WO2023073801A1 - Method for managing feeder, and work system - Google Patents

Method for managing feeder, and work system Download PDF

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Publication number
WO2023073801A1
WO2023073801A1 PCT/JP2021/039436 JP2021039436W WO2023073801A1 WO 2023073801 A1 WO2023073801 A1 WO 2023073801A1 JP 2021039436 W JP2021039436 W JP 2021039436W WO 2023073801 A1 WO2023073801 A1 WO 2023073801A1
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WO
WIPO (PCT)
Prior art keywords
feeder
tape feeder
taped
attached
component
Prior art date
Application number
PCT/JP2021/039436
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French (fr)
Japanese (ja)
Inventor
基生 田中
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2021/039436 priority Critical patent/WO2023073801A1/en
Publication of WO2023073801A1 publication Critical patent/WO2023073801A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • the present invention relates to a method of managing a feeder that feeds taped components by operating a feeding device.
  • the following patent document describes a feeder that feeds taped parts by operating a feeding device.
  • the task is to appropriately manage the feeder that supplies the parts by sending out the taped parts by the operation of the sending device.
  • the present specification provides a method of managing a feeder that supplies components by feeding out taped components by operating a feeding device, wherein when taped components are attached to the feeder, A first acquisition step of acquiring the drive position of the drive source of the delivery device, and acquiring the drive position of the drive source of the delivery device when the feeder with taped components attached is mounted on the work machine for board. Based on the second acquiring step, the driving position acquired in the first acquiring step, and the driving position acquired in the second acquiring step, it is determined whether or not the taped parts in the feeder are replaced.
  • a method of managing a feeder is disclosed that includes a determining step.
  • the present specification includes a feeder that supplies components by feeding taped components by operating a feeding device, a mounting device for attaching the taped components to the feeder, and the components supplied from the feeder to the substrate.
  • a control device that determines whether or not to replace taped components in the feeder based on the drive position of the drive source of the delivery device when mounted on the work machine.
  • the drive position of the drive source of the delivery device when the taped components are attached to the feeder and the drive of the delivery device when the feeder with the taped components attached is attached to the board-to-board work machine Based on the drive position of the source, it is determined whether or not the taped parts at the feeder should be replaced. As a result, it becomes possible to appropriately manage the feeder that supplies the taped components by feeding them out by the operation of the feeding device.
  • FIG. 1 is a schematic diagram showing a loading device;
  • FIG. FIG. 4 is a perspective view showing the tape feeder with the reel cover closed;
  • FIG. 4 is a schematic diagram showing the tape feeder with the reel cover opened;
  • the electronic component mounting apparatus 10 includes a mounting machine main body 20, a conveying device 22, a mounting head moving device (hereinafter abbreviated as "moving device") 24, a mounting head 26, a feeding device 28, and a control device 30 (see FIG. 3). ing.
  • the mounting machine main body 20 is composed of a frame 32 and a beam 34 mounted on the frame 32 .
  • the transport device 22 includes two conveyor devices 40 and 42.
  • the two conveyor devices 40 and 42 are arranged on the frame 32 so as to extend parallel to each other and in a predetermined direction.
  • the direction in which the conveyor devices 40 and 42 extend is called the X-axis direction, and the horizontal direction perpendicular to that direction is called the Y-axis direction.
  • Each of the two conveyor devices 40 and 42 conveys the circuit board supported on each conveyor device 40 and 42 by an electromagnetic motor (see FIG. 3) 46 in the X-axis direction.
  • the circuit board is held at a predetermined position by a board holding device (see FIG. 3) 48 .
  • the moving device 24 is an XY robot type moving device.
  • the moving device 24 includes an electromagnetic motor (see FIG. 3) 52 for sliding the slider 50 in the X-axis direction and an electromagnetic motor (see FIG. 3) 54 for sliding in the Y-axis direction.
  • a mounting head 26 is attached to the slider 50 , and the mounting head 26 is moved to an arbitrary position on the frame 32 by the operation of two electromagnetic motors 52 and 54 .
  • the mounting head 26 mounts electronic components on the circuit board.
  • the mounting head 26 has a suction nozzle 60 provided on the lower end surface.
  • the suction nozzle 60 communicates with a positive/negative pressure supply device (see FIG. 3) 62 via negative pressure air and positive pressure air passages.
  • the suction nozzle 60 sucks and holds an electronic component with negative pressure, and releases the held electronic component with positive pressure.
  • the mounting head 26 also has a nozzle lifting device (see FIG. 3) 64 for lifting and lowering the suction nozzle 60 .
  • the mounting head 26 changes the vertical position of the electronic component held by the nozzle lifting device 64 .
  • the feeding device 28 is arranged at the front end of the frame 32 and has a plurality of tape feeders 70 .
  • Each tape feeder 70 has a reel 72, a delivery device 74 and a stripping device 76, as shown in FIG. 2, and feeds electronic components at the end of the top surface.
  • the taped component 78 is wound around the reel 72 , and the reel 72 around which the taped component 78 is wound is housed in the reel housing portion 79 .
  • a taped component 78 is pulled out onto a tape guide 80 from a reel 72 housed in a reel housing portion 79 .
  • the taped component 78 is an electronic component taped, and feed holes (not shown) are formed at a predetermined pitch.
  • a sprocket 82 of the delivery device 74 is meshed with the feed hole.
  • the sprocket 82 is rotated by an electromagnetic motor 84 .
  • the taped component 78 is delivered toward the supply position.
  • the electromagnetic motor 84 is provided with an encoder (see FIG. 3) 85 .
  • the encoder 85 detects the drive position, ie, the rotation angle, of the electromagnetic motor 84 that is the drive source of the delivery device 74 , and the operation of the electromagnetic motor 84 is controlled based on the detected value of the encoder 85 .
  • the encoder 85 is an absolute encoder and detects the absolute rotation angle of the electromagnetic motor. That is, the origin is set in the encoder 85, and the rotation angle from the origin is detected. Therefore, unless the electromagnetic motor 84 rotates, the rotation angle detected by the encoder 85 does not change even after the power supply to the electromagnetic motor is cut off.
  • the peeling device 76 also has a film peeling mechanism 86 and a gear mechanism 88 .
  • the film peeling mechanism 86 is a mechanism for peeling the top film 90 from the taped component 78 and is arranged in front of an opening 92 formed at the top end of the tape feeder 70 .
  • the gear mechanism 88 is a mechanism that pulls the top film 90 separated from the taped component 78 into the film collection section 94 . With such a structure, the top film 90 is peeled off from the taped component 78 , so that the electronic component housed in the taped component 78 is exposed at the opening 92 , and the exposed electronic component is attached to the mounting head 26 . is sucked and held by the sucking nozzle 60 of .
  • the opening 92 is the electronic component supply position of the tape feeder 70 .
  • a tape guide passage 96 is formed downward on the side surface of the opening 92 in the delivery direction of the taped component 78 . Through this tape guide passage 96, the waste tape 98 from which the electronic components have been removed from the taped components 78 is discharged.
  • a connector 100 is provided on the side surface of the tape feeder 70 in the delivery direction of the taped components 78 .
  • a tape feeder mount 110 is arranged at the front end of the frame 32 .
  • the tape feeder mounting base 110 is composed of a standing surface 112 standing vertically with respect to the frame 32 and a protruding surface 114 protruding from the lower end of the standing surface 112 .
  • a plurality of slide grooves 116 are formed on the projecting surface 114 so as to extend in the Y direction, and connector connecting portions 118 are provided on the standing surface 112 corresponding to each of the plurality of slide grooves 116 .
  • the connector 100 of the tape feeder 70 is connected to the connector connecting portion 118 by fitting the lower end of the tape feeder 70 into the slide groove 116 .
  • the tape feeder 70 is mounted on the tape feeder mounting base 110 in a positioned state and electrically connected.
  • control device 30 includes a controller 130, a plurality of drive circuits 132, a control circuit 133, and a memory 134, as shown in FIG.
  • a plurality of drive circuits 132 are connected to the electromagnetic motors 46 , 52 , 54 , 84 , the substrate holding device 48 and the positive/negative pressure supply device 62 .
  • the controller 130 includes a CPU, ROM, RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 132 . Accordingly, the controller 130 controls the operations of the conveying device 22, the moving device 24, and the like.
  • the controller 130 is connected to the encoder 85 of the tape feeder 70 and controls the operation of the electromagnetic motor 84 of the tape feeder 70 , that is, the feeding device 74 based on the detected value of the encoder 85 .
  • the controller 130 is also connected to the display device 136 via the control circuit 133 . Thereby, controller 130 displays an arbitrary image on display device 136 .
  • controller 130 is also connected to memory 134 . Thereby, the controller 130 stores various information in the memory 134 and acquires various information from the memory 134 .
  • the mounting operation is performed by the mounting head 26 on the circuit board held by the conveying apparatus 22 with the above-described configuration.
  • the circuit board is transported to the work position by a command from the controller 130, and is fixedly held by the board holding device 48 at that position.
  • the tape feeder 70 feeds taped components and supplies electronic components at the supply position according to a command from the controller 130 .
  • the mounting head 26 moves above the supply position of the electronic component according to a command from the controller 130 , and the suction nozzle 60 sucks and holds the electronic component.
  • the mounting head 26 moves above the circuit board and mounts the electronic component on the circuit board.
  • the loading device 150 is composed of a kitting stand 152 and a control device 154 .
  • the kitting stand 152 has a mounting table 160 , a stand 162 and an upper rail 164 .
  • the mounting table 160 supports the bottom surface of the tape feeder, and the bottom surface of the tape feeder is mounted on the top surface of the mounting table 160 .
  • a stand 162 is erected on the upper surface of the mounting table 160 to support the side surface of the tape feeder mounted on the mounting table 160 .
  • An upper rail 164 is provided on the upper end of the stand 162 , and the upper end surface of the tape feeder placed on the mounting table 160 is fitted to the upper rail 164 .
  • the tape feeder is set on the kitting stand 152 in such a posture.
  • a bracket 166 is fixed to the front side edge of the stand 162 so as to cover the front side wall of the tape feeder set on the kitting stand 152, and a connector connecting portion 168 is provided on the bracket 166. It is Therefore, when the tape feeder is set on the kitting stand 152 , the connector 100 of the tape feeder is connected to the connector connecting portion 168 . As a result, the tape feeder 70 is positioned and set on the kitting stand 152 and electrically connected.
  • control device 154 is connected to the connector connection portion 168 of the kitting stand 152 and controls the operation of the tape feeder set on the kitting stand 152 .
  • Control device 154 includes controller 170 and drive circuit 172 .
  • the controller 170 includes a CPU, ROM, RAM, etc., is mainly a computer, and is connected to a drive circuit 172 .
  • the drive circuit 172 is connected to the electromagnetic motor 84 of the tape feeder when the tape feeder is set on the kitting stand 152 . Also, when a tape feeder is set on the kitting stand 152, the controller 170 is connected to the encoder 85 of the tape feeder.
  • the controller 170 controls the operation of the electromagnetic motor 84 of the tape feeder 70 , that is, the feeding device 74 based on the detection value of the encoder 85 .
  • a code reader 176 is also connected to the controller 170 .
