WO2023058291A1 - イオン生成装置およびイオン注入装置 - Google Patents
イオン生成装置およびイオン注入装置 Download PDFInfo
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- WO2023058291A1 WO2023058291A1 PCT/JP2022/027548 JP2022027548W WO2023058291A1 WO 2023058291 A1 WO2023058291 A1 WO 2023058291A1 JP 2022027548 W JP2022027548 W JP 2022027548W WO 2023058291 A1 WO2023058291 A1 WO 2023058291A1
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- 238000005468 ion implantation Methods 0.000 title claims description 9
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Images
Classifications
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/02—Details
- H01J37/04—Arrangements of electrodes and associated parts for generating or controlling the discharge, e.g. electron-optical arrangement or ion-optical arrangement
- H01J37/08—Ion sources; Ion guns
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J27/00—Ion beam tubes
- H01J27/02—Ion sources; Ion guns
- H01J27/08—Ion sources; Ion guns using arc discharge
- H01J27/14—Other arc discharge ion sources using an applied magnetic field
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/02—Details
- H01J37/04—Arrangements of electrodes and associated parts for generating or controlling the discharge, e.g. electron-optical arrangement or ion-optical arrangement
- H01J37/09—Diaphragms; Shields associated with electron or ion-optical arrangements; Compensation of disturbing fields
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
- H01J37/3171—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation for ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32055—Arc discharge
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
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- H—ELECTRICITY
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- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
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- H01J2237/30—Electron or ion beam tubes for processing objects
- H01J2237/317—Processing objects on a microscale
Definitions
- the present disclosure relates to ion generators and ion implanters.
- the process of implanting ions into semiconductor wafers is standardly performed for the purpose of changing the conductivity of semiconductors and changing the crystal structure of semiconductors.
- the equipment used in this process is commonly called an ion implanter.
- ions are generated by an ion generator having an indirectly heated cathode (IHC) and an arc chamber. The generated ions are pulled out of the arc chamber through the extraction electrode.
- IHC indirectly heated cathode
- the present disclosure is to provide an ion generator capable of generating more multiply charged ions under low arc conditions.
- An ion generator includes an arc chamber having an interior space and a front slit for extracting an ion beam from a plasma generated in the interior space, and an axially applied magnetic field in the interior space.
- a first cathode cap projecting axially into the interior of the arc chamber and emitting thermoelectrons toward the interior space;
- a first heating source heating the first cathode cap;
- a first extending portion extending cylindrically in the axial direction on the radially outer side of the first cathode cap and adjacent to the first cathode cap with a gap in the radial direction perpendicular to the axial direction;
- a first thermal shield including a first tip projecting upwardly and a first tip opening axially opening at the first tip.
- the first radial opening width of the first tip opening is smaller than the maximum radial width of the first cathode cap.
- An ion implanter includes an ion generator of a certain aspect, a beam accelerator that accelerates an ion beam extracted from the ion generator, and an implantation processing chamber in which a wafer is irradiated with the ion beam output from the beam accelerator. Prepare.
- an ion generator capable of generating more multiply charged ions under lower arc conditions can be provided.
- FIG. 1 is a top view showing a schematic configuration of an ion implanter according to an embodiment
- FIG. BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which shows schematic structure of the ion generator which concerns on 1st Embodiment.
- 3 is a cross-sectional view showing in detail the configuration of the first cathode according to the first embodiment
- FIG. 4 is a plan view showing the configuration of the first cathode of FIG. 3 when viewed in the axial direction
- 5(a) and 5(b) are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the first embodiment.
- 6A and 6B are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the first embodiment.
- 7A and 7B are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the first embodiment.
- 8A and 8B are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the first embodiment.
- 9A and 9B are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the first embodiment.
- 10(a) and 10(b) are cross-sectional views schematically showing the configuration of a first cathode according to a modification of the first embodiment.
- FIG. 11A to 11O are cross-sectional views schematically showing the shape of a first cathode cap according to modifications of the first embodiment.
- FIG. 5 is a cross-sectional view showing in detail the configuration of a first cathode according to a second embodiment; 13A to 13C are cross-sectional views schematically showing the configuration of the first cathode according to the modified example of the second embodiment.
- 14A to 14C are cross-sectional views schematically showing the configuration of a first cathode according to modifications of the second embodiment.
- 15(a) and 15(b) are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the second embodiment.
- FIG. 16A and 16B are cross-sectional views schematically showing the structure of a first cathode according to a modification of the second embodiment.
- FIG. 11 is a cross-sectional view showing in detail the configuration of a first cathode according to the third embodiment; 18A and 18B are cross-sectional views schematically showing the configuration of the first cathode according to the modification of the third embodiment.
- FIG. 11 is a cross-sectional view showing in detail the configuration of a first cathode according to a fourth embodiment;
- FIG. 11 is a cross-sectional view showing in detail the configuration of a first cathode according to a modification of the fourth embodiment; It is a sectional view showing a schematic structure of an ion generating device concerning a 5th embodiment.
- FIG. 11 is a cross-sectional view showing in detail the configuration of a first cathode according to the third embodiment
- 18A and 18B are cross-sectional views schematically showing the configuration of the first cathode according to
- FIG. 11 is a cross-sectional view showing in detail the configuration of a repeller according to a fifth embodiment;
- FIG. 11 is a cross-sectional view showing in detail the configuration of a repeller according to a modification of the fifth embodiment;
- FIG. 11 is a cross-sectional view showing in detail the configuration of a repeller according to a sixth embodiment;
- FIG. 14 is a cross-sectional view showing in detail the configuration of a repeller according to a modification of the sixth embodiment;
- FIG. 11 is a cross-sectional view showing in detail the configuration of a repeller according to a seventh embodiment;
- FIG. 21 is a cross-sectional view showing in detail the configuration of a repeller according to an eighth embodiment; It is a sectional view showing a schematic structure of an ion generating device concerning a 9th embodiment.
- FIG. 20 is a cross-sectional view showing a schematic configuration of an ion generator according to a tenth embodiment;
- FIG. 1 is a top view showing a schematic configuration of an ion implanter 100 according to an embodiment.
- the ion implanter 100 is a so-called high energy ion implanter.
- the ion implanter 100 extracts and accelerates ions generated by the ion generator 10 to generate an ion beam IB, and transports the ion beam IB along the beam line to an object to be processed (eg, substrate or wafer W). and implant ions into the object to be processed.
- an object to be processed eg, substrate or wafer W
- the ion implanter 100 includes a beam generation unit 12 that generates and mass separates ions, a beam acceleration unit 14 that further accelerates the ion beam IB into a high energy ion beam, energy analysis and energy dispersion of the high energy ion beam. , a beam transport unit 18 for transporting the high-energy ion beam to the wafer W, and a substrate transfer processing unit 20 for implanting the high-energy ion beam into the wafer W.
- the beam generation unit 12 has an ion generator 10 , an extraction electrode 11 and a mass spectrometer 22 .
- ions are extracted from the ion generator 10 through the extraction electrode 11 and accelerated at the same time.
- the mass spectrometer 22 has a mass analysis magnet 22a and a mass analysis slit 22b. As a result of mass analysis by the mass spectrometer 22 , ion species necessary for implantation are selected, and ion beams of the selected ion species are guided to the next beam acceleration unit 14 .
- the beam acceleration unit 14 includes a plurality of linear accelerators for accelerating ion beams, that is, one or more high frequency resonators.
- the beam acceleration unit 14 is a radio frequency acceleration mechanism that accelerates ions by the action of radio frequency (RF) electric fields.
- the beam acceleration unit 14 comprises a first linear accelerator 15a with a basic multi-stage radio frequency resonator and a second linear accelerator 15b with an additional multi-stage radio frequency resonator for ultra-high energy ion implantation.
- the ion beam accelerated by the beam acceleration unit 14 is redirected by the beam deflection unit 16 .
- the high-energy ion beam emitted from the beam acceleration unit 14 has a certain range of energy distribution. Therefore, in order to reciprocate and collimate the high-energy ion beam downstream of the beam acceleration unit 14 to irradiate the wafer, highly accurate energy analysis, energy dispersion control, trajectory correction, and beam convergence must be performed in advance. / divergence adjustment is required.
- the beam deflection unit 16 performs energy analysis of the high-energy ion beam, energy dispersion control, and trajectory correction.
- the beam deflection unit 16 comprises at least two precision deflection magnets, at least one energy width limiting slit, at least one energy analysis slit and at least one transverse focusing device.
- a plurality of bending electromagnets are configured to perform energy analysis of the high-energy ion beam and precise correction of the angle of ion implantation into the wafer W.
- the beam deflection unit 16 has an energy analyzing electromagnet 24, a transverse converging quadrupole lens 26 that suppresses energy dispersion, an energy analyzing slit 28, and a deflection electromagnet 30 that provides steering (ion beam trajectory correction).
- the energy analyzing electromagnet 24 is sometimes called an energy filtering electromagnet (EFM).
- EFM energy filtering electromagnet
- the beam transport unit 18 is a beamline device that transports the ion beam IB emitted from the beam deflection unit 16, and includes a beam shaper 32 composed of a converging/diverging lens group, a beam scanner 34, and a beam collimator. 36 and a final energy filter 38 (including a final energy separation slit).
- the length of the beam transport unit 18 is designed to match the total length of the beam generation unit 12 and beam acceleration unit 14 .
- the beam acceleration unit 14 and the beam transport unit 18 are connected by the beam deflection unit 16 to form an overall U-shaped layout.
- a substrate transfer processing unit 20 is provided at the downstream end of the beam transport unit 18 .
- the substrate transport processing unit 20 includes an implant processing chamber 42 and a substrate transport section 44 .
- the implantation processing chamber 42 is provided with a platen driving device 40 that holds the wafer W being ion-implanted and moves the wafer W in a direction perpendicular to the beam scanning direction.
- the substrate transfer unit 44 is provided with a wafer transfer mechanism such as a transfer robot for transferring the wafer W before ion implantation into the implantation processing chamber 42 and for carrying out the ion-implanted wafer W from the implantation processing chamber 42 .
- the ion generator 10 is configured to generate multiply charged ions of dopants such as boron (B), phosphorus (P) or arsenic (As).
- the beam acceleration unit 14 accelerates multiply charged ions extracted from the ion generator 10 to generate a high energy ion beam of 1 MeV or more, 4 MeV or more or 12 MeV or more. Accelerating multiply charged ions (for example, divalent, trivalent, quadrivalent or higher) can produce an ion beam with higher energy than accelerating singly charged ions.
- the beam acceleration unit 14 may be configured as one linear accelerator as a whole instead of a two-stage linear accelerator as shown, or may be divided into three or more stages of linear accelerators and mounted. .
- the beam acceleration unit 14 may also consist of any other type of acceleration device, for example it may comprise a DC acceleration mechanism. This embodiment is not limited to a specific ion acceleration method, and any beam accelerator capable of generating a high-energy ion beam of 1 MeV or more, 4 MeV or more, or 12 MeV or more can be adopted.
- High-energy ion implantation implants the desired dopant ions into the wafer surface at higher energies than ion implantation with energies of less than 1 MeV, so that the desired dopant ions are implanted into deeper regions of the wafer surface (e.g., depths of 5 ⁇ m or more). of dopants can be implanted.
- An application of high-energy ion implantation is, for example, the formation of P-type and/or N-type regions in the manufacture of semiconductor devices such as modern image sensors.
- each part of the ion implanter 100 of the present disclosure is not limited by the configuration of each part other than the ion generator as long as the ion generator described later can be applied.
- the ion generator and the ion implanter of the present disclosure are suitable for generating an ion beam composed of multiply charged ions, but can also be applied to generate an ion beam composed of singly charged ions. Please note.
- the ion generator 10 generates arc discharge in the inner space of the arc chamber to generate plasma containing multiply charged ions.
- the ion generator 10 is of a type that uses a so-called indirectly heated cathode, and generates plasma by colliding thermal electrons emitted from a cathode cap with a source gas.
- a source gas e.g., a gas that is used to strip more electrons from the atoms contained in the source gas and generate multiply charged ions.
- Such high arc conditions result in greater wear of the arc chamber and shorter life of the ion generator, requiring frequent maintenance of the device.
- the operating rate of the ion implanter 100 is lowered, and the production efficiency of semiconductor devices is lowered.
- the present embodiment provides an ion generator capable of generating more multiply charged ions under low arc conditions.
- the "low arc conditions” expressed here are arc conditions in which the arc voltage and arc current are relatively lower than the "high arc conditions” required to generate multiply charged ions in conventional ion generators.
- high-density plasma is efficiently generated even under low arc conditions, and high-density plasma is generated.
- a thermal shield provided around the cathode cap is used to narrow the range in which thermoelectrons are emitted from the cathode cap to the inner space of the arc chamber.
- thermoelectrons Providing a plurality of thermal shields around the cathode cap to accelerate the temperature rise of the cathode cap.
- a voltage is applied to the thermal shield provided around the cathode cap to extract thermoelectrons.
- a single thermal shield is provided around the repeller head to facilitate temperature rise of the repeller head.
- a thermal shield provided around the repeller head is used to narrow the range in which thermal electrons are emitted from the repeller head toward the inner space of the arc chamber.
- a plurality of thermal shields are provided around the repeller head to further accelerate the temperature rise of the repeller head.
- a voltage is applied to the thermal shield provided around the repeller head to extract thermal electrons.
- FIG. 2 is a diagram showing a schematic configuration of the ion generator 10 according to the first embodiment.
- the ion generator 10 includes an arc chamber 50, a magnetic field generator 52, a first cathode 54, a repeller 56, a first filament power supply 58a, a first cathode power supply 58b, a first arc power supply 58c, and an extraction power supply. 58d and a repeller power supply 58e.
- An extraction electrode 11 for extracting the ion beam IB through the front slit 60 of the arc chamber 50 is arranged near the ion generator 10 .
- the extraction electrode 11 includes a first extraction electrode 11a and a second extraction electrode 11b.
- the first extraction electrode 11a is connected to a suppression power supply 11c and applied with a negative suppression voltage.
- a ground voltage is applied to the second extraction electrode 11b.
- An extraction power source 58d is connected to the arc chamber 50 to apply a positive extraction voltage.
- the arc chamber 50 has an internal space S in which plasma is generated.
- the arc chamber 50 has a substantially rectangular parallelepiped box shape defining an internal space S.
- the arc chamber 50 has a front slit 60 for extracting the ion beam IB from the plasma generated in the interior space S.
- the front slit 60 has an elongated shape extending in the direction (also referred to as the axial direction) from the first cathode 54 toward the repeller 56 .
- a plasma generation region P where high-density plasma is generated is schematically indicated by a dashed line.
- the arc chamber 50 has four side walls including a front wall 50a and a rear wall 50b, and a first end wall 50c and a second end wall 50d.
- the front wall 50 a has a front slit 60 .
- a projecting portion 50e projecting toward the inside of the arc chamber 50 is provided in the central portion of the front wall 50a, and a front slit 60 is formed in the projecting portion 50e.
- the rear wall 50b faces the front wall 50a with the internal space S therebetween.
- a gas introduction port 62 for introducing a source gas is provided in the rear wall 50b.
- the first end wall 50c and the second end wall 50d are arranged so as to face each other in the axial direction with the internal space S interposed therebetween.
- the first end wall 50c has a first cathode insertion hole 50f extending in the axial direction.
- the second end wall 50d has an axially extending repeller insertion hole 50g.
- the arc chamber 50 is made of a high-melting-point material.
- high-melting-point metals such as tungsten (W), molybdenum (Mo), tantalum (Ta), or alloys thereof are used.
- Part or all of the arc chamber 50 may be composed of graphite (C).
- the front wall 50a or the protruding portion 50e is made of graphite, and the side walls other than the front wall 50a or the protruding portion 50e (for example, the rear wall 50b), the first end wall 50c and the second end wall 50d are made of high melting point material such as tungsten. It may be made of metal.
- the magnetic field generator 52 is provided outside the arc chamber 50 and generates a magnetic field B applied axially in the inner space S of the arc chamber 50 .
- the magnetic field generator 52 has a first magnetic pole 52a and a second magnetic pole 52b and generates, for example, an axial magnetic field B from the first magnetic pole 52a to the second magnetic pole 52b.
- the direction of the magnetic field B may be the opposite direction, or may be the direction from the second magnetic pole 52b to the first magnetic pole 52a.
- Arc chamber 50 is positioned between first magnetic pole 52a and second magnetic pole 52b.
- the first cathode 54 supplies thermal electrons to the internal space S of the arc chamber 50 .
- the first cathode 54 is inserted through the first cathode insertion hole 50 f and fixed to the first cathode support member 64 while being electrically insulated from the arc chamber 50 .
- a first cathode support member 64 is provided outside the arc chamber 50 .
- First cathode 54 includes a first heating source 70 , a first cathode cap 72 , a first thermal break 74 and a first thermal shield 76 .
- the first heat source 70 is a heat source for heating the first cathode cap 72 .
- the first heating source 70 is, for example, a filament connected to the first filament power supply 58a.
- the first heating source 70 is arranged inside the first thermal break 74 so as to face the first cathode cap 72 .
- a first cathode power source 58b is connected between the first heating source 70 and the first cathode cap 72 to apply a cathode voltage.
- the first cathode cap 72 is a solid member axially protruding into the arc chamber 50 .
- the first cathode cap 72 has a shape rotationally symmetrical with respect to the central axis C extending in the axial direction, and has, for example, a truncated cone shape.
- the first cathode cap 72 emits thermoelectrons toward the internal space S by being heated by the first heat source 70 .
- a first arc power supply 58c is connected between the first cathode cap 72 and the arc chamber 50 to apply an arc voltage.
- the first thermal break 74 is a cylindrical member that supports the first cathode cap 72 and extends axially from the first cathode support member 64 toward the first cathode cap 72 .
- the first thermal shield 76 extends axially in a cylindrical shape radially outside the first cathode cap 72 and the first thermal break 74 .
