WO2023065016A1 - Applicateur de couvercle pour gobelets à portion en papier à plis - Google Patents

Applicateur de couvercle pour gobelets à portion en papier à plis Download PDF

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Publication number
WO2023065016A1
WO2023065016A1 PCT/CA2022/051524 CA2022051524W WO2023065016A1 WO 2023065016 A1 WO2023065016 A1 WO 2023065016A1 CA 2022051524 W CA2022051524 W CA 2022051524W WO 2023065016 A1 WO2023065016 A1 WO 2023065016A1
Authority
WO
WIPO (PCT)
Prior art keywords
lid
unit
fibre
applicator
pleated
Prior art date
Application number
PCT/CA2022/051524
Other languages
English (en)
Inventor
Christopher O'brien
Original Assignee
Genpak, Division Of Great Pacific Enterprises Lp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Genpak, Division Of Great Pacific Enterprises Lp filed Critical Genpak, Division Of Great Pacific Enterprises Lp
Publication of WO2023065016A1 publication Critical patent/WO2023065016A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/02Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/022Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into capsules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers

Definitions

  • the present invention relates to the field of lid applicators for pleated paper portion cups. More specifically, the present invention relates to a lid applicator for facilitating securing lids to a plurality of disposable pleated paper portion cups as may be used in the fast-food industry for containing food/condiments.
  • the lid applicator provides a quicker, more efficient and more fail-safe manner of applying such lids.
  • Pleated paper portion cups are widely used in a number of industries, such as in fast-food restaurants (where they are most commonly used to contain/transport condiments and/or other small portions or food) and in laboratory and medical facilities (typically to contain portioned medication/pills/tablets).
  • Such pleated paper cups are generally manufactured from paper and usually meant to be single use, after which they are disposed. As such, these pleated paper portion cups are generally of simple construction, compact and low cost. Generally, these are also required to be compostable or recyclable.
  • the contained food product is placed into the portion cup, the fibre lid is engaged by placing it on top of the portion cup and pushing the lid down until it is positioned at the stopper step and the portion cup frictionally engages the lid, thereby enclosing the contents of the portion cup. It is contemplated that an applicator for facilitating the use of such portion cup with lids could be desirable for purposes of greater efficiency and for ensuring proper application of the lids to the portion cups.
  • US Patent No. 6,598,375 discloses a lid applicator, and a corresponding method, for fitting a flexible box lid to a box tray.
  • a pair of opposed plates are biased in an inclined position under the flexible box lid, in order to allow the box tray to be lifted up to engage the flexible box lid, which causes the plates to urge the flexible box lid apart slightly, thus facilitating the application of flexible box the lid to the box tray.
  • US Patent No. 4,345,412 discloses an apparatus for automatically applying and heat-sealing a lid of thermoplastic film to a top of a cup, in order to produce a leakproof disposable cup.
  • US Patent No. 3,332,209 shows an apparatus and method for supplying lids separately from a stack and applying such lids over an end of containers (such as beverage cans).
  • European Patent No. 0700831 (Application No. 95830349.7) discloses a dispenser-applicator device for applying a lid to a drinking cup. [0010]
  • Prior art is not directly applicable to the present situation, and each of these have shortcomings and/or do not have all the advantages that may be provided by the invention disclosed herein.
  • a particular contemplated use for the present lid applicator is in the scenario of applying lids to pleated paper portion cups, where the portion cups are used for containing and transporting a small portion of condiment (e.g. ketchup) for a fast food restaurant, and the present invention is generally discussed and illustrated in that context; however, it should be understood that the lid applicator may be used in other situations where a lid is to be applied quickly and moderately securely.
  • condiment e.g. ketchup
  • portion cups typically used to provide customers with condiments, such as ketchup, dipping sauces, etc.
  • condiments such as ketchup, dipping sauces, etc.
  • portion cups typically used to provide customers with condiments, such as ketchup, dipping sauces, etc.
  • condiments such as ketchup, dipping sauces, etc.
  • a server/operator would typically be required to manually apply the lids/caps, if applicable.
  • the object of the present invention is to provide a lid applicator that facilitates applying lids to pleated paper portion cups, that is easy to use, efficient and that saves time and labor.
