CN210548049U - Molten aluminum flow guiding, cooling and conveying device - Google Patents

Molten aluminum flow guiding, cooling and conveying device Download PDF

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Publication number
CN210548049U
CN210548049U CN201921523226.4U CN201921523226U CN210548049U CN 210548049 U CN210548049 U CN 210548049U CN 201921523226 U CN201921523226 U CN 201921523226U CN 210548049 U CN210548049 U CN 210548049U
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CN
China
Prior art keywords
cooling
liquid
aluminium liquid
inducer
driving motor
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201921523226.4U
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Chinese (zh)
Inventor
周发
陈植裕
陈明
林俊杰
刘非凡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Qingniao Metal Material Co Ltd
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Dongguan Qingniao Metal Material Co Ltd
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Application filed by Dongguan Qingniao Metal Material Co Ltd filed Critical Dongguan Qingniao Metal Material Co Ltd
Priority to CN201921523226.4U priority Critical patent/CN210548049U/en
Application granted granted Critical
Publication of CN210548049U publication Critical patent/CN210548049U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to an aluminium liquid water conservancy diversion cooling conveyor, including aluminium liquid case, the directive wheel, driving motor, cooling tank and conveying mechanism, conveying mechanism includes conveyer belt and fixed connection in the continuous mould on conveyer belt surface, the directive wheel sets up in continuous mould top, aluminium liquid case and driving motor set up respectively in the both sides that the directive wheel is relative, driving motor's output shaft passes through mount fixed connection with the directive wheel, the drain pipe extends to the directive wheel in, one side that the directive wheel was kept away from to aluminium liquid case is connected with the feed liquor pipe, the conveyer belt runs through the cooling tank setting, be equipped with the coolant liquid in the cooling tank. The guide wheel through the rotary type carries out the water conservancy diversion to aluminium liquid, prevents that high temperature aluminium liquid from strikeing same position for a long time, increases the life of guide wheel, and the guide wheel is provided with a plurality of water conservancy diversion way, can make aluminium liquid flow faster, makes aluminium liquid distribute more evenly in the mould. The cooling molding of the aluminum liquid is accelerated through the two cooling liquids, and the production efficiency is improved.