- the first thermal shield 76 reflects heat radiation from the first cathode cap 72 and the first thermal break 74, which are in a high temperature state, and suppresses heat escape from the first cathode cap 72 and the first thermal break 74. , promote the temperature rise of the first cathode cap 72 and the first thermal break 74 .
- the first cathode cap 72, the first thermal break 74, and the first thermal shield 76 are made of high-melting-point materials, for example, high-melting-point metals such as tungsten, molybdenum, and tantalum, their alloys, or graphite.
- high-melting-point metals such as tungsten, molybdenum, and tantalum, their alloys, or graphite.
- first cathode cap 72 and first thermal shield 76 are constructed of tungsten
- first thermal break 74 is constructed of tantalum.
- the repeller 56 is provided on the opposite side of the first cathode 54 in the axial direction across the internal space S.
- the repeller 56 repels electrons in the vicinity of the repeller 56 and causes the electrons to stay in the plasma generation region P to increase plasma generation efficiency.
- the repeller 56 is inserted through the repeller insertion hole 50 g and fixed to the repeller support member 66 while being electrically insulated from the arc chamber 50 .
- a repeller support member 66 is provided outside the arc chamber 50 .
- a repeller power supply 58e is connected between the repeller 56 and the arc chamber 50 to apply a repeller voltage. Note that the repeller power supply 58e may not be provided, and the repeller 56 may be configured to have a floating potential. In a configuration in which the repeller power supply 58e is not provided, the arc voltage may be applied to the repeller 56 by connecting the arc power supply 58c to the repeller 56.
- the repeller 56 includes a repeller head 80 and a repeller shaft 82 .
- the repeller head 80 is a solid member that protrudes axially toward the inside of the arc chamber 50 and is arranged so as to be exposed to the internal space S.
- the repeller head 80 is provided at a position facing the first cathode cap 72 in the axial direction.
- the repeller shaft 82 is a columnar member that supports the repeller head 80 and extends axially from the repeller support member 66 toward the repeller head 80 .
- the repeller head 80 and the repeller shaft 82 are made of high-melting-point material, for example, high-melting-point metals such as tungsten, molybdenum, and tantalum, alloys thereof, or graphite. Part or all of the repeller 56 may be composed of graphite.
- the repeller shaft 82 may be made of graphite and the repeller head 80 may be made of a refractory metal such as tungsten.
- a filament constituting the first heating source 70 is heated by the first filament power source 58a and emits primary thermoelectrons.
- the primary thermoelectrons emitted by the first heating source 70 are accelerated by a cathode voltage (for example, 200 V to 600 V) from the first cathode power supply 58b, collide with the first cathode cap 72, and heat generated by the collision causes the first Heat the cathode cap 72 .
- the first cathode cap 72 heated by the first heat source 70 emits secondary thermoelectrons into the internal space S. As shown in FIG.
- thermoelectrons emitted by the first cathode cap 72 are accelerated by an arc voltage (eg, 50V to 150V) from the first arc power supply 58c.
- the accelerated secondary thermal electrons are supplied to the plasma generation region P as electrons having sufficient energy to generate plasma containing multiply charged ions.
- Electrons supplied to the plasma generation region P are bound by the magnetic field B applied in the axial direction in the internal space S, and spirally move along the magnetic field B.
- the repeller 56 repels the electrons to the plasma generation region P by a repeller voltage (for example, 120 V to 200 V) from the repeller power supply 58e.
- a repeller voltage for example, 120 V to 200 V
- the electrons spirally moving in the plasma generation region P ionize the source gas introduced from the gas introduction port 62 to generate plasma containing multiply charged ions in the internal space S.
- the first thermal shield 76 provided around the first cathode cap 72 is used to narrow the range in which thermoelectrons are emitted from the first cathode cap 72 toward the internal space S of the arc chamber 50. do.
- the range of the plasma generation region P (the width w in the radial direction perpendicular to the axial direction) is narrowed so that high-density plasma is generated in a narrower range.
- FIG. 3 is a cross-sectional view showing in detail the configuration of the first cathode 54 according to the first embodiment, and is an enlarged view of the first cathode 54 shown in FIG.
- an arrow A1 indicates a direction axially extending from the outside to the inside of the arc chamber 50 with the first end wall 50c as a reference.
- Arrow A1 is the direction toward the inner side of arc chamber 50 along the axial direction.
- Arrow A2 is in the direction opposite to arrow A1 and is the direction toward the outside of arc chamber 50 along the axial direction.
- the potential of the first thermal shield 76 is the same as the potential of the first cathode cap 72 .
- the first cathode cap 72 axially protrudes into the arc chamber 50 .
- the first cathode cap 72 has a tapered shape whose radial width decreases toward the inside of the arc chamber 50, and has, for example, a symmetrical trapezoidal shape in the cross section of FIG.
- the first cathode cap 72 has a thermionic emission surface 72a, a heat input surface 72b, and a flange 72c.
- the thermionic emission surface 72a is a surface that protrudes toward the inside of the arc chamber 50 and is a surface that emits thermionic electrons supplied to the internal space S.
- the thermionic emission surface 72a is composed of a tip end surface 72d configured as a flat surface exposed in the axial direction toward the inside of the arc chamber 50 and a curved surface (for example, a truncated cone surface) exposed in a direction oblique to the axial direction. and a configured side surface 72e.
- the radial width wb of the tip surface 72d is smaller than the maximum radial width wa (the outer diameter of the side surface 72e) of the thermionic emission surface 72a, and is preferably 10% or more and 95% or less of the maximum width wa. is 50% or more and 80% or less of the maximum width wa.
- the heat inflow surface 72b is a flat surface facing the first heat source 70 and axially exposed to the outside of the arc chamber 50.
- the first cathode cap 72 is heated mainly by primary thermoelectrons traveling from the first heat source 70 toward the heat input surface 72b.
- the flange 72c is provided so as to protrude radially outward (for example, in a direction radially away from the central axis C) at or near the heat inflow surface 72b. Flange 72c engages locking end 74a of first thermal break 74 .
- the first thermal break 74 has a locking end 74a protruding toward the inside of the arc chamber 50 in the direction of the arrow A1 and a mounting end 74b protruding toward the outside of the arc chamber 50 in the direction of the arrow A2. have.
- the first thermal break 74 axially extends cylindrically from the mounting end 74b toward the locking end 74a.
- Locking end 74 a engages flange 72 c of first cathode cap 72 to secure first cathode cap 72 .
- Attachment end 74 b is attached to first cathode support member 64 .
- the first thermal shield 76 is provided radially outside the first cathode cap 72 and the first thermal break 74 .
- the first thermal shield 76 has a first tip portion 76a projecting toward the inside of the arc chamber 50 in the direction of arrow A1, and a first end portion 76b projecting toward the outside of the arc chamber 50 in the direction of arrow A2.
- the first tip portion 76 a protrudes further into the arc chamber 50 than the first cathode cap 72 .
- the axial position of the first tip portion 76a is closer to the inside of the arc chamber 50 than the axial position of the tip of the first cathode cap 72 (the tip surface 72d).
- a first end 76b is attached to the first cathode support member 64 . Note that, in a modified example, the first end portion 76b may be attached to the first thermal break 74 .
- the first thermal shield 76 has a first tip opening 76c that opens axially at a first tip portion 76a. Thermionic electrons supplied from the first cathode cap 72 toward the internal space S pass through the first tip opening 76c.
- the first tip opening 76c is configured to narrow the passing range of the thermoelectrons emitted from the thermoelectron emitting surface 72a.
- a first radial opening width w1 of the first tip opening 76c is smaller than the maximum radial width of the first cathode cap 72 (the radial width at the position of the flange 72c), and is smaller than the diameter of the thermionic emission surface 72a. smaller than the maximum width wa of the direction.
- the first opening width w1 of the first tip opening 76c is 5% or more and 95% or less, for example, 50% or more and 90% or less of the maximum width wa of the thermal electron emission surface 72a.
- a radial tip width wb of the thermoelectron emitting surface 72a (a radial width wb of the tip surface 72d) is smaller than the first opening width w1 of the first tip opening 76c.
- the radial width wb of the tip surface 72d is, for example, 5% or more and 95% or less, for example, 10% or more and 90% or less of the first opening width w1 of the first tip opening 76c.
- the first thermal shield 76 has a first extension portion 76d that extends cylindrically in the axial direction from the first end portion 76b toward the first tip portion 76a.
- the first extending portion 76d is adjacent to the first cathode cap 72 and the first thermal break 74 with a gap in the radial direction.
- the first extension portion 76d has a first cylindrical portion 76f and a first tapered portion 76g.
- the first cylindrical portion 76f is a portion where the radial width of the inner surface 76e of the first extending portion 76d is constant, and is arranged adjacent to the first thermal break 74 with a gap in the radial direction.
- the first cylindrical portion 76f is configured such that at least the inner surface 76e has a cylindrical shape.
- the first cylindrical portion 76f is configured, for example, so that the distance d1 from the inner surface 76e of the first extending portion 76d to the first thermal break 74 is constant.
- the first cylindrical portion 76f shown in FIG. 3 is not adjacent to the first cathode cap 72 with a radial gap therebetween, in a variant, the first cylindrical portion 76f is radially adjacent to the first cathode cap 72. may be configured to be adjacent to each other with a gap between them.
- the first taper portion 76g is a portion where the radial width of the inner surface 76e of the first extending portion 76d changes in the axial direction. It is a portion that becomes smaller toward the inside.
- the first tapered portion 76g is arranged adjacent to the first cathode cap 72 with a gap in the radial direction, and is arranged along the thermionic emission surface 72a (side surface 72e) of the first cathode cap 72 .
- the first tapered portion 76g is configured such that at least the inner surface 76e has a truncated cone shape.
- the first taper portion 76g is configured, for example, so that the distance d2 from the inner surface 76e of the first extension portion 76d to the first cathode cap 72 is constant.
- the inclination angle ⁇ 2 of the inner surface 76e of the first tapered portion 76g with respect to the radial direction is the same as the inclination angle ⁇ 1 of the side surface 72e of the first cathode cap 72 with respect to the radial direction.
- the first taper portion 76g may be configured such that the outer surface 76h of the first extension portion 76d has a truncated cone shape.
- the first tapered portion 76g shown in FIG. 3 is adjacent to the first thermal break 74 (locking end portion 74a) with a gap in the radial direction. may be configured so as not to be adjacent to each other with a gap in the radial direction.
- FIG. 4 is a plan view showing the configuration of the first cathode 54 in FIG. 3 when viewed in the axial direction, and the first cathode 54 is viewed from the inside of the arc chamber 50 to the outside.
- the first thermal shield 76 is shaded for clarity.
- the first cathode cap 72 and the first thermal shield 76 have rotationally symmetrical shapes with respect to the central axis C extending in the axial direction, and are arranged coaxially with each other.
- the first thermal break 74 is not visible in FIG. 4, the first thermal break 74 also has a shape rotationally symmetrical with respect to the central axis C, and is coaxial with the first cathode cap 72 and the first thermal shield 76 . are arranged so that
- the first radial opening width w1 of the first tip opening 76c is smaller than the maximum radial width wa of the thermionic emission surface 72a of the first cathode cap 72, and (the radial width wb of the tip surface 72d). Therefore, at least a portion of the first thermal shield 76 is arranged so as to overlap the first cathode cap 72 in the axial direction. More specifically, at least a portion of the edge of the first tip opening 76c of the first thermal shield 76 axially overlaps the thermionic emission surface 72a (specifically, the side surface 72e) of the first cathode cap 72. .
- the first cathode cap by making the first opening width w1 of the first tip opening 76c of the first thermal shield 76 smaller than the maximum radial width of the first cathode cap 72, the first cathode cap The radial range in which thermoelectrons are emitted from 72 toward the interior of arc chamber 50 can be narrowed. As a result, thermal electrons can be intensively supplied to a limited range in the radial direction, and high-density plasma can be generated in the plasma generation region P even under low arc conditions.
- the first cathode cap 72 since the first cathode cap 72 has a tapered shape, thermal electrons emitted from the side surface 72 e of the first cathode cap 72 can be supplied toward the inside of the arc chamber 50 . Also, since the first thermal shield 76 has the first tapered portion 76g, the inner surface 76e of the first extending portion 76d is positioned closer to the side surface 72e of the first cathode cap 72, thereby preventing the heat from the first cathode cap 72 from By suppressing escape, the temperature rise of the first cathode cap 72 can be accelerated. As a result, the first cathode cap 72 can be easily maintained at a high temperature even under low arc conditions, and more thermal electrons can be supplied to the plasma generation region P.
- FIGS. 5(a) and 5(b) are cross-sectional views schematically showing the configuration of first cathodes 54A and 54B according to modifications.
- the tip (tip surface 72d) of the first cathode cap 72 projects further into the arc chamber than the first tip 76a of the first thermal shield 76.
- the axial position of the tip (tip surface 72d) of the first cathode cap 72 is closer to the inside of the arc chamber than the axial position of the first tip portion 76a.
- the first cathode cap 72 has a longer axial length than in FIG.
- the axial length of the first extension portion 76d (eg, the first tapered portion 76g) may be reduced compared to FIG.
- the axial position of the tip (tip surface 72d) of the first cathode cap 72 is the same as the axial position of the first tip portion 76a of the first thermal shield 76. is.
- FIGS. 6(a) and 6(b) are cross-sectional views schematically showing the configuration of first cathodes 54C and 54D according to modifications.
- the distance d2 from the inner surface 76e of the first extending portion 76d to the first cathode cap 72 changes according to the position in the axial direction. It is configured such that the distance d2 becomes smaller as it goes.
- the inclination angle ⁇ 2 of the inner surface 76e of the first tapered portion 76g with respect to the radial direction is smaller than the inclination angle ⁇ 1 of the side surface 72e of the first cathode cap 72 with respect to the radial direction.
- the distance d2 from the inner surface 76e of the first extending portion 76d to the first cathode cap 72 increases toward the inside of the arc chamber. configured to be large.
- the inclination angle ⁇ 2 of the inner surface 76e of the first tapered portion 76g with respect to the radial direction is larger than the inclination angle ⁇ 1 of the side surface 72e of the first cathode cap 72 with respect to the radial direction.
- FIG. 7(a) and (b) are cross-sectional views schematically showing the configuration of the first cathodes 54E and 54F according to the modification.
- the first radial opening width w1 of the first tip opening 76c is smaller than the maximum radial width wa of the thermionic emission surface 72a of the first cathode cap 72.
- the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- the first radial opening width w1 of the first tip opening 76c is equal to the radial tip width wb (tip surface less than the radial width wb) of 72d.
- FIGS. 8(a) and 8(b) are cross-sectional views schematically showing the configuration of first cathodes 54G and 54H according to modifications.
- the first tip portion 76a of the first thermal shield 76 extends radially inward.
- the first tip portion 76a extends radially inward from the tip of the first extension portion 76d.
- the first tip opening 76c in FIG. 8(a) has a tapered shape whose radial width increases toward the inside of the arc chamber.
- the first radial opening width w1 of the first tip opening 76c is smaller than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- the first radial opening width w1 of the first tip opening 76c may be the same as the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). Good or bigger.
- the first tip portion 76a of the first thermal shield 76 extends radially inward as in FIG. 8(a).
- the tip (tip surface 72d) of the first cathode cap 72 protrudes further into the arc chamber than the first tip 76a, and the first tip 76a extends radially inward toward the
- the first tip opening 76c in FIG. 8(b) has a tapered shape in which the width in the radial direction becomes smaller toward the inside of the arc chamber.
- the first radial opening width w1 of the first tip opening 76c is larger than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- FIG. 9(a) and (b) are cross-sectional views schematically showing the configuration of the first cathodes 54I and 54J according to the modification.
- the first cathode 54I shown in FIG. 9A only the inner surface 76e of the first tapered portion 76g of the first thermal shield 76 is tapered, and the outer surface 76h is not tapered.
- the inner surface 76e of the first taper portion 76g is a truncated cone surface
- the outer surface 76h of the first taper portion 76g is a cylindrical surface.
- the first radial opening width w1 of the first tip opening 76c is larger than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- the first radial opening width w1 of the first tip opening 76c may be the same as the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). good, or less.
- the first extension portion 76d of the first thermal shield 76 has the first cylindrical portion 76f but does not have the first tapered portion 76g.
- the first cylindrical portion 76f is adjacent to the first cathode 54 with a gap in the radial direction, and the first tip portion 76a is provided at the tip of the first cylindrical portion 76f.
- the first tip portion 76a extends radially inward from the first cylindrical portion 76f.
- the first tip opening 76c in FIG. 9(b) has a tapered shape in which the width in the radial direction increases toward the inside of the arc chamber.
- the first radial opening width w1 of the first tip opening 76c is smaller than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- the first radial opening width w1 of the first tip opening 76c may be the same as the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). Good or bigger.
- the first tip portion 76a projects further into the arc chamber than the tip of the first cathode cap 72 (tip surface 72d).
- the tip (tip surface 72d) of the first cathode cap 72 may be axially positioned at the same position as the first tip 76a, or further inside the arc chamber than the first tip 76a. You may protrude towards it.
- FIGS. 10(a) and 10(b) are cross-sectional views schematically showing the configuration of first cathodes 54K and 54L according to modifications.
- the first tapered portion 76g is configured in a dome shape.
- an inner surface 76e and an outer surface 76h of the first tapered portion 76g are curved surfaces convex toward the inside of the arc chamber.
- the inner surface 76e and the outer surface 76h of the first tapered portion 76g are configured to be part of a spherical surface, an ellipsoidal surface, or a paraboloid of revolution, for example.
- the first tip portion 76a projects further into the arc chamber than the tip of the first cathode cap 72 (tip surface 72d).
- the first radial opening width w1 of the first tip opening 76c is the same as the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- the first radial opening width w1 of the first tip opening 76c may be larger than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). , can be smaller.
- the tip (tip surface 72d) of the first cathode cap 72 protrudes further into the arc chamber than the first tip portion 76a.
