近或远离所述离心腔11a的方向可活动地设于所述离心腔11a顶部,设置为承装生理盐水;所述管道42设置为连通所述储液箱41与所述离心腔11a;所述第二驱动机构43设于所述储液箱41外,设置为驱动所述储液箱41靠近或者远离所述离心腔11a运动,所述储液箱41运动以实现所述储液箱41与所述离心腔11a内液体的液位差变化,以使所述储液箱41内的液体通过所述管道42输入至所述离心腔11a。Please refer to FIG. 4 , the replenishment device 4 includes a liquid storage tank 41 , a pipeline 42 and a second drive mechanism 43 , and the liquid storage tank 41 is movably arranged in the centrifugal chamber 11a in a direction close to or away from the centrifugal chamber 11a. The top of the cavity 11a is set to hold physiological saline; the pipeline 42 is set to communicate with the liquid storage tank 41 and the centrifugal cavity 11a; the second driving mechanism 43 is arranged outside the liquid storage tank 41 and is set to Drive the liquid storage tank 41 to move close to or away from the centrifugal cavity 11a, and the liquid storage tank 41 moves to realize the change of the liquid level difference between the liquid storage tank 41 and the liquid in the centrifugal cavity 11a, so that the The liquid in the liquid storage tank 41 is input to the centrifugal chamber 11a through the pipeline 42 .
在本实施例中,利用虹吸原理将所述储液箱41内的液体输入至所述反应腔中,所述管道42为U型的虹吸管,所述第二驱动机构43驱动所述储液箱41运动,利用液位差将所述储液箱41内的液体输送至离心腔11a。由于制备红细胞悬液所需的生理盐水量大都以毫升计,因此需要进行精确的微量进给,因此所述第二驱动机构43为齿轮齿条机构,所述齿条与所述储液箱41连接,所述齿轮驱动所述齿条靠近或者远离所述离心腔11a运动带动所述储液箱41运动,通过齿轮的每齿进给量、所述储液箱41横截面积,需要加量的生理盐水,计算出驱动齿轮需要旋转的齿数,通过精确计算出的进给量保证加入的生理盐水的用量的精确性。在本申请中,第二驱动机构43的具体形式不做限定,也可以是两个齿轮进行啮合传动,也可以是螺纹螺杆驱动,能够保证生理盐水的精确进给即可。In this embodiment, the liquid in the liquid storage tank 41 is input into the reaction chamber by using the siphon principle, the pipeline 42 is a U-shaped siphon tube, and the second driving mechanism 43 drives the liquid storage tank 41 moves to transport the liquid in the liquid storage tank 41 to the centrifugal cavity 11a by using the liquid level difference. Since the amount of physiological saline required to prepare the erythrocyte suspension is mostly measured in milliliters, precise micro-feeding is required, so the second driving mechanism 43 is a rack and pinion mechanism, and the rack and the liquid storage tank 41 connected, the gear drives the rack to move closer to or away from the centrifugal cavity 11a to drive the liquid storage tank 41 to move, and the feed per tooth of the gear and the cross-sectional area of the liquid storage tank 41 need to be increased Calculate the number of teeth that the driving gear needs to rotate, and ensure the accuracy of the amount of added physiological saline through the accurately calculated feed amount. In the present application, the specific form of the second driving mechanism 43 is not limited, and it can also be two gears for meshing transmission, or a threaded screw drive, as long as it can ensure the accurate feeding of physiological saline.
请参阅图1和图2,所述红细胞悬液自动制作装置100还包括加热装置5,所述加热装置5设于所述反应瓶11的外侧,设置为对所述离心腔11a内的液体进行加热。Please refer to Fig. 1 and Fig. 2, described erythrocyte suspension automatic preparation device 100 also comprises heating device 5, and described heating device 5 is arranged on the outside of described reaction bottle 11, is set to the liquid in described centrifugal chamber 11a heating.
在本实施例中,所述加热装置5为热电阻丝226,所述加热装置5设置为对所述离心腔11a内的具体物质进行高温灭活或者进行消毒,在本申请中对所述加热装置5的具体形式并不做出限定,也可以是管道加热器、红外加热等。In this embodiment, the heating device 5 is a thermal resistance wire 226, and the heating device 5 is set to inactivate or sterilize specific substances in the centrifugal cavity 11a at high temperature. In this application, the heating device 5 The specific form of the device 5 is not limited, and it may also be a pipeline heater, an infrared heater, or the like.
