WO2023044595A1 - Chain type casting machine - Google Patents

Chain type casting machine Download PDF

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Publication number
WO2023044595A1
WO2023044595A1 PCT/CN2021/000214 CN2021000214W WO2023044595A1 WO 2023044595 A1 WO2023044595 A1 WO 2023044595A1 CN 2021000214 W CN2021000214 W CN 2021000214W WO 2023044595 A1 WO2023044595 A1 WO 2023044595A1
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WO
WIPO (PCT)
Prior art keywords
mold
pouring
section
conveyor belt
endless conveyor
Prior art date
Application number
PCT/CN2021/000214
Other languages
French (fr)
Chinese (zh)
Inventor
吴渊
刘雄章
佘京鹏
李立鸿
郑培得
Original Assignee
广东华兴换热设备有限公司
汕头华兴冶金设备股份有限公司
汕头华兴(饶平)铜业有限公司
饶平粤兴铜加工有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东华兴换热设备有限公司, 汕头华兴冶金设备股份有限公司, 汕头华兴(饶平)铜业有限公司, 饶平粤兴铜加工有限公司 filed Critical 广东华兴换热设备有限公司
Publication of WO2023044595A1 publication Critical patent/WO2023044595A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants

Definitions

  • the utility model relates to casting equipment, in particular to a chain casting machine.
  • the ferroalloy pouring and forming methods mainly include pit pouring, cast iron ingot mold pouring and casting machine pouring.
  • the current casting machine includes an endless conveyor belt, a driving roller, a driven roller, a pouring device, a material collecting device, and a conveying drive device capable of driving the driving roller to rotate.
  • a plurality of molds are evenly distributed on the endless conveyor belt.
  • the driving roller and the driven roller jointly tension the endless conveyor belt, the driving roller is at the rear end of the endless conveyor belt and is connected to the power output end of the conveying drive device, and the driven roller is at the front end of the endless conveyor belt;
  • the pouring device is arranged above the endless conveyor belt, and the collecting device is arranged below the rear end of the endless conveyor belt.
  • Each of the above-mentioned molds is used to contain high-temperature molten iron to generate iron blocks. After the iron blocks are demoulded, each empty mold still has residual temperature, and each empty mold is slowly and naturally cooled during the transportation process.
  • the above-mentioned endless conveyor belts are all conveyed horizontally.
  • Each mold on the endless conveyor belt will be deformed after being used for a long time, and there is a gap between each mold.
  • the pouring device injects high-temperature molten iron into the horizontally conveyed mold, before the molten iron solidifies, the molten iron in the mold is easy to leak into the gap, and then drips to other parts of the casting machine. After the molten iron solidifies , Other components of the casting machine are prone to failure, affecting the normal operation of the casting machine.
  • the problem to be solved by the utility model is to provide a chain casting machine, which can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, and protect other parts of the casting machine. Ensure the normal operation of the casting machine.
  • a chain type casting machine comprising an endless conveyor belt, a pouring device and a conveying drive device capable of driving the endless conveyor belt to rotate, a plurality of molds are uniformly distributed on the endless conveyor belt, and pouring molding grooves are arranged on the upper surface of the molds;
  • the belt has a front section running from front to back and a return section running from back to front, and the front section of the endless conveyor belt is above the return section; it is characterized in that: the front section of the front section is set There is a pouring section that is gradually inclined upwards from front to back, and the pouring device is arranged above the pouring section; a lap is provided on the front edge of each mold; between two adjacent molds on the pouring section , the lapping pieces of the rear mold are lapped on the upper side of the rear side edge of the front mold.
  • the front and rear orientations of the above-mentioned moulds refer to the orientations when they are on the preceding section.
  • the pouring device injects high-temperature molten iron into the mold on the pouring section, so that after the high-temperature molten iron is in the pouring forming tank, the mold continues to be transported from front to back along the forward section, and the high-temperature molten iron in the pouring forming tank is gradually cooled and formed during the conveying process
  • the formed iron block reaches the rear end of the endless conveyor belt, due to the gravity of the formed iron block, the formed iron block automatically falls to the collecting device.
  • the empty mold is transported to the return of the endless conveyor belt. On the row section, it is returned to the bottom of the pouring device by the endless conveyor belt from back to front.
  • the lapping piece of the rear mold overlaps the upper side of the rear edge of the front mold, the lapping piece will cover the gap between two adjacent molds; since the pouring section is gradually upward from front to back Inclined, the mold on the pouring section is also gradually inclined upward from front to back, and the laps of the rear mold play a role of diversion.
  • the pouring device injects high-temperature molten iron into the mold of the pouring section, the high temperature overflowing from the rear mold
  • the molten iron flows into the front mold from top to bottom along with the overlapping piece, which can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, and prevent the molten iron from dripping into other parts of the casting machine, which plays a role Protect the role of other parts of the casting machine to ensure the normal operation of the casting machine.
  • the above-mentioned conveying driving device includes a driving roller, a driven roller and a conveying motor.
  • the driving roller and the driven roller jointly tension the endless conveyor belt.
  • the driven roller is at the front end of the endless conveyor belt.
  • the above-mentioned conveying driving device may also include guide rollers, which are used to guide the endless conveyor belt to run along a required route.
  • the pouring device includes a tundish, a pouring splitter and at least one pouring pipe.
  • the pouring splitter is located directly below the tundish, and a discharge port is provided at the bottom of the tundish.
  • the feeding pipeline is provided with an on-off valve for controlling the on-off of the feeding pipeline; the pouring pipe is fixedly connected with the pouring splitter tank, and the feed end of the pouring pipe is connected with the pouring splitter tank.
  • the above-mentionedish is used to accommodate the liquid metal raw material to be poured and formed.
  • the liquid metal raw material such as industrial silicon water or ferroalloy water
  • the liquid metal in the tundish The metal raw material flows into the pouring distribution tank through the feeding pipe, and pours into the mold through the pouring pipe.
  • the front end surface of the mold is provided with a slope that gradually slopes downward from front to back, and the slope is located below the overlapping piece.
  • the slope is located below the overlapping piece.
  • On the front face of the mould set a slope that slopes down gradually from front to back, so that a gap is formed at the front end of the mould. The edge passes through the gap, so that the rear side edge of the front mold and the inclined surface of the front end of the rear mold will not collide with each other, so as to ensure the normal turnover of the mold.
  • an enclosure wall is provided on the left and right edges of the mold, and the height of the enclosure wall is higher than the upper surface of the mold.
  • the left and right edges of the mold are provided with protective walls, and the height of the protective walls is higher than the upper surface of the mold, which can prevent the high-temperature molten iron overflowing from the mold from flowing away from the left and right edges of the mold .
  • a step is provided on the rear edge of the mold, and the upper surface of the step is higher than the upper surface of the mold; the lapping piece of the rear mold is lapped on the step of the rear edge of the front mold .
  • Steps are arranged on the rear side edge of the mold, and the upper surface of the step is higher than the upper surface of the mold, which can better prevent the high-temperature molten iron overflowing from the front mold from flowing into the gap where the overlapping piece contacts the rear side edge of the front mold.
  • the upper surface of the mold is gradually inclined downward from back to front.
  • a natural lap angle of 5°-15° will be formed between the two molds.
  • set an inclination angle of 5°-15° so that the upper surface of the mold is gradually inclined downward at a certain angle from the back to the front, so that the high-temperature molten iron in the pouring forming tank flows to the front of the pouring forming tank , to prevent the high-temperature molten iron in the pouring and forming tank from overflowing backward during the conveying process, and to prevent the high-temperature molten iron from flowing into the gap where the lap piece contacts the rear side edge of the mold.
  • the chain casting machine further includes a material collecting device, which is arranged below the rear end of the endless conveyor belt.
  • the above-mentioned collection device is generally a collection tank, which is used to collect the cooled and formed iron nuggets.
  • the chain casting machine further includes a water cooling device, and the water cooling device is arranged below the return section.
  • the water-cooling device When the empty molds are transported to the station of the water-cooling device, the water-cooling device will water-cool each empty mold, and the cooled empty molds will continue to be returned to the bottom of the pouring device by the endless conveyor belt.
  • the above-mentioned water-cooling device includes a cold water tank, a water inlet pipe, a water outlet pipe, a water pump, a water chiller and a pool; the opening of the cold water tank faces upward;
  • the water inlet switch valve the water inlet of the chiller is connected with the water outlet of the water pump through the first water delivery pipe, the water inlet of the water pump is connected with the water outlet of the pool through the second water delivery pipe, and the water inlet of the water pool is connected with the outlet of the cold water tank through the water outlet pipe.