- the first tip portion 76 a extends obliquely to the axial direction toward the first cathode cap 72 .
- the first radial opening width w1 of the first tip opening 76c is larger than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip face 72d).
- first cathode cap 72 shown in FIGS. 3 to 10B may have a polygonal truncated pyramid shape instead of the truncated cone shape.
- the first cathode cap 72 shown in FIGS. 3 to 10(b) may have a shape that is rotationally asymmetric with respect to the central axis C of FIG.
- the shape of the space formed by the inner surface 76e of the first taper portion 76g shown in FIGS. 3 and 5(a) to 9(a) may be a truncated pyramid shape.
- the shape of the space formed by the inner surface 76e of the first tapered portion 76g shown in FIG. 9B may be a polygonal prism shape.
- FIGS. 11(a) to (o) are cross-sectional views schematically showing the shape of the first cathode cap 72 according to the modification.
- FIGS. 11(a)-(o) show a first cathode cap 72 having a shape different from the truncated cone shape shown in FIGS. 3-10.
- the first cathode cap 72 shown in FIGS. 11(a)-(o) can be used in place of the truncated cone-shaped first cathode cap 72 shown in FIGS. 3-10. That is, the first cathode cap 72 shown in FIGS. 11(a)-(o) can be used in combination with the first thermal shield 76 shown in FIGS. 3-10.
- FIG. 11(a) shows a columnar (or polygonal columnar) first cathode cap 72.
- the thermoelectron emitting surface 72a of the first cathode cap 72 shown in FIG. 11A includes a tip surface 72d composed of a flat surface exposed in the axial direction toward the inside of the arc chamber, and a cylindrical surface ( or a polygonal cylindrical surface).
- the thermionic emission surface 72a has a constant radial width, and both the maximum radial width wa and the tip width wb of the thermoelectron emitting surface 72a are equal to the radial width of the tip surface 72d ( diameter of the side surface 72e).
- FIG. 11(b) shows a cone-shaped (or polygonal pyramid-shaped) first cathode cap 72 .
- the thermoelectron emitting surface 72a of the first cathode cap 72 shown in FIG. 11(b) is configured by a conical surface (or polygonal pyramidal surface) protruding axially toward the inside of the arc chamber. Therefore, the first cathode cap 72 of FIG. 11(b) does not have a tip surface constituted by a flat surface exposed in the axial direction toward the interior of the arc chamber.
- the maximum radial width wa of the thermionic emission surface 72a corresponds to the diameter of the bottom surface of the cone (or polygonal pyramid), and the radial tip width of the thermionic emission surface 72a is zero. be.
- FIG. 11(c) shows a dome-shaped first cathode cap 72.
- the first cathode cap 72 has, for example, a shape obtained by cutting a sphere or an oval sphere in half.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. It does not have a tip face consisting of a flat surface that is configured and axially exposed toward the interior of the arc chamber.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the radial diameter of the dome shape, and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(d) shows a first cathode cap 72 having a shape in which a cylinder and a truncated cone (or a polygonal prism and a truncated polygonal pyramid) are coaxially stacked.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(d) includes a tip surface 72d composed of a flat surface exposed in the axial direction toward the inside of the arc chamber, and a truncated cone surface (or a truncated polygonal pyramid surface). and a second side surface 72e2 formed of a cylindrical surface (or polygonal cylindrical surface).
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the cylinder (or polygonal prism), and the radial tip width wb of the thermoelectron emitting surface 72a corresponds to the diameter of the tip surface 72d. Corresponds to the width of the direction.
- FIG. 11(e) shows a first cathode cap 72 having a shape in which a cylinder and a cone (or a polygonal prism and a polygonal pyramid) are coaxially stacked.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the cylinder (or polygonal prism), and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(f) shows a first cathode cap 72 having a shape in which a cylinder and a dome shape are coaxially stacked.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(f) is a curved surface (for example, a spherical surface, an ellipsoidal surface, or a part of a paraboloid of revolution) projecting axially toward the interior of the arc chamber. It has a tip surface 72d configured and a side surface 72e configured by a cylindrical surface.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the cylinder, and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(g) shows a first cathode cap 72 having a shape in which two cylinders (or polygonal cylinders) with different diameters are coaxially stacked.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(g) includes a tip end surface 72d composed of a flat surface exposed in the axial direction toward the inside of the arc chamber, and a small diameter cylindrical surface (or a polygonal surface).
- a first side surface 72e1 composed of a cylindrical surface
- an intermediate end surface 72f composed of a ring-shaped flat surface exposed in the axial direction toward the inside of the arc chamber, and a cylindrical surface (or polygonal cylindrical surface) having a large diameter. and a second side surface 72e2 configured.
- the maximum radial width wa of the thermoelectron emission surface 72a corresponds to the diameter of the second side surface 72e2
- the radial tip width wb of the thermoelectron emission surface 72d corresponds to the radial width of the tip surface 72d. It corresponds to the width (the diameter of the first side surface 72e1).
- FIG. 11(h) shows a first cathode cap 72 having a shape in which a cylinder (or polygonal cylinder) and a cone with a diameter smaller than the cylinder (or a polygonal pyramid with a diameter smaller than the polygonal cylinder) are coaxially stacked.
- the thermionic electron emission surface 72a of the first cathode cap 72 shown in FIG. It has an intermediate end face 72f consisting of a ring-shaped flat surface exposed in the axial direction toward the inside of the chamber, and a side face 72e consisting of a cylindrical surface (or polygonal cylindrical surface).
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the side surface 72e, and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(i) shows a first cathode cap 72 having a shape in which a cylinder (or polygonal cylinder) and a dome shape with a smaller diameter than the cylinder (or polygonal cylinder) are coaxially stacked.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(i) is a curved surface (for example, a spherical surface, an ellipsoidal surface, or a part of a paraboloid of revolution) protruding axially toward the interior of the arc chamber.
- thermoelectron emitting surface 72a an intermediate end face 72f consisting of a ring-shaped flat surface exposed in the axial direction toward the inside of the arc chamber; and a side face 72e consisting of a cylindrical surface (or a polygonal cylindrical surface).
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the side surface 72e, and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(j) shows a first cathode cap 72 having a shape in which two cylinders (or two polygonal prisms) with different diameters and one truncated cone (or one truncated polygonal pyramid) are coaxially stacked. , where one truncated cone (or one truncated polygonal pyramid) connects between two cylinders (or two polygonal prisms).
- the thermionic electron emission surface 72a of the first cathode cap 72 shown in FIG. 11(j) includes a tip surface 72d composed of a flat surface exposed in the axial direction toward the inside of the arc chamber, and a small diameter cylindrical surface (or a polygonal surface).
- thermoelectron emitting surface 72a corresponds to the diameter of the third side surface 72e3
- radial tip width wb of the thermoelectron emitting surface 72a corresponds to the radial tip width wb of the tip surface 72d. It corresponds to the width (the diameter of the first side surface 72e1).
- FIG. 11(k) shows a first cathode cap 72 having a shape in which a column (or polygonal column), a truncated cone (or truncated polygonal pyramid), and a cone (or polygonal pyramid) are coaxially stacked.
- a frustum (or truncated pyramid) connects between the cylinder (or polygonal prism) and the cone (or pyramid).
- first side surface 72e1 composed of a truncated cone surface (or a polygonal truncated pyramid surface) having an inclination angle different from that of the surface 72d
- second side surface 72e2 composed of a cylindrical surface (or a polygonal cylindrical surface).
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the second side surface 72e2
- the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(l) shows a first cathode cap 72 having a shape in which a cylinder, a truncated cone, and a dome shape are coaxially stacked, and the truncated cone connects between the cylinder and the dome shape.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(l) is a curved surface (for example, a spherical surface, an ellipsoidal surface, or a part of a paraboloid of revolution) protruding axially toward the interior of the arc chamber.
- thermoelectron emitting surface 72a It has a tip end surface 72d configured, a first side surface 72e1 configured as a truncated cone surface, and a second side surface 72e2 configured as a cylindrical surface.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the second side surface 72e2, and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 11(m) shows a first cathode cap 72 having a shape in which the edge of the tip of a cylinder is chamfered.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(m) includes a tip surface 72d formed of a flat surface exposed in the axial direction toward the inside of the arc chamber, and a tip surface 72d projecting obliquely with respect to the axial direction. It has a first side surface 72e1 composed of a curved surface and a second side surface 72e2 composed of a cylindrical surface.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the second side surface 72e2
- the radial tip width wb of the thermoelectron emitting surface 72a corresponds to the radial tip width wb of the tip surface 72d. corresponds to the width.
- FIG. 11(n) shows a first cathode cap 72 having a dome-shaped truncated shape.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(n) includes a tip surface 72d composed of a flat surface exposed in the axial direction toward the inside of the arc chamber, a radially outer surface and an inner surface of the arc chamber. It has a side surface 72e configured with a curved surface that is convex toward the side.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the radial diameter of the dome shape
- the radial tip width wb of the thermoelectron emitting surface 72a corresponds to the radial direction of the tip surface 72d. corresponds to the width of
- FIG. 11(o) shows a first cathode cap 72 having a shape in which a truncated cone and a dome shape are coaxially stacked.
- the thermionic emission surface 72a of the first cathode cap 72 shown in FIG. 11(o) is a curved surface (for example, a spherical surface, an ellipsoidal surface, or a part of a paraboloid of revolution) protruding axially toward the interior of the arc chamber. It has a tip end surface 72d configured and a side surface 72e configured with a truncated cone surface.
- the maximum radial width wa of the thermoelectron emitting surface 72a corresponds to the diameter of the truncated cone (side surface 72e), and the radial tip width of the thermoelectron emitting surface 72a is zero.
- FIG. 12 is a cross-sectional view showing in detail the configuration of the first cathode 154 according to the second embodiment.
- the first cathode 154 according to the second embodiment differs from the first embodiment in that it further includes a second thermal shield 78 .
- the second embodiment will be described with a focus on the points of difference from the first embodiment, and the description of the common points will be omitted as appropriate.
- the first cathode 154 includes a first heating source 70 , a first cathode cap 72 , a first thermal break 74 , a first thermal shield 76 and a second thermal shield 78 .
- a first heat source 70, a first cathode cap 72, a first thermal break 74 and a first thermal shield 76 are constructed in the same manner as in the first embodiment.
- the second thermal shield 78 extends cylindrically in the axial direction outside the first thermal shield 76 in the radial direction.
- the second thermal shield 78 reflects heat radiation from the first thermal shield 76, which is in a high temperature state, and suppresses heat escape from the first thermal shield 76, thereby accelerating the temperature rise of the first thermal shield 76.
- the second thermal shield 78 promotes the temperature rise of the first cathode cap 72 and the first thermal break 74 by promoting the temperature rise of the first thermal shield 76 .
- the potential of the second thermal shield 78 is the same as the potentials of the first cathode cap 72 , the first thermal break 74 and the first thermal shield 76 .
- the second thermal shield 78 has a rotationally symmetrical shape with respect to the axial direction, and is arranged coaxially with the central axis C, for example.
- the second thermal shield 78 has a second tip portion 78a projecting toward the inside of the arc chamber 50 in the direction of arrow A1, and a second end portion 78b projecting toward the outside of the arc chamber 50 in the direction of arrow A2.
- the second tip 78a shown in FIG. 12 protrudes further into the arc chamber 50 than the first tip 76a of the first thermal shield 76. That is, the axial position of the second tip portion 78a is closer to the inside of the arc chamber 50 than the axial position of the first tip portion 76a.
- a second end 78 b is attached to the first cathode support member 64 . Alternatively, the second end 78 b may be attached to the first thermal shield 76 or the first thermal break 74 .
- the second thermal shield 78 has a second tip opening 78c opening in the axial direction at the second tip portion 78a.
- Thermionic electrons supplied from the first cathode cap 72 toward the internal space S pass through the second tip opening 78c.
- a second radial opening width w2 of the second tip opening 78c is larger than a first radial opening width w1 of the first tip opening 76c.
- the second opening width w2 of the second tip opening 78c shown in FIG. 12 is larger than the maximum radial width wa of the thermionic emission surface 72a.
- the second radial opening width w2 of the second tip opening 78c is smaller than the maximum radial width w1a of the outer surface 76h of the first extension portion 76d of the first thermal shield 76 .
- the second thermal shield 78 has a second extension portion 78d that extends cylindrically in the axial direction from the second end portion 78b toward the second tip portion 78a.
- the second extension portion 78d is adjacent to the first extension portion 76d of the first thermal shield 76 with a gap in the radial direction.
- the second extension portion 78d has a second cylindrical portion 78f and a second tapered portion 78g.
- the second tapered portion 78g is a portion where the radial width of the inner surface 78e of the second extending portion 78d changes in the axial direction. It is a portion that becomes smaller toward the inside.
- the second tapered portion 78g is arranged adjacent to the first tapered portion 76g of the first thermal shield 76 with a gap in the radial direction, and is arranged along the first tapered portion 76g.
- the second tapered portion 78g is configured such that at least the inner surface 78e has a conical shape.
- the second tapered portion 78g shown in FIG. 12 is configured such that the distance d4 from the inner surface 78e of the second extension portion 78d to the outer surface 76h of the first extension portion 76d is constant.
- the distance d4 may change according to the position in the axial direction, the distance d4 may be configured to decrease toward the inside of the arc chamber 50, or the distance d4 may decrease toward the inside of the arc chamber 50. It may be configured such that the distance d4 increases as it goes.
- the axial length of the second tapered portion 78g shown in FIG. 12 is greater than the axial length of the first tapered portion 76g. In a modification, the axial length of the second tapered portion 78g may be the same as or smaller than the axial length of the first tapered portion 76g.
- a combination of features (1) and (2) described above is employed to generate more multiply charged ions under low arc conditions.
- the temperature rise of the first cathode cap 72 can be accelerated compared to the case where one thermal shield 76 is used.
- the first thermal shield 76 to narrow the range in which thermoelectrons are emitted from the first cathode cap 72 toward the internal space S of the arc chamber 50, a higher density plasma can be generated in a narrower range. can be generated.
- first cathodes 154A, 154B, and 154C are cross-sectional views schematically showing the configuration of first cathodes 154A, 154B, and 154C according to modifications.
- first cathode 154A shown in FIG. 13(a) the axial positions of the first tip portion 76a and the second tip portion 78a are the same, and the first tip portion 76a and the second tip portion 78a are the same as the first cathode. It protrudes toward the inside of the arc chamber from the tip of the cap 72 (tip surface 72d).
- the tip (tip surface 72d) of the first cathode cap 72, the first tip portion 76a and the second tip portion 78a have the same axial position.
- the axial positions of the first tip portion 76a and the second tip portion 78a are the same, and the tip (tip surface 72d) of the first cathode cap 72 is the first tip. It projects further into the arc chamber than the portion 76a and the second tip portion 78a.
- FIGS. 14(a) to 14(c) are cross-sectional views schematically showing the configuration of first cathodes 154D, 154E, and 154F according to modifications.
- the tip (tip surface 72d) of the first cathode cap 72 and the first tip portion 76a have the same axial position, and the second tip portion 78a It protrudes further into the arc chamber than the tip (tip surface 72d) of the cathode cap 72 and the first tip portion 76a.
- the tip (tip surface 72d) of the first cathode cap 72 and the first tip portion 76a In the first cathode 154E shown in FIG.
- the tip (tip surface 72d) of the first cathode cap 72 and the second tip portion 78a have the same axial position, and the tip of the first cathode cap 72 (tip The surface 72d) and the second tip 78a project further into the arc chamber than the first tip 76a.
- the second tip portion 78a protrudes toward the inside of the arc chamber more than the first tip portion 76a, and the first cathode cap 72 protrudes further than the second tip portion 78a.
- the tip (tip surface 72d) protrudes toward the inside of the arc chamber.
- FIGS. 15(a) and 15(b) are cross-sectional views schematically showing the configuration of first cathodes 154G and 154H according to modifications.
- the second tip portion 78a of the second thermal shield 78 is configured to extend radially inward.
- the second tip opening 78c has a tapered shape whose radial width increases toward the inside of the arc chamber.
- the second opening width w2 in the second tip opening 78c in the radial direction is smaller than the maximum width wa of the thermionic emission surface 72a of the first cathode cap 72, and and the radial tip width wb of the thermionic emission surface 72a of the first cathode cap 72 (the radial width wb of the tip surface 72d).
- the second opening width w2 of the second tip opening 78c may be the same as the first opening width w1 of the first tip opening 76c. That is, the second opening width w2 of the second tip opening 78c may be greater than or equal to the first opening width w1 of the first tip opening 76c.
- the second radial opening width w2 at the second tip opening 78c is the maximum width wa of the thermionic emission surface 72a of the first cathode cap 72 and the first radial opening width w2 at the first tip opening 76c. It is configured to be smaller than the opening width w1 and larger than the radial tip width wb of the thermionic emission surface 72a of the first cathode cap 72 (the radial width wb of the tip surface 72d). In this case, like the first tip opening 76c, the second tip opening 78c is also configured to narrow the passing range of the thermoelectrons emitted from the thermoelectron emission surface 72a.
- the second opening width w2 of the second tip opening 78c is the same as the radial tip width wb of the thermionic emission surface 72a of the first cathode cap 72 (the radial width wb of the tip surface 72d). It may be one or less.
- the second opening width w2 of the second tip opening 78c is adjusted by the second tip portion 78a extending radially inward.
- the thermionic emission surface 72a of the first cathode cap 72 may be configured such that the second tip portion 78a does not extend radially inward, that is, in the configuration shown in FIGS.
- FIGS. 16(a) and 16(b) are cross-sectional views schematically showing the configuration of first cathodes 154I and 154J according to modifications.
- the second extension portion 78d of the second thermal shield 78 has a second cylindrical portion 78f but does not have a second tapered portion 78g.
- the second cylindrical portion 78f is adjacent to the first tapered portion 76g with a gap in the radial direction, and the second tip portion 78a is provided at the tip of the second cylindrical portion 78f. be done.