  • the control device 154 is connected to the control device 30 of the electronic component mounting apparatus 10 , and various information is transmitted and received between the control device 154 and the control device 30 .
  • the loading device 150 having such a structure, when taped components are attached to the tape feeder 70, electronic component registration information is registered. Specifically, a bar code is attached to the reel 72 around which the taped component is wound. Component information indicating the type of electronic component contained in the taped component wound around the reel 72 is coded in the bar code. Then, the operator reads the bar code of the reel 72 to be stored in the tape feeder using the code reader 176 . Thereby, the controller 170 acquires the part information of the taped part wound around the reel 72 .
  • the reel 72 is stored in the reel storage portion 79 of the tape feeder and the tape feeder is set on the kitting stand 152 .
  • the tape feeder is electrically connected to the control device 154 .
  • the controller 170 acquires tape feeder identification information from the tape feeder.
  • the controller 170 transmits the component information read by the code reader 176 and the tape feeder identification information acquired from the tape feeder to the control device 30 of the electronic component mounting apparatus 10 .
  • the control device 30 associates the received component information with the identification information of the tape feeder and stores them in the memory 134 as electronic component registration information.
  • the worker pulls out the tip of the taped component from the reel 72 stored in the tape feeder and feeds it along the upper surface of the tape guide 80 .
  • the worker feeds the taped component until the feed hole at the tip of the taped component meshes with the sprocket 82 of the feeding device 74 .
  • the operator operates an operation button (not shown) provided on the stand 162 .
  • the operation button is a button that activates the electromagnetic motor 84 of the tape feeder while being operated.
  • the taped component meshing with the sprocket 82 is moved to the supply position. sent towards. Therefore, the operator operates the operation button while confirming the taped component meshing with the sprocket 82 . Then, when the leading end of the taped component is delivered to a predetermined position, for example, the supply position, the operator stops operating the operation button. As a result, the taped component is attached to the tape feeder 70 in the loading device 150 . Further, when taped components are attached to the tape feeder 70 using the loading device 150, the component information and the identification information of the tape feeder are associated and stored in the memory 134 in the controller 30 of the electronic component mounting apparatus 10. By doing so, the registration information of the electronic component is registered.
  • the taped component when the taped component is attached to the tape feeder, the taped component is attached to the tape feeder mounting base 110 of the electronic component mounting apparatus 10, whereby the electronic component is transferred from the taped component attached to the tape feeder. is supplied and the component mounting work is executed. Therefore, when the tape feeder is mounted on the tape feeder mounting base 110 of the electronic component mounting apparatus 10, the electronic component verification operation is performed. Specifically, when the tape feeder is mounted on the tape feeder mounting base 110 , the tape feeder is electrically connected to the control device 30 of the electronic component mounting apparatus 10 . At this time, the controller 130 of the control device 30 acquires the identification information of the tape feeder from the tape feeder.
  • the controller 130 extracts the identification information of the tape feeder mounted on the tape feeder mounting base 110 from the identification information of the tape feeders stored in the memory 134 . Subsequently, the controller 130 identifies component information stored in the memory 134 in association with the extracted tape feeder identification information. Then, the controller 130 confirms whether or not the type of the electronic component indicated by the specified component information matches the type of the electronic component to be mounted in the mounting operation by the electronic component mounting apparatus 10. Perform verification work on parts. Then, when the type of electronic component indicated by the component information matches the type of electronic component to be mounted in the mounting work by the electronic component mounting device 10, the mounting work by the electronic component mounting device 10 is executed. . This ensures proper component mounting work. Thus, in the electronic component mounting apparatus 10, the verify operation of the electronic component of the tape feeder mounted on the tape feeder mounting base 110 is performed.
  • the possibility that the reel has been replaced is low.
  • the tape feeder is mounted on the tape feeder mounting base 110 immediately after the taped component is mounted on the tape feeder on the kitting stand 152
  • the reel is replaced. likely to be.
  • the registration information is erased when a predetermined time has passed after the registration information of the electronic component is registered. For this reason, when a predetermined time has passed after the registration information of the electronic component is registered, the verify operation of the electronic component is performed after re-registering the registration information of the electronic component. In this way, after the registration information of the electronic component is re-registered, the verify operation of the electronic component is executed, thereby ensuring an appropriate verify operation.
  • re-registration of registration information of electronic components is a burden on the operator. In particular, if the kitting stand 152 stores the tape feeders after the taped components have been attached to the tape feeders, re-registration of electronic component registration information for many tape feeders is required. This is a heavy burden on workers. Further, some workers may avoid re-registration of registration information of electronic components and may not perform verification work itself.
  • the verification operation is performed without erasing the registration information.
  • the control device 154 transmits the component information and the identification information of the tape feeder to the control device 30, and the control device 30
  • the part information and the tape feeder identification information are stored in the memory 134 as registration information.
  • the control device 154 transmits not only the part information and the identification information of the tape feeder, but also the detection value of the encoder 85 when the taped part is attached to the tape feeder to the control device 30 .
  • the control device 154 acquires the detection value of the encoder 85 when the attachment of the taped component to the tape feeder is completed (hereinafter referred to as "component attachment detection value").
  • the electromagnetic motor 84 does not operate, so the control device 154 acquires the detection value of the encoder 85 after the attachment of the taped components to the tape feeder is completed. do. Then, the control device 154 transmits to the control device 30 the acquired detection value of the encoder 85 , that is, the detection value at the time of component installation, the component information, and the identification information of the tape feeder. Then, in the control device 30, the detection value at the time of component mounting, the component information, and the identification information of the tape feeder are associated with each other and stored in the memory 134. FIG. As a result, the detection value at the time of mounting the component, the component information, and the identification information of the tape feeder are registered as the registration information. This registered information is not erased even after a predetermined period of time has passed.
  • the controller 130 of the control device 30 controls the tape from the tape feeder. Get feeder identification information. Further, the controller 130 acquires the detected value of the encoder 85 (described as "detected value at the time of attachment") from the tape feeder. Then, the controller 130 extracts the identification information of the tape feeder mounted on the tape feeder mounting base 110 from the identification information of the tape feeders stored in the memory 134 . Subsequently, the controller 130 identifies the detection value at the time of component attachment stored in the memory 134 in association with the extracted identification information of the tape feeder.
  • the controller 130 compares the component mounting detection value stored in the memory 134 with the mounting detection value acquired from the tape feeder mounted on the tape feeder mounting base 110 .
  • the encoder 85 is an absolute encoder, so as long as the electromagnetic motor 84 does not rotate, the rotation angle detected by the encoder 85 will remain unchanged even after the power supply to the electromagnetic motor is cut off. ,It does not change. Therefore, if the detected value at the time of component attachment and the detected value at the time of attachment are the same, it is estimated that the electromagnetic motor 84 is not operating. Further, when the reel 72 in the tape feeder is replaced, the taped component of the replaced reel 72 must be attached to the tape feeder, so the electromagnetic motor 84 is operated by feeding the taped component.
  • the controller 130 executes verification work. That is, the controller 130 identifies the component information stored in the memory 134 in association with the tape feeder identification information extracted from the tape feeder identification information stored in the memory 134 . Then, the controller 130 confirms whether or not the type of the electronic component indicated by the specified component information matches the type of the electronic component to be mounted in the mounting operation by the electronic component mounting apparatus 10. Perform verification work on parts. In this way, when the detected value at the time of mounting the component and the detected value at the time of mounting are the same, that is, when it is estimated that the reel 72 has not been replaced in the tape feeder, performing the verifying operation enables an appropriate Verification work can be secured.
  • the controller 130 displays a warning screen on the display device 136 .
  • This warning screen displays a comment prompting re-registration of the component information because the reel has been replaced in the tape feeder mounted on the tape feeder mounting base 110 .
  • the controller 130 of the control device 30 has a first acquisition section 180, a second acquisition section 182, and a determination section 184, as shown in FIG.
  • the first acquisition section 180 is a functional section for acquiring, via the kitting stand 152, the detection value of the encoder 85 when taped components are attached to the tape feeder.
  • the second acquisition unit 182 is a function for acquiring, via the electronic component mounting apparatus 10, the detection value of the encoder 85 when the tape feeder with the taped components mounted thereon is mounted on the tape feeder mounting base 110. Department.
  • the judging section 184 is a functional section for judging whether or not the reel 72 in the tape feeder needs to be replaced based on the detection value at the time of component mounting and the detection value at the time of mounting.
  • whether or not the reel should be replaced is determined based on the detection value of the encoder 85 of the feeding device 74 of the tape feeder. Whether or not the reel needs to be replaced is determined based on the opening and closing.
  • a tape feeder 200 shown in FIG. 5 is used. Since the tape feeder 200 has almost the same structure as the tape feeder 70 of the first embodiment except for the reel cover 202, the description of the structure other than the reel cover 202 is omitted, and the same reference numerals as the structure of the tape feeder 70 are used. .
  • a housing 206 of the tape feeder 200 is formed with a reel storage section 79 that opens on the side.
  • the reel cover 202 has a generally flat plate shape, and is arranged so as to block the opening of the reel housing portion 79 to the side surface of the housing 206 .
  • the reel cover 202 is swingably supported by a pair of hinges 208 at its upper end. By swinging the reel cover 202 downward, the reel cover 202 closes and closes the reel housing portion 79 . On the other hand, as shown in FIG. 6, by swinging the reel cover 202 upward, the reel cover 202 is opened and the reel housing portion 79 is opened.
  • the reel 72 when the reel 72 is stored in the reel storage portion 79 , the reel 72 can be taken out from the reel storage portion 79 by opening the reel cover 202 . Further, when the reel 72 is not stored in the reel storage portion 79 , the reel 72 is stored in the reel storage portion 79 by opening the reel cover 202 . Then, when the tape feeder 200 housing the reel 72 is used, the reel cover 202 is closed. Therefore, when replacing the reel 72, the reel cover 202 is always opened and closed.
  • the tape feeder 200 also incorporates a detection sensor 210 that detects opening and closing of the reel cover 202 and a memory 212 that stores the detection result of the detection sensor 210 . Further, the tape feeder 200 also incorporates a battery 214 that supplies power to the detection sensor 210 and the memory 212 . As a result, even when the reel cover 202 is opened and closed in the tape feeder 200 in the non-powered state, the opening and closing of the reel cover 202 is detected by the detection sensor 210, and the detection result of the detection sensor 210 is stored in the memory 212. be done.
  • the open/close flag is turned ON, and the opening/closing of the reel cover 202 is detected.
  • the open/close flag is turned off.
  • the reel cover 202 When taped components are attached to the tape feeder 200 having such a structure using the kitting stand 152, the reel cover 202 may be opened and closed. In such a case, the opening and closing of the reel cover 202 is detected by the detection sensor 210 and the detection result is stored in the memory 212 . That is, the open/close flag is turned ON in the memory 212 . Also, when the tape feeder 200 is set on the kitting stand 152 and the barcode attached to the reel is read by the code reader 176, the control device 154 transmits the component information and the identification information of the tape feeder 200 to the control device 30. Send to Thereby, the registration information of the electronic component is registered in the control device 30 .