  • the water port is connected, and the water outlet pipe is provided with a water outlet switch valve.
  • a filter is provided at the water outlet of the pool.
  • the water inlet switch valve When water enters, start the water pump, open the water inlet switch valve, the water in the pool enters the cold water tank through the water pump, chiller, and water inlet pipe, and the water is cooled when passing through the chiller, so that the temperature of the cooling water entering the cold water tank is lower , the water level of the cooling water in the cold water tank can be set to just submerge the mold, which is conducive to the rapid cooling of the empty mold with residual temperature; open the water outlet switch valve, and the cooling water in the cold water tank will flow back into the pool through its outlet and outlet pipe; The water in the pool is transported to the cold water tank through such circulation.
  • the chain casting machine also includes an air cooling device, which is arranged in front of the pouring section; along the running direction of the endless conveyor belt, the air cooling device is located in the water cooling device Between the pouring device; the air cooling device includes a cold blower, and the air outlet of the cold blower faces the endless conveyor belt. After cooling by the water cooling device, turn on the cold blower, and use the cold air blown by the cold blower to further cool the empty mold that may still have residual temperature.
  • the chain casting machine further includes a mold temperature measuring mechanism, which is arranged in front of the pouring section and between the pouring device and the air cooling device.
  • a mold temperature measuring mechanism adopts a temperature sensor to sense the temperature of the mold after air-cooling treatment.
  • the chain casting machine also includes a residual cleaning device and a crushing device; the residual cleaning device is arranged below the return section and between the collecting device and the water cooling device; the crushing device It is arranged at the rear end of the endless conveyor belt and directly above the collecting device.
  • the above-mentioned residue cleaning device includes a brush roller, the roller surface of the brush roller is provided with bristles, and the bristles contact and cooperate with the surface of the return section. During the conveying process of each mould, the bristles on the brush roller contact and cooperate with the surface of the return section, so that the bristles wipe off the residues in each mould.
  • the above-mentioned crushing device includes a bracket, a swing hammer and a swing drive mechanism capable of driving the swing hammer to swing.
  • the swing drive mechanism is installed on the support, and the swing hammer is swingably mounted on the support.
  • the upper end of the swing hammer is connected to the power output end of the swing drive mechanism. . Since the mold delivered to the top of the collecting device generally has a relatively high temperature, it may cause some debris of the iron block to adhere to the mould, and the swing driving mechanism is used to drive the swing hammer to swing, so that the swing hammer has a positive impact on the rear end of the endless conveyor belt. The mold is struck so that the iron block is released from the mold.
  • the above-mentioned crushing device is used to assist the demoulding of the iron block.
  • the above-mentioned swing driving mechanism includes a cylinder, the cylinder body of which is hingedly mounted on the bracket, the middle part of the hammer handle of the swing hammer is hinged with the bracket, the upper end of the hammer handle of the swing hammer is hinged with the end of the piston rod of the cylinder, and the hammer head of the swing hammer is connected to the end of the piston rod of the cylinder.
  • the rear end of the endless conveyor belt corresponds.
  • This chain type casting machine can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, protect other parts of the casting machine, and ensure the normal operation of the casting machine.
  • Fig. 1 is the structural representation of the utility model embodiment 1;
  • Fig. 2 is the structural representation of mold overlap in the utility model embodiment 1;
  • Fig. 3 is a schematic structural view of Embodiment 2 of the utility model.
  • the chain casting machine in this embodiment includes an endless conveyor belt 1, a pouring device 2, and a conveying drive device 3 capable of driving the endless conveyor belt 1 to rotate.
  • a mold 101, the upper surface of the mold 101 is provided with a casting groove 1011;
  • the endless conveyor belt 1 has a forward section 11 running from front to back and a return section 12 running from back to front, and the forward movement of the endless conveyor belt 1 Section 11 is above its return section 12;
  • the front portion of forward section 11 is provided with pouring section 13 which is gradually upwardly inclined from front to back, and said pouring device 2 is arranged above pouring section 13;
  • each said mold Overlapping pieces 1012 are provided on the front edge of 101; between two adjacent molds 101 on the pouring section 13, the overlapping pieces 1012 of the rear mold 101 are overlapped on the upper side of the rear edge of the front mold 101.
  • the front and rear orientations of the above-mentioned mold 101 refer to the orientation when it is on the forward section 11 .
  • the pouring device 2 injects high-temperature molten iron into the mold 101 on the pouring section 13, so that the high-temperature molten iron is placed in the casting and forming tank 1011, and the mold 101 continues to be transported from front to back along the forward section 11, and the high-temperature molten iron in the casting and forming tank 1011 is poured.
  • the conveying process it is gradually cooled and formed into iron blocks.
  • the formed iron blocks reach the rear end of the endless conveyor belt 1, due to the self-gravity of the formed iron blocks, the formed iron blocks will automatically fall to the collecting device.
  • the empty The mold 101 is transported to the return section 12 of the endless conveyor belt 1 , and is returned to the bottom of the pouring device 2 by the endless conveyor belt 1 from back to front.
  • the lapping piece 1012 of the rear mold 101 since the lapping piece 1012 of the rear mold 101 is lapped on the upper side of the rear edge of the front mold 101, the lapping piece 1012 will cover the gap between the adjacent two molds 101; 13 is gradually inclined upward from front to back, and the mold 101 on the pouring section 13 is also gradually inclined upward from front to back, and the lapping piece 1012 of the rear mold 101 plays a role of diversion.
  • the pouring device 2 injects high-temperature molten iron into the pouring
  • the mold 101 of section 13 is in the mold 101
  • the high-temperature molten iron overflowing from the rear mold 101 flows into the mold 101 in front from top to bottom along with the lap 1012, which can prevent the molten iron in the mold 101 from flowing into the gap and prevent two adjacent The molds 101 stick together, which is beneficial to ensure the normal operation of the casting machine.
  • the above-mentioned conveying driving device 3 includes a driving roller 31, a driven roller 32 and a conveying motor (not shown in the figure), the driving roller 31 and the driven roller 32 jointly tension the endless conveyor belt 1, and the driving roller 31 is in the endless conveyor belt 1 and is connected with the output shaft transmission of the conveying motor, and the driven roller 32 is at the front end of the endless conveyor belt 1.
  • the driving roller 31 is driven to rotate by the conveying motor to realize the conveying of the endless conveying belt 1 .
  • the above-mentioned conveying driving device 3 may also include a guide roller 33, and the endless conveyor belt 1 is guided to run along a required route by using the guide roller 33.
  • the pouring device 2 includes a tundish, a pouring distribution channel and at least one pouring pipe, the pouring distribution channel is located directly below the tundish, and a discharge port is provided at the bottom of the tundish, and the discharge port of the tundish is separated from the pouring channel through a feeding pipeline.
  • the trough is connected, and an on-off valve for controlling the on-off of the material delivery pipeline is arranged on the material delivery pipeline; the pouring pipe is fixedly connected with the pouring splitter tank, and the feed end of the pouring pipe is connected with the pouring splitter tank.
  • the above-mentioned tundish is used to accommodate the liquid metal raw material to be poured and formed.
  • the liquid metal raw material (such as industrial silicon water or ferroalloy water) in the ladle is poured into the tundish of the pouring device 2;
  • the liquid metal raw material flows into the pouring distribution tank through the feeding pipe, and pours into the mold 101 through the pouring pipe.
  • a slope 1013 is provided on the front surface of the mold 101 and gradually slopes downward from front to back, and the slope 1013 is located below the overlapping piece 1012 .
  • a bevel 1013 inclined downwards gradually from front to back is set, so that a gap is formed at the front end of the mold 101.
  • Both the left side and the right side of the mold 101 are provided with an enclosure wall 1014 , and the height of the enclosure wall is higher than the upper surface of the mold 101 .
  • Both the left side edge and the right side edge of the mold 101 are provided with an enclosure wall 1014, and the height of the enclosure wall 1014 is higher than the upper surface of the mold 101, which can prevent the high temperature molten iron overflowing from the mold 101 from the left edge of the mold 101. , The right edge flows away.
  • the upper surface of the mold 101 gradually slopes downward from the back to the front.
  • a natural lap angle of 5°-15° will be formed between the two molds 101.
  • the front part of the forming tank 1011 flows to prevent the high-temperature molten iron in the casting forming tank 1011 from overflowing backward during the conveying process, and prevent the high-temperature molten iron from flowing into the gap where the lapping piece 1012 contacts the rear edge of the mold 101.
  • This chain casting machine also includes a material collecting device 4 which is arranged below the rear end of the endless conveyor belt 1 .
  • the above-mentioned collection device 4 is generally a collection tank, which is used to collect the iron blocks that have been cooled and formed.
