WO2023042499A1 - Film for packaging bag, method for producing same, packaging bag, and method for producing same - Google Patents
Film for packaging bag, method for producing same, packaging bag, and method for producing same Download PDFInfo
- Publication number
- WO2023042499A1 WO2023042499A1 PCT/JP2022/023475 JP2022023475W WO2023042499A1 WO 2023042499 A1 WO2023042499 A1 WO 2023042499A1 JP 2022023475 W JP2022023475 W JP 2022023475W WO 2023042499 A1 WO2023042499 A1 WO 2023042499A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- film
- packaging bag
- linear
- dots
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 255
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 238000007639 printing Methods 0.000 claims abstract description 81
- 230000001678 irradiating effect Effects 0.000 claims abstract description 18
- 238000010030 laminating Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 60
- 230000002093 peripheral effect Effects 0.000 claims description 48
- 238000007789 sealing Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 31
- 238000012545 processing Methods 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 23
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000005001 laminate film Substances 0.000 abstract description 4
- 239000003517 fume Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 341
- 229920000139 polyethylene terephthalate Polymers 0.000 description 68
- 239000005020 polyethylene terephthalate Substances 0.000 description 68
- 239000004698 Polyethylene Substances 0.000 description 35
- 230000031700 light absorption Effects 0.000 description 26
- 230000003287 optical effect Effects 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- -1 polyethylene terephthalate Polymers 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000003475 lamination Methods 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 229920000305 Nylon 6,10 Polymers 0.000 description 4
- 229920002302 Nylon 6,6 Polymers 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 230000001788 irregular Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000007646 gravure printing Methods 0.000 description 3
- 230000020169 heat generation Effects 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229920003189 Nylon 4,6 Polymers 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920000572 Nylon 6/12 Polymers 0.000 description 1
- 229920000007 Nylon MXD6 Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012793 heat-sealing layer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/14—Cutting, e.g. perforating, punching, slitting or trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/88—Printing; Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
Definitions
- the present invention relates to a film for packaging bags, a manufacturing method thereof, and a packaging bag and a manufacturing method thereof.
- Patent Literature 1 discloses a packaging bag constructed by stacking two laminated films, which are produced by laminating a plurality of films, one on top of the other, and heat-sealing the peripheral edges of the laminated films.
- Such packaging bags are provided with a fastener (also referred to as a zipper) across the entire width of the opening for releasably containing and storing the contents in powder or other state, and a top end along which the opening can be formed.
- a linear groove is laser-machined across the entire width of the side to guide tearing.
- Patent Document 1 JP-A-2020-124870
- Patent Document 2 JP-A-2017-218199
- a method for manufacturing a packaging bag film that has undergone an easy-opening process, comprising the steps of: providing a printed layer by printing halftone dots on a first layer; laminating one or more second layers on the first layer to form a laminated film; and irradiating the printed layer in the laminated film from the first layer side with light to form linear grooves in the laminated film. and forming a film for a packaging bag.
- a method for manufacturing a packaging bag wherein the peripheral edge portions of two films for packaging bags manufactured by the method for manufacturing a film for packaging bags of the first aspect are sealed to form a packaging bag. provided.
- a film for packaging bags to which an easy-opening process has been applied comprising a first layer, a printed layer provided by printing halftone dots on the first layer, and a printed layer
- a packaging bag comprising a laminated film having one or more second layers laminated on the first layer via
- a fourth aspect of the present invention provides a packaging bag formed by sealing the peripheral edge portions of the two packaging bag films of the third aspect.
- the configuration of the packaging bag according to the present embodiment is shown.
- the opening of the package is shown.
- 1 shows the configuration of a packaging bag film (original film) according to the present embodiment.
- the cross-sectional structure of the film for packaging bags (before easy-open processing) is shown.
- An example of the arrangement of halftone dots in the print layer is shown.
- 3 shows a cross-sectional structure of linear grooves in a dot portion of a halftone dot in the horizontal direction; 3 shows a cross-sectional structure in the horizontal direction of linear grooves in the gaps between halftone dots; 4 shows a cross-sectional structure of a linear groove in the longitudinal direction; 4 shows a cross-sectional structure of linear grooves formed in a uniform print portion; 4 shows a cross-sectional structure of linear grooves in the peripheral portion; 1 shows a production flow of film for packaging bags.
- 1 shows a schematic configuration of a laser processing machine; An example of linear groove processing by a laser processing machine is shown.
- 1 shows a schematic configuration of a bag making apparatus
- 4 shows the measurement results of the depth distribution of linear grooves in a packaging bag film formed with a laser output of 65%.
- the state of the linear groove of the film for packaging bags formed with a laser output of 80% is shown.
- the state of the linear groove of the film for packaging bags formed with a laser output of 70% is shown.
- the state of the linear groove of the film for packaging bags formed with a laser output of 65% is shown.
- the state of the linear groove of the film for packaging bags formed with a laser output of 55% is shown.
- the test result of the opening ease degree of a packaging bag is shown.
- 4 shows the measurement results of the output of a laser used when forming linear grooves in a film for packaging bags. The results of the initial opening strength measurement of the packaging bag are shown.
- FIG. 1 shows the configuration of a packaging bag 1 according to this embodiment.
- the packaging bag 1 is easy to open by providing linear grooves 15 and 25 over the entire width of the upper end portion side, and tearing along the linear grooves 15 and 25 from one side to the other side to easily open.
- 1 is a bag-like pouch container that can be used, comprising films 10, 20, 30 and fasteners 31.
- the left-right direction of the drawing is also called the left-right direction or the horizontal direction
- the up-down direction of the drawing is called the up-down direction or the vertical direction
- the front side of the drawing is simply called the front side
- the back side of the drawing is simply called the back side.
- the films 10 and 20 are flexible laminated films forming the front and back surfaces of the packaging bag 1, respectively.
- the films 10 and 20 have, for example, a rectangular shape, but the four corners are rounded, and the peripheral edge portions are provided with seal areas for bonding to each other or to the film 30, that is, the left end portions are provided with seal areas for bonding to each other.
- the sealing areas 18d and 28d are vertically wide at both left and right ends with respect to the center.
- these boundaries are arranged in a parabolic shape, but they are not limited to this, and may be arranged in a V shape, for example.
- the films 10, 20 also include printed areas 14, 24, linear grooves 15, 25, guide grooves 16a, 26a, 16b, 26b, and notches 17a, 17b.
- the print areas 14 and 24 are rectangular areas continuously provided over the entire width of the upper end portions of the films 10 and 20 .
- a printing layer S14 formed using printing ink is included between any two layers among the plurality of layers forming the films 10 and 20, respectively.
- they may be provided excluding the peripheral edge portion to be heat-sealed, or may be provided intermittently except for a part of the area. may be set to Details of the print layer S14 will be described later.
- the linear grooves 15 and 25 are processed grooves provided on the surfaces of the films 10 and 20 to guide tearing of the films 10 and 20 when the packaging bag 1 is opened. are formed respectively.
- the linear grooves 15 are linear, and the linear grooves 25 are partially curved.
- the linear grooves 15 and 25 may be partially curved in different directions.
- the linear grooves 15, 25 overlap at least at the peripheral edges of the films 10, 20, i.e. the sealing areas 18a, 18b, 28a, 28b. Details of the linear grooves 15 and 25 will be described later.
- Guiding grooves 16a, 26a, 16b, 26b are processed grooves provided on the surfaces of the films 10, 20 to assist tearing of the films 10, 20 when the packaging bag 1 is opened. It is curved in a semi-elliptical shape so as to surround notches 17a and 17b and intersect with linear grooves 15 and 25, which will be described later.
- the tearing of the films 10, 20 starting from the notches 17a, 17b deviates from the linear grooves 15, 25, it reaches the guide grooves 16a, 26a, 16b, 26b regardless of which direction it deviates, and is guided to them. and can return to the linear grooves 15 and 25.
- the notches 17a and 17b are notches for starting tearing of the films 10 and 20, and along the linear grooves 15 and 25 so as to be continuous with the linear grooves 15 and 25 at the left and right ends of the films 10 and 20. formed by The notches 17a, 17b are formed in the sealed areas 18a, 28a and 18b, 28b that are attached to each other, so that the sealing of the packaging bag 1 is maintained.
- the film 30 is a flexible laminated film forming the bottom surface of the packaging bag 1.
- the film 30 has a rectangular shape, but the four corners are rounded, and the film 30 is folded in a mountain fold with respect to a reference line L30 passing through the center and extending in the horizontal direction.
- a sealing region 30c is provided to be sealed with the sealing region 18d of the film 20, and a sealing region 30d is provided in the rear half portion to be sealed with the sealing region 28d of the film 20.
- Two sets of semi-circular cutouts 30e for bonding the inner surfaces of the films 10 and 20 to each other are provided at the left and right ends of the sealing regions 30c and 30d.
- the fastener 31 is a member that fastens the films 10 and 20 to each other so as to close the opening 1a and seal the inside of the packaging bag 1 after the packaging bag 1 is opened.
- the fastener 31 has a pair of male and female members each made of resin. One of the male member and the female member is fixed on the inner surface of the upper end portion of the film 10 over the entire width, and the other is fixed on the inner surface of the upper end portion of the film 20 over the entire width. By engaging the male member with the female member and closing the fastener 31, the opening 1a is closed and the inside of the packaging bag 1 is sealed.
- the packaging bag 1 is formed using the members described above. It is assumed that the male and female members of fastener 31 are fixed on the inner surfaces of films 10 and 20, respectively. First, the inner surfaces of the films 10 and 20 are opposed to each other, the respective linear grooves 15 and 25 are aligned, the film 30 is folded in half about the reference line L30 with the folded sides facing upward, and one piece is placed on the film 10. , the other piece is inserted between the films 10 and 20 facing the film 20 .
- the peripheral edges of the films 10, 20, 30, that is, the sealing regions 18a, 28a and 18b, 28b of the films 10, 20, the sealing region 18d of the film 10, the sealing region 30c of the film 30, and the sealing region 28d of the film 20 and the seal area 30d of the film 30 are heat-sealed (heat-sealed).
- a part of the sealing region 18d of the film 10 and a part of the sealing region 28d of the film 20 are directly fused through the notch 30e of the film 30.
- notches 17a and 17b are provided on the left and right ends of the sealed films 10 and 20 respectively so as to overlap the linear grooves 15 and 25.
- the packaging bag 1 constitutes a standing pouch that can stand on its own.
- the opening 1a of the packaging bag 1 is shown in FIG.
- the user grasps the left or right end of the packaging bag 1 with fingers and pulls the upper side towards the lower side of the notches 17a and 17b or pushes the notch 17a backward. , 17b and tear the films 10, 20 to the other side along the linear grooves 15, 25 continuing to them.
- the upper end portion is cut off from the packaging bag 1 to form an opening 1a, and the packaging bag 1 is opened.
- the linear grooves 15 of the film 10 are straight, the central portions of the linear grooves 25 of the film 20 curve downward to the maximum width ⁇ . Since the opening ends of the films 10 and 20 are shifted by a maximum width ⁇ at the center, only the film 20 is pinched with fingers, the film 20 is separated from the film 10, and the opening 1a can be easily widened. 31 can be easily opened.
- FIG. 3 shows a packaging bag film S that has undergone an easy-opening process according to this embodiment.
- the packaging bag film S is formed by arranging a pair of films 10 and 20 constituting one packaging bag 1 in the horizontal direction with their lower ends connected, and by connecting a plurality of pairs of films 10 and 20 to each of the left and right ends.
- a plurality of pairs of films 10 and 20 are formed by slitting along boundary lines indicated by dashed lines in the drawing.
- the film S for packaging bags is cut along its center line (broken line) into a film S1 containing only the film 10 and a film S2 containing only the film 20. are cut along the boundary lines (broken lines) to obtain individual films 10 and 20 .
- the packaging bag film S includes printed areas 14 and 24 extending in the vertical direction along the left and right ends, linear grooves 15 and 25 continuously provided in the vertical direction in the printed areas 14 and 24, and printed It includes guide grooves 16a, 26a, 16b, 26b respectively provided in the regions 14, 24 near the boundaries (dashed lines) of the films 10, 20 respectively. These configurations are the same as described above, except that they are formed for each of the plurality of regions that partition the plurality of films 10 and 20 .
- FIG. 4A shows the cross-sectional structure of the packaging bag film S.
- the packaging bag film S is a laminated film formed by laminating a PET layer S11, a printed layer S14, an NY layer S12 and a PE layer S13.
- the PET layer S11 is an example of the first layer, and is formed with a thickness of 12 ⁇ m using polyethylene terephthalate, for example, and has high transparency and non-stretchability.
- the PET layer S11 is suitable as a base layer for printing.
- polyester such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), aromatic dicarboxylic acid or aliphatic dicarboxylic acid Condensation products obtained by polymerization from monomers containing diols as constituent components can be used.
- PET and PBT are particularly preferred.
- the printed layer S14 is an ultra-thin layer provided in the printed regions 14 and 24 on the back surface (lower surface) of the PET layer S11 and sandwiched between the PET layer S11 and the NY layer S12 described later.
- the printed layer S14 is provided, for example, by gravure-printing halftone dots using white ink containing titanium oxide. Note that printing may be performed using colored ink containing organic manganese, carbon, or the like.
- the NY layer S12 is an example of a second layer laminated on the PET layer S11, which is the first layer, via the printed layer S14, and is formed with a thickness of 15 ⁇ m using nylon, for example.
- the NY layer S12 is suitable for ensuring strength that is strong against impact and bending and that makes it difficult to puncture.
- the material of the layer constituting the outer layer together with the above-mentioned first layer of the second layer may be polyamide such as nylon 6, nylon 66, nylon 46, nylon 69, nylon 610, nylon 66, nylon 46, nylon 69, nylon 610, nylon 610, nylon 66, nylon 69, nylon 610, Nylon 612, nylon 11, nylon 12, nylon MXD6 and the like can be used. From the viewpoint of ease of handling, nylon 6 or nylon 66 is preferable. In addition, you may use the above-mentioned polyester.
- nylon and polyester are used as materials for forming the outer film of the first layer and the second layer
- a biaxially stretched film formed by a tubular method or a tenter method can be used.
- the PE layer S13 is an example of the second layer, and is formed of polyethylene with a thickness of 100 to 150 ⁇ m, particularly 130 ⁇ m in this embodiment, so that the standing pouch can stand on its own when formed. Together, it constitutes a sealant layer suitable for heat sealing by melting at 100 to 130°C.
- the material of the innermost layer of the second layer may be a material suitable for heat sealing (heat sealing), such as polyolefin, such as low density, medium density or high density polyethylene, linear low density polyethylene, isotactic polypropylene, syndiotactic polypropylene, ethylene-propylene copolymer, polybutene-1, poly-4-methyl-1-pentene, ethylene-butene-1 copolymer, propylene-butene-1 copolymer, Ethylene-propylene-butene 1 copolymer, ethylene-vinyl acetate copolymer, ion-crosslinked olefin copolymer (ionomer), ethylene-acrylic acid ester copolymer, etc., or a mixture of two or more can do.
- polyolefin such as low density, medium density or high density polyethylene, linear low density polyethylene, isotactic polypropylene, syndiotactic polypropylene,
- a metal layer such as aluminum may be provided to block the entry and exit of gases such as oxygen and moisture, and to block the entry of light from the outside.
- the PET layer S11, the NY layer S12, the metal layer, and the PE layer S13 may be laminated in this order.
- the PET layer S11, the metal layer, the NY layer S12, and the PE layer S13 may be laminated in this order.
- the PET layer S11, the metal layer, the NY layer S12, and the PE layer S13 may be laminated in this order.
- the NY layer S12, the PET layer S11, the metal layer, and the PE layer S13 may be laminated in this order.
- an inorganic material such as silicon oxide, a ceramic such as alumina, or carbon may be deposited by chemical vapor deposition (CVD), a vacuum deposition method, a sputtering method, an ion plating method, or the like.
- CVD chemical vapor deposition
- a different vapor deposition layer may be provided.
- a coating film layer may be provided by coating a barrier resin coating agent composed of polycarboxylic acid-based polymer, vinylidene chloride, ethylene-vinyl alcohol copolymer, or the like.
- the laminated film for the non-heating pouch container the laminate of the above-mentioned PET layer, NY layer, and PE layer can be used.
- the PET layer is suitable as a printing layer
- the NY layer as a strength ensuring layer
- the PE layer as a heat sealing layer.
- a transparent barrier (deposited) PET layer may be used instead of the PET layer.
- the transparent barrier PET layer is obtained by providing a transparent barrier layer on the inner surface side of the PET layer, and is suitable as a printing layer.
- a stack of NY layers, aluminized PET layers, and PE layers can be used. In such cases, a printed layer is provided on the NY layer.
- the deposition surface of the PET layer faces the NY layer.
- a stack of NY and PE layers can also be used.
- the PET layer is omitted by providing the printed layer on the NY layer.
- a laminate of PET, NY, aluminum foil, and PE layers can also be used.
- Aluminum foil may be laminated between the PET layer and the NY layer.
- a printed layer may be provided on the NY layer to laminate the NY layer, the aluminum foil, and the PE layer.
- FIG. 4B shows an example of the arrangement of halftone dots on the printing layer S14.
- a halftone dot is a set of multiple dots dt.
- the halftone dots are, for example, configured by arranging circular dots in a 45-degree inclined square lattice.
- D be the width of the gap region.
- the dot width d is about 120 ⁇ m
- the spacing w is about 60 ⁇ m
- the center-to-center distance W is about 180 ⁇ m
- the gap region width D is about 120 ⁇ m.
- the size of the spot LS of the laser beam may be set to 240 ⁇ m, for example.
- the separation distance w is the width H of the linear grooves 15 and 25 and the size of the spot LS of the laser beam used to form the linear grooves 15 and 25 (in this embodiment, the linear grooves 15 and 25 is equal to the spot size of the laser beam).
- the center-to-center distance W may be less than or equal to the width H of the linear grooves 15 and 25 (the size of the spot LS of the laser light).
- the scanning line of the laser beam (that is, the linear groove) is not limited to straight portions, and may include curved portions at least in part.
- the above conditions can be applied to both straight and curved sections.
- the condition may be applied to the direction orthogonal to the scanning direction of the laser light (or the width direction of the linear groove) as follows.
- the direction orthogonal to the scanning direction of the laser beam or the width direction of the linear groove may be smaller than the size H of the spot LS of the laser beam.
- the center-to-center distance W′ between two adjacent dots in the vertical direction of the drawing is equal to or smaller than the size H of the spot LS of the laser beam. may be As a result, when scanning the print layer S14 with laser light, at least one halftone dot dt can be irradiated to form the linear grooves 15 and 25 .
- the laser light may be scanned not only along a straight line but also curvedly. That is, the linear grooves 15 and 25 may be formed in a curved shape without being limited to a straight shape. In such a case, the separation distance and the center distance between two adjacent dots are defined with respect to the direction perpendicular to the scanning direction of the laser beam (or the width direction of the linear groove) at the position closest to the two dots. good too.
- the plurality of dots dt included in the halftone dots are not limited to a circular shape, and may be of any shape such as an ellipse, triangle, quadrangle, rhombus, etc. Dots dt of a plurality of shapes and sizes may be mixed.
- the arrangement of the plurality of dots dt is not limited to a square lattice, and may be a regular arrangement such as a hexagonal lattice, or an irregular arrangement.
- 5A and 5B show cross-sectional structures in the horizontal direction of the linear grooves 15 and 25 in the dot portions of the plurality of dots dt forming the halftone dots in the printing layer S14 and the gap portions between the plurality of dots dt (FIG. 5B). 4B) with respect to reference lines AA and BB).
- 25 By irradiating the printed layer S14 in the laminated film from the PET layer S11 side of the laminated film shown in FIG. , 25 are formed.
- FIG. 4B it is assumed that a plurality of dots dt arranged at regular intervals in the horizontal direction are scanned by moving the spot LS of the laser beam in the horizontal direction with respect to the halftone dot.
- the dots dt that absorb the laser light generate heat, and the heat melts the PET layer S11 and the NY layer S12 sandwiching the print layer S14.
- Linear grooves 15 and 25 reaching the surface or near the surface of are formed.
- the laser light is absorbed in the laminated film (particularly the PET layer S11 and the NY layer S12) and generates weak heat, and the small amount of heat causes the PET layer S11 and The NY layer S12 is melted, and the linear grooves 15 and 25 reaching halfway through the NY layer S12 are formed while the PET layer S11 and the NY layer S12 are maintained in close contact with each other.
- the linear grooves 15 and 25 reaching halfway through the PET layer S11 may be formed while maintaining the PET layer S11 and the NY layer S12 in close contact with each other.
- FIG. 5C shows the longitudinal cross-sectional structure of the linear grooves 15 and 25 (cross-sectional structure about the reference line CC in FIG. 4B).
- the linear grooves 15 and 25 form shallow grooves in which the PET layer S11 and the NY layer S12 are in close contact with each other in the interstices of the halftone dots along the groove direction, and the surface or surface of the PE layer S13 is formed in the dot parts of the halftone dots.
- a deep hole having the same shape as that of the dot dt is formed.
- the linear grooves 15 and 25 include a plurality of deep holes reaching the surface or near the surface of the PE layer S13 arranged in the groove direction in the shallow groove bottom formed by the PET layer S11 and the NY layer S12 in close contact with each other.
- tearing of the films 10 and 20 begins at the deep holes of the dot portions, and tearing of the films 10 and 20 continues at the gaps where the PET layer S11 and the NY layer S12 are in close contact with each other.
- the films 10, 20 can be easily torn along the grooves 15, 25.
- FIG. 5D shows the linear grooves 15 and 25 formed when the printed layer S14 is provided by uniformly printing the insides of the printed regions 14 and 24 using printing ink, and the printed layer S14 is irradiated with laser light.
- a cross-sectional structure in the lateral direction is shown.
- FIG. 5E shows the cross-sectional structure of the linear grooves 15, 25 in the peripheral portions, ie, the seal regions 18a, 18b, 28a, 28b.
- the material is melted and filled in the linear grooves 15,25. It should be noted that not only the material constituting the PE layer S13, but also the material constituting the layer that can be melted by heat sealing (heat sealing) may be filled in the linear grooves 15 and 25 together. . As a result, the formation of the linear grooves 15, 25 in the films 10, 20 facilitates the tearing of the packaging bag 1, but there is a possibility that the packaging bag 1 is unintentionally torn, resulting in irregular opening. However, since the linear grooves 15 and 25 are filled with the material of the PE layer S13 in the peripheral portion, the risk of unintended tearing of the packaging bag 1 is sufficiently reduced.
- the peripheral edges of the packaging bag 1, that is, the films 10 and 20, particularly In the seal areas 18a, 18b, 28a, 28b, for example, the printed areas 14, 24 may not be irradiated with laser light and not subjected to easy-open processing, that is, not formed with linear grooves.
- the laser beam spot LS scans the peripheral edge portions of the films 10 and 20
- a linear groove is not formed in the peripheral edge portion by placing a shutter on the optical path to block the laser beam. You can do it.
- the peripheral portion is provided with a printing layer S14 containing low-density halftone dots having a smaller number of dots or a smaller dot area than the halftone dots in the inter-peripheral region and a small area ratio of the dot portion to the gap portion.
- the print layer S14 may not be provided, that is, a region having weaker light absorption than the region between the peripheral portions may be provided in the peripheral portion, and a laser beam may be irradiated to form shallow linear grooves.
- the interperipheral area may contain halftone dots and the perimeter may be provided with a printed layer containing uniformly printed areas as described below, i. A region having a low degree of adhesion may be provided, and a linear groove that is difficult to tear may be formed by irradiating laser light.
- FIG. 6 shows the flow of the manufacturing process S100 of the packaging bag film S subjected to easy-opening processing according to the present embodiment.
- a printed layer S14 is provided on the PET layer S11, which is the first layer.
- the printed layer S14 is provided by printing halftone dots with a gravure printer using, for example, white ink containing titanium oxide. Dots are printed using silver ink containing aluminum, aluminum alloy, etc., black ink containing carbon black, graphite, etc., pearly color ink containing mica, iriodine, etc., and brown ink containing iron oxide, etc. You may print.
