WO2023087647A1 - Mems microphone and manufacturing method therefor - Google Patents

Mems microphone and manufacturing method therefor Download PDF

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Publication number
WO2023087647A1
WO2023087647A1 PCT/CN2022/094592 CN2022094592W WO2023087647A1 WO 2023087647 A1 WO2023087647 A1 WO 2023087647A1 CN 2022094592 W CN2022094592 W CN 2022094592W WO 2023087647 A1 WO2023087647 A1 WO 2023087647A1
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Prior art keywords
diaphragm
backplane
substrate
forming
mems microphone
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PCT/CN2022/094592
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French (fr)
Chinese (zh)
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冷华星
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无锡华润上华科技有限公司
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Publication of WO2023087647A1 publication Critical patent/WO2023087647A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R19/00Electrostatic transducers
    • H04R19/04Microphones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the invention relates to the technical field of semiconductor devices, in particular to a MEMS microphone and a method for manufacturing the MEMS microphone.
  • Micro-Electro-Mechanical System (MEMS) devices are usually produced using integrated circuit manufacturing techniques. Silicon-based microphones have broad application prospects in hearing aids and mobile communication equipment.
  • An exemplary MEMS microphone structure is shown in Figure 1, with a deep silicon etch cavity on the backside of the die (DIE).
  • DIE backside of the die
  • the gas passes through the acoustic hole of the microphone and finally exits the device through the deep silicon etch cavity.
  • the manufacturing cost of the MEMS microphone structure with deep silicon etching cavity structure is relatively high.
  • a MEMS microphone comprising: a substrate; a back plate, disposed on the substrate; a plurality of support columns, disposed on the substrate; a diaphragm, disposed on the support columns, each of the support columns
  • the diaphragm is provided with air holes, and the diaphragm is penetrated by the air holes; wherein, the space between the diaphragm and the back plate without each of the support columns forms an airflow channel, the substrate directly below the backplane does not have a cavity, and the backplane and diaphragm form a capacitor.
  • a method for manufacturing a MEMS microphone comprising: forming a back plate on a substrate; forming a sacrificial layer on the back plate; patterning the sacrificial layer to form a plurality of support pillar filling holes; filling the holes in each support pillar forming support columns; forming a diaphragm directly in contact with each support column on the sacrificial layer, and air holes penetrating the diaphragm; removing the sacrificial layer outside the area surrounded by each support column; forming a The first welding pad on the upper surface of the backplane, and the second welding pad located on the upper surface of the diaphragm; removing the sacrificial layer inside the area surrounded by each of the supporting pillars.
  • Fig. 1 is a schematic diagram of an exemplary MEMS microphone structure
  • Fig. 2 is a schematic cross-sectional view of a MEMS microphone structure in an embodiment
  • Fig. 3 is a three-dimensional schematic diagram of a support column under the diaphragm in an embodiment
  • Fig. 4 is the flowchart of the manufacturing method of MEMS microphone in an embodiment
  • 5a to 5g are schematic cross-sectional views of the device structure in the process of manufacturing the MEMS microphone by the manufacturing method shown in FIG. 4 in an embodiment
  • FIG. 6 is a schematic cross-sectional view of a MEMS microphone structure in another embodiment
  • FIG. 7a to 7e are schematic cross-sectional views of the device structure in the process of manufacturing the MEMS microphone by the manufacturing method shown in FIG. 4 in another embodiment.
  • Embodiments of the invention are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes shown are to be expected due to, for example, manufacturing techniques and/or tolerances. Thus, embodiments of the invention should not be limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an implanted region illustrated as a rectangle will, typically, have rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface through which the implantation was performed. Thus, the regions shown in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the invention.
  • P+ type simply represents P-type with heavy doping concentration
  • P-type represents medium P-type with doping concentration
  • P-type represents P-type with light doping concentration
  • N+ type represents N-type with heavy doping concentration
  • N-type represents N-type with medium doping concentration
  • N-type represents light-doped concentration Type N.
  • the MEMS microphone structure shown in Figure 1 requires the formation of deep silicon etch cavities.
  • Exemplary deep silicon etching chamber preparation methods include KOH (potassium hydroxide) wet etching and ICP (Inductively Coupled Plasma, inductively coupled plasma) dry etching, both of which are very expensive in terms of individual processing costs.
  • the depth of the deep silicon etch chamber depends on the thickness of the substrate, usually 400 microns.
  • the preparation of the process is usually to thin the wafer from the conventional thickness of 725 microns to 400 microns, and then perform deep silicon etching on the back to form a deep silicon etching cavity.
  • the wafer will become softer, and the warpage of the wafer will become larger, making it difficult to carry out subsequent backside lithography and etching, including wafer transportation and adsorption, which are prone to problems.
  • This thinned thickness restricts the height of the device after packaging (the thickness of the wafer is not less than 400 microns, resulting in a higher height of the device after packaging), and the cost of subsequent laser scribing cannot be reduced due to the thicker wafer.
  • This application removes the deep silicon etching cavity from the design, avoiding this cost.
  • the process can also realize the thinning of the wafer with the maximum thickness, and realize the thinnest substrate as possible.
  • FIG. 2 is a schematic cross-sectional structure diagram of a MEMS microphone in an embodiment. It is a capacitive MEMS microphone, including a substrate 110 , a back plate 130 , a support column 144 and a diaphragm 150 .
  • the backplane 130 is disposed on the substrate 110 .
  • Each support column 144 is disposed on the substrate 110 to support the diaphragm 150 .
  • the support columns 144 are distributed around the edge of the diaphragm 150 , as shown in FIG. 3 .
  • each support column 144 is transparently processed.
  • the diaphragm 150 and the back plate 130 form a flat plate capacitor, and the diaphragm 150 and the back plate 130 serve as the upper and lower plates of the capacitor respectively.
  • the air hole 151 is provided through the diaphragm 150 , and the airflow can pass through the diaphragm 150 through the air hole 151 and flow out from the side of the support post 144 (through the gap between the support post and other support posts). Since the sides are used as gas flow channels, no cavities (deep etch cavities) are provided on the substrate 110 directly below the back plate 130 .
  • the airflow with sound waves can enter from the air hole 151 and flow out from the airflow channel between the diaphragm 150 and the backplate 130, so the substrate 110 directly below the backplate 130 is not provided with a deep etching cavity, which can save etching.
  • the cost of etching to form a deep etch cavity because the substrate 110 under the back plate 130 is a solid structure without a cavity, the substrate 110 will not be too soft and warped if it is thinned to a very thin thickness, thereby reducing the scribing cost.
  • the material of the substrate 110 is Si. In other embodiments, the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO 2 or Si 3 N 4 .
  • FIG. 6 is a schematic cross-sectional view of a MEMS microphone structure in another embodiment.
  • the main difference between it and the embodiment shown in FIG. 2 is that, compared with the structure shown in FIG. 6, FIG. 2 adds a dielectric layer 142 disposed on the back plate 130 , one end of each supporting column 144 is in direct contact with the dielectric layer 142 , and the other end is in direct contact with the diaphragm 150 .
  • an insulating layer 120 is further provided between the substrate 110 and the backplane 130 .
  • the insulating layer 120 is used to insulate the substrate 110 and the backplane 130 from each other.
  • the material of the insulating layer 120 is silicon oxide, such as silicon dioxide.
