WO2023070321A1 - 一种电池过流检测方法、电池管理系统及电池 - Google Patents
一种电池过流检测方法、电池管理系统及电池 Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3842—Arrangements for monitoring battery or accumulator variables, e.g. SoC combining voltage and current measurements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/165—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
- G01R19/16533—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application
- G01R19/16538—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies
- G01R19/16542—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies for batteries
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/374—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] with means for correcting the measurement for temperature or ageing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00304—Overcurrent protection
Definitions
- the embodiments of the present application relate to the field of battery technology, and in particular, to a battery overcurrent detection method, a battery management system, and a battery.
- Batteries are used as important energy storage and power supply equipment, for example, for new energy Power supply for cars or terminal equipment, etc., and store energy for solar panels.
- the battery management system (BATTERY MANAGEMENT SYSTEM, BMS) is a protection and management unit specially designed for batteries. Specifically, the battery management system manages the charge and discharge of the battery, and performs cut-off protection for the battery when the battery fails (for example, an overcurrent fault, etc.). When the current of the battery is greater than the set threshold, it is determined that an overcurrent fault occurs, triggering disconnection of the battery from the external device (charging device or power supply device). It can be understood that the over-current detection is a prerequisite for determining the over-current fault. Therefore, the accuracy of the over-current detection is highly required, which directly affects the judgment of the over-current fault.
- the present application provides a battery overcurrent detection method, a battery management system and a battery, which can accurately detect the battery overcurrent fault.
- the present application provides a battery overcurrent detection method, including: obtaining the first current of the negative pole of the battery and the second current of the positive pole of the battery, and determining the current current from the first current and the second current according to the detection current determination strategy. Detect the current, obtain the charge and discharge state of the battery and the current temperature of the battery, and determine the current threshold according to the current temperature and charge and discharge state. If the current detection current exceeds the current threshold and meets the preset conditions, it is determined that the battery has an overcurrent fault.
- the current detection current is determined from the first current of the battery negative pole and the second current of the battery positive pole, which can ensure the accuracy of the current detection current. Compared with directly using the first current or the second current, it can effectively prevent the currently detected current from being inaccurate due to the acquisition error of the first current or the second current.
- the current threshold is determined according to the charge and discharge state of the battery and the current temperature, that is, the influence of the charge and discharge state and the current temperature on the current threshold is taken into account, for example, the current threshold required at high temperature and low temperature is different, and the state of charge and discharge are different.
- the required current thresholds are different, so that the current threshold matches the charging and discharging state and the current temperature, which is more refined.
- the current detection current is compared with the current threshold, if the current detection current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault, so that the detection result is accurate. That is, by ensuring that the current detection current is accurate, setting an accurate and reasonable current threshold, and setting preset conditions during the comparison process, the overcurrent detection is more accurate and reliable, and false alarms are effectively reduced, so that the battery overcurrent fault can be accurately detected .
- determining the current detection current from the first current and the second current according to the detection current determination strategy includes: performing validity checks on the first current and the second current respectively, A rationality check is performed on the first current and the second current, and the current detection current is determined according to a result of the validity check and a result of the rationality check.
- the validity and rationality of the collected first current and the second current are respectively checked to obtain the validity and rationality of the first current and the validity and rationality of the second current. Then, the current detection current is determined accordingly, that is, the current detection current is determined after considering the validity and rationality of the first current and the validity and rationality of the second current, which is more accurate and beneficial to improve over-current detection accuracy.
- the aforementioned verification of the validity of the first current and the second current respectively includes: if the first current is within the first preset measurement range, and the zero drift of the first current If the value is less than or equal to the first preset zero drift threshold, it is determined that the first current is valid; or, if the second current is within the second preset measurement range, and the zero drift value of the second current is less than or equal to the second preset zero drift threshold, it is determined that the second current is valid; wherein, the first preset measurement range is the measurement range of the first current sensor used to measure the first current, and the second preset measurement range is the second current sensor used to measure the second current. The measuring range of the current sensor.
- the validity of the first current can be detected by combining the measurement range of the first current sensor and the first preset zero-drift threshold to accurately determine the validity of the first current. If the first current is valid, the first current is within the first preset measurement range and its zero drift value is reasonable, indicating that the first current sensor is normal, and the first current is acquired when the state of the first current sensor is stable, Receive less disturbance.
- the validity of the second current can be accurately determined. If the second current is valid, the second current is within the second preset measurement range and its zero drift value is reasonable, indicating that the second current sensor is normal, and the second current is obtained when the state of the second current sensor is stable, Receive less disturbance.
- the aforementioned checking of the rationality of the first current and the second current includes: if the difference between the first current and the second current is within a preset deviation range, then determining that the first current and the second current are reasonable; or, if the difference between the first current and the second current is not within a preset deviation range, determining that the first current and the second current are unreasonable.
- the first current and the second current are the currents of the same loop in the same state, and are detected by different sensors.
- the first current and the second current should be the same or similar. Therefore, by comparing the current Whether the difference between the first current and the second current is within the preset deviation range can determine the rationality of the first current and the second current, and ensure that the collected first current and the second current are in the same loop and in the same state In order to avoid the current detection current determined according to the first current and the second current being inaccurate due to the acquisition delay of the first current or the second current, and affecting the final detection result.
