WO2023070990A1 - Light-weight large-load commercial vehicle stabilizer bar suspender assembly and preparation method therefor - Google Patents

Light-weight large-load commercial vehicle stabilizer bar suspender assembly and preparation method therefor Download PDF

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Publication number
WO2023070990A1
WO2023070990A1 PCT/CN2022/076289 CN2022076289W WO2023070990A1 WO 2023070990 A1 WO2023070990 A1 WO 2023070990A1 CN 2022076289 W CN2022076289 W CN 2022076289W WO 2023070990 A1 WO2023070990 A1 WO 2023070990A1
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WO
WIPO (PCT)
Prior art keywords
bushing
bush
stabilizer bar
composite material
sleeve
Prior art date
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PCT/CN2022/076289
Other languages
French (fr)
Chinese (zh)
Inventor
杨威
郭春杰
周海湘
徐波
张俊荣
李晓晔
邓洪成
Original Assignee
博戈橡胶塑料(株洲)有限公司
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Application filed by 博戈橡胶塑料(株洲)有限公司 filed Critical 博戈橡胶塑料(株洲)有限公司
Priority to DE112022001858.5T priority Critical patent/DE112022001858T5/en
Publication of WO2023070990A1 publication Critical patent/WO2023070990A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/001Suspension arms, e.g. constructional features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/055Stabiliser bars
    • B60G21/0551Mounting means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/40Auxiliary suspension parts; Adjustment of suspensions
    • B60G2204/41Elastic mounts, e.g. bushings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/80Interactive suspensions; arrangement affecting more than one suspension unit
    • B60G2204/83Type of interconnection
    • B60G2204/8302Mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/10Constructional features of arms
    • B60G2206/11Constructional features of arms the arm being a radius or track or torque or steering rod or stabiliser end link
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/70Materials used in suspensions
    • B60G2206/71Light weight materials
    • B60G2206/7101Fiber-reinforced plastics [FRP]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/70Materials used in suspensions
    • B60G2206/71Light weight materials
    • B60G2206/7104Thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/81Shaping
    • B60G2206/8101Shaping by casting
    • B60G2206/81012Shaping by casting by injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/81Shaping
    • B60G2206/8106Shaping by thermal treatment, e.g. curing hardening, vulcanisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/85Filament winding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the invention belongs to the technical field of lightweight design of automobiles, and relates to a stabilizer bar suspender assembly and a preparation method thereof, in particular to a light-weight and large-load commercial vehicle stabilizer bar suspender assembly and a preparation method thereof.
  • the stabilizer bar is an auxiliary elastic element in the car suspension, which is used to prevent the body from excessive lateral roll when turning, and the stabilizer bar hanger is used to connect the suspension arm and the stabilizer bar.
  • the stabilizer bar and suspender are usually designed with metal parts as a whole, which requires many manufacturing processes and heavy weight, which cannot meet the needs of light weight.
  • the Chinese patent document "A Forged Stabilizer Suspender and Support Assembly and Vehicle Using the Assembly” with the publication number CN213007481U discloses a forged stabilizer suspender, which does not have a significant lightweight effect .
  • the Chinese patent document "A Lightweight Structured Truck Stabilizer Suspender” with the publication number CN211844016U discloses a lightweight stabilizer suspension pole, but it is a curved pole structure, applicable to fewer models, and cannot be interchanged in large quantities .
  • the Chinese patent document “A Lightweight and Environmentally Friendly Automotive Stabilizer Link Assembly” with publication number CN207433181U discloses an injection-molded stabilizer link.
  • One end of the link is fitted with a rubber-metal bushing, and the other One end is integrally injection-molded with a connecting rod main body.
  • a connecting rod main body When installing this structure, it is not convenient to change the structure of the opponent stabilizer bar.
  • the connecting rod structure disclosed in this technology adopts the traditional injection molding process, which cannot meet the application scenarios of large loads.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a commercial vehicle with light weight, high load bearing capacity, high degree of design freedom, and applicable to longer length and more complex structures.
  • the stabilizer bar hanger assembly also provides a preparation method for a light-weight and heavy-duty commercial vehicle stabilizer bar hanger assembly.
  • the present invention adopts the following technical solutions.
  • a light-weight and heavy-duty commercial vehicle stabilizer bar suspension assembly including a composite material rod body and a reinforcement body, the reinforcement body is fiber or wire, the reinforcement body includes a plurality of reinforcement body segments, and the composite material rod body
  • One end of the first sleeve is provided with a first bushing
  • the other end of the composite material rod is provided with a connecting fork
  • the ends of the two tines of the connecting fork are respectively provided with
  • There are a second sleeve and a third sleeve the second sleeve is provided with a second bushing
  • the third sleeve is provided with a third bushing
  • the composite material rod body is provided along the length direction of the rod body.
  • There is a fourth bushing a reinforcement segment is wound between the first bushing and the fourth bushing, between the fourth bushing and the second bushing and between the fourth bushing and the fourth bushing
  • a reinforcement segment is wound between the third bushings.
  • a plurality of reinforcing body segments are integrated.
  • the fibers include one or more of glass fibers, carbon fibers and aramid fibers
  • the metal wires include steel wires and/or iron wires. More preferably, the steel wire includes stainless steel wire, and the stainless steel wire includes stainless steel wire 304 or stainless steel wire 316 .
  • the first bush is provided with a fifth bush
  • the fifth bush includes an outer tube arranged sequentially from outside to inside, Rubber tube and inner tube.
  • the inner wall of the outer tube is vulcanized connected to the outer wall of the rubber tube, and the inner wall of the rubber tube is vulcanized connected to the outer wall of the inner tube , both the outer tube and the inner tube are metal tubes.
  • the composite material rod body is a thermosetting resin composite material rod body or a thermoplastic resin composite material rod body
  • the second bushing, the third bushing, the first Four bushings are metal bushings.
  • the present invention also provides a light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including a composite material rod body and a reinforcement body, the reinforcement body is fiber or wire, and the reinforcement body includes A plurality of reinforcing body segments, one end of the composite material rod body is provided with a first sleeve, and a first bushing is provided inside the first sleeve, and the other end of the composite material rod body is provided with a connecting fork, and the connection The ends of the two tines of the fork are respectively provided with a second sleeve and a third sleeve, the second sleeve is provided with a second bush, and the third sleeve is provided with a third bush, Two or more fourth bushings are arranged in the composite material rod body along the length direction of the rod body, a reinforcement section is wound between the first bushing and the adjacent fourth bushing, and two adjacent fourth bushings A reinforcement segment is wound between the sleeves, a reinforcement segment is wound
  • a plurality of reinforcing body segments are integrated.
  • the fibers include one or more of glass fibers, carbon fibers and aramid fibers
  • the metal wires include steel wires and/or iron wires. More preferably, the steel wire includes stainless steel wire, and the stainless steel wire includes stainless steel wire 304 or stainless steel wire 316.
  • the first bush is provided with a fifth bush
  • the fifth bush includes an outer tube arranged sequentially from outside to inside, Rubber tube and inner tube.
  • the inner wall of the outer tube is vulcanized connected to the outer wall of the rubber tube, and the inner wall of the rubber tube is vulcanized connected to the outer wall of the inner tube , both the outer tube and the inner tube are metal tubes.
  • the composite material rod body is a thermosetting resin composite material rod body or a thermoplastic resin composite material rod body.
  • the second bushing, the third bushing, and the fourth bushing are all metal bushings.
  • the present invention also provides a method for preparing the above-mentioned lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including the following steps:
  • step S1 the metal wire is surface-treated with a silane coupling agent with an amino group before winding, and the The way of winding is to wind without interruption.
  • the thermoplastic resin composite material includes fiber-reinforced nylon 6 or fiber-reinforced nylon 66, and the thermoplastic resin composite material can be used at high temperature Dry before plasticizing, the temperature of the drying is 120° C., and the drying time is 4 hours.
  • the present invention also provides a method for preparing the above-mentioned lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including the following steps:
  • the fibers are surface-treated with a silane coupling agent with a hydrophilic functional group before winding.
  • thermosetting resin composite material is a thermosetting resin composite material containing epoxy resin or a thermosetting resin composite material containing polyurethane resin, and the thermosetting resin composite material is subjected to defoaming treatment before pouring.
  • the present invention has the advantages of:
  • a plurality of reinforcing body segments are arranged in the composite material rod body, and the transition connection between the plurality of reinforcing body segments is carried out through the fourth bushing to form a main load-bearing skeleton, which can significantly improve the stability
  • the load that the rod and suspender assembly can bear can further increase the degree of freedom of design, allowing the design of rods with longer lengths and more complex structures.
  • the degree of freedom in shape design is high, which can reduce the impact of installation space on structural design .
  • Fibers or metal wires are used as reinforcements to further reduce the weight of the structure.