  • a lid applicator for simultaneously applying fibre lids to a number of pleated paper containers, the lid applicator comprising: (i) a lower unit, the lower unit having a lower unit engagement surface, and provided with a plurality of lower mold cavities (sometimes referred to as lower molds), wherein each lower mold cavity recedes from the lower unit engagement surface and is adapted to receive one of the pleated paper containers therein, and wherein each mold cavity is provided with a stopper rim extending around a periphery of the mold cavity, the stopper rim corresponding to a position of the stopper step of the pleated paper container; and (ii) an upper unit having an upper unit engagement surface, and the upper unit provided with a plurality of upper molds, wherein each upper mold protrudes from the upper unit engagement surface a stopper distance, and wherein the upper unit is rotatably connected to the lower unit about a hinged connection disposed proximate a back edge of the
  • the lower unit of the lid applicator may be provided with a lower unit handle, and the upper unit is provided with an upper unit handle, for facilitating opening and closing the lid applicator by a user.
  • the upper unit of the lid applicator may be provided with four upper mold cavities and the lower unit may be provided with four lower mold cavities, wherein the upper molds and lower mold cavities are arranged in a 2 by 2 configuration.
  • the upper unit and the lower unit may be substantially square-shaped.
  • each lower mold cavity may be substantially frusto- conically shaped.
  • each upper mold may be substantially cylindrically or frusto-conically shaped.
  • each lower mold cavity may be provided with a depression disposed adjacent to the lower mold cavity for facilitating removal of the pleated paper container after a lid has been applied to it.
  • the lid applicator may be constructed substantially entirely from plastic material.
  • Fig. 1 is an exploded perspective view of an embodiment of the lid applicator, comprising an upper unit and a lower base unit, in accordance with an aspect of the present invention.
  • Fig. 2 is a side view of an exemplary pleated paper portion cup and lid, for use with the lid applicator.
  • Fig. 3 is a plan view of the upper unit, viewed from the direction of the upper unit engagement surface.
  • Fig. 4 is a side view of the upper unit.
  • Fig. 5 is top plan view of the lower base unit, viewed from the direction of the lower unit engagement surface.
  • Fig. 6 is a sectional side view of the lower base unit, taken through section line 6-6.
  • Fig. 7 is a partial sectional side view of the lower base unit.
  • Fig. 8 is a front view of the lower base unit, with the lower unit handle removed for ease of reference.
  • Fig. 9 is a partial sectional view of part of the lower base unit, taken through section line 9-9.
  • a lid applicator for use in facilitating the application of lids to certain pleated portion cups.
  • the lid applicator is designed to be used in particular with a specific type of improved pleated portion cups, which are provided with a stopper step for receiving a fibre lid of simple construction.
  • An example of such a pleated portion cup is shown in Fig. 2.
  • Such improved pleated portion cup is based on conventional pleated portion cups (“souffle cups”), which are commonly used in the fast-food industry (to contain condiments and other small portions of food) and in laboratory and medical facilities (to contain portioned medication/pills/tablets); such pleated portion cups are generally intended for single-use, i.e. are disposable, and preferably, low cost and recyclable.
  • Such pleated portion cups are generally manufactured from paper, and are provided with a number of pleats which help to provide the walls of the portion cups with some moderate additional structural strength and which also allow the portion cup to be expanded by pushing/pul ling out the sides.
  • the improved pleated portion cup 200 is additionally provided with a stopper step 210 near its top rim, which is adapted to receive and frictionally engage with a flat, fibre lid 230 of simple construction (such as a circular lid, made of material that is more rigid than the paper from which the pleated portion cup is made, and which is also low cost and compostable/recyclable (referred to herein as a “fibre” lid)).
  • the food product to be contained is placed into the pleated portion cup, and the fibre lid is engaged by placing it on top of the portion cup and pushing the lid down until it is positioned at the stopper step 210 and the pleated portion cup frictionally engages the lid.
  • the pleats of the pleated portion cup can expand slightly, if necessary, in order to accommodate the fibre lid, and the fibre lid becomes firmly frictionally engaged with the portion cup at the stopper step.
  • the fibre lid 230 may be provided with a pull tab 240 to facilitate subsequent removal of the fibre lid. Accordingly, in this manner, the improved pleated portion cups 200 may be provided with a lid.
  • the lid In practice, it is not usually necessary that the lid be extremely secure, as the lid is typically only temporary - e.g. the pleated portion cups are “packaged” with condiment or other content; stored, if necessary; provided to customers with their fast-food meal; quickly used when the meal is eaten; and then disposed of.
  • Fig. 1 shows an exploded perspective view of an embodiment of the lid applicator 10.
  • the lid applicator comprises a lower base unit or tray 30 and an upper unit 20.
  • the lower base unit and the upper unit are in hinged connection about a hinge 40 (which generally may be in the form of one or more hinge pins with corresponding barrels (not shown)).
  • a hinge 40 which generally may be in the form of one or more hinge pins with corresponding barrels (not shown)
  • the lid applicator 10 is placed on a flat work surface (e.g. a table/countertop)