- determining the current detected current according to the result of the validity check and the result of the rationality check includes: if both the first current and the second current are valid, and the first current and the second current are reasonable, then determine that the current detection current is the first current; or, if both the first current and the second current are valid, and the first current and the second current are unreasonable, then determine that the current detection current is the first current current and the larger value of the second current; or, if one of the first current and the second current is valid and the other is invalid, then it is determined that the current detection current is an effective current; or, if the first current and the second current are invalid, and the first current is greater than or equal to the upper limit of the first preset measurement range, and the second current is greater than or equal to the upper limit of the second preset measurement range, then it is determined that the current detected current is the higher value of the first current and the second current.
- the current detection current is the detection current of the last detection cycle.
- both the first current and the second current are invalid and the first current exceeds the upper limit of the measurement range of the first current sensor, and the second current exceeds the upper limit of the measurement range of the second current sensor, that is, both the first current and the second current exceed the limit
- the current detection current is the larger value of the first current and the second current, so that the detection result is more cautious and the accuracy is higher.
- the current detection current is the detection current of the previous detection cycle, so that the detection result is more cautious and more accurate. high.
- the working principles of the first current sensor and the second current sensor are different, the first current sensor is powered by the first power supply unit, the second current sensor is powered by the second power supply unit, and the first current sensor is powered by the second power supply unit.
- the power supply unit and the second power supply unit are independent of each other.
- the first current sensor and the second current sensor have different working principles, they are equivalent to two current sensors of different types, which can prevent the failure of the two current sensors due to the same reason, that is, avoid the failure of the two current sensors. Sensor common cause failure.
- the working principles of the first current sensor and the second current sensor are different, the risk of simultaneous failure of both can be reduced, so that the current detection current is more accurate, which is beneficial to improving the accuracy of detection results.
- the first current sensor and the second current sensor are respectively powered by two independent power supply units, so as to avoid simultaneous failure of the two current sensors due to power supply. That is, through the above method, the first current and the second current are respectively collected through two independent collection paths without affecting each other, so that the current detection current is more accurate, which is beneficial to improving the accuracy of detection results.
- the first current sensor outputs a first signal, and the first signal undergoes analog-to-digital conversion processing by the first analog-to-digital converter to obtain the first current;
- the second current sensor outputs a second signal, The second signal is subjected to analog-to-digital conversion processing by the second analog-to-digital converter to obtain the second current; wherein, the first analog-to-digital converter and the second analog-to-digital converter are independent of each other.
- the first current is obtained by processing the first signal collected by the first current sensor by the first analog-to-digital converter
- the second current is obtained by processing the first signal collected by the second current sensor by the second analog-to-digital converter.
- the two signals are obtained, and the two analog-to-digital conversion paths are independent of each other, which can reduce the risk of sampling failure due to analog-to-digital conversion failure, make the current detection current more accurate, and help improve the accuracy of detection results.
- the determination of the current threshold according to the current temperature and the charging and discharging state includes: according to the current temperature and the charging and discharging state, searching for the corresponding current threshold in the preset temperature threshold relationship table ;
- the charge and discharge state includes charge state or discharge state
- the temperature threshold relationship table includes the correspondence between temperature, charge state and current threshold, and the correspondence between temperature, discharge state and current threshold.
- a temperature threshold relationship table is preset, and by setting the temperature threshold relationship table, it includes the correspondence between temperature, charge state and current threshold, and the correspondence between temperature, discharge state and current threshold , thus, after obtaining the current temperature and the charging and discharging state, the corresponding current threshold can be determined by looking up the temperature threshold relationship table.
- the found current threshold is not only adapted to the current temperature, but also adapted to the current charging and discharging state, so that the found current threshold is more accurate and refined.
- the above method of setting the temperature threshold relationship table and determining the current threshold by looking up the table not only makes the current threshold more reasonable and accurate. Also simple and convenient.
- the preset condition includes that the number of times the current detected current exceeds the current threshold reaches the preset number of times, and if the current detected current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault , including: if the preset number of times is one, then the current detection current exceeds the current threshold, and it is determined that the battery has an overcurrent fault; or, if the preset number of times is multiple, when the above-mentioned current detection current exceeds the current threshold, a new first A current and a new second current, and according to the detection current determination strategy, determine a new current detection current from the new first current and the new second current; and when the new current detection current exceeds the current threshold, accumulate the corresponding times, until the current detected current exceeds the current threshold for a preset number of times, it is determined that the battery has an overcurrent fault.
- the preset number of times is set once
- the preset number of times is multiple times.
- the current detection current is updated multiple times and compared with the current Detect whether the current exceeds the current threshold, and accumulate the corresponding times until the current detection current exceeds the current threshold for the preset number of times, it is determined that the battery has an overcurrent fault, that is, after multiple detections of the results of the overcurrent fault, it is finally determined that the overcurrent has occurred Faults can prevent false positives and make the final detection results more accurate.
- the present application provides a battery overcurrent detection device, including: a current acquisition module, used to acquire the first current of the negative pole of the battery and the second current of the positive pole of the battery; Determine the strategy, determine the current detection current from the first current and the second current; the state acquisition module is used to obtain the charge and discharge state of the battery; the temperature acquisition module is used to obtain the current temperature of the battery; The temperature and the charge and discharge state determine the current threshold; the fault determination module is used to determine that the battery has an overcurrent fault if the current detected current exceeds the current threshold and meets the preset conditions.
- a current acquisition module used to acquire the first current of the negative pole of the battery and the second current of the positive pole of the battery
- Determine the strategy determine the current detection current from the first current and the second current
- the state acquisition module is used to obtain the charge and discharge state of the battery
- the temperature acquisition module is used to obtain the current temperature of the battery
- the temperature and the charge and discharge state determine the current threshold
- the fault determination module is used to determine that the battery has an
- the current detection current determination module determines the current detection current from the first current of the negative pole of the battery and the second current of the positive pole of the battery based on the preset detection current determination strategy, which can ensure the accuracy of the current detection current Compared with directly using the first current or the second current, it can effectively prevent the current detection current from being inaccurate due to the acquisition error of the first current or the second current.
