WO2023089826A1 - Resin composition, resinous coating material, insulated electrical wire, automotive wire harness, and method for producing insulated electrical wire for use in automotive wire harness - Google Patents

Resin composition, resinous coating material, insulated electrical wire, automotive wire harness, and method for producing insulated electrical wire for use in automotive wire harness Download PDF

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WO2023089826A1
WO2023089826A1 PCT/JP2021/042790 JP2021042790W WO2023089826A1 WO 2023089826 A1 WO2023089826 A1 WO 2023089826A1 JP 2021042790 W JP2021042790 W JP 2021042790W WO 2023089826 A1 WO2023089826 A1 WO 2023089826A1
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mass
parts
component
resin composition
components
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PCT/JP2021/042790
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French (fr)
Japanese (ja)
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賢司 高橋
秀幸 大菅
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古河電気工業株式会社
古河As株式会社
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Priority to PCT/JP2021/042790 priority Critical patent/WO2023089826A1/en
Priority to CN202180068895.0A priority patent/CN116490554A/en
Priority to US18/142,126 priority patent/US20230272198A1/en
Publication of WO2023089826A1 publication Critical patent/WO2023089826A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/37Thiols
    • C08K5/372Sulfides, e.g. R-(S)x-R'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/443Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
    • H01B3/445Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds from vinylfluorides or other fluoroethylenic compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/446Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylacetals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/448Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from other vinyl compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Definitions