  • the lower base unit 30 and the upper unit 20 are rotatable relative to each other about the hinge 40, generally between an open position and a closed position.
  • the hinge is disposed proximate a back edge of the lower unit.
  • the hinge 40 has an axis that is generally oriented horizontally (when the lower unit placed horizontally on the work surface). In the open position, the upper unit engagement surface 50 and the lower unit engagement surface 60 both lie “face-up” on top of the flat surface. In the closed position, the upper unit will have been rotated about the hinge so that the upper unit engagement surface 50 and the lower unit engagement surface 60 are brought together (such that the upper unit engagement surface 50 abuts and is coplanar with the lower unit engagement surface 60).
  • the lower base unit 30 is provided with a plurality of lower molds 80 (each lower mold being in the form of a cavity), each of which extend inwardly from the lower engagement surface 60 and which are sized and shaped to receive an improved pleated portion cup as described above.
  • Fig. 5 which is a top plan view of the lower base unit as viewed from the direction of the lower unit engagement surface
  • Fig. 6 which is a sectional side view of the lower base unit (but flipped over), taken through section 6-6.
  • each of the lower molds has a top section that is generally frustoconical, with a bottom section of the lower mold at the stopper rim 120, generally being cylindrical.
  • the upper unit 20 is provided with a plurality of corresponding upper molds 70 (each upper mold being in the form of a mandrel), which protrude from the upper unit engagement surface 50.
  • a plurality of corresponding upper molds 70 each upper mold being in the form of a mandrel
  • Fig. 3 which is a plan view of the upper unit, viewed from the direction of the upper unit engagement surface
  • Fig. 4 which is a side view of the upper unit.
  • Each of the upper molds is generally frustoconical (as shown) or cylindrical.
  • the lid applicator 10 is provided with four sets of upper and lower molds, arranged in 2 x 2 configuration, resulting in a generally square-shaped lid applicator; however, it is contemplated that different numbers of molds, different configurations and differently shaped applicators are possible.
  • Each set of upper mold and lower mold cooperates together such that when the lid applicator 10 is in the closed position, the upper mold 70 matingly engages with its corresponding lower mold 80.
  • the lower mold and upper mold are sized and shaped to conform with the size/shape of an improved pleated portion cup 200.
  • Each lower mold 80 is generally about the same size as an improved pleated portion cup 200.
  • Each lower mold functions to maintain the shape and integrity of the pleated portion cup, when the upper unit and lower unit are brought together and pressure is applied to secure the fibre lids at the position of the stopper step 210 of each pleated portion cup, thereby causing each pleated portion cup 200 to frictionally engage each fibre lid 230.
  • the upper mold is generally sized and shaped such that it protrudes from the upper unit engagement surface 50 and such that, when the lid applicator is in the closed position, the upper mold extends down to the level of the stopper rim 120 of the lower mold.
  • the upper mold is generally sized and shaped such that, when an improved pleated portion cup has been placed in the lower mold of the lower unit, and the lid applicator is in the closed position, the upper mold extends from the upper engagement surface to approximately the level of the stopper step 210 in the pleated portion cup 200 (below the top rim of the pleated portion cup).
  • each of the lower molds may also be provided with one or more notches or depressions 90, disposed adjacent thereto.
  • the depression 90 generally allows easier access to the lidded pleated portion cup, thus facilitating the removal of the lidded pleated portion cups from the lower unit 30.
  • the upper unit 20 may be provided with upper channels 130, which are generally disposed adjacent to each of the upper molds 70.
  • the lower unit 30 may also be provided with lower channels 140, which are generally disposed adjacent to each of the lower molds.
  • channels 130, 140 help prevent the upper unit and lower unit from sticking together in the closed position during application, and make it easier for a user to disengage the lower and upper units from each other and open up the lid applicator.
  • the channels 130, 140 also allow some excess air to escape when the lid applicator is used, i.e. when the upper unit and lower unit are squeezed together in the closed position to apply the fibre lids to the pleated portion cups.
  • the upper unit 20 is provided with an affixed upper unit handle 100
  • the lower base unit 30 is provided with an affixed lower unit handle 110.
  • the upper and lower handles function to make it easier for a user to close the lid applicator and, if necessary, to press the upper unit and lower unit together so that lids are properly secured atop each pleated portion cup, and then to open the lid applicator. These can also facilitate storage and/or carriage of the lid applicator when not in use.
  • FIG. 7 this is a partial sectional side view of the lower base unit.
  • Fig. 8 is a front view of the lower base unit, with the lower unit handle removed for ease of reference.