  • the control device 154 After transmitting the component information and the identification information of the tape feeder 200 to the control device 30 , the control device 154 outputs a command to erase the memory 212 to the tape feeder 200 . Thereby, the detection result by the detection sensor 210 stored in the memory 212 is erased. In other words, after the electronic component registration information is registered, the open/close flag in the memory 212 is turned off. Therefore, the open/close flag of the memory 212 is kept OFF unless the reel cover 202 of the tape feeder 200 is opened/closed after the electronic component registration information is registered. On the other hand, if the reel cover 202 of the tape feeder 200 is opened and closed even once after the electronic component registration information is registered, the open/close flag of the memory 212 is turned ON.
  • the controller 130 of the control device 30 acquires identification information from the tape feeder 200 . do. At this time, the controller 130 acquires not only the identification information from the tape feeder 200 but also information stored in the memory 212, that is, information indicating whether the open/close flag is ON or OFF. At this time, if the open/close flag is OFF, the reel cover 202 of the tape feeder 200 has never been opened/closed since the registration information of the electronic component was registered. presumed not. Therefore, when the open/close flag is OFF, the verification work is executed according to the procedure described above.
  • the open/close flag is ON, it is presumed that the reel cover 202 of the tape feeder 200 has been opened/closed after registration of the electronic component registration information, and that the reel 72 has been replaced in the tape feeder. Therefore, when the opening/closing flag is ON, the warning screen described above is displayed on the display device 136 . As a result, the same effect as in the first embodiment can be obtained in the second embodiment as well.
  • the electronic component mounting apparatus 10 is an example of a work machine for board.
  • Control device 30 is an example of a control device.
  • Tape feeder 70 is an example of a feeder.
  • the delivery device 74 is an example of a delivery device.
  • the taped component 78 is an example of a taped component.
  • the electromagnetic motor 84 is an example of a drive source.
  • Encoder 85 is an example of an encoder.
  • Kitting stand 152 is an example of a mounting device.
  • a system configured by the electronic component mounting apparatus 10 and the kitting stand 152 is an example of a work system.
  • Tape feeder 200 is an example of a feeder.
  • the process executed by the first acquisition unit 180 is an example of the first acquisition process.
  • the process executed by the second acquisition unit 182 is an example of the second acquisition process.
  • a process executed by the determination unit 184 is an example of a determination process.
  • the present invention is not limited to the above embodiments, and can be implemented in various aspects with various modifications and improvements based on the knowledge of those skilled in the art.
  • the tape feeders 70 and 200 are employed as feeders for supplying components from taped components, but it is possible to employ various feeders.
  • various feeders such as a tape feeder that feeds lead components from taped components in which lead components such as axial lead components and radial lead components are taped.
  • the absolute encoder 85 that detects the rotation angle of the electromagnetic motor 84 is employed, but an incremental encoder may be employed. However, since the incremental encoder detects the relative rotation angle of the electromagnetic motor, the tape feeder must be provided with a memory for storing the rotation angle and a battery for supplying power to the memory.
  • a kitting stand 152 is employed as a device for attaching taped components to the tape feeder.
  • a device is employed in which an operator feeds the tip of the taped component to a predetermined position of the tape feeder and operates an operation button to attach the taped component to the tape feeder.
  • a so-called auto-loading device may be employed that automatically feeds the tip of the taped component to a predetermined position of the tape feeder and also automatically feeds the taped component.
  • the memory 134 for storing registration information and the like is provided in the control device 30, but it may be provided in the cloud, a host management device that manages the electronic component mounting device 10, or the like.

Abstract

A method for managing a feeder for supplying components by delivering a taped component by the operation of a delivery device, the method comprising: a first acquisition step for acquiring a drive position for a drive source of the delivery device when a taped component is attached to a feeder; a second acquisition step for acquiring a drive position for the drive source of the delivery device when the feeder with the taped component attached thereto is mounted on a substrate work machine; and a determination step for determining, on the basis of the drive position acquired in the first acquisition step and the drive position acquired in the second acquisition step, the presence or absence of replacement of the taped component in the feeder.

Description

フィーダの管理方法、および作業システムFeeder management method and work system
 本発明は、テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダの管理方法等に関するものである。 The present invention relates to a method of managing a feeder that feeds taped components by operating a feeding device.
 下記特許文献には、テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダが記載されている。 The following patent document describes a feeder that feeds taped parts by operating a feeding device.
特開2011-082500号公報Japanese Unexamined Patent Application Publication No. 2011-082500
 テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダを適切に管理することを課題とする。 The task is to appropriately manage the feeder that supplies the parts by sending out the taped parts by the operation of the sending device.
 上記課題を解決するために、本明細書は、テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダの管理方法であって、前記フィーダにテープ化部品が取り付けられた際の前記送出装置の駆動源の駆動位置を取得する第1取得工程と、テープ化部品が取り付けられた状態の前記フィーダが対基板作業機に装着された際の前記送出装置の駆動源の駆動位置を取得する第2取得工程と、前記第1取得工程において取得された駆動位置と、前記第2取得工程において取得された駆動位置とに基づいて、前記フィーダでのテープ化部品の交換の有無を判断する判断工程と、を含むフィーダの管理方法を開示する。 In order to solve the above problems, the present specification provides a method of managing a feeder that supplies components by feeding out taped components by operating a feeding device, wherein when taped components are attached to the feeder, A first acquisition step of acquiring the drive position of the drive source of the delivery device, and acquiring the drive position of the drive source of the delivery device when the feeder with taped components attached is mounted on the work machine for board. Based on the second acquiring step, the driving position acquired in the first acquiring step, and the driving position acquired in the second acquiring step, it is determined whether or not the taped parts in the feeder are replaced. A method of managing a feeder is disclosed that includes a determining step.
 また、本明細書は、テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダと、前記フィーダにテープ化部品を取り付けるための取付装置と、前記フィーダから供給された部品を基板に装着する対基板作業機と、前記取付装置において前記フィーダにテープ化部品が取り付けられた際の前記送出装置の駆動源の駆動位置と、テープ化部品が取り付けられた状態の前記フィーダが前記対基板作業機に装着された際の前記送出装置の駆動源の駆動位置とに基づいて、前記フィーダでのテープ化部品の交換の有無を判断する制御装置と、を備える作業システムを開示する。 In addition, the present specification includes a feeder that supplies components by feeding taped components by operating a feeding device, a mounting device for attaching the taped components to the feeder, and the components supplied from the feeder to the substrate. A working machine for a substrate to be mounted, a driving position of a drive source of the delivery device when the taped component is attached to the feeder in the mounting device, and a state where the feeder with the taped component attached is the substrate-to-board work machine. and a control device that determines whether or not to replace taped components in the feeder based on the drive position of the drive source of the delivery device when mounted on the work machine.
 本開示では、フィーダにテープ化部品が取り付けられた際の送出装置の駆動源の駆動位置と、テープ化部品が取り付けられた状態のフィーダが対基板作業機に装着された際の送出装置の駆動源の駆動位置とに基づいて、フィーダでのテープ化部品の交換の有無が判断される。これにより、テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダを適切に管理することが可能となる。 In the present disclosure, the drive position of the drive source of the delivery device when the taped components are attached to the feeder, and the drive of the delivery device when the feeder with the taped components attached is attached to the board-to-board work machine Based on the drive position of the source, it is determined whether or not the taped parts at the feeder should be replaced. As a result, it becomes possible to appropriately manage the feeder that supplies the taped components by feeding them out by the operation of the feeding device.
電子部品装着装置を示す斜視図である。It is a perspective view which shows an electronic component mounting apparatus. テープフィーダを示す斜視図である。It is a perspective view showing a tape feeder. 制御装置を示すブロック図である。It is a block diagram which shows a control apparatus. ローディング装置を示す概略図である。1 is a schematic diagram showing a loading device; FIG. リールカバーが閉じられた状態のテープフィーダを示す斜視図である。FIG. 4 is a perspective view showing the tape feeder with the reel cover closed; リールカバーが開けられた状態のテープフィーダを示す概略図である。FIG. 4 is a schematic diagram showing the tape feeder with the reel cover opened;
 以下、本発明を実施するための形態として、本発明の実施例を、図を参照しつつ詳しく説明する。 Hereinafter, as a mode for carrying out the present invention, an example of the present invention will be described in detail with reference to the drawings.
 図1に、電子部品装着装置10を示す。電子部品装着装置10は、装着機本体20、搬送装置22、装着ヘッド移動装置(以下、「移動装置」と略す)24、装着ヘッド26、供給装置28、制御装置(図3参照)30を備えている。装着機本体20は、フレーム32と、そのフレーム32に上架されたビーム34とによって構成されている。 An electronic component mounting device 10 is shown in FIG. The electronic component mounting apparatus 10 includes a mounting machine main body 20, a conveying device 22, a mounting head moving device (hereinafter abbreviated as "moving device") 24, a mounting head 26, a feeding device 28, and a control device 30 (see FIG. 3). ing. The mounting machine main body 20 is composed of a frame 32 and a beam 34 mounted on the frame 32 .
 搬送装置22は、2つのコンベア装置40,42を備えている。それら2つのコンベア装置40,42は、互いに平行、かつ、所定の方向に延びるようにフレーム32に配設されている。なお、コンベア装置40,42の延びる方向を、X軸方向と称し、その方向に直角な水平の方向をY軸方向と称する。それら2つのコンベア装置40,42の各々は、電磁モータ(図3参照)46によって各コンベア装置40,42に支持される回路基板をX軸方向に搬送する。また、回路基板は、所定の位置において、基板保持装置(図3参照)48によって保持される。 The transport device 22 includes two conveyor devices 40 and 42. The two conveyor devices 40 and 42 are arranged on the frame 32 so as to extend parallel to each other and in a predetermined direction. The direction in which the conveyor devices 40 and 42 extend is called the X-axis direction, and the horizontal direction perpendicular to that direction is called the Y-axis direction. Each of the two conveyor devices 40 and 42 conveys the circuit board supported on each conveyor device 40 and 42 by an electromagnetic motor (see FIG. 3) 46 in the X-axis direction. Also, the circuit board is held at a predetermined position by a board holding device (see FIG. 3) 48 .
 移動装置24は、XYロボット型の移動装置である。移動装置24は、スライダ50をX軸方向にスライドさせる電磁モータ(図3参照)52と、Y軸方向にスライドさせる電磁モータ(図3参照)54とを備えている。スライダ50には、装着ヘッド26が取り付けられており、その装着ヘッド26は、2つの電磁モータ52,54の作動によって、フレーム32上の任意の位置に移動する。 The moving device 24 is an XY robot type moving device. The moving device 24 includes an electromagnetic motor (see FIG. 3) 52 for sliding the slider 50 in the X-axis direction and an electromagnetic motor (see FIG. 3) 54 for sliding in the Y-axis direction. A mounting head 26 is attached to the slider 50 , and the mounting head 26 is moved to an arbitrary position on the frame 32 by the operation of two electromagnetic motors 52 and 54 .