- the second tip portion 78a extends radially inward from the second cylindrical portion 78f.
- the second tip opening 78c has a tapered shape whose radial width increases toward the inside of the arc chamber.
- the second radial opening width w2 of the second tip opening 78c is smaller than the first radial opening width w1 of the first tip opening 76c. It is larger than the radial tip width wb of the face 72a (the radial width wb of the tip face 72d).
- the second tip opening 78c is also configured to narrow the passing range of the thermoelectrons emitted from the thermoelectron emission surface 72a.
- the second opening width w2 of the second tip opening 78c is the same as the radial tip width wb of the thermionic emission surface 72a of the first cathode cap 72 (the radial width wb of the tip surface 72d). It may be one or less.
- the second opening width w2 of the second tip opening 78c may be the same as or larger than the first opening width w1 of the first tip opening 76c. In this case, the second opening width w2 of the second tip opening 78c may be smaller than or equal to the maximum radial width w1a of the first extension portion 76d of the first thermal shield 76. , and may be larger.
- the second tip portion 78a does not extend radially inward from the second cylindrical portion 78f. Therefore, in FIG. 16(b), the second radial opening width w2 of the second tip opening 78c corresponds to the radial width of the inner surface 78e of the second extending portion 78d. It is larger than the maximum width w1a in the radial direction.
- the shape of the second thermal shield 78 is similar to that of the first thermal shield 76 shown in FIGS. 9(a), 10(a) and (b). You may also, as the shape of the first cathode cap 72, the first cathode cap 72 shown in FIGS. 11(a) to 11(o) may be employed. Furthermore, in the second embodiment as well, the features relating to the arrangement of the first cathode cap 72 and the first thermal shield 76 shown in FIGS. The features relating to the shape of the first thermal shield 76 that are described can be used in combination as appropriate.
- FIG. 17 is a cross-sectional view showing in detail the configuration of the first cathode 254 according to the third embodiment.
- a first cathode 254 according to the third embodiment differs from the first embodiment in that a first thermal shield 276 is attached to the arc chamber 50 .
- the third embodiment will be described with a focus on the points of difference from the first embodiment, and the description of the common points will be omitted as appropriate.
- the first cathode 254 includes a first heating source 70 , a first cathode cap 72 , a first thermal break 74 and a first thermal shield 276 .
- the first heating source 70, the first cathode cap 72 and the first thermal break 74 are constructed in the same manner as in the first embodiment.
- the first thermal shield 276 is provided radially outside the first cathode cap 72 .
- the first thermal shield 276 has a first tip 276a projecting toward the interior of the arc chamber 50 in the direction of arrow A1 and a first end 276b projecting toward the exterior of the arc chamber 50 in the direction of arrow A2.
- the first tip portion 276 a protrudes further into the arc chamber 50 than the first cathode cap 72 .
- the axial position of the first tip portion 276a is closer to the inside of the arc chamber 50 than the axial position of the tip of the first cathode cap 72 (the tip surface 72d).
- First end 276 b is attached to arc chamber 50 , for example, to first end wall 50 c of arc chamber 50 .
- the first thermal shield 276 may be configured to be integral with the first endwall 50c or may be configured to extend axially from the first endwall 50c toward the interior of the arc chamber 50. .
- the first thermal shield 276 has a first tip opening 276c that opens axially at a first tip portion 276a.
- Thermionic electrons supplied from the first cathode cap 72 toward the internal space S pass through the first tip opening 276c.
- a first radial opening width w1 of the first tip opening 276c is smaller than the maximum radial width of the first cathode cap 72 (the radial width at the position of the flange 72c), and is smaller than the diameter of the thermionic emission surface 72a. smaller than the maximum width wa of the direction.
- the first opening width w1 of the first tip opening 276c is larger than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d).
- the first thermal shield 276 has a first extending portion 276d cylindrically extending in the axial direction from the first end portion 276b toward the first tip portion 276a.
- the first extending portion 276d is adjacent to the first cathode cap 72 with a gap in the radial direction.
- the first extension portion 276d has a first tapered portion 276g in which the radial width of the inner surface 276e of the first extension portion 276d becomes smaller toward the inside of the arc chamber 50 .
- the first extension portion 276d is configured so that the entirety of the first extension portion 276d becomes a first tapered portion 276g.
- the first tapered portion 276g is arranged adjacent to the first cathode cap 72 with a gap in the radial direction, and is arranged along the thermionic emission surface 72a (side surface 72e) of the first cathode cap 72 .
- the first tapered portion 276g is configured such that at least the inner surface 276e has a truncated cone shape.
- the first taper portion 276g is configured, for example, so that the distance d2 from the inner surface 276e of the first extension portion 276d to the first cathode cap 72 is constant.
- the inclination angle ⁇ 2 of the inner surface 276e of the first tapered portion 276g with respect to the radial direction is the same as the inclination angle ⁇ 1 of the side surface 72e of the first cathode cap 72 with respect to the radial direction.
- the first tapered portion 276g may be configured such that the outer surface 276h has a truncated cone shape.
- the potential of the first thermal shield 276 is the same as the potential of the arc chamber 50.
- An arc voltage is applied between the arc chamber 50 and the first cathode cap 72 by the first arc power supply 58c. Therefore, unlike the potentials of the first cathode cap 72 and the first thermal break 74, the potential of the first thermal shield 276 is higher than the potentials of the first cathode cap 72 and the first thermal break 74 by the arc voltage.
- the potential (ie, arc voltage) of the first thermal shield 276 with respect to the first cathode cap 72 and the first thermal break 74 is, for example, +30V to +150V.
- thermoelectrons are emitted from the first cathode cap 72 toward the inside of the arc chamber 50 .
- a voltage here, equal to the arc voltage
- thermoelectrons are emitted from the first cathode cap 72 toward the inside of the arc chamber 50 .
- the arc condition is low.
- even higher density plasma can be generated.
- the first tip 276a of the first thermal shield 276 protrudes toward the inside of the arc chamber 50 more than the tip of the first cathode cap 72 (tip surface 72d).
- Thermal electrons emitted from the tip (tip surface 72d) of the first cathode cap 72 can be extracted more efficiently.
- more of the of thermionic electrons compared to the configuration in which the tip (tip surface 72d) of the first cathode cap 72 protrudes toward the inside of the arc chamber 50 more than the first tip portion 276a.
- the third embodiment by further combining and adopting the above feature (1), more multiply charged ions can be generated under low arc conditions. Specifically, by making the first radial opening width w1 at the first tip portion 276a of the first thermal shield 276 smaller than the maximum radial width wa of the thermionic emission surface 72a, the inside of the arc chamber 50 is A larger number of thermal electrons can be supplied to a narrower range of the space S to generate higher density plasma.
- the distance d2 from the inner surface 276e of the first thermal shield 276 to the first cathode cap 72 may vary depending on the position in the axial direction.
- a distance d2 from the inner surface 276e of the first thermal shield 276 to the first cathode cap 72 may be configured to decrease toward the inside of the arc chamber as shown in FIG. 6(a).
- a distance d2 from the inner surface 276e of the first thermal shield 276 to the first cathode cap 72 may be configured to increase toward the inside of the arc chamber as shown in FIG. 6(b).
- the first radial opening width w1 at the first tip portion 276a is equal to the radial tip width wb of the thermionic emission surface 72a (the radial tip width wb of the tip surface 72d). It may be configured to be the same as the width wb).
- the first radial opening width w1 at the first tip portion 276a is equal to the radial tip width wb of the thermionic emission surface 72a (the radial tip width wb of the tip surface 72d). It may be configured to be smaller than the width wb).
- the first thermal shield 276 may be configured such that the first tip portion 276a extends radially inward, as in FIG. 8(a).
- the first tip opening 276c may have a tapered shape with a radial width that increases toward the interior of the arc chamber.
- the first radial opening width w1 of the first tip opening 276c may be smaller than or equal to the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). , or larger.
- the first thermal shield 276 may be configured such that only the inner surface 276e of the first tapered portion 276g is tapered, and the outer surface of the first tapered portion 276g is not tapered, as in FIG. 9(a).
- the first thermal shield 276 may be configured such that the first extension portion 276d includes only the first cylindrical portion and does not include the first tapered portion 276g, as in FIG. 9B.
- the first tip portion 276a may be configured to extend radially inward.
- the first tip opening 276c may have a tapered shape with a radial width that increases toward the interior of the arc chamber.
- the first thermal shield 276 may have a dome-shaped first tapered portion 276g as in FIG. 10(a).
- the inner surface 276e and the outer surface 276h of the first tapered portion 276g may be curved surfaces that are convex toward the radially outer side and the inner side of the arc chamber.
- the inner surface 276e and the outer surface 276h of the first tapered portion 276g may be configured to be part of a spherical surface, an ellipsoidal surface, or a paraboloid of revolution.
- FIGS. 18(a) and 18(b) are cross-sectional views schematically showing the configuration of first cathodes 254A and 254B according to modifications.
- the first extension portion 276d of the first thermal shield 276 has a first cylindrical portion 276f and a first tapered portion 276g.
- the first cylindrical portion 276f is a portion where the radial width of the inner surface 276e of the first extending portion 276d is constant.
- the first cylindrical portion 276f is provided closer to the outside of the arc chamber than the first tapered portion 276g.
- the first end portion 276b is provided at the end of the first cylindrical portion 276f.
- the first tapered portion 276g is provided closer to the inside of the arc chamber than the first cylindrical portion 276f.
- the first tip portion 276a is provided at the tip of the first tapered portion 276g.
- the first radial opening width w1 of the first tip opening 276c is smaller than the maximum radial width wa of the thermoelectron emitting surface 72a of the first cathode cap 72, and the thermoelectron emitting surface 72a (the radial width wb of the tip surface 72d).
- the first opening width w1 of the first tip opening 276c may be the same as or larger than the radial maximum width wa of the thermionic emission surface 72a.
- the first opening width w1 of the first tip opening 276c may be the same as or smaller than the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). good.
- the first extension 276d of the first thermal shield 276 has a first cylindrical portion 276f but a first tapered portion (eg, 276g in FIG. 18(a)). ).
- the first extension portion 276d is configured such that the radial width of the inner surface 276e of the first extension portion 276d is constant.
- the first tip portion 276a is provided at the tip of the first cylindrical portion 276f.
- the first end portion 276b is provided at the end of the first cylindrical portion 276f.
- the first radial opening width w1 of the first tip opening 276c is larger than the maximum radial width wa of the thermionic emission surface 72a of the first cathode cap 72.
- the shape of the first cathode cap 72 shown in FIGS. 11(a) to 11(o) may be adopted as the shape of the first cathode cap 72.
- the potential of the first thermal shield 276 may differ from the potential of the arc chamber 50.
- the first thermal shield 276 may be attached to the first end wall 50 c via an electrical insulating member provided between the first thermal shield 276 and the arc chamber 50 .
- the potential of the first thermal shield 276 may be lower than the potential of the arc chamber 50 .
- the potential of the arc chamber 50 with respect to the first cathode cap 72 may be between +30V and +150V, while the potential of the first thermal shield 276 with respect to the first cathode cap 72 may be between +5V and +100V.
- FIG. 19 is a cross-sectional view showing in detail the configuration of the first cathode 354 according to the fourth embodiment.
- the first cathode 354 according to the fourth embodiment differs from the first and second embodiments in that it includes a second thermal shield 378 attached to the arc chamber 50 .
- the fourth embodiment will be described with a focus on the points of difference from the first embodiment, and the description of the common points will be omitted as appropriate.
- the first cathode 354 includes a first heat source 70 , a first cathode cap 72 , a first thermal break 74 , a first thermal shield 76 and a second thermal shield 378 .
- a first heat source 70, a first cathode cap 72, a first thermal break 74 and a first thermal shield 76 are constructed in the same manner as in the first embodiment.
- the second thermal shield 378 extends cylindrically in the axial direction outside the first thermal shield 76 in the radial direction.
- the second thermal shield 378 has a rotationally symmetrical shape with respect to the axial direction, and is arranged coaxially with the central axis C shown in FIG. 4, for example.
- the second thermal shield 378 reflects heat radiation from the first thermal shield 76, which is in a high temperature state, and suppresses heat escape from the first thermal shield 76, thereby accelerating the temperature rise of the first thermal shield 76. .
- the second thermal shield 378 facilitates the temperature rise of the first thermal break 74 and the first cathode cap 72 by facilitating the temperature rise of the first thermal shield 76 .
- the potential of the second thermal shield 378 is the same as the potential of the arc chamber 50 and the potential of the first thermal shield 76 is the same as the potential of the first cathode cap 72 .
- An arc voltage is applied between the arc chamber 50 and the first cathode cap 72 by the first arc power supply 58c. Therefore, the potential of the second thermal shield 378 is different from the potential of the first cathode cap 72, the first thermal break 74 and the first thermal shield 76, and the potential of the first cathode cap 72, the first thermal break 74 and the first thermal shield is different. higher than 76 by the arc voltage.
- the potential (ie, arc voltage) of the second thermal shield 378 relative to the first cathode cap 72, first thermal break 74 and first thermal shield 76 is, for example, +30V to +150V.
- the second thermal shield 378 has a second tip 378a projecting toward the interior of the arc chamber 50 in the direction of arrow A1 and a second end 378b projecting toward the exterior of the arc chamber 50 in the direction of arrow A2.
- the second tip portion 378 a protrudes further into the arc chamber 50 than the first cathode cap 72 and the first thermal shield 76 .
- the axial position of the second tip portion 378 a is closer to the inner side of the arc chamber 50 than the axial position of the tip (tip surface 72 d ) of the first cathode cap 72 . It is on the inner side of the arc chamber 50 relative to the axial position of the tip portion 76a.
- the second end 378b is attached to the arc chamber 50, eg, attached to the first end wall 50c of the arc chamber 50. As shown in FIG.
- the second thermal shield 378 has a second tip opening 378c opening in the axial direction at the second tip portion 378a.
- Thermionic electrons supplied from the first cathode cap 72 toward the internal space S pass through the second tip opening 378c.
- a second radial opening width w2 of the second tip opening 378c is smaller than the maximum radial width w1a of the outer surface 76h of the first thermal shield 76 .
- the second opening width w2 of the second tip opening 378c shown in FIG. 19 is larger than the first radial opening width w1 of the first tip opening 76c and larger than the maximum radial width wa of the thermionic emission surface 72a. .
- the second opening width w2 of the second tip opening 378c may be the same as the first radial opening width w1 of the first tip opening 76c. That is, the second opening width w2 of the second tip opening 378c may be greater than or equal to the first radial opening width w1 of the first tip opening 76c.
- the second thermal shield 378 has a second extending portion 378d cylindrically extending in the axial direction from the second end portion 378b toward the second tip portion 378a.
- the second extension portion 378d is adjacent to the first extension portion 76d of the first thermal shield 76 with a gap in the radial direction.
- the second extending portion 378d has a second tapered portion 378g in which the radial width of the inner surface 378e of the second extending portion 378d becomes smaller toward the inside of the arc chamber 50 .
- the second extending portion 378d is configured so that the entirety thereof becomes a second tapered portion 378g.
- the second tapered portion 378g is arranged adjacent to the first tapered portion 76g with a gap in the radial direction, and is arranged along the outer surface 76h of the first tapered portion 76g.
- the second tapered portion 378g is configured such that at least the inner surface 378e has a truncated cone shape.
- the second tapered portion 378g may be configured such that the outer surface 378h has a truncated cone shape.
- the second tapered portion 378g is configured, for example, so that the distance d4 from the inner surface 378e of the second extension portion 378d to the outer surface 76h of the first extension portion 76d is constant.
- thermoelectrons are directed from the first cathode cap 72 into the arc chamber 50 more efficiently. can be pulled out to
- the second opening width w2 of the second tip opening 378c is greater than or equal to the first radial opening width w1 of the first tip opening 76c, so that the arc chamber 50 is separated from the first cathode cap 72.
- the range in which thermoelectrons are emitted toward the internal space S of is limited by the first opening width w1 of the first tip opening 76c.
- the first thermal shield 76 can achieve feature (1)
- the second thermal shield 378 can achieve feature (3).
- FIG. 20 is a cross-sectional view showing in detail the configuration of the first cathode 354A according to the modification.
- the second thermal shield 378 is configured to be integral with the first end wall 50c of the arc chamber 50.
- the first end wall 50 c of the arc chamber 50 has a second thermal shield 378 configured to extend axially into the interior of the arc chamber 50 .
- a second thermal shield 378 has a second end 378b joined to the first end wall 50c.
- the second thermal shield 378 has a second extension 378d that extends axially from the second distal end 378b to the second distal end 378a.
- the second extension portion 378d has a second cylindrical portion 378f configured such that the radial widths of the inner surface 378e and the outer surface 378h of the second extension portion 378d are constant.
- the second extending portion 378d is composed only of a second cylindrical portion 378f and does not have a second tapered portion (eg, 378g in FIG. 19).
- the second tip portion 378a is configured to extend radially inward from the tip of the second extension portion 378d.
- the second tip opening 378c has a tapered shape with a radial width increasing toward the inside of the arc chamber 50 .
- the second extension portion 378d shown in FIG. 20 may have only the second tapered portion 378g as shown in FIG.
- the second extending portion 378d shown in FIG. 20 may have both a second cylindrical portion 378f and a second tapered portion 378g, similar to the first thermal shield 276 shown in FIG. 18(a).
- the second opening width w2 of the second tip opening 378c may be larger than, equal to, or smaller than the maximum radial width w1a of the outer surface 76h of the first thermal shield 76. .
- the second opening width w2 of the second tip opening 378c may be larger than, equal to, or smaller than the maximum radial width of the first cathode cap 72 .
- the second opening width w2 of the second tip opening 378c may be larger than, equal to, or smaller than the maximum radial width wa of the thermionic emission surface 72a.
- the second opening width w2 of the second tip opening 378c may be larger than, equal to, or smaller than the first opening width w1 of the first tip opening 76c.
