CN212976641U - Tin ball pelletizer - Google Patents
Tin ball pelletizer Download PDFInfo
- Publication number
- CN212976641U CN212976641U CN202021594336.2U CN202021594336U CN212976641U CN 212976641 U CN212976641 U CN 212976641U CN 202021594336 U CN202021594336 U CN 202021594336U CN 212976641 U CN212976641 U CN 212976641U
- Authority
- CN
- China
- Prior art keywords
- plate
- cover half
- frame
- solder ball
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000002844 melting Methods 0.000 claims abstract description 21
- 230000008018 melting Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 37
- 239000007788 liquid Substances 0.000 claims description 17
- 229910000679 solder Inorganic materials 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Furnace Charging Or Discharging (AREA)
Abstract
The utility model provides a tin ball pelletizer, includes the support frame, the support frame top is provided with the electric melting furnace, and the electric melting furnace can melt solid-state tin, be provided with the backup pad in the middle of the support frame, backup pad one end is provided with the cover half, the backup pad other end is provided with telescopic cylinder, be provided with the guide rail in the backup pad, be provided with the movable mould on the guide rail, telescopic cylinder passes through the screw and is connected with the movable mould, the cover half is provided with a plurality of with the mold cavity of movable mould, the outer wall and the mold cavity of cover half and movable mould set up to cavity, and the cover half can the injected water with the inside of movable mould, with higher speed the tin cooling, be provided with the hole in the backup pad, the hole below is provided with the deflector, deflector one end corresponds the setting with the hole.
Description
Technical Field
The utility model relates to a metal spheroid manufacture equipment field specifically is a tin ball pelletizer.
Background
The tin ball belongs to a necessary product in the production process of some products, the casting molding is used for manufacturing the existing tin ball, the natural cooling is needed during the production of the tin ball, the cooling time is long, the mold needs to be manually opened after the cooling to take out the tin ball, the production efficiency is low, the operation is troublesome, the tin is softer, so the trace on the surface of the tin ball can be caused if large collision occurs during the collection of the manufactured tin ball, after the tin ball is cast in a tin ball manufacturing machine, the surface of the tin ball can be damaged by rolling down the tin ball, and the quantity of the tin ball is not easy to count because of.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a tin ball pelletizer to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a tin ball pelletizer comprises a support frame, wherein an electric melting furnace is arranged at the top of the support frame, a shunt pipe is arranged below the electric melting furnace, a support plate is arranged in the middle of the support frame, a fixed die is arranged at one end of the support plate, a telescopic cylinder is arranged at the other end of the support plate, the telescopic cylinder is fixed on the support frame through a bolt, a guide rail is arranged on the support plate, a movable die is arranged on the guide rail, the telescopic cylinder is connected with the movable die through a screw, a plurality of fixed dies and movable dies are arranged in a die cavity of the fixed dies and correspond to each other, a pouring opening of the fixed die is arranged in the center of the die cavity of the fixed die, a discharge opening of the electric melting furnace is connected with a pouring opening of the fixed die through a shunt component, a cavity is arranged between the outer wall of the fixed die or the movable, the utility model discloses a material collecting device, including cover half and movable mould, the bottom of cover half and movable mould is provided with liquid outlet channel, this liquid outlet channel respectively with the cavity UNICOM setting of cover half or movable mould, be provided with the hole in the backup pad, the hole corresponds the setting with the cover half, the hole below is provided with the deflector, deflector one end corresponds the setting with the hole, the deflector other end is provided with the subassembly that gathers materials, the subassembly that gathers materials includes ejection of compact frame, slide, even board and collecting plate, the feed end of ejection of compact frame is connected with the deflector through the welded mode, the discharge end both sides of ejection of compact frame are provided with trapezoidal slider, the slide both sides are provided with trapezoidal spout, the slide passes through trapezoidal spout and is connected with ejection of compact frame, the one end of even board links to.