  • the diaphragm 150 is a flexible film
  • the back plate 130 is a rigid film.
  • the vibrating membrane 150 is a layer of flexible film with tensile stress and conductivity, which can deform to a certain extent when the surrounding air vibrates, and forms a flat capacitor together with the back plate 130 as one pole of the flat capacitor. Since the substrate under the backplane 130 is not provided with a deep etching cavity, the backplane 130 is no longer separated from the substrate 110 (and the insulating layer 120 ), and the backplane 130 is fixed by the substrate 110 so that the diaphragm 150 is fixed when it vibrates.
  • the substrate 110 forms a good support for the back plate 130 , so it is no longer necessary to place a large stress on the back plate 130 to ensure that the diaphragm 150 remains stationary when it vibrates.
  • the diaphragm 150 is softer than the back plate 130 .
  • the air hole 151 is a circular air hole located in the middle of the diaphragm 150 .
  • a plurality of air holes 151 penetrating the vibrating membrane 150 can also be provided, and the air holes 151 can be in other shapes, such as oval, square or irregular patterns, and the specific shape and quantity of the air holes 151 can vary according to different devices. Depending on performance requirements.
  • each air hole 151 is located in the area surrounded by the orthographic projection of each supporting column 144 on the diaphragm 150 .
  • the diaphragm 150 and the back plate 130 are both conductive materials.
  • the diaphragm 150 and the back plate 130 may also be a composite layer structure including a conductive layer, such as one or more of the following materials: Si, Ge, SiGe, SiC, Al, W, Ti , or Al/W/Ti nitrides.
  • the material of the diaphragm 150 includes polysilicon.
  • the material of the backplane 130 includes polysilicon.
  • FIG. 2 is an example of some main structures of the MEMS microphone, and the MEMS microphone may have other structures besides the structures shown in the figure.
  • the diaphragm 150 has a circular cross section.
  • the cavity between the diaphragm 150 and the dielectric layer 142 is formed by releasing the sacrificial layer. During the release process, the sacrificial layer at the position of the cavity is corroded, thereby forming cavity. In one embodiment of the present application, the release of the sacrificial layer is accomplished by wet etching.
  • the etching solution for wet etching is BOE (Buffered Oxide Etch, buffered oxide etching solution), and the dielectric layer 142 and each support pillar 144 are made of materials resistant to corrosion by the buffered oxide etching solution.
  • the material of the dielectric layer 142 and each support pillar 144 is silicon nitride.
  • the MEMS microphone further includes a first solder pad 162 disposed on the upper surface of the back plate 130 , and a second solder pad 164 disposed on the upper surface of the diaphragm 150 .
  • both the first pad 162 and the second pad 164 are made of metal, the first pad 162 is electrically connected to the backplane 130, and the second pad 164 is electrically connected to the diaphragm 150 .
  • the first pad 162 and the second pad 164 can lead out the back plate 130 /diaphragm 150 when the MEMS microphone package is bonded.
  • Fig. 4 is the flowchart of the manufacturing method of MEMS microphone in an embodiment, comprises the following steps:
  • polysilicon may be deposited as the backplane 130 .
  • a step of forming an insulating layer 120 on the substrate 110 is also included.
  • Polysilicon is deposited on the insulating layer 120 .
  • the insulating layer 120 is formed by depositing silicon dioxide. In other embodiments, the insulating layer 120 may also be formed by thermal growth.
  • the material of the substrate 110 is Si. In other embodiments, the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO 2 or Si 3 N 4 .
  • a step of forming a dielectric layer 142 on the backplane 130 is also included.
  • the dielectric layer 142 is made of BOE corrosion resistant material.
  • silicon nitride can be deposited on the backplane 130, and then the silicon nitride layer can be patterned (specifically, a photoresist can be coated on the silicon nitride layer, and then a corresponding photoresist plate can be used to expose the photoresist. develop, and etch the silicon nitride layer, and then remove the photoresist), to obtain the dielectric layer 142 .
  • the dielectric layer 142 may not be provided, and the structure obtained after step S420 is as shown in FIG. 7 a .
  • silicon dioxide may be deposited on the backplane 130 and the dielectric layer 142 as the sacrificial layer 141 .
  • a photoresist is coated on the sacrificial layer 141, and then a corresponding photoresist is used to expose the photoresist for development, and the sacrificial layer 141 is etched, and then the photoresist is removed.
  • a support column filling hole 143 is formed at the position where the support column needs to be provided, as shown in FIG. 5c.
  • step S430 For the embodiment without the dielectric layer 142, the structure obtained after step S430 is as shown in FIG. 7b.
  • a material resistant to BOE corrosion is deposited on the surface of the wafer, and the material is filled into each support column filling hole 143 to form a support column, as shown in FIG. 5d.
  • the material resistant to BOE corrosion may be silicon nitride. Excess (ie, on sacrificial layer 141 ) silicon nitride may be removed after deposition.
  • step S440 For the embodiment without the dielectric layer 142, the structure obtained after step S440 is as shown in FIG. 7c.
  • polysilicon is deposited on the sacrificial layer 141, and then the deposited polysilicon is patterned to obtain a diaphragm 150, as shown in FIG. 5e.
  • a photoresist may be coated on the polysilicon, and then a corresponding photoresist is used to expose the photoresist for development, and the polysilicon is etched to obtain the diaphragm 150, and then the photoresist is removed.
  • An air hole 151 is formed at the center of the diaphragm 150 .
  • step S450 For the embodiment without the dielectric layer 142, the structure obtained after step S450 is as shown in FIG. 7d.
  • the sacrificial layer 141 outside each support pillar 144 is removed by an etching process, and the sacrificial layer 141 inside each support pillar 144 remains.
  • the remaining sacrificial layer 141 can block the air hole 151 at the bottom of the air hole 151, so as to prevent the pad material deposited in the subsequent process from filling through the air hole 151 (accumulating on the dielectric layer 142).
  • step S460 For the embodiment without the dielectric layer 142, the structure obtained after step S460 is as shown in FIG. 7e.
  • a metal layer is deposited, and then the first pad 162 on the upper surface of the backplane 130 and the first pad 162 on the upper surface of the diaphragm 164 are formed by pad (PAD) metal lithography and etching.
  • the second pad 164 refer to FIG. 5g.
  • the first pad 162 is electrically connected to the back plate 130
  • the second pad 164 is electrically connected to the diaphragm 150 .
  • the first pad 162 and the second pad 164 can lead out the back plate 130 /diaphragm 150 when the MEMS microphone package is bonded.
  • the sacrificial layer 141 inside the supporting pillars is removed by wet etching.
  • the remaining sacrificial layer 141 is released by BOE etching to obtain the structure shown in FIG. 2 .
  • step S480 is as shown in FIG. 6 .
  • a step of thinning the backside of the substrate 110 is also included to reduce the thickness of the substrate 110 to a required thickness.
  • the airflow with sound waves can enter from the air hole 151 and flow out from the airflow channel between the diaphragm 150 and the back plate 130, so the above manufacturing method is not directly under the back plate 130
  • the substrate 110 is provided with a deep etch cavity, which can save the cost of etching to form the deep etch cavity.
  • the substrate 110 under the back plate 130 is a solid structure without a cavity, the substrate 110 will not be too soft and warped if it is thinned to a very thin thickness, thereby reducing the scribing cost.