- the second opening width w2 of the second tip opening 378c may be larger than or equal to the radial tip width wb of the thermionic emission surface 72a (the radial width wb of the tip surface 72d). and may be smaller.
- the modification of the above-described first embodiment can also be applied to the fourth embodiment.
- the structures shown in FIGS. 3 to 10B can be used as the first cathode cap 72 and the first thermal shield 76 according to the fourth embodiment.
- shapes shown in FIGS. 11(a) to 11(o) can be used.
- a structure similar to that of the second thermal shield 78 shown in FIGS. 12 to 16B may be used as the second thermal shield 378 according to the fourth embodiment.
- FIG. 21 is a cross-sectional view showing a schematic configuration of an ion generator 410 according to the fifth embodiment.
- the fifth embodiment differs from the above-described first embodiment in that a repeller 456 includes a thermal shield 86 (hereinafter also referred to as a third thermal shield 86).
- a repeller 456 includes a thermal shield 86 (hereinafter also referred to as a third thermal shield 86).
- the fifth embodiment will be described with a focus on the points of difference from the first embodiment, and the description of the common points will be omitted as appropriate.
- the ion generator 410 includes an arc chamber 50, a magnetic field generator 52, a first cathode 54, a repeller 456, a first filament power supply 58a, a first cathode power supply 58b, a first arc power supply 58c, and an extraction power supply. 58d and a repeller power supply 58e.
- the arc chamber 50, magnetic field generator 52, first cathode 54 and various power sources 58a-58e are constructed in the same manner as in the first embodiment.
- the repeller power supply 58e may not be provided, and the repeller 456 may be configured to have a floating potential. In a configuration in which the repeller power supply 58e is not provided, the arc voltage may be applied to the repeller 456 by connecting the arc power supply 58c to the repeller 456.
- the repeller 456 includes a repeller head 80 , a repeller shaft 82 , a repeller connection portion 84 and a third thermal shield 86 .
- a repeller head 80 and a repeller shaft 82 are constructed in the same manner as in the first embodiment described above.
- the repeller connecting portion 84 is provided between the repeller head 80 and the repeller shaft 82 and has a disk shape extending in the radial direction.
- the third thermal shield 86 is provided radially outward of the repeller head 80 and axially extends from the outer periphery of the repeller connecting portion 84 toward the inside of the arc chamber 50 in a cylindrical shape.
- the third thermal shield 86 reflects heat radiation from the repeller head 80 which is in a high temperature state, suppresses heat escape from the repeller head 80 , and accelerates the temperature rise of the repeller head 80 .
- the repeller connecting portion 84 and the third thermal shield 86 are made of high-melting-point material, for example, high-melting-point metals such as tungsten, molybdenum, and tantalum, their alloys, or graphite.
- FIG. 22 is a cross-sectional view showing in detail the configuration of the repeller 456 according to the fifth embodiment, and is an enlarged view of the repeller 456 shown in FIG.
- an arrow A3 indicates a direction axially extending from the outside of the arc chamber 50 toward the inside with the second end wall 50d as a reference.
- Arrow A3 is the direction toward the inner side of arc chamber 50 along the axial direction.
- Arrow A4 is in the opposite direction to arrow A3 and is the direction toward the outside of arc chamber 50 along the axial direction.
- the repeller head 80 is a solid member that axially protrudes toward the inside of the arc chamber 50 and is arranged so as to be exposed to the internal space S.
- the repeller head 80 has a shape rotationally symmetrical with respect to the central axis C extending in the axial direction, for example, a shape in which the edges of the upper and lower surfaces of a cylinder are chamfered.
- the repeller head 80 has a tip end face 80a formed of a plane exposed axially toward the inside of the arc chamber 50, an end face 80b formed of a plane facing the outside of the arc chamber 50, and a plane facing radially outward.
- the repeller connecting portion 84 has a shape rotationally symmetrical with respect to the central axis C extending in the axial direction, and is arranged coaxially with the repeller head 80 and the repeller shaft 82 .
- the third thermal shield 86 has a third tip portion 86a protruding toward the interior of the arc chamber 50 in the direction of arrow A3.
- the third thermal shield 86 has a third tip opening 86c that opens axially at a third tip portion 86a.
- the third thermal shield 86 has a third extension portion 86d that axially extends cylindrically from the repeller connection portion 84 toward the third tip portion 86a.
- the third extending portion 86d is adjacent to the repeller head 80 with a gap in the radial direction.
- the third thermal shield 86 has a rotationally symmetrical shape with respect to the central axis C extending in the axial direction.
- the third thermal shield 86 is arranged coaxially with the repeller head 80 , the repeller shaft 82 and the repeller connecting portion 84 , for example.
- the axial position of the third tip portion 86a of the third thermal shield 86 is the same as the axial position of the tip of the repeller head 80 (tip surface 80a).
- the third tip 86a of the third thermal shield 86 may protrude further into the arc chamber than the tip of the repeller head 80 (tip surface 80a).
- the tip (tip face 80a) of the repeller head 80 may protrude further into the arc chamber than the third tip 86a of the third thermal shield 86.
- the third extending portion 86d has a third cylindrical portion 86f.
- the third cylindrical portion 86f is a portion where the radial width of the inner surface 86e of the third extending portion 86d is constant.
- the third cylindrical portion 86f is configured such that at least the inner surface 86e has a cylindrical shape.
- the third cylindrical portion 86f is configured, for example, so that the distance d5 from the inner surface 86e of the third extending portion 86d to the side surface 80c of the repeller head 80 is constant.
- the third extending portion 86d shown in FIG. 22 is composed only of the third cylindrical portion 86f and is configured not to have a tapered portion.
- the third extension portion 86d of the third thermal shield 86 may have a third tapered portion.
- the third tapered portion is configured such that the radial width of the inner surface 86e of the third extending portion 86d changes according to the position in the axial direction.
- the radial width of the inner surface 86e of the third extending portion 86d may be configured to increase toward the interior of the arc chamber, or conversely, to decrease toward the interior of the arc chamber. may be configured.
- the distance d5 from the inner surface 86e of the third extending portion 86d to the side surface 80c of the repeller head 80 may be configured to increase toward the inside of the arc chamber, or conversely, toward the inside of the arc chamber. It may be configured to become smaller as the
- thermoelectrons are emitted from the repeller head 80 maintained at a high temperature, more thermoelectrons can be supplied from the repeller head 80 to the inner space S of the arc chamber 50 by promoting the temperature rise. Therefore, according to the present embodiment, by providing the third thermal shield 86 around the repeller head 80, the efficiency of plasma generation in the plasma generation region P can be enhanced.
- the repeller 456 according to the fifth embodiment may be used in combination with the first cathode according to the modified example of the first embodiment, and the repeller 456 according to the second embodiment, the third embodiment or the third embodiment. 4, or in combination with the first cathode according to any of these variations.
- FIG. 23 is a cross-sectional view showing in detail the configuration of a repeller 456A according to a modification.
- Repeller 456 ⁇ /b>A includes repeller head 480 , repeller shaft 82 , repeller connecting portion 84 , and third thermal shield 86 .
- the feature (5) described above is adopted, and thermoelectrons are emitted from the repeller head 480 toward the internal space S of the arc chamber 50 using the third thermal shield 86 provided around the repeller head 480. narrow the range.
- This modification will be described with a focus on the differences from the above-described fifth embodiment, and the description of the common points will be omitted as appropriate.
- the repeller head 480 has a tapered shape in which the width in the radial direction decreases toward the inside of the arc chamber 50, and has, for example, a symmetrical trapezoidal shape in the cross section of FIG.
- the repeller head 480 has a rotationally symmetrical shape with respect to the central axis C extending in the axial direction, for example, a truncated cone shape.
- the repeller head 480 has a tip surface 480a constituted by a flat surface exposed in the axial direction toward the inside of the arc chamber 50, and a side surface 480c exposed in a direction oblique to the axial direction.
- a tip surface 480 a and a side surface 480 c of the repeller head 480 are thermoelectron emitting surfaces that emit thermoelectrons toward the internal space S of the arc chamber 50 .
- a radial width wd of the tip surface 480 a of the repeller head 480 is smaller than the maximum radial width wc of the repeller head 480 .
- the third extending portion 86d of the third thermal shield 86 has a third taper portion 86g configured such that the radial width of the inner surface 86e decreases toward the inside of the arc chamber.
- the third tapered portion 86g is arranged adjacent to the repeller head 480 with a gap in the radial direction, and is arranged along the side surface 480c of the repeller head 480. As shown in FIG.
- the third tapered portion 86g is configured such that the space defined by at least the inner surface 86e has a truncated cone shape.
- the third tapered portion 86g is configured, for example, so that the distance d5 from the inner surface 86e to the side surface 480c of the repeller head 480 is constant.
- the third radial opening width w3 of the third tip opening 86c of the third thermal shield 86 is smaller than the maximum radial width wc of the repeller head 480, and the radial tip width wd of the repeller head 480 (the diameter of the tip face 480a). direction width wd). Therefore, at least part of the third thermal shield 86 is arranged so as to axially overlap the repeller head 480 . More specifically, at least a portion of the edge of the third tip opening 86c of the third thermal shield 86 axially overlaps the side surface 480c of the repeller head 480, which is the thermoelectron emitting surface.
- the structures of the repeller head 480 and the third thermal shield 86 structures similar to those of the first cathode cap 72 and the first thermal shield 76 shown in FIGS. 3 to 10(b) can be used. More specifically, as the structure of the third extension portion 86d of the third thermal shield 86, the structure of the first extension portion 76d (or the first tapered portion 76g) shown in FIGS. can be used. As the shape of the repeller head 480, the shape of the first cathode cap 72 shown in FIGS. 11(a) to 11(o) can be used.
- FIG. 24 is a cross-sectional view showing in detail the configuration of the repeller 556 according to the sixth embodiment.
- the repeller 556 differs from the fifth embodiment shown in FIG. 22 in that it further includes an additional thermal shield 88 (also referred to as a fourth thermal shield 88).
- the feature (6) described above is adopted, and a plurality of thermal shields 86 and 88 are provided around the repeller head 80 to further accelerate the temperature rise of the repeller head 80 .
- the sixth embodiment will be described with a focus on differences from the fifth embodiment described above, and descriptions of common points will be omitted as appropriate.
- the repeller 556 includes a repeller head 80 , a repeller shaft 82 , a repeller connection portion 84 , a third thermal shield 86 and a fourth thermal shield 88 .
- a repeller head 80, a repeller shaft 82, a repeller connection portion 84, and a third thermal shield 86 are configured in the same manner as in the fifth embodiment, but the diameter of the repeller connection portion 84 is larger than that in FIG.
- the fourth thermal shield 88 is provided radially outward of the third thermal shield 86 and extends cylindrically in the axial direction from the outer periphery of the repeller connecting portion 84 .
- the fourth thermal shield 88 has a fourth tip 88a projecting into the arc chamber 50 in the direction of arrow A3.
- the fourth thermal shield 88 has a fourth tip opening 88c that opens axially at a fourth tip portion 88a.
- the fourth thermal shield 88 has a fourth extension portion 88d that axially extends cylindrically from the repeller connection portion 84 toward the fourth tip portion 88a.
- the fourth extending portion 88d is adjacent to the third extending portion 86d with a gap in the radial direction.
- the fourth thermal shield 88 has a rotationally symmetrical shape with respect to the central axis C extending in the axial direction.
- the fourth thermal shield 88 is arranged coaxially with, for example, the repeller head 80 , the repeller shaft 82 , the repeller connecting portion 84 and the third thermal shield 86 .
- a fourth tip portion 88a of the fourth thermal shield 88 protrudes further into the arc chamber than the tip of the repeller head 80 (tip surface 80a) and the third tip portion 86a of the third thermal shield 86.
- the axial position of the fourth tip portion 88a of the fourth thermal shield 88 may be the same as the axial position of the tip (tip surface 80a) of the repeller head 80, or the third thermal shield 86 may be the same as the axial position of the third tip portion 86a.
- at least one of the tip (tip surface 80a) of the repeller head 80 and the third tip 86a of the third thermal shield 86 is positioned further inside the arc chamber than the fourth tip 88a of the fourth thermal shield 88. You may protrude towards it.
- the fourth extending portion 88d has a fourth cylindrical portion 88f.
- the fourth cylindrical portion 88f is a portion where the radial width of the inner surface 88e of the fourth extending portion 88d is constant.
- the fourth cylindrical portion 88f is configured such that at least the inner surface 88e has a cylindrical shape.
- the fourth cylindrical portion 88f is configured, for example, so that the distance d6 from the inner surface 88e of the fourth extension portion 88d to the outer surface 86h of the third extension portion 86d is constant.
- the fourth extending portion 88d shown in FIG. 24 is composed only of the fourth cylindrical portion 88f and is configured so as not to have a tapered portion.
- the fourth extension portion 88d of the fourth thermal shield 88 may have a fourth tapered portion.
- the fourth tapered portion is configured such that the radial width of the inner surface 88e of the fourth extension portion 88d changes according to the axial position.
- the radial width of the inner surface 488e of the fourth extension 88d may be configured to increase toward the interior of the arc chamber, or conversely, to decrease toward the interior of the arc chamber. may be configured. That is, the distance d6 from the inner surface 88e of the fourth extension 88d to the outer surface 86h of the third extension 86d may be configured to increase toward the inside of the arc chamber. may be configured to become smaller toward the inside of the .
- the fourth thermal shield 88 reflects heat radiation from the third thermal shield 86, which is in a high temperature state, and suppresses heat escape from the third thermal shield 86, thereby accelerating the temperature rise of the third thermal shield 86. .
- the fourth thermal shield 88 accelerates the temperature rise of the third thermal shield 86 , thereby accelerating the temperature rise of the repeller head 80 .
- the repeller 556 according to the sixth embodiment may be used in combination with the first cathode according to the modified example of the first embodiment, and the repeller 556 according to the second, third, or third embodiment may be used in combination. 4, or in combination with the first cathode according to any of these variations.
- FIG. 25 is a cross-sectional view showing in detail the configuration of a repeller 556A according to a modification.
- Repeller 556 ⁇ /b>A includes repeller head 480 , repeller shaft 82 , repeller connecting portion 84 , third thermal shield 86 , and fourth thermal shield 88 .
- the repeller head 480 has a truncated conical shape
- the third extending portion 86d of the third thermal shield 86 has a third tapered portion 86g.
- the fourth extension portion 88d of the fourth thermal shield 88 has a fourth tapered portion 88g.
- a combination of features (5) and (6) described above is employed to generate more multiply charged ions under low arc conditions.
- the temperature rise of the repeller head 480 can be further accelerated.
- the third thermal shield 86 to narrow the range in which thermoelectrons are emitted from the repeller head 480 toward the internal space S of the arc chamber 50, high-density plasma can be generated in a narrower range.
- the repeller 556A may have a structure similar to the first cathode 154 shown in FIG.
- the third extending portion 86d (or third tapered portion 86g) may be configured similarly to the first extending portion 76d (or first tapered portion 76g) shown in FIGS. 3-16(b).
- the fourth extending portion 88d (fourth tapered portion 88g) may be configured similarly to the second extending portion 78d (or second tapered portion 78g) shown in FIGS. 12 to 16(b).
- the repeller head 480 may have a shape similar to the first cathode cap 72 shown in FIGS. 11(a)-(o).
- the fourth radial opening width w4 of the fourth tip opening 88c is larger than the third opening width w3 of the third tip opening 86c, the maximum width wc of the repeller head 480, and the tip width wd of the repeller head 480.
- the fourth radial opening width w4 of the fourth tip opening 88c is the same as any of the third opening width w3 of the third tip opening 86c, the maximum width wc of the repeller head 480, and the tip width wd of the repeller head 480. or less than either of these.
- FIG. 26 is a cross-sectional view showing in detail the configuration of the repeller 656 according to the seventh embodiment.
- a repeller 656 according to the seventh embodiment includes a repeller head 80 , a repeller shaft 82 and a third thermal shield 286 .
- the seventh embodiment differs from the fifth embodiment in that a third thermal shield 286 is attached to the arc chamber 50.
- FIG. In the following, the seventh embodiment will be described with a focus on the points of difference from the fifth embodiment, and the description of the common points will be omitted as appropriate.
- the third thermal shield 286 has a third tip 286a projecting into the arc chamber in the direction of arrow A3 and a third distal end 286b projecting into the arc chamber in the direction of arrow A4. .
- the third tip portion 286 a protrudes further into the arc chamber 50 than the repeller head 80 . In other words, the axial position of the third tip portion 286 a is closer to the inside of the arc chamber 50 than the axial position of the tip of the repeller head 80 (tip surface 80 a ).
- the third thermal shield 286 has a third tip opening 286c that opens axially at a third tip portion 286a.
- the third end 286b is attached to the arc chamber 50, for example, to the arc chamber 50 second end wall 50d.
- the third thermal shield 286 may be configured to be integral with the second end wall 50d or may be configured to extend axially from the second end wall 50d toward the interior of the arc chamber 50. .
- the third thermal shield 286 has a third extending portion 286d cylindrically extending in the axial direction from the third end portion 286b toward the third tip portion 286a.
- the third extending portion 286d is adjacent to the repeller head 80 with a gap in the radial direction.
- the third extension portion 286d has a third cylindrical portion 286f configured such that the radial width of the inner surface 286e of the third extension portion 286d is constant.
- the third extending portion 286d shown in FIG. 26 is composed only of the third cylindrical portion 286f and is configured not to have a tapered portion.
- the third extension portion 286d of the third thermal shield 286 may have a third tapered portion.
- thermoelectrons are directed from the repeller head 80 toward the inside of the arc chamber 50 more efficiently. can be pulled out to As a result, compared to the case where the repeller head 80 and the thermal shield 286 have the same potential, more thermal electrons can be supplied toward the internal space S of the arc chamber 50, and even under low arc conditions, Higher density plasma can be generated.
- a third thermal shield 286 according to the seventh embodiment is configured similarly to the first thermal shield 276 shown in FIG. 18(b).