As a further aspect of the present invention: the reposition of redundant personnel subassembly is including reposition of redundant personnel pipeline and pouring the passageway, it is provided with a plurality of to pour the passageway, pour passageway one end and reposition of redundant personnel pipeline UNICOM setting, the other end is connected with the mouth of pouring of cover half, reposition of redundant personnel pipeline one end is connected with the discharge end of electric furnace.
As a further aspect of the present invention: and a second sliding groove is formed in the bottom of the movable die and corresponds to the guide rail.
As a further aspect of the present invention: the material collecting plate is provided with a plurality of baffle plates, the length of the bottom plate from the middle to the two sides is reduced in sequence, and the interval between every two baffle plates is the same as the diameter of the model cavity of the fixed die and the movable die.
As a further aspect of the present invention: a handle is arranged above the sliding plate.
As a further aspect of the present invention: one end of the connecting plate is connected with the discharging frame in a welding mode, the other end of the connecting plate is provided with a clamping groove, and the connecting plate is connected with the material collecting plate through the clamping groove.
As a further aspect of the present invention: and the discharge end of the electric melting furnace is provided with an electromagnetic valve.
As a further aspect of the present invention: the material collecting plate is arranged on the support frame through a support.
As a further aspect of the present invention: one end of the material collecting plate is provided with a bottom plate, and the bottom plate is connected with the material collecting plate through a bolt.
Compared with the prior art, the utility model has the advantages of:
the utility model discloses in, the electric melting furnace can melt solid-state tin, avoided the danger that the workman caused because the liquid tin of direct operation high temperature, can be full of injected water behind the liquid tin in hollow cover half and the movable mould in the model chamber, utilize water can accelerate the tin ball cooling, increase production speed, be provided with the baffle on the collection flitch, the blown down tank is constituteed with the baffle to the baffle, the tin ball can get into the blown down tank through the reposition of redundant personnel after ejection of compact frame, blown down tank one end is blocked by the bottom plate, the blown down tank can make things convenient for the workman to collect the tin ball, because the tin ball quantity that the blown down tank can adorn is fixed, the workman can more convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of a ball pelletizer according to the present invention;
FIG. 2 is a schematic structural view of the upper surface of the support plate of the present invention;
FIG. 3 is a schematic structural view of the middle moving mold of the present invention;
FIG. 4 is a schematic structural view of the middle slide plate of the present invention;
FIG. 5 is a schematic structural view of the middle connecting plate of the present invention;
fig. 6 is a schematic structural diagram of the material collecting plate of the present invention.
In the figure: 1. a support frame; 2. an electric melting furnace; 3. a diversion pipeline; 4. a support plate; 5. fixing a mold; 6. a telescopic cylinder; 7. a guide rail; 8. moving the mold; 9. a hole; 10. a guide plate; 11. discharging the material frame; 12. a slide plate; 13. connecting plates; 14. a material collecting plate; 15. a baffle plate; 16. a trapezoidal chute; 17. a card slot; 18. an electromagnetic valve; 19. a base plate; 20. a cavity; 21. a liquid inlet channel; 22. a liquid outlet channel; 23. pouring a channel; 24. a second chute; 25. a trapezoidal slider; 26. a handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 6, in the embodiment of the present invention:
