WO2023090993A1 - Procédé de production d'un catalyseur - Google Patents
Procédé de production d'un catalyseur Download PDFInfo
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- WO2023090993A1 WO2023090993A1 PCT/MY2022/050112 MY2022050112W WO2023090993A1 WO 2023090993 A1 WO2023090993 A1 WO 2023090993A1 MY 2022050112 W MY2022050112 W MY 2022050112W WO 2023090993 A1 WO2023090993 A1 WO 2023090993A1
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- catalyst
- organic framework
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- metal organic
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- 239000003054 catalyst Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000012621 metal-organic framework Substances 0.000 claims abstract description 43
- 239000002243 precursor Substances 0.000 claims abstract description 26
- 239000002904 solvent Substances 0.000 claims abstract description 22
- 239000011701 zinc Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- 239000013110 organic ligand Substances 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 6
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910001431 copper ion Inorganic materials 0.000 claims abstract description 5
- 238000005470 impregnation Methods 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 54
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 51
- 238000000034 method Methods 0.000 claims description 35
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 24
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 24
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 20
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 13
- 235000019253 formic acid Nutrition 0.000 claims description 12
- 230000002829 reductive effect Effects 0.000 claims description 11
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 10
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 238000005349 anion exchange Methods 0.000 claims description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 6
- XOJVVFBFDXDTEG-UHFFFAOYSA-N Norphytane Natural products CC(C)CCCC(C)CCCC(C)CCCC(C)C XOJVVFBFDXDTEG-UHFFFAOYSA-N 0.000 claims description 6
- 229910008334 ZrO(NO3)2 Inorganic materials 0.000 claims description 6
- 238000011065 in-situ storage Methods 0.000 claims description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 6
- 239000005711 Benzoic acid Substances 0.000 claims description 5
- 235000010233 benzoic acid Nutrition 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 238000005119 centrifugation Methods 0.000 claims description 5
- QNVNLUSHGRBCLO-UHFFFAOYSA-N H2BDC Natural products OC(=O)C1=CC(O)=CC(C(O)=O)=C1 QNVNLUSHGRBCLO-UHFFFAOYSA-N 0.000 claims description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 4
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 claims description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 4
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 2
- 239000012041 precatalyst Substances 0.000 claims description 2
- 238000001354 calcination Methods 0.000 claims 2
- 239000000243 solution Substances 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- 239000010949 copper Substances 0.000 description 17
- 235000014692 zinc oxide Nutrition 0.000 description 13
- 230000015572 biosynthetic process Effects 0.000 description 12
- 238000003786 synthesis reaction Methods 0.000 description 11
- 239000013207 UiO-66 Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 3
- 229920006362 Teflon® Polymers 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000002178 crystalline material Substances 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 231100000572 poisoning Toxicity 0.000 description 2
- 230000000607 poisoning effect Effects 0.000 description 2
- 239000011877 solvent mixture Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- JCLFHZLOKITRCE-UHFFFAOYSA-N 4-pentoxyphenol Chemical compound CCCCCOC1=CC=C(O)C=C1 JCLFHZLOKITRCE-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000012918 MOF catalyst Substances 0.000 description 1
- 239000012922 MOF pore Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001450 anions Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000769 gas chromatography-flame ionisation detection Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010223 real-time analysis Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical class [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/1691—Coordination polymers, e.g. metal-organic frameworks [MOF]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
- B01J31/2204—Organic complexes the ligands containing oxygen or sulfur as complexing atoms
- B01J31/2208—Oxygen, e.g. acetylacetonates
- B01J31/2226—Anionic ligands, i.e. the overall ligand carries at least one formal negative charge
- B01J31/223—At least two oxygen atoms present in one at least bidentate or bridging ligand
- B01J31/2239—Bridging ligands, e.g. OAc in Cr2(OAc)4, Pt4(OAc)8 or dicarboxylate ligands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/12—Oxidising
- B01J37/14—Oxidising with gases containing free oxygen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
- B01J37/18—Reducing with gases containing free hydrogen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/154—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing copper, silver, gold, or compounds thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/60—Reduction reactions, e.g. hydrogenation
- B01J2231/62—Reductions in general of inorganic substrates, e.g. formal hydrogenation, e.g. of N2
- B01J2231/625—Reductions in general of inorganic substrates, e.g. formal hydrogenation, e.g. of N2 of CO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/72—Copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/02—Compositional aspects of complexes used, e.g. polynuclearity
- B01J2531/0213—Complexes without C-metal linkages
- B01J2531/0216—Bi- or polynuclear complexes, i.e. comprising two or more metal coordination centres, without metal-metal bonds, e.g. Cp(Lx)Zr-imidazole-Zr(Lx)Cp
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/40—Complexes comprising metals of Group IV (IVA or IVB) as the central metal
- B01J2531/48—Zirconium
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- the invention relates to a method for producing a catalyst, in particular for use in hydrogenation of carbon dioxide to methanol.
