WO2023082601A1 - Sheet-type auxiliary material stripping device and stripping method - Google Patents

Sheet-type auxiliary material stripping device and stripping method Download PDF

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Publication number
WO2023082601A1
WO2023082601A1 PCT/CN2022/095112 CN2022095112W WO2023082601A1 WO 2023082601 A1 WO2023082601 A1 WO 2023082601A1 CN 2022095112 W CN2022095112 W CN 2022095112W WO 2023082601 A1 WO2023082601 A1 WO 2023082601A1
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WO
WIPO (PCT)
Prior art keywords
sheet
pressure roller
plate
bottom film
material carrying
Prior art date
Application number
PCT/CN2022/095112
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French (fr)
Chinese (zh)
Inventor
周荣虎
Original Assignee
捷邦精密科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202111343166.XA external-priority patent/CN113954497A/en
Priority claimed from CN202122784843.3U external-priority patent/CN216466757U/en
Application filed by 捷邦精密科技股份有限公司 filed Critical 捷邦精密科技股份有限公司
Publication of WO2023082601A1 publication Critical patent/WO2023082601A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H41/00Machines for separating superposed webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/22Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device

Definitions

  • the invention relates to the technical field of automation equipment, in particular to a sheet-type auxiliary material stripping device and a stripping method.
  • a large number of die-cut composite components are used in electronic components in electronic products such as mobile phones and tablet computers. When they are used, they often need to be peeled off by a feeder device. Therefore, most composite die-cut components are made into rolls of tapes to facilitate the use of feeders. Device stripped.
  • some auxiliary materials are sheet-like, and multiple sheet materials (sheet-like auxiliary materials) are combined together on a non-coil base film material with limited length. Before use, the sheet materials need to be removed from the If the bottom film is peeled off, it is impossible to use the feeder device to automatically peel off the material. Often only manual peeling can be used. On the one hand, the efficiency is reduced. Cause sheet material pollution or deformation and scrap.
  • the purpose of the present invention is to overcome the above disadvantages of the prior art, and provide a stripping device and method for stripping auxiliary materials.
  • the technical solution adopted in the present invention is: a sheet-type auxiliary material stripping device, the stripping device includes a sheet material carrying mechanism, a bottom film traction mechanism and a sheet carrying mechanism, wherein,
  • the sheet material carrying mechanism includes a first installation base plate, side plates installed on both sides of the first installation base plate, a guide rail slider assembly arranged on the end surface of the side plate, and a raw material bearing plate installed on the guide rail slider assembly;
  • the upper surface of the raw material carrying plate is provided with a material guide channel for positioning the sheet material, and a vacuum adsorption hole is provided at the end of the material guide channel;
  • the bottom film traction mechanism is arranged below the end of the raw material bearing plate, and it includes a second installation base plate, a driving pressure roller assembly and a driven pressure roller assembly installed on the second installation base plate, and the driving pressure roller assembly includes 2.
  • the driven pressure roller frame plate and the driven pressure roller installed on the output part of the driven pressure roller cylinder, the rotation axis of the driven pressure roller is parallel to the rotation axis of the driving pressure roller, and the driven pressure roller
  • the wheel is driven by the driven pressure roller cylinder to adjust the distance between the driven pressure roller and the driving pressure roller; on the second installation base plate, there is a discharge valve opposite to the interval between the driving pressure roller and the driven pressure roller. mouth;
  • the sheet material carrying mechanism is arranged behind the raw material carrying plate and the bottom film traction mechanism, which includes a sheet material carrying plate and a supporting plate support, and the sheet material carrying plate is connected with the end edge of the raw material carrying plate to form a bottom film
  • the bottom film peeling gap passing downwards, the sheet material receiving part of the sheet material carrying plate is flush with the surface of the material guide channel.
  • a refueling cylinder is installed on the first installation base plate and below the raw material carrying plate, and the output part of the refueling cylinder is connected to the connecting block connected to the lower surface of the raw material carrying plate, that is, through the refueling cylinder and the connecting block Drive the raw material carrying plate to move along the guide rail slider assembly.
  • the material guide channel is formed by two material guide baffles installed on the raw material carrying plate, and the ends of the two material guiding baffles extend beyond the edge of the raw material carrying plate and are located above the upper surface of the sheet material carrying plate .
  • a pre-tightening spring is also connected to the driven pressure roller frame plate, and the other end of the early warning spring is connected to the column arranged on the first installation base plate.
  • a recess is provided at the sheet material receiving part on the sheet material carrying plate, and anti-stick cotton is arranged in the recess, and a through hole for the optical fiber sensor to pass through is also provided at the sheet material receiving part, and the main body of the optical fiber sensor Part is installed on the lower surface of the sheet material bearing plate.
  • a refueling block is installed above the driving pressure roller, and a first discharge guide block is installed on the lower side of the driving pressure roller; on the output part of the driven pressure roller cylinder, the driven pressure roller A second discharge guide block is installed on the lower side of the wheel; the first discharge guide block is opposite to the second discharge guide block, and a discharge guide gap is formed between the two.
  • the raw material carrying plate is provided with more than two sets of guide grooves, and correspondingly, more than two groups of bottom film traction mechanisms are arranged at the rear and lower part of the raw material carrying plate; There are more than two chip receiving parts.
  • the ends of the two guide channels are arranged in a staggered manner, and correspondingly, the positions of the sheet material bearing parts are also arranged in a staggered manner, so that the peeling operation can be performed on two kinds of sheet material materials with different specifications at the same time.
  • the vacuum adsorption cavity is composed of a vacuum adsorption tank and a cover plate arranged on the lower surface of the raw material bearing plate, and the cover plate is connected with a vacuum port to connect a vacuum pipe to form a negative pressure adsorption environment.
  • the present invention also provides a method for peeling sheet-type auxiliary materials, which uses the above-mentioned sheet-type auxiliary material peeling device, and the method includes the following steps:
  • Step a feeding, first move the material carrying plate 14 to a position away from the sheet material carrying plate 31 through the refueling cylinder 4, and place the workpiece to be stripped on the material guiding groove 141;
  • Step b import the bottom film at the front end of the sheet raw material into the gap between the driving pinch roller 223 and the driven pinch wheel 233 of the bottom film traction mechanism 2, (and enter the first discharge guide block and the second discharge guide block in the discharge guide gap between them);
  • Step c Move the raw material carrying plate 14 to a position close to the sheet material carrying plate 31, so that the peeling gap of the bottom film is slightly larger than the thickness of the bottom film, and then start the external vacuuming device to vacuum and absorb the vacuum adsorption hole at the end of the material guide channel The bottom film that holds the raw material of the sheet;
  • Step d Drive the driven pressure roller to move to the active pressure roller through the driven pressure roller cylinder to clamp the bottom film, and then start the motor to drive the active pressure roller to rotate to generate traction to pull the bottom film, so that the attached sheet materials on the bottom film
  • the bottom film is peeled off from the bottom film at the peeling gap and moves to the sheet material carrier plate with the movement of the bottom film until it is completely separated from the bottom film;
  • Step e the auxiliary sheet material moved to the sheet material carrying plate triggers the driving motor of the active pressure wheel to stop rotating through the photoelectric sensor, and the stripping is suspended. After the sheet material on the sheet material carrying plate is transferred, the photoelectric sensor triggers the motor again. The active pressure wheel rotates and strips the material again;
  • the active pressure wheel of the bottom film traction mechanism of stripping adopts photoelectric sensor and motor control to ensure the accuracy of stripping, and the accuracy can be ensured when adding automation devices in the future;
  • the stripping material is a non-contact stripping material between the auxiliary material and the device, and the bottom film of the auxiliary material is a contact unit, so as to avoid the deformation of the soft auxiliary material and the peeling off of the release film on the auxiliary material due to contact.
  • the stripping device of the present invention is not only suitable for sheet stripping, but also for coil stripping;
  • the material stripping device of the present invention adopts a modular design method.
