WO2023052893A1 - 表示装置、表示モジュール、及び電子機器 - Google Patents
表示装置、表示モジュール、及び電子機器 Download PDFInfo
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- WO2023052893A1 WO2023052893A1 PCT/IB2022/058743 IB2022058743W WO2023052893A1 WO 2023052893 A1 WO2023052893 A1 WO 2023052893A1 IB 2022058743 W IB2022058743 W IB 2022058743W WO 2023052893 A1 WO2023052893 A1 WO 2023052893A1
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- layer
- display device
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- light
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Images
Classifications
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- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
- H01L27/156—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/33—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/822—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
- H01L21/8232—Field-effect technology
- H01L21/8234—MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
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- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/04—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
- H01L27/06—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/04—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
- H01L27/08—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
- H01L27/085—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only
- H01L27/088—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/26—Materials of the light emitting region
- H01L33/30—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table
- H01L33/32—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen
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- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/44—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
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- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
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- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/501—Wavelength conversion elements characterised by the materials, e.g. binder
- H01L33/502—Wavelength conversion materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/54—Encapsulations having a particular shape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
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- H01L33/60—Reflective elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
Definitions
- One aspect of the present invention relates to a display device, a display module, and an electronic device.
- One embodiment of the present invention relates to a method for manufacturing a display device.
- one aspect of the present invention is not limited to the above technical field.
- Technical fields of one embodiment of the present invention include semiconductor devices, display devices, light-emitting devices, power storage devices, memory devices, electronic devices, lighting devices, input devices (eg, touch sensors), input/output devices (eg, touch panels), and the like. or methods of manufacturing them.
- VR virtual reality
- AR augmented reality
- SR alternative reality
- MR mixed reality
- VR, AR, SR, and MR are also collectively called xR (Extended Reality).
- Display devices for xR are desired to have high definition and high color reproducibility in order to enhance the sense of reality and immersion.
- Examples of display elements (also referred to as display devices) applicable to the display device include light emitting devices such as liquid crystal devices, organic EL (Electro Luminescence) devices, and light emitting diode (LED) devices.
- Patent Document 1 discloses a display device using micro LEDs.
- An object of one embodiment of the present invention is to provide a display device with high display quality.
- An object of one embodiment of the present invention is to provide a high-definition display device.
- An object of one embodiment of the present invention is to provide a high-resolution display device.
- An object of one embodiment of the present invention is to provide a display device with high luminance.
- An object of one embodiment of the present invention is to provide a high-contrast display device.
- An object of one embodiment of the present invention is to provide a highly reliable display device.
- An object of one embodiment of the present invention is to provide a novel display device.
- An object of one embodiment of the present invention is to provide a method for manufacturing a display device with high display quality.
- An object of one embodiment of the present invention is to provide a method for manufacturing a display device with high definition.
- An object of one embodiment of the present invention is to provide a method for manufacturing a display device with high resolution.
- An object of one embodiment of the present invention is to provide a method for manufacturing a display device with high luminance.
- An object of one embodiment of the present invention is to provide a method for manufacturing a display device with high contrast.
- An object of one embodiment of the present invention is to provide a highly reliable method for manufacturing a display device.
- An object of one embodiment of the present invention is to provide a novel method for manufacturing a display device.
- One aspect of the present invention is a display device that includes a first light-emitting device, a second light-emitting device, a first insulating layer, and a filling layer.
- the first light emitting device has a first electrode, a first semiconductor layer over the first electrode, and a common electrode over the first semiconductor layer.
- the second light emitting device has a second electrode, a second semiconductor layer over the second electrode, and a common electrode over the second semiconductor layer.
- the first insulating layer has regions in contact with the side surfaces of the first semiconductor layer and the side surfaces of the second semiconductor layer.
- the filling layer has a region overlapping with the side surface of the first semiconductor layer and the side surface of the second semiconductor layer with the first insulating layer interposed therebetween.
- the common electrode has a region in contact with the upper surface of the filling layer.
- the display device described above has a colored layer and a color conversion layer, the colored layer has a region overlapping with the first light emitting device via the color conversion layer, and the color conversion layer contains a phosphor.
- the color conversion layer contains a phosphor.
- it is a display device having quantum dots.
- the end portions of the filling layer are located on the first semiconductor layer and the second semiconductor layer, and the end portions of the filling layer have a tapered shape in a cross-sectional view.
- the end portion of the first insulating layer is located on the first semiconductor layer and the second semiconductor layer, and the end portion of the first insulating layer has a tapered shape in a cross-sectional view. It is a display device having
- the end of the filling layer is positioned outside the end of the first insulating layer.
- the filler layer is a display device having a convex curved surface on the upper surface in a cross-sectional view.
- the display device described above has a reflective layer, the reflective layer is located between the first insulating layer and the filling layer, and the reflective layer is connected to the first semiconductor layer and the first semiconductor layer with the first insulating layer interposed therebetween.
- 2 is a display device having a region overlapping with side surfaces of two semiconductor layers.
- the display device described above includes the second insulating layer, the second insulating layer has a region in contact with the top surface of the first semiconductor layer, and the filling layer is connected to the first semiconductor layer through the second insulating layer.
- 1 is a display device having a region overlapping with the top surface of one semiconductor layer.
- the end portion of the second insulating layer has a tapered shape in a cross-sectional view.
- the first insulating layer has an inorganic material
- the filling layer has an organic material
- the filling layer is an insulating display device.
- the filling layer is a conductive display device.
- the first semiconductor layer and the second semiconductor layer are compounds containing Group 13 elements and Group 15 elements, respectively.
- the display device described above has a layer.
- the layer has a first transistor and a second transistor.
- a first light emitting device and a second light emitting device are provided on the layer.
- a first light emitting device is electrically connected to the first transistor.
- a second light emitting device is electrically connected to the second transistor.
- One aspect of the present invention is a display module including the display device described above and at least one of a connector and an integrated circuit.
- An aspect of the present invention is an electronic device including the display module described above and at least one of a housing, a battery, a camera, a speaker, and a microphone.
- a display device with high display quality can be provided.
- a display device with high definition can be provided.
- a high-resolution display device can be provided.
- a display device with high luminance can be provided.
- a high-contrast display device can be provided.
- One embodiment of the present invention can provide a highly reliable display device.
- One embodiment of the present invention can provide a novel display device.
- a method for manufacturing a display device with high display quality can be provided.
- a method for manufacturing a display device with high definition can be provided.
- a method for manufacturing a display device with high resolution can be provided.
- a method for manufacturing a display device with high luminance can be provided.
- a method for manufacturing a display device with high contrast can be provided.
- a highly reliable method for manufacturing a display device can be provided.
- One embodiment of the present invention can provide a novel method for manufacturing a display device.
- FIG. 1A is a top view showing an example of a display device.
- FIG. 1B is a cross-sectional view showing an example of a display device; 2A and 2B are cross-sectional views showing an example of a display device. 3A and 3B are cross-sectional views showing an example of a display device. 4A and 4B are cross-sectional views showing an example of the display device. 5A and 5B are cross-sectional views showing an example of the display device. 6A and 6B are cross-sectional views showing an example of the display device. 7A and 7B are cross-sectional views showing an example of a display device.
- FIG. 8 is a cross-sectional view showing an example of a display device.
- FIG. 9A and 9B are cross-sectional views showing an example of a display device.
- FIG. 10 is a cross-sectional view showing an example of a display device.
- 11A and 11B are cross-sectional views showing an example of a display device.
- 12A and 12B are perspective views illustrating an example of a method for manufacturing a display device.
- 13A and 13B are cross-sectional views showing examples of display devices.
- 14A and 14B are cross-sectional views showing examples of display devices.
- 15A and 15B are cross-sectional views showing examples of display devices.
- FIG. 16A is a top view showing an example of a display device.
- FIG. 16A is a top view showing an example of a display device.
- 16B is a cross-sectional view showing an example of a display device
- 17A to 17D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 18A to 18C are perspective views illustrating an example of a method for manufacturing a display device.
- 19A and 19B are perspective views illustrating an example of a method for manufacturing a display device.
- 20A to 20D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 21A to 21D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 22A to 22D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 23A to 23C are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 24A and 24B are cross-sectional views showing an example of a display device.
- 25A and 25B are cross-sectional views showing an example of a display device.
- 26A to 26D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 27A to 27C are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 28A to 28D are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 29A to 29C are cross-sectional views illustrating an example of a method for manufacturing a display device.
- FIG. 30A and 30B are cross-sectional views illustrating an example of a method for manufacturing a display device.
- 31A to 31G are diagrams showing examples of pixels.
- 32A to 32K are diagrams showing examples of pixels.
- 33A and 33B are perspective views showing an example of a display device.
- FIG. 34 is a cross-sectional view showing an example of a display device.
- FIG. 35 is a cross-sectional view showing an example of a display device.
- FIG. 36 is a cross-sectional view showing an example of a display device.
- FIG. 37 is a cross-sectional view showing an example of a display device.
- FIG. 38 is a cross-sectional view showing an example of a display device.
- FIG. 39 is a cross-sectional view showing an example of a display device.
- FIG. 34 is a cross-sectional view showing an example of a display device.
- FIG. 35 is a cross-sectional view showing an example of a display device.
- FIG. 40 is a perspective view showing an example of a display device.
- FIG. 41A is a cross-sectional view showing an example of a display device.
- 41B and 41C are cross-sectional views showing examples of transistors.
- FIG. 42 is a cross-sectional view showing an example of a display device.
- FIG. 43 is a cross-sectional view showing an example of a display device.
- 44A to 44D are diagrams illustrating examples of electronic devices.
- 45A to 45F are diagrams illustrating examples of electronic devices.
- 46A to 46G are diagrams illustrating examples of electronic devices.
- film and layer can be interchanged depending on the case or situation.
- conductive layer can be changed to the term “conductive film.”
- insulating film can be changed to the term “insulating layer”.
- One aspect of the present invention is a display device that includes a first light-emitting device, a second light-emitting device, a first insulating layer, and a filling layer.
- the first light emitting device and the second light emitting device can use light emitting diodes (LEDs). It is preferable to use an inorganic material for the light-emitting material of the light-emitting diode.
- the first light emitting device includes a first electrode, a common electrode, and an island-shaped first semiconductor layer sandwiched between the first electrode and the common electrode.
- the second light emitting device has a second electrode, a common electrode, and an island-shaped second semiconductor layer sandwiched between the second electrode and the common electrode.
- island refers to a state in which two or more layers using the same material formed in the same process are physically separated.
- an island-shaped semiconductor layer means that the semiconductor layer is physically separated from the adjacent semiconductor layer.
- the first insulating layer has a region in contact with the side surface of the first semiconductor layer and the side surface of the second semiconductor layer.
- a filling layer is provided on the first insulating layer.
- a common electrode is provided on the fill layer. By providing the filling layer, it is possible to reduce the step between the first light emitting device and the second light emitting device and improve the coverage of the common electrode.
- the filling layer fills the space between the first light-emitting device and the second light-emitting device and has a function of planarizing (also called LFP (Local Filling Planarization)).
- semiconductor layers and electrodes included in the light-emitting device can be formed by photolithography.
- the distance between adjacent light emitting devices is set to, for example, less than 10 ⁇ m, 5 ⁇ m or less, 3 ⁇ m or less, 2 ⁇ m or less, 1.5 ⁇ m or less, 1 ⁇ m or less, or 0.5 ⁇ m or less. can be narrowed down to When a display device is manufactured on a single crystal substrate, the distance between adjacent light emitting devices can be narrowed to, for example, 500 nm or less, 200 nm or less, 100 nm or less, or even 50 nm or less by using an exposure apparatus for LSI.
- the aperture ratio is 40% or more, 50% or more, 60% or more, 70% or more, 80% or more, further 90% or more and less than 100%. It can also be realized.
- the sizes of the semiconductor layers and electrodes included in the light-emitting device can be made extremely small, a display device with both high definition and high aperture ratio can be manufactured. Also, a small and lightweight display device can be realized.
- the definition of the display device of one embodiment of the present invention is, for example, 2000 ppi or more, preferably 3000 ppi or more, more preferably 5000 ppi or more, and still more preferably 6000 ppi or more, and 20000 ppi or less, or 30000 ppi or less. can do.
- FIG. 1A A top view of a display device 100 that is one embodiment of the present invention is shown in FIG. 1A.
- the display device 100 has a display section in which a plurality of pixels 110 are arranged in a matrix, and a connection section 140 outside the display section. Pixels 110 each have a plurality of sub-pixels.
- FIG. 1A shows two rows and two columns of pixels 110 . Also, sub-pixels for 2 rows and 6 columns are shown as a configuration in which each pixel 110 has three sub-pixels (sub-pixel 110a, sub-pixel 110b, and sub-pixel 110c).
- the connection portion 140 can also be called a cathode contact portion.
- Each subpixel has a light emitting device.
- a light emitting diode LED
- an inorganic material for the light-emitting material By using an inorganic material for the light-emitting material, the life of the display device can be extended and the reliability can be improved.
- the light-emitting diode is a self-luminous device, when the light-emitting diode is used as the display device, the display device does not require a backlight and does not need to be provided with a polarizing plate. Therefore, power consumption of the display device can be reduced, and a thin and lightweight display device can be realized.
- a display device using light-emitting diodes can achieve high luminance (e.g., 5000 cd/m 2 or more, preferably 10000 cd/m 2 or more), high contrast, and a wide viewing angle, and thus can achieve high display quality. can be done.
- the top surface shape of the sub-pixel shown in FIG. 1A corresponds to the top surface shape of the light emitting region of the light emitting device.
- the top surface shape of the sub-pixel can be, for example, a triangle, a quadrangle (including a rectangle and a square), a polygon such as a pentagon, a polygon with rounded corners, an ellipse, or a circle.
- Each sub-pixel has a pixel circuit that has the function of controlling a light-emitting device.
- the pixel circuit is not limited to the range of the sub-pixels shown in FIG. 1A, and may be arranged outside thereof.
- the transistors included in the pixel circuit of sub-pixel 110a may be located within sub-pixel 110b shown in FIG. 1A, or some or all may be located outside sub-pixel 110a.
- FIG. 1A shows that the sub-pixels 110a, 110b, and 110c have the same or approximately the same aperture ratio (size, which can also be called the size of the light-emitting region), one embodiment of the present invention is not limited to this.
- the aperture ratios of the sub-pixel 110a, the sub-pixel 110b, and the sub-pixel 110c can be determined as appropriate.
- the sub-pixel 110a, the sub-pixel 110b, and the sub-pixel 110c may have different aperture ratios, and two or more of them may be equal or substantially equal.
- Pixel 110 shown in FIG. 1A is composed of three sub-pixels, sub-pixel 110a, sub-pixel 110b, and sub-pixel 110c.
- Sub-pixel 110a, sub-pixel 110b, and sub-pixel 110c have light-emitting devices with different emission colors.
- sub-pixels 110a, 110b, and 110c for example, sub-pixels of three colors of red (R), green (G), and blue (B), yellow (Y), cyan (C), and magenta ( M) three color sub-pixels.
- the number of sub-pixel color types is not limited to three, and may be four or more.
- four-color sub-pixels for example, four-color sub-pixels of R, G, B, and white (W), four-color sub-pixels of R, G, B, and Y, and R, G, B, and infrared light (IR) four color sub-pixels.
- W white
- IR infrared light
- the row direction is sometimes called the X direction
- the column direction is sometimes called the Y direction.
- the X and Y directions intersect, for example perpendicularly intersect (see FIG. 1A).
- FIG. 1A shows an example in which sub-pixels of different colors are arranged side by side in the X direction and sub-pixels of the same color are arranged side by side in the Y direction.
- FIG. 1B shows cross-sectional views between dashed line X1-X2 and dashed line Y1-Y2 in FIG. 1A. Enlarged views of a portion of the cross-sectional view shown in FIG. 1B are shown in FIGS. 2A and 2B.
- the display device 100 is provided with the light emitting device 130 on the layer 101 and the protective layer 131 is provided to cover the light emitting device 130 .
- a substrate 120 is bonded onto the protective layer 131 with a resin layer 122 .
- the light emitting device 130 has a conductive layer 132 , an LED layer 134 on the conductive layer 132 , and a conductive layer 115 on the LED layer 134 .
- Conductive layer 132 and conductive layer 115 each serve as an electrode for light emitting device 130 .
- the LED layer 134 sandwiched between a pair of electrodes (the conductive layer 132 and the conductive layer 115) has at least a light-emitting layer.
- the light emitting device 130 shown in FIG. 1B can be referred to as a so-called vertical structure light emitting diode having a conductive layer 132 on one side of an LED layer 134 and a conductive layer 115 on the opposite side.
- FIG. 2A is an enlarged cross-sectional view of a region including two adjacent light emitting devices 130 and their periphery.
- the light emitting device 130 has a conductive layer 132 , a conductive layer 115 , and an LED layer 134 sandwiched between the conductive layers 132 and 115 .
- the LED layer 134 has a laminated structure in which a semiconductor layer 186, a light emitting layer 184, and a semiconductor layer 182 are laminated in this order. Note that the LED layer 134 may have layers other than the semiconductor layer 186 , the light emitting layer 184 and the semiconductor layer 182 .
- the light emitting layer 184 is sandwiched between the semiconductor layer 186 and the semiconductor layer 182 .
- the light-emitting layer 184 emits light by combining electrons and holes.
- One of the semiconductor layers 186 and 182 can be an n-type semiconductor layer, and the other can be a p-type semiconductor layer.
- the light emitting layer 184 can use an n-type, i-type, or p-type semiconductor layer. Any of the semiconductor layer 186, the light-emitting layer 184, and the semiconductor layer 182 can be a semiconductor layer. Therefore, the LED layer can be called a semiconductor layer.
- the LED layer 134 is formed to emit light such as red light, yellow light, green light, blue light, or ultraviolet light.
- the configuration of the LED layer 134 is not particularly limited, and may be a homostructure, heterostructure, or double heterostructure having a pn junction or a pin junction, or may be a MIS (Metal Insulator Semiconductor) junction.
- the LED layer 134 may be a superlattice structure, a single quantum well structure, or a multiple quantum well (MQW) structure. Also, the LED layer 134 may use nano-columns.
- a compound containing Group 13 elements and Group 15 elements can be used.
- Group 13 elements include aluminum, gallium, and indium.
- Group 15 elements include nitrogen, phosphorus, arsenic, and antimony.
- the LED layer 134 may be, for example, a gallium-phosphide compound, a gallium-arsenide compound, a gallium-aluminum-arsenide compound, an aluminum-gallium-indium-phosphide compound, a gallium nitride (GaN), an indium-gallium nitride compound, or a selenium-zinc compound. can be used.
- gallium nitride can be used for the LED layer 134 that emits light in the wavelength range from ultraviolet to blue.
- An indium-gallium nitride compound can be used for the LED layer 134 that emits light in the wavelength range from ultraviolet to green.
- An aluminum-gallium-indium-phosphide compound or a gallium-arsenide compound can be used for the LED layer 134 that emits light in the green to red wavelength range.
- a gallium arsenide compound can be used for the LED layer 134 that emits light in the infrared wavelength range.
- Layer 101 preferably includes pixel circuits that function to control light emitting devices 130 .
- a pixel circuit can have a structure including a transistor, a capacitor, and a wiring, for example.
- FIG. 1B shows a transistor 105 as a transistor forming a pixel circuit.
- the layer 101 can have a structure in which a pixel circuit is provided on a semiconductor substrate or an insulating substrate.
- a semiconductor substrate a single crystal semiconductor substrate made of silicon or silicon carbide, a polycrystalline semiconductor substrate, a compound semiconductor substrate made of silicon germanium or the like, an SOI substrate, or the like can be used.
- a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, or an organic resin substrate can be used as the insulating substrate.
- the shape of the semiconductor substrate and the insulating substrate may be circular or rectangular.
- a substrate having heat resistance that can withstand at least later heat treatment can be used.
- a laminated structure of a substrate provided with a plurality of transistors and an insulating layer covering these transistors can be applied.
- An insulating layer over a transistor may have a single-layer structure or a stacked-layer structure.
- the layer 101 may have one or both of a gate line driver circuit (gate driver) and a source line driver circuit (source driver) in addition to the pixel circuit. Furthermore, one or both of an arithmetic circuit and a memory circuit may be included.
- gate driver gate line driver circuit
- source driver source driver
- a conductive layer 111 is provided on the layer 101 .
- the conductive layer 111 is electrically connected to the transistor 105 and functions as a pixel electrode.
- a connection layer 144 is provided on the conductive layer 111 and a light emitting device 130 is provided on the connection layer 144 .
- a conductive material can be used for the connection layer 144 .
- the conductive material for example, metals such as gold, silver, and tin, alloys containing these metals, conductive films, or conductive pastes can be used. Gold, for example, can be suitably used for the connection layer 144 .
- a printing method, a transfer method, or an ejection method can be used to form the connection layer 144 .
- the conductive layer 132 included in the light emitting device 130 is electrically connected to the conductive layer 111 through the connection layer 144 . It can be said that the conductive layer 132, the connection layer 144, and the conductive layer 111 collectively function as a pixel electrode. Note that the conductive layer 111 and the conductive layer 132 may be in direct contact with each other and electrically connected without providing the connection layer 144 .
- FIG. 1B shows that the edges of LED layer 134, conductive layer 132, connecting layer 144, and conductive layer 111 are aligned or substantially aligned, i.
- An example in which the top surface shapes of the layers 111 match or roughly match is shown.