  • the design method of the present invention can meet the requirements of heavy load service conditions and significant weight reduction at the same time, and is suitable for commercial vehicles, including trucks, tractors, engineering machinery vehicles and the like.
  • the connecting rod structure proposed by the applicant adopts the winding process to prepare the reinforcing body, which greatly improves the ultimate breaking strength and is more suitable for the working environment of commercial vehicles.
  • One end is interference-fitted with a rubber metal bushing, and the other end has fork teeth Structure, this structure is convenient for installing counterparts, and the interchangeability of the connecting rod structure is higher.
  • the preparation method of the present invention uses continuous fibers or continuous metal wires to prepare reinforcements through segmental winding, which has high designability and is suitable for preparing rods with longer lengths and more complex structures.
  • the surface of the reinforcement is treated with special additives, and the impregnation bonding strength of the two is guaranteed by controlling the temperature, pressure and other process parameters of the hybrid integrated molding process.
  • the reinforcing body of the present invention adopts continuous fibers, and the continuous fibers are pre-surface-treated with a silane coupling agent having a hydrophilic functional group. It can be high-pressure vacuum infusion, depending on product performance requirements.
  • a silane coupling agent having a hydrophilic functional group When the reinforcement is made of metal materials such as steel wire or iron wire, it is pre-treated with a silane coupling agent with amino groups to improve the surface activity of the reinforcement.
  • the rod body is correspondingly made of thermoplastic resin and prepared by an insert mixing injection molding process.
  • the reinforced body designed in the present invention can provide better tensile and compressive properties, and a more complicated appearance structure can be molded by thermosetting resin or thermoplastic resin.
  • Fig. 1 is a schematic structural view of a light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
  • Fig. 2 is a structural schematic diagram of the intermediate body (including the bushing and the reinforcing body) of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
  • Fig. 3 is an exploded view of the intermediate structure of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
  • Fig. 4 is a schematic structural view of the fifth bushing of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
  • a light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of the present invention includes a composite material rod body 2 and a reinforcement body 3, and the reinforcement body 3 includes a plurality of reinforcement body segments 31, composite One end of the material rod body 2 is provided with a first sleeve 1, the first sleeve 1 is provided with a first bushing 4, the other end of the composite material rod body 2 is provided with a connecting fork 5, and the ends of the two fork teeth of the connecting fork 5
  • the second sleeve 6 and the third sleeve 7 are respectively provided on the part, the second sleeve 6 is provided with the second bushing 8, the third sleeve 7 is provided with the third bushing 9, and the inner edge of the composite rod body 2 is
  • a fourth bushing 10 is arranged in the middle of the length direction of the rod body, a reinforcement section 31 is wound between the first bushing 4 and the fourth bushing 10 , and a reinforcement segment is wound between the fourth bushing 10 and the second bush
  • the two reinforcing body segments 31 are integrally structured, that is, the reinforcing bodies wound around the first bushing 4, the fourth bushing 10, the second bushing 8, and the third bushing 9 are continuous, and the reinforcing body 3 It is stainless steel wire 304 with a diameter of 0.2mm.
  • the reinforcing body 3 is wound between the first bushing 4 and the fourth bushing 10, the fourth bushing 10 and the second bushing 8, the fourth bushing 10 and the third bushing 9 in a segmented winding manner, to reinforce
  • the body 3 can be wound in sections in any way. This winding process is suitable for products with longer lengths, and the reinforcement has higher structural stability, strong mechanical properties, and a more stable and controllable process.
  • the first bush 4 is provided with a fifth bush 11 , as shown in FIG. 4 , the fifth bush 11 includes an outer tube 113 , a rubber tube 112 and an inner tube 111 sequentially arranged from outside to inside.
  • the second bushing 8, the third bushing 9, and the fourth bushing 10 are all metal ring bushings, and the metal ring bushings are fixed by tooling, which can ensure the product center distance and installation accuracy requirements.
  • the inner wall of the outer tube 113 is vulcanized connected to the outer wall of the rubber tube 112
  • the inner wall of the rubber tube 112 is vulcanized connected to the outer wall of the inner tube 111
  • both the outer tube 113 and the inner tube 111 are metal tubes.
  • the outer pipe 113 uses 20# steel
  • the inner pipe 111 uses 45# steel
  • the axis of the outer pipe 113 coincides with the axis of the inner pipe 111.
  • the rod body 2 of composite material is a rod body of thermoplastic resin composite material, specifically a rod body of fiber-reinforced nylon 6 composite material, and it can also be implemented by using a rod body of fiber-reinforced nylon 66 composite material.
  • the metal wire is treated with a silane coupling agent containing amino groups.
  • the metal wire is specifically a stainless steel wire 304, and the stainless steel wire 304 is uninterruptedly wound between the first bush 4 and the fourth bush 10, the second Between the second bushing 8 and the fourth bushing 10, between the third bushing 9 and the fourth bushing 10, after the winding is completed, a plurality of reinforcing body segments 31 of the winding bushing are formed to form the reinforcing body 3 and the bushing Composed intermediate, the intermediate is preheated, and the preheating temperature is 90°C;
  • the cavity of the injection mold is consistent with the shape of the product.
  • the temperature of the injection mold is controlled at 110°C, and the thermoplastic composite material is dried at 120°C for 4 hours.
  • the thermoplastic composite material Specifically, it is fiber-reinforced nylon 6 (or fiber-reinforced nylon 66), and then plasticized at high temperature in the screw of the injection molding machine.
  • the temperature of the nozzle is controlled at 290°C. Carry out two stages of holding pressure, the first holding pressure is 60bar, and the holding pressure is 15s, the second holding pressure is 50bar, and the holding pressure is 10s. After cooling, a light-weight and heavy-duty commercial vehicle stabilizer bar and boom assembly is obtained. .
  • the commercial vehicle stabilizer bar suspender assembly with light weight and large load prepared by the present invention has a weight of 1.8kg, which is 48% lighter than the prototype (cast iron 3.48kg), and the ultimate tensile and compressive loads are all greater than 50kN, compared with the technical It is required to be greater than 25kN, with a safety factor of 2 times.
  • a light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of the present invention includes a composite material rod body 2 and a reinforcement body 3, and the reinforcement body 3 includes a plurality of reinforcement body segments 31, composite
  • One end of the material rod body 2 is provided with a first sleeve 1
  • the first sleeve 1 is provided with a first bushing 4
  • the other end of the composite material rod body 2 is provided with a connecting fork 5, and the ends of the two fork teeth of the connecting fork 5
  • the second sleeve 6 and the third sleeve 7 are respectively provided on the part
  • the second sleeve 6 is provided with the second bushing 8
  • the third sleeve 7 is provided with the third bushing 9
  • the inner edge of the composite rod body 2 is
  • Two fourth bushings 10 are arranged in the length direction of the rod body, a reinforcement segment 31 is wound between the first bushing 4 and the adjacent fourth bushing 10 , and a reinforcing body segment 31 is wound
  • multiple reinforcement segments 31 are integrally formed by winding continuous glass fiber E-glass.
  • the first bush 4 is provided with a fifth bush 11 , as shown in FIG. 4 , the fifth bush 11 includes an outer tube 113 , a rubber tube 112 and an inner tube 111 sequentially arranged from outside to inside.
  • the second bush 8 , the third bush 9 and the fourth bush 10 are all metal annular bushes.
  • the inner wall of the outer tube 113 is vulcanized connected to the outer wall of the rubber tube 112
  • the inner wall of the rubber tube 112 is vulcanized connected to the outer wall of the inner tube 111
  • both the outer tube 113 and the inner tube 111 are metal tubes.
  • the axis of the outer tube 113 coincides with the axis of the inner tube 111 .
  • the composite rod body 2 is a thermosetting resin composite rod body.
  • the fiber is surface-treated (soaked) with a silane coupling agent with a hydrophilic functional group, and the surface-treated glass fiber is wound between the first bush 4 and the adjacent fourth bush 10, Between two adjacent fourth bushes 10, between the second bush 8 and the adjacent fourth bush 10, between the third bush 9 and the adjacent fourth bush 10, the way of winding It is uninterrupted winding (that is, continuous winding).
  • a plurality of reinforcing body segments 31 wrapped around each bushing are formed to form an intermediate body composed of the reinforcing body 3 and the bushing, and then the pouring auxiliary material is laid in the pouring mold. (that is, vacuum bag film, diversion net, release cloth, perforated isolation film, rubber injection tube, etc., are conventional methods);
  • the weight of the commercial vehicle stabilizer bar boom assembly with light weight and large load prepared by the present invention is 1.65kg, which is nearly 53% lighter than the prototype (cast iron 3.48kg), and the ultimate tensile and compressive loads are all greater than 60kN, which is greater than the technical requirements. 25kN, with a safety factor of 2.4 times.
  • continuous fibers are used for segmental winding, and thermosetting resin is integrally poured into the mold.
  • thermosetting resin is integrally poured into the mold.