  • the sheet material carrying mechanism, the bottom film traction mechanism and the sheet carrying mechanism can be assembled independently and then assembled.
  • the installation is simple and the debugging is convenient.
  • the manufacturing cost is about the average of the current Feida 60% of the price.
  • Fig. 1, Fig. 2 are three-dimensional structure schematic diagrams of different angles of the present invention.
  • Fig. 3 is a schematic diagram of the main view plane structure of the present invention.
  • Fig. 4, Fig. 5 are the structural representations of sheet stock material carrying mechanism among the present invention.
  • Fig. 6 is a schematic structural view of the bottom film traction mechanism in the present invention.
  • Fig. 7 and Fig. 8 are structural schematic diagrams of the sheet material carrying mechanism in the present invention.
  • a sheet-type auxiliary material stripping device which includes a sheet material carrying mechanism 1, a bottom film traction mechanism 2, and a sheet carrying mechanism 3, wherein,
  • the sheet material carrying mechanism 1 includes a first installation base plate 11, side plates 12 installed on both sides of the first installation base plate 11, a guide rail slider assembly 13 arranged on the upper end surface of the side plate 12, and a guide rail slider assembly 13 installed on the side plate 12.
  • a vacuum adsorption cavity 143 communicating with the vacuum adsorption hole 142 is also formed on the surface; to form a negative pressure adsorption environment by connecting a vacuum pumping pipeline;
  • the bottom film traction mechanism 2 is arranged below the end of the raw material carrying plate 14, and it includes a second mounting base plate 21, a driving pressing wheel assembly 22 and a driven pressing wheel assembly 23 installed on the second mounting base plate 21, the active pressing
  • the wheel assembly 22 includes a motor installation vertical plate 221 installed on the second installation base plate 21, a motor 222 installed on the motor installation vertical plate 221, and a driving pressure wheel 223 arranged at the output end of the motor;
  • the driven pressure wheel assembly 23 includes The driven pinch cylinder 231 installed on the second installation base plate 21, the driven pinch plate 232 arranged on the output part of the driven pinch cylinder, and the driven pinch plate 233 installed on the driven pinch plate 232 , the rotating shaft of the driven pressing wheel 233 is parallel to the rotating shaft of the driving pressing wheel 223, and the driven pressing wheel 233 adjusts the distance between the driven pressing wheel 233 and the driving pressing wheel 223 under the driving of the driven pressing wheel cylinder 231;
  • the axes of the driving pressure roller 233 and the driven pressure roller 223 are located
  • Described sheet stock carrying mechanism 3 is arranged on the rear of raw material carrying plate 14 and base film traction mechanism 2, and it comprises sheet stock carrying plate 31 and carrying plate support 32, and described sheet stock carrying plate 31 and described raw material carrying plate 14 end The edges are connected to form a bottom film peeling gap 310 for the bottom film to pass downward, and the sheet material receiving part 311 of the sheet material carrying plate 31 is flush with the surface of the material guide channel 141;
  • a refueling cylinder 4 is installed on the first installation base plate 11 and below the raw material carrying plate 14, and the output part of the refueling cylinder 4 is connected to the lower surface of the raw material carrying plate 14.
  • the connected connecting block 41 is connected, that is, the raw material carrying plate 14 is driven to move along the guide rail slider assembly 13 through the refueling cylinder 4 and the connecting block 41; when refueling is required, the refilling cylinder 4 drives the raw material carrying plate 14 away from the sheet material at the rear
  • the carrying plate 31 makes the distance between the edge of the raw material carrying plate 14 and the sheet material carrying plate 31 larger, and there is sufficient space, so that it is more convenient to import the bottom film of the new sheet material to the follower of the bottom film traction mechanism 2 below. Between the pressure roller 233 and the active pressure roller 223, after being introduced in place, the raw material carrier plate 14 is moved closer to the sheet material carrier plate 31, leaving enough the base film peeling gap 310.
  • the material guide channel 141 is formed by two material guide baffles 15 installed on the material carrying plate 14, and the ends of the two material guide baffles 15 extend beyond the edge of the material carrying plate 14 and are located Above the upper surface of the plate 31; two material guide baffles 15 are used to form a material guide channel 141, the width of the material guide channel 141 can be adjusted according to the size of the sheet material, so as to adapt to different specifications of the sheet material for stripping operations ;
  • the driven pinch plate 232 is also connected with a pretension spring 234 , and the other end of the warning spring 234 is connected with the column 235 arranged on the first installation base plate 11 ; A backward pulling force is produced on the driven pinch roller frame plate 232.
  • the driven pinch roller frame plate 232 quickly resets under the action of the pretension spring 234, so that the driven pinch roller 233 and the driving pinch wheel
  • the distance between the pressure rollers 223 is widened to eliminate the traction force and stop the traction of the bottom film, that is, stop the peeling action, and wait for the sheet-like auxiliary materials peeled off last time to transfer away before performing the next traction and peeling;
  • the pre-tension spring 234 can buffer the driven pressure roller on the one hand
  • the collision between the driven pressure roller 233 and the driving pressure roller 223 when the cylinder 231 pushes the driven pressure roller 233 forward can assist the quick reset of the driven pressure roller 233 on the other hand;
  • a recess is arranged at the sheet material receiving portion 311 on the sheet material carrying plate 31, and anti-stick cotton 312 is arranged in the concave portion.
  • the material sticks to the sheet material carrying plate 31 to facilitate the transfer of the sheet material; a through hole for the optical fiber sensor 313 to pass through is also provided at the sheet material receiving portion 311, and the main part of the optical fiber sensor 313 is installed on the sheet material carrying plate 31
  • a material change block 224 is installed above the driving pressure roller 223, and a first discharge guide block 225 is installed on the lower side of the driving pressure roller 223;
  • a second discharge guide block 236 is installed on the lower side of the driven pressure wheel 233 on the component;
  • the first discharge guide block 225 is set opposite to the second discharge guide block 236 and a discharge guide gap is formed between the two;
  • the function of the refueling block 224 is to facilitate the bottom film of the raw material to enter the gap between the driving pressure roller 223 and the driven pressure roller 233 during refueling, and the function of the two discharge guide blocks is to form a discharge guide gap, which is convenient
  • the peeled bottom film is guided to be discharged from the discharge port 211 of the second installation bottom plate 21 below, so as to prevent the bottom film from being attached to the driving pressure roller 223 or the driven pressure roller 233 to cause winding and shutdown;
  • the raw material carrying plate 14 is provided with more than two groups of guide through grooves 141, and correspondingly, more than two groups of bottom film traction mechanisms 2 are set at the rear and lower part of the raw material carrying plate 14; Correspondingly, more than two sheet material receiving parts 311 are provided on the board; two groups are installed in this embodiment.
  • the ends of the two guide channels 141 are arranged in a dislocation manner, and correspondingly, the position of the sheet material bearing part 311 is also arranged in a dislocation manner, so that the stripping operation can be performed on two kinds of sheet materials with different specifications at the same time.
  • the vacuum adsorption cavity 143 is composed of a vacuum adsorption tank and a cover plate 144 arranged on the lower surface of the raw material carrying plate 14, and the cover plate 144 is connected with a vacuum port to form a negative pressure adsorption environment by connecting a vacuum pipe.
