WO2023082536A1 - 一种连续式捏合破碎装置 - Google Patents

一种连续式捏合破碎装置 Download PDF

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Publication number
WO2023082536A1
WO2023082536A1 PCT/CN2022/084790 CN2022084790W WO2023082536A1 WO 2023082536 A1 WO2023082536 A1 WO 2023082536A1 CN 2022084790 W CN2022084790 W CN 2022084790W WO 2023082536 A1 WO2023082536 A1 WO 2023082536A1
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WO
WIPO (PCT)
Prior art keywords
crushing
kneading
conveying mechanism
crushing roller
rotating shaft
Prior art date
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PCT/CN2022/084790
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English (en)
French (fr)
Inventor
唐焕岚
黄文景
侯建强
钟永刚
林超尘
宿新亮
胡亨景
魏鸿斌
武翔东
Original Assignee
福建南方路面机械股份有限公司
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Publication of WO2023082536A1 publication Critical patent/WO2023082536A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/18—Knives; Mountings thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/22—Feed or discharge means
    • B02C18/2225—Feed means
    • B02C18/2241—Feed means of conveyor belt type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material

Definitions

  • the invention relates to the technical field of mud treatment, in particular to a continuous kneading and crushing device.
  • the mud cakes are agglomerated into lumps with different sizes, making it difficult to achieve uniform feeding and metering of soil.
  • the mud cake is highly viscous and sticks everywhere, causing the equipment to hold the shaft and stick to the material, which affects the operation of the equipment.
  • the existing mud treatment equipment adopts intermittent production mode, which has low production efficiency and small processing capacity, and it is difficult to achieve a large processing capacity.
  • the object of the present invention is to provide a continuous kneading and crushing device; to solve the problems in the background technology.
  • a continuous kneading and crushing device including a conveying mechanism and a kneading and crushing mechanism above the conveying mechanism; the kneading and crushing mechanism includes a first crushing roller and a second crushing roller:
  • the first crushing roller is arranged transversely, and the first crushing roller includes a first rotating shaft arranged transversely and a plurality of rotating flying knives arranged axially along the first rotating shaft, and there is a gap between two adjacent rotating flying knives. gap, the rotating flying knife is detachably connected with the first rotating shaft;
  • the second crushing roller is vertically arranged, and the second crushing roller includes a vertically arranged second rotating shaft and a crushing cutter head connected to the lower end of the second rotating shaft; the crushing cutter head includes a plurality of extended crushing blade;
  • the first crushing rollers and the second crushing rollers are alternately arranged sequentially along the conveying direction of the conveying mechanism, and the cutting directions of the first crushing rollers and the second crushing rollers are perpendicular to each other; The lowest point on the surface; the travel direction of the lowest point is opposite to the conveying direction of the conveying mechanism.
  • the rotating flying knives of two adjacent first crushing rollers are arranged corresponding to the gap.
  • the rotating flying knife has an arc-shaped convex portion protruding toward the direction of rotation.
  • the crushing blade includes a root connected to the second rotating shaft, an end connected to the root, and a weight arranged at the end.
  • the crushing blade also includes an arc-shaped connecting portion connected between the root and the end; the arc-shaped connecting portion protrudes toward the direction of rotation.
  • the kneading and crushing device also includes a first cover disposed outside the kneading and crushing mechanism; the first cover includes a first feed port for the input of the conveying mechanism, a first discharge port for the output of the conveying mechanism, and The anti-adhesive layer is arranged on the inner wall of the first cover.
  • the first cover is made of flexible material with low friction coefficient; the kneading and crushing device also includes an intermittent beating mechanism arranged on the first cover.
  • the kneading and crushing device also includes a material mixing mechanism upstream of the kneading and crushing mechanism; the material mixing mechanism includes a mixing area above the conveying mechanism, a powder spraying device in the mixing area, and a first Two covers.
  • the second housing includes a second material inlet for the input of the conveying mechanism, a second material outlet for the output of the conveying mechanism, and a third material inlet at the upper end of the second housing.
  • Both the first cover body and the second cover body are in sealing connection with the delivery mechanism.
  • the kneading and crushing device also includes a partition baffle between the kneading and crushing mechanism and the material mixing mechanism.
  • the kneading and crushing device also includes a first scraper and a second scraper; the first scraper is located above the conveying mechanism, between the kneading and crushing mechanism and the material mixing mechanism; the second scraper is located below the conveying mechanism.
  • the kneading and crushing device also includes a feeding mechanism for feeding the moisture adjustment material into the material mixing mechanism.
  • a continuous kneading and crushing device characterized in that it includes a conveying mechanism, a kneading and crushing mechanism above the conveying mechanism, and a material mixing mechanism upstream of the kneading and crushing mechanism;
  • the kneading and crushing mechanism includes a first crushing roller and a second crushing roller, the first crushing roller and the second crushing roller are arranged alternately along the conveying direction of the conveying mechanism, and the first crushing roller and the second crushing roller
  • the cutting direction is perpendicular
  • the first crushing roller is arranged transversely, and the first crushing roller includes a first rotating shaft arranged transversely and a plurality of rotating flying knives arranged axially along the first rotating shaft, and there is a gap between two adjacent rotating flying knives. gap, the rotating flying knife is detachably connected with the first rotating shaft;
  • the second crushing roller is vertically arranged, and the second crushing roller includes a vertically arranged second rotating shaft and a crushing cutter head connected to the lower end of the second rotating shaft; the crushing cutter head includes a plurality of extended crushing blade;
  • the material mixing mechanism includes a mixing area above the conveying mechanism, a powder spraying device in the mixing area, and a second cover set outside the mixing area; The second feed port, the third feed port at the upper end of the second cover for the mud cake to enter.