Description

Molten aluminum flow guiding, cooling and conveying device
Technical Field
The utility model relates to an aluminium processing field especially relates to an aluminium liquid water conservancy diversion cooling conveyor.
Background
In the production process of the aluminum ingot, raw materials are smelted, refined and subjected to slag skimming, and then casting can be carried out, and aluminum liquid enters the distributor through the conveying pipeline during casting and flows into the mold through the distributor. When the aluminum liquid flows into the distributor, the distributor is easily damaged due to the fact that the same position of the distributor is impacted by the high-temperature aluminum liquid for a long time, and the service life of the distributor is shortened; and the existing distributor injects the aluminum liquid into the mold through a single runner, so that the injection efficiency is not high and is not uniform enough.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem, the utility model provides an aluminium liquid water conservancy diversion cooling conveyor through the inducer design of rotary type, makes the inducer can not receive the impact of high temperature aluminium liquid for a long time with the position, and the guide pulley is seted up a plurality of water conservancy diversion ways and is made aluminium liquid injection mold's speed accelerate and aluminium liquid injection time cloth more even, accelerates aluminium liquid cooling shaping through the cooling tank.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an aluminium liquid water conservancy diversion cooling conveyor, includes aluminium liquid case, inducer, driving motor, cooling bath and conveying mechanism, conveying mechanism include conveyer belt and fixed connection in the continuous mould on conveyer belt surface, the inducer set up in continuous mould top, aluminium liquid case with driving motor set up respectively in the both sides that the inducer is relative, driving motor's output shaft with the inducer passes through mount fixed connection, aluminium liquid case is close to the liquid outlet has been seted up to one side of inducer, liquid outlet fixedly connected with drain pipe, the drain pipe extends to in the inducer, one side that the inducer was kept away from to aluminium liquid case is connected with the feed liquor pipe, the conveyer belt runs through the cooling bath sets up, be equipped with the coolant liquid in the cooling bath.
Adopt above-mentioned technical scheme, aluminium liquid that produces through last process flow flows in the aluminium liquid incasement through the feed liquor pipe, aluminium liquid enters the drain pipe through the liquid outlet of aluminium liquid case, flow to the inducer through the drain pipe, driving motor drives and passes through mount drive inducer slow rotation, aluminium liquid flows to the continuous mould of below in through the inducer, the conveyer belt drives continuous grinding apparatus and moves forward, through control conveyer belt and driving motor's slew velocity, adjust to suitable speed and make aluminium liquid just be full of continuous mould, continuous mould behind the aluminium liquid injection passes through the cooling tank, the cooling liquid in the cooling tank is aluminium liquid cooling shaping with higher speed, then carry out drawing of patterns through subsequent demoulding mechanism and handle. The utility model discloses a pivoted inducer setting has avoided high temperature aluminium liquid to strike the same position of inducer for a long time and has leaded to damaging, improves the life of inducer, through cooling tank acceleration aluminium liquid cooling shaping's speed, improves production efficiency.
Preferably, the guide wheel is a hollow wheel-shaped structure, and a plurality of guide channels are arranged on two sides of the guide wheel in an array manner.
By adopting the technical scheme, the guide wheel is hollow, the two sides of the guide wheel are symmetrically provided with the plurality of guide channels, the two symmetrical guide channels form a group to guide the aluminum liquid to flow into the continuous die below, and the aluminum liquid is more uniformly distributed in the continuous die by casting the aluminum liquid in two directions.
Preferably, a filter screen is arranged in the aluminum liquid box.
By adopting the technical scheme, impurities in the aluminum liquid are filtered through the filter screen, the impurities are prevented from flowing into the guide wheel, and the aluminum liquid box can be opened to clean the filtered impurities when the casting is stopped.
Preferably, a flowing water pipe is arranged above the cooling pool.
By adopting the technical scheme, the cooling liquid in the cooling pool is supplemented through the flowing water pipe, the evaporation of the cooling liquid contacting with high-temperature aluminum liquid is reduced, the cooling liquid flows away through a gap between the conveyor belt and the cooling pool, the water flow speed of the flowing water pipe is controlled to balance the lost cooling liquid and the supplemented cooling liquid, and meanwhile, the temperature of the cooling liquid is ensured not to be too high.
Preferably, the cooling pool has two cooling pools, namely a first cooling pool and a second cooling pool, the level of the cooling liquid in the first cooling pool is lower than that of the surface of the continuous mold, and the level of the cooling liquid in the second cooling pool is higher than that of the continuous mold.
By adopting the technical scheme, the aluminum liquid in the continuous die is pre-cooled through the first cooling pool, the height of the cooling liquid in the first cooling pool is lower than that of the top surface of the continuous die, the cooling liquid is prevented from entering the continuous die to be mixed with the aluminum liquid when the aluminum liquid does not start to be cooled and formed, and the aluminum liquid is completely cooled and formed through the second cooling pool after pre-cooling.
Preferably, still include the flame gun, the flame gun set up in inducer one end.
By adopting the technical scheme, the flame gun is aligned to the shell of the guide wheel to heat, so that the aluminum liquid is prevented from being solidified on the guide wheel to influence the flowing of the aluminum liquid.
The utility model has the advantages that:
1. the utility model discloses rational in infrastructure, the water conservancy diversion wheel through the rotary type is to aluminium liquid and is carried out the water conservancy diversion, prevents that high temperature aluminium liquid from strikeing same position for a long time, increases the life of water conservancy diversion wheel, and the water conservancy diversion wheel is provided with a plurality of water conservancy diversion ways, can make aluminium liquid flow faster, makes aluminium liquid distribute more evenly in the mould.
2. The cooling molding of the aluminum liquid is accelerated through the two cooling liquids, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic cross-sectional view of the structure of the present invention;
FIG. 2 is a schematic structural view of the aluminum liquid guiding and cooling device of the present invention.
Shown in the figure: 1-a conveying mechanism; 11-a conveyor belt; 12-a continuous mold; 2-an aluminum liquid tank; 21-a liquid outlet pipe; 22-a liquid inlet pipe; 23-a filter screen; 3-a guide wheel; 31-a flow guide channel; 4-driving the motor; 41-a fixing frame; 5-a cooling pool; 51-a first cooling pool; 52-second cooling pool; 53-flowing water pipe.
Detailed Description