  • the stripping method of the present invention is as follows:
  • Step a feeding, first move the material carrying plate 14 to a position away from the sheet material carrying plate 31 through the refueling cylinder 4, and place the workpiece to be stripped on the material guiding groove 141;
  • Step b Lead the bottom film at the front end of the sheet material into the gap between the driving pressure roller 223 and the driven pressure roller 233 of the bottom film traction mechanism 2, and preferably enter the first discharge guide block 225 and the second discharge guide block 225. In the discharge guide gap between the guide blocks 236, prevent the pinch wheel from winding the bottom film;
  • Step c Move the raw material carrying plate 14 to a position close to the sheet material carrying plate 31, so that the peeling gap of the bottom film is slightly larger than the thickness of the bottom film, and then start the external vacuuming device to vacuum and absorb the vacuum adsorption hole at the end of the material guide channel The bottom film that holds the raw material of the sheet;
  • Step d the driven pressure roller 233 is driven by the driven pressure roller cylinder 231 to move to the driving pressure roller 223 to clamp the bottom film, and then the motor 222 is started to drive the driving pressure roller 223 to rotate to generate traction and pull the bottom film, so that the bottom film is attached
  • the sheet auxiliary material is peeled off from the bottom film at the bottom film peeling gap 310 and moves to the sheet material carrying plate 31 with the movement of the bottom film until it is completely separated from the bottom film;
  • Step e move the sheet material auxiliary material on the sheet material carrying plate 31 to trigger the driving motor 222 of the active pressure wheel 223 to stop rotating through the photoelectric sensor 313, suspend the stripping, after the sheet material on the sheet material carrying plate is transferred, the photoelectric sensor 313 triggers the motor 222 again to drive the active pressure wheel 223 to rotate, and strips the material again;
  • the active pressure wheel 223 of the base film traction mechanism 2 for stripping adopts photoelectric sensors and motor control to ensure the accuracy of stripping, and the accuracy can be ensured when adding automation devices in the future;
  • the stripping material is a non-contact stripping material between the auxiliary material and the device, and the bottom film of the auxiliary material is a contact unit, so as to avoid the deformation of the soft auxiliary material and the peeling off of the release film on the auxiliary material due to contact.
  • the stripping device of the present invention is not only suitable for sheet stripping, but also for coil stripping;
  • the material stripping device of the present invention adopts a modular design method.
  • the sheet material carrying mechanism, the bottom film traction mechanism and the sheet carrying mechanism can be assembled independently and then assembled.
  • the installation is simple and the debugging is convenient.
  • the manufacturing cost is about the average of the current Feida 60% of the price.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention relates to a sheet-type auxiliary material stripping device and stripping method. The stripping device comprises a sheet-material raw-material bearing mechanism, a bottom film traction mechanism and a sheet-material bearing mechanism, wherein the sheet-material raw-material bearing mechanism comprises a raw-material bearing plate, a material guide through groove for positioning a sheet-material raw material is formed in an upper surface of the raw-material bearing plate, and a vacuum suction hole is formed at the tail end of the material guide through groove; the bottom film traction mechanism is arranged below the tail end of the raw-material bearing plate and comprises a driving pressing wheel assembly and a driven pressing wheel assembly, and a driven pressing wheel is driven by a driven pressing wheel air cylinder to adjust the distance between the driven pressing wheel and a driving pressing wheel; and the sheet-material bearing mechanism is arranged behind the raw-material bearing plate and the bottom film traction mechanism. By using the stripping device and method of the present invention, auxiliary materials are stripped without coming in contact with the device, such that the deformation of soft auxiliary materials and the detachment of a release film on the auxiliary materials caused by contact are avoided, thereby being suitable for sheet material stripping, and also being suitable for coil material stripping; and a modular design mode is used, such that the manufacturing cost is about 60% of the average price of existing feeders.

Description

片料式辅料剥离装置及剥离方法Sheet-type auxiliary material stripping device and stripping method 技术领域:Technical field:
本发明涉及自动化设备技术领域,特指一种片料式辅料剥离装置及剥离方法。The invention relates to the technical field of automation equipment, in particular to a sheet-type auxiliary material stripping device and a stripping method.
背景技术:Background technique:
手机、平板电脑等电子产品中的电子元件中大量使用模切复合组件,在使用时往往需要用飞达装置来剥离,因此多数复合模切组件都做成卷状料带形式以便于使用飞达装置剥离。然而,在某些产品的中间生产过程中部分辅料为片状,并且多个片料(片状辅料)共同复合在一条长度有限的非卷材底膜料带上,使用前需要将片料从底膜上剥离下来,这时就无法用飞达装置来自动剥料了,往往只能采用人工剥离,一方面效率下降,另一方面采用其他治具辅助剥料时会接触到片料,容易造成片料污染或变形报废。A large number of die-cut composite components are used in electronic components in electronic products such as mobile phones and tablet computers. When they are used, they often need to be peeled off by a feeder device. Therefore, most composite die-cut components are made into rolls of tapes to facilitate the use of feeders. Device stripped. However, in the intermediate production process of some products, some auxiliary materials are sheet-like, and multiple sheet materials (sheet-like auxiliary materials) are combined together on a non-coil base film material with limited length. Before use, the sheet materials need to be removed from the If the bottom film is peeled off, it is impossible to use the feeder device to automatically peel off the material. Often only manual peeling can be used. On the one hand, the efficiency is reduced. Cause sheet material pollution or deformation and scrap.
发明内容:Invention content:
本发明的目的是克服现有技术的上述不足之处,提供一种片料式辅料剥离装置及剥离方法。The purpose of the present invention is to overcome the above disadvantages of the prior art, and provide a stripping device and method for stripping auxiliary materials.
本发明采用的技术方案是:一种片料式辅料剥离装置,该剥离装置包括片料原料承载机构、底膜牵引机构和片料承载机构,其中,The technical solution adopted in the present invention is: a sheet-type auxiliary material stripping device, the stripping device includes a sheet material carrying mechanism, a bottom film traction mechanism and a sheet carrying mechanism, wherein,
所述片料原料承载机构包括第一安装底板、安装在第一安装底板两侧的侧板、设置在侧板上端面的导轨滑块组件以及安装在导轨滑块组件上的原料承载板;所述原料承载板上表面设有定位片料原料的导料通槽,且于导料通槽的末端处设有真空吸附孔;The sheet material carrying mechanism includes a first installation base plate, side plates installed on both sides of the first installation base plate, a guide rail slider assembly arranged on the end surface of the side plate, and a raw material bearing plate installed on the guide rail slider assembly; The upper surface of the raw material carrying plate is provided with a material guide channel for positioning the sheet material, and a vacuum adsorption hole is provided at the end of the material guide channel;
所述底膜牵引机构设置在原料承载板的末端下方处,其包括第二安装底板、安装在第二安装底板上的主动压轮组件和从动压轮组件,主动压轮组件包括安装在第二安装底板上的电机安装立板、安装在电机安装立板上的电机和设置在电机输出端的主动压轮;所述从动压轮组件包括安装在第二安装底板上的从动压轮气缸、设置在从动压轮气缸输出部件上从动压轮架板以及安装在从动压轮架板上的从动压轮,从动压轮的转轴与主动压轮转轴平行,且从动压轮在从动 压轮气缸的驱动下调节从动压轮与主动压轮之间的距离;于第二安装底板上设有与主动压轮和从动压轮之间的间隔部相对的出料口;The bottom film traction mechanism is arranged below the end of the raw material bearing plate, and it includes a second installation base plate, a driving pressure roller assembly and a driven pressure roller assembly installed on the second installation base plate, and the driving pressure roller assembly includes 2. The motor installation vertical plate on the installation base plate, the motor installed on the motor installation vertical plate and the driving pressure roller arranged at the output end of the motor; the driven pressure roller assembly includes a driven pressure roller cylinder installed on the second installation base plate 1. The driven pressure roller frame plate and the driven pressure roller installed on the output part of the driven pressure roller cylinder, the rotation axis of the driven pressure roller is parallel to the rotation axis of the driving pressure roller, and the driven pressure roller The wheel is driven by the driven pressure roller cylinder to adjust the distance between the driven pressure roller and the driving pressure roller; on the second installation base plate, there is a discharge valve opposite to the interval between the driving pressure roller and the driven pressure roller. mouth;
所述片料承载机构设置在原料承载板和底膜牵引机构的后方,其包括片料承载板和承载板支架,所述片料承载板与所述原料承载板末端边缘衔接并形成供底膜向下穿过的底膜剥离间隙,片料承载板的片料承接部与导料通槽表面平齐。The sheet material carrying mechanism is arranged behind the raw material carrying plate and the bottom film traction mechanism, which includes a sheet material carrying plate and a supporting plate support, and the sheet material carrying plate is connected with the end edge of the raw material carrying plate to form a bottom film The bottom film peeling gap passing downwards, the sheet material receiving part of the sheet material carrying plate is flush with the surface of the material guide channel.