本申请还提出一种基于所述红细胞悬液自动制作装置100的红细胞悬液的制作方法,具体包括以下步骤:The present application also proposes a method for making a red blood cell suspension based on the automatic red blood cell suspension production device 100, which specifically includes the following steps:
控制所述离心装置1对装有抗凝全血的离心腔11a进行离心分层;Controlling the centrifuge device 1 to centrifugally stratify the centrifuge cavity 11a filled with anticoagulated whole blood;
接收到所述第一识别装置31发送的所述第一信号,控制所述抽吸装置2对离心腔11a内的上层液面进行抽吸;receiving the first signal sent by the first identification device 31, controlling the suction device 2 to suck the upper liquid level in the centrifugal cavity 11a;
接收到所述第二识别装置32发送的所述第二信号,控制所述抽吸装置2停止抽吸,并控制所述补给装置4将生理盐水注入至所述离心腔11a中,以得到红细胞悬液;After receiving the second signal sent by the second identification device 32, control the suction device 2 to stop suction, and control the replenishment device 4 to inject physiological saline into the centrifuge cavity 11a, so as to obtain red blood cells suspension;
在离心腔11a内的红细胞悬液被取出后,控制所述补给装置4向所述离心腔11a内注满生理盐水;After the red blood cell suspension in the centrifuge chamber 11a is taken out, control the replenishment device 4 to fill the centrifuge chamber 11a with physiological saline;
控制所述抽吸装置2对所述离心腔11a内的生理盐水进行抽吸,以排出所述抽吸装置2内的生理盐水。The suction device 2 is controlled to suck the physiological saline in the centrifugal cavity 11 a, so as to discharge the physiological saline in the suction device 2 .
具体地,在本实施例中,所述离心装置1包括圆柱形的腔体,在腔体内沿所述腔体的圆心轴的两侧分别设有两个反应瓶11(反应瓶11内设有离心腔11a,此后称为第一离心腔和第二离心腔),所述反应瓶11包括瓶体和瓶盖,所述瓶盖设置为密封所述瓶体,所述连杆机构12分别连接两个反应瓶11的瓶盖,所述驱动电机13驱动所述瓶盖密封或者接触密封所述瓶体。在离心分层后所述抽吸装置2靠近第一离心腔,所述第一识别装置31开始进行识别,确定接收到所述第一信号,所述抽吸部开始进行抽吸,此时所述第二识别装置32开始进行识别。当抽吸完成时,也就是所述第二识别装置32触发所述第二信号,所述控制装置控制所述抽吸装置2停止抽吸并控制所述抽吸装置2远离第一离心腔,此时所述离心装置1旋转180°,将第二离心腔对准所述抽吸装置2,所述抽吸装置2进行抽吸。此时第一离心腔对应所述补给装置4,补给装置4向第一离心腔内加入生理盐水,并静置,得到红细胞悬液,但此时的红细胞悬液并不纯净,因此需要加入生理盐水进行洗涤。在第二离心腔抽吸完毕后转动所述离心装置1在第二离心腔内加入生理盐水并对第一和第二离心腔进行再次离心,离心分层后再次进行抽吸,最后得到纯净的红细胞悬液。Specifically, in this embodiment, the centrifuge device 1 includes a cylindrical cavity, and two reaction vials 11 are respectively arranged in the cavity along the two sides of the central axis of the cavity (the reaction vials 11 are provided with centrifuge chamber 11a, hereafter referred to as the first centrifuge chamber and the second centrifuge chamber), the reaction bottle 11 includes a bottle body and a bottle cap, the bottle cap is set to seal the bottle body, and the linkage mechanism 12 is respectively connected The bottle caps of the two reaction bottles 11, the driving motor 13 drives the bottle caps to seal or contact to seal the bottle body. After the centrifugal stratification, the suction device 2 approaches the first centrifugal chamber, the first recognition device 31 starts to identify, confirms that the first signal is received, and the suction part starts to suck. The second identifying device 32 starts to identify. When the suction is completed, that is, the second identification device 32 triggers the second signal, the control device controls the suction device 2 to stop suction and controls the suction device 2 to move away from the first centrifugal cavity, At this time, the centrifugal device 1 is rotated by 180°, and the second centrifugal chamber is aligned with the suction device 2, and the suction device 2 performs suction. At this time, the first centrifuge chamber corresponds to the supply device 4, and the resupply device 4 adds physiological saline into the first centrifuge chamber, and leaves it still to obtain a suspension of red blood cells, but the suspension of red blood cells at this time is not pure, so physiological saline needs to be added. brine for washing. Rotate the centrifuge device 1 after the suction of the second centrifuge chamber is completed, add physiological saline in the second centrifuge chamber and centrifuge the first and second centrifuge cavities again. red blood cell suspension.