  • This chain type casting machine also includes a water cooling device 5 arranged below the return section 12 .
  • the water cooling device 5 carries out water cooling to each empty mold 101, and the cooled empty molds 101 continue to be forwarded back to the bottom of the pouring device 2 by the endless conveyor belt 1.
  • the above-mentioned water cooling device 5 includes a cold water tank 51, a water inlet pipe 52, a water outlet pipe 53, a water pump 54, a water chiller 55, and a pool 56; the opening of the cold water tank 51 faces upward;
  • the water outlet of 55 is connected, and the water inlet pipe 52 is provided with a water inlet switch valve 521, and the water inlet of the chiller 55 is connected with the water outlet of the water pump 54 through the first water delivery pipe 57, and the water inlet of the water pump 54 is connected with the water outlet of the water pump 54 through the second water delivery pipe 58.
  • the water outlet of the water pool 56 is connected, and the water inlet of the water pool 56 is connected with the water outlet of the cold water tank 51 through the water outlet pipe 53, and the water outlet pipe 53 is provided with a water outlet switching valve 531.
  • a filter is provided at the water outlet of the pool 56 .
  • the cooling water temperature in the water tank 51 is lower, and the water level of the cooling water in the cold water tank 51 is set to just submerge the mold 101, which is conducive to the rapid cooling of the empty mold 101 with residual temperature;
  • the cooling water flows back into the pool 56 through its water outlet and the water outlet pipe 53; the water in the pool 56 is transported into the cold water tank 51 through such circulation.
  • This chain casting machine also includes an air cooling device 6, which is arranged in front of the pouring section 13; along the running direction of the endless conveyor belt 1, the air cooling device 6 is located between the water cooling device 5 and the pouring device 2 Between; air cooling device 6 comprises cold blower, and the air outlet of cold blower faces endless conveyor belt 1. After being cooled by the water cooling device 5, the cold blower is turned on, and the empty mold 101 that may also have residual temperature may be further cooled by the cold wind blown by the cold blower.
  • This chain type casting machine also includes a mold temperature measuring mechanism 7 which is arranged in front of the pouring section 13 and between the pouring device 2 and the air cooling device 6 .
  • the mold temperature measuring mechanism 7 uses a temperature sensor to sense the temperature of the mold 101 after the air-cooling treatment.
  • This chain casting machine also includes a residue cleaning device 8 and a crushing device 9; the residue cleaning device 8 is arranged below the return section 12 and between the collecting device 4 and the water cooling device 5; the crushing device 9 is arranged on the The rear end of the endless conveyor belt 1 is directly above the collecting device 4.
  • the above-mentioned residue cleaning device 8 includes a brush roller, the roller surface of the brush roller is provided with bristles, and the bristles contact and cooperate with the surface of the return section 12 .
  • the bristles on the brush roller contact and cooperate with the surface of the return section 12 , so that the bristles wipe off the residues in each mold 101 .
  • the above-mentioned crushing device 9 comprises a bracket, a swing hammer and a swing drive mechanism capable of driving the swing hammer to swing.
  • the swing drive mechanism is installed on the support, and the swing hammer is swingably mounted on the support. connect. Since the mold 101 delivered to the top of the material collection device generally has a relatively high temperature, it may cause some scraps of the iron block to adhere to the mold 101, and the swing driving mechanism is used to drive the swing hammer to swing, so that the swing hammer has a positive impact on the endless conveyor belt. 1
  • the mold 101 at the rear end is knocked, so that the iron block is detached from the mold 101.
  • the above-mentioned crushing device is used to assist the demoulding of the iron block.
  • the above-mentioned swing driving mechanism includes a cylinder, the cylinder body of which is hingedly mounted on the bracket, the middle part of the hammer handle of the swing hammer is hinged with the bracket, the upper end of the hammer handle of the swing hammer is hinged with the end of the piston rod of the cylinder, and the hammer head of the swing hammer is connected to the end of the piston rod of the cylinder.
  • the rear end of the endless conveyor belt 1 corresponds.
  • the back side edge of mold 101 is provided with step 1015, and the upper surface of step 1015 is higher than the upper surface of mold 101;
  • a step 1015 is set on the rear edge of the mold 101, and the upper surface of the step 1015 is higher than the upper surface of the mold 101, which can better prevent the high-temperature molten iron overflowing from the front mold 101 from flowing to the back of the lap 1012 and the front mold 101 In the gap where the side edges meet.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

A chain type casting machine, comprising an endless conveyor belt (1), a pouring device (2), and a conveying drive device (3) capable of driving the endless conveyor belt (1) to rotate. A plurality of molds (101) are evenly distributed on the endless conveyor belt (1), and pouring forming grooves (1011) are formed on the upper surfaces of the molds (101); the endless conveyor belt (1) has a forward section (11) running from front to back and a return section (12) running from back to front, and the forward section (11) of the endless conveyor belt (1) is located above the return section (12) thereof; the front portion of the forward section (11) is provided with a pouring section (13) gradually inclined upward from front to back, and the pouring device (2) is arranged above the pouring section (13); the front side edge of each mold (101) is provided with a lap joint piece (1012); between two adjacent molds (101) on the pouring section (13), the lap joint piece (1012) of the mold (101) behind is lapped on the upper side of the rear side edge of the mold (101) in front.

Description

一种链式浇铸机A chain casting machine 技术领域technical field
本实用新型涉及浇铸设备,特别涉及一种链式浇铸机。The utility model relates to casting equipment, in particular to a chain casting machine.
背景技术Background technique
目前铁合金浇注成型方式主要有地坑浇注、铸铁锭模浇注和浇铸机浇注。随着铁合金矿热炉大型化、浇注和破碎一体化等趋势,浇铸机浇注的方式会成为未来的主流。现在的浇铸机包括环形输送带、主动辊、从动辊、浇注装置、集料装置和能够驱动主动辊转动的输送驱动装置,环形输送带上均布有多个模具,模具的上表面上设有浇注成型槽;主动辊与从动辊共同将环形输送带张紧,主动辊处于环形输送带的后端并与输送驱动装置的动力输出端传动连接,从动辊处于环形输送带的前端;浇注装置设置在环形输送带的上方,集料装置设置在环形输送带的后端的下方。上述各个模具是为了盛装高温铁水来生成铁块,铁块脱模后各个空模具仍然留有余温,各个空模具在输送过程中慢慢自然冷却。通常,上述环形输送带都是水平输送。环形输送带上的各个模具使用时间久了之后会发生变形,各个模具之间存在一条缝隙。在浇注过程中,当浇注装置往水平输送的模具中注入高温铁水时,在铁水凝固之前,模具中的铁水很容易渗漏到缝隙中,进而滴落到浇铸机的其他部件,当铁水凝固后,浇铸机的其他部件容易发生故障,影响浇铸机的正常运行。At present, the ferroalloy pouring and forming methods mainly include pit pouring, cast iron ingot mold pouring and casting machine pouring. With the trend of large-scale ferroalloy submerged arc furnace and integration of pouring and crushing, the pouring method of casting machine will become the mainstream in the future. The current casting machine includes an endless conveyor belt, a driving roller, a driven roller, a pouring device, a material collecting device, and a conveying drive device capable of driving the driving roller to rotate. A plurality of molds are evenly distributed on the endless conveyor belt. There are pouring molding grooves; the driving roller and the driven roller jointly tension the endless conveyor belt, the driving roller is at the rear end of the endless conveyor belt and is connected to the power output end of the conveying drive device, and the driven roller is at the front end of the endless conveyor belt; The pouring device is arranged above the endless conveyor belt, and the collecting device is arranged below the rear end of the endless conveyor belt. Each of the above-mentioned molds is used to contain high-temperature molten iron to generate iron blocks. After the iron blocks are demoulded, each empty mold still has residual temperature, and each empty mold is slowly and naturally cooled during the transportation process. Generally, the above-mentioned endless conveyor belts are all conveyed horizontally. Each mold on the endless conveyor belt will be deformed after being used for a long time, and there is a gap between each mold. During the pouring process, when the pouring device injects high-temperature molten iron into the horizontally conveyed mold, before the molten iron solidifies, the molten iron in the mold is easy to leak into the gap, and then drips to other parts of the casting machine. After the molten iron solidifies , Other components of the casting machine are prone to failure, affecting the normal operation of the casting machine.
发明内容Contents of the invention
本实用新型所要解决的问题是提供一种链式浇铸机,这种链式浇铸机能够减少模具使用变形后铁水渗漏到相邻两个模具之间的缝隙中,保护浇铸机的其他部件,确保浇铸机的正常运行。The problem to be solved by the utility model is to provide a chain casting machine, which can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, and protect other parts of the casting machine. Ensure the normal operation of the casting machine.