  • the continuous fibers need to be treated with a silane coupling agent with hydrophilic functional groups in advance, so that the surface of the continuous fibers undergoes a chemical reaction, ensuring Effect of impregnation of continuous fibers with thermosetting resins.
  • metal materials such as steel wires and iron wires are used for segmental winding and thermoplastic engineering plastics for mixed injection molding
  • metal materials such as steel wires and iron wires also need to be surface treated with silane coupling agents with amino groups before winding, so that the metal materials and Thermoplastic engineering plastics have a stronger bond, and the bonded interface strength is greater than the tensile and shear strength of pure engineering plastics.
  • the buckle winding can be used to eliminate the influence of the joint on the mechanical properties, and when winding to prepare the intermediate, ensure that the tension is constant during the winding process for excellent durability.

Abstract

A light-weight large-load commercial vehicle stabilizer bar suspender assembly and a preparation method therefor. The stabilizer bar suspender assembly comprises a composite material rod (2) and a reinforcement (3), wherein the reinforcement (3) is a fiber or a metal wire, and the reinforcement (3) comprises a plurality of reinforcement segments (31); a first sleeve (1) is arranged at one end of the rod (2), and a second sleeve (6) and a third sleeve (7) are arranged at the other end of the rod (2); a first bushing (4) is arranged in the first sleeve (1), a second bushing (8) is arranged in the second sleeve (6), a third bushing (9) is arranged in the third sleeve (7), and at least one fourth bushing (10) is arranged in the rod (2); when one fourth bushing (10) is provided, a reinforcement segment (31) is wound between the first bushing (4) and the fourth bushing (10), and the reinforcement segments (31) are respectively wound between the second bushing (8) and the fourth bushing (10) and between the third bushing (9) and the fourth bushing (10); and when two or more fourth bushings (10) are provided, the reinforcement segments (31) are also wound between two adjacent fourth bushings (10). The preparation method comprises injection molding or pouring molding. The stabilizer bar suspender assembly has the advantages of a light weight, a high bearing load, a high design degree of freedom, etc., and can be suitable for rods with longer lengths and more complex structures.

Description

轻量化大载荷的商用车稳定杆吊杆总成及其制备方法Lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly and preparation method thereof
相关申请的交叉引用Cross References to Related Applications
本申请以申请日为“2021-10-29”、申请号为“202111275847.7”、发明创造名称为“轻量化大载荷的商用车稳定杆吊杆总成及其制备方法”的中国专利申请为基础,并主张其优先权,该中国专利申请的全文在此引用至本申请中,以作为本申请的一部分。This application is based on the Chinese patent application with the application date of "2021-10-29", the application number of "202111275847.7", and the invention titled "Lightweight and large-load commercial vehicle stabilizer bar suspension rod assembly and its preparation method" , and claim its priority, the full text of the Chinese patent application is hereby incorporated into this application as a part of this application.
【技术领域】【Technical field】
本发明属于汽车轻量化设计技术领域,涉及一种稳定杆吊杆总成及其制备方法,具体涉及一种轻量化大载荷的商用车稳定杆吊杆总成及其制备方法。The invention belongs to the technical field of lightweight design of automobiles, and relates to a stabilizer bar suspender assembly and a preparation method thereof, in particular to a light-weight and large-load commercial vehicle stabilizer bar suspender assembly and a preparation method thereof.
【背景技术】【Background technique】
随着国家节能减排、绿色环保政策法规的逐步建立和实施,随着资源节约型、环境友好型社会建设步伐的加快,汽车节能已经成为汽车产业发展中的一项关键性研究课题。研究表明,减轻汽车自身重量是提高汽车燃油经济性、降低汽车CO2排放的有效措施之一。With the gradual establishment and implementation of national energy conservation and emission reduction, green environmental protection policies and regulations, and the acceleration of the construction of a resource-saving and environment-friendly society, automobile energy conservation has become a key research topic in the development of the automobile industry. Studies have shown that reducing the weight of the car itself is one of the effective measures to improve the fuel economy of the car and reduce the CO2 emission of the car.
稳定杆是汽车悬架中的一种辅助弹性元件,用来防止车身在转弯时发生过大的横向侧倾,稳定杆吊杆则用于连接悬架摆臂和稳定杆。目前,稳定杆吊杆通常是采用整体均为金属件的设计,制备工序多,重量大,不能满足轻量化的需求。The stabilizer bar is an auxiliary elastic element in the car suspension, which is used to prevent the body from excessive lateral roll when turning, and the stabilizer bar hanger is used to connect the suspension arm and the stabilizer bar. At present, the stabilizer bar and suspender are usually designed with metal parts as a whole, which requires many manufacturing processes and heavy weight, which cannot meet the needs of light weight.
公开号为CN213007481U的中国专利文献《一种锻造稳定杆吊杆和支座总成及应用该总成的车辆》公开了一种采用锻造而成的稳定杆吊杆,不具备显著的轻量化效果。公开号为CN211844016U的中国专利文献《一种轻量化结构卡车用稳定杆吊杆》公开了一种轻量化的稳定杆吊杆,但其为弯杆结构,适用车型较少,无法大批量互换。公开号为CN207433181U的中国专利文献《一种轻量化环保的汽车用稳定杆连杆总成》公开了一种注塑成型的稳定杆连杆,此连杆一端过盈装配有橡胶金属衬套,另一端一体注塑有连杆主体,此种结构形式在安装时,需要更改对手件稳定杆结构,不太方便,而且该技术公开的连杆结构采用传统注塑工艺,无法满足大载荷应用场景。The Chinese patent document "A Forged Stabilizer Suspender and Support Assembly and Vehicle Using the Assembly" with the publication number CN213007481U discloses a forged stabilizer suspender, which does not have a significant lightweight effect . The Chinese patent document "A Lightweight Structured Truck Stabilizer Suspender" with the publication number CN211844016U discloses a lightweight stabilizer suspension pole, but it is a curved pole structure, applicable to fewer models, and cannot be interchanged in large quantities . The Chinese patent document "A Lightweight and Environmentally Friendly Automotive Stabilizer Link Assembly" with publication number CN207433181U discloses an injection-molded stabilizer link. One end of the link is fitted with a rubber-metal bushing, and the other One end is integrally injection-molded with a connecting rod main body. When installing this structure, it is not convenient to change the structure of the opponent stabilizer bar. Moreover, the connecting rod structure disclosed in this technology adopts the traditional injection molding process, which cannot meet the application scenarios of large loads.
综上可知,现有的稳定杆吊杆总成不能同时具备满足商用车大载荷服役工况和显著轻量化效果的双重特点。因此,有必要开发新的稳定杆吊杆总成。To sum up, it can be seen that the existing stabilizer bar and boom assembly cannot have the dual characteristics of meeting the heavy load service conditions of commercial vehicles and significant lightweight effects at the same time. Therefore, it is necessary to develop a new stabilizer bar boom assembly.
【发明内容】【Content of invention】
本发明要解决的技术问题是克服现有技术的不足,提供一种质轻、承受载荷高、设计自由度高、可适用于长度更长、结构更复杂杆件的轻量化大载荷的商用车稳定杆吊杆总成,还提供一种轻量化大载荷的商用车稳定杆吊杆总成的制备方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a commercial vehicle with light weight, high load bearing capacity, high degree of design freedom, and applicable to longer length and more complex structures. The stabilizer bar hanger assembly also provides a preparation method for a light-weight and heavy-duty commercial vehicle stabilizer bar hanger assembly.
为解决上述技术问题,本发明采用以下技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一种轻量化大载荷的商用车稳定杆吊杆总成,包括复合材料杆体和增强体,所述增强体为纤维或金属丝,所述增强体包括多个增强体段,所述复合材料杆体的一端设有第一套筒,所述第一套筒内设有第一衬套,所述复合材料杆体的另一端设有连接叉,所述连接叉的两个叉齿的端部分别设有第二套筒和第三套筒,所述第二套筒内设有第二衬套,所述第三套筒内设有第三衬套,所述复合材料杆体内沿杆体长度方向设有一第四衬套,所述第一衬套与所述第四衬套之间缠绕有增强体段,所述第四衬套与所述第二衬套之间以及所述第四衬套与所述第三衬套之间缠绕有增强体段。A light-weight and heavy-duty commercial vehicle stabilizer bar suspension assembly, including a composite material rod body and a reinforcement body, the reinforcement body is fiber or wire, the reinforcement body includes a plurality of reinforcement body segments, and the composite material rod body One end of the first sleeve is provided with a first bushing, and the other end of the composite material rod is provided with a connecting fork, and the ends of the two tines of the connecting fork are respectively provided with There are a second sleeve and a third sleeve, the second sleeve is provided with a second bushing, the third sleeve is provided with a third bushing, and the composite material rod body is provided along the length direction of the rod body. There is a fourth bushing, a reinforcement segment is wound between the first bushing and the fourth bushing, between the fourth bushing and the second bushing and between the fourth bushing and the fourth bushing A reinforcement segment is wound between the third bushings.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,多个增强体段为一体结构。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly, preferably, a plurality of reinforcing body segments are integrated.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述纤维包括玻璃纤维、碳纤维和芳纶纤维中的一种或多种,所述金属丝包括钢丝和/或铁丝。更优选的,所述钢丝包括不锈钢丝,所述不锈钢丝包括不锈钢丝304或不锈钢丝316。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly, preferably, the fibers include one or more of glass fibers, carbon fibers and aramid fibers, and the metal wires include steel wires and/or iron wires. More preferably, the steel wire includes stainless steel wire, and the stainless steel wire includes stainless steel wire 304 or stainless steel wire 316 .
