WO2022156200A1 - Differential-capacitance type mems microphone and manufacturing method therefor - Google Patents

Differential-capacitance type mems microphone and manufacturing method therefor Download PDF

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Publication number
WO2022156200A1
WO2022156200A1 PCT/CN2021/113044 CN2021113044W WO2022156200A1 WO 2022156200 A1 WO2022156200 A1 WO 2022156200A1 CN 2021113044 W CN2021113044 W CN 2021113044W WO 2022156200 A1 WO2022156200 A1 WO 2022156200A1
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diaphragm
back plate
mems microphone
backplane
etching
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PCT/CN2021/113044
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French (fr)
Chinese (zh)
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冯栋
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无锡华润上华科技有限公司
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Publication of WO2022156200A1 publication Critical patent/WO2022156200A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R19/00Electrostatic transducers
    • H04R19/04Microphones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms

Definitions

  • the invention relates to the technical field of semiconductor devices, in particular to a differential capacitive MEMS microphone, and also to a manufacturing method of a differential capacitive MEMS microphone.
  • Micro-Electro-Mechanical System (MEMS) devices are usually produced using integrated circuit manufacturing technology. Silicon-based microphones have broad application prospects in hearing aids and mobile communication equipment. The research on MEMS microphone chips has been more than 20 years. During this period, many types of microphone chips have been developed, including piezoresistive, piezoelectric and capacitive, among which capacitive MEMS microphones are the most widely used. Capacitive MEMS microphones have the following advantages: small size, high sensitivity, good frequency characteristics, and low noise.
  • An exemplary capacitive MEMS microphone structure is a combination design of a single diaphragm and a single backplate.
  • One is a structural design in which the diaphragm of the MEMS microphone is at the bottom and the backplate is at the top; Structural design of the backplane below.
  • the anti-interference ability of the above-mentioned microphone structure is poor, and the THD Value (Total Harmonic Distortion, total harmonic distortion value) of the microphone is relatively large.
  • a differential condenser MEMS microphone comprising:
  • a first back plate arranged above the first diaphragm
  • the second diaphragm is arranged above the second back plate
  • a support layer arranged between the first diaphragm and the first backplate, and between the second backplate and the second diaphragm;
  • the first capacitor formed by the first diaphragm and the first backplate is used to output the first capacitance value signal
  • the second capacitor formed by the second diaphragm and the second backplate is used to output the second capacitance value signal
  • the first capacitance value signal and the second capacitance value signal constitute a differential signal
  • the first capacitance value signal and the second capacitance value signal form a differential signal, which can improve high frequency noise immunity and ensure better audio signal processing effect.
  • the shape and size of the first diaphragm are the same as those of the second diaphragm, and the shape and size of the first back plate are the same as those of the second back plate.
  • the support layer is a sacrificial layer of insulating material.
  • a support layer is not provided at a part of the position between the first diaphragm and the first back plate to form a first cavity, and a part of the position between the second diaphragm and the second back plate is No support layer is provided to form the second cavity.
  • a plurality of sound holes are opened on the first backplane and the second backplane.
  • the first diaphragm and the second diaphragm are flexible films, and the first backplane and the second backplane are rigid films.
  • it further includes a base plate, and the first diaphragm and the second back plate are arranged on the base plate.
  • an insulating layer is further included, and the insulating layer is provided between the base plate and the first diaphragm, and between the base plate and the second back plate.
  • it also includes:
  • a first pad arranged on the upper surface of the first backplane
  • the second pad is provided on the upper surface of the first diaphragm
  • the fourth pad is arranged on the upper surface of the second backplane.
  • the first diaphragm and the second diaphragm are both conductive materials.
  • a method for manufacturing a differential capacitive MEMS microphone comprising:
  • first diaphragm and a second back plate on the substrate by deposition, photolithography and etching;
  • a sacrificial layer is formed on the first diaphragm and the second backplane by deposition, photolithography and etching;
  • the substrate is etched out of the back cavity
  • the sacrificial layer is released by the etchant, a first cavity is formed between the first diaphragm and the first back plate, a second cavity is formed between the second diaphragm and the second back plate, and a second cavity is formed between the second diaphragm and the second back plate.
  • a plurality of sound holes are formed on the first backplane and the second backplane.
  • the above-mentioned manufacturing method of the differential capacitive MEMS microphone has a simple manufacturing process, less lithography layers, is compatible with existing mature technologies, is easier to mass-produce, and has low manufacturing difficulty and cost.
  • the method further includes deposition, photolithography and etching, forming a first pad located on the upper surface of the first backplate, a second pad located on the upper surface of the first diaphragm, a third pad located on the upper surface of the second diaphragm, and a third pad located on the upper surface of the second diaphragm the step of a fourth pad on the upper surface of the second backplane.
  • the step of etching the substrate out of the back cavity by photolithography and etching includes forming the back cavity by double-sided photolithography and inductively coupled plasma etching processes.
  • the step of etching the substrate out of the back cavity further includes backside thinning of the substrate.
  • the step of releasing the sacrificial layer with an etchant includes etching the sacrificial layer using a buffered oxide etchant.
  • FIG. 1 is an exemplary capacitive MEMS microphone structure
  • FIG. 2 is an exemplary capacitive MEMS microphone structure with a dual backplane structure
  • FIG. 3 is a schematic structural diagram of a capacitive MEMS microphone in an embodiment
  • FIG. 4 is a flowchart of a method for manufacturing a capacitive MEMS microphone in one embodiment
  • 5a, 5b and 5c are schematic cross-sectional views of the device in step S410 in one embodiment
  • step S420 is completed in one embodiment
  • 7a, 7b and 7c are schematic cross-sectional views of the device in step S430 in one embodiment
  • step S440 is completed in one embodiment
  • FIG. 9 is a schematic cross-sectional view of the device after step S450 is completed in one embodiment.
  • Embodiments of the invention are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention, such that variations in the shapes shown may be contemplated due, for example, to manufacturing techniques and/or tolerances. Accordingly, embodiments of the present invention should not be limited to the particular shapes of the regions shown herein, but include shape deviations due, for example, to manufacturing techniques. For example, an implanted region shown as a rectangle typically has rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface over which the implantation proceeds. Thus, the regions shown in the figures are schematic in nature and their shapes do not represent the actual shape of a region of a device and do not limit the scope of the invention.
  • FIG. 1 is an exemplary structure of a capacitive MEMS microphone, which has poor anti-interference ability and a large THD Value (Total Harmonic Distortion, total harmonic distortion value) of the microphone.
  • THD Value Total Harmonic Distortion, total harmonic distortion value
  • FIG. 2 is an exemplary structure of a capacitive MEMS microphone with a double-back plate structure, which can eliminate the non-linear change of capacitance caused by the vibration of the diaphragm and reduce the total harmonic distortion.
  • the thickness of the structure is large, so the warpage of the wafer is large (mainly, the warpage of the substrate is large).
  • the structure is relatively complex, with many lithography layers, which is incompatible with the existing mature MEMS microphone structure, and the manufacturing cost and difficulty are high, which is not conducive to market competition.
  • the present application provides a differential capacitive MEMS microphone including a first diaphragm 112 , a first backplate 114 , a second diaphragm 122 , a second backplate 124 and a support layer 130 .
  • the first back plate 114 is disposed above the first diaphragm 112
  • the second diaphragm 122 is disposed above the second back plate 124 .
  • the support layer 130 is disposed between the first diaphragm 112 and the first back plate 114 and between the second back plate 124 and the second diaphragm 122 .
  • the first capacitor C1 formed by the first diaphragm 112 and the first back plate 114 is used to output the first capacitance value signal
  • the second capacitor C2 formed by the second diaphragm 122 and the second back plate 124 is used to output the second capacitance value.
  • the capacitance value signal, the first capacitance value signal and the second capacitance value signal constitute a differential signal.
  • the first diaphragm 112 and the second diaphragm 122 are flexible films, and the first backplate 114 and the second backplate 124 are rigid films.
  • the first vibrating film 112 and the second vibrating film 122 are a layer of flexible thin films with tensile stress and electrical conductivity. When the surrounding air vibrates, a certain degree of deformation can occur, and the The two backplanes 124 together form a plate capacitor and serve as one pole of the plate capacitor.