- the third thermal shield 286 may be configured similarly to the first thermal shield 276 shown in FIG. 17 or 18(a). More specifically, as the structure of the third extension portion 286d of the third thermal shield 286, the structure of the first extension portion 276d shown in FIGS. 17 to 18B can be used.
- the third thermal shield 286 according to the seventh embodiment may have the same structure as the first thermal shield 76 shown in FIGS. 3-10(b).
- As the shape of the repeller head 80 a truncated cone shape similar to the first cathode cap 72 shown in FIGS. A single cathode cap 72 configuration may also be used.
- the repeller 656 according to the seventh embodiment may be used in combination with the first cathode according to the modified example of the first embodiment, and the repeller 656 according to the second, third, or third embodiment. 4, or in combination with the first cathode according to any of these variations.
- FIG. 27 is a cross-sectional view showing in detail the configuration of the repeller 756 according to the eighth embodiment.
- a repeller 756 according to the eighth embodiment includes a repeller head 80 , a repeller shaft 82 , a repeller connection portion 84 , a third thermal shield 86 and a fourth thermal shield 388 .
- the eighth embodiment differs from the sixth embodiment in that a fourth thermal shield 388 is attached to the arc chamber 50.
- FIG. In the following, the eighth embodiment will be described with a focus on the points of difference from the sixth embodiment, and the description of the common points will be omitted as appropriate.
- the fourth thermal shield 388 has a fourth tip 388a projecting into the arc chamber in the direction of arrow A3 and a fourth distal end 388b projecting into the arc chamber in the direction of arrow A4. .
- the fourth tip portion 388 a protrudes further into the arc chamber 50 than the tip of the repeller head 80 (tip surface 80 a ) and the third tip portion 86 a of the third thermal shield 86 .
- the axial position of the fourth tip portion 388a is closer to the inside of the arc chamber 50 than the axial positions of the tip (tip surface 80a) of the repeller head 80 and the third tip portion 86a of the third thermal shield 86. .
- the fourth thermal shield 388 has a fourth tip opening 388c that opens axially at a fourth tip 388a.
- the fourth end 388b is attached to the arc chamber 50, for example, to the arc chamber 50 second end wall 50d.
- the fourth thermal shield 388 may be configured to be integral with the second end wall 50d or may be configured to extend axially from the second end wall 50d toward the interior of the arc chamber 50. .
- the fourth thermal shield 388 has a fourth extending portion 388d cylindrically extending in the axial direction from the fourth end portion 388b toward the fourth tip portion 388a.
- the fourth extension portion 388d is adjacent to the third extension portion 86d with a gap in the radial direction.
- the fourth extension portion 388d has a fourth cylindrical portion 388f configured such that the radial width of the inner surface 388e of the fourth extension portion 388d is constant.
- the fourth extending portion 388d shown in FIG. 27 is composed only of the fourth cylindrical portion 388f and is configured not to have a tapered portion.
- the fourth extension portion 388d of the fourth thermal shield 388 may have a fourth tapered portion.
- thermoelectrons by adopting the features (6) and (7) described above, more multiply charged ions are generated under low arc conditions. Specifically, by providing a plurality of thermal shields 86 and 388 around the repeller head 80, the temperature rise of the repeller head 80 can be accelerated. Furthermore, by applying a voltage (here, equal to the repeller voltage) for drawing the thermoelectrons to the fourth thermal shield 388, the thermoelectrons can be drawn more efficiently from the repeller head 80 toward the inside of the arc chamber 50. can be done.
- a voltage here, equal to the repeller voltage
- a repeller 756 according to the eighth embodiment may be configured similarly to the first cathodes 354, 354A shown in FIGS. 19-20.
- the structure of the third extension portion 86d of the third thermal shield 86 the structure of the first extension portion 76d (or the first tapered portion 76g) shown in FIGS. 19 to 20 can be used.
- the structure of the fourth extension portion 388d of the fourth thermal shield 388 the structure of the second extension portion 378d (or the second tapered portion 378g) shown in FIGS. 19 to 20 can be used.
- As the third thermal shield 86 a structure similar to that of the first thermal shield 76 shown in FIGS.
- thermo shield 388 the A structure similar to the second thermal shield 78 shown in FIG.
- shape of the repeller head 80 a truncated cone shape similar to that of the first cathode cap 72 shown in FIGS. A shape may be used.
- the repeller 756 according to the eighth embodiment may be used in combination with the first cathode according to the modified example of the first embodiment, and the repeller 756 according to the second embodiment, the third embodiment or the third embodiment. 4, or in combination with the first cathode according to any of these variations.
- FIG. 28 is a cross-sectional view showing a schematic configuration of an ion generator 810 according to the ninth embodiment.
- the ninth embodiment differs from the above-described first embodiment in that a second cathode 55 is provided instead of the repeller 56 .
- the ninth embodiment is a dual cathode type ion generator provided with two cathodes, a first cathode 54 and a second cathode 55 .
- the ninth embodiment will be described with a focus on the points of difference from the first embodiment, and the description of the common points will be omitted as appropriate.
- the ion generator 810 includes an arc chamber 50, a magnetic field generator 52, a first cathode 54, a second cathode 55, a first filament power supply 58a, a first cathode power supply 58b, a first arc power supply 58c, It has an extraction power supply 58d, a second filament power supply 58f, a second cathode power supply 58g, and a second arc power supply 58h.
- Arc chamber 50, magnetic field generator 52, first cathode 54, first filament power supply 58a, first cathode power supply 58b, first arc power supply 58c and extraction power supply 58d are configured in the same manner as in the first embodiment.
- the second cathode 55 supplies thermal electrons to the internal space S of the arc chamber 50 .
- the second cathode 55 is provided on the opposite side of the first cathode 54 in the axial direction with the internal space S interposed therebetween.
- the second cathode 55 is inserted into a second cathode insertion hole 50h provided in the second end wall 50d and fixed to the second cathode support member 65 while being electrically insulated from the arc chamber 50.
- a second cathode support member 65 is provided outside the arc chamber 50 .
- the second cathode 55 includes a second heating source 90 , a second cathode cap 92 , a second thermal break 94 and a second thermal shield 96 .
- the second heat source 90 is a heat source for heating the second cathode cap 92 .
- the second heating source 90 is, for example, a filament connected to the second filament power supply 58f.
- the second heat source 90 is arranged inside the second thermal break 94 so as to face the second cathode cap 92 .
- a second cathode power supply 58g is connected between the second heating source 90 and the second cathode cap 92 to apply a cathode voltage.
- the second cathode cap 92 is a solid member axially protruding into the arc chamber 50 .
- the second cathode cap 92 has, for example, a truncated cone shape.
- the second cathode cap 92 emits thermoelectrons toward the internal space S by being heated by the second heat source 90 .
- a second arc power supply 58h is connected between the second cathode cap 92 and the arc chamber 50 to apply an arc voltage.
- the first arc power source 58c and the second arc power source 58h may be shared.
- the arc voltage may be applied to the second cathode cap 92 by connecting the first arc power supply 58c to the second cathode cap 92 without providing the second arc power supply 58h.
- the second thermal break 94 is a cylindrical member that supports the second cathode cap 92 and extends axially from the second cathode support member 65 toward the second cathode cap 92 .
- the second thermal shield 96 extends cylindrically in the axial direction outside the second cathode cap 92 and the second thermal break 94 in the radial direction.
- the second thermal shield 96 reflects heat radiation from the second cathode cap 92 and the second thermal break 94, which are in a high temperature state, and suppresses heat escape from the second cathode cap 92 and the second thermal break 94. , promote the temperature rise of the second cathode cap 92 and the second thermal break 94 .
- the second cathode cap 92, the second thermal break 94, and the second thermal shield 96 are made of high-melting-point materials, for example, high-melting-point metals such as tungsten, molybdenum, and tantalum, their alloys, or graphite.
- high-melting-point metals such as tungsten, molybdenum, and tantalum, their alloys, or graphite.
- the second cathode cap 92 and the second thermal shield 96 are composed of tungsten and the second thermal break 94 is composed of tantalum.
- the second cathode 55 is configured similarly to the first cathode 54 according to the first embodiment shown in FIG.
- the second cathode 55 includes a configuration similar to that of the first cathode 54, with the "first" replaced by "second.”
- the second thermal shield 96 extends cylindrically in the axial direction outside the second cathode cap 92 in the radial direction, and is adjacent to the second cathode cap 92 in the radial direction with a gap therebetween. , a second tip projecting into the arc chamber and a second tip opening axially open at the second tip.
- the second radial opening width of the second tip opening is smaller than the maximum radial width of the thermionic emission surface of the second cathode cap 92 .
- thermoelectrons can be supplied to the internal space S of the arc chamber 50 .
- the second opening width in the radial direction of the second tip opening is smaller than the maximum radial width of the thermionic emission surface of the second cathode cap.
- the radial range in which thermoelectrons are emitted toward the interior of the chamber 50 can be narrowed. As a result, thermal electrons can be intensively supplied to a limited range in the radial direction, and high-density plasma can be generated in the plasma generation region P even under low arc conditions.
- the second cathode 55 according to the ninth embodiment may be used in combination with the first cathode according to the modified example of the first embodiment. Alternatively, it may be used in combination with the first cathode according to the fourth embodiment or modifications thereof.
- the second cathode 55 may be configured similarly to the first cathodes 54A to 54L according to the modifications shown in FIGS. 5(a) to 10(b).
- the second cathode cap 92 of the second cathode 55 may have the same shape as the first cathode cap 72 according to the modifications shown in FIGS. 11(a) to (o).
- the second cathode 55 may be configured similarly to the first cathode 154 according to the second embodiment.
- the second cathode 55 heats each of the "first heat source 70, the first cathode cap 72, the first thermal break 74, the first thermal shield 76 and the second thermal shield 78" of the first cathode 154 to the "second heat source”.
- the third thermal shield extends cylindrically in the axial direction outside the second cathode cap and the second thermal break in the radial direction, and is adjacent to the second cathode cap and the second thermal break in the radial direction with a gap therebetween. 3 extensions, a third tip projecting toward the interior of the arc chamber, and a third tip opening axially open at the third tip.
- the fourth thermal shield extends cylindrically in the axial direction outside the third thermal shield in the radial direction, and is adjacent to the third extending portion in the radial direction with a gap therebetween. It has an inwardly protruding fourth tip and a fourth tip opening axially open at the fourth tip.
- the third radial opening width of the third tip opening is larger than the maximum radial width of the thermionic emission surface of the second cathode cap.
- the second cathode 55 may be configured similarly to the first cathodes 154A to 154J according to the modification of the second embodiment.
- a second cathode 55 configured in the same manner as the first cathodes 154 to 154J according to the second embodiment or the modification of the second embodiment is the first cathode according to the modification of the first embodiment. or in combination with the first cathode according to the second, third, or fourth embodiment, or modifications thereof.
- the second cathode 55 may be configured similarly to the first cathode 254 according to the third embodiment.
- the second cathode 55 converts each of the "first heating source 70, the first cathode cap 72, the first thermal break 74 and the first thermal shield 276" of the first cathode 254 into a "second heating source, second cathode cap, second thermal break and second thermal shield". That is, the second cathode 55 includes a second heating source, a second cathode cap, a second thermal break, and a second thermal shield.
- the second thermal shield extends cylindrically in the axial direction outside the second cathode cap and the second thermal break in the radial direction, and is adjacent to the second cathode cap and the second thermal break in the radial direction with a gap therebetween. 2 extensions, a second tip projecting into the interior of the arc chamber, and a second tip opening axially opening at the second tip.
- the potential of the second thermal shield is higher than the potential of the second cathode cap, and the second tip axially projects further into the arc chamber than the second cathode cap.
- the second cathode 55 may be configured similarly to the first cathodes 254A and 254B according to the modification of the third embodiment.
- a second cathode 55 configured in the same manner as the first cathodes 254 to 254B according to the third embodiment or the modification of the third embodiment is the first cathode according to the modification of the first embodiment. or in combination with the first cathode according to the second, third, or fourth embodiment, or modifications thereof.
- the second cathode 55 may be configured similarly to the first cathode 354 according to the fourth embodiment.
- the second cathode 55 heats each of the "first heating source 70, the first cathode cap 72, the first thermal break 74, the first thermal shield 76 and the second thermal shield 378" of the first cathode 354 to the "second heat source”.
- the third thermal shield extends cylindrically in the axial direction outside the second cathode cap and the second thermal break in the radial direction, and is adjacent to the second cathode cap and the second thermal break in the radial direction with a gap therebetween. 3 extensions, a third tip projecting toward the interior of the arc chamber, and a third tip opening axially open at the third tip.
- the fourth thermal shield extends cylindrically in the axial direction outside the third thermal shield in the radial direction, and is adjacent to the third extending portion in the radial direction with a gap therebetween. It has an inwardly protruding fourth tip and a fourth tip opening axially open at the fourth tip.
- the fourth radial opening width of the fourth tip opening is greater than or equal to the third radial opening width of the third tip opening.
- the second cathode 55 may be configured similarly to the first cathode 354A according to the modification of the fourth embodiment.
- the second cathode 55 configured in the same manner as the first cathodes 354 to 354A according to the fourth embodiment or the modification of the fourth embodiment is the first cathode according to the modification of the first embodiment. or in combination with the first cathode according to the second, third, or fourth embodiment, or modifications thereof.
- FIG. 29 is a cross-sectional view showing a schematic configuration of an ion generator 910 according to the tenth embodiment.
- the tenth embodiment differs from the above embodiments in that the repeller 956 has the same structure as the second cathode 55 .
- the tenth embodiment will be described with a focus on the points of difference from the above-described embodiments, and the description of the common points will be omitted as appropriate.
- Ion generator 910 includes arc chamber 50, magnetic field generator 52, first cathode 54, repeller 956, first filament power supply 58a, first cathode power supply 58b, first arc power supply 58c, and extraction power supply. 58d and a repeller power supply 58e.
- the arc chamber 50, the magnetic field generator 52, the first cathode 54, the first filament power supply 58a, the first cathode power supply 58b, the first arc power supply 58c, the extraction power supply 58d and the repeller power supply 58e are the same as in the first embodiment. Configured.
- the repeller 956 includes a repeller head 992 , a second thermal break 994 and a second thermal shield 996 .
- the repeller 956 is configured similarly to the second cathode 55 of FIG. 28 with the second heating source 90 removed.
- Repeller 956 replaces "second cathode cap 92, second thermal break 94 and second thermal shield 96" of second cathode 55 with "repeller head 992, second thermal break 994 and second thermal shield 996" respectively. Including the same configuration as the one.
- the repeller 956 differs from the second cathode 55 in that it does not include the second heating source 90 .
- the repeller head 992 is heated by interaction with the plasma generated in the plasma generation region P.
- the repeller 956 may be configured similarly to the first cathodes 54A-54L according to the modified examples shown in FIGS.
- a repeller head 992 of the repeller 956 may have a shape similar to that of the first cathode cap 72 according to the modification shown in FIGS. 11(a)-(o).
- the repeller 956 may be configured in the same manner as the first cathode 154 according to the second embodiment with the first heating source removed. In this case, the repeller 956 replaces each of the "first cathode cap 72, first thermal break 74, first thermal shield 76 and second thermal shield 78" of the first cathode 154 with "repeller head, second thermal break, third Includes the same configuration as that replaced with "Thermal Shield and 4th Thermal Shield". That is, the repeller 956 includes a repeller head, a second thermal break, a third thermal shield, and a fourth thermal shield. The repeller 956 may be configured similarly to the first cathodes 154A to 154J according to the modified example of the second embodiment, excluding the first heat source.
- the repeller 956 may be configured similarly to the first cathode 254 according to the third embodiment with the first heat source removed. In this case, the repeller 956 replaces each of the "first cathode cap 72, first thermal break 74 and first thermal shield 276" of the first cathode 254 with "repeller head, second thermal break and second thermal shield". Including the same configuration as the one. That is, the repeller 956 includes a repeller head, a second thermal break, and a second thermal shield. The repeller 956 may be configured in the same manner as the first cathodes 254A and 254B according to the modified example of the third embodiment, excluding the first heat source.
- the repeller 956 may be configured in the same manner as the first cathode 354 according to the fourth embodiment with the first heating source removed.
- the repeller 956 replaces each of the "first cathode cap 72, first thermal break 74, first thermal shield 76 and second thermal shield 378" of the first cathode 354 with "repeller head, second thermal break, third Includes the same configuration as that replaced with "Thermal Shield and 4th Thermal Shield". That is, the repeller 956 includes a repeller head, a second thermal break, a third thermal shield, and a fourth thermal shield.
- the repeller 956 may be configured similarly to the first cathode 354A according to the modification of the fourth embodiment.
- the present disclosure has been described with reference to the above-described embodiments, but the present disclosure is not limited to the above-described embodiments, and the configurations of the embodiments may be combined as appropriate. may be replaced. Further, it is also possible to appropriately rearrange the combinations and the order of processing in each embodiment based on the knowledge of a person skilled in the art, and to add modifications such as various design changes to the embodiments. Modified embodiments may also be included within the scope of the ion generator and ion implanter according to the present disclosure.
- the heating source of the cathode cap is a filament
- sources other than filaments may be used as heating sources.
- the cathode cap may be heated by using a laser as a heating source and irradiating the heat inflow surface of the cathode cap with laser light.
- thermal shields are provided radially outside the cathode cap or repeller head.
- three or more thermal shields may be provided radially outside the cathode cap or repeller head.
- an additional thermal shield may be provided radially outside the second thermal shield included in the first cathode, or an additional thermal shield may be provided radially outside the fourth thermal shield included in the repeller or second cathode. may be provided.
- the repeller used in combination with the first cathode according to the present disclosure has been described.
- the repeller according to the present disclosure is applicable to any form of ion generator and ion implanter comprising a repeller, and includes a first cathode cap and a first thermal shield having a tapered shape according to the present disclosure. It is not limited to the combination with the cathode.