- one or more second layers including the NY layer S12 and the like are laminated on the PET layer S11 via the printed layer S14 to form a laminated film.
- the second layer includes the NY layer S12 and the PE layer S13.
- an aluminum layer may be included.
- Lamination may be performed by dry lamination in which an adhesive is applied to the PET layer S11, the solvent is evaporated in a drying device, and the second layer is thermocompression bonded, or the material of the second layer is melted and extruded into a film shape.
- an adhesive that does not contain a solvent such as a thermoplastic urethane-based adhesive, is applied to the PET layer S11, and the second layer is formed thereon by a drying process.
- Solvent-free lamination also called solvent-free lamination may also be used.
- step S103 the laminated film formed in step S102 is cut to form a raw film having a determined width.
- a flag is inserted into the end of the film. Therefore, the flag may be used as a mark to cut and remove the defective portion, and the divided laminated film may be connected. Further, it may be scattered on the inner surface side in order to improve the slipperiness of the film.
- step S104 the original film formed in step S103 is subjected to an easy-opening process to manufacture the film S for packaging bags.
- the linear grooves 15 and 25 are formed in the entire width of the laminated film.
- the laser processing machine 50 is a device that irradiates the raw film (laminated film) formed in step S103 with a laser beam to form the linear grooves 15, 25 and the guide grooves 16a, 16b, 26a, 26b. 51, a reflecting element 52, a condensing optical system 53, a scanning optical system 54, and a winding machine R.
- the light source 51 is a light source device that generates laser light, and in this embodiment, a CO 2 laser is used as an example.
- the output of the CO 2 laser is 20 to 30 W, preferably 24 to 30 W, more preferably 27 to 30 W, when the printing layer S14 formed in halftone dots using white ink containing titanium oxide is irradiated with laser light. 28W.
- an arbitrary laser light source with an arbitrary wavelength may be employed.
- Other light sources that emit high-intensity light beams may be used instead of laser light.
- the reflective element 52 is an optical element that reflects the laser light and directs it toward the original film.
- a prism having a mirror element provided on the interface can be employed.
- the condensing optical system 53 is an optical system including a lens element for condensing the laser light and forming a spot on the original film.
- the scanning optical system 54 is an optical system for scanning the laser light formed by the condensing optical system 53 on the raw film in two-dimensional directions.
- a laser beam emitted from a light source 51 is directed toward a raw film through a reflecting element 52, forms a spot on the raw film by a condensing optical system 53, and forms two spots on the raw film by a scanning optical system 54. dimensionally scanned. As a result, the linear grooves 15, 25 and the like are formed in the original film, and the film S for packaging bags is obtained.
- the winding machine R is a device that winds the obtained packaging bag film S into a roll.
- the roll-shaped packaging bag film S wound up by a certain amount is removed from the winding machine R and carried out of the apparatus.
- FIG. 8 shows an example of processing of the linear grooves 15 and 25 by the laser processing machine 50.
- Two laser processing machines 50 are used for the original film shown in FIG. 16b, and the other (referred to as the right laser) forms a linear groove 25 and guiding grooves 26a and 26b in the printing area 24 on the right edge side of the original film.
- the scanning optical system 54 scans the left laser and the right laser respectively along the semi-elliptical path to scan one side of the films 10 and 20.
- Guide grooves 16a and 26a are formed at the ends.
- the left laser is scanned along a partially curved path while the right laser is scanned along a straight path to form linear grooves 15 and 25 over the entire width of the films 10 and 20, respectively.
- the linear grooves 25 are straight, and the linear grooves 15 are partially curved.
- the linear grooves 15 and 25 intersect the previously formed guide grooves 16a and 26a.
- the scanning optical system 54 scans the left laser and the right laser respectively along the semi-elliptical paths to form the guide grooves 16b and 26b on the other side ends of the films 10 and 20, respectively. At this time, the guide grooves 16b, 26b intersect with the linear grooves 15, 25 previously formed.
- the linear grooves 15, 26b are formed.
- 25 and guide grooves 16a, 26a, 16b, 26b are formed on the film S for packaging bags.
- the film S for packaging bags is wound into a roll by the winding machine R.
- the packaging bag film S is wound in the direction of the white arrow in FIG.
- the surface of the packaging bag film S is changed as shown in FIGS. 5A and 5B. is less likely to bulge around the linear grooves 15 and 25 (shoulder is less likely to occur), so that a roll of the packaging bag film S with less irregularities on the surface and less wrinkles can be obtained.
- the packaging bag film S wound into a roll is transported to the bag making device 60 .
- the packaging bag film S may be transported to the bag making apparatus 60 after being stored for a certain period of time.
- step S200 the roll-shaped packaging bag film S formed in step S104 is used to form a bag by sealing the periphery to form the packaging bag 1.
- Step S ⁇ b>200 may be performed following the manufacturing process S ⁇ b>100 of the film S for packaging bags, or may be performed after some time.
- FIG. 9 shows a schematic configuration of the bag making device 60.
- the bag-making device 60 is a device that executes the bag-making process S200, and may be installed together with the device system that carries out the manufacturing process S100 of the packaging bag film S including the laser processing machine 50, or may be installed remotely independently.
- the bag making device 60 includes a cutting machine 62 , a fastener attaching device 61 , a heat sealing machine 63 , a notch cutter 64 and a cutting machine 65 .
- the cutting machine 62 unwinds the film from the roll-shaped film S for packaging bags, and cuts the film S for packaging bags along the center line (broken line in the middle in FIG. It is divided into a film S2 containing only.
- the fastener attachment device 61 fixes the male member and female member forming the fastener 31 on the inner surfaces of the films 10 and 20 included in the films S1 and S2, respectively.
- the films S1 and S2 are carried out in a state in which they are overlapped so that their inner surfaces face each other. At this time, the linear grooves 15 and 25 of the films 10 and 20 are overlapped at least at the peripheral edges.
- the heat-sealing machine 63 inserts the film 30 folded in two between the films S1 and S2 that are superimposed, and heat-seals (heat-seals) the peripheral portions of each.
- the sealed regions 18a, 28a and the sealed regions 18b, 28b of the individual films 10, 20 included in the films S1, S2 are heat-sealed, respectively, and the sealed region 18d of the film 10 and the sealed region 30c of the film 30,
- the seal area 28d of the film 20 and the seal area 30d of the film 30 are heat sealed respectively.
- the packaging bag 1 is formed with its upper end opened.
- the notch cutter 64 provides notches 17a, 17b overlapping the linear grooves 15, 25 at the ends of the individual films 10, 20 included in the sealed films S1, S2. That is, notches 17a and 17b are formed along the linear grooves 15 and 25 in the films 10 and 20 in the peripheral edge portion.
- the cutting machine 65 cuts the sealed films S1 and S2, separates the continuous films 10 and 20, and forms the packaging bags 1 each having an open upper end.
- the packaging bag 1 is carried out from the bag making device 60. After that, the contents are filled from the opening of the packaging bag 1, and the inside of the packaging bag 1 is sealed by heat-sealing the sealing regions 18c, 28c of the films 10, 20.
- FIG. 1 is a diagrammatic representation of the packaging bag 1
- FIG. 10 and 11A to 11D show the state of the linear grooves formed in the film S for packaging bags.
- a printing layer S14 containing halftone dots is provided in the printing regions 14 and 24 using printing ink, and linear grooves 25 (left) are formed by irradiating the layer with laser light.
- a linear groove 25 (right) formed by providing a printed layer S14 and irradiating it with a laser beam is compared.
- White ink containing titanium oxide was used as printing ink.
- the configuration of halftone dots is as shown in FIG. 4B.
- the laser processing machine 50 used the right laser (CO 2 laser) of the two laser processing machines 50 .
- Laser power calibration is shown in FIG.
- the transportation speed of the packaging bag film S was set at 20 m/min, and the scanning speed of the laser light was set at 1600 mm/sec.
- FIG. 10 shows the measurement result of the depth distribution of the linear grooves of the packaging bag film S formed with a laser output of 65%.
- uniform printing right
- light absorption by the printed layer is strong, excessively strong heat is generated, and the heat spreads over a wide area, forming deep linear grooves. It can be seen that there is a high rise at the periphery of the linear groove and a wide shoulder is generated.
- halftone dots left
- the dot part of the halftone dot of the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole, and the gap part of the halftone dot weakens due to light absorption.
- a shallow bottom is formed by generating heat and spreading the heat only in a narrow area.
- the melted materials of the PET layer and the NY layer slightly protrude along the periphery of the linear groove to form a narrow shoulder. It can be seen that the shoulder is low compared to the case of uniform printing.
- FIG. 11A shows an enlarged image of linear grooves formed with a laser output of 80%.
- light absorption by the printing layer is strong, excessively strong heat is generated, and the heat spreads over a wide area, forming deep linear grooves, the bottom of which is the PE layer (black part in the center).
- the PE layer black part in the center.
- the melted materials of the PET layer and the NY layer are highly protuberant on the periphery of the linear groove to form wide shoulders (upper and lower white portions). It should be noted that the width of the groove portion is narrow due to the relatively wide shoulder.
- the dot part of the halftone dot in the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole reaching the PE layer, and the gap part of the halftone dot becomes Light absorption causes weak heat generation, and the heat spreads only in a narrow range, thereby maintaining the state in which the PET layer and the NY layer are in close contact with each other to form a shallow bottom.
- the melted materials of the PET layer and the NY layer slightly protrude along the peripheral edges of the linear grooves to form narrow shoulders (upper and lower white portions).
- the shoulder is relatively narrow, resulting in a wide groove.
- FIG. 11B shows an enlarged image of linear grooves formed with a laser output of 70%.
- the linear grooves are also formed relatively shallow.
- halftone dots compared with the case of 80% output, the linear grooves are formed shallower (less black portions) and narrower due to the weaker light absorption by the printed layer.
- the dot part of the halftone dot of the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole reaching to the PE layer, and the gap part of the halftone dot becomes
- the PET layer and the NY layer are kept in close contact with each other to form a shallow bottom by weakly generating heat due to light absorption and spreading the heat only in a narrow range.
- FIG. 11C shows an enlarged image of linear grooves formed with a laser output of 65%.
- the linear grooves are shallower and narrower due to the weaker light absorption by the printed layer.
- halftone dots as compared with the case of 70% output, the linear grooves are formed shallower (less black portions) and narrower due to the weaker light absorption by the printed layer.
- FIG. 11D shows an enlarged image of linear grooves formed by irradiating a printed layer containing halftone dots with laser light at an output of 55%. Compared to the case of 65% output, the light absorption by the printed layer is further weakened, so the linear grooves are formed shallower (less black portions) and narrower. However, it can be seen that the linear groove structure described above is maintained.
- Fig. 12 shows the test results of the ease of opening the packaging bag.
- the laser beam is applied to the printing layer S14.
- a packaging bag 1 is formed using the film S for packaging bags in which linear grooves 15 and 25 are formed by irradiating , the end of the packaging bag 1 is pinched with fingers, and linear grooves 15 are formed from notches 17a or 17b. , 25, the films 10, 20 are torn to the other side, and the packaging bag 1 is opened.
- the left or right end of the packaging bag 1 is pinched with fingers, and the upper side is pulled forward or pushed backward from the lower side of the notch 17a or 17b.
- Each was tested 10 times. It succeeds when the films 10 and 20 are torn to the other end and the packaging bag 1 can be opened, and fails when the films 10 and 20 cannot be torn to the other end and the opening of the packaging bag 1 stops halfway. Then, the unsealing success rate was calculated with respect to the laser output for each of halftone dots and uniform printing.
- the films 10 and 20 can be easily torn because the linear grooves 15 and 25 are deeply formed, and the unsealing success rate is as high as about 90%.
- the laser output is as low as 65 to 75%, heat is generated strongly, but it is dispersed over a wide range, forming shallow and wide linear grooves.
- the presence of S14 weakens the degree of adhesion between them, making it difficult to tear the films 10 and 20, and the opening success rate drops to about 60%.
- the dot portions of the halftone dots of the printing layer strongly generate heat due to light absorption, and the heat spreads to form deep holes reaching the PE layer.
- the interstices between the halftone dots weakly generate heat due to light absorption, and the heat spreads only in a narrow range, so that the PET layer and the NY layer are maintained in close contact with each other to form a shallow bottom.
- the tearing of the films 10 and 20 starts at the deep holes of the dot portions, and the tearing of the films 10 and 20 continues at the gaps where the PET layer S11 and the NY layer S12 are in close contact with each other. By repeating to the other end, tearing of the films 10 and 20 becomes easy, and the opening success rate is as high as 80% or more.
- FIG. 13 shows the measurement results (calibration) of the laser output used when forming the linear grooves 15 and 25 of the film S for packaging bags described above.
- the laser power of 55 to 90% that achieves an unsealing success rate of 80% or more in the case of halftone dots corresponds to at least 20 to 30W.
- the laser power of 65 to 90% that achieves a successful opening rate of 100% or more in the case of halftone dots corresponds to at least 24 to 30W.
- a laser power of 75-85% is preferable for stable use of the laser processing machine, which corresponds to at least 27-28W.
- Fig. 14 shows the results of the initial opening strength measurement of the packaging bag.
- the packaging bags according to the examples are manufactured in the order of printing S101, laminating S102, slitting S103, easy-open processing S104, and bag making S200 according to the manufacturing method of the packaging bag 1 according to the above-described embodiment. bottom.
- the printing S101 the printing layer S12 was provided by gravure-printing halftone dots using white ink containing titanium oxide on the inner surface side of the PET layer S11 (that is, the NY layer S12 side).
- lamination S102 a laminated film was formed using a PET layer S11 with a thickness of 12 ⁇ m, a NY layer S12 with a thickness of 15 ⁇ m, and a PE layer S13 with a thickness of 130 ⁇ m.
- the print layer was irradiated with a 25 W CO 2 laser beam to form linear grooves in the laminated film.
- the laminated film is heat-sealed at the periphery to form a packaging bag.
- the linear grooves 15 and 25 in the peripheral portion are filled with the material of the NY layer S12 and the PE layer S13, especially the material of the PE layer S13 forming the sealant layer (see FIG. 5E).
- the packaging bags according to the comparative examples were manufactured in the order of printing S101, laminating S102, slitting S103, bag making S200, and easy-opening processing S104.
- the printing layer S12 was provided by gravure-printing halftone dots using white ink containing titanium oxide on the inner surface side of the PET layer S11 (that is, the NY layer S12 side).
- lamination S102 a laminated film was formed using a PET layer S11 with a thickness of 12 ⁇ m, a NY layer S12 with a thickness of 15 ⁇ m, and a PE layer S13 with a thickness of 130 ⁇ m.
- the laminated film is heat-sealed at the periphery to form a packaging bag.
- the printed layer was irradiated with a 25 W CO 2 laser beam to form linear grooves in the laminated films on both sides of the packaging bag 1, respectively. Since the easy-opening processing S104 was performed after the bag making S200, unlike the packaging bag according to the example, the linear grooves 15 and 25 in the peripheral edge portion of the package according to the comparative example were not filled with anything.
- the initial opening strength was measured for each of the packaging bags according to the examples (Examples 1 to 5) and the packaging bags according to the comparative examples (Comparative Examples 1 to 5).
- the upper part of the packaging bag is chucked in a push-pull gauge (DS2-200N, Imada Co., Ltd.), the lower part of the packaging bag is fixed, and the chuck is moved from left to right at a speed of 3000 mm / min.
- the maximum load of the packaging bags according to Examples 1-5 was 12.18 N on average, and the maximum load of the packaging bags according to Comparative Examples 1-5 was 10.98 N on average.
- the linear grooves 15 and 25 in the peripheral portion are filled with the material of the PE layer S13 forming the sealant layer, thereby increasing the initial opening strength, thereby suppressing the start of irregular tearing. becomes possible. It is also possible to prevent delamination of the laminate film when providing the notches 17a, 17b along the linear grooves 15, 25 filled with the material of the PE layer S13.
- the manufacturing method of the film S for packaging bags includes the step of printing halftone dots on the PET layer S11 to provide the printing layer S14, and the NY layer S12 and the PE layer on the PET layer S11 via the printing layer S14.
- a step of laminating S13 to form a laminated film and a step of irradiating laser light to the printed layer S14 in the laminated film from the PET layer S11 side to form linear grooves 15 and 25 in the laminated film.
- the dots that absorb the laser beam among the plurality of dots forming the halftone dots of the printed layer S14 generate heat.
- the layers sandwiching the printed layer S14 are melted to form linear grooves 15 and 25 in the laminated film.
- the printing layer S14 contains the printing ink distributed in the form of halftone dots, adhesion between the two layers sandwiching this can be obtained. It is possible to form the linear grooves 15 and 25 which can be easily torn in the packaging bag film S by efficiently generating heat with strength and suppressing generation of fumes.
- the method for manufacturing the film S for packaging bags can efficiently process the film S for packaging bags by using a low-intensity laser beam, suppressing the amount of fumes generated, and processing the film S for easy opening. Become.
- the method for manufacturing the packaging bag 1 forms the packaging bag 1 by sealing the peripheral edge portions of the two films 10 and 20 manufactured by the method for manufacturing the film S for packaging bags described above.
- the print layer S14 provided in the print areas 14 and 24 is formed in a halftone dot pattern, one of the films 10 and 20 can be printed on the other side through the print area 14 or 24 of the other film. By visually checking the films of , the displacement between the front and back films 10 and 20 can be confirmed.
- the film S for packaging bags according to the present embodiment is laminated on the PET layer S11 via the PET layer S11, the printed layer S14 provided by printing halftone dots on the PET layer S11, and the printed layer S14.
- a laminated film having an NY layer S12 and a PE layer S13 is provided, and linear grooves 15 and 25 are formed in the laminated film from the PET layer S11 side through the printed layer S14.
- the linear grooves 15 and 25 include a plurality of holes extending to the surface of the PE layer arranged in the groove direction in shallow groove bottoms where the PET layer S11 and the NY layer S12 are in close contact with each other.
- the films 10 and 20 can be easily torn along the grooves 15, 25.
- the linear grooves 15 and 25 are long, and even if the linear grooves 15 of the film 10 and the linear grooves 25 of the film 10 are partially misaligned, the inner layer of the films 10 and 20, that is, the PE layer Even if S13 is thick, the films 10 and 20 can be easily torn along the linear grooves 15 and 25. ⁇
- packaging bag 1 according to the present embodiment is formed by sealing the periphery of the packaging bag film S described above.
- the packaging bag film S according to the present embodiment is produced by arranging a pair of films 10 and 20 constituting one packaging bag 1 side by side and connecting a plurality of pairs of films 10 and 20 to each other at their side ends. Although it is assumed to include it continuously, it is not limited to this, and only one of the pair of films 10 and 20 may be included continuously, or a plurality of pairs of films 10 and 20 are arranged side by side and a plurality of pairs of films 10 and 20 are arranged.
- the films 10, 20 may be continuous with their respective side edges connected to each other.
- the linear grooves 15 and 25 are provided over the entire width of the films 10 and 20 in the left-right direction. may be provided with linear grooves. Moreover, the linear grooves 15 and 25 may be provided in a curved line shape instead of in a straight line shape.
- the notches 17a and 17b are provided at both ends in the left-right direction of the films 10 and 20, but they may be provided at only one end.
- the film S for packaging bags is irradiated with a laser beam for easy-open processing.
- the films 10, 20, and 30 are heat-sealed by the heat-sealing machine 63 to form the packaging bag 1 with the upper end opened, and then the cutting machine 65
- the packaging bag 1 may be irradiated with a laser beam for easy opening processing.
- the sealing areas 18a, 18b, 28a, 28b of the packaging bag 1 may be removed and subjected to an easy-opening process.
- a method for manufacturing a packaging bag film subjected to an easy-opening process comprising: providing a printed layer by printing halftone dots on a first layer; laminating one or more second layers on top to form a laminated film; and irradiating the printed layer in the laminated film from the first layer side with light to form linear grooves in the laminated film.
- a method for producing a film for packaging bags comprising: forming.
- the halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in a direction perpendicular to the scanning direction of the light is the spot size of the light.
- Item 5 Item 1, wherein printing is performed using a printing ink containing titanium oxide in the step of providing the printing layer, and a CO 2 laser beam of 20 to 30 W is used in the step of forming the linear grooves.
- a method for producing a film for packaging bags [Item 6] The method for producing a film for packaging bags according to item 1, further comprising the step of rolling the laminated film after the step of forming the linear grooves. [Item 7] A method for manufacturing a packaging bag, wherein the film for packaging bags manufactured by the method for manufacturing a film for packaging bags according to any one of Items 1 to 6 is sealed at the periphery to form a packaging bag. [Item 8] The linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear. The manufacturing method of the packaging bag according to item 7, wherein the packaging bag is partially curved.
- At least one of the linear groove and another linear groove of the film for packaging bags is filled with the material of any one of the one or more second layers at the peripheral edge portion.
- a method for manufacturing the packaging bag according to item 7. [Item 10] A packaging bag film to which an easy-opening process has been applied, comprising: a first layer; a printed layer provided by printing halftone dots on the first layer; A packaging bag comprising a laminated film having one or more second layers laminated on a first layer, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. Film for.
- the halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is greater than the width of the linear groove.
- the film for packaging bags according to item 10 which is small.
- the packaging bag film according to item 11 wherein a center-to-center distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is equal to or less than the width of the linear groove.
- the linear groove includes a plurality of deep portions.
- a method for manufacturing a packaging bag subjected to an easy-opening process comprising: forming a laminated film by laminating one or more second layers on a first layer; forming a linear groove in the first layer; sealing the laminated film at the peripheral portion to form a packaging bag; filling with the material of any of the layers of.
- [Item 18] A method for manufacturing a packaging bag according to Item 17, further comprising forming a notch in the packaging bag along the linear groove in the peripheral portion.
- [Item 19] A method for manufacturing a packaging bag according to item 17, further comprising the step of printing halftone dots on the first layer to provide a printed layer prior to the step of forming the laminated film.
- [Item 20] In the step of providing the printed layer, printing is performed using a printing ink containing titanium oxide, and in the step of forming the linear grooves, a CO 2 laser beam of 20 to 30 W is used to print the first layer side. 20.
- the linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 18.
- the linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 18.
- a packaging bag subjected to an easy-opening process comprising a first layer and one or more second layers laminated on the first layer, wherein a wire is formed on the first layer side. At least one side of the laminated film is provided with a laminated film in which a groove is formed, and the linear groove of the laminated film is filled with the material of any one of the one or more second layers within the sealed peripheral edge.
- the packaging bag according to item 24 including a notch formed along the linear groove in the peripheral portion.
- the laminated film further has a printed layer formed by printing halftone dots on the first layer.
- the linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 25.
- the linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 24.
- a method for manufacturing a film for packaging bags subjected to an easy-opening process comprising: providing a printed layer on a first layer; A step of laminating a second layer to form a laminated film, wherein the laminated film includes at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region and including a region with low adhesion between the first layer and the one or more second layers, and irradiating the printed layer in the laminated film from the first layer side with light, and forming linear grooves in a laminated film.
- Item 33 Item 30, wherein printing is performed using a printing ink containing titanium oxide in the step of providing the printing layer, and a CO 2 laser beam of 20 to 30 W is used in the step of forming the linear grooves.
- a method for producing a film for packaging bags A method for producing a film for packaging bags.
- a packaging bag comprising a step of sealing the film for packaging bags produced by the method for producing a film for packaging bags according to any one of Items 30 to 34 at the peripheral portion to form a packaging bag. manufacturing method.
- [Item 36] A method for manufacturing a packaging bag according to item 35, further comprising forming a notch along the linear groove in the peripheral portion.
- the linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear.
- 36. A method for manufacturing a packaging bag according to item 35, wherein the packaging bag is partially curved.
- the linear groove of the film for packaging bags located on one surface of the packaging bag and the another linear groove of the film for packaging bags located on the other surface are at least the peripheral edge portion 36.
- a packaging bag film to which an easy-opening process has been applied comprising a first layer, a printed layer provided on the first layer, and laminated on the first layer via the printed layer and one or more second layers, and include at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region the first layer and the A packaging bag comprising a laminated film including a region of low adhesion between one or more second layers, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. the film.