在本申请中,在红细胞悬液配置完成后,为了保证红细胞自动制作装置的使用寿命以及防止对环境的污染,需要对废液进行高温灭活以及对装置进行洗涤,因此首先对抽吸装置2内的废液进行高温灭活后排出,再通过所述补给装置4对所述离心腔11a内注满生理盐水以洗涤所述离心腔11a,通过抽吸装置2对离心腔11a内的生理盐水进行抽吸以洗涤抽吸装置2,并最后利用所述加热装置5进行加热杀菌,得到干净无菌的离心腔11a以便进行下一次红细胞悬液的制作。In this application, after the preparation of the red blood cell suspension is completed, in order to ensure the service life of the red blood cell automatic production device and prevent environmental pollution, it is necessary to inactivate the waste liquid at high temperature and wash the device. Therefore, the suction device 2 The waste liquid inside is discharged after high-temperature inactivation, and then the centrifugal chamber 11a is filled with physiological saline through the replenishment device 4 to wash the centrifugal chamber 11a, and the physiological saline in the centrifugal chamber 11a is drained through the suction device 2 Suction is performed to wash the suction device 2, and finally the heating device 5 is used for heat sterilization to obtain a clean and sterile centrifuge chamber 11a for the next production of red blood cell suspension.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only optional embodiments of the present application, and are not intended to limit the patent scope of the present application. Under the inventive concept of the present application, the equivalent structural transformations made by using the description of the application and the contents of the accompanying drawings, or direct/indirect Applications in other relevant technical fields are included in the patent protection scope of the present application.

Claims (10)

  1. 一种红细胞悬液自动制作装置,包括:An automatic production device for red blood cell suspension, comprising:
    离心装置,包括反应箱、驱动装置以及反应瓶,所述反应箱内形成反应腔,所述反应瓶沿所述反应箱高度方向的轴线可转动地设于所述反应腔内,所述反应瓶内形成离心腔,所述驱动装置驱动所述反应瓶转动,以带动所述离心腔内的液体做离心运动以进行分层;The centrifugal device includes a reaction box, a driving device and a reaction bottle. A reaction chamber is formed in the reaction box, and the reaction bottle is rotatably arranged in the reaction chamber along the axis of the height direction of the reaction box. The reaction bottle A centrifugal cavity is formed inside, and the driving device drives the reaction bottle to rotate, so as to drive the liquid in the centrifugal cavity to perform centrifugal motion for stratification;
    抽吸装置,包括在靠近和远离所述离心腔的方向可活动地安装于所述反应箱的抽吸部、以及驱动所述抽吸部活动的驱动部,以在所述驱动部驱动所述抽吸部靠近所述离心腔对所述离心腔内的液体进行抽吸;A suction device, including a suction part movably installed on the reaction box in the direction of approaching and away from the centrifugal cavity, and a driving part for driving the suction part, so as to drive the The suction part is close to the centrifugal cavity to suck the liquid in the centrifugal cavity;
    补给装置,设置为将生理盐水加入至所述离心腔中;A supply device, configured to add physiological saline into the centrifuge chamber;
    识别装置,包括设于所述抽吸部的第一识别装置以及设于所述离心腔底部的第二识别装置,所述第一识别装置在感测到所述离心腔内的液体完成离心分层后触发第一信号,所述第二识别装置在感测到所述抽吸部进行抽吸后触发第二信号;以及,The identification device includes a first identification device provided on the suction part and a second identification device provided at the bottom of the centrifugal chamber, the first identification device senses that the liquid in the centrifugal chamber has completed centrifugation The first signal is triggered after the first layer, and the second identification device triggers the second signal after sensing that the suction part performs suction; and,
    控制装置,分别与所述离心装置、所述抽吸装置、所述补给装置以及所述识别装置电性连接,以在接收到所述第一信号时驱动所述抽吸装置靠近所述离心腔、以及在接收到第二信号时停止所述抽吸装置活动并驱动所述补给装置将进行生理盐水加入离心腔。a control device, electrically connected to the centrifugal device, the suction device, the replenishment device and the identification device, so as to drive the suction device close to the centrifugal cavity when receiving the first signal , and when the second signal is received, the suction device is stopped and the replenishment device is driven to add physiological saline to the centrifuge cavity.