 装着ヘッド26は、回路基板に対して電子部品を装着するものである。装着ヘッド26は、下端面に設けられた吸着ノズル60を有している。吸着ノズル60は、負圧エア,正圧エア通路を介して、正負圧供給装置(図3参照)62に通じている。吸着ノズル60は、負圧によって電子部品を吸着保持し、保持した電子部品を正圧によって離脱する。また、装着ヘッド26は、吸着ノズル60を昇降させるノズル昇降装置(図3参照)64を有している。そのノズル昇降装置64によって、装着ヘッド26は、保持する電子部品の上下方向の位置を変更する。 The mounting head 26 mounts electronic components on the circuit board. The mounting head 26 has a suction nozzle 60 provided on the lower end surface. The suction nozzle 60 communicates with a positive/negative pressure supply device (see FIG. 3) 62 via negative pressure air and positive pressure air passages. The suction nozzle 60 sucks and holds an electronic component with negative pressure, and releases the held electronic component with positive pressure. The mounting head 26 also has a nozzle lifting device (see FIG. 3) 64 for lifting and lowering the suction nozzle 60 . The mounting head 26 changes the vertical position of the electronic component held by the nozzle lifting device 64 .
 供給装置28は、フレーム32の前方側の端部に配設されており、複数のテープフィーダ70を有している。各テープフィーダ70は、図2に示すように、リール72と送出装置74と剥離装置76とを有しており、上面の端部において、電子部品を供給する。詳しくは、リール72には、テープ化部品78が巻回されており、テープ化部品78が巻回されたリール72が、リール収納部79に収納されている。そして、リール収納部79に収納されたリール72からテープ化部品78が、テープガイド80上に引き出されている。テープ化部品78は、電子部品がテーピングされたものであり、所定ピッチで送り穴(図示省略)が形成されている。その送り穴には、送出装置74のスプロケット82が噛合している。そして、スプロケット82は、電磁モータ84により回転する。このような構造により、テープ化部品78は、供給位置に向かって送り出される。なお、電磁モータ84には、エンコーダ(図3参照)85が配設されている。エンコーダ85は、送出装置74の駆動源である電磁モータ84の駆動位置、つまり、回転角度を検出するものであり、エンコーダ85の検出値に基づいて電磁モータ84の作動が制御される。ちなみに、エンコーダ85は、アブソリュート式のエンコーダであり、電磁モータの絶対的な回転角度を検出する。つまり、エンコーダ85では原点が設定されており、原点からの回転角度が検出される。このため、電磁モータ84が回転しない限り、エンコーダ85により検出される回転角度は、電磁モータへの電力供給が遮断された後であっても、変化しない。 The feeding device 28 is arranged at the front end of the frame 32 and has a plurality of tape feeders 70 . Each tape feeder 70 has a reel 72, a delivery device 74 and a stripping device 76, as shown in FIG. 2, and feeds electronic components at the end of the top surface. Specifically, the taped component 78 is wound around the reel 72 , and the reel 72 around which the taped component 78 is wound is housed in the reel housing portion 79 . A taped component 78 is pulled out onto a tape guide 80 from a reel 72 housed in a reel housing portion 79 . The taped component 78 is an electronic component taped, and feed holes (not shown) are formed at a predetermined pitch. A sprocket 82 of the delivery device 74 is meshed with the feed hole. The sprocket 82 is rotated by an electromagnetic motor 84 . With such a structure, the taped component 78 is delivered toward the supply position. Note that the electromagnetic motor 84 is provided with an encoder (see FIG. 3) 85 . The encoder 85 detects the drive position, ie, the rotation angle, of the electromagnetic motor 84 that is the drive source of the delivery device 74 , and the operation of the electromagnetic motor 84 is controlled based on the detected value of the encoder 85 . Incidentally, the encoder 85 is an absolute encoder and detects the absolute rotation angle of the electromagnetic motor. That is, the origin is set in the encoder 85, and the rotation angle from the origin is detected. Therefore, unless the electromagnetic motor 84 rotates, the rotation angle detected by the encoder 85 does not change even after the power supply to the electromagnetic motor is cut off.
 また、剥離装置76は、フィルム剥離機構86とギア機構88とを有している。フィルム剥離機構86は、テープ化部品78からトップフィルム90を剥離するための機構であり、テープフィーダ70の上面端部に形成された開口92の手前に配設されている。ギア機構88は、テープ化部品78から剥離されたトップフィルム90を、フィルム回収部94内に引っ張り込む機構である。このような構造により、テープ化部品78からトップフィルム90が剥離されることで、テープ化部品78に収容されている電子部品が、開口92において露出し、その露出した電子部品が、装着ヘッド26の吸着ノズル60によって吸着保持される。つまり、開口92が、テープフィーダ70の電子部品供給位置となっている。なお、開口92のテープ化部品78の送り出し方向の側面には、下方に向かうように、テープ案内通路96が形成されている。このテープ案内通路96を通って、テープ化部品78から電子部品が取り出された廃棄テープ98が排出される。 The peeling device 76 also has a film peeling mechanism 86 and a gear mechanism 88 . The film peeling mechanism 86 is a mechanism for peeling the top film 90 from the taped component 78 and is arranged in front of an opening 92 formed at the top end of the tape feeder 70 . The gear mechanism 88 is a mechanism that pulls the top film 90 separated from the taped component 78 into the film collection section 94 . With such a structure, the top film 90 is peeled off from the taped component 78 , so that the electronic component housed in the taped component 78 is exposed at the opening 92 , and the exposed electronic component is attached to the mounting head 26 . is sucked and held by the sucking nozzle 60 of . That is, the opening 92 is the electronic component supply position of the tape feeder 70 . A tape guide passage 96 is formed downward on the side surface of the opening 92 in the delivery direction of the taped component 78 . Through this tape guide passage 96, the waste tape 98 from which the electronic components have been removed from the taped components 78 is discharged.
 また、テープフィーダ70のテープ化部品78の送り出し方向の側面には、コネクタ100が配設されている。一方、図1に示すように、フレーム32の前方側の端部にテープフィーダ装着台110が配設されている。テープフィーダ装着台110は、フレーム32に対して垂直方向に立設された立設面112と、立設面112の下端から突出する突出面114とから構成されている。突出面114にはY方向に延びるように複数のスライド溝116が形成されており、立設面112には、複数のスライド溝116の各々に対応してコネクタ接続部118が設けられている。そして、テープフィーダ70の下端をスライド溝116に嵌め込んで、テープフィーダ70のコネクタ100がコネクタ接続部118に接続される。これにより、テープフィーダ70が、テープフィーダ装着台110に位置決めされた状態で装着されて、電気的に接続される。 A connector 100 is provided on the side surface of the tape feeder 70 in the delivery direction of the taped components 78 . On the other hand, as shown in FIG. 1, a tape feeder mount 110 is arranged at the front end of the frame 32 . The tape feeder mounting base 110 is composed of a standing surface 112 standing vertically with respect to the frame 32 and a protruding surface 114 protruding from the lower end of the standing surface 112 . A plurality of slide grooves 116 are formed on the projecting surface 114 so as to extend in the Y direction, and connector connecting portions 118 are provided on the standing surface 112 corresponding to each of the plurality of slide grooves 116 . Then, the connector 100 of the tape feeder 70 is connected to the connector connecting portion 118 by fitting the lower end of the tape feeder 70 into the slide groove 116 . Thereby, the tape feeder 70 is mounted on the tape feeder mounting base 110 in a positioned state and electrically connected.
 また、制御装置30は、図3に示すように、コントローラ130と、複数の駆動回路132と、制御回路133と、メモリ134とを備えている。複数の駆動回路132は、電磁モータ46,52,54,84、基板保持装置48、正負圧供給装置62に接続されている。コントローラ130は、CPU,ROM,RAM等を備え、コンピュータを主体とするものであり、複数の駆動回路132に接続されている。これにより、搬送装置22、移動装置24等の作動が、コントローラ130によって制御される。なお、コントローラ130は、テープフィーダ70のエンコーダ85に接続されており、エンコーダ85の検出値に基づいてテープフィーダ70の電磁モータ84、つまり、送出装置74の作動を制御する。また、コントローラ130は、制御回路133を介して表示装置136に接続されている。これにより、コントローラ130は、任意の画像を表示装置136に表示する。さらに、コントローラ130は、メモリ134にも接続されている。これにより、コントローラ130は、各種情報をメモリ134に記憶したり、メモリ134から各種情報を取得する。 Also, the control device 30 includes a controller 130, a plurality of drive circuits 132, a control circuit 133, and a memory 134, as shown in FIG. A plurality of drive circuits 132 are connected to the electromagnetic motors 46 , 52 , 54 , 84 , the substrate holding device 48 and the positive/negative pressure supply device 62 . The controller 130 includes a CPU, ROM, RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 132 . Accordingly, the controller 130 controls the operations of the conveying device 22, the moving device 24, and the like. The controller 130 is connected to the encoder 85 of the tape feeder 70 and controls the operation of the electromagnetic motor 84 of the tape feeder 70 , that is, the feeding device 74 based on the detected value of the encoder 85 . The controller 130 is also connected to the display device 136 via the control circuit 133 . Thereby, controller 130 displays an arbitrary image on display device 136 . In addition, controller 130 is also connected to memory 134 . Thereby, the controller 130 stores various information in the memory 134 and acquires various information from the memory 134 .
 電子部品装着装置10では、上述した構成によって、搬送装置22に保持された回路基板に対して、装着ヘッド26によって装着作業が実行される。具体的には、コントローラ130の指令により、回路基板が作業位置まで搬送され、その位置において、回路基板が、基板保持装置48によって固定的に保持される。また、テープフィーダ70は、コントローラ130の指令により、テープ化部品を送り出し、電子部品を供給位置において供給する。そして、装着ヘッド26が、コントローラ130の指令により、電子部品の供給位置の上方に移動し、吸着ノズル60によって電子部品を吸着保持する。そして、装着ヘッド26が、回路基板の上方に移動し、電子部品を回路基板に装着する。 In the electronic component mounting apparatus 10, the mounting operation is performed by the mounting head 26 on the circuit board held by the conveying apparatus 22 with the above-described configuration. Specifically, the circuit board is transported to the work position by a command from the controller 130, and is fixedly held by the board holding device 48 at that position. Also, the tape feeder 70 feeds taped components and supplies electronic components at the supply position according to a command from the controller 130 . Then, the mounting head 26 moves above the supply position of the electronic component according to a command from the controller 130 , and the suction nozzle 60 sucks and holds the electronic component. Then, the mounting head 26 moves above the circuit board and mounts the electronic component on the circuit board.
 このように、電子部品装着装置10では、テープフィーダ70により供給された電子部品が回路基板に装着される。このため、テープフィーダ70により供給される電子部品の種類と、そのテープフィーダ70を識別するための識別情報とを適切に管理する必要がある。つまり、テープフィーダ70に収容されているリール72に巻回されているテープ化部品の電子部品の種類と、テープフィーダの識別情報とを適切に管理する必要がある。このため、テープフィーダ70にリール72が収容される際に、電子部品の登録情報が登録される。 Thus, in the electronic component mounting apparatus 10, electronic components supplied by the tape feeder 70 are mounted on the circuit board. Therefore, it is necessary to appropriately manage the types of electronic components supplied by the tape feeder 70 and identification information for identifying the tape feeder 70 . In other words, it is necessary to appropriately manage the types of electronic components of the taped components wound around the reel 72 housed in the tape feeder 70 and the identification information of the tape feeder. Therefore, when the reel 72 is accommodated in the tape feeder 70, the registration information of the electronic component is registered.