  • the stress of the first backplane 114 and the second backplane 124 is relatively large, and they are fixed when the first diaphragm 112 and the second diaphragm 122 vibrate.
  • the first diaphragm 112 is softer than the first back plate 114
  • the second diaphragm 122 is softer than the second back plate 124 .
  • the first diaphragm 112 , the second diaphragm 122 , the first back plate 114 and the second back plate 124 are all conductive materials.
  • the first diaphragm 112 , the second diaphragm 122 , the first back plate 114 and the second back plate 124 may also be a composite layer structure including a conductive layer, for example, one of the following materials or Various: Si, Ge, SiGe, SiC, Al, W, Ti, or nitrides of Al/W/Ti. In the embodiment shown in FIG.
  • the first backplane 114 includes a polysilicon film made of a conductive material and a silicon nitride film on the polysilicon film; similarly, the second backplane 124 also includes a polysilicon film made of a conductive material and a polysilicon film on the polysilicon film. of silicon nitride films.
  • FIG. 3 is an example of some main structures of the capacitive MEMS microphone, and the capacitive MEMS microphone may have other structures besides the structures shown in the figure.
  • the above differential capacitive MEMS microphone when the sound pressure acts downward on the device, the first diaphragm 112 and the second diaphragm 122 move downward, the distance between the first diaphragm 112 and the first back plate 114 increases, and the first diaphragm 112 and the first back plate 114 become larger. A capacitance value becomes smaller; while the distance between the second diaphragm 122 and the second back plate 124 becomes smaller, and the second capacitance value becomes larger. Since the changes of the first capacitance value and the second capacitance value are opposite, the first capacitance value signal and the second capacitance value signal will form a differential signal, which can improve the high frequency immunity, reduce the total harmonic distortion, and ensure better audio signal processing effects.
  • the shape and size of the first diaphragm 112 are the same as those of the second diaphragm 122
  • the shape and size of the first back plate 114 are the same as those of the second back plate 124
  • the The material is the same as that of the second diaphragm 122 .
  • the supporting layer 130 is not provided in the part between the first diaphragm 112 and the first back plate 114 to form the first cavity 131 , the second diaphragm 122 and the second back plate 124
  • the supporting layer 130 is not provided at the partial positions in between so as to form the second cavity 133 .
  • the first cavity 131 and the second cavity 133 are cylindrical cavities; in other embodiments, the first cavity 131 and the second cavity 133 may also be cuboid or other shapes .
  • the support layer 130 is a sacrificial layer, and the cavity is actually released from the sacrificial layer. During the release process, the sacrificial layer at the position of the cavity is etched away to form a cavity. In one embodiment of the present application, the thickness of the support layer 130 is 3-5 microns. In an embodiment of the present application, the support layer 130 is made of insulating material. In an embodiment of the present application, the conductive structure (polysilicon film) of the second backplane 124 and the first vibrating film 112 are insulated and isolated by the support layer 130 .
  • the first backplane 114 and the second backplane 124 are each provided with a plurality of sound holes of a specific size, and the sound waves can be conducted to the first diaphragm 112/second diaphragm through the sound holes 122.
  • the sound holes are uniformly distributed on the first backplane 114 and the second backplane 124; in other embodiments, the sound holes may also be non-uniformly distributed, for example, on the first backplane 114/the second backplane 124.
  • the middle area of the two backplanes 124 is more concentrated.
  • the differential capacitive MEMS microphone further includes a substrate 110 .
  • the first diaphragm 112 and the second back plate 124 are disposed on the substrate 110 .
  • the material of the substrate 110 is Si, and the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO2 or Si3N4.
  • the substrate 110 is provided with a back cavity directly below the first cavity 131 and the second cavity 133 .
  • the differential capacitive MEMS microphone further includes an insulating layer 113 disposed between the substrate 110 and the first diaphragm 112 and between the substrate 110 and the second backplane 124 .
  • the insulating layer 113 serves to insulate the substrate 100 and the lower electrode layer from each other.
  • the insulating layer 113 also serves as an etch stop layer for back cavity etching.
  • the insulating layer 113 is a silicon oxide layer.
  • the differential capacitive MEMS microphone further includes a first pad 142 disposed on the upper surface of the first back plate 114, a second pad 144 disposed on the upper surface of the first diaphragm 112,
  • the third pad 146 is provided on the upper surface of the second diaphragm 122
  • the fourth pad 148 is provided on the upper surface of the second back plate 124 .
  • the first pad 142 , the second pad 144 , the third pad 146 and the fourth pad 148 are all made of metal.
  • the first pad 142 , the second pad 144 , the third pad 146 and the fourth pad 148 can connect the first backplane 114 / the first diaphragm 112 / the second vibration when the differential capacitive MEMS microphone package is wired.
  • the membrane 122/second backplane 124 is drawn out. In the embodiment shown in FIG.
  • the first pad 142 is disposed on the conductive structure (polysilicon film) extending from the first backplane 114 to the support layer 130 , and the position where the first pad 142 is disposed is not provided with nitriding Silicon film; similarly, the fourth pad 148 is disposed on the conductive structure (polysilicon film) extending from the second backplane 124 to the support layer 130, and the silicon nitride film is not disposed at the position where the fourth pad 148 is disposed.
  • the above-mentioned differential capacitive MEMS microphone can increase the acoustic overload point of total harmonic distortion (THD) of 10% to 135dB SPL, and the signal-to-noise ratio can reach 70dB, which is about 6dB higher than the prior art . Doubles the distance at which the microphone accepts user voice commands, especially for far-field pickup devices such as smart speakers and smart homes.
  • TDD total harmonic distortion
  • the present application accordingly provides a method for manufacturing a differential capacitive MEMS microphone, which can be used to manufacture the differential capacitive MEMS microphone described in any of the above embodiments.
  • 4 is a flowchart of a method for manufacturing a differential capacitive MEMS microphone in an embodiment, including the following steps:
  • a polysilicon layer 212a and a silicon nitride layer 224a are formed.
  • a step of forming a silicon oxide layer 213 on the substrate 210 is further included.
  • Polysilicon and silicon nitride are deposited on the silicon oxide layer 213 .
  • the silicon oxide layer 213 is formed by depositing a field oxygen layer. In other embodiments, the silicon oxide layer 213 may also be formed by thermal growth.
  • the material of the substrate 210 is Si.
  • the material of the substrate 210 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO2 or Si3N4.
  • the silicon nitride layer 224a is photo-etched and etched; then the photoresist is removed, and the poly-silicon layer 212a is photo-etched and etched to form the second backplane 224 and the first vibration plate 224a.
  • Membrane 212 as shown in Figure 5c.
  • a sacrificial layer is formed on the first diaphragm and the second backplane by deposition, photolithography and etching.
  • an oxide layer is deposited on the first diaphragm 212 and the second back plate 224, and then a sacrificial layer 230 is formed by photolithography and etching.
  • polysilicon and silicon nitride are deposited on the sacrificial layer 230 to form a polysilicon layer 222a and a silicon nitride layer 214a. Then, the silicon nitride layer 214a is photo-etched and etched, as shown in FIG. 7b; the photoresist is then removed, and the polysilicon layer 222a is photo-etched and etched to form the first back plate 214 and the second diaphragm 222, as shown in FIG. 7c shown.
  • first to fourth pads are formed by deposition, photolithography and etching.
  • a metal layer is deposited, and then a first pad 242 located on the upper surface of the first backplane 214 and a second pad located on the upper surface of the first diaphragm 212 are formed through the pad (PAD) metal lithography and etching 244 , a third pad 246 located on the upper surface of the second diaphragm 222 , and a fourth pad 248 located on the upper surface of the second back plate 224 .
  • PAD pad
  • the first pad 242 is provided on the conductive structure (polysilicon film) extending from the first backplane 214 to the support layer 230, and the silicon nitride film is not provided at the position where the first pad 242 is provided;
  • the four pads 248 are arranged on the conductive structure (polysilicon film) extending from the second backplane 224 to the support layer 230 , and the silicon nitride film is not arranged at the position where the fourth pad 248 is arranged, see FIG. 8 .