- the current threshold is determined by the threshold determination module according to the charging and discharging state of the battery and the current temperature, that is, the influence of the charging and discharging state and the current temperature on the current threshold is taken into account, for example, the current threshold required at high temperature and low temperature is different, the charging state and The current threshold required in the discharge state is different, so that the current threshold matches the charge and discharge state and the current temperature, making it more refined.
- the fault determination module compares the current detection current with the current threshold, if the current detection current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault, so that the detection result is accurate. That is, by ensuring that the current detection current is accurate, setting an accurate and reasonable current threshold, and setting preset conditions during the comparison process, the overcurrent detection is more accurate and reliable, and false alarms are effectively reduced, so that the battery overcurrent fault can be accurately detected .
- the present application provides a battery management system, including: a first current sensor, used to collect the first current of the negative electrode of the battery; a second current sensor, used to collect the second current of the positive electrode of the battery; a temperature sensor, used to For collecting the current temperature of the battery; the processor, the processor is respectively connected with the first current sensor, the second current sensor and the temperature sensor in communication, so as to obtain the first current, the second current and the current temperature; the memory, the memory and the processor The communication connection, the memory stores instructions that can be executed by the processor, and the instructions are executed by the processor, so that the processor can execute the battery overcurrent detection method of the first aspect.
- the battery management system can realize an accurate and reliable overcurrent detection function.
- the present application provides a battery, including the battery management system in the third aspect.
- the battery has accurate and reliable over-current detection and over-current protection functions, which is safer and more reliable.
- Figure 1 is a schematic structural view of a battery in some embodiments of the present application.
- Fig. 2 is a schematic diagram of the connection of the switch circuit in some embodiments of the present application.
- FIG. 3 is a schematic flowchart of a battery overcurrent detection method in some embodiments of the present application.
- Fig. 4 is a schematic diagram of a sub-flow process of step S20 in the method shown in Fig. 3;
- Fig. 5 is a schematic diagram of a sub-flow process of step S21 in the method shown in Fig. 4;
- Fig. 6 is a schematic diagram of a sub-flow process of step S22 in the method shown in Fig. 4;
- Fig. 7 is a schematic diagram of a sub-flow process of step S23 in the method shown in Fig. 4;
- Fig. 8 is a schematic diagram of a sub-flow process of step S40 in the method shown in Fig. 3;
- Fig. 9 is a schematic diagram of a sub-flow process of step S50 in the method shown in Fig. 3;
- FIG. 10 is a schematic diagram of a battery overcurrent detection device in some embodiments of the present application.
- Fig. 11 is a schematic structural diagram of a battery management system in some embodiments of the present application.
- multiple refers to more than two (including two), similarly, “multiple groups” refers to more than two groups (including two), and “multiple pieces” refers to More than two pieces (including two pieces).
- a battery management system (BATTERY MANAGEMENT SYSTEM, BMS) is designed as a battery protection and management unit.
- a battery 100 includes a battery body 10 and a battery management system 20 , and the battery body 10 may be a cell or one or more cell modules.
- the battery management system 20 includes a voltage sampling module 21 , a current sampling module 22 , a temperature sensor 23 , a controller 24 , a switch circuit 25 and the like.
- the voltage sampling module 21 is used to collect the voltage of the battery body 10 in real time, passive equalization power, etc.
- the current sampling module 22 is used to sample the current of the battery body 10 in the process of charging and discharging
- the temperature sensor 23 is used to collect the current of the battery body 10 in real time. 10 temperature.
- the voltage sampling module 21 and the current sampling module 22 transmit the collected data to the controller 24 (MCU), and the controller 24 determines the required undervoltage, overvoltage, overcurrent, short circuit, overtemperature and temperature of the battery 100 according to the collected data.
- MCU controller 24
- the control switch circuit 25 selectively disconnects or connects the connection between the battery 100 and the external device 30 (load or charger), so as to implement the determined protective measures .
- the voltage sampling module 21 and the current sampling module 22 can be implemented by an existing chip module (such as an integrated circuit IC) or a conventional circuit in the field, and the details of the voltage sampling module 21 and the current sampling module 22 will not be described here. Circuit configuration.
- the temperature sensor 23 can be implemented by an existing thermal resistance or thermocouple, and the structure and principle of the temperature sensor 23 will not be described in detail here.
- the switch circuit 25 can be implemented by existing MOS transistors and fuses.
- the switch circuit 25 includes two MOS transistors 251 and a fuse 252, the two MOS transistors 251 are connected in series with the fuse 252, and the control terminals of the two MOS transistors 251 are connected to the controller 24 respectively. connect. Then, the switch circuit 25 connects the battery body 10 and the external device 30 (load or charger), which is equivalent to connecting the switch circuit 25 and the external device 30 in series. It can be understood that the MOS transistor 251 can be turned on and off under the action of the driving voltage applied by the controller 24 within the current threshold range or the voltage threshold range.
- the control MOS tube 251 is disconnected so that the battery 100 is connected to the external
- the device 30 load or charger is disconnected to prevent the battery 100 from being ignited due to over-current, over-voltage or over-temperature.
- the MOS transistor 251 is triggered to disconnect the battery 100 from the external device 30 (charging device or power supply device). It can be understood that the accuracy of detecting current and the accuracy and rationality of the current threshold directly affect the accuracy of overcurrent fault detection.