- the LED layer 134, the conductive layer 132, the connection layer 144, and the conductive layer 111 can be formed using the same mask. At least the edges of the LED layer 134 and the conductive layer 132 are preferably aligned or substantially aligned. With such a structure, the entire region provided with the conductive layer 132 can be used as the light-emitting region of the light-emitting device 130, and the aperture ratio of the pixel can be increased. Note that the edges of some of the LED layer 134, the conductive layer 132, the connection layer 144, and the conductive layer 111 do not have to be aligned.
- the ends are aligned or substantially aligned, and when the top surface shapes are matched or substantially matched, at least part of the outline overlaps between the stacked layers when viewed from the top.
- the upper layer and the lower layer may be processed with the same mask pattern or partially with the same mask pattern.
- the outlines do not overlap, and the top layer may be located inside the bottom layer, or the top layer may be located outside the bottom layer, and in this case also the edges are roughly aligned, or the shape of the top surface are said to roughly match.
- the conductive layer 115 provided on the LED layer 134 is provided in common to the plurality of light emitting devices 130 and functions as a common electrode.
- the conductive layer 115 is electrically connected to the conductive layer 123 provided on the connecting portion 140 .
- the same material as the conductive layer 111 can be used for the conductive layer 123 .
- the conductive layer 123 can be formed in the same step as the conductive layer 111 .
- FIG. 1A shows an example in which the connecting portion 140 is positioned below the display portion when viewed from above
- the connecting portion 140 may be provided at least one of the upper side, the right side, the left side, and the lower side of the display portion when viewed from above, and may be provided so as to surround the four sides of the display portion.
- the shape of the upper surface of the connecting portion 140 is not particularly limited, either, and can be strip-shaped, L-shaped, U-shaped, or frame-shaped.
- the number of connection parts 140 may be singular or plural.
- an insulating layer 125 and a filling layer 127 on the insulating layer 125 are provided between adjacent light emitting devices 130 .
- the insulating layer 125 is provided in contact with the side surfaces of the LED layer 134 , the conductive layer 132 , the connection layer 144 , the conductive layer 111 and the top surface of the layer 101 .
- the insulating layer 125 preferably has a region that contacts part of the upper surface of the LED layer 134 .
- a filling layer 127 is provided on the insulating layer 125 so as to fill the recess formed in the insulating layer 125 .
- Filling layer 127 preferably covers at least part of the side surface of insulating layer 125 .
- the filling layer 127 can be configured to have a region overlapping with the side surface of the LED layer 134 with the insulating layer 125 interposed therebetween.
- a conductive layer 115 is provided over the filling layer 127 .
- the insulating layer 125 and the filling layer 127 it is possible to reduce the step between the area where the light emitting device 130 is provided and the area where the light emitting device 130 is not provided. Therefore, the unevenness of the surface on which the conductive layer 115 functioning as a common electrode is formed is reduced, and the coverage of the conductive layer 115 can be improved. Therefore, it is possible to suppress poor connection due to step disconnection of the conductive layer 115 . In addition, it is possible to suppress an increase in electrical resistance due to local thinning of the conductive layer 115 due to steps.
- discontinuity refers to a phenomenon in which a layer, film, or electrode is divided due to the shape of the formation surface (for example, a step).
- the filling layer 127 preferably has a region where the top surface is higher than the top surface of the LED layer 134 .
- the upper surface of the filling layer 127 preferably has a more flat shape, but may have a convex portion, a convex curved surface, a concave curved surface, or a concave portion.
- the upper surface of the filling layer 127 preferably has a highly flat and smooth convex curved shape.
- a portion of the upper surface and side surfaces of the LED layer 134 are covered with an insulating layer 125 .
- the filling layer 127 has a region overlapping with a part of the upper surface and side surfaces of the LED layer 134 with the insulating layer 125 interposed therebetween.
- the filling layer 127 has regions overlapping with side surfaces of the conductive layer 132 , the connection layer 144 , and the conductive layer 111 with the insulating layer 125 interposed therebetween. Side surfaces of the conductive layer 132, the connection layer 144, and the conductive layer 111 are covered with at least one of the insulating layer 125 and the filling layer 127, so that the conductive layer 115 is covered with the conductive layer 132, the connection layer 144, and the conductive layer 111. Contact with one or more of the conductive layers 111 can be suppressed. Therefore, short-circuiting of the light-emitting device 130 can be suppressed, and the reliability of the light-emitting device 130 can be improved.
- the insulating layer 125 is preferably in contact with the side surface of the LED layer 134 .
- peeling of the LED layer 134 can be suppressed.
- Adhesion between the insulating layer 125 and the LED layer 134 has the effect of fixing or bonding the adjacent LED layers 134 by the insulating layer 125 . Thereby, the reliability of the light emitting device 130 can be improved. Moreover, the production yield of the light-emitting device 130 can be increased.
- connection layer 144 even when a material with low adhesion or low mechanical strength is used for the connection layer 144, the insulating layer 125 can be formed on the sides of the LED layer 134, the sides of the conductive layer 132, the sides of the conductive layer 111, and the layers. Since the connection layer 144 is fixed by being in contact with a part of the upper surface of 101, it is possible to suppress film peeling of the connection layer 144 and increase the mechanical strength.
- the insulating layer 125 and the filling layer 127 cover both a part of the upper surface and the side surface of the LED layer 134, peeling of the LED layer 134 can be further suppressed, and the reliability of the light emitting device 130 can be improved. can. Moreover, the manufacturing yield of the light emitting device 130 can be further increased.
- FIG. 1B shows a plurality of cross sections of the insulating layer 125 and the filling layer 127
- the insulating layer 125 and the filling layer 127 are each connected to one when viewed from above. That is, the display device 100 can be configured to have one insulating layer 125 and one filling layer 127, for example.
- the display device 100 may have a plurality of insulating layers 125 separated from each other, and may have a plurality of filling layers 127 separated from each other.
- the insulating layer 125 can be an insulating layer having an inorganic material.
- an inorganic insulating film such as an oxide insulating film, a nitride insulating film, an oxynitride insulating film, or a nitride oxide insulating film can be used, for example.
- the insulating layer 125 may have a single-layer structure or a laminated structure.
- oxide insulating film a silicon oxide film, an aluminum oxide film, a magnesium oxide film, an indium gallium zinc oxide film, a gallium oxide film, a germanium oxide film, an yttrium oxide film, a zirconium oxide film, a lanthanum oxide film, a neodymium oxide film, and a hafnium oxide. films, tantalum oxide films, and the like.
- the nitride insulating film include a silicon nitride film, an aluminum nitride film, and the like.
- the oxynitride insulating film include a silicon oxynitride film, an aluminum oxynitride film, and the like.
- the nitride oxide insulating film examples include a silicon nitride oxide film, an aluminum nitride oxide film, and the like.
- aluminum oxide is preferable because it has a high etching selectivity with respect to the LED layer 134 and has a function of protecting the LED layer 134 during the formation of the filling layer 127 .
- an inorganic insulating film such as an aluminum oxide film, a hafnium oxide film, or a silicon oxide film formed by an atomic layer deposition (ALD) method to the insulating layer 125, there are few pinholes and the LED layer An insulating layer 125 having an excellent function of protecting 134 can be formed.
- the insulating layer 125 may have a layered structure of a film formed by an ALD method and a film formed by a sputtering method.
- the insulating layer 125 may have a laminated structure of, for example, an aluminum oxide film formed by ALD and a silicon nitride film formed by sputtering.
- oxynitride refers to a material whose composition contains more oxygen than nitrogen
- nitride oxide refers to a material whose composition contains more nitrogen than oxygen. point to the material.
- silicon oxynitride refers to a material whose composition contains more oxygen than nitrogen
- silicon nitride oxide refers to a material whose composition contains more nitrogen than oxygen. indicates
- the insulating layer 125 preferably functions as a barrier insulating layer against at least one of water and oxygen. Further, the insulating layer 125 preferably has a function of suppressing diffusion of at least one of water and oxygen. Further, the insulating layer 125 preferably has a function of capturing or fixing at least one of water and oxygen (also referred to as gettering).
- a barrier insulating layer indicates an insulating layer having barrier properties.
- barrier property refers to a function of suppressing diffusion of a corresponding substance (also referred to as low permeability).
- the corresponding substance has a function of capturing or fixing (also called gettering).
- the insulating layer 125 has a function as a barrier insulating layer or a gettering function to suppress entry of impurities (typically, at least one of water and oxygen) that can diffuse into each light-emitting device from the outside. is possible. With such a structure, a highly reliable light-emitting device and a highly reliable display device can be provided.
- impurities typically, at least one of water and oxygen
- the insulating layer 125 preferably has a low impurity concentration. This can prevent impurities from entering the LED layer 134 from the insulating layer 125 and deterioration of the LED layer 134 . In addition, by reducing the impurity concentration in the insulating layer 125, the barrier property against at least one of water and oxygen can be improved.
- the insulating layer 125 preferably has a sufficiently low hydrogen concentration or carbon concentration, or preferably both.
- the filling layer 127 provided on the insulating layer 125 has the function of reducing unevenness of the insulating layer 125 formed between the adjacent light emitting devices 130 .
- the presence of the filling layer 127 has the effect of improving the planarity of the surface on which the conductive layer 115 is formed.
- An insulating layer containing an organic material can be suitably used for the filling layer 127 .
- a photosensitive resin is preferably used as the organic material, and for example, a photosensitive acrylic resin is preferably used.
- acrylic resin does not only refer to polymethacrylate esters or methacrylic resins, but may refer to all acrylic polymers in a broad sense.
- Acrylic resin polyimide resin, epoxy resin, imide resin, polyamide resin, polyimideamide resin, silicone resin, siloxane resin, benzocyclobutene-based resin, phenolic resin, and precursors of these resins may be used as the filling layer 127. good.
- an organic material such as polyvinyl alcohol (PVA), polyvinyl butyral, polyvinylpyrrolidone, polyethylene glycol, polyglycerin, pullulan, water-soluble cellulose, or alcohol-soluble polyamide resin may be used.
- a photoresist may be used as the photosensitive resin.
- the photosensitive resin either a positive material or a negative material may be used.
- a material with low light transmittance for the filling layer 127 so that the filling layer 127 has a light-shielding property.
- a material that absorbs visible light may be used for the filling layer 127 .
- Materials that absorb visible light include materials containing pigments such as black, materials containing dyes, light-absorbing resin materials (e.g., polyimide), and resin materials that can be used for color filters (color filter materials). is mentioned. It is preferable to use a resin material obtained by laminating or mixing color filter materials of two colors or three or more colors, because the effect of shielding visible light can be enhanced. In particular, by mixing color filter materials of three or more colors, it is possible to obtain a black or near-black resin layer.
- the material used for the filling layer 127 preferably has a low volumetric shrinkage rate. This facilitates formation of the filling layer 127 in a desired shape.
- the filling layer 127 has a low volumetric shrinkage after curing. This makes it easier to maintain the shape of the filling layer 127 in various processes after forming the filling layer 127 .
- the volume shrinkage rate of the filling layer 127 after heat curing, after photo curing, or after photo curing and heat curing is preferably 10% or less, more preferably 5% or less, and 1% or less. More preferred.
- the volume shrinkage rate one of the volume shrinkage rate due to light irradiation and the volume shrinkage rate due to heating, or the sum of both can be used.
- an insulating material As a material that can be applied to the filling layer 127, an insulating material has been described as an example, but the conductivity of the filling layer 127 is not particularly limited.
- a semiconductor material may be applied to the fill layer 127, or a conductive material may be applied.
- ESD electrostatic discharge
- the filling layer 127 for example, a resin in which metal particles are dispersed can be used.
- the filling layer 127 When a conductive material is applied to the filling layer 127, it is preferable to provide an insulating layer 125 between the filling layer 127 and the conductive layer 132, the connection layer 144, and the conductive layer 111. Since side surfaces of the conductive layer 132 , the connection layer 144 , and the conductive layer 111 are covered with the insulating layer 125 , the conductive layer 115 extends over the conductive layer 132 , the connection layer 144 , and the conductive layer 111 with the filling layer 127 interposed therebetween. Contact with one or more can be suppressed. Therefore, short-circuiting of the light-emitting device 130 can be suppressed, and the reliability of the light-emitting device 130 can be improved.
- FIG. 2B is an enlarged cross-sectional view of the end of the filling layer 127 on the LED layer 134 shown in FIG. 2A and its vicinity.
- the end of the filling layer 127 is preferably located outside the end of the insulating layer 125. As shown in FIGS. Accordingly, unevenness of the surface on which the conductive layer 115 is formed (here, the filling layer 127 and the LED layer 134) can be reduced, and the coverage of the conductive layer 115 can be improved. Furthermore, as shown in FIG. 2B, the end of the filling layer 127 preferably has a tapered shape in a cross-sectional view.
- a tapered shape refers to a shape in which at least a part of the side surface of the structure is inclined with respect to the substrate surface or the formation surface. For example, it is preferable to have a region where the angle between the inclined side surface and the substrate surface or the formation surface (also referred to as a taper angle) is less than 90°. Note that the side surfaces of the structure, the substrate surface, and the formation surface are not necessarily completely flat, and may be substantially planar with a minute curvature or substantially planar with minute unevenness.
- the angle ⁇ 1 between the side surface of the filling layer 127 and the formation surface is preferably less than 90°, more preferably 60° or less, further preferably 45° or less, furthermore 20° or less. is preferred.
- the conductive layer 115 provided over the filling layer 127 can be formed with high coverage, and discontinuity or local thinning of the film thickness can be suppressed. Accordingly, the in-plane uniformity of the thickness and resistance of the conductive layer 115 can be improved, and the display quality of the display device can be improved.
- the upper surface of the filling layer 127 preferably has a convex curved shape. It is preferable that the convex surface shape of the upper surface of the filling layer 127 is a shape that gently swells toward the center. Further, it is preferable that the convex curved portion at the center of the upper surface of the filling layer 127 has a shape that is continuously connected to the tapered portion at the end. When the filling layer 127 has such a shape, the conductive layer 115 can be formed with high coverage over the entire filling layer 127 .
- the end of the insulating layer 125 preferably has a tapered shape in a cross-sectional view.
- the angle ⁇ 2 formed by the side surface of the insulating layer 125 and the formation surface (here, the LED layer 134) is preferably less than 90°, more preferably 60° or less, more preferably 45° or less, furthermore 20° or less. is preferred.
- the filling layer 127 provided over the insulating layer 125 can be formed with high coverage.
- the conductive layer 115 provided over the filling layer 127 can be formed with high coverage.
- the end of the filling layer 127 may be positioned inside the end of the insulating layer 125 .
- the edges of the filler layer 127 may be aligned or substantially aligned with the edges of the insulating layer 125 .
- each of the insulating layer 125 and the filling layer 127 may not have a region in contact with the top surface of the LED layer 134 .
- the top surfaces of the insulating layer 125, the filling layer 127, and the LED layer 134 may have the same height or substantially the same height.
- the fill layer 127 may have a region where the height of the top surface is lower than the height of the top surface of the LED layer 134 .
- FIG. 6A shows an example in which the filling layer 127 has a concave top surface.
- each of the insulating layer 125 and the filling layer 127 does not have to cover the entire side surface of the LED layer 134 .
- the insulating layer 125 preferably covers at least the entire side surface of the light emitting layer 184 .
- the upper surface of the filling layer 127 preferably has a smooth shape.
- the upper surface of the filling layer 127 may have a concave surface shape in a cross-sectional view.
- FIG. 7A shows an example in which the upper surface of the filling layer 127 has a shape that gently bulges toward the center, that is, a convex surface, and a shape that is depressed at and near the center, that is, has a concave surface.
- the convex curved surface portion of the upper surface of the filling layer 127 has a shape that is continuously connected to the tapered portion of the end portion.
- the conductive layer 115 can be formed with high coverage over the entire filling layer 127 .
- the top surface of the filling layer 127 is not limited to this.
- the filling layer 127 may have a flat top surface or a substantially flat region as shown in FIG. 7B. Since the filling layer 127 has a region with a flat or substantially flat upper surface, for example, when bonding to another substrate, the bonding strength of the bonded surface can be increased. In addition, defective bonding due to unevenness is suppressed, and productivity can be improved.
- the display device 100 of one embodiment of the present invention is a top emission type in which light is emitted in a direction opposite to a surface on which the light-emitting device 130 is formed (here, the layer 101), and a surface on which the light-emitting device 130 is formed.
- a bottom emission type in which light is emitted to one side bottom emission type
- a dual emission type in which light is emitted to both sides dual emission type
- FIG. 1B and the like schematically show light emitted from the substrate 120 side by white arrows as an example of a top emission type.
- the substrate 120 is preferably made of a material having high visible light transmittance. It is preferable that one or both of the conductive layer 132 and the conductive layer 111 use a material that reflects light, and the conductive layer 115 uses a material that transmits light.
- a colored layer 107a, a colored layer 107b, and a colored layer 107c are provided between the light emitting surface (here, the substrate 120) and the light emitting device 130.
- the colored layer 107a, the colored layer 107b, and the colored layer 107c each function as a color filter that transmits red light, green light, or blue light, for example.
- the colored layer 107a, the colored layer 107b, and the colored layer 107c can be formed using a metal material, a resin material, or a resin material containing pigment or dye. Note that the colored layer 107a, the colored layer 107b, and the colored layer 107c are collectively referred to as the colored layer 107 in some cases.
- a color conversion layer 109 is provided between the colored layers 107 a , 107 b , 107 c and the light emitting device 130 .
- a resin layer mixed with a color conversion material can be used for the color conversion layer 109 .
- phosphors or quantum dots (QDs) can be used as the color conversion material.
- quantum dots (QDs) have a narrow peak width in the emission spectrum and can obtain light emission with high color purity. Thereby, the display quality of the display device can be improved. Both phosphors and quantum dots (QDs) may be used for the color conversion material.
- the material constituting the quantum dot is not particularly limited, for example, a group 14 element, a group 15 element, a group 16 element, a compound consisting of a plurality of group 14 elements, a group 4 to group 14 compounds of belonging elements and group 16 elements, compounds of group 2 elements and group 16 elements, compounds of group 13 elements and group 15 elements, compounds of group 13 elements and group 17 elements, Compounds of Group 14 elements and Group 15 elements, compounds of Group 11 elements and Group 17 elements, iron oxides, titanium oxides, chalcogenide spinels, various semiconductor clusters, and the like.
- QD quantum dots
- materials constituting quantum dots include cadmium selenide, cadmium sulfide, cadmium telluride, zinc selenide, zinc oxide, zinc sulfide, zinc telluride, mercury sulfide, mercury selenide, telluride
- Mercury indium arsenide, indium phosphide, gallium arsenide, gallium phosphide, indium nitride, gallium nitride, indium antimonide, gallium antimonide, aluminum phosphide, aluminum arsenide, aluminum antimonide, lead selenide, lead telluride, sulfide Lead, indium selenide, indium telluride, indium sulfide, gallium selenide, arsenic sulfide, arsenic selenide, arsenic telluride, antimony sulfide, antimony selenide, antimony telluride, bismuth sulfide, bismuth se
- QDs quantum dots
- QDs quantum dots
- a protective agent is attached to the surface of the quantum dots, or a protective group is provided. Moreover, this can also reduce the reactivity and improve the electrical stability.
- the size is adjusted appropriately so that light of the desired wavelength can be obtained. Since the emission of quantum dots (QDs) shifts to shorter wavelengths, i.e., to higher energies, as the size of the crystals decreases, changing the size of the quantum dots can be used in the ultraviolet, visible, and infrared wavelengths. Over a range its emission wavelength can be tuned.
- the size (diameter) of the quantum dots is, for example, 0.5 nm or more and 20 nm or less, preferably 1 nm or more and 10 nm or less.
- the narrower the size distribution of the quantum dots the narrower the emission spectrum and the better the color purity of the emitted light.
- the shape of the quantum dots (QDs) is not particularly limited, and may be spherical, rod-like, disk-like, or any other shape. Rod-shaped quantum rods have the function of presenting directional light.
- a material that emits light when excited by light emitted from the light emitting device 130 can be used as the color conversion material included in the color conversion layer 109 .
- white light can be emitted from the color conversion layer 109 by making the color of the light emitted by the color conversion material complementary to the color of the light emitted by the light emitting device 130 .
- the color conversion layer 109 has a color conversion material that emits yellow light and the light emitting device 130 emits blue light
- white light is emitted from the color conversion layer 109 .
- the sub-pixel 110a provided with the colored layer 107a that transmits red light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107a, thereby emitting red light.
- the sub-pixel 110b provided with the colored layer 107b that transmits green light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107b, thereby emitting green light.
- the sub-pixel 110c provided with the colored layer 107c that transmits blue light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107c to emit blue light.
- a display device which is one embodiment of the present invention can perform color display using one type of light-emitting device 130 . Moreover, since only one type of light-emitting device 130 is used in the display device, the manufacturing process can be simplified. Therefore, according to one embodiment of the present invention, a display device with low manufacturing cost, high luminance, high contrast, high response speed, and low power consumption can be provided.
- the combination of the color of light emitted from the color conversion material included in the color conversion layer 109 and the color of light emitted from the light emitting device 130 is not particularly limited.
- the color conversion layer 109 may have a color conversion material that emits red light, and the light emitting device 130 may emit blue-green light, thereby causing the color conversion layer 109 to emit white light.
- the color conversion layer 109 has a color conversion material that emits red light, a color conversion material that emits green light, and a color conversion material that emits blue light, and the light emitting device 130 emits near-ultraviolet light or violet light.
- White light may be emitted from the color conversion layer 109 by adopting such a structure.
- the protective layer 131 may have a single layer structure or a laminated structure of two or more layers.