  • the present invention relates to a resin composition, a resin coating material, an insulated wire, a wire harness for automobiles, and a method for producing an insulated wire used for wire harnesses for automobiles.
  • Flame-retardant insulated wires are widely used in various white goods, OA equipment, and the like. Insulated wires used in automobiles and the like are also required to have various properties such as flame resistance, heat resistance, flexibility, and mechanical properties. So far, many reports have been made on resin compositions that realize insulated wires with flame retardance, heat resistance, flexibility, and mechanical properties by using them as coating materials for conductors. There is Resins such as polyethylene and ethylene-vinyl acetate copolymers are widely used as resin compositions for insulated wires having such desired properties.
  • Patent Document 1 a conductor is coated with a resin composition containing an ethylene-vinyl acetate copolymer having a vinyl acetate content within a specific range, a brominated flame retardant, an epoxy compound, and antimony trioxide. It is described that a flame-retardant electric wire having excellent flame retardancy, water resistance and oil resistance can be obtained by cross-linking the material.
  • Patent Document 2 describes a resin composition that can be used as a coating material for a conductor to obtain an insulated wire having an insulating layer that has excellent flexibility, oil resistance, and mechanical strength.
  • This resin composition has a density within a specific range, and is a copolymer of unsaturated hydrocarbon having 4 or more carbon atoms and ethylene, a copolymer of acrylic acid ester and ethylene or a methacrylic acid ester and ethylene copolymer. and specific amounts of a flame retardant and a cross-linking aid.
  • Patent Document 3 it has excellent flame retardancy, heat resistance, cold resistance (low temperature properties), and oil resistance, and is also excellent in mechanical strength such as tensile mechanical properties and wear resistance.
  • a non-halogen flame-retardant resin composition used for forming an insulating film for an insulated wire is disclosed. This resin composition contains 100 parts by mass or more and 250 parts by mass or less of a metal hydroxide and 1% by mass or more and 20% by mass of a silicone oil having a viscosity of 3000 mPa s or less at 25° C. based on 100 parts by mass of a polyolefin resin.
  • the polyolefin resin contains 30% by mass or more and 85% by mass or less of polyethylene having a melting point (Tm) by the DSC method of 120° C. or more and 130° C. or less and a density of 0.925 or more and 0.945 or less, and ethylene-acetic acid. It contains 10 to 60% by mass of a vinyl copolymer (EVA) and 5 to 30% by mass of a maleic anhydride-modified ethylene ⁇ -olefin copolymer having a DSC melting point of 60° C. or less.
  • Tm melting point
  • EVA vinyl copolymer
  • EVA maleic anhydride-modified ethylene ⁇ -olefin copolymer having a DSC melting point of 60° C. or less.
  • Patent Document 4 describes an insulated wire and cable that uses a halogen-free flame-retardant resin composition that has flame resistance, oil resistance, fuel resistance, and trauma resistance.
  • This halogen-free flame-retardant resin composition contains, as a base polymer, 60 to 70% by mass of linear low-density polyethylene, 10% by mass or more of an ethylene-vinyl acetate copolymer having a melt flow rate (MFR) of 100 or more, and a maleic acid-modified polyolefin of 10 to 20% by mass, and a metal hydroxide added at a rate of 150 to 220 parts by mass with respect to 100 parts by mass of the base polymer, and carbon black.
  • MFR melt flow rate
  • metal hydroxide added at a rate of 150 to 220 parts by mass with respect to 100 parts by mass of the base polymer, and carbon black.
  • the metal hydroxide and the carbon black are added at a mutual addition ratio (metal hydroxide:carbon black) of 15:1 to 100:
  • Patent Document 5 describes an in-vehicle electric wire/cable that has high heat resistance and flexibility, as well as excellent mechanical strength, abrasion resistance, and flame retardancy.
  • This in-vehicle electric wire/cable is coated with a resin composition obtained by adding a combination of two specific antioxidants and a specific brominated flame retardant to an ethylene-based copolymer containing ethylene-ethyl acrylate copolymer. We have it as a material.
  • JP 2017-111920 A International Publication No. 2018/074233 International Publication No. 2016/175076 JP 2015-038869 A JP 2015-164114 A
  • the ethylene-vinyl acetate copolymer When a combination of polyethylene and ethylene-vinyl acetate copolymer is used as the base resin constituting the coating material for electric wires, the ethylene-vinyl acetate copolymer has a vinyl acetate (polar molecule) component introduced into the polymer structure. Therefore, by increasing the proportion of the ethylene-vinyl acetate copolymer in the base resin, the adhesion to the metal is enhanced. Therefore, the adhesion to the conductor is improved, and the degree of freedom in handling and processing of the insulated wire can be increased. However, the improvement of the adhesion to the metal increases the contact wear with the metal die during extrusion processing, and the friction between the inside of the die and the coating material increases.
  • drool rubbing residue
  • Accumulation of die scum may impair the appearance (surface roughness) and manufacturability (yield due to bumps, protrusions, etc.) of manufactured products.
  • the adhesive strength between the resin coating material and the conductor is high, the conductor wires may be drawn out irregularly or may be broken in the wire stripping process, resulting in poor wire stripping performance.
  • the adhesion between the resin coating material and the conductor is low, a shrinkback phenomenon occurs due to the shrinkage of the insulator after wire stripping, and the conductor is exposed at the end, and moisture enters the exposed part. This can easily lead to electrical problems.
  • polyethylene has a high degree of crystallinity, and this degree of crystallinity increases as the density increases. Therefore, when the proportion of polyethylene in the base resin is increased or high-density polyethylene is used, other low-molecular-weight components tend to migrate (bleed, bloom) to the surface layer. Therefore, the risk of contamination of the production line increases.
  • the present invention provides an insulated wire having an excellent appearance by being used to form an insulating film (resin coating material layer) on an insulated wire, thereby improving the film-forming property around the conductor. It is an object of the present invention to provide a resin composition capable of achieving desired excellent flame retardancy and mechanical properties suitable for insulated wires. In addition, the present invention provides a resin coating material using the above resin composition, an insulated wire having an insulating film containing the resin coating material, an automotive wire harness having the insulated wire, and an insulated wire used for the automotive wire harness. An object of the present invention is to provide a method for producing the above resin composition, an insulated wire having an insulating film containing the resin coating material, an automotive wire harness having the insulated wire, and an insulated wire used for the automotive wire harness. An object of the present invention is to provide a method for producing the above resin composition, an insulated wire having an insulating film containing the resin coating material, an automotive wire harness having the insulated wire, and an insulated wire used for the automotive wire harness
  • the present inventors have found a resin composition for an insulating coating material (resin coating material) using a combination of a low-density polyethylene resin and an ethylene-vinyl acetate copolymer as a base resin.
  • a resin composition for an insulating coating material using a combination of a low-density polyethylene resin and an ethylene-vinyl acetate copolymer as a base resin.
  • a specific amount of at least one of a thioether compound and a fluororubber foreign substances such as resin scum (so-called "thickness") are generated at the extrusion port of the extrusion die during the formation of an insulating film by extrusion coating.
  • bleeding is suppressed in the subsequent processes, preventing contamination of the production line (guide pulleys, etc.), and the resulting resin coating material has excellent flame resistance and mechanical strength.
  • the present invention has been completed through further studies based on these findings.
  • ⁇ 1> Containing the following components (A) and (B), and containing at least one of the following components (C) and (D), (A) low density polyethylene resin, (B) ethylene-vinyl acetate copolymer resin, (C) a thioether compound, (D) fluororubber,
  • the total content of components (A) and (B) is 100 parts by mass, the content of component (A) is 5 to 40 parts by mass, the content of component (B) is 60 to 95 parts by mass, and component (A ) and the total content of components (C) and (D) is 0.05 to 1 part by mass per 100 parts by mass of the total content of (B),
  • ⁇ 2> The resin composition according to ⁇ 1> above, wherein the proportion of the vinyl acetate component in the component (B) is 7% by mass or more.
  • the content of the component (C) is 0.7 parts by mass or less and the content of the component (D) is 1 part by mass or less per 100 parts by mass of the total content of the components (A) and (B).
  • ⁇ 4> In the total content of 100 parts by mass of components (A) and (B), the content of component (A) is more than 20 parts by mass and 40 parts by mass or less, and the content of component (B) is 60 parts by mass or more and 80 parts by mass.
  • the content of component (C) is 0.5 parts by mass or less relative to the total content of 100 parts by mass of components (A) and (B).
  • the VA value calculated by the following formula is 15 or more, and the total content of the components (C) and (D) with respect to the total content of 100 parts by mass of the components (A) and (B) is 0.5 to 1.
  • VA value [content (parts by mass) of component (B) in 100 parts by mass of total content of components (A) and (B)] x [proportion of vinyl acetate component in component (B) (% by mass) ]/100 ⁇ 7> ⁇ 1> to ⁇ 6>, wherein the resin composition contains at least one of a flame retardant, an antioxidant, a processing aid, and a cross-linking aid in addition to the components (A) to (D).
  • ⁇ 8> The resin composition according to any one of ⁇ 1> to ⁇ 7>, which is used for automotive wire harnesses.
  • ⁇ 9> A resin coating material obtained by cross-linking the resin composition according to any one of ⁇ 1> to ⁇ 8>.
  • ⁇ 10> An insulated wire, wherein the insulating film has the resin coating material according to ⁇ 9>.
  • a wire harness for an automobile comprising the insulated wire according to ⁇ 10>.
  • the resin composition according to any one of ⁇ 1> to ⁇ 8> is extrusion-coated on the conductor to provide a layer of the resin composition, and the layer of the resin composition is irradiated with an electron beam of 80 to 250 kGy.
  • a numerical range represented using " ⁇ " means a range that includes the numerical values described before and after it as lower and upper limits.
  • the resin composition of the present invention for forming an insulating film (resin coating material layer) of an insulated wire, it is possible to improve the film-forming property around the conductor, and the obtained insulated wire has an excellent appearance. It is possible to realize desired excellent properties suitable for insulated wires in terms of flame retardancy and mechanical properties.
  • the resin coating material of the present invention as a constituent material of the insulating film of the insulated wire, it contributes to the improvement of the productivity of the insulated wire, and has excellent appearance, flame retardancy and mechanical properties. It is possible to obtain an insulated wire exhibiting properties.
  • the insulated wires constituting the wire harness for automobiles have the resin coating material on the insulating film, and are excellent in productivity, appearance, flame retardancy and mechanical properties. Excellent. According to the method of manufacturing an insulated wire used for a wiring harness for an automobile according to the present invention, it is possible to obtain an insulated wire having the above-described excellent characteristics or superiority while suppressing contamination of the production line (guide pulleys, etc.).
  • the resin composition of the present invention comprises (A) a low-density polyethylene resin (also referred to as component (A)), (B) an ethylene-vinyl acetate copolymer resin (also referred to as component (B)), and a thioether compound. (C) (also referred to as component (C)) and at least one of fluororubber (D) (also referred to as component (D)).
  • component (A) to (D) and optional components described below may be used singly or in combination of two or more. Components contained in the resin composition of the present invention are described below.
  • the resin composition of the present invention contains (A) a low-density polyethylene resin as a resin component constituting the base resin.
  • low density polyethylene resin means polyethylene resin having a density of 0.929 g/cm 3 or less. Examples include “low density polyethylene (LDPE)” and “very low density polyethylene (VLDPE)".
  • the low density polyethylene resin used in the present invention preferably has a density range of 0.870-0.929 g/cm 3 , more preferably a density range of 0.910-0.929 cm 3 .
  • the density of polyethylene can be determined according to JIS K 7112.
  • the content of component (A) contained in the resin composition of the present invention is 5 to 40 parts by mass per 100 parts by mass of the total content of components (A) and (B). From the viewpoint of adjusting the adhesion between the resin coating material and the conductor to an appropriate level, the content of component (A) in the total content of 100 parts by mass of components (A) and (B) is 10 to 35 parts by mass. preferably 15 to 30 parts by mass. Further, by increasing the proportion of (B) the ethylene-vinyl acetate copolymer contained in the resin composition, the flexibility and flame retardancy of the coating material can be improved.
  • the total content of components (A) and (B) is 100 parts by mass.
  • the content is preferably 20 parts by mass, more preferably 5 to 10 parts by mass.
  • the content of the component (A) is preferably 20 to 40 parts by mass, and 30 parts by mass. It is more preferable to make it to 40 parts by mass.
  • melt flow rate (MFR) of the component (A) used in the present invention is preferably 0.1 to 20 g/10 minutes (load 2.16 kg, temperature 190 ° C.), and 0.2 to 10 g/ 10 minutes is more preferred.
  • the load on kneading equipment and extruders can be further reduced during the preparation of the resin composition and the production of insulated wires or wire harnesses.
  • the dispersibility of each component in the composition can also be enhanced.
  • Melt flow rate (MFR) can be measured by a method based on JIS K7210 using an extrusion type plastometer (melt indexer) defined by JIS K6760 as a test machine.
  • component (A) used in the present invention may be, for example, high-pressure radical method (high-pressure method) low-density polyethylene or metallocene-catalyzed linear low-density polyethylene.
  • high-pressure method high-pressure method
  • metallocene-catalyzed linear low-density polyethylene for example, the description of Japanese Patent Application No. 2016-072380 can be referred to.
  • Component (A) used in the present invention may be a modified form of polyethylene (for example, an acid-modified form).
  • the polyethylene used in the present invention can be synthesized by conventional methods, and commercially available products can be used.
  • Commercially available products include Petrothene 180R, Petrothene 170R, and Petrothene 173R manufactured by Tosoh Corporation, Sumikasen F218-0, Sumikasen F200, and Sumikasen G401 manufactured by Sumitomo Chemical Co., Ltd., Novatec LF443 manufactured by Japan Polyethylene Corporation, Novatec LF280H, Novatec LF448K1, NUC-9060 and ENGAGE-8100 manufactured by NUC, and NUCG-5130 manufactured by Dow Elastomer (all trade names).
  • the resin composition of the present invention contains component (A) and (B) an ethylene-vinyl acetate copolymer resin as resin components constituting a base resin.
  • the content of component (B) is 60 to 95 parts by mass based on the total content of components (A) and (B) of 100 parts by mass. From the viewpoint of improving the adhesion between the resin coating material and the conductor, the content of the component (B) is preferably 65 to 90 parts by mass, more preferably 70 to 85 parts by mass.
  • the content of component (B) in 100 parts by mass of the total content of components (A) and (B) is preferably 80 to 95 parts by mass, more preferably 90 to 95 parts by mass.
  • the content of the component (B) is preferably 60 to 80 parts by mass. It is more preferable to make it to 70 parts by mass.
  • the form of polymerization of the ethylene-vinyl acetate copolymer used in the present invention may be block, random or graft.
  • the content ratio of the vinyl acetate component constituting the component (B) is 40% by mass or less.
  • the content of the vinyl acetate component is preferably 30% by mass or less, more preferably 20% by mass or less.
  • the content of the vinyl acetate component is preferably 7% by mass or more, more preferably 9% by mass or more.
  • the VA value calculated by the following formula is preferably 7 to 30, more preferably 8 to 28, and even more preferably is 10-25, preferably 10-20.
  • VA value [content (parts by mass) of component (B) in 100 parts by mass of total content of components (A) and (B)] x [proportion of vinyl acetate component in component (B) (% by mass) ]/100
  • the melt flow rate (MFR) of component (B) used in the present invention is preferably 0.1 to 10 g/10 minutes (load 2.16 kg, temperature 190° C.), more preferably 0.5 to 5 g/10 minutes.
  • the load on kneading equipment and extruders can be further reduced during the preparation of the resin composition and the production of insulated wires or wire harnesses.
  • the dispersibility of each component in the composition can also be enhanced.
  • Melt flow rate (MFR) can be determined in the same manner as described above.
  • the ethylene-vinyl acetate copolymer (B) used in the present invention can be synthesized by a conventional method, and commercially available products may be used. Specific examples of commercially available products include Evaflex V5961, Evaflex V5274, and Evaflex EV170 (all trade names) manufactured by Mitsui DuPont Polychemicals.
  • the total content of the components (A) and (B) in the resin composition of the present invention is from the viewpoint of improving the adhesion between the resin coating material and the conductor, and imparting flexibility and abrasion resistance. , preferably 7 to 80% by mass, more preferably 10 to 75% by mass, even more preferably 20 to 70% by mass. Further, the total content of the components (A) and (B) in the resin composition is preferably 30 to 80% by mass, preferably 40 to 75 parts by mass, and 50 to 75 parts by mass. It is also preferable to set
  • the resin composition of the present invention contains a specific amount of at least one of (C) a thioether compound and (D) a fluororubber.
  • the adhesion between the conductor and the resin coating material can be controlled, and the film formability at the time of coating (during wire production) and the processing of the wire after coating can be improved. can enhance sexuality.
  • the total content of components (C) and (D) is 0.05 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B).
  • the total content of the components (C) and (D) is preferably 0.1 to 1.0 parts by mass. .1 to 0.8 parts by mass, or 0.1 to 0.5 parts by mass.
  • the "total content of components (C) and (D)" is contained in the resin composition when the resin composition contains only one of components (C) and (D) It means the content of one component, and when both components (C) and (D) are included, it means the total content of components (C) and (D).
  • the resin composition of the present invention preferably contains only one of components (C) and (D).
  • the total content of the components (A) and (B) is 100 parts by mass.
  • the content becomes 0.05 to 1 part by mass.
  • the content of component (C) is preferably 0.1 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B).
  • the component (D ) is 0.05 to 1 part by mass.
  • the content of component (D) is preferably 0.1 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B).
  • Component (C) that can be used in the present invention is not particularly limited as long as it is a compound having a thioether bond, but the melting point thereof is preferably 60° C. or lower.
  • a thioether compound include thioether-based antioxidants (antioxidants having a thioether bond) used as antioxidants for electric wire coating materials.
  • dilauryl 3,3'-thiodipropionate (melting point: 40-42°C), dimyristyl 3,3'-thiodipropionate (melting point: 48-53°C), distearyl 3,3'-thiodipropionate 2,2-bis ⁇ [3-(dodecylthio)-1-oxopropoxy]methyl ⁇ propane-1,3-diyl bis[3-dodecylthiopropionate] (melting point: 65-67° C.) 46-52°C, also known as bis[3-(dodecylthio)propionic acid]2,2-bis[[3-(dodecylthio)-1-oxopropyloxy]methyl]-1,3-propanediyl) .
  • thioether-based antioxidant may be used in the resin composition of the present invention.
  • Commercially available products include, for example, ADEKA STAB AO-412S (trade name, manufactured by ADEKA).