- the inventors of the present application have found through research that the accuracy of the detection current can be improved, so that the detection current is effective and reasonable, and can accurately reflect the current in the current circuit of the battery.
- the use accuracy is high
- a current sensor is used to collect the detection current, or a plurality of current sensors are used to collect the current, and the final detection current is determined from the plurality of currents.
- the precise rationality of the current threshold can also be optimized to make the current threshold more reasonable in the state of the battery, for example, considering the influence of the charge and discharge state of the battery or the temperature of the battery on the current threshold.
- the first current of the negative electrode of the battery and the second current of the positive electrode of the battery are obtained, and the current detected current is determined from the first current and the second current according to the detection current determination strategy. That is, collect the first current and the second current from the positive pole and the negative pole of the battery respectively, and determine the current detection current from the first current and the second current according to the preset detection current determination strategy, which can reduce the current inaccuracy caused by collection failures Compared with directly using the first current or the second current, it can effectively prevent the current detection current from being inaccurate due to the acquisition error of the first current or the second current.
- the current threshold is determined according to the charging and discharging state of the battery and the current temperature, that is, the influence of the charging and discharging state and the current temperature on the current threshold is taken into account.
- the required current thresholds are different, so that the current threshold matches the charging and discharging state and the current temperature, which is more refined.
- the overcurrent detection is more accurate and reliable, and false alarms are effectively reduced, so that the battery overcurrent fault can be accurately detected .
- the batteries disclosed in the embodiments of the present application can be used, but not limited to, in electric devices such as vehicles, ships or aircrafts.
- the power system composed of the battery disclosed in this application can be used to form the power device. In this way, based on the accurate and reliable overcurrent detection and overcurrent protection functions of the battery, the power device and power system are safer and more reliable.
- the embodiment of the present application provides an electric device using a battery as a power source.
- the electric device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like.
- electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc.
- spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.
- FIG. 3 is a schematic flowchart of a battery overcurrent detection method provided in an embodiment of the present application.
- the method S100 may specifically include the following steps:
- the first current is the current collected from the negative pole of the battery.
- the sensor A collects the current signal A at the negative pole of the battery, and the current signal A obtains the first current after being processed by analog-to-digital conversion;
- the sensor B collects the current signal B at the positive pole of the battery, and the current signal B obtains the first current after undergoing analog-to-digital conversion processing.
- Two currents It can be understood that the first current and the second current are currents collected at different locations in the same loop, and theoretically, the difference between the first current and the second current should be small or consistent.
- S20 Determine the current detection current from the first current and the second current according to the detection current determination strategy.
- the detection current determination strategy is used to guide the determination of the current detection current from the first current and the second current. It can be understood that if the first current (or the second current) is directly used as the current detection current, in the case of failure in the collection of the first current (or the second current), the error of the first current (or the second current) Larger, making the current detection current inaccurate.
- the current detection current is determined from the first current of the battery negative pole and the second current of the battery positive pole, which can ensure the accuracy of the current detection current, compared to directly using the first current or the second current , which can effectively prevent the current detected current from being inaccurate due to the acquisition error of the first current or the second current.
- the charging and discharging state of the battery includes a charging state or a discharging state.
- the battery When the battery is connected to the charger, the battery is in the charging state, and when the battery is connected to the load, the battery is in the discharging state.
- the current direction of the battery in the charge state and discharge state is opposite, and the controller in the battery management system can analyze the charge and discharge state according to the current direction.
- the current temperature of the battery is usually detected by a temperature sensor.
- the temperature sensor can be attached to the surface of the cell module in the battery to collect the temperature signal, and then convert the temperature signal into the current temperature. It can be understood that the temperature sensor collects temperature signals in real time to obtain the current temperature.
- S40 Determine the current threshold according to the current temperature and the charging and discharging state.
- the current threshold is a current threshold used for comparison with the current detection current, and if the current detection current exceeds the current threshold, it can be determined that an overcurrent fault occurs.
- the current threshold is determined according to the charging and discharging state of the battery and the current temperature, which takes into account the influence of the charging and discharging state and the current temperature on the current threshold.
- the current threshold is different, so that the current threshold matches the charge and discharge state and the current temperature, which is more refined.
- the current detection current is compared with the current threshold, if the current detection current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault, so that the detection result is accurate.
- the preset condition is used to limit the current detection current exceeding the current threshold. To make the detection result more cautious and accurate, for example, the value of the current detection current exceeding the current threshold can reach a certain percentage.
- the current detection current is determined from the first current of the negative pole of the battery and the second current of the positive pole of the battery, which can ensure the accuracy of the current detection current.
- the current threshold is determined according to the charge and discharge state of the battery and the current temperature, that is, the influence of the charge and discharge state and the current temperature on the current threshold is taken into account, for example, the current threshold required at high temperature and low temperature is different, and the state of charge and discharge are different.
- the required current thresholds are different, so that the current threshold matches the charging and discharging state and the current temperature, which is more refined.
- the current detection current is compared with the current threshold, if the current detection current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault, so that the detection result is accurate. That is, by ensuring that the current detection current is accurate, setting an accurate and reasonable current threshold, and setting preset conditions during the comparison process, the overcurrent detection is more accurate and reliable, and false alarms are effectively reduced, so that the battery overcurrent fault can be accurately detected .
- step S20 specifically includes:
- Validity verification can be understood as verifying whether a fault occurs in the current collection process, and confirming that the current collection process is normal. For example, if the first current is much smaller than the detection range of the sensor, or is much larger than the detection range of the sensor, it means that the collection process of the first current fails, and the first current is invalid.