- the conductivity of the protective layer 131 does not matter. At least one of an insulating film, a semiconductor film, and a conductive film can be used for the protective layer 131 .
- the inorganic film in the protective layer 131 By having the inorganic film in the protective layer 131 , it is possible to suppress oxidation of the conductive layer 115 and entry of impurities (moisture, oxygen, etc.) into the light emitting device 130 . Therefore, deterioration of the light emitting device 130 is suppressed, and the reliability of the display device can be improved.
- the protective layer 131 inorganic insulating films such as oxide insulating films, nitride insulating films, oxynitride insulating films, and oxynitride insulating films can be used, for example. Specific examples of these inorganic insulating films are as described for the insulating layer 125 .
- the protective layer 131 preferably includes a nitride insulating film or a nitride oxide insulating film, and more preferably includes a nitride insulating film.
- the protective layer 131 includes In—Sn oxide (also referred to as ITO), In—Zn oxide, Ga—Zn oxide, Al—Zn oxide, or indium gallium zinc oxide (In—Ga—Zn oxide, An inorganic film containing IGZO) or the like can also be used.
- the inorganic film preferably has high resistance, and specifically, preferably has higher resistance than the conductive layer 115 .
- the inorganic film may further contain nitrogen.
- the protective layer 131 When light emitted from the light-emitting device 130 is taken out through the protective layer 131, the protective layer 131 preferably has high transparency to visible light.
- the protective layer 131 preferably has high transparency to visible light.
- ITO, IGZO, and aluminum oxide are preferable because they are inorganic materials with high transparency to visible light.
- the protective layer 131 for example, a stacked structure of an aluminum oxide film and a silicon nitride film over the aluminum oxide film, a stacked structure of an aluminum oxide film and an IGZO film over the aluminum oxide film, or the like can be used. can. By using the laminated structure, diffusion of impurities (for example, water and oxygen) to the LED layer 134 side can be suppressed.
- impurities for example, water and oxygen
- the protective layer 131 may further have an organic film.
- protective layer 131 may have both an organic film and an inorganic film.
- organic materials that can be used for the protective layer 131 include organic insulating materials that can be used for the filling layer 127 .
- the protective layer 131 may have a two-layer structure formed using different film formation methods. Specifically, the first layer of the protective layer 131 may be formed using the ALD method, and the second layer of the protective layer 131 may be formed using the sputtering method.
- a light shielding layer may be provided on the surface of the substrate 120 on the resin layer 122 side.
- various optical members can be arranged outside the substrate 120 .
- optical members include polarizing plates, retardation plates, light diffusion layers (diffusion films, etc.), antireflection layers, light collecting films, and the like.
- an antistatic film that suppresses adhesion of dust, a water-repellent film that prevents adhesion of dirt, a hard coat film that suppresses the occurrence of scratches due to use, a shock absorption layer, etc. Layers may be arranged.
- the surface protective layer may be made of DLC (diamond-like carbon), aluminum oxide (AlO x ), polyester-based material, polycarbonate-based material, or the like.
- a material having a high visible light transmittance is preferably used for the surface protective layer.
- the substrate 120 can be made of glass, quartz, ceramics, sapphire, resin, metal, alloy, or semiconductor.
- a material that transmits the light is used for the substrate on the side from which the light from the light emitting device 130 is extracted.
- a flexible material is used for the substrate 120, the flexibility of the display device can be increased and a flexible display can be realized.
- a polarizing plate may be used as the substrate 120 .
- the substrate 120 is made of polyester resin such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN), polyacrylonitrile resin, acrylic resin, polyimide resin, polymethylmethacrylate resin, polycarbonate (PC) resin, polyethersulfone (PES) resin, Polyamide resin (nylon, aramid, etc.), polysiloxane resin, cycloolefin resin, polystyrene resin, polyamideimide resin, polyurethane resin, polyvinyl chloride resin, polyvinylidene chloride resin, polypropylene resin, polytetrafluoroethylene (PTFE) resin, ABS Resins or cellulose nanofibers can be used.
- polyester resin such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN), polyacrylonitrile resin, acrylic resin, polyimide resin, polymethylmethacrylate resin, polycarbonate (PC) resin, polyethersulfone (PES) resin, Polyamide resin (n
- a substrate having high optical isotropy has small birefringence (it can be said that the amount of birefringence is small).
- the absolute value of the retardation (retardation) value of the substrate with high optical isotropy is preferably 30 nm or less, more preferably 20 nm or less, and even more preferably 10 nm or less.
- Films with high optical isotropy include triacetylcellulose (TAC, also called cellulose triacetate) films, cycloolefin polymer (COP) films, cycloolefin copolymer (COC) films, and acrylic films.
- TAC triacetylcellulose
- COP cycloolefin polymer
- COC cycloolefin copolymer
- a film with a low water absorption rate for the substrate 120 it is preferable to use a film with a water absorption of 1% or less, more preferably 0.1% or less, and even more preferably 0.01% or less.
- various curable adhesives such as photocurable adhesives such as ultraviolet curable adhesives, reaction curable adhesives, thermosetting adhesives, and anaerobic adhesives can be used.
- These adhesives include epoxy resins, acrylic resins, silicone resins, phenol resins, polyimide resins, imide resins, PVC (polyvinyl chloride) resins, PVB (polyvinyl butyral) resins, EVA (ethylene vinyl acetate) resins, and the like.
- a material with low moisture permeability such as epoxy resin is preferable.
- a two-liquid mixed type resin may be used.
- an adhesive sheet or the like may be used.
- FIG. 1A A cross-sectional view of a display device which is one embodiment of the present invention is shown in FIG. 1A.
- FIGS. 9A and 9B Enlarged views of a portion of the cross-sectional view shown in FIG. 8 are shown in FIGS. 9A and 9B.
- the display device shown in FIG. 8 is mainly different from the display device shown in ⁇ Configuration Example 1-1> in that the reflective layer 121 is provided between the insulating layer 125 and the filling layer 127 .
- the reflective layer 121 has a region that overlaps the side surfaces of the LED layer 134 .
- the reflective layer 121 has a function of reflecting light emitted from the LED layer 134 .
- FIG. 9A schematically shows the light emitted from the LED layer 134 to the adjacent sub-pixel side with arrows. As shown in FIG. 9A, light emitted from the LED layer 134 toward the adjacent sub-pixel is reflected by the reflective layer 121, thereby suppressing light leaking to the adjacent sub-pixel (also referred to as stray light).
- the reflective layer 121 is preferably made of a material that has a high reflectance of light emitted by the light emitting device 130 .
- the reflective layer 121 is made of, for example, a metal such as aluminum, titanium, chromium, nickel, copper, yttrium, zirconium, tin, zinc, silver, platinum, gold, molybdenum, tantalum, or tungsten, or an alloy containing this as a main component ( For example, an alloy of silver, palladium and copper (APC: Ag-Pd-Cu)) can be used.
- Reflective layer 121 may be a laminate of two or more of the aforementioned materials.
- the reflective layer 121 When the reflective layer 121 is provided, it is preferable to provide an insulating layer 125 between the reflective layer 121 and the conductive layer 132 , the connection layer 144 and the conductive layer 111 . Since the side surfaces of the conductive layer 132 , the connection layer 144 , and the conductive layer 111 are covered with the insulating layer 125 , the conductive layer 115 extends over the conductive layer 132 , the connection layer 144 , and the conductive layer 111 with the reflective layer 121 interposed therebetween. Contact with one or more can be suppressed. Therefore, short-circuiting of the light-emitting device 130 can be suppressed, and the reliability of the light-emitting device 130 can be improved.
- the reflective layer 121 When the reflective layer 121 is provided, a material having a high light transmittance may be used for the filling layer 127 so that the filling layer 127 does not have a light shielding property. By providing the reflective layer 121, light (stray light) leaking to the adjacent sub-pixel can be suppressed. Note that the reflective layer 121 may be provided and the filling layer 127 may have a light shielding property.
- the end of the reflective layer 121 preferably has a tapered shape.
- the angle ⁇ 3 between the side surface of the reflective layer 121 and the surface on which it is formed is preferably less than 90°, more preferably 60° or less, more preferably 45° or less, furthermore preferably 20° or less. is preferred.
- the filling layer 127 provided over the reflective layer 121 can be formed with high coverage.
- the conductive layer 115 provided over the filling layer 127 can be formed with high coverage.
- FIG. 1A A cross-sectional view of a display device that is one embodiment of the present invention is shown in FIG. 1A.
- FIGS. 11A and 11B Enlarged views of a portion of the cross-sectional view shown in FIG. 10 are shown in FIGS. 11A and 11B.
- the display device shown in FIG. 10 is mainly different from the display device shown in ⁇ Configuration Example 1-1> in that the mask layer 118 is provided between the insulating layer 125 and the LED layer 134 .
- a mask layer 118 is provided over the LED layer 134 .
- the mask layer 118 is part of the mask layer that was provided in contact with the upper surface of the LED layer 134 when the LED layer 134 was formed.
- part of the mask layer used to protect the LED layer 134 may remain during manufacturing.
- FIG. 10 shows an example in which the mask layer 118 is not provided on the conductive layer 123 in the connection portion 140 .
- the mask film and the mask layer are each positioned at least above the LED layer and have the function of protecting the LED layer during the manufacturing process.
- One edge of the mask layer 118 is aligned or substantially aligned with the edge of the LED layer 134 , and the other edge of the mask layer 118 is located on the LED layer 134 .
- the mask layer 118 is located, for example, between the upper surface of the island-shaped LED layer 134 and the insulating layer 125 .
- a portion of the top surface of the LED layer 134 is covered with the mask layer 118 .
- the insulating layer 125 and the filling layer 127 have a region that partially overlaps the top surface of the LED layer 134 with the mask layer 118 interposed therebetween.
- the same material can be used for the insulating layer 125 and the mask layer 118 .
- the boundary between the mask layer 118 and the insulating layer 125 may become unclear and cannot be distinguished. Therefore, the mask layer 118 and the insulating layer 125 may be observed as one layer. In other words, it may be observed that one layer is provided in contact with part of the top surface and side surfaces of the LED layer 134, and the filling layer 127 covers at least part of the side surfaces of the one layer. .
- a mask layer 118 is provided in contact with a portion of the upper surface of the LED layer 134, as shown in FIG. 11A.
- An insulating layer 125 is provided in contact with the top and sides of mask layer 118 , the sides of LED layer 134 , the sides of conductive layer 132 , the sides of connecting layer 144 , the sides of conductive layer 111 and the top of layer 101 .
- a filling layer 127 is provided in contact with the upper surface of the insulating layer 125 . Filling layer 127 may also have a region in contact with mask layer 118 . Additionally, the fill layer 127 may have a region that contacts the LED layer 134 .
- a conductive layer 115 is provided over the LED layer 134 , the mask layer 118 , the insulating layer 125 and the fill layer 127 .
- the end of the mask layer 118 preferably has a tapered shape.
- the angle ⁇ 4 between the side surface of the mask layer 118 and the formation surface (here, the LED layer 134) is preferably less than 90°, more preferably 60° or less, more preferably 45° or less, furthermore 20° or less. is preferred.
- the edge of the mask layer 118 is preferably located outside the edge of the insulating layer 125 . Accordingly, the unevenness of the surface on which the conductive layer 115 is formed can be reduced, and the coverage of the conductive layer 115 can be improved.
- connection portion 140 may have the conductive layer 123 and the connection layer 144 on the conductive layer 123 .
- the conductive layer 123 is electrically connected to the conductive layer 115 through the conductive layer 123 and the connection layer 144 .
- the connection layer 144 may not be provided.
- a structure in which the conductive layer 132 included in the light-emitting device 130 is in direct contact with and electrically connected to the conductive layer 111 can also be employed.
- FIGS. 13A and 13B For a top view, see FIG. 1A.
- a lens 133 may be provided on the light emitting device 130 as shown in FIG. 13A.
- FIG. 13A shows an example in which a lens 133 is provided over a light-emitting device 130 with a protective layer 131 interposed therebetween.
- a lens 133 may be provided on the light emitting device 130 with the protective layer 131 and the resin layer 122 interposed therebetween.
- a substrate 120 provided with lenses 133 can be bonded onto the protective layer 131 with a resin layer 122 .
- the temperature of the heat treatment in these formation steps can be increased.
- the convex surface of the lens 133 may face the substrate 120 side or the light emitting device 130 side.
- the lens 133 can be formed using at least one of an inorganic material and an organic material.
- a material containing resin can be used.
- a material containing at least one of an oxide and a sulfide can be used.
- a microlens array can be used.
- the lens 133 may be directly formed on the substrate or the light-emitting device, or may be bonded with a separately formed lens array.
- FIG. 14A A cross-sectional view of a display device that is one embodiment of the present invention is shown in FIG. 14A. For a top view, see FIG. 1A.
- a light shielding layer 135 may be provided as shown in FIG. 14A.
- a light shielding layer 135 is provided between adjacent colored layers 107 .
- the light shielding layer 135 has an opening in a region overlapping with the light emitting device 130 .
- the light shielding layer 135 By providing the light shielding layer 135, the light emitted from the adjacent light emitting device 130 is blocked, and color mixture can be suppressed.
- a material with low transmittance can be used for the light shielding layer 135, and for example, a metal material or a resin material containing pigments or dyes can be used.
- FIG. 14B a configuration may be adopted in which portions of adjacent colored layers 107 are overlapped. A region where the colored layer 107 overlaps functions as a light shielding layer.
- FIG. 14B shows an example in which the colored layer 107a, the colored layer 107b, and the colored layer 107c are formed on the substrate 120 in this order, the order in which the colored layers 107 are formed is not particularly limited.
- FIG. 15A A cross-sectional view of a display device that is one embodiment of the present invention is shown in FIG. 15A. For a top view, see FIG. 1A.
- a sub-pixel without the color conversion layer 109 may be provided as shown in FIG. 15A.
- a sub-pixel that emits light of the color in the shortest wavelength band can be configured without the color conversion layer 109 .
- the sub-pixel 110c shown in FIG. 15A does not have the color conversion layer 109, and the light emitted from the light emitting device 130 is transmitted through the colored layer 107c and emitted out of the display device.
- the color conversion layer 109 may not be provided in the sub-pixel 110c.
- the color conversion layer 109 provided in the sub-pixel 110a and the sub-pixel 110b may have a color conversion material that emits yellow light.
- the sub-pixel 110a provided with the colored layer 107a that transmits red light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107a to emit red light.
- the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107b, thereby emitting green light.
- the sub-pixel 110c provided with the colored layer 107c that transmits blue light the light emitted from the light-emitting device 130 is transmitted through the colored layer 107c to emit blue light.
- a light shielding layer 135 is preferably provided between adjacent colored layers 107 . By providing the light shielding layer 135, the light emitted from the adjacent light emitting device 130 is blocked, and color mixture can be suppressed.
- the sub-pixel 110c may be configured without the color conversion layer and the colored layer.
- FIG. 16A shows a top view of the display device 100 different from that in FIG. 1A.
- FIG. 16B shows a cross-sectional view along the dashed-dotted line X3-X4 in FIG. 16A.
- FIG. 1B can be referred to for a cross-sectional view along the dashed-dotted line Y1-Y2.
- the pixel 110 is composed of four types of sub-pixels: a sub-pixel 110a, a sub-pixel 110b, a sub-pixel 110c, and a sub-pixel 110d.
- the sub-pixel 110 d can be configured without the colored layer 107 .
- the color conversion layer 109 has a color conversion material that emits yellow light and the light emitting device 130 emits blue light
- white light is emitted from the color conversion layer 109 .
- the sub-pixel 110a provided with the colored layer 107a that transmits red light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107a, thereby emitting red light.
- the sub-pixel 110b provided with the colored layer 107b that transmits green light the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107b, thereby emitting green light.
- the light emitted from the light emitting device 130 is transmitted through the color conversion layer 109 and the colored layer 107c to emit blue light.
- the light emitted from the light emitting device 130 passes through the color conversion layer 109 to emit white light.
- one color can be expressed with four sub-pixels of R (red), G (green), B (blue), and W (white).
- the current flowing through the light-emitting device 130 can be reduced compared to the configuration in which one color is expressed by three sub-pixels of red (R), green (G), and blue (B), and a display device with low power consumption can be obtained. be able to.
- FIGS. 17A to 23C show side by side a cross-sectional view taken along the dashed line X1-X2 shown in FIG. 12A and a cross-sectional view taken along the dashed line Y1-Y2. Note that the transistor 105 shown in FIG. 12A is omitted in FIGS. 17A to 23C.
- the thin films (insulating films, semiconductor films, conductive films, etc.) that make up the display device are formed by sputtering, chemical vapor deposition (CVD), vacuum deposition, pulsed laser deposition (PLD). ) method, atomic layer deposition (ALD) method, or the like.
- CVD methods include a plasma enhanced CVD (PECVD) method and a thermal CVD method. Also, one of the thermal CVD methods is the metal organic CVD (MOCVD) method.
- Thin films (insulating films, semiconductor films, conductive films, etc.) that make up the display device are processed by spin coating, dipping, spray coating, inkjet, dispensing, screen printing, offset printing, doctor knife method, slit coating, roll coating, curtain It can be formed by a wet film formation method such as coating or knife coating.
- the photolithography method can be used when processing the thin films that make up the display device.
- the thin film may be processed by nanoimprinting, sandblasting, or liftoff.
- an island-shaped thin film may be directly formed by a film formation method using a shielding mask such as a metal mask.
- the photolithography method typically includes the following two methods. One is a method of forming a resist mask on a thin film to be processed, processing the thin film by etching or the like, and removing the resist mask. The other is a method of forming a thin film having photosensitivity and then exposing and developing the thin film to process the thin film into a desired shape.
- the light used for exposure can be, for example, i-line (wavelength 365 nm), g-line (wavelength 436 nm), h-line (wavelength 405 nm), or a mixture of these.
- ultraviolet rays, KrF laser light, ArF laser light, or the like can also be used.
- extreme ultraviolet (EUV: Extreme Ultra-violet) light or X-rays may be used.
- An electron beam can also be used instead of the light used for exposure. The use of extreme ultraviolet light, X-rays, or electron beams is preferable because extremely fine processing is possible.
- a photomask is not necessary when exposure is performed by scanning a beam such as an electron beam.
- a dry etching method, a wet etching method, or a sandblasting method, for example, can be used to etch the thin film.
- FIGS. 17A and 18A show a cross-sectional view of the LED board 188
- FIG. 18A shows a perspective view of the LED board 188.
- the LED substrate 188 has an LED film 134f that serves as the LED layer 134 and a conductive film 132f that serves as the conductive layer 132 .
- a semiconductor film 182f to be the semiconductor layer 182, a light emitting film 184f to be the light emitting layer 184, and a semiconductor film 186f to be the semiconductor layer 186 are formed on the substrate 180.
- FIG. The semiconductor film 182f, the light emitting film 184f, and the semiconductor film 186f can each be formed using epitaxial growth, for example.
- Epitaxial growth includes a solid phase epitaxial growth (SPE) method, a liquid phase epitaxial growth (LPE) method, and a vapor phase epitaxial growth (VPE) method.
- SPE solid phase epitaxial growth
- LPE liquid phase epitaxial growth
- VPE vapor phase epitaxial growth
- MOCVD can be used to form the semiconductor film 182f, the light emitting film 184f, and the semiconductor film 186f.
- a single crystal substrate of sapphire, silicon carbide, silicon, or a compound semiconductor can be used for the substrate 180 .
- the compound semiconductor a compound containing the group 13 element and the group 15 element described above can be used.
- the substrate 180 is preferably made of a material whose lattice constant is the same as or slightly different from that of the film forming the LED film 134f.
- a layer also referred to as a buffer layer
- FIG. 18A shows the substrate 180 in a circular shape, the shape of the substrate 180 is not particularly limited.
- gallium nitride GaN
- a sapphire substrate can be used for the substrate 180.
- gallium aluminum arsenide AlGaAs
- the substrate 180 can be, for example, a gallium arsenide (GaAs) substrate.
- a conductive film 132f is formed over the semiconductor film 186f.
- a sputtering method or a vacuum evaporation method can be used to form the conductive film 132f, for example.
- a film formed by an evaporation method and a film formed by a sputtering method may be stacked.
- a conductive film 111f to be the conductive layer 111 is formed over the layer 101 including the transistor (FIG. 17B).
- the conductive film 111f can be formed by sputtering or vacuum evaporation, for example. Note that the transistors included in the layer 101 are omitted from FIG. 17B onward.
- connection layer 144 is formed on the conductive film 111f (FIG. 17C).
- connection layer 144 (Fig. 17D).
- the connection layer 144 and the conductive film 132f are attached so as to be in contact with each other.
- the structure in which the conductive film 132f and the conductive film 111f are electrically connected through the connection layer 144 is shown here, one embodiment of the present invention is not limited thereto.
- the conductive film 132f and the conductive film 111f may be directly bonded to each other.
- copper is preferably used for the conductive film 132f and the conductive film 111f. This makes it possible to apply a Cu—Cu direct bonding technique (a technique for achieving electrical continuity by connecting copper to each other).
- the bonding of the LED substrate 188 and the layer 101 can be facilitated.
- the LED substrate 188 may be cut, and the cut LED substrates 188 may be bonded together.
- FIG. 18B a region that will be the display device is indicated by a dashed line on the connection layer 144 .
- Multiple displays can be provided on one layer 101, as shown in FIG. 18B.
- a plurality of light emitting devices provided in these display devices can be formed by bonding one LED substrate 188 together, the productivity of the display device can be improved. Note that the number, shape, and positions of the display devices provided on the layer 101 are not limited to the regions shown in FIG. 18B.