  • the substrate is etched out of the back cavity through photolithography and etching.
  • the photolithography adopts a double-sided photolithography process, and then the back surface of the substrate 210 is etched through an inductively coupled plasma (Inductively Coupled Plasma, ICP) etching process to form a back cavity, see FIG. 9 .
  • ICP Inductively Coupled Plasma
  • a step of thinning the back surface of the substrate 210 is further included before step S450. Specifically, thinning may be performed after step S440 and before step S450.
  • a first cavity is formed between the first diaphragm 212 and the first back plate 214
  • a second cavity is formed between the second diaphragm 222 and the second back plate 224
  • a first cavity is formed between the second diaphragm 222 and the second back plate 224.
  • a plurality of sound holes are formed on the back plate 214 .
  • the material of the sacrificial layer 230 is the same as that of the silicon oxide layer 213 , the silicon oxide layer 213 will be etched together, so that a plurality of acoustic holes are formed on the second backplane 224 .
  • the conductive structure (polysilicon film) of the second backplane 124 and the first vibrating film 112 are insulated and isolated by the support layer 130 .
  • the etchant is a buffered oxide etchant (BOE).
  • BOE buffered oxide etchant
  • the above-mentioned manufacturing method of a differential capacitive MEMS microphone has a brief manufacturing process and few lithography layers (mainly seven lithography steps from steps S410 to S450, wherein steps S410 and S430 are both two lithography steps.
  • the structure shown in FIG. 2 is used as a reference. Usually requires more than 12 lithography), and is compatible with the existing mature technology, it is easier to mass-produce, and the manufacturing difficulty and cost are low.
  • steps in the flowchart of FIG. 4 are sequentially displayed according to the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless explicitly stated herein, the execution of these steps is not strictly limited to the order, and these steps may be performed in other orders. Moreover, at least a part of the steps in FIG. 4 may include multiple steps or multiple stages, these steps or stages are not necessarily executed at the same time, but may be executed at different times, and the execution sequence of these steps or stages is also It does not have to be performed sequentially, but may be performed alternately or alternately with other steps or at least a portion of the steps or stages within the other steps.

Abstract

The present invention relates to a differential-capacitance type MEMS microphone and a manufacturing method therefor. The microphone comprises: a first diaphragm; a first back plate, disposed above the first diaphragm; a second back plate; a second diaphragm, disposed above the second back plate; and a support layer, disposed between the first diaphragm and the first back plate and between the second back plate and the second diaphragm. A first capacitor formed by the first diaphragm and the first back plate is configured to output a first capacitance value signal, a second capacitor formed by the second diaphragm and the second back plate is configured to output a second capacitance value signal, and the first capacitance value signal and the second capacitance value signal form a differential signal. In the present invention, the first capacitance value signal and the second capacitance value signal output by the microphone can constitute the differential signal, thereby improving the high-frequency noise immunity, and ensuring a better audio signal processing effect. Moreover, the manufacturing process is simplified, photoetching steps are reduced, the manufacturing process is compatible with existing mature technologies, the microphone is easier to large-scale mass production, and the manufacturing difficulty and cost are low.

Description

差分电容式MEMS麦克风及其制造方法Differential capacitive MEMS microphone and method of making the same 技术领域technical field
本发明涉及半导体器件技术领域,特别是涉及一种差分电容式MEMS麦克风,还涉及一种差分电容式MEMS麦克风的制造方法。The invention relates to the technical field of semiconductor devices, in particular to a differential capacitive MEMS microphone, and also to a manufacturing method of a differential capacitive MEMS microphone.
背景技术Background technique
微机电系统(Micro-Electro-Mechanical System,MEMS)器件通常是采用集成电路制造技术来生产的。硅基麦克风在助听器和移动通讯设备等领域有广阔的应用前景。MEMS麦克风芯片的研究已经有20多年了,在此期间有很多类型的麦克风芯片研发出来,其中有压阻式、压电式和电容式等,其中电容式的MEMS麦克风应用最为广泛。电容式MEMS麦克风拥有以下优点:体积小、灵敏度高、频率特性好、噪声低等。Micro-Electro-Mechanical System (MEMS) devices are usually produced using integrated circuit manufacturing technology. Silicon-based microphones have broad application prospects in hearing aids and mobile communication equipment. The research on MEMS microphone chips has been more than 20 years. During this period, many types of microphone chips have been developed, including piezoresistive, piezoelectric and capacitive, among which capacitive MEMS microphones are the most widely used. Capacitive MEMS microphones have the following advantages: small size, high sensitivity, good frequency characteristics, and low noise.
示例性的电容式MEMS麦克风结构为单振膜跟单背板组合的设计,一种是MEMS麦克风的振膜在下、背板在上的结构设计;另一种是MEMS麦克风的振膜在上、背板在下的结构设计。上述麦克风结构的抗干扰能力较差,麦克风的THD Value(Total Harmonic Distortion,总谐波失真值)较大。An exemplary capacitive MEMS microphone structure is a combination design of a single diaphragm and a single backplate. One is a structural design in which the diaphragm of the MEMS microphone is at the bottom and the backplate is at the top; Structural design of the backplane below. The anti-interference ability of the above-mentioned microphone structure is poor, and the THD Value (Total Harmonic Distortion, total harmonic distortion value) of the microphone is relatively large.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种抗干扰能力较强的差分电容式MEMS麦克风及其制造方法。Based on this, it is necessary to provide a differential capacitive MEMS microphone with strong anti-interference ability and a manufacturing method thereof.
一种差分电容式MEMS麦克风,包括:A differential condenser MEMS microphone, comprising:
第一振膜;the first diaphragm;
第一背板,设于所述第一振膜的上方;a first back plate, arranged above the first diaphragm;
第二背板;second backplane;
第二振膜,设于所述第二背板的上方;The second diaphragm is arranged above the second back plate;
支撑层,设于所述第一振膜和第一背板之间,以及所述第二背板和第二振膜之间;a support layer, arranged between the first diaphragm and the first backplate, and between the second backplate and the second diaphragm;
其中,所述第一振膜和第一背板形成的第一电容用于输出第一电容值信号,所述第二振膜和第二背板形成的第二电容用于输出第二电容值信号,所述第一电容值信号和第二电容值信号构成差分信号。Wherein, the first capacitor formed by the first diaphragm and the first backplate is used to output the first capacitance value signal, and the second capacitor formed by the second diaphragm and the second backplate is used to output the second capacitance value signal, the first capacitance value signal and the second capacitance value signal constitute a differential signal.
上述差分电容式MEMS麦克风,当声压向下作用在器件上时,第一振膜和第二振膜向 下移动,第一振膜与第一背板的间距变大,第一电容值变小;而第二振膜与第二背板的间距变小,第二电容值变大。由于第一电容值和第二电容值的变化相反,因此第一电容值信号和第二电容值信号就会构成差分信号,可以提升高频抗扰度,确保更佳的音频信号处理效果。The above differential capacitive MEMS microphone, when the sound pressure acts downward on the device, the first diaphragm and the second diaphragm move downward, the distance between the first diaphragm and the first back plate becomes larger, and the first capacitance value changes. while the distance between the second diaphragm and the second back plate becomes smaller, and the second capacitance value becomes larger. Since the changes of the first capacitance value and the second capacitance value are opposite, the first capacitance value signal and the second capacitance value signal form a differential signal, which can improve high frequency noise immunity and ensure better audio signal processing effect.
在其中一个实施例中,所述第一振膜的形状和大小与所述第二振膜相同,所述第一背板的形状和大小与所述第二背板相同。In one embodiment, the shape and size of the first diaphragm are the same as those of the second diaphragm, and the shape and size of the first back plate are the same as those of the second back plate.
在其中一个实施例中,所述支撑层为绝缘材质的牺牲层。In one embodiment, the support layer is a sacrificial layer of insulating material.