  • the kneading and crushing mechanism includes a first crushing roller and a second crushing roller; the first crushing roller and the second crushing roller Arranged in a staggered manner along the conveying direction of the conveying mechanism.
  • a continuous kneading and crushing device of the present invention has at least the following beneficial effects:
  • the conveying mechanism transports the mixed material of mud cake, improved material, and moisture adjustment material to the kneading and crushing mechanism, and the mixed material is kneaded and crushed by the first crushing roller and the second crushing roller, and the larger
  • the mud cake is broken, so that the mud cake, improved material, and moisture adjustment material are fully mixed to form small pellets of uniform size; thus realizing uniform feeding and metering of the soil; among them, the improved material can effectively reduce the viscosity of the mud cake
  • the moisture adjusting material can adjust the water content of the mud cake, thereby changing the characteristics of the mud cake, thereby avoiding the sticking of the mud cake to the equipment, so that the equipment can operate normally and the production efficiency can be improved.
  • the first crushing roller of the kneading and crushing mechanism is arranged horizontally and the second crushing roller is vertically arranged.
  • the cutting directions of the first crushing roller and the second crushing roller are perpendicular to each other, and the mud cake crushed by the first crushing roller passes through the second crushing roller. Crushing by the crushing roller can further improve the crushing effect, make the mud cake fully crushed, and then form small pellets of uniform size; while improving production efficiency, it also improves product quality.
  • the kneading and crushing device can continuously process the mixed material. Compared with the intermittent production method in the prior art, it has the advantages of large processing capacity and high production efficiency. .
  • Fig. 1 is a structural representation of the present invention
  • Fig. 2 is a schematic layout diagram of the kneading and crushing mechanism of the present invention
  • Fig. 3 is a schematic structural diagram of the first crushing roller of the present invention from a first viewing angle
  • Fig. 4 is a structural schematic diagram of the second viewing angle of the first crushing roller of the present invention.
  • Fig. 5 is a schematic structural diagram of the second crushing roller of the present invention.
  • a continuous kneading and crushing device includes a conveying mechanism 1 and a kneading and crushing mechanism 2 above the conveying mechanism 1; the kneading and crushing mechanism 2 includes a first crushing roller 21 and a second crushing roller 22; A crushing roller 21 and a second crushing roller 22 are alternately arranged along the conveying direction of the conveying mechanism 1 .
  • the conveying mechanism 1 transports the mixed material of mud cake, improved material, and moisture adjustment material to the kneading and crushing mechanism 2, and the mixed material is kneaded and crushed by the first crushing roller 21 and the second crushing roller 22 , to break the larger mud cakes, so that the mud cakes, improved materials, and moisture-adjusted materials are fully mixed to form small pellets of uniform size; thereby achieving uniform feeding and metering of the soil; among them, the improved materials can effectively reduce The viscosity of the mud cake and the moisture adjustment material can adjust the water content of the mud cake, thereby changing the characteristics of the mud cake, thereby avoiding the sticking of the mud cake to the equipment, making the equipment run normally and improving production efficiency; at the same time, through the conveying mechanism 1, the continuous The conveying and kneading and crushing mechanism 2 works continuously, so that the kneading and crushing device can continuously process the mixed material. Compared with the batch production method in the prior art, it
  • the improving material includes polymer flocculants, modifiers, etc.
  • the moisture adjusting material includes stone powder, cement, etc.
  • the conveying mechanism 1 includes a conveyor belt.
  • the first crushing roller 21 includes a first rotating shaft 211 arranged transversely and a plurality of rotating flying knives 212 arranged axially along the first rotating shaft 211; there is a gap 213 between two adjacent rotating flying knives 212;
  • the knife 212 is detachably connected with the first rotating shaft 211 .
  • the rotation of the first rotating shaft 211 drives the rotation of the rotary flying knife 212, and the mud cake is cut by the rotary flying knife 212, so that the larger mud cake pieces are broken, which is convenient for the uniform mixing of mud cake, improved material, and moisture adjustment material. Small aggregates; the rotating flying knife 212 is detachably connected to the first rotating shaft 211 to facilitate the replacement of the rotating flying knife 212 and the maintenance of the first crushing roller 21 .
  • the rotating flying knives 212 of two adjacent first crushing rollers 21 are arranged corresponding to the gap 213 .
  • the mud cake can avoid the cutting of the rotating flying knife 212 through the gap 213.
  • the mud cake passing through the gap 213 can be cut and broken by another first crushing roller 21 adjacently arranged to form Small aggregates can further improve the crushing efficiency of the kneading and crushing mechanism 2, improve production efficiency, and further improve product quality.
  • the first rotating shaft 211 has a lowest point on the circumferential surface of the first rotating shaft 211 ; the traveling direction of the lowest point is opposite to the conveying direction of the conveying mechanism 1 .
  • the rotary flying knife 212 can hit the mud cake, so that the mud cake returns to the upstream of the first crushing roller 21, and then passes through the conveying mechanism 1.