 具体的には、図4に示すローディング装置150を用いてテープフィーダ70にテープ化部品が取り付けられる際に、電子部品の登録情報が登録される。ローディング装置150は、キッティングスタンド152と制御装置154とにより構成されている。キッティングスタンド152は、載置台160とスタンド162とアッパーレール164とを有している。載置台160は、テープフィーダの底面を支持するものであり、載置台160の上面にテープフィーダの底面が載置される。そして、載置台160の上面にスタンド162が立設されており、載置台160に載置されたテープフィーダの側面を支持する。また、スタンド162の上端部にアッパーレール164が配設されており、載置台160に載置されたテープフィーダの上端面がアッパーレール164に嵌合する。このような姿勢でテープフィーダがキッティングスタンド152にセットされる。また、スタンド162の前方側の側縁には、キッティングスタンド152にセットされたテープフィーダの前方側の側壁を覆うようにブラケット166が固定されており、そのブラケット166にコネクタ接続部168が配設されている。このため、テープフィーダがキッティングスタンド152にセットされると、テープフィーダのコネクタ100がコネクタ接続部168に接続される。これにより、テープフィーダ70が、キッティングスタンド152に位置決めされた状態でセットされて、電気的に接続される。 Specifically, the electronic component registration information is registered when taped components are attached to the tape feeder 70 using the loading device 150 shown in FIG. The loading device 150 is composed of a kitting stand 152 and a control device 154 . The kitting stand 152 has a mounting table 160 , a stand 162 and an upper rail 164 . The mounting table 160 supports the bottom surface of the tape feeder, and the bottom surface of the tape feeder is mounted on the top surface of the mounting table 160 . A stand 162 is erected on the upper surface of the mounting table 160 to support the side surface of the tape feeder mounted on the mounting table 160 . An upper rail 164 is provided on the upper end of the stand 162 , and the upper end surface of the tape feeder placed on the mounting table 160 is fitted to the upper rail 164 . The tape feeder is set on the kitting stand 152 in such a posture. A bracket 166 is fixed to the front side edge of the stand 162 so as to cover the front side wall of the tape feeder set on the kitting stand 152, and a connector connecting portion 168 is provided on the bracket 166. It is Therefore, when the tape feeder is set on the kitting stand 152 , the connector 100 of the tape feeder is connected to the connector connecting portion 168 . As a result, the tape feeder 70 is positioned and set on the kitting stand 152 and electrically connected.
 また、制御装置154は、キッティングスタンド152のコネクタ接続部168に接続されており、キッティングスタンド152にセットされたテープフィーダの作動を制御する。制御装置154は、コントローラ170と、駆動回路172とを備えている。コントローラ170は、CPU,ROM,RAM等を備え、コンピュータを主体とするものであり、駆動回路172に接続されている。その駆動回路172は、テープフィーダがキッティングスタンド152にセットされると、そのテープフィーダの電磁モータ84に接続される。また、コントローラ170は、テープフィーダがキッティングスタンド152にセットされると、そのテープフィーダのエンコーダ85に接続される。これにより、コントローラ170は、エンコーダ85の検出値に基づいてテープフィーダ70の電磁モータ84、つまり、送出装置74の作動を制御する。また、コントローラ170には、コードリーダ176が接続されている。なお、制御装置154は、電子部品装着装置10の制御装置30とは接続されており、制御装置154と制御装置30との間で各種情報の送受信が行われる。 Also, the control device 154 is connected to the connector connection portion 168 of the kitting stand 152 and controls the operation of the tape feeder set on the kitting stand 152 . Control device 154 includes controller 170 and drive circuit 172 . The controller 170 includes a CPU, ROM, RAM, etc., is mainly a computer, and is connected to a drive circuit 172 . The drive circuit 172 is connected to the electromagnetic motor 84 of the tape feeder when the tape feeder is set on the kitting stand 152 . Also, when a tape feeder is set on the kitting stand 152, the controller 170 is connected to the encoder 85 of the tape feeder. Thereby, the controller 170 controls the operation of the electromagnetic motor 84 of the tape feeder 70 , that is, the feeding device 74 based on the detection value of the encoder 85 . A code reader 176 is also connected to the controller 170 . The control device 154 is connected to the control device 30 of the electronic component mounting apparatus 10 , and various information is transmitted and received between the control device 154 and the control device 30 .
 このような構造のローディング装置150において、テープフィーダ70にテープ化部品が取り付けられる際に、電子部品の登録情報が登録される。詳しくは、テープ化部品が巻回されたリール72には、バーコードが貼付されている。そのバーコードには、リール72に巻回されているテープ化部品に収納されている電子部品の種類を示す部品情報がコード化されている。そこで、作業者が、テープフィーダに収納予定のリール72のバーコードをコードリーダ176により読み取る。これにより、コントローラ170が、リール72に巻回されているテープ化部品の部品情報を取得する。 In the loading device 150 having such a structure, when taped components are attached to the tape feeder 70, electronic component registration information is registered. Specifically, a bar code is attached to the reel 72 around which the taped component is wound. Component information indicating the type of electronic component contained in the taped component wound around the reel 72 is coded in the bar code. Then, the operator reads the bar code of the reel 72 to be stored in the tape feeder using the code reader 176 . Thereby, the controller 170 acquires the part information of the taped part wound around the reel 72 .
 また、作業者は、リール72のバーコードをコードリーダ176により読み取ると、そのリール72をテープフィーダのリール収納部79に収納して、そのテープフィーダをキッティングスタンド152にセットする。これにより、テープフィーダが制御装置154と電気的に接続される。この際、コントローラ170は、テープフィーダからテープフィーダの識別情報を取得する。そして、コントローラ170は、コードリーダ176により読み込んだ部品情報と、テープフィーダから取得したテープフィーダの識別情報とを、電子部品装着装置10の制御装置30に送信する。これにより、制御装置30は、部品情報とテープフィーダの識別情報とを受信すると、受信した部品情報とテープフィーダの識別情報とを関連付けてメモリ134に、電子部品の登録情報として記憶する。 Also, when the worker reads the barcode of the reel 72 with the code reader 176 , the reel 72 is stored in the reel storage portion 79 of the tape feeder and the tape feeder is set on the kitting stand 152 . Thereby, the tape feeder is electrically connected to the control device 154 . At this time, the controller 170 acquires tape feeder identification information from the tape feeder. The controller 170 then transmits the component information read by the code reader 176 and the tape feeder identification information acquired from the tape feeder to the control device 30 of the electronic component mounting apparatus 10 . As a result, when receiving the component information and the identification information of the tape feeder, the control device 30 associates the received component information with the identification information of the tape feeder and stores them in the memory 134 as electronic component registration information.
 また、作業者は、テープフィーダをキッティングスタンド152にセットすると、そのテープフィーダに収納されているリール72からテープ化部品の先端を引き出して、テープガイド80の上面に沿って送り込む。この際、作業者は、テープ化部品の先端部の送り穴が送出装置74のスプロケット82に噛合するまで、送り込む。そして、作業者は、テープ化部品の送り穴が送出装置74のスプロケット82に噛合するまで送り込むと、スタンド162に配設された操作ボタン(図示省略)を操作する。操作ボタンは、操作されている間、テープフィーダの電磁モータ84を作動させるボタンであり、操作ボタンの操作により電磁モータ84が作動することで、スプロケット82に噛合しているテープ化部品が供給位置に向って送り出される。このため、作業者は、スプロケット82に噛合しているテープ化部品を確認しながら、操作ボタンを操作する。そして、テープ化部品の先端が所定の位置、例えば、供給位置まで送り出されると、作業者は、操作ボタンの操作を止める。これにより、ローディング装置150において、テープフィーダ70にテープ化部品が取り付けられる。また、ローディング装置150を用いてテープフィーダ70にテープ化部品が取り付けられる際に、電子部品装着装置10の制御装置30において、部品情報とテープフィーダの識別情報とが関連付けてメモリ134に記憶されることで、電子部品の登録情報が登録される。なお、テープ化部品がテープフィーダに取り付けられる際には、テープ化部品を電磁モータ84により送り出す作業だけでなく、テープ化部品から剥離したトップフィルムをフィルム剥離機構86にセットする作業等があるが、トップフィルムをセットする作業等の説明は省略する。 Also, when the tape feeder is set on the kitting stand 152 , the worker pulls out the tip of the taped component from the reel 72 stored in the tape feeder and feeds it along the upper surface of the tape guide 80 . At this time, the worker feeds the taped component until the feed hole at the tip of the taped component meshes with the sprocket 82 of the feeding device 74 . Then, when the worker feeds the taped component until the feeding hole of the taped component meshes with the sprocket 82 of the feeding device 74 , the operator operates an operation button (not shown) provided on the stand 162 . The operation button is a button that activates the electromagnetic motor 84 of the tape feeder while being operated. By operating the electromagnetic motor 84 by operating the operation button, the taped component meshing with the sprocket 82 is moved to the supply position. sent towards. Therefore, the operator operates the operation button while confirming the taped component meshing with the sprocket 82 . Then, when the leading end of the taped component is delivered to a predetermined position, for example, the supply position, the operator stops operating the operation button. As a result, the taped component is attached to the tape feeder 70 in the loading device 150 . Further, when taped components are attached to the tape feeder 70 using the loading device 150, the component information and the identification information of the tape feeder are associated and stored in the memory 134 in the controller 30 of the electronic component mounting apparatus 10. By doing so, the registration information of the electronic component is registered. When the taped components are attached to the tape feeder, there is not only the work of feeding the taped components by the electromagnetic motor 84, but also the work of setting the top film peeled off from the taped components to the film peeling mechanism 86, and the like. , the operation of setting the top film, etc. will be omitted.