- the shape and size of the LED substrate 188 and the layer 101 may be different.
- 19A and 19B show an example in which the LED substrate 188 is circular, the layer 101 is rectangular, and the size of the layer 101 is larger than the size of the LED substrate 188.
- FIG. Even if the LED substrate 188 and the layer 101 have different shapes and sizes, by using the LED substrate 188 of a size that encompasses the area of one display device, the alignment of the LED substrate 188 and the layer 101 does not require high accuracy. productivity.
- FIGS. 19A and 19B illustrate an example in which one LED substrate 188 forms a light-emitting device provided in one display device; however, one embodiment of the present invention is not limited to this.
- a single LED substrate 188 may form a light emitting device provided in a plurality of display devices.
- FIG. 20A schematically shows lasers with which the substrate 180 is irradiated with arrows.
- a release layer may be provided between the substrate 180 and the LED film 134f, and the substrate 180 may be separated from the LED film 134f using the release layer.
- a material that can be removed by a wet etching method can be used for the separation layer.
- the release layer may be aluminum arsenide (AlAs), for example.
- a mask film 118f that will become the mask layer 118 is formed on the LED film 134f (FIG. 20C).
- the mask film 118f is a single layer is shown here, it may have a laminated structure of two or more layers.
- the mask film 118f on the LED film 134f By providing the mask film 118f on the LED film 134f, the damage to the LED film 134f during the manufacturing process of the display device can be reduced, and the reliability of the light emitting device 130 can be improved.
- the mask film 118f it is preferable to use a film having high resistance to the processing conditions of the LED film 134f, specifically, a film having a high etching selectivity with respect to the LED film 134f.
- a film that can be removed by a wet etching method is preferably used for the mask film 118f.
- damage to the LED film 134f during processing of the mask film 118f can be reduced as compared with the case of using the dry etching method.
- a sputtering method, an ALD method, a CVD method, or a vacuum deposition method, for example, can be used to form the mask film 118f.
- ALD method for example, a thermal ALD method or a PEALD method can be used.
- the ALD method can be preferably used to form the mask film 118f. By using the ALD method, damage to the LED film 134f during formation of the mask film 118f can be reduced.
- a wet film formation method may be used to form the mask film 118f.
- the mask film 118f for example, one or more of a metal film, an alloy film, a metal oxide film, a semiconductor film, an organic insulating film, an inorganic insulating film, and the like can be used.
- the mask film 118f is made of, for example, metal materials such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, titanium, aluminum, yttrium, zirconium, and tantalum, or the metal materials. can be used. In particular, it is preferable to use a low melting point material such as aluminum or silver. By using a metal material capable of shielding ultraviolet light for the mask film 118f, it is possible to prevent ultraviolet light from entering the LED film 134f and to prevent deterioration of the LED film 134f in the manufacturing process, which is preferable.
- the mask film 118f is made of In-Ga-Zn oxide, indium oxide, In-Zn oxide, In-Sn oxide, indium titanium oxide (In-Ti oxide), indium tin zinc oxide (In-Sn- Zn oxide), indium titanium zinc oxide (In-Ti-Zn oxide), indium gallium tin zinc oxide (In-Ga-Sn-Zn oxide), metal oxides such as indium tin oxide containing silicon can be used.
- element M is aluminum, silicon, boron, yttrium, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten , or one or more selected from magnesium
- M is aluminum, silicon, boron, yttrium, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten , or one or more selected from magnesium
- a film containing a material that blocks light, particularly ultraviolet light, can be used as the mask film 118f.
- a film that reflects ultraviolet light or a film that absorbs ultraviolet light can be used.
- Various materials such as metals, insulators, semiconductors, and semi-metals that have a light-shielding property against ultraviolet light can be used as the light-shielding material. Since the film is removed in the process, it is preferable that the film be processable by etching, and it is particularly preferable that the processability is good.
- semiconductor materials such as silicon or germanium can be used as materials that are highly compatible with semiconductor manufacturing processes.
- oxides or nitrides of the above semiconductor materials can be used.
- non-metallic materials such as carbon or compounds thereof can be used.
- metals such as titanium, tantalum, tungsten, chromium, aluminum, or alloys containing one or more of these.
- oxides containing the above metals such as titanium oxide or chromium oxide, or nitrides such as titanium nitride, chromium nitride, or tantalum nitride can be used.
- the mask film 118f By using a film containing a material that blocks ultraviolet light as the mask film 118f, it is possible to prevent ultraviolet light from entering the LED film 134f during the exposure process or the like. By preventing the LED film 134f from being damaged by ultraviolet light, the reliability of the light emitting device can be improved.
- a film containing a material having a light shielding property against ultraviolet light can be used as a material for the insulating film 125f, which will be described later, with the same effect.
- An inorganic insulating film that can be used for the protective layer 131 can be used for the mask film 118f.
- an oxide insulating film is preferable because it has higher adhesion to the LED film 134f than a nitride insulating film.
- the mask film 118f can preferably use aluminum oxide, hafnium oxide, or silicon oxide.
- the mask film 118f can be formed of an aluminum oxide film using, for example, the ALD method. Use of the ALD method is preferable because damage to the base (especially the LED film 134f) can be reduced.
- the same inorganic insulating film can be used for both the mask film 118f and the insulating layer 125 to be formed later.
- both the mask film 118f and the insulating layer 125 can be formed using an aluminum oxide film using the ALD method.
- the same film formation conditions may be applied to the mask film 118f and the insulating layer 125, or different film formation conditions may be applied.
- the mask film 118f can be an insulating layer having a high barrier property against at least one of water and oxygen.
- the mask film 118f is a layer which will be mostly or wholly removed in a later process, it is preferable that the mask film 118f be easily processed. Therefore, it is preferable to form the mask film 118f under the condition that the substrate temperature during film formation is lower than that of the insulating layer 125 .
- An organic material may be used for the mask film 118f.
- a material that can be dissolved in a solvent that is chemically stable with respect to at least the film positioned on the top of the LED film 134f may be used.
- materials that dissolve in water or alcohol can be preferably used.
- it is preferable to dissolve the material in a solvent such as water or alcohol apply the material by a wet film forming method, and then perform heat treatment to evaporate the solvent. At this time, the solvent can be removed at a low temperature in a short time by performing the heat treatment in a reduced pressure atmosphere, so that thermal damage to the LED film 134f can be reduced, which is preferable.
- the mask film 118f is made of resin such as polyvinyl alcohol (PVA), polyvinyl butyral, polyvinylpyrrolidone, polyethylene glycol, polyglycerin, pullulan, water-soluble cellulose, alcohol-soluble polyamide resin, or fluorine resin such as perfluoropolymer.
- resin such as polyvinyl alcohol (PVA), polyvinyl butyral, polyvinylpyrrolidone, polyethylene glycol, polyglycerin, pullulan, water-soluble cellulose, alcohol-soluble polyamide resin, or fluorine resin such as perfluoropolymer.
- part of the mask film 118f may remain as the mask layer 118 in the display device of one embodiment of the present invention.
- a resist mask 190A is formed on the mask film 118f (FIG. 20D).
- the resist mask 190A is formed in a region where the LED layer 134 is provided.
- the resist mask 190A can be formed by applying a photosensitive resin (photoresist) and performing exposure and development.
- the resist mask 190A may be manufactured using either a positive resist material or a negative resist material.
- a portion of the mask film 118f is removed to form a mask layer 118A (FIG. 21A).
- the mask layer 118A is formed in the area where the LED layer 134 is to be provided and functions as a hard mask during the formation of the LED layer 134.
- FIG. After that, the resist mask 190A is removed.
- the mask film 118f can be processed by wet etching or dry etching. Anisotropic etching can be suitably used for processing the mask film 118f.
- a wet etching method for processing the mask film 118f, damage to the LED film 134f during processing of the mask film 118f can be reduced compared to the case of using the dry etching method.
- a wet etching method for example, a developer, a tetramethylammonium hydroxide (TMAH) aqueous solution, dilute hydrofluoric acid, oxalic acid, phosphoric acid, acetic acid, nitric acid, or a chemical solution using a mixed liquid thereof can be used. preferable.
- TMAH tetramethylammonium hydroxide
- a dry etching method When a dry etching method is used for processing the mask film 118f, deterioration of the LED film 134f can be suppressed by not using a gas containing oxygen as the etching gas.
- a gas containing a noble gas also referred to as a noble gas
- the mask film 118f is processed by dry etching using CHF 3 and He, or CHF 3 and He and CH 4 . can be done.
- the mask film 118f can be processed by wet etching using diluted phosphoric acid. Alternatively, it may be processed by a dry etching method using CH 4 and Ar. Alternatively, the mask film 118f can be processed by a wet etching method using diluted phosphoric acid.
- the mask film 118f is removed by dry etching using SF 6 , CF 4 and O 2 , or CF 4 and Cl 2 and O 2 . can be processed.
- the resist mask 190A can be removed by, for example, ashing using oxygen plasma.
- oxygen gas and a noble gas such as CF4 , C4F8 , SF6 , CHF3 , Cl2 , H2O , BCl3 , or He may be used.
- the resist mask 190A may be removed by wet etching. At this time, since the LED film 134f is not exposed in the region where the mask layer 118A is formed, damage to the LED film 134f can be suppressed in the step of removing the resist mask 190A. In addition, it is possible to expand the range of selection of the removal method of the resist mask 190A. Note that the resist mask 190A may be left without being removed.
- part of the LED film 134f is removed to form the LED layer 134 and expose the conductive film 132f (FIG. 21B).
- the LED film 134f can be processed by one or both of wet etching and dry etching.
- Anisotropic etching can be suitably used for processing the LED film 134f.
- the angle formed by the top surface of layer 101 and the side surface of LED layer 134 is preferably vertical or substantially vertical.
- the angle formed by the top surface of the layer 101 and the side surface of the LED layer 134 is preferably 60° or more and 90° or less, more preferably 70° or more and 90° or less, further preferably 80° or more and 90° or less.
- a resist mask 190B is formed on the conductive film 132f (FIG. 21C).
- the resist mask 190B is formed in a region where the conductive layer 123 is provided.
- the description regarding the formation of the resist mask 190A can be referred to, so detailed description thereof is omitted.
- the conductive film 132f, the connection layer 144, and the conductive film 111f are partly removed, and the conductive layer 132, the connection layer 144, the conductive layer 111, and the conductive layer 123 are removed.
- the resist mask 190B is removed (FIG. 21D). Either or both of a wet etching method and a dry etching method can be used to remove the resist mask 190B.
- connection layer 144 a laminated structure of the connection layer 144, the conductive layer 132, the LED layer 134, and the mask layer 118A is formed on the conductive layer 111.
- a stacked structure of the connection layer 144 and the conductive layer 132 is formed over the conductive layer 123 . Note that the mask layer 118A may be removed.
- edges of the LED layer 134, the conductive layer 132, the connection layer 144, and the conductive layer 111 are preferably aligned or substantially aligned. At least the edges of the LED layer 134 and the conductive layer 132 are preferably aligned or substantially aligned.
- FIG. 21D shows an example in which the edges of the LED layer 134, the conductive layer 132, the connection layer 144, and the conductive layer 111 are aligned with the edges of the mask layer 118A. With such a structure, the aperture ratio of the pixel can be increased.
- one or more ends of the LED layer 134, the conductive layer 132, the connection layer 144, and the conductive layer 111 may be positioned outside the end of the mask layer 118A, or may be positioned outside the end of the mask layer 118A. May be located inside.
- the etching treatment may form a recess in a region of the layer 101 that does not overlap with the conductive layer 111 or the conductive layer 123 .
- the sides of the LED layer 134 are preferably perpendicular or nearly perpendicular to the top surface of the layer 101 .
- the angle between the top surface of the layer 101 and the side surface of the LED layer 134 is preferably 60° or more and 90° or less.
- the distance between two adjacent LED layers 134 formed using photolithography can be narrowed to 8 ⁇ m or less, 5 ⁇ m or less, 3 ⁇ m or less, 2 ⁇ m or less, or 1 ⁇ m or less.
- the distance can be defined by, for example, the distance between the opposing ends of two adjacent LED layers 134 .
- an insulating film 125f to be the insulating layer 125 is formed so as to cover the conductive layer 111, the connection layer 144, the conductive layer 132, the LED layer 134, and the mask layer 118A (FIG. 22A).
- a filling film 127f that becomes the filling layer 127 is formed on the insulating film 125f (FIG. 22B).
- the insulating film 125f and the filling film 127f are preferably formed by a formation method that causes less damage to the LED layer 134.
- the insulating film 125f is formed in contact with the side surface of the LED layer 134, it is preferably formed by a forming method that causes less damage to the LED layer 134 than the filling film 127f.
- the insulating film 125f and the filling film 127f are formed at a temperature lower than the heat-resistant temperature of the elements constituting the layer 101, the conductive layer 111, the connection layer 144, the conductive layer 132, and the LED layer 134, respectively. Since the heat resistance temperature of the LED layer 134 using an inorganic material is high, the insulating film 125f and the filling film 127f are formed at a temperature lower than the heat resistance temperatures of the elements constituting the layer 101, the conductive layer 111, the connection layer 144, and the conductive layer 132. do it. In addition, the insulating film 125f can have a low impurity concentration and a high barrier property against at least one of water and oxygen even if the insulating film 125f is thin by raising the substrate temperature when the film is formed.
- the substrate temperature when forming the insulating film 125f and the filling film 127f is respectively 60° C. or higher, 100° C. or higher, 200° C. or higher, 250° C. or higher, or 300° C. or higher, and 600° C. or lower, 550° C. or lower, and 500° C. or less, or 450° C. or less.
- the insulating film 125f can be formed with a thickness of 3 nm or more, 5 nm or more, or 10 nm or more, and 200 nm or less, 150 nm or less, 100 nm or less, or 50 nm or less in the above substrate temperature range. preferable.
- the insulating film 125f is preferably formed using, for example, the ALD method.
- the use of the ALD method is preferable because film formation damage can be reduced and a film with high coverage can be formed.
- the insulating film 125f is preferably formed of an aluminum oxide film using, for example, the ALD method.
- the insulating film 125f may be formed using a sputtering method, a CVD method, or a PECVD method, which has a higher film formation rate than the ALD method. Accordingly, a highly reliable display device can be manufactured with high productivity.
- the filling film 127f is preferably formed using the wet film forming method described above.
- the filling film 127f is preferably formed using a photosensitive resin by, for example, spin coating, and more specifically, it is preferably formed using a photosensitive acrylic resin.
- Heat treatment (also referred to as pre-baking) is preferably performed after the filling film 127f is formed.
- the heat treatment may be performed at a temperature lower than the heat-resistant temperature of the filling film 127f.
- the substrate temperature during the heat treatment is preferably 50° C. or higher and 200° C. or lower, more preferably 60° C. or higher and 150° C. or lower, and still more preferably 70° C. or higher and 120° C. or lower. Thereby, the solvent contained in the filling film 127f can be removed.
- FIG. 22C schematically shows light used for exposure with arrows.
- the width of the formed filling layer 127 can be controlled depending on the region to be exposed. In this embodiment mode, exposure is performed so that the filling layer 127 has a portion overlapping with the upper surface of the LED layer 134 . Filling layer 127 may not have a portion that overlaps the top surface of LED layer 134 .
- the light used for exposure preferably contains i-line (wavelength: 365 nm). Moreover, the light used for exposure may include at least one of g-line (wavelength: 436 nm) and h-line (wavelength: 405 nm).
- a positive photosensitive resin is used for the filling film 127f and a region where the filling layer 127 is not formed is irradiated with visible light or ultraviolet light is shown here, but one embodiment of the present invention is limited to this. do not have.
- a negative type photosensitive resin may be used for the filling film 127f. In this case, the area where the filling layer 127 is to be formed is irradiated with visible light or ultraviolet light.
- a fill layer 127 is formed around the area between the two LED layers 134 and around the conductive layer 123 .
- an acrylic resin is used for the filling film 127f
- it is preferable to use an alkaline solution as the developer for example, a tetramethylammonium hydroxide (TMAH) aqueous solution can be used.
- TMAH tetramethylammonium hydroxide
- residues during development may be removed.
- the residue can be removed by ashing using oxygen plasma.
- etching may be performed to adjust the height of the surface of the filling layer 127 .
- the filling layer 127 may be processed, for example, by ashing using oxygen plasma. Further, even when a non-photosensitive material is used for the filling film 127f, the height of the surface of the filling layer 127 can be adjusted by the ashing or the like.
- the entire substrate may be exposed, and the filling layer 127 may be irradiated with visible light or ultraviolet light.
- the energy density of the exposure is preferably greater than 0 mJ/cm 2 and less than or equal to 800 mJ/cm 2 , more preferably greater than 0 mJ/cm 2 and less than or equal to 500 mJ/cm 2 .
- Such exposure after development may improve the transparency of the filling layer 127 .
- the filling layer 127 when the filling layer 127 is not exposed to light, it becomes easier to change the shape of the filling layer 127 or to deform the filling layer 127 into a tapered shape in a later step. There is therefore, it may be preferable not to expose the filling layer 127 after development.
- the filling layer 127 can be cured by exposing the filling layer 127 to polymerization to initiate polymerization. At this stage, the filling layer 127 is not exposed to light, and the first etching treatment, post-baking, and second etching treatment described later are performed while the filling layer 127 remains relatively susceptible to shape change. You may do at least one. As a result, the surface on which the conductive layer 115 is formed can be prevented from being uneven, and the conductive layer 115 can be prevented from being broken. Note that the filling layer 127 may be exposed to light after any one of the first etching treatment, post-baking, and second etching treatment, which will be described later.
- etching is performed to partially remove the insulating film 125f and the mask layer 118A to form the insulating layer 125 and the mask layer 118 (FIG. 23A). This exposes the upper surface of the LED layer 134 .
- a dry etching method or a wet etching method can be used for the etching treatment. Note that it is preferable to use a material similar to that of the mask layer 118A for the insulating film 125f, because the insulating film 125f and the mask layer 118A can be etched at once.
- etching is performed using the filling layer 127 having tapered side surfaces as a mask, so that the side surface of the insulating layer 125 and the upper end of the side surface of the mask layer 118 are relatively easily tapered. be able to.
- a chlorine-based gas is preferably used.
- the chlorine-based gas one or more of Cl 2 , BCl 3 , SiCl 4 , and CCl 4 can be mixed and used.
- the chlorine-based gas can be mixed with one or more gases selected from oxygen gas, hydrogen gas, helium gas, and argon gas.
- a dry etching apparatus having a high-density plasma source can be used as the dry etching apparatus.
- a dry etching apparatus having a high-density plasma source can be, for example, an inductively coupled plasma (ICP) etching apparatus.
- a capacitively coupled plasma (CCP) etching apparatus having parallel plate electrodes can be used.
- a capacitively coupled plasma etching apparatus having parallel plate electrodes may be configured to apply a high frequency voltage to one electrode of the parallel plate electrodes. Alternatively, a plurality of different high-frequency voltages may be applied to one of the parallel plate electrodes. Alternatively, a high-frequency voltage having the same frequency may be applied to each of the parallel plate electrodes. Alternatively, high-frequency voltages having different frequencies may be applied to parallel plate electrodes.
- a wet etching method is preferably used to form the insulating layer 125 and the mask layer 118 .
- damage to the LED layer 134 can be reduced as compared with the case of using the dry etching method.
- wet etching can be performed using an alkaline solution or the like.
- TMAH tetramethylammonium hydroxide
- wet etching can be performed by a puddle method. Note that it is preferable to use a material similar to that of the mask layer 118A for the insulating film 125f, because the insulating film 125f and the mask layer 118A can be etched at once.
- heat treatment also called post-baking
- the heat treatment can be performed at a substrate temperature of 50° C. to 200° C., preferably 60° C. to 150° C., more preferably 70° C. to 130° C.
- the heating atmosphere may be an air atmosphere or an inert gas atmosphere.
- the heating atmosphere may be an atmospheric pressure atmosphere or a reduced pressure atmosphere.
- a reduced-pressure atmosphere is preferable because drying can be performed at a lower temperature. It is preferable that the heat treatment in this step has a higher substrate temperature than the heat treatment (pre-baking) after the formation of the filling film 127f. Thereby, the adhesion between the filling layer 127 and the insulating layer 125 can be improved, and the corrosion resistance of the filling layer 127 can also be improved.
- connection failures due to portions where the conductive layer 115 is divided between the light emitting devices 130 and localized It is possible to suppress an increase in electrical resistance caused by a portion where the film thickness of the film is thin. Accordingly, a display device with high display quality can be obtained.
- the conductive layer 115 and the protective layer 131 are formed in this order on the filling layer 127 and the LED layer 134 (FIG. 23C).
- the conductive layer 115 can be formed by sputtering or vacuum deposition, for example. Alternatively, a film formed by an evaporation method and a film formed by a sputtering method may be stacked.
- the protective layer 131 can be formed using a vacuum deposition method, a sputtering method, a CVD method, or an ALD method.
- the substrate 120 provided with the colored layer 107 and the color conversion layer 109 is attached onto the protective layer 131 using the resin layer 122, thereby manufacturing the display device (FIG. 12A).
- a lithography method for example, can be used to form the colored layer 107 .
- the colored layer 107 can be formed by processing a photosensitive resin using a lithographic method.
- a droplet discharge method for example, an inkjet method
- a coating method for example, an imprint method
- a printing method for example, screen printing, offset printing
- a color conversion film for example, a quantum dot film may be used for the color conversion layer 109 .