为了解决上述技术问题,本实用新型采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted by the utility model is as follows:
一种链式浇铸机,包括环形输送带、浇注装置和能够驱动环形输送带转动的输送驱动装置,环形输送带上均布有多个模具,模具的上表面上设有浇注成型槽;环形输送带具有自前至后运行的前行段和自后至前运行的回行段,环形输送带的前行段处在其回行段的上方;其特征在于:所述前行段的前部设有自前至后逐渐向上倾斜的浇注段,所述浇注装置设置在浇注段的上方;每个所述模具的前侧边沿上均设有搭接片;在浇注段上相邻两个模具之间,后方模具的搭接片搭接在前方模具的后侧边沿的上侧。A chain type casting machine, comprising an endless conveyor belt, a pouring device and a conveying drive device capable of driving the endless conveyor belt to rotate, a plurality of molds are uniformly distributed on the endless conveyor belt, and pouring molding grooves are arranged on the upper surface of the molds; The belt has a front section running from front to back and a return section running from back to front, and the front section of the endless conveyor belt is above the return section; it is characterized in that: the front section of the front section is set There is a pouring section that is gradually inclined upwards from front to back, and the pouring device is arranged above the pouring section; a lap is provided on the front edge of each mold; between two adjacent molds on the pouring section , the lapping pieces of the rear mold are lapped on the upper side of the rear side edge of the front mold.
上述模具的前、后方位是指其处在前行段上时的方位。The front and rear orientations of the above-mentioned moulds refer to the orientations when they are on the preceding section.
工作时,浇注装置往浇注段上的模具注入高温铁水,使高温铁水处于浇注成型槽中后,模具继续沿前行段自前至后输送,浇注成型槽中的高温铁水在输送过程中逐渐冷却成型为铁块,当成型铁块到达环形输送带的后端时,由于成型铁块的自身重力作用,成型铁块自动掉 落到集料装置上,此时,空模具输送到环形输送带的回行段上,由环形输送带自后至前回送到浇注装置的下方。When working, the pouring device injects high-temperature molten iron into the mold on the pouring section, so that after the high-temperature molten iron is in the pouring forming tank, the mold continues to be transported from front to back along the forward section, and the high-temperature molten iron in the pouring forming tank is gradually cooled and formed during the conveying process When the formed iron block reaches the rear end of the endless conveyor belt, due to the gravity of the formed iron block, the formed iron block automatically falls to the collecting device. At this time, the empty mold is transported to the return of the endless conveyor belt. On the row section, it is returned to the bottom of the pouring device by the endless conveyor belt from back to front.
在浇注段上,由于后方模具的搭接片搭接在前方模具的后侧边沿的上侧,搭接片将相邻两个模具之间的缝隙遮挡住;由于浇注段是自前至后逐渐向上倾斜的,浇注段上的模具也是自前至后逐渐向上倾斜的,后方模具的搭接片起到导流作用,当浇注装置将高温铁水注入到浇注段的模具中时,后方模具中溢出的高温铁水随着搭接片从上往下流进前方的模具中,能够减少模具使用变形后铁水渗漏到相邻两个模具之间的缝隙中,避免铁水滴落到浇铸机的其他部件,起到保护浇铸机的其他部件的作用,确保浇铸机的正常运行。On the pouring section, since the lapping piece of the rear mold overlaps the upper side of the rear edge of the front mold, the lapping piece will cover the gap between two adjacent molds; since the pouring section is gradually upward from front to back Inclined, the mold on the pouring section is also gradually inclined upward from front to back, and the laps of the rear mold play a role of diversion. When the pouring device injects high-temperature molten iron into the mold of the pouring section, the high temperature overflowing from the rear mold The molten iron flows into the front mold from top to bottom along with the overlapping piece, which can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, and prevent the molten iron from dripping into other parts of the casting machine, which plays a role Protect the role of other parts of the casting machine to ensure the normal operation of the casting machine.
通常,上述输送驱动装置包括主动辊、从动辊和输送电机,主动辊与从动辊共同将环形输送带张紧,主动辊处于环形输送带的后端并与输送电机的输出轴传动连接,从动辊处于环形输送带的前端。利用输送电机来驱动主动辊转动,实现环形输送带的输送。上述输送驱动装置还可包括导引辊,利用导引辊引导环形输送带按所需路线运行。Usually, the above-mentioned conveying driving device includes a driving roller, a driven roller and a conveying motor. The driving roller and the driven roller jointly tension the endless conveyor belt. The driven roller is at the front end of the endless conveyor belt. Use the conveying motor to drive the driving roller to rotate to realize the conveying of the endless conveyor belt. The above-mentioned conveying driving device may also include guide rollers, which are used to guide the endless conveyor belt to run along a required route.
通常,上述浇注装置包括中间包、浇注分流槽和至少一个浇注管,浇注分流槽处于中间包正下方,中间包底部设有出料口,中间包的出料口经输料管道与浇注分流槽连通,输料管道上设有用于控制输料管道通断的开关阀;浇注管与浇注分流槽固定连接,并且浇注管的进料端与浇注分流槽连通。上述中间包用于容纳待浇注成型的液态金属原料,进行浇注成型时将铁水包中的液态金属原料(如工业硅水或铁合金水)倒入到浇注装置的中间包中;中间包中的液态金属原料经输料管道流入到浇注分流槽中,经浇注管向模具浇注。Usually, the pouring device includes a tundish, a pouring splitter and at least one pouring pipe. The pouring splitter is located directly below the tundish, and a discharge port is provided at the bottom of the tundish. Connected, the feeding pipeline is provided with an on-off valve for controlling the on-off of the feeding pipeline; the pouring pipe is fixedly connected with the pouring splitter tank, and the feed end of the pouring pipe is connected with the pouring splitter tank. The above-mentioned tundish is used to accommodate the liquid metal raw material to be poured and formed. When pouring and forming, the liquid metal raw material (such as industrial silicon water or ferroalloy water) in the ladle is poured into the tundish of the pouring device; the liquid metal in the tundish The metal raw material flows into the pouring distribution tank through the feeding pipe, and pours into the mold through the pouring pipe.
作为本实用新型的优选方案,所述模具的前端面上设有自前至后逐渐向下倾斜的斜面,斜面处于所述搭接片的下方。在模具的前端面上设置自前至后逐渐向下倾斜的斜面,使得模具的前端形成一个缺口,当模具需要翻转的时候,相邻两个模具之间的夹角发生变化,前方模具的后侧边沿从缺口经过,使得前方模具的后侧边沿与后方模具前端的斜面不会交叉碰撞到,保证模具的正常翻转。As a preferred solution of the present utility model, the front end surface of the mold is provided with a slope that gradually slopes downward from front to back, and the slope is located below the overlapping piece. On the front face of the mould, set a slope that slopes down gradually from front to back, so that a gap is formed at the front end of the mould. The edge passes through the gap, so that the rear side edge of the front mold and the inclined surface of the front end of the rear mold will not collide with each other, so as to ensure the normal turnover of the mold.
作为本实用新型的优选方案,所述模具的左侧边沿、右侧边沿上均设有围护壁,围护壁的高度高于模具的上表面。模具的左侧边沿、右侧边沿上均设置围护壁,且围护壁的高度高于模具的上表面,能够防止模具溢流出来的高温铁水从模具的左侧边沿、右侧边沿流掉。As a preferred solution of the present invention, an enclosure wall is provided on the left and right edges of the mold, and the height of the enclosure wall is higher than the upper surface of the mold. The left and right edges of the mold are provided with protective walls, and the height of the protective walls is higher than the upper surface of the mold, which can prevent the high-temperature molten iron overflowing from the mold from flowing away from the left and right edges of the mold .
作为本实用新型进一步的优选方案,所述模具的后侧边沿上设有台阶,台阶的上表面高于模具的上表面;后方模具的搭接片搭接在前方模具的后侧边沿的台阶上。在模具后侧边沿上设置台阶,且台阶的上表面高于模具的上表面,能够更好地防止前方模具溢流出来的高温铁水流到搭接片与前方模具后侧边沿接触的缝隙中。As a further preferred solution of the present utility model, a step is provided on the rear edge of the mold, and the upper surface of the step is higher than the upper surface of the mold; the lapping piece of the rear mold is lapped on the step of the rear edge of the front mold . Steps are arranged on the rear side edge of the mold, and the upper surface of the step is higher than the upper surface of the mold, which can better prevent the high-temperature molten iron overflowing from the front mold from flowing into the gap where the overlapping piece contacts the rear side edge of the front mold.