 このように、テープ化部品がテープフィーダに取り付けられると、そのテープフィーダが電子部品装着装置10のテープフィーダ装着台110に装着されることで、そのテープフィーダに取り付けられたテープ化部品から電子部品が供給されて部品の装着作業が実行される。そこで、テープフィーダが電子部品装着装置10のテープフィーダ装着台110に装着された際に、電子部品のベリファイ作業が実行される。詳しくは、テープフィーダがテープフィーダ装着台110に装着されると、テープフィーダが電子部品装着装置10の制御装置30と電気的に接続される。この際、制御装置30のコントローラ130は、テープフィーダからテープフィーダの識別情報を取得する。そして、コントローラ130は、メモリ134に記憶されているテープフィーダの識別情報の中から、テープフィーダ装着台110に装着されているテープフィーダの識別情報を抽出する。続いて、コントローラ130は、抽出したテープフィーダの識別情報と関連付けてメモリ134に記憶されている部品情報を特定する。そして、コントローラ130は、特定した部品情報により示される電子部品の種類と、電子部品装着装置10での装着作業で装着予定の電子部品の種類とが一致するか否かの確認作業、つまり、電子部品のベリファイ作業を行う。そして、部品情報により示される電子部品の種類と、電子部品装着装置10での装着作業で装着予定の電子部品の種類とが一致する場合に、電子部品装着装置10での装着作業が実行される。これにより、適切な部品の装着作業が担保される。このように、電子部品装着装置10では、テープフィーダ装着台110に装着されたテープフィーダの電子部品のベリファイ作業が実行される。 In this way, when the taped component is attached to the tape feeder, the taped component is attached to the tape feeder mounting base 110 of the electronic component mounting apparatus 10, whereby the electronic component is transferred from the taped component attached to the tape feeder. is supplied and the component mounting work is executed. Therefore, when the tape feeder is mounted on the tape feeder mounting base 110 of the electronic component mounting apparatus 10, the electronic component verification operation is performed. Specifically, when the tape feeder is mounted on the tape feeder mounting base 110 , the tape feeder is electrically connected to the control device 30 of the electronic component mounting apparatus 10 . At this time, the controller 130 of the control device 30 acquires the identification information of the tape feeder from the tape feeder. Then, the controller 130 extracts the identification information of the tape feeder mounted on the tape feeder mounting base 110 from the identification information of the tape feeders stored in the memory 134 . Subsequently, the controller 130 identifies component information stored in the memory 134 in association with the extracted tape feeder identification information. Then, the controller 130 confirms whether or not the type of the electronic component indicated by the specified component information matches the type of the electronic component to be mounted in the mounting operation by the electronic component mounting apparatus 10. Perform verification work on parts. Then, when the type of electronic component indicated by the component information matches the type of electronic component to be mounted in the mounting work by the electronic component mounting device 10, the mounting work by the electronic component mounting device 10 is executed. . This ensures proper component mounting work. Thus, in the electronic component mounting apparatus 10, the verify operation of the electronic component of the tape feeder mounted on the tape feeder mounting base 110 is performed.
 ただし、キッティングスタンド152でテープフィーダにテープ化部品が取り付けられて直ぐに、そのテープフィーダがテープフィーダ装着台110に装着される場合には、リールの交換が行われている可能性は低い。一方、キッティングスタンド152でテープフィーダにテープ化部品が取り付けられてから、ある程度の時間が経過した後に、そのテープフィーダがテープフィーダ装着台110に装着される場合には、リールの交換が行われている可能性が高い。つまり、電子部品の登録情報が登録された後に、リールの交換が行われている可能性が高い。このように、電子部品の登録情報が登録された後にリールが交換されて、そのリールが交換されたテープフィーダがテープフィーダ装着台110に装着されると、適切にベリファイ作業を実行することができない。 However, if the tape feeder is mounted on the tape feeder mounting base 110 immediately after the taped component is mounted on the tape feeder on the kitting stand 152, the possibility that the reel has been replaced is low. On the other hand, when the tape feeder is mounted on the tape feeder mounting base 110 after a certain amount of time has elapsed since the taped components were mounted on the tape feeder on the kitting stand 152, the reel is replaced. likely to be. In other words, there is a high possibility that the reel has been replaced after the registration information of the electronic component was registered. In this way, when the reel is replaced after the registration information of the electronic component is registered, and the tape feeder with the replaced reel is mounted on the tape feeder mounting base 110, the verify operation cannot be performed properly. .
 このため、従来の手法では、電子部品の登録情報が登録された後に所定の時間が経過した場合には、登録情報が消去される。このため、電子部品の登録情報が登録された後に所定の時間が経過した場合には、電子部品の登録情報を再登録した後に、電子部品のベリファイ作業が実行されていた。このように、電子部品の登録情報が再登録された後に、電子部品のベリファイ作業が実行されることで、適切なベリファイ作業が担保される。しかしながら、電子部品の登録情報の再登録は作業者の負担となる。特に、キッティングスタンド152でテープフィーダにテープ化部品が取り付けられた後に、テープフィーダを保管しておくように運用されている場合には、多くのテープフィーダに対して電子部品の登録情報の再登録を行う必要があるため、作業者に大きな負担となる。また、作業者によっては、電子部品の登録情報の再登録を忌避して、ベリファイ作業自体を行わない虞もある。 Therefore, in the conventional method, the registration information is erased when a predetermined time has passed after the registration information of the electronic component is registered. For this reason, when a predetermined time has passed after the registration information of the electronic component is registered, the verify operation of the electronic component is performed after re-registering the registration information of the electronic component. In this way, after the registration information of the electronic component is re-registered, the verify operation of the electronic component is executed, thereby ensuring an appropriate verify operation. However, re-registration of registration information of electronic components is a burden on the operator. In particular, if the kitting stand 152 stores the tape feeders after the taped components have been attached to the tape feeders, re-registration of electronic component registration information for many tape feeders is required. This is a heavy burden on workers. Further, some workers may avoid re-registration of registration information of electronic components and may not perform verification work itself.
 このようなことに鑑みて、電子部品装着装置10では、電子部品の登録情報が登録された後に所定の時間が経過しても、登録情報を消去せずに、ベリファイ作業が実行される。ただし、適切なベリファイ作業を担保するために、テープフィーダのエンコーダによる検出値に基づいてリールの交換の有無が判断される。 In view of this, in the electronic component mounting apparatus 10, even after a predetermined period of time has elapsed after the electronic component registration information has been registered, the verification operation is performed without erasing the registration information. However, in order to ensure proper verification work, it is determined whether or not the reel has been replaced based on the detected value by the encoder of the tape feeder.
 詳しくは、上述したように、キッティングスタンド152でテープフィーダにテープ化部品が取り付けられる際に、制御装置154が、部品情報とテープフィーダの識別情報とを制御装置30に送信し、制御装置30において部品情報とテープフィーダの識別情報とが登録情報としてメモリ134に記憶される。この際、制御装置154は、部品情報とテープフィーダの識別情報だけでなく、テープフィーダにテープ化部品が取り付けられた際のエンコーダ85の検出値も制御装置30に送信する。具体的に、制御装置154は、テープフィーダへのテープ化部品の取り付けが完了した際のエンコーダ85の検出値(以下、「部品取付時検出値」と記載する)を取得する。つまり、テープフィーダへのテープ化部品の取り付けが完了すれば、電磁モータ84は作動しないため、制御装置154は、テープフィーダへのテープ化部品の取り付けが完了した後のエンコーダ85の検出値を取得する。そして、制御装置154は、取得したエンコーダ85の検出値、つまり、部品取付時検出値と、部品情報と、テープフィーダの識別情報とを制御装置30に送信する。そして、制御装置30において、部品取付時検出値と部品情報とテープフィーダの識別情報とが関連付けてメモリ134に記憶される。これにより、部品取付時検出値と部品情報とテープフィーダの識別情報とが、登録情報として登録される。そして、この登録情報は所定時間経過しても消去されない。 Specifically, as described above, when the taped components are attached to the tape feeder on the kitting stand 152, the control device 154 transmits the component information and the identification information of the tape feeder to the control device 30, and the control device 30 The part information and the tape feeder identification information are stored in the memory 134 as registration information. At this time, the control device 154 transmits not only the part information and the identification information of the tape feeder, but also the detection value of the encoder 85 when the taped part is attached to the tape feeder to the control device 30 . Specifically, the control device 154 acquires the detection value of the encoder 85 when the attachment of the taped component to the tape feeder is completed (hereinafter referred to as "component attachment detection value"). In other words, when the attachment of the taped components to the tape feeder is completed, the electromagnetic motor 84 does not operate, so the control device 154 acquires the detection value of the encoder 85 after the attachment of the taped components to the tape feeder is completed. do. Then, the control device 154 transmits to the control device 30 the acquired detection value of the encoder 85 , that is, the detection value at the time of component installation, the component information, and the identification information of the tape feeder. Then, in the control device 30, the detection value at the time of component mounting, the component information, and the identification information of the tape feeder are associated with each other and stored in the memory 134. FIG. As a result, the detection value at the time of mounting the component, the component information, and the identification information of the tape feeder are registered as the registration information. This registered information is not erased even after a predetermined period of time has passed.
 また、テープフィーダが電子部品装着装置10のテープフィーダ装着台110に装着され、電子部品装着装置10の制御装置30と電気的に接続されると、制御装置30のコントローラ130は、テープフィーダからテープフィーダの識別情報を取得する。更に、コントローラ130は、テープフィーダからエンコーダ85の検出値(「装着時検出値」と記載する)を取得する。そして、コントローラ130は、メモリ134に記憶されているテープフィーダの識別情報の中から、テープフィーダ装着台110に装着されているテープフィーダの識別情報を抽出する。続いて、コントローラ130は、抽出したテープフィーダの識別情報と関連付けてメモリ134に記憶されている部品取付時検出値を特定する。そして、コントローラ130は、メモリ134に記憶されている部品取付時検出値と、テープフィーダ装着台110に装着されているテープフィーダから取得した装着時検出値とを比較する。エンコーダ85は、上述したように、アブソリュート式のエンコーダであるため、電磁モータ84が回転しない限り、エンコーダ85により検出される回転角度は、電磁モータへの電力供給が遮断された後であっても、変化しない。このため、部品取付時検出値と装着時検出値とが同じであれば、電磁モータ84は作動していないと推定される。また、テープフィーダにおいてリール72が交換された場合には、交換後のリール72のテープ化部品をテープフィーダに取り付ける必要があるため、テープ化部品の送出により電磁モータ84は作動する。つまり、部品取付時検出値と装着時検出値とが同じである場合には、テープフィーダにおいてリール72の交換は行われていないと推定される。一方、部品取付時検出値と装着時検出値とが異なる場合には、テープフィーダにおいてリール72の交換が行われたと推定される。 Further, when the tape feeder is mounted on the tape feeder mounting table 110 of the electronic component mounting apparatus 10 and electrically connected to the control device 30 of the electronic component mounting device 10, the controller 130 of the control device 30 controls the tape from the tape feeder. Get feeder identification information. Further, the controller 130 acquires the detected value of the encoder 85 (described as "detected value at the time of attachment") from the tape feeder. Then, the controller 130 extracts the identification information of the tape feeder mounted on the tape feeder mounting base 110 from the identification information of the tape feeders stored in the memory 134 . Subsequently, the controller 130 identifies the detection value at the time of component attachment stored in the memory 134 in association with the extracted identification information of the tape feeder. Then, the controller 130 compares the component mounting detection value stored in the memory 134 with the mounting detection value acquired from the tape feeder mounted on the tape feeder mounting base 110 . As described above, the encoder 85 is an absolute encoder, so as long as the electromagnetic motor 84 does not rotate, the rotation angle detected by the encoder 85 will remain unchanged even after the power supply to the electromagnetic motor is cut off. ,It does not change. Therefore, if the detected value at the time of component attachment and the detected value at the time of attachment are the same, it is estimated that the electromagnetic motor 84 is not operating. Further, when the reel 72 in the tape feeder is replaced, the taped component of the replaced reel 72 must be attached to the tape feeder, so the electromagnetic motor 84 is operated by feeding the taped component. In other words, when the detected value at the time of component mounting and the detected value at the time of mounting are the same, it is estimated that the reel 72 has not been replaced in the tape feeder. On the other hand, when the detected value at the time of component mounting differs from the detected value at the time of mounting, it is presumed that the reel 72 has been replaced in the tape feeder.