- a lithography method may be used to form the color conversion layer 109 .
- a method can be used in which a resist mask is formed on a film that becomes the color conversion layer 109, the film is processed by etching or the like, and the resist mask is removed.
- the color conversion layer 109 having a desired shape may be formed by performing exposure and development after forming a photosensitive film.
- the island-shaped color conversion layer 109 can be formed by forming a film using a photosensitive material mixed with a color conversion material and processing the film using a lithography method.
- the island-shaped LED layer 134 is processed.
- a display device with a high aperture ratio can be realized.
- the definition or aperture ratio is high and the distance between sub-pixels is extremely short, it is possible to prevent the LED layers 134 from coming into contact with each other in adjacent sub-pixels. Therefore, it is possible to suppress the occurrence of leakage current between sub-pixels. Thereby, crosstalk due to unintended light emission can be prevented, and a display device with extremely high contrast can be realized.
- the filling layer 127 having a tapered shape at the end between the adjacent island-shaped LED layers 134 , it is possible to suppress the occurrence of discontinuity during the formation of the conductive layer 115 , and the conductive layer 115 is locally filled with light. It is possible to prevent the formation of a portion where the film thickness is thin. Accordingly, in the conductive layer 115, it is possible to suppress the occurrence of poor connection due to the divided portions and an increase in electrical resistance due to portions where the film thickness is locally thin. Therefore, the display device of one embodiment of the present invention can achieve both high definition and high display quality.
- FIG. 24A A cross-sectional view of a display device that is one embodiment of the present invention is shown in FIG. 24A. For a top view, see FIG. 1A. An enlarged view of a portion of the cross-sectional view shown in FIG. 24A is shown in FIG. 24B.
- the display device shown in FIG. 24A and the like is different from the display device shown in Embodiment 1 in that a light-emitting diode (hereinafter also referred to as an LED chip) having a pair of electrodes is provided between the conductive layer 111 and the conductive layer 115.
- LED chip 136 provided between conductive layer 111 and conductive layer 115 includes conductive layer 132 , LED layer 134 on conductive layer 132 , conductive layer 137 on LED layer 134 , connection layer 138 , and substrate 139 . and have The conductive layer 132 and the conductive layer 137 each function as electrodes for the LED chip 136 .
- the LED layer 134 is sandwiched between a pair of electrodes (conductive layers 132 and 137).
- the LED chip 136 has a conductive layer 132 on one side of the LED layer 134 and a conductive layer 137 on the opposite side, which is a so-called vertical structure light emitting diode.
- a conductive material can be used for each of the connection layer 138 and the substrate 139 .
- Conductive layer 132 is electrically connected to substrate 139 through connection layer 138 .
- a material that can be used for the connection layer 144 can be used for the connection layer 138 .
- Substrate 139 can be, for example, a conductive silicon substrate, a silicon carbide (SiC) substrate, a gallium arsenide (GaAs) substrate, a metal substrate, or an alloy substrate.
- Metal substrates include substrates comprising one or more of tungsten, copper, gold, nickel, and titanium.
- An example of an alloy substrate is a Si—Al alloy substrate.
- Substrate 139 is electrically connected to conductive layer 111 through connection layer 144 .
- the conductive layer 132, the connection layer 138, the substrate 139, the connection layer 144, and the conductive layer 111 collectively function as a pixel electrode. Note that a structure in which the conductive layer 111 and the substrate 139 are in direct contact with each other and electrically connected may be employed without providing the connection layer 144 .
- a conductive layer 115 is provided on the conductive layer 137 .
- 24A and 24B show an example in which the end of the conductive layer 137 is located inside the end of the LED layer 134.
- the conductive layer 111 has regions in contact with the top and side surfaces of the conductive layer 137 and the top surface of the LED layer 134 .
- the insulating layer 125 has regions in contact with part of the top surface and side surfaces of the conductive layer 137 and part of the top surface and side surfaces of the LED layer 134 .
- An insulating layer 125 covers the edge of the conductive layer 137 and the edge of the LED layer 134 , and the filling layer 127 is provided on the insulating layer 125 .
- a conductive layer 115 is provided on the LED chip 136 and the fill layer 127 .
- the insulating layer 125 and the filling layer 127 it is possible to reduce the step between the area where the LED chip 136 is provided and the area where the LED chip 136 is not provided. Therefore, the unevenness of the surface on which the conductive layer 115 functioning as a common electrode is formed is reduced, and the coverage of the conductive layer 115 can be improved. Therefore, it is possible to suppress poor connection due to step disconnection of the conductive layer 115 . In addition, it is possible to suppress an increase in electrical resistance due to local thinning of the conductive layer 115 due to steps.
- the insulating layer 125 may be configured so as not to cover the end portion of the conductive layer 137 .
- the insulating layer 125 preferably covers at least the sides of the LED layer 134 .
- the LED chip 136 emits light to the conductive layer 137 side. That is, the display device illustrated in FIGS. 24A and 24B can be a top emission type.
- the conductive layer 115 preferably uses a material with high light transmittance.
- FIG. 24A schematically shows light emitted from the substrate 120 side with white arrows as an example of a top emission type. Note that when a material with low light transmittance is used for the conductive layer 137, a region provided with the conductive layer 137 contributes less to light emission. Therefore, the area of the region where the conductive layer 137 is provided is preferably small. Note that although one conductive layer 137 is shown in FIG. 24A and the like, the number, shape, and size of the conductive layer 137 are not particularly limited.
- FIG. 25A A cross-sectional view of a display device that is one embodiment of the present invention is shown in FIG. 25A. For a top view, see FIG. 1A. An enlarged view of a portion of the cross-sectional view shown in FIG. 25A is shown in FIG. 25B.
- the display device shown in FIGS. 25A and 25B is shown in ⁇ Configuration Example 2-1> in that the conductive layer 137 of the LED chip 136 is provided on the connection layer 144 and the conductive layer 115 is provided on the substrate 139. Mainly different from the display device.
- a substrate 120a is bonded via an adhesive layer 122a to the surface of the layer 101 opposite to the surface on which the LED chip 136 is provided.
- the conductive layer 115, the substrate 120, and the adhesive layer 122a are each preferably made of a material having high light transmittance.
- a colored layer 107 and a color conversion layer 109 are provided on the substrate 120a. Light emitted from the LED chip 136 passes through the layer 101, the adhesive layer 122a, the color conversion layer 109, the colored layer 107, and the substrate 120a.
- the display device illustrated in FIGS. 25A and 25B can be of a bottom emission type.
- FIG. 25A schematically shows light emitted from the substrate 120a side by white arrows as an example of a bottom emission type.
- a light shielding layer 117 is preferably provided on the layer 101 .
- a light-blocking layer 117 is provided between the substrate 120a and the transistor 105 to block light from reaching the transistor 105 from the outside of the display device, whereby deterioration of the transistor 105 due to light can be suppressed, and the display device has high reliability. can be
- FIGS. 26A to 27C each show a cross-sectional view of the formation of the LED chip 136.
- FIG. 26A-27C each show a cross-sectional view of the formation of the LED chip 136.
- An LED film 134 f is formed on the substrate 180 .
- the description related to FIG. 17A can be referred to, so detailed description thereof will be omitted.
- a resist mask 190A is formed on the LED film 134f (FIG. 26A).
- resist mask 190A As a mask, part of the LED film 134f is removed to form the LED layer 134 in an island shape. Resist mask 190A is removed and conductive layer 132 is formed on LED layer 134 (FIG. 26B).
- the substrate 139 with the connection layer 138 formed thereon is attached onto the conductive layer 132 (FIG. 26C).
- FIG. 27A schematically shows lasers with which the substrate 180 is irradiated with arrows.
- a conductive layer 137 is formed on the LED layer 134 (FIG. 27B).
- connection layer 138 and the substrate 139 are cut to separate the individual LED chips 136 (Fig. 27C).
- a method for dividing the connection layer 138 and the substrate 139 is not limited, and for example, a dicing method or a scribing method can be used. Although four LED chips 136 formed from one substrate 180 are shown in FIG. 27C and the like, the number of LED chips 136 formed on one substrate 180 is not particularly limited.
- the area of the light emitting region of the LED chip 136 is preferably 1 mm 2 or less, more preferably 10000 ⁇ m 2 or less, more preferably 3000 ⁇ m 2 or less, and even more preferably 700 ⁇ m 2 or less.
- the area of the region is preferably 1 ⁇ m 2 or more, more preferably 10 ⁇ m 2 or more, and even more preferably 100 ⁇ m 2 or more.
- a light-emitting diode whose light emitting region has an area of 10000 ⁇ m 2 or less may be referred to as a micro LED.
- an LED chip that can be used for the display device of one embodiment of the present invention is not limited to the above micro LEDs.
- an LED chip also referred to as a mini-LED having a light emitting area larger than 10000 ⁇ m 2 may be used.
- FIGS. 28A to 30B show side by side a cross-sectional view taken along the dashed-dotted line X1-X2 shown in FIG. 24A and a cross-sectional view taken along the dashed-dotted line Y1-Y2. Note that the transistor 105 shown in FIG. 24A is omitted in FIGS. 28A to 30B.
- a conductive layer 111 is formed on the layer 101 .
- a connection layer 116 is formed on the conductive layer 111 (FIG. 28A).
- an LED chip 136 is provided on the connection layer 116 (Fig. 28B).
- the LED chip 136 can be provided on the connection layer 116 using, for example, a pick-and-place method.
- the LED chip 136 is arranged so that the substrate 139 is in contact with the connection layer 116 .
- an insulating film 125f to be the insulating layer 125 is formed so as to cover the conductive layer 111, the connection layer 116, and the LED chip 136 (FIG. 28C).
- a filling film 127f to be the filling layer 127 is formed on the insulating film 125f (FIG. 28D).
- FIG. 29A schematically shows light used for exposure with arrows.
- a filling layer 127 is formed around the area between the two LED chips 136 and the conductive layer 123 .
- an etching process is performed to partially remove the insulating film 125f to form the insulating layer 125 (FIG. 29C). This exposes the top surfaces of the conductive layer 137 and the LED layer 134 .
- heat treatment also called post-baking
- the side surface of the filling layer 127 can be deformed into a tapered shape (FIG. 30A).
- the conductive layer 115 and the protective layer 131 are formed in this order on the filling layer 127, the conductive layer 137 and the LED layer 134 (FIG. 30B).
- the substrate 120 provided with the colored layer 107 and the color conversion layer 109 is attached onto the protective layer 131 using the resin layer 122, thereby manufacturing the display device (FIG. 24A).
- a pixel layout different from that in FIG. 1A will be mainly described.
- the arrangement of sub-pixels There is no particular limitation on the arrangement of sub-pixels, and various methods can be applied. Examples of the arrangement of sub-pixels include stripe arrangement, S-stripe arrangement, matrix arrangement, delta arrangement, Bayer arrangement, and pentile arrangement.
- the top surface shape of the sub-pixel shown in the drawings in this embodiment mode corresponds to the top surface shape of the light emitting region.
- top surface shapes of sub-pixels include triangles, quadrilaterals (including rectangles and squares), polygons such as pentagons, polygons with rounded corners, ellipses, and circles.
- circuit layout forming the sub-pixel may be the same as or different from the pixel layout. Also, the circuit layout is not limited to the range of sub-pixels shown in the drawing, and may be arranged outside the range.
- a pixel 110 shown in FIG. 31A is composed of three sub-pixels, sub-pixels 110a, 110b, and 110c.
- the pixel 110 shown in FIG. 31B includes a subpixel 110a having a substantially trapezoidal top surface shape with rounded corners, a subpixel 110b having a substantially triangular top surface shape with rounded corners, and a substantially square or substantially hexagonal top surface shape with rounded corners. and a sub-pixel 110c having Also, the sub-pixel 110a has a larger light emitting area than the sub-pixel 110b.
- the shape and size of each sub-pixel can be determined independently. For example, sub-pixels with more reliable light emitting devices can be smaller in size.
- FIG. 31C shows an example in which pixels 124a having sub-pixels 110a and 110b and pixels 124b having sub-pixels 110b and 110c are alternately arranged.
- Pixel 124a has two sub-pixels (sub-pixels 110a and 110b) in the upper row (first row) and one sub-pixel (sub-pixel 110c) in the lower row (second row).
- Pixel 124b has one sub-pixel (sub-pixel 110c) in the upper row (first row) and two sub-pixels (sub-pixels 110a and 110b) in the lower row (second row).
- FIG. 31D is an example in which each sub-pixel has a substantially square top surface shape with rounded corners
- FIG. 31E is an example in which each sub-pixel has a circular top surface shape
- FIG. which has a substantially hexagonal top shape with rounded corners.
- FIG. 31G is an example in which sub-pixels of each color are arranged in a zigzag pattern. Specifically, when viewed from above, the positions of the upper sides of two sub-pixels (for example, sub-pixel 110a and sub-pixel 110b or sub-pixel 110b and sub-pixel 110c) aligned in the row direction are shifted.
- the sub-pixel 110a is a sub-pixel R that emits red light
- the sub-pixel 110b is a sub-pixel G that emits green light
- the sub-pixel 110c is a sub-pixel that emits blue light.
- Sub-pixel B is preferable. Note that the configuration of the sub-pixels is not limited to this, and the colors exhibited by the sub-pixels and the order in which the sub-pixels are arranged can be determined as appropriate.
- the sub-pixel 110b may be a sub-pixel R that emits red light
- the sub-pixel 110a may be a sub-pixel G that emits green light.
- the top surface shape of the sub-pixel may be a polygonal shape with rounded corners, an elliptical shape, a circular shape, or the like.
- a technique for correcting the mask pattern in advance so that the design pattern and the transfer pattern match.
- OPC Optical Proximity Correction
- a pattern for correction is added to a corner portion of a figure on a mask pattern.
- the pixel can have four types of sub-pixels.
- a stripe arrangement is applied to the pixels 110 shown in FIGS. 32A to 32C.
- FIG. 32A is an example in which each sub-pixel has a rectangular top surface shape
- FIG. 32B is an example in which each sub-pixel has a top surface shape connecting two semicircles and a rectangle
- FIG. This is an example where the sub-pixel has an elliptical top surface shape.
- a matrix arrangement is applied to the pixels 110 shown in FIGS. 32D to 32F.
- FIG. 32D is an example in which each sub-pixel has a square top surface shape
- FIG. 32E is an example in which each sub-pixel has a substantially square top surface shape with rounded corners
- FIG. which have a circular top shape.
- FIGS. 32G and 32H show an example in which one pixel 110 is composed of 2 rows and 3 columns.
- the pixel 110 shown in FIG. 32G has three sub-pixels (sub-pixels 110a, 110b, 110c) in the upper row (first row) and one sub-pixel ( sub-pixel 110d).
- pixel 110 has sub-pixel 110a in the left column (first column), sub-pixel 110b in the middle column (second column), and sub-pixel 110b in the right column (third column). It has pixels 110c and sub-pixels 110d over these three columns.
- the pixel 110 shown in FIG. 32H has three sub-pixels (sub-pixels 110a, 110b, 110c) in the upper row (first row) and three sub-pixels 110d in the lower row (second row). have In other words, pixel 110 has sub-pixels 110a and 110d in the left column (first column), sub-pixels 110b and 110d in the center column (second column), and sub-pixels 110b and 110d in the middle column (second column).
- a column (third column) has a sub-pixel 110c and a sub-pixel 110d.
- FIG. 32I shows an example in which one pixel 110 is composed of 3 rows and 2 columns.
- the pixel 110 shown in FIG. 32I has sub-pixels 110a in the upper row (first row) and sub-pixels 110b in the middle row (second row). It has a sub-pixel 110c and one sub-pixel (sub-pixel 110d) in the lower row (third row).
- the pixel 110 has sub-pixels 110a and 110b in the left column (first column), sub-pixel 110c in the right column (second column), and sub-pixels 110c and 110c in the right column (second column). It has a pixel 110d.
- a pixel 110 shown in FIGS. 32A to 32I is composed of four sub-pixels 110a, 110b, 110c and 110d.
- the sub-pixels 110a, 110b, 110c, and 110d can be configured to have light-emitting devices with different emission colors.
- As the sub-pixels 110a, 110b, 110c, and 110d four sub-pixels of R, G, B, and white (W), four sub-pixels of R, G, B, and Y, or R, G, B, Infrared light (IR) sub-pixels and the like are included.
- the sub-pixel 110a is a sub-pixel R that emits red light
- the sub-pixel 110b is a sub-pixel G that emits green light
- the sub-pixel 110c is a sub-pixel that emits blue light.
- the sub-pixel 110d be the sub-pixel B that emits white light, the sub-pixel Y that emits yellow light, or the sub-pixel that emits near-infrared light.
- the pixel 110 shown in FIGS. 32G and 32H has a stripe arrangement of R, G, and B, so that the display quality can be improved.
- the layout of R, G, and B is a so-called S-stripe arrangement, so the display quality can be improved.
- the pixel can be configured to have five types of sub-pixels.
- FIG. 32J shows an example in which one pixel 110 is composed of 2 rows and 3 columns.
- the pixel 110 shown in FIG. 32J has three sub-pixels (sub-pixels 110a, 110b, 110c) in the upper row (first row) and two sub-pixels ( sub-pixels 110d and 110e).
- pixel 110 has sub-pixels 110a and 110d in the left column (first column), sub-pixel 110b in the center column (second column), and right column (third column). has sub-pixels 110c in the second and third columns, and sub-pixels 110e in the second and third columns.
- FIG. 32K shows an example in which one pixel 110 is composed of 3 rows and 2 columns.
- the pixel 110 shown in FIG. 32K has sub-pixels 110a in the upper row (first row) and sub-pixels 110b in the middle row (second row). It has a sub-pixel 110c and two sub-pixels (sub-pixels 110d and 110e) in the lower row (third row). In other words, pixel 110 has sub-pixels 110a, 110b, and 110d in the left column (first column) and sub-pixels 110c and 110e in the right column (second column).
- the sub-pixel 110a is a sub-pixel R that emits red light
- the sub-pixel 110b is a sub-pixel G that emits green light
- the sub-pixel 110c is a sub-pixel that emits blue light.
- the pixel 110 shown in FIG. 32J has a stripe arrangement of R, G, and B, so that the display quality can be improved.
- the layout of R, G, and B is a so-called S-stripe arrangement, so the display quality can be improved.
- the display device of this embodiment can be a high-definition display device. Therefore, the display device of the present embodiment includes, for example, display units of information terminals (wearable devices) such as wristwatch-type and bracelet-type devices, devices for VR such as head-mounted displays (HMD), and glasses. It can be used for the display part of a wearable device that can be worn on the head, such as a model AR device.
- wearable devices such as wristwatch-type and bracelet-type devices
- VR head-mounted displays (HMD)
- glasses can be used for the display part of a wearable device that can be worn on the head, such as a model AR device.
- the display device of this embodiment can be a high-resolution display device or a large-sized display device. Therefore, the display device of the present embodiment can be used, for example, in televisions, desktop or notebook personal computers, monitors for computers, digital signage, and relatively large screens such as large game machines such as pachinko machines. It can be used for display portions of digital cameras, digital video cameras, digital photo frames, mobile phones, portable game machines, personal digital assistants, and sound reproducing devices, in addition to electronic devices equipped with
- FIG. 33A A perspective view of the display module 280 is shown in FIG. 33A.
- the display module 280 has a display device 100A and an FPC 290 .
- the display device included in the display module 280 is not limited to the display device 100A, and may be any one of the display devices 100B to 100F, which will be described later.
- the display module 280 has substrates 291 and 292 .
- the display module 280 has a display section 281 .
- the display unit 281 is an area for displaying an image in the display module 280, and is an area where light from each pixel provided in the pixel unit 284, which will be described later, can be visually recognized.
- FIG. 33B shows a perspective view schematically showing the configuration on the substrate 291 side.
- a circuit section 282 , a pixel circuit section 283 on the circuit section 282 , and a pixel section 284 on the pixel circuit section 283 are stacked on the substrate 291 .
- a terminal portion 285 for connecting to the FPC 290 is provided on a portion of the substrate 291 that does not overlap with the pixel portion 284 .
- the terminal portion 285 and the circuit portion 282 are electrically connected by a wiring portion 286 composed of a plurality of wirings.
- the pixel section 284 has a plurality of pixels 284a arranged in a matrix. An enlarged view of one pixel 284a is shown on the right side of FIG. 33B. Various configurations described in the above embodiments can be applied to the pixel 284a.
- FIG. 33B shows, as an example, the case of having the same configuration as the pixel 110 shown in FIG. 1A.
- the pixel circuit section 283 has a plurality of pixel circuits 283a arranged in a matrix.
- One pixel circuit 283a is a circuit that controls driving of a plurality of elements included in one pixel 284a.
- One pixel circuit 283a can have a structure in which three circuits for controlling light emission of one light-emitting device are provided.
- the pixel circuit 283a can have at least one selection transistor, one current control transistor (drive transistor), and a capacitor for each light emitting device. At this time, a gate signal is inputted to the gate of the selection transistor, and a source signal is inputted to the source thereof. This realizes an active matrix display device.
- the circuit section 282 has a circuit that drives each pixel circuit 283 a of the pixel circuit section 283 .
- a circuit that drives each pixel circuit 283 a of the pixel circuit section 283 For example, it is preferable to have one or both of a gate line driver circuit and a source line driver circuit.
- at least one of an arithmetic circuit, a memory circuit, a power supply circuit, and the like may be provided.
- the FPC 290 functions as wiring for supplying a video signal, power supply potential, or the like to the circuit section 282 from the outside. Also, an IC may be mounted on the FPC 290 .