进一步而言,于所述第一安装底板上、原料承载板的下方安装有换料气缸,换料气缸的输出部件与原料承载板下表面连接的连接块连接,即通过换料气缸和连接块驱动原料承载板沿导轨滑块组件运动。Further, a refueling cylinder is installed on the first installation base plate and below the raw material carrying plate, and the output part of the refueling cylinder is connected to the connecting block connected to the lower surface of the raw material carrying plate, that is, through the refueling cylinder and the connecting block Drive the raw material carrying plate to move along the guide rail slider assembly.
进一步而言,所述导料通槽由安装在原料承载板上的两条导料挡板形成,且两导料挡板的末端延伸出原料承载板边缘并位于片料承载板的上表面上方。Furthermore, the material guide channel is formed by two material guide baffles installed on the raw material carrying plate, and the ends of the two material guiding baffles extend beyond the edge of the raw material carrying plate and are located above the upper surface of the sheet material carrying plate .
所述从动压轮架板上还连接有预紧弹簧,预警弹簧的另一端与设置在第一安装底板上的立柱连接。A pre-tightening spring is also connected to the driven pressure roller frame plate, and the other end of the early warning spring is connected to the column arranged on the first installation base plate.
于片料承载板上的片料承接部处设有一凹部,于该凹部内布设有防粘棉,于该片料承接部处还设有供光纤感应器穿出的通孔,光纤感应器主体部分安装在片料承载板下表面。A recess is provided at the sheet material receiving part on the sheet material carrying plate, and anti-stick cotton is arranged in the recess, and a through hole for the optical fiber sensor to pass through is also provided at the sheet material receiving part, and the main body of the optical fiber sensor Part is installed on the lower surface of the sheet material bearing plate.
于所述电机安装立板上,主动压轮的上方安装有换料挡块,主动压轮的下侧方安装有第一出料导向块;于从动压轮气缸输出部件上、从动压轮的下侧方安装有第二出料导向块;第一出料导向块与第二出料导向块相对设置并二者之间形成出料导向间隙。On the vertical plate where the motor is installed, a refueling block is installed above the driving pressure roller, and a first discharge guide block is installed on the lower side of the driving pressure roller; on the output part of the driven pressure roller cylinder, the driven pressure roller A second discharge guide block is installed on the lower side of the wheel; the first discharge guide block is opposite to the second discharge guide block, and a discharge guide gap is formed between the two.
所述原料承载板上设有两组以上的导料通槽,对应地,于原料承载板的后下方设置两组以上的底膜牵引机构;片料承载机构的片料承载板上相应地设有两个以上片料承接部。The raw material carrying plate is provided with more than two sets of guide grooves, and correspondingly, more than two groups of bottom film traction mechanisms are arranged at the rear and lower part of the raw material carrying plate; There are more than two chip receiving parts.
所述两条导料通槽末端呈错位式布置,对应地,片料承载部的位置也呈错位式布置,从而可以同时适应两种不同步距规格的片料原料进行剥离作业。The ends of the two guide channels are arranged in a staggered manner, and correspondingly, the positions of the sheet material bearing parts are also arranged in a staggered manner, so that the peeling operation can be performed on two kinds of sheet material materials with different specifications at the same time.
所述真空吸附空腔由设置在原料承载板下表面的真空吸附槽和盖板组成,盖板上连接抽真空接口,以连接抽真空管道形成负压吸附环境。The vacuum adsorption cavity is composed of a vacuum adsorption tank and a cover plate arranged on the lower surface of the raw material bearing plate, and the cover plate is connected with a vacuum port to connect a vacuum pipe to form a negative pressure adsorption environment.
本发明同时提供一种片料式辅料剥离方法,该方法采用上述的片料式辅料剥离装置,该方法包括如下步骤:The present invention also provides a method for peeling sheet-type auxiliary materials, which uses the above-mentioned sheet-type auxiliary material peeling device, and the method includes the following steps:
步骤a、上料,先通过换料气缸4将原料承载板14移动到远离片料承载板31的位置,将待剥料工件置于导料通槽141上;Step a, feeding, first move the material carrying plate 14 to a position away from the sheet material carrying plate 31 through the refueling cylinder 4, and place the workpiece to be stripped on the material guiding groove 141;
步骤b、将片料原料前端的底膜导入底膜牵引机构2的主动压轮223与从动压轮233之间的间隙中,(并且进入第一出料导向块与第二出料导向块之间的出料导向间隙中);Step b, import the bottom film at the front end of the sheet raw material into the gap between the driving pinch roller 223 and the driven pinch wheel 233 of the bottom film traction mechanism 2, (and enter the first discharge guide block and the second discharge guide block in the discharge guide gap between them);
步骤c、将原料承载板14移动到靠近片料承载板31的位置,使底膜剥离间隙略大于底膜厚度,然后启动外部抽真空设备对导料通槽端部处真空吸附孔抽真空吸附住片料原料的底膜;Step c. Move the raw material carrying plate 14 to a position close to the sheet material carrying plate 31, so that the peeling gap of the bottom film is slightly larger than the thickness of the bottom film, and then start the external vacuuming device to vacuum and absorb the vacuum adsorption hole at the end of the material guide channel The bottom film that holds the raw material of the sheet;
步骤d、通过从动压轮气缸带动从动压轮向主动压轮运动以夹持住底膜,再启动电机驱动主动压轮旋转产生牵引力拉动底膜,使底膜上附着的片料辅料在底膜剥离间隙处与底膜剥离并随底膜的运动而移动到片料承载板上至其完全脱离底膜;Step d. Drive the driven pressure roller to move to the active pressure roller through the driven pressure roller cylinder to clamp the bottom film, and then start the motor to drive the active pressure roller to rotate to generate traction to pull the bottom film, so that the attached sheet materials on the bottom film The bottom film is peeled off from the bottom film at the peeling gap and moves to the sheet material carrier plate with the movement of the bottom film until it is completely separated from the bottom film;
步骤e、移动到片料承载板上的片料辅料通过光电传感器触发主动压轮的驱动电机停止转动,暂停剥料,待片料承载板上的片料被转移后,光电传感器再次触发电机驱动主动压轮旋转,再一次剥料;Step e, the auxiliary sheet material moved to the sheet material carrying plate triggers the driving motor of the active pressure wheel to stop rotating through the photoelectric sensor, and the stripping is suspended. After the sheet material on the sheet material carrying plate is transferred, the photoelectric sensor triggers the motor again. The active pressure wheel rotates and strips the material again;
如此循环至一个片料原料上的辅料全部剥离完成,再重复步骤a-e。In this way, all the auxiliary materials on a sheet raw material are completely peeled off, and then steps a-e are repeated.
本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:
1.剥料的底膜牵引机构的主动压轮采用光电感应器及电机控制可以确保剥料的精度,在后续增加自动化装置时可以确保精度;1. The active pressure wheel of the bottom film traction mechanism of stripping adopts photoelectric sensor and motor control to ensure the accuracy of stripping, and the accuracy can be ensured when adding automation devices in the future;
2.本发明剥离装置和方法中,剥料为辅料与装置非接触型剥料,辅料底膜为接触单元,避免因接触造成软性辅料的变形及辅料上的离型膜脱落。2. In the stripping device and method of the present invention, the stripping material is a non-contact stripping material between the auxiliary material and the device, and the bottom film of the auxiliary material is a contact unit, so as to avoid the deformation of the soft auxiliary material and the peeling off of the release film on the auxiliary material due to contact.