  • the mud cake is repeatedly cut by conveying for many times, so that the mud cake is broken; and then the crushing efficiency of the kneading and crushing mechanism 2 is improved, the production efficiency is improved, and the quality of the product is further improved.
  • the rotating flying knife 212 has an arc-shaped convex portion b1 that protrudes toward the direction of rotation.
  • the mud cake is cut with the arc-shaped convex part b1, which can effectively improve the cutting efficiency, and at the same time, it can better protect the rotary flying knife 212, avoid damage to the rotary flying knife 212, and improve the safety of the rotary flying knife 212.
  • the service life is improved, and the production efficiency is improved, and the quality of the product is further improved.
  • the second crushing roller 22 includes a vertically arranged second rotating shaft 221 and a crushing cutter head 222 connected to the lower end of the second rotating shaft 221; the crushing cutter head 222 includes a plurality of crushing blades 2221 extending radially along the second rotating shaft 221 .
  • the rotation of the second rotating shaft 221 drives the crushing cutter head 222 to rotate to cut and crush the mud cake, and further crush the mud cake, so that the mud cake is fully broken, and then small pellets of uniform size are formed; improve production Efficiency also improves product quality.
  • the first crushing roller 21 is arranged horizontally, and the second crushing roller 22 is arranged vertically; the cutting direction of the first crushing roller 21 and the second crushing roller 22 are perpendicular to each other, and the mud cake crushed by the first crushing roller 21 is then passed through the second crushing roller.
  • Roller 22 is crushed, which can further improve the crushing effect, so that the mud cake is fully crushed, and then forms small pellets with uniform size; while improving production efficiency, it also improves product quality.
  • the crushing blade 2221 includes a root connected to the second rotating shaft 221 , an end connected to the root, and a weight 2222 disposed at the end.
  • the weight 2222 is rotated to make a circular motion, and when the crushing blade 2221 cuts the mud cake, the weight 2222 can hit the mud cake, and the mud cake is further broken by the impact of the weight 2222; It improves the crushing effect, makes the mud cake fully crushed, improves the crushing and mixing effect, and then forms small pellets of uniform size; while improving production efficiency, it also improves product quality.
  • the crushing blade 2221 further includes an arc-shaped connecting portion b2 connected between the root and the end; the arc-shaped connecting portion b2 protrudes toward the direction of rotation.
  • cutting the mud cake block through the arc-shaped connection part b2 can effectively improve the cutting efficiency, and at the same time can better protect the crushing blade 2221, avoid damage to the crushing blade 2221, and improve the service life of the crushing blade 2221. Improve the effect of crushing and mixing; thus improve production efficiency and further improve product quality.
  • the kneading and crushing device also includes a first cover 3 that is arranged outside the kneading and crushing mechanism 2;
  • the discharge port 32 and the anti-adhesive layer arranged on the inner wall of the first cover body 3 .
  • the mixed material is input into the kneading and crushing mechanism 2 from the first feed port 31 through the conveying mechanism 1, and the product is output from the first discharge port 32; during the process of kneading and crushing, a small amount of mud cake will stick to the On the first cover 3, the anti-adhesive layer can effectively prevent the mud cake from sticking, so that the mud cake can be fully kneaded and broken; at the same time, the first cover 3 can isolate the processing process from the external environment, and can effectively avoid the outside environment.
  • the material falls into the kneading and crushing mechanism 2, avoiding the contamination of the product by the sundries in the environment; thereby improving the quality of the product.
  • the first cover body 3 is made of a flexible material with a low coefficient of friction; the kneading and crushing device further includes an intermittent beating mechanism arranged on the first cover body 3 .
  • the kneading and crushing when the first crushing roller 21 is rotating, it is easy to lift up the mud cake and other materials from bottom to top, so that it sticks to the first cover body 3 and hits the first crushing roller 21 through an intermittent hitting mechanism.
  • the cover body 3 makes the mud cake stuck on the cover body drop.
  • the kneading and crushing device also includes a material mixing mechanism 4 upstream of the kneading and crushing mechanism 2;
  • the material mixing mechanism 4 includes: a mixing area 41 above the conveying mechanism 1, a powder spraying device 42 in the mixing area 41, And cover the second cover body 43 outside the mixing area 41;
  • the second cover body 43 has a second feed port 431, a second discharge port 432, and a third feed port 433 located at the upper end of the second cover body 43 .
  • the powder spraying device 42 sprays the modified material to suspend it in the air in the mixing area 41, and the moisture adjusting material is transported by the conveying mechanism 1; after that, the mud cake enters the mixing area from the third feeding port 433 In 41, it is first mixed with the improved material in the air, and then falls on the conveying mechanism 1 to further mix with the moisture adjusting material to form a mixed material; then the mixed material is transported to the kneading and crushing mechanism 2 through the conveying mechanism 1 Kneading and crushing; it can continuously and uninterruptedly mix the mud cake, improved material and moisture-adjusted material, which can effectively improve the mixing efficiency and the production efficiency of the product.
  • Roots blower includes powder storage device, Roots blower, impeller feeder, conveying pipeline and powder spraying head
  • mechanical disc powder spraying device 42 includes powder storage device, powder metering screw, driving device, disc Jetting device.
  • the drive motor drives the disc to rotate at high speed through the belt, and the improved material is put into the high-speed rotating disc through the powder metering screw, and the improved material is evenly thrown out on the disc under the action of centrifugal force to make it evenly atomized.
