WO2023065624A1 - 双离合器组件、混合动力系统和车辆 - Google Patents
双离合器组件、混合动力系统和车辆 Download PDFInfo
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- WO2023065624A1 WO2023065624A1 PCT/CN2022/088908 CN2022088908W WO2023065624A1 WO 2023065624 A1 WO2023065624 A1 WO 2023065624A1 CN 2022088908 W CN2022088908 W CN 2022088908W WO 2023065624 A1 WO2023065624 A1 WO 2023065624A1
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- rotating shaft
- clutch
- gear
- motor
- gear train
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- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/54—Transmission for changing ratio
- B60K6/547—Transmission for changing ratio the transmission being a stepped gearing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
- B60K2006/4825—Electric machine connected or connectable to gearbox input shaft
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
Definitions
- the disclosure relates to the technical field of automobiles, in particular to a dual clutch assembly, a hybrid power system and a vehicle.
- dual clutches are usually used to realize multi-gear switching.
- the entire clutch needs to be replaced, resulting in high maintenance costs.
- Embodiments of the present disclosure provide a dual clutch assembly, a hybrid power system, and a vehicle.
- a dual clutch assembly including a first rotating shaft, a second rotating shaft, a hollow shaft, a first clutch, and a second clutch; the first rotating shaft and the second rotating shaft are coaxially arranged at intervals, and the The hollow shaft is sleeved outside the second rotating shaft; the first clutch is located between the first rotating shaft and the second rotating shaft, and the active part of the first clutch is connected with the first rotating shaft, the The driven part of the first clutch is connected with the second rotating shaft; the driving part of the second clutch is located on the side of the first clutch away from the second rotating shaft and connected with the first rotating shaft, and the The driven part of the second clutch is connected with the hollow shaft.
- the second rotating shaft includes a rod body and a first transmission cylinder, the first transmission cylinder is located at one end of the rod body, and is sleeved outside the first clutch, and is connected with the driven part of the first clutch connected;
- the hollow shaft includes a pipe body and the second transmission cylinder, the second transmission cylinder is located at one end of the pipe body, and is set outside the second clutch and the first transmission cylinder, and the connected with the driven part of the second clutch.
- a hybrid power system including the aforementioned dual clutch assembly, an engine, a first motor, a first gear train, and a second gear train; the engine and the first motor are connected to the The transmission connection of the first rotating shaft; the input gear of the first gear train is coaxially connected with the second rotating shaft, the input gear of the second gear train is coaxially connected with the hollow shaft, and the first gear train The output gear of the second gear train and the output gear of the second gear train are all connected with the wheel transmission.
- the dual clutch assembly further includes: a first transmission cylinder and a second transmission cylinder, the first transmission cylinder is located in the second transmission cylinder and arranged coaxially; the first clutch is located in the first transmission cylinder , the driven part of the first clutch is connected with the inner wall of the first transmission cylinder, the active part of the first clutch is connected coaxially with the first rotating shaft, and the first transmission cylinder is connected with the second transmission cylinder.
- the rotating shafts are coaxially connected; the second clutch is located in the second transmission cylinder, the driven part of the second clutch is connected with the inner wall of the second transmission cylinder, and the driving part of the second clutch is connected with the inner wall of the second transmission cylinder.
- the first rotating shaft is coaxially connected, and the second transmission cylinder is coaxially connected with the hollow shaft.
- the hybrid power system further includes a planetary gear train
- the planetary gear train includes: a ring gear, a sun gear, a plurality of planet gears and a planet carrier, the sun gear is located in the ring gear, and the planet
- the wheel is located between the center wheel and the ring gear, and meshes with the center wheel and the ring gear, and the planet carrier is arranged coaxially with the center wheel, and is connected to a plurality of the planet wheels;
- the engine is connected to the planet carrier, the planet carrier is coaxially connected to the first rotating shaft, the first motor is connected to the sun wheel, and the ring gear is locked.
- the planetary gear train is located in the rotor of the first motor, and the sun gear is connected with the rotor of the first motor.
- the hybrid power system further includes an annular plate, the annular plate is movably fitted outside the first rotating shaft and located in the rotor of the first motor, the outer edge of the annular plate is in contact with the The inner wall of the first motor is connected, and the inner edge of the ring plate is coaxially connected with the center wheel.
- the hybrid power system further includes a second motor and a third shaft, the second motor is connected to the third shaft; the output gear of the first gear train and the output gear of the second gear train The output gears are all coaxially sleeved on the outside of the third rotating shaft, and the third rotating shaft is connected to the wheel in transmission.
- the hybrid system further includes: a third gear train and a synchronizer; the input gear of the third gear train is coaxially connected with the second motor, and the output gear of the third gear train is movable outside the third rotating shaft; the synchronizer is sleeved outside the third rotating shaft, and the synchronizer is used to connect or disconnect the third rotating shaft with the output gear of the third gear train.