 そこで、部品取付時検出値と装着時検出値とが同じであれば、コントローラ130は、ベリファイ作業を実行する。つまり、コントローラ130は、メモリ134に記憶されているテープフィーダの識別情報の中から抽出したテープフィーダの識別情報と関連付けてメモリ134に記憶されている部品情報を特定する。そして、コントローラ130は、特定した部品情報により示される電子部品の種類と、電子部品装着装置10での装着作業で装着予定の電子部品の種類とが一致するか否かの確認作業、つまり、電子部品のベリファイ作業を行う。このように、部品取付時検出値と装着時検出値とが同じである場合、つまり、テープフィーダにおいてリール72の交換は行われていないと推定される場合にベリファイ作業を行うことで、適切なベリファイ作業を担保することができる。 Therefore, if the detected value at the time of component mounting and the detected value at the time of mounting are the same, the controller 130 executes verification work. That is, the controller 130 identifies the component information stored in the memory 134 in association with the tape feeder identification information extracted from the tape feeder identification information stored in the memory 134 . Then, the controller 130 confirms whether or not the type of the electronic component indicated by the specified component information matches the type of the electronic component to be mounted in the mounting operation by the electronic component mounting apparatus 10. Perform verification work on parts. In this way, when the detected value at the time of mounting the component and the detected value at the time of mounting are the same, that is, when it is estimated that the reel 72 has not been replaced in the tape feeder, performing the verifying operation enables an appropriate Verification work can be secured.
 一方で、部品取付時検出値と装着時検出値とが異なる場合には、テープフィーダにおいてリール72の交換が行われたと推定されるため、コントローラ130は、警告画面を表示装置136に表示する。この警告画面には、テープフィーダ装着台110に装着されたテープフィーダにおいてリールが交換されているため、部品情報の再登録を促すコメントが表示される。これにより、部品情報が登録された後に交換されたリール72からの電子部品の供給を防止することが可能となり、適切な部品の装着作業を担保することができる。 On the other hand, if the detected value at the time of component mounting differs from the detected value at the time of mounting, it is estimated that the reel 72 has been replaced in the tape feeder, so the controller 130 displays a warning screen on the display device 136 . This warning screen displays a comment prompting re-registration of the component information because the reel has been replaced in the tape feeder mounted on the tape feeder mounting base 110 . As a result, it is possible to prevent the supply of electronic components from the reel 72 that has been replaced after the component information is registered, and it is possible to secure an appropriate component mounting operation.
 なお、制御装置30のコントローラ130は、図3に示すように、第1取得部180と第2取得部182と判断部184とを有している。第1取得部180は、テープフィーダにテープ化部品が取り付けられた際のエンコーダ85の検出値を、キッティングスタンド152を介して取得するための機能部である。第2取得部182は、テープ化部品が取り付けられた状態のテープフィーダがテープフィーダ装着台110に装着された際のエンコーダ85の検出値を、電子部品装着装置10を介して取得するための機能部である。判断部184は、部品取付時検出値と装着時検出値とに基づいてテープフィーダでのリール72の交換の有無を判断するための機能部である。 Note that the controller 130 of the control device 30 has a first acquisition section 180, a second acquisition section 182, and a determination section 184, as shown in FIG. The first acquisition section 180 is a functional section for acquiring, via the kitting stand 152, the detection value of the encoder 85 when taped components are attached to the tape feeder. The second acquisition unit 182 is a function for acquiring, via the electronic component mounting apparatus 10, the detection value of the encoder 85 when the tape feeder with the taped components mounted thereon is mounted on the tape feeder mounting base 110. Department. The judging section 184 is a functional section for judging whether or not the reel 72 in the tape feeder needs to be replaced based on the detection value at the time of component mounting and the detection value at the time of mounting.
 また、上記第1実施例では、テープフィーダでの送出装置74のエンコーダ85の検出値に基づいてリールの交換の有無が判断されているが、第2実施例では、テープフィーダでのリールカバーの開閉に基づいてリールの交換の有無が判断される。具体的には、第2実施例では、図5に示すテープフィーダ200が用いられる。テープフィーダ200は、リールカバー202を除いて、第1実施例のテープフィーダ70と殆ど同じ構造であるため、リールカバー202以外の構成の説明は省略し、テープフィーダ70の構成と同じ符号を用いる。 In the first embodiment, whether or not the reel should be replaced is determined based on the detection value of the encoder 85 of the feeding device 74 of the tape feeder. Whether or not the reel needs to be replaced is determined based on the opening and closing. Specifically, in the second embodiment, a tape feeder 200 shown in FIG. 5 is used. Since the tape feeder 200 has almost the same structure as the tape feeder 70 of the first embodiment except for the reel cover 202, the description of the structure other than the reel cover 202 is omitted, and the same reference numerals as the structure of the tape feeder 70 are used. .
 テープフィーダ200の筐体206には、側面に開口するリール収納部79が形成されている。リールカバー202は、概して平板形状をなし、リール収納部79の筐体206の側面への開口を塞ぐように配設されている。また、リールカバー202は、上端部において1対のヒンジ208により揺動可能に支持されている。これにより、リールカバー202を下方に向って揺動させることで、リールカバー202が閉じて、リール収納部79を塞ぐ。一方、図6に示すように、リールカバー202を上方に向って揺動させることで、リールカバー202が開いて、リール収納部79を開放する。このため、リール収納部79にリール72が収納されている場合に、リールカバー202を開くことで、リール収納部79からリール72が取り出される。また、リール収納部79にリール72が収納されていない場合に、リールカバー202を開くことで、リール収納部79にリール72が収納される。そして、リール72が収納されたテープフィーダ200が用いられる場合に、リールカバー202は閉じられる。このため、リール72の交換時において、リールカバー202は必ず開閉される。 A housing 206 of the tape feeder 200 is formed with a reel storage section 79 that opens on the side. The reel cover 202 has a generally flat plate shape, and is arranged so as to block the opening of the reel housing portion 79 to the side surface of the housing 206 . Also, the reel cover 202 is swingably supported by a pair of hinges 208 at its upper end. By swinging the reel cover 202 downward, the reel cover 202 closes and closes the reel housing portion 79 . On the other hand, as shown in FIG. 6, by swinging the reel cover 202 upward, the reel cover 202 is opened and the reel housing portion 79 is opened. Therefore, when the reel 72 is stored in the reel storage portion 79 , the reel 72 can be taken out from the reel storage portion 79 by opening the reel cover 202 . Further, when the reel 72 is not stored in the reel storage portion 79 , the reel 72 is stored in the reel storage portion 79 by opening the reel cover 202 . Then, when the tape feeder 200 housing the reel 72 is used, the reel cover 202 is closed. Therefore, when replacing the reel 72, the reel cover 202 is always opened and closed.
 また、テープフィーダ200には、リールカバー202の開閉を検出する検出センサ210及び、検出センサ210による検出結果を記憶するメモリ212が内蔵されている。さらに、テープフィーダ200には、検出センサ210及びメモリ212に電力を供給するバッテリ214も内蔵されている。これにより、非給電状態のテープフィーダ200においてリールカバー202が開閉された場合であっても、リールカバー202の開閉が検出センサ210により検出されて、その検出センサ210による検出結果がメモリ212に記憶される。なお、メモリ212では、リールカバー202の開閉が検出センサ210により検出されて、その検出センサ210による検出結果がメモリ212に記憶された場合に、開閉フラグがONとされ、リールカバー202の開閉が検出センサ210により検出されていない場合に、開閉フラグはOFFとされる。 The tape feeder 200 also incorporates a detection sensor 210 that detects opening and closing of the reel cover 202 and a memory 212 that stores the detection result of the detection sensor 210 . Further, the tape feeder 200 also incorporates a battery 214 that supplies power to the detection sensor 210 and the memory 212 . As a result, even when the reel cover 202 is opened and closed in the tape feeder 200 in the non-powered state, the opening and closing of the reel cover 202 is detected by the detection sensor 210, and the detection result of the detection sensor 210 is stored in the memory 212. be done. In the memory 212, when the opening/closing of the reel cover 202 is detected by the detection sensor 210 and the detection result of the detection sensor 210 is stored in the memory 212, the open/close flag is turned ON, and the opening/closing of the reel cover 202 is detected. When not detected by the detection sensor 210, the open/close flag is turned off.
 このような構造のテープフィーダ200に、キッティングスタンド152を用いてテープ化部品が取り付けられる際に、リールカバー202が開閉される場合がある。このような場合に、リールカバー202の開閉が検出センサ210により検出されて、その検出結果がメモリ212に記憶される。つまり、メモリ212において開閉フラグがONにされる。また、キッティングスタンド152にテープフィーダ200がセットされて、リールに貼付されたバーコードがコードリーダ176により読み取られることで、制御装置154は、部品情報とテープフィーダ200の識別情報とを制御装置30に送信する。これにより、制御装置30において電子部品の登録情報が登録される。そして、制御装置154は、部品情報とテープフィーダ200の識別情報とを制御装置30に送信した後に、テープフィーダ200にメモリ212の消去指令を出力する。これにより、メモリ212に記憶されている検出センサ210による検出結果が消去される。つまり、電子部品の登録情報が登録された後において、メモリ212での開閉フラグはOFFにされる。このため、電子部品の登録情報が登録された後に、テープフィーダ200のリールカバー202が開閉されない限り、メモリ212の開閉フラグはOFFに維持される。一方、電子部品の登録情報が登録された後に、テープフィーダ200のリールカバー202が一度でも開閉されると、メモリ212の開閉フラグはONとなる。 When taped components are attached to the tape feeder 200 having such a structure using the kitting stand 152, the reel cover 202 may be opened and closed. In such a case, the opening and closing of the reel cover 202 is detected by the detection sensor 210 and the detection result is stored in the memory 212 . That is, the open/close flag is turned ON in the memory 212 . Also, when the tape feeder 200 is set on the kitting stand 152 and the barcode attached to the reel is read by the code reader 176, the control device 154 transmits the component information and the identification information of the tape feeder 200 to the control device 30. Send to Thereby, the registration information of the electronic component is registered in the control device 30 . After transmitting the component information and the identification information of the tape feeder 200 to the control device 30 , the control device 154 outputs a command to erase the memory 212 to the tape feeder 200 . Thereby, the detection result by the detection sensor 210 stored in the memory 212 is erased. In other words, after the electronic component registration information is registered, the open/close flag in the memory 212 is turned off. Therefore, the open/close flag of the memory 212 is kept OFF unless the reel cover 202 of the tape feeder 200 is opened/closed after the electronic component registration information is registered. On the other hand, if the reel cover 202 of the tape feeder 200 is opened and closed even once after the electronic component registration information is registered, the open/close flag of the memory 212 is turned ON.