  • the blower powder blowing device includes a powder storage device, a metering conveying screw, a fan, a conveying pipeline and a powder spraying head.
  • the powder is conveyed into the outlet pipeline connected with the outlet of the fan through the conveying screw, and the modified material is blown and atomized by the fan.
  • both the first cover body 3 and the second cover body 43 are in sealing connection with the delivery mechanism 1 .
  • the dust in the first cover body 3 and the second cover body 43 can be prevented from flying into the air through the sealed connection, so as to avoid pollution and waste of materials.
  • the kneading and crushing device further includes a partition c1 between the kneading and crushing mechanism 2 and the material mixing mechanism 4 .
  • the first crushing roller 21 is used to prevent the mixed material from being picked up and scattered into the mixing area 41 through the partition baffle c1, and the splashed crushed mud is prevented from blocking the powder spraying device 42.
  • the kneading and crushing device further includes a first scraper c2 between the kneading and crushing mechanism 2 and the material mixing mechanism 4 ; the first scraper c2 is above the conveying mechanism 1 .
  • the first scraper c2 can scrape off the mud that is too tightly bonded on the belt and make it fly downstream along the blade body, so that the crushed mud falls on the rotating first crushing roller 21, improving the crushing and mixing process. Effect.
  • the kneading and crushing device further includes a second scraper c3 located below the conveying mechanism 1 .
  • the mud attached to the conveying mechanism 1 can be cleaned by the second scraper c3.
  • the kneading and crushing device further includes a feeding mechanism c4 for feeding the moisture adjusting material into the material mixing mechanism 4 .
  • a feeding mechanism c4 for feeding the moisture adjusting material into the material mixing mechanism 4 .
  • the quantitative feeding of the feeding mechanism c4 adjust the addition amount of the moisture adjusting material to control the moisture content of the mud cake in the optimal granulation range.
  • the kneading and crushing device further includes a dust removal mechanism c5 arranged at the first discharge port 32 .
  • the dust generated in the processing process is prevented from flying by the dust removal mechanism c5.