  • the diaphragm 150 is a flexible film
  • the back plate 130 is a rigid film.
  • the vibrating membrane 150 is a layer of flexible film with tensile stress and conductivity, which can deform to a certain extent when the surrounding air vibrates, and forms a flat capacitor together with the back plate 130 as one pole of the flat capacitor. Since the substrate under the backplane 130 is not provided with a deep etching cavity, the backplane 130 is no longer separated from the substrate 110 (and the insulating layer 120 ), and the backplane 130 is fixed by the substrate 110 so that it is fixed when the diaphragm 150 vibrates.
  • the substrate 110 forms a good support for the back plate 130 , so it is no longer necessary to place a large stress on the back plate 130 to ensure that the diaphragm 150 remains stationary when it vibrates.
  • the diaphragm 150 is softer than the back plate 130 .

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  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
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  • Manufacturing & Machinery (AREA)
  • Electrostatic, Electromagnetic, Magneto- Strictive, And Variable-Resistance Transducers (AREA)

Abstract

An MEMS microphone and a manufacturing method therefor. The MEMS microphone comprises: a substrate (110); a backplate (130) arranged on the substrate (110); a plurality of support columns (144) arranged on the substrate (110); and a diaphragm (150) arranged on the support columns (144), wherein each of the support columns (144) is used for supporting the diaphragm (150); the diaphragm (150) is provided with an air hole (151), and penetrates the diaphragm (150); an airflow channel is formed in a space located between the diaphragm (150) and the backplate (130) and provided with no support column (144); the substrate (110) directly below the backplate (130) is not provided with a cavity; and the backplate (130) and the diaphragm (150) form a capacitor.

Description

MEMS麦克风及其制造方法MEMS microphone and manufacturing method thereof
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年11月16日提交中国专利局、申请号为2021113547454、发明名称为“MEMS麦克风及其制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 2021113547454 and the title of the invention "MEMS microphone and its manufacturing method" filed with the China Patent Office on November 16, 2021, the entire contents of which are incorporated by reference in this application.
技术领域technical field
本发明涉及半导体器件技术领域,特别是涉及一种MEMS麦克风,还涉及一种MEMS麦克风的制造方法。The invention relates to the technical field of semiconductor devices, in particular to a MEMS microphone and a method for manufacturing the MEMS microphone.
背景技术Background technique
这里的陈述仅提供与本申请有关的背景信息,而不必然地构成现有技术。The statements herein merely provide background information related to the present application and do not necessarily constitute prior art.
微机电系统(Micro-Electro-Mechanical System,MEMS)器件通常是采用集成电路制造技术来生产的。硅基麦克风在助听器和移动通讯设备等领域有广阔的应用前景。Micro-Electro-Mechanical System (MEMS) devices are usually produced using integrated circuit manufacturing techniques. Silicon-based microphones have broad application prospects in hearing aids and mobile communication equipment.
示例性的MEMS麦克风结构如图1所示,其管芯(DIE)的背面有一个深硅刻蚀腔。工作时,气体从麦克风的声孔穿过,最终从深硅刻蚀腔排出器件。An exemplary MEMS microphone structure is shown in Figure 1, with a deep silicon etch cavity on the backside of the die (DIE). In operation, the gas passes through the acoustic hole of the microphone and finally exits the device through the deep silicon etch cavity.
然而,深硅刻蚀腔结构的MEMS麦克风结构的制造成本较高。However, the manufacturing cost of the MEMS microphone structure with deep silicon etching cavity structure is relatively high.
发明内容Contents of the invention
基于此,有必要提供一种制造成本较低的MEMS麦克风及其制造方法。Based on this, it is necessary to provide a MEMS microphone with low manufacturing cost and a manufacturing method thereof.
一种MEMS麦克风,包括:衬底;背板,设于所述衬底上;多根支撑柱,设于所述衬底上;振膜,设于所述支撑柱上,各所述支撑柱用于支撑所述振膜,所述振膜设有气孔,所述振膜被所述气孔贯穿;其中,所述振膜与所述 背板之间未设置各所述支撑柱的空间形成气流通道,所述背板的正下方的衬底不设置空腔,所述背板和振膜形成电容器。A MEMS microphone, comprising: a substrate; a back plate, disposed on the substrate; a plurality of support columns, disposed on the substrate; a diaphragm, disposed on the support columns, each of the support columns For supporting the diaphragm, the diaphragm is provided with air holes, and the diaphragm is penetrated by the air holes; wherein, the space between the diaphragm and the back plate without each of the support columns forms an airflow channel, the substrate directly below the backplane does not have a cavity, and the backplane and diaphragm form a capacitor.
一种MEMS麦克风的制造方法,包括:在衬底上形成背板;在所述背板上形成牺牲层;图案化所述牺牲层形成多个支撑柱填充孔;在每个支撑柱填充孔中形成支撑柱;在所述牺牲层上形成与各支撑柱直接接触的振膜,以及贯穿所述振膜的气孔;去除各所述支撑柱包围的区域外侧的所述牺牲层;形成位于所述背板的上表面的第一焊盘,和位于所述振膜的上表面的第二焊盘;去除各所述支撑柱包围的区域内侧的所述牺牲层。A method for manufacturing a MEMS microphone, comprising: forming a back plate on a substrate; forming a sacrificial layer on the back plate; patterning the sacrificial layer to form a plurality of support pillar filling holes; filling the holes in each support pillar forming support columns; forming a diaphragm directly in contact with each support column on the sacrificial layer, and air holes penetrating the diaphragm; removing the sacrificial layer outside the area surrounded by each support column; forming a The first welding pad on the upper surface of the backplane, and the second welding pad located on the upper surface of the diaphragm; removing the sacrificial layer inside the area surrounded by each of the supporting pillars.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will be apparent from the description, drawings and claims.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the traditional technology. Obviously, the accompanying drawings in the following description are only the present invention For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是一种示例性的MEMS麦克风结构的示意图;Fig. 1 is a schematic diagram of an exemplary MEMS microphone structure;
图2是一实施例中MEMS麦克风结构的剖面示意图;Fig. 2 is a schematic cross-sectional view of a MEMS microphone structure in an embodiment;
图3是一实施例中振膜下方的支撑柱的立体示意图;Fig. 3 is a three-dimensional schematic diagram of a support column under the diaphragm in an embodiment;
图4是一实施例中MEMS麦克风的制造方法的流程图;Fig. 4 is the flowchart of the manufacturing method of MEMS microphone in an embodiment;
图5a~图5g是一实施例中通过图4所示制造方法制造MEMS麦克风的过程中器件结构的剖面示意图;5a to 5g are schematic cross-sectional views of the device structure in the process of manufacturing the MEMS microphone by the manufacturing method shown in FIG. 4 in an embodiment;
图6是另一实施例中MEMS麦克风结构的剖面示意图;6 is a schematic cross-sectional view of a MEMS microphone structure in another embodiment;
图7a~图7e是另一实施例中通过图4所示制造方法制造MEMS麦克风的过程中器件结构的剖面示意图。7a to 7e are schematic cross-sectional views of the device structure in the process of manufacturing the MEMS microphone by the manufacturing method shown in FIG. 4 in another embodiment.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的首选实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. A preferred embodiment of the invention is shown in the drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present invention will be thorough and complete.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
应当明白,当元件或层被称为“在...上”、“与...相邻”、“连接到”或“耦合到”其它元件或层时,其可以直接地在其它元件或层上、与之相邻、连接或耦合到其它元件或层,或者可以存在居间的元件或层。相反,当元件被称为“直接在...上”、“与...直接相邻”、“直接连接到”或“直接耦合到”其它元件或层时,则不存在居间的元件或层。应当明白,尽管可使用术语第一、第二、第三等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本发明教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It will be understood that when an element or layer is referred to as being "on," "adjacent," "connected to" or "coupled to" another element or layer, it can be directly on the other element or layer. A layer may be on, adjacent to, connected to, or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" another element or layer, there are no intervening elements or layers present. layer. It will be understood that, although the terms first, second, third etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
空间关系术语例如“在...下”、“在...下面”、“下面的”、“在...之下”、“在...之上”、“上面的”等,在这里可为了方便描述而被使用从而描述图中所示的一个元件或特征与其它元件或特征的关系。应当明白,除了图中所示的取向以外,空间关系术语意图还包括使用和操作中的器件的不同取向。例如,如果附图中的器件翻转,然后,描述为“在其它元件下面”或“在其之下”或“在其下”元件或特征将取向为在其它元件或特征“上”。因此,示例性术语“在...下面”和“在...下”可包括上和下两个取向。器件可以另外地取向(旋转90度或其它取向)并且在此使用的空间描述语相应地被解释。Spatial terms such as "below", "below", "below", "under", "on", "above", etc., in This may be used for convenience of description to describe the relationship of one element or feature to other elements or features shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "below" or "beneath" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary terms "below" and "beneath" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial descriptors used herein interpreted accordingly.