- methanol is commercially produced by reacting carbon monoxide and hydrogen over a catalyst, typically a mixture of copper and zinc oxides supported by alumina.
- An alternative method is to use carbon dioxide instead, using Cu/ZnO/silica as a catalyst, which has the added benefit of utilising carbon emissions and increasing carbon offset efforts.
- An aim of the invention therefore is to provide a method for producing a catalyst suitable for use in hydrogenation of carbon dioxide to methanol which overcomes at least some of the above issues.
- a method for producing a catalyst comprising the steps of: mixing a metal precursor with an organic ligand and a solvent to form a precursor solution; heating the precursor solution at a predetermined temperature and time to form a metal organic framework; and washing and drying the metal organic framework; characterised in that a solution containing zinc and copper ions is added to the metal organic framework by incipient wetness impregnation, whereby the resulting loaded support is dried and then calcined to form the catalyst.
- the incipient wetness impregnation ensures that the volume of precursor solution added to the dried metal organic framework is substantially equal to the pore volume thereof, whereby capillary action draws the solution into the pores, such that when dried and calcined to remove volatile components, the zinc/copper is deposited on the surface within the pores, resulting in a more structured and homogenous catalyst with a significantly higher surface area (and thus activity) compared to the prior art.
- the metal organic framework comprises UiO-66, wherein the metal precursor comprises ZrOCh or ZrOfNCh , the organic ligand comprises 1,4-benzene dicarboxylic acid (H2BDC), and the solvent comprises dimethylformamide (DMF), and further includes a modulator such as formic acid (FA).
- the metal precursor comprises ZrOCh or ZrOfNCh
- the organic ligand comprises 1,4-benzene dicarboxylic acid (H2BDC)
- the solvent comprises dimethylformamide (DMF)
- FA formic acid
- the predetermined temperature and time for heating the precursor solution for UiO-66 is about 100-150°C and around 12-48 hours respectively, typically about 120°C and around 24 hours respectively.
- the metal organic framework comprises NU-1000, wherein the metal precursor comprises ZrOCh or ZrO(NO3)2, the organic ligand comprises 4,4',4",4"'-(pyrene-l,3,6,8-tetrayl)tetrabenzoic acid (FUTBAPy), and the solvent comprises dimethylformamide (DMF), and further includes a modulator such as benzoic acid (BA).
- the metal precursor comprises ZrOCh or ZrO(NO3)2
- the organic ligand comprises 4,4',4",4"'-(pyrene-l,3,6,8-tetrayl)tetrabenzoic acid (FUTBAPy)
- the solvent comprises dimethylformamide (DMF)
- BA benzoic acid
- the predetermined temperature and time for heating the precursor solution for NU-1000 is about 80-120°C and around 12-48 hours respectively, typically about 100°C and around 24 hours respectively.
- the metal organic framework comprises MIP-206, wherein the metal precursor comprises ZrC’h.
- the organic ligand comprises isophthalic acid (IP A), and the solvent comprises formic acid (FA) or acetic acid.
- the solvent further comprises water.
- the predetermined temperature and time for heating the precursor solution for MIP-206 is about 100-200°C and around 12-48 hours respectively, typically about 180°C and around 24 hours respectively.
- the metal organic framework is washed with dimethylformamide and acetone.
- the washed metal organic framework is dried by centrifugation or fdtration, and then solvent removal under reduced pressure, typically in a vacuum desiccator for 2 hours.
- the metal organic framework undergoes anion exchange to remove chloride ions in between the washing and drying steps.
- anion exchange prevents catalyst poisoning due to the presence of chloride (which would significantly reduce the yield) as well as contamination/leaching which can cause corrosion at downstream processing.
- UiO-66 and NU-1000 may use chloride-free precursors, such that the anion exchange is not required.
- the anion exchange is conducted by dispersing the metal organic framework in methanol, and solvent exchanging with ammonium formate in methanol.
- the loaded support is dried at about 80°C for around 24 hours, but it will be appreciated that other temperatures and times could be used.
- the solution containing zinc and copper ions comprises copper nitrate and zinc nitrate.