- Item 40 Item 39, wherein the printed layer is provided by printing halftone dots on the first layer, and the peripheral portion includes halftone dots having a lower density than the inter-peripheral region.
- film for packaging bags [Item 41] The film for packaging bags according to Item 39, wherein the printed layer is provided by printing halftone dots in the region between the peripheral edges on the first layer and printing the dots uniformly on the peripheral edge.
- the packaging bag according to item 42 including a notch formed along the linear groove in the peripheral portion.
- Cutting machine L30...reference line, LS...spot, R...winding machine, S...packaging bag film, S1, S2...film, S100...packaging bag film manufacturing process, S11...PET layer, S11a...shoulder, S12...NY Layer, S13... PE layer, S14... Printed layer, S200... Bag-making process.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bag Frames (AREA)
- Laminated Bodies (AREA)
- Wrappers (AREA)
Abstract
The method for producing a film for a packaging bag according to the present invention comprises a step for printing halftone on a PET layer S11 and providing a printing layer S14, a step for laminating an NY layer S12 and a PE layer S13 on the PET layer with the printing layer interposed therebetween and forming a laminate film, and a step for irradiating the printing layer in the laminate film with laser light from the PET-layer side and forming linear grooves 15, 25 in the laminate film. Close adhesion between two layers is achieved due to the printing layer including ink distributed in a halftone pattern, and irradiating the halftone-pattern ink with the laser light makes it possible to efficiently generate heat at low light intensity, suppress the generation of fumes, and form linear grooves that are readily torn.
Description
本発明は、包装袋用フィルム及びその製造方法並びに包装袋及びその製造方法に関する。
The present invention relates to a film for packaging bags, a manufacturing method thereof, and a packaging bag and a manufacturing method thereof.
従来、肩部或いは上端部に易開封加工が施され、その一側端部を手指で摘まんで他側に向けて引き裂くことで容易に開封することができるパウチ容器(包装袋と呼ぶ)が知られている。例えば特許文献1には、複数のフィルムを貼り合わせて作製される2つの積層フィルムを表裏に重ね、周縁部をヒートシールして構成される包装袋が開示されている。斯かる包装袋は、粉末、その他の状態の内容物を取り出し可能に収容し保存するために開口部の全幅にファスナ(ジッパとも呼ぶ)が設けられ、これに沿って開口部を形成できるよう上端部側の全幅をレーザ加工して引き裂きをガイドする線状溝が設けられる。
特許文献1 特開2020-124870号公報
特許文献2 特開2017-218199号公報 BACKGROUND ART Conventionally, there is known a pouch container (called a packaging bag) which is easily opened by pinching one side end with fingers and tearing it toward the other side, the shoulder portion or the upper end portion of which is easy to open. It is For example,Patent Literature 1 discloses a packaging bag constructed by stacking two laminated films, which are produced by laminating a plurality of films, one on top of the other, and heat-sealing the peripheral edges of the laminated films. Such packaging bags are provided with a fastener (also referred to as a zipper) across the entire width of the opening for releasably containing and storing the contents in powder or other state, and a top end along which the opening can be formed. A linear groove is laser-machined across the entire width of the side to guide tearing.
Patent Document 1: JP-A-2020-124870 Patent Document 2: JP-A-2017-218199
特許文献1 特開2020-124870号公報
特許文献2 特開2017-218199号公報 BACKGROUND ART Conventionally, there is known a pouch container (called a packaging bag) which is easily opened by pinching one side end with fingers and tearing it toward the other side, the shoulder portion or the upper end portion of which is easy to open. It is For example,
Patent Document 1: JP-A-2020-124870 Patent Document 2: JP-A-2017-218199
しかしながら、積層フィルムにレーザ光を照射しても光吸収が弱く、引き裂きをガイドすることができる深い線状溝は形成されない。一方、特許文献2に開示されるように積層フィルム内の2つの層間に光吸収材を挿入してこれにレーザ光を照射して発熱させると、光吸収材が介在することで2つの層間の密着が弱くなって引き裂き困難となるうえに、光吸収が強く広範囲に熱が分散されることで線状溝の周囲に融解したフィルム材料が高く隆起してショルダが発生するという問題がある。
However, even if the laminated film is irradiated with laser light, light absorption is weak, and deep linear grooves that can guide tearing are not formed. On the other hand, as disclosed in Patent Document 2, when a light absorbing material is inserted between two layers in a laminated film and irradiated with a laser beam to generate heat, the interposition of the light absorbing material creates a gap between the two layers. In addition to the weak adhesion and the difficulty of tearing, there is also the problem that the melted film material rises high around the linear grooves due to the strong light absorption and the heat is dispersed over a wide area, resulting in the generation of shoulders.
本発明の第1の態様においては、易開封加工が施された包装袋用フィルムの製造方法であって、第1層上に網点を印刷して印刷層を設ける段階と、印刷層を介して第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、第1層側から積層フィルム内の印刷層に光を照射して、積層フィルムに線状溝を形成する段階と、を備える包装袋用フィルムの製造方法が提供される。
In a first aspect of the present invention, there is provided a method for manufacturing a packaging bag film that has undergone an easy-opening process, comprising the steps of: providing a printed layer by printing halftone dots on a first layer; laminating one or more second layers on the first layer to form a laminated film; and irradiating the printed layer in the laminated film from the first layer side with light to form linear grooves in the laminated film. and forming a film for a packaging bag.
本発明の第2の態様においては、第1の態様の包装袋用フィルムの製造方法により製造された2つの包装袋用フィルムの周縁部をシールして包装袋を形成する包装袋の製造方法が提供される。
In a second aspect of the present invention, there is provided a method for manufacturing a packaging bag, wherein the peripheral edge portions of two films for packaging bags manufactured by the method for manufacturing a film for packaging bags of the first aspect are sealed to form a packaging bag. provided.
本発明の第3の態様においては、易開封加工が施された包装袋用フィルムであって、第1層と、第1層上に網点を印刷して設けられた印刷層と、印刷層を介して第1層上に積層された1又は複数の第2層とを有する積層フィルムを備え、第1層側から印刷層を介して積層フィルム内に線状溝が形成された、包装袋用フィルムが提供される。
In a third aspect of the present invention, there is provided a film for packaging bags to which an easy-opening process has been applied, comprising a first layer, a printed layer provided by printing halftone dots on the first layer, and a printed layer A packaging bag comprising a laminated film having one or more second layers laminated on the first layer via There is provided a film for
本発明の第4の態様においては、2つの第3の態様の包装袋用フィルムの周縁部をシールして形成された包装袋が提供される。
A fourth aspect of the present invention provides a packaging bag formed by sealing the peripheral edge portions of the two packaging bag films of the third aspect.
なお、上記の発明の概要は、本発明の特徴の全てを列挙したものではない。また、これらの特徴群のサブコンビネーションもまた、発明となりうる。
It should be noted that the above outline of the invention does not list all the features of the present invention. Subcombinations of these feature groups can also be inventions.
以下、発明の実施の形態を通じて本発明を説明するが、以下の実施形態は請求の範囲にかかる発明を限定するものではない。また、実施形態の中で説明されている特徴の組み合わせの全てが発明の解決手段に必須であるとは限らない。
Although the present invention will be described below through embodiments of the invention, the following embodiments do not limit the invention according to the scope of claims. Also, not all combinations of features described in the embodiments are essential for the solution of the invention.
図1に、本実施形態に係る包装袋1の構成を示す。包装袋1は、上端部側の全幅に亘って線状溝15,25を設けて易開封加工し、一側から他側に向けて線状溝15,25に沿って引き裂くことで容易に開封することができる袋状のパウチ容器であり、フィルム10、20、30及びファスナ31を備える。なお、図1等において、図面左右方向を左右方向又は横方向、図面上下方向を上下方向又は縦方向、図面手前を単に手前、図面奥方を単に奥方とも呼ぶ。
FIG. 1 shows the configuration of a packaging bag 1 according to this embodiment. The packaging bag 1 is easy to open by providing linear grooves 15 and 25 over the entire width of the upper end portion side, and tearing along the linear grooves 15 and 25 from one side to the other side to easily open. 1 is a bag-like pouch container that can be used, comprising films 10, 20, 30 and fasteners 31. In FIG. 1 and the like, the left-right direction of the drawing is also called the left-right direction or the horizontal direction, the up-down direction of the drawing is called the up-down direction or the vertical direction, the front side of the drawing is simply called the front side, and the back side of the drawing is simply called the back side.
フィルム10,20は、それぞれ包装袋1のおもて面及び裏面を構成する可撓性の積層フィルムである。フィルム10,20は、一例として矩形状を有し、ただし4つの角部は丸く加工され、周縁部に互いに又はフィルム30と貼り合わせるためのシール領域、すなわち、左端部に互いに貼り合わせるためシール領域18a,28a、右端部に互いに貼り合わせるためシール領域18b,28b、上端部に互いに貼り合わせるためのシール領域18c,28c、下端部にフィルム30と貼り合わせるためのシール領域18d,28dが設けられている。ここで、シール領域18d,28dは、左右の両端が中央に対して縦方向に幅広である。本実施形態では、それらの境界は放物線状に配置することとするが、これに限らず、例えばV字状に配置することとしてもよい。
The films 10 and 20 are flexible laminated films forming the front and back surfaces of the packaging bag 1, respectively. The films 10 and 20 have, for example, a rectangular shape, but the four corners are rounded, and the peripheral edge portions are provided with seal areas for bonding to each other or to the film 30, that is, the left end portions are provided with seal areas for bonding to each other. 18a and 28a, sealing regions 18b and 28b for bonding to each other at the right end, sealing regions 18c and 28c for bonding to each other at the upper end, and sealing regions 18d and 28d for bonding to the film 30 at the lower end. there is Here, the sealing areas 18d and 28d are vertically wide at both left and right ends with respect to the center. In the present embodiment, these boundaries are arranged in a parabolic shape, but they are not limited to this, and may be arranged in a V shape, for example.
また、フィルム10,20は、印刷領域14,24、線状溝15,25、誘導溝16a,26a,16b,26b、及びノッチ17a,17bを含む。
The films 10, 20 also include printed areas 14, 24, linear grooves 15, 25, guide grooves 16a, 26a, 16b, 26b, and notches 17a, 17b.
印刷領域14,24は、フィルム10,20の上端部側の全幅に亘って連続的に設けられた矩形状の領域である。印刷領域14,24において、フィルム10,20のそれぞれを構成する複数の層のうちのいずれか2つの層間に印刷インキを用いて形成された印刷層S14が含まれる。なお、印刷領域14,24をフィルム10,20の全幅に亘って連続的に設けることに代えて、ヒートシールされる周縁部を除いて設けてもよいし、一部の領域を除いて断続的に設けてもよい。印刷層S14の詳細については後述する。
The print areas 14 and 24 are rectangular areas continuously provided over the entire width of the upper end portions of the films 10 and 20 . In the printing regions 14 and 24, a printing layer S14 formed using printing ink is included between any two layers among the plurality of layers forming the films 10 and 20, respectively. Instead of continuously providing the print areas 14 and 24 over the entire width of the films 10 and 20, they may be provided excluding the peripheral edge portion to be heat-sealed, or may be provided intermittently except for a part of the area. may be set to Details of the print layer S14 will be described later.
線状溝15,25は、包装袋1を開封する際にフィルム10,20の引き裂きをガイドするためにそれらの表面に設けられた加工溝で、印刷領域14,24内に包装袋1の全幅に亘ってそれぞれ形成されている。なお、一例として、線状溝15は直線状であり、線状溝25は一部湾曲する。或いは、線状溝15,25は、一部異なる方向にそれぞれ湾曲してもよい。線状溝15,25は、少なくともフィルム10,20の周縁部、すなわちシール領域18a,18b,28a,28bにおいて重なる。線状溝15,25の詳細については後述する。
The linear grooves 15 and 25 are processed grooves provided on the surfaces of the films 10 and 20 to guide tearing of the films 10 and 20 when the packaging bag 1 is opened. are formed respectively. As an example, the linear grooves 15 are linear, and the linear grooves 25 are partially curved. Alternatively, the linear grooves 15 and 25 may be partially curved in different directions. The linear grooves 15, 25 overlap at least at the peripheral edges of the films 10, 20, i.e. the sealing areas 18a, 18b, 28a, 28b. Details of the linear grooves 15 and 25 will be described later.
誘導溝16a,26a,16b,26bは、包装袋1を開封する際にフィルム10,20の引き裂きを補助するためにそれらの表面に設けられた加工溝で、印刷領域14,24内の左右端部において後述するノッチ17a,17bを囲み且つ線状溝15,25と交差するように半楕円状に湾曲して形成されている。ノッチ17a,17bから始まるフィルム10,20の引き裂きが線状溝15,25からずれてしまった場合に、いずれの方向にずれたとしても誘導溝16a,26a,16b,26bに達し、それらに誘導されて線状溝15,25に戻ることができる。
Guiding grooves 16a, 26a, 16b, 26b are processed grooves provided on the surfaces of the films 10, 20 to assist tearing of the films 10, 20 when the packaging bag 1 is opened. It is curved in a semi-elliptical shape so as to surround notches 17a and 17b and intersect with linear grooves 15 and 25, which will be described later. When the tearing of the films 10, 20 starting from the notches 17a, 17b deviates from the linear grooves 15, 25, it reaches the guide grooves 16a, 26a, 16b, 26b regardless of which direction it deviates, and is guided to them. and can return to the linear grooves 15 and 25.
ノッチ17a,17bは、フィルム10,20の引き裂きを開始するための切り欠きであり、フィルム10,20の左右端部に線状溝15,25に連続するように線状溝15,25に沿って形成されている。なお、ノッチ17a,17bは、互いに貼り合わされたシール領域18a,28a及び18b,28bにおいて形成されることで、包装袋1の密封が維持される。
The notches 17a and 17b are notches for starting tearing of the films 10 and 20, and along the linear grooves 15 and 25 so as to be continuous with the linear grooves 15 and 25 at the left and right ends of the films 10 and 20. formed by The notches 17a, 17b are formed in the sealed areas 18a, 28a and 18b, 28b that are attached to each other, so that the sealing of the packaging bag 1 is maintained.
フィルム30は、包装袋1の底面を構成する可撓性の積層フィルムである。フィルム30は、一例として矩形状を有し、ただし4つの角部は丸く加工され、その中心を通って横方向に延びる基準線L30に対して山折りに折り曲げられ、手前側半部にフィルム10のシール領域18dとシールされるシール領域30c、奥方半部にフィルム20のシール領域28dとシールされるシール領域30dが設けられている。シール領域30c,30dの左右端部には、フィルム10,20の内面を互いに接着するための半円形状の2組の切欠き30eが設けられている。
The film 30 is a flexible laminated film forming the bottom surface of the packaging bag 1. As an example, the film 30 has a rectangular shape, but the four corners are rounded, and the film 30 is folded in a mountain fold with respect to a reference line L30 passing through the center and extending in the horizontal direction. A sealing region 30c is provided to be sealed with the sealing region 18d of the film 20, and a sealing region 30d is provided in the rear half portion to be sealed with the sealing region 28d of the film 20. As shown in FIG. Two sets of semi-circular cutouts 30e for bonding the inner surfaces of the films 10 and 20 to each other are provided at the left and right ends of the sealing regions 30c and 30d.
ファスナ31は、包装袋1の開封後、開口部1aを閉じて包装袋1の内部を密封するようフィルム10,20を互いに留める部材である。ファスナ31は、それぞれ樹脂を用いて形成された一対の雄部材及び雌部材を有する。雄部材及び雌部材の一方は、フィルム10の上端部側の内面上に全幅に亘って固定され、他方は、フィルム20の上端部側の内面上に全幅に亘って固定される。雄部材を雌部材に咬合してファスナ31を閉じることで、開口部1aが閉じ、包装袋1の内部が密封される。
The fastener 31 is a member that fastens the films 10 and 20 to each other so as to close the opening 1a and seal the inside of the packaging bag 1 after the packaging bag 1 is opened. The fastener 31 has a pair of male and female members each made of resin. One of the male member and the female member is fixed on the inner surface of the upper end portion of the film 10 over the entire width, and the other is fixed on the inner surface of the upper end portion of the film 20 over the entire width. By engaging the male member with the female member and closing the fastener 31, the opening 1a is closed and the inside of the packaging bag 1 is sealed.
包装袋1は、上述の部材を用いて形成される。ファスナ31の雄部材及び雌部材は、それぞれフィルム10,20の内面上に固定されているとする。まず、フィルム10,20の内面を互いに対向し、それぞれの線状溝15,25を位置合わせし、フィルム30を基準線L30について二つ折りしてその折辺を上に向け、一片をフィルム10に、他片をフィルム20に対向してフィルム10,20の間に挿入する。次いで、フィルム10,20,30の周縁部、すなわちフィルム10,20のシール領域18a,28a並びにシール領域18b,28b、フィルム10のシール領域18d及びフィルム30のシール領域30c、フィルム20のシール領域28d及びフィルム30のシール領域30dをそれぞれヒートシール(熱融着)する。このとき、フィルム30の切欠き30eを介して、フィルム10のシール領域18d及びフィルム20のシール領域28dの一部が直接融着する。次いで、シールされたフィルム10,20の左右端部に、線状溝15,25に重ねてそれぞれノッチ17a,17bを設ける。最後に、包装袋1の上端側の開口から内容物を充填し、フィルム10,20のシール領域18c,28cをヒートシールする。それにより、二つ折りされたフィルム30の中央領域30aが広がって凹状の底面を形成するとともに、フィルム10,20の下端が、左右端部がフィルム30の切欠き30eを介して固定され且つ左右中央が広がって脚部を形成することで、包装袋1は自立可能なスタンディングパウチを構成する。
The packaging bag 1 is formed using the members described above. It is assumed that the male and female members of fastener 31 are fixed on the inner surfaces of films 10 and 20, respectively. First, the inner surfaces of the films 10 and 20 are opposed to each other, the respective linear grooves 15 and 25 are aligned, the film 30 is folded in half about the reference line L30 with the folded sides facing upward, and one piece is placed on the film 10. , the other piece is inserted between the films 10 and 20 facing the film 20 . Next, the peripheral edges of the films 10, 20, 30, that is, the sealing regions 18a, 28a and 18b, 28b of the films 10, 20, the sealing region 18d of the film 10, the sealing region 30c of the film 30, and the sealing region 28d of the film 20 and the seal area 30d of the film 30 are heat-sealed (heat-sealed). At this time, a part of the sealing region 18d of the film 10 and a part of the sealing region 28d of the film 20 are directly fused through the notch 30e of the film 30. As shown in FIG. Next, notches 17a and 17b are provided on the left and right ends of the sealed films 10 and 20 respectively so as to overlap the linear grooves 15 and 25. As shown in FIG. Finally, the contents are filled from the opening on the upper end side of the packaging bag 1, and the sealing areas 18c, 28c of the films 10, 20 are heat-sealed. As a result, the central region 30a of the film 30 that has been folded in half widens to form a concave bottom surface, and the lower ends of the films 10 and 20 are fixed through the cutouts 30e of the film 30 at the left and right ends, and the left and right central regions are fixed. By spreading to form legs, the packaging bag 1 constitutes a standing pouch that can stand on its own.
図2に、包装袋1の開口部1aを示す。包装袋1を開封する際には、ユーザは、包装袋1の左又は右端部を手指で摘まみ、ノッチ17a,17bの下側に対して上側を手前に引く又は奥方に押すことでノッチ17a,17bを広げ、それらに連続する線状溝15,25に沿ってフィルム10,20を他側まで引き裂く。それにより、包装袋1から上端部が切り取られて開口部1aが形成され、包装袋1が開封する。ここで、フィルム10の線状溝15は直線であるのに対して、フィルム20の線状溝25は中央部分が下方に向かって最大幅Δまで湾曲する。フィルム10,20の開口端が中央で最大幅Δずれていることで、手指でフィルム20のみを摘まみ、フィルム10に対してフィルム20を離間して開口部1aを容易に広げること、そしてファスナ31を容易に開くことができる。
The opening 1a of the packaging bag 1 is shown in FIG. When opening the packaging bag 1, the user grasps the left or right end of the packaging bag 1 with fingers and pulls the upper side towards the lower side of the notches 17a and 17b or pushes the notch 17a backward. , 17b and tear the films 10, 20 to the other side along the linear grooves 15, 25 continuing to them. As a result, the upper end portion is cut off from the packaging bag 1 to form an opening 1a, and the packaging bag 1 is opened. Here, while the linear grooves 15 of the film 10 are straight, the central portions of the linear grooves 25 of the film 20 curve downward to the maximum width Δ. Since the opening ends of the films 10 and 20 are shifted by a maximum width Δ at the center, only the film 20 is pinched with fingers, the film 20 is separated from the film 10, and the opening 1a can be easily widened. 31 can be easily opened.
図3に、本実施形態に係る易開封加工が施された包装袋用フィルムSを示す。包装袋用フィルムSは、一例として、1つの包装袋1を構成する一対のフィルム10,20をそれぞれの下端を接続して左右方向に並べ且つ複数対のフィルム10,20をそれぞれの左右端を互いに接続して縦方向に連続して一体的に含む原反フィルムであり、これを図中に破線により示される境界線に沿ってスリットすることで複数対のフィルム10,20が形成される。なお、包装袋1の製造工程において、包装袋用フィルムSは、その中心線(破線)に沿ってフィルム10のみを含むフィルムS1とフィルム20のみを含むフィルムS2とに切断され、フィルムS1,S2のそれぞれが境界線(破線)に沿って切断されることで個々のフィルム10,20が得られる。
FIG. 3 shows a packaging bag film S that has undergone an easy-opening process according to this embodiment. As an example, the packaging bag film S is formed by arranging a pair of films 10 and 20 constituting one packaging bag 1 in the horizontal direction with their lower ends connected, and by connecting a plurality of pairs of films 10 and 20 to each of the left and right ends. A plurality of pairs of films 10 and 20 are formed by slitting along boundary lines indicated by dashed lines in the drawing. In the manufacturing process of the packaging bag 1, the film S for packaging bags is cut along its center line (broken line) into a film S1 containing only the film 10 and a film S2 containing only the film 20. are cut along the boundary lines (broken lines) to obtain individual films 10 and 20 .
包装袋用フィルムSは、それぞれ左右端部に沿って縦方向に延在する印刷領域14,24、印刷領域14,24内で縦方向に連続して設けられた線状溝15,25、印刷領域14,24内でフィルム10,20の境界(破線)近傍にそれぞれ個別に設けられた誘導溝16a,26a,16b,26bを含む。これらの構成は、複数のフィルム10,20を区画する複数の領域のそれぞれについて形成されることを除いて、先述の通りである。
The packaging bag film S includes printed areas 14 and 24 extending in the vertical direction along the left and right ends, linear grooves 15 and 25 continuously provided in the vertical direction in the printed areas 14 and 24, and printed It includes guide grooves 16a, 26a, 16b, 26b respectively provided in the regions 14, 24 near the boundaries (dashed lines) of the films 10, 20 respectively. These configurations are the same as described above, except that they are formed for each of the plurality of regions that partition the plurality of films 10 and 20 .
図4Aに、包装袋用フィルムSの断面構造を示す。ここで、包装袋用フィルムSの基本構成を説明するために、易開封加工の前状態(線状溝15,25が形成される前状態)における断面構造を示す。包装袋用フィルムSは、PET層S11、印刷層S14、NY層S12及びPE層S13を積層して形成される積層フィルムである。
FIG. 4A shows the cross-sectional structure of the packaging bag film S. Here, in order to explain the basic configuration of the packaging bag film S, a cross-sectional structure in a state before easy-opening processing (a state before the linear grooves 15 and 25 are formed) is shown. The packaging bag film S is a laminated film formed by laminating a PET layer S11, a printed layer S14, an NY layer S12 and a PE layer S13.