- the aperture ratio (effective display area ratio) of the display portion 281 is can be very high.
- the aperture ratio of the display section 281 can be 40% or more and less than 100%, preferably 50% or more and 95% or less, more preferably 60% or more and 95% or less.
- the pixels 284a can be arranged at an extremely high density, and the definition of the display portion 281 can be extremely high.
- the pixels 284a may be arranged with a resolution of 2000 ppi or more, preferably 3000 ppi or more, more preferably 5000 ppi or more, and still more preferably 6000 ppi or more, and 20000 ppi or less, or 30000 ppi or less. preferable.
- a display module 280 Since such a display module 280 has extremely high definition, it can be suitably used for VR devices such as HMDs or glasses-type AR devices. For example, even in the case of a configuration in which the display portion of the display module 280 is viewed through a lens, the display module 280 has an extremely high-definition display portion 281, so pixels cannot be viewed even if the display portion is enlarged with the lens. , a highly immersive display can be performed.
- the display module 280 is not limited to this, and can be suitably used for electronic equipment having a relatively small display unit. For example, it can be suitably used for a display part of a wearable electronic device such as a wristwatch.
- the substrate 301 corresponds to the substrate 291 in FIGS. 33A and 33B.
- a stacked structure from the substrate 301 to the insulating layer 255c corresponds to the layer 101 including the transistor in Embodiment 1.
- a transistor 310 is a transistor having a channel formation region in the substrate 301 .
- the substrate 301 for example, a semiconductor substrate such as a single crystal silicon substrate can be used.
- Transistor 310 includes a portion of substrate 301 , conductive layer 311 , low resistance region 312 , insulating layer 313 and insulating layer 314 .
- the conductive layer 311 functions as a gate electrode.
- An insulating layer 313 is located between the substrate 301 and the conductive layer 311 and functions as a gate insulating layer.
- the low-resistance region 312 is a region in which the substrate 301 is doped with impurities and functions as either a source or a drain.
- the insulating layer 314 is provided to cover the side surface of the conductive layer 311 .
- a device isolation layer 315 is provided between two adjacent transistors 310 so as to be embedded in the substrate 301 .
- An insulating layer 261 is provided to cover the transistor 310 , and a capacitor 240 is provided over the insulating layer 261 .
- the capacitor 240 has a conductive layer 241, a conductive layer 245, and an insulating layer 243 positioned therebetween.
- the conductive layer 241 functions as one electrode of the capacitor 240
- the conductive layer 245 functions as the other electrode of the capacitor 240
- the insulating layer 243 functions as the dielectric of the capacitor 240 .
- the conductive layer 241 is provided on the insulating layer 261 and embedded in the insulating layer 254 .
- Conductive layer 241 is electrically connected to one of the source or drain of transistor 310 by plug 271 embedded in insulating layer 261 .
- An insulating layer 243 is provided over the conductive layer 241 .
- the conductive layer 245 is provided in a region overlapping with the conductive layer 241 with the insulating layer 243 provided therebetween.
- An insulating layer 255a is provided to cover the capacitor 240, an insulating layer 255b is provided on the insulating layer 255a, and an insulating layer 255c is provided on the insulating layer 255b.
- a light emitting device 130 is provided on the insulating layer 255c.
- FIG. 34 shows an example in which the light emitting device 130 has the laminated structure shown in FIG. 1B. An insulator is provided in the region between adjacent light emitting devices 130 .
- FIG. 34 shows a structure in which an insulating layer 125 and a filling layer 127 over the insulating layer 125 are provided in the region.
- One or more of the insulating layer 255a, the insulating layer 255b, and the insulating layer 255c may have recesses between adjacent light emitting devices.
- FIG. 34 shows an example in which a recess is provided in the insulating layer 255c.
- Various inorganic insulating films such as an oxide insulating film, a nitride insulating film, an oxynitride insulating film, and a nitride oxide insulating film can be preferably used for each of the insulating layer 255a, the insulating layer 255b, and the insulating layer 255c.
- An oxide insulating film or an oxynitride insulating film such as a silicon oxide film, a silicon oxynitride film, or an aluminum oxide film is preferably used for each of the insulating layers 255a and 255c.
- a nitride insulating film such as a silicon nitride film or a silicon nitride oxide film or a nitride oxide insulating film is preferably used for the insulating layer 255b. More specifically, a silicon oxide film is preferably used for the insulating layers 255a and 255c, and a silicon nitride film is preferably used for the insulating layer 255b.
- the insulating layer 255b preferably functions as an etching protection film.
- a mask layer 118 is positioned on the LED layer 134 of the light emitting device 130 .
- the conductive layer 111 includes the insulating layer 243, the insulating layer 255a, the insulating layer 255b, and the plug 256 embedded in the insulating layer 255c, the conductive layer 241 embedded in the insulating layer 254, and the plug 271 embedded in the insulating layer 261. is electrically connected to one of the source or drain of transistor 310 by .
- the height of the upper surface of the insulating layer 255c and the height of the upper surface of the plug 256 match or substantially match.
- Various conductive materials can be used for the plug. 34 and the like show an example in which the pixel electrode has a two-layer structure of a reflective electrode and a transparent electrode on the reflective electrode.
- a protective layer 131 is provided on the light emitting device 130 .
- a substrate 120 is bonded onto the protective layer 131 with a resin layer 122 .
- Embodiment 1 can be referred to for details of the components from the light emitting device to the substrate 120 .
- Substrate 120 corresponds to substrate 292 in FIG. 33A.
- a display device 100B shown in FIG. 35 has a structure in which a transistor 310A and a transistor 310B each having a channel formed in a semiconductor substrate are stacked.
- the description of the same parts as those of the previously described display device may be omitted.
- the display device 100B has a configuration in which a substrate 301B provided with a transistor 310B, a capacitor 240, and a light emitting device and a substrate 301A provided with a transistor 310A are bonded together.
- an insulating layer 345 on the lower surface of the substrate 301B.
- an insulating layer 346 is preferably provided over the insulating layer 261 provided over the substrate 301A.
- the insulating layers 345 and 346 are insulating layers that function as protective layers, and can suppress diffusion of impurities into the substrates 301B and 301A.
- an inorganic insulating film that can be used for the protective layer 131 or the insulating layer 332 can be used.
- a plug 343 penetrating through the substrate 301B and the insulating layer 345 is provided on the substrate 301B.
- the insulating layer 344 is an insulating layer that functions as a protective layer and can suppress diffusion of impurities into the substrate 301B.
- An inorganic insulating film that can be used for the protective layer 131 can be used for the insulating layer 344 .
- a conductive layer 342 is provided under the insulating layer 345 on the back surface side (surface opposite to the substrate 120 side) of the substrate 301B.
- the conductive layer 342 is preferably embedded in the insulating layer 335 .
- the lower surfaces of the conductive layer 342 and the insulating layer 335 are preferably planarized.
- the conductive layer 342 is electrically connected with the plug 343 .
- the conductive layer 341 is provided on the insulating layer 346 on the substrate 301A.
- the conductive layer 341 is preferably embedded in the insulating layer 336 . It is preferable that top surfaces of the conductive layer 341 and the insulating layer 336 be planarized.
- the substrates 301A and 301B are electrically connected.
- the conductive layer 341 and the conductive layer 342 are bonded together. can be improved.
- the conductive layers 341 and 342 preferably use the same conductive material.
- a metal film containing an element selected from Al, Cr, Cu, Ta, Ti, Mo, and W, or a metal nitride film (titanium nitride film, molybdenum nitride film, tungsten nitride film) containing the above elements as components etc. can be used.
- copper is preferably used for the conductive layers 341 and 342 .
- a Cu—Cu (copper-copper) direct bonding technique (a technique for achieving electrical continuity by connecting Cu (copper) pads) can be applied.
- the conductive layers 341 and 342 can be electrically connected.
- the bumps 347 can be formed using a conductive material containing, for example, gold (Au), nickel (Ni), indium (In), tin (Sn), or the like. Also, for example, solder may be used as the bumps 347 . Further, an adhesive layer 348 may be provided between the insulating layer 345 and the insulating layer 346 . Further, when the bump 347 is provided, the insulating layer 335 and the insulating layer 336 may not be provided.
- a display device 100D shown in FIG. 37 is mainly different from the display device 100A in that the configuration of transistors is different.
- the transistor 320 is a transistor (OS transistor) in which a metal oxide (also referred to as an oxide semiconductor) exhibiting semiconductor characteristics is applied to a semiconductor layer in which a channel is formed.
- a metal oxide also referred to as an oxide semiconductor
- the transistor 320 has a semiconductor layer 321 , an insulating layer 323 , a conductive layer 324 , a pair of conductive layers 325 , an insulating layer 326 , and a conductive layer 327 .
- the substrate 331 corresponds to the substrate 291 in FIGS. 33A and 33B.
- a stacked structure from the substrate 331 to the insulating layer 255c corresponds to the layer 101 including the transistor in Embodiment 1.
- An insulating substrate or a semiconductor substrate can be used for the substrate 331 .
- An insulating layer 332 is provided on the substrate 331 .
- the insulating layer 332 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing from the substrate 331 into the transistor 320 and oxygen from the semiconductor layer 321 toward the insulating layer 332 side.
- a film into which hydrogen or oxygen is less likely to diffuse than a silicon oxide film such as an aluminum oxide film, a hafnium oxide film, or a silicon nitride film, can be used.
- a conductive layer 327 is provided over the insulating layer 332 , and an insulating layer 326 is provided to cover the conductive layer 327 .
- the conductive layer 327 functions as a first gate electrode of the transistor 320, and part of the insulating layer 326 functions as a first gate insulating layer.
- An oxide insulating film such as a silicon oxide film is preferably used for at least a portion of the insulating layer 326 that is in contact with the semiconductor layer 321 .
- the upper surface of the insulating layer 326 is preferably planarized.
- the semiconductor layer 321 is provided on the insulating layer 326 .
- the semiconductor layer 321 preferably contains an oxide semiconductor.
- a pair of conductive layers 325 is provided on and in contact with the semiconductor layer 321 and functions as a source electrode and a drain electrode.
- An insulating layer 328 is provided covering the top and side surfaces of the pair of conductive layers 325 and the side surface of the semiconductor layer 321, and the insulating layer 264 is provided on the insulating layer 328.
- the insulating layer 328 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing into the semiconductor layer 321 from the insulating layer 264 or the like and oxygen from leaving the semiconductor layer 321 .
- an insulating film similar to that of the insulating layer 332 can be used as the insulating layer 328.
- An opening reaching the semiconductor layer 321 is provided in the insulating layer 328 and the insulating layer 264 .
- the insulating layer 323 and the conductive layer 324 are buried in contact with the side surfaces of the insulating layer 264 , the insulating layer 328 , and the conductive layer 325 and the top surface of the semiconductor layer 321 .
- the conductive layer 324 functions as a second gate electrode, and the insulating layer 323 functions as a second gate insulating layer.
- the top surface of the conductive layer 324, the top surface of the insulating layer 323, and the top surface of the insulating layer 264 are planarized so that their heights are the same or substantially the same, and the insulating layers 329 and 265 are provided to cover them. ing.
- the insulating layers 264 and 265 function as interlayer insulating layers.
- the insulating layer 329 functions as a barrier layer that prevents impurities such as water or hydrogen from diffusing into the transistor 320 from the insulating layer 265 or the like.
- an insulating film similar to the insulating layers 328 and 332 can be used.
- a plug 274 electrically connected to one of the pair of conductive layers 325 is provided so as to be embedded in the insulating layers 265 , 329 and 264 .
- the plug 274 includes a conductive layer 274a that covers the side surfaces of the openings of the insulating layers 265, the insulating layers 329, the insulating layers 264, and the insulating layer 328 and part of the top surface of the conductive layer 325, and the conductive layer 274a. It is preferable to have a conductive layer 274b in contact with the top surface. At this time, a conductive material into which hydrogen and oxygen are difficult to diffuse is preferably used for the conductive layer 274a.
- a display device 100E illustrated in FIG. 38 has a structure in which a transistor 320A and a transistor 320B each including an oxide semiconductor in a semiconductor layer in which a channel is formed are stacked.
- the description of the display device 100D can be referred to.
- transistors each including an oxide semiconductor are stacked here, the structure is not limited to this.
- a structure in which three or more transistors are stacked may be employed.
- a display device 100F illustrated in FIG. 39 has a structure in which a transistor 310 in which a channel is formed over a substrate 301 and a transistor 320 including an oxide semiconductor in a semiconductor layer in which the channel is formed are stacked.
- An insulating layer 261 is provided to cover the transistor 310 , and a conductive layer 251 is provided over the insulating layer 261 .
- An insulating layer 262 is provided to cover the conductive layer 251 , and the conductive layer 252 is provided over the insulating layer 262 .
- the conductive layers 251 and 252 each function as wirings.
- An insulating layer 263 and an insulating layer 332 are provided to cover the conductive layer 252 , and the transistor 320 is provided over the insulating layer 332 .
- An insulating layer 265 is provided to cover the transistor 320 and a capacitor 240 is provided over the insulating layer 265 . Capacitor 240 and transistor 320 are electrically connected by plug 274 .
- the transistor 320 can be used as a transistor forming a pixel circuit. Further, the transistor 310 can be used as a transistor forming a pixel circuit or a transistor forming a driver circuit (a gate line driver circuit or a source line driver circuit) for driving the pixel circuit. Further, the transistors 310 and 320 can be used as transistors included in various circuits such as an arithmetic circuit and a memory circuit.
- FIG. 40 shows a perspective view of the display device 100G
- FIG. 41A shows a cross-sectional view of the display device 100G.
- the display device 100G has a configuration in which a substrate 152 and a substrate 151 are bonded together.
- the substrate 152 is indicated by dashed lines.
- the display device 100G has a display section 162, a connection section 140, a circuit 164, wiring 165, and the like.
- FIG. 40 shows an example in which an IC 173 and an FPC 172 are mounted on the display device 100G. Therefore, the configuration shown in FIG. 40 can also be said to be a display module including the display device 100G, an IC (integrated circuit), and an FPC.
- connection part 140 is provided outside the display part 162 .
- the connection portion 140 can be provided along one side or a plurality of sides of the display portion 162 .
- the number of connection parts 140 may be singular or plural.
- FIG. 40 shows an example in which connecting portions 140 are provided so as to surround the four sides of the display portion.
- the connection part 140 the common electrode of the light emitting device and the conductive layer are electrically connected, and a potential can be supplied to the common electrode.
- a scanning line driving circuit can be used as the circuit 164 .
- the wiring 165 has a function of supplying signals and power to the display section 162 and the circuit 164 .
- the signal and power are input to the wiring 165 from the outside through the FPC 172 or input to the wiring 165 from the IC 173 .
- FIG. 40 shows an example in which the IC 173 is provided on the substrate 151 by a COG (Chip On Glass) method, a COF (Chip on Film) method, or the like.
- a COG Chip On Glass
- COF Chip on Film
- the IC 173 for example, an IC having a scanning line driver circuit or a signal line driver circuit can be applied.
- the display device 100G and the display module may be configured without an IC.
- the IC may be mounted on the FPC by the COF method or the like.
- part of the area including the FPC 172, part of the circuit 164, part of the display part 162, part of the connection part 140, and part of the area including the end of the display device 100G are cut off.
- An example of a cross section is shown.
- a display device 100G illustrated in FIG. 41A includes a transistor 201, a transistor 205, a light-emitting device 130, and the like between a substrate 151 and a substrate 152.
- the display device 100G illustrated in FIG. 41A includes a transistor 201, a transistor 205, a light-emitting device 130, and the like between a substrate 151 and a substrate 152.
- the light-emitting device 130 has the same configuration as the laminated structure shown in FIG. 1B, except that the configuration of the pixel electrodes is different.
- Embodiment 1 can be referred to for details of the light-emitting device.
- the light-emitting device 130 has a conductive layer 112 , a conductive layer 126 on the conductive layer 112 , and a conductive layer 129 on the conductive layer 126 .
- the conductive layer 112, the conductive layer 126, and the conductive layer 129 can be collectively referred to as a pixel electrode, or part of them can be referred to as a pixel electrode.
- the conductive layer 112 is connected to the conductive layer 222b of the transistor 205 through an opening provided in the insulating layer 214.
- the end of the conductive layer 126 is positioned outside the end of the conductive layer 112 .
- the edges of the conductive layer 126 and the edges of the conductive layer 129 are aligned or substantially aligned.
- a conductive layer functioning as a reflective electrode can be used for the conductive layers 112 and 126
- a conductive layer functioning as a transparent electrode can be used for the conductive layer 129 .
- the conductive layer 112 is formed so as to cover the opening provided in the insulating layer 214 .
- a layer 128 is embedded in the recess of the conductive layer 112 .
- the layer 128 has the function of flattening the concave portion of the conductive layer 112 .
- a conductive layer 126 electrically connected to the conductive layer 112 is provided over the conductive layer 112 and the layer 128 . Therefore, a region overlapping with the recessed portion of the conductive layer 112 can also be used as a light-emitting region, and the aperture ratio of the pixel can be increased.
- the layer 128 may be an insulating layer or a conductive layer.
- Various inorganic insulating materials, organic insulating materials, and conductive materials can be used as appropriate for layer 128 .
- layer 128 is preferably formed using an insulating material, and particularly preferably formed using an organic insulating material.
- an organic insulating material that can be used for the filling layer 127 described above can be applied.
- FIG. 41A shows an example in which the upper surface of layer 128 has a flat portion
- the shape of layer 128 is not particularly limited.
- the upper surface of the layer 128 can be configured to have a shape in which the center and the vicinity thereof are depressed in a cross-sectional view, that is, a shape having a concave curved surface.
- the top surface of the layer 128 can be configured to have a shape in which the center and the vicinity thereof are swollen in a cross-sectional view, that is, have a convex curved surface.
- the top surface of layer 128 may have one or both of convex and concave curves.
- the number of convex curved surfaces and concave curved surfaces that the upper surface of the layer 128 has is not limited, and may be one or more.
- the height of the top surface of the layer 128 and the height of the top surface of the conductive layer 112 may match or substantially match, or may differ from each other.
- the height of the top surface of layer 128 may be lower or higher than the height of the top surface of conductive layer 112 .
- the ends of the conductive layer 126, the conductive layer 129, and the LED layer 134 are aligned or substantially aligned. Therefore, since the entire region where the conductive layer 126 is provided can be used as the light emitting region of the light emitting device 130, the aperture ratio of the pixel can be increased.
- a portion of the upper surface and side surfaces of the LED layer 134 are covered with an insulating layer 125 and a filling layer 127 .
- a mask layer 118 is located between the LED layer 134 and the insulating layer 125 .
- a conductive layer 115 is provided over the LED layer 134 , the insulating layer 125 , and the filling layer 127 .
- Each of the conductive layers 115 is a series of films commonly provided for a plurality of light emitting devices.
- a protective layer 131 is provided on the light emitting device 130 .
- the protective layer 131 and the substrate 152 are adhered via the adhesive layer 142 .
- a light shielding layer 117 is provided on the substrate 152 .
- a solid sealing structure, a hollow sealing structure, or the like can be applied to sealing the light-emitting device.
- the space between substrates 152 and 151 is filled with an adhesive layer 142 to apply a solid sealing structure.
- the space may be filled with an inert gas (such as nitrogen or argon) to apply a hollow sealing structure.
- the adhesive layer 142 may be provided so as not to overlap the light emitting device.
- the space may be filled with a resin different from the adhesive layer 142 provided in a frame shape.
- a conductive layer 123 is provided on the insulating layer 214 in the connecting portion 140 .
- the conductive layer 123 includes a conductive film obtained by processing the same conductive film as the conductive layer 112, a conductive film obtained by processing the same conductive film as the conductive layer 126, and a conductive film having the same conductivity as the conductive layer 129.
- An example of a laminated structure of a conductive film obtained by processing a film is shown.
- the edges of the conductive layer 123 are covered with a mask layer 118 , an insulating layer 125 and a filling layer 127 .
- a conductive layer 115 is provided over the conductive layer 123 . Note that in the connection portion 140 , the conductive layer 123 and the conductive layer 115 are in direct contact with each other and electrically connected.
- the display device 100G is of the top emission type. Light emitted by the light emitting device is emitted to the substrate 152 side. A material having high visible light transmittance is preferably used for the substrate 152 .
- the pixel electrode contains a material that reflects light, and the counter electrode (conductive layer 115) contains a material that transmits light.
- a stacked structure from the substrate 151 to the insulating layer 214 corresponds to the layer 101 including the transistor described in the above embodiment.
- Both the transistor 201 and the transistor 205 are formed over the substrate 151 . These transistors can be made with the same material and the same process.
- An insulating layer 211, an insulating layer 213, an insulating layer 215, and an insulating layer 214 are provided on the substrate 151 in this order.
- Part of the insulating layer 211 functions as a gate insulating layer of each transistor.
- Part of the insulating layer 213 functions as a gate insulating layer of each transistor.
- An insulating layer 215 is provided over the transistor.
- An insulating layer 214 is provided over the transistor and functions as a planarization layer. Note that the number of gate insulating layers and the number of insulating layers covering a transistor are not limited, and each may have a single layer or two or more layers.
- a material in which impurities such as water and hydrogen are difficult to diffuse for at least one insulating layer covering the transistor.
- An inorganic insulating film is preferably used for each of the insulating layer 211, the insulating layer 213, and the insulating layer 215.