  • ((D) fluorororubber) Component (D) that can be used in the present invention includes homopolymer or copolymer rubbers containing fluorine atoms in the main chain or side chains.
  • a fluororubber is usually obtained by (co)polymerizing monomers containing fluorine atoms.
  • Examples of such component (D) include, but are not particularly limited to, perfluorohydrocarbons such as tetrafluoroethylene and hexafluoropropylene, and fluorine-containing monomers such as partially fluorinated hydrocarbons (for example, vinylidene fluoride).
  • copolymer rubbers of these perfluorohydrocarbons and/or fluorine-containing monomers and hydrocarbons such as ethylene and/or propylene may be mentioned.
  • FEPM tetrafluoroethylene-propylene copolymer rubber
  • FFKM tetrafluoroethylene-fluorinated (eg, hexafluoro)propylene copolymer rubber
  • FFKM tetrafluoroethylene-perfluorovinyl ether copolymer rubber
  • FKM vinylidene fluoride rubber
  • copolymer rubbers of the aforementioned perfluorohydrocarbon and/or fluorine-containing monomers and chloroprene and/or chlorosulfonated polyethylene are also included.
  • fluororubbers tetrafluoroethylene-propylene copolymer rubber and vinylidene fluoride-hexafluoropropylene copolymer rubber are preferred, and tetrafluoroethylene-propylene copolymer rubber is more preferred.
  • a commercially available fluororubber may be used for the resin composition of the present invention. Examples of commercially available products include Viton FreeFlow 10 (trade name, manufactured by Chemours).
  • the content of component (A) is 5 parts by mass or more and 20 parts by mass or less in 100 parts by mass of the total content of components (A) and (B) in the resin composition, and the content of component (B) is 80 parts by mass or more and 95 parts by mass or less, from the viewpoint of suppressing the adhesion between the resin coating material made of the resin composition and the conductor, components (C) and (D) contained in the resin composition
  • the total content is preferably 0.5 to 1 part by mass, preferably 0.7 to 1 part by mass, per 100 parts by mass of the total content of components (A) and (B).
  • the resin composition preferably contains only one of components (C) and (D).
  • the content of component (A) is more than 20 parts by mass and 40 parts by mass or less in the total content of 100 parts by mass of components (A) and (B) in the resin composition, and the content of component (B) is 60 parts by mass or more and less than 80 parts by mass, the viewpoint of suppressing the adhesion between the resin coating material and the conductor made of the resin composition, and bleeding and blooming (hereinafter, these are collectively referred to simply as "bleeding" ) from the viewpoint of suppressing the is more preferably 0.6 parts by mass or less, and preferably 0.5 parts by mass or less.
  • the resin composition does not contain component (C) and contains 0.3 parts by mass or more of component (D).
  • the content of component (A) is more than 20 parts by mass and 40 parts by mass or less in the total content of 100 parts by mass of components (A) and (B) in the resin composition, and component (
  • component (C) is preferably 0.7 parts by mass or less, more preferably 0.5 parts by mass or less, and 0.5 parts by mass or less. It is more preferably 3 parts by mass or less.
  • the component (D) is not included and the component (C) is included in an amount of 0.1 parts by mass or more.
  • the VA value is 15 or more, from the viewpoint of suppressing the adhesion between the resin coating material made of the resin composition and the conductor, the total amount of the components (C) and (D) contained in the resin composition
  • the content is preferably 0.5 to 1 part by mass, more preferably 0.7 to 1 part by mass, per 100 parts by mass of the total content of components (A) and (B).
  • the VA value is preferably 30 or less, more preferably 28 or less.
  • the resin composition of the present invention may contain other components such as the following flame retardants, antioxidants, processing aids, and cross-linking aids within a range that does not impair the effects of the present invention. good.
  • the present invention can contain a flame retardant within a range that does not impair the effects of the present invention.
  • flame retardants include brominated flame retardants and antimony flame retardants.
  • the present invention preferably contains at least either a brominated flame retardant or an antimony flame retardant, and more preferably contains both a brominated flame retardant and an antimony flame retardant.
  • the mixing ratio of the brominated flame retardant and the antimony flame retardant is such that the molar ratio of the bromine element to the antimony element is 2 to 5 times the molar ratio of the antimony element contained in the resin composition.
  • the brominated flame retardant in an amount of 2 to 5 times the molar amount of bromine contained in the antimony flame retardant.
  • the resin composition of the present invention contains a flame retardant, it preferably contains 33 to 45 parts by mass of the flame retardant in total with respect to 100 parts by mass of the total content of components (A) and (B).
  • the brominated flame retardant used in the present invention is preferably a bromine-containing compound. That is, the resin composition of the present invention preferably contains a bromine-containing compound as a flame retardant.
  • Brominated flame retardants include, for example, brominated N,N'-ethylenebisphthalimide or compounds derived therefrom (collectively referred to as "brominated N,N'-ethylenebisphthalimide compounds”), N,N '-bis (bromophenyl) terephthalamide or compounds derived therefrom (collectively referred to as "N,N'-bis (bromophenyl) terephthalamide compounds”), brominated bisphenols or compounds derived therefrom (these (collectively referred to as “brominated bisphenol compounds”), 1,2-bis(bromophenyl)alkanes, and other organic bromine-containing flame retardants can be used.
  • brominated N,N'-ethylenebisphthalimide and/or 1,2-bis(bromophenyl)ethane it is preferable to use, for example, brominated N,N'-ethylenebisphthalimide and/or 1,2-bis(bromophenyl)ethane.
  • brominated N,N'-ethylenebisphthalimide and/or 1,2-bis(bromophenyl)alkyl, preferably 1,2-bis(pentabromophenyl)ethane as flame retardants, bleeding is minimized. It is possible to form a resin coating that does not occur.
  • a commercially available brominated flame retardant may be used as the brominated flame retardant used in the resin composition of the present invention. Examples of commercially available products include Cytex 8010 (trade name, manufactured by Albemarle).
  • the resin composition of the present invention contains a brominated flame retardant, it preferably contains 15 to 35 parts by mass of the brominated flame retardant with respect to 100 parts by mass of the total content of components (A) and (B).
  • antimony flame retardant examples include antimony trioxide, antimony tetroxide, antimony pentoxide, and sodium antimonate. It is believed that antimony reacts with chlorine (halogen), and the generated gas blocks oxygen, thereby promoting the formation of a carbonized layer and trapping free radicals (thermal decomposition chain reaction stopping action).
  • antimony trioxide is preferably contained in the present invention from the viewpoint of forming a more stable carbonized layer.
  • Commercially available antimony trioxide may be used in the present invention. Examples of commercially available products include PATOX-C (trade name, manufactured by Nippon Seiko Co., Ltd.).
  • the resin composition of the present invention contains an antimony-based flame retardant, it preferably contains 5 to 15 parts by mass of the antimony-based flame retardant with respect to 100 parts by mass of the total content of components (A) and (B).
  • the resin composition of the present invention may contain, in addition to the brominated flame retardant and the antimony flame retardant, a flame retardant that can be normally used for insulating coatings of insulated wires.
  • flame retardants include metal hydroxides (hydroxide flame retardants) such as magnesium hydroxide and aluminum hydroxide.
  • hydroxide-based flame retardant it is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, relative to 100 parts by mass of the total content of components (A) and (B). preferable.
  • the resin composition of the present invention may contain an antioxidant.
  • antioxidants include phenol compounds (phenol-based antioxidants) and imidazole compounds (imidazole-based antioxidants).
  • the resin composition of the present invention contains an antioxidant, it preferably contains 2 to 6 parts by mass of the antioxidant with respect to 100 parts by mass of the total content of components (A) and (B).
  • Phenolic antioxidants that can be used in the resin composition of the present invention include, for example, triethylene glycol-bis(3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate), 1,6- Hexanediol-bis(3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), pentaerythrityl-tetrakis(3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate), octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 1,3,5-trimethyl-2,4,6-tris(3,5,-di-t- Butyl-4-hydroxybenzyl)benzene, Tris(3,5-di-t-butyl-4-hydroxybenzyl)isocyanurate, Isooctyl-3-(3,5-di-t-t)propionate
  • the resin composition of the present invention contains a phenolic antioxidant, it contains 0.5 to 2 parts by mass of the phenolic antioxidant with respect to 100 parts by mass of the total content of components (A) and (B). is preferred.
  • imidazole antioxidant examples of imidazole-based antioxidants that can be used in the resin composition of the present invention include 2-sulfanylbenzimidazole, 2-sulfanylmethylbenzimidazole, 4-sulfanylmethylbenzimidazole, 5-sulfanylmethylbenzimidazole and zinc salts thereof. 2-sulfanylbenzimidazole and its zinc salt are preferred.
  • a commercially available imidazole antioxidant may be used. Examples of commercially available products include Nocrac MBZ (trade name, manufactured by Ouchi Shinko Kagaku Co., Ltd.).
  • the resin composition of the present invention contains an imidazole-based antioxidant
  • the resin composition of the present invention preferably also contains a processing aid.
  • processing aids include metallic soaps (lubricants).
  • metal soaps (lubricants) that can be used in the resin composition of the present invention include calcium stearate, zinc stearate and magnesium stearate.
  • Commercially available metal soaps may be used in the present invention.
  • Commercially available products include, for example, Shinakared ZS-101 (trade name, manufactured by Shinagawa Kako Co., Ltd.).
  • the resin composition of the present invention contains a metal soap, it preferably contains 0.5 to 2 parts by mass with respect to 100 parts by mass of the total content of components (A) and (B).
  • the resin composition of the present invention preferably also contains a cross-linking aid.
  • cross-linking aids include polyfunctional compounds, and compounds having two or more (preferably three or more, more preferably three to six) ethylenically unsaturated bonds (carbon-carbon double bonds) in the molecule. preferable.
  • Specific examples of cross-linking aids include (meth)acrylate compounds such as polypropylene glycol diacrylate and trimethylolpropane triacrylate, allyl compounds such as triallyl cyanurate, maleimide compounds, and divinyl compounds.
  • a commercially available cross-linking aid may be used in the present invention.
  • the resin composition of the present invention preferably contains 1 to 4 parts by mass of a cross-linking aid per 100 parts by mass of the total content of components (A) and (B).
  • additives such as copper damage inhibitors, ultraviolet absorbers, dispersants, plasticizers, fillers, pigments, etc. may be added to the resin composition of the present invention, as long as they do not impair the effects of the present invention. It can be blended as appropriate.
  • additives include zinc compounds. Specific examples of zinc compounds include zinc sulfide and zinc oxide.
  • the resin composition of the present invention is prepared by blending the above-described components (A) to (D) and, if necessary, the above-described optional components, and using a batch type kneader such as a roll, kneader, or Banbury mixer or a twin-screw extruder. It can be obtained by melt-kneading with a commonly used kneading device such as.
  • a batch type kneader such as a roll, kneader, or Banbury mixer or a twin-screw extruder. It can be obtained by melt-kneading with a commonly used kneading device such as.
  • the insulated wire of the present invention has a layer made of a resin coating material obtained by cross-linking the resin composition of the present invention on the surface of a conductor (including conductor bundles and fiber core wires).
  • the insulated wire of the present invention may have an intermediate layer or a shielding layer between the conductor and the layer made of the resin coating material.
  • the resin composition of the present invention which is a film-forming material, contains the component (A ) is preferably blended in a large amount.
  • the content of component (A) is preferably 20 to 40 parts by mass in the total content of 100 parts by mass of components (A) and (B) in the resin composition of the present invention. It is more preferably 30 to 40 parts by mass.
  • the content of component (A) in the base resin is within the above range, from the viewpoint of suppressing bleeding, the blending amount of the thioether compound of component (C) is suppressed, and the fluororubber of component (D) is mainly used. is preferably used to control the adhesion between the wire coating material and the conductor.
  • the resin composition of the present invention which is a film-forming material, contains ethylene-acetic acid as the component (B). It is preferable to blend a large amount of the vinyl copolymer.
  • the content of component (B) is preferably 80 to 95 parts by mass in the total content of 100 parts by mass of components (A) and (B) in the resin composition of the present invention. It is more preferably 90 to 95 parts by mass.
  • the wiring harness for automobiles of the present invention has the insulated wire of the present invention.
  • the resin composition of the present invention has an excellent appearance, flame retardancy and mechanical properties. Therefore, a wire harness incorporating an insulated wire having a layer made of a resin coating material obtained by cross-linking the resin composition of the present invention can be suitably used for automobiles.
  • the wire harness for automobiles may be simply referred to as "wire harness”.
  • the insulated wire used in the wiring harness for automobiles of the present invention is provided with a layer of the resin composition by extrusion coating the resin composition of the present invention on the conductor, and the layer of the resin composition is irradiated with an electron beam of 80 to 250 kGy. It can be obtained through a step of irradiation. This electron beam irradiation causes a cross-linking reaction in the resin composition layer to form a resin coating material layer.
  • the conductor may be solid or stranded, and may be bare, tinned or enamel-coated.
  • metal materials for forming conductors include annealed copper, copper alloys, and aluminum.
  • the thickness of the resin coating material layer formed around the conductor is not particularly limited, but is usually about 0.15 to 5 mm.
  • the diameter of the conductor, the material of the conductor, the thickness of the coating layer, etc. are not particularly limited, and can be appropriately determined according to the purpose and application.
  • the cross-linking reaction by electron beam irradiation can be carried out by usual methods and conditions, and is not limited.
  • the electron beam irradiation conditions are preferably an irradiation amount of 50 to 450 kGy, more preferably 80 to 250 kGy, even more preferably 80 to 200 kGy, and particularly preferably 80 to 160 kGy.
  • the acceleration voltage is preferably 300 to 3000 keV, more preferably 500 to 2500 keV.
  • a multi-layered structure may be employed in which an intermediate layer or shielding layer is provided between the conductor and the covering layer or between the covering layers.
  • the conditions for extruding the resin composition of the present invention are not particularly limited as long as the resin composition of the present invention can be extruded.
  • the extrusion temperature (head portion) is preferably 100 to 230°C, more preferably 120 to 200°C, in that it can also ensure the Other conditions for extrusion molding can be appropriately set according to the purpose.
  • the screw configuration of the extruder is not particularly limited, and a normal full-flight screw, double-flight screw, tip double-flight screw, Maddock screw, or the like can be used.
  • the shape and material of the conductor may be of any shape and material (copper, aluminum, etc.) generally used for insulated wires used in wire harnesses for automobiles.
  • the thickness of the resin coating layer is not particularly limited. When the resin composition of the present invention is used, there is an advantage that an insulated wire having excellent flexibility, hardness, cross-linking degree, flame retardancy, cold resistance and heat resistance can be obtained even if the thickness of the resin coating layer is reduced. .
  • Examples 1 to 8 and Comparative Examples 1 to 9 Materials for preparing the resin compositions of Examples 1-8 and Comparative Examples 1-9 are shown in Tables 1 and 2 below. Details of the materials used are as follows. (1) to (18) below correspond to (1) to (18) in Tables 1 and 2 below.
  • Antioxidant (15): Pentaerythrityl-tetrakis (3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), phenolic antioxidant, Irganox 1010 (trade name), manufactured by BASF (16) : Imidazole antioxidant, zinc salt of 2-sulfanylbenzimidazole, Nocrac MBZ (trade name), manufactured by Ouchi Shinko Kagaku Co., Ltd.
  • processing aid Zinc stearate, Shinaka Red ZS-101 (trade name), manufactured by Shinagawa Kako Co., Ltd.
  • crosslinking aid Trimethylolpropane trimethacrylate, Ogmont T200 (trade name), manufactured by Shin-Nakamura Chemical Co., Ltd.
  • Each resin composition pellet obtained above was extrusion-coated on a conductor using an extruder set at a temperature of 130 to 190°C.
  • the formed layer of the resin composition was subjected to a cross-linking reaction by electron beam irradiation.
  • an insulated wire having an insulating film with a thickness of 0.7 mm around the conductor made of copper and having a circular cross-section with a cross-sectional area of 3 mm 2 ( ⁇ 3 sq) was obtained.
  • the cross-linking by the electron beam was performed under the conditions of 160 kGy at an accelerating voltage of 800 keV.
  • the insulated wire precursor (before electron beam irradiation) (length: 200 mm) coated with the resin composition by extrusion was kept at 40° C. for 1 hour.
  • a SUS304 round bar ( ⁇ 20 ⁇ 300 mm, hereinafter also referred to as “SUS bar”) was placed perpendicular to the longitudinal direction of the insulated wire precursor so as to be in contact with the surface of the insulated wire precursor (surface of the layer of the resin composition).
  • the insulated wire precursor was reciprocated 10 times in the longitudinal direction (1 reciprocation: 200 mm ⁇ 2 times), and the amount of deposits derived from each insulated wire attached to the SUS304 round bar (the surface bleeding component of the insulated wire) adhesion) was evaluated.
  • Adhesion of bleeding components was visually observed, and evaluations A and B were regarded as acceptable.
  • ⁇ Adhesion> The adhesion between the insulating coating layer and the conductor was measured by a method according to the Japan Society of Automotive Engineers standard JASO D618. Of the 75 mm insulated wire, the insulation coating layer is removed from the tip to 25 mm to expose the conductor, the pulling speed is 250 mm / min at room temperature (23 ° C), and when the conductor is pulled, the resin coating layer falls off from the conductor. The maximum tensile force up to was measured. The measurement results were evaluated according to the following criteria. In addition, evaluation A and B were made into the pass.
  • the maximum tensile force is 10 N or more and less than 40 N
  • B The maximum tensile force is 40 N or more and less than 80 N
  • C1 The maximum tensile force is less than 10 N
  • C2 The maximum tensile force is 80 N or more
  • ⁇ Tensile properties> A coating material of an insulated wire was sampled and evaluated according to the following criteria based on Japanese Industrial Standards (JIS) K7161.
  • JIS Japanese Industrial Standards
  • a tubular sample was prepared by extracting the conductor from each insulated wire, and the tensile strength (breaking strength, MPa) and breaking elongation (% ) was measured.
  • the term "elongation at break (%)" refers to the percentage increase in the distance between the gauge lines when the sample is broken, relative to the initial distance between the gauge lines. Therefore, an elongation at break of 100% means that the gauge length has doubled.
  • the measured tensile strength and elongation at break were evaluated according to the following evaluation criteria. In addition, evaluation A and B were made into the pass.
  • the insulated wire using the resin composition that did not meet the requirements of the present invention failed at least three evaluation items.
  • the insulated wire produced using the resin composition of the present invention passed all the evaluation items. From this, it can be seen that the resin composition of the present invention can be suitably used as a resin coating material layer for an insulated wire.