3.本发明剥料装置不但适用于片料剥料,亦可适用与卷料剥料;3. The stripping device of the present invention is not only suitable for sheet stripping, but also for coil stripping;
4.本发明剥料装置采用模块化设计方式,片料原料承载机构、底膜牵引机构和片料承载机构可独立组装后再组合安装,安装简单且调试方便,制造成本约为现行飞达平均价格的60%。4. The material stripping device of the present invention adopts a modular design method. The sheet material carrying mechanism, the bottom film traction mechanism and the sheet carrying mechanism can be assembled independently and then assembled. The installation is simple and the debugging is convenient. The manufacturing cost is about the average of the current Feida 60% of the price.
附图说明:Description of drawings:
图1、图2是本发明不同角度的立体结构示意图;Fig. 1, Fig. 2 are three-dimensional structure schematic diagrams of different angles of the present invention;
图3是本发明的主视平面结构示意图;Fig. 3 is a schematic diagram of the main view plane structure of the present invention;
图4、图5是本发明中片料原料承载机构的结构示意图;Fig. 4, Fig. 5 are the structural representations of sheet stock material carrying mechanism among the present invention;
图6是本发明中底膜牵引机构的结构示意图;Fig. 6 is a schematic structural view of the bottom film traction mechanism in the present invention;
图7、图8是本发明中片料承载机构的结构示意图。Fig. 7 and Fig. 8 are structural schematic diagrams of the sheet material carrying mechanism in the present invention.
具体实施方式:Detailed ways:
如图1-图8所示,本发明所述的是一种片料式辅料剥离装置,该剥离装置包括片料原料承载机构1、底膜牵引机构2和片料承载机构3,其中,As shown in Figures 1-8, what the present invention describes is a sheet-type auxiliary material stripping device, which includes a sheet material carrying mechanism 1, a bottom film traction mechanism 2, and a sheet carrying mechanism 3, wherein,
所述片料原料承载机构1包括第一安装底板11、安装在第一安装底板11两侧的侧板12、设置在侧板12上端面的导轨滑块组件13以及安装在导轨滑块组件13上的原料承载板14;所述原料承载板14上表面设有定位片料原料的导料通槽141,且于导料通槽141的末端处设有真空吸附孔142,在原料承载板下表面处还形成有与真空吸附孔142连通的真空吸附空腔143;以连接抽真空管道形成负压吸附环境;The sheet material carrying mechanism 1 includes a first installation base plate 11, side plates 12 installed on both sides of the first installation base plate 11, a guide rail slider assembly 13 arranged on the upper end surface of the side plate 12, and a guide rail slider assembly 13 installed on the side plate 12. The raw material carrying plate 14 on the upper surface; the upper surface of the raw material carrying plate 14 is provided with a guide channel 141 for positioning the raw material of the sheet material, and a vacuum adsorption hole 142 is provided at the end of the material guide channel 141. A vacuum adsorption cavity 143 communicating with the vacuum adsorption hole 142 is also formed on the surface; to form a negative pressure adsorption environment by connecting a vacuum pumping pipeline;
所述底膜牵引机构2设置在原料承载板14的末端下方处,其包括第二安装底板21、安装在第二安装底板21上的主动压轮组件22和从动压轮组件23,主动压轮组件22包括安装在第二安装底板21上的电机安装立板221、安装在电机安装立板221上的电机222和设置在电机输出端的主动压轮223;所述从动压轮组件23包括安装在第二安装底板21上的从动压轮气缸231、设置在从动压轮气缸输出部件上从动压轮架板232以及安装在从动压轮架板232上的从动压轮233,从动压轮233的转轴与主动压轮223转轴平行,且从动压轮233在从动压轮气缸231的驱动下调节从动压轮233与主动压轮223之间的距离;本实施例中,主动压轮233与从动压轮223的轴线位于同一水平面即相平齐;于第二安装底板21上设有与主动压轮223和从动压轮233之间的间隔部相对的出料口211;主动压轮223和从动压轮233表面设有凹凸齿纹,以便更好地对底膜产生牵引力;The bottom film traction mechanism 2 is arranged below the end of the raw material carrying plate 14, and it includes a second mounting base plate 21, a driving pressing wheel assembly 22 and a driven pressing wheel assembly 23 installed on the second mounting base plate 21, the active pressing The wheel assembly 22 includes a motor installation vertical plate 221 installed on the second installation base plate 21, a motor 222 installed on the motor installation vertical plate 221, and a driving pressure wheel 223 arranged at the output end of the motor; the driven pressure wheel assembly 23 includes The driven pinch cylinder 231 installed on the second installation base plate 21, the driven pinch plate 232 arranged on the output part of the driven pinch cylinder, and the driven pinch plate 233 installed on the driven pinch plate 232 , the rotating shaft of the driven pressing wheel 233 is parallel to the rotating shaft of the driving pressing wheel 223, and the driven pressing wheel 233 adjusts the distance between the driven pressing wheel 233 and the driving pressing wheel 223 under the driving of the driven pressing wheel cylinder 231; In the example, the axes of the driving pressure roller 233 and the driven pressure roller 223 are located on the same horizontal plane, that is, they are flush; The discharge port 211; the surface of the driving pressure wheel 223 and the driven pressure wheel 233 are provided with concave and convex tooth patterns, so as to better generate traction on the bottom film;
所述片料承载机构3设置在原料承载板14和底膜牵引机构2的后方,其包括片料承载板31和承载板支架32,所述片料承载板31与所述原料承载板14末端边缘衔接并形成供底膜向下穿过的底膜剥离间隙310,片料承载板31的片料承接部311与导料通槽141表面平齐;Described sheet stock carrying mechanism 3 is arranged on the rear of raw material carrying plate 14 and base film traction mechanism 2, and it comprises sheet stock carrying plate 31 and carrying plate support 32, and described sheet stock carrying plate 31 and described raw material carrying plate 14 end The edges are connected to form a bottom film peeling gap 310 for the bottom film to pass downward, and the sheet material receiving part 311 of the sheet material carrying plate 31 is flush with the surface of the material guide channel 141;
进一步而言,结合图4-图5所示,于所述第一安装底板11上、原料承载板14的下方安装有换料气缸4,换料气缸4的输出部件与原料承载板14下表面连 接的连接块41连接,即通过换料气缸4和连接块41驱动原料承载板14沿导轨滑块组件13运动;当需要换料时,换料气缸4驱动原料承载板14远离后方的片料承载板31,使原料承载板14边缘与片料承载板31的间距变大,有充足的空间,从而更便于将新的片料原料的底膜导入到下方的底膜牵引机构2的从动压轮233和主动压轮223之间,导入到位后,再使原料承载板14靠拢片料承载板31,留够底膜剥离间隙310即可。Further, as shown in FIG. 4-FIG. 5, a refueling cylinder 4 is installed on the first installation base plate 11 and below the raw material carrying plate 14, and the output part of the refueling cylinder 4 is connected to the lower surface of the raw material carrying plate 14. The connected connecting block 41 is connected, that is, the raw material carrying plate 14 is driven to move along the guide rail slider assembly 13 through the refueling cylinder 4 and the connecting block 41; when refueling is required, the refilling cylinder 4 drives the raw material carrying plate 14 away from the sheet material at the rear The carrying plate 31 makes the distance between the edge of the raw material carrying plate 14 and the sheet material carrying plate 31 larger, and there is sufficient space, so that it is more convenient to import the bottom film of the new sheet material to the follower of the bottom film traction mechanism 2 below. Between the pressure roller 233 and the active pressure roller 223, after being introduced in place, the raw material carrier plate 14 is moved closer to the sheet material carrier plate 31, leaving enough the base film peeling gap 310.