- the inorganic insulating film for example, a silicon nitride film, a silicon oxynitride film, a silicon oxide film, a silicon nitride oxide film, an aluminum oxide film, an aluminum nitride film, or the like can be used.
- a hafnium oxide film, an yttrium oxide film, a zirconium oxide film, a gallium oxide film, a tantalum oxide film, a magnesium oxide film, a lanthanum oxide film, a cerium oxide film, a neodymium oxide film, or the like may be used.
- two or more of the insulating films described above may be laminated and used.
- An organic insulating layer is suitable for the insulating layer 214 that functions as a planarization layer.
- Materials that can be used for the organic insulating layer include acrylic resins, polyimide resins, epoxy resins, polyamide resins, polyimideamide resins, siloxane resins, benzocyclobutene resins, phenolic resins, precursors of these resins, and the like.
- the insulating layer 214 may have a laminated structure of an organic insulating layer and an inorganic insulating layer. The outermost layer of the insulating layer 214 preferably functions as an etching protection layer.
- the insulating layer 214 may be provided with recesses when the conductive layer 112, the conductive layer 126, or the conductive layer 129 is processed.
- the transistors 201 and 205 include a conductive layer 221 functioning as a gate, an insulating layer 211 functioning as a gate insulating layer, conductive layers 222a and 222b functioning as sources and drains, a semiconductor layer 231, and an insulating layer functioning as a gate insulating layer. It has a layer 213 and a conductive layer 223 that functions as a gate. Here, the same hatching pattern is applied to a plurality of layers obtained by processing the same conductive film.
- the insulating layer 211 is located between the conductive layer 221 and the semiconductor layer 231 .
- the insulating layer 213 is located between the conductive layer 223 and the semiconductor layer 231 .
- the structure of the transistor included in the display device of this embodiment there is no particular limitation on the structure of the transistor included in the display device of this embodiment.
- a planar transistor, a staggered transistor, an inverted staggered transistor, or the like can be used.
- the transistor structure may be either a top-gate type or a bottom-gate type.
- gates may be provided above and below a semiconductor layer in which a channel is formed.
- a structure in which a semiconductor layer in which a channel is formed is sandwiched between two gates is applied to the transistors 201 and 205 .
- a transistor may be driven by connecting two gates and applying the same signal to them.
- the threshold voltage of the transistor may be controlled by applying a potential for controlling the threshold voltage to one of the two gates and applying a potential for driving to the other.
- Crystallinity of a semiconductor material used for a transistor is not particularly limited, either an amorphous semiconductor or a semiconductor having crystallinity (a microcrystalline semiconductor, a polycrystalline semiconductor, a single crystal semiconductor, or a semiconductor partially including a crystal region). may be used. It is preferable to use a crystalline semiconductor because deterioration of transistor characteristics can be suppressed.
- a semiconductor layer of a transistor preferably includes an oxide semiconductor.
- the display device of this embodiment preferably uses an OS transistor.
- crystalline oxide semiconductors examples include CAAC (c-axis-aligned crystalline)-OS, nc (nanocrystalline)-OS, and the like.
- a transistor using silicon for a channel formation region may be used.
- silicon examples include monocrystalline silicon, polycrystalline silicon, amorphous silicon, and the like.
- a transistor including low-temperature polysilicon (LTPS) in a semiconductor layer hereinafter also referred to as an LTPS transistor
- the LTPS transistor has high field effect mobility and good frequency characteristics.
- Si transistors such as LTPS transistors
- circuits that need to be driven at high frequencies for example, source driver circuits
- An OS transistor has extremely high field effect mobility compared to a transistor using amorphous silicon.
- an OS transistor has extremely low source-drain leakage current (also referred to as an off-state current) in an off state, and can hold charge accumulated in a capacitor connected in series with the transistor for a long time. is. Further, by using the OS transistor, power consumption of the display device can be reduced.
- the amount of current flowing through the light-emitting device included in the pixel circuit In order to increase the luminance of the light-emitting device included in the pixel circuit, it is necessary to increase the amount of current flowing through the light-emitting device. For this purpose, it is necessary to increase the source-drain voltage of the drive transistor included in the pixel circuit. Since the OS transistor has a higher breakdown voltage between the source and the drain than the Si transistor, a high voltage can be applied between the source and the drain of the OS transistor. Therefore, by using an OS transistor as the drive transistor included in the pixel circuit, the amount of current flowing through the light emitting device can be increased, and the light emission luminance of the light emitting device can be increased.
- the OS transistor When the transistor operates in the saturation region, the OS transistor can reduce the change in the source-drain current with respect to the change in the gate-source voltage compared to the Si transistor. Therefore, by applying an OS transistor as a drive transistor included in a pixel circuit, the current flowing between the source and the drain can be finely determined according to the change in the voltage between the gate and the source. can be controlled. Therefore, the number of gradations in the pixel circuit can be increased.
- the OS transistor In the saturation characteristics of the current that flows when the transistor operates in the saturation region, the OS transistor can flow a more stable current (saturation current) than the Si transistor even when the source-drain voltage gradually increases. can. Therefore, by using the OS transistor as the driving transistor, a stable current can be supplied to the light-emitting device even when the current-voltage characteristics of the EL device vary, for example. That is, when the OS transistor operates in the saturation region, even if the source-drain voltage is increased, the source-drain current hardly changes, so that the light emission luminance of the light-emitting device can be stabilized.
- an OS transistor as a driving transistor included in a pixel circuit, it is possible to suppress black floating, increase emission luminance, provide multiple gradations, and suppress variations in light emitting devices. can be planned.
- Metal oxides used for the semiconductor layer include, for example, indium and an element M (M is gallium, aluminum, silicon, boron, yttrium, tin, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, and magnesium) and zinc.
- the element M is preferably one or more selected from aluminum, gallium, yttrium, and tin.
- an oxide also referred to as IGZO
- IGZO oxide containing indium (In), gallium (Ga), and zinc
- an oxide containing indium, tin, and zinc is preferably used.
- oxides containing indium, gallium, tin, and zinc are preferably used.
- an oxide containing indium (In), aluminum (Al), and zinc (Zn) is preferably used.
- an oxide containing indium (In), aluminum (Al), gallium (Ga), and zinc (Zn) also referred to as IAGZO
- IAGZO oxide containing indium (In), aluminum (Al), gallium (Ga), and zinc (Zn)
- the atomic ratio of In in the In-M-Zn oxide is preferably equal to or higher than the atomic ratio of M.
- the transistor included in the circuit 164 and the transistor included in the display portion 162 may have the same structure or different structures.
- the plurality of transistors included in the circuit 164 may all have the same structure, or may have two or more types.
- the structures of the plurality of transistors included in the display portion 162 may all be the same, or may be of two or more types.
- All of the transistors in the display portion 162 may be OS transistors, all of the transistors in the display portion 162 may be Si transistors, or some of the transistors in the display portion 162 may be OS transistors and the rest may be Si transistors. good.
- LTPS transistors and OS transistors are combined in the display portion 162
- a display device with low power consumption and high driving capability can be realized.
- a structure in which an LTPS transistor and an OS transistor are combined is sometimes called an LTPO.
- an OS transistor is used as a transistor or the like that functions as a switch for controlling conduction/non-conduction between wirings, and an LTPS transistor is used as a transistor or the like that controls current.
- one of the transistors included in the display portion 162 functions as a transistor for controlling the current flowing through the light emitting device and can also be called a driving transistor.
- One of the source and drain of the driving transistor is electrically connected to the pixel electrode of the light emitting device.
- An LTPS transistor is preferably used as the driving transistor. This makes it possible to increase the current flowing through the light emitting device in the pixel circuit.
- the other transistor included in the display unit 162 functions as a switch for controlling selection and non-selection of pixels, and can also be called a selection transistor.
- the gate of the selection transistor is electrically connected to the gate line, and one of the source and the drain is electrically connected to the source line (signal line).
- An OS transistor is preferably used as the selection transistor.
- the display device of one embodiment of the present invention can have high aperture ratio, high definition, high display quality, and low power consumption.
- leakage current that can flow in a transistor and leakage current that can flow between adjacent light-emitting devices are extremely low.
- lateral leakage current, side leakage current, or the like are extremely low.
- an observer can observe any one or more of sharpness of the image, sharpness of the image, high saturation, and high contrast ratio.
- 41B and 41C show other configuration examples of the transistor.
- the transistor 209 and the transistor 210 each include a conductive layer 221 functioning as a gate, an insulating layer 211 functioning as a gate insulating layer, a semiconductor layer 231 having a channel formation region 231i and a pair of low-resistance regions 231n, and one of the pair of low-resistance regions 231n.
- a conductive layer 222a connected to a pair of low-resistance regions 231n, a conductive layer 222b connected to the other of a pair of low-resistance regions 231n, an insulating layer 225 functioning as a gate insulating layer, a conductive layer 223 functioning as a gate, and an insulating layer 215 covering the conductive layer 223 have
- the insulating layer 211 is located between the conductive layer 221 and the channel formation region 231i.
- the insulating layer 225 is located at least between the conductive layer 223 and the channel formation region 231i.
- an insulating layer 218 may be provided to cover the transistor.
- the transistor 209 shown in FIG. 41B shows an example in which the insulating layer 225 covers the top surface and side surfaces of the semiconductor layer 231 .
- the conductive layers 222a and 222b are connected to the low-resistance region 231n through openings provided in the insulating layers 225 and 215, respectively.
- One of the conductive layers 222a and 222b functions as a source and the other functions as a drain.
- the insulating layer 225 overlaps the channel formation region 231i of the semiconductor layer 231 and does not overlap the low resistance region 231n.
- the structure shown in FIG. 41C can be manufactured by processing the insulating layer 225 using the conductive layer 223 as a mask.
- the insulating layer 215 is provided to cover the insulating layer 225 and the conductive layer 223, and the conductive layers 222a and 222b are connected to the low resistance region 231n through openings in the insulating layer 215, respectively.
- a connecting portion 204 is provided in a region of the substrate 151 where the substrate 152 does not overlap.
- the wiring 165 is electrically connected to the FPC 172 via the conductive layer 166 and the connecting layer 242 .
- the conductive layer 166 includes a conductive film obtained by processing the same conductive film as the conductive layer 112, a conductive film obtained by processing the same conductive film as the conductive layer 126, and a conductive film having the same conductivity as the conductive layer 129. An example of a laminated structure of a conductive film obtained by processing a film is shown.
- the conductive layer 166 is exposed on the upper surface of the connecting portion 204 . Thereby, the connecting portion 204 and the FPC 172 can be electrically connected via the connecting layer 242 .
- a light shielding layer 117 is preferably provided on the surface of the substrate 152 on the substrate 151 side.
- the light shielding layer 117 can be provided between adjacent light emitting devices, the connection portion 140, the circuit 164, and the like. Also, various optical members can be arranged outside the substrate 152 .
- a material that can be used for the substrate 120 can be applied to each of the substrates 151 and 152 .
- a material that can be used for the resin layer 122 can be applied to the adhesive layer 142 .
- An anisotropic conductive film (ACF: Anisotropic Conductive Film), an anisotropic conductive paste (ACP: Anisotropic Conductive Paste), or the like can be used for the connection layer 242 .
- ACF Anisotropic Conductive Film
- ACP Anisotropic Conductive Paste
- a display device 100H shown in FIG. 42 has a laminate of a supporting substrate 745, an adhesive layer 742, a resin layer 743, and an insulating layer 744 instead of the substrate 151 shown in FIG. 740.
- the transistor 205 and the like are provided over an insulating layer 744 provided over the resin layer 743 .
- the support substrate 745 is a flexible and thin substrate containing organic resin, glass, or the like.
- the resin layer 743 is a layer containing an organic resin such as polyimide resin or acrylic resin.
- the insulating layer 744 includes an inorganic insulating film such as silicon oxide, silicon oxynitride, or silicon nitride.
- the resin layer 743 and the support substrate 745 are bonded together by an adhesive layer 742 .
- the resin layer 743 is preferably thinner than the support substrate 745 .
- the protective layer 131 and the protective layer 740 are bonded together by an adhesive layer 142 .
- a glass substrate or a resin film can be used for the protective layer 740 .
- an optical member such as a polarizing plate and a scattering plate, an input device such as a touch sensor panel, or a structure in which two or more of these are laminated may be applied.
- the display device 100H can be suitably used as a flexible display.
- FIG. 43 shows the display device 100H in a curved state. Note that although FIGS. 43A and 43B show a convex curve toward the side of the surface from which light is emitted (here, the protective layer 740), one embodiment of the present invention is not limited to this. It may be curved concavely toward the surface from which light is emitted. Alternatively, it may have a convexly curved region and a concavely curved region on the side from which light exits.
- the FPC 172 can be arranged on the back side of the display section 162 by folding back at the region P2. As a result, the size of the electronic device in which the display device 100H is mounted can be reduced.
- the region P2 may have a configuration in which an inorganic insulating film such as the insulating layer 744 is not provided.
- the wiring 760 is electrically connected to the FPC 172 via the connecting layer 144 , the conductive layer 132 and the connecting layer 242 .
- the wiring 760 is a conductive film obtained by processing the same conductive film as the conductive layer 112, a conductive film obtained by processing the same conductive film as the conductive layer 126, and the same conductive film as the conductive layer 129. An example of a laminated structure of a conductive film obtained by processing is shown.
- a wiring 760 is electrically connected to the transistor 201 .
- An electronic device of this embodiment includes the display device of one embodiment of the present invention in a display portion.
- the display device of one embodiment of the present invention can easily have high definition and high resolution. Therefore, it can be used for display portions of various electronic devices.
- Electronic devices include, for example, televisions, desktop or notebook personal computers, monitors for computers, digital signage, electronic devices with relatively large screens such as large game machines such as pachinko machines, and digital cameras. , digital video cameras, digital photo frames, mobile phones, portable game machines, personal digital assistants, sound reproduction devices, and the like.
- the display device of one embodiment of the present invention can have high definition, it can be suitably used for an electronic device having a relatively small display portion.
- electronic devices include wristwatch-type and bracelet-type information terminals (wearable devices), VR devices such as head-mounted displays, glasses-type AR devices, and MR devices. wearable devices that can be attached to
- a display device of one embodiment of the present invention includes HD (1280 ⁇ 720 pixels), FHD (1920 ⁇ 1080 pixels), WQHD (2560 ⁇ 1440 pixels), WQXGA (2560 ⁇ 1600 pixels), 4K (2560 ⁇ 1600 pixels), 3840 ⁇ 2160) and 8K (7680 ⁇ 4320 pixels).
- the resolution it is preferable to set the resolution to 4K, 8K, or higher.
- the pixel density (definition) of the display device of one embodiment of the present invention is preferably 100 ppi or more, more preferably 300 ppi or more, more preferably 500 ppi or more, more preferably 1000 ppi or more, more preferably 2000 ppi or more, and 3000 ppi or more.
- the display device can support various screen ratios such as 1:1 (square), 4:3, 16:9, 16:10.
- the electronic device of this embodiment includes sensors (force, displacement, position, velocity, acceleration, angular velocity, number of revolutions, distance, light, liquid, magnetism, temperature, chemical substance, sound, time, hardness, electric field, current, voltage , power, radiation, flow, humidity, gradient, vibration, odor or infrared).
- the electronic device of this embodiment can have various functions. For example, functions to display various information (still images, moving images, text images, etc.) on the display, touch panel functions, functions to display calendars, dates or times, functions to execute various software (programs), wireless communication function, a function of reading a program or data recorded on a recording medium, and the like.
- FIGS. 44A to 44D An example of a wearable device that can be worn on the head will be described with reference to FIGS. 44A to 44D.
- These wearable devices have at least one of a function of displaying AR content, a function of displaying VR content, a function of displaying SR content, and a function of displaying MR content.
- the electronic device has a function of displaying at least one content such as AR, VR, SR, and MR, it is possible to enhance the immersive feeling of the user.
- Electronic device 700A shown in FIG. 44A and electronic device 700B shown in FIG. It has a control section (not shown), an imaging section (not shown), a pair of optical members 753 , a frame 757 and a pair of nose pads 758 .
- the display device of one embodiment of the present invention can be applied to the display panel 751 . Therefore, the electronic device can display images with extremely high definition.
- the electronic device 700A and the electronic device 700B can each project an image displayed on the display panel 751 onto the display area 756 of the optical member 753. Since the optical member 753 has translucency, the user can see the image displayed in the display area superimposed on the transmitted image visually recognized through the optical member 753 . Therefore, the electronic device 700A and the electronic device 700B are electronic devices capable of AR display.
- the electronic device 700A and the electronic device 700B may be provided with a camera capable of capturing an image in front as an imaging unit. Further, the electronic devices 700A and 700B each include an acceleration sensor such as a gyro sensor to detect the orientation of the user's head and display an image corresponding to the orientation in the display area 756. You can also
- the communication unit has a wireless communication device, and can supply video signals, etc. by the wireless communication device.
- a connector to which a cable to which a video signal and a power supply potential are supplied may be provided.
- a battery is provided in the electronic device 700A and the electronic device 700B, and can be charged wirelessly and/or wiredly.
- the housing 721 may be provided with a touch sensor module.
- the touch sensor module has a function of detecting that the outer surface of the housing 721 is touched.
- the touch sensor module can detect a user's tap operation or slide operation and execute various processes. For example, it is possible to perform processing such as pausing or resuming a moving image by a tap operation, and fast-forward or fast-reverse processing can be performed by a slide operation. Further, by providing a touch sensor module for each of the two housings 721, the range of operations can be expanded.
- touch sensors can be applied as touch sensor modules.
- various methods such as a capacitance method, a resistive film method, an infrared method, an electromagnetic induction method, a surface acoustic wave method, and an optical method can be adopted.
- a photoelectric conversion device (also referred to as a photoelectric conversion element) can be used as the light receiving device.
- a photoelectric conversion device also referred to as a photoelectric conversion element
- One or both of an inorganic semiconductor and an organic semiconductor can be used for the active layer of the photoelectric conversion device.
- Electronic device 800A shown in FIG. 44C and electronic device 800B shown in FIG. It has a pair of imaging units 825 and a pair of lenses 832 .
- the display device of one embodiment of the present invention can be applied to the display portion 820 . Therefore, the electronic device can display images with extremely high definition. This allows the user to feel a high sense of immersion.
- the display unit 820 is provided inside the housing 821 at a position where it can be viewed through the lens 832 . By displaying different images on the pair of display portions 820, three-dimensional display using parallax can be performed.
- Each of the electronic device 800A and the electronic device 800B can be said to be an electronic device for VR.
- a user wearing electronic device 800 ⁇ /b>A or electronic device 800 ⁇ /b>B can view an image displayed on display unit 820 through lens 832 .
- the electronic device 800A and the electronic device 800B each have a mechanism that can adjust the left and right positions of the lens 832 and the display unit 820 so that they are optimally positioned according to the position of the user's eyes. preferably. Further, it is preferable to have a mechanism for adjusting focus by changing the distance between the lens 832 and the display portion 820 .
- the wearing section 823 allows the user to wear the electronic device 800A or the electronic device 800B on the head.
- the shape is illustrated as a temple of eyeglasses (also referred to as a temple), but the shape is not limited to this.
- the mounting portion 823 may be worn by the user, and may be, for example, a helmet-type or band-type shape.
- the imaging unit 825 has a function of acquiring external information. Data acquired by the imaging unit 825 can be output to the display unit 820 . An image sensor can be used for the imaging unit 825 . Also, a plurality of cameras may be provided so as to be able to deal with a plurality of angles of view such as telephoto and wide angle.
- a distance measuring sensor capable of measuring the distance to an object
- the imaging unit 825 is one aspect of the detection unit.
- the detection unit can use, for example, an image sensor or a distance image sensor such as LIDAR (Light Detection and Ranging).
- LIDAR Light Detection and Ranging
- the electronic device 800A may have a vibration mechanism that functions as bone conduction earphones.
- a vibration mechanism that functions as bone conduction earphones.
- one or more of the display portion 820, the housing 821, and the mounting portion 823 can be provided with the vibration mechanism.
- the user can enjoy video and audio simply by wearing the electronic device 800A without the need for separate audio equipment such as headphones, earphones, or speakers.
- the electronic device 800A and the electronic device 800B may each have an input terminal.
- the input terminal can be connected to a cable that supplies a video signal from a video output device or the like, power for charging a battery provided in the electronic device, or the like.
- the electronic device of one embodiment of the present invention may have a function of wirelessly communicating with the earphone 750.
- Earphone 750 has a communication unit (not shown) and has a wireless communication function.
- the earphone 750 can receive information (eg, audio data) from the electronic device by wireless communication function.
- information eg, audio data
- electronic device 700A shown in FIG. 44A has a function of transmitting information to earphone 750 by a wireless communication function.
- electronic device 800A shown in FIG. 44C has a function of transmitting information to earphone 750 by a wireless communication function.
- the electronic device may have an earphone part.
- Electronic device 700B shown in FIG. 44B has earphone section 727 .
- the earphone section 727 and the control section can be configured to be wired to each other.
- a part of the wiring connecting the earphone section 727 and the control section may be arranged inside the housing 721 or the mounting section 723 .
- the electronic device 800B shown in FIG. 44D has an earphone section 827.
- the earphone unit 827 and the control unit 824 can be configured to be wired to each other.
- a part of the wiring connecting the earphone section 827 and the control section 824 may be arranged inside the housing 821 or the mounting section 823 .
- the earphone section 827 and the mounting section 823 may have magnets. Accordingly, the earphone section 827 can be fixed to the mounting section 823 by magnetic force, which is preferable because it facilitates storage.