  • the modified material is sprayed out by the powder spraying device 42, so that it is suspended in the air in the mixing area 41, and the moisture-adjusted material is quantitatively transported by the feeding mechanism c4; the mud cake is fed from the third feeding port 433 Enter the mixing area 41, first mix with the improved material in the air, and then further mix with the moisture adjusting material that falls on the conveying mechanism 1 to form a mixed material;
  • the conveying mechanism 1 transports the mixed material from the second outlet 432 to the kneading and crushing mechanism 2 for kneading and crushing; the mixed material is first crushed by the first crushing roller 21 arranged horizontally, and the larger mud cake is crushed, and then passed through the vertical
  • the second crushing roller 22 is set for crushing, so that the mud cake is fully crushed, and then small pellets of uniform size are formed; and it can be crushed in multiple stages, which improves the production efficiency and the quality of the product.
  • the kneading and crushing mechanism 2 includes three first crushing rollers 21 and two second crushing rollers 22 arranged at intervals in sequence.
  • a continuous kneading and crushing device of the present invention transports the mixed material of mud cake, improved material, and moisture adjustment material to the kneading and crushing mechanism, and the mixed material is crushed by the first crushing roller and the second crushing roller. Kneading and crushing, the larger mud cakes are broken, so that the mud cakes, improved materials, and moisture adjustment materials are fully mixed to form small pellets of uniform size; thus realizing uniform feeding and metering of soil.

Abstract

公开了一种连续式捏合破碎装置，包括输送机构（1）和处于输送机构上方的捏合破碎机构（2）；捏合破碎机构包括第一破碎辊（21）和第二破碎辊（22）；第一破碎辊与第二破碎辊沿输送机构的输送方向交错排列。在实际实施过程，输送机构将泥饼、改良材、以及水分调整材相混合的混合物料输送至捏合破碎机构内，通过第一破碎辊和第二破碎辊使混合物料进行捏合破碎，将较大的泥饼块进行破碎，使得泥饼、改良材、以及水分调整材在充分混合后形成大小均匀的小团粒以实现泥土均匀给料和计量，改良材可有效的降低泥饼的黏性，水分调整材可调整泥饼的含水量，提高生产效率。

Description

一种连续式捏合破碎装置 技术领域
本发明涉及泥处理技术领域，具体涉及一种连续式捏合破碎装置。
背景技术
建设工程挖掘施工中会产生的泥状物和泥水等，湿法制砂、洗砂的过程中也会产生大量污泥，污泥乱排放，会产生严重的环境污染问题；建筑工程产生的污泥经脱水后的泥饼处理一直都是工程领域一大难题。现有技术中至少存在以下几个问题：
一、泥饼成团成块，大小不一，难以实现泥土均匀给料和计量。
二、泥饼粘性大到处粘黏，导致设备抱轴、粘料，影响设备运行。
三、现有泥处理设备，采用间歇式的生产方式，生产效率低，处理量小，难以实现较大的处理量。
鉴于此，本案发明人对上述问题进行深入研究，遂有本案产生。
发明内容
本发明的目的在于提供一种连续式捏合破碎装置；以解决背景技术中的问题。
为了达到上述目的，本发明采用这样的技术方案：
一种连续式捏合破碎装置，包括输送机构和处于输送机构上方的捏合破碎机构；所述捏合破碎机构包括第一破碎辊和第二破碎辊：
所述第一破碎辊横向设置，所述第一破碎辊包括横向设置的第一转轴和多个沿第一转轴的轴向排列设置的旋转飞刀，两相邻所述旋转飞刀之间具有间隙，所述旋转飞刀与第一转轴可拆装连接在一起；
所述第二破碎辊竖向设置，所述第二破碎辊包括竖向设置的第二转轴和连接于第二转轴下端的破碎刀头；所述破碎刀头包括多个沿第二转轴径向延伸的破碎刀片；