- the hybrid system further includes: a third gear train and a third clutch; the input gear of the third gear train is coaxially connected with the second motor through the third clutch, and the third The output gear of the gear train is fixedly sleeved outside the third rotating shaft.
- the hybrid power system further includes a power supply assembly, the power supply assembly includes: a battery and two inverters, the two inverters are respectively connected to the battery, the first motor is connected to the two One of the inverters is connected, and the second motor is connected to the other of the two inverters.
- the hybrid power system further includes a fourth clutch connected between the first rotating shaft and the engine.
- a vehicle includes the above-mentioned hybrid power system.
- the driving part of the first clutch and the driving part of the second clutch are both connected to the first rotating shaft
- the driven part of the first clutch is connected to the second rotating shaft
- the driven part of the second clutch is connected to the second rotating shaft. connected to the hollow shaft.
- the driving parts of the two clutches are connected to the first rotating shaft to receive power, and the driven parts of the two clutches are no longer installed in the same support tube at the same time, but are separately connected to different speed change mechanisms, so one of them After the clutch is damaged, only one of the clutches can be replaced to complete the maintenance, and there is no need to disassemble and replace the two clutches at the same time, so the maintenance efficiency can be improved and the maintenance cost can be reduced.
- the hollow shaft is sleeved outside the second rotating shaft, that is, the second rotating shaft must pass through the hollow shaft to be connected with the driven part of the first clutch, so the two clutches are superimposed in the axial direction, so that one of the clutches Being arranged inside another clutch can effectively reduce the axial size of the transmission structure without increasing the space ratio of the power system in the vehicle.
- FIG. 1 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure
- Fig. 2 is a schematic structural diagram of a dual clutch assembly provided by an embodiment of the present disclosure
- Fig. 3 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure.
- Fig. 4 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure.
- Fig. 5 is a schematic diagram of energy transfer of a hybrid power system in pure engine mode provided by an embodiment of the present disclosure
- Fig. 6 is a schematic diagram of energy transfer of a hybrid power system in pure engine mode provided by an embodiment of the present disclosure
- Fig. 7 is a schematic diagram of energy transfer of a hybrid system in pure electric mode provided by an embodiment of the present disclosure
- Fig. 8 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure
- Fig. 9 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure.
- Fig. 10 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure
- Fig. 11 is a schematic diagram of energy transfer of a hybrid power system in an energy recovery mode provided by an embodiment of the present disclosure.
- Words such as “connected” or “connected” are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. “Up”, “Down”, “Left”, “Right”, “Top”, “Bottom” and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also be Change accordingly.
- Fig. 1 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure.
- the transmission structure includes: a dual clutch assembly, an engine 40 , a first motor 41 , a first gear train 5 and a second gear train 6 .
- Fig. 2 is a schematic structural diagram of a dual clutch assembly provided by an embodiment of the present disclosure.
- the double clutch assembly includes: a first rotating shaft 21, a second rotating shaft 22, a hollow shaft 14, a first clutch 31 and a second clutch 32, the first rotating shaft 21 and the second rotating shaft 22 are coaxially arranged at intervals, hollow
- the shaft 14 is sleeved outside the second rotating shaft 22, the first clutch 31 is located between the first rotating shaft 21 and the second rotating shaft 22, and the driving part 311 of the first clutch 31 is connected with the first rotating shaft 21, the driven part of the first clutch 31 Part 312 is connected with the second rotating shaft 22, the active part 321 of the second clutch 32 is located on the side of the first clutch 31 away from the second rotating shaft 22, and the active part 321 of the second clutch 32 is connected with the first rotating shaft 21, the second clutch The driven part 322 of 32 is connected with the hollow shaft 14 .
- both the engine 40 and the first motor 41 are in transmission connection with the first rotating shaft 21 .
- the input gear 51 of the first gear train 5 is coaxially connected with the second rotating shaft 22
- the input gear 61 of the second gear train 6 is coaxially connected with the hollow shaft 14
- the output gear 52 of the first gear train 5 and the output gear 62 of the second gear train 6 are both connected in drive with the wheel 10 .
- the driving part 311 of the first clutch 31 and the driving part 321 of the second clutch 32 are both connected to the first rotating shaft 21
- the driven part 312 of the first clutch 31 is connected to the second rotating shaft 22
- the driven part 322 of the second clutch 32 is connected with the hollow shaft 14 .
- the driving parts of the two clutches are all connected to the first rotating shaft 21 to receive power, and the driven parts of the two clutches are no longer installed in the same support tube at the same time, but are separately connected to different speed change mechanisms, so that After one clutch is damaged, only one of the clutches can be replaced to complete maintenance, without disassembling and replacing two clutches at the same time, thus improving maintenance efficiency and reducing maintenance costs.