- the repeller according to the present disclosure may be used in combination with a first cathode in which at least one of the first cathode cap and the first thermal shield does not have a tapered shape, or in combination with a first cathode in which the first thermal shield does not. may be used
- a repeller according to the present disclosure may be used in combination with any form of indirectly heated first cathode.
- an arc chamber having an interior space and a front slit for extracting an ion beam from a plasma generated in the interior space; a magnetic field generator for generating an axially applied magnetic field in the interior space; a first cathode configured to supply thermal electrons to the interior space;
- the first cathode is a first cathode cap projecting in the axial direction toward the interior of the arc chamber and emitting thermoelectrons supplied to the interior space; a first heating source for heating the first cathode cap; a first extending portion cylindrically extending in the axial direction outside the first cathode cap in the radial direction and adjacent to the first cathode cap with a gap in a radial direction orthogonal to the axial direction; a first thermal shield having a first tip projecting into the arc chamber and a first tip opening opening in the axial direction at the first tip;
- the ion generator wherein the first radial opening width of the first tip opening is smaller than the maximum radial
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber; Said 1st opening width is an ion generator as described in any one of aspect 1 to 5 characterized by being larger than the width
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber;
- the ion generator according to any one of modes 1 to 5, wherein the width of the first opening is equal to or less than the width of the tip surface in the radial direction.
- the first tip portion protrudes in the axial direction toward the inside of the arc chamber more than the tip of the first cathode cap that protrudes in the axial direction toward the inside of the arc chamber.
- the ion generator according to any one of aspects 1 to 7.
- the axially protruding tip of the first cathode cap toward the interior of the arc chamber is at the same axial position as the first tip, or at a position greater than that of the first tip. 7.
- the first tip portion extends radially inward from the first extension portion.
- Ion generation according to any one of aspects 1 to 12, wherein the second radial opening width of the second tip opening is smaller than the maximum radial width of the second cathode cap.
- Device [Aspect 14] further comprising a repeller provided on the opposite side of the first cathode in the axial direction across the internal space; The repeller is a repeller head projecting axially into the arc chamber; 13.
- the first cathode extends cylindrically in the axial direction outside the first thermal shield in the radial direction, and has a second extension portion adjacent to the first extension portion in the radial direction with a gap therebetween. and a second thermal shield having a second tip projecting toward the interior of the arc chamber and a second tip opening opening in the axial direction at the second tip. 13.
- the second tip is at the same axial position as the first tip, or protrudes further into the arc chamber than the first tip. 16.
- Aspect 17 Aspect 15 characterized in that, in a cross section along the axial direction, the second radial opening width of the second tip opening is smaller than the maximum radial width of the outer surface of the first extending portion. Or the ion generator according to 16. [Aspect 18] The ion generator according to aspect 17, wherein the second opening width is equal to or greater than the first opening width. [Aspect 19] 18. The ion generator according to aspect 17, wherein the second aperture width is smaller than the first aperture width. [Aspect 20] Aspect 15, wherein the second extending portion has a second tapered portion configured such that the radial width of the inner surface of the second extending portion decreases toward the inside of the arc chamber. 20. The ion generator according to any one of 19 to 19.
- a fourth thermal shield having a fourth tip projecting toward and a fourth tip opening opening in the axial direction at the fourth tip; 24.
- Ion generation according to any one of aspects 15 to 23, wherein the third radial opening width of the third tip opening is less than the maximum radial width of the second cathode cap.
- Device [Aspect 25] further comprising a repeller provided on the opposite side of the first cathode in the axial direction across the internal space; The repeller is a repeller head projecting axially into the arc chamber; 24.
- the ion generator according to any one of aspects 15 to 23, further comprising: a thermal shield extending cylindrically in the axial direction radially outward of the repeller head.
- an arc chamber having an interior space and a front slit for extracting an ion beam from a plasma generated in the interior space; a magnetic field generator for generating an axially applied magnetic field in the interior space; a first cathode configured to supply thermal electrons to the interior space;
- the first cathode is a first cathode cap projecting in the axial direction toward the interior of the arc chamber and emitting thermoelectrons supplied to the interior space; a first heating source for heating the first cathode cap; a first extending portion cylindrically extending in the axial direction outside the first cathode cap in the radial direction and adjacent to the first cathode cap with a gap in a radial direction orthogonal to the axial direction; a first thermal shield having a first tip projecting into the arc chamber and a first tip opening opening in the axial direction at the first tip; the potential of the first thermal shield is higher than the potential of the first cathode cap;
- the first extension has a first taper configured such that the radial width of the inner surface of the first extension decreases toward the interior of the arc chamber.
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber; 32.
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber; 32.
- the first tip portion extends radially inward from the first extension portion.
- the first tip opening has a tapered shape in which the width in the radial direction increases toward the interior of the arc chamber.
- an arc chamber having an interior space and a front slit for extracting an ion beam from a plasma generated in the interior space; a magnetic field generator for generating an axially applied magnetic field in the interior space; a first cathode configured to supply thermal electrons to the interior space;
- the first cathode is a first cathode cap projecting in the axial direction toward the interior of the arc chamber and emitting thermoelectrons supplied to the interior space; a first heating source for heating the first cathode cap; a first extending portion cylindrically extending in the axial direction outside the first cathode cap in the radial direction and adjacent to the first cathode cap with a gap in a radial direction orthogonal to the axial direction; a first thermal shield having a first tip projecting into the arc chamber and a first tip opening opening in the axial direction at the first tip; a second extending portion cylindrically extending in the axial direction outside the first thermal shield in the radial direction and adjacent
- a second thermal shield having a second tip projecting toward and a second tip opening opening in the axial direction at the second tip;
- the ion generator wherein the second radial opening width of the second tip opening is equal to or greater than the first radial opening width of the first tip opening.
- the second tip projects axially into the arc chamber beyond the first cathode cap and the first tip.
- the potential of the second thermal shield is higher than the potential of the first cathode cap or the first thermal shield.
- Aspect 44 44.
- the first cathode cap has a tapered shape in which the width in the radial direction decreases toward the inside of the arc chamber.
- the first extension has a first taper configured such that the radial width of the inner surface of the first extension decreases toward the interior of the arc chamber. 44.
- the first extension and the cathode cap are configured to have a constant distance.
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber; 47.
- the first opening width is larger than the radial width of the tip surface.
- the first cathode cap includes a tip surface exposed in the axial direction toward the interior of the arc chamber; 47.
- the width of the first opening is equal to or less than the width of the tip surface in the radial direction.
- 49 49.
- Aspect 40 characterized in that, in a cross section along the axial direction, the second radial opening width of the second tip opening is smaller than the maximum radial width of the outer surface of the first extending portion. 54. The ion generator according to any one of 53.
- Aspect 55 Aspect 40, wherein the second extending portion has a second tapered portion configured such that the radial width of the inner surface of the second extending portion decreases toward the interior of the arc chamber. 54. The ion generator according to any one of 54. [Aspect 56] 56.
- a fourth thermal shield having a fourth tip projecting toward and a fourth tip opening opening in the axial direction at the fourth tip; 58.
- Aspect 60 60.
- an ion generator capable of generating more multiply charged ions under lower arc conditions can be provided.
- SYMBOLS 10 Ion generator, 12... Beam generation unit, 14... Beam acceleration unit, 16... Beam deflection unit, 18... Beam transport unit, 20... Substrate transfer processing unit, 42... Implantation processing chamber, 50... Arc chamber, 52... Magnetic field generator 54 First cathode 56 Repeller 60 Front slit 70 First heating source 72 First cathode cap 76 First thermal shield 76a First tip 76c Second 1 tip opening 76d...first extension part 76e...inner surface 76g...first tapered part 76h...outer surface 78...second thermal shield 78a...second tip part 78c...second tip opening 78d... Second extending portion 78e inner surface 78g second tapered portion 78h outer surface 100 ion implanter B magnetic field P plasma generation region S inner space W wafer.
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Abstract
Description
(1)カソードキャップの周囲に設けられるサーマルシールドを利用して、カソードキャップからアークチャンバの内部空間に向けて熱電子が放出される範囲を狭くする。
(2)カソードキャップの周囲に複数のサーマルシールドを設け、カソードキャップの温度上昇を促進する。
(3)カソードキャップの周囲に設けられるサーマルシールドに熱電子を引き出すための電圧を印加する。
(4)リペラーヘッドの周囲に一つのサーマルシールドを設け、リペラーヘッドの温度上昇を促進する。
(5)リペラーヘッドの周囲に設けられるサーマルシールドを利用して、リペラーヘッドからアークチャンバの内部空間に向けて熱電子が放出される範囲を狭くする。
(6)リペラーヘッドの周囲に複数のサーマルシールドを設け、リペラーヘッドの温度上昇をさらに促進する。
(7)リペラーヘッドの周囲に設けられるサーマルシールドに熱電子を引き出すための電圧を印加する。
図2は、第1の実施の形態に係るイオン生成装置10の概略構成を示す図である。イオン生成装置10は、アークチャンバ50と、磁場生成器52と、第1カソード54と、リペラー56と、第1フィラメント電源58aと、第1カソード電源58bと、第1アーク電源58cと、引出電源58dと、リペラー電源58eとを備える。
以下、図5(a)~図10(b)を参照して、第1の実施の形態に係る第1カソード54の変形例を示す。以下では、第1カソードキャップ72および第1サーマルシールド76の構造を示しながら、上述した第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図12は、第2の実施の形態に係る第1カソード154の構成を詳細に示す断面図である。第2の実施の形態に係る第1カソード154は、第2サーマルシールド78をさらに含む点で、第1の実施の形態と相違する。以下、第2の実施の形態について、第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
以下、図13(a)~図16(b)を参照して、第2の実施の形態に係る第1カソード154の変形例を示す。以下では、第1カソードキャップ72、第1サーマルシールド76および第2サーマルシールド78の構造を示しながら、上述の実施の形態にて説明した内容との相違点を中心に説明し、共通点については説明を適宜省略する。
図17は、第3の実施の形態に係る第1カソード254の構成を詳細に示す断面図である。第3の実施の形態に係る第1カソード254は、第1サーマルシールド276がアークチャンバ50に取り付けられている点で、第1の実施の形態と相違する。以下、第3の実施の形態について、第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
第3の実施の形態においても、第1の実施の形態に係る変形例における第1サーマルシールド76と同様の構造を採用できる。第1サーマルシールド276は、第1サーマルシールド276の内面276eから第1カソードキャップ72までの間隔d2が軸方向の位置に応じて変化してもよい。第1サーマルシールド276の内面276eから第1カソードキャップ72までの間隔d2は、図6(a)のようにアークチャンバの内部に向かうにつれて小さくなるように構成されてもよい。第1サーマルシールド276の内面276eから第1カソードキャップ72までの間隔d2は、図6(b)のようにアークチャンバの内部に向かうにつれて大きくなるよう構成されてもよい。
図19は、第4の実施の形態に係る第1カソード354の構成を詳細に示す断面図である。第4の実施の形態に係る第1カソード354は、アークチャンバ50に取り付けられる第2サーマルシールド378を含む点で、第1の実施の形態および第2の実施の形態と相違する。以下、第4の実施の形態について、第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図20は、変形例に係る第1カソード354Aの構成を詳細に示す断面図である。図20に示す第1カソード354Aにおいて、第2サーマルシールド378は、アークチャンバ50の第1端壁50cと一体となるように構成される。つまり、アークチャンバ50の第1端壁50cは、アークチャンバ50の内部に軸方向に延在するよう構成される第2サーマルシールド378を有する。
図21は、第5の実施の形態に係るイオン生成装置410の概略構成を示す断面図である。第5の実施の形態では、リペラー456がサーマルシールド86(以下、第3サーマルシールド86ともいう)を含む点で、上述の第1の実施の形態と相違する。以下、第5の実施の形態について、第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図23は、変形例に係るリペラー456Aの構成を詳細に示す断面図である。リペラー456Aは、リペラーヘッド480と、リペラー軸82と、リペラー接続部84と、第3サーマルシールド86を含む。本変形例では、上述の特徴(5)を採用し、リペラーヘッド480の周囲に設けられる第3サーマルシールド86を利用して、リペラーヘッド480からアークチャンバ50の内部空間Sに向けて熱電子が放出される範囲を狭くする。本変形例について、上述した第5の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図24は、第6の実施の形態に係るリペラー556の構成を詳細に示す断面図である。リペラー556は、追加のサーマルシールド88(第4サーマルシールド88ともいう)をさらに含む点で、図22に示す第5の実施の形態と相違する。第6の実施の形態では、上述の特徴(6)を採用し、リペラーヘッド80の周囲に複数のサーマルシールド86,88を設け、リペラーヘッド80の温度上昇をさらに促進する。第6の実施の形態について、上述の第5の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図25は、変形例に係るリペラー556Aの構成を詳細に示す断面図である。リペラー556Aは、リペラーヘッド480と、リペラー軸82と、リペラー接続部84と、第3サーマルシールド86と、第4サーマルシールド88とを含む。本変形例では、図23の変形例と同様に、リペラーヘッド480が円錐台形状を有し、第3サーマルシールド86の第3延在部86dが第3テーパー部86gを有する。また、第4サーマルシールド88の第4延在部88dが第4テーパー部88gを有する。