Abstract

A resin composition including the following components (A) and (B) and containing the following component (C) and/or the following component (D): (A) a low-density polyethylene resin, (B) an ethylene/vinyl acetate copolymer resin, (C) a thioether compound, and (D) a fluororubber. The content of the component (A) and the content of the component (B) are 5-40 parts by mass and 60-95 parts by mass, respectively, per 100 parts by mass of the sum of the components (A) and (B). The total content of the components (C) and (D) is 0.05-1 part by mass per 100 parts by mass of the sum of the components (A) and (B). In the component (B), the proportion of vinyl acetate units is 40 mass% or less.

Description

樹脂組成物、樹脂被覆材、絶縁電線、自動車用ワイヤーハーネス及び自動車用ワイヤーハーネスに用いる絶縁電線の製造方法Resin composition, resin coating material, insulated wire, automotive wire harness, and method for producing insulated wire used for automotive wire harness
 本発明は、樹脂組成物、樹脂被覆材、絶縁電線、自動車用ワイヤーハーネス及び自動車用ワイヤーハーネスに用いる絶縁電線の製造方法に関する。 The present invention relates to a resin composition, a resin coating material, an insulated wire, a wire harness for automobiles, and a method for producing an insulated wire used for wire harnesses for automobiles.
 難燃性を有する絶縁電線は、各種白物家電やOA機器等に幅広く使用されている。また、自動車などに使用される絶縁電線にも、難燃性や耐熱性、柔軟性(可とう性)、機械特性など種々の特性が要求される。これまでに、導体の被覆材として用いることにより難燃性や耐熱性、柔軟性(可とう性)、機械特性を備えた絶縁電線を実現する樹脂組成物が検討され、多くの報告がなされている。
 このような所望の特性を有する絶縁電線を構成する樹脂組成物として、例えばポリエチレンやエチレン-酢酸ビニル共重合体といった樹脂が広く用いられている。
Flame-retardant insulated wires are widely used in various white goods, OA equipment, and the like. Insulated wires used in automobiles and the like are also required to have various properties such as flame resistance, heat resistance, flexibility, and mechanical properties. So far, many reports have been made on resin compositions that realize insulated wires with flame retardance, heat resistance, flexibility, and mechanical properties by using them as coating materials for conductors. there is
Resins such as polyethylene and ethylene-vinyl acetate copolymers are widely used as resin compositions for insulated wires having such desired properties.
 例えば、特許文献1には、ビニル酢酸量が特定の範囲内にあるエチレン酢酸ビニル共重合体と、臭素系難燃剤と、エポキシ系化合物と、三酸化アンチモンとを含む樹脂組成物を導体の被覆材とし、これを架橋することにより、難燃性、耐水性および耐油性の全てに優れた難燃性電線が得られることが記載されている。 For example, in Patent Document 1, a conductor is coated with a resin composition containing an ethylene-vinyl acetate copolymer having a vinyl acetate content within a specific range, a brominated flame retardant, an epoxy compound, and antimony trioxide. It is described that a flame-retardant electric wire having excellent flame retardancy, water resistance and oil resistance can be obtained by cross-linking the material.
 特許文献2には、導体の被覆材とすることにより、優れた柔軟性を有し、耐油性及び機械的強度にも優れる絶縁層を有する絶縁電線を得ることができる樹脂組成物が記載されている。この樹脂組成物は、密度が特定範囲内にあり、炭素数4以上の不飽和炭化水素とエチレンの共重合体と、アクリル酸エステルとエチレンとの共重合体若しくはメタクリル酸エステルとエチレン共重合体と、難燃剤及び架橋助剤とを特定量含有する。 Patent Document 2 describes a resin composition that can be used as a coating material for a conductor to obtain an insulated wire having an insulating layer that has excellent flexibility, oil resistance, and mechanical strength. there is This resin composition has a density within a specific range, and is a copolymer of unsaturated hydrocarbon having 4 or more carbon atoms and ethylene, a copolymer of acrylic acid ester and ethylene or a methacrylic acid ester and ethylene copolymer. and specific amounts of a flame retardant and a cross-linking aid.
 特許文献3には、難燃性、耐熱性、耐寒性(低温特性)、及び耐油性に優れ、引張機械特性、耐摩耗性等の機械的強度にも優れ、これらを高い次元でバランスさせた絶縁電線の絶縁皮膜の形成に用いられるノンハロゲン難燃樹脂組成物が記載されている。この樹脂組成物は、ポリオレフィン樹脂100質量部に対して、金属水酸化物を100質量部以上250質量部以下、25℃における粘度が3000mPa・s以下であるシリコーンオイルを1質量%以上20質量%以下含有し、前記ポリオレフィン樹脂が、DSC法による融点(Tm)が120℃以上130℃以下で密度が0.925以上0.945以下であるポリエチレンを30質量%以上85質量%以下、エチレン-酢酸ビニル共重合体(EVA)を10質量%以上60質量%以下、DSC法による融点が60℃以下である無水マレイン酸変性エチレンαオレフィン系共重合体を5質量%以上30質量%以下含有する。 In Patent Document 3, it has excellent flame retardancy, heat resistance, cold resistance (low temperature properties), and oil resistance, and is also excellent in mechanical strength such as tensile mechanical properties and wear resistance. A non-halogen flame-retardant resin composition used for forming an insulating film for an insulated wire is disclosed. This resin composition contains 100 parts by mass or more and 250 parts by mass or less of a metal hydroxide and 1% by mass or more and 20% by mass of a silicone oil having a viscosity of 3000 mPa s or less at 25° C. based on 100 parts by mass of a polyolefin resin. The polyolefin resin contains 30% by mass or more and 85% by mass or less of polyethylene having a melting point (Tm) by the DSC method of 120° C. or more and 130° C. or less and a density of 0.925 or more and 0.945 or less, and ethylene-acetic acid. It contains 10 to 60% by mass of a vinyl copolymer (EVA) and 5 to 30% by mass of a maleic anhydride-modified ethylene α-olefin copolymer having a DSC melting point of 60° C. or less.
 特許文献4には、難燃性を有し、耐油・耐燃料性、耐外傷性に優れたハロゲンフリー難燃性樹脂組成物を用いた絶縁電線及びケーブルが記載されている。このハロゲンフリー難燃性樹脂組成物は、ベースポリマとして、直鎖状低密度ポリエチレンを60~70質量%、メルトフローレイト(MFR)が100以上のエチレン酢酸ビニル共重合体を10質量%以上、及びマレイン酸変性ポリオレフィンを10~20質量%含有し、さらに前記ベースポリマ100質量部に対して、150~220質量部の割合で添加された金属水酸化物と、カーボンブラックとから構成され、前記金属水酸化物及び前記カーボンブラックの相互の添加割合(金属水酸化物:カーボンブラック)を15:1~100:1であり、かつ架橋されてなるものである。 Patent Document 4 describes an insulated wire and cable that uses a halogen-free flame-retardant resin composition that has flame resistance, oil resistance, fuel resistance, and trauma resistance. This halogen-free flame-retardant resin composition contains, as a base polymer, 60 to 70% by mass of linear low-density polyethylene, 10% by mass or more of an ethylene-vinyl acetate copolymer having a melt flow rate (MFR) of 100 or more, and a maleic acid-modified polyolefin of 10 to 20% by mass, and a metal hydroxide added at a rate of 150 to 220 parts by mass with respect to 100 parts by mass of the base polymer, and carbon black. The metal hydroxide and the carbon black are added at a mutual addition ratio (metal hydroxide:carbon black) of 15:1 to 100:1, and are crosslinked.
 特許文献5には、高い耐熱性と柔軟性を有し、かつ機械的強度、耐摩耗性、難燃性に優れる車載用電線・ケーブルが記載されている。この車載用電線・ケーブルは、エチレン・アクリル酸エチル共重合体を含むエチレン系共重合体に、特定の2種の酸化防止剤と特定の臭素系難燃剤を組み合わせて添加した樹脂組成物を被覆材料として有する。 Patent Document 5 describes an in-vehicle electric wire/cable that has high heat resistance and flexibility, as well as excellent mechanical strength, abrasion resistance, and flame retardancy. This in-vehicle electric wire/cable is coated with a resin composition obtained by adding a combination of two specific antioxidants and a specific brominated flame retardant to an ethylene-based copolymer containing ethylene-ethyl acrylate copolymer. We have it as a material.
特開2017-111920号公報JP 2017-111920 A 国際公開2018/074233号明細書International Publication No. 2018/074233 国際公開2016/175076号明細書International Publication No. 2016/175076 特開2015-038869号公報JP 2015-038869 A 特開2015-164114号公報JP 2015-164114 A
 電線の被覆材を構成するベース樹脂として、ポリエチレンとエチレン-酢酸ビニル共重合体とを組合せて用いる場合、エチレン-酢酸ビニル共重合体はポリマー構造に酢酸ビニル(極性分子)成分を導入しているため、ベース樹脂に占めるエチレン-酢酸ビニル共重合体の割合を高めることにより、金属との密着性が高まる。したがって、導体との密着性が向上して絶縁電線の取り扱い、加工の自由度を高めることができる。
 しかし、金属との密着性の向上は、押出加工時に金属ダイとの接触摩耗を増加させ、ダイ内部と被覆材との擦れが増大する。結果、ダイ先端部に目ヤニ(擦れカス)が発生しやすくなる。目ヤニ(ダイスカス)が堆積すると、製造品の外観(表面荒れ)や製造性(コブや突起などによる歩留まり)を損なう恐れがある。
 また、樹脂被覆材と導体との密着力が高いと、ワイヤストリップ工程において、導体の素線が不規則に引き出されたり、素線切れしたりして、ワイヤストリップ性は低下する。逆に、樹脂被覆材と導体との密着力が低ければ、ワイヤストリップ後、絶縁体の収縮に伴うシュリンクバック現象が発生し、端末部の導体露出が見られ、その露出部分に水分等が浸入しやすくなり、電気的トラブルを起こす可能性がある。
When a combination of polyethylene and ethylene-vinyl acetate copolymer is used as the base resin constituting the coating material for electric wires, the ethylene-vinyl acetate copolymer has a vinyl acetate (polar molecule) component introduced into the polymer structure. Therefore, by increasing the proportion of the ethylene-vinyl acetate copolymer in the base resin, the adhesion to the metal is enhanced. Therefore, the adhesion to the conductor is improved, and the degree of freedom in handling and processing of the insulated wire can be increased.
However, the improvement of the adhesion to the metal increases the contact wear with the metal die during extrusion processing, and the friction between the inside of the die and the coating material increases. As a result, drool (rubbing residue) is likely to occur at the tip of the die. Accumulation of die scum may impair the appearance (surface roughness) and manufacturability (yield due to bumps, protrusions, etc.) of manufactured products.
In addition, if the adhesive strength between the resin coating material and the conductor is high, the conductor wires may be drawn out irregularly or may be broken in the wire stripping process, resulting in poor wire stripping performance. Conversely, if the adhesion between the resin coating material and the conductor is low, a shrinkback phenomenon occurs due to the shrinkage of the insulator after wire stripping, and the conductor is exposed at the end, and moisture enters the exposed part. This can easily lead to electrical problems.
 他方、ベース樹脂に占めるポリエチレンの割合を多くすることで、電線の耐摩耗性を向上させることができる。一方でポリエチレンは結晶化度が大きく、この結晶化度は高密度であるほど大きくなる。それゆえ、ベース樹脂に占めるポリエチレンの割合を高めたり、高密度ポリエチレンを使用したりすると、他の低分子成分が表層部へ移行(ブリーディング、ブルーミング)しやすくなる。そのため、製造ラインの汚染リスクが高まる。 On the other hand, by increasing the proportion of polyethylene in the base resin, the wear resistance of the wire can be improved. On the other hand, polyethylene has a high degree of crystallinity, and this degree of crystallinity increases as the density increases. Therefore, when the proportion of polyethylene in the base resin is increased or high-density polyethylene is used, other low-molecular-weight components tend to migrate (bleed, bloom) to the surface layer. Therefore, the risk of contamination of the production line increases.
 上記状況に鑑み、本発明は、絶縁電線の絶縁皮膜(樹脂被覆材層)の形成に用いることにより、導体周囲への皮膜形成性を高めることができ、得られる絶縁電線を外観に優れたものとでき、難燃性や機械特性においても絶縁電線に適した所望の優れた特性を実現することができる樹脂組成物を提供することを課題とする。また、本発明は、上記樹脂組成物を用いた樹脂被覆材、絶縁電線の絶縁皮膜が該樹脂被覆材を有する絶縁電線、該絶縁電線を有する自動車用ワイヤーハーネス及び自動車用ワイヤーハーネスに用いる絶縁電線の製造方法を提供することを課題とする。 In view of the above situation, the present invention provides an insulated wire having an excellent appearance by being used to form an insulating film (resin coating material layer) on an insulated wire, thereby improving the film-forming property around the conductor. It is an object of the present invention to provide a resin composition capable of achieving desired excellent flame retardancy and mechanical properties suitable for insulated wires. In addition, the present invention provides a resin coating material using the above resin composition, an insulated wire having an insulating film containing the resin coating material, an automotive wire harness having the insulated wire, and an insulated wire used for the automotive wire harness. An object of the present invention is to provide a method for producing the
 本発明者らは、上記課題を解決すべく検討した結果、ベース樹脂として低密度ポリエチレン樹脂とエチレン-酢酸ビニル共重合体とを組合せて用いた絶縁被覆材(樹脂被覆材)用の樹脂組成物において、チオエーテル化合物及びフッ素ゴムの少なくとも1種を特定量配合することにより、押出被覆による絶縁皮膜の形成において押出ダイスの押出口に樹脂カス等の異物(いわゆる「目ヤニ」と呼ばれるもの)が発生しにくいこと、その後工程においてもブリーディングが抑えられて製造ライン(ガイドプーリーなど)の汚損を防ぐことができること、また、得られる樹脂被覆材は難燃性や機械的強度にも優れることを見出した。本発明は、これらの知見に基づきさらに検討を重ね、完成されるに至った。 As a result of investigations aimed at solving the above problems, the present inventors have found a resin composition for an insulating coating material (resin coating material) using a combination of a low-density polyethylene resin and an ethylene-vinyl acetate copolymer as a base resin. , by blending a specific amount of at least one of a thioether compound and a fluororubber, foreign substances such as resin scum (so-called "thickness") are generated at the extrusion port of the extrusion die during the formation of an insulating film by extrusion coating. In addition, bleeding is suppressed in the subsequent processes, preventing contamination of the production line (guide pulleys, etc.), and the resulting resin coating material has excellent flame resistance and mechanical strength. . The present invention has been completed through further studies based on these findings.
 すなわち、上記の課題は、以下の手段により解決された。
<1>
 下記成分(A)及び(B)を含有し、かつ下記成分(C)及び(D)の少なくとも1種を含有してなり、
(A)低密度ポリエチレン樹脂、
(B)エチレン-酢酸ビニル共重合体樹脂、
(C)チオエーテル化合物、
(D)フッ素ゴム、
 成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量が5~40質量部、成分(B)の含有量が60~95質量部であり、成分(A)及び(B)の総含有量100質量部に対する成分(C)及び(D)の総含有量が0.05~1質量部であり、
 成分(B)中の酢酸ビニル成分の割合が40質量%以下である、樹脂組成物。
<2>
 前記成分(B)中の酢酸ビニル成分の割合が7質量%以上である、前記<1>に記載の樹脂組成物。
<3>
 前記成分(A)及び(B)の総含有量100質量部に対し、前記成分(C)の含有量が0.7質量部以下、前記成分(D)の含有量が1質量部以下である、前記<1>又は<2>に記載の樹脂組成物。
<4>
 前記成分(A)及び(B)の総含有量100質量部中、前記成分(A)の含有量が20質量部越え40質量部以下、前記成分(B)の含有量が60質量部以上80質量部未満であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)の含有量が0.5質量部以下である、前記<1>~<3>のいずれかに記載の樹脂組成物。
<5>
 前記成分(A)及び(B)の総含有量100質量部中、前記成分(A)の含有量が5質量部以上20質量部以下、前記成分(B)の含有量が80質量部以上95質量部以下であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)及び(D)の総含有量が0.5~1質量部である、前記<1>~<3>のいずれかに記載の樹脂組成物。
<6>
 下記式により算出されるVA値が15以上であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)及び(D)の総含有量が0.5~1質量部である、前記<1>~<5>のいずれかに記載の樹脂組成物。
 