- the solution further comprises ammonium niobate oxalate, zirconium nitrate, and manganese nitrate.
- the loaded support is calcined at about 200°C-400°C for around 2-6 hours. Typically where the temperature is >250°C, oxidative catalyst is formed. In addition copper sintering may occur if the temperature is >300°C.
- the resulting pristine precatalyst can be reduced in situ using 5% H2/N2 or Fh/Ar at about 250°C for around 2-6 hours to form pristine catalyst.
- pristine catalyst is dosed with F ⁇ CCh in the ratio range of 3: 1 to 10: 1, typically 3: 1, at about 250°C and around 40 bar for about 5 hours to form reductive catalyst.
- the temperature of the process is about 200-300°C
- the pressure is around 20-100 bar
- the FtCCh ratio is 3-10: 1.
- the temperature of the process is about 225°C, the pressure is around 40 bar, and the FtCCh ratio is 3: 1, for about 5 hours.
- the temperature of the process is about 225°C, the pressure is around 80 bar, and the F ⁇ CCh ratio is 3: 1 in a continuous flow system.
- This compares favourably with the alternative method using Cu/ZnO/silica as a catalyst, where the temperature of the process is about 200°C, the pressure is around 40 bar, and the TtCCh ratio is 3: 1, for about 5 hours.
- the yield of the alternative method is ⁇ 1%
- the yield for the invention is >20% because of the improved catalyst.
- Figure 1 is a schematic view of the methods of making a catalyst according to an embodiment of the invention.
- the precursors comprising a metal precursor, an organic ligand and a solvent modulator are mixed 2 and then heated 4 in a Teflon-lined sealed reactor, in this example at 180°C for 24 hours.
- the resulting metal organic framework (MOF) is then washed 6 with DMF and acetone. If chloride ions are present, the product is anion exchanged 8 in methanol with ammonium formate. Then product is then dried.
- the MOF was then loaded 10 with Cu/Zn solution using incipient wet impregnation (IWI), dried at 80°C overnight, and then calcined 12 at 250°C for 2 hours, resulting in a catalyst 14 such as UiO-66, NU-1000 or MIP-206.
- IWI incipient wet impregnation
- ZrO(NO3)2 (1.803 g, 7.8 mmol) was added into a solvent mixture of DMF/formic acid (40 ml/ 15 ml) in a round-bottom flask and sonicated for 15 minutes.
- the solution was separated evenly between six 20 ml Teflon capped vials. The vials were then transferred to a pre-heated oven and kept at 120°C for 16 h (overnight).
- the white crystalline material was collected via centrifugation, washed three times with DMF (50 ml x 3) and then the bulk sample was solvent exchanged with acetone (30 ml x 4) and left solvated until ready for use.
- ZrO(NO3)2 (90.15 g, 0.39 mol) was added into a solvent mixture of DMF/formic acid (200 ml/ 75 ml) in a round-bottom flask and stirred for 15 minutes.
- the solution was heated at 120°C for 16 h (overnight), whilst stirring constantly.
- the white crystalline material was collected via filtration, washed three times with DMF (100 ml x 3) and then the bulk sample was solvent exchanged with acetone (60 ml x 4) and left solvated until ready for use.
- MIP-206 was synthesized solvothermally by the reaction of ZrC’h and isophthalic acid (IP A) in formic acid.
- IP A isophthalic acid
- IPA 1.1 g, 6.6 mmol
- formic acid 5 mb
- ZrCU 2 g, 8.6 mmol
- Dried MIP-206 was dispersed in methanol (30 ml / 1 g of MOF), centrifuged and was then solvent exchanged with ammonium formate in methanol (0.05 M, 30 ml x 5), centrifuging in between washes to ensure solvent removal.
- the MOF was washed with methanol (30 ml x 3) and stored in methanol prior to use.
- a stock solution of Cu(NO3)2 6H2O : Zn(NC>3)2 6H2O (70 : 30, 1.08 M) in methanol was prepared using 262 mg and 109 mg of Cu and Zn salts per 1 ml of methanol, respectively.
- MOF supports are dried in a desiccator to remove solvent (2 h under vacuum) and the dried MOF supports were weighed in 20 ml vials and 1.38 ml of the stock solution was added to the dried MOF per gram of MOF support.
- the resultant slurry was stirred until homogeneous, and air dried at 80°C for 24 h and then calcined at 250°C for 2 h and stored in a dry desiccator prior to analysis. Acetone was used as the solvent for MIP-206 samples.