- the hollow shaft 14 is sleeved outside the second rotating shaft 22, that is, the second rotating shaft 22 must pass through the hollow shaft 14 to be connected with the driven part 312 of the first clutch 31, so the two clutches are superimposed in the axial direction. In this way, setting one of the clutches inside the other clutch can effectively reduce the axial size of the transmission structure without increasing the space ratio of the power system in the vehicle.
- the driven part may be a flywheel of the clutch
- the driving part may be a driven disc of the clutch.
- the two clutches are clutches that can transmit power in two directions, when the flywheel disc is used as the active part, it can drive the driven disc to rotate together, and when the driven disc serves as the active part, it can also drive the flywheel to rotate together.
- the flywheel of the clutch and the driven plate of the clutch are separated from each other, so that the parts connected to the flywheel and the driven plate cannot perform power transmission;
- the driven discs of the clutch are combined with each other, and the flywheel can drive the driven discs to rotate, so that the power on the components connected with the flywheel can be transmitted to the components connected with the driven discs.
- the engine 40 and the first motor 41 are both connected to the first rotating shaft 21 so as to transmit power to the first rotating shaft 21, and both are coaxially connected to the first rotating shaft 21
- the driving part 311 of the first clutch 31 and the driving part 321 of the second clutch 32 are both connected to the first rotating shaft 21 so as to transmit power to the first rotating shaft 21, and both are coaxially connected to the first rotating shaft 21
- the power of the engine 40 and the first motor 41 can be transmitted to the first gear train 5 through the first clutch 31 and the first transmission cylinder 11, and finally through the first gear train 5.
- the output gear 52 transmits to the wheels 10 to drive the vehicle.
- the power of the engine 40 and the first motor 41 can be transmitted to the second gear train 6 through the second clutch 32 and the second transmission cylinder 12, and finally through the second gear train 6.
- the output gear 62 transmits to the wheels 10 to drive the vehicle.
- the power source is connected to the first rotating shaft 21, and the power can be transmitted to the two clutches, and then transmitted to different gear trains by the two transmission cylinders, so as to achieve the purpose of multi-gear switching .
- the transmission ratios of the first gear train 5 and the second gear train 6 are different, so switching the first gear train 5 or the second gear train 6 can make the engine 40 and the first motor 41 in different gears Drive the vehicle in bit mode.
- both the first gear train 5 and the second gear train 6 include at least an input gear and an output gear, and the input gear and the output gear are connected in transmission so that power can be transmitted to the output gear through the input gear.
- the input gear 51 of the first gear train 5 and the output gear can be directly meshed, and the input gear 61 of the second gear train 6 can be directly meshed with the output gear to realize the transmission connection of the input gear and the output gear.
- At least one connecting gear may also be provided between the input gear and the output gear. For example, when only one connecting gear is provided, the connecting gear meshes with the input gear and the output gear respectively to realize the transmission connection of the input gear and the output gear.
- the specific number of gears provided in the first gear train 5 and the second gear train 6 can be determined according to actual needs. Since the number of gears in the gear train will affect the transmission ratio of the gear train, the number of gears in the gear train can be adjusted in combination with the power demand of the vehicle.
- the second rotating shaft 22 includes a rod body 220 and a first transmission cylinder 11, the first transmission cylinder 11 is located at one end of the rod body 220, and the first transmission cylinder 11 is sleeved outside the first clutch 31, the first transmission cylinder 11 It is connected with the driven part 312 of the first clutch 31 .
- the hollow shaft 14 includes a tubular body 140 and a second transmission cylinder 12, the second transmission cylinder 12 is located at one end of the tubular body 140, and is sleeved on the second clutch 32, the first transmission cylinder 11, and the second transmission cylinder 12.
- the driven portion 322 of the clutch 32 is connected.
- the two clutches can respectively adopt a separate transmission cylinder as an installation carrier, so that after one of the clutches is damaged, The maintenance can be completed by replacing only one of the drive cylinders and the clutch installed on it, without disassembling and replacing the two clutches at the same time, thereby improving maintenance efficiency and reducing maintenance costs.
- the second transmission cylinder 12 is sleeved outside the first transmission cylinder 11, one of the clutches is arranged inside the other clutch, which can effectively reduce the axial size of the transmission structure and will not increase the power system in the vehicle. The proportion of space in .
- the first transmission cylinder 11 and the second transmission cylinder 12 have opposite open ends and closed ends, and the open ends of the first transmission cylinder 11 and the open ends of the second transmission cylinder 12 all face same side. Assembling is facilitated by orienting the open ends of the first transmission cylinder 11 and the second transmission cylinder 12 toward the same side.
- the transmission structure also includes a second rotating shaft 22, the closed end of the second transmission cylinder 12 has a through hole 13, the second rotating shaft 22 is located in the through hole 13 and one end is coaxial with the closed end of the first transmission cylinder 11 connect.