在其中一个实施例中,所述第一振膜和第一背板之间的部分位置不设置支撑层从而形成第一空腔,所述第二振膜和第二背板之间的部分位置不设置支撑层从而形成第二空腔。In one embodiment, a support layer is not provided at a part of the position between the first diaphragm and the first back plate to form a first cavity, and a part of the position between the second diaphragm and the second back plate is No support layer is provided to form the second cavity.
在其中一个实施例中,所述第一背板和第二背板上均开设有多个声孔。In one embodiment, a plurality of sound holes are opened on the first backplane and the second backplane.
在其中一个实施例中,所述第一振膜和第二振膜为柔性薄膜,所述第一背板和第二背板为刚性薄膜。In one of the embodiments, the first diaphragm and the second diaphragm are flexible films, and the first backplane and the second backplane are rigid films.
在其中一个实施例中,还包括基板,所述第一振膜和第二背板设于所述基板上。In one of the embodiments, it further includes a base plate, and the first diaphragm and the second back plate are arranged on the base plate.
在其中一个实施例中,还包括绝缘层,所述绝缘层设于所述基板和第一振膜之间、以及所述基板和第二背板之间。In one of the embodiments, an insulating layer is further included, and the insulating layer is provided between the base plate and the first diaphragm, and between the base plate and the second back plate.
在其中一个实施例中,还包括:In one embodiment, it also includes:
第一焊盘,设置在所述第一背板的上表面;a first pad, arranged on the upper surface of the first backplane;
第二焊盘,设置所述第一振膜的上表面;the second pad is provided on the upper surface of the first diaphragm;
第三焊盘,设置在所述第二振膜的上表面;a third pad, arranged on the upper surface of the second diaphragm;
第四焊盘,设置在所述第二背板的上表面。The fourth pad is arranged on the upper surface of the second backplane.
在其中一个实施例中,所述第一振膜和第二振膜均为导电材质。In one embodiment, the first diaphragm and the second diaphragm are both conductive materials.
一种差分电容式MEMS麦克风的制造方法,包括:A method for manufacturing a differential capacitive MEMS microphone, comprising:
在基板上通过淀积、光刻及刻蚀形成第一振膜和第二背板;forming a first diaphragm and a second back plate on the substrate by deposition, photolithography and etching;
在所述第一振膜和第二背板上通过淀积、光刻及刻蚀形成牺牲层;A sacrificial layer is formed on the first diaphragm and the second backplane by deposition, photolithography and etching;
在所述牺牲层上通过淀积、光刻及刻蚀形成第二振膜和第一背板;forming a second diaphragm and a first backplate on the sacrificial layer by deposition, photolithography and etching;
通过光刻及刻蚀,将所述基板刻蚀出背腔;By photolithography and etching, the substrate is etched out of the back cavity;
通过腐蚀剂释放牺牲层,在所述第一振膜和第一背板之间形成第一空腔,在所述第二振膜和第二背板之间形成第二空腔,在所述第一背板和第二背板上形成多个声孔。The sacrificial layer is released by the etchant, a first cavity is formed between the first diaphragm and the first back plate, a second cavity is formed between the second diaphragm and the second back plate, and a second cavity is formed between the second diaphragm and the second back plate. A plurality of sound holes are formed on the first backplane and the second backplane.
上述差分电容式MEMS麦克风的制造方法,制造流程简要,光刻层次较少,且与现有成熟技术兼容,更容易大规模的量产,生产制造难度和成本低。The above-mentioned manufacturing method of the differential capacitive MEMS microphone has a simple manufacturing process, less lithography layers, is compatible with existing mature technologies, is easier to mass-produce, and has low manufacturing difficulty and cost.
在其中一个实施例中,所述形成第二振膜和第一背板的步骤之后、所述将所述基板刻 蚀出背腔的步骤之前,还包括通过淀积、光刻及刻蚀,形成位于所述第一背板的上表面的第一焊盘、位于第一振膜的上表面的第二焊盘、位于所述第二振膜的上表面的第三焊盘及位于所述第二背板的上表面的第四焊盘的步骤。In one embodiment, after the step of forming the second diaphragm and the first back plate and before the step of etching the substrate out of the back cavity, the method further includes deposition, photolithography and etching, forming a first pad located on the upper surface of the first backplate, a second pad located on the upper surface of the first diaphragm, a third pad located on the upper surface of the second diaphragm, and a third pad located on the upper surface of the second diaphragm the step of a fourth pad on the upper surface of the second backplane.
在其中一个实施例中,所述通过光刻及刻蚀,将所述基板刻蚀出背腔的步骤,包括通过双面光刻和感应耦合等离子体刻蚀工艺形成所述背腔。In one embodiment, the step of etching the substrate out of the back cavity by photolithography and etching includes forming the back cavity by double-sided photolithography and inductively coupled plasma etching processes.
在其中一个实施例中,所述将所述基板刻蚀出背腔的步骤还包括对基板进行背面减薄。In one embodiment, the step of etching the substrate out of the back cavity further includes backside thinning of the substrate.
在其中一个实施例中,所述通过腐蚀剂释放牺牲层的步骤包括使用缓冲氧化物刻蚀液刻蚀所述牺牲层。In one embodiment, the step of releasing the sacrificial layer with an etchant includes etching the sacrificial layer using a buffered oxide etchant.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or in the traditional technology, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or the traditional technology. Obviously, the drawings in the following description are only the For some embodiments of the application, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是一种示例性的电容式MEMS麦克风结构;FIG. 1 is an exemplary capacitive MEMS microphone structure;
图2是一种示例性的双背板结构的电容式MEMS麦克风结构;FIG. 2 is an exemplary capacitive MEMS microphone structure with a dual backplane structure;
图3是一实施例中电容式MEMS麦克风的结构示意图;3 is a schematic structural diagram of a capacitive MEMS microphone in an embodiment;
图4是一实施例中电容式MEMS麦克风的制造方法的流程图;4 is a flowchart of a method for manufacturing a capacitive MEMS microphone in one embodiment;
图5a、5b和5c是一实施例中步骤S410的器件的剖面示意图;5a, 5b and 5c are schematic cross-sectional views of the device in step S410 in one embodiment;
图6是一实施例中步骤S420完成后器件的剖面示意图;6 is a schematic cross-sectional view of the device after step S420 is completed in one embodiment;
图7a、7b和7c是一实施例中步骤S430的器件的剖面示意图;7a, 7b and 7c are schematic cross-sectional views of the device in step S430 in one embodiment;
图8是一实施例中步骤S440完成后器件的剖面示意图;8 is a schematic cross-sectional view of the device after step S440 is completed in one embodiment;
图9是一实施例中步骤S450完成后器件的剖面示意图。FIG. 9 is a schematic cross-sectional view of the device after step S450 is completed in one embodiment.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术 人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“竖直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的。当元件或层被称为“在...上”、“与...相邻”、“连接到”或“耦合到”其它元件或层时,其可以直接地在其它元件或层上、与之相邻、连接或耦合到其它元件或层,或者可以存在居间的元件或层。相反,当元件被称为“直接在...上”、“与...直接相邻”、“直接连接到”或“直接耦合到”其它元件或层时,则不存在居间的元件或层。应当明白,尽管可使用术语第一、第二、第三,甲、乙、丙等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本发明教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are used herein for the purpose of illustration only. When an element or layer is referred to as being "on," "adjacent to," "connected to," or "coupled to" other elements or layers, it can be directly on the other elements or layers, Adjacent thereto, connected or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" other elements or layers, there are no intervening elements or layers present. Floor. It will be understood that although the terms first, second, third, A, B, C, etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections may not be should be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
当在本说明书中使用术语“包含”和/或“包括”时,其指明存在所述特征、整体、步骤、操作、元件和/或组件,但不排除存在或附加一个或多个其他特征、整体、步骤、操作、元件、组件和/或它们的组合。单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。When the terms "comprising" and/or "comprising" are used in this specification, they indicate the presence of the stated feature, integer, step, operation, element and/or component, but do not preclude the presence or addition of one or more other features, Entities, steps, operations, elements, components and/or combinations thereof. The singular forms "a," "an," and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise.