a tin ball pelletizer comprises a support frame 1, wherein an electric melting furnace 2 is arranged at the top of the support frame 1, a shunting assembly is arranged below the electric melting furnace 2, a support plate 4 is arranged in the middle of the support frame 1, a fixed die 5 is arranged on one side of the upper end surface of the support plate 4, a telescopic cylinder 6 is arranged at one end of the upper end surface of the support plate 4, the telescopic cylinder 6 is fixed on the support frame 1 through bolts, a guide rail 7 is arranged on the support plate 4, a movable die 8 is arranged on the guide rail 7, the telescopic cylinder 6 is connected with the movable die 8 through screws, a plurality of fixed die 5 or movable die 8 mold cavities are arranged and correspond to each other, a pouring opening of the fixed die 5 is arranged at the center position of the mold cavity of the fixed die 5, a discharge opening of the electric melting furnace 2 is connected with the pouring opening of the fixed die 5 through the shunting assembly, and a, the top end of the fixed die 5 or the movable die 8 is provided with a liquid inlet channel 21, the liquid inlet channel 21 is respectively communicated with a cavity 20 of the fixed die 5 or the movable die 8, the bottom ends of the fixed die 5 and the movable die 8 are provided with a liquid outlet channel 22, the liquid outlet channel 22 is respectively communicated with the cavity 20 of the fixed die 5 or the movable die 8, the supporting plate 4 is provided with a hole 9, the hole 9 is arranged corresponding to the fixed die 5, a guide plate 10 is arranged below the hole 9, one end of the guide plate 10 is arranged corresponding to the hole 9, the other end of the guide plate 10 is provided with an aggregate component, the aggregate component comprises a discharge frame 11, a sliding plate 12, a connecting plate 13 and a material collecting plate 14, the feed end of the discharge frame 11 is connected with the guide plate 10 in a welding manner, two sides of the discharge end of the discharge frame 11 are provided with trapezoidal sliding blocks 25, the sliding plate 12 is connected with the discharging frame 11 through a trapezoid sliding chute 16, one end of the connecting plate 13 is connected with the bottom of the discharging end of the discharging frame 11, and the other end is connected with the material collecting plate 14.
As the embodiment of the utility model provides an in: the reposition of redundant personnel subassembly is including reposition of redundant personnel pipeline 3 and pouring passageway 23, it is provided with a plurality of to pour passageway 23, pour 23 one end of passageway and 3 UNICOM settings of reposition of redundant personnel pipeline, the other end is connected with the mouth of pouring of cover half 5, 3 one ends of reposition of redundant personnel pipeline are connected with the discharge end of electric furnace 2. The shunting assembly can enable the liquid tin flowing out of the discharge end of the electric melting furnace 2 to be injected into all the mould cavities at the same time.
As the embodiment of the utility model provides an in: the bottom of the movable mold 8 is provided with a second chute 24, and the second chute 24 is arranged corresponding to the guide rail 7. The guide rail 7 can fix the moving track of the moving die 8, so that the moving die 8 is accurately butted with the fixed die 5.
As the embodiment of the utility model provides an in: the material collecting plate 14 is provided with a plurality of baffle plates 15, and the interval between every two baffle plates 15 is the same as the diameter of the model cavity of the fixed mold 5 and the movable mold 8. Solder balls can be collected between the baffles 15, so that the number of the solder balls is convenient to count.
As the embodiment of the utility model provides an in: a handle 26 is arranged above the sliding plate 12. The slide 12 can be moved by means of a handle 26.
As the embodiment of the utility model provides an in: one end of the connecting plate 13 is connected with the discharging frame 11 in a welding mode, the other end of the connecting plate is provided with a clamping groove 17, and the connecting plate 13 is connected with the collecting plate 14 through the clamping groove 17. The welding mode is more firm, and the position of the material collecting plate 14 can be fixed by the clamping groove 17.
As the embodiment of the utility model provides an in: the discharge end of the electric melting furnace 2 is provided with an electromagnetic valve 18. The electromagnetic valve 18 can control whether the liquid tin flows out or not, and waste is avoided.
As the embodiment of the utility model provides an in: the material collecting plate 14 is arranged on the support frame 1 through a bracket. The support may provide support for the material collection plate 14.
As the embodiment of the utility model provides an in: one end of the material collecting plate 14 is provided with a bottom plate 19, and the bottom plate 19 is connected with the material collecting plate 14 through a bolt. The detachable bottom plate 19 facilitates the collection of solder balls on the material collecting plate 14.