- the closed end in the second transmission cylinder 12 is opened. hole 13, and pass one end of the second rotating shaft 22 through the through hole 13, so that one end of the second rotating shaft 22 is coaxially connected with the closed end of the first transmission cylinder 11. In this way, when the first transmission cylinder 11 rotates in the second transmission cylinder 12, power can also be transmitted to the gear train connected to the first transmission cylinder 11 through the first rotating shaft 21, so as to realize the purpose of power transmission.
- a bearing is also provided in the second transmission cylinder 12, the outer ring of the bearing is connected with the inner wall of the second transmission cylinder 12, and the inner ring of the bearing is sleeved outside the first transmission cylinder 11 and connected to the inner wall of the first transmission cylinder 11.
- the outer walls are connected, and the inner ring of the bearing can be inserted in the outer ring of the bearing in a self-rotating manner. In this way, after the first transmission cylinder 11 is inserted into the second transmission cylinder 12, the purpose of being movably inserted in the second transmission cylinder 12 can be realized by using the bearing as the mounting carrier.
- one end of the hollow shaft 14 is coaxially connected to the through hole 13 , and the second rotating shaft 22 is rotatably inserted in the hollow shaft 14 .
- the other end of the hollow shaft 14 is used for coaxial connection with the input gear of the gear train, so as to transmit the power of the second transmission cylinder 12 to the gear train.
- the second rotating shaft 22 is inserted in the hollow shaft 14, and the second rotating shaft 22 is limited by the inner wall of the hollow shaft 14, so as to avoid a large deviation after the second rotating shaft 22 is inserted in the through hole 13, and also It can be used for the assembly and positioning of the first transmission cylinder 11 .
- a bearing is also provided in the hollow shaft 14, the outer ring of the bearing is connected with the inner wall of the hollow shaft 14, the inner ring of the bearing is sleeved outside the second rotating shaft 22 and is connected with the outer wall of the second rotating shaft 22, and the inner ring of the bearing The ring is rotatably inserted in the outer ring of the bearing. In this way, after the second rotating shaft 22 is inserted into the hollow shaft 14, the purpose of being movably inserted in the hollow shaft 14 can be realized by using the bearing as an installation carrier.
- the hybrid system further includes a planetary gear train
- the planetary gear train includes: a ring gear 81, a sun gear 82, a plurality of planet gears 83 and a planet carrier 84, and the sun gear 82 is located in the ring gear 81 , the planetary gear 83 is located between the sun gear 82 and the ring gear 81, and the planet gear 83 meshes with the sun gear 82 and the ring gear 81. connected.
- the engine 40 is coaxially connected to the planet carrier 84
- the planet carrier 84 is coaxially connected to the first rotating shaft 21
- the first motor 41 is coaxially connected to the sun gear 82
- the ring gear 81 is locked.
- the first motor 41 is connected to the first rotating shaft 21 through a planetary gear train, and the power energy of the first motor 41 is transmitted to the first rotating shaft 21 through the center wheel 82, the planetary gear 83 and the planet carrier 84 in sequence, so as to The power is transmitted to the first rotating shaft 21 .
- the speed of the first motor 41 can be adjusted to reduce the power output of the engine 40, save energy, and realize the high efficiency of the engine 40. use.
- the planetary gear train is located in the rotor of the first motor 41 , and the sun gear 82 is connected with the rotor of the first motor 41 .
- the axial size of the hybrid power system can be reduced without increasing the overall size of the hybrid power system.
- the hybrid power system also includes an annular plate 43, the annular plate 43 is movably sleeved outside the first rotating shaft 21 and is located in the rotor of the first motor 41, the outer edge of the annular plate 43 is in contact with the first motor 41
- the inner wall of the ring plate 43 is connected coaxially with the center wheel 82 on the inner edge.
- the annular plate 43 is located at one end of the first motor 41, so that after the assembly of the annular plate 43 and the first motor 41, it will not occupy too much space for installing the planetary gear train, which is beneficial to reduce the overall size of the hybrid power system.
- the annular plate 43 is arranged between the planetary gear train and the second transmission cylinder 12. Through the partition of the annular plate 43, it can effectively avoid the second transmission caused by the too small distance between the second transmission cylinder 12 and the planetary gear train. The problem of interference occurring between the barrel 12 and the planetary gear train improves reliability.
- the hybrid system further includes a second motor 42 and a third shaft 23, and the second motor 42 is connected to the third shaft 23; the output gear 52 of the first gear train 5 and the second gear The output gears 62 of the system 6 are all coaxially sleeved outside the third rotating shaft 23 , and the third rotating shaft 23 is connected to the wheel 10 in transmission.
- the above implementation is also provided with a second motor 42, and the second motor 42 is connected to the hybrid power system through the third rotating shaft 23, so that the second motor 42 can also drive the vehicle, thereby enhancing the power performance of the hybrid power system.