作为本实用新型进一步的优选方案,在所述浇注段上,模具的上表面自后至前逐渐向下 倾斜。通常,在相邻两个模具相互搭接的时候,两个模具之间会形成一个自然搭接角度为5°-15°,为了防止模具向后倾斜高温铁水串流到缝隙中,需要在自然搭接角度的基础上再设置一个倾斜角度5°-15°,使模具的上表面自后至前逐渐向下倾斜一定的角度,使得浇注成型槽中的高温铁水向浇注成型槽的前部流淌,防止浇注成型槽中的高温铁水在输送过程向后溢流出来,避免高温铁水流到搭接片与模具后侧边沿接触的缝隙中。As a further preferred solution of the utility model, on the casting section, the upper surface of the mold is gradually inclined downward from back to front. Usually, when two adjacent molds overlap each other, a natural lap angle of 5°-15° will be formed between the two molds. On the basis of the lap angle, set an inclination angle of 5°-15°, so that the upper surface of the mold is gradually inclined downward at a certain angle from the back to the front, so that the high-temperature molten iron in the pouring forming tank flows to the front of the pouring forming tank , to prevent the high-temperature molten iron in the pouring and forming tank from overflowing backward during the conveying process, and to prevent the high-temperature molten iron from flowing into the gap where the lap piece contacts the rear side edge of the mold.
作为本实用新型的优选方案,所述链式浇铸机还包括集料装置,集料装置设置在所述环形输送带的后端的下方。上述集料装置一般为集料槽,用于收集冷却成型的铁块。As a preferred solution of the present invention, the chain casting machine further includes a material collecting device, which is arranged below the rear end of the endless conveyor belt. The above-mentioned collection device is generally a collection tank, which is used to collect the cooled and formed iron nuggets.
作为本实用新型进一步的优选方案,所述链式浇铸机还包括水冷装置,水冷装置设置在所述回行段的下方。当空模具经过输送到水冷装置的工位上时,由水冷装置对各个空模具进行水冷降温,降温后的空模具继续由环形输送带向前回送到浇注装置的下方。通常,上述水冷装置包括冷水槽、进水管、出水管、水泵、冷水机和水池;冷水槽的开口朝上;冷水槽的进水口通过进水管与冷水机的出水口连通,进水管上设有进水开关阀,冷水机的进水口通过第一输水管与水泵的出水口连通,水泵的进水口通过第二输水管与水池的出水口连通,水池的进水口通过出水管与冷水槽的出水口连通,出水管上设有出水开关阀。优选上述水池的出水口处设有过滤网。进水时,启动水泵,打开进水开关阀,水池内的水经水泵、冷水机、进水管进入到冷水槽内,水经过冷水机时被冷却,使得进入冷水槽内的冷却水水温更低,冷水槽内冷却水的水位设置到刚好浸没模具即可,有利于带有余温的空模具迅速降温;打开出水开关阀,冷水槽内的冷却水经过其出水口、出水管回流到水池中;水池内的水通过如此循环输送到冷水槽内。As a further preferred solution of the present invention, the chain casting machine further includes a water cooling device, and the water cooling device is arranged below the return section. When the empty molds are transported to the station of the water-cooling device, the water-cooling device will water-cool each empty mold, and the cooled empty molds will continue to be returned to the bottom of the pouring device by the endless conveyor belt. Usually, the above-mentioned water-cooling device includes a cold water tank, a water inlet pipe, a water outlet pipe, a water pump, a water chiller and a pool; the opening of the cold water tank faces upward; The water inlet switch valve, the water inlet of the chiller is connected with the water outlet of the water pump through the first water delivery pipe, the water inlet of the water pump is connected with the water outlet of the pool through the second water delivery pipe, and the water inlet of the water pool is connected with the outlet of the cold water tank through the water outlet pipe. The water port is connected, and the water outlet pipe is provided with a water outlet switch valve. Preferably, a filter is provided at the water outlet of the pool. When water enters, start the water pump, open the water inlet switch valve, the water in the pool enters the cold water tank through the water pump, chiller, and water inlet pipe, and the water is cooled when passing through the chiller, so that the temperature of the cooling water entering the cold water tank is lower , the water level of the cooling water in the cold water tank can be set to just submerge the mold, which is conducive to the rapid cooling of the empty mold with residual temperature; open the water outlet switch valve, and the cooling water in the cold water tank will flow back into the pool through its outlet and outlet pipe; The water in the pool is transported to the cold water tank through such circulation.
作为本实用新型更进一步的优选方案,所述链式浇铸机还包括风冷装置,风冷装置设置在所述浇注段的前方;沿环形输送带的运行方向,风冷装置处于所述水冷装置与浇注装置之间;风冷装置包括冷吹风机,冷吹风机的出风口朝向环形输送带。经过水冷装置冷却后开启冷吹风机,利用冷吹风机吹出的冷风将可能还带有余温的空模具进一步冷却。As a further preferred solution of the present invention, the chain casting machine also includes an air cooling device, which is arranged in front of the pouring section; along the running direction of the endless conveyor belt, the air cooling device is located in the water cooling device Between the pouring device; the air cooling device includes a cold blower, and the air outlet of the cold blower faces the endless conveyor belt. After cooling by the water cooling device, turn on the cold blower, and use the cold air blown by the cold blower to further cool the empty mold that may still have residual temperature.
作为本实用新型更进一步的优选方案,所述链式浇铸机还包括模具测温机构,模具测温机构设置在所述浇注段的前方并处于所述浇注装置与风冷装置之间。通常,上述模具测温机构采用温度传感器,利用温度传感器来感应风冷处理后模具的温度。As a further preferred solution of the present invention, the chain casting machine further includes a mold temperature measuring mechanism, which is arranged in front of the pouring section and between the pouring device and the air cooling device. Usually, the above-mentioned mold temperature measuring mechanism adopts a temperature sensor to sense the temperature of the mold after air-cooling treatment.
作为本实用新型更进一步的优选方案,所述链式浇铸机还包括残留清理装置和破碎装置;残留清理装置设置在所述回行段的下方并处于集料装置与水冷装置之间;破碎装置设置在所述环形输送带的后端并处于集料装置的正上方。As a further preferred solution of the utility model, the chain casting machine also includes a residual cleaning device and a crushing device; the residual cleaning device is arranged below the return section and between the collecting device and the water cooling device; the crushing device It is arranged at the rear end of the endless conveyor belt and directly above the collecting device.
上述残留清理装置包括毛刷辊,毛刷辊的辊面上设有刷毛,刷毛与回行段的表面接触配合。在各个模具的输送过程中,毛刷辊上的刷毛与回行段的表面接触配合,使刷毛将各个模 具中的残留物拂拭掉。The above-mentioned residue cleaning device includes a brush roller, the roller surface of the brush roller is provided with bristles, and the bristles contact and cooperate with the surface of the return section. During the conveying process of each mould, the bristles on the brush roller contact and cooperate with the surface of the return section, so that the bristles wipe off the residues in each mould.
上述破碎装置包括支架、摆动锤和能够驱动摆动锤摆动的摆动驱动机构,摆动驱动机构安装在支架上,摆动锤可摆动安装在支架上,摆动锤的上端与摆动驱动机构的动力输出端传动连接。由于输送到集料装置上方的模具一般还具有较高的温度,可能导致铁块仍有部分碎屑粘附在模具中,利用摆动驱动机构驱动摆动锤摆动,使摆动锤对环形输送带后端的模具敲击,使得铁块从模具中脱离出来。上述破碎装置是用来辅助铁块脱模的。优选上述摆动驱动机构包括气缸,气缸的缸体铰接安装在所述支架上,摆动锤的锤柄中部与支架铰接,摆动锤的锤柄上端与气缸的活塞杆末端铰接,摆动锤的锤头与所述环形输送带的后端对应。The above-mentioned crushing device includes a bracket, a swing hammer and a swing drive mechanism capable of driving the swing hammer to swing. The swing drive mechanism is installed on the support, and the swing hammer is swingably mounted on the support. The upper end of the swing hammer is connected to the power output end of the swing drive mechanism. . Since the mold delivered to the top of the collecting device generally has a relatively high temperature, it may cause some debris of the iron block to adhere to the mould, and the swing driving mechanism is used to drive the swing hammer to swing, so that the swing hammer has a positive impact on the rear end of the endless conveyor belt. The mold is struck so that the iron block is released from the mold. The above-mentioned crushing device is used to assist the demoulding of the iron block. Preferably, the above-mentioned swing driving mechanism includes a cylinder, the cylinder body of which is hingedly mounted on the bracket, the middle part of the hammer handle of the swing hammer is hinged with the bracket, the upper end of the hammer handle of the swing hammer is hinged with the end of the piston rod of the cylinder, and the hammer head of the swing hammer is connected to the end of the piston rod of the cylinder. The rear end of the endless conveyor belt corresponds.