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述第一衬套内设有第五衬套,所述第五衬套包括由外到内依次设置的外管、橡胶管和内管。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the first bush is provided with a fifth bush, and the fifth bush includes an outer tube arranged sequentially from outside to inside, Rubber tube and inner tube.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述外管的内壁与所述橡胶管的外壁硫化连接,所述橡胶管的内壁与所述内管的外壁硫化连接,所述外管与所述内管均为金属管。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the inner wall of the outer tube is vulcanized connected to the outer wall of the rubber tube, and the inner wall of the rubber tube is vulcanized connected to the outer wall of the inner tube , both the outer tube and the inner tube are metal tubes.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述复合材料杆体为热固性树脂复合材料杆体或热塑性树脂复合材料杆体,所述第二衬套、第三衬套、第四衬套均为金属衬套。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the composite material rod body is a thermosetting resin composite material rod body or a thermoplastic resin composite material rod body, and the second bushing, the third bushing, the first Four bushings are metal bushings.
作为一个总的技术构思,本发明还提供一种轻量化大载荷的商用车稳定杆吊杆总成,包括复合材料杆体和增强体,所述增强体为纤维或金属丝,所述增强体包括多个增强体段,所述复合材料杆体的一端设有第一套筒,所述第一套筒内设有第一衬套,所述复合材料杆体的另一端设有连接叉,所述连接叉的两个叉齿的端部分别设有第二套筒和第三套筒,所述第二套筒内设有第二衬套,所述第三套筒内设有第三衬套,所述复合材料杆体内沿杆体长度方向设有两个以上第四衬套,所述第一衬套与相邻的第四衬套之间缠绕有增强体段,相邻的两个第四衬套之间缠绕有增强体段,所述第二衬套与相邻的第四衬套之间缠绕有增强体段,所述第三衬套与相邻的第四衬套之间缠绕有增强体段。As a general technical idea, the present invention also provides a light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including a composite material rod body and a reinforcement body, the reinforcement body is fiber or wire, and the reinforcement body includes A plurality of reinforcing body segments, one end of the composite material rod body is provided with a first sleeve, and a first bushing is provided inside the first sleeve, and the other end of the composite material rod body is provided with a connecting fork, and the connection The ends of the two tines of the fork are respectively provided with a second sleeve and a third sleeve, the second sleeve is provided with a second bush, and the third sleeve is provided with a third bush, Two or more fourth bushings are arranged in the composite material rod body along the length direction of the rod body, a reinforcement section is wound between the first bushing and the adjacent fourth bushing, and two adjacent fourth bushings A reinforcement segment is wound between the sleeves, a reinforcement segment is wound between the second bush and the adjacent fourth bush, and a reinforcement segment is wound between the third bush and the adjacent fourth bush. Body segment.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,多个增强体段为一体结构。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly, preferably, a plurality of reinforcing body segments are integrated.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述纤维包括玻璃纤维、碳纤维和芳纶纤维中的一种或多种,所述金属丝包括钢丝和/或铁丝。更优选的,所述钢丝包 括不锈钢丝,所述不锈钢丝包括不锈钢丝304或不锈钢丝316。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly, preferably, the fibers include one or more of glass fibers, carbon fibers and aramid fibers, and the metal wires include steel wires and/or iron wires. More preferably, the steel wire includes stainless steel wire, and the stainless steel wire includes stainless steel wire 304 or stainless steel wire 316.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述第一衬套内设有第五衬套,所述第五衬套包括由外到内依次设置的外管、橡胶管和内管。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the first bush is provided with a fifth bush, and the fifth bush includes an outer tube arranged sequentially from outside to inside, Rubber tube and inner tube.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述外管的内壁与所述橡胶管的外壁硫化连接,所述橡胶管的内壁与所述内管的外壁硫化连接,所述外管与所述内管均为金属管。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the inner wall of the outer tube is vulcanized connected to the outer wall of the rubber tube, and the inner wall of the rubber tube is vulcanized connected to the outer wall of the inner tube , both the outer tube and the inner tube are metal tubes.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述复合材料杆体为热固性树脂复合材料杆体或热塑性树脂复合材料杆体。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the composite material rod body is a thermosetting resin composite material rod body or a thermoplastic resin composite material rod body.
上述的轻量化大载荷的商用车稳定杆吊杆总成,优选的,所述第二衬套、第三衬套、第四衬套均为金属衬套。In the aforementioned light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, the second bushing, the third bushing, and the fourth bushing are all metal bushings.
作为一个总的技术构思,本发明还提供一种上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,包括以下步骤:As a general technical concept, the present invention also provides a method for preparing the above-mentioned lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including the following steps:
S1、将金属丝缠绕于第一衬套与第四衬套之间、第二衬套与第四衬套之间、第三衬套与第四衬套之间,缠绕完成后,构成由增强体和衬套组成的中间体,对中间体进行预热,预热温度为90℃~100℃;S1. Wrap the metal wire between the first bush and the fourth bush, between the second bush and the fourth bush, between the third bush and the fourth bush, after the winding is completed, the reinforced The intermediate body composed of the body and the bushing is preheated, and the preheating temperature is 90 ° C to 100 ° C;
S2、将预热后的中间体放入预设形状的模具中,模具温度控制在80℃~110℃,将热塑性复合材料在290℃~300℃下进行高温塑化,然后注塑至模具中,先进行第一段保压,第一段保压的压力为60bar~75bar,第一段保压的时间为15s~18s,然后进行第二段保压,第二段保压的压力为50bar~60bar,第二段保压的时间为10s~15s,保压完成后,经冷却,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the preheated intermediate into a mold with a preset shape. The mold temperature is controlled at 80°C to 110°C, and the thermoplastic composite material is plasticized at a temperature of 290°C to 300°C, and then injected into the mold. Carry out the first stage of pressure preservation first, the pressure of the first stage of pressure preservation is 60bar~75bar, the time of the first stage of pressure preservation is 15s~18s, and then carry out the second stage of pressure preservation, the pressure of the second stage of pressure preservation is 50bar~ 60bar, and the second pressure holding time is 10s~15s. After the pressure holding is completed, after cooling, a light-weight and heavy-duty commercial vehicle stabilizer bar and boom assembly is obtained.
上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,优选的,步骤S1中,所述金属丝在缠绕前,先采用带有氨基的硅烷偶联剂进行表面处理,所述缠绕的方式是不间断地缠绕。In the method for preparing the above-mentioned lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, preferably, in step S1, the metal wire is surface-treated with a silane coupling agent with an amino group before winding, and the The way of winding is to wind without interruption.
上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,优选的,步骤S2中,所述热塑性树脂复合材料包括纤维增强尼龙6或纤维增强尼龙66,所述热塑性复合材料在高温塑化前先烘干,所述烘干的温度为120℃,所述烘干的时间为4h。In the above-mentioned method for preparing a light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly, preferably, in step S2, the thermoplastic resin composite material includes fiber-reinforced nylon 6 or fiber-reinforced nylon 66, and the thermoplastic resin composite material can be used at high temperature Dry before plasticizing, the temperature of the drying is 120° C., and the drying time is 4 hours.
作为一个总的技术构思,本发明还提供一种上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,包括以下步骤:As a general technical concept, the present invention also provides a method for preparing the above-mentioned lightweight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly, including the following steps:
S1、将纤维缠绕于第一衬套与相邻的第四衬套之间、相邻的两个第四衬套之间、第二衬套与相邻的第四衬套之间、第三衬套与相邻的第四衬套之间,缠绕完成后,构成由增强体和衬套组成的中间体;S1. Winding the fiber between the first bush and the adjacent fourth bush, between two adjacent fourth bushes, between the second bush and the adjacent fourth bush, third Between the bushing and the adjacent fourth bushing, after the winding is completed, an intermediate body consisting of a reinforcing body and a bushing is formed;
S2、将所述中间体放入预设形状的模具中,室温下抽真空,然后灌注温度为23℃~40℃的热固性树脂复合材料,待复合材料完全浸渍中间体后,停止灌注并加热模具至80℃~90℃,固化2h~3h脱模,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the intermediate into a mold with a preset shape, vacuumize at room temperature, and then pour a thermosetting resin composite material at a temperature of 23°C to 40°C. After the composite material is completely impregnated with the intermediate, stop pouring and heat the mold To 80 ℃ ~ 90 ℃, curing 2h ~ 3h demoulding, to obtain a commercial vehicle stabilizer bar suspension rod assembly with light weight and large load.