PET層S11は、第1層の一例であり、例えばポリエチレンテレフタレートを用いて12μm厚で形成されることで、高い透明性及び非伸縮性を備える。PET層S11は、印刷用の基層として好適である。なお、最外層である第1層の材料は、そのような特性を備えれば、ポリエステル、例えば、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)等、芳香族ジカルボン酸または脂肪族ジカルボン酸とジオールとを構成成分とする単量体からの重合により得られる縮重合体を使用することができる。これらの中でも特にPET、PBTが好ましい。なお、後述するポリアミドを使用してもよい。
The PET layer S11 is an example of the first layer, and is formed with a thickness of 12 μm using polyethylene terephthalate, for example, and has high transparency and non-stretchability. The PET layer S11 is suitable as a base layer for printing. In addition, if the material of the first layer, which is the outermost layer, has such properties, polyester such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), aromatic dicarboxylic acid or aliphatic dicarboxylic acid Condensation products obtained by polymerization from monomers containing diols as constituent components can be used. Among these, PET and PBT are particularly preferred. In addition, you may use the polyamide mentioned later.
印刷層S14は、PET層S11の裏面(下面)上の印刷領域14,24内に設けられ、PET層S11と後述するNY層S12とにより挟まれた極薄層である。印刷層S14は、例えば酸化チタンを含む白色インキを用いて網点をグラビア印刷することで設けられる。なお、有機マンガン、カーボン等を含む有色インキを用いて印刷してもよい。
The printed layer S14 is an ultra-thin layer provided in the printed regions 14 and 24 on the back surface (lower surface) of the PET layer S11 and sandwiched between the PET layer S11 and the NY layer S12 described later. The printed layer S14 is provided, for example, by gravure-printing halftone dots using white ink containing titanium oxide. Note that printing may be performed using colored ink containing organic manganese, carbon, or the like.
NY層S12は、印刷層S14を介して第1層であるPET層S11上に積層された第2層の一例であり、例えばナイロンを用いて15μm厚で形成される。NY層S12は、衝撃、折り曲げに強く且つ開穴困難な強度を確保するのに好適である。なお、第2層のうち上述の第1層とともに外層を構成する層の材料は、そのような特性を備えれば、ポリアミド、例えば、ナイロン6、ナイロン66、ナイロン46、ナイロン69、ナイロン610、ナイロン612、ナイロン11、ナイロン12、ナイロンMXD6等を使用することができる。取り扱いやすさの観点よりナイロン6或いはナイロン66が好ましい。なお、先述のポリエステルを使用してもよい。
The NY layer S12 is an example of a second layer laminated on the PET layer S11, which is the first layer, via the printed layer S14, and is formed with a thickness of 15 μm using nylon, for example. The NY layer S12 is suitable for ensuring strength that is strong against impact and bending and that makes it difficult to puncture. In addition, the material of the layer constituting the outer layer together with the above-mentioned first layer of the second layer may be polyamide such as nylon 6, nylon 66, nylon 46, nylon 69, nylon 610, nylon 66, nylon 46, nylon 69, nylon 610, nylon 610, nylon 66, nylon 69, nylon 610, Nylon 612, nylon 11, nylon 12, nylon MXD6 and the like can be used. From the viewpoint of ease of handling, nylon 6 or nylon 66 is preferable. In addition, you may use the above-mentioned polyester.
なお、第1層及び第2層のうち外層のフィルムを構成する材料としてナイロン及びポリエステルを用いる場合、チューブラ法又はテンター法により成形された二軸延伸フィルムを使用することができる。
When nylon and polyester are used as materials for forming the outer film of the first layer and the second layer, a biaxially stretched film formed by a tubular method or a tenter method can be used.
PE層S13は、第2層の一例であり、例えばポリエチレンを用いて100~150μm厚、本実施形態では特に130μmで形成されることで、スタンディングパウチを形成した際に自立可能な高い剛性を備えるとともに、100~130℃で溶融してヒートシール(熱融着)するのに好適なシーラント層を構成する。なお、第2層のうちの最内層の材料は、ヒートシール(熱融着)するのに好適な材料であれば、ポリオレフィン、例えば低密度、中密度、又は高密度のポリエチレン、線状低密度ポリエチレン、アイソタクティックポリプロピレン、シンジオタクティックポリプロピレン、エチレン-プロピレン共重合体、ポリブテン-1、ポリ4-メチル-1-ペンテン、エチレン-ブテン-1共重合体、プロピレン-ブテン-1共重合体、エチレン-プロピレン-ブテン1共重合体、エチレン-酢酸ビニル共重合体、イオン架橋オレフィン共重合体(アイオノマー)、エチレン-アクリル酸エステル共重合体等のうちの1種又は2種以上の混合物を使用することができる。
The PE layer S13 is an example of the second layer, and is formed of polyethylene with a thickness of 100 to 150 μm, particularly 130 μm in this embodiment, so that the standing pouch can stand on its own when formed. Together, it constitutes a sealant layer suitable for heat sealing by melting at 100 to 130°C. In addition, the material of the innermost layer of the second layer may be a material suitable for heat sealing (heat sealing), such as polyolefin, such as low density, medium density or high density polyethylene, linear low density polyethylene, isotactic polypropylene, syndiotactic polypropylene, ethylene-propylene copolymer, polybutene-1, poly-4-methyl-1-pentene, ethylene-butene-1 copolymer, propylene-butene-1 copolymer, Ethylene-propylene-butene 1 copolymer, ethylene-vinyl acetate copolymer, ion-crosslinked olefin copolymer (ionomer), ethylene-acrylic acid ester copolymer, etc., or a mixture of two or more can do.
その他、第2層の一例として、酸素等のガス、水分が出入りしないよう、また光が入らないよう外部から遮断するためのアルミ等の金属層(又は金属箔)を設けてもよい。ここで、PET層S11、NY層S12、金属層、及びPE層S13の順に積層してよい。また、PET層S11を除いて、NY層S12、金属層、及びPE層S13の順に積層してよい。また、PET層S11、金属層、NY層S12、及びPE層S13の順に積層してよい。また、NY層S12を除いて、PET層S11、金属層、及びPE層S13の順に積層してよい。
In addition, as an example of the second layer, a metal layer (or metal foil) such as aluminum may be provided to block the entry and exit of gases such as oxygen and moisture, and to block the entry of light from the outside. Here, the PET layer S11, the NY layer S12, the metal layer, and the PE layer S13 may be laminated in this order. Alternatively, except for the PET layer S11, the NY layer S12, the metal layer, and the PE layer S13 may be laminated in this order. Also, the PET layer S11, the metal layer, the NY layer S12, and the PE layer S13 may be laminated in this order. Alternatively, except for the NY layer S12, the PET layer S11, the metal layer, and the PE layer S13 may be laminated in this order.
また、上述の金属層に代えて、ケミカルベーパーデポジション(CVD)、真空蒸着法、スパッタリング法、イオンプレーティング法等により、シリコンオキサイド等の無機物、或いはアルミナ等のセラミック、カーボン等を蒸着してなる蒸着層を設けてもよい。また、ポリカルボン酸系ポリマー、塩化ビニリデン、或いはエチレンビニルアルコール共重合体等からなるバリア性樹脂コーティング剤を塗膜して塗膜層を設けてもよい。
In addition, instead of the metal layer described above, an inorganic material such as silicon oxide, a ceramic such as alumina, or carbon may be deposited by chemical vapor deposition (CVD), a vacuum deposition method, a sputtering method, an ion plating method, or the like. A different vapor deposition layer may be provided. Alternatively, a coating film layer may be provided by coating a barrier resin coating agent composed of polycarboxylic acid-based polymer, vinylidene chloride, ethylene-vinyl alcohol copolymer, or the like.
なお、非加熱用パウチ容器の積層フィルムとして、上述のPET層、NY層、及びPE層の積層を使用することができる。PET層は印刷層、NY層は強度確保層、PE層はヒートシール層として好適である。ここで、PET層に代えて透明バリア(蒸着)PET層を使用してよい。透明バリアPET層は、PET層の内面側に透明なバリア層を設けたものであり、印刷層として好適である。また、NY層、アルミ蒸着PET層、及びPE層の積層を使用することもできる。斯かる場合、NY層上に印刷層が設けられる。PET層の蒸着面はNY層側に向けられる。また、NY層及びPE層の積層を使用することもできる。NY層上に印刷層を設けることでPET層が省略される。また、PET層、NY層、アルミ箔、及びPE層の積層を使用することもできる。アルミ箔は、PET層及びNY層の間に積層してもよい。NY層上に印刷層を設けて、NY層、アルミ箔、及びPE層の積層としてもよい。
As the laminated film for the non-heating pouch container, the laminate of the above-mentioned PET layer, NY layer, and PE layer can be used. The PET layer is suitable as a printing layer, the NY layer as a strength ensuring layer, and the PE layer as a heat sealing layer. Here, a transparent barrier (deposited) PET layer may be used instead of the PET layer. The transparent barrier PET layer is obtained by providing a transparent barrier layer on the inner surface side of the PET layer, and is suitable as a printing layer. Also, a stack of NY layers, aluminized PET layers, and PE layers can be used. In such cases, a printed layer is provided on the NY layer. The deposition surface of the PET layer faces the NY layer. A stack of NY and PE layers can also be used. The PET layer is omitted by providing the printed layer on the NY layer. A laminate of PET, NY, aluminum foil, and PE layers can also be used. Aluminum foil may be laminated between the PET layer and the NY layer. A printed layer may be provided on the NY layer to laminate the NY layer, the aluminum foil, and the PE layer.
図4Bに、印刷層S14における網点の配列の一例を示す。ここで、網点は、複数のドットdtの集合である。本実施形態では、網点は、一例として、円形状のドットを45度傾斜した正方格子状に配列して構成されるものとする。ここで、ドット幅d、複数のドットdtのうち最も隣接する2つのドット間の離間距離w、最も隣接するドット間の中心間距離W(=w+d)、最も隣接する4つのドット間に形成される間隙領域の幅Dとする。一例として、ドット幅dは約120μm、離間距離wは約60μm、中心間距離Wは約180μm、間隙領域の幅Dは約120μmである。なお、レーザ光のスポットLSのサイズは例えば240μmとしてよい。
FIG. 4B shows an example of the arrangement of halftone dots on the printing layer S14. Here, a halftone dot is a set of multiple dots dt. In this embodiment, the halftone dots are, for example, configured by arranging circular dots in a 45-degree inclined square lattice. Here, the dot width d, the distance w between the two most adjacent dots among the plurality of dots dt, the center-to-center distance W (=w+d) between the most adjacent dots, and the distance between the four most adjacent dots Let D be the width of the gap region. As an example, the dot width d is about 120 μm, the spacing w is about 60 μm, the center-to-center distance W is about 180 μm, and the gap region width D is about 120 μm. Note that the size of the spot LS of the laser beam may be set to 240 μm, for example.
ここで、離間距離wは、線状溝15,25の幅H及び線状溝15,25を形成する際に使用するレーザ光のスポットLSのサイズ(本実施形態では、線状溝15,25の幅Hはレーザ光のスポットサイズに等しいとする)より小さい。それにより、印刷層S14を、横方向に限らず斜め方向も含めて任意の方向にレーザ光で走査する際に、網点に含まれる複数のドットdtのうちの少なくとも1つのドットdtの少なくとも一部を照射して、線状溝15,25を形成することができる。それにより、網点の密度を通じてレーザ光の吸収量、すなわち発熱量を調整することが可能となる。
Here, the separation distance w is the width H of the linear grooves 15 and 25 and the size of the spot LS of the laser beam used to form the linear grooves 15 and 25 (in this embodiment, the linear grooves 15 and 25 is equal to the spot size of the laser beam). As a result, when the print layer S14 is scanned with a laser beam in any direction including not only the horizontal direction but also the oblique direction, at least one of at least one dot dt among the plurality of dots dt included in the halftone dot is scanned. The linear grooves 15 and 25 can be formed by irradiating the part. As a result, it is possible to adjust the amount of laser light absorption, that is, the amount of heat generated, through the density of halftone dots.
また、中心間距離Wは、線状溝15,25の幅(レーザ光のスポットLSのサイズ)H以下としてよい。それにより、印刷層S14を任意の方向にレーザ光で走査する際に、走査方向に直交する方向に関して、網点のドットdtの少なくとも1つ分を照射して、線状溝15,25を形成することができる。それにより、走査方向に関するドットdtの離間距離、つまり網点の密度を通じてレーザ光の吸収量、すなわち発熱量を調整することが可能となる。
Also, the center-to-center distance W may be less than or equal to the width H of the linear grooves 15 and 25 (the size of the spot LS of the laser light). As a result, when scanning the printed layer S14 with a laser beam in an arbitrary direction, at least one halftone dot dt is irradiated in the direction perpendicular to the scanning direction to form the linear grooves 15 and 25. can do. As a result, it is possible to adjust the amount of laser light absorption, that is, the amount of heat generated, through the distance between the dots dt in the scanning direction, that is, the density of the halftone dots.
なお、レーザ光の走査線(すなわち、線状溝)は直線部に限らず、少なくとも一部に湾曲部を含んでもよい。斯かる場合において、直線部及び湾曲部のいずれに対しても上述の条件を適用することができる。また、次のようにレーザ光の走査方向に直交する方向(又は線状溝の幅方向)について条件を適用してもよい。
It should be noted that the scanning line of the laser beam (that is, the linear groove) is not limited to straight portions, and may include curved portions at least in part. In such cases, the above conditions can be applied to both straight and curved sections. Moreover, the condition may be applied to the direction orthogonal to the scanning direction of the laser light (or the width direction of the linear groove) as follows.
図4Bに示した45度傾斜した正方格子状に配列された網点に対して図面左右方向にレーザ光を走査する場合、複数のドットdtのうち隣接する2つのドット間の図面上下方向(すなわち、レーザ光の走査方向に直交する方向又は線状溝の幅方向)に関する離間距離w'がレーザ光のスポットLSのサイズHより小さいとしてよい。それにより、印刷層S14をレーザ光で走査する際に、網点に含まれる複数のドットdtのうちの少なくとも1つのドットdtの少なくとも一部を照射して、線状溝15,25を形成することができる。また、隣接する2つのドット間の図面上下方向(すなわち、レーザ光の走査方向に直交する方向又は線状溝の幅方向)に関する中心間距離W'がレーザ光のスポットLSのサイズH以下であるとしてよい。それにより、印刷層S14をレーザ光で走査する際に、網点のドットdtの少なくとも1つ分を照射して、線状溝15,25を形成することができる。
When scanning a laser beam in the horizontal direction of the drawing with respect to halftone dots arranged in a 45-degree inclined square lattice shown in FIG. , the direction orthogonal to the scanning direction of the laser beam or the width direction of the linear groove) may be smaller than the size H of the spot LS of the laser beam. As a result, when scanning the print layer S14 with laser light, at least a portion of at least one dot dt among the plurality of dots dt included in the halftone dot is irradiated to form the linear grooves 15 and 25. be able to. In addition, the center-to-center distance W′ between two adjacent dots in the vertical direction of the drawing (that is, the direction perpendicular to the scanning direction of the laser beam or the width direction of the linear groove) is equal to or smaller than the size H of the spot LS of the laser beam. may be As a result, when scanning the print layer S14 with laser light, at least one halftone dot dt can be irradiated to form the linear grooves 15 and 25 .
なお、レーザ光を直線に沿って走査するに限らず湾曲して走査してもよい。すなわち、線状溝15,25を直線状に限らず湾曲状に形成してもよい。斯かる場合、隣接する2つのドット間の離間距離及び中心間距離は、それら2つのドットに最接近する位置においてレーザ光の走査方向に直交する方向(又は線状溝の幅方向)に関して定めてもよい。
It should be noted that the laser light may be scanned not only along a straight line but also curvedly. That is, the linear grooves 15 and 25 may be formed in a curved shape without being limited to a straight shape. In such a case, the separation distance and the center distance between two adjacent dots are defined with respect to the direction perpendicular to the scanning direction of the laser beam (or the width direction of the linear groove) at the position closest to the two dots. good too.
なお、網点に含まれる複数のドットdtは円形状に限らず、楕円、三角形、四角形、菱形等の任意の形状でもよく、複数の形状及びサイズのドットdtが混在してもよい。複数のドットdtの配列も正方格子に限らず、六角格子等の規則的な配列でもよいし、不規則な配列でもよい。
It should be noted that the plurality of dots dt included in the halftone dots are not limited to a circular shape, and may be of any shape such as an ellipse, triangle, quadrangle, rhombus, etc. Dots dt of a plurality of shapes and sizes may be mixed. The arrangement of the plurality of dots dt is not limited to a square lattice, and may be a regular arrangement such as a hexagonal lattice, or an irregular arrangement.
図5A及び図5Bに、それぞれ、印刷層S14内の網点を構成する複数のドットdtのドット部分及び複数のドットdt間の間隙部分における線状溝15,25の横方向に関する断面構造(図4Bの基準線AA及びBBに関する断面構造)を示す。図4Aに示した積層フィルムに、PET層S11側から積層フィルム内の印刷層S14にレーザ光を照射することで、PET層S11側から印刷層S14を介して積層フィルム内部に向かう線状溝15,25が形成される。ここでは、図4Bに示したように、レーザ光のスポットLSを網点に対して横方向に移動して、横方向に一定間隔で並ぶ複数のドットdtを走査したものとする。
5A and 5B show cross-sectional structures in the horizontal direction of the linear grooves 15 and 25 in the dot portions of the plurality of dots dt forming the halftone dots in the printing layer S14 and the gap portions between the plurality of dots dt (FIG. 5B). 4B) with respect to reference lines AA and BB). By irradiating the printed layer S14 in the laminated film from the PET layer S11 side of the laminated film shown in FIG. , 25 are formed. Here, as shown in FIG. 4B, it is assumed that a plurality of dots dt arranged at regular intervals in the horizontal direction are scanned by moving the spot LS of the laser beam in the horizontal direction with respect to the halftone dot.
図5Aに示すように、網点のドット部分においては、レーザ光を吸収したドットdtが発熱し、その熱により印刷層S14を挟むPET層S11及びNY層S12が融解することで、PE層S13の表面又は表面付近まで達する線状溝15,25が形成される。
As shown in FIG. 5A, in the dot portion of the halftone dot, the dots dt that absorb the laser light generate heat, and the heat melts the PET layer S11 and the NY layer S12 sandwiching the print layer S14. Linear grooves 15 and 25 reaching the surface or near the surface of are formed.
一方、図5Bに示すように、網点の間隙部分においては、レーザ光が積層フィルム(特にPET層S11及びNY層S12)内で吸収されて弱く発熱し、その少量の熱によりPET層S11及びNY層S12が融解し、PET層S11及びNY層S12が互いに密着した状態を維持してNY層S12の途中まで達する線状溝15,25が形成される。なお、レーザ光の強度及びフィルム内での発熱量によっては、PET層S11及びNY層S12が互いに密着した状態を維持してPET層S11の途中まで達する線状溝15,25が形成されることもある。
On the other hand, as shown in FIG. 5B, in the interstices of the halftone dots, the laser light is absorbed in the laminated film (particularly the PET layer S11 and the NY layer S12) and generates weak heat, and the small amount of heat causes the PET layer S11 and The NY layer S12 is melted, and the linear grooves 15 and 25 reaching halfway through the NY layer S12 are formed while the PET layer S11 and the NY layer S12 are maintained in close contact with each other. Depending on the intensity of the laser beam and the amount of heat generated in the film, the linear grooves 15 and 25 reaching halfway through the PET layer S11 may be formed while maintaining the PET layer S11 and the NY layer S12 in close contact with each other. There is also
図5Cに、線状溝15,25の縦方向に関する断面構造(図4Bの基準線CCに関する断面構造)を示す。線状溝15,25は、溝方向に沿って、網点の間隙部分においてPET層S11及びNY層S12が互いに密着した浅い溝を構成し、網点のドット部分においてPE層S13の表面又は表面付近まで達するドットdtと同形状の深い穴部を構成する。それにより、線状溝15,25は、PET層S11及びNY層S12が互いに密着してなる浅い溝底に、溝方向に並ぶPE層S13の表面又は表面付近まで達する深い複数の穴部を含むこととなり、ドット部分の深い穴部にてフィルム10,20の引き裂きが始まり、PET層S11及びNY層S12が互いに密着している間隙部分でフィルム10,20の引き裂きが継続されることで、線状溝15,25に沿ってフィルム10,20を容易に引き裂くことが可能となる。
FIG. 5C shows the longitudinal cross-sectional structure of the linear grooves 15 and 25 (cross-sectional structure about the reference line CC in FIG. 4B). The linear grooves 15 and 25 form shallow grooves in which the PET layer S11 and the NY layer S12 are in close contact with each other in the interstices of the halftone dots along the groove direction, and the surface or surface of the PE layer S13 is formed in the dot parts of the halftone dots. A deep hole having the same shape as that of the dot dt is formed. Thereby, the linear grooves 15 and 25 include a plurality of deep holes reaching the surface or near the surface of the PE layer S13 arranged in the groove direction in the shallow groove bottom formed by the PET layer S11 and the NY layer S12 in close contact with each other. As a result, tearing of the films 10 and 20 begins at the deep holes of the dot portions, and tearing of the films 10 and 20 continues at the gaps where the PET layer S11 and the NY layer S12 are in close contact with each other. The films 10, 20 can be easily torn along the grooves 15, 25.
図5Dに、印刷領域14,24内を、印刷インキを用いて均一に印刷して印刷層S14を設け、その印刷層S14にレーザ光を照射した場合に形成される線状溝15,25の横方向に関する断面構造を示す。均一に印刷された印刷層S14にレーザ光を照射すると光吸収が強く、過度に強く発熱してその熱が広範囲に広がることで、特にPET層S11及びNY層S12の融解した材料が線状溝15,25の周縁に高く隆起して幅広のショルダS11aが発生してしまう。
FIG. 5D shows the linear grooves 15 and 25 formed when the printed layer S14 is provided by uniformly printing the insides of the printed regions 14 and 24 using printing ink, and the printed layer S14 is irradiated with laser light. A cross-sectional structure in the lateral direction is shown. When the uniformly printed print layer S14 is irradiated with a laser beam, light absorption is strong, heat is generated excessively, and the heat spreads over a wide area, causing the melted materials of the PET layer S11 and the NY layer S12 in particular to form linear grooves. A wide shoulder S11a is formed on the peripheral edges of 15 and 25.
それに対して、部分的に印刷された印刷層S14の網点にレーザ光を照射すると適度の光吸収により発熱し、それにより網点の間隙部分においてPET層S11及びNY層S12が密着した浅い溝底と、網点のドット部分において部分的に深い穴部とを含む線状溝15,25が形成されることで、先述の通りフィルム10,20を容易に引き裂くことが可能となる。このように、印刷層S14を網点より構成することで、フィルム10,20の容易な引き裂きに重要なフィルム間の密着性及び適度の発熱量を両立することができる。
On the other hand, when halftone dots of the partially printed printing layer S14 are irradiated with laser light, heat is generated by moderate light absorption, and shallow grooves in which the PET layer S11 and the NY layer S12 are in close contact with each other are formed in the gaps between the halftone dots. By forming the linear grooves 15, 25 including the bottoms and partially deep holes in the dot portions of the halftone dots, the films 10, 20 can be easily torn as described above. In this way, by forming the printed layer S14 from halftone dots, it is possible to achieve both adhesion between the films, which is important for easy tearing of the films 10 and 20, and an appropriate amount of heat generation.