VA値=[成分(A)及び(B)の総含有量100質量部中の成分(B)の含有量(質量部)]×[成分(B)中の酢酸ビニル成分の割合(質量%)]/100
 
<7>
 前記樹脂組成物が、前記成分(A)~(D)以外に、難燃剤、酸化防止剤、加工助剤、及び架橋助剤の少なくとも1種を含有する、前記<1>~<6>のいずれかに記載の樹脂組成物。
<8>
 自動車用ワイヤーハーネスに用いる、前記<1>~<7>のいずれかに記載の樹脂組成物。
<9>
 前記<1>~<8>のいずれかに記載の樹脂組成物を架橋してなる樹脂被覆材。
<10>
 絶縁皮膜が前記<9>に記載の樹脂被覆材を有する、絶縁電線。
<11>
 前記<10>に記載の絶縁電線を有する、自動車用ワイヤーハーネス。
<12>
 導体上に、前記<1>~<8>のいずれかに記載の樹脂組成物を押出被覆して樹脂組成物の層を設け、該樹脂組成物の層に80~250kGyの電子線を照射する工程を含む、自動車用ワイヤーハーネスに用いる絶縁電線の製造方法。
That is, the above problems have been solved by the following means.
<1>
Containing the following components (A) and (B), and containing at least one of the following components (C) and (D),
(A) low density polyethylene resin,
(B) ethylene-vinyl acetate copolymer resin,
(C) a thioether compound,
(D) fluororubber,
The total content of components (A) and (B) is 100 parts by mass, the content of component (A) is 5 to 40 parts by mass, the content of component (B) is 60 to 95 parts by mass, and component (A ) and the total content of components (C) and (D) is 0.05 to 1 part by mass per 100 parts by mass of the total content of (B),
A resin composition in which the proportion of the vinyl acetate component in component (B) is 40% by mass or less.
<2>
The resin composition according to <1> above, wherein the proportion of the vinyl acetate component in the component (B) is 7% by mass or more.
<3>
The content of the component (C) is 0.7 parts by mass or less and the content of the component (D) is 1 part by mass or less per 100 parts by mass of the total content of the components (A) and (B). , the resin composition according to <1> or <2>.
<4>
In the total content of 100 parts by mass of components (A) and (B), the content of component (A) is more than 20 parts by mass and 40 parts by mass or less, and the content of component (B) is 60 parts by mass or more and 80 parts by mass. <1> to <3>, wherein the content of component (C) is 0.5 parts by mass or less relative to the total content of 100 parts by mass of components (A) and (B). The resin composition according to any one of the above.
<5>
In the total content of 100 parts by mass of the components (A) and (B), the content of the component (A) is 5 parts by mass or more and 20 parts by mass or less, and the content of the component (B) is 80 parts by mass or more and 95 parts by mass. parts by mass or less, and the total content of the components (C) and (D) with respect to the total content of 100 parts by mass of the components (A) and (B) is 0.5 to 1 part by mass, the <1 > to the resin composition according to any one of <3>.
<6>
The VA value calculated by the following formula is 15 or more, and the total content of the components (C) and (D) with respect to the total content of 100 parts by mass of the components (A) and (B) is 0.5 to 1. The resin composition according to any one of <1> to <5>, which is parts by mass.

VA value = [content (parts by mass) of component (B) in 100 parts by mass of total content of components (A) and (B)] x [proportion of vinyl acetate component in component (B) (% by mass) ]/100

<7>
<1> to <6>, wherein the resin composition contains at least one of a flame retardant, an antioxidant, a processing aid, and a cross-linking aid in addition to the components (A) to (D). The resin composition according to any one of the above.
<8>
The resin composition according to any one of <1> to <7>, which is used for automotive wire harnesses.
<9>
A resin coating material obtained by cross-linking the resin composition according to any one of <1> to <8>.
<10>
An insulated wire, wherein the insulating film has the resin coating material according to <9>.
<11>
A wire harness for an automobile, comprising the insulated wire according to <10>.
<12>
The resin composition according to any one of <1> to <8> is extrusion-coated on the conductor to provide a layer of the resin composition, and the layer of the resin composition is irradiated with an electron beam of 80 to 250 kGy. A method for manufacturing an insulated wire used in a wiring harness for an automobile, comprising steps.
 本発明において、「~」を用いて表される数値範囲は、その前後に記載される数値を下限値及び上限値として含む範囲を意味する。 In the present invention, a numerical range represented using "~" means a range that includes the numerical values described before and after it as lower and upper limits.
 本発明の樹脂組成物は、絶縁電線の絶縁皮膜(樹脂被覆材層)の形成に用いることにより、導体周囲への皮膜形成性を高めることができ、得られる絶縁電線を外観に優れたものとでき、難燃性や機械特性においても絶縁電線に適した所望の優れた特性を実現することができる。本発明の樹脂被覆材は、絶縁電線の絶縁皮膜の構成材料として用いることにより、絶縁電線の生産性の向上に寄与し、また、外観に優れ、難燃性や機械特性においても所望の優れた特性を示す絶縁電線を得ることができる。本発明の自動車用ワイヤーハーネスは、自動車用ワイヤ―ハーネスを構成する絶縁電線がその絶縁皮膜に上記樹脂被覆材を有し、生産性に優れ、外観にも優れ、難燃性や機械特性にも優れる。本発明の自動車用ワイヤーハーネスに用いる絶縁電線の製造方法によれば、製造ライン(ガイドプーリーなど)の汚損を抑えながら、上記の優れた特性ないし優位性を有する絶縁電線を得ることができる。 By using the resin composition of the present invention for forming an insulating film (resin coating material layer) of an insulated wire, it is possible to improve the film-forming property around the conductor, and the obtained insulated wire has an excellent appearance. It is possible to realize desired excellent properties suitable for insulated wires in terms of flame retardancy and mechanical properties. By using the resin coating material of the present invention as a constituent material of the insulating film of the insulated wire, it contributes to the improvement of the productivity of the insulated wire, and has excellent appearance, flame retardancy and mechanical properties. It is possible to obtain an insulated wire exhibiting properties. In the wire harness for automobiles of the present invention, the insulated wires constituting the wire harness for automobiles have the resin coating material on the insulating film, and are excellent in productivity, appearance, flame retardancy and mechanical properties. Excellent. According to the method of manufacturing an insulated wire used for a wiring harness for an automobile according to the present invention, it is possible to obtain an insulated wire having the above-described excellent characteristics or superiority while suppressing contamination of the production line (guide pulleys, etc.).
[樹脂組成物]
 本発明の樹脂組成物は、(A)低密度ポリエチレン樹脂(成分(A)とも称す。)と、(B)エチレン-酢酸ビニル共重合体樹脂(成分(B)とも称す。)と、チオエーテル化合物(C)(成分(C)とも称す。)及びフッ素ゴム(D)(成分(D)とも称す。)の少なくとも1種とを含有する。
 成分(A)~(D)や、後述の任意成分は、いずれも各成分として1種を単独で用いてもよく、2種以上組み合わせて用いてもよい。
 以下に、本発明の樹脂組成物が含有する成分を説明する。
[Resin composition]
The resin composition of the present invention comprises (A) a low-density polyethylene resin (also referred to as component (A)), (B) an ethylene-vinyl acetate copolymer resin (also referred to as component (B)), and a thioether compound. (C) (also referred to as component (C)) and at least one of fluororubber (D) (also referred to as component (D)).
Components (A) to (D) and optional components described below may be used singly or in combination of two or more.
Components contained in the resin composition of the present invention are described below.
<(A)低密度ポリエチレン樹脂>
 本発明の樹脂組成物は、ベース樹脂を構成する樹脂成分として、(A)低密度ポリエチレン樹脂を含む。本発明において「低密度ポリエチレン樹脂」とは、密度が0.929g/cm以下のポリエチレン樹脂を意味する。例えば、「低密度ポリエチレン(LDPE)」や「超低密度ポリエチレン(VLDPE)」などが挙げられる。
 本発明に用いる低密度ポリエチレン樹脂は、好ましくは密度範囲が0.870~0.929g/cmであり、より好ましくは密度範囲が0.910~0.929cmである。なお、ポリエチレンの密度は、JIS K 7112に準拠して決定することができる。
<(A) Low density polyethylene resin>
The resin composition of the present invention contains (A) a low-density polyethylene resin as a resin component constituting the base resin. In the present invention, "low density polyethylene resin" means polyethylene resin having a density of 0.929 g/cm 3 or less. Examples include "low density polyethylene (LDPE)" and "very low density polyethylene (VLDPE)".
The low density polyethylene resin used in the present invention preferably has a density range of 0.870-0.929 g/cm 3 , more preferably a density range of 0.910-0.929 cm 3 . The density of polyethylene can be determined according to JIS K 7112.
 本発明の樹脂組成物中に含まれる成分(A)の含有量は、成分(A)及び(B)の総含有量100質量部中、5~40質量部である。樹脂被覆材と導体との密着性を適切なレベルに調整する観点から、成分(A)及び(B)の総含有量100質量部中の成分(A)の含有量は10~35質量部であることが好ましく、15~30質量部であることがより好ましい。
 また、樹脂組成物中に含まれる(B)エチレン-酢酸ビニル共重合体の割合を多くすることで、被覆材の柔軟性と難燃性を向上させることができる。特に自動車用途の分野では、近年開発されているハイブリッド車や電気自動車の大電流化や配線取り回しの容易性、省スペース化などの観点から、被覆材のさらなる柔軟性の向上が求められる。したがって、該樹脂組成物を導体周囲に被覆してなる絶縁電線に柔軟性を持たせる観点からは、成分(A)及び(B)の総含有量100質量部中、成分(A)を5~20質量部含有することが好ましく、5~10質量部含有することがより好ましい。また、該樹脂組成物を導体周囲に被覆してなる絶縁電線に耐摩耗性を付与する観点からは、上記の成分(A)の含有量を、20~40質量部とすることが好ましく、30~40質量部とすることがより好ましい。
The content of component (A) contained in the resin composition of the present invention is 5 to 40 parts by mass per 100 parts by mass of the total content of components (A) and (B). From the viewpoint of adjusting the adhesion between the resin coating material and the conductor to an appropriate level, the content of component (A) in the total content of 100 parts by mass of components (A) and (B) is 10 to 35 parts by mass. preferably 15 to 30 parts by mass.
Further, by increasing the proportion of (B) the ethylene-vinyl acetate copolymer contained in the resin composition, the flexibility and flame retardancy of the coating material can be improved. Especially in the field of automotive applications, there is a demand for further improvement in the flexibility of coating materials from the viewpoints of large currents in hybrid vehicles and electric vehicles that have been developed in recent years, ease of wiring, and space saving. Therefore, from the viewpoint of imparting flexibility to an insulated wire in which the conductor is coated with the resin composition, the total content of components (A) and (B) is 100 parts by mass. The content is preferably 20 parts by mass, more preferably 5 to 10 parts by mass. Further, from the viewpoint of imparting abrasion resistance to an insulated wire obtained by coating the conductor with the resin composition, the content of the component (A) is preferably 20 to 40 parts by mass, and 30 parts by mass. It is more preferable to make it to 40 parts by mass.
 また、本発明で用いる成分(A)のメルトフローレイト(Melt Flow Rate;MFR)は、0.1~20g/10分(荷重2.16kg、温度190℃)が好ましく、0.2~10g/10分がより好ましい。
 成分(A)のメルトフローレイトを上記の好ましい範囲とすることにより、樹脂組成物の調製時、絶縁電線またはワイヤーハーネスの作製時に、混練機器や押出機の負荷をより抑えることができ、また樹脂組成物中の各成分の分散性もより高めることができる。
 メルトフローレイト(MFR)は、試験機械としてJIS K6760で定められた押出し形プラストメータ(メルトインデクサー)を用い、JIS K7210に準拠した方法で測定できる。
Further, the melt flow rate (MFR) of the component (A) used in the present invention is preferably 0.1 to 20 g/10 minutes (load 2.16 kg, temperature 190 ° C.), and 0.2 to 10 g/ 10 minutes is more preferred.
By setting the melt flow rate of component (A) within the above preferred range, the load on kneading equipment and extruders can be further reduced during the preparation of the resin composition and the production of insulated wires or wire harnesses. The dispersibility of each component in the composition can also be enhanced.
Melt flow rate (MFR) can be measured by a method based on JIS K7210 using an extrusion type plastometer (melt indexer) defined by JIS K6760 as a test machine.
 また、本発明で用いる成分(A)は、例えば高圧ラジカル法(高圧法)低密度ポリエチレンであってもよく、メタロセン触媒直鎖状低密度ポリエチレンであってもよい。該ポリエチレンとしては、例えば特願2016-072380の記載を参照することができる。本発明で用いる成分(A)は、ポリエチレンの変性体(例えば酸変性体)であってもよい。 In addition, the component (A) used in the present invention may be, for example, high-pressure radical method (high-pressure method) low-density polyethylene or metallocene-catalyzed linear low-density polyethylene. For the polyethylene, for example, the description of Japanese Patent Application No. 2016-072380 can be referred to. Component (A) used in the present invention may be a modified form of polyethylene (for example, an acid-modified form).
 本発明で用いるポリエチレンは、常法により合成することができ、また市販品を用いることができる。市販品の具体例としては、例えば、東ソー株式会社製のペトロセン180R、ペトロセン170R、ペトロセン173R、住友化学株式会社製のスミカセンF218-0、スミカセンF200、スミカセンG401、日本ポリエチレン株式会社製のノバテック LF443、ノバテック LF280H、ノバテック LF448K1、NUC社製のNUC-9060、ENGAGE-8100、ダウ・エストラマー社製のNUCG-5130(いずれも商品名)などが挙げられる。 The polyethylene used in the present invention can be synthesized by conventional methods, and commercially available products can be used. Specific examples of commercially available products include Petrothene 180R, Petrothene 170R, and Petrothene 173R manufactured by Tosoh Corporation, Sumikasen F218-0, Sumikasen F200, and Sumikasen G401 manufactured by Sumitomo Chemical Co., Ltd., Novatec LF443 manufactured by Japan Polyethylene Corporation, Novatec LF280H, Novatec LF448K1, NUC-9060 and ENGAGE-8100 manufactured by NUC, and NUCG-5130 manufactured by Dow Elastomer (all trade names).
<(B)エチレン-酢酸ビニル共重合体樹脂>
 本発明の樹脂組成物は、ベース樹脂を構成する樹脂成分として、成分(A)と共に(B)エチレン-酢酸ビニル共重合体樹脂を含有する。本発明の樹脂組成物は、成分(A)及び(B)の総含有量100質量部中、成分(B)の含有量が60~95質量部である。樹脂被覆材と導体との密着性を向上させる観点から、当該成分(B)の含有量は65~90質量部であることが好ましく、70~85質量部であることがより好ましい。
 特に、該樹脂組成物を導体周囲に被覆してなる絶縁電線に柔軟性を持たせる観点からは、成分(A)及び(B)の総含有量100質量部中、成分(B)の含有量を、80~95質量部とすることが好ましく、90~95質量部とすることがより好ましい。また、該樹脂組成物を導体周囲に被覆してなる絶縁電線に耐摩耗性を付与する観点からは、上記の成分(B)の含有量を、60~80質量部とすることが好ましく、60~70質量部とすることがより好ましい。
 なお、本発明に用いられるエチレン-酢酸ビニル共重合体の重合の形態は、ブロック、ランダム及びグラフトのいずれでもよい。
<(B) Ethylene-Vinyl Acetate Copolymer Resin>
The resin composition of the present invention contains component (A) and (B) an ethylene-vinyl acetate copolymer resin as resin components constituting a base resin. In the resin composition of the present invention, the content of component (B) is 60 to 95 parts by mass based on the total content of components (A) and (B) of 100 parts by mass. From the viewpoint of improving the adhesion between the resin coating material and the conductor, the content of the component (B) is preferably 65 to 90 parts by mass, more preferably 70 to 85 parts by mass.
In particular, from the viewpoint of imparting flexibility to an insulated wire in which the resin composition is coated around a conductor, the content of component (B) in 100 parts by mass of the total content of components (A) and (B) is preferably 80 to 95 parts by mass, more preferably 90 to 95 parts by mass. In addition, from the viewpoint of imparting abrasion resistance to an insulated wire obtained by coating the conductor with the resin composition, the content of the component (B) is preferably 60 to 80 parts by mass. It is more preferable to make it to 70 parts by mass.
The form of polymerization of the ethylene-vinyl acetate copolymer used in the present invention may be block, random or graft.
 成分(B)中、成分(B)を構成する酢酸ビニル成分の含有割合は、40質量%以下である。樹脂被覆材と導体との密着性を適切なレベルに調整する観点から、当該酢酸ビニル成分の含有割合は30質量%以下であることが好ましく、20質量%以下であることがさらに好ましい。また、上記と同様の観点から、当該酢酸ビニル成分の含有割合は、7質量%以上が好ましく、9質量%以上であることがより好ましい。酢酸ビニル成分の含有割合を上記範囲内とすることで、本発明の樹脂組成物を用いて作製した樹脂被覆材が十分な引張強度や引張伸びなどの機械特性を獲得でき、さらに、絶縁電線の難燃性をより向上させることができる。 In the component (B), the content ratio of the vinyl acetate component constituting the component (B) is 40% by mass or less. From the viewpoint of adjusting the adhesion between the resin coating material and the conductor to an appropriate level, the content of the vinyl acetate component is preferably 30% by mass or less, more preferably 20% by mass or less. From the same viewpoint as above, the content of the vinyl acetate component is preferably 7% by mass or more, more preferably 9% by mass or more. By setting the content ratio of the vinyl acetate component within the above range, the resin coating material produced using the resin composition of the present invention can acquire sufficient mechanical properties such as tensile strength and tensile elongation, and furthermore, the insulated wire can be improved. Flame retardancy can be further improved.
 また、樹脂被覆材と導体との間に所望の密着力を付与する観点から、下記式により算出されるVA値は、好ましくは7~30であり、より好ましくは8~28であり、さらに好ましくは10~25であり、10~20であることも好ましい。
 