上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,优选的,步骤S1中,所述纤维在缠绕前,先采用带有亲水性官能团的硅烷偶联剂进行表面处理。In the above method for preparing a light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly, preferably, in step S1, the fibers are surface-treated with a silane coupling agent with a hydrophilic functional group before winding.
上述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,优选的,步骤S2中,所述抽真空至真空度为-0.1MPa以下,经保压10min符合压降要求后再进行灌注,所述热固性树脂复合材料为含环氧树脂的热固性树脂复合材料或含聚氨脂树脂的热固性树脂复合材料,所述热固性树脂复合材料在灌注前先进行脱泡处理。The above-mentioned preparation method of the light-weight and heavy-duty commercial vehicle stabilizer rod and suspender assembly, preferably, in step S2, the vacuum is evacuated until the vacuum degree is below -0.1MPa, and the pressure drop is met after holding the pressure for 10 minutes. For pouring, the thermosetting resin composite material is a thermosetting resin composite material containing epoxy resin or a thermosetting resin composite material containing polyurethane resin, and the thermosetting resin composite material is subjected to defoaming treatment before pouring.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明的稳定杆吊杆总成在复合材料杆体中通过设置多个增强体段,多个增强体段之间通过第四衬套进行过渡连接,形成主要承载骨架,可显著提高稳定杆吊杆总成所能承受的载荷,并且能够进一步增加设计的自由度,可设计长度更长、结构更复杂的杆件,同时形貌设计自由度高,可以降低安装空间对结构设计的影响。增强体采用纤维或金属丝,能够进一步实现结构的轻量化。本发明的该设计方式可同时满足大载荷服役工况和显著轻量化的需求,适用于商用车,包括卡车、牵引车、工程机械车等。(1) In the stabilizer bar and suspender assembly of the present invention, a plurality of reinforcing body segments are arranged in the composite material rod body, and the transition connection between the plurality of reinforcing body segments is carried out through the fourth bushing to form a main load-bearing skeleton, which can significantly improve the stability The load that the rod and suspender assembly can bear can further increase the degree of freedom of design, allowing the design of rods with longer lengths and more complex structures. At the same time, the degree of freedom in shape design is high, which can reduce the impact of installation space on structural design . Fibers or metal wires are used as reinforcements to further reduce the weight of the structure. The design method of the present invention can meet the requirements of heavy load service conditions and significant weight reduction at the same time, and is suitable for commercial vehicles, including trucks, tractors, engineering machinery vehicles and the like.
(2)申请人提出的连杆结构采用缠绕工艺制备了增强体,大大提升了极限破坏强度,更能适用于商用车的工作环境,一端过盈装配有橡胶金属衬套,另一端存在叉齿结构,此结构方便安装对手件,且连杆结构的互换性更高。(2) The connecting rod structure proposed by the applicant adopts the winding process to prepare the reinforcing body, which greatly improves the ultimate breaking strength and is more suitable for the working environment of commercial vehicles. One end is interference-fitted with a rubber metal bushing, and the other end has fork teeth Structure, this structure is convenient for installing counterparts, and the interchangeability of the connecting rod structure is higher.
(3)本发明的制备方法使用连续纤维或连续金属丝通过分段缠绕的方法制备增强体,设计性高,适用制备长度更长、结构更复杂的杆体。增强体使用特殊助剂进行表面处理,通过控制混合一体成型工艺温度、压力等工艺参数,保证两者的浸渍结合强度。(3) The preparation method of the present invention uses continuous fibers or continuous metal wires to prepare reinforcements through segmental winding, which has high designability and is suitable for preparing rods with longer lengths and more complex structures. The surface of the reinforcement is treated with special additives, and the impregnation bonding strength of the two is guaranteed by controlling the temperature, pressure and other process parameters of the hybrid integrated molding process.
(4)本发明增强体采用连续纤维,连续纤维预先使用具有亲水性官能团的硅烷偶联剂进行表面处理,杆体相应的使用热固性树脂,通过真空灌注工艺制备,可以是中低压真空灌注,也可以是高压真空灌注,取决于产品性能要求。增强体采用钢丝或铁丝等金属材料制备时,预先使用带有氨基的硅烷偶联剂进行处理,提升增强体表面活性,杆体相应的使用热塑性树脂,通过嵌件混合注塑工艺制备。本发明设计的增强体可提供更好的拉伸、压缩性能,热固性树脂或热塑性树脂成型更为复杂的外观结构。(4) The reinforcing body of the present invention adopts continuous fibers, and the continuous fibers are pre-surface-treated with a silane coupling agent having a hydrophilic functional group. It can be high-pressure vacuum infusion, depending on product performance requirements. When the reinforcement is made of metal materials such as steel wire or iron wire, it is pre-treated with a silane coupling agent with amino groups to improve the surface activity of the reinforcement. The rod body is correspondingly made of thermoplastic resin and prepared by an insert mixing injection molding process. The reinforced body designed in the present invention can provide better tensile and compressive properties, and a more complicated appearance structure can be molded by thermosetting resin or thermoplastic resin.
【附图说明】【Description of drawings】
图1为本发明实施例1中轻量化大载荷的商用车稳定杆吊杆总成的结构示意图。Fig. 1 is a schematic structural view of a light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
图2为本发明实施例1中轻量化大载荷的商用车稳定杆吊杆总成的中间体(含衬套和 增强体)结构示意图。Fig. 2 is a structural schematic diagram of the intermediate body (including the bushing and the reinforcing body) of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
图3为本发明实施例1中轻量化大载荷的商用车稳定杆吊杆总成的中间体结构分解图。Fig. 3 is an exploded view of the intermediate structure of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
图4为本发明实施例1中轻量化大载荷的商用车稳定杆吊杆总成的第五衬套结构示意图。Fig. 4 is a schematic structural view of the fifth bushing of the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly in Embodiment 1 of the present invention.
图例说明:illustration:
1、第一套筒;2、复合材料杆体;3、增强体;31、增强体段;4、第一衬套;5、连接叉;6、第二套筒;7、第三套筒;8、第二衬套;9、第三衬套;10、第四衬套;11、第五衬套;111、内管;112、橡胶管;113、外管。1. The first sleeve; 2. Composite rod body; 3. Reinforcement body; 31. Reinforcement body segment; 4. The first bushing; 5. Connecting fork; 6. The second sleeve; 7. The third sleeve; 8. Second bushing; 9. Third bushing; 10. Fourth bushing; 11. Fifth bushing; 111. Inner tube; 112. Rubber tube; 113. Outer tube.
【具体实施方式】【Detailed ways】
以下结合说明书附图和具体优选的实施例对本发明作进一步描述,但并不因此而限制本发明的保护范围。以下实施例中所采用的材料和仪器均为市售。The present invention will be further described below in conjunction with the accompanying drawings and specific preferred embodiments, but the protection scope of the present invention is not limited thereby. All materials and instruments used in the following examples are commercially available.
实施例1:Example 1:
一种本发明的轻量化大载荷的商用车稳定杆吊杆总成,如图1至图4所示,包括复合材料杆体2和增强体3,增强体3包括多个增强体段31,复合材料杆体2的一端设有第一套筒1,第一套筒1内设有第一衬套4,复合材料杆体2的另一端设有连接叉5,连接叉5的两个叉齿的端部分别设有第二套筒6和第三套筒7,第二套筒6内设有第二衬套8,第三套筒7内设有第三衬套9,复合材料杆体2内沿杆体长度方向在中部设有一个第四衬套10,第一衬套4与第四衬套10之间缠绕有增强体段31,第四衬套10与第二衬套8之间缠绕有增强体段31,第四衬套10与第三衬套9之间缠绕有增强体段31。A light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of the present invention, as shown in Figures 1 to 4, includes a composite material rod body 2 and a reinforcement body 3, and the reinforcement body 3 includes a plurality of reinforcement body segments 31, composite One end of the material rod body 2 is provided with a first sleeve 1, the first sleeve 1 is provided with a first bushing 4, the other end of the composite material rod body 2 is provided with a connecting fork 5, and the ends of the two fork teeth of the connecting fork 5 The second sleeve 6 and the third sleeve 7 are respectively provided on the part, the second sleeve 6 is provided with the second bushing 8, the third sleeve 7 is provided with the third bushing 9, and the inner edge of the composite rod body 2 is A fourth bushing 10 is arranged in the middle of the length direction of the rod body, a reinforcement section 31 is wound between the first bushing 4 and the fourth bushing 10 , and a reinforcement segment is wound between the fourth bushing 10 and the second bushing 8 . Body segment 31 , a reinforcing body segment 31 is wound between the fourth bushing 10 and the third bushing 9 .