図5Eに、周縁部分、すなわちシール領域18a,18b,28a,28bにおける線状溝15,25の断面構造を示す。図4Aに示した積層フィルムに、PET層S11側から積層フィルム内の印刷層S14にレーザ光を照射することで、図5A及び図5Bに示すように、PET層S11側から印刷層S14を介して積層フィルム内部に向かう線状溝15,25が形成される。さらに、フィルム10,20を用いて包装袋1を形成する際に、それらを重ねてシール領域18a,18b,28a,28bをヒートシール(熱融着)することで、特にPE層S13を構成する材料が融解して線状溝15,25内に充填される。なお、PE層S13を構成する材料に限らず、ヒートシール(熱融着)により融解し得る層を設けた場合にその層を構成する材料もともに線状溝15,25内に充填されてよい。それにより、フィルム10,20に線状溝15,25を形成することで包装袋1の引き裂きが容易になる一方で、意図せず包装袋1が引き裂かれるイレギュラーな開封が発生するおそれが生じるところ、周縁部分において線状溝15,25がPE層S13の材料で充填されることで意図しない包装袋1の引き裂きが発生するおそれが十分小さくなる。
FIG. 5E shows the cross-sectional structure of the linear grooves 15, 25 in the peripheral portions, ie, the seal regions 18a, 18b, 28a, 28b. By irradiating the laminated film shown in FIG. 4A with a laser beam from the PET layer S11 side to the printed layer S14 in the laminated film, as shown in FIGS. 5A and 5B, from the PET layer S11 side through the printed layer S14 linear grooves 15 and 25 extending toward the inside of the laminated film are formed. Furthermore, when the packaging bag 1 is formed using the films 10 and 20, the films 10 and 20 are superimposed and the seal regions 18a, 18b, 28a, and 28b are heat-sealed (heat-sealed) to particularly constitute the PE layer S13. The material is melted and filled in the linear grooves 15,25. It should be noted that not only the material constituting the PE layer S13, but also the material constituting the layer that can be melted by heat sealing (heat sealing) may be filled in the linear grooves 15 and 25 together. . As a result, the formation of the linear grooves 15, 25 in the films 10, 20 facilitates the tearing of the packaging bag 1, but there is a possibility that the packaging bag 1 is unintentionally torn, resulting in irregular opening. However, since the linear grooves 15 and 25 are filled with the material of the PE layer S13 in the peripheral portion, the risk of unintended tearing of the packaging bag 1 is sufficiently reduced.
なお、上述のような意図しない包装袋1の引き裂きを防止するために、線状溝15,25にフィルム材料を充填することに代えて、包装袋1、すなわちフィルム10,20の周縁部、特にシール領域18a,18b,28a,28bにおいては、例えば印刷領域14,24にレーザ光を照射せず易開封加工を施さない、つまり線状溝を形成しないこととしてよい。斯かる場合、例えば、レーザ光のスポットLSがフィルム10,20の周縁部を走査する際に、光路上にシャッタを配してレーザ光を遮断することで、周縁部に線状溝を形成しないこととしてもよい。或いは、周縁部には、周縁部間領域の網点に対してドットの数が少ない又はドット面積が小さく、間隙部分に対するドット部分の面積比の小さい低密度の網点を含む印刷層S14を設ける又は印刷層S14を設けない、すなわち周縁部に、周縁部間領域に対して光吸収の弱い領域を設け、レーザ光を照射して浅い線状溝を形成することとしてもよい。或いは、周縁部間領域には網点を含み、周縁部には後述するような均一に印刷された領域を含む印刷層を設ける、すなわち周縁部に、周縁部間領域に対してフィルム10,20の密着度の低い領域を設け、レーザ光を照射して引き裂き困難な線状溝を形成することとしてもよい。
In addition, in order to prevent unintended tearing of the packaging bag 1 as described above, instead of filling the linear grooves 15 and 25 with the film material, the peripheral edges of the packaging bag 1, that is, the films 10 and 20, particularly In the seal areas 18a, 18b, 28a, 28b, for example, the printed areas 14, 24 may not be irradiated with laser light and not subjected to easy-open processing, that is, not formed with linear grooves. In such a case, for example, when the laser beam spot LS scans the peripheral edge portions of the films 10 and 20, a linear groove is not formed in the peripheral edge portion by placing a shutter on the optical path to block the laser beam. You can do it. Alternatively, the peripheral portion is provided with a printing layer S14 containing low-density halftone dots having a smaller number of dots or a smaller dot area than the halftone dots in the inter-peripheral region and a small area ratio of the dot portion to the gap portion. Alternatively, the print layer S14 may not be provided, that is, a region having weaker light absorption than the region between the peripheral portions may be provided in the peripheral portion, and a laser beam may be irradiated to form shallow linear grooves. Alternatively, the interperipheral area may contain halftone dots and the perimeter may be provided with a printed layer containing uniformly printed areas as described below, i. A region having a low degree of adhesion may be provided, and a linear groove that is difficult to tear may be formed by irradiating laser light.
図6に、本実施形態に係る易開封加工が施された包装袋用フィルムSの製造工程S100のフローを示す。
FIG. 6 shows the flow of the manufacturing process S100 of the packaging bag film S subjected to easy-opening processing according to the present embodiment.
ステップS101では、第1層であるPET層S11上に印刷層S14を設ける。印刷層S14は、グラビア印刷機により、例えば酸化チタンを含む白色インキを用いて網点を印刷することで設けられる。なお、アルミ、アルミ合金等を含む銀色インキ、カーボンブラック、グラファイト等を含む黒色インキ、雲母、イリオジン等を含むパール系色インキ、酸化鉄等を含む茶色インキ等の有色インキを用いて網点を印刷してもよい。
In step S101, a printed layer S14 is provided on the PET layer S11, which is the first layer. The printed layer S14 is provided by printing halftone dots with a gravure printer using, for example, white ink containing titanium oxide. Dots are printed using silver ink containing aluminum, aluminum alloy, etc., black ink containing carbon black, graphite, etc., pearly color ink containing mica, iriodine, etc., and brown ink containing iron oxide, etc. You may print.
ステップS102では、印刷層S14を介してPET層S11上にNY層S12等を含む1又は複数の第2層を積層して積層フィルムを形成する。本実施形態では、第2層としてNY層S12及びPE層S13を含む。さらに、アルミ層を含んでもよい。なお、積層は、PET層S11に接着剤を塗布し、乾燥装置内で溶剤を蒸発させて第2層を熱圧着するドライラミネートによってもよいし、第2層の材料を溶融しフィルム状に押し出してPET層S11上に積層する押出コートラミネートによってもよいし、或いは熱可塑性のウレタン系接着剤のように溶剤を含まない接着剤をPET層S11に塗布し、その上に第2層を乾燥工程無しで接着するノンソルラミネート(無溶剤ラミネートとも呼ぶ)によってもよい。
In step S102, one or more second layers including the NY layer S12 and the like are laminated on the PET layer S11 via the printed layer S14 to form a laminated film. In this embodiment, the second layer includes the NY layer S12 and the PE layer S13. Furthermore, an aluminum layer may be included. Lamination may be performed by dry lamination in which an adhesive is applied to the PET layer S11, the solvent is evaporated in a drying device, and the second layer is thermocompression bonded, or the material of the second layer is melted and extruded into a film shape. Alternatively, an adhesive that does not contain a solvent, such as a thermoplastic urethane-based adhesive, is applied to the PET layer S11, and the second layer is formed thereon by a drying process. Solvent-free lamination (also called solvent-free lamination) may also be used.
ステップS103では、ステップS102で形成された積層フィルムを裁断して、幅が決められた原反フィルムを形成する。ここで、ステップS101の印刷工程及びステップS102の積層工程において積層フィルムに不良部分が検出された場合、フィルム端部にフラッグが挿入される。そこで、そのフラッグを目印にして不良部分を切断して除去し、分断された積層フィルムを接続してもよい。さらに、フィルムの滑り性を向上するために内面側に散紛してもよい。
In step S103, the laminated film formed in step S102 is cut to form a raw film having a determined width. Here, when a defective portion is detected in the laminated film in the printing process of step S101 and the lamination process of step S102, a flag is inserted into the end of the film. Therefore, the flag may be used as a mark to cut and remove the defective portion, and the divided laminated film may be connected. Further, it may be scattered on the inner surface side in order to improve the slipperiness of the film.
ステップS104では、ステップS103で形成された原反フィルムに易開封加工を施して包装袋用フィルムSを製造する。ここで、PET層S11側から積層フィルム内の印刷層S14にレーザ光を照射することで、積層フィルムの全幅に線状溝15,25が形成される。
In step S104, the original film formed in step S103 is subjected to an easy-opening process to manufacture the film S for packaging bags. Here, by irradiating the printed layer S14 in the laminated film from the PET layer S11 side with a laser beam, the linear grooves 15 and 25 are formed in the entire width of the laminated film.
図7に、レーザ加工機50の概略構成を示す。レーザ加工機50は、ステップS103で形成された原反フィルム(積層フィルム)にレーザ光を照射して線状溝15,25及び誘導溝16a,16b,26a,26bを形成する装置であり、光源51、反射素子52、集光光学系53、走査光学系54、及び巻回機Rを備える。
A schematic configuration of the laser processing machine 50 is shown in FIG. The laser processing machine 50 is a device that irradiates the raw film (laminated film) formed in step S103 with a laser beam to form the linear grooves 15, 25 and the guide grooves 16a, 16b, 26a, 26b. 51, a reflecting element 52, a condensing optical system 53, a scanning optical system 54, and a winding machine R.
光源51は、レーザ光を発生する光源装置であり、本実施形態では一例としてCO2レーザを採用する。CO2レーザの出力は、酸化チタンを含む白色インキを用いて網点状に形成された印刷層S14にレーザ光を照射する場合に、20~30W、好ましくは24~30W、さらに好ましくは27~28Wとする。なお、積層フィルムに線状溝15,25を形成することができれば、つまり印刷層S14に光を照射して発熱させることができれば、任意の波長の任意のレーザ光源を採用してもよいし、レーザ光に限らず高強度の光ビームを発するその他の光源を使用してもよい。
The light source 51 is a light source device that generates laser light, and in this embodiment, a CO 2 laser is used as an example. The output of the CO 2 laser is 20 to 30 W, preferably 24 to 30 W, more preferably 27 to 30 W, when the printing layer S14 formed in halftone dots using white ink containing titanium oxide is irradiated with laser light. 28W. As long as the linear grooves 15 and 25 can be formed in the laminated film, that is, as long as the printed layer S14 can be irradiated with light to generate heat, an arbitrary laser light source with an arbitrary wavelength may be employed. Other light sources that emit high-intensity light beams may be used instead of laser light.
反射素子52は、レーザ光を反射して原反フィルムに向ける光学素子であり、例えばミラー素子が界面に設けられたプリズムを採用することができる。
The reflective element 52 is an optical element that reflects the laser light and directs it toward the original film. For example, a prism having a mirror element provided on the interface can be employed.
集光光学系53は、レーザ光を集光して原反フィルム上にスポットを成形するためのレンズ素子を含む光学系である。
The condensing optical system 53 is an optical system including a lens element for condensing the laser light and forming a spot on the original film.
走査光学系54は、集光光学系53により成形されたレーザ光を原反フィルム上で二次元方向に走査するための光学系である。
The scanning optical system 54 is an optical system for scanning the laser light formed by the condensing optical system 53 on the raw film in two-dimensional directions.
光源51から射出されたレーザ光は、反射素子52を介して原反フィルムに向けられ、集光光学系53により原反フィルム上でスポットを形成し、走査光学系54により原反フィルム上で二次元走査される。それにより、原反フィルムに線状溝15,25等が形成されて、包装袋用フィルムSが得られる。
A laser beam emitted from a light source 51 is directed toward a raw film through a reflecting element 52, forms a spot on the raw film by a condensing optical system 53, and forms two spots on the raw film by a scanning optical system 54. dimensionally scanned. As a result, the linear grooves 15, 25 and the like are formed in the original film, and the film S for packaging bags is obtained.
巻回機Rは、得られた包装袋用フィルムSをロール状に巻き取る装置である。一定量巻き取られたロール状の包装袋用フィルムSは、巻回機Rから取り外されて装置外に搬出される。
The winding machine R is a device that winds the obtained packaging bag film S into a roll. The roll-shaped packaging bag film S wound up by a certain amount is removed from the winding machine R and carried out of the apparatus.
図8に、レーザ加工機50による線状溝15,25の加工の一例を示す。レーザ加工機50は、図3に示す原反フィルムに対して2台使用され、一方(左レーザと呼ぶ)が原反フィルムの左端側の印刷領域14内に線状溝15及び誘導溝16a,16bを形成し、他方(右レーザと呼ぶ)が原反フィルムの右端側の印刷領域24内に線状溝25及び誘導溝26a,26bを形成する。搬送装置(不図示)により原反フィルムを白抜き矢印の方向に送りつつ、まず、左レーザ及び右レーザを走査光学系54によりそれぞれ半楕円経路に沿って走査してフィルム10,20の一側端部に誘導溝16a,26aを形成する。
FIG. 8 shows an example of processing of the linear grooves 15 and 25 by the laser processing machine 50. Two laser processing machines 50 are used for the original film shown in FIG. 16b, and the other (referred to as the right laser) forms a linear groove 25 and guiding grooves 26a and 26b in the printing area 24 on the right edge side of the original film. While the original film is fed in the direction of the white arrow by a conveying device (not shown), first, the scanning optical system 54 scans the left laser and the right laser respectively along the semi-elliptical path to scan one side of the films 10 and 20. Guide grooves 16a and 26a are formed at the ends.
次いで、左レーザを一部湾曲した経路に沿って走査すると同時に右レーザを直線経路に沿って走査して、フィルム10,20の全幅に線状溝15,25をそれぞれ形成する。ここで、先述の通り、線状溝25は直線であり、線状溝15は一部湾曲する。このとき、線状溝15,25は、先に形成された誘導溝16a,26aに交差する。
Next, the left laser is scanned along a partially curved path while the right laser is scanned along a straight path to form linear grooves 15 and 25 over the entire width of the films 10 and 20, respectively. Here, as described above, the linear grooves 25 are straight, and the linear grooves 15 are partially curved. At this time, the linear grooves 15 and 25 intersect the previously formed guide grooves 16a and 26a.
最後に、左レーザ及び右レーザを走査光学系54によりそれぞれ半楕円経路に沿って走査してフィルム10,20の他側端部に誘導溝16b,26bを形成する。このとき、誘導溝16b,26bは、先に形成された線状溝15,25に交差する。
Finally, the scanning optical system 54 scans the left laser and the right laser respectively along the semi-elliptical paths to form the guide grooves 16b and 26b on the other side ends of the films 10 and 20, respectively. At this time, the guide grooves 16b, 26b intersect with the linear grooves 15, 25 previously formed.
誘導溝16a,26a、線状溝15,25、そして誘導溝16b,26bの形成を、原反フィルムにおいて縦方向に連続する複数のフィルム10,20に対して繰り返すことで、線状溝15,25及び誘導溝16a,26a,16b,26bが形成された包装袋用フィルムSが形成される。
By repeating the formation of the guide grooves 16a, 26a, the linear grooves 15, 25, and the guide grooves 16b, 26b for a plurality of films 10, 20 continuous in the longitudinal direction of the original film, the linear grooves 15, 26b are formed. 25 and guide grooves 16a, 26a, 16b, 26b are formed on the film S for packaging bags.
なお、ステップS104において原反フィルムに易開封加工を施して包装袋用フィルムSを形成した後、巻回機Rにより包装袋用フィルムSをロール状に巻き取る。ここで、包装袋用フィルムSは、図8における白抜き矢印の方向、すなわち線状溝15,25に対して平行に巻き取られる。印刷領域14,24内に図4Bに示した網点を印刷して形成された印刷層S14にレーザ光を照射することで、図5A及び図5Bに示したように包装袋用フィルムSの表面が線状溝15,25の周囲に隆起しにくい(ショルダが生じにくい)ため、表面に凹凸が少なく、皺が入りにくい包装袋用フィルムSのロールを得ることができる。
After forming the film S for packaging bags by subjecting the original film to an easy-opening process in step S104, the film S for packaging bags is wound into a roll by the winding machine R. Here, the packaging bag film S is wound in the direction of the white arrow in FIG. By irradiating the printed layer S14 formed by printing the halftone dots shown in FIG. 4B in the printed regions 14 and 24 with a laser beam, the surface of the packaging bag film S is changed as shown in FIGS. 5A and 5B. is less likely to bulge around the linear grooves 15 and 25 (shoulder is less likely to occur), so that a roll of the packaging bag film S with less irregularities on the surface and less wrinkles can be obtained.
ロール状に巻き取られた包装袋用フィルムSは、製袋装置60に搬送される。ここで、包装袋用フィルムSは、一定期間保管された後に製袋装置60に搬送されてもよい。
The packaging bag film S wound into a roll is transported to the bag making device 60 . Here, the packaging bag film S may be transported to the bag making apparatus 60 after being stored for a certain period of time.
ステップS200では、ステップS104で形成されたロール状の包装袋用フィルムSを用いて、周辺部をシールすることで製袋して包装袋1を形成する。ステップS200は、包装袋用フィルムSの製造工程S100に続けて実施されてもよいし、時間をおいて実施されてもよい。
In step S200, the roll-shaped packaging bag film S formed in step S104 is used to form a bag by sealing the periphery to form the packaging bag 1. Step S<b>200 may be performed following the manufacturing process S<b>100 of the film S for packaging bags, or may be performed after some time.
図9に、製袋装置60の概略構成を示す。製袋装置60は、製袋工程S200を実行する装置であり、レーザ加工機50を含む包装袋用フィルムSの製造工程S100を実行する装置システムに併設されてもよいし、独立に遠設されてもよい。製袋装置60は、裁断機62、ファスナ取付器61、ヒートシール機63、ノッチカッタ64、及び裁断機65を備える。
FIG. 9 shows a schematic configuration of the bag making device 60. The bag-making device 60 is a device that executes the bag-making process S200, and may be installed together with the device system that carries out the manufacturing process S100 of the packaging bag film S including the laser processing machine 50, or may be installed remotely independently. may The bag making device 60 includes a cutting machine 62 , a fastener attaching device 61 , a heat sealing machine 63 , a notch cutter 64 and a cutting machine 65 .
裁断機62は、ロール状の包装袋用フィルムSからフィルムを繰り出し、包装袋用フィルムSを中心線(図3における中央の破線)に沿って裁断してフィルム10のみを含むフィルムS1とフィルム20のみを含むフィルムS2とに分断する。
The cutting machine 62 unwinds the film from the roll-shaped film S for packaging bags, and cuts the film S for packaging bags along the center line (broken line in the middle in FIG. It is divided into a film S2 containing only.
ファスナ取付器61は、ファスナ31を構成する雄部材及び雌部材をそれぞれフィルムS1,S2に含まれるフィルム10,20の内面上に固定する。フィルムS1,S2は、それぞれの内面が対向するように重ね合わせられた状態で搬出される。このとき、フィルム10,20の線状溝15,25は、少なくとも周縁部で重なっている。
The fastener attachment device 61 fixes the male member and female member forming the fastener 31 on the inner surfaces of the films 10 and 20 included in the films S1 and S2, respectively. The films S1 and S2 are carried out in a state in which they are overlapped so that their inner surfaces face each other. At this time, the linear grooves 15 and 25 of the films 10 and 20 are overlapped at least at the peripheral edges.
ヒートシール機63は、重ね合わせられたフィルムS1,S2の間に二つ折りされたフィルム30を挿入し、それぞれ周縁部をヒートシール(熱融着)する。それにより、フィルムS1,S2に含まれる個々のフィルム10,20のシール領域18a,28a、シール領域18b,28bがそれぞれヒートシールされるとともに、フィルム10のシール領域18d及びフィルム30のシール領域30c、フィルム20のシール領域28d及びフィルム30のシール領域30dがそれぞれヒートシールされる。それにより、上端部が開口した状態の包装袋1が形成される。このとき、シール領域18a,28a,18b,28bにおいてフィルム10,20の線状溝15,25は、第2層をなすPE層の材料により充填される。それにより、先述の通り、意図しない包装袋1の引き裂きの発生を抑えることができる。
The heat-sealing machine 63 inserts the film 30 folded in two between the films S1 and S2 that are superimposed, and heat-seals (heat-seals) the peripheral portions of each. As a result, the sealed regions 18a, 28a and the sealed regions 18b, 28b of the individual films 10, 20 included in the films S1, S2 are heat-sealed, respectively, and the sealed region 18d of the film 10 and the sealed region 30c of the film 30, The seal area 28d of the film 20 and the seal area 30d of the film 30 are heat sealed respectively. As a result, the packaging bag 1 is formed with its upper end opened. At this time, the linear grooves 15, 25 of the films 10, 20 in the sealing regions 18a, 28a, 18b, 28b are filled with the material of the PE layer forming the second layer. As a result, as described above, unintended tearing of the packaging bag 1 can be suppressed.
ノッチカッタ64は、シールされたフィルムS1,S2に含まれる個々のフィルム10,20の端部に、線状溝15,25に重ねてノッチ17a,17bを設ける。すなわち、周縁部内でフィルム10,20に線状溝15,25に沿ってノッチ17a,17bを形成する。
The notch cutter 64 provides notches 17a, 17b overlapping the linear grooves 15, 25 at the ends of the individual films 10, 20 included in the sealed films S1, S2. That is, notches 17a and 17b are formed along the linear grooves 15 and 25 in the films 10 and 20 in the peripheral edge portion.
裁断機65は、シールされたフィルムS1,S2を裁断し、連続するフィルム10,20を切り離して、それぞれ上端部が開口した包装袋1を形成する。
The cutting machine 65 cuts the sealed films S1 and S2, separates the continuous films 10 and 20, and forms the packaging bags 1 each having an open upper end.
包装袋1は製袋装置60から搬出される。その後、包装袋1の開口から内容物が充填され、フィルム10,20のシール領域18c,28cをヒートシールすることで包装袋1の内部が密封される。
The packaging bag 1 is carried out from the bag making device 60. After that, the contents are filled from the opening of the packaging bag 1, and the inside of the packaging bag 1 is sealed by heat-sealing the sealing regions 18c, 28c of the films 10, 20. FIG.
図10及び図11Aから図11Dに、包装袋用フィルムSに形成された線状溝の状態を示す。ここで、印刷領域14,24内に印刷インキを用いて網点を含む印刷層S14を設け、これにレーザ光を照射することにより形成された線状溝25(左)、均一に印刷して印刷層S14を設け、これにレーザ光を照射することにより形成された線状溝25(右)を対比する。印刷インキとして、酸化チタンを含む白色インキを用いた。網点の構成は図4Bに示した通りである。レーザ加工機50は、2つのレーザ加工機50のうちの右レーザ(CO2レーザ)を使用した。レーザ出力の較正を図13に示す。包装袋用フィルムSの搬送速度20m/分、レーザ光の走査速度1600mm/秒とした。
10 and 11A to 11D show the state of the linear grooves formed in the film S for packaging bags. Here, a printing layer S14 containing halftone dots is provided in the printing regions 14 and 24 using printing ink, and linear grooves 25 (left) are formed by irradiating the layer with laser light. A linear groove 25 (right) formed by providing a printed layer S14 and irradiating it with a laser beam is compared. White ink containing titanium oxide was used as printing ink. The configuration of halftone dots is as shown in FIG. 4B. The laser processing machine 50 used the right laser (CO 2 laser) of the two laser processing machines 50 . Laser power calibration is shown in FIG. The transportation speed of the packaging bag film S was set at 20 m/min, and the scanning speed of the laser light was set at 1600 mm/sec.
図10に、レーザ出力65%で形成された包装袋用フィルムSの線状溝の深さ分布の測定結果を示す。均一印刷の場合(右)、印刷層による光吸収が強く、過度に強く発熱してその熱が広範囲に広がることで、線状溝は深く形成されるが、溶融したPET層及びNY層の材料が線状溝の周縁に高く隆起して幅広のショルダが発生していることがわかる。それに対して網点の場合(左)、印刷層の網点のドット部分が光吸収により強く発熱してその熱が広がることで深い穴部が形成され、網点の間隙部分が光吸収により弱く発熱してその熱が狭い範囲にのみ広がることで浅底を形成する。ここで、溶融したPET層及びNY層の材料が線状溝の周縁にわずかに隆起して幅狭のショルダが発生する。均一印刷の場合と比較すると、ショルダは低いことがわかる。
FIG. 10 shows the measurement result of the depth distribution of the linear grooves of the packaging bag film S formed with a laser output of 65%. In the case of uniform printing (right), light absorption by the printed layer is strong, excessively strong heat is generated, and the heat spreads over a wide area, forming deep linear grooves. It can be seen that there is a high rise at the periphery of the linear groove and a wide shoulder is generated. On the other hand, in the case of halftone dots (left), the dot part of the halftone dot of the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole, and the gap part of the halftone dot weakens due to light absorption. A shallow bottom is formed by generating heat and spreading the heat only in a narrow area. Here, the melted materials of the PET layer and the NY layer slightly protrude along the periphery of the linear groove to form a narrow shoulder. It can be seen that the shoulder is low compared to the case of uniform printing.