所述第一破碎辊与第二破碎辊依次沿输送机构的输送方向交错排列,且所述第一破碎辊和第二破碎辊的切割方向相垂直；所述第一转轴具有处于第一转轴圆周面上的最低点；所述最低点的行进方向与输送机构的输送方向相反。
两相邻所述第一破碎辊的旋转飞刀与间隙相对应设置。
所述旋转飞刀具有朝旋转方向凸出的弧形凸部。
所述破碎刀片包括与第二转轴相连接的根部、与根部相连接的端部、以及设置于端部的重块。
所述破碎刀片还包括连接于根部和端部之间的弧形连接部；所述弧形连接部朝旋转方向凸出。
所述捏合破碎装置还包括罩设于捏合破碎机构外的第一罩体；所述第一罩体包括供输送机构输入的第一进料口、供输送机构输出的第一出料口、以及设置于第一罩体内壁上的防粘层。
所述第一罩体由低摩擦系数的柔性材料制成；所述捏合破碎装置还包括设置于第一罩体上的间歇性击打机构。
所述捏合破碎装置还包括处于捏合破碎机构上游的物料混合机构；所述物料混合机构包括处于输送机构的上方的混合区域、处于混合区域内的喷粉装置、以及罩设于混合区域外的第二罩体。
所述第二罩体包括供输送机构输入的第二进料口、供输送机构输出的第二出料口、以及处于第二罩体上端的第三进料口。
所述第一罩体和第二罩体均与输送机构密封连接。
所述捏合破碎装置还包括处于捏合破碎机构与物料混合机构之间的分隔挡板。
所述捏合破碎装置还包括第一刮刀、第二刮刀；所述第一刮刀处于输送机构的上方，处于捏合破碎机构与物料混合机构之间；所述第二刮刀处于输送机构下方的。
所述捏合破碎装置还包括向物料混合机构内输送水分调整材的送料机构。
一种连续式捏合破碎装置，其特征在于：包括输送机构、处于输送机构上方的捏合破碎机构、处于捏合破碎机构上游的物料混合机构；
所述捏合破碎机构包括第一破碎辊和第二破碎辊，所述第一破碎辊与第二破碎辊依次沿输送机构的输送方向交错排列,且所述第一破碎辊和第二破碎辊的切割方向相垂直；
所述第一破碎辊横向设置，所述第一破碎辊包括横向设置的第一转轴和多个沿第一转轴的轴向排列设置的旋转飞刀，两相邻所述旋转飞刀之间具有间隙，所述旋转飞刀与第一转轴可拆装连接在一起；
所述第二破碎辊竖向设置，所述第二破碎辊包括竖向设置的第二转轴和连接 于第二转轴下端的破碎刀头；所述破碎刀头包括多个沿第二转轴径向延伸的破碎刀片；
所述物料混合机构包括处于输送机构的上方的混合区域、处于混合区域内的喷粉装置、以及罩设于混合区域外的第二罩体；所述第二罩体具有定量输送水分调整材的第二进料口、处于第二罩体上端的供泥饼进入的第三进料口所述捏合破碎机构包括第一破碎辊和第二破碎辊；所述第一破碎辊与第二破碎辊沿输送机构的输送方向交错排列。
采用上述技术方案后，本发明的一种连续式捏合破碎装置，至少具有如下有益效果：
在实际实施过程，输送机构将泥饼、改良材、以及水分调整材相混合的混合物料输送至捏合破碎机构内，通过第一破碎辊和第二破碎辊使混合物料进行捏合破碎，将较大的泥饼块进行破碎，使得泥饼、改良材、以及水分调整材在充分混合后形成大小均匀的小团粒；从而实现泥土均匀给料和计量；其中，改良材可有效的降低泥饼的黏性，水分调整材可调整泥饼的含水量，从而改变泥饼的特性，进而避免泥饼粘黏设备，使设备正常运行，提高生产效率。
所述捏合破碎机构的第一破碎辊横向设置、第二破碎辊竖向设置，第一破碎辊和第二破碎辊的切割方向相垂直，通过第一破碎辊进行破碎的泥饼再通过第二破碎辊进行破碎，能进一步的，提高破碎的效果，使得泥饼充分破碎，进而形成大小均匀的小团粒；提高生产效率的同时也提高了产品的质量。
同时，通过输送机构不间断的输送和捏合破碎机构持续工作，使得捏合破碎装置能连续处理混合物料，相比较于现有技术中间歇式的生产方式，其具有处理量大，生产效率高的优点。
附图说明
图1为本发明的结构示意图；
图2为本发明的捏合破碎机构布局示意图；
图3为本发明的第一破碎辊第一视角结构示意图；
图4为本发明的第一破碎辊第二视角结构示意图；
图5为本发明的第二破碎辊结构示意图；
图中：
输送机构1；捏合破碎机构2；第一破碎辊21；第二破碎辊22；第一转轴 211；旋转飞刀212；间隙213；弧形凸部b1；第二转轴221；破碎刀头222；破碎刀片2221；重块2222；弧形连接部b2；第一罩体3；第一进料口31；第一出料口32；物料混合机构4；混合区域41；喷粉装置42；第二罩体43；第二进料口431；第二出料口432；第三进料口433；分隔挡板c1；第一刮刀c2；第二刮刀c3；送料机构c4；除尘机构c5。
具体实施方式
为了进一步解释本发明的技术方案，下面通过具体实施例进行详细阐述。
如图1-5所示，一种连续式捏合破碎装置，包括输送机构1和处于输送机构1上方的捏合破碎机构2；捏合破碎机构2包括第一破碎辊21和第二破碎辊22；第一破碎辊21与第二破碎辊22沿输送机构1的输送方向交错排列。在实际实施过程，输送机构1将泥饼、改良材、以及水分调整材相混合的混合物料输送至捏合破碎机构2内，通过第一破碎辊21和第二破碎辊22使混合物料进行捏合破碎，将较大的泥饼块进行破碎，使得泥饼、改良材、以及水分调整材在充分混合后形成大小均匀的小团粒；从而实现泥土均匀给料和计量；其中，改良材可有效的降低泥饼的黏性，水分调整材可调整泥饼的含水量，从而改变泥饼的特性，进而避免泥饼粘黏设备，使设备正常运行，提高生产效率；同时，通过输送机构1不间断的输送和捏合破碎机构2持续工作，使得捏合破碎装置能连续处理混合物料，相比较于现有技术中间歇式的生产方式，其具有处理量大，生产效率高的优点。
具体的，改良材包括高分子絮凝剂、改良剂等；水分调整材包括石粉、水泥等；输送机构1包括输送带。
优选的，第一破碎辊21包括横向设置的第一转轴211和多个沿第一转轴211的轴向排列设置的旋转飞刀212；两相邻旋转飞刀212之间具有间隙213；旋转飞刀212与第一转轴211可拆装连接在一起。在实际实施过程中，第一转轴211转动带动旋转飞刀212转动，通过旋转飞刀212切割泥饼，使得较大的泥饼块破碎，便于泥饼、改良材、以及水分调整材均匀混合形成小团粒；旋转飞刀212与第一转轴211可拆装连接便于旋转飞刀212的更换，方便第一破碎辊21的维护保养。