在此使用的术语的目的仅在于描述具体实施例并且不作为本发明的限制。在此使用时,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、元件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、元件、部件和/或组的存在或添加。在此使用时,术语“和/或”包括相关所列项目的任何及所有组合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a", "an" and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the terms "consists of" and/or "comprising", when used in this specification, identify the presence of stated features, integers, steps, operations, elements and/or parts, but do not exclude one or more other Presence or addition of features, integers, steps, operations, elements, parts and/or groups. As used herein, the term "and/or" includes any and all combinations of the associated listed items.
这里参考作为本发明的理想实施例(和中间结构)的示意图的横截面图来描述发明的实施例。这样,可以预期由于例如制造技术和/或容差导致的从所示形状的变化。因此,本发明的实施例不应当局限于在此所示的区的特定形状,而是包括由于例如制造导致的形状偏差。例如,显示为矩形的注入区在其边缘通常具有圆的或弯曲特征和/或注入浓度梯度,而不是从注入区到非注入区的二元改变。同样,通过注入形成的埋藏区可导致该埋藏区和注入进行时所经过的表面之间的区中的一些注入。因此,图中显示的区实质上是示意性的,它们的形状并不意图显示器件的区的实际形状且并不意图限定本发明的范围。Embodiments of the invention are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes shown are to be expected due to, for example, manufacturing techniques and/or tolerances. Thus, embodiments of the invention should not be limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an implanted region illustrated as a rectangle will, typically, have rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface through which the implantation was performed. Thus, the regions shown in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the invention.
本文所使用的半导体领域词汇为本领域技术人员常用的技术词汇,例如对于P型和N型杂质,为区分掺杂浓度,简易的将P+型代表重掺杂浓度的P型,P型代表中掺杂浓度的P型,P-型代表轻掺杂浓度的P型,N+型代表重掺杂浓度的N型,N型代表中掺杂浓度的N型,N-型代表轻掺杂浓度的N型。The semiconductor field vocabulary used in this article is a technical vocabulary commonly used by those skilled in the art. For example, for P-type and N-type impurities, in order to distinguish the doping concentration, P+ type simply represents P-type with heavy doping concentration, and P-type represents medium P-type with doping concentration, P-type represents P-type with light doping concentration, N+ type represents N-type with heavy doping concentration, N-type represents N-type with medium doping concentration, and N-type represents light-doped concentration Type N.
图1所示的MEMS麦克风结构需要形成深硅刻蚀腔。示例性的深硅刻蚀腔制备方法有KOH(氢氧化钾)湿法腐蚀和ICP(Inductively Coupled Plasma,电感耦合等离子体)干法刻蚀两种,这两者单项加工费用都很昂贵。深硅刻蚀腔的深度视衬底的厚度而定,通常是400微米。工艺上的制备通常是将晶圆(wafer)从常规厚度725微米减薄到400微米,再进行背面深硅刻蚀形成深硅刻蚀腔。如果减薄得更薄,wafer会变软,wafer翘曲变大,后续的背面光刻和刻蚀难以进行,包括晶圆传输和吸附都容易出问题。这个减薄的厚度 制约了器件在封装后的高度(wafer厚度不小于400微米导致封装后器件的高度较高),并且晶圆较厚导致后续激光划片的成本也无法降低。本申请从设计上去除了深硅刻蚀腔,避开了这个成本。同时工艺上也能够实现最大厚度的晶圆减薄,实现衬底尽量薄。The MEMS microphone structure shown in Figure 1 requires the formation of deep silicon etch cavities. Exemplary deep silicon etching chamber preparation methods include KOH (potassium hydroxide) wet etching and ICP (Inductively Coupled Plasma, inductively coupled plasma) dry etching, both of which are very expensive in terms of individual processing costs. The depth of the deep silicon etch chamber depends on the thickness of the substrate, usually 400 microns. The preparation of the process is usually to thin the wafer from the conventional thickness of 725 microns to 400 microns, and then perform deep silicon etching on the back to form a deep silicon etching cavity. If it is thinner, the wafer will become softer, and the warpage of the wafer will become larger, making it difficult to carry out subsequent backside lithography and etching, including wafer transportation and adsorption, which are prone to problems. This thinned thickness restricts the height of the device after packaging (the thickness of the wafer is not less than 400 microns, resulting in a higher height of the device after packaging), and the cost of subsequent laser scribing cannot be reduced due to the thicker wafer. This application removes the deep silicon etching cavity from the design, avoiding this cost. At the same time, the process can also realize the thinning of the wafer with the maximum thickness, and realize the thinnest substrate as possible.
图2是一实施例中MEMS麦克风的剖面结构示意图。其为一种电容式MEMS麦克风,包括衬底110、背板130、支撑柱144及振膜150。背板130设于衬底110上。各支撑柱144设于衬底110上,对振膜150进行支撑。在本申请的一个实施例中,支撑柱144在振膜150边缘分布一圈,参照图3。图3中对各支撑柱144进行了透明处理。振膜150和背板130形成平板电容器,振膜150和背板130分别作为电容器的上、下极板。气孔151贯穿振膜150设置,气流可以经由气孔151穿过振膜150,并从支撑柱144侧面流出(通过支撑柱与其他支撑柱之间的空隙流出)。由于是将侧面作为气流通道,因此背板130的正下方的衬底110不设置空腔(深刻蚀腔)。FIG. 2 is a schematic cross-sectional structure diagram of a MEMS microphone in an embodiment. It is a capacitive MEMS microphone, including a substrate 110 , a back plate 130 , a support column 144 and a diaphragm 150 . The backplane 130 is disposed on the substrate 110 . Each support column 144 is disposed on the substrate 110 to support the diaphragm 150 . In one embodiment of the present application, the support columns 144 are distributed around the edge of the diaphragm 150 , as shown in FIG. 3 . In FIG. 3, each support column 144 is transparently processed. The diaphragm 150 and the back plate 130 form a flat plate capacitor, and the diaphragm 150 and the back plate 130 serve as the upper and lower plates of the capacitor respectively. The air hole 151 is provided through the diaphragm 150 , and the airflow can pass through the diaphragm 150 through the air hole 151 and flow out from the side of the support post 144 (through the gap between the support post and other support posts). Since the sides are used as gas flow channels, no cavities (deep etch cavities) are provided on the substrate 110 directly below the back plate 130 .