进一步而言,所述导料通槽141由安装在原料承载板14上的两条导料挡板15形成,且两导料挡板15的末端延伸出原料承载板14边缘并位于片料承载板31的上表面上方;通过两条导料挡板15来形成导料通槽141,可以根据片料原料的尺寸调节导料通槽141的宽度,从而适应不同规格的片料原料进行剥离作业;Further, the material guide channel 141 is formed by two material guide baffles 15 installed on the material carrying plate 14, and the ends of the two material guide baffles 15 extend beyond the edge of the material carrying plate 14 and are located Above the upper surface of the plate 31; two material guide baffles 15 are used to form a material guide channel 141, the width of the material guide channel 141 can be adjusted according to the size of the sheet material, so as to adapt to different specifications of the sheet material for stripping operations ;
再结合图6所示,所述从动压轮架板232上还连接有预紧弹簧234,预警弹簧234的另一端与设置在第一安装底板11上的立柱235连接;利用预紧弹簧234对从动压轮架板232产生向后的拉力,当从动压轮气缸231泄气时,从动压轮架板232在预紧弹簧234的作用下快速复位,使从动压轮233与主动压轮223距离拉大,消除牵引力停止底膜的牵引即停止剥离动作,等待上一次剥离下来的片状辅料转移走后再进行下一次牵引剥离;预紧弹簧234一方面可以缓冲从动压轮气缸231在向前推从动压轮233时从动压轮233与主动压轮223的碰撞,另一方面可以助力从动压轮233快速复位;As shown in FIG. 6 , the driven pinch plate 232 is also connected with a pretension spring 234 , and the other end of the warning spring 234 is connected with the column 235 arranged on the first installation base plate 11 ; A backward pulling force is produced on the driven pinch roller frame plate 232. When the driven pinch roller cylinder 231 is deflated, the driven pinch roller frame plate 232 quickly resets under the action of the pretension spring 234, so that the driven pinch roller 233 and the driving pinch wheel The distance between the pressure rollers 223 is widened to eliminate the traction force and stop the traction of the bottom film, that is, stop the peeling action, and wait for the sheet-like auxiliary materials peeled off last time to transfer away before performing the next traction and peeling; the pre-tension spring 234 can buffer the driven pressure roller on the one hand The collision between the driven pressure roller 233 and the driving pressure roller 223 when the cylinder 231 pushes the driven pressure roller 233 forward can assist the quick reset of the driven pressure roller 233 on the other hand;
于片料承载板31上的片料承接部311处设有一凹部,于该凹部内布设有防粘棉312,设置防粘棉312后表面与导料通槽141平齐,防止接到的片料与片料承载板31黏住,便于片料转移;于该片料承接部311处还设有供光纤感应器313穿出的通孔,光纤感应器313主体部分安装在片料承载板31下表面;利用光纤感应器313感应到片料承载部311有剥离下来的片料,则发出信号给转移装置将片料转移走,同时停止底膜牵引机构2的动作,暂停剥料;片料转移走后再开启下一次剥料动作。A recess is arranged at the sheet material receiving portion 311 on the sheet material carrying plate 31, and anti-stick cotton 312 is arranged in the concave portion. The material sticks to the sheet material carrying plate 31 to facilitate the transfer of the sheet material; a through hole for the optical fiber sensor 313 to pass through is also provided at the sheet material receiving portion 311, and the main part of the optical fiber sensor 313 is installed on the sheet material carrying plate 31 The lower surface; use the optical fiber sensor 313 to sense that the sheet material carrying part 311 has the sheet material peeled off, then send a signal to the transfer device to transfer the sheet material away, and stop the action of the bottom film traction mechanism 2 at the same time, and suspend the stripping; sheet material After the transfer is gone, start the next stripping action.
于所述电机安装立板221上,主动压轮223的上方安装有换料挡块224,主动压轮223的下侧方安装有第一出料导向块225;于从动压轮气缸231输出部件上、从动压轮233的下侧方安装有第二出料导向块236;第一出料导向块 225与第二出料导向块236相对设置并二者之间形成出料导向间隙;换料挡块224的作用是便于换料时原料的底膜进入主动压轮223与从动压轮233之间的间隙中,两个出料导向块的作用则是形成出料导向间隙,便于剥离的底膜被导向从下方第二安装底板21的出料口211出料,避免底膜附着在主动压轮223或从动压轮233上造成缠绕而停机;On the vertical plate 221 where the motor is installed, a material change block 224 is installed above the driving pressure roller 223, and a first discharge guide block 225 is installed on the lower side of the driving pressure roller 223; A second discharge guide block 236 is installed on the lower side of the driven pressure wheel 233 on the component; the first discharge guide block 225 is set opposite to the second discharge guide block 236 and a discharge guide gap is formed between the two; The function of the refueling block 224 is to facilitate the bottom film of the raw material to enter the gap between the driving pressure roller 223 and the driven pressure roller 233 during refueling, and the function of the two discharge guide blocks is to form a discharge guide gap, which is convenient The peeled bottom film is guided to be discharged from the discharge port 211 of the second installation bottom plate 21 below, so as to prevent the bottom film from being attached to the driving pressure roller 223 or the driven pressure roller 233 to cause winding and shutdown;
所述原料承载板14上设有两组以上的导料通槽141,对应地,于原料承载板14的后下方设置两组以上的底膜牵引机构2;片料承载机构3的片料承载板上相应地设有两个以上片料承接部311;本实施例安装有两组。The raw material carrying plate 14 is provided with more than two groups of guide through grooves 141, and correspondingly, more than two groups of bottom film traction mechanisms 2 are set at the rear and lower part of the raw material carrying plate 14; Correspondingly, more than two sheet material receiving parts 311 are provided on the board; two groups are installed in this embodiment.
所述两条导料通槽141末端呈错位式布置,对应地,片料承载部311的位置也呈错位式布置,从而可以同时适应两种不同步距规格的片料原料进行剥离作业。The ends of the two guide channels 141 are arranged in a dislocation manner, and correspondingly, the position of the sheet material bearing part 311 is also arranged in a dislocation manner, so that the stripping operation can be performed on two kinds of sheet materials with different specifications at the same time.
所述真空吸附空腔143由设置在原料承载板14下表面的真空吸附槽和盖板144组成,盖板144上连接抽真空接口,以连接抽真空管道形成负压吸附环境。The vacuum adsorption cavity 143 is composed of a vacuum adsorption tank and a cover plate 144 arranged on the lower surface of the raw material carrying plate 14, and the cover plate 144 is connected with a vacuum port to form a negative pressure adsorption environment by connecting a vacuum pipe.