优选的，两相邻第一破碎辊21的旋转飞刀212与间隙213相对应设置。在实际实施过程中，泥饼块可通过间隙213避开旋转飞刀212的切割，此时可通过相邻设置的另一第一破碎辊21对通过间隙213的泥饼块进行切割破碎，形成小 团粒，进一步的提高捏合破碎机构2的破碎效率，提高生产效率，也进一步的提高产品的质量。
优选的，第一转轴211具有处于第一转轴211圆周面上的最低点；最低点的行进方向与输送机构1的输送方向相反。在实际过程中，第一转轴211带动旋转飞刀212转动切割泥饼块时，旋转飞刀212可撞击泥饼块，使得泥饼块回复至第一破碎辊21上游，再通过输送机构1进行输送多次反复对泥饼块进行切割，从而使得泥饼块破碎；进而提高捏合破碎机构2的破碎效率，提高生产效率，也进一步的提高产品的质量。
优选的，旋转飞刀212具有朝旋转方向凸出的弧形凸部b1。在实际实施过程中，通过弧形凸部b1对泥饼块进行顺势切割，能有效提高切割效率，同时也能更好保护旋转飞刀212，避免旋转飞刀212损坏，提高旋转飞刀212的使用寿命，进而提高生产效率，也进一步的提高产品的质量。
优选的，第二破碎辊22包括竖向设置的第二转轴221和连接于第二转轴221下端的破碎刀头222；破碎刀头222包括多个沿第二转轴221径向延伸的破碎刀片2221。在实际实施过程中，通过第二转轴221转动带动破碎刀头222旋转对泥饼块进行切割破碎，进一步的对泥饼进行破碎，使得泥饼充分破碎，进而形成大小均匀的小团粒；提高生产效率的同时也提高了产品的质量。
第一破碎辊21横向设置，第二破碎辊22竖向设置；第一破碎辊21和第二破碎辊22的切割方向相垂直，通过第一破碎辊21进行破碎的泥饼再通过第二破碎辊22进行破碎，能进一步的，提高破碎的效果，使得泥饼充分破碎，进而形成大小均匀的小团粒；提高生产效率的同时也提高了产品的质量。
优选的，破碎刀片2221包括与第二转轴221相连接的根部、与根部相连接的端部、以及设置于端部的重块2222。在实际实施过程中，通过旋转使得重块2222进行圆周运动，再破碎刀片2221切割泥饼的同时，重块2222可撞击泥饼，通过重块2222的撞击，使得泥饼进一步的破碎；能进一步的，提高破碎的效果，使得泥饼充分破碎，提高破碎混炼效果，进而形成大小均匀的小团粒；提高生产效率的同时也提高了产品的质量。
优选的，破碎刀片2221还包括连接于根部和端部之间的弧形连接部b2；弧形连接部b2朝旋转方向凸出。在实际实施过程中，通过弧形连接部b2对泥饼块进行顺势切割，能有效提高切割效率，同时也能更好保护破碎刀片2221，避免 破碎刀片2221损坏，提高破碎刀片2221的使用寿命，提高破碎混炼效果；进而提高生产效率，也进一步的提高产品的质量。
优选的，捏合破碎装置还包括罩设于捏合破碎机构2外的第一罩体3；第一罩体3包括供输送机构1输入的第一进料口31、供输送机构1输出的第一出料口32、以及设置于第一罩体3内壁上的防粘层。
在实际实施过程中，混合物料通过输送机构1自第一进料口31输入捏合破碎机构2内，自第一出料口32输出产品；在捏合破碎的过程中，少量泥饼会粘黏于第一罩体3上，通过防粘层可有效防止泥饼粘黏，使得泥饼充分的进行捏合破碎；同时第一罩体3可将加工过程于外界环境隔离开来，能有效的避免外物落入捏合破碎机构2内，避免环境中的杂物使得产品被污染；从而提高产品的质量。
优选的，第一罩体3由低摩擦系数的柔性材料制成；捏合破碎装置还包括设置于第一罩体3上的间歇性击打机构。在捏合破碎的过程中，第一破碎辊21在转动时，易于将泥饼等物料由下至上的撩起，使之粘黏于第一罩体3上通过间歇性击打机构击打第一罩体3使得粘黏于罩体上的泥饼掉落。
本实施例中，捏合破碎装置还包括处于捏合破碎机构2上游的物料混合机构4；物料混合机构4包括：处于输送机构1的上方的混合区域41、处于混合区域41内的喷粉装置42、以及罩设于混合区域41外的第二罩体43；第二罩体43具有第二进料口431、第二出料口432、以及位于第二罩体43上端的第三进料口433。在实际实施过程中，喷粉装置42将改良材喷出使之悬浮于混合区域41内的空气之中，水分调整材通过输送机构1输送；之后泥饼自第三进料口433进入混合区域41内，先与空气中的改良材进行混合，后落到输送机构1上与水分调整材进行进一步的混合，形成混合物料；再之后通过输送机构1将混合物料输送至捏合破碎机构2内进行捏合破碎；能连续不间断的使泥饼、改良材和水分调整材进行初步混合，能有效的提高混合效率，提高产品的生产效率。
喷粉装置42的送粉方式有多种，包括但不限于罗茨风机送粉、机械式转盘喷粉及风机吹粉等形式，可输送一种或者多种改良材混合料。罗茨风机包括粉料储存装置，罗茨风机、叶轮给料器、输送管路及喷粉头；机械式圆盘喷粉装置42包括粉料储存装置、粉料计量螺旋、驱动装置、圆盘喷射装置。驱动电机通过皮带带动圆盘高速旋转，改良材通过粉料计量螺旋投入高速旋转的圆盘，圆盘上在离心力的作用下将改良材均匀甩出，使其均匀雾化。风机吹粉装置包括粉料 储存装置，计量输送螺旋，风机，输送管路及喷粉头。通过输送螺旋将粉料输送进连接有风机出风口的出口管路，通过风机将改良材吹散雾化。
优选的，第一罩体3和第二罩体43均与输送机构1密封连接。在实际实施过程中，通过密封连接可避免第一罩体3和第二罩体43内的粉尘飞散进入空气之中，避免污染，同时也避免物料的浪费。
优选的，捏合破碎装置还包括处于捏合破碎机构2与物料混合机构4之间的分隔挡板c1。在实际实施过程中，通过分隔挡板c1，防止第一破碎辊21将混合物料撩起飞散至混合区域41内，防止飞溅的碎泥堵住喷粉装置42。
优选的，捏合破碎装置还包括处于捏合破碎机构2与物料混合机构4之间的第一刮刀c2；第一刮刀c2处于输送机构1的上方。在实际实施过程中，第一刮刀c2可将皮带上粘结过紧的泥刮下使其沿着刀身往下游飞，使碎泥落在正在旋转的第一破碎辊21上，提高破碎混炼效果。