上述MEMS麦克风,带有声波的气流可以从气孔151进入、并从振膜150与背板130之间的气流通道流出,因此背板130正下方的衬底110不设置深刻蚀腔,可以节省刻蚀形成深刻蚀腔的成本。并且由于背板130下的衬底110为不设置空腔的实心结构,因此衬底110减薄至一个很薄的厚度也不会产生过软和翘曲的问题,从而能够降低划片成本。In the above-mentioned MEMS microphone, the airflow with sound waves can enter from the air hole 151 and flow out from the airflow channel between the diaphragm 150 and the backplate 130, so the substrate 110 directly below the backplate 130 is not provided with a deep etching cavity, which can save etching. The cost of etching to form a deep etch cavity. And because the substrate 110 under the back plate 130 is a solid structure without a cavity, the substrate 110 will not be too soft and warped if it is thinned to a very thin thickness, thereby reducing the scribing cost.
在本申请的一个实施例中,衬底110的材料为Si。在其他实施例中,衬底110的材料还可以为其他半导体或半导体的化合物,例如Ge、SiGe、SiC、SiO 2或Si 3N 4中的一种。 In one embodiment of the present application, the material of the substrate 110 is Si. In other embodiments, the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO 2 or Si 3 N 4 .
图6是另一实施例中MEMS麦克风结构的剖面示意图,其与图2所示实施例的主要区别在于,图2比图6所示的结构增加了设于背板130上的介电层142,各支撑柱144的一端与介电层142直接接触、另一端与振膜150直接接触。FIG. 6 is a schematic cross-sectional view of a MEMS microphone structure in another embodiment. The main difference between it and the embodiment shown in FIG. 2 is that, compared with the structure shown in FIG. 6, FIG. 2 adds a dielectric layer 142 disposed on the back plate 130 , one end of each supporting column 144 is in direct contact with the dielectric layer 142 , and the other end is in direct contact with the diaphragm 150 .
在图2所示的实施例中,衬底110和背板130之间还设有绝缘层120。绝缘层120用于使基板110和背板130相互绝缘。在本申请的一个实施例中, 绝缘层120的材料为硅氧化物,例如二氧化硅。In the embodiment shown in FIG. 2 , an insulating layer 120 is further provided between the substrate 110 and the backplane 130 . The insulating layer 120 is used to insulate the substrate 110 and the backplane 130 from each other. In one embodiment of the present application, the material of the insulating layer 120 is silicon oxide, such as silicon dioxide.
在本申请的一个实施例中,振膜150为柔韧性薄膜,背板130为刚性薄膜。具体地,振膜150是一层具有张应力并可导电的柔韧性薄膜,在周围空气发生振动时,可发生一定程度的形变,与背板130一起构成平板电容器,作为平板电容器的一极。由于背板130下方衬底不设置深刻蚀腔,因此背板130与衬底110(及绝缘层120)不再分离,背板130被衬底110固定从而在振膜150振动时固定不动。衬底110对背板130形成良好的支撑,因此不再需要使背板130有很大的应力从而保证在振膜150振动时保持不动。在本申请的一个实施例中,振膜150比背板130要柔软。In one embodiment of the present application, the diaphragm 150 is a flexible film, and the back plate 130 is a rigid film. Specifically, the vibrating membrane 150 is a layer of flexible film with tensile stress and conductivity, which can deform to a certain extent when the surrounding air vibrates, and forms a flat capacitor together with the back plate 130 as one pole of the flat capacitor. Since the substrate under the backplane 130 is not provided with a deep etching cavity, the backplane 130 is no longer separated from the substrate 110 (and the insulating layer 120 ), and the backplane 130 is fixed by the substrate 110 so that the diaphragm 150 is fixed when it vibrates. The substrate 110 forms a good support for the back plate 130 , so it is no longer necessary to place a large stress on the back plate 130 to ensure that the diaphragm 150 remains stationary when it vibrates. In one embodiment of the present application, the diaphragm 150 is softer than the back plate 130 .
在图2所示的实施例中,气孔151为位于振膜150中部的圆形气孔。在其他实施例中,也可以设置多个贯穿振膜150的气孔151,并且气孔151可以为别的形状,例如椭圆形、方形或不规则图形,气孔151具体的形状和数量可以根据器件的不同性能要求而定。在本申请的一个实施例中,各气孔151位于各支撑柱144在振膜150的正投影包围的区域内。In the embodiment shown in FIG. 2 , the air hole 151 is a circular air hole located in the middle of the diaphragm 150 . In other embodiments, a plurality of air holes 151 penetrating the vibrating membrane 150 can also be provided, and the air holes 151 can be in other shapes, such as oval, square or irregular patterns, and the specific shape and quantity of the air holes 151 can vary according to different devices. Depending on performance requirements. In an embodiment of the present application, each air hole 151 is located in the area surrounded by the orthographic projection of each supporting column 144 on the diaphragm 150 .
振膜150和背板130均为导电材质。在其他实施例中,振膜150和背板130也可以是包含了导电层的复合层结构,例如含有以下材质中的一种或多种:Si、Ge、SiGe、SiC、Al、W、Ti,或者Al/W/Ti的氮化物。在本申请的一个实施例中,振膜150的材料包括多晶硅。在本申请的一个实施例中,背板130的材料包括多晶硅。The diaphragm 150 and the back plate 130 are both conductive materials. In other embodiments, the diaphragm 150 and the back plate 130 may also be a composite layer structure including a conductive layer, such as one or more of the following materials: Si, Ge, SiGe, SiC, Al, W, Ti , or Al/W/Ti nitrides. In one embodiment of the present application, the material of the diaphragm 150 includes polysilicon. In one embodiment of the present application, the material of the backplane 130 includes polysilicon.
可以理解的,图2是对MEMS麦克风的一些主要结构的示例,MEMS麦克风除了图中示出的结构外,还可以有其他结构。It can be understood that FIG. 2 is an example of some main structures of the MEMS microphone, and the MEMS microphone may have other structures besides the structures shown in the figure.
在图3所示的实施例中,振膜150的横截面为圆形。In the embodiment shown in FIG. 3 , the diaphragm 150 has a circular cross section.
在本申请的一个实施例中,振膜150与介电层142之间的空腔是由牺牲层经过释放而来的,在释放过程中,空腔位置处的牺牲层被腐蚀掉,从而形成空腔。在本申请的一个实施例中,牺牲层的释放是通过湿法刻蚀完成。湿法刻蚀的腐蚀液为BOE(Buffered Oxide Etch,缓冲氧化物刻蚀液),介电层142和各支撑柱144采用耐缓冲氧化物刻蚀液腐蚀的材料。在本申请的一个 实施例中,介电层142和各支撑柱144的材质为氮化硅。In one embodiment of the present application, the cavity between the diaphragm 150 and the dielectric layer 142 is formed by releasing the sacrificial layer. During the release process, the sacrificial layer at the position of the cavity is corroded, thereby forming cavity. In one embodiment of the present application, the release of the sacrificial layer is accomplished by wet etching. The etching solution for wet etching is BOE (Buffered Oxide Etch, buffered oxide etching solution), and the dielectric layer 142 and each support pillar 144 are made of materials resistant to corrosion by the buffered oxide etching solution. In one embodiment of the present application, the material of the dielectric layer 142 and each support pillar 144 is silicon nitride.