这里参考作为本发明的理想实施例(和中间结构)的示意图的横截面图来描述发明的实施例,这样可以预期由于例如制造技术和/或容差导致的所示形状的变化。因此,本发明的实施例不应当局限于在此所示的区的特定形状,而是包括由于例如制造技术导致的形状偏差。例如,显示为矩形的注入区在其边缘通常具有圆的或弯曲特征和/或注入浓度梯度,而不是从注入区到非注入区的二元改变。同样,通过注入形成的埋藏区可导致该埋藏区和注入进行时所经过的表面之间的区中的一些注入。因此,图中显示的区实质上是示意性的,它们的形状并不表示器件的区的实际形状,且并不限定本发明的范围。Embodiments of the invention are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention, such that variations in the shapes shown may be contemplated due, for example, to manufacturing techniques and/or tolerances. Accordingly, embodiments of the present invention should not be limited to the particular shapes of the regions shown herein, but include shape deviations due, for example, to manufacturing techniques. For example, an implanted region shown as a rectangle typically has rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface over which the implantation proceeds. Thus, the regions shown in the figures are schematic in nature and their shapes do not represent the actual shape of a region of a device and do not limit the scope of the invention.
图1是一种示例性的电容式MEMS麦克风结构,抗干扰能力较差,麦克风的THD Value(Total Harmonic Distortion,总谐波失真值)较大。FIG. 1 is an exemplary structure of a capacitive MEMS microphone, which has poor anti-interference ability and a large THD Value (Total Harmonic Distortion, total harmonic distortion value) of the microphone.
图2是一种示例性的双背板结构的电容式MEMS麦克风结构,其虽然可以消除振膜振动时造成的电容非线性变化,减少总谐波失真。但该结构厚度较大,因此圆片(wafer)的翘曲较大(主要是基板的翘曲大)。另一方面,该结构较为复杂,光刻层次较多,与现有 成熟的MEMS麦克风结构不兼容,制造成本和难度较高,不利于市场竞争。FIG. 2 is an exemplary structure of a capacitive MEMS microphone with a double-back plate structure, which can eliminate the non-linear change of capacitance caused by the vibration of the diaphragm and reduce the total harmonic distortion. However, the thickness of the structure is large, so the warpage of the wafer is large (mainly, the warpage of the substrate is large). On the other hand, the structure is relatively complex, with many lithography layers, which is incompatible with the existing mature MEMS microphone structure, and the manufacturing cost and difficulty are high, which is not conducive to market competition.
参见图3,本申请提供一种差分电容式MEMS麦克风,包括第一振膜112、第一背板114、第二振膜122、第二背板124及支撑层130。第一背板114设于第一振膜112的上方,第二振膜122设于第二背板124的上方。支撑层130设于第一振膜112和第一背板114之间,以及第二背板124和第二振膜122之间。Referring to FIG. 3 , the present application provides a differential capacitive MEMS microphone including a first diaphragm 112 , a first backplate 114 , a second diaphragm 122 , a second backplate 124 and a support layer 130 . The first back plate 114 is disposed above the first diaphragm 112 , and the second diaphragm 122 is disposed above the second back plate 124 . The support layer 130 is disposed between the first diaphragm 112 and the first back plate 114 and between the second back plate 124 and the second diaphragm 122 .
其中,第一振膜112和第一背板114形成的第一电容C1用于输出第一电容值信号,第二振膜122和第二背板124形成的第二电容C2用于输出第二电容值信号,第一电容值信号和第二电容值信号构成差分信号。The first capacitor C1 formed by the first diaphragm 112 and the first back plate 114 is used to output the first capacitance value signal, and the second capacitor C2 formed by the second diaphragm 122 and the second back plate 124 is used to output the second capacitance value. The capacitance value signal, the first capacitance value signal and the second capacitance value signal constitute a differential signal.
在本申请的一个实施例中,第一振膜112和第二振膜122为柔韧性薄膜,第一背板114和第二背板124为刚性薄膜。具体地,第一振膜112和第二振膜122是一层具有张应力并可导电的柔韧性薄膜,在周围空气发生振动时,可发生一定程度的形变,与第一背板114/第二背板124一起构成平板电容,作为平板电容的一极。第一背板114和第二背板124应力较大,在第一振膜112和第二振膜122振动时固定不动。在本申请的一个实施例中,第一振膜112比第一背板114要柔软,第二振膜122比第二背板124要柔软。In an embodiment of the present application, the first diaphragm 112 and the second diaphragm 122 are flexible films, and the first backplate 114 and the second backplate 124 are rigid films. Specifically, the first vibrating film 112 and the second vibrating film 122 are a layer of flexible thin films with tensile stress and electrical conductivity. When the surrounding air vibrates, a certain degree of deformation can occur, and the The two backplanes 124 together form a plate capacitor and serve as one pole of the plate capacitor. The stress of the first backplane 114 and the second backplane 124 is relatively large, and they are fixed when the first diaphragm 112 and the second diaphragm 122 vibrate. In an embodiment of the present application, the first diaphragm 112 is softer than the first back plate 114 , and the second diaphragm 122 is softer than the second back plate 124 .
在本申请的一个实施例中,第一振膜112、第二振膜122、第一背板114及第二背板124均为导电材质。在其他实施例中,第一振膜112、第二振膜122、第一背板114及第二背板124也可以是包含了导电层的复合层结构,例如含有以下材质中的一种或多种:Si、Ge、SiGe、SiC、Al、W、Ti,或者Al/W/Ti的氮化物。在图3所示的实施例中,第一背板114包括导电材质的多晶硅薄膜和多晶硅薄膜上的氮化硅薄膜;同样的,第二背板124也包括导电材质的多晶硅薄膜和多晶硅薄膜上的氮化硅薄膜。In an embodiment of the present application, the first diaphragm 112 , the second diaphragm 122 , the first back plate 114 and the second back plate 124 are all conductive materials. In other embodiments, the first diaphragm 112 , the second diaphragm 122 , the first back plate 114 and the second back plate 124 may also be a composite layer structure including a conductive layer, for example, one of the following materials or Various: Si, Ge, SiGe, SiC, Al, W, Ti, or nitrides of Al/W/Ti. In the embodiment shown in FIG. 3 , the first backplane 114 includes a polysilicon film made of a conductive material and a silicon nitride film on the polysilicon film; similarly, the second backplane 124 also includes a polysilicon film made of a conductive material and a polysilicon film on the polysilicon film. of silicon nitride films.
可以理解的,图3是对电容式MEMS麦克风的一些主要结构的示例,电容式MEMS麦克风除了图中示出的结构外,还可以有其他结构。It can be understood that FIG. 3 is an example of some main structures of the capacitive MEMS microphone, and the capacitive MEMS microphone may have other structures besides the structures shown in the figure.
上述差分电容式MEMS麦克风,当声压向下作用在器件上时,第一振膜112和第二振膜122向下移动,第一振膜112与第一背板114的间距变大,第一电容值变小;而第二振膜122与第二背板124的间距变小,第二电容值变大。由于第一电容值和第二电容值的变化相反,因此第一电容值信号和第二电容值信号就会构成差分信号,可以提升高频抗扰度,减小总谐波失真,确保更佳的音频信号处理效果。The above differential capacitive MEMS microphone, when the sound pressure acts downward on the device, the first diaphragm 112 and the second diaphragm 122 move downward, the distance between the first diaphragm 112 and the first back plate 114 increases, and the first diaphragm 112 and the first back plate 114 become larger. A capacitance value becomes smaller; while the distance between the second diaphragm 122 and the second back plate 124 becomes smaller, and the second capacitance value becomes larger. Since the changes of the first capacitance value and the second capacitance value are opposite, the first capacitance value signal and the second capacitance value signal will form a differential signal, which can improve the high frequency immunity, reduce the total harmonic distortion, and ensure better audio signal processing effects.
在本申请的一个实施例中,第一振膜112的形状和大小与第二振膜122相同,第一背板114的形状和大小与第二背板124相同,并且第一振膜112的材质与第二振膜122相同。这样设置可以使得第一电容值变化量的绝对值与第二电容值变化量的绝对值相等。In an embodiment of the present application, the shape and size of the first diaphragm 112 are the same as those of the second diaphragm 122 , the shape and size of the first back plate 114 are the same as those of the second back plate 124 , and the The material is the same as that of the second diaphragm 122 . In this way, the absolute value of the variation of the first capacitance value can be equal to the absolute value of the variation of the second capacitance value.