- the first current and the second current are currents collected at different locations in the same loop, and theoretically, the difference between the first current and the second current should be small or consistent. Therefore, the rationality check can be understood as verifying whether the first current and the second current are currents of the same loop. It can be understood that if the difference between the first current and the second current is abnormally large, it is obvious that the first current and the second current are unreasonable.
- the validity check and the rationality check are respectively performed on the collected first current and the second current to obtain the validity and rationality of the first current and the validity and rationality of the second current, Then, the current detection current is determined accordingly, that is, the current detection current is determined after considering the validity and rationality of the first current and the validity and rationality of the second current, which is more accurate and beneficial to improve the accuracy of overcurrent detection sex.
- step S21 specifically includes:
- the first preset measurement range is the measurement range of the first current sensor for measuring the first current
- the second preset measurement range is the measurement range of the second current sensor for measuring the second current
- the first preset zero-drift threshold is a threshold reflecting the zero-point drift of the first current sensor.
- the second preset zero-drift threshold is a threshold reflecting the zero-point drift of the second current sensor. Zero drift means that when the amplifier circuit has no input signal, if the output terminal is measured with a sensitive DC meter, there will be a slow output voltage, that is, the baseline of the waveform of the current signal and the zero line deviate.
- the first current is within the first preset measurement range, it means that the first current sensor is normal. If the zero drift value of the first current is less than or equal to the first preset zero drift threshold, it means that the first current sensor is in a stable state. Therefore, in When both conditions are met, the first current is valid.
- the second current is within the second preset measurement range, it means that the second current sensor is normal. If the zero drift value of the second current is less than or equal to the second preset zero drift threshold, it means that the second current sensor is in a stable state. Therefore, in When both conditions are met, the second current is valid. It can be understood that the stability of the state can be the stability of the temperature and the input voltage, and the interference is small.
- the validity of the first current can be detected by combining the measurement range of the first current sensor and the first preset zero-drift threshold to accurately determine the validity of the first current. If the first current is valid, the first current is within the first preset measurement range and its zero drift value is reasonable, indicating that the first current sensor is normal, and the first current is acquired when the state of the first current sensor is stable, Receive less disturbance.
- the validity of the second current can be accurately determined. If the second current is valid, the second current is within the second preset measurement range and its zero drift value is reasonable, indicating that the second current sensor is normal, and the second current is obtained when the state of the second current sensor is stable, Receive less disturbance.
- step S22 specifically includes:
- the preset deviation range is used as the basis for judgment. It can be understood that the preset deviation range is a current range, which can be determined by those skilled in the art according to the accuracy of the two current sensors and actual test conditions.
- the first current and the second current are the currents of the same circuit in the same state, and are detected by different sensors.
- the first current and the second current should be the same or similar. Therefore, by comparing the first current Whether the difference between the first current and the second current is within the preset deviation range can determine the rationality of the first current and the second current, and ensure that the collected first current and the second current are the same loop in the same state Current, so as not to cause the current detection current determined according to the first current and the second current to be inaccurate due to the acquisition delay of the first current or the second current, and affect the final detection result.
- step S23 specifically includes:
- the inventors of the present application have found in historical experiments that the current sensor at the negative pole has higher accuracy. Therefore, when both the first current and the second current are effective and reasonable, it is more convenient to select the first current at the negative pole as the current detection current. accurate.
- the historical experiment includes collecting multiple sets of effective and reasonable first current and second current, respectively using the first current as the current detection current and the second current as the current detection current to perform over-current detection, and counting the two cases The accuracy rate of the detection result, it is found that the accuracy rate of the detection result is higher when the first current is used as the current detection current.
- S234 If both the first current and the second current are invalid, and the first current is greater than or equal to the upper limit of the first preset measurement range, and the second current is greater than or equal to the upper limit of the second preset measurement range, then determine that the current detection current is The larger of the first current and the second current.
- both the first current and the second current are invalid and the first current exceeds the upper limit of the measurement range of the first current sensor, and the second current exceeds the upper limit of the measurement range of the second current sensor, that is, both the first current and the second current exceed the limit
- the smaller of the two is selected as the current detection current and compared with the current detection threshold, misjudgment is likely to occur.
- choosing the larger of the two as the current detection current makes the detection result more cautious and more accurate.
- both the first current and the second current are invalid and neither the first current nor the second current has an overrun error
- the first current is less than the lower limit of the measurement range of the first current sensor
- the second current is less than the lower limit of the measurement range of the second current sensor.
- the lower limit of the measurement range is invalid. If any one of them is selected as the current detection current, the error will be large. Therefore, it is determined that the current detection current is the detection current of the previous detection cycle, so that the detection result is more cautious and the accuracy is higher.
- both the first current and the second current when both the first current and the second current are effective and reasonable, it is found through historical experimental data that it is more accurate to select the first current at the negative pole as the current detection current.
- both the first current and the second current are effective and unreasonable, the larger of the two is selected as the current detection current, so that the detection result is more cautious and the accuracy is higher.
- one of the first current and the second current is valid and the other is invalid, it is more appropriate to determine that the currently detected current is a valid current.
- both the first current and the second current are invalid and the first current exceeds the upper limit of the measurement range of the first current sensor, and the second current exceeds the upper limit of the measurement range of the second current sensor, that is, both the first current and the second current exceed the limit
- the current detection current is the larger value of the first current and the second current, so that the detection result is more cautious and the accuracy is higher.
- the current detection current is the detection current of the previous detection cycle, so that the detection result is more cautious and more accurate. high.