在本申请的一个实施例中,MEMS麦克风还包括设置在背板130上表面的第一焊盘162,以及设置在振膜150上表面的第二焊盘164。在本申请的一个实施例中,第一焊盘162和第二焊盘164均由金属构成,第一焊盘162与背板130电性连接,第二焊盘164与振膜150电性连接。第一焊盘162及第二焊盘164可以在MEMS麦克风封装打线时将背板130/振膜150引出。In one embodiment of the present application, the MEMS microphone further includes a first solder pad 162 disposed on the upper surface of the back plate 130 , and a second solder pad 164 disposed on the upper surface of the diaphragm 150 . In one embodiment of the present application, both the first pad 162 and the second pad 164 are made of metal, the first pad 162 is electrically connected to the backplane 130, and the second pad 164 is electrically connected to the diaphragm 150 . The first pad 162 and the second pad 164 can lead out the back plate 130 /diaphragm 150 when the MEMS microphone package is bonded.
本申请还提供一种MEMS麦克风的制造方法,可以用于制造以上任一实施例所述的MEMS麦克风。图4是一实施例中MEMS麦克风的制造方法的流程图,包括以下步骤:The present application also provides a method for manufacturing a MEMS microphone, which can be used to manufacture the MEMS microphone described in any of the above embodiments. Fig. 4 is the flowchart of the manufacturing method of MEMS microphone in an embodiment, comprises the following steps:
S410,在衬底上形成背板。S410, forming a backplane on the substrate.
参见图5a,在本申请的一个实施例中,可以淀积多晶硅(Poly)作为背板130。Referring to FIG. 5 a , in one embodiment of the present application, polysilicon (Poly) may be deposited as the backplane 130 .
在图5a所示的实施例中,在淀积多晶硅之前,还包括在衬底110上形成绝缘层120的步骤。多晶硅是淀积在绝缘层120上。在本申请的一个实施例中,通过淀积二氧化硅形成绝缘层120。在其他实施例中,也可以通过热生长的方式形成绝缘层120。In the embodiment shown in FIG. 5a, before depositing polysilicon, a step of forming an insulating layer 120 on the substrate 110 is also included. Polysilicon is deposited on the insulating layer 120 . In one embodiment of the present application, the insulating layer 120 is formed by depositing silicon dioxide. In other embodiments, the insulating layer 120 may also be formed by thermal growth.
在本申请的一个实施例中,衬底110的材料为Si。在其他实施例中,衬底110的材料还可以为其他半导体或半导体的化合物,例如Ge、SiGe、SiC、SiO 2或Si 3N 4中的一种。 In one embodiment of the present application, the material of the substrate 110 is Si. In other embodiments, the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO 2 or Si 3 N 4 .
S420,在背板上形成牺牲层。S420, forming a sacrificial layer on the backplane.
参见图5b,在本申请的一个实施例中,在形成牺牲层141之前,还包括在背板130上形成介电层142的步骤。介电层142采用耐BOE腐蚀的材料。具体地,可以在背板130上淀积氮化硅,然后图案化氮化硅层(具体可以在氮化硅层上涂覆光刻胶,然后使用相应的光刻版对光刻胶曝光后进行显影,并刻蚀氮化硅层,之后去除光刻胶),得到介电层142。Referring to FIG. 5 b , in one embodiment of the present application, before forming the sacrificial layer 141 , a step of forming a dielectric layer 142 on the backplane 130 is also included. The dielectric layer 142 is made of BOE corrosion resistant material. Specifically, silicon nitride can be deposited on the backplane 130, and then the silicon nitride layer can be patterned (specifically, a photoresist can be coated on the silicon nitride layer, and then a corresponding photoresist plate can be used to expose the photoresist. develop, and etch the silicon nitride layer, and then remove the photoresist), to obtain the dielectric layer 142 .
在其他实施例中,也可以不设置介电层142,则步骤S420完成后得到的结构如图7a所示。In other embodiments, the dielectric layer 142 may not be provided, and the structure obtained after step S420 is as shown in FIG. 7 a .
在本申请的一个实施例中,可以在背板130和介电层142上淀积二氧化硅,作为牺牲层141。In one embodiment of the present application, silicon dioxide may be deposited on the backplane 130 and the dielectric layer 142 as the sacrificial layer 141 .
S430,图案化牺牲层形成多个支撑柱填充孔。S430, patterning the sacrificial layer to form a plurality of supporting pillars filling the holes.
在本申请的一个实施例中,是在牺牲层141上涂覆光刻胶,然后使用相应的光刻版对光刻胶曝光后进行显影,并刻蚀牺牲层141,之后去除光刻胶,在需要设置支撑柱的位置形成支撑柱填充孔143,如图5c所示。In one embodiment of the present application, a photoresist is coated on the sacrificial layer 141, and then a corresponding photoresist is used to expose the photoresist for development, and the sacrificial layer 141 is etched, and then the photoresist is removed. A support column filling hole 143 is formed at the position where the support column needs to be provided, as shown in FIG. 5c.
对于不设置介电层142的实施例,则步骤S430完成后得到的结构如图7b所示。For the embodiment without the dielectric layer 142, the structure obtained after step S430 is as shown in FIG. 7b.
S440,在每个支撑柱填充孔中形成支撑柱。S440, forming a support column in each support column filling hole.
在本申请的一个实施例中,在晶圆表面淀积耐BOE腐蚀的材料,该材料填入各支撑柱填充孔143中,形成支撑柱,参照图5d。具体地,该耐BOE腐蚀的材料可以是氮化硅。淀积之后可以将多余的(即牺牲层141上的)氮化硅去除。In one embodiment of the present application, a material resistant to BOE corrosion is deposited on the surface of the wafer, and the material is filled into each support column filling hole 143 to form a support column, as shown in FIG. 5d. Specifically, the material resistant to BOE corrosion may be silicon nitride. Excess (ie, on sacrificial layer 141 ) silicon nitride may be removed after deposition.
对于不设置介电层142的实施例,则步骤S440完成后得到的结构如图7c所示。For the embodiment without the dielectric layer 142, the structure obtained after step S440 is as shown in FIG. 7c.
S450,在牺牲层上形成与各支撑柱直接接触的振膜,以及贯穿振膜的气孔。S450, forming a vibrating film in direct contact with each supporting column on the sacrificial layer, and air holes penetrating through the vibrating film.
在本申请的一个实施例中,在牺牲层141上淀积多晶硅,然后图案化淀积的多晶硅,得到振膜150,如图5e所示。具体地,可以在多晶硅上涂覆光刻胶,然后使用相应的光刻版对光刻胶曝光后进行显影,并刻蚀多晶硅,得到振膜150,之后去除光刻胶。振膜150中心形成有气孔151。In one embodiment of the present application, polysilicon is deposited on the sacrificial layer 141, and then the deposited polysilicon is patterned to obtain a diaphragm 150, as shown in FIG. 5e. Specifically, a photoresist may be coated on the polysilicon, and then a corresponding photoresist is used to expose the photoresist for development, and the polysilicon is etched to obtain the diaphragm 150, and then the photoresist is removed. An air hole 151 is formed at the center of the diaphragm 150 .