本实用新型与现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
这种链式浇铸机能够减少模具使用变形后铁水渗漏到相邻两个模具之间的缝隙中,保护浇铸机的其他部件,确保浇铸机的正常运行。This chain type casting machine can reduce the leakage of molten iron into the gap between two adjacent molds after the mold is deformed, protect other parts of the casting machine, and ensure the normal operation of the casting machine.
附图说明Description of drawings
图1是本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;
[根据细则91更正 19.11.2021] 
图2是本实用新型实施例1中模具搭接的结构示意图;
[Corrected 19.11.2021 under Rule 91]
Fig. 2 is the structural representation of mold overlap in the utility model embodiment 1;
图3是本实用新型实施例2的结构示意图。Fig. 3 is a schematic structural view of Embodiment 2 of the utility model.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行具体描述。The utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1-2所示,本实施例中的链式浇铸机,包括环形输送带1、浇注装置2和能够驱动环形输送带1转动的输送驱动装置3,环形输送带1上均布有多个模具101,模具101的上表面上设有浇注成型槽1011;环形输送带1具有自前至后运行的前行段11和自后至前运行的回行段12,环形输送带1的前行段11处在其回行段12的上方;前行段11的前部设有自前至后逐渐向上倾斜的浇注段13,所述浇注装置2设置在浇注段13的上方;每个所述模具101的前侧边沿上均设有搭接片1012;在浇注段13上相邻两个模具101之间,后方模具101的搭接片1012搭接在前方模具101的后侧边沿的上侧。As shown in Figure 1-2, the chain casting machine in this embodiment includes an endless conveyor belt 1, a pouring device 2, and a conveying drive device 3 capable of driving the endless conveyor belt 1 to rotate. A mold 101, the upper surface of the mold 101 is provided with a casting groove 1011; the endless conveyor belt 1 has a forward section 11 running from front to back and a return section 12 running from back to front, and the forward movement of the endless conveyor belt 1 Section 11 is above its return section 12; the front portion of forward section 11 is provided with pouring section 13 which is gradually upwardly inclined from front to back, and said pouring device 2 is arranged above pouring section 13; each said mold Overlapping pieces 1012 are provided on the front edge of 101; between two adjacent molds 101 on the pouring section 13, the overlapping pieces 1012 of the rear mold 101 are overlapped on the upper side of the rear edge of the front mold 101.
上述模具101的前、后方位是指其处在前行段11上时的方位。The front and rear orientations of the above-mentioned mold 101 refer to the orientation when it is on the forward section 11 .
工作时,浇注装置2往浇注段13上的模具101注入高温铁水,使高温铁水处于浇注成型槽1011中后,模具101继续沿前行段11自前至后输送,浇注成型槽1011中的高温铁水在输送过程中逐渐冷却成型为铁块,当成型铁块到达环形输送带1的后端时,由于成型铁块的自身重力作用,成型铁块自动掉落到集料装置上,此时,空模具101输送到环形输送带1的回行段12上,由环形输送带1自后至前回送到浇注装置2的下方。When working, the pouring device 2 injects high-temperature molten iron into the mold 101 on the pouring section 13, so that the high-temperature molten iron is placed in the casting and forming tank 1011, and the mold 101 continues to be transported from front to back along the forward section 11, and the high-temperature molten iron in the casting and forming tank 1011 is poured. During the conveying process, it is gradually cooled and formed into iron blocks. When the formed iron blocks reach the rear end of the endless conveyor belt 1, due to the self-gravity of the formed iron blocks, the formed iron blocks will automatically fall to the collecting device. At this time, the empty The mold 101 is transported to the return section 12 of the endless conveyor belt 1 , and is returned to the bottom of the pouring device 2 by the endless conveyor belt 1 from back to front.
在浇注段13上,由于后方模具101的搭接片1012搭接在前方模具101的后侧边沿的上侧,搭接片1012将相邻两个模具101之间的缝隙遮挡住;由于浇注段13是自前至后逐渐向上倾斜的,浇注段13上的模具101也是自前至后逐渐向上倾斜的,后方模具101的搭接片1012起到导流作用,当浇注装置2将高温铁水注入到浇注段13的模具101中时,后方模具101中溢出的高温铁水随着搭接片1012从上往下流进前方的模具101中,能够避免模具101中的铁水流进缝隙中,防止相邻两个模具101粘连在一起,有利于确保浇铸机的正常运行。On the pouring section 13, since the lapping piece 1012 of the rear mold 101 is lapped on the upper side of the rear edge of the front mold 101, the lapping piece 1012 will cover the gap between the adjacent two molds 101; 13 is gradually inclined upward from front to back, and the mold 101 on the pouring section 13 is also gradually inclined upward from front to back, and the lapping piece 1012 of the rear mold 101 plays a role of diversion. When the pouring device 2 injects high-temperature molten iron into the pouring When the mold 101 of section 13 is in the mold 101, the high-temperature molten iron overflowing from the rear mold 101 flows into the mold 101 in front from top to bottom along with the lap 1012, which can prevent the molten iron in the mold 101 from flowing into the gap and prevent two adjacent The molds 101 stick together, which is beneficial to ensure the normal operation of the casting machine.
通常,上述输送驱动装置3包括主动辊31、从动辊32和输送电机(图中未标示),主动辊31与从动辊32共同将环形输送带1张紧,主动辊31处于环形输送带1的后端并与输送电机的输出轴传动连接,从动辊32处于环形输送带1的前端。利用输送电机来驱动主动辊31转动,实现环形输送带1的输送。上述输送驱动装置3还可包括导引辊33,利用导引辊33引导环形输送带1按所需路线运行。Usually, the above-mentioned conveying driving device 3 includes a driving roller 31, a driven roller 32 and a conveying motor (not shown in the figure), the driving roller 31 and the driven roller 32 jointly tension the endless conveyor belt 1, and the driving roller 31 is in the endless conveyor belt 1 and is connected with the output shaft transmission of the conveying motor, and the driven roller 32 is at the front end of the endless conveyor belt 1. The driving roller 31 is driven to rotate by the conveying motor to realize the conveying of the endless conveying belt 1 . The above-mentioned conveying driving device 3 may also include a guide roller 33, and the endless conveyor belt 1 is guided to run along a required route by using the guide roller 33.
通常,上述浇注装置2包括中间包、浇注分流槽和至少一个浇注管,浇注分流槽处于中间包正下方,中间包底部设有出料口,中间包的出料口经输料管道与浇注分流槽连通,输料管道上设有用于控制输料管道通断的开关阀;浇注管与浇注分流槽固定连接,并且浇注管的进料端与浇注分流槽连通。上述中间包用于容纳待浇注成型的液态金属原料,进行浇注成型时将铁水包中的液态金属原料(如工业硅水或铁合金水)倒入到浇注装置2的中间包中;中间包中的液态金属原料经输料管道流入到浇注分流槽中,经浇注管向模具101浇注。Usually, the pouring device 2 includes a tundish, a pouring distribution channel and at least one pouring pipe, the pouring distribution channel is located directly below the tundish, and a discharge port is provided at the bottom of the tundish, and the discharge port of the tundish is separated from the pouring channel through a feeding pipeline. The trough is connected, and an on-off valve for controlling the on-off of the material delivery pipeline is arranged on the material delivery pipeline; the pouring pipe is fixedly connected with the pouring splitter tank, and the feed end of the pouring pipe is connected with the pouring splitter tank. The above-mentioned tundish is used to accommodate the liquid metal raw material to be poured and formed. When pouring and forming, the liquid metal raw material (such as industrial silicon water or ferroalloy water) in the ladle is poured into the tundish of the pouring device 2; The liquid metal raw material flows into the pouring distribution tank through the feeding pipe, and pours into the mold 101 through the pouring pipe.
模具101的前端面上设有自前至后逐渐向下倾斜的斜面1013,斜面1013处于所述搭接片1012的下方。在模具101的前端面上设置自前至后逐渐向下倾斜的斜面1013,使得模具101的前端形成一个缺口,当模具101需要翻转的时候,相邻两个模具101之间的夹角发生变化,前方模具101的后侧边沿从缺口经过,使得前方模具101的后侧边沿与后方模具101前端的斜面1013不会交叉碰撞到,保证模具的正常翻转。A slope 1013 is provided on the front surface of the mold 101 and gradually slopes downward from front to back, and the slope 1013 is located below the overlapping piece 1012 . On the front end face of the mold 101, a bevel 1013 inclined downwards gradually from front to back is set, so that a gap is formed at the front end of the mold 101. When the mold 101 needs to be turned over, the included angle between two adjacent molds 101 changes, The rear side edge of the front mold 101 passes through the gap, so that the rear side edge of the front mold 101 and the slope 1013 at the front end of the rear mold 101 will not cross and collide with each other, so as to ensure the normal turnover of the mould.