- the hybrid system also includes: a third gear train 7 and a synchronizer 44; the input gear 71 of the third gear train 7 is coaxially connected with the second motor 42, and the output gear 72 of the third gear train 7 is active It is sleeved on the outside of the third rotating shaft 23.
- the synchronizer 44 is sleeved outside the third rotating shaft 23 , and the synchronizer 44 is used to connect or disconnect the third rotating shaft 23 with the output gear 72 of the third gear train 7 .
- the synchronizer 44 can be controlled to be connected or disconnected from the input gear 71 of the third gear train 7 . That is, the input gear 71 of the third gear train 7 and the third rotating shaft 23 can be connected together through the synchronizer 44 .
- the second motor 42 is coaxially connected with the output gear 72 of the third gear train 7 , therefore, the synchronizer 44 can control the power on and off between the third rotating shaft 23 and the first motor 41 .
- the synchronizer 44 can control the disconnection between the second motor 42 and the third rotating shaft 23, thereby avoiding the power output by the engine 40 from dragging the second motor 42 to rotate, effectively improving the problem of energy loss .
- the third gear train 7 includes at least an input gear and an output gear, and the input gear and the output gear are connected in transmission so that power can be transmitted to the output gear through the input gear.
- the input gear 71 and the output gear of the third gear train 7 can be directly meshed to realize the transmission connection of the input gear and the output gear.
- At least one connecting gear may also be provided between the input gear and the output gear.
- the connecting gear meshes with the input gear and the output gear respectively to realize the transmission connection of the input gear and the output gear.
- the specific number of gears provided in the third gear train 7 can be determined according to actual needs. Since the number of gears in the gear train will affect the transmission ratio of the gear train, the number of gears in the gear train can be adjusted in combination with the power demand of the vehicle.
- Fig. 3 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure.
- the hybrid system also includes a third gear train 7 and a third clutch 33; the input gear 71 of the third gear train 7 is coaxially connected with the second motor 42, and the output gear 72 of the third gear train 7 is fixed
- the third clutch 33 is sleeved on the outside of the third rotating shaft 23 ; the third clutch 33 is connected between the input gear 71 of the third gear train 7 and the second motor 42 .
- the second motor 42 is coaxially connected with the input gear 71 of the third gear train 7, the output gear 72 of the third gear train 7 is fixedly sleeved outside the third rotating shaft 23, and the third clutch 33 is arranged on the third gear Between the input gear 71 of the train 7 and the second electric motor 42. In this way, the second motor 42 and the third rotating shaft 23 can be disconnected or connected through the third clutch 33 .
- the third clutch 33 can be controlled to be in a disengaged state, so that the second motor 42 can be disconnected from the third rotating shaft 23, thereby preventing the output power of the engine 40 or the first motor 41 from passing through
- the third rotating shaft 23 is transmitted to the second motor 42 to drag the second motor 42 to rotate, which effectively solves the problem of energy loss.
- Fig. 4 is a schematic structural diagram of a hybrid power system provided by an embodiment of the present disclosure. As shown in FIG. 4 , the hybrid system further includes a fourth clutch 34 connected between the planetary carrier 84 and the engine 40 .
- the fourth synchronizer 44 is used to interrupt the power transmission between the engine 40 and the first rotating shaft 21 .
- the fourth clutch 34 is controlled to be in a disengaged state, so as to cut off the power transmission between the engine 40 and the first rotating shaft 21 to avoid energy loss.
- the hybrid power system further includes a differential 45 , an input gear of the differential 45 is in transmission connection with the third rotating shaft 23 , and the differential 45 is in transmission connection with the wheels 10 .
- the input gear of the differential 45 is in drive connection with the third rotating shaft 23 to receive the power transmitted from the third rotating shaft 23 to achieve the purpose of driving the wheels 10 to rotate.
- the differential 45 enables the wheels 10 connected to the differential 45 to rotate at different rotational speeds.
- the turning radius of the inner wheel 10 of the car is different from that of the outer wheel 10 of the car, and the turning radius of the outer wheel 10 will be greater than the turning radius of the inner wheel 10.
- the differential 45 can be used to make the two wheels 10 roll at different rotational speeds, thereby realizing the difference in the rotational speeds of the two wheels 10 .
- the power supply assembly 9 includes: a battery 91 and two inverters 92, the two inverters 92 are respectively connected to the batteries 91, and the first motor 41 and the two inverters 92 One connection, the second electric machine 42 is connected to the other of the two inverters 92 .
- the battery 91 is a rechargeable battery 91
- the inverter 92 is arranged on the output circuit of the battery 91, and is used for converting the direct current output by the battery 91 into three-phase alternating current to drive the first motor 41 or the second motor 42.