As shown in fig. 1-2, an embodiment of the present invention provides an aluminum liquid diversion cooling conveying apparatus, which includes an aluminum liquid tank 2, a diversion wheel 3, a driving motor 4, a cooling tank 5 and a conveying mechanism 1, wherein the conveying mechanism 1 includes a conveyor belt 11 and a continuous mold 12 fixedly mounted on the conveyor belt 11, the continuous mold 12 is disposed according to different product requirements, the diversion wheel 3 is disposed above one end of the conveyor belt 11, the bottom of the diversion wheel 3 is closely attached to the continuous mold 12, the diversion wheel 3 is fixedly mounted at the output end of the driving motor 4 through a fixing frame 41, the aluminum liquid tank 2 is disposed at the other end of the diversion wheel 3, a liquid outlet is disposed at the bottom of one side of the aluminum liquid tank 2 close to the diversion wheel 3, the liquid outlet is fixedly connected with a liquid outlet pipe 21, the liquid outlet pipe 21 extends into the diversion wheel 3, a liquid inlet pipe 22 is connected to one side of the aluminum liquid tank, a cooling pool 5 is arranged at one end of the conveyor belt 11, which is far away from the guide wheel 3, cooling liquid is added into the cooling pool 5, and in the present instance, tap water is used as the cooling liquid; the utility model discloses a driving motor 4 drives the inducer 3 rotatory, and inducer 3 is with the even packing of aluminium liquid go into continuous mould 12 in, then pack the effect process cooling bath 5 of continuous mould 12 through conveyer belt 11 of accomplishing, but accelerate cooling shaping's speed through the cooling liquid.
The guide wheel 3 is a hollow wheel-shaped structure, a plurality of guide channels 31 are arranged on two sides of the guide wheel 3 in an array manner, the guide channels 31 on the two sides are symmetrically arranged, and the guide channels 31 are gradually inclined downwards from inside to outside, so that the aluminum liquid enters the continuous die 12 below from the guide channels 31 on the two sides under the action of gravity.
In one embodiment, the middle part of the aluminum liquid box 2 is welded or bolted with a filter screen 23, and the filter screen 23 is made of high-temperature resistant materials.
In one embodiment, a flow water pipe 53 is arranged above the cooling pool 5, one end of the flow water pipe 53 is arranged at the edge above the cooling liquid pool, the other end of the flow water pipe 53 is connected with a water tap for supplying water, and the water tap can adjust the water flow speed.
In one embodiment, the cooling pool 5 has two cooling pools, namely a first cooling pool 51 and a second cooling pool 52, the continuous mold 12 passes through the first cooling pool 51 and then passes through the second cooling pool 52, the height of the cooling liquid in the first cooling pool 51 is lower than the level of the continuous mold 12, in this embodiment, the height of the cooling liquid in the first cooling pool 51 reaches the middle position of the continuous mold 12, and the cooling liquid in the second cooling pool submerges the continuous mold 12.
In one embodiment, the aluminum liquid cooling device further comprises a flame gun, wherein a nozzle of the flame gun is arranged in a position aligned with the outer part of the guide wheel 3, and the flame gun continuously performs flame spraying heating on the outer shell of the guide wheel 3 in the working process so as to prevent the aluminum liquid from being cooled and formed too early.
The utility model discloses a theory of operation: filter the aluminium liquid that flows through filter screen 23 in the aluminium liquid case 2, take out the impurity in the aluminium liquid, then flow in the inducer 3 through drain pipe 21, flow in the continuous mould 12 of inducer 3 below from the diversion 31 of inducer 3 both sides through the effect of gravity, inducer 3 slowly rotates under driving motor 4's the effect, prevent that same place from receiving the impact of high temperature aluminium liquid for a long time, continuous mould 12 that fills with aluminium liquid moves forward through the effect of conveyer belt 11, cool off through cooling tank 5, first cooling tank 51 carries out complete cooling through second cooling tank 52 after the precooling, the water pipe 53 that flows that sets up in cooling tank 5 top keeps out water constantly, guarantee that the coolant liquid in the cooling tank 5 can not reduce because of evaporation or outflow, guarantee simultaneously that the coolant liquid keeps the low temperature.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. The utility model provides an aluminium liquid water conservancy diversion cooling conveyor which characterized in that: including aluminium liquid case, inducer, driving motor, cooling bath and conveying mechanism, conveying mechanism include conveyer belt and fixed connection in the continuous mould on conveyer belt surface, the inducer set up in continuous mould top, the aluminium liquid case with driving motor set up respectively in the both sides that the inducer is relative, driving motor's output shaft with the inducer passes through mount fixed connection, the aluminium liquid case is close to the liquid outlet has been seted up to one side of inducer, liquid outlet fixedly connected with drain pipe, the drain pipe extends to in the inducer, one side that the inducer was kept away from to the aluminium liquid case is connected with the feed liquor pipe, the conveyer belt runs through the cooling bath sets up, be equipped with the coolant liquid in the cooling bath.
2. The aluminum liquid diversion cooling conveying device of claim 1, characterized in that: the guide wheel is of a hollow wheel-shaped structure, and a plurality of guide channels are arranged on two sides of the guide wheel in an array mode.
3. The aluminum liquid diversion cooling conveying device of claim 1, characterized in that: and a filter screen is arranged in the middle of the aluminum liquid tank.
4. The aluminum liquid diversion cooling conveying device of claim 1, characterized in that: and a flowing water pipe is arranged above the cooling pool.
5. The aluminum liquid diversion cooling conveying device of claim 4, characterized in that: the cooling pool is provided with a first cooling pool and a second cooling pool respectively, the horizontal height of cooling liquid in the first cooling pool is lower than that of the surface of the continuous die, and the height of cooling liquid in the second cooling pool is higher than that of the continuous die.
6. The aluminum liquid diversion cooling conveying device of claim 1, characterized in that: still including the flame gun, the flame gun set up in inducer one end.
CN201921523226.4U 2019-09-12 2019-09-12 Molten aluminum flow guiding, cooling and conveying device Expired - Fee Related CN210548049U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921523226.4U CN210548049U (en) 2019-09-12 2019-09-12 Molten aluminum flow guiding, cooling and conveying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921523226.4U CN210548049U (en) 2019-09-12 2019-09-12 Molten aluminum flow guiding, cooling and conveying device

Publications (1)

Publication Number Publication Date
CN210548049U true CN210548049U (en) 2020-05-19

Family

ID=70673312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921523226.4U Expired - Fee Related CN210548049U (en) 2019-09-12 2019-09-12 Molten aluminum flow guiding, cooling and conveying device

Country Status (1)

Country Link
CN (1) CN210548049U (en)

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200519

Termination date: 20210912