在图3所示的实施例中,第一振膜112和第一背板114之间的部分位置不设置支撑层 130从而形成第一空腔131,第二振膜122和第二背板124之间的部分位置不设置支撑层130从而形成第二空腔133。在本申请的一个实施例中,第一空腔131和第二空腔133为圆柱体空腔;在其他实施例中,第一空腔131和第二空腔133也可以是长方体或其他形状。In the embodiment shown in FIG. 3 , the supporting layer 130 is not provided in the part between the first diaphragm 112 and the first back plate 114 to form the first cavity 131 , the second diaphragm 122 and the second back plate 124 The supporting layer 130 is not provided at the partial positions in between so as to form the second cavity 133 . In one embodiment of the present application, the first cavity 131 and the second cavity 133 are cylindrical cavities; in other embodiments, the first cavity 131 and the second cavity 133 may also be cuboid or other shapes .
在本申请的一个实施例中,支撑层130为牺牲层,空腔实际上是由牺牲层经过释放而来的,在释放过程中,空腔位置处的牺牲层被腐蚀掉,形成空腔。在本申请的一个实施例中,支撑层130的厚度为3-5微米。在本申请的一个实施例中,支撑层130采用绝缘材质。在本申请的一个实施例中,第二背板124的导电结构(多晶硅薄膜)和第一振膜112通过支撑层130进行绝缘隔离。In an embodiment of the present application, the support layer 130 is a sacrificial layer, and the cavity is actually released from the sacrificial layer. During the release process, the sacrificial layer at the position of the cavity is etched away to form a cavity. In one embodiment of the present application, the thickness of the support layer 130 is 3-5 microns. In an embodiment of the present application, the support layer 130 is made of insulating material. In an embodiment of the present application, the conductive structure (polysilicon film) of the second backplane 124 and the first vibrating film 112 are insulated and isolated by the support layer 130 .
在图3所示的实施例中,第一背板114和第二背板124上均开设有多个特定尺寸的声孔,声波可以通过声孔传导至第一振膜112/第二振膜122。在本申请的一个实施例中,声孔在第一背板114和第二背板124上均匀分布;在其他实施例中,声孔也可以非均匀分布,例如在第一背板114/第二背板124的中间区域更为集中。In the embodiment shown in FIG. 3 , the first backplane 114 and the second backplane 124 are each provided with a plurality of sound holes of a specific size, and the sound waves can be conducted to the first diaphragm 112/second diaphragm through the sound holes 122. In one embodiment of the present application, the sound holes are uniformly distributed on the first backplane 114 and the second backplane 124; in other embodiments, the sound holes may also be non-uniformly distributed, for example, on the first backplane 114/the second backplane 124. The middle area of the two backplanes 124 is more concentrated.
在图3所示的实施例中,差分电容式MEMS麦克风还包括基板110。第一振膜112和第二背板124设于基板110上。在本实施例中,基板110的材料为Si,基板110的材料还可以为其他半导体或半导体的化合物,例如Ge、SiGe、SiC、SiO2或Si3N4中的一种。基板110在第一空腔131和第二空腔133的正下方开设有背腔。In the embodiment shown in FIG. 3 , the differential capacitive MEMS microphone further includes a substrate 110 . The first diaphragm 112 and the second back plate 124 are disposed on the substrate 110 . In this embodiment, the material of the substrate 110 is Si, and the material of the substrate 110 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO2 or Si3N4. The substrate 110 is provided with a back cavity directly below the first cavity 131 and the second cavity 133 .
在图3所示的实施例中,差分电容式MEMS麦克风还包括绝缘层113,绝缘层113设于基板110和第一振膜112之间,以及基板110和第二背板124之间。绝缘层113用于使基板100和下电极层相互绝缘。在本申请的一个实施例中,绝缘层113还作为背腔刻蚀的刻蚀停止层。在本申请的一个实施例中,绝缘层113为氧化硅层。In the embodiment shown in FIG. 3 , the differential capacitive MEMS microphone further includes an insulating layer 113 disposed between the substrate 110 and the first diaphragm 112 and between the substrate 110 and the second backplane 124 . The insulating layer 113 serves to insulate the substrate 100 and the lower electrode layer from each other. In one embodiment of the present application, the insulating layer 113 also serves as an etch stop layer for back cavity etching. In one embodiment of the present application, the insulating layer 113 is a silicon oxide layer.
在本申请的一个实施例中,差分电容式MEMS麦克风还包括设置在第一背板114的上表面的第一焊盘142,设置在第一振膜112的上表面的第二焊盘144,设置在第二振膜122的上表面的第三焊盘146,以及设置在第二背板124的上表面的第四焊盘148。在本申请的一个实施例中,第一焊盘142、第二焊盘144、第三焊盘146及第四焊盘148均由金属构成。第一焊盘142、第二焊盘144、第三焊盘146及第四焊盘148可以在差分电容式MEMS麦克风封装打线时将第一背板114/第一振膜112/第二振膜122/第二背板124引出。在图3所示的实施例中,第一焊盘142是设置在第一背板114延伸至支撑层130上的导电结构(多晶硅薄膜)上,设置第一焊盘142的位置不设置氮化硅薄膜;同样的,第四焊盘148设置在第二背板124延伸至支撑层130上的导电结构(多晶硅薄膜)上,设置第四焊盘148的位置不设置氮化硅薄膜。In an embodiment of the present application, the differential capacitive MEMS microphone further includes a first pad 142 disposed on the upper surface of the first back plate 114, a second pad 144 disposed on the upper surface of the first diaphragm 112, The third pad 146 is provided on the upper surface of the second diaphragm 122 , and the fourth pad 148 is provided on the upper surface of the second back plate 124 . In one embodiment of the present application, the first pad 142 , the second pad 144 , the third pad 146 and the fourth pad 148 are all made of metal. The first pad 142 , the second pad 144 , the third pad 146 and the fourth pad 148 can connect the first backplane 114 / the first diaphragm 112 / the second vibration when the differential capacitive MEMS microphone package is wired. The membrane 122/second backplane 124 is drawn out. In the embodiment shown in FIG. 3 , the first pad 142 is disposed on the conductive structure (polysilicon film) extending from the first backplane 114 to the support layer 130 , and the position where the first pad 142 is disposed is not provided with nitriding Silicon film; similarly, the fourth pad 148 is disposed on the conductive structure (polysilicon film) extending from the second backplane 124 to the support layer 130, and the silicon nitride film is not disposed at the position where the fourth pad 148 is disposed.
在本申请的一个实施例中,上述差分电容式MEMS麦克风可以将总谐波失真(THD) 10%的声学过载点增至135dB SPL,信噪比可以做到70dB,比现有技术提升6dB左右。使麦克风接受用户语音命令的距离加倍,尤其适用于智能音箱和智能家居等远场拾音设备。In an embodiment of the present application, the above-mentioned differential capacitive MEMS microphone can increase the acoustic overload point of total harmonic distortion (THD) of 10% to 135dB SPL, and the signal-to-noise ratio can reach 70dB, which is about 6dB higher than the prior art . Doubles the distance at which the microphone accepts user voice commands, especially for far-field pickup devices such as smart speakers and smart homes.
本申请相应提供一种差分电容式MEMS麦克风的制造方法,可以用于制造以上任一实施例所述的差分电容式MEMS麦克风。图4是一实施例中差分电容式MEMS麦克风的制造方法的流程图,包括以下步骤:The present application accordingly provides a method for manufacturing a differential capacitive MEMS microphone, which can be used to manufacture the differential capacitive MEMS microphone described in any of the above embodiments. 4 is a flowchart of a method for manufacturing a differential capacitive MEMS microphone in an embodiment, including the following steps:
S410,在基板上通过淀积、光刻及刻蚀形成第一振膜和第二背板。S410, forming a first diaphragm and a second back plate on the substrate by deposition, photolithography and etching.