对于不设置介电层142的实施例,则步骤S450完成后得到的结构如图7d所示。For the embodiment without the dielectric layer 142, the structure obtained after step S450 is as shown in FIG. 7d.
S460,去除各支撑柱包围的区域外侧的牺牲层。S460, removing the sacrificial layer outside the area surrounded by each support column.
参照图5f,通过刻蚀工艺去除各支撑柱144外侧的牺牲层141,保留各支撑柱144内侧的牺牲层141。保留的牺牲层141可以在气孔151底部将气孔151堵住,从而避免后续工艺中淀积的焊盘材料通过气孔151填入(堆积 在介电层142上)。Referring to FIG. 5 f , the sacrificial layer 141 outside each support pillar 144 is removed by an etching process, and the sacrificial layer 141 inside each support pillar 144 remains. The remaining sacrificial layer 141 can block the air hole 151 at the bottom of the air hole 151, so as to prevent the pad material deposited in the subsequent process from filling through the air hole 151 (accumulating on the dielectric layer 142).
对于不设置介电层142的实施例,则步骤S460完成后得到的结构如图7e所示。For the embodiment without the dielectric layer 142, the structure obtained after step S460 is as shown in FIG. 7e.
S470,形成位于背板上表面的第一焊盘,和位于振上表面的第二焊盘。S470, forming a first pad located on the upper surface of the backplane and a second pad located on the upper surface of the backplane.
在本申请的一个实施例中,淀积金属层,然后通过焊盘(PAD)金属光刻及刻蚀,形成位于背板130上表面的第一焊盘162,及位于振膜164上表面的第二焊盘164,参照图5g。第一焊盘162与背板130电性连接,第二焊盘164与振膜150电性连接。第一焊盘162及第二焊盘164可以在MEMS麦克风封装打线时将背板130/振膜150引出。In one embodiment of the present application, a metal layer is deposited, and then the first pad 162 on the upper surface of the backplane 130 and the first pad 162 on the upper surface of the diaphragm 164 are formed by pad (PAD) metal lithography and etching. The second pad 164, refer to FIG. 5g. The first pad 162 is electrically connected to the back plate 130 , and the second pad 164 is electrically connected to the diaphragm 150 . The first pad 162 and the second pad 164 can lead out the back plate 130 /diaphragm 150 when the MEMS microphone package is bonded.
S480,去除各支撑柱包围的区域内侧的牺牲层。S480, removing the sacrificial layer inside the area surrounded by each support column.
通过湿法刻蚀去除支撑柱内侧的牺牲层141。在本申请的一个实施例中,是通过BOE腐蚀释放剩余的牺牲层141,得到图2所示结构。The sacrificial layer 141 inside the supporting pillars is removed by wet etching. In one embodiment of the present application, the remaining sacrificial layer 141 is released by BOE etching to obtain the structure shown in FIG. 2 .
对于不设置介电层142的实施例,则步骤S480完成后得到的结构如图6所示。For the embodiment in which the dielectric layer 142 is not provided, the structure obtained after step S480 is as shown in FIG. 6 .
在本申请的一个实施例中,释放牺牲层141之前还包括对衬底110进行背面减薄的步骤,将衬底110的厚度减薄至所需的厚度。In one embodiment of the present application, before releasing the sacrificial layer 141 , a step of thinning the backside of the substrate 110 is also included to reduce the thickness of the substrate 110 to a required thickness.
上述MEMS麦克风的制造方法制得的MEMS麦克风,带有声波的气流可以从其气孔151进入、并从振膜150与背板130之间的气流通道流出,因此上述制造方法不在背板130正下方的衬底110设置深刻蚀腔,可以节省刻蚀形成深刻蚀腔的成本。并且由于背板130下的衬底110为不设置空腔的实心结构,因此衬底110减薄至一个很薄的厚度也不会产生过软和翘曲的问题,降低划片成本。For the MEMS microphone produced by the above MEMS microphone manufacturing method, the airflow with sound waves can enter from the air hole 151 and flow out from the airflow channel between the diaphragm 150 and the back plate 130, so the above manufacturing method is not directly under the back plate 130 The substrate 110 is provided with a deep etch cavity, which can save the cost of etching to form the deep etch cavity. Moreover, since the substrate 110 under the back plate 130 is a solid structure without a cavity, the substrate 110 will not be too soft and warped if it is thinned to a very thin thickness, thereby reducing the scribing cost.
在本申请的一个实施例中,振膜150为柔韧性薄膜,背板130为刚性薄膜。具体地,振膜150是一层具有张应力并可导电的柔韧性薄膜,在周围空气发生振动时,可发生一定程度的形变,与背板130一起构成平板电容器,作为平板电容器的一极。由于背板130下方衬底不设置深刻蚀腔,因此背板130与衬底110(及绝缘层120)不再分离,背板130被衬底110固定从而在 振膜150振动时固定不动。衬底110对背板130形成良好的支撑,因此不再需要使背板130有很大的应力从而保证在振膜150振动时保持不动。在本申请的一个实施例中,振膜150比背板130要柔软。In one embodiment of the present application, the diaphragm 150 is a flexible film, and the back plate 130 is a rigid film. Specifically, the vibrating membrane 150 is a layer of flexible film with tensile stress and conductivity, which can deform to a certain extent when the surrounding air vibrates, and forms a flat capacitor together with the back plate 130 as one pole of the flat capacitor. Since the substrate under the backplane 130 is not provided with a deep etching cavity, the backplane 130 is no longer separated from the substrate 110 (and the insulating layer 120 ), and the backplane 130 is fixed by the substrate 110 so that it is fixed when the diaphragm 150 vibrates. The substrate 110 forms a good support for the back plate 130 , so it is no longer necessary to place a large stress on the back plate 130 to ensure that the diaphragm 150 remains stationary when it vibrates. In one embodiment of the present application, the diaphragm 150 is softer than the back plate 130 .
应该理解的是,虽然本申请的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,本申请的流程图中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the various steps in the flow chart of the present application are displayed in sequence according to the arrows, these steps are not necessarily executed in sequence in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in the flow chart of the present application may include multiple steps or stages, and these steps or stages are not necessarily executed at the same time, but may be executed at different times, and the steps or stages The execution sequence is not necessarily performed sequentially, but may be performed alternately or alternately with other steps or at least a part of steps or stages in other steps.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、“理想实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特征包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性描述不一定指的是相同的实施例或示例。In the description of this specification, descriptions referring to the terms "some embodiments", "other embodiments", "ideal embodiments" and the like mean that specific features, structures, materials, or characteristics described in connection with the embodiments or examples are included in this specification. In at least one embodiment or example of the invention. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features of the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be It is considered to be within the range described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of protection of the patent application should be based on the appended claims.