- the working principles of the first current sensor and the second current sensor are different, the first current sensor is powered by the first power supply unit, the second current sensor is powered by the second power supply unit, and the first current sensor is powered by the second power supply unit.
- the power supply unit and the second power supply unit are independent of each other.
- the first current sensor and the second current sensor are of different types and have different working principles.
- the first current sensor may be an existing Hall current sensor
- the second current sensor may be an existing Rogowski coil current sensor.
- the two current sensors with different working principles collect current separately, which can avoid the failure of the two current sensors due to the same cause, that is, avoid the common cause failure of the two current sensors.
- the first current sensor and the second current sensor are connected to the battery, if the voltage of the battery is unstable, it is easy to cause a large zero drift in the first current and the second current, which will affect the accuracy of the current detection current.
- the first current sensor is powered by the first power supply unit (such as battery 1#)
- the second current sensor is powered by the second power supply unit (such as battery 2#), which can be beneficial to increase the accuracy of the current detection current, and avoid Two current sensors fail at the same time due to power supply.
- the first current sensor and the second current sensor have different working principles, they are equivalent to two current sensors of different types, which can prevent the failure of the two current sensors due to the same reason, that is, avoid the common failure of the two current sensors. due to failure.
- the working principles of the first current sensor and the second current sensor are different, the risk of simultaneous failure of both can be reduced, so that the current detection current is more accurate, which is beneficial to improving the accuracy of detection results.
- the first current sensor and the second current sensor are respectively powered by two independent power supply units, so as to avoid simultaneous failure of the two current sensors due to power supply. That is, through the above method, the first current and the second current are respectively collected through two independent collection paths without affecting each other, so that the current detection current is more accurate, which is beneficial to improving the accuracy of detection results.
- the first current sensor outputs a first signal, and the first signal is subjected to analog-to-digital conversion processing by the first analog-to-digital converter to obtain the first current.
- the second current sensor outputs a second signal, and the second signal undergoes analog-to-digital conversion processing by the second analog-to-digital converter to obtain a second current.
- the first analog-to-digital converter and the second analog-to-digital converter are independent of each other.
- the first analog-to-digital converter performs analog-to-digital conversion processing on the first signal to obtain the first current.
- the type of the first current sensor determines the first signal, and the first signal may be a current signal or a voltage signal.
- the second analog-to-digital converter performs analog-to-digital conversion processing on the second signal to obtain the second current.
- the type of the second current sensor determines the second signal, and the second signal may be a current signal or a voltage signal.
- the first analog-to-digital converter and the second analog-to-digital converter are independent of each other.
- the first analog-to-digital converter may be an ADC. It can be understood that before sampling, the ADC analog-to-digital converter can be checked, for example, collecting a preset voltage signal (such as a 2.5V voltage signal), and converting it through the ADC analog-to-digital converter, if the converted If the voltage is approximately 2.5V, it can be determined that the ADC analog-to-digital converter is normal.
- a preset voltage signal such as a 2.5V voltage signal
- the second analog-to-digital converter may be another ADC analog-to-digital converter, or a voltage detector model AME8550. Before the acquisition, the second analog-to-digital converter may also be verified, and the specific verification method can be designed by those skilled in the art, and will not be repeated here.
- the first current is obtained by processing the first signal collected by the first current sensor by the first analog-to-digital converter
- the second current is obtained by processing the second signal collected by the second current sensor by the second analog-to-digital converter
- step S40 specifically includes:
- the charging and discharging state includes a charging state or a discharging state, for example, when the battery is connected to a charger, it is in a charging state, and when it is connected to a load, it is in a discharging state.
- the temperature threshold relationship table includes the correspondence between temperature, charge state and current threshold, and the correspondence between temperature, discharge state and current threshold, so that when the current temperature and charge and discharge state are obtained, the temperature threshold relationship is searched Table, the corresponding current threshold can be determined.
- the temperature threshold relationship table may be as shown in Table 1 below:
- the fault tolerance time interval in Table 1 means that when an overcurrent fault occurs, the battery must be cut off for protection within the fault tolerance time interval, that is, the connection between the battery and the external device must be cut off.
- the temperature threshold relationship table is preset, and the temperature threshold relationship table includes the correspondence between temperature, charge state and current threshold, and the correspondence between temperature, discharge state and current threshold, so that , after obtaining the current temperature and charging and discharging state, look up the temperature threshold relationship table to determine the corresponding current threshold.
- the found current threshold is not only adapted to the current temperature, but also adapted to the current charging and discharging state, so that the found current threshold is more accurate and refined.
- the above method of setting the temperature threshold relationship table and determining the current threshold by looking up the table not only makes the current threshold more reasonable and accurate. Also simple and convenient.
- the preset condition includes that the number of times the current detected current exceeds the current threshold reaches a preset number of times.
- the preset number of times can be 1 time, 2 times, 3 times, etc., which can be set according to actual conditions.
- step S50 specifically includes:
- the new first current and second current will be reacquired for the second detection, for example, the original first signal and the first signal
- the second signal is re-analog-to-digital converted
- a new first current and a second current are obtained, and a new current detection current is determined from the new first current and the new second current; and when the new current detection current exceeds the current threshold , the new first current and second current are reacquired for the third and fourth detections, etc., until it is detected that the new current detection current exceeds the current threshold for 3 times, and it is determined that the battery has an overcurrent fault.
- the corresponding times are accumulated until the current detection current exceeds the current threshold for a preset number of times, and it is determined that the battery has an overcurrent fault, that is, multiple After the result of the over-current fault is detected for the first time, it is finally determined that the over-current fault has occurred, which can prevent false alarms and make the final detection result more accurate.