本发明剥离方法如下:The stripping method of the present invention is as follows:
步骤a、上料,先通过换料气缸4将原料承载板14移动到远离片料承载板31的位置,将待剥料工件置于导料通槽141上;Step a, feeding, first move the material carrying plate 14 to a position away from the sheet material carrying plate 31 through the refueling cylinder 4, and place the workpiece to be stripped on the material guiding groove 141;
步骤b、将片料原料前端的底膜导入底膜牵引机构2的主动压轮223与从动压轮233之间的间隙中,并且最好进入第一出料导向块225与第二出料导向块236之间的出料导向间隙中,防止压轮卷绕底膜;Step b. Lead the bottom film at the front end of the sheet material into the gap between the driving pressure roller 223 and the driven pressure roller 233 of the bottom film traction mechanism 2, and preferably enter the first discharge guide block 225 and the second discharge guide block 225. In the discharge guide gap between the guide blocks 236, prevent the pinch wheel from winding the bottom film;
步骤c、将原料承载板14移动到靠近片料承载板31的位置,使底膜剥离间隙略大于底膜厚度,然后启动外部抽真空设备对导料通槽端部处真空吸附孔抽真空吸附住片料原料的底膜;Step c. Move the raw material carrying plate 14 to a position close to the sheet material carrying plate 31, so that the peeling gap of the bottom film is slightly larger than the thickness of the bottom film, and then start the external vacuuming device to vacuum and absorb the vacuum adsorption hole at the end of the material guide channel The bottom film that holds the raw material of the sheet;
步骤d、通过从动压轮气缸231带动从动压轮233向主动压轮223运动以夹持住底膜,再启动电机222驱动主动压轮223旋转产生牵引力拉动底膜,使底膜上附着的片料辅料在底膜剥离间隙310处与底膜剥离并随底膜的运动而移动到片料承载板31上至其完全脱离底膜;Step d, the driven pressure roller 233 is driven by the driven pressure roller cylinder 231 to move to the driving pressure roller 223 to clamp the bottom film, and then the motor 222 is started to drive the driving pressure roller 223 to rotate to generate traction and pull the bottom film, so that the bottom film is attached The sheet auxiliary material is peeled off from the bottom film at the bottom film peeling gap 310 and moves to the sheet material carrying plate 31 with the movement of the bottom film until it is completely separated from the bottom film;
步骤e、移动到片料承载板31上的片料辅料通过光电传感器313触发主动压轮223的驱动电机222停止转动,暂停剥料,待片料承载板上的片料被转移后,光电传感器313再次触发电机222驱动主动压轮223旋转,再一次剥料;Step e, move the sheet material auxiliary material on the sheet material carrying plate 31 to trigger the driving motor 222 of the active pressure wheel 223 to stop rotating through the photoelectric sensor 313, suspend the stripping, after the sheet material on the sheet material carrying plate is transferred, the photoelectric sensor 313 triggers the motor 222 again to drive the active pressure wheel 223 to rotate, and strips the material again;
如此循环至一个片料原料上的辅料全部剥离完成,再重复步骤a-e,换一个片料原料进行剥离。In such a cycle, all the auxiliary materials on one sheet material are completely peeled off, and then steps a-e are repeated, and another sheet material is used for peeling off.
本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:
1.剥料的底膜牵引机构2的主动压轮223采用光电感应器及电机控制可以确保剥料的精度,在后续增加自动化装置时可以确保精度;1. The active pressure wheel 223 of the base film traction mechanism 2 for stripping adopts photoelectric sensors and motor control to ensure the accuracy of stripping, and the accuracy can be ensured when adding automation devices in the future;
2.本发明剥离装置和方法中,剥料为辅料与装置非接触型剥料,辅料底膜为接触单元,避免因接触造成软性辅料的变形及辅料上的离型膜脱落。2. In the stripping device and method of the present invention, the stripping material is a non-contact stripping material between the auxiliary material and the device, and the bottom film of the auxiliary material is a contact unit, so as to avoid the deformation of the soft auxiliary material and the peeling off of the release film on the auxiliary material due to contact.
3.本发明剥料装置不但适用于片料剥料,亦可适用与卷料剥料;3. The stripping device of the present invention is not only suitable for sheet stripping, but also for coil stripping;
4.本发明剥料装置采用模块化设计方式,片料原料承载机构、底膜牵引机构和片料承载机构可独立组装后再组合安装,安装简单且调试方便,制造成本约为现行飞达平均价格的60%。4. The material stripping device of the present invention adopts a modular design method. The sheet material carrying mechanism, the bottom film traction mechanism and the sheet carrying mechanism can be assembled independently and then assembled. The installation is simple and the debugging is convenient. The manufacturing cost is about the average of the current Feida 60% of the price.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that, the above embodiments are only exemplary embodiments adopted for illustrating the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.

Claims (10)

  1. 一种片料式辅料剥离装置,其特征在于:该剥离装置包括片料原料承载机构、底膜牵引机构和片料承载机构,其中,A sheet-type auxiliary material stripping device, characterized in that the stripping device includes a sheet material carrying mechanism, a bottom film traction mechanism, and a sheet carrying mechanism, wherein,
    所述片料原料承载机构包括第一安装底板、安装在第一安装底板两侧的侧板、设置在侧板上端面的导轨滑块组件以及安装在导轨滑块组件上的原料承载板;所述原料承载板上表面设有定位片料原料的导料通槽,且于导料通槽的末端处设有真空吸附孔;The sheet material carrying mechanism includes a first installation base plate, side plates installed on both sides of the first installation base plate, a guide rail slider assembly arranged on the end surface of the side plate, and a raw material bearing plate installed on the guide rail slider assembly; The upper surface of the raw material carrying plate is provided with a material guide channel for positioning the sheet material, and a vacuum adsorption hole is provided at the end of the material guide channel;
    所述底膜牵引机构设置在原料承载板的末端下方处,其包括第二安装底板、安装在第二安装底板上的主动压轮组件和从动压轮组件,主动压轮组件包括安装在第二安装底板上的电机安装立板、安装在电机安装立板上的电机和设置在电机输出端的主动压轮;所述从动压轮组件包括安装在第二安装底板上的从动压轮气缸、设置在从动压轮气缸输出部件上从动压轮架板以及安装在从动压轮架板上的从动压轮,从动压轮的转轴与主动压轮转轴平行,且从动压轮在从动压轮气缸的驱动下调节从动压轮与主动压轮之间的距离;于第二安装底板上设有与主动压轮和从动压轮之间的间隔部相对的出料口;The bottom film traction mechanism is arranged below the end of the raw material bearing plate, and it includes a second installation base plate, a driving pressure roller assembly and a driven pressure roller assembly installed on the second installation base plate, and the driving pressure roller assembly includes 2. The motor installation vertical plate on the installation base plate, the motor installed on the motor installation vertical plate and the driving pressure roller arranged at the output end of the motor; the driven pressure roller assembly includes a driven pressure roller cylinder installed on the second installation base plate 1. The driven pressure roller frame plate and the driven pressure roller installed on the output part of the driven pressure roller cylinder, the rotation axis of the driven pressure roller is parallel to the rotation axis of the driving pressure roller, and the driven pressure roller The wheel is driven by the driven pressure roller cylinder to adjust the distance between the driven pressure roller and the driving pressure roller; on the second installation base plate, there is a discharge valve opposite to the interval between the driving pressure roller and the driven pressure roller. mouth;
    所述片料承载机构设置在原料承载板和底膜牵引机构的后方,其包括片料承载板和承载板支架,所述片料承载板与所述原料承载板末端边缘衔接并形成供底膜向下穿过的底膜剥离间隙,片料承载板的片料承接部与导料通槽表面平齐。The sheet material carrying mechanism is arranged behind the raw material carrying plate and the bottom film traction mechanism, which includes a sheet material carrying plate and a supporting plate support, and the sheet material carrying plate is connected with the end edge of the raw material carrying plate to form a bottom film The bottom film peeling gap passing downwards, the sheet material receiving part of the sheet material carrying plate is flush with the surface of the material guide channel.
  2. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:于所述第一安装底板上、原料承载板的下方安装有换料气缸,换料气缸的输出部件与原料承载板下表面连接的连接块连接,即通过换料气缸和连接块驱动原料承载板沿导轨滑块组件运动。According to claim 1, the sheet-type auxiliary material stripping device is characterized in that: a refueling cylinder is installed on the first installation base plate and below the raw material carrying plate, and the output part of the refueling cylinder is connected to the lower surface of the raw material carrying plate. The connected connecting block is connected, that is, the raw material carrying plate is driven to move along the guide rail slider assembly through the refueling cylinder and the connecting block.
  3. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:所述导料通槽由安装在原料承载板上的两条导料挡板形成,且两导料挡板的末端延伸出原料承载板边缘并位于片料承载板的上表面上方。The sheet-type auxiliary material stripping device according to claim 1, characterized in that: the guide channel is formed by two guide baffles installed on the raw material bearing plate, and the ends of the two guide baffles extend out The edge of the raw material carrying plate is located above the upper surface of the sheet material carrying plate.
  4. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:所述从动压轮架板上还连接有预紧弹簧,预警弹簧的另一端与设置在第一安装底板上的立柱连接。According to claim 1, the sheet-type auxiliary material stripping device is characterized in that: the driven pressure roller frame plate is also connected with a pre-tightening spring, and the other end of the warning spring is connected with the column arranged on the first installation base plate .