Claims (15)

  1. 一种MEMS麦克风包括:A MEMS microphone comprising:
    衬底;Substrate;
    背板,设于所述衬底上;a backplane disposed on the substrate;
    多根支撑柱,设于所述衬底上;a plurality of supporting pillars arranged on the substrate;
    振膜,设于所述支撑柱上,各所述支撑柱用于支撑所述振膜,所述振膜设有气孔,所述振膜被所述气孔贯穿;The diaphragm is arranged on the support columns, each of the support columns is used to support the diaphragm, the diaphragm is provided with air holes, and the diaphragm is penetrated by the air holes;
    其中,所述振膜与所述背板之间未设置各所述支撑柱的空间形成气流通道,所述背板的正下方的衬底不设置空腔,所述背板和振膜形成电容器。Wherein, the space between the diaphragm and the back plate is not provided with each of the support columns to form an air flow channel, the substrate directly below the back plate is not provided with a cavity, and the back plate and the diaphragm form a capacitor .
  2. 根据权利要求1所述的MEMS麦克风,其特征在于,还包括设于所述背板上的介电层,各所述支撑柱的一端与所述介电层直接接触、另一端与所述振膜直接接触。The MEMS microphone according to claim 1, further comprising a dielectric layer disposed on the back plate, one end of each of the supporting posts is in direct contact with the dielectric layer, and the other end is in direct contact with the vibration layer. membranes in direct contact.
  3. 根据权利要求2所述的MEMS麦克风,其特征在于,所述介电层和各支撑柱采用耐缓冲氧化物刻蚀液腐蚀的材料。The MEMS microphone according to claim 2, wherein the dielectric layer and each support column are made of materials resistant to corrosion by a buffer oxide etchant.
  4. 根据权利要求1所述的MEMS麦克风,其特征在于,所述衬底和背板之间还设有绝缘层。The MEMS microphone according to claim 1, wherein an insulating layer is further provided between the substrate and the back plate.
  5. 根据权利要求1所述的MEMS麦克风,其特征在于,所述振膜为柔性膜层,所述背板为刚性膜层。The MEMS microphone according to claim 1, wherein the diaphragm is a flexible film layer, and the back plate is a rigid film layer.
  6. 根据权利要求1所述的MEMS麦克风,其特征在于,所述背板的材料包括多晶硅,和/或所述振膜的材料包括多晶硅。The MEMS microphone according to claim 1, wherein the material of the back plate comprises polysilicon, and/or the material of the diaphragm comprises polysilicon.
  7. 根据权利要求1所述的MEMS麦克风,其特征在于,所述振膜上设有多个所述气孔,各所述气孔位于各所述支撑柱在所述振膜的正投影包围的区域内。The MEMS microphone according to claim 1, wherein the diaphragm is provided with a plurality of air holes, and each of the air holes is located in an area surrounded by the orthographic projection of each of the support columns on the diaphragm.
  8. 根据权利要求1所述的MEMS麦克风,其特征在于,还包括:MEMS microphone according to claim 1, is characterized in that, also comprises:
    第一焊盘,设置在所述背板的上表面;The first pad is arranged on the upper surface of the backplane;
    第二焊盘,设置所述振膜的上表面。The second welding pad is provided on the upper surface of the diaphragm.
  9. 根据权利要求1所述的MEMS麦克风,其特征在于,所述第一焊盘和第二焊盘的材料为导电金属或导电合金。The MEMS microphone according to claim 1, wherein the material of the first pad and the second pad is conductive metal or conductive alloy.
  10. 一种MEMS麦克风的制造方法,包括:A method of manufacturing a MEMS microphone, comprising:
    在衬底上形成背板;forming a backplane on the substrate;
    在所述背板上形成牺牲层;forming a sacrificial layer on the backplane;
    图案化所述牺牲层形成多个支撑柱填充孔;patterning the sacrificial layer to form a plurality of support post-filled holes;
    在每个支撑柱填充孔中形成支撑柱;forming a support post in each support post fill hole;
    在所述牺牲层上形成与各支撑柱直接接触的振膜,以及贯穿所述振膜的气孔;forming a diaphragm directly in contact with each support column on the sacrificial layer, and an air hole penetrating through the diaphragm;
    去除各所述支撑柱包围的区域外侧的所述牺牲层;removing the sacrificial layer outside the area surrounded by each of the support columns;
    形成位于所述背板的上表面的第一焊盘,和位于所述振膜的上表面的第二焊盘;forming a first solder pad located on the upper surface of the backplane, and a second solder pad located on the upper surface of the diaphragm;
    去除各所述支撑柱包围的区域内侧的所述牺牲层。The sacrificial layer inside the area surrounded by each of the supporting pillars is removed.
  11. 根据权利要求10所述的方法,其特征在于,所述在衬底上形成背板的步骤之前还包括在所述衬底上形成绝缘层的步骤,所述在衬底上形成背板是在所述绝缘层上形成背板。The method according to claim 10, characterized in that, before the step of forming the backplane on the substrate, it also includes the step of forming an insulating layer on the substrate, and the step of forming the backplane on the substrate is A backplane is formed on the insulating layer.
  12. 根据权利要求10所述的方法,其特征在于,所述在所述背板上形成牺牲层的步骤之前还包括在所述背板上形成介电层的步骤,所述在所述背板上形成牺牲层的步骤是在所述介电层上形成牺牲层。The method according to claim 10, further comprising the step of forming a dielectric layer on the backplane before the step of forming a sacrificial layer on the backplane, and the step of forming a dielectric layer on the backplane The step of forming a sacrificial layer is to form a sacrificial layer on the dielectric layer.
  13. 根据权利要求10所述的方法,其特征在于,所述介电层和各支撑柱采用耐缓冲氧化物刻蚀液腐蚀的材料,所述去除所述支撑柱的内侧的所述牺牲层的步骤是采用缓冲氧化物刻蚀液刻蚀去除所述牺牲层。The method according to claim 10, characterized in that, the dielectric layer and each support pillar are made of a material resistant to corrosion by a buffer oxide etchant, and the step of removing the sacrificial layer on the inner side of the support pillar The sacrificial layer is removed by etching with a buffered oxide etchant.
  14. 根据权利要求10所述的方法,其特征在于,所述在衬底上形成背板的步骤包括淀积多晶硅作为所述背板;The method according to claim 10, wherein the step of forming a backplane on the substrate comprises depositing polysilicon as the backplane;
    所述在所述牺牲层上形成与各支撑柱直接接触的振膜,以及贯穿所述振膜的气孔的步骤包括:在所述牺牲层上淀积多晶硅,然后图案化淀积的多晶硅,得到所述振膜。The step of forming a diaphragm in direct contact with each support column on the sacrificial layer and air holes penetrating through the diaphragm includes: depositing polysilicon on the sacrificial layer, and then patterning the deposited polysilicon to obtain the diaphragm.
  15. 根据权利要求10所述的方法,其特征在于,所述振膜为柔性膜层,所述振膜为柔性膜层,所述背板为刚性膜层。The method according to claim 10, wherein the diaphragm is a flexible film layer, the diaphragm is a flexible film layer, and the back plate is a rigid film layer.
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WO2011068344A2 (en) * 2009-12-01 2011-06-09 (주)세미로드 Mems microphone and method for manufacturing same
CN109987573A (en) * 2019-04-02 2019-07-09 武汉耐普登科技有限公司 Semiconductor structure and its manufacturing method
CN111405444A (en) * 2020-03-20 2020-07-10 西人马(厦门)科技有限公司 Capacitor microphone with diaphragm with holes and manufacturing method thereof

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