- the electronic device may have an audio output terminal to which earphones or headphones can be connected. Also, the electronic device may have one or both of an audio input terminal and an audio input mechanism. As a voice input mechanism, for example, a sound collecting device such as a microphone can be used. By providing the electronic device with a voice input mechanism, the electronic device may function as a so-called headset.
- the electronic device of one embodiment of the present invention is preferably either a glasses type (electronic device 700A, electronic device 700B, etc.) or a goggle type (electronic device 800A, electronic device 800B, etc.). be.
- An electronic device of one embodiment of the present invention can transmit information to earphones by wire or wirelessly.
- An electronic device 6500 shown in FIG. 45A is a mobile information terminal that can be used as a smartphone.
- the electronic device 6500 has a housing 6501, a display unit 6502, a power button 6503, a button 6504, a speaker 6505, a microphone 6506, a camera 6507, a light source 6508, and the like.
- a display portion 6502 has a touch panel function.
- the display device of one embodiment of the present invention can be applied to the display portion 6502 .
- FIG. 45B is a schematic cross-sectional view including the end of the housing 6501 on the microphone 6506 side.
- a light-transmitting protective member 6510 is provided on the display surface side of the housing 6501, and a display panel 6511, an optical member 6512, a touch sensor panel 6513, and a printer are placed in a space surrounded by the housing 6501 and the protective member 6510.
- a substrate 6517, a battery 6518, and the like are arranged.
- a display panel 6511, an optical member 6512, and a touch sensor panel 6513 are fixed to the protective member 6510 with an adhesive layer (not shown).
- a portion of the display panel 6511 is folded back in a region outside the display portion 6502, and the FPC 6515 is connected to the folded portion.
- An IC6516 is mounted on the FPC6515.
- the FPC 6515 is connected to terminals provided on the printed circuit board 6517 .
- the flexible display of one embodiment of the present invention can be applied to the display panel 6511 . Therefore, an extremely lightweight electronic device can be realized. In addition, since the display panel 6511 is extremely thin, the thickness of the electronic device can be reduced and the large-capacity battery 6518 can be mounted. In addition, by folding back part of the display panel 6511 and arranging a connection portion with the FPC 6515 on the back side of the pixel portion, an electronic device with a narrow frame can be realized.
- a television set 7100 has a display portion 7000 incorporated in a housing 7101 .
- a configuration in which a housing 7101 is supported by a stand 7103 is shown.
- the display device of one embodiment of the present invention can be applied to the display portion 7000 .
- the operation of the television apparatus 7100 shown in FIG. 45C can be performed using operation switches provided on the housing 7101 and a separate remote control operation device 7111 .
- the display portion 7000 may be provided with a touch sensor, and the television device 7100 may be operated by touching the display portion 7000 with a finger or the like.
- the remote controller 7111 may have a display section for displaying information output from the remote controller 7111 .
- a channel and a volume can be operated with operation keys or a touch panel provided in the remote controller 7111 , and an image displayed on the display portion 7000 can be operated.
- the television device 7100 is configured to include a receiver, a modem, and the like.
- the receiver can receive general television broadcasts. Also, by connecting to a wired or wireless communication network via a modem, one-way (from the sender to the receiver) or two-way (between the sender and the receiver, or between the receivers, etc.) information communication. is also possible.
- FIG. 45D shows an example of a notebook personal computer.
- a notebook personal computer 7200 has a housing 7211, a keyboard 7212, a pointing device 7213, an external connection port 7214, and the like.
- the display portion 7000 is incorporated in the housing 7211 .
- the display device of one embodiment of the present invention can be applied to the display portion 7000 .
- FIGS. 45E and 45F An example of digital signage is shown in FIGS. 45E and 45F.
- a digital signage 7300 shown in FIG. 45E includes a housing 7301, a display unit 7000, speakers 7303, and the like. Furthermore, it can have an LED lamp, an operation key (including a power switch or an operation switch), connection terminals, various sensors, a microphone, and the like.
- FIG. 45F is a digital signage 7400 attached to a cylindrical post 7401.
- a digital signage 7400 has a display section 7000 provided along the curved surface of a pillar 7401 .
- the display device of one embodiment of the present invention can be applied to the display portion 7000 in FIGS. 45E and 45F.
- the wider the display unit 7000 the more information can be provided at once.
- the wider the display unit 7000 the more conspicuous it is, and the more effective the advertisement can be, for example.
- a touch panel By applying a touch panel to the display unit 7000, not only can images or moving images be displayed on the display unit 7000, but also the user can intuitively operate the display unit 7000, which is preferable. Further, when used for providing information such as route information or traffic information, usability can be enhanced by intuitive operation.
- the digital signage 7300 or digital signage 7400 is preferably capable of cooperating with an information terminal 7311 or information terminal 7411 such as a smartphone possessed by the user through wireless communication.
- advertisement information displayed on the display unit 7000 can be displayed on the screen of the information terminal 7311 or the information terminal 7411 .
- display on the display portion 7000 can be switched.
- the digital signage 7300 or 7400 can execute a game using the screen of the information terminal 7311 or 7411 as an operating means (controller). This allows an unspecified number of users to simultaneously participate in and enjoy the game.
- the electronic device shown in FIGS. 46A to 46G includes a housing 9000, a display unit 9001, a speaker 9003, operation keys 9005 (including a power switch or an operation switch), connection terminals 9006, sensors 9007 (force, displacement, position, speed , acceleration, angular velocity, number of rotations, distance, light, liquid, magnetism, temperature, chemical substances, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, smell, or infrared rays function), a microphone 9008, and the like.
- the electronic devices shown in FIGS. 46A to 46G have various functions. For example, a function to display various information (still images, moving images, text images, etc.) on the display unit, a touch panel function, a calendar, a function to display the date or time, a function to control processing by various software (programs), It can have a wireless communication function, a function of reading and processing programs or data recorded on a recording medium, and the like. Note that the functions of the electronic device are not limited to these, and can have various functions.
- the electronic device may have a plurality of display units.
- the electronic device is equipped with a camera, etc., and has the function of capturing still images or moving images and storing them in a recording medium (external or built into the camera), or the function of displaying the captured image on the display unit, etc. good.
- FIGS. 46A to 46G Details of the electronic devices shown in FIGS. 46A to 46G will be described below.
- FIG. 46A is a perspective view showing a mobile information terminal 9101.
- the mobile information terminal 9101 can be used as a smart phone, for example.
- the portable information terminal 9101 may be provided with a speaker 9003, a connection terminal 9006, a sensor 9007, and the like.
- the mobile information terminal 9101 can display text and image information on its multiple surfaces.
- FIG. 46A shows an example in which three icons 9050 are displayed.
- Information 9051 indicated by a dashed rectangle can also be displayed on another surface of the display portion 9001 . Examples of the information 9051 include notification of incoming e-mail, SNS, phone call, title of e-mail or SNS, sender name, date and time, remaining battery power, radio wave intensity, and the like.
- an icon 9050 or the like may be displayed at the position where the information 9051 is displayed.
- FIG. 46B is a perspective view showing the mobile information terminal 9102.
- the portable information terminal 9102 has a function of displaying information on three or more sides of the display portion 9001 .
- information 9052, information 9053, and information 9054 are displayed on different surfaces.
- the user can confirm the information 9053 displayed at a position where the mobile information terminal 9102 can be viewed from above the mobile information terminal 9102 while the mobile information terminal 9102 is stored in the chest pocket of the clothes.
- the user can check the display without taking out the portable information terminal 9102 from the pocket, and can determine, for example, whether to receive a call.
- FIG. 46C is a perspective view showing the tablet terminal 9103.
- the tablet terminal 9103 can execute various applications such as mobile phone, e-mail, reading and creating text, playing music, Internet communication, and computer games.
- the tablet terminal 9103 has a display portion 9001, a camera 9002, a microphone 9008, and a speaker 9003 on the front of the housing 9000, operation keys 9005 as operation buttons on the left side of the housing 9000, and connection terminals on the bottom. 9006.
- FIG. 46D is a perspective view showing a wristwatch-type mobile information terminal 9200.
- the mobile information terminal 9200 can be used as a smart watch (registered trademark), for example.
- the display portion 9001 has a curved display surface, and display can be performed along the curved display surface.
- the mobile information terminal 9200 can also make hands-free calls by mutual communication with a headset capable of wireless communication, for example.
- the portable information terminal 9200 can transmit data to and from another information terminal through the connection terminal 9006, and can be charged. Note that the charging operation may be performed by wireless power supply.
- FIGS. 46E and 46G are perspective views showing a foldable personal digital assistant 9201.
- FIG. 46E is a state in which the mobile information terminal 9201 is unfolded
- FIG. 46G is a state in which it is folded
- FIG. 46F is a perspective view in the middle of changing from one of FIGS. 46E and 46G to the other.
- the portable information terminal 9201 has excellent portability in the folded state, and has excellent display visibility due to a seamless wide display area in the unfolded state.
- a display portion 9001 included in the portable information terminal 9201 is supported by three housings 9000 connected by hinges 9055 .
- the display portion 9001 can be bent with a curvature radius of 0.1 mm or more and 150 mm or less.
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Abstract
Description
図2A及び図2Bは、表示装置の一例を示す断面図である。
図3A及び図3Bは、表示装置の一例を示す断面図である。
図4A及び図4Bは、表示装置の一例を示す断面図である。
図5A及び図5Bは、表示装置の一例を示す断面図である。
図6A及び図6Bは、表示装置の一例を示す断面図である。
図7A及び図7Bは、表示装置の一例を示す断面図である。
図8は、表示装置の一例を示す断面図である。
図9A及び図9Bは、表示装置の一例を示す断面図である。
図10は、表示装置の一例を示す断面図である。
図11A及び図11Bは、表示装置の一例を示す断面図である。
図12A及び図12Bは、表示装置の作製方法の一例を示す斜視図である。
図13A及び図13Bは、表示装置の一例を示す断面図である。
図14A及び図14Bは、表示装置の一例を示す断面図である。
図15A及び図15Bは、表示装置の一例を示す断面図である。
図16Aは、表示装置の一例を示す上面図である。図16Bは、表示装置の一例を示す断面図である。
図17A乃至図17Dは、表示装置の作製方法の一例を示す断面図である。
図18A乃至図18Cは、表示装置の作製方法の一例を示す斜視図である。
図19A及び図19Bは、表示装置の作製方法の一例を示す斜視図である。
図20A乃至図20Dは、表示装置の作製方法の一例を示す断面図である。
図21A乃至図21Dは、表示装置の作製方法の一例を示す断面図である。
図22A乃至図22Dは、表示装置の作製方法の一例を示す断面図である。
図23A乃至図23Cは、表示装置の作製方法の一例を示す断面図である。
図24A及び図24Bは、表示装置の一例を示す断面図である。
図25A及び図25Bは、表示装置の一例を示す断面図である。
図26A乃至図26Dは、表示装置の作製方法の一例を示す断面図である。
図27A乃至図27Cは、表示装置の作製方法の一例を示す断面図である。
図28A乃至図28Dは、表示装置の作製方法の一例を示す断面図である。
図29A乃至図29Cは、表示装置の作製方法の一例を示す断面図である。
図30A及び図30Bは、表示装置の作製方法の一例を示す断面図である。
図31A乃至図31Gは、画素の一例を示す図である。
図32A乃至図32Kは、画素の一例を示す図である。
図33A及び図33Bは、表示装置の一例を示す斜視図である。
図34は、表示装置の一例を示す断面図である。
図35は、表示装置の一例を示す断面図である。
図36は、表示装置の一例を示す断面図である。
図37は、表示装置の一例を示す断面図である。
図38は、表示装置の一例を示す断面図である。
図39は、表示装置の一例を示す断面図である。
図40は、表示装置の一例を示す斜視図である。
図41Aは、表示装置の一例を示す断面図である。図41B及び図41Cは、トランジスタの一例を示す断面図である。
図42は、表示装置の一例を示す断面図である。
図43は、表示装置の一例を示す断面図である。
図44A乃至図44Dは、電子機器の一例を示す図である。
図45A乃至図45Fは、電子機器の一例を示す図である。
図46A乃至図46Gは、電子機器の一例を示す図である。
本実施の形態では、本発明の一態様の表示装置について、図1乃至図23を用いて説明する。
本発明の一態様である表示装置100の上面図を、図1Aに示す。表示装置100は、複数の画素110がマトリクス状に配置された表示部と、表示部の外側の接続部140と、を有する。画素110はそれぞれ、複数の副画素を有する。図1Aは、2行2列の画素110を示している。また、それぞれの画素110が3つの副画素(副画素110a、副画素110b、及び副画素110c)を有する構成として、2行6列分の副画素を示している。接続部140は、カソードコンタクト部と呼ぶこともできる。
本発明の一態様である表示装置の断面図を、図8に示す。上面図は、図1Aを参照できる。図8に示す断面図の一部の拡大図を、図9A及び図9Bに示す。
本発明の一態様である表示装置の断面図を、図10に示す。上面図は、図1Aを参照できる。図10に示す断面図の一部の拡大図を、図11A及び図11Bに示す。
本発明の一態様である表示装置の断面図を、図13A及び図13Bに示す。上面図は、図1Aを参照できる。
本発明の一態様である表示装置の断面図を、図14Aに示す。上面図は、図1Aを参照できる。
本発明の一態様である表示装置の断面図を、図15Aに示す。上面図は、図1Aを参照できる。
図1Aとは異なる表示装置100の上面図を、図16Aに示す。図16Aにおける一点鎖線X3−X4間の断面図を、図16Bに示す。一点鎖線Y1−Y2間の断面図は、図1Bを参照できる。
ここでは、図12Aに示した表示装置の作製方法について、図17A乃至図23Cを用いて説明する。図17B乃至図17D、及び図20A乃至図23Cは、図12Aに示す一点鎖線X1−X2間の断面図と、一点鎖線Y1−Y2間の断面図を並べて示す。なお、図17A乃至図23Cでは、図12Aに示すトランジスタ105を省略している。
先の実施の形態で示した表示装置と異なる構成の例について、図24乃至図30を用いて説明する。以下では、先の実施の形態と重複する部分は説明を省略する場合がある。また、以下で示す図面において、先の実施の形態と同様の機能を有する部分についてはハッチングパターンを同じくし、符号を付さない場合もある。
本発明の一態様である表示装置の断面図を、図24Aに示す。上面図は、図1Aを参照できる。図24Aに示す断面図の一部の拡大図を、図24Bに示す。
本発明の一態様である表示装置の断面図を、図25Aに示す。上面図は、図1Aを参照できる。図25Aに示す断面図の一部の拡大図を、図25Bに示す。
図24Aに示した表示装置の作製方法について、説明する。
本実施の形態では、本発明の一態様の表示装置について、図31及び図32を用いて説明する。
本実施の形態では、本発明の一態様の表示装置について図33乃至図35を用いて説明する。
図33Aに、表示モジュール280の斜視図を示す。表示モジュール280は、表示装置100Aと、FPC290と、を有する。なお、表示モジュール280が有する表示装置は表示装置100Aに限られず、後述する表示装置100B乃至表示装置100Fのいずれかであってもよい。
図34に示す表示装置100Aは、基板301、発光デバイス130、容量240、及びトランジスタ310を有する。
図35に示す表示装置100Bは、それぞれ半導体基板にチャネルが形成されるトランジスタ310Aと、トランジスタ310Bとが積層された構成を有する。なお、以降の表示装置の説明では、先に説明した表示装置と同様の部分については説明を省略することがある。
図36に示す表示装置100Cは、導電層341と導電層342を、バンプ347を介して接合する構成を有する。
図37に示す表示装置100Dは、トランジスタの構成が異なる点で、表示装置100Aと主に相違する。
図38に示す表示装置100Eは、それぞれチャネルが形成される半導体層に酸化物半導体を有するトランジスタ320Aと、トランジスタ320Bとが積層された構成を有する。
図39に示す表示装置100Fは、基板301にチャネルが形成されるトランジスタ310と、チャネルが形成される半導体層に酸化物半導体を含むトランジスタ320とが積層された構成を有する。
図40に、表示装置100Gの斜視図を示し、図41Aに、表示装置100Gの断面図を示す。
図42に示す表示装置100Hは、図41で示した基板151に代えて、支持基板745、接着層742、樹脂層743、及び絶縁層744の積層体を有し、基板152に代えて保護層740を有する。トランジスタ205等は、樹脂層743上に設けられた絶縁層744上に設けられている。
本実施の形態では、本発明の一態様の電子機器について、図44乃至図46を用いて説明する。
Claims (16)
- 第1の発光デバイスと、第2の発光デバイスと、第1の絶縁層と、充填層と、を有し、
前記第1の発光デバイスは、第1の電極と、前記第1の電極上の第1の半導体層と、前記第1の半導体層上の共通電極と、を有し、
前記第2の発光デバイスは、第2の電極と、前記第2の電極上の第2の半導体層と、前記第2の半導体層上の前記共通電極と、を有し、
前記第1の絶縁層は、前記第1の半導体層の側面、及び前記第2の半導体層の側面と接する領域を有し、
前記充填層は、前記第1の絶縁層を介して、前記第1の半導体層の側面、及び前記第2の半導体層の側面と重畳する領域を有し、
前記共通電極は、前記充填層の上面と接する領域を有する表示装置。 - 第1の発光デバイスと、第2の発光デバイスと、第1の絶縁層と、充填層と、着色層と、色変換層と、を有し、
前記第1の発光デバイスは、第1の電極と、前記第1の電極上の第1の半導体層と、前記第1の半導体層上の共通電極と、を有し、
前記第2の発光デバイスは、第2の電極と、前記第2の電極上の第2の半導体層と、前記第2の半導体層上の前記共通電極と、を有し、
前記第1の絶縁層は、前記第1の半導体層の側面、及び前記第2の半導体層の側面と接する領域を有し、
前記充填層は、前記第1の絶縁層を介して、前記第1の半導体層の側面、及び前記第2の半導体層の側面と重畳する領域を有し、
前記共通電極は、前記充填層の上面と接し、
前記着色層は、前記色変換層を介して、前記第1の発光デバイスと重畳する領域を有し、
前記色変換層は、蛍光体または量子ドットを有する表示装置。 - 請求項1または請求項2において、
前記充填層の端部は、前記第1の半導体層上及び前記第2の半導体層上に位置し、
前記充填層の端部は、断面視において、テーパ形状を有する表示装置。 - 請求項1または請求項2において、
前記第1の絶縁層の端部は、前記第1の半導体層上及び前記第2の半導体層上に位置し、
前記第1の絶縁層の端部は、断面視において、テーパ形状を有する表示装置。 - 請求項1または請求項2において、
前記充填層の端部は、前記第1の絶縁層の端部よりも外側に位置する表示装置。 - 請求項1または請求項2において、
前記充填層は、断面視において、上面に凸曲面形状を有する表示装置。 - 請求項1または請求項2において、
反射層を有し、
前記反射層は、前記第1の絶縁層と前記充填層の間に位置し、
前記反射層は、前記第1の絶縁層を介して、前記第1の半導体層及び前記第2の半導体層の側面と重畳する領域を有する表示装置。 - 請求項1または請求項2において、
第2の絶縁層を有し、
前記第2の絶縁層は、前記第1の半導体層の上面と接する領域を有し、
前記充填層は、前記第2の絶縁層を介して、前記第1の半導体層の上面と重畳する領域を有する表示装置。 - 請求項1または請求項2において、
第2の絶縁層を有し、
前記第2の絶縁層は、前記第1の半導体層の上面と接する領域を有し、
前記充填層は、前記第2の絶縁層を介して、前記第1の半導体層の上面と重畳する領域を有し、
断面視において、前記第2の絶縁層の端部は、テーパ形状を有する表示装置。 - 請求項1または請求項2において、
前記第1の絶縁層は、無機材料を有し、
前記充填層は、有機材料を有する表示装置。 - 請求項1または請求項2において、
前記第1の絶縁層は、無機材料を有し、
前記充填層は、有機材料を有し、
前記充填層は、絶縁性である表示装置。 - 請求項1または請求項2において、
前記第1の絶縁層は、無機材料を有し、
前記充填層は、有機材料を有し、
前記充填層は、導電性である表示装置。 - 請求項1または請求項2において、
前記第1の半導体層及び前記第2の半導体層はそれぞれ、第13族元素および第15族元素を含む化合物である表示装置。 - 請求項1または請求項2において、
層を有し、
前記層は、第1のトランジスタと、第2のトランジスタと、を有し、
前記第1の発光デバイス及び前記第2の発光デバイスは、前記層上に設けられ、
前記第1の発光デバイスは、前記第1のトランジスタと電気的に接続され、
前記第2の発光デバイスは、前記第2のトランジスタと電気的に接続される表示装置。 - 請求項1または請求項2に記載の表示装置と、コネクタ及び集積回路のうち少なくとも一方と、を有する表示モジュール。
- 請求項15に記載の表示モジュールと、筐体、バッテリ、カメラ、スピーカ、及びマイクのうち少なくとも一つと、を有する電子機器。
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JP2021092764A (ja) * | 2019-11-12 | 2021-06-17 | 株式会社半導体エネルギー研究所 | 表示装置、表示モジュール、電子機器、及び表示装置の作製方法 |
CN110896121A (zh) * | 2019-12-04 | 2020-03-20 | 錼创显示科技股份有限公司 | 微型发光二极管显示面板 |
JP2021124698A (ja) * | 2020-02-10 | 2021-08-30 | 株式会社ジャパンディスプレイ | 表示装置 |
CN211320096U (zh) * | 2020-02-27 | 2020-08-21 | 重庆康佳光电技术研究院有限公司 | 一种led显示器 |
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