- a current overcurrent detection method including:
- the independent path corresponding to the first current includes a first current sensor, a first analog-to-digital converter, and a first power supply unit for supplying power to the first current sensor.
- the independent path corresponding to the second current includes a second current sensor, a second analog-to-digital converter, and a second power supply unit for powering the second current sensor.
- the other errors in Table 2 are non-overrunning errors. Combined with the detection current determination strategy in Table 2, the validity and rationality of the first current and the second current are checked, and the current current is determined according to the validity and rationality check results.
- the detection current makes the current detection current accurate, the detection result is more cautious, and the accuracy is higher.
- the temperature-threshold relationship table includes the corresponding relationship between temperature, charging state and current threshold, and the corresponding relationship between temperature, discharging state and current threshold.
- the threshold relationship table can determine the corresponding current threshold.
- the found current threshold is not only adapted to the current temperature, but also adapted to the current charging and discharging state, so that the found current threshold is more accurate and refined. Compared with setting a relatively rough current threshold regardless of whether it is at high temperature or low temperature, or whether it is in the charging state or the discharging state, the above method of setting the temperature threshold relationship table and determining the current threshold by looking up the table not only makes the current threshold more reasonable and accurate. Also simple and convenient.
- the present application also provides a battery overcurrent detection device 300, including: a current acquisition module 301, a current detection current determination module 302, a state acquisition module 303, and a temperature acquisition module 304 , a threshold determination module 305 and a fault determination module 306.
- the current acquiring module 301 is configured to acquire the first current of the negative pole of the battery and the second current of the positive pole of the battery.
- the current detection current determination module 302 is configured to determine the current detection current from the first current and the second current according to the detection current determination strategy.
- the state acquisition module 303 is configured to acquire the charge and discharge state of the battery.
- the temperature acquisition module 304 is configured to acquire the current temperature of the battery.
- the threshold determination module 305 is configured to determine the current threshold according to the current temperature and the state of charging and discharging.
- the fault determination module 306 is configured to determine that the battery has an over-current fault if the current detected current exceeds the current threshold and satisfies a preset condition.
- the current detection current determination module 302 determines the current detection current from the first current of the negative pole of the battery and the second current of the positive pole of the battery based on the preset detection current determination strategy, which can ensure the accuracy of the current detection current, Compared with directly using the first current or the second current, it can effectively prevent the currently detected current from being inaccurate due to the acquisition error of the first current or the second current.
- the current threshold is determined by the threshold determination module according to the charging and discharging state of the battery and the current temperature, that is, the influence of the charging and discharging state and the current temperature on the current threshold is taken into account, for example, the current threshold required at high temperature and low temperature is different, the charging state and The current threshold required in the discharge state is different, so that the current threshold matches the charge and discharge state and the current temperature, making it more refined.
- the fault determination module 306 compares the current detected current with the current threshold, if the current detected current exceeds the current threshold and meets the preset condition, it is determined that the battery has an overcurrent fault, so that the detection result is accurate. That is, by ensuring that the current detection current is accurate, setting an accurate and reasonable current threshold, and setting preset conditions during the comparison process, the overcurrent detection is more accurate and reliable, and false alarms are effectively reduced, so that the battery overcurrent fault can be accurately detected .
- the present application also provides a battery management system 400 including: a first current sensor 401 , a second current sensor 402 , a temperature sensor 403 , a processor 404 and a memory 405 .
- the first current sensor 401 is connected to the negative pole of the battery for collecting the first current of the negative pole of the battery
- the second current sensor 402 is connected to the positive pole of the battery for collecting the second current of the positive pole of the battery.
- the temperature sensor 403 can be attached to the surface of the cell module in the battery to collect the current temperature of the battery.
- the processor 404 is respectively connected in communication with the first current sensor 401 , the second current sensor 402 and the temperature sensor 403 to acquire the first current, the second current and the current temperature.
- the memory 405 is connected in communication with the processor 404, and the memory 405 stores instructions executable by the processor 404, and the instructions are executed by the processor 404, so that the processor 404 can execute the battery overcurrent detection method of the first aspect.
- the memory 405 may include a read-only memory and a random access memory, and provides instructions and data to the processor 404 .
- a part of the memory 405 may also include a non-volatile random access memory (non-volatile random accedd memory, NVRAM).
- NVRAM non-volatile random accedd memory
- the memory 405 stores operating instructions, executable modules or data structures, or a subset thereof, or an extended set thereof.
- the processor 404 may be an integrated circuit chip and has a signal processing capability. In the implementation process, each step of the above current overcurrent detection method may be completed by an integrated logic circuit of hardware in the processor 404 or instructions in the form of software.
- the above-mentioned processor 404 can be a general-purpose processor, a digital signal processor (digital signal processing, DSP), a microprocessor or a microcontroller, and can further include an application-specific integrated circuit (application specific integrated circuit, ASIC), field programmable Field-programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components.
- the processor can implement or execute the aforementioned battery overcurrent detection method.
- the battery management system 400 can realize an accurate and reliable overcurrent detection function.
- the present application also provides a battery, including the foregoing battery management system.
- the battery has accurate and reliable over-current detection and over-current protection functions, which is safer and more reliable.