- An embodiment of the present disclosure provides a control method for a hybrid power system, the control method is applicable to the hybrid power system as described above, including: determining the power mode; controlling the working states of the engine and the first motor according to the power mode, and the second The connected state of the first clutch and the second clutch.
- the power mode includes pure engine mode, pure electric mode, hybrid drive mode and energy recovery mode.
- Fig. 5 is a schematic diagram of energy transfer of a hybrid power system in pure engine mode provided by an embodiment of the present disclosure.
- the engine 40 works, the first motor 41 and the second motor 42 do not work, the first clutch 31 is in the engaged state, the second clutch 32 is in the disengaged state, and the synchronizer 44 controls the first
- the three rotating shafts 23 are disconnected from the output gear 72 of the third gear train 7 .
- the vehicle is driven by the engine 40 alone, and the power output by the engine 40 is transmitted to the first gear train 5 through the first rotating shaft 21, the first clutch 31, the first transmission cylinder 11, and the second rotating shaft 22, and then through the first gear.
- the system 5, the third rotating shaft 23, and the differential 45 are transmitted to the wheels 10 to realize the mode in which the vehicle is driven by the engine 40 alone.
- the first motor 41 can be adjusted to the power generation mode according to the vehicle speed and torque demand, that is, a part of the output power of the engine 40 will be transmitted to the first motor 41 through the planetary gear train to drive the first motor 41 to rotate, thereby Drive the first motor 41 to generate electricity.
- Fig. 6 is a schematic diagram of energy transfer of a hybrid power system in pure engine mode provided by an embodiment of the present disclosure.
- the engine 40 works, the first motor 41 and the second motor 42 do not work, the first clutch 31 is in the disengaged state, the second clutch 32 is in the engaged state, and the synchronizer 44 controls the first
- the three rotating shafts 23 are disconnected from the output gear 72 of the third gear train 7 .
- the vehicle is driven by the engine 40 alone, and the power output by the engine 40 is transmitted to the second gear train 6 through the first rotating shaft 21, the second clutch 32, and the second transmission cylinder 12, and then through the second gear train 6, the third
- the rotating shaft 23 and the differential gear 45 are transmitted to the wheels 10 to realize the mode in which the vehicle is driven solely by the engine 40 .
- the first motor 41 can be adjusted to the power generation mode according to the vehicle speed and torque demand, that is, a part of the output power of the engine 40 will be transmitted to the first motor 41 through the planetary gear train to drive the first motor 41 to rotate, thereby Drive the first motor 41 to generate electricity.
- Fig. 7 is a schematic diagram of energy transfer of a hybrid power system in pure electric mode provided by an embodiment of the present disclosure. As shown in Figure 7, in the pure electric mode, the engine 40 and the first motor 41 do not work, the second motor 42 works, the first clutch 31 and the second clutch 32 are both in a disengaged state, and the synchronizer 44 controls the third rotating shaft 23 It is connected with the output gear 72 of the third gear train 7 .
- the second motor 42 drives the vehicle to run.
- the power supply component 9 is discharged, and the DC power is converted into three-phase AC power by the inverter 92 to drive the second motor 42 to rotate.
- the second motor 42 converts the electrical energy into mechanical energy and transmits it to the third gear train 7 and the third rotating shaft 23, and then through the differential speed
- the device 45 is transmitted to the wheel 10 to realize the driving mode of the vehicle driven by the second motor 42 .
- the first motor 41 and the second motor 42 may jointly drive the vehicle to travel. At this time, the first motor 41 also outputs power to drive the vehicle to run.
- the power of the first motor 41 can be transmitted to the third rotating shaft 23 by the first gear train 5 or the second gear train 6 under the control of the first clutch 31 or the second clutch 32, and is connected with the third rotating shaft 23 at the third rotating shaft 23.
- the power output by the second motor 42 is coupled to drive the vehicle together.
- the vehicle in the pure electric mode, can also run in reverse gear, and at this time, the second motor 42 reverses to achieve reverse.
- Fig. 8 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure.
- both the engine 40 and the second motor 42 work, the first motor 41 is in the power generation mode, the first clutch 31 and the second clutch 32 are both in a disengaged state, and the synchronizer 44 controls the third
- the rotating shaft 23 is connected to the output gear 72 of the third gear train 7 .
- the engine 40 , the first motor 41 and the second motor 42 work together in coordination to jointly drive the vehicle.
- the engine 40 runs in a high-efficiency zone, and the power output by the engine 40 is transmitted to the first motor 41 through the planetary gear train to drive the first motor 41 to generate electricity, and the electric energy generated by the first motor 41 is stored in the power supply assembly 9 .
- the power supply assembly 9 outputs electric energy for the second motor 42 to drive the vehicle to run.
- the electricity generated by the first motor 41 is insufficient, it is supplemented by the power supply component 9 , and the first motor 41 and the power supply component 9 jointly meet the electricity demand of the second motor 42 .
- Fig. 9 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure.