  2. 如权利要求1所述的红细胞悬液自动制作装置,其中,所述抽吸装置包括活动套接的固定筒体和活动筒体,所述活动筒体具有靠近或者远离所述离心腔的活动行程;The device for automatically producing red blood cell suspension according to claim 1, wherein the suction device comprises a movable sleeved fixed cylinder and a movable cylinder, and the movable cylinder has a movable stroke close to or away from the centrifugal chamber ;
    所述抽吸装置还包括第一活塞杆、气泵以及蓄能器,所述第一活塞杆可活动地设于所述固定筒体内,以将所述固定筒体内分隔出靠近所述离心腔的第一腔段和远离所述离心腔的第二腔段;所述气泵向所述第二腔段供气以驱动所述第一活塞杆靠近所述离心腔运动,所述蓄能器向所述第一腔段供气以驱动所述第一活塞杆远离所述离心腔运动;The suction device also includes a first piston rod, an air pump, and an accumulator, and the first piston rod is movably arranged in the fixed cylinder to separate the fixed cylinder into a section close to the centrifugal cavity. The first cavity segment and the second cavity segment away from the centrifugal cavity; the air pump supplies air to the second cavity segment to drive the first piston rod to move close to the centrifugal cavity, and the accumulator supplies energy to the centrifugal cavity. supply air to the first chamber section to drive the first piston rod to move away from the centrifugal chamber;
    其中,所述第一活塞杆与所述活动筒体远离所述离心腔的一端连接。Wherein, the first piston rod is connected to an end of the movable cylinder away from the centrifugal chamber.
  3. 如权利要求2所述的红细胞悬液自动制作装置,其中,所述固定筒体上沿靠近所述离心腔的方向间隔设有两个限位开关,所述第一活塞杆在两个所述限位开关之间往复移动,且沿一方向活动至触碰所述限位开关时触发信号,所述控制装置在接收到触发信号时,控制所述活塞杆反向运动。The device for automatically producing red blood cell suspension according to claim 2, wherein two limit switches are arranged at intervals along the direction close to the centrifugal chamber on the fixed cylinder, and the first piston rod is positioned between the two limit switches. The limit switches reciprocate and move in one direction until the limit switch is touched to trigger a signal, and the control device controls the piston rod to move in reverse when receiving the trigger signal.
  4. 如权利要求2所述的红细胞悬液自动制作装置,其中,所述抽吸装置还包括:The automatic preparation device for red blood cell suspension according to claim 2, wherein the suction device further comprises:
    第二活塞杆,可活动地设于所述活动筒体内,以将所述活动筒体分隔出靠近所述离心腔的第三腔段和远离所述离心腔的第四腔段;The second piston rod is movably arranged in the movable cylinder, so as to separate the movable cylinder into a third cavity segment close to the centrifugal cavity and a fourth cavity segment away from the centrifugal cavity;
    第一驱动机构,设置为驱动所述第二活塞杆运动,所述驱动机构包括齿轮和可活动齿条,所述第二活塞杆与所述齿条连接,所述齿轮转动驱动所述齿条逐渐靠近或者远离所述离心腔运动以使所述第二活塞杆靠近或者远离所述离心腔运动;以及,The first drive mechanism is configured to drive the second piston rod to move, the drive mechanism includes a gear and a movable rack, the second piston rod is connected to the rack, and the gear rotates to drive the rack gradually moving toward or away from the centrifuge chamber to move the second piston rod toward or away from the centrifuge chamber; and,
    针管,与所述第四腔段连通,且一端朝向所述离心腔的方向延伸至伸出所述第四腔段外;A needle tube communicated with the fourth chamber segment, and one end extends toward the direction of the centrifuge chamber to extend out of the fourth chamber segment;
    其中,所述第一识别装置设于所述第四腔段内靠近所述离心腔的一端。Wherein, the first identification device is arranged at one end of the fourth chamber segment close to the centrifugal chamber.
  5. 如权利要求4所述的红细胞悬液自动制作装置,其中,所述第四腔段的内壁上设有热电阻丝,设置为对所述第四腔段内的液体进行加热。The device for automatically producing red blood cell suspension according to claim 4, wherein a thermal resistance wire is provided on the inner wall of the fourth chamber section, and is configured to heat the liquid in the fourth chamber section.
  6. 如权利要求4所述的红细胞悬液自动制作装置,其中,所述第一腔部设有进气通道,所述进气通道上设有第一控制阀;和/或,The device for automatically producing red blood cell suspension according to claim 4, wherein, the first cavity is provided with an air inlet channel, and the air inlet channel is provided with a first control valve; and/or,
    所述第一腔部与所述气泵之间设有第一通道,所述第一通道上设有第二控制阀;和/或,A first passage is provided between the first cavity and the air pump, and a second control valve is provided on the first passage; and/or,
    所述第二腔部与所述蓄能器之间设有第二通道,所述第二通道上设有第三控制阀;和/或,A second channel is provided between the second cavity and the accumulator, and a third control valve is provided on the second channel; and/or,
    所述第三腔部上设有出液通道,所述出液通道上设有第四控制阀;和/或,A liquid outlet channel is provided on the third cavity, and a fourth control valve is provided on the liquid outlet channel; and/or,
    所述针管上设有第五控制阀。The needle tube is provided with a fifth control valve.