The utility model discloses a theory of operation is: when the tin melting furnace is used, a proper amount of solid tin is added into the electric melting furnace 2, the electric melting furnace 2 heats the solid tin after being powered on, the tin is changed into liquid, the telescopic cylinder 6 drives the movable die 8 to enable the movable die 8 to be tightly connected with the fixed die 5, after the tin is completely melted, the electromagnetic valve 18 is opened, the liquid tin flows to all die cavities through the shunt pipeline 3, the electromagnetic valve 18 is closed after a period of time, water is injected into the fixed die 5 and the movable die 8 to accelerate cooling of the liquid tin, after waiting for a period of time, water injection is stopped and the tin is discharged, the fixed die 5 and the movable die 8 are separated through the telescopic cylinder 6, the tin balls fall through the guide plate 10, pass through the discharging frame 11 and enter between the baffles 15 on the material collecting plate 14, only one row of tin balls can be contained between the baffles 15, the length of the baffles 15 is unchanged, the number of the tin balls is fixed, and the sliding plate 12, the tin balls are blocked, the tin balls on the material collecting plate 14 can be collected, the tin balls can roll out of the material collecting plate 14 after the bottom plate 19 at the bottom end of the material collecting plate 14 is disassembled, because the inclination angles of the guide plate 10 and the material collecting plate 14 are smaller, and too large height difference does not exist, so that no trace can appear on the surface of the tin balls, the material collecting plate 14 can be disassembled, when the material discharging frame 11 is blocked by the sliding plate 12, the manufactured tin balls stop in the material discharging frame 11, the process of casting the tin balls does not need to be stopped, the bottom plate 19 at the bottom end of the material collecting plate 14 can be disassembled, the tin balls roll out, the material collecting plate 14 can also be.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (9)
1. The utility model provides a tin ball pelletizer, includes support frame (1), its characterized in that: the electric melting furnace is arranged at the top of the support frame (1), a shunt component is arranged below the electric melting furnace (2), a support plate (4) is arranged in the middle of the support frame (1), a fixed die (5) is arranged at one end of the support plate (4), a telescopic cylinder (6) is arranged at the other end of the support plate (4), the telescopic cylinder (6) is fixed on the support frame (1) through bolts, a guide rail (7) is arranged on the support plate (4), a movable die (8) is arranged on the guide rail (7), the telescopic cylinder (6) is connected with the movable die (8) through screws, a plurality of fixed die (5) and movable die (8) model cavities are arranged and correspond to each other, a pouring opening of the fixed die (5) is arranged at the center of the model cavity of the fixed die (5), a discharge opening of the electric melting furnace (2) is connected with the pouring opening of the fixed die (, be provided with cavity (20) between the outer wall of cover half (5) or movable mould (8) and the model chamber, the top of cover half (5) or movable mould (8) is provided with inlet channel (21), and this inlet channel (21) set up with cavity (20) UNICOM of cover half (5) or movable mould (8) respectively, cover half (5) are provided with out liquid passageway (22) with the bottom of movable mould (8), and this goes out liquid passageway (22) sets up with cavity (20) UNICOM of cover half (5) or movable mould (8) respectively, be provided with hole (9) on backup pad (4), hole (9) correspond the setting with cover half (5), hole (9) below is provided with deflector (10), deflector (10) one end corresponds the setting with hole (9), deflector (10) other end is provided with the subassembly that gathers materials, the subassembly includes ejection of materials frame (11), Slide (12), link board (13) and collecting plate (14), the feed end of ejection of compact frame (11) is connected with deflector (10) through the welded mode, the discharge end both sides of ejection of compact frame (11) are provided with trapezoidal slider (25), slide (12) both sides are provided with trapezoidal spout (16), slide (12) are connected with ejection of compact frame (11) through trapezoidal spout (16), link the bottom of the one end of board (13) and the discharge end of ejection of compact frame (11) and link to each other, and the other end links to each other with collecting plate (14).
2. The solder ball pelletizer according to claim 1, wherein: the flow distribution assembly comprises a flow distribution pipeline (3) and a pouring channel (23), the pouring channel (23) is provided with a plurality of, one end of the pouring channel (23) is communicated with the flow distribution pipeline (3), the other end of the pouring channel is connected with a pouring opening of the fixed die (5), and one end of the flow distribution pipeline (3) is connected with a discharge end of the electric melting furnace (2).