  • Fig. 9 is a partial sectional view of part of the lower base unit, taken through section line 9-9, showing the depression 90.
  • the lid applicator 10 may be constructed substantially entirely made from suitable plastic material (e.g. dishwasher-safe plastic). This can provide a number of benefits.
  • the lid applicator will be easy to wash/clean and can be cleaned in a dishwasher (and also will not generally accumulate rust/bacteria). Further, this will make the lid applicator light and portable.
  • the design itself being of relatively simple construction and the fact it is made from plastic, generally means it will be relatively easy to manufacture and low cost. This also means that any design of lid applicator can be relatively easily reconfigured/adapted (e.g. for different numbers/configurations of upper/lower molds, or for different sized portion cups/lids).
  • T o use the lid applicator, a user lays it flat on a work surface and opens it up in the open position.
  • One or more of the improved pleated portion cups 200 are placed into the lower molds 80 of the lower base unit 30.
  • a suitable amount of the food product to be contained e.g. a condiment
  • the user places a fibre lid on top of each pleated portion cup, covering the opening thereof.
  • a fibre lid may not need to be positioned in precisely the correct position; there may be some leeway due to the fact that the pleated portion cup itself is flexible and can “stretch” slightly if necessary, and also because in some cases the walls of the pleated portion cup near the opening may be slightly tapered)).
  • the upper unit 20 is rotated about the hinge 40, bringing it close to the lower unit 30, such that the upper unit engagement surface 50 and the lower unit engagement surface 60 are brought close together.
  • the upper molds contact each fibre lid.
  • each fibre lid is pushed towards the stopper step 210 of each pleated portion cup.
  • the lid applicator is in its fully closed position, each of the fibre lids will be positioned at a respective stopper step, where they are frictionally engaged therewith.
  • the fibre lids are “secured” and each pleated portion cup now has a lid applied thereto.
  • each upper mold and the upper region of the corresponding lower mold are sized so that they are virtually the same size/diameter; this can allow the upper and lower mold to cooperate together to guide the pleated portion cup when the lid applicator is being closed and to “pinch” the walls of the pleated paper portion cup.
  • the user When the lids have been applied, the user then opens up the lid applicator (to an open position). The user can then extract each filled pleated portion cup with applied lid from the lid applicator by hand. Depressions 90, disposed adjacent to the each lower mold, may allow the user to more easily access the lidded pleated portion cups with his/her fingers/thumb. In this manner, multiple portion pleated paper portion cups can be filled with condiment and a lids can be quickly applied to multiple portion cups in one step.
  • One aspect of the present invention is that the engagement of each upper mold with its corresponding lower mold is such that user can quickly and easily apply lids to the plurality of pleated portion cups. Because upper molds only protrude/extend to the level of the stopper rim, provided the fibre lids being applied are substantially horizontal, when the lid applicator is closed, the fibre lids cannot be pushed past the level of the stopper rim. Thus, a user, when applying a fibre lid, does not need to worry that he will apply too much pressure or push the fibre lid down too far, and end up deforming or squashing the pleated portion cups. The user only needs to ensure they apply sufficient pressure to push the fibre lids to the stopper step position of the pleated portion cup.
  • pleated paper portion cups being pleated, and made of paper - and thus, deformable
  • the nature of the pleated paper portion cups are such that very little pressure is required. In practice, what this means is that the user does not need high dexterity or coordination to use the lid applicator, which will be a useful consideration in a fast-paced environment of a fast-food restaurant.
  • the simple and compact design of the present invention will be advantageous, since it can be easily and conveniently incorporated into the production/assembly/packaging environment of a fast-food restaurant, where working space is likely to be at a premium.
  • the lid applicator is designed to be used in particular with the described improved pleated portion cups (which are provided with a stopper step for receiving/engaging a fibre lid of simple construction), and is accordingly so illustrated herein, it should be understood that it is not limited to use with such improved pleated portion cups and it is contemplated that the lid applicator could be used with other pleated paper containers.
  • the pleated portion cup or container is able to expand slightly (specifically, it is the diameter of the side walls of the pleated portion cup or container where the side walls engage with the lid, that is expanded) due to pressure created as a corresponding lid is applied. This allows the lid and pleated portion cup or container to form a good fit, and helps ensure the lid is firmly frictionally engaged within the pleated portion cup or container.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closures For Containers (AREA)