参见图5a,淀积多晶硅(Poly)及氮化硅后,形成多晶硅层212a和氮化硅层224a。Referring to FIG. 5a, after polysilicon (Poly) and silicon nitride are deposited, a polysilicon layer 212a and a silicon nitride layer 224a are formed.
在图5a所示的实施例中,在淀积多晶硅和氮化硅之前,还包括在基板210上形成氧化硅层213的步骤。多晶硅和氮化硅是淀积在氧化硅层213上。在本申请的一个实施例中,通过淀积场氧层形成氧化硅层213。在其他实施例中,也可以通过热生长的方式形成氧化硅层213。In the embodiment shown in FIG. 5a, before depositing polysilicon and silicon nitride, a step of forming a silicon oxide layer 213 on the substrate 210 is further included. Polysilicon and silicon nitride are deposited on the silicon oxide layer 213 . In one embodiment of the present application, the silicon oxide layer 213 is formed by depositing a field oxygen layer. In other embodiments, the silicon oxide layer 213 may also be formed by thermal growth.
在本申请的一个实施例中,基板210的材料为Si。基板210的材料还可以为其他半导体或半导体的化合物,例如Ge、SiGe、SiC、SiO2或Si3N4中的一种。In one embodiment of the present application, the material of the substrate 210 is Si. The material of the substrate 210 may also be other semiconductors or semiconductor compounds, such as one of Ge, SiGe, SiC, SiO2 or Si3N4.
参见图5b,淀积多晶硅和氮化硅后,光刻并刻蚀氮化硅层224a;然后去除光刻胶,再光刻并刻蚀多晶硅层212a,形成第二背板224和第一振膜212,如图5c所示。Referring to FIG. 5b, after polysilicon and silicon nitride are deposited, the silicon nitride layer 224a is photo-etched and etched; then the photoresist is removed, and the poly-silicon layer 212a is photo-etched and etched to form the second backplane 224 and the first vibration plate 224a. Membrane 212, as shown in Figure 5c.
S420,在第一振膜和第二背板上通过淀积、光刻及刻蚀形成牺牲层。S420, a sacrificial layer is formed on the first diaphragm and the second backplane by deposition, photolithography and etching.
参见图6,在本实施例中,在第一振膜212和第二背板224上淀积氧化层,再通过光刻及刻蚀形成牺牲层230。Referring to FIG. 6, in this embodiment, an oxide layer is deposited on the first diaphragm 212 and the second back plate 224, and then a sacrificial layer 230 is formed by photolithography and etching.
S430,在牺牲层上通过淀积、光刻及刻蚀形成第二振膜和第一背板。S430, forming a second diaphragm and a first back plate on the sacrificial layer by deposition, photolithography and etching.
参见图7a,在牺牲层230上淀积多晶硅及氮化硅,形成多晶硅层222a和氮化硅层214a。然后光刻并蚀刻氮化硅层214a,如图7b所示;接着将光刻胶去除,再光刻并刻蚀多晶硅层222a,形成第一背板214和第二振膜222,如图7c所示。Referring to FIG. 7a, polysilicon and silicon nitride are deposited on the sacrificial layer 230 to form a polysilicon layer 222a and a silicon nitride layer 214a. Then, the silicon nitride layer 214a is photo-etched and etched, as shown in FIG. 7b; the photoresist is then removed, and the polysilicon layer 222a is photo-etched and etched to form the first back plate 214 and the second diaphragm 222, as shown in FIG. 7c shown.
S440,通过淀积、光刻及刻蚀,形成第一至第四焊盘。S440, first to fourth pads are formed by deposition, photolithography and etching.
淀积金属层,然后通过焊盘(PAD)金属光刻及刻蚀,形成位于第一背板214的上表面的第一焊盘242、位于第一振膜212的上表面的第二焊盘244、位于第二振膜222的上表面的第三焊盘246,以及位于第二背板224的上表面的第四焊盘248。具体地,第一焊盘242是设置在第一背板214延伸至支撑层230上的导电结构(多晶硅薄膜)上,设置第一焊盘242的位置不设置氮化硅薄膜;同样的,第四焊盘248设置在第二背板224延伸至支撑层230上的导电结构(多晶硅薄膜)上,设置第四焊盘248的位置不设置氮化硅薄膜,参见图8。A metal layer is deposited, and then a first pad 242 located on the upper surface of the first backplane 214 and a second pad located on the upper surface of the first diaphragm 212 are formed through the pad (PAD) metal lithography and etching 244 , a third pad 246 located on the upper surface of the second diaphragm 222 , and a fourth pad 248 located on the upper surface of the second back plate 224 . Specifically, the first pad 242 is provided on the conductive structure (polysilicon film) extending from the first backplane 214 to the support layer 230, and the silicon nitride film is not provided at the position where the first pad 242 is provided; The four pads 248 are arranged on the conductive structure (polysilicon film) extending from the second backplane 224 to the support layer 230 , and the silicon nitride film is not arranged at the position where the fourth pad 248 is arranged, see FIG. 8 .
S450,通过光刻及刻蚀,将基板刻蚀出背腔。S450, the substrate is etched out of the back cavity through photolithography and etching.
在本申请的一个实施例中,光刻采用双面光刻工艺,然后通过感应耦合等离子体(Inductively Couple Plasma,ICP)刻蚀工艺刻蚀基板210的背面,形成背腔,参见图9。In one embodiment of the present application, the photolithography adopts a double-sided photolithography process, and then the back surface of the substrate 210 is etched through an inductively coupled plasma (Inductively Coupled Plasma, ICP) etching process to form a back cavity, see FIG. 9 .
在本申请的一个实施例中,步骤S450之前还包括对基板210进行背面减薄的步骤。具体可以在步骤S440之后、步骤S450之前进行减薄。In an embodiment of the present application, before step S450, a step of thinning the back surface of the substrate 210 is further included. Specifically, thinning may be performed after step S440 and before step S450.
S460,通过腐蚀剂释放牺牲层。S460, releasing the sacrificial layer through an etchant.
牺牲层230腐蚀完毕后,在第一振膜212和第一背板214之间形成第一空腔,在第二振膜222和第二背板224之间形成第二空腔,在第一背板214上形成多个声孔。且由于牺牲层230的材质与氧化硅层213相同,氧化硅层213会被一并腐蚀,从而在第二背板224上形成多个声孔。腐蚀完后的结构可以参考图3,第二背板124的导电结构(多晶硅薄膜)和第一振膜112通过支撑层130进行绝缘隔离。After the sacrificial layer 230 is etched, a first cavity is formed between the first diaphragm 212 and the first back plate 214, a second cavity is formed between the second diaphragm 222 and the second back plate 224, and a first cavity is formed between the second diaphragm 222 and the second back plate 224. A plurality of sound holes are formed on the back plate 214 . And since the material of the sacrificial layer 230 is the same as that of the silicon oxide layer 213 , the silicon oxide layer 213 will be etched together, so that a plurality of acoustic holes are formed on the second backplane 224 . For the structure after etching, please refer to FIG. 3 . The conductive structure (polysilicon film) of the second backplane 124 and the first vibrating film 112 are insulated and isolated by the support layer 130 .
在本申请的一个实施例中,腐蚀剂为缓冲氧化物刻蚀液(BOE)。In one embodiment of the present application, the etchant is a buffered oxide etchant (BOE).
上述差分电容式MEMS麦克风的制造方法,制造流程简要,光刻层次较少(主要为步骤S410~S450七道光刻,其中步骤S410和S430均为两道光刻,作为参考的图2所示结构通常需要12道以上光刻),且与现有成熟技术兼容,更容易大规模的量产,生产制造难度和成本低。The above-mentioned manufacturing method of a differential capacitive MEMS microphone has a brief manufacturing process and few lithography layers (mainly seven lithography steps from steps S410 to S450, wherein steps S410 and S430 are both two lithography steps. The structure shown in FIG. 2 is used as a reference. Usually requires more than 12 lithography), and is compatible with the existing mature technology, it is easier to mass-produce, and the manufacturing difficulty and cost are low.