3. The solder ball pelletizer according to claim 1, wherein: the bottom of the movable mold (8) is provided with a second sliding chute (24), and the second sliding chute (24) is arranged corresponding to the guide rail (7).
4. The solder ball pelletizer according to claim 1, wherein: the material collecting plate (14) is provided with a plurality of baffle plates (15), and the interval between every two baffle plates (15) is the same as the diameter of the model cavity of the fixed die (5) and the movable die (8).
5. The solder ball pelletizer according to claim 1, wherein: a handle (26) is arranged above the sliding plate (12).
6. The solder ball pelletizer according to claim 1, wherein: one end of the connecting plate (13) is connected with the discharging frame (11) in a welding mode, the other end of the connecting plate is provided with a clamping groove (17), and the connecting plate (13) is connected with the material collecting plate (14) through the clamping groove (17).
7. The solder ball pelletizer according to claim 1, wherein: and the discharge end of the electric melting furnace (2) is provided with an electromagnetic valve (18).
8. The solder ball pelletizer according to claim 1, wherein: the material collecting plate (14) is arranged on the support frame (1) through a support.
9. The solder ball pelletizer according to claim 1, wherein: one end of the material collecting plate (14) is provided with a bottom plate (19), and the bottom plate (19) is connected with the material collecting plate (14) through a bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021594336.2U CN212976641U (en) | 2020-08-04 | 2020-08-04 | Tin ball pelletizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021594336.2U CN212976641U (en) | 2020-08-04 | 2020-08-04 | Tin ball pelletizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212976641U true CN212976641U (en) | 2021-04-16 |
Family
ID=75431185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021594336.2U Expired - Fee Related CN212976641U (en) | 2020-08-04 | 2020-08-04 | Tin ball pelletizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212976641U (en) |
-
2020
- 2020-08-04 CN CN202021594336.2U patent/CN212976641U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108421969B (en) | Automatic casting system | |
| CN109500378B (en) | Granulating machine for smelting molten iron and casting granulated products from iron alloy series products | |
| CN212976641U (en) | Tin ball pelletizer | |
| CN212917567U (en) | High-temperature die-casting die for ultra-thin rotating shaft supporting aluminum support for transmission system | |
| CN213080000U (en) | Plane type circulation operation casting molding machine | |
| WO2023044595A1 (en) | Chain type casting machine | |
| CN205949836U (en) | Storage battery plant bars production line | |
| CN210648464U (en) | Die casting raw material melting device for automobile accessory production | |
| CN209094483U (en) | A kind of lead-free tin bar pouring device of changeable lead-free tin bar length | |
| CN216373140U (en) | Keep melting to remove injection mold of waste material structure | |
| CN216828533U (en) | Tin ball melting forming device | |
| CN115958172A (en) | Fast cooling nanocrystalline steel ingot mould device | |
| CN212634291U (en) | Cooling die device for material with small shrinkage rate | |
| CN212634292U (en) | Cooling die device for large-shrinkage material | |
| CN220548652U (en) | High-efficiency precise hydraulic injection molding machine | |
| CN109570475B (en) | Water-through mechanism of ferroalloy water-cooled casting die plate | |
| CN214867263U (en) | But atomizing powder process is with quick change guiding gutter device | |
| CN223171905U (en) | Silicon water pouring chute | |
| CN209336041U (en) | Injection mold is used in a kind of production of smoking set pedestal | |
| CN223932550U (en) | Alloy granulating machine flow divider | |
| CN201493465U (en) | Metallurgical melt continuous casting device | |
| CN223932548U (en) | Alloy Granulator Overflow Granulation Die | |
| CN222221122U (en) | A precision forming device for tin material | |
| CN117983796B (en) | Stainless steel round tube production casting equipment | |
| CN214079116U (en) | One-step forming device for metal casting |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210416 |