模具101的左侧边沿、右侧边沿上均设有围护壁1014,围护壁的高度高于模具101的上表面。模具101的左侧边沿、右侧边沿上均设置围护壁1014,且围护壁1014的高度高于模具101的上表面,能够防止模具101溢流出来的高温铁水从模具101的左侧边沿、右侧边沿流掉。Both the left side and the right side of the mold 101 are provided with an enclosure wall 1014 , and the height of the enclosure wall is higher than the upper surface of the mold 101 . Both the left side edge and the right side edge of the mold 101 are provided with an enclosure wall 1014, and the height of the enclosure wall 1014 is higher than the upper surface of the mold 101, which can prevent the high temperature molten iron overflowing from the mold 101 from the left edge of the mold 101. , The right edge flows away.
在所述浇注段13上,模具101的上表面自后至前逐渐向下倾斜。通常,在相邻两个模具101相互搭接的时候,两个模具101之间会形成一个自然搭接角度为5°-15°,为了防止模具101向后倾斜高温铁水串流到缝隙中,需要在自然搭接角度的基础上再设置一个倾斜角度5°-15°,使模具101的上表面自后至前逐渐向下倾斜一定的角度α,使得浇注成型槽1011中的高温铁水向浇注成型槽1011的前部流淌,防止浇注成型槽1011中的高温铁水在输送过 程向后溢流出来,避免高温铁水流到搭接片1012与模具101后侧边沿接触的缝隙中。On the pouring section 13 , the upper surface of the mold 101 gradually slopes downward from the back to the front. Usually, when two adjacent molds 101 overlap each other, a natural lap angle of 5°-15° will be formed between the two molds 101. In order to prevent the molds 101 from tilting backwards and high-temperature molten iron from flowing into the gap, It is necessary to set an inclination angle of 5°-15° on the basis of the natural lap angle, so that the upper surface of the mold 101 is gradually inclined downward by a certain angle α from the back to the front, so that the high-temperature molten iron in the pouring forming tank 1011 is directed towards the pouring The front part of the forming tank 1011 flows to prevent the high-temperature molten iron in the casting forming tank 1011 from overflowing backward during the conveying process, and prevent the high-temperature molten iron from flowing into the gap where the lapping piece 1012 contacts the rear edge of the mold 101.
这种链式浇铸机还包括集料装置4,集料装置4设置在所述环形输送带1的后端的下方。上述集料装置4一般为集料槽,用于收集冷却成型的铁块。This chain casting machine also includes a material collecting device 4 which is arranged below the rear end of the endless conveyor belt 1 . The above-mentioned collection device 4 is generally a collection tank, which is used to collect the iron blocks that have been cooled and formed.
这种链式浇铸机还包括水冷装置5,水冷装置5设置在所述回行段12的下方。当空模具101经过输送到水冷装置5的工位上时,由水冷装置5对各个空模具101进行水冷降温,降温后的空模具101继续由环形输送带1向前回送到浇注装置2的下方。通常,上述水冷装置5包括冷水槽51、进水管52、出水管53、水泵54、冷水机55和水池56;冷水槽51的开口朝上;冷水槽51的进水口通过进水管52与冷水机55的出水口连通,进水管52上设有进水开关阀521,冷水机55的进水口通过第一输水管57与水泵54的出水口连通,水泵54的进水口通过第二输水管58与水池56的出水口连通,水池56的进水口通过出水管53与冷水槽51的出水口连通,出水管53上设有出水开关阀531。优选上述水池56的出水口处设有过滤网。进水时,启动水泵54,打开进水开关阀521,水池56内的水经水泵54、冷水机55、进水管52进入到冷水槽51内,水经过冷水机55时被冷却,使得进入冷水槽51内的冷却水水温更低,冷水槽51内冷却水的水位设置到刚好浸没模具101即可,有利于带有余温的空模具101迅速降温;打开出水开关阀531,冷水槽51内的冷却水经过其出水口、出水管53回流到水池56中;水池56内的水通过如此循环输送到冷水槽51内。This chain type casting machine also includes a water cooling device 5 arranged below the return section 12 . When the empty molds 101 are transported to the station of the water cooling device 5, the water cooling device 5 carries out water cooling to each empty mold 101, and the cooled empty molds 101 continue to be forwarded back to the bottom of the pouring device 2 by the endless conveyor belt 1. Generally, the above-mentioned water cooling device 5 includes a cold water tank 51, a water inlet pipe 52, a water outlet pipe 53, a water pump 54, a water chiller 55, and a pool 56; the opening of the cold water tank 51 faces upward; The water outlet of 55 is connected, and the water inlet pipe 52 is provided with a water inlet switch valve 521, and the water inlet of the chiller 55 is connected with the water outlet of the water pump 54 through the first water delivery pipe 57, and the water inlet of the water pump 54 is connected with the water outlet of the water pump 54 through the second water delivery pipe 58. The water outlet of the water pool 56 is connected, and the water inlet of the water pool 56 is connected with the water outlet of the cold water tank 51 through the water outlet pipe 53, and the water outlet pipe 53 is provided with a water outlet switching valve 531. Preferably, a filter is provided at the water outlet of the pool 56 . When entering water, start the water pump 54, open the water inlet switch valve 521, the water in the pool 56 enters in the cold water tank 51 through the water pump 54, the chiller 55, the water inlet pipe 52, and is cooled when the water passes through the chiller 55, so that it enters the cold water tank. The cooling water temperature in the water tank 51 is lower, and the water level of the cooling water in the cold water tank 51 is set to just submerge the mold 101, which is conducive to the rapid cooling of the empty mold 101 with residual temperature; The cooling water flows back into the pool 56 through its water outlet and the water outlet pipe 53; the water in the pool 56 is transported into the cold water tank 51 through such circulation.
这种链式浇铸机还包括风冷装置6,风冷装置6设置在所述浇注段13的前方;沿环形输送带1的运行方向,风冷装置6处于所述水冷装置5与浇注装置2之间;风冷装置6包括冷吹风机,冷吹风机的出风口朝向环形输送带1。经过水冷装置5冷却后开启冷吹风机,利用冷吹风机吹出的冷风将可能还带有余温的空模具101进一步冷却。This chain casting machine also includes an air cooling device 6, which is arranged in front of the pouring section 13; along the running direction of the endless conveyor belt 1, the air cooling device 6 is located between the water cooling device 5 and the pouring device 2 Between; air cooling device 6 comprises cold blower, and the air outlet of cold blower faces endless conveyor belt 1. After being cooled by the water cooling device 5, the cold blower is turned on, and the empty mold 101 that may also have residual temperature may be further cooled by the cold wind blown by the cold blower.
这种链式浇铸机还包括模具测温机构7,模具测温机构7设置在所述浇注段13的前方并处于所述浇注装置2与风冷装置6之间。通常,上述模具测温机构7采用温度传感器,利用温度传感器来感应风冷处理后模具101的温度。This chain type casting machine also includes a mold temperature measuring mechanism 7 which is arranged in front of the pouring section 13 and between the pouring device 2 and the air cooling device 6 . Usually, the mold temperature measuring mechanism 7 uses a temperature sensor to sense the temperature of the mold 101 after the air-cooling treatment.
这种链式浇铸机还包括残留清理装置8和破碎装置9;残留清理装置8设置在所述回行段12的下方并处于集料装置4与水冷装置5之间;破碎装置9设置在所述环形输送带1的后端并处于集料装置4的正上方。This chain casting machine also includes a residue cleaning device 8 and a crushing device 9; the residue cleaning device 8 is arranged below the return section 12 and between the collecting device 4 and the water cooling device 5; the crushing device 9 is arranged on the The rear end of the endless conveyor belt 1 is directly above the collecting device 4.
上述残留清理装置8包括毛刷辊,毛刷辊的辊面上设有刷毛,刷毛与回行段12的表面接触配合。在各个模具101的输送过程中,毛刷辊上的刷毛与回行段12的表面接触配合,使刷毛将各个模具101中的残留物拂拭掉。The above-mentioned residue cleaning device 8 includes a brush roller, the roller surface of the brush roller is provided with bristles, and the bristles contact and cooperate with the surface of the return section 12 . During the conveying process of each mold 101 , the bristles on the brush roller contact and cooperate with the surface of the return section 12 , so that the bristles wipe off the residues in each mold 101 .