VA値=[成分(A)及び(B)の総含有量100質量部中の成分(B)の含有量(質量部)]×[成分(B)中の酢酸ビニル成分の割合(質量%)]/100
In addition, from the viewpoint of imparting a desired adhesion between the resin coating material and the conductor, the VA value calculated by the following formula is preferably 7 to 30, more preferably 8 to 28, and even more preferably is 10-25, preferably 10-20.

VA value = [content (parts by mass) of component (B) in 100 parts by mass of total content of components (A) and (B)] x [proportion of vinyl acetate component in component (B) (% by mass) ]/100
 本発明で用いる成分(B)のメルトフローレイト(MFR)は、0.1~10g/10分(荷重2.16kg、温度190℃)が好ましく、0.5~5g/10分がより好ましい。
 成分(B)のメルトフローレイトを上記の好ましい範囲とすることにより、樹脂組成物の調製時、絶縁電線またはワイヤーハーネスの作製時に、混練機器や押出機の負荷をより抑えることができ、また樹脂組成物中の各成分の分散性もより高めることができる。
 メルトフローレイト(MFR)は上述したのと同様にして決定できる。
The melt flow rate (MFR) of component (B) used in the present invention is preferably 0.1 to 10 g/10 minutes (load 2.16 kg, temperature 190° C.), more preferably 0.5 to 5 g/10 minutes.
By setting the melt flow rate of the component (B) within the above preferred range, the load on kneading equipment and extruders can be further reduced during the preparation of the resin composition and the production of insulated wires or wire harnesses. The dispersibility of each component in the composition can also be enhanced.
Melt flow rate (MFR) can be determined in the same manner as described above.
 本発明に用いられるエチレン-酢酸ビニル共重合体(B)は、常法により合成することができ、市販品を用いてもよい。市販品の具体例としては、例えば三井デュポンポリケミカル社製エバフレックスV5961、エバフレックスV5274、及びエバフレックスEV170(いずれも商品名)を挙げることができる。 The ethylene-vinyl acetate copolymer (B) used in the present invention can be synthesized by a conventional method, and commercially available products may be used. Specific examples of commercially available products include Evaflex V5961, Evaflex V5274, and Evaflex EV170 (all trade names) manufactured by Mitsui DuPont Polychemicals.
 本発明の樹脂組成物中の、上記成分(A)及び(B)の総含有量は、樹脂被覆材と導体との密着性を向上させること、及び柔軟性と耐摩耗性を付与する観点から、7~80質量%であることが好ましく、10~75質量%であることがより好ましく、20~70質量%であることがさらに好ましい。また、樹脂組成物中の、上記成分(A)及び(B)の総含有量は、30~80質量%とすることも好ましく、40~75質量部とすることも好ましく、50~75質量部とすることも好ましい。 The total content of the components (A) and (B) in the resin composition of the present invention is from the viewpoint of improving the adhesion between the resin coating material and the conductor, and imparting flexibility and abrasion resistance. , preferably 7 to 80% by mass, more preferably 10 to 75% by mass, even more preferably 20 to 70% by mass. Further, the total content of the components (A) and (B) in the resin composition is preferably 30 to 80% by mass, preferably 40 to 75 parts by mass, and 50 to 75 parts by mass. It is also preferable to set
<(C)チオエーテル化合物、及び(D)フッ素ゴム>
 本発明の樹脂組成物は、(C)チオエーテル化合物及び(D)フッ素ゴムの少なくとも1種を特定量含有する。これにより、該樹脂組成物を導体周囲に被覆した際に、導体と樹脂被覆材との密着力を制御することができ、被覆時(電線製造時)の皮膜形成性や被覆後の電線の加工性を高めることができる。
 本発明の樹脂組成物中、上記成分(A)及び(B)の総含有量100質量部に対し、成分(C)及び(D)の総含有量は0.05~1質量部である。樹脂被覆材と導体との密着性を適切なレベルに調整する観点から、当該成分(C)及び(D)の総含有量は0.1~1.0質量部であることが好ましく、また0.1~0.8質量部とすることもでき、0.1~0.5質量部としてもよい。
 本発明において、「成分(C)及び(D)の総含有量」とは、樹脂組成物が成分(C)及び(D)のいずれか一方のみを含む場合は、樹脂組成物中に含まれる当該一方の成分の含有量を意味し、成分(C)及び(D)の両方を含むときは、成分(C)及び(D)の含有量の合計を意味する。本発明の樹脂組成物は、成分(C)及び(D)のいずれか一方のみを含むことが好ましい。
 本発明の樹脂組成物が成分(C)を含有し、成分(D)を含有しない場合には、上記成分(A)及び(B)の総含有量100質量部に対し、成分(C)の含有量が0.05~1質量部となる。この場合、上記成分(A)及び(B)の総含有量100質量部に対し、成分(C)の含有量は0.1~1質量部が好ましい。
 また、本発明の樹脂組成物が成分(D)を含有し、成分(C)を含有しない場合には、上記成分(A)及び(B)の総含有量100質量部に対し、成分(D)の含有量が0.05~1質量部となる。この場合、上記成分(A)及び(B)の総含有量100質量部に対し、成分(D)の含有量は0.1~1質量部が好ましい。
<(C) Thioether compound, and (D) fluororubber>
The resin composition of the present invention contains a specific amount of at least one of (C) a thioether compound and (D) a fluororubber. As a result, when the resin composition is coated around the conductor, the adhesion between the conductor and the resin coating material can be controlled, and the film formability at the time of coating (during wire production) and the processing of the wire after coating can be improved. can enhance sexuality.
In the resin composition of the present invention, the total content of components (C) and (D) is 0.05 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B). From the viewpoint of adjusting the adhesion between the resin coating material and the conductor to an appropriate level, the total content of the components (C) and (D) is preferably 0.1 to 1.0 parts by mass. .1 to 0.8 parts by mass, or 0.1 to 0.5 parts by mass.
In the present invention, the "total content of components (C) and (D)" is contained in the resin composition when the resin composition contains only one of components (C) and (D) It means the content of one component, and when both components (C) and (D) are included, it means the total content of components (C) and (D). The resin composition of the present invention preferably contains only one of components (C) and (D).
When the resin composition of the present invention contains the component (C) and does not contain the component (D), the total content of the components (A) and (B) is 100 parts by mass. The content becomes 0.05 to 1 part by mass. In this case, the content of component (C) is preferably 0.1 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B).
Further, when the resin composition of the present invention contains the component (D) and does not contain the component (C), the component (D ) is 0.05 to 1 part by mass. In this case, the content of component (D) is preferably 0.1 to 1 part by mass per 100 parts by mass of the total content of components (A) and (B).
((C)チオエーテル化合物)
 本発明に用い得る成分(C)は、チオエーテル結合を有する化合物であれば特に制限なく用いることができるが、その融点は60℃以下であることが好ましい。このようなチオエーテル化合物としては、電線被覆材の酸化防止剤として用いられるチオエーテル系酸化防止剤(チオエーテル結合を有する酸化防止剤)を挙げることができる。例えば、ジラウリル3,3’-チオジプロピオネート(融点:40~42℃)、ジミリスチル3,3’-チオジプロピオネート(融点:48~53℃)、ジステアリル3,3’-チオジプロピオネート(融点:65~67℃)、2,2-ビス{[3-(ドデシルチオ)-1-オキソプロポキシ]メチル}プロパン-1,3-ジイル ビス[3-ドデシルチオプロピオナート](融点:46~52℃、別名:ビス[3-(ドデシルチオ)プロピオン酸]2,2-ビス[[3-(ドデシルチオ)-1-オキソプロピルオキシ]メチル]-1,3-プロパンジイル)などが挙げられる。これらの中でも、長期熱安定性や耐抽出性向上の観点から、2,2-ビス{[3-(ドデシルチオ)-1-オキソプロポキシ]メチル}プロパン-1,3-ジイル ビス[3-ドデシルチオプロピオナート]が好ましい。
 本発明の樹脂組成物には、市販品のチオエーテル系酸化防止剤を用いてもよい。市販品としては、例えば、アデカスタブAO-412S(商品名、ADEKA社製)が挙げられる。
((C) thioether compound)
Component (C) that can be used in the present invention is not particularly limited as long as it is a compound having a thioether bond, but the melting point thereof is preferably 60° C. or lower. Examples of such a thioether compound include thioether-based antioxidants (antioxidants having a thioether bond) used as antioxidants for electric wire coating materials. For example, dilauryl 3,3'-thiodipropionate (melting point: 40-42°C), dimyristyl 3,3'-thiodipropionate (melting point: 48-53°C), distearyl 3,3'-thiodipropionate 2,2-bis{[3-(dodecylthio)-1-oxopropoxy]methyl}propane-1,3-diyl bis[3-dodecylthiopropionate] (melting point: 65-67° C.) 46-52°C, also known as bis[3-(dodecylthio)propionic acid]2,2-bis[[3-(dodecylthio)-1-oxopropyloxy]methyl]-1,3-propanediyl) . Among these, 2,2-bis{[3-(dodecylthio)-1-oxopropoxy]methyl}propane-1,3-diyl bis[3-dodecylthio propionate] is preferred.
A commercially available thioether-based antioxidant may be used in the resin composition of the present invention. Commercially available products include, for example, ADEKA STAB AO-412S (trade name, manufactured by ADEKA).
((D)フッ素ゴム)
 本発明に用い得る成分(D)としては、主鎖又は側鎖にフッ素原子を含有する、単独重合体若しくは共重合体のゴムが挙げられる。フッ素ゴムは、通常、フッ素原子を含有する単量体(モノマー)を(共)重合することにより得られる。
 このような成分(D)としては、特に限定されるものではないが、テトラフルオロエチレン及びヘキサフルオロプロピレン等のパーフルオロ炭化水素、及び、部分フッ素炭化水素(例えばフッ化ビニリデン)等の含フッ素モノマー同士の共重合体ゴム、さらにはこれらのパーフルオロ炭化水素及び/又は含フッ素モノマーとエチレン及び/又はプロピレンなどの炭化水素の共重合体ゴムが挙げられる。
 具体的には、テトラフルオロエチレン-プロピレン共重合体ゴム(FEPM)、テトラフルオロエチレン-フッ化(例えばヘキサフルオロ)プロピレン共重合体ゴム、テトラフルオロエチレン-パーフルオロビニルエーテル共重合体ゴム(FFKM)、フッ化ビニリデンゴム(FKM、例えば、ビニリデンフルオライド-ヘキサフルオロプロピレン共重合体ゴム)等が挙げられる。
 さらには、上述の、パーフルオロ炭化水素及び/又は含フッ素モノマーとクロロプレン及び/又はクロロスルホン化ポリエチレンとの共重合体ゴムも挙げられる。
 これらのフッ素ゴムの中でも、テトラフルオロエチレン-プロピレン共重合体ゴム、ビニリデンフルオライド-ヘキサフルオロプロピレン共重合体ゴムが好ましく、テトラフルオロエチレン-プロピレン共重合体ゴムがより好ましい。
 本発明の樹脂組成物には、市販品のフッ素ゴムを用いてもよい。市販品としては、例えば、Viton FreeFlow10(商品名、ケマーズ社製)が挙げられる。
((D) fluororubber)
Component (D) that can be used in the present invention includes homopolymer or copolymer rubbers containing fluorine atoms in the main chain or side chains. A fluororubber is usually obtained by (co)polymerizing monomers containing fluorine atoms.
Examples of such component (D) include, but are not particularly limited to, perfluorohydrocarbons such as tetrafluoroethylene and hexafluoropropylene, and fluorine-containing monomers such as partially fluorinated hydrocarbons (for example, vinylidene fluoride). Further, copolymer rubbers of these perfluorohydrocarbons and/or fluorine-containing monomers and hydrocarbons such as ethylene and/or propylene may be mentioned.
Specifically, tetrafluoroethylene-propylene copolymer rubber (FEPM), tetrafluoroethylene-fluorinated (eg, hexafluoro)propylene copolymer rubber, tetrafluoroethylene-perfluorovinyl ether copolymer rubber (FFKM), vinylidene fluoride rubber (FKM, eg, vinylidene fluoride-hexafluoropropylene copolymer rubber), and the like.
Furthermore, copolymer rubbers of the aforementioned perfluorohydrocarbon and/or fluorine-containing monomers and chloroprene and/or chlorosulfonated polyethylene are also included.
Among these fluororubbers, tetrafluoroethylene-propylene copolymer rubber and vinylidene fluoride-hexafluoropropylene copolymer rubber are preferred, and tetrafluoroethylene-propylene copolymer rubber is more preferred.
A commercially available fluororubber may be used for the resin composition of the present invention. Examples of commercially available products include Viton FreeFlow 10 (trade name, manufactured by Chemours).
 特に、樹脂組成物中の成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量が5質量部以上20質量部以下であり、成分(B)の含有量が80質量部以上95質量部以下である場合、該樹脂組成物からなる樹脂被覆材と導体との密着力を抑制する観点から、樹脂組成物中に含まれる成分(C)及び(D)の総含有量は、上記成分(A)及び(B)の総含有量100質量部に対し、0.5~1質量部であることが好ましく、0.7~1質量部であることが好ましい。この場合、樹脂組成物は成分(C)及び(D)のいずれか一方のみを含むことが好ましい。
 また、樹脂組成物中の成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量が20質量部越え40質量部以下であり、成分(B)の含有量が60質量部以上80質量部未満である場合、該樹脂組成物からなる樹脂被覆材と導体との密着力を抑制する観点、及びブリーディングやブルーミング(以降では、これらを合わせて単に「ブリーディング」という)を抑制する観点から、上記成分(A)及び(B)の総含有量100質量部に対し、成分(D)の含有量は1質量部以下が好ましく、0.8質量部以下であることがより好ましく、0.6質量部以下であることも好ましく、0.5質量部以下であることも好ましい。この場合、樹脂組成物は成分(C)を含まず、かつ成分(D)を0.3質量部以上含むことも好ましい。
 また、上記と同様に、樹脂組成物中の成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量が20質量部越え40質量部以下であり、成分(B)の含有量が60質量部以上80質量部未満である場合、成分(C)の含有量は0.7質量部以下が好ましく、0.5質量部以下であることがより好ましく、0.3質量部以下であることがさらに好ましい。この場合、成分(D)を含まず、かつ成分(C)を0.1質量部以上含むことも好ましい。
In particular, the content of component (A) is 5 parts by mass or more and 20 parts by mass or less in 100 parts by mass of the total content of components (A) and (B) in the resin composition, and the content of component (B) is 80 parts by mass or more and 95 parts by mass or less, from the viewpoint of suppressing the adhesion between the resin coating material made of the resin composition and the conductor, components (C) and (D) contained in the resin composition The total content is preferably 0.5 to 1 part by mass, preferably 0.7 to 1 part by mass, per 100 parts by mass of the total content of components (A) and (B). In this case, the resin composition preferably contains only one of components (C) and (D).
Further, the content of component (A) is more than 20 parts by mass and 40 parts by mass or less in the total content of 100 parts by mass of components (A) and (B) in the resin composition, and the content of component (B) is 60 parts by mass or more and less than 80 parts by mass, the viewpoint of suppressing the adhesion between the resin coating material and the conductor made of the resin composition, and bleeding and blooming (hereinafter, these are collectively referred to simply as "bleeding" ) from the viewpoint of suppressing the is more preferably 0.6 parts by mass or less, and preferably 0.5 parts by mass or less. In this case, it is also preferable that the resin composition does not contain component (C) and contains 0.3 parts by mass or more of component (D).
Further, in the same manner as described above, the content of component (A) is more than 20 parts by mass and 40 parts by mass or less in the total content of 100 parts by mass of components (A) and (B) in the resin composition, and component ( When the content of B) is 60 parts by mass or more and less than 80 parts by mass, the content of component (C) is preferably 0.7 parts by mass or less, more preferably 0.5 parts by mass or less, and 0.5 parts by mass or less. It is more preferably 3 parts by mass or less. In this case, it is also preferable that the component (D) is not included and the component (C) is included in an amount of 0.1 parts by mass or more.
 また、上記VA値が15以上である場合、該樹脂組成物からなる樹脂被覆材と導体との密着力を抑制する観点から、樹脂組成物中に含まれる成分(C)及び(D)の総含有量は、上記成分(A)及び(B)の総含有量100質量部に対し、0.5~1質量部であることが好ましく、0.7~1質量部であることがより好ましい。この場合の上記VA値は、30以下が好ましく、28以下がより好ましい。 Further, when the VA value is 15 or more, from the viewpoint of suppressing the adhesion between the resin coating material made of the resin composition and the conductor, the total amount of the components (C) and (D) contained in the resin composition The content is preferably 0.5 to 1 part by mass, more preferably 0.7 to 1 part by mass, per 100 parts by mass of the total content of components (A) and (B). In this case, the VA value is preferably 30 or less, more preferably 28 or less.
<その他の成分>
 本発明の樹脂組成物は、上記成分以外に、本発明の効果を阻害しない範囲において、例えば下記の難燃剤、酸化防止剤、加工助剤、架橋助剤等の他の成分を含有してもよい。
<Other ingredients>
In addition to the above components, the resin composition of the present invention may contain other components such as the following flame retardants, antioxidants, processing aids, and cross-linking aids within a range that does not impair the effects of the present invention. good.
<難燃剤>
 本発明には、本発明の奏する効果を阻害しない範囲で、難燃剤を含有することができる。このような難燃剤としては、例えば臭素系難燃剤やアンチモン系難燃剤が挙げられる。本発明は、臭素系難燃剤又はアンチモン系難燃剤の少なくともいずれか一方を含有することが好ましく、臭素系難燃剤及びアンチモン系難燃剤を共に含有することがより好ましい。また、臭素系難燃剤とアンチモン系難燃剤との混合比率は、臭素元素とアンチモン元素のモル比において、樹脂組成物中に含有するアンチモン元素に対してモル比で2~5倍モルの臭素量となる量の範囲内であるのが好ましい。すなわち、アンチモン系難燃剤の含有モル量に対して、2~5倍モルの臭素量となる臭素系難燃剤を含有することが好ましい。
 本発明の樹脂組成物が難燃剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、難燃剤を総量で33~45質量部含有することが好ましい。
<Flame retardant>
The present invention can contain a flame retardant within a range that does not impair the effects of the present invention. Examples of such flame retardants include brominated flame retardants and antimony flame retardants. The present invention preferably contains at least either a brominated flame retardant or an antimony flame retardant, and more preferably contains both a brominated flame retardant and an antimony flame retardant. The mixing ratio of the brominated flame retardant and the antimony flame retardant is such that the molar ratio of the bromine element to the antimony element is 2 to 5 times the molar ratio of the antimony element contained in the resin composition. It is preferably within the range of the amount of That is, it is preferable to contain the brominated flame retardant in an amount of 2 to 5 times the molar amount of bromine contained in the antimony flame retardant.
When the resin composition of the present invention contains a flame retardant, it preferably contains 33 to 45 parts by mass of the flame retardant in total with respect to 100 parts by mass of the total content of components (A) and (B).
(臭素系難燃剤)
 本発明に用いられる臭素系難燃剤は、含臭素化合物であることが好ましい。すなわち本発明の樹脂組成物は難燃剤として含臭素化合物を含有するものが好ましい。臭素系難燃剤としては、例えば、臭素化N,N’-エチレンビスフタルイミド又はこれから導かれる化合物(これらをまとめて「臭素化N,N’-エチレンビスフタルイミド化合物」と称す。)、N,N’-ビス(ブロモフェニル)テレフタルアミド又はこれから導かれる化合物(これらをまとめて「N,N’-ビス(ブロモフェニル)テレフタルアミド化合物」と称す。)、臭素化ビスフェノール又はこれから導かれる化合物(これらをまとめて「臭素化ビスフェノール化合物」と称す。)、1,2-ビス(ブロモフェニル)アルカン等の有機臭素含有難燃剤が使用可能である。その中でも、例えば、臭素化N,N’-エチレンビスフタルイミド及び/又は1,2-ビス(ブロモフェニル)エタンを用いることが好ましい。
 難燃剤として臭素化N,N’-エチレンビスフタルイミド、及び/又は1,2-ビス(ブロモフェニル)アルキル、好ましくは1,2-ビス(ペンタブロモフェニル)エタンを使用することにより、ブリーディングがほとんど生じない樹脂被覆材を形成することが可能である。
 本発明の樹脂組成物に用いる臭素系難燃剤としては、市販の臭素系難燃剤を用いてもよい。市販品としては、例えば、サイテックス8010(商品名、アルベマール社製)が挙げられる。
(Brominated flame retardant)
The brominated flame retardant used in the present invention is preferably a bromine-containing compound. That is, the resin composition of the present invention preferably contains a bromine-containing compound as a flame retardant. Brominated flame retardants include, for example, brominated N,N'-ethylenebisphthalimide or compounds derived therefrom (collectively referred to as "brominated N,N'-ethylenebisphthalimide compounds"), N,N '-bis (bromophenyl) terephthalamide or compounds derived therefrom (collectively referred to as "N,N'-bis (bromophenyl) terephthalamide compounds"), brominated bisphenols or compounds derived therefrom (these (collectively referred to as “brominated bisphenol compounds”), 1,2-bis(bromophenyl)alkanes, and other organic bromine-containing flame retardants can be used. Among them, it is preferable to use, for example, brominated N,N'-ethylenebisphthalimide and/or 1,2-bis(bromophenyl)ethane.
By using brominated N,N'-ethylenebisphthalimide and/or 1,2-bis(bromophenyl)alkyl, preferably 1,2-bis(pentabromophenyl)ethane, as flame retardants, bleeding is minimized. It is possible to form a resin coating that does not occur.
A commercially available brominated flame retardant may be used as the brominated flame retardant used in the resin composition of the present invention. Examples of commercially available products include Cytex 8010 (trade name, manufactured by Albemarle).
 本発明の樹脂組成物が臭素系難燃剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、臭素系難燃剤を15~35質量部含有することが好ましい。 When the resin composition of the present invention contains a brominated flame retardant, it preferably contains 15 to 35 parts by mass of the brominated flame retardant with respect to 100 parts by mass of the total content of components (A) and (B).
(アンチモン系難燃剤)
 アンチモン系難燃剤としては、例えば、三酸化アンチモン、四酸化アンチモン、五酸化アンチモン、アンチモン酸ナトリウムが挙げられる。アンチモンは塩素(ハロゲン)と反応し、発生したガスが酸素を遮断するため炭化層の生成を促進し、かつフリーラジカルをトラップ(熱分解連鎖反応停止作用)すると考えられている。なかでもより安定した炭化層を形成する観点から、本発明においては、三酸化アンチモンを含有させることが好ましい。
 本発明には、市販の三酸化アンチモンを用いてもよい。市販品としては、例えば、PATOX-C(商品名、日本精鉱社製)が挙げられる。
(Antimony flame retardant)
Examples of antimony-based flame retardants include antimony trioxide, antimony tetroxide, antimony pentoxide, and sodium antimonate. It is believed that antimony reacts with chlorine (halogen), and the generated gas blocks oxygen, thereby promoting the formation of a carbonized layer and trapping free radicals (thermal decomposition chain reaction stopping action). Among them, antimony trioxide is preferably contained in the present invention from the viewpoint of forming a more stable carbonized layer.
Commercially available antimony trioxide may be used in the present invention. Examples of commercially available products include PATOX-C (trade name, manufactured by Nippon Seiko Co., Ltd.).
 本発明の樹脂組成物がアンチモン系難燃剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、アンチモン系難燃剤を5~15質量部含有することが好ましい。 When the resin composition of the present invention contains an antimony-based flame retardant, it preferably contains 5 to 15 parts by mass of the antimony-based flame retardant with respect to 100 parts by mass of the total content of components (A) and (B).
(その他の難燃剤)
 本発明の樹脂組成物は、上記臭素系難燃剤やアンチモン系難燃剤以外にも、絶縁電線の絶縁皮膜に通常用いることができる難燃剤を含有していてもよい。このような難燃剤としては、例えば、水酸化マグネシウム、水酸化アルミニウムといった金属水酸化物(水酸化物系難燃剤)が挙げられる。本発明の樹脂組成物が水酸化物系難燃剤を含んでいる場合、成分(A)及び(B)の総含有量100質量部に対し、5質量部以下が好ましく、3質量部以下がより好ましい。
(Other flame retardants)
The resin composition of the present invention may contain, in addition to the brominated flame retardant and the antimony flame retardant, a flame retardant that can be normally used for insulating coatings of insulated wires. Examples of such flame retardants include metal hydroxides (hydroxide flame retardants) such as magnesium hydroxide and aluminum hydroxide. When the resin composition of the present invention contains a hydroxide-based flame retardant, it is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, relative to 100 parts by mass of the total content of components (A) and (B). preferable.
<酸化防止剤>
 本発明の樹脂組成物は、酸化防止剤を含んでいてもよい。このような酸化防止剤としては、例えばフェノール化合物(フェノール系酸化防止剤)やイミダゾール化合物(イミダゾール系酸化防止剤)が挙げられる。
 本発明の樹脂組成物が酸化防止剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、酸化防止剤を総量で2~6質量部含有することが好ましい。
<Antioxidant>