図11Aに、レーザ出力80%で形成された線状溝の拡大像を示す。均一印刷の場合(右)、印刷層による光吸収が強く、過度に強く発熱してその熱が広範囲に広がることで、線状溝は深く形成され、その底がPE層(中央の黒い部分)まで達するが、溶融したPET層及びNY層の材料が線状溝の周縁に高く隆起して幅広のショルダ(上下の白い部分)が発生していることがわかる。なお、ショルダが比較的幅広であることで、溝部分は幅狭となっている。それに対して網点の場合(左)、印刷層の網点のドット部分が光吸収により強く発熱してその熱が広がることでPE層まで達する深い穴部が形成され、網点の間隙部分が光吸収により弱く発熱してその熱が狭い範囲にのみ広がることでPET層及びNY層が互いに密着した状態を維持して浅底を形成する。ここで、溶融したPET層及びNY層の材料が線状溝の周縁にわずかに隆起して幅狭のショルダ(上下の白い部分)が発生する。均一印刷の場合(右)と比較すると、ショルダが比較的幅狭であることで、溝部分は幅広となっている。
FIG. 11A shows an enlarged image of linear grooves formed with a laser output of 80%. In the case of uniform printing (right), light absorption by the printing layer is strong, excessively strong heat is generated, and the heat spreads over a wide area, forming deep linear grooves, the bottom of which is the PE layer (black part in the center). However, it can be seen that the melted materials of the PET layer and the NY layer are highly protuberant on the periphery of the linear groove to form wide shoulders (upper and lower white portions). It should be noted that the width of the groove portion is narrow due to the relatively wide shoulder. On the other hand, in the case of halftone dots (left), the dot part of the halftone dot in the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole reaching the PE layer, and the gap part of the halftone dot becomes Light absorption causes weak heat generation, and the heat spreads only in a narrow range, thereby maintaining the state in which the PET layer and the NY layer are in close contact with each other to form a shallow bottom. Here, the melted materials of the PET layer and the NY layer slightly protrude along the peripheral edges of the linear grooves to form narrow shoulders (upper and lower white portions). Compared to the uniform print case (right), the shoulder is relatively narrow, resulting in a wide groove.
図11Bに、レーザ出力70%で形成された線状溝の拡大像を示す。均一印刷の場合(右)、出力80%の場合と比較すると、印刷層による光吸収が弱くなる分、発生した熱が広範囲に広がらないことで、線状溝の周縁に生じるショルダは低く且つ幅狭となっているが、線状溝も比較的浅く形成される。それに対して網点の場合(左)、出力80%の場合と比較すると、印刷層による光吸収が弱くなる分、線状溝は浅く(黒い部分が少なく)且つ狭く形成される。しかし、出力80%の場合と同様に、印刷層の網点のドット部分が光吸収により強く発熱してその熱が広がることでPE層まで達する深い穴部が形成され、網点の間隙部分が光吸収により弱く発熱してその熱が狭い範囲にのみ広がることでPET層及びNY層が互いに密着した状態を維持して浅底を形成している。
FIG. 11B shows an enlarged image of linear grooves formed with a laser output of 70%. In the case of uniform printing (right), compared to the case of 80% output, the light absorption by the printed layer is weaker, and the generated heat does not spread over a wide area. Although narrow, the linear grooves are also formed relatively shallow. On the other hand, in the case of halftone dots (left), compared with the case of 80% output, the linear grooves are formed shallower (less black portions) and narrower due to the weaker light absorption by the printed layer. However, as in the case of 80% output, the dot part of the halftone dot of the printing layer strongly heats up due to light absorption, and the heat spreads to form a deep hole reaching to the PE layer, and the gap part of the halftone dot becomes The PET layer and the NY layer are kept in close contact with each other to form a shallow bottom by weakly generating heat due to light absorption and spreading the heat only in a narrow range.
図11Cに、レーザ出力65%で形成された線状溝の拡大像を示す。均一印刷の場合(右)、出力70%の場合と比較すると、印刷層による光吸収がさらに弱くなる分、線状溝は浅く且つ狭く形成される。それに対して網点の場合(左)、出力70%の場合と比較すると、印刷層による光吸収がさらに弱くなる分、線状溝は浅く(黒い部分が少なく)且つ狭く形成される。しかし、出力70%の場合と同様に、印刷層の網点のドット部分では深い穴部が形成され、網点の間隙部分ではPET層及びNY層が互いに密着した状態を維持して浅底を形成している。
FIG. 11C shows an enlarged image of linear grooves formed with a laser output of 65%. In the case of uniform printing (right), compared with the case of 70% output, the linear grooves are shallower and narrower due to the weaker light absorption by the printed layer. On the other hand, in the case of halftone dots (left), as compared with the case of 70% output, the linear grooves are formed shallower (less black portions) and narrower due to the weaker light absorption by the printed layer. However, as in the case of 70% output, deep holes are formed in the dot portions of the halftone dots of the printing layer, and the PET layer and the NY layer maintain a state in which the PET layer and the NY layer are in close contact with each other, and shallow bottoms are formed in the interstices of the halftone dots. forming.
図11Dは、網点を含む印刷層に、レーザ光を出力55%で照射することにより形成された線状溝の拡大像を示す。出力65%の場合と比較すると、印刷層による光吸収がさらに弱くなる分、線状溝は浅く(黒い部分が少なく)狭く形成される。しかし、上述の線状溝の構造は維持されていることがわかる。
FIG. 11D shows an enlarged image of linear grooves formed by irradiating a printed layer containing halftone dots with laser light at an output of 55%. Compared to the case of 65% output, the light absorption by the printed layer is further weakened, so the linear grooves are formed shallower (less black portions) and narrower. However, it can be seen that the linear groove structure described above is maintained.
図12に、包装袋の開封容易度の試験結果を示す。先述の通り、印刷領域14,24内に印刷インキを用いて網点を含む印刷層S14を設けた場合と、均一に印刷して印刷層S14を設けた場合とで、印刷層S14にレーザ光を照射して線状溝15,25を形成した包装袋用フィルムSを用いて包装袋1を形成し、包装袋1の端部を手指で摘まみ、ノッチ17a又はノッチ17bから線状溝15,25に沿ってフィルム10,20を他側まで引き裂いて包装袋1を開封した。ここで、包装袋1を開封するにあたって、包装袋1の左又は右端部を手指で摘まみ、ノッチ17a又はノッチ17bの下側に対して上側を手前に引く又は奥方に押すことの4通りを各10回試験した。フィルム10,20を他端まで引き裂いて包装袋1を開封することができた場合に成功、フィルム10,20を他端まで引き裂くことができず包装袋1の開封が途中で止まった場合に失敗とて、網点と均一印刷との場合のそれぞれについてレーザ出力に対して開封成功率を算出した。
Fig. 12 shows the test results of the ease of opening the packaging bag. As described above, in the case where the printing layer S14 including halftone dots is provided in the printing regions 14 and 24 using printing ink, and in the case where the printing layer S14 is provided by uniform printing, the laser beam is applied to the printing layer S14. A packaging bag 1 is formed using the film S for packaging bags in which linear grooves 15 and 25 are formed by irradiating , the end of the packaging bag 1 is pinched with fingers, and linear grooves 15 are formed from notches 17a or 17b. , 25, the films 10, 20 are torn to the other side, and the packaging bag 1 is opened. Here, when opening the packaging bag 1, the left or right end of the packaging bag 1 is pinched with fingers, and the upper side is pulled forward or pushed backward from the lower side of the notch 17a or 17b. Each was tested 10 times. It succeeds when the films 10 and 20 are torn to the other end and the packaging bag 1 can be opened, and fails when the films 10 and 20 cannot be torn to the other end and the opening of the packaging bag 1 stops halfway. Then, the unsealing success rate was calculated with respect to the laser output for each of halftone dots and uniform printing.
均一印刷の場合、レーザ出力80~90%では、線状溝15,25が深く形成されることでフィルム10,20を容易に引き裂くことができ、開封成功率は約90%と高い。しかし、レーザ出力が65~75%と低くなると、強く発熱するが広範囲に分散されて線状溝が浅く且つ広く形成されるため、さらにPET層S11とNY層S12との間に均一な印刷層S14が介在することでそれらの間の密着度が弱くなるために、フィルム10,20の引き裂きが困難となり、開封成功率が約60%まで下がる。
In the case of uniform printing, when the laser output is 80 to 90%, the films 10 and 20 can be easily torn because the linear grooves 15 and 25 are deeply formed, and the unsealing success rate is as high as about 90%. However, when the laser output is as low as 65 to 75%, heat is generated strongly, but it is dispersed over a wide range, forming shallow and wide linear grooves. The presence of S14 weakens the degree of adhesion between them, making it difficult to tear the films 10 and 20, and the opening success rate drops to about 60%.
それに対して、網点の場合、レーザ出力55~90%において、印刷層の網点のドット部分が光吸収により強く発熱してその熱が広がることでPE層まで達する深い穴部が形成され、網点の間隙部分が光吸収により弱く発熱してその熱が狭い範囲にのみ広がることでPET層及びNY層が互いに密着した状態を維持して浅底を形成する。ドット部分の深い穴部にてフィルム10,20の引き裂きが始まり、PET層S11及びNY層S12が互いに密着している間隙部分でフィルム10,20の引き裂きが継続され、これが線状溝の一端から他端まで繰り返されることで、フィルム10,20の引き裂きが容易となり、開封成功率は80%以上と高くなっている。
On the other hand, in the case of halftone dots, at a laser output of 55 to 90%, the dot portions of the halftone dots of the printing layer strongly generate heat due to light absorption, and the heat spreads to form deep holes reaching the PE layer. The interstices between the halftone dots weakly generate heat due to light absorption, and the heat spreads only in a narrow range, so that the PET layer and the NY layer are maintained in close contact with each other to form a shallow bottom. The tearing of the films 10 and 20 starts at the deep holes of the dot portions, and the tearing of the films 10 and 20 continues at the gaps where the PET layer S11 and the NY layer S12 are in close contact with each other. By repeating to the other end, tearing of the films 10 and 20 becomes easy, and the opening success rate is as high as 80% or more.
図13に、上述の包装袋用フィルムSの線状溝15,25を形成する際に使用したレーザ出力の測定結果(較正)を示す。網点の場合に開封成功率80%以上を実現したレーザ出力55~90%は、少なくとも20~30Wに相当する。網点の場合に開封成功率100%以上を実現したレーザ出力65~90%は、少なくとも24~30Wに相当する。レーザ加工機を安定に使用する上でレーザ出力75~85%が好ましく、これは少なくとも27~28Wに相当する。
FIG. 13 shows the measurement results (calibration) of the laser output used when forming the linear grooves 15 and 25 of the film S for packaging bags described above. The laser power of 55 to 90% that achieves an unsealing success rate of 80% or more in the case of halftone dots corresponds to at least 20 to 30W. The laser power of 65 to 90% that achieves a successful opening rate of 100% or more in the case of halftone dots corresponds to at least 24 to 30W. A laser power of 75-85% is preferable for stable use of the laser processing machine, which corresponds to at least 27-28W.
図14に、包装袋の初期開封強度測定の結果を示す。
Fig. 14 shows the results of the initial opening strength measurement of the packaging bag.
実施例に係る包装袋(実施例1~5)は、上述の実施形態に係る包装袋1の製造方法に従って印刷S101、積層S102、スリットS103、易開封加工S104、及び製袋S200の順で製造した。印刷S101では、PET層S11の内面側(すなわち、NY層S12側)に酸化チタンを含む白色インキを用いて網点をグラビア印刷することで印刷層S12を設けた。積層S102では、12μm厚のPET層S11、15μm厚のNY層S12、及び130μm厚のPE層S13を用いて積層フィルムを形成した。易開封加工S104では、25WのCO2レーザ光を用いて印刷層に光を照射して積層フィルムに線状溝を形成した。製袋S200では、積層フィルムを周縁部にてヒートシールして包装袋を形成する。このとき、周縁部内の線状溝15,25はNY層S12及びPE層S13の材料、特にシーラント層をなすPE層S13の材料により充填される(図5E参照)。
The packaging bags according to the examples (Examples 1 to 5) are manufactured in the order of printing S101, laminating S102, slitting S103, easy-open processing S104, and bag making S200 according to the manufacturing method of the packaging bag 1 according to the above-described embodiment. bottom. In the printing S101, the printing layer S12 was provided by gravure-printing halftone dots using white ink containing titanium oxide on the inner surface side of the PET layer S11 (that is, the NY layer S12 side). In lamination S102, a laminated film was formed using a PET layer S11 with a thickness of 12 μm, a NY layer S12 with a thickness of 15 μm, and a PE layer S13 with a thickness of 130 μm. In the easy-open processing S104, the print layer was irradiated with a 25 W CO 2 laser beam to form linear grooves in the laminated film. In bag-making S200, the laminated film is heat-sealed at the periphery to form a packaging bag. At this time, the linear grooves 15 and 25 in the peripheral portion are filled with the material of the NY layer S12 and the PE layer S13, especially the material of the PE layer S13 forming the sealant layer (see FIG. 5E).
比較例に係る包装袋(比較例1~5)は、印刷S101、積層S102、スリットS103、製袋S200、及び易開封加工S104の順で製造した。印刷S101では、PET層S11の内面側(すなわち、NY層S12側)に酸化チタンを含む白色インキを用いて網点をグラビア印刷することで印刷層S12を設けた。積層S102では、12μm厚のPET層S11、15μm厚のNY層S12、及び130μm厚のPE層S13を用いて積層フィルムを形成した。製袋S200では、積層フィルムを周縁部にてヒートシールして包装袋を形成する。易開封加工S104では、25WのCO2レーザ光を用いて印刷層に光を照射して包装袋1の両面の積層フィルムにそれぞれ線状溝を形成した。製袋S200の後に易開封加工S104を行ったことで、実施例に係る包装袋と異なり、比較例に係る包装体の周縁部内の線状溝15,25には何も充填されていない。
The packaging bags according to the comparative examples (Comparative Examples 1 to 5) were manufactured in the order of printing S101, laminating S102, slitting S103, bag making S200, and easy-opening processing S104. In the printing S101, the printing layer S12 was provided by gravure-printing halftone dots using white ink containing titanium oxide on the inner surface side of the PET layer S11 (that is, the NY layer S12 side). In lamination S102, a laminated film was formed using a PET layer S11 with a thickness of 12 μm, a NY layer S12 with a thickness of 15 μm, and a PE layer S13 with a thickness of 130 μm. In bag-making S200, the laminated film is heat-sealed at the periphery to form a packaging bag. In the easy-open processing S104, the printed layer was irradiated with a 25 W CO 2 laser beam to form linear grooves in the laminated films on both sides of the packaging bag 1, respectively. Since the easy-opening processing S104 was performed after the bag making S200, unlike the packaging bag according to the example, the linear grooves 15 and 25 in the peripheral edge portion of the package according to the comparative example were not filled with anything.
実施例に係る包装袋(実施例1~5)及び比較例に係る包装袋(比較例1~5)のそれぞれについて、初期開封強度測定を行った。初期開封強度測定では、包装袋の上部をプッシュプルゲージ(DS2-200N、株式会社イマダ)にチャックし、包装袋の下部を固定し、チャックを左から右に3000mm/分の速度で移動させることで包装袋を引き裂きつつチャックに加わる荷重をプッシュプルゲージで測定し、引き裂きが周縁部(シール領域18a,28a)を通過した後に引き裂きを停止してプッシュプルゲージから引き裂き中にチャックに加わった最大荷重を読み取る。実施例1~5に係る包装袋では最大荷重は平均12.18N、比較例1~5に係る包装袋では最大荷重は平均10.98Nであった。実施例に係る包装袋は、周縁部内の線状溝15,25がシーラント層をなすPE層S13の材料により充填されることで初期開封強度が上がり、それによりイレギュラーな引き裂きの開始を抑制することが可能となる。また、PE層S13の材料により充填された線状溝15,25に沿ってノッチ17a,17bを設ける際に積層フィルムがデラミネーションするのを防止することもできる。
The initial opening strength was measured for each of the packaging bags according to the examples (Examples 1 to 5) and the packaging bags according to the comparative examples (Comparative Examples 1 to 5). In the initial opening strength measurement, the upper part of the packaging bag is chucked in a push-pull gauge (DS2-200N, Imada Co., Ltd.), the lower part of the packaging bag is fixed, and the chuck is moved from left to right at a speed of 3000 mm / min. Measure the load applied to the chuck while tearing the packaging bag with a push-pull gauge, stop tearing after the tear passes the peripheral edge (seal area 18a, 28a), and measure the maximum applied to the chuck during tearing from the push-pull gauge. Read load. The maximum load of the packaging bags according to Examples 1-5 was 12.18 N on average, and the maximum load of the packaging bags according to Comparative Examples 1-5 was 10.98 N on average. In the packaging bag according to the example, the linear grooves 15 and 25 in the peripheral portion are filled with the material of the PE layer S13 forming the sealant layer, thereby increasing the initial opening strength, thereby suppressing the start of irregular tearing. becomes possible. It is also possible to prevent delamination of the laminate film when providing the notches 17a, 17b along the linear grooves 15, 25 filled with the material of the PE layer S13.
本実施形態に係る包装袋用フィルムSの製造方法は、PET層S11上に網点を印刷して印刷層S14を設ける段階、印刷層S14を介してPET層S11上にNY層S12及びPE層S13を積層して積層フィルムを形成する段階、PET層S11側から積層フィルム内の印刷層S14にレーザ光を照射して、積層フィルムに線状溝15,25を形成する段階を備える。これによれば、積層フィルム内に重ねられた印刷層S14にレーザ光を照射することで、印刷層S14の網点を構成する複数のドットのうちレーザ光を吸収したドットが発熱し、その熱により印刷層S14を挟む層が融解して積層フィルムに線状溝15,25が形成される。ここで、印刷層S14が網点状に分布する印刷インキを含むことでこれを挟む2つの層間の密着が得られるとともに、その網点状の印刷インキにレーザ光を照射することで、低い光強度で効率良く発熱させるとともにヒュームの発生を抑えて、包装袋用フィルムSに引き裂き容易な線状溝15,25を形成することができる。
The manufacturing method of the film S for packaging bags according to the present embodiment includes the step of printing halftone dots on the PET layer S11 to provide the printing layer S14, and the NY layer S12 and the PE layer on the PET layer S11 via the printing layer S14. A step of laminating S13 to form a laminated film, and a step of irradiating laser light to the printed layer S14 in the laminated film from the PET layer S11 side to form linear grooves 15 and 25 in the laminated film. According to this, by irradiating the printed layer S14 superimposed in the laminated film with a laser beam, the dots that absorb the laser beam among the plurality of dots forming the halftone dots of the printed layer S14 generate heat. Due to this, the layers sandwiching the printed layer S14 are melted to form linear grooves 15 and 25 in the laminated film. Here, since the printing layer S14 contains the printing ink distributed in the form of halftone dots, adhesion between the two layers sandwiching this can be obtained. It is possible to form the linear grooves 15 and 25 which can be easily torn in the packaging bag film S by efficiently generating heat with strength and suppressing generation of fumes.
ここで、無印刷領域に光を照射すると光吸収が弱く、発熱が弱いために線状溝は浅く形成されてフィルム10,20は引き裂き困難となり、均一に印刷して印刷層S14を設けるとこれを挟むPET層S11及びNY層S12間の密着が弱く引き裂き困難となり、その印刷層S14にレーザ光を照射すると光吸収が強く、発熱が過度に強く熱が広範囲に広がるために線状溝の周縁に幅広の大きなショルダが発生してしまうのに対し、部分的に印刷された網点にレーザ光を照射すると適度の光吸収により発熱し、それによりドットの間隙部分において浅いがPET層S11及びNY層S12が密着し、ドット部分において部分的に深い線状溝が形成されて、引き裂き容易となる。従って、本実施形態に係る包装袋用フィルムSの製造方法は、低強度のレーザ光を用いて効率良く、ヒュームの発生量を少なく抑えて包装袋用フィルムSを易開封加工することが可能となる。
Here, when the unprinted area is irradiated with light, light absorption is weak and heat generation is weak, so that the linear grooves are formed shallow and the films 10 and 20 are difficult to tear. The adhesion between the PET layer S11 and the NY layer S12 sandwiching the is weak and it becomes difficult to tear. On the other hand, when partially printed halftone dots are irradiated with a laser beam, heat is generated due to moderate light absorption. The layer S12 adheres tightly, and deep linear grooves are partially formed in the dot portions, making it easy to tear. Therefore, the method for manufacturing the film S for packaging bags according to the present embodiment can efficiently process the film S for packaging bags by using a low-intensity laser beam, suppressing the amount of fumes generated, and processing the film S for easy opening. Become.
また、本実施形態に係る包装袋1の製造方法は、先述の包装袋用フィルムSの製造方法により製造された2つのフィルム10,20の周縁部をシールすることで包装袋1を形成する。ここで、印刷領域14,24内に設けられた印刷層S14が網点状に形成されていることで、フィルム10,20のうちの一方のフィルムの印刷領域14又は24を介して裏側の他方のフィルムを目視して表裏のフィルム10,20のずれを確認することができる。
In addition, the method for manufacturing the packaging bag 1 according to the present embodiment forms the packaging bag 1 by sealing the peripheral edge portions of the two films 10 and 20 manufactured by the method for manufacturing the film S for packaging bags described above. Here, since the print layer S14 provided in the print areas 14 and 24 is formed in a halftone dot pattern, one of the films 10 and 20 can be printed on the other side through the print area 14 or 24 of the other film. By visually checking the films of , the displacement between the front and back films 10 and 20 can be confirmed.
また、本実施形態に係る包装袋用フィルムSは、PET層S11、PET層S11上に網点を印刷して設けられた印刷層S14、印刷層S14を介してPET層S11上に積層されたNY層S12及びPE層S13を有する積層フィルムを備え、PET層S11側から印刷層S14を介して積層フィルム内に線状溝15,25が形成されている。ここで、線状溝15,25は、PET層S11及びNY層S12が互いに密着した浅い溝底に、溝方向に並ぶPE層の表面まで達する複数の穴部を含む。それにより、ドット部分の穴部にてフィルム10,20の引き裂きが始まり、PET層S11及びNY層S12が互いに密着している間隙部分でフィルム10,20の引き裂きが継続されることで、線状溝15,25に沿ってフィルム10,20を容易に引き裂くことが可能となる。ここで、線状溝15,25が長くても、フィルム10の線状溝15とフィルム10の線状溝25とが一部においてずれていても、フィルム10,20の内面層、すなわちPE層S13が厚くても、線状溝15,25に沿ってフィルム10,20を容易に引き裂くことが可能となる。
In addition, the film S for packaging bags according to the present embodiment is laminated on the PET layer S11 via the PET layer S11, the printed layer S14 provided by printing halftone dots on the PET layer S11, and the printed layer S14. A laminated film having an NY layer S12 and a PE layer S13 is provided, and linear grooves 15 and 25 are formed in the laminated film from the PET layer S11 side through the printed layer S14. Here, the linear grooves 15 and 25 include a plurality of holes extending to the surface of the PE layer arranged in the groove direction in shallow groove bottoms where the PET layer S11 and the NY layer S12 are in close contact with each other. As a result, tearing of the films 10 and 20 starts at the hole portion of the dot portion, and the tearing of the films 10 and 20 continues at the gap portion where the PET layer S11 and the NY layer S12 are in close contact with each other. The films 10, 20 can be easily torn along the grooves 15, 25. Here, even if the linear grooves 15 and 25 are long, and even if the linear grooves 15 of the film 10 and the linear grooves 25 of the film 10 are partially misaligned, the inner layer of the films 10 and 20, that is, the PE layer Even if S13 is thick, the films 10 and 20 can be easily torn along the linear grooves 15 and 25.例文帳に追加
また、本実施形態に係る包装袋1は、先述の包装袋用フィルムSの周縁部をシールして形成される。
Further, the packaging bag 1 according to the present embodiment is formed by sealing the periphery of the packaging bag film S described above.