本实施例中,两个增强体段31为一体结构,即缠绕第一衬套4、第四衬套10、第二衬套8和第三衬套9的增强体是连续的,增强体3为不锈钢丝304,直径0.2mm。增强体3采用分段式缠绕方式在第一衬套4与第四衬套10、第四衬套10与第二衬套8、第四衬套10与第三衬套9之间缠绕,增强体3可以任意方式进行分段缠绕,该种缠绕工艺适用于长度更长的产品,并且增强体的结构稳定性更高,力学性能强,工艺更稳定可控。In this embodiment, the two reinforcing body segments 31 are integrally structured, that is, the reinforcing bodies wound around the first bushing 4, the fourth bushing 10, the second bushing 8, and the third bushing 9 are continuous, and the reinforcing body 3 It is stainless steel wire 304 with a diameter of 0.2mm. The reinforcing body 3 is wound between the first bushing 4 and the fourth bushing 10, the fourth bushing 10 and the second bushing 8, the fourth bushing 10 and the third bushing 9 in a segmented winding manner, to reinforce The body 3 can be wound in sections in any way. This winding process is suitable for products with longer lengths, and the reinforcement has higher structural stability, strong mechanical properties, and a more stable and controllable process.
本实施例中,第一衬套4内设有第五衬套11,如图4所示,第五衬套11包括由外到内依次设置的外管113、橡胶管112和内管111。第二衬套8、第三衬套9、第四衬套10均为金属环形衬套,金属环形衬套通过工装固定,可保证产品中心距和安装精度要求。In this embodiment, the first bush 4 is provided with a fifth bush 11 , as shown in FIG. 4 , the fifth bush 11 includes an outer tube 113 , a rubber tube 112 and an inner tube 111 sequentially arranged from outside to inside. The second bushing 8, the third bushing 9, and the fourth bushing 10 are all metal ring bushings, and the metal ring bushings are fixed by tooling, which can ensure the product center distance and installation accuracy requirements.
本实施例中,外管113的内壁与橡胶管112的外壁硫化连接,橡胶管112的内壁与内管111的外壁硫化连接,外管113与内管111均为金属管。外管113使用20#钢,内管111使用45#钢,外管113的轴线与内管111的轴线重合。In this embodiment, the inner wall of the outer tube 113 is vulcanized connected to the outer wall of the rubber tube 112 , the inner wall of the rubber tube 112 is vulcanized connected to the outer wall of the inner tube 111 , and both the outer tube 113 and the inner tube 111 are metal tubes. The outer pipe 113 uses 20# steel, the inner pipe 111 uses 45# steel, and the axis of the outer pipe 113 coincides with the axis of the inner pipe 111.
本实施例中,复合材料杆体2为热塑性树脂复合材料杆体,具体为纤维增强尼龙6复 合材料杆体,采用纤维增强尼龙66复合材料杆体也可实施。In this embodiment, the rod body 2 of composite material is a rod body of thermoplastic resin composite material, specifically a rod body of fiber-reinforced nylon 6 composite material, and it can also be implemented by using a rod body of fiber-reinforced nylon 66 composite material.
一种本实施例的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,包括以下步骤:A preparation method of the light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of this embodiment includes the following steps:
S1、将金属丝采用带有氨基的硅烷偶联剂进行表面处理,金属丝具体为不锈钢丝304,将不锈钢丝304不间断地缠绕于第一衬套4与第四衬套10之间、第二衬套8与第四衬套10之间、第三衬套9与第四衬套10之间,缠绕完成后,形成缠绕衬套的多个增强体段31,构成增强体3和衬套组成的中间体,对中间体进行预热,预热温度为90℃;S1. The metal wire is treated with a silane coupling agent containing amino groups. The metal wire is specifically a stainless steel wire 304, and the stainless steel wire 304 is uninterruptedly wound between the first bush 4 and the fourth bush 10, the second Between the second bushing 8 and the fourth bushing 10, between the third bushing 9 and the fourth bushing 10, after the winding is completed, a plurality of reinforcing body segments 31 of the winding bushing are formed to form the reinforcing body 3 and the bushing Composed intermediate, the intermediate is preheated, and the preheating temperature is 90°C;
S2、将预热后的中间体放入注塑模具中,注塑模具的型腔与产品形状保持一致,注塑模具的温度控制在110℃,将热塑性复合材料在120℃下烘干4h,热塑性复合材料具体为纤维增强尼龙6(或纤维增强尼龙66),然后在注塑机螺杆中进行高温塑化,喷嘴温度控制在290℃,热塑性复合材料经过高温塑化成可流动熔体填充到注塑模具中,再进行两段保压,第一段保压压力为60bar,保压15s,第二段保压压力为50bar,保压10s,经冷却后,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the preheated intermediate into the injection mold. The cavity of the injection mold is consistent with the shape of the product. The temperature of the injection mold is controlled at 110°C, and the thermoplastic composite material is dried at 120°C for 4 hours. The thermoplastic composite material Specifically, it is fiber-reinforced nylon 6 (or fiber-reinforced nylon 66), and then plasticized at high temperature in the screw of the injection molding machine. The temperature of the nozzle is controlled at 290°C. Carry out two stages of holding pressure, the first holding pressure is 60bar, and the holding pressure is 15s, the second holding pressure is 50bar, and the holding pressure is 10s. After cooling, a light-weight and heavy-duty commercial vehicle stabilizer bar and boom assembly is obtained. .
经检测,本发明制备的轻量化大载荷的商用车稳定杆吊杆总成重量为1.8kg,较原型件(铸铁3.48kg)减重48%,极限拉伸、压缩载荷均大于50kN,较技术要求大于25kN,有2倍的安全系数。After testing, the commercial vehicle stabilizer bar suspender assembly with light weight and large load prepared by the present invention has a weight of 1.8kg, which is 48% lighter than the prototype (cast iron 3.48kg), and the ultimate tensile and compressive loads are all greater than 50kN, compared with the technical It is required to be greater than 25kN, with a safety factor of 2 times.
实施例2:Example 2:
一种本发明的轻量化大载荷的商用车稳定杆吊杆总成,如图1至图4所示,包括复合材料杆体2和增强体3,增强体3包括多个增强体段31,复合材料杆体2的一端设有第一套筒1,第一套筒1内设有第一衬套4,复合材料杆体2的另一端设有连接叉5,连接叉5的两个叉齿的端部分别设有第二套筒6和第三套筒7,第二套筒6内设有第二衬套8,第三套筒7内设有第三衬套9,复合材料杆体2内沿杆体长度方向设有两个第四衬套10,第一衬套4与相邻的第四衬套10之间缠绕有增强体段31,相邻的两个第四衬套10之间缠绕有增强体段31,第二衬套8与相邻的第四衬套10之间缠绕有增强体段31,第三衬套9与相邻的第四衬套10之间缠绕有增强体段31。A light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of the present invention, as shown in Figures 1 to 4, includes a composite material rod body 2 and a reinforcement body 3, and the reinforcement body 3 includes a plurality of reinforcement body segments 31, composite One end of the material rod body 2 is provided with a first sleeve 1, the first sleeve 1 is provided with a first bushing 4, the other end of the composite material rod body 2 is provided with a connecting fork 5, and the ends of the two fork teeth of the connecting fork 5 The second sleeve 6 and the third sleeve 7 are respectively provided on the part, the second sleeve 6 is provided with the second bushing 8, the third sleeve 7 is provided with the third bushing 9, and the inner edge of the composite rod body 2 is Two fourth bushings 10 are arranged in the length direction of the rod body, a reinforcement segment 31 is wound between the first bushing 4 and the adjacent fourth bushing 10 , and a reinforcing body segment 31 is wound between two adjacent fourth bushings 10 . Reinforcing body segment 31, reinforcing body segment 31 is wound between the second bushing 8 and the adjacent fourth bushing 10, reinforcing body segment 31 is wound between the third bushing 9 and the adjacent fourth bushing 10 .
本实施例中,多个增强体段31为一体结构,由连续的玻璃纤维E-glass缠绕而成。In this embodiment, multiple reinforcement segments 31 are integrally formed by winding continuous glass fiber E-glass.
本实施例中,第一衬套4内设有第五衬套11,如图4所示,第五衬套11包括由外到内依次设置的外管113、橡胶管112和内管111。第二衬套8、第三衬套9、第四衬套10均为金属环形衬套。In this embodiment, the first bush 4 is provided with a fifth bush 11 , as shown in FIG. 4 , the fifth bush 11 includes an outer tube 113 , a rubber tube 112 and an inner tube 111 sequentially arranged from outside to inside. The second bush 8 , the third bush 9 and the fourth bush 10 are all metal annular bushes.