The resin composition of the present invention may contain an antioxidant. Examples of such antioxidants include phenol compounds (phenol-based antioxidants) and imidazole compounds (imidazole-based antioxidants).
When the resin composition of the present invention contains an antioxidant, it preferably contains 2 to 6 parts by mass of the antioxidant with respect to 100 parts by mass of the total content of components (A) and (B).
(フェノール系酸化防止剤)
 本発明の樹脂組成物に用い得るフェノール系酸化防止剤としては、例えば、トリエチレングリコール-ビス(3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート)、1,6-ヘキサンジオール-ビス(3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート)、ペンタエリスリチル-テトラキス(3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート)、オクタデシル-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート、1,3,5-トリメチル-2,4,6-トリス(3,5,-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)イソシアヌレート、イソオクチル-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネートなどがあり、これらの中でも、自動車用ワイヤーハーネスに高い耐熱性を付与する観点から、3,5-ジ-t-ブチル-4-ヒドロキシフェニル基もしくは3,5-ジ-t-ブチル-4-ヒドロキシベンジル基を2個以上有するものが好ましく、トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)イソシアヌレート及びペンタエリスリチル-テトラキス(3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート)が特に好ましい。
 本発明には、市販のフェノール系酸化防止剤を用いてもよい。市販品としては、例えば、Irganox1010(商品名、BASF社製)が挙げられる。
(Phenolic antioxidant)
Phenolic antioxidants that can be used in the resin composition of the present invention include, for example, triethylene glycol-bis(3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate), 1,6- Hexanediol-bis(3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), pentaerythrityl-tetrakis(3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate), octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 1,3,5-trimethyl-2,4,6-tris(3,5,-di-t- Butyl-4-hydroxybenzyl)benzene, Tris(3,5-di-t-butyl-4-hydroxybenzyl)isocyanurate, Isooctyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate Among these, from the viewpoint of imparting high heat resistance to automobile wire harnesses, 3,5-di-t-butyl-4-hydroxyphenyl group or 3,5-di-t-butyl-4- Those having two or more hydroxybenzyl groups are preferred, and tris(3,5-di-t-butyl-4-hydroxybenzyl)isocyanurate and pentaerythrityl-tetrakis(3-(3,5-di-t-butyl -4-hydroxyphenyl)propionate) is particularly preferred.
A commercially available phenolic antioxidant may be used in the present invention. Commercially available products include, for example, Irganox 1010 (trade name, manufactured by BASF).
 本発明の樹脂組成物がフェノール系酸化防止剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、フェノール系酸化防止剤を0.5~2質量部含有することが好ましい。 When the resin composition of the present invention contains a phenolic antioxidant, it contains 0.5 to 2 parts by mass of the phenolic antioxidant with respect to 100 parts by mass of the total content of components (A) and (B). is preferred.
(イミダゾール系酸化防止剤)
 本発明の樹脂組成物に用い得るイミダゾール系酸化防止剤としては、2-スルファニルベンゾイミダゾール、2-スルファニルメチルベンゾイミダゾール、4-スルファニルメチルベンゾイミダゾール、5-スルファニルメチルベンゾイミダゾール及びこれらの亜鉛塩などが挙げられ、2-スルファニルベンゾイミダゾール及びその亜鉛塩が好ましい。
 本発明には、市販品のイミダゾール系酸化防止剤を用いてもよい。市販品としては、例えば、ノクラック MBZ(商品名、大内新興化学社製)が挙げられる。
(Imidazole antioxidant)
Examples of imidazole-based antioxidants that can be used in the resin composition of the present invention include 2-sulfanylbenzimidazole, 2-sulfanylmethylbenzimidazole, 4-sulfanylmethylbenzimidazole, 5-sulfanylmethylbenzimidazole and zinc salts thereof. 2-sulfanylbenzimidazole and its zinc salt are preferred.
In the present invention, a commercially available imidazole antioxidant may be used. Examples of commercially available products include Nocrac MBZ (trade name, manufactured by Ouchi Shinko Kagaku Co., Ltd.).
 本発明の樹脂組成物がイミダゾール系酸化防止剤を含む場合、成分(A)及び(B)の総含有量100質量部に対し、イミダゾール系酸化防止剤を1~4質量部含有することが好ましい。 When the resin composition of the present invention contains an imidazole-based antioxidant, it is preferable to contain 1 to 4 parts by mass of the imidazole-based antioxidant with respect to 100 parts by mass of the total content of components (A) and (B). .
<加工助剤>
 本発明の樹脂組成物は、加工助剤を含有することも好ましい。加工助剤としての好ましい例として金属石鹸(滑剤)が挙げられる。
 本発明の樹脂組成物に用い得る金属石鹸(滑剤)としては、例えば、ステアリン酸カルシウム、ステアリン酸亜鉛、ステアリン酸マグネシウムなどが挙げられる。
 本発明には、市販品の金属石鹸を用いてもよい。市販品としては、例えば、シナカレッドZS-101(商品名、品川化工社製)が挙げられる。
<Processing aid>
The resin composition of the present invention preferably also contains a processing aid. Preferred examples of processing aids include metallic soaps (lubricants).
Examples of metal soaps (lubricants) that can be used in the resin composition of the present invention include calcium stearate, zinc stearate and magnesium stearate.
Commercially available metal soaps may be used in the present invention. Commercially available products include, for example, Shinakared ZS-101 (trade name, manufactured by Shinagawa Kako Co., Ltd.).
 本発明の樹脂組成物が金属石鹸を含む場合、成分(A)及び(B)の総含有量100質量部に対し、0.5~2質量部含有することが好ましい。 When the resin composition of the present invention contains a metal soap, it preferably contains 0.5 to 2 parts by mass with respect to 100 parts by mass of the total content of components (A) and (B).
<架橋助剤>
 本発明の樹脂組成物は、架橋助剤を含有することも好ましい。架橋助剤としては多官能化合物が挙げられ、エチレン性不飽和結合(炭素-炭素二重結合)を分子中に2つ以上(好ましくは3つ以上、より好ましくは3~6つ)有する化合物が好ましい。
 架橋助剤の具体例としては、例えばポリプロピレングリコールジアクリレート、トリメチロールプロパントリアクリレートなどの(メタ)アクリレート化合物、トリアリルシアヌレートなどのアリル化合物、マレイミド化合物、ジビニル化合物などが挙げられる。
 本発明には、市販の架橋助剤を用いてもよい。市販品としては、例えば、オグモントT200(商品名、新中村化学工業社製)が挙げられる。
 本発明の樹脂組成物は、成分(A)及び(B)の総含有量100質量部に対し、架橋助剤を1~4質量部含有することが好ましい。
<Crosslinking aid>
The resin composition of the present invention preferably also contains a cross-linking aid. Examples of cross-linking aids include polyfunctional compounds, and compounds having two or more (preferably three or more, more preferably three to six) ethylenically unsaturated bonds (carbon-carbon double bonds) in the molecule. preferable.
Specific examples of cross-linking aids include (meth)acrylate compounds such as polypropylene glycol diacrylate and trimethylolpropane triacrylate, allyl compounds such as triallyl cyanurate, maleimide compounds, and divinyl compounds.
A commercially available cross-linking aid may be used in the present invention. Commercially available products include, for example, Ogmont T200 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.).
The resin composition of the present invention preferably contains 1 to 4 parts by mass of a cross-linking aid per 100 parts by mass of the total content of components (A) and (B).
<添加剤>
 本発明の樹脂組成物には、各種の添加剤、例えば、銅害防止剤、紫外線吸収剤、分散剤、可塑剤、充填剤、顔料などを、本発明の効果を損なわない範囲で、必要に応じ適宜配合することができる。このような添加剤として、例えば、亜鉛化合物が挙げられる。亜鉛化合物の具体例としては、硫化亜鉛や酸化亜鉛が挙げられる。
<Additive>
Various additives such as copper damage inhibitors, ultraviolet absorbers, dispersants, plasticizers, fillers, pigments, etc. may be added to the resin composition of the present invention, as long as they do not impair the effects of the present invention. It can be blended as appropriate. Examples of such additives include zinc compounds. Specific examples of zinc compounds include zinc sulfide and zinc oxide.
[樹脂組成物の製造方法]
 本発明の樹脂組成物は、上述の成分(A)~(D)、さらに必要に応じて、上述の任意成分を調合し、ロール、ニーダー、バンバリーミキサー等のバッチ式混練機あるいは二軸押出機などの通常用いられる混練装置で溶融混練することにより得ることができる。
[Method for producing resin composition]
The resin composition of the present invention is prepared by blending the above-described components (A) to (D) and, if necessary, the above-described optional components, and using a batch type kneader such as a roll, kneader, or Banbury mixer or a twin-screw extruder. It can be obtained by melt-kneading with a commonly used kneading device such as.
[絶縁電線]
 本発明の絶縁電線は、導体(導体束、ファイバ心線を含む)の表面に、本発明の樹脂組成物を架橋させた樹脂被覆材からなる層を有する。なお、本発明の絶縁電線は、導体と樹脂被覆材からなる層との間に中間層や遮蔽層を有していてもよい。
[Insulated wire]
The insulated wire of the present invention has a layer made of a resin coating material obtained by cross-linking the resin composition of the present invention on the surface of a conductor (including conductor bundles and fiber core wires). The insulated wire of the present invention may have an intermediate layer or a shielding layer between the conductor and the layer made of the resin coating material.
 本発明の絶縁電線の断面積が2sq(スケア、JIS規格)以下である場合、絶縁電線に耐摩耗性を付与する観点から、皮膜形成材料である本発明の樹脂組成物には、成分(A)のポリエチレン樹脂を多く配合することが好ましい。具体的には、本発明の樹脂組成物中の成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量は、20~40質量部であることが好ましく、30~40質量部であることがより好ましい。また、ベース樹脂中の成分(A)の含有量を上記範囲内とした場合、ブリーディングを抑える観点から、成分(C)のチオエーテル化合物の配合量を抑えて、成分(D)のフッ素ゴムを主体として用いて、電線被膜材と導体との密着力を制御することが好ましい。
 また、本発明の絶縁電線の断面積が3sq以上である場合、絶縁電線に柔軟性を持たせる観点から、皮膜形成材料である本発明の樹脂組成物には、成分(B)のエチレン-酢酸ビニル共重合体を多く配合することが好ましい。具体的には、本発明の樹脂組成物中の成分(A)及び(B)の総含有量100質量部中、成分(B)の含有量は、80~95質量部であることが好ましく、90~95質量部であることがより好ましい。
When the cross-sectional area of the insulated wire of the present invention is 2 sq (square, JIS standard) or less, from the viewpoint of imparting abrasion resistance to the insulated wire, the resin composition of the present invention, which is a film-forming material, contains the component (A ) is preferably blended in a large amount. Specifically, the content of component (A) is preferably 20 to 40 parts by mass in the total content of 100 parts by mass of components (A) and (B) in the resin composition of the present invention. It is more preferably 30 to 40 parts by mass. Further, when the content of component (A) in the base resin is within the above range, from the viewpoint of suppressing bleeding, the blending amount of the thioether compound of component (C) is suppressed, and the fluororubber of component (D) is mainly used. is preferably used to control the adhesion between the wire coating material and the conductor.
Further, when the cross-sectional area of the insulated wire of the present invention is 3 sq or more, from the viewpoint of imparting flexibility to the insulated wire, the resin composition of the present invention, which is a film-forming material, contains ethylene-acetic acid as the component (B). It is preferable to blend a large amount of the vinyl copolymer. Specifically, the content of component (B) is preferably 80 to 95 parts by mass in the total content of 100 parts by mass of components (A) and (B) in the resin composition of the present invention. It is more preferably 90 to 95 parts by mass.
[自動車用ワイヤーハーネス]
 本発明の自動車用ワイヤーハーネスは、本発明の絶縁電線を有する。本発明の樹脂組成物は外観に優れ、また優れた難燃性や機械特性を有する。そのため、本発明の樹脂組成物を架橋させた樹脂被覆材からなる層を有する絶縁電線が組み込まれたワイヤーハーネスは、自動車への用途として好適に用いることができる。
 以下、自動車用ワイヤーハーネスを、単に「ワイヤーハーネス」と称することもある。
[Automotive wire harness]
The wiring harness for automobiles of the present invention has the insulated wire of the present invention. The resin composition of the present invention has an excellent appearance, flame retardancy and mechanical properties. Therefore, a wire harness incorporating an insulated wire having a layer made of a resin coating material obtained by cross-linking the resin composition of the present invention can be suitably used for automobiles.
Hereinafter, the wire harness for automobiles may be simply referred to as "wire harness".
[自動車用ワイヤーハーネスに用いる絶縁電線の製造方法]
 本発明の自動車用ワイヤーハーネスに用いる絶縁電線は、導体上に本発明の樹脂組成物を押出被覆して樹脂組成物の層を設け、該樹脂組成物の層に、80~250kGyの電子線を照射する工程を経て得ることができる。この電子線照射により樹脂組成物の層に架橋反応が生じ、樹脂被覆材層が形成される。
[Manufacturing method of insulated wire used for wire harness for automobile]
The insulated wire used in the wiring harness for automobiles of the present invention is provided with a layer of the resin composition by extrusion coating the resin composition of the present invention on the conductor, and the layer of the resin composition is irradiated with an electron beam of 80 to 250 kGy. It can be obtained through a step of irradiation. This electron beam irradiation causes a cross-linking reaction in the resin composition layer to form a resin coating material layer.
 導体としては、単線でも撚線でもよく、また裸線でも錫メッキ若しくはエナメル被覆したものでもよい。導体を形成する金属材料としては軟銅、銅合金、アルミニウム等が挙げられる。導体の周りに形成される樹脂被覆材からなる層の厚さは特に制限されないが、通常、0.15~5mm程度である。
 この導体径や導体の材質、被覆層の厚さなどは特に制限はなく、目的や用途に応じて適宜定められる。電子線照射による架橋反応は、通常の方法、及び条件で行うことができ、制限するものではない。電子線の照射条件は、照射量50~450kGyが好ましく、80~250kGyがより好ましく、80~200kGyがさらに好ましく、80~160kGyが特に好ましい。また、加速電圧は300~3000keVであることが好ましく、500~2500keVであることがより好ましい。
 また、導体と被覆層、被覆層と被覆層の間に中間層や遮蔽層を設けるなどの多層構造をとってもよい。
The conductor may be solid or stranded, and may be bare, tinned or enamel-coated. Examples of metal materials for forming conductors include annealed copper, copper alloys, and aluminum. The thickness of the resin coating material layer formed around the conductor is not particularly limited, but is usually about 0.15 to 5 mm.
The diameter of the conductor, the material of the conductor, the thickness of the coating layer, etc. are not particularly limited, and can be appropriately determined according to the purpose and application. The cross-linking reaction by electron beam irradiation can be carried out by usual methods and conditions, and is not limited. The electron beam irradiation conditions are preferably an irradiation amount of 50 to 450 kGy, more preferably 80 to 250 kGy, even more preferably 80 to 200 kGy, and particularly preferably 80 to 160 kGy. Also, the acceleration voltage is preferably 300 to 3000 keV, more preferably 500 to 2500 keV.
Also, a multi-layered structure may be employed in which an intermediate layer or shielding layer is provided between the conductor and the covering layer or between the covering layers.
 本発明の樹脂組成物を押出成形する際の条件は、本発明の樹脂組成物を押出することができれば特に限定されないが、押出機(押出成形機)への負荷を低減でき、しかも形状維持性をも確保できる点で、押出温度(ヘッド部)が100~230℃が好ましく、120~200℃がより好ましい。
 また、押出成形のその他の条件は目的に応じて適宜に設定できる。
 押出機のスクリュー構成は、特に限定されず、通常のフルフライトスクリュー、ダブルフライトスクリュー、先端ダブルフライトスクリュー、マドックスクリュー等を使用できる。
The conditions for extruding the resin composition of the present invention are not particularly limited as long as the resin composition of the present invention can be extruded. The extrusion temperature (head portion) is preferably 100 to 230°C, more preferably 120 to 200°C, in that it can also ensure the
Other conditions for extrusion molding can be appropriately set according to the purpose.
The screw configuration of the extruder is not particularly limited, and a normal full-flight screw, double-flight screw, tip double-flight screw, Maddock screw, or the like can be used.
 導体の形状や材質は、一般に自動車用ワイヤーハーネスに用いる絶縁電線で用いられている形状、材質(銅、アルミニウムなど)であればどのような導体でもよい。
 また、樹脂被覆層の厚みは、特に制限がない。本発明の樹脂組成物を使用した場合、樹脂被覆層の厚みを薄くしても可撓性、硬度、架橋度、難燃性、耐寒性及び耐熱性に優れる絶縁電線が得られるという利点がある。
The shape and material of the conductor may be of any shape and material (copper, aluminum, etc.) generally used for insulated wires used in wire harnesses for automobiles.
Moreover, the thickness of the resin coating layer is not particularly limited. When the resin composition of the present invention is used, there is an advantage that an insulated wire having excellent flexibility, hardness, cross-linking degree, flame retardancy, cold resistance and heat resistance can be obtained even if the thickness of the resin coating layer is reduced. .
 本発明を以下の実施例および比較例に基づき、さらに詳細に説明するが、本発明はこれらに限定されるものではない。 The present invention will be described in more detail based on the following examples and comparative examples, but the present invention is not limited to these.
[実施例1~8及び比較例1~9]
 実施例1~8及び比較例1~9の樹脂組成物を調製するための材料を、下記表1及び2に示す。使用した材料の詳細は下記のとおりである。なお、下記(1)~(18)は、下記表1及び2中の(1)~(18)に対応する。
[Examples 1 to 8 and Comparative Examples 1 to 9]
Materials for preparing the resin compositions of Examples 1-8 and Comparative Examples 1-9 are shown in Tables 1 and 2 below. Details of the materials used are as follows. (1) to (18) below correspond to (1) to (18) in Tables 1 and 2 below.
<使用材料>
(成分(A):ポリエチレン(PE)樹脂)
(1):NUC-9060(商品名)、NUC社製、密度0.923g/cm
(2):NUCG-5130(商品名)、ダウ・エラストマー社製、密度0.923g/cm
(3):ENGAGE-8100(商品名)、NUC社製、密度0.870g/cm
(4):HI―ZEX-5305E(商品名)、プライムポリマー社製、密度0.950g/cm
(5):アドテックスL6100M(商品名)、日本ポリオレフィン社製、密度0.920g/cm、マレイン酸変性
<Materials used>
(Component (A): polyethylene (PE) resin)
(1): NUC-9060 (trade name), manufactured by NUC, density 0.923 g/cm 3
(2): NUCG-5130 (trade name), manufactured by Dow Elastomers, density 0.923 g/cm 3
(3): ENGAGE-8100 (trade name), manufactured by NUC, density 0.870 g/cm 3
(4): HI-ZEX-5305E (trade name), manufactured by Prime Polymer Co., Ltd., density 0.950 g/cm 3
(5): Adtex L6100M (trade name), manufactured by Nippon Polyolefin Co., Ltd., density 0.920 g/cm 3 , modified with maleic acid
(成分(B):酢酸ビニル共重合体樹脂)
(6):エバフレックスV5961(商品名)、三井デュポンポリケミカル社製、酢酸ビニル成分の含有量:9質量%
(7):エバフレックスV5274(商品名)、三井デュポンポリケミカル社製
 酢酸ビニル成分の含有量:17質量%
(8):エバフレックスEV170(商品名)、三井デュポンポリケミカル社製、酢酸ビニル成分の含有量:33質量%
(9):エバフレックスEV40LX(商品名)、三井デュポンポリケミカル社製、酢酸ビニル成分の含有量:41質量%
(10):エバフレックスEV45LX(商品名)、三井デュポンポリケミカル社製、酢酸ビニル成分の含有量:46質量%
(Component (B): vinyl acetate copolymer resin)
(6): Evaflex V5961 (trade name), manufactured by DuPont Mitsui Polychemicals, content of vinyl acetate component: 9% by mass
(7): Evaflex V5274 (trade name), manufactured by DuPont Mitsui Polychemicals, Inc. Content of vinyl acetate component: 17% by mass
(8): Evaflex EV170 (trade name), manufactured by DuPont Mitsui Polychemicals, content of vinyl acetate component: 33% by mass
(9): Evaflex EV40LX (trade name), manufactured by DuPont Mitsui Polychemicals, content of vinyl acetate component: 41% by mass
(10): Evaflex EV45LX (trade name), manufactured by DuPont Mitsui Polychemicals, content of vinyl acetate component: 46% by mass
(成分(C):チオエーテル化合物)
(11):2,2-ビス{[3-(ドデシルチオ)-1-オキソプロポキシ]メチル}プロパン-1,3-ジイル ビス[3-ドデシルチオプロピオナート]、アデカスタブAO-412S(商品名)、ADEKA社製
(Component (C): thioether compound)
(11): 2,2-bis{[3-(dodecylthio)-1-oxopropoxy]methyl}propane-1,3-diyl bis[3-dodecylthiopropionate], Adekastab AO-412S (trade name) , manufactured by ADEKA
(成分(D):フッ素ゴム)
(12):Viton FreeFlow10(商品名)、ケマーズ社製
(Component (D): fluororubber)
(12): Viton FreeFlow 10 (trade name), manufactured by Chemours
(難燃剤)
(13):1,2-ビス(ペンタブロモフェニル)エタン、サイテックス8010(商品名)、アルベマール社製
(14):三酸化アンチモン、PATOX-C(商品名)、日本精鉱社製
(Flame retardants)
(13): 1,2-bis(pentabromophenyl)ethane, Cytex 8010 (trade name), manufactured by Albemarle (14): Antimony trioxide, PATOX-C (trade name), manufactured by Nippon Seiko Co., Ltd.
(酸化防止剤)
(15):ペンタエリスリチル-テトラキス(3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート)、フェノール系酸化防止剤、Irganox 1010(商品名)、BASF社製
(16):イミダゾール系酸化防止剤、2-スルファニルベンゾイミダゾールの亜鉛塩、ノクラック MBZ(商品名)、大内新興化学社製
(Antioxidant)
(15): Pentaerythrityl-tetrakis (3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate), phenolic antioxidant, Irganox 1010 (trade name), manufactured by BASF (16) : Imidazole antioxidant, zinc salt of 2-sulfanylbenzimidazole, Nocrac MBZ (trade name), manufactured by Ouchi Shinko Kagaku Co., Ltd.
(加工助剤)
(17):ステアリン酸亜鉛、シナカレッドZS-101(商品名)、品川化工社製
(processing aid)
(17): Zinc stearate, Shinaka Red ZS-101 (trade name), manufactured by Shinagawa Kako Co., Ltd.
(架橋助剤)
(18):トリメチロールプロパントリメタクリレート、オグモントT200(商品名)、新中村化学工業社製
(crosslinking aid)
(18): Trimethylolpropane trimethacrylate, Ogmont T200 (trade name), manufactured by Shin-Nakamura Chemical Co., Ltd.
<樹脂組成物ペレットの製造>
 下記表1及び2に示す組成に従い、1.7リットルのバンバリーミキサーを用いて180℃で溶融混練し、混合物を排出し、押出機を通して造粒して、実施例1~8および比較例1~9の樹脂組成物ペレットを得た。
<Production of resin composition pellets>
According to the compositions shown in Tables 1 and 2 below, melt-kneaded at 180 ° C. using a 1.7 liter Banbury mixer, discharged the mixture, granulated through an extruder, Examples 1-8 and Comparative Examples 1- No. 9 resin composition pellets were obtained.
<絶縁電線の製作>
 上記で得られた各樹脂組成物ペレットを、温度を130~190℃に設定した押出機を用いて導体上に押出被覆した。形成した樹脂組成物の層を電子線照射により架橋反応させた。こうして、断面積が3mm(≒3sq)の、断面円形の銅からなる導体の周囲に、0.7mmの厚さの絶縁皮膜を有する絶縁電線を得た。
 なお、電子線による架橋は、加速電圧800keVにて、160kGyの条件で行った。
<Production of insulated wires>
Each resin composition pellet obtained above was extrusion-coated on a conductor using an extruder set at a temperature of 130 to 190°C. The formed layer of the resin composition was subjected to a cross-linking reaction by electron beam irradiation. In this way, an insulated wire having an insulating film with a thickness of 0.7 mm around the conductor made of copper and having a circular cross-section with a cross-sectional area of 3 mm 2 (≈3 sq) was obtained.
The cross-linking by the electron beam was performed under the conditions of 160 kGy at an accelerating voltage of 800 keV.
[性能評価]
 上記のようにして製造した各絶縁電線を用いて、下記の性能評価を行った。
[Performance evaluation]
Using each insulated wire manufactured as described above, the following performance evaluation was performed.
<表面平滑性>
 各絶縁電線の表面平滑性(押出外観)を、下記のように測定した。
 レーザー顕微鏡(LASER MICROSCOPE VK-X250、KEYENCE社製)を用い、触針先端曲率半径2μm、触針平均位置における静的測定力0.75mNの条件で、各絶縁電線の表面を、長さ方向に沿ってそれぞれ測定した。測定はそれぞれ3回ずつ行い(N=3)、その平均値を算術平均粗さRa(μm)とした。算出された算術平均粗さRaを、下記の基準により評価した。なお、評価A及びBを合格とした。
 