  7. 如权利要求1所述的红细胞悬液自动制作装置,其中,所述反应腔内设有多个反应瓶,每一所述反应瓶均包括瓶体和瓶盖,所述瓶盖设置为密封所述瓶体,所述离心装置还包括连杆机构和驱动电机,每一所述瓶盖与所述驱动电机均通过连杆机构连接,所述驱动电机驱动所述连杆机构运动,以使各所述瓶盖活动至打开和盖合所述瓶体。The automatic preparation device for red blood cell suspension according to claim 1, wherein a plurality of reaction bottles are arranged in the reaction chamber, and each reaction bottle includes a bottle body and a bottle cap, and the bottle cap is configured to seal the described bottle body, the centrifugal device also includes a link mechanism and a drive motor, each of the bottle caps is connected to the drive motor through a link mechanism, and the drive motor drives the link mechanism to move, so that each The bottle cap is movable to open and close the bottle body.
  8. 如权利要求1所述的红细胞悬液自动制作装置,其中,所述补给装置包括:The automatic preparation device for red blood cell suspension according to claim 1, wherein the replenishment device comprises:
    储液箱,沿靠近或远离所述离心腔的方向可活动地设于所述离心腔顶部,设置为承装生理盐水;A liquid storage tank is movably arranged on the top of the centrifugal chamber along a direction close to or away from the centrifugal chamber, and is configured to hold physiological saline;
    管道,设置为连通所述储液箱与所述离心腔;以及,a pipe configured to communicate with the liquid storage tank and the centrifuge chamber; and,
    第二驱动机构,设于所述储液箱外,设置为驱动所述储液箱靠近或者远离所述离心腔运动,所述储液箱运动以实现所述储液箱与所述离心腔内液体的液位差变化,以使所述储液箱内的液体通过所述管道输入至所述离心腔。The second driving mechanism is arranged outside the liquid storage tank and is configured to drive the liquid storage tank to move close to or away from the centrifugal chamber, and the liquid storage tank moves to realize the connection between the liquid storage tank and the centrifugal chamber. The liquid level difference of the liquid changes, so that the liquid in the liquid storage tank is input into the centrifugal chamber through the pipeline.
  9. 如权利要求1所述的红细胞悬液自动制作装置,其中,所述红细胞悬液自动制作装置还包括加热装置,所述加热装置设于所述反应瓶的外侧,设置为对所述离心腔内的液体进行加热。The automatic preparation device for red blood cell suspension according to claim 1, wherein, the automatic preparation device for red blood cell suspension further comprises a heating device, and the heating device is arranged on the outside of the reaction bottle, and is set to the inside of the centrifuge chamber. liquid is heated.
  10. 一种基于权利要求1-9所述的红细胞悬液自动制作装置的制作方法,包括以下步骤:A manufacturing method based on the red blood cell suspension automatic manufacturing device described in claims 1-9, comprising the following steps:
    控制所述离心装置对装有抗凝全血的离心腔进行离心分层;controlling the centrifugal device to perform centrifugal stratification on the centrifuge cavity filled with anticoagulated whole blood;
    接收到所述第一识别装置发送的所述第一信号,控制所述抽吸装置对离心腔内的上层液面进行抽吸;receiving the first signal sent by the first identification device, controlling the suction device to suck the upper liquid level in the centrifuge chamber;
    接收到所述第二识别装置发送的所述第二信号,控制所述抽吸装置停止抽吸,并控制所述补给装置将生理盐水注入至所述离心腔中,以得到红细胞悬液;receiving the second signal sent by the second identification device, controlling the suction device to stop suction, and controlling the replenishment device to inject physiological saline into the centrifuge cavity to obtain a suspension of red blood cells;
    在离心腔内的红细胞悬液被取出后,控制所述补给装置向所述离心腔内注满生理盐水;After the red blood cell suspension in the centrifuge cavity is taken out, the replenishment device is controlled to fill the centrifuge cavity with physiological saline;
    控制所述抽吸装置对所述离心腔内的生理盐水进行抽吸,以排出所述抽吸装置内的生理盐水。The suction device is controlled to suck the physiological saline in the centrifugal cavity, so as to discharge the physiological saline in the suction device.
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