なお、本実施形態に係る包装袋用フィルムSは、1つの包装袋1を構成する一対のフィルム10,20を左右に並べ且つ複数対のフィルム10,20をそれぞれの側端を互いに接続して連続的に含むものとしたが、これに限らず、一対のフィルム10,20の一方のみを複数連続して含むものとしてもよいし、複数対のフィルム10,20を左右に並べ且つ複数対のフィルム10,20をそれぞれの側端を互いに接続して連続的に含むものとしてもよい。
The packaging bag film S according to the present embodiment is produced by arranging a pair of films 10 and 20 constituting one packaging bag 1 side by side and connecting a plurality of pairs of films 10 and 20 to each other at their side ends. Although it is assumed to include it continuously, it is not limited to this, and only one of the pair of films 10 and 20 may be included continuously, or a plurality of pairs of films 10 and 20 are arranged side by side and a plurality of pairs of films 10 and 20 are arranged. The films 10, 20 may be continuous with their respective side edges connected to each other.
なお、本実施形態に係る包装袋1では、フィルム10,20の左右方向の全幅にわたって線状溝15,25を設けることとしたが、左肩又は右肩の近傍に上端から側端に向かって斜めに線状溝を設けることとしてもよい。また、線状溝15,25は、直線状に限らず湾曲線状に設けてもよい。
In the packaging bag 1 according to this embodiment, the linear grooves 15 and 25 are provided over the entire width of the films 10 and 20 in the left-right direction. may be provided with linear grooves. Moreover, the linear grooves 15 and 25 may be provided in a curved line shape instead of in a straight line shape.
なお、本実施形態に係る包装袋1では、フィルム10,20の左右方向の両端にノッチ17a,17bを設けることとしたが、一端のみに設けることとしてもよい。
In addition, in the packaging bag 1 according to the present embodiment, the notches 17a and 17b are provided at both ends in the left-right direction of the films 10 and 20, but they may be provided at only one end.
なお、本実施形態に係る包装袋用フィルムSの製造方法では、その製造工程S100の最後、つまり製袋工程S200の前に包装袋用フィルムSにレーザ光を照射して易開封加工することとしたが、これに代えて、製袋工程S200において、例えばヒートシール機63によりフィルム10,20,30をヒートシールして上端部が開口した状態の包装袋1を形成した後、裁断機65により個々の包装袋1に分断するまでの間に、包装袋1にレーザ光を照射して易開封加工することとしてもよい。斯かる場合、イレギュラーな開封を防止するために、包装袋1のシール領域18a,18b,28a,28bを除いて易開封加工してもよい。
In the method for manufacturing the film S for packaging bags according to the present embodiment, at the end of the manufacturing step S100, that is, before the bag-making step S200, the film S for packaging bags is irradiated with a laser beam for easy-open processing. However, instead of this, in the bag-making step S200, for example, the films 10, 20, and 30 are heat-sealed by the heat-sealing machine 63 to form the packaging bag 1 with the upper end opened, and then the cutting machine 65 Before the packaging bag 1 is divided into individual packaging bags 1, the packaging bag 1 may be irradiated with a laser beam for easy opening processing. In such a case, in order to prevent irregular opening, the sealing areas 18a, 18b, 28a, 28b of the packaging bag 1 may be removed and subjected to an easy-opening process.
以上、本発明を実施の形態を用いて説明したが、本発明の技術的範囲は上記実施の形態に記載の範囲には限定されない。上記実施の形態に、多様な変更または改良を加えることが可能であることが当業者に明らかである。その様な変更または改良を加えた形態も本発明の技術的範囲に含まれ得ることが、請求の範囲の記載から明らかである。
Although the present invention has been described above using the embodiments, the technical scope of the present invention is not limited to the scope described in the above embodiments. It is obvious to those skilled in the art that various modifications and improvements can be made to the above embodiments. It is clear from the description of the scope of the claims that forms with such modifications or improvements can also be included in the technical scope of the present invention.
請求の範囲、明細書、および図面中において示した装置、システム、プログラム、および方法における動作、手順、ステップ、および段階等の各処理の実行順序は、特段「より前に」、「先立って」等と明示しておらず、また、前の処理の出力を後の処理で用いるのでない限り、任意の順序で実現しうることに留意すべきである。請求の範囲、明細書、および図面中の動作フローに関して、便宜上「まず、」、「次に、」等を用いて説明したとしても、この順で実施することが必須であることを意味するものではない。
The execution order of each process such as actions, procedures, steps, and stages in devices, systems, programs, and methods shown in claims, specifications, and drawings is etc., and it should be noted that they can be implemented in any order unless the output of a previous process is used in a later process. Regarding the operation flow in the claims, specification, and drawings, even if explanations are made using "first," "next," etc. for the sake of convenience, it means that it is essential to carry out in this order. isn't it.
本明細書によれば、以下の各項目に記載の構成もまた開示される。
[項目1]易開封加工が施された包装袋用フィルムの製造方法であって、第1層上に網点を印刷して印刷層を設ける段階と、前記印刷層を介して前記第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、前記第1層側から前記積層フィルム内の前記印刷層に光を照射して、前記積層フィルムに線状溝を形成する段階と、を備える包装袋用フィルムの製造方法。
[項目2]前記網点は、複数のドットの集合であり、前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記光のスポットサイズより小さい、項目1に記載の包装袋用フィルムの製造方法。
[項目3]前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記光のスポットサイズ以下である、項目2に記載の包装袋用フィルムの製造方法。
[項目4]前記線状溝は、前記網点のドット間の領域よりもドットの位置で深い、項目1に記載の包装袋用フィルムの製造方法。
[項目5]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いる、項目1に記載の包装袋用フィルムの製造方法。
[項目6]前記線状溝を形成する段階の後に、前記積層フィルムをロールする段階をさらに備える、項目1に記載の包装袋用フィルムの製造方法。
[項目7]項目1から6のいずれか一項に記載の包装袋用フィルムの製造方法により製造された包装袋用フィルムを周縁部にてシールして包装袋を形成する包装袋の製造方法。
[項目8]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目7に記載の包装袋の製造方法。
[項目9]前記包装袋用フィルムの線状溝及び別の線状溝の少なくとも一方は、前記周縁部において前記1又は複数の第2層のうちのいずれかの層の材料により充填される、項目7に記載の包装袋の製造方法。
[項目10]易開封加工が施された包装袋用フィルムであって、第1層と、前記第1層上に網点を印刷して設けられた印刷層と、前記印刷層を介して前記第1層上に積層された1又は複数の第2層とを有する積層フィルムを備え、前記第1層側から前記印刷層を介して前記積層フィルム内に線状溝が形成された、包装袋用フィルム。
[項目11]前記網点は、複数のドットの集合であり、前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記線状溝の幅より小さい、項目10に記載の包装袋用フィルム。
[項目12]前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記線状溝の幅以下である、項目11に記載の包装袋用フィルム。
[項目13]前記線状溝は、複数の深い部分を含む、項目10に記載の包装袋用フィルム。
[項目14]項目10から13のいずれか一項に記載の包装袋用フィルムを用いて形成される包装袋。
[項目15]前記包装袋の一方の面上に形成される線状溝は直線状であり、他方の面上に形成される線状溝は一部湾曲する、項目14に記載の包装袋。
[項目16]前記包装袋に形成される線状溝は、周縁シール部において前記1又は複数の第2層のうちの少なくとも1つの層の材料により充填される、項目14に記載の包装袋。
[項目17]易開封加工が施された包装袋の製造方法であって、第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、前記積層フィルムの前記第1層側に線状溝を形成する段階と、前記積層フィルムを周縁部にてシールして包装袋を形成するとともに前記周縁部内の前記積層フィルムの線状溝を前記1又は複数の第2層のうちのいずれかの層の材料により充填する段階と、を備える包装袋の製造方法。
[項目18]前記周縁部内で前記包装袋に前記線状溝に沿ってノッチを形成する段階をさらに備える、項目17に記載の包装袋の製造方法。
[項目19]前記積層フィルムを形成する段階に先立って、前記第1層上に網点を印刷して印刷層を設ける段階をさらに備える、項目17に記載の包装袋の製造方法。
[項目20]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いて前記第1層側から前記積層フィルム内の前記印刷層に光を照射して前記線状溝を形成する、項目19に記載の包装袋の製造方法。
[項目21]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝は直線状であり、他方の面上に位置する前記積層フィルムの別の線状溝は一部湾曲する、項目17に記載の包装袋の製造方法。
[項目22]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目17に記載の包装袋の製造方法。
[項目23]前記線状溝は、前記1又は複数の第2層のうちのシーラント層の材料により充填される、項目17に記載の包装袋の製造方法。
[項目24]易開封加工が施された包装袋であって、第1層と、前記第1層上に積層された1又は複数の第2層とを有し、前記第1層側に線状溝が形成された積層フィルムを少なくとも一面側に備え、前記積層フィルムの線状溝はシールされた周縁部内で前記1又は複数の第2層のうちのいずれかの層の材料により充填されている、包装袋。
[項目25]前記周縁部内で前記線状溝に沿って形成されたノッチを含む、項目24に記載の包装袋。
[項目26]前記積層フィルムは、さらに、前記第1層上に網点を印刷して形成される印刷層を有する、項目24に記載の包装袋。
[項目27]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝は直線状であり、他方の面上に位置する前記積層フィルムの別の線状溝は一部湾曲する、項目24に記載の包装袋。
[項目28]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目24に記載の包装袋。
[項目29]前記線状溝は、前記1又は複数の第2層のうちのシーラント層の材料により充填される、項目24に記載の包装袋。
[項目30]易開封加工が施された包装袋用フィルムの製造方法であって、第1層上に印刷層を設ける段階と、前記印刷層を介して前記第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階であり、前記積層フィルムは、周縁部に、周縁部間領域に対して光吸収の弱い領域を含む又は周縁部に、周縁部間領域に対して前記第1層及び前記1又は複数の第2層の間の密着度の低い領域を含む、段階と、前記第1層側から前記積層フィルム内の前記印刷層に光を照射して、前記積層フィルムに線状溝を形成する段階と、を備える包装袋用フィルムの製造方法。
[項目31]前記印刷層を設ける段階では、前記第1層上に網点を印刷して前記印刷層を設け、前記印刷層は、前記周縁部に、前記周縁部間領域に対して低密度の網点を含む、項目30に記載の包装袋用フィルムの製造方法。
[項目32]前記印刷層を設ける段階では、前記第1層上の前記周縁部間領域に網点を印刷し、前記周縁部に均一に印刷して前記印刷層を設ける、項目30に記載の包装袋用フィルムの製造方法。
[項目33]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いる、項目30に記載の包装袋用フィルムの製造方法。
[項目34]前記線状溝を形成する段階の後に、前記積層フィルムをロールする段階をさらに備える、項目30に記載の包装袋用フィルムの製造方法。
[項目35]項目30から34のいずれか一項に記載の包装袋用フィルムの製造方法により製造された包装袋用フィルムを前記周縁部にてシールして包装袋を形成する段階を備える包装袋の製造方法。
[項目36]前記周縁部内で前記線状溝に沿ってノッチを形成する段階をさらに備える、項目35に記載の包装袋の製造方法。
[項目37]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目35に記載の包装袋の製造方法。
[項目38]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝と他方の面上に位置する前記包装袋用フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目35に記載の包装袋の製造方法。
[項目39]易開封加工が施された包装袋用フィルムであって、第1層と、前記第1層上に設けられた印刷層と、前記印刷層を介して前記第1層上に積層された1又は複数の第2層とを有し、周縁部に、周縁部間領域に対して光吸収の弱い領域を含む又は周縁部に、周縁部間領域に対して前記第1層及び前記1又は複数の第2層の間の密着度の低い領域を含む積層フィルムを備え、前記第1層側から前記印刷層を介して前記積層フィルム内に線状溝が形成された、包装袋用フィルム。
[項目40]前記印刷層は、前記第1層上に網点を印刷することで設けられ、前記周縁部に、前記周縁部間領域に対して低密度の網点を含む、項目39に記載の包装袋用フィルム。
[項目41]前記印刷層は、前記第1層上の前記周縁部間領域に網点を印刷し、前記周縁部に均一に印刷することで設けられる、項目39に記載の包装袋用フィルム。
[項目42]項目39から41のいずれか一項に記載の包装袋用フィルムを用いて形成される包装袋。
[項目43]前記周縁部内で前記線状溝に沿って形成されたノッチを含む、項目42に記載の包装袋。
[項目44]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目42に記載の包装袋。
[項目45]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目42に記載の包装袋。 According to this specification, configurations described in the following items are also disclosed.
[Item 1] A method for manufacturing a packaging bag film subjected to an easy-opening process, comprising: providing a printed layer by printing halftone dots on a first layer; laminating one or more second layers on top to form a laminated film; and irradiating the printed layer in the laminated film from the first layer side with light to form linear grooves in the laminated film. A method for producing a film for packaging bags, comprising: forming.
[Item 2] The halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in a direction perpendicular to the scanning direction of the light is the spot size of the light. The method for manufacturing the packaging bag film according toitem 1, which is smaller.
[Item 3] The packaging bag according toitem 2, wherein a center-to-center distance between two adjacent dots among the plurality of dots in a direction perpendicular to the scanning direction of the light is equal to or smaller than the spot size of the light. Film production method.
[Item 4] The method for producing a film for packaging bags according toitem 1, wherein the linear grooves are deeper at the positions of the dots than in the regions between the dots of the halftone dots.
[Item 5]Item 1, wherein printing is performed using a printing ink containing titanium oxide in the step of providing the printing layer, and a CO 2 laser beam of 20 to 30 W is used in the step of forming the linear grooves. A method for producing a film for packaging bags.
[Item 6] The method for producing a film for packaging bags according toitem 1, further comprising the step of rolling the laminated film after the step of forming the linear grooves.
[Item 7] A method for manufacturing a packaging bag, wherein the film for packaging bags manufactured by the method for manufacturing a film for packaging bags according to any one ofItems 1 to 6 is sealed at the periphery to form a packaging bag.
[Item 8] The linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear. The manufacturing method of the packaging bag according to item 7, wherein the packaging bag is partially curved.
[Item 9] At least one of the linear groove and another linear groove of the film for packaging bags is filled with the material of any one of the one or more second layers at the peripheral edge portion. A method for manufacturing the packaging bag according to item 7.
[Item 10] A packaging bag film to which an easy-opening process has been applied, comprising: a first layer; a printed layer provided by printing halftone dots on the first layer; A packaging bag comprising a laminated film having one or more second layers laminated on a first layer, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. Film for.
[Item 11] The halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is greater than the width of the linear groove. The film for packaging bags according toitem 10, which is small.
[Item 12] The packaging bag film according toitem 11, wherein a center-to-center distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is equal to or less than the width of the linear groove. .
[Item 13] A packaging bag film according toitem 10, wherein the linear groove includes a plurality of deep portions.
[Item 14] A packaging bag formed using the packaging bag film according to any one ofItems 10 to 13.
[Item 15] The packaging bag according toItem 14, wherein the linear groove formed on one surface of the packaging bag is linear, and the linear groove formed on the other surface is partially curved.
[Item 16] The packaging bag according toItem 14, wherein the linear groove formed in the packaging bag is filled with the material of at least one of the one or more second layers in the peripheral edge seal portion.
[Item 17] A method for manufacturing a packaging bag subjected to an easy-opening process, comprising: forming a laminated film by laminating one or more second layers on a first layer; forming a linear groove in the first layer; sealing the laminated film at the peripheral portion to form a packaging bag; filling with the material of any of the layers of.
[Item 18] A method for manufacturing a packaging bag according to Item 17, further comprising forming a notch in the packaging bag along the linear groove in the peripheral portion.
[Item 19] A method for manufacturing a packaging bag according to item 17, further comprising the step of printing halftone dots on the first layer to provide a printed layer prior to the step of forming the laminated film.
[Item 20] In the step of providing the printed layer, printing is performed using a printing ink containing titanium oxide, and in the step of forming the linear grooves, a CO 2 laser beam of 20 to 30 W is used to print the first layer side. 20. The method of manufacturing a packaging bag according to item 19, wherein the printed layer in the laminated film is irradiated with light to form the linear grooves.
[Item 21] The linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 18. A method for manufacturing a packaging bag according to item 17.
[Item 22] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 18. The method for manufacturing the packaging bag according to 17.
[Item 23] A method for manufacturing a packaging bag according to item 17, wherein the linear groove is filled with a material for a sealant layer of the one or more second layers.
[Item 24] A packaging bag subjected to an easy-opening process, comprising a first layer and one or more second layers laminated on the first layer, wherein a wire is formed on the first layer side. At least one side of the laminated film is provided with a laminated film in which a groove is formed, and the linear groove of the laminated film is filled with the material of any one of the one or more second layers within the sealed peripheral edge. There is a packaging bag.
[Item 25] The packaging bag according toitem 24, including a notch formed along the linear groove in the peripheral portion.
[Item 26] The packaging bag according toItem 24, wherein the laminated film further has a printed layer formed by printing halftone dots on the first layer.
[Item 27] The linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 25. A packaging bag according toitem 24.
[Item 28] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 24. The packaging bag according to 24.
[Item 29] The packaging bag according toitem 24, wherein the linear groove is filled with a material for a sealant layer of the one or more second layers.
[Item 30] A method for manufacturing a film for packaging bags subjected to an easy-opening process, comprising: providing a printed layer on a first layer; A step of laminating a second layer to form a laminated film, wherein the laminated film includes at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region and including a region with low adhesion between the first layer and the one or more second layers, and irradiating the printed layer in the laminated film from the first layer side with light, and forming linear grooves in a laminated film.
[Item 31] In the step of providing the printed layer, halftone dots are printed on the first layer to provide the printed layer, and the printed layer has a lower density in the peripheral portion than in the inter-peripheral region. 31. The method for producing a film for packaging bags according toitem 30, comprising halftone dots of
[Item 32]Item 30, wherein in the step of providing the printed layer, halftone dots are printed in the region between the peripheral edges on the first layer, and printed uniformly on the peripheral edge to provide the printed layer. A method for producing a film for packaging bags.
[Item 33]Item 30, wherein printing is performed using a printing ink containing titanium oxide in the step of providing the printing layer, and a CO 2 laser beam of 20 to 30 W is used in the step of forming the linear grooves. A method for producing a film for packaging bags.
[Item 34] A method for manufacturing a film for packaging bags according toItem 30, further comprising a step of rolling the laminated film after the step of forming the linear grooves.
[Item 35] A packaging bag comprising a step of sealing the film for packaging bags produced by the method for producing a film for packaging bags according to any one ofItems 30 to 34 at the peripheral portion to form a packaging bag. manufacturing method.
[Item 36] A method for manufacturing a packaging bag according toitem 35, further comprising forming a notch along the linear groove in the peripheral portion.
[Item 37] The linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear. 36. A method for manufacturing a packaging bag according toitem 35, wherein the packaging bag is partially curved.
[Item 38] The linear groove of the film for packaging bags located on one surface of the packaging bag and the another linear groove of the film for packaging bags located on the other surface are at least the peripheral edge portion 36. A method for manufacturing a packaging bag according toitem 35, wherein
[Item 39] A packaging bag film to which an easy-opening process has been applied, comprising a first layer, a printed layer provided on the first layer, and laminated on the first layer via the printed layer and one or more second layers, and include at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region the first layer and the A packaging bag comprising a laminated film including a region of low adhesion between one or more second layers, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. the film.
[Item 40] Item 39, wherein the printed layer is provided by printing halftone dots on the first layer, and the peripheral portion includes halftone dots having a lower density than the inter-peripheral region. film for packaging bags.
[Item 41] The film for packaging bags according to Item 39, wherein the printed layer is provided by printing halftone dots in the region between the peripheral edges on the first layer and printing the dots uniformly on the peripheral edge.
[Item 42] A packaging bag formed using the packaging bag film according to any one of Items 39 to 41.
[Item 43] The packaging bag according to item 42, including a notch formed along the linear groove in the peripheral portion.
[Item 44] The linear groove of the film for packaging bags located on one surface of the packaging bag is linear, and the other linear groove of the film for packaging bags located on the other surface is linear. 43. The packaging bag according to item 42, which is partially curved.
[Item 45] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 42. The packaging bag according to 42.
[項目1]易開封加工が施された包装袋用フィルムの製造方法であって、第1層上に網点を印刷して印刷層を設ける段階と、前記印刷層を介して前記第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、前記第1層側から前記積層フィルム内の前記印刷層に光を照射して、前記積層フィルムに線状溝を形成する段階と、を備える包装袋用フィルムの製造方法。
[項目2]前記網点は、複数のドットの集合であり、前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記光のスポットサイズより小さい、項目1に記載の包装袋用フィルムの製造方法。
[項目3]前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記光のスポットサイズ以下である、項目2に記載の包装袋用フィルムの製造方法。
[項目4]前記線状溝は、前記網点のドット間の領域よりもドットの位置で深い、項目1に記載の包装袋用フィルムの製造方法。
[項目5]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いる、項目1に記載の包装袋用フィルムの製造方法。
[項目6]前記線状溝を形成する段階の後に、前記積層フィルムをロールする段階をさらに備える、項目1に記載の包装袋用フィルムの製造方法。
[項目7]項目1から6のいずれか一項に記載の包装袋用フィルムの製造方法により製造された包装袋用フィルムを周縁部にてシールして包装袋を形成する包装袋の製造方法。
[項目8]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目7に記載の包装袋の製造方法。
[項目9]前記包装袋用フィルムの線状溝及び別の線状溝の少なくとも一方は、前記周縁部において前記1又は複数の第2層のうちのいずれかの層の材料により充填される、項目7に記載の包装袋の製造方法。
[項目10]易開封加工が施された包装袋用フィルムであって、第1層と、前記第1層上に網点を印刷して設けられた印刷層と、前記印刷層を介して前記第1層上に積層された1又は複数の第2層とを有する積層フィルムを備え、前記第1層側から前記印刷層を介して前記積層フィルム内に線状溝が形成された、包装袋用フィルム。
[項目11]前記網点は、複数のドットの集合であり、前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記線状溝の幅より小さい、項目10に記載の包装袋用フィルム。
[項目12]前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記線状溝の幅以下である、項目11に記載の包装袋用フィルム。
[項目13]前記線状溝は、複数の深い部分を含む、項目10に記載の包装袋用フィルム。
[項目14]項目10から13のいずれか一項に記載の包装袋用フィルムを用いて形成される包装袋。
[項目15]前記包装袋の一方の面上に形成される線状溝は直線状であり、他方の面上に形成される線状溝は一部湾曲する、項目14に記載の包装袋。
[項目16]前記包装袋に形成される線状溝は、周縁シール部において前記1又は複数の第2層のうちの少なくとも1つの層の材料により充填される、項目14に記載の包装袋。
[項目17]易開封加工が施された包装袋の製造方法であって、第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、前記積層フィルムの前記第1層側に線状溝を形成する段階と、前記積層フィルムを周縁部にてシールして包装袋を形成するとともに前記周縁部内の前記積層フィルムの線状溝を前記1又は複数の第2層のうちのいずれかの層の材料により充填する段階と、を備える包装袋の製造方法。
[項目18]前記周縁部内で前記包装袋に前記線状溝に沿ってノッチを形成する段階をさらに備える、項目17に記載の包装袋の製造方法。
[項目19]前記積層フィルムを形成する段階に先立って、前記第1層上に網点を印刷して印刷層を設ける段階をさらに備える、項目17に記載の包装袋の製造方法。
[項目20]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いて前記第1層側から前記積層フィルム内の前記印刷層に光を照射して前記線状溝を形成する、項目19に記載の包装袋の製造方法。
[項目21]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝は直線状であり、他方の面上に位置する前記積層フィルムの別の線状溝は一部湾曲する、項目17に記載の包装袋の製造方法。
[項目22]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目17に記載の包装袋の製造方法。
[項目23]前記線状溝は、前記1又は複数の第2層のうちのシーラント層の材料により充填される、項目17に記載の包装袋の製造方法。
[項目24]易開封加工が施された包装袋であって、第1層と、前記第1層上に積層された1又は複数の第2層とを有し、前記第1層側に線状溝が形成された積層フィルムを少なくとも一面側に備え、前記積層フィルムの線状溝はシールされた周縁部内で前記1又は複数の第2層のうちのいずれかの層の材料により充填されている、包装袋。
[項目25]前記周縁部内で前記線状溝に沿って形成されたノッチを含む、項目24に記載の包装袋。
[項目26]前記積層フィルムは、さらに、前記第1層上に網点を印刷して形成される印刷層を有する、項目24に記載の包装袋。
[項目27]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝は直線状であり、他方の面上に位置する前記積層フィルムの別の線状溝は一部湾曲する、項目24に記載の包装袋。
[項目28]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目24に記載の包装袋。
[項目29]前記線状溝は、前記1又は複数の第2層のうちのシーラント層の材料により充填される、項目24に記載の包装袋。
[項目30]易開封加工が施された包装袋用フィルムの製造方法であって、第1層上に印刷層を設ける段階と、前記印刷層を介して前記第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階であり、前記積層フィルムは、周縁部に、周縁部間領域に対して光吸収の弱い領域を含む又は周縁部に、周縁部間領域に対して前記第1層及び前記1又は複数の第2層の間の密着度の低い領域を含む、段階と、前記第1層側から前記積層フィルム内の前記印刷層に光を照射して、前記積層フィルムに線状溝を形成する段階と、を備える包装袋用フィルムの製造方法。
[項目31]前記印刷層を設ける段階では、前記第1層上に網点を印刷して前記印刷層を設け、前記印刷層は、前記周縁部に、前記周縁部間領域に対して低密度の網点を含む、項目30に記載の包装袋用フィルムの製造方法。
[項目32]前記印刷層を設ける段階では、前記第1層上の前記周縁部間領域に網点を印刷し、前記周縁部に均一に印刷して前記印刷層を設ける、項目30に記載の包装袋用フィルムの製造方法。
[項目33]前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いる、項目30に記載の包装袋用フィルムの製造方法。
[項目34]前記線状溝を形成する段階の後に、前記積層フィルムをロールする段階をさらに備える、項目30に記載の包装袋用フィルムの製造方法。
[項目35]項目30から34のいずれか一項に記載の包装袋用フィルムの製造方法により製造された包装袋用フィルムを前記周縁部にてシールして包装袋を形成する段階を備える包装袋の製造方法。
[項目36]前記周縁部内で前記線状溝に沿ってノッチを形成する段階をさらに備える、項目35に記載の包装袋の製造方法。
[項目37]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目35に記載の包装袋の製造方法。
[項目38]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝と他方の面上に位置する前記包装袋用フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目35に記載の包装袋の製造方法。
[項目39]易開封加工が施された包装袋用フィルムであって、第1層と、前記第1層上に設けられた印刷層と、前記印刷層を介して前記第1層上に積層された1又は複数の第2層とを有し、周縁部に、周縁部間領域に対して光吸収の弱い領域を含む又は周縁部に、周縁部間領域に対して前記第1層及び前記1又は複数の第2層の間の密着度の低い領域を含む積層フィルムを備え、前記第1層側から前記印刷層を介して前記積層フィルム内に線状溝が形成された、包装袋用フィルム。
[項目40]前記印刷層は、前記第1層上に網点を印刷することで設けられ、前記周縁部に、前記周縁部間領域に対して低密度の網点を含む、項目39に記載の包装袋用フィルム。
[項目41]前記印刷層は、前記第1層上の前記周縁部間領域に網点を印刷し、前記周縁部に均一に印刷することで設けられる、項目39に記載の包装袋用フィルム。
[項目42]項目39から41のいずれか一項に記載の包装袋用フィルムを用いて形成される包装袋。
[項目43]前記周縁部内で前記線状溝に沿って形成されたノッチを含む、項目42に記載の包装袋。
[項目44]前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、項目42に記載の包装袋。
[項目45]前記包装袋の一方の面上に位置する前記積層フィルムの線状溝と他方の面上に位置する前記積層フィルムの別の線状溝とは、少なくとも前記周縁部で重なる、項目42に記載の包装袋。 According to this specification, configurations described in the following items are also disclosed.