应该理解的是,虽然图4的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图4中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the various steps in the flowchart of FIG. 4 are sequentially displayed according to the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless explicitly stated herein, the execution of these steps is not strictly limited to the order, and these steps may be performed in other orders. Moreover, at least a part of the steps in FIG. 4 may include multiple steps or multiple stages, these steps or stages are not necessarily executed at the same time, but may be executed at different times, and the execution sequence of these steps or stages is also It does not have to be performed sequentially, but may be performed alternately or alternately with other steps or at least a portion of the steps or stages within the other steps.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、“理想实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特征包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性描述不一定指的是相同的实施例或示例。In the description of this specification, reference to the description of the terms "some embodiments," "other embodiments," "ideal embodiments," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in the present specification. at least one embodiment or example of the invention. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features of the above-described embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说, 在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are relatively specific and detailed, but should not be construed as a limitation on the scope of the patent application. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.

Claims (15)

  1. 一种差分电容式MEMS麦克风,其特征在于,包括:A differential capacitive MEMS microphone, comprising:
    第一振膜;the first diaphragm;
    第一背板,设于所述第一振膜的上方;a first back plate, arranged above the first diaphragm;
    第二背板;second backplane;
    第二振膜,设于所述第二背板的上方;The second diaphragm is arranged above the second back plate;
    支撑层,设于所述第一振膜和第一背板之间,以及所述第二背板和第二振膜之间;a support layer, arranged between the first diaphragm and the first backplate, and between the second backplate and the second diaphragm;
    其中,所述第一振膜和第一背板形成的第一电容用于输出第一电容值信号,所述第二振膜和第二背板形成的第二电容用于输出第二电容值信号,所述第一电容值信号和第二电容值信号构成差分信号。Wherein, the first capacitor formed by the first diaphragm and the first backplate is used to output the first capacitance value signal, and the second capacitor formed by the second diaphragm and the second backplate is used to output the second capacitance value signal, the first capacitance value signal and the second capacitance value signal constitute a differential signal.
  2. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述第一振膜的形状和大小与所述第二振膜相同,所述第一背板的形状和大小与所述第二背板相同。The differential condenser MEMS microphone according to claim 1, wherein the shape and size of the first diaphragm are the same as those of the second diaphragm, and the shape and size of the first back plate are the same as those of the first diaphragm. The two backplanes are the same.
  3. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述支撑层为绝缘材质的牺牲层,所述第一振膜和第一背板之间的部分位置不设置支撑层从而形成第一空腔,所述第二振膜和第二背板之间的部分位置不设置支撑层从而形成第二空腔。The differential capacitive MEMS microphone according to claim 1, wherein the support layer is a sacrificial layer of insulating material, and a part of the position between the first diaphragm and the first back plate is not provided with a support layer to form In the first cavity, a support layer is not provided in a part of the position between the second diaphragm and the second back plate to form a second cavity.
  4. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述支撑层的厚度为3-5微米。The differential capacitive MEMS microphone according to claim 1, wherein the thickness of the support layer is 3-5 microns.
  5. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述第一背板和第二背板上均开设有多个声孔。The differential condenser MEMS microphone according to claim 1, wherein a plurality of sound holes are opened on the first backplane and the second backplane.
  6. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述第一振膜和第二振膜为柔性薄膜,所述第一背板和第二背板为刚性薄膜。The differential capacitive MEMS microphone according to claim 1, wherein the first diaphragm and the second diaphragm are flexible films, and the first backplane and the second backplane are rigid films.
  7. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,还包括基板,所述第一振膜和第二背板设于所述基板上。The differential capacitive MEMS microphone according to claim 1, further comprising a substrate, and the first diaphragm and the second back plate are disposed on the substrate.
  8. 根据权利要求7所述的差分电容式MEMS麦克风,其特征在于,还包括绝缘层,所述绝缘层设于所述基板和第一振膜之间、以及所述基板和第二背板之间。The differential capacitive MEMS microphone according to claim 7, further comprising an insulating layer, the insulating layer is provided between the substrate and the first diaphragm, and between the substrate and the second backplane .
  9. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,还包括:The differential capacitive MEMS microphone of claim 1, further comprising:
    第一焊盘,设置在所述第一背板的上表面;a first pad, arranged on the upper surface of the first backplane;
    第二焊盘,设置在所述第一振膜的上表面;a second pad, arranged on the upper surface of the first diaphragm;
    第三焊盘,设置在所述第二振膜的上表面;a third pad, arranged on the upper surface of the second diaphragm;
    第四焊盘,设置在所述第二背板的上表面。The fourth pad is arranged on the upper surface of the second backplane.
  10. 根据权利要求1所述的差分电容式MEMS麦克风,其特征在于,所述第一振膜和所述 第二振膜均为导电材质。The differential capacitive MEMS microphone according to claim 1, wherein the first diaphragm and the second diaphragm are both conductive materials.
  11. 一种差分电容式MEMS麦克风的制造方法,其特征在于,包括:A method for manufacturing a differential capacitive MEMS microphone, comprising:
    在基板上通过淀积、光刻及刻蚀形成第一振膜和第二背板;forming a first diaphragm and a second back plate on the substrate by deposition, photolithography and etching;
    在所述第一振膜和第二背板上通过淀积、光刻及刻蚀形成牺牲层;A sacrificial layer is formed on the first diaphragm and the second backplane by deposition, photolithography and etching;
    在所述牺牲层上通过淀积、光刻及刻蚀形成第二振膜和第一背板;forming a second diaphragm and a first backplate on the sacrificial layer by deposition, photolithography and etching;
    通过光刻及刻蚀,将所述基板刻蚀出背腔;By photolithography and etching, the substrate is etched out of the back cavity;
    通过腐蚀剂释放牺牲层,在所述第一振膜和第一背板之间形成第一空腔,在所述第二振膜和第二背板之间形成第二空腔,在所述第一背板和第二背板上形成多个声孔。The sacrificial layer is released by the etchant, a first cavity is formed between the first diaphragm and the first back plate, a second cavity is formed between the second diaphragm and the second back plate, and a second cavity is formed between the second diaphragm and the second back plate. A plurality of sound holes are formed on the first backplane and the second backplane.
  12. 根据权利要求11所述的差分电容式MEMS麦克风的制造方法,其特征在于,所述形成第二振膜和第一背板的步骤之后、所述将所述基板刻蚀出背腔的步骤之前,还包括通过淀积、光刻及刻蚀,形成位于所述第一背板的上表面的第一焊盘、位于第一振膜的上表面的第二焊盘、位于所述第二振膜的上表面的第三焊盘及位于所述第二背板的上表面的第四焊盘的步骤。The method for manufacturing a differential capacitive MEMS microphone according to claim 11, wherein after the step of forming the second diaphragm and the first back plate, and before the step of etching the substrate out of the back cavity , and also includes forming a first pad located on the upper surface of the first backplane, a second pad located on the upper surface of the first diaphragm, and a second pad located on the second diaphragm through deposition, photolithography and etching. the steps of a third pad on the upper surface of the film and a fourth pad on the upper surface of the second backplane.
  13. 根据权利要求11所述的差分电容式MEMS麦克风的制造方法,其特征在于,所述通过光刻及刻蚀,将所述基板刻蚀出背腔的步骤,包括通过双面光刻和感应耦合等离子体刻蚀工艺形成所述背腔。The method for manufacturing a differential capacitive MEMS microphone according to claim 11, wherein the step of etching the substrate out of the back cavity by photolithography and etching includes double-sided photolithography and inductive coupling. A plasma etching process forms the back cavity.
  14. 根据权利要求11所述的差分电容式MEMS麦克风的制造方法,其特征在于,所述将所述基板刻蚀出背腔的步骤还包括对基板进行背面减薄。The method for manufacturing a differential capacitive MEMS microphone according to claim 11, wherein the step of etching the substrate out of the back cavity further comprises thinning the back surface of the substrate.
  15. 根据权利要求11所述的差分电容式MEMS麦克风的制造方法,其特征在于,所述通过腐蚀剂释放牺牲层的步骤包括使用缓冲氧化物刻蚀液刻蚀所述牺牲层。The method for manufacturing a differential capacitive MEMS microphone according to claim 11, wherein the step of releasing the sacrificial layer through an etchant comprises etching the sacrificial layer with a buffered oxide etchant.
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