上述破碎装置9包括支架、摆动锤和能够驱动摆动锤摆动的摆动驱动机构,摆动驱动机构安装在支架上,摆动锤可摆动安装在支架上,摆动锤的上端与摆动驱动机构的动力输出端 传动连接。由于输送到集料装置上方的模具101一般还具有较高的温度,可能导致铁块仍有部分碎屑粘附在模具101中,利用摆动驱动机构驱动摆动锤摆动,使摆动锤对环形输送带1后端的模具101敲击,使得铁块从模具101中脱离出来。上述破碎装置是用来辅助铁块脱模的。优选上述摆动驱动机构包括气缸,气缸的缸体铰接安装在所述支架上,摆动锤的锤柄中部与支架铰接,摆动锤的锤柄上端与气缸的活塞杆末端铰接,摆动锤的锤头与所述环形输送带1的后端对应。The above-mentioned crushing device 9 comprises a bracket, a swing hammer and a swing drive mechanism capable of driving the swing hammer to swing. The swing drive mechanism is installed on the support, and the swing hammer is swingably mounted on the support. connect. Since the mold 101 delivered to the top of the material collection device generally has a relatively high temperature, it may cause some scraps of the iron block to adhere to the mold 101, and the swing driving mechanism is used to drive the swing hammer to swing, so that the swing hammer has a positive impact on the endless conveyor belt. 1 The mold 101 at the rear end is knocked, so that the iron block is detached from the mold 101. The above-mentioned crushing device is used to assist the demoulding of the iron block. Preferably, the above-mentioned swing driving mechanism includes a cylinder, the cylinder body of which is hingedly mounted on the bracket, the middle part of the hammer handle of the swing hammer is hinged with the bracket, the upper end of the hammer handle of the swing hammer is hinged with the end of the piston rod of the cylinder, and the hammer head of the swing hammer is connected to the end of the piston rod of the cylinder. The rear end of the endless conveyor belt 1 corresponds.
实施例2Example 2
如图3所示,本实施例中的链式浇铸机与实施例1的区别在于:As shown in Figure 3, the difference between the chain caster in this embodiment and Embodiment 1 is:
模具101的后侧边沿上设有台阶1015,台阶1015的上表面高于模具101的上表面;后方模具101的搭接片1012搭接在前方模具101的后侧边沿的台阶1015上。在模具101后侧边沿上设置台阶1015,且台阶1015的上表面高于模具101的上表面,能够更好地防止前方模具101溢流出来的高温铁水流到搭接片1012与前方模具101后侧边沿接触的缝隙中。The back side edge of mold 101 is provided with step 1015, and the upper surface of step 1015 is higher than the upper surface of mold 101; A step 1015 is set on the rear edge of the mold 101, and the upper surface of the step 1015 is higher than the upper surface of the mold 101, which can better prevent the high-temperature molten iron overflowing from the front mold 101 from flowing to the back of the lap 1012 and the front mold 101 In the gap where the side edges meet.
此外,需要说明的是,本说明书中所描述的具体实施例,其各部分名称等可以不同,凡依本实用新型专利构思所述的构造、特征及原理所做的等效或简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。In addition, it should be noted that, in the specific embodiments described in this specification, the names of the various parts may be different, and all equivalent or simple changes made according to the structure, features and principles described in the patent concept of the utility model are the same. Included in the scope of protection of the utility model patent. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the definition defined in the claims scope, all should belong to the protection scope of the present utility model.

Claims (10)

  1. 一种链式浇铸机,包括环形输送带、浇注装置和能够驱动环形输送带转动的输送驱动装置,环形输送带上均布有多个模具,模具的上表面上设有浇注成型槽;环形输送带具有自前至后运行的前行段和自后至前运行的回行段,环形输送带的前行段处在其回行段的上方;其特征在于:所述前行段的前部设有自前至后逐渐向上倾斜的浇注段,所述浇注装置设置在浇注段的上方;每个所述模具的前侧边沿上均设有搭接片;在浇注段上相邻两个模具之间,后方模具的搭接片搭接在前方模具的后侧边沿的上侧。A chain type casting machine, comprising an endless conveyor belt, a pouring device and a conveying drive device capable of driving the endless conveyor belt to rotate, a plurality of molds are uniformly distributed on the endless conveyor belt, and pouring molding grooves are arranged on the upper surface of the molds; The belt has a front section running from front to back and a return section running from back to front, and the front section of the endless conveyor belt is above the return section; it is characterized in that: the front section of the front section is set There is a pouring section that is gradually inclined upwards from front to back, and the pouring device is arranged above the pouring section; a lap is provided on the front edge of each mold; between two adjacent molds on the pouring section , the lapping pieces of the rear mold are lapped on the upper side of the rear side edge of the front mold.
  2. 如权利要求1所述的链式浇铸机,其特征在于:所述模具的前端面上设有自前至后逐渐向下倾斜的斜面,斜面处于所述搭接片的下方。The chain type casting machine according to claim 1, characterized in that: the front end surface of the mold is provided with a slope that gradually slopes downward from front to back, and the slope is located below the overlapping piece.
  3. 如权利要求1所述的链式浇铸机,其特征在于:所述模具的左侧边沿、右侧边沿上均设有围护壁,围护壁的高度高于模具的上表面。The chain casting machine according to claim 1, characterized in that: the left edge and the right edge of the mold are provided with enclosure walls, and the height of the enclosure walls is higher than the upper surface of the mold.
  4. 如权利要求3所述的链式浇铸机,其特征在于:所述模具的后侧边沿上设有台阶,台阶的上表面高于模具的上表面;后方模具的搭接片搭接在前方模具的后侧边沿的台阶上。The chain casting machine according to claim 3, characterized in that: the rear edge of the mold is provided with a step, the upper surface of the step is higher than the upper surface of the mold; the lapping piece of the rear mold is lapped on the front mold on the steps on the rear edge of the
  5. 如权利要求3所述的链式浇铸机,其特征在于:在所述浇注段上,模具的上表面自后至前逐渐向下倾斜。The chain casting machine according to claim 3, characterized in that: on the casting section, the upper surface of the mold gradually slopes downward from the back to the front.
  6. 如权利要求1所述的链式浇铸机,其特征在于:还包括集料装置,集料装置设置在所述环形输送带的后端的下方。The chain casting machine according to claim 1, characterized in that it further comprises a collecting device, which is arranged below the rear end of the endless conveyor belt.
  7. 如权利要求6所述的链式浇铸机,其特征在于:还包括水冷装置,水冷装置设置在所述回行段的下方。The chain casting machine according to claim 6, characterized in that it further comprises a water cooling device, and the water cooling device is arranged below the return section.
  8. 如权利要求7所述的链式浇铸机,其特征在于:还包括风冷装置,风冷装置设置在所述浇注段的前方;沿环形输送带的运行方向,风冷装置处于所述水冷装置与浇注装置之间;风冷装置包括冷吹风机,冷吹风机的出风口朝向环形输送带。The chain casting machine according to claim 7, characterized in that: it also includes an air cooling device, the air cooling device is arranged in front of the pouring section; along the running direction of the endless conveyor belt, the air cooling device is located in the water cooling device Between the pouring device; the air cooling device includes a cold blower, and the air outlet of the cold blower faces the endless conveyor belt.
  9. 如权利要求8所述的链式浇铸机,其特征在于:还包括模具测温机构,模具测温机构设置在所述浇注段的前方并处于所述浇注装置与风冷装置之间。The chain casting machine according to claim 8, characterized in that it further comprises a mold temperature measuring mechanism, which is arranged in front of the pouring section and between the pouring device and the air cooling device.
  10. 如权利要求8所述的链式浇铸机,其特征在于:还包括残留清理装置和破碎装置;残留清理装置设置在所述回行段的下方并处于集料装置与水冷装置之间;破碎装置设置在所述环形输送带的后端并处于集料装置的正上方。The chain casting machine according to claim 8, characterized in that: it also includes a residual cleaning device and a crushing device; the residual cleaning device is arranged below the return section and between the collecting device and the water cooling device; the crushing device It is arranged at the rear end of the endless conveyor belt and directly above the collecting device.
PCT/CN2021/000214 2021-09-24 2021-10-27 Chain type casting machine WO2023044595A1 (en)

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CN114602698B (en) * 2022-05-10 2022-07-22 南通康尔乐复合材料有限公司 Production device of double-layer conductive adhesive tape
CN115055652B (en) * 2022-06-30 2023-03-24 北京易得优科技有限责任公司 Fine casting method for ferroalloy

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