本实施例中,外管113的内壁与橡胶管112的外壁硫化连接,橡胶管112的内壁与内管111的外壁硫化连接,外管113与内管111均为金属管。外管113的轴线与内管111的轴线重合。In this embodiment, the inner wall of the outer tube 113 is vulcanized connected to the outer wall of the rubber tube 112 , the inner wall of the rubber tube 112 is vulcanized connected to the outer wall of the inner tube 111 , and both the outer tube 113 and the inner tube 111 are metal tubes. The axis of the outer tube 113 coincides with the axis of the inner tube 111 .
本实施例中,复合材料杆体2为热固性树脂复合材料杆体。In this embodiment, the composite rod body 2 is a thermosetting resin composite rod body.
一种本实施例的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,包括以下步骤:A preparation method of the light-weight and heavy-duty commercial vehicle stabilizer bar suspension rod assembly of this embodiment includes the following steps:
S1、将纤维采用带有亲水性官能团的硅烷偶联剂进行表面处理(浸泡处理),将表面处理后的玻璃纤维缠绕于第一衬套4与相邻的第四衬套10之间、相邻的两个第四衬套10之间、第二衬套8与相邻的第四衬套10之间、第三衬套9与相邻的第四衬套10之间,缠绕的方式是不间断地缠绕(即连续缠绕),缠绕完成后,形成缠绕各衬套的多个增强体段31,构成增强体3和衬套组成的中间体,然后在灌注模具中铺设好灌注辅材(即真空袋膜,导流网,脱模布,带孔隔离膜,注胶管等,为常规方式);S1. The fiber is surface-treated (soaked) with a silane coupling agent with a hydrophilic functional group, and the surface-treated glass fiber is wound between the first bush 4 and the adjacent fourth bush 10, Between two adjacent fourth bushes 10, between the second bush 8 and the adjacent fourth bush 10, between the third bush 9 and the adjacent fourth bush 10, the way of winding It is uninterrupted winding (that is, continuous winding). After the winding is completed, a plurality of reinforcing body segments 31 wrapped around each bushing are formed to form an intermediate body composed of the reinforcing body 3 and the bushing, and then the pouring auxiliary material is laid in the pouring mold. (that is, vacuum bag film, diversion net, release cloth, perforated isolation film, rubber injection tube, etc., are conventional methods);
S2、将中间体放入灌注模具中,灌注模具的型腔与产品形状保持一致,室温下抽真空并使用真空袋膜封真空并抽气至真空度为-0.1MPa以下,保压10min符合压降要求后,注入温度为30℃经脱泡的含环氧树脂的热固性树脂复合材料开始灌注,待树脂完全浸渍中间体后,停止灌注并加热模具至80℃,固化2h脱模,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the intermediate into the infusion mold. The cavity of the infusion mold is consistent with the shape of the product. Vacuumize at room temperature and use a vacuum bag to seal the vacuum and evacuate until the vacuum degree is below -0.1MPa. Keep the pressure for 10 minutes to meet the pressure. After lowering the requirements, pour the thermosetting resin composite material containing epoxy resin at an injection temperature of 30°C and degassing. After the resin is completely impregnated with the intermediate, stop the pouring and heat the mold to 80°C, cure for 2 hours and release the mold to obtain lightweight Large load commercial vehicle stabilizer bar boom assembly.
本发明制备的轻量化大载荷的商用车稳定杆吊杆总成重量为1.65kg,较原型件(铸铁3.48kg)减重近53%,极限拉伸、压缩载荷均大于60kN,较技术要求大于25kN,有2.4倍的安全系数。The weight of the commercial vehicle stabilizer bar boom assembly with light weight and large load prepared by the present invention is 1.65kg, which is nearly 53% lighter than the prototype (cast iron 3.48kg), and the ultimate tensile and compressive loads are all greater than 60kN, which is greater than the technical requirements. 25kN, with a safety factor of 2.4 times.
本实施例采用连续纤维进行分段缠绕,热固性树脂进行一体灌注成型,在缠绕前连续纤维需要预先使用带有亲水性官能团的硅烷偶联剂进行表面处理,使得连续纤维表面发生化学反应,保证连续纤维与热固性树脂的浸渍效果。In this example, continuous fibers are used for segmental winding, and thermosetting resin is integrally poured into the mold. Before winding, the continuous fibers need to be treated with a silane coupling agent with hydrophilic functional groups in advance, so that the surface of the continuous fibers undergoes a chemical reaction, ensuring Effect of impregnation of continuous fibers with thermosetting resins.
当采用钢丝、铁丝等金属材料进行分段缠绕、热塑性工程塑料进行混合注塑成型时,钢丝、铁丝等金属材料在缠绕前也需要使用带有氨基的硅烷偶联剂进行表面处理,使金属材料和热塑性工程塑料有更强的结合,结合的界面强度大于纯工程塑料的抗拉、剪切强度。When metal materials such as steel wires and iron wires are used for segmental winding and thermoplastic engineering plastics for mixed injection molding, metal materials such as steel wires and iron wires also need to be surface treated with silane coupling agents with amino groups before winding, so that the metal materials and Thermoplastic engineering plastics have a stronger bond, and the bonded interface strength is greater than the tensile and shear strength of pure engineering plastics.
上述实施例中,连续纤维或钢丝、铁丝等金属丝抱紧金属环形衬套缠绕时,可使用压扣缠绕,消除搭头对力学性能的影响,缠绕制备中间体时,确保缠绕过程中张力恒定,以获得优异的耐久性能。In the above embodiments, when the continuous fiber or steel wire, iron wire and other metal wires are tightly wrapped around the metal annular bushing, the buckle winding can be used to eliminate the influence of the joint on the mechanical properties, and when winding to prepare the intermediate, ensure that the tension is constant during the winding process for excellent durability.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明的精神实质和技术方案的情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同替换、等效变化及修饰,均仍属于本发明技术方案保护的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the spirit and technical solutions of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solutions of the present invention, or modify them to be equivalent Variations of equivalent embodiments. Therefore, any simple modifications, equivalent replacements, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solutions of the present invention, still fall within the protection scope of the technical solutions of the present invention.

Claims (11)

  1. 一种轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,包括复合材料杆体(2)和增强体(3),所述增强体(3)为纤维或金属丝,所述增强体(3)包括多个增强体段(31),所述复合材料杆体(2)的一端设有第一套筒(1),所述第一套筒(1)内设有第一衬套(4),所述复合材料杆体(2)的另一端设有连接叉(5),所述连接叉(5)的两个叉齿的端部分别设有第二套筒(6)和第三套筒(7),所述第二套筒(6)内设有第二衬套(8),所述第三套筒(7)内设有第三衬套(9),所述复合材料杆体(2)内沿杆体长度方向设有一第四衬套(10),所述第一衬套(4)与所述第四衬套(10)之间缠绕有增强体段(31),所述第四衬套(10)与所述第二衬套(8)之间以及所述第四衬套(10)与所述第三衬套(9)之间缠绕有增强体段(31)。A light-weight and large-load commercial vehicle stabilizer bar suspension rod assembly is characterized in that it includes a composite material rod body (2) and a reinforcement (3), the reinforcement (3) is fiber or wire, and the reinforcement The body (3) includes a plurality of reinforcing body segments (31), and one end of the composite material rod body (2) is provided with a first sleeve (1), and a first bushing is provided inside the first sleeve (1) (4), the other end of the composite rod body (2) is provided with a connecting fork (5), and the ends of the two tines of the connecting fork (5) are respectively provided with a second sleeve (6) and a second sleeve (6). Three sleeves (7), the second sleeve (6) is provided with a second bushing (8), the third sleeve (7) is provided with a third bushing (9), the composite A fourth bushing (10) is arranged inside the material rod body (2) along the length direction of the rod body, and a reinforcement segment (31) is wound between the first bushing (4) and the fourth bushing (10), Between the fourth bushing (10) and the second bushing (8) and between the fourth bushing (10) and the third bushing (9), a reinforcing body segment (31 ).
  2. 一种轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,包括复合材料杆体(2)和增强体(3),所述增强体(3)为纤维或金属丝,所述增强体(3)包括多个增强体段(31),所述复合材料杆体(2)的一端设有第一套筒(1),所述第一套筒(1)内设有第一衬套(4),所述复合材料杆体(2)的另一端设有连接叉(5),所述连接叉(5)的两个叉齿的端部分别设有第二套筒(6)和第三套筒(7),所述第二套筒(6)内设有第二衬套(8),所述第三套筒(7)内设有第三衬套(9),所述复合材料杆体(2)内沿杆体长度方向设有两个以上第四衬套(10),所述第一衬套(4)与相邻的第四衬套(10)之间缠绕有增强体段(31),相邻的两个第四衬套(10)之间缠绕有增强体段(31),所述第二衬套(8)与相邻的第四衬套(10)之间缠绕有增强体段(31),所述第三衬套(9)与相邻的第四衬套(10)之间缠绕有增强体段(31)。A light-weight and large-load commercial vehicle stabilizer bar suspension rod assembly is characterized in that it includes a composite material rod body (2) and a reinforcement (3), the reinforcement (3) is fiber or wire, and the reinforcement The body (3) includes a plurality of reinforcing body segments (31), and one end of the composite material rod body (2) is provided with a first sleeve (1), and a first bushing is provided inside the first sleeve (1) (4), the other end of the composite rod body (2) is provided with a connecting fork (5), and the ends of the two tines of the connecting fork (5) are respectively provided with a second sleeve (6) and a second sleeve (6). Three sleeves (7), the second sleeve (6) is provided with a second bushing (8), the third sleeve (7) is provided with a third bushing (9), the composite There are more than two fourth bushings (10) inside the material rod body (2) along the length direction of the rod body, and a reinforcement section is wound between the first bushing (4) and the adjacent fourth bushing (10) (31), a reinforced segment (31) is wound between two adjacent fourth bushes (10), and the second bush (8) is wound between the adjacent fourth bushes (10) There is a reinforcing body segment (31), and the reinforcing body segment (31) is wound between the third bushing (9) and the adjacent fourth bushing (10).