Abstract

L'invention concerne un applicateur de couvercles pour appliquer simultanément des couvercles à des gobelets à portion en papier à plis multiples, comprenant une unité inférieure reliée de manière rotative à une unité supérieure autour d'une charnière, et pouvant tourner entre une position ouverte et une position fermée. L'unité inférieure comporte une pluralité de moules/cavités inférieurs configurés pour recevoir les gobelets à portion et qui présentent un bord du bouchon correspondant à une position d'un échelon de bouchon des gobelets à portion plissée. Lorsque les moules inférieurs sont chargés de gobelets à portion plissée avec couvercles, et que l'unité supérieure est pressée en position fermée, chaque moule inférieur reçoit par accouplement un moule supérieur correspondant. Lorsqu'il est en position fermée, chaque moule supérieur fait saillie dans une mesure telle qu'il est de niveau avec le bord du bouchon, ce qui amène les moules supérieurs à pousser chaque couvercle dans l'échelon du bouchon de chaque gobelet à portion plissée, fixant ainsi les couvercles.
PCT/CA2022/051524 2021-10-19 2022-10-15 Applicateur de couvercle pour gobelets à portion en papier à plis WO2023065016A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202163257429P 2021-10-19 2021-10-19
US63/257,429 2021-10-19

Publications (1)

Publication Number Publication Date
WO2023065016A1 true WO2023065016A1 (fr) 2023-04-27

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US273791A (en) * 1883-03-13 Thill-coupling
US1641743A (en) * 1923-12-11 1927-09-06 Individual Drinking Cup Co Apparatus for securing closure caps to paper receptacles
US2694517A (en) * 1951-10-23 1954-11-16 Pennestri Dominick Cover closure device for containers
US3137111A (en) * 1962-04-02 1964-06-16 Poster Packaging Inc Sealing apparatus
US3354605A (en) * 1964-07-10 1967-11-28 Lily Tulip Cup Corp Shrink-film closures
US3488472A (en) * 1966-12-29 1970-01-06 Manacas Comercial E Agricola S Device for sealing food containers and the like
DE2518679A1 (de) * 1974-07-16 1976-02-05 Phenix Aluminium Sa Maschine zum verschliessen von behaeltern mit hilfe einer metallfolie
US4068449A (en) * 1976-08-17 1978-01-17 Our Mother Of Sorrows Church Tool for placing lids on cups
JP2001270501A (ja) * 2000-03-24 2001-10-02 Enterline Co Ltd ワンタッチ式食品容器蓋の包装機
CN201647955U (zh) * 2010-04-23 2010-11-24 宁波爱邦铝箔制品有限公司 一种铝箔容器封盖机
CN107934870A (zh) * 2017-12-20 2018-04-20 佛山市美时达环保包装有限公司 一种正扣式斜压扣盖机及方法

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US273791A (en) * 1883-03-13 Thill-coupling
US1641743A (en) * 1923-12-11 1927-09-06 Individual Drinking Cup Co Apparatus for securing closure caps to paper receptacles
US2694517A (en) * 1951-10-23 1954-11-16 Pennestri Dominick Cover closure device for containers
US3137111A (en) * 1962-04-02 1964-06-16 Poster Packaging Inc Sealing apparatus
US3354605A (en) * 1964-07-10 1967-11-28 Lily Tulip Cup Corp Shrink-film closures
US3488472A (en) * 1966-12-29 1970-01-06 Manacas Comercial E Agricola S Device for sealing food containers and the like
DE2518679A1 (de) * 1974-07-16 1976-02-05 Phenix Aluminium Sa Maschine zum verschliessen von behaeltern mit hilfe einer metallfolie
US4068449A (en) * 1976-08-17 1978-01-17 Our Mother Of Sorrows Church Tool for placing lids on cups
JP2001270501A (ja) * 2000-03-24 2001-10-02 Enterline Co Ltd ワンタッチ式食品容器蓋の包装機
CN201647955U (zh) * 2010-04-23 2010-11-24 宁波爱邦铝箔制品有限公司 一种铝箔容器封盖机
CN107934870A (zh) * 2017-12-20 2018-04-20 佛山市美时达环保包装有限公司 一种正扣式斜压扣盖机及方法

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