[Item 1] A method for manufacturing a packaging bag film subjected to an easy-opening process, comprising: providing a printed layer by printing halftone dots on a first layer; laminating one or more second layers on top to form a laminated film; and irradiating the printed layer in the laminated film from the first layer side with light to form linear grooves in the laminated film. A method for producing a film for packaging bags, comprising: forming.
[Item 2] The halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in a direction perpendicular to the scanning direction of the light is the spot size of the light. The method for manufacturing the packaging bag film according to
[Item 3] The packaging bag according to
[Item 4] The method for producing a film for packaging bags according to
[Item 5]
[Item 6] The method for producing a film for packaging bags according to
[Item 7] A method for manufacturing a packaging bag, wherein the film for packaging bags manufactured by the method for manufacturing a film for packaging bags according to any one of
[Item 8] The linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear. The manufacturing method of the packaging bag according to item 7, wherein the packaging bag is partially curved.
[Item 9] At least one of the linear groove and another linear groove of the film for packaging bags is filled with the material of any one of the one or more second layers at the peripheral edge portion. A method for manufacturing the packaging bag according to item 7.
[Item 10] A packaging bag film to which an easy-opening process has been applied, comprising: a first layer; a printed layer provided by printing halftone dots on the first layer; A packaging bag comprising a laminated film having one or more second layers laminated on a first layer, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. Film for.
[Item 11] The halftone dot is a set of a plurality of dots, and the distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is greater than the width of the linear groove. The film for packaging bags according to
[Item 12] The packaging bag film according to
[Item 13] A packaging bag film according to
[Item 14] A packaging bag formed using the packaging bag film according to any one of
[Item 15] The packaging bag according to
[Item 16] The packaging bag according to
[Item 17] A method for manufacturing a packaging bag subjected to an easy-opening process, comprising: forming a laminated film by laminating one or more second layers on a first layer; forming a linear groove in the first layer; sealing the laminated film at the peripheral portion to form a packaging bag; filling with the material of any of the layers of.
[Item 18] A method for manufacturing a packaging bag according to Item 17, further comprising forming a notch in the packaging bag along the linear groove in the peripheral portion.
[Item 19] A method for manufacturing a packaging bag according to item 17, further comprising the step of printing halftone dots on the first layer to provide a printed layer prior to the step of forming the laminated film.
[Item 20] In the step of providing the printed layer, printing is performed using a printing ink containing titanium oxide, and in the step of forming the linear grooves, a CO 2 laser beam of 20 to 30 W is used to print the first layer side. 20. The method of manufacturing a packaging bag according to item 19, wherein the printed layer in the laminated film is irradiated with light to form the linear grooves.
[Item 21] The linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 18. A method for manufacturing a packaging bag according to item 17.
[Item 22] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 18. The method for manufacturing the packaging bag according to 17.
[Item 23] A method for manufacturing a packaging bag according to item 17, wherein the linear groove is filled with a material for a sealant layer of the one or more second layers.
[Item 24] A packaging bag subjected to an easy-opening process, comprising a first layer and one or more second layers laminated on the first layer, wherein a wire is formed on the first layer side. At least one side of the laminated film is provided with a laminated film in which a groove is formed, and the linear groove of the laminated film is filled with the material of any one of the one or more second layers within the sealed peripheral edge. There is a packaging bag.
[Item 25] The packaging bag according to
[Item 26] The packaging bag according to
[Item 27] The linear groove of the laminated film located on one surface of the packaging bag is linear, and another linear groove of the laminated film located on the other surface is partially curved. 25. A packaging bag according to
[Item 28] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 24. The packaging bag according to 24.
[Item 29] The packaging bag according to
[Item 30] A method for manufacturing a film for packaging bags subjected to an easy-opening process, comprising: providing a printed layer on a first layer; A step of laminating a second layer to form a laminated film, wherein the laminated film includes at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region and including a region with low adhesion between the first layer and the one or more second layers, and irradiating the printed layer in the laminated film from the first layer side with light, and forming linear grooves in a laminated film.
[Item 31] In the step of providing the printed layer, halftone dots are printed on the first layer to provide the printed layer, and the printed layer has a lower density in the peripheral portion than in the inter-peripheral region. 31. The method for producing a film for packaging bags according to
[Item 32]
[Item 33]
[Item 34] A method for manufacturing a film for packaging bags according to
[Item 35] A packaging bag comprising a step of sealing the film for packaging bags produced by the method for producing a film for packaging bags according to any one of
[Item 36] A method for manufacturing a packaging bag according to
[Item 37] The linear grooves of the film for packaging bags located on one surface of the packaging bag are linear, and the other linear grooves of the film for packaging bags located on the other surface are linear. 36. A method for manufacturing a packaging bag according to
[Item 38] The linear groove of the film for packaging bags located on one surface of the packaging bag and the another linear groove of the film for packaging bags located on the other surface are at least the peripheral edge portion 36. A method for manufacturing a packaging bag according to
[Item 39] A packaging bag film to which an easy-opening process has been applied, comprising a first layer, a printed layer provided on the first layer, and laminated on the first layer via the printed layer and one or more second layers, and include at the periphery a region of weak light absorption with respect to the inter-periphery region or at the periphery with respect to the inter-periphery region the first layer and the A packaging bag comprising a laminated film including a region of low adhesion between one or more second layers, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. the film.
[Item 40] Item 39, wherein the printed layer is provided by printing halftone dots on the first layer, and the peripheral portion includes halftone dots having a lower density than the inter-peripheral region. film for packaging bags.
[Item 41] The film for packaging bags according to Item 39, wherein the printed layer is provided by printing halftone dots in the region between the peripheral edges on the first layer and printing the dots uniformly on the peripheral edge.
[Item 42] A packaging bag formed using the packaging bag film according to any one of Items 39 to 41.
[Item 43] The packaging bag according to item 42, including a notch formed along the linear groove in the peripheral portion.
[Item 44] The linear groove of the film for packaging bags located on one surface of the packaging bag is linear, and the other linear groove of the film for packaging bags located on the other surface is linear. 43. The packaging bag according to item 42, which is partially curved.
[Item 45] The linear groove of the laminated film located on one surface of the packaging bag and another linear groove of the laminated film located on the other surface overlap at least at the peripheral edge. 42. The packaging bag according to 42.
1…包装袋、1a…開口部、10,20,30…フィルム、14,24…印刷領域、15,25…線状溝、16a,16b,26a,26b…誘導溝、17a,17b…ノッチ、18a,18b,18c,18d,28a,28b,28c,28d…シール領域、30a…中央領域、30c,30d…シール領域、30e…切欠き、31…ファスナ、50…レーザ加工機、51…光源、52…反射素子、53…集光光学系、54…走査光学系、60…製袋装置、61…ファスナ取付器、62…裁断機、63…ヒートシール機、64…ノッチカッタ、65…裁断機、L30…基準線、LS…スポット、R…巻回機、S…包装袋用フィルム、S1,S2…フィルム、S100…包装袋用フィルムの製造工程、S11…PET層、S11a…ショルダ、S12…NY層、S13…PE層、S14…印刷層、S200…製袋工程。
REFERENCE SIGNS LIST 1 packaging bag 1a opening 10, 20, 30 film 14, 24 printing area 15, 25 linear groove 16a, 16b, 26a, 26b guide groove 17a, 17b notch, 18a, 18b, 18c, 18d, 28a, 28b, 28c, 28d...seal area, 30a...central area, 30c, 30d...seal area, 30e...notch, 31...fastener, 50...laser processing machine, 51...light source, 52... Reflective element, 53... Condensing optical system, 54... Scanning optical system, 60... Bag making device, 61... Fastener attachment device, 62... Cutting machine, 63... Heat sealing machine, 64... Notch cutter, 65... Cutting machine, L30...reference line, LS...spot, R...winding machine, S...packaging bag film, S1, S2...film, S100...packaging bag film manufacturing process, S11...PET layer, S11a...shoulder, S12...NY Layer, S13... PE layer, S14... Printed layer, S200... Bag-making process.
Claims (18)
- 易開封加工が施された包装袋用フィルムの製造方法であって、
第1層上に網点を印刷して印刷層を設ける段階と、
前記印刷層を介して前記第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、
前記第1層側から前記積層フィルム内の前記印刷層に光を照射して、前記積層フィルムに線状溝を形成する段階と、
を備える包装袋用フィルムの製造方法。 A method for manufacturing a film for packaging bags subjected to an easy-opening process, comprising:
providing a printed layer by printing halftone dots on the first layer;
laminating one or more second layers on the first layer via the printed layer to form a laminated film;
irradiating the printed layer in the laminated film with light from the first layer side to form linear grooves in the laminated film;
A method for manufacturing a film for packaging bags. - 前記網点は、複数のドットの集合であり、前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記光のスポットサイズより小さい、請求項1に記載の包装袋用フィルムの製造方法。 The halftone dot is a set of a plurality of dots, and a distance between two adjacent dots among the plurality of dots in a direction perpendicular to the scanning direction of the light is smaller than a spot size of the light. Item 1. A method for producing a film for packaging bags according to Item 1.
- 前記光の走査方向に直交する方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記光のスポットサイズ以下である、請求項2に記載の包装袋用フィルムの製造方法。 3. Manufacture of a film for packaging bags according to claim 2, wherein a center-to-center distance between two adjacent dots among the plurality of dots in a direction orthogonal to the scanning direction of the light is equal to or less than the spot size of the light. Method.
- 前記線状溝は、前記網点のドット間の領域よりもドットの位置で深い、請求項1から3のいずれか一項に記載の包装袋用フィルムの製造方法。 The method for manufacturing a film for packaging bags according to any one of claims 1 to 3, wherein the linear grooves are deeper at the positions of the dots than the regions between the dots of the halftone dots.
- 前記印刷層を設ける段階では、酸化チタンを含む印刷インキを用いて印刷し、
前記線状溝を形成する段階では、20~30WのCO2レーザ光を用いる、請求項1から4のいずれか一項に記載の包装袋用フィルムの製造方法。 In the step of providing the printing layer, printing is performed using printing ink containing titanium oxide,
The method for producing a film for packaging bags according to any one of claims 1 to 4, wherein a CO 2 laser beam of 20 to 30 W is used in the step of forming the linear grooves. - 前記線状溝を形成する段階の後に、前記積層フィルムをロールする段階をさらに備える、請求項1から5のいずれか一項に記載の包装袋用フィルムの製造方法。 The method for manufacturing a packaging bag film according to any one of claims 1 to 5, further comprising a step of rolling the laminated film after the step of forming the linear grooves.
- 請求項1から6のいずれか一項に記載の包装袋用フィルムの製造方法により製造された包装袋用フィルムを周縁部にてシールして包装袋を形成する包装袋の製造方法。 A method for manufacturing a packaging bag, wherein the film for packaging bags manufactured by the method for manufacturing a film for packaging bags according to any one of claims 1 to 6 is sealed at the periphery to form a packaging bag.
- 前記包装袋の一方の面上に位置する前記包装袋用フィルムの線状溝は直線状であり、他方の面上に位置する前記包装袋用フィルムの別の線状溝は一部湾曲する、請求項7に記載の包装袋の製造方法。 The linear groove of the film for packaging bags located on one surface of the packaging bag is linear, and another linear groove of the film for packaging bags located on the other surface is partially curved. The manufacturing method of the packaging bag according to claim 7.
- 前記包装袋用フィルムの線状溝及び別の線状溝の少なくとも一方は、前記周縁部において前記1又は複数の第2層のうちのいずれかの層の材料により充填される、請求項7又は8に記載の包装袋の製造方法。 8. At least one of the linear groove and another linear groove of the film for packaging bags is filled with the material of any one of the one or more second layers at the peripheral edge portion, or 9. The method for manufacturing the packaging bag according to 8.
- 易開封加工が施された包装袋用フィルムであって、
第1層と、前記第1層上に網点を印刷して設けられた印刷層と、前記印刷層を介して前記第1層上に積層された1又は複数の第2層とを有する積層フィルムを備え、
前記第1層側から前記印刷層を介して前記積層フィルム内に線状溝が形成された、包装袋用フィルム。 A packaging bag film that has undergone an easy-opening process,
A laminate having a first layer, a printed layer provided by printing halftone dots on the first layer, and one or more second layers laminated on the first layer via the printed layer equipped with a film,
A film for a packaging bag, wherein linear grooves are formed in the laminated film from the first layer side through the printed layer. - 前記網点は、複数のドットの集合であり、前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの離間距離は、前記線状溝の幅より小さい、請求項10に記載の包装袋用フィルム。 3. The halftone dot is a set of a plurality of dots, and the separation distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is smaller than the width of the linear groove. 11. The film for packaging bags according to 10.
- 前記線状溝の幅方向に関して、前記複数のドットのうちの隣接する2つのドットの中心間距離は、前記線状溝の幅以下である、請求項11に記載の包装袋用フィルム。 12. The film for packaging bags according to claim 11, wherein a center-to-center distance between two adjacent dots among the plurality of dots in the width direction of the linear groove is equal to or less than the width of the linear groove.
- 前記線状溝は、複数の深い部分を含む、請求項10から12のいずれか一項に記載の包装袋用フィルム。 The film for packaging bags according to any one of claims 10 to 12, wherein the linear groove includes a plurality of deep portions.
- 請求項10から13のいずれか一項に記載の包装袋用フィルムを用いて形成される包装袋。 A packaging bag formed using the packaging bag film according to any one of claims 10 to 13.
- 前記包装袋の一方の面上に形成される線状溝は直線状であり、他方の面上に形成される線状溝は一部湾曲する、請求項14に記載の包装袋。 The packaging bag according to claim 14, wherein the linear grooves formed on one surface of the packaging bag are linear, and the linear grooves formed on the other surface are partially curved.
- 前記包装袋に形成される線状溝は、周縁シール部において前記1又は複数の第2層のうちの少なくとも1つの層の材料により充填される、請求項14又は15に記載の包装袋。 The packaging bag according to claim 14 or 15, wherein the linear groove formed in the packaging bag is filled with the material of at least one of the one or more second layers at the peripheral edge seal portion.
- 易開封加工が施された包装袋の製造方法であって、
第1層上に1又は複数の第2層を積層して積層フィルムを形成する段階と、
前記積層フィルムの前記第1層側に線状溝を形成する段階と、
前記積層フィルムを周縁部にてシールして包装袋を形成するとともに前記周縁部内の前記積層フィルムの線状溝を前記1又は複数の第2層のうちのいずれかの層の材料により充填する段階と、
を備える包装袋の製造方法。 A method for manufacturing a packaging bag subjected to easy-open processing,
laminating one or more second layers onto the first layer to form a laminated film;
forming linear grooves on the first layer side of the laminated film;
Sealing the laminated film at the periphery to form a packaging bag, and filling linear grooves of the laminated film within the periphery with the material of any one of the one or more second layers. and,
A method of manufacturing a packaging bag comprising - 易開封加工が施された包装袋であって、
第1層と、前記第1層上に積層された1又は複数の第2層とを有し、前記第1層側に線状溝が形成された積層フィルムを少なくとも一面側に備え、
前記積層フィルムの線状溝はシールされた周縁部内で前記1又は複数の第2層のうちのいずれかの層の材料により充填されている、包装袋。 A packaging bag subjected to an easy-opening process,
A laminated film having a first layer and one or more second layers laminated on the first layer and having linear grooves formed on the first layer side is provided on at least one side,
A packaging bag, wherein the linear grooves of the laminated film are filled with the material of any one of the one or more second layers within the sealed peripheral portion.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2023512661A JP7375982B2 (en) | 2021-09-14 | 2022-06-10 | Film for packaging bags and its manufacturing method; packaging bag and its manufacturing method |
JP2023181613A JP2024001243A (en) | 2021-09-14 | 2023-10-23 | Film for packaging bag and manufacturing method thereof and packaging bag and manufacturing method thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021149790 | 2021-09-14 | ||
JP2021-149790 | 2021-09-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023042499A1 true WO2023042499A1 (en) | 2023-03-23 |
Family
ID=85602702
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/023475 WO2023042499A1 (en) | 2021-09-14 | 2022-06-10 | Film for packaging bag, method for producing same, packaging bag, and method for producing same |
Country Status (3)
Country | Link |
---|---|
JP (2) | JP7375982B2 (en) |
TW (1) | TW202311125A (en) |
WO (1) | WO2023042499A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004331087A (en) * | 2003-04-30 | 2004-11-25 | Meiwa Pax Co Ltd | Packaging bag and manufacturing method for the same |
JP2015013670A (en) * | 2013-07-05 | 2015-01-22 | 電気化学工業株式会社 | Packaging bag |
JP2019131287A (en) * | 2018-05-10 | 2019-08-08 | 東洋製罐株式会社 | Packaging bag |
JP2020128250A (en) * | 2019-02-12 | 2020-08-27 | 凸版印刷株式会社 | Standing pouch |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3864700B2 (en) * | 2000-06-09 | 2007-01-10 | 東洋製罐株式会社 | Easy-open packaging bag |
JP2008087826A (en) * | 2006-10-02 | 2008-04-17 | Chokoku Plast Corp | Opening structure for packaging material, packaging bag having opening structure and packaging container |
JP6786891B2 (en) * | 2016-06-08 | 2020-11-18 | 大日本印刷株式会社 | Packaging bag |
JP7478341B2 (en) * | 2019-02-05 | 2024-05-07 | 東洋製罐株式会社 | Method for forming tear-inducing weakened lines in packaging bags |
JP7305977B2 (en) | 2019-02-15 | 2023-07-11 | 東洋製罐株式会社 | Packaging bag and method for forming tear-induced weakening line in packaging bag |
-
2022
- 2022-06-10 WO PCT/JP2022/023475 patent/WO2023042499A1/en active Application Filing
- 2022-06-10 JP JP2023512661A patent/JP7375982B2/en active Active
- 2022-08-11 TW TW111130185A patent/TW202311125A/en unknown
-
2023
- 2023-10-23 JP JP2023181613A patent/JP2024001243A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004331087A (en) * | 2003-04-30 | 2004-11-25 | Meiwa Pax Co Ltd | Packaging bag and manufacturing method for the same |
JP2015013670A (en) * | 2013-07-05 | 2015-01-22 | 電気化学工業株式会社 | Packaging bag |
JP2019131287A (en) * | 2018-05-10 | 2019-08-08 | 東洋製罐株式会社 | Packaging bag |
JP2020128250A (en) * | 2019-02-12 | 2020-08-27 | 凸版印刷株式会社 | Standing pouch |
Also Published As
Publication number | Publication date |
---|---|
TW202311125A (en) | 2023-03-16 |
JP7375982B2 (en) | 2023-11-08 |
JP2024001243A (en) | 2024-01-09 |
JPWO2023042499A1 (en) | 2023-03-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0473517B1 (en) | Laser scoring of packaging substrates | |
US6427420B1 (en) | Method for the manufacture of a laser-precut pack and pack | |
JP6900655B2 (en) | Packaging bag | |
JP2006206141A (en) | Easy-to-open packaging bag | |
JP6142555B2 (en) | Package | |
WO2023042499A1 (en) | Film for packaging bag, method for producing same, packaging bag, and method for producing same | |
JP6819145B2 (en) | Packaging bag and its opening method | |
JPH10287361A (en) | Easy-to-open wrapping material and packaging bag | |
JP7011922B2 (en) | Packaging bag | |
JP2015189502A (en) | Packaging bag | |
JP6766926B2 (en) | Packaging bag | |
JP2019069803A (en) | Packaging bag | |
JPH11292093A (en) | Easily openable packaging bag and its manufacture | |
JP7225573B2 (en) | Pouch manufacturing method and pouch | |
JP4244302B2 (en) | Easy-open packaging bag | |
JP3793295B2 (en) | Manufacturing method of easily tearable packaging bags | |
JP2021066497A (en) | Paper container provided with fastener | |
JP2011084278A (en) | Easily unsealable packaging bag | |
JP2014034396A (en) | Packaging bag and method of producing the same | |
JP5515600B2 (en) | Easy-open packaging bag | |
JP6052366B2 (en) | Packaging bag | |
JP2020001759A (en) | Pouch | |
JP2009057092A (en) | Pouch container | |
JP7081580B2 (en) | Paper container with zipper | |
JP2024004180A (en) | Bag for small-sized transdermal medicine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 2023512661 Country of ref document: JP |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22869648 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 22869648 Country of ref document: EP Kind code of ref document: A1 |