  3. 根据权利要求1或2所述的轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,多个增强体段(31)为一体结构。The light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly according to claim 1 or 2, characterized in that a plurality of reinforcement segments (31) are integrally structured.
  4. 根据权利要求1或2所述的轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,所述纤维包括玻璃纤维、碳纤维和芳纶纤维中的一种或多种,所述金属丝包括钢丝和/或铁丝。The light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly according to claim 1 or 2, wherein the fibers include one or more of glass fibers, carbon fibers and aramid fibers, and the metal Wires include steel wires and/or iron wires.
  5. 根据权利要求1或2所述的轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,所述第一衬套(4)内设有第五衬套(11),所述第五衬套(11)包括由外到内依次设置的外管(113)、橡胶管(112)和内管(111)。According to claim 1 or 2, the light-weight and heavy-duty commercial vehicle stabilizer bar suspender assembly is characterized in that, a fifth bush (11) is arranged inside the first bush (4), and the fifth bush (11) is arranged inside the first bush (4). The five bushings (11) include an outer tube (113), a rubber tube (112) and an inner tube (111) arranged sequentially from outside to inside.
  6. 根据权利要求5所述的轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,所述外管(113)的内壁与所述橡胶管(112)的外壁硫化连接,所述橡胶管(112)的内壁与所 述内管(111)的外壁硫化连接,所述外管(113)与所述内管(111)均为金属管。The light-weight and large-load commercial vehicle stabilizer bar suspension rod assembly according to claim 5, characterized in that, the inner wall of the outer tube (113) is vulcanized connected with the outer wall of the rubber tube (112), and the rubber tube (112) The inner wall of the tube (112) is vulcanized and connected to the outer wall of the inner tube (111), and both the outer tube (113) and the inner tube (111) are metal tubes.
  7. 根据权利要求1或2所述的轻量化大载荷的商用车稳定杆吊杆总成,其特征在于,所述复合材料杆体(2)为热固性树脂复合材料杆体或热塑性树脂复合材料杆体,所述第二衬套(8)、第三衬套(9)、第四衬套(10)均为金属衬套。According to claim 1 or 2, the light-weight and large-load commercial vehicle stabilizer bar suspension rod assembly is characterized in that, the composite material rod body (2) is a thermosetting resin composite material rod body or a thermoplastic resin composite material rod body, and the The second bush (8), the third bush (9) and the fourth bush (10) are all metal bushes.
  8. 一种如权利要求1~7中任一项所述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,其特征在于,包括以下步骤:A method for preparing a light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly according to any one of claims 1 to 7, characterized in that it comprises the following steps:
    S1、将金属丝缠绕于第一衬套(4)与第四衬套(10)之间、第二衬套(8)与第四衬套(10)之间、第三衬套(9)与第四衬套(10)之间,缠绕完成后,构成由增强体(3)和衬套组成的中间体,对中间体进行预热,预热温度为90℃~100℃;S1. Wrap the metal wire between the first bush (4) and the fourth bush (10), between the second bush (8) and the fourth bush (10), the third bush (9) Between the fourth bushing (10), after the winding is completed, an intermediate body consisting of a reinforcing body (3) and a bushing is formed, and the intermediate body is preheated, and the preheating temperature is 90°C to 100°C;
    S2、将预热后的中间体放入预设形状的模具中,模具温度控制在80℃~110℃,将热塑性复合材料在290℃~300℃下进行高温塑化,然后注塑至模具中,先进行第一段保压,第一段保压的压力为60bar~75bar,第一段保压的时间为15s~18s,然后进行第二段保压,第二段保压的压力为50bar~60bar,第二段保压的时间为10s~15s,保压完成后,经冷却,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the preheated intermediate into a mold with a preset shape. The mold temperature is controlled at 80°C to 110°C, and the thermoplastic composite material is plasticized at a temperature of 290°C to 300°C, and then injected into the mold. Carry out the first stage of pressure preservation first, the pressure of the first stage of pressure preservation is 60bar~75bar, the time of the first stage of pressure preservation is 15s~18s, and then carry out the second stage of pressure preservation, the pressure of the second stage of pressure preservation is 50bar~ 60bar, and the second pressure holding time is 10s~15s. After the pressure holding is completed, after cooling, a light-weight and heavy-duty commercial vehicle stabilizer bar and boom assembly is obtained.
  9. 根据权利要求8所述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,其特征在于,步骤S1中,所述金属丝在缠绕前,先采用带有氨基的硅烷偶联剂进行表面处理,所述缠绕的方式是不间断地缠绕;和/或,步骤S2中,所述热塑性树脂复合材料包括纤维增强尼龙6或纤维增强尼龙66,所述热塑性复合材料在高温塑化前先烘干,所述烘干的温度为120℃,所述烘干的时间为4h。According to claim 8, the preparation method of the light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly is characterized in that, in step S1, before the wire is wound, a silane coupling agent with an amino group is firstly used Surface treatment, the way of winding is uninterrupted winding; and/or, in step S2, the thermoplastic resin composite material includes fiber-reinforced nylon 6 or fiber-reinforced nylon 66, and the thermoplastic resin composite material is plasticized before high temperature Dry first, the temperature of the drying is 120° C., and the drying time is 4 hours.
  10. 一种如权利要求1~7中任一项所述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,其特征在于,包括以下步骤:A method for preparing a light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly according to any one of claims 1 to 7, characterized in that it comprises the following steps:
    S1、将纤维缠绕于第一衬套(4)与相邻的第四衬套(10)之间、相邻的两个第四衬套(10)之间、第二衬套(8)与相邻的第四衬套(10)之间、第三衬套(9)与相邻的第四衬套(10)之间,缠绕完成后,构成由增强体(3)和衬套组成的中间体;S1. Wrap the fiber between the first bush (4) and the adjacent fourth bush (10), between two adjacent fourth bushes (10), the second bush (8) and Between the adjacent fourth bushes (10), between the third bushes (9) and the adjacent fourth bushes (10), after the winding is completed, a reinforcement body (3) and bushings are formed. Intermediate;
    S2、将所述中间体放入预计形状的模具中,室温下抽真空,然后灌注温度为23℃~40℃的热固性树脂复合材料,待复合材料完全浸渍中间体后,停止灌注并加热模具至80℃~90℃,固化2h~3h脱模,得到轻量化大载荷的商用车稳定杆吊杆总成。S2. Put the intermediate into a mold of expected shape, vacuumize at room temperature, and then pour a thermosetting resin composite material at a temperature of 23°C to 40°C. After the composite material is completely impregnated with the intermediate, stop pouring and heat the mold to 80°C-90°C, curing for 2h-3h and demoulding, to obtain a lightweight and heavy-duty commercial vehicle stabilizer bar and suspender assembly.
  11. 根据权利要求10所述的轻量化大载荷的商用车稳定杆吊杆总成的制备方法,其特征在于,步骤S1中,所述纤维在缠绕前,先采用带有亲水性官能团的硅烷偶联剂进行表面处理;和/或,步骤S2中,所述抽真空至真空度为-0.1MPa以下,经保压10min符合压降要求后再进行灌注,所述热固性树脂复合材料为含环氧树脂的热固性树脂复合材料或含 聚氨脂树脂的热固性树脂复合材料,所述热固性树脂复合材料在灌注前先进行脱泡处理。The method for preparing a light-weight and heavy-duty commercial vehicle stabilizer bar and suspender assembly according to claim 10, wherein in step S1, the fibers are wrapped with a silane coupling with a hydrophilic functional group before being wound. and/or, in step S2, the vacuum is evacuated until the degree of vacuum is below -0.1MPa, and the pressure drop is met after holding the pressure for 10 minutes before pouring, and the thermosetting resin composite material is epoxy-containing The thermosetting resin composite material of resin or the thermosetting resin composite material containing polyurethane resin, the thermosetting resin composite material is subjected to defoaming treatment before pouring.
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