- Samples were dried from acetone in a vacuum desiccator for 1 h then transferred into sorption analysis tubes, the samples were then dried under a high vacuum (1 pbar) at 120°C for 3 h to yield activated samples.
- Oxidative MOF-derived catalyst (Cu/ZnO@MOF (Ox. MDC)) preparation:
- Reductive MOF-derived catalyst Cu/ZnO@MOF (Red. MDC)
- Reaction monitoring was conducted using a residual gas analyser and gas chromatography .
- the reaction is held at 30°C for 1 h (to establish a background for the RGA) and then the reaction cell is heated to the reaction temperature (200 - 250°C) and held at constant temperature for 120-300 min.
- the reaction mixture is analysed in real time via RGA (by pulsing a small amount of gas into the vacuum chamber, 2 x 10‘ 6 Torr) to follow methanol production. After the reaction has concluded the gaseous reaction mixture was analysed via gas chromatography (GC-FID/TCD).
- Cu/ZnO@MOF (Red. MDC) samples are formed by reducing Cu/ZnO@MOF catalysts in situ (1 bar 5% PF/ Ar at 250°C for 2 h), and then exposed these samples to reductive reaction conditions (250°C, 40 bar, 3: 1 F ⁇ CCh) for 5 h.
- Table 1 illustrates the catalyst performance data where under comparative conditions, the invention with an MOF support achieves a yield of >20%, whereas the alternative silica support (which has a ratio of Nb:Mn:Zr (1: 1: 1) with 0.09 wt% of overall Cu/Zn weight) has a yield of ⁇ 1%.
- the only yield identified in the prior art literature requires a much higher pressure of 360 bar, which is expensive and impractical.
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Abstract
L'invention concerne un procédé de production d'un catalyseur comprenant les étapes consistant à mélanger un précurseur métallique avec un ligand organique et un solvant pour former une solution de précurseur ; faire chauffer la solution de précurseur à une température et pendant un temps prédéfinis pour former une structure organométallique ; et laver et faire sécher la structure organométallique ; une solution contenant du zinc et des ions cuivre étant ajoutée à la structure organométallique par imprégnation à humidité naissante, le support chargé obtenu étant ainsi séché et ensuite calciné pour former le catalyseur.
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US20110105776A1 (en) * | 2003-11-24 | 2011-05-05 | Basf Aktiengesellschaft | Method for electrochemical production of a crystalline porous metal organic skeleton material |
US20200079796A1 (en) * | 2018-09-06 | 2020-03-12 | The Board Of Trustees Of The University Of Alabama | Methods of making nanostructured metal-organic frameworks |
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US20110105776A1 (en) * | 2003-11-24 | 2011-05-05 | Basf Aktiengesellschaft | Method for electrochemical production of a crystalline porous metal organic skeleton material |
US20200079796A1 (en) * | 2018-09-06 | 2020-03-12 | The Board Of Trustees Of The University Of Alabama | Methods of making nanostructured metal-organic frameworks |
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SUN SHUJIAN, WEI CAIFENG, XIAO YALI, LI GUANGQIN, ZHANG JIANYONG: "Zirconium-based metal–organic framework gels for selective luminescence sensing", RSC ADVANCES, vol. 10, no. 73, 21 December 2020 (2020-12-21), pages 44912 - 44919, XP093066957, DOI: 10.1039/D0RA09035B * |
WANG SUJING, CHEN LIYU, WAHIDUZZAMAN MOHAMMAD, TISSOT ANTOINE, ZHOU LIN, IBARRA ILICH A., GUTIÉRREZ-ALEJANDRE AÍDA, LEE JI SUN, CH: "A Mesoporous Zirconium-Isophthalate Multifunctional Platform", MATTER, CELL PRESS, US, vol. 4, no. 1, 1 January 2021 (2021-01-01), US , pages 182 - 194, XP093066960, ISSN: 2590-2385, DOI: 10.1016/j.matt.2020.10.009 * |
YANG YANG, XU YANAN, DING HENG, YANG DONG, CHENG ENPING, HAO YIMING, WANG HONGTAO, HONG YANZHEN, SU YUZHONG, WANG YANLIANG, PENG L: "Cu/ZnO x @UiO-66 synthesized from a double solvent method as an efficient catalyst for CO 2 hydrogenation to methanol", CATALYSIS SCIENCE & TECHNOLOGY, ROYAL SOCIETY OF CHEMISTRY, UK, vol. 11, no. 13, 5 July 2021 (2021-07-05), UK , pages 4367 - 4375, XP093066955, ISSN: 2044-4753, DOI: 10.1039/D0CY02450C * |
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