 そして、テープフィーダ200を電子部品装着装置10での装着作業に用いるべく、テープフィーダ200がテープフィーダ装着台110に装着されると、制御装置30のコントローラ130は、テープフィーダ200から識別情報を取得する。この際、コントローラ130は、テープフィーダ200から識別情報だけでなく、メモリ212に記憶されている情報、つまり、開閉フラグがONであるかOFFであるかを示す情報も取得する。この際、開閉フラグがOFFである場合には、電子部品の登録情報の登録後に、テープフィーダ200のリールカバー202は一度も開閉されていないことから、テープフィーダにおいてリール72の交換は行われていないと推定される。そこで、開閉フラグがOFFである場合には、上述した手順に従ってベリファイ作業が実行される。一方、開閉フラグがONである場合には、電子部品の登録情報の登録後に、テープフィーダ200のリールカバー202が開閉されており、テープフィーダにおいてリール72の交換が行われたと推定される。そこで、開閉フラグがONである場合には、上述した警告画面が表示装置136に表示される。これにより、第2実施例においても、第1実施例と同様の効果を得ることができる。 Then, when the tape feeder 200 is mounted on the tape feeder mounting table 110 so as to use the tape feeder 200 for the mounting work in the electronic component mounting apparatus 10 , the controller 130 of the control device 30 acquires identification information from the tape feeder 200 . do. At this time, the controller 130 acquires not only the identification information from the tape feeder 200 but also information stored in the memory 212, that is, information indicating whether the open/close flag is ON or OFF. At this time, if the open/close flag is OFF, the reel cover 202 of the tape feeder 200 has never been opened/closed since the registration information of the electronic component was registered. presumed not. Therefore, when the open/close flag is OFF, the verification work is executed according to the procedure described above. On the other hand, if the open/close flag is ON, it is presumed that the reel cover 202 of the tape feeder 200 has been opened/closed after registration of the electronic component registration information, and that the reel 72 has been replaced in the tape feeder. Therefore, when the opening/closing flag is ON, the warning screen described above is displayed on the display device 136 . As a result, the same effect as in the first embodiment can be obtained in the second embodiment as well.
 なお、上記実施例において、電子部品装着装置10は、対基板作業機の一例である。制御装置30は、制御装置の一例である。テープフィーダ70は、フィーダの一例である。送出装置74は、送出装置の一例である。テープ化部品78は、テープ化部品の一例である。電磁モータ84は、駆動源の一例である。エンコーダ85は、エンコーダの一例である。キッティングスタンド152は、取付装置の一例である。電子部品装着装置10とキッティングスタンド152とにより構成されるものは、作業システムの一例である。テープフィーダ200は、フィーダの一例である。また、第1取得部180により実行される工程が、第1取得工程の一例である。第2取得部182により実行される工程が、第2取得工程の一例である。判断部184により実行される工程が、判断工程の一例である。 It should be noted that in the above embodiment, the electronic component mounting apparatus 10 is an example of a work machine for board. Control device 30 is an example of a control device. Tape feeder 70 is an example of a feeder. The delivery device 74 is an example of a delivery device. The taped component 78 is an example of a taped component. The electromagnetic motor 84 is an example of a drive source. Encoder 85 is an example of an encoder. Kitting stand 152 is an example of a mounting device. A system configured by the electronic component mounting apparatus 10 and the kitting stand 152 is an example of a work system. Tape feeder 200 is an example of a feeder. Also, the process executed by the first acquisition unit 180 is an example of the first acquisition process. The process executed by the second acquisition unit 182 is an example of the second acquisition process. A process executed by the determination unit 184 is an example of a determination process.
 また、本発明は、上記実施例に限定されるものではなく、当業者の知識に基づいて種々の変更、改良を施した種々の態様で実施することが可能である。具体的には、例えば、上記実施例では、テープ化部品から部品を供給するフィーダとして、テープフィーダ70,200が採用されているが、種々のフィーダを採用することが可能である。具体的には、例えば、アキシャルリード部品,ラジアルリード部品等のリード部品がテーピングされたテープ化部品からリード部品を供給するテープフィーダ等の種々のフィーダを採用することが可能である。 In addition, the present invention is not limited to the above embodiments, and can be implemented in various aspects with various modifications and improvements based on the knowledge of those skilled in the art. Specifically, for example, in the above embodiments, the tape feeders 70 and 200 are employed as feeders for supplying components from taped components, but it is possible to employ various feeders. Specifically, for example, it is possible to adopt various feeders such as a tape feeder that feeds lead components from taped components in which lead components such as axial lead components and radial lead components are taped.
 また、上記実施例では、電磁モータ84の回転角度を検出するアブソリュート式のエンコーダ85が採用されているが、インクリメンタル式のエンコーダが採用されてもよい。ただし、インクリメンタル式のエンコーダでは、電磁モータの相対的な回転角度が検出されるため、テープフィーダに回転角度を記憶するメモリ及び、メモリに電力を供給するバッテリを配設する必要がある。 Also, in the above embodiment, the absolute encoder 85 that detects the rotation angle of the electromagnetic motor 84 is employed, but an incremental encoder may be employed. However, since the incremental encoder detects the relative rotation angle of the electromagnetic motor, the tape feeder must be provided with a memory for storing the rotation angle and a battery for supplying power to the memory.
 また、上記実施例では、テープフィーダにテープ化部品を取り付ける装置として、キッティングスタンド152が採用されている。つまり、作業者がテープ化部品の先端をテープフィーダの所定の位置まで送り込んで、作業者が操作ボタンを操作することで、テープフィーダにテープ化部品を取り付ける装置が採用されている。一方で、テープ化部品の先端をテープフィーダの所定の位置まで送り込む作業、テープ化部品の送出作業をも自動で行う装置、所謂、オートローディング装置が採用されてもよい。 Also, in the above embodiment, a kitting stand 152 is employed as a device for attaching taped components to the tape feeder. In other words, a device is employed in which an operator feeds the tip of the taped component to a predetermined position of the tape feeder and operates an operation button to attach the taped component to the tape feeder. On the other hand, a so-called auto-loading device may be employed that automatically feeds the tip of the taped component to a predetermined position of the tape feeder and also automatically feeds the taped component.
 また、上記実施例では、登録情報などを記憶するメモリ134が制御装置30に設けられているが、クラウド,電子部品装着装置10を管理する上位管理装置等に設けられてもよい。 In addition, in the above embodiment, the memory 134 for storing registration information and the like is provided in the control device 30, but it may be provided in the cloud, a host management device that manages the electronic component mounting device 10, or the like.
 10:電子部品装着装置(対基板作業機)(作業システム)  30:制御装置  70:テープフィーダ(フィーダ)  74:送出装置  78:テープ化部品  84:電磁モータ(駆動源)  85:エンコーダ  152:キッティングスタンド(取付装置)(作業システム)  180:第1取得部(第1取得工程)  182:第2取得部(第2取得工程)  184:判断部(判断工程)  200:テープフィーダ(フィーダ) 10: Electronic component mounting device (work machine for board) (work system) 30: Control device 70: Tape feeder (feeder) 74: Sending device 78: Tape parts 84: Electromagnetic motor (drive source) 85: Encoder 152: Kitting Stand (mounting device) (work system) 180: First acquisition unit (first acquisition process) 182: Second acquisition unit (second acquisition process) 184: Judgment unit (judgment process) 200: Tape feeder (feeder)

Claims (5)

  1.  テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダの管理方法であって、
     前記フィーダにテープ化部品が取り付けられた際の前記送出装置の駆動源の駆動位置を取得する第1取得工程と、
     テープ化部品が取り付けられた状態の前記フィーダが対基板作業機に装着された際の前記送出装置の駆動源の駆動位置を取得する第2取得工程と、
     前記第1取得工程において取得された駆動位置と、前記第2取得工程において取得された駆動位置とに基づいて、前記フィーダでのテープ化部品の交換の有無を判断する判断工程と、
     を含むフィーダの管理方法。
    A feeder management method for supplying parts by feeding taped parts by operating a feeding device,
    a first acquiring step of acquiring a drive position of a drive source of the delivery device when taped components are attached to the feeder;
    a second obtaining step of obtaining a driving position of the driving source of the delivery device when the feeder with taped components attached is attached to the board-to-board work machine;
    a determination step of determining whether or not to replace the taped components in the feeder based on the drive position acquired in the first acquisition step and the drive position acquired in the second acquisition step;
    How to manage feeders, including
  2.  前記第1取得工程及び前記第2取得工程は、
     前記送出装置の駆動源である電磁モータの回転角度を検出するアブソリュート式のエンコーダの検出値を取得する請求項1に記載のフィーダの管理方法。
    The first obtaining step and the second obtaining step are
    2. The feeder management method according to claim 1, wherein a detection value of an absolute encoder for detecting a rotation angle of an electromagnetic motor, which is a driving source of the feeding device, is obtained.
  3.  前記第1取得工程は、
     前記フィーダにテープ化部品を取り付けるための取付装置によって前記フィーダにテープ化部品が取り付けられた際の前記送出装置の駆動源の駆動位置を、前記取付装置を介して取得する請求項1または請求項2に記載のフィーダの管理方法。
    The first acquisition step includes
    Claim 1 or claim 1, wherein a drive position of a drive source of said delivery device when taped components are attached to said feeder by an attachment device for attaching taped components to said feeder is obtained via said attachment device. 2. The feeder management method according to 2 above.
  4.  前記第2取得工程は、
     テープ化部品が取り付けられた状態の前記フィーダが前記対基板作業機に装着された際の前記送出装置の駆動源の駆動位置を、前記対基板作業機を介して取得する請求項1ないし請求項3のいずれか1つに記載のフィーダの管理方法。
    The second acquisition step includes
    2. A drive position of a drive source of said delivery device when said feeder with taped components attached is attached to said board-oriented working machine, is acquired via said board-oriented working machine. 4. The feeder management method according to any one of 3.
  5.  テープ化部品を送出装置の作動により送り出すことで部品を供給するフィーダと、
     前記フィーダにテープ化部品を取り付けるための取付装置と、
     前記フィーダから供給された部品を基板に装着する対基板作業機と、
     前記取付装置において前記フィーダにテープ化部品が取り付けられた際の前記送出装置の駆動源の駆動位置と、テープ化部品が取り付けられた状態の前記フィーダが前記対基板作業機に装着された際の前記送出装置の駆動源の駆動位置とに基づいて、前記フィーダでのテープ化部品の交換の有無を判断する制御装置と、
     を備える作業システム。
    a feeder that feeds taped components by operating a feeding device to supply the components;
    an attachment device for attaching taped components to the feeder;
    a board-to-board working machine that mounts a component supplied from the feeder onto a board;
    The drive position of the drive source of the delivery device when the taped component is attached to the feeder in the mounting device, and the drive position when the feeder with the taped component attached is attached to the board-oriented work machine a control device for determining whether or not to replace taped components in the feeder based on the drive position of the drive source of the delivery device;
    working system with
PCT/JP2021/039436 2021-10-26 2021-10-26 Method for managing feeder, and work system WO2023073801A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011082500A (en) * 2009-09-09 2011-04-21 Juki Corp Component supply device
WO2019229996A1 (en) * 2018-06-01 2019-12-05 株式会社Fuji Replacement system and replacement device
WO2021049025A1 (en) * 2019-09-13 2021-03-18 株式会社Fuji Feeder and component mounting machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011082500A (en) * 2009-09-09 2011-04-21 Juki Corp Component supply device
WO2019229996A1 (en) * 2018-06-01 2019-12-05 株式会社Fuji Replacement system and replacement device
WO2021049025A1 (en) * 2019-09-13 2021-03-18 株式会社Fuji Feeder and component mounting machine

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