図26は、第7の実施の形態に係るリペラー656の構成を詳細に示す断面図である。第7の実施の形態に係るリペラー656は、リペラーヘッド80と、リペラー軸82と、第3サーマルシールド286とを含む。第7の実施の形態では、第3サーマルシールド286がアークチャンバ50に取り付けられている点で、第5の実施の形態と相違する。以下、第7の実施の形態について、第5の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図27は、第8の実施の形態に係るリペラー756の構成を詳細に示す断面図である。第8の実施の形態に係るリペラー756は、リペラーヘッド80と、リペラー軸82と、リペラー接続部84と、第3サーマルシールド86と、第4サーマルシールド388を含む。第8の実施の形態では、第4サーマルシールド388がアークチャンバ50に取り付けられている点で、第6の実施の形態と相違する。以下、第8の実施の形態について、第6の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
図28は、第9の実施の形態に係るイオン生成装置810の概略構成を示す断面図である。第9の実施の形態では、リペラー56の代わりに第2カソード55が設けられる点で、上述の第1の実施の形態と相違する。第9の実施の形態は、第1カソード54および第2カソード55の二つのカソードが設けられるデュアルカソード型のイオン生成装置である。以下、第9の実施の形態について、第1の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
第2カソード55は、図5(a)~図10(b)に示される変形例に係る第1カソード54A~54Lと同様に構成されてもよい。第2カソード55の第2カソードキャップ92は、図11(a)~(o)に示される変形例に係る第1カソードキャップ72と同様の形状を有してもよい。
図29は、第10の実施の形態に係るイオン生成装置910の概略構成を示す断面図である。第10の実施の形態では、リペラー956が第2カソード55と同様の構造を有する点で、上述の実施の形態と相違する。以下、第10の実施の形態について、上述の実施の形態との相違点を中心に説明し、共通点については説明を適宜省略する。
リペラー956は、図5(a)~図10(b)に示される変形例に係る第1カソード54A~54Lから第1加熱源を除外したものと同様に構成されてもよい。リペラー956のリペラーヘッド992は、図11(a)~(o)に示される変形例に係る第1カソードキャップ72と同様の形状を有してもよい。
内部空間を有し、前記内部空間にて生成されるプラズマからイオンビームを引き出すためのフロントスリットを有するアークチャンバと、
前記内部空間において軸方向に印加される磁場を生成する磁場生成器と、
前記内部空間に熱電子を供給するよう構成される第1カソードと、を備え、
前記第1カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第1カソードキャップと、
前記第1カソードキャップを加熱する第1加熱源と、
前記第1カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第1カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第1延在部と、前記アークチャンバの内部に向けて突出する第1先端部と、前記第1先端部において前記軸方向に開口する第1先端開口とを有する第1サーマルシールドと、を含み、
前記第1先端開口における前記径方向の第1開口幅は、前記第1カソードキャップの前記径方向の最大幅よりも小さいことを特徴とするイオン生成装置。
[態様2]
前記第1先端開口の縁の少なくとも一部は、前記第1カソードキャップと前記軸方向に重なる位置に設けられることを特徴とする態様1に記載のイオン生成装置。
[態様3]
前記第1カソードキャップは、前記アークチャンバの内部に向かうにつれて前記径方向の幅が小さくなるテーパー形状を有することを特徴する態様1または2に記載のイオン生成装置。
[態様4]
前記第1延在部は、前記第1延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第1テーパー部を有することを特徴する態様1から3のいずれか一つに記載のイオン生成装置。
[態様5]
前記第1延在部と前記第1カソードキャップの間隔が一定となるように構成されることを特徴とする態様1から4のいずれか一つに記載のイオン生成装置。
[態様6]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅よりも大きいことを特徴とする態様1から5のいずれか一つに記載のイオン生成装置。
[態様7]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅以下であることを特徴とする態様1から5のいずれか一つに記載のイオン生成装置。
[態様8]
前記第1先端部は、前記第1カソードキャップの前記アークチャンバの内部に向けて前記軸方向に突出する先端よりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とする態様1から7のいずれか一つに記載のイオン生成装置。
[態様9]
前記第1カソードキャップの前記アークチャンバの内部に向けて前記軸方向に突出する先端は、前記第1先端部と前記軸方向の位置が同じであるか、または、前記第1先端部よりも前記アークチャンバの内部に向けて突出していることを特徴とする態様1から6のいずれか一つに記載のイオン生成装置。
[態様10]
前記第1サーマルシールドの電位は、前記第1カソードキャップの電位と同じであることを特徴とする態様1から9のいずれか一つに記載のイオン生成装置。
[態様11]
前記第1先端部は、前記第1延在部から前記径方向の内側に延在することを特徴とする態様1から10のいずれか一つに記載のイオン生成装置。
[態様12]
前記第1先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする態様1から11のいずれか一つに記載のイオン生成装置。
[態様13]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドと、を含み、
前記第2先端開口における前記径方向の第2開口幅は、前記第2カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする態様1から12のいずれか一つに記載のイオン生成装置。
[態様14]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする態様1から12のいずれか一つに記載のイオン生成装置。
前記第1カソードは、前記第1サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第1延在部と前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドをさらに含むことを特徴とする態様1から12のいずれか一つに記載のイオン生成装置。
[態様16]
前記第2先端部は、前記第1先端部と前記軸方向の位置が同じであるか、または、前記第1先端部よりも前記アークチャンバの内部に向けて突出していることを特徴とする態様15に記載のイオン生成装置。
[態様17]
前記軸方向に沿った断面において、前記第2先端開口における前記径方向の第2開口幅は、前記第1延在部の外面の前記径方向の最大幅よりも小さいことを特徴とする態様15または16に記載のイオン生成装置。
[態様18]
前記第2開口幅は、前記第1開口幅以上であることを特徴とする態様17に記載のイオン生成装置。
[態様19]
前記第2開口幅は、前記第1開口幅より小さいことを特徴とする態様17に記載のイオン生成装置。
[態様20]
前記第2延在部は、前記第2延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第2テーパー部を有することを特徴とする態様15から19のいずれか一つに記載のイオン生成装置。
[態様21]
前記第2サーマルシールドの電位は、前記第1サーマルシールドの電位と同じであることを特徴とする態様15から20のいずれか一つに記載のイオン生成装置。
[態様22]
前記第2先端部は、前記第2延在部から前記径方向の内側に延在することを特徴とする態様15から21のいずれか一つに記載のイオン生成装置。
[態様23]
前記第2先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする態様15から22のいずれか一つに記載のイオン生成装置。
[態様24]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第3延在部と、前記アークチャンバの内部に向けて突出する第3先端部と、前記第3先端部において前記軸方向に開口する第3先端開口とを有する第3サーマルシールドと、
前記第3サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第3延在部と前記径方向に間隙をおいて隣り合う第4延在部と、前記アークチャンバの内部に向けて突出する第4先端部と、前記第4先端部において前記軸方向に開口する第4先端開口とを有する第4サーマルシールドと、を含み、
前記第3先端開口における前記径方向の第3開口幅は、前記第2カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする態様15から23のいずれか一つに記載のイオン生成装置。
[態様25]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする態様15から23のいずれか一つに記載のイオン生成装置。
内部空間を有し、前記内部空間にて生成されるプラズマからイオンビームを引き出すためのフロントスリットを有するアークチャンバと、
前記内部空間において軸方向に印加される磁場を生成する磁場生成器と、
前記内部空間に熱電子を供給するよう構成される第1カソードと、を備え、
前記第1カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第1カソードキャップと、
前記第1カソードキャップを加熱する第1加熱源と、
前記第1カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第1カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第1延在部と、前記アークチャンバの内部に向けて突出する第1先端部と、前記第1先端部において前記軸方向に開口する第1先端開口とを有する第1サーマルシールドと、を含み、
前記第1サーマルシールドの電位は、前記第1カソードキャップの電位よりも高く、
前記第1先端部は、前記第1カソードキャップよりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とするイオン生成装置。
[態様27]
前記第1先端開口における前記径方向の第1開口幅は、前記第1カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする態様26に記載のイオン生成装置。
[態様28]
前記第1先端開口の縁の少なくとも一部は、前記第1カソードキャップと前記軸方向に重なる位置に設けられることを特徴とする態様26または27に記載のイオン生成装置。
[態様29]
前記第1カソードキャップは、前記アークチャンバの内部に向かうにつれて前記径方向の幅が小さくなるテーパー形状を有することを特徴する態様26から28のいずれか一つに記載のイオン生成装置。
[態様30]
前記第1延在部は、前記第1延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第1テーパー部を有することを特徴する態様26から29のいずれか一つに記載のイオン生成装置。
[態様31]
前記第1延在部と前記第1カソードキャップの間隔が一定となるように構成されることを特徴とする態様26から30のいずれか一つに記載のイオン生成装置。
[態様32]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1先端開口における前記径方向の第1開口幅は、前記先端面の前記径方向の幅よりも大きいことを特徴とする態様26から31のいずれか一つに記載のイオン生成装置。
[態様33]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1先端開口における前記径方向の第1開口幅は、前記先端面の前記径方向の幅以下であることを特徴とする態様26から31のいずれか一つに記載のイオン生成装置。
[態様34]
前記第1先端部は、前記第1延在部から前記径方向の内側に延在することを特徴とする態様26から33のいずれか一つに記載のイオン生成装置。
[態様35]
前記第1先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする態様26から34のいずれか一つに記載のイオン生成装置。
[態様36]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドと、を含み、
前記第2サーマルシールドの電位は、前記第2カソードキャップの電位よりも高く、
前記第2先端部は、前記第2カソードキャップよりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とする態様26から35のいずれか一つに記載のイオン生成装置。
[態様37]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする態様26から35のいずれか一つに記載のイオン生成装置。
内部空間を有し、前記内部空間にて生成されるプラズマからイオンビームを引き出すためのフロントスリットを有するアークチャンバと、
前記内部空間において軸方向に印加される磁場を生成する磁場生成器と、
前記内部空間に熱電子を供給するよう構成される第1カソードと、を備え、
前記第1カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第1カソードキャップと、
前記第1カソードキャップを加熱する第1加熱源と、
前記第1カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第1カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第1延在部と、前記アークチャンバの内部に向けて突出する第1先端部と、前記第1先端部において前記軸方向に開口する第1先端開口とを有する第1サーマルシールドと、
前記第1サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第1延在部と前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドと、を含み、
前記第2先端開口における前記径方向の第2開口幅は、前記第1先端開口における前記径方向の第1開口幅以上であることを特徴とするイオン生成装置。
[態様39]
前記第2先端部は、前記第1カソードキャップおよび前記第1先端部よりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とする態様38に記載のイオン生成装置。
[態様40]
前記第2サーマルシールドの電位は、前記第1カソードキャップまたは前記第1サーマルシールドの電位よりも高いことを特徴とする態様38または39に記載のイオン生成装置。
[態様41]
前記第2サーマルシールドの電位は、前記第1カソードキャップおよび前記第1サーマルシールドの電位よりも高いことを特徴とする態様38または39に記載のイオン生成装置。
[態様42]
前記第1開口幅は、前記第1カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする態様40または41に記載のイオン生成装置。
[態様43]
前記第1先端開口の縁の少なくとも一部は、前記第1カソードキャップと前記軸方向に重なる位置に設けられることを特徴とする態様40から42のいずれか一つに記載のイオン生成装置。
[態様44]
前記第1カソードキャップは、前記アークチャンバの内部に向かうにつれて前記径方向の幅が小さくなるテーパー形状を有することを特徴する態様40から43のいずれか一つに記載のイオン生成装置。
[態様45]
前記第1延在部は、前記第1延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第1テーパー部を有することを特徴する態様40から44のいずれか一つに記載のイオン生成装置。
[態様46]
前記第1延在部と前記カソードキャップの間隔が一定となるように構成されることを特徴とする態様40から45のいずれか一つに記載のイオン生成装置。
[態様47]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅よりも大きいことを特徴とする態様40から46のいずれか一つに記載のイオン生成装置。
[態様48]
前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅以下であることを特徴とする態様40から46のいずれか一つに記載のイオン生成装置。
[態様49]
前記第1先端部は、前記第1カソードキャップよりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とする態様40から48のいずれか一つに記載のイオン生成装置。
[態様50]
前記第1カソードキャップの前記アークチャンバの内部に向けて前記軸方向に突出する先端は、前記第1先端部と前記軸方向の位置が同じであるか、または、前記第1先端部よりも前記アークチャンバの内部に向けて突出していることを特徴とする態様40から47のいずれか一つに記載のイオン生成装置。
[態様51]
前記第1サーマルシールドの電位は、前記第1カソードキャップの電位と同じであることを特徴とする態様40から50のいずれか一つに記載のイオン生成装置。
[態様52]
前記第1先端部は、前記第1延在部から前記径方向の内側に延在することを特徴とする態様40から51のいずれか一つに記載のイオン生成装置。
[態様53]
前記第1先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする態様40から52のいずれか一つに記載のイオン生成装置。
[態様54]
前記軸方向に沿った断面において、前記第2先端開口における前記径方向の第2開口幅は、前記第1延在部の外面の前記径方向の最大幅よりも小さいことを特徴とする態様40または53のいずれか一つに記載のイオン生成装置。
[態様55]
前記第2延在部は、前記第2延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第2テーパー部を有することを特徴とする態様40から54のいずれか一つに記載のイオン生成装置。
[態様56]
前記第2先端部は、前記第2延在部から前記径方向の内側に延在することを特徴とする態様40から55のいずれか一つに記載のイオン生成装置。
[態様57]
前記第2先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする態様40から56のいずれか一つに記載のイオン生成装置。
[態様58]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第3延在部と、前記アークチャンバの内部に向けて突出する第3先端部と、前記第3先端部において前記軸方向に開口する第3先端開口とを有する第3サーマルシールドと、
前記第3サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第3延在部と前記径方向に間隙をおいて隣り合う第4延在部と、前記アークチャンバの内部に向けて突出する第4先端部と、前記第4先端部において前記軸方向に開口する第4先端開口とを有する第4サーマルシールドと、を含み、
前記第4先端開口における前記径方向の第4開口幅は、前記第3先端開口における前記径方向の第3開口幅以上であることを特徴とする態様38から57のいずれか一つに記載のイオン生成装置。
[態様59]
前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする態様38から57のいずれか一つに記載のイオン生成装置。
態様1から59のいずれか一つに記載のイオン生成装置と、
前記イオン生成装置から引き出されるイオンビームを加速させるビーム加速装置と、
前記ビーム加速装置から出力されるイオンビームがウェハに照射される注入処理室と、を備えることを特徴とするイオン注入装置。
Claims (26)
- 内部空間を有し、前記内部空間にて生成されるプラズマからイオンビームを引き出すためのフロントスリットを有するアークチャンバと、
前記内部空間において軸方向に印加される磁場を生成する磁場生成器と、
前記内部空間に熱電子を供給するよう構成される第1カソードと、を備え、
前記第1カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第1カソードキャップと、
前記第1カソードキャップを加熱する第1加熱源と、
前記第1カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第1カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第1延在部と、前記アークチャンバの内部に向けて突出する第1先端部と、前記第1先端部において前記軸方向に開口する第1先端開口とを有する第1サーマルシールドと、を含み、
前記第1先端開口における前記径方向の第1開口幅は、前記第1カソードキャップの前記径方向の最大幅よりも小さいことを特徴とするイオン生成装置。 - 前記第1先端開口の縁の少なくとも一部は、前記第1カソードキャップと前記軸方向に重なる位置に設けられることを特徴とする請求項1に記載のイオン生成装置。
- 前記第1カソードキャップは、前記アークチャンバの内部に向かうにつれて前記径方向の幅が小さくなるテーパー形状を有することを特徴する請求項1または2に記載のイオン生成装置。
- 前記第1延在部は、前記第1延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第1テーパー部を有することを特徴する請求項1から3のいずれか一項に記載のイオン生成装置。
- 前記第1延在部と前記第1カソードキャップの間隔が一定となるように構成されることを特徴とする請求項1から4のいずれか一項に記載のイオン生成装置。
- 前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅よりも大きいことを特徴とする請求項1から5のいずれか一項に記載のイオン生成装置。 - 前記第1カソードキャップは、前記アークチャンバの内部に向けて前記軸方向に露出する先端面を含み、
前記第1開口幅は、前記先端面の前記径方向の幅以下であることを特徴とする請求項1から5のいずれか一項に記載のイオン生成装置。 - 前記第1先端部は、前記第1カソードキャップの前記アークチャンバの内部に向けて前記軸方向に突出する先端よりも前記アークチャンバの内部に向けて前記軸方向に突出していることを特徴とする請求項1から7のいずれか一項に記載のイオン生成装置。
- 前記第1カソードキャップの前記アークチャンバの内部に向けて前記軸方向に突出する先端は、前記第1先端部と前記軸方向の位置が同じであるか、または、前記第1先端部よりも前記アークチャンバの内部に向けて突出していることを特徴とする請求項1から6のいずれか一項に記載のイオン生成装置。
- 前記第1サーマルシールドの電位は、前記第1カソードキャップの電位と同じであることを特徴とする請求項1から9のいずれか一項に記載のイオン生成装置。
- 前記第1先端部は、前記第1延在部から前記径方向の内側に延在することを特徴とする請求項1から10のいずれか一項に記載のイオン生成装置。
- 前記第1先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする請求項1から11のいずれか一項に記載のイオン生成装置。
- 前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドと、を含み、
前記第2先端開口における前記径方向の第2開口幅は、前記第2カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする請求項1から12のいずれか一項に記載のイオン生成装置。 - 前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする請求項1から12のいずれか一項に記載のイオン生成装置。 - 前記第1カソードは、前記第1サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第1延在部と前記径方向に間隙をおいて隣り合う第2延在部と、前記アークチャンバの内部に向けて突出する第2先端部と、前記第2先端部において前記軸方向に開口する第2先端開口とを有する第2サーマルシールドをさらに含むことを特徴とする請求項1から12のいずれか一項に記載のイオン生成装置。
- 前記第2先端部は、前記第1先端部と前記軸方向の位置が同じであるか、または、前記第1先端部よりも前記アークチャンバの内部に向けて突出していることを特徴とする請求項15に記載のイオン生成装置。
- 前記軸方向に沿った断面において、前記第2先端開口における前記径方向の第2開口幅は、前記第1延在部の外面の前記径方向の最大幅よりも小さいことを特徴とする請求項15または16に記載のイオン生成装置。
- 前記第2開口幅は、前記第1開口幅以上であることを特徴とする請求項17に記載のイオン生成装置。
- 前記第2開口幅は、前記第1開口幅より小さいことを特徴とする請求項17に記載のイオン生成装置。
- 前記第2延在部は、前記第2延在部の内面の前記径方向の幅が前記アークチャンバの内部に向かうにつれて小さくなるよう構成される第2テーパー部を有することを特徴とする請求項15から19のいずれか一項に記載のイオン生成装置。
- 前記第2サーマルシールドの電位は、前記第1サーマルシールドの電位と同じであることを特徴とする請求項15から20のいずれか一項に記載のイオン生成装置。
- 前記第2先端部は、前記第2延在部から前記径方向の内側に延在することを特徴とする請求項15から21のいずれか一項に記載のイオン生成装置。
- 前記第2先端開口は、前記アークチャンバの内部に向かうにつれて前記径方向の幅が大きくなるテーパー形状を有することを特徴とする請求項15から22のいずれか一項に記載のイオン生成装置。
- 前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられ、前記内部空間に熱電子を供給するよう構成される第2カソードをさらに備え、
前記第2カソードは、
前記アークチャンバの内部に向けて前記軸方向に突出し、前記内部空間に供給される熱電子を放出する第2カソードキャップと、
前記第2カソードキャップを加熱する第2加熱源と、
前記第2カソードキャップの径方向外側において前記軸方向に筒状に延在し、前記第2カソードキャップと前記軸方向と直交する径方向に間隙をおいて隣り合う第3延在部と、前記アークチャンバの内部に向けて突出する第3先端部と、前記第3先端部において前記軸方向に開口する第3先端開口とを有する第3サーマルシールドと、
前記第3サーマルシールドの径方向外側において前記軸方向に筒状に延在し、前記第3延在部と前記径方向に間隙をおいて隣り合う第4延在部と、前記アークチャンバの内部に向けて突出する第4先端部と、前記第4先端部において前記軸方向に開口する第4先端開口とを有する第4サーマルシールドと、を含み、
前記第3先端開口における前記径方向の第3開口幅は、前記第2カソードキャップの前記径方向の最大幅よりも小さいことを特徴とする請求項15から23のいずれか一項に記載のイオン生成装置。 - 前記内部空間を挟んで、前記第1カソードとは前記軸方向の反対側に設けられるリペラーをさらに備え、
前記リペラーは、
前記アークチャンバの内部に向けて前記軸方向に突出するリペラーヘッドと、
前記リペラーヘッドの径方向外側において前記軸方向に筒状に延在するサーマルシールドと、を含むことを特徴とする請求項15から23のいずれか一項に記載のイオン生成装置。 - 請求項1から25のいずれか一項に記載のイオン生成装置と、
前記イオン生成装置から引き出されるイオンビームを加速させるビーム加速装置と、
前記ビーム加速装置から出力されるイオンビームがウェハに照射される注入処理室と、を備えることを特徴とするイオン注入装置。
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH07161323A (ja) * | 1993-12-07 | 1995-06-23 | Nissin Electric Co Ltd | イオン源 |
JP2010073387A (ja) * | 2008-09-17 | 2010-04-02 | Seiko Epson Corp | イオン発生装置、半導体プロセス用イオン注入装置および半導体装置の製造方法 |
JP2015225720A (ja) * | 2014-05-26 | 2015-12-14 | 住友重機械イオンテクノロジー株式会社 | イオン発生装置および熱電子放出部 |
JP2016225139A (ja) * | 2015-05-29 | 2016-12-28 | 住友重機械イオンテクノロジー株式会社 | プラズマ生成装置および熱電子放出部 |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07161323A (ja) * | 1993-12-07 | 1995-06-23 | Nissin Electric Co Ltd | イオン源 |
JP2010073387A (ja) * | 2008-09-17 | 2010-04-02 | Seiko Epson Corp | イオン発生装置、半導体プロセス用イオン注入装置および半導体装置の製造方法 |
JP2015225720A (ja) * | 2014-05-26 | 2015-12-14 | 住友重機械イオンテクノロジー株式会社 | イオン発生装置および熱電子放出部 |
JP2016225139A (ja) * | 2015-05-29 | 2016-12-28 | 住友重機械イオンテクノロジー株式会社 | プラズマ生成装置および熱電子放出部 |
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