-評価基準-
A:Raが2μm未満
B:Raが2μm以上3μm未満
C:Raが3μm以上
<Surface smoothness>
The surface smoothness (extrusion appearance) of each insulated wire was measured as follows.
Using a laser microscope (LASER MICROSCOPE VK-X250, manufactured by KEYENCE), the surface of each insulated wire is measured in the longitudinal direction under the conditions of a stylus tip curvature radius of 2 μm and a static measurement force of 0.75 mN at the stylus average position. Measured along each. Each measurement was performed three times (N=3), and the average value was taken as the arithmetic mean roughness Ra (μm). The calculated arithmetic mean roughness Ra was evaluated according to the following criteria. In addition, evaluation A and B were made into the pass.

-Evaluation criteria-
A: Ra is less than 2 μm B: Ra is 2 μm or more and less than 3 μm C: Ra is 3 μm or more
<押出加工性>
 前述した条件で導体上に長さ5000m分押出成形した時点において、押出口に堆積した樹脂カス(ダイスカス、目ヤニ)、及び絶縁電線に付着した樹脂カスを、以下の基準で評価した。評価A及びBを合格とした。なお、押出成形により得た絶縁電線は順次エアガンによって付着した樹脂カスを除去した。用いたエアガン(商品名:AG45、栗田製作所製)は、先端径:φ2.0、エアー圧:0.5MPaとした。
 
-評価基準-
A:5000m製造した時点において、押出口、及び絶縁電線に樹脂カスが堆積・付着しなかった。
B:5000m製造した時点において、押出口に樹脂カスが堆積したが、エアガンによる噴射後に絶縁電線に樹脂カスの付着が見られなかった。
C:5000m製造した時点において、押出口に樹脂カスが堆積し、且つエアガンによる噴射後に絶縁電線に樹脂カスの付着が見られた。
<Extrusion workability>
At the time of extruding 5000 m length onto the conductor under the conditions described above, the resin scum (dice scum, die scum) deposited on the extrusion port and the resin scum adhering to the insulated wire were evaluated according to the following criteria. Evaluations A and B were regarded as acceptable. The insulated wires obtained by extrusion were successively removed with an air gun to remove resin residue. The air gun used (trade name: AG45, manufactured by Kurita Seisakusho) had a tip diameter of φ2.0 and an air pressure of 0.5 MPa.

-Evaluation criteria-
A: At the time of production of 5000 m, resin scum did not deposit or adhere to the extrusion port and the insulated wire.
B: At the time of production of 5000 m, resin residue was deposited on the extrusion port, but no resin residue was observed to adhere to the insulated wire after jetting with an air gun.
C: At the time of production of 5000 m, resin residue was deposited on the extrusion port, and adherence of resin residue to the insulated wire was observed after spraying with an air gun.
<ブリーディング>
 樹脂組成物を押出被覆した絶縁電線前駆体(電子線照射前)(長さ:200mm)を、40℃で1時間保温した。絶縁電線前駆体表面(樹脂組成物の層の表面)に接するように、SUS304丸棒(φ20×300mm、以下、「SUS棒」ともいう。)を、絶縁電線前駆体の長手方向に対して垂直方向の位置関係で、絶縁電線前駆体の長手方向に10往復(1往復:200mm×2回)させ、SUS304丸棒に付着した各絶縁電線由来の付着物の量(絶縁電線の表面ブリード成分の付着)を評価した。なお、ブリード成分の付着は目視により観察し、評価A及びBを合格とした。
 
-評価基準-
A:ブリード成分の付着が全くなかった。
B:ブリード成分の付着面積が、絶縁電線前駆体とSUS棒との接触面積に対し半分未満であった。
C:ブリード成分の付着面積が、絶縁電線前駆体とSUS棒との接触面積に対し半分以上であった。
<Bleeding>
The insulated wire precursor (before electron beam irradiation) (length: 200 mm) coated with the resin composition by extrusion was kept at 40° C. for 1 hour. A SUS304 round bar (φ20 × 300 mm, hereinafter also referred to as “SUS bar”) was placed perpendicular to the longitudinal direction of the insulated wire precursor so as to be in contact with the surface of the insulated wire precursor (surface of the layer of the resin composition). In the positional relationship of the direction, the insulated wire precursor was reciprocated 10 times in the longitudinal direction (1 reciprocation: 200 mm × 2 times), and the amount of deposits derived from each insulated wire attached to the SUS304 round bar (the surface bleeding component of the insulated wire) adhesion) was evaluated. Adhesion of bleeding components was visually observed, and evaluations A and B were regarded as acceptable.

-Evaluation criteria-
A: There was no adhesion of bleeding components.
B: The adhesion area of the bleed component was less than half the contact area between the insulated wire precursor and the SUS rod.
C: The adhesion area of the bleed component was half or more of the contact area between the insulated wire precursor and the SUS rod.
<密着力>
 絶縁被覆層と導体との密着力は、日本自動車技術会規格JASO D618に準じた方法で測定した。
 絶縁電線75mmのうち、先端から25mmまで絶縁被覆層を取り除いて導体を露出させ、引張速度は室温(23℃)にて250mm/分とし、導体を引っ張った時の、樹脂被覆層が導体から抜け落ちるまでの最大引張力を計測した。計測結果を、以下の基準で評価した。なお、評価A及びBを合格とした。
 
-評価基準-
A:最大引張力が10N以上40N未満
B:最大引張力が40N以上80N未満
C1:最大引張力が10N未満
C2:最大引張力が80N以上
<Adhesion>
The adhesion between the insulating coating layer and the conductor was measured by a method according to the Japan Society of Automotive Engineers standard JASO D618.
Of the 75 mm insulated wire, the insulation coating layer is removed from the tip to 25 mm to expose the conductor, the pulling speed is 250 mm / min at room temperature (23 ° C), and when the conductor is pulled, the resin coating layer falls off from the conductor. The maximum tensile force up to was measured. The measurement results were evaluated according to the following criteria. In addition, evaluation A and B were made into the pass.

-Evaluation criteria-
A: The maximum tensile force is 10 N or more and less than 40 N B: The maximum tensile force is 40 N or more and less than 80 N C1: The maximum tensile force is less than 10 N C2: The maximum tensile force is 80 N or more
<難燃性>
 国際標準化機構(ISO)19642に基づいて、傾斜燃焼試験を実施した。各絶縁電線から切り出した長さ600mmの電線試料を用意し、試料を水平に対して約45度傾斜させて支持した。口径10mmのブンゼンバーナーを用いて、還元炎50mmの先端を試料上端から500±5mmの箇所に30秒間又は導体が露出するまで当て、炎を静かに取り去った後の残炎時間を測定し、以下の基準で評価した。なお、評価A及びBを合格とした。
 
-評価基準-
A:残炎時間が5秒未満
B:残炎時間が5秒以上30秒未満
C:残炎時間が30秒以上
<Flame Retardant>
A tilted burn test was performed according to International Organization for Standardization (ISO) 19642. A wire sample with a length of 600 mm cut from each insulated wire was prepared, and the sample was tilted about 45 degrees with respect to the horizontal and supported. Using a Bunsen burner with a diameter of 10 mm, apply the tip of a 50 mm reducing flame to a point 500 ± 5 mm from the top of the sample for 30 seconds or until the conductor is exposed, and measure the afterflame time after gently removing the flame. was evaluated according to the criteria of In addition, evaluation A and B were made into the pass.

-Evaluation criteria-
A: Afterflame time less than 5 seconds B: Afterflame time 5 seconds or more and less than 30 seconds C: Afterflame time 30 seconds or more
<引張特性>
 絶縁電線の被覆材料を採取し、日本工業規格(JIS)K7161に基づき、以下の基準で評価した。
 各絶縁電線から導体を抜き取った管状サンプルを作製し、つかみ距離60mm、標線間距離20mm、引張速度200mm/min(室温、23℃)で、引張強度(破断強度、MPa)及び破断伸び(%)を測定した。なお、「破断伸び(%)」とは、サンプル破断時の標線間距離の増加分を、初めの標線間距離に対して百分率で表した値を言う。したがって、破断伸び100%は、標線間距離が2倍になったことを意味する。測定した引張強度及び破断伸びを、下記評価基準で評価した。なお、評価A及びBを合格とした。
 
-評価基準-
A:引張強度20MPa以上、かつ破断伸び400%以上
B:引張強度15MPa以上20MPa未満、及び/又は破断伸び300%以上400%未満
C:引張強度15MPa未満、及び/又は破断伸び300%未満
<Tensile properties>
A coating material of an insulated wire was sampled and evaluated according to the following criteria based on Japanese Industrial Standards (JIS) K7161.
A tubular sample was prepared by extracting the conductor from each insulated wire, and the tensile strength (breaking strength, MPa) and breaking elongation (% ) was measured. The term "elongation at break (%)" refers to the percentage increase in the distance between the gauge lines when the sample is broken, relative to the initial distance between the gauge lines. Therefore, an elongation at break of 100% means that the gauge length has doubled. The measured tensile strength and elongation at break were evaluated according to the following evaluation criteria. In addition, evaluation A and B were made into the pass.

-Evaluation criteria-
A: Tensile strength of 20 MPa or more and elongation at break of 400% or more B: Tensile strength of 15 MPa or more and less than 20 MPa and/or elongation at break of 300% or more and less than 400% C: Tensile strength of less than 15 MPa and/or elongation at break of less than 300%
 得られた結果を下記表1及び2にまとめて示す。下表中の配合量の記載は、質量部(質量比)である。 The obtained results are summarized in Tables 1 and 2 below. The amounts described in the table below are parts by mass (mass ratio).
Figure JPOXMLDOC01-appb-I000001
Figure JPOXMLDOC01-appb-I000001
Figure JPOXMLDOC01-appb-I000002
Figure JPOXMLDOC01-appb-I000002
<表の注>
 表中の各成分の含有量は質量部である。空欄、及び「-」は該当する成分が含まれないことを意味する。
<Notes to the table>
The content of each component in the table is parts by mass. Blanks and "-" mean that the corresponding component is not included.
 表2から、本発明の規定を満たさない樹脂組成物を用いた絶縁電線は、少なくとも3つの評価項目が不合格であった。
 これに対して、表1から明らかなように、本発明の樹脂組成物を用いて作製した絶縁電線は、全ての評価項目が合格であった。このことから、本発明の樹脂組成物は、絶縁電線の樹脂被覆材層として好適に用いることができることがわかる。
From Table 2, the insulated wire using the resin composition that did not meet the requirements of the present invention failed at least three evaluation items.
On the other hand, as is clear from Table 1, the insulated wire produced using the resin composition of the present invention passed all the evaluation items. From this, it can be seen that the resin composition of the present invention can be suitably used as a resin coating material layer for an insulated wire.
 本発明をその実施態様とともに説明したが、我々は特に指定しない限り我々の発明を説明のどの細部においても限定しようとするものではなく、添付の請求の範囲に示した発明の精神と範囲に反することなく幅広く解釈されるべきであると考える。 While we have described our invention in conjunction with embodiments thereof, we do not intend to limit our invention in any detail to the description unless specified otherwise, which is contrary to the spirit and scope of the invention as set forth in the appended claims. I think it should be interpreted broadly.

Claims (12)

  1.  下記成分(A)及び(B)を含有し、かつ下記成分(C)及び(D)の少なくとも1種を含有してなり、
    (A)低密度ポリエチレン樹脂、
    (B)エチレン-酢酸ビニル共重合体樹脂、
    (C)チオエーテル化合物、
    (D)フッ素ゴム、
     成分(A)及び(B)の総含有量100質量部中、成分(A)の含有量が5~40質量部、成分(B)の含有量が60~95質量部であり、成分(A)及び(B)の総含有量100質量部に対する成分(C)及び(D)の総含有量が0.05~1質量部であり、
     成分(B)中の酢酸ビニル成分の割合が40質量%以下である、樹脂組成物。
    Containing the following components (A) and (B), and containing at least one of the following components (C) and (D),
    (A) low density polyethylene resin,
    (B) ethylene-vinyl acetate copolymer resin,
    (C) a thioether compound,
    (D) fluororubber,
    The total content of components (A) and (B) is 100 parts by mass, the content of component (A) is 5 to 40 parts by mass, the content of component (B) is 60 to 95 parts by mass, and component (A ) and the total content of components (C) and (D) is 0.05 to 1 part by mass per 100 parts by mass of the total content of (B),
    A resin composition in which the proportion of the vinyl acetate component in component (B) is 40% by mass or less.
  2.  前記成分(B)中の酢酸ビニル成分の割合が7質量%以上である、請求項1記載の樹脂組成物。 The resin composition according to claim 1, wherein the proportion of the vinyl acetate component in the component (B) is 7% by mass or more.
  3.  前記成分(A)及び(B)の総含有量100質量部に対し、前記成分(C)の含有量が0.7質量部以下、前記成分(D)の含有量が1質量部以下である、請求項1又は2記載の樹脂組成物。 The content of the component (C) is 0.7 parts by mass or less and the content of the component (D) is 1 part by mass or less per 100 parts by mass of the total content of the components (A) and (B). , The resin composition according to claim 1 or 2.
  4.  前記成分(A)及び(B)の総含有量100質量部中、前記成分(A)の含有量が20質量部越え40質量部以下、前記成分(B)の含有量が60質量部以上80質量部未満であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)の含有量が0.5質量部以下である、請求項1~3のいずれか1項に記載の樹脂組成物。 In the total content of 100 parts by mass of components (A) and (B), the content of component (A) is more than 20 parts by mass and 40 parts by mass or less, and the content of component (B) is 60 parts by mass or more and 80 parts by mass. Any one of claims 1 to 3, wherein the content of component (C) is 0.5 parts by mass or less relative to the total content of 100 parts by mass of components (A) and (B). The resin composition according to Item.
  5.  前記成分(A)及び(B)の総含有量100質量部中、前記成分(A)の含有量が5質量部以上20質量部以下、前記成分(B)の含有量が80質量部以上95質量部以下であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)及び(D)の総含有量が0.5~1質量部である、請求項1~3のいずれか1項に記載の樹脂組成物。 In the total content of 100 parts by mass of the components (A) and (B), the content of the component (A) is 5 parts by mass or more and 20 parts by mass or less, and the content of the component (B) is 80 parts by mass or more and 95 parts by mass. Part by mass or less, and the total content of the components (C) and (D) is 0.5 to 1 part by mass with respect to the total content of 100 parts by mass of the components (A) and (B). 4. The resin composition according to any one of items 1 to 3.
  6.  下記式により算出されるVA値が15以上であり、前記成分(A)及び(B)の総含有量100質量部に対する前記成分(C)及び(D)の総含有量が0.5~1質量部である、請求項1~5のいずれか1項に記載の樹脂組成物。
     
    VA値=[成分(A)及び(B)の総含有量100質量部中の成分(B)の含有量(質量部)]×[成分(B)中の酢酸ビニル成分の割合(質量%)]/100
    The VA value calculated by the following formula is 15 or more, and the total content of the components (C) and (D) with respect to the total content of 100 parts by mass of the components (A) and (B) is 0.5 to 1. The resin composition according to any one of claims 1 to 5, which is parts by mass.

    VA value = [content (parts by mass) of component (B) in 100 parts by mass of total content of components (A) and (B)] x [proportion of vinyl acetate component in component (B) (% by mass) ]/100
  7.  前記樹脂組成物が、前記成分(A)~(D)以外に、難燃剤、酸化防止剤、加工助剤、及び架橋助剤の少なくとも1種を含有する、請求項1~6のいずれか1項に記載の樹脂組成物。 Any one of claims 1 to 6, wherein the resin composition contains, in addition to the components (A) to (D), at least one of a flame retardant, an antioxidant, a processing aid, and a crosslinking aid. The resin composition according to Item.
  8.  自動車用ワイヤーハーネスに用いる、請求項1~7のいずれか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 7, which is used for automotive wire harnesses.
  9.  請求項1~8のいずれか1項に記載の樹脂組成物を架橋してなる樹脂被覆材。 A resin coating material obtained by cross-linking the resin composition according to any one of claims 1 to 8.
  10.  絶縁皮膜が請求項9に記載の樹脂被覆材を有する、絶縁電線。 An insulated wire, the insulating coating of which has the resin coating material according to claim 9.
  11.  請求項10に記載の絶縁電線を有する、自動車用ワイヤーハーネス。 A wire harness for an automobile, having the insulated wire according to claim 10.
  12.  導体上に、請求項1~8のいずれか1項に記載の樹脂組成物を押出被覆して樹脂組成物の層を設け、該樹脂組成物の層に80~250kGyの電子線を照射する工程を含む、自動車用ワイヤーハーネスに用いる絶縁電線の製造方法。 A step of extruding and coating the resin composition according to any one of claims 1 to 8 on a conductor to provide a layer of the resin composition, and irradiating the layer of the resin composition with an electron beam of 80 to 250 kGy. A method for manufacturing an insulated wire used for a wire harness for an automobile, comprising:
PCT/JP2021/042790 2021-11-22 2021-11-22 Resin composition, resinous coating material, insulated electrical wire, automotive wire harness, and method for producing insulated electrical wire for use in automotive wire harness WO2023089826A1 (en)

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