- the engine 40, the first motor 41 and the second motor 42 are all working, the first clutch 31 is in the engaged state, the second clutch 32 is in the disengaged state, and the synchronizer 44 controls the third rotating shaft 23 is connected with the output gear 72 of the third gear train 7.
- the engine 40, the first motor 41 and the second motor 42 work together to jointly drive the vehicle, which can output larger power and improve the dynamic performance of the vehicle.
- the kinetic energy of the engine 40 and the first motor 41 is transmitted to the first gear train 5 through the first rotating shaft 21, the first clutch 31, the first transmission drum 11, and the second rotating shaft 22, and the power is transmitted to the third rotating shaft 23
- the power coupling with the second motor 42 is transmitted to the wheels 10 through the differential 45, so that the three power sources can drive the vehicle simultaneously.
- Fig. 10 is a schematic diagram of energy transfer of a hybrid power system in a hybrid driving mode provided by an embodiment of the present disclosure.
- the engine 40, the first motor 41 and the second motor 42 are all working, the first clutch 31 is in the disengaged state, the second clutch 32 is in the engaged state, and the synchronizer 44 controls the third rotating shaft 23 is connected with the output gear 72 of the third gear train 7.
- the engine 40, the first motor 41 and the second motor 42 work together to jointly drive the vehicle, which can output larger power and improve the dynamic performance of the vehicle.
- the kinetic energy of the engine 40 and the first motor 41 is transmitted to the second gear train 6 through the first rotating shaft 21, the second clutch 32, and the second transmission cylinder 12, and the power is connected with the second motor at the third rotating shaft 23.
- the power coupling of 42 is transmitted to the wheels 10 through the differential 45, so that the purpose of three power sources simultaneously driving the vehicle is realized.
- Fig. 11 is a schematic diagram of energy transfer of a hybrid power system in an energy recovery mode provided by an embodiment of the present disclosure. As shown in the figure, in the energy recovery mode, the engine 40 and the first motor 41 are not working, the second motor 42 is in the power generation mode, the first clutch 31 and the second clutch 32 are both in the disengaged state, and the synchronizer 44 controls the third The rotating shaft 23 is connected to the output gear 72 of the third gear train 7 .
- the power system provides the vehicle with a reverse torque to convert part of the kinetic energy of the vehicle into electrical energy via the second motor 42 and store it in the power supply assembly 9 for backup.
- the second motor 42 turns on the power generation mode, and the kinetic energy of the whole vehicle is transmitted to the third gear train 7 through the wheels 10, the differential 45, and the third rotating shaft 23, and then drives the third gear train 7 through the third gear train 7.
- the second motor 42 generates power, and the electric energy is stored in the power supply assembly 9 through the inverter 92 to realize the energy recovery function of the second motor 42 .
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Hybrid Electric Vehicles (AREA)
- Arrangement Of Transmissions (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
Description
Claims (12)