  5. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:于片料承载板上的片料承接部处设有一凹部,于该凹部内布设有防粘棉;于该片料承接部处 还设有供光纤感应器穿出的通孔,光纤感应器主体部分安装在片料承载板下表面。The peeling device for sheet-type auxiliary materials according to claim 1, characterized in that: a concave portion is provided at the sheet material receiving portion on the sheet material carrying plate, and anti-stick cotton is arranged in the concave portion; There is also a through hole for the optical fiber sensor to pass through, and the main part of the optical fiber sensor is installed on the lower surface of the sheet material bearing plate.
  6. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:于所述电机安装立板上,主动压轮的上方安装有换料挡块,主动压轮的下侧方安装有第一出料导向块;于从动压轮气缸输出部件上、从动压轮的下侧方安装有第二出料导向块;第一出料导向块与第二出料导向块相对设置并二者之间形成出料导向间隙。The sheet-type auxiliary material stripping device according to claim 1, characterized in that: on the motor installation vertical plate, a refueling block is installed above the driving pressure roller, and a first A discharge guide block; a second discharge guide block is installed on the output part of the driven pressure roller cylinder and under the driven pressure roller; the first discharge guide block is set opposite to the second discharge guide block and the two A discharge guide gap is formed between them.
  7. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:所述原料承载板上设有两组以上的导料通槽,对应地,于原料承载板的后下方设置两组以上的底膜牵引机构;片料承载机构的片料承载板上相应地设有两个以上片料承接部。The sheet-type auxiliary material stripping device according to claim 1, characterized in that: the raw material carrying plate is provided with more than two sets of guide channels, and correspondingly, at the rear and lower part of the raw material carrying plate is provided with more than two sets of The bottom film traction mechanism; the sheet material carrying plate of the sheet material carrying mechanism is correspondingly provided with more than two sheet material receiving parts.
  8. 根据权利要求7所述的片料式辅料剥离装置,其特征在于:所述两条导料通槽末端呈错位式布置,对应地,片料承载部的位置也呈错位式布置。The sheet-type auxiliary material stripping device according to claim 7, characterized in that: the ends of the two guide channels are arranged in a dislocation manner, and correspondingly, the positions of the sheet material bearing parts are also arranged in a dislocation manner.
  9. 根据权利要求1所述的片料式辅料剥离装置,其特征在于:在原料承载板下表面处还形成有与真空吸附孔连通的真空吸附空腔,所述真空吸附空腔由设置在原料承载板下表面的真空吸附槽和盖板组成,盖板上连接抽真空接口。The sheet-type auxiliary material stripping device according to claim 1, characterized in that: a vacuum adsorption cavity communicated with the vacuum adsorption hole is also formed at the lower surface of the raw material carrying plate, and the vacuum adsorption cavity is arranged on the raw material carrying The vacuum suction groove on the lower surface of the plate and the cover plate are composed, and the cover plate is connected with a vacuum port.
  10. 一种片料式辅料剥离方法,其特征在于:该方法采用权利要求1-9中任意一项所述的片料式辅料剥离装置,该方法包括如下步骤:A sheet-type auxiliary material peeling method, characterized in that: the method adopts the sheet-type auxiliary material peeling device described in any one of claims 1-9, and the method comprises the following steps:
    步骤a、上料,先通过换料气缸将原料承载板移动到远离片料承载板的位置,将待剥料工件置于导料通槽上;Step a, loading, first move the raw material carrying plate to a position away from the sheet material carrying plate through the refueling cylinder, and place the workpiece to be stripped on the material guide slot;
    步骤b、将片料原料前端的底膜导入底膜牵引机构的主动压轮与从动压轮之间的间隙中;Step b, introducing the bottom film at the front end of the sheet material into the gap between the driving roller and the driven roller of the bottom film traction mechanism;
    步骤c、将原料承载板移动到靠近片料承载板的位置,使底膜剥离间隙略大于底膜厚度,然后启动外部抽真空设备对导料通槽端部处真空吸附孔抽真空吸附住片料原料的底膜;Step c. Move the raw material carrying plate to a position close to the sheet material carrying plate, so that the peeling gap of the bottom film is slightly larger than the thickness of the bottom film, and then start the external vacuum equipment to vacuum the vacuum adsorption hole at the end of the guide channel to absorb the film. The bottom film of raw materials;
    步骤d、通过从动压轮气缸带动从动压轮向主动压轮运动以夹持住底膜,再启动电机驱动主动压轮旋转产生牵引力拉动底膜,使底膜上附着的片料辅料在底膜剥离间隙处与底膜剥离并随底膜的运动而移动到片料承载板上至其完全脱离底膜;Step d. Drive the driven pressure roller to move to the active pressure roller through the driven pressure roller cylinder to clamp the bottom film, and then start the motor to drive the active pressure roller to rotate to generate traction to pull the bottom film, so that the attached sheet materials on the bottom film The bottom film is peeled off from the bottom film at the peeling gap and moves to the sheet material carrier plate with the movement of the bottom film until it is completely separated from the bottom film;
    步骤e、移动到片料承载板上的片料辅料通过光电传感器触发主动压轮的驱动电机停止转动,暂停剥料,待片料承载板上的片料被转移后,光电传感器再次 触发电机驱动主动压轮旋转,再一次剥料;如此循环至一个片料原料上的辅料全部剥离完成,再重复步骤a-e。Step e, the auxiliary sheet material moved to the sheet material carrying plate triggers the driving motor of the active pressure wheel to stop rotating through the photoelectric sensor, and the stripping is suspended. After the sheet material on the sheet material carrying plate is transferred, the photoelectric sensor triggers the motor again. The active pressure wheel rotates, and the material is stripped again; in this way, all the auxiliary materials on a sheet raw material are completely stripped, and then steps a-e are repeated.
PCT/CN2022/095112 2021-11-13 2022-05-26 Sheet-type auxiliary material stripping device and stripping method WO2023082601A1 (en)

Applications Claiming Priority (4)

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CN202111343166.XA CN113954497A (en) 2021-11-13 2021-11-13 Sheet material type auxiliary material stripping device and stripping method
CN202122784843.3U CN216466757U (en) 2021-11-13 2021-11-13 Sheet material type auxiliary material stripping device
CN202122784843.3 2021-11-13
CN202111343166.X 2021-11-13

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62113145A (en) * 1985-11-12 1987-05-25 Somar Corp Stripping device for thin film
US4880488A (en) * 1985-08-16 1989-11-14 Somar Corporation Film peeling method and apparatus
CN111114094A (en) * 2019-12-26 2020-05-08 深圳市东方亮彩精密技术有限公司 Sheet material stripping and attaching feeder
CN210558201U (en) * 2019-07-22 2020-05-19 深圳市金盛机电科技有限公司 Automatic sheet feeding feeder
CN113954497A (en) * 2021-11-13 2022-01-21 捷邦精密科技股份有限公司 Sheet material type auxiliary material stripping device and stripping method
CN216466757U (en) * 2021-11-13 2022-05-10 捷邦精密科技股份有限公司 Sheet material type auxiliary material stripping device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4880488A (en) * 1985-08-16 1989-11-14 Somar Corporation Film peeling method and apparatus
JPS62113145A (en) * 1985-11-12 1987-05-25 Somar Corp Stripping device for thin film
CN210558201U (en) * 2019-07-22 2020-05-19 深圳市金盛机电科技有限公司 Automatic sheet feeding feeder
CN111114094A (en) * 2019-12-26 2020-05-08 深圳市东方亮彩精密技术有限公司 Sheet material stripping and attaching feeder
CN113954497A (en) * 2021-11-13 2022-01-21 捷邦精密科技股份有限公司 Sheet material type auxiliary material stripping device and stripping method
CN216466757U (en) * 2021-11-13 2022-05-10 捷邦精密科技股份有限公司 Sheet material type auxiliary material stripping device

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