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Abstract
Description
Claims (12)
- 一种电池过流检测方法,其特征在于,所述方法包括:获取所述电池负极的第一电流以及所述电池正极的第二电流;根据检测电流确定策略,从所述第一电流及所述第二电流中确定当前检测电流;获取所述电池的充放电状态和所述电池的当前温度;根据所述当前温度和所述充放电状态,确定电流阈值;若所述当前检测电流超过所述电流阈值满足预设条件,则确定所述电池发生过流故障。
- 根据权利要求1所述的方法,其特征在于,所述根据检测电流确定策略,从所述第一电流及所述第二电流中确定当前检测电流,包括:分别对所述第一电流和所述第二电流进行有效性校验;对所述第一电流和所述第二电流进行合理性校验;根据所述有效性校验的结果和所述合理性校验的结果,确定所述当前检测电流。
- 根据权利要求2所述的方法,其特征在于,所述分别对所述第一电流和所述第二电流进行有效性校验,包括:若所述第一电流在第一预设测量范围内,且所述第一电流的零漂值小于或等于第一预设零漂阈值,则确定所述第一电流有效;或,若所述第二电流在第二预设测量范围内,且所述第二电流的零漂值小于或等于第二预设零漂阈值,则确定所述第二电流有效;其中,所述第一预设测量范围为用于测量所述第一电流的第一电流传感器的测量范围,所述第二预设测量范围为用于测量所述第二电流的第二电流传感器的测量范围。
- 根据权利要求3所述的方法,其特征在于,所述对所述第一电流和所述第二电流进行合理性校验,包括:若所述第一电流和所述第二电流之间的差值在预设偏差范围内,则确定所述第一电流和所述第二电流合理;或,若所述第一电流和所述第二电流之间的差值不在所述预设偏差范围内,则确定所述第一电流和所述第二电流不合理。
- 根据权利要求4所述的方法,其特征在于,所述根据所述有效性校验的结果和所述合理性校验的结果,确定所述当前检测电流,包括:若所述第一电流和所述第二电流均有效,且所述第一电流和所述第二电流合理,则确定所述当前检测电流为所述第一电流;或,若所述第一电流和所述第二电流均有效,且所述第一电流和所述第二电流不合理,则确定所述当前检测电流为所述第一电流和所述第二电流中的较大值;或,若所述第一电流和所述第二电流中的一个有效,另一个无效,则确定所述当前检测电流为有效的电流;或,若所述第一电流和所述第二电流均无效,且所述第一电流大于或等于所述第一预设测量范围的上限、所述第二电流大于或等于所述第二预设测量范围的上限,则确定所述当前检测电流为所述第一电流和所述第二电流中的较大值;或,若所述第一电流和所述第二电流均无效,且所述第一电流小于所述第一预设测量范围的上限和/或所述第二电流小于所述第二预设测量范围的上限,则确定所述当前检测电流为上一检测周期的检测电流。
- 根据权利要求3-5任意一项所述的方法,其特征在于,所述第一电流传感器和所述第二电流传感器的工作原理不同,所述第一电流传感器由第一供电单元供电,所述第二电流传感器由第二供电单元供电,所述第一供电单元和所述第二供电单元相互独立。
- 根据权利要求6所述的方法,其特征在于,所述第一电流传感器输出第一信号,所述第一信号经第一模数转换器进行模数转换处理得到所述第一电流;所述第二电流传感器输出第二信号,所述第二信号经第二模数转换器进行模数转换处理得到所述第二电流;其中,所述第一模数转换器和所述第二模数转换器相互独立。
- 根据权利要求1-7任意一项所述的方法,其特征在于,所述根据 所述当前温度和所述充放电状态,确定电流阈值,包括:根据所述当前温度和所述充放电状态,在预设的温度阈值关系表中,查找对应的电流阈值;其中,所述充放电状态包括充电状态或放电状态,所述温度阈值关系表包括温度、充电状态和电流阈值之间的对应关系,以及,温度、放电状态和电流阈值之间的对应关系。
- 根据权利要求1-7任意一项所述的方法,其特征在于,所述预设条件包括所述当前检测电流超过所述电流阈值的次数达到预设次数,所述若所述当前检测电流超过所述电流阈值满足预设条件,则确定所述电池发生过流故障,包括:若预设次数为一次,则所述当前检测电流超过所述电流阈值,确定所述电池发生过流故障;或,若预设次数为多次,则当所述当前检测电流超过所述电流阈值时重新获取新的第一电流和新的第二电流,并根据所述检测电流确定策略,从所述新的第一电流和所述新的第二电流中确定新的当前检测电流;并当所述新的当前检测电流超过所述电流阈值时,累计相应的次数,直至当前检测电流超过所述电流阈值达到所述预设次数时,确定所述电池发生过流故障。
- 一种过流检测装置,其特征在于,包括:电流获取模块,用于获取所述电池负极的第一电流以及所述电池正极的第二电流;当前检测电流确定模块,用于根据检测电流确定策略,从所述第一电流及所述第二电流中确定当前检测电流;状态获取模块,用于获取所述电池的充放电状态;温度获取模块,用于获取所述电池的当前温度;阈值确定模块,用于根据所述当前温度和所述充放电状态,确定电流阈值;故障确定模块,用于若所述当前检测电流超过所述电流阈值满足预设条件,则确定所述电池发生过流故障。
- 一种电池管理系统,其特征在于,包括:第一电流传感器,用于采集电池负极的第一电流;第二电流传感器,用于采集所述电池正极的第二电流;温度传感器,用于采集所述电池的当前温度;处理器,所述处理器分别与所述第一电流传感器、所述第二电流传感器和所述温度传感器通信连接,以获取第一电流、第二电流以及当前温度;存储器,所述存储器与所述处理器通信连接,所述存储器存储有可被所述处理器执行的指令,所述指令被所述处理器执行,以使所述处理器能够执行如权利要求1-9中任意一项所述的方法。
- 一种电池,其特征在于,包括如权利要求11所述的电池管理系统。
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