- 一种双离合器组件,其特征在于,包括第一转轴(21)、第二转轴(22)、空心轴(14)、第一离合器(31)和第二离合器(32);所述第一转轴(21)和所述第二转轴(22)同轴间隔布置,所述空心轴(14)套在所述第二转轴(22)外;所述第一离合器(31)位于所述第一转轴(21)和所述第二转轴(22)之间,且所述第一离合器(31)的主动部(311)与所述第一转轴(21)相连,所述第一离合器(31)的从动部(312)与所述第二转轴(22)相连;所述第二离合器(32)的主动部(321)位于所述第一离合器(31)远离所述第二转轴(22)的一侧,且与所述第一转轴(21)相连,所述第二离合器(32)的从动部(322)与所述空心轴(14)相连。
- 根据权利要求1所述的双离合器组件,其特征在于,所述第二转轴(22)包括杆体(220)和第一传动筒(11),所述第一传动筒(11)位于所述杆体(220)的一端,且套在所述第一离合器(31)外,与所述第一离合器(31)的从动部(312)相连;所述空心轴(14)包括管体(140)和第二传动筒(12),所述第二传动筒(12)位于所述管体(140)的一端,且套在所述第二离合器(32)、所述第一传动筒(11)外,与所述第二离合器(32)的从动部(322)相连。
- 一种混合动力系统,其特征在于,包括:如权利要求1或2所述的双离合器组件、发动机(40)、第一电机(41)、第一齿轮系(5)和第二齿轮系(6);所述发动机(40)和所述第一电机(41)均与所述第一转轴(21)传动连接;所述第一齿轮系(5)的输入齿轮与所述第二转轴(22)同轴连接,所述第二齿轮系(6)的输入齿轮与所述空心轴(14)同轴连接,所述第一齿轮系(5)的输出齿轮和所述第二齿轮系(6)的输出齿轮均与车轮(10)传动连接。
- 根据权利要求3所述的混合动力系统,其特征在于,所述混合动力系统 还包括行星轮系,所述行星轮系包括:齿圈(81)、中心轮(82)、多个行星轮(83)和行星架(84),所述中心轮(82)位于所述齿圈(81)内,所述行星轮(83)位于所述中心轮(82)和所述齿圈(81)之间,并与所述中心轮(82)和所述齿圈(81)啮合,所述行星架(84)与所述中心轮(82)同轴布置,且与多个所述行星轮(83)相连;所述发动机(40)与所述行星架(84)连接,所述行星架(84)与所述第一转轴(21)同轴连接,所述第一电机(41)与所述中心轮(82)连接,所述齿圈(81)锁止。
- 根据权利要求4所述的混合动力系统,其特征在于,所述行星轮系位于所述第一电机(41)的转子内,所述中心轮(82)与所述第一电机(41)的转子相连。
- 根据权利要求5所述的混合动力系统,其特征在于,所述混合动力系统还包括圆环板(43),所述圆环板(43)活动套装在所述第一转轴(21)外且位于所述第一电机(41)的转子内,所述圆环板(43)的外边缘与所述第一电机(41)的内壁相连,所述圆环板(43)的内边缘与所述中心轮(82)同轴连接。
- 根据权利要求3至6任一项所述的混合动力系统,其特征在于,所述混合动力系统还包括第二电机(42)和第三转轴(23),所述第二电机(42)与所述第三转轴(23)传动连接;所述第一齿轮系(5)的输出齿轮和所述第二齿轮系(6)的输出齿轮均同轴套装在所述第三转轴(23)外,所述第三转轴(23)与车轮(10)传动连接。
- 根据权利要求7所述的混合动力系统,其特征在于,所述混合动力系统还包括:第三齿轮系(7)和同步器(44);所述第三齿轮系(7)的输入齿轮与所述第二电机(42)同轴连接,所述第三齿轮系(7)的输出齿轮活动套装在所述第三转轴(23)外;所述同步器(44)套装在所述第三转轴(23)外,所述同步器(44)用于将所述第三转轴(23)与所述第三齿轮系(7)的输出齿轮连接或断开连接。
- 根据权利要求7所述的混合动力系统,其特征在于,所述混合动力系统还包括:第三齿轮系(7)和第三离合器(33);所述第三齿轮系(7)的输入齿轮通过所述第三离合器(33)与所述第二电机(42)同轴连接,所述第三齿轮系(7)的输出齿轮固定套装在所述第三转轴(23)外。
- 根据权利要求7所述的混合动力系统,其特征在于,所述混合动力系统还包括供电组件(9),所述供电组件(9)包括:电池(91)和两个逆变器(92),两个所述逆变器(92)分别与所述电池(91)连接,所述第一电机(41)与两个所述逆变器(92)中的一个连接,所述第二电机(42)与两个所述逆变器(92)中的另一个连接。
- 根据权利要求3至6任一项所述的混合动力系统,其特征在于,所述混合动力系统还包括第四离合器(34),所述第四离合器(34)连接在所述第一转轴(21)和所述发动机(40)之间。
- 一种车辆,所述车辆包括如权利要求3至11任一项所述的混合动力系统。
Priority Applications (4)
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AU2022368593A AU2022368593A1 (en) | 2021-10-22 | 2022-04-25 | Dual clutch assembly, hybrid power system, and vehicle |
EP22882249.0A EP4393740A1 (en) | 2021-10-22 | 2022-04-25 | Dual clutch assembly, hybrid power system, and vehicle |
MX2024004793A MX2024004793A (es) | 2021-10-22 | 2022-04-25 | Ensamble de embrague doble, sistema hibrido de potencia y vehiculo. |
IL311760A IL311760A (en) | 2021-10-22 | 2022-04-25 | Dual-clutch assembly, hybrid drive system and vehicle |
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CN202111232576.7A CN113978237B (zh) | 2021-10-22 | 2021-10-22 | 混合动力系统 |
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EP (1) | EP4393740A1 (zh) |
CN (1) | CN113978237B (zh) |
AU (1) | AU2022368593A1 (zh) |
IL (1) | IL311760A (zh) |
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CN114454705B (zh) * | 2020-11-09 | 2023-09-15 | 广州汽车集团股份有限公司 | 混合动力驱动系统及车辆 |
CN113978237B (zh) * | 2021-10-22 | 2023-09-26 | 奇瑞汽车股份有限公司 | 混合动力系统 |
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- 2022-04-25 WO PCT/CN2022/088908 patent/WO2023065624A1/zh active Application Filing
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MX2024004793A (es) | 2024-05-09 |
AU2022368593A1 (en) | 2024-04-11 |
IL311760A (en) | 2024-05-01 |
CN113978237A (zh) | 2022-01-28 |
EP4393740A1 (en) | 2024-07-03 |
CN113978237B (zh) | 2023-09-26 |
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