优选的，捏合破碎装置还包括处于输送机构1下方的第二刮刀c3。在实际实施过程中，通过第二刮刀c3可清理输送机构1上附着的残泥。
优选的，捏合破碎装置还包括向物料混合机构4内输送水分调整材的送料机构c4。通过送料机构c4的定量送料，调整水分调整材的添加量控制泥饼含水率在最佳造粒范围。
优选的，捏合破碎装置还包括设置于第一出料口32处的除尘机构c5。在实际实施过程中，通过除尘机构c5防止加工过程中产生的粉尘飞扬。
本发明在实际实施过程中，改良材通过喷粉装置42喷出，使之悬浮于混合区域41内的空气之中，水分调整材通过送料机构c4定量输送；泥饼自第三进料口433进入混合区域41内，先与空气中的改良材进行混合，后落到输送机构1上的水分调整材进行进一步的混合，形成混合物料；
输送机构1将混合物料由第二出料口432输送至捏合破碎机构2内进行捏合破碎；混合物料先通过横向设置第一破碎辊21进行破碎，得较大的泥饼块破碎，再通过竖向设置第二破碎辊22进行破碎，使得泥饼充分破碎，进而形成大小均匀的小团粒；且可以多级破碎，提高生产效率的同时也提高了产品的质量。
本实施例中，捏合破碎机构2包括依次间隔排列的三个第一破碎辊21和两个第二破碎辊22。
本发明的产品形式并非限于本案图示和实施例，任何人对其进行类似思路的 适当变化或修饰，皆应视为不脱离本发明的专利范畴。
工业实用性
本发明一种连续式捏合破碎装置，其输送机构将泥饼、改良材、以及水分调整材相混合的混合物料输送至捏合破碎机构内，通过第一破碎辊和第二破碎辊使混合物料进行捏合破碎，将较大的泥饼块进行破碎，使得泥饼、改良材、以及水分调整材在充分混合后形成大小均匀的小团粒；从而实现泥土均匀给料和计量。

Claims (14)

  1. 一种连续式捏合破碎装置，其特征在于：包括输送机构和处于输送机构上方的捏合破碎机构；所述捏合破碎机构包括第一破碎辊和第二破碎辊：
    所述第一破碎辊横向设置，所述第一破碎辊包括横向设置的第一转轴和多个沿第一转轴的轴向排列设置的旋转飞刀，两相邻所述旋转飞刀之间具有间隙，所述旋转飞刀与第一转轴可拆装连接在一起；
    所述第二破碎辊竖向设置，所述第二破碎辊包括竖向设置的第二转轴和连接于第二转轴下端的破碎刀头；所述破碎刀头包括多个沿第二转轴径向延伸的破碎刀片；
    所述第一破碎辊与第二破碎辊依次沿输送机构的输送方向交错排列,且所述第一破碎辊和第二破碎辊的切割方向相垂直；所述第一转轴具有处于第一转轴圆周面上的最低点；所述最低点的行进方向与输送机构的输送方向相反。
  2. 根据权利要求1所述的一种连续式捏合破碎装置，其特征在于：两相邻所述第一破碎辊的旋转飞刀与间隙相对应设置。
  3. 根据权利要求2所述的一种连续式捏合破碎装置，其特征在于：所述旋转飞刀具有朝旋转方向凸出的弧形凸部。
  4. 根据权利要求1所述的一种连续式捏合破碎装置，其特征在于：所述破碎刀片包括与第二转轴相连接的根部、与根部相连接的端部、以及设置于端部的重块。
  5. 根据权利要求4所述的一种连续式捏合破碎装置，其特征在于：所述破碎刀片还包括连接于根部和端部之间的弧形连接部；所述弧形连接部朝旋转方向凸出。
  6. 根据权利要求1所述的一种连续式捏合破碎装置，其特征在于：所述捏合破碎装置还包括罩设于捏合破碎机构外的第一罩体；所述第一罩体包括供输送机构输入的第一进料口、供输送机构输出的第一出料口、以及设置于第一罩体内壁上的防粘层。
  7. 根据权利要求6所述的一种连续式捏合破碎装置，其特征在于：所述第一罩体由低摩擦系数的柔性材料制成；所述捏合破碎装置还包括设置于第一罩体上的间歇性击打机构。
  8. 根据权利要求1-7中任一项所述的一种连续式捏合破碎装置，其特征在 于：所述捏合破碎装置还包括处于捏合破碎机构上游的物料混合机构；所述物料混合机构包括处于输送机构的上方的混合区域、处于混合区域内的喷粉装置、以及罩设于混合区域外的第二罩体。
  9. 根据权利要求8所述的一种连续式捏合破碎装置，其特征在于：所述第二罩体包括供输送机构输入的第二进料口、供输送机构输出的第二出料口、以及处于第二罩体上端的第三进料口。
  10. 根据权利要求9所述的一种连续式捏合破碎装置，其特征在于：所述第一罩体和第二罩体均与输送机构密封连接。
  11. 根据权利要求10所述的一种连续式捏合破碎装置，其特征在于：所述捏合破碎装置还包括处于捏合破碎机构与物料混合机构之间的分隔挡板。
  12. 根据权利要求11所述的一种连续式捏合破碎装置，其特征在于：所述捏合破碎装置还包括第一刮刀、第二刮刀；所述第一刮刀处于输送机构的上方，处于捏合破碎机构与物料混合机构之间；所述第二刮刀处于输送机构下方的。
  13. 根据权利要求8所述的一种连续式捏合破碎装置，其特征在于：所述捏合破碎装置还包括向物料混合机构内输送水分调整材的送料机构。
  14. 一种连续式捏合破碎装置，其特征在于：包括输送机构、处于输送机构上方的捏合破碎机构、处于捏合破碎机构上游的物料混合机构；
    所述捏合破碎机构包括第一破碎辊和第二破碎辊，所述第一破碎辊与第二破碎辊依次沿输送机构的输送方向交错排列,且所述第一破碎辊和第二破碎辊的切割方向相垂直；
    所述第一破碎辊横向设置，所述第一破碎辊包括横向设置的第一转轴和多个沿第一转轴的轴向排列设置的旋转飞刀，两相邻所述旋转飞刀之间具有间隙，所述旋转飞刀与第一转轴可拆装连接在一起；
    所述第二破碎辊竖向设置，所述第二破碎辊包括竖向设置的第二转轴和连接于第二转轴下端的破碎刀头；所述破碎刀头包括多个沿第二转轴径向延伸的破碎刀片；
    所述物料混合机构包括处于输送机构的上方的混合区域、处于混合区域内的喷粉装置、以及罩设于混合区域外的第二罩体；所述第二罩体具有定量输送水分调整材的第二进料口、处于第二罩体上端的供泥饼进入的第三进料口。
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