WO2023040291A1 - 制冷管路的密封方法及制冷管路 - Google Patents

制冷管路的密封方法及制冷管路 Download PDF

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Publication number
WO2023040291A1
WO2023040291A1 PCT/CN2022/091172 CN2022091172W WO2023040291A1 WO 2023040291 A1 WO2023040291 A1 WO 2023040291A1 CN 2022091172 W CN2022091172 W CN 2022091172W WO 2023040291 A1 WO2023040291 A1 WO 2023040291A1
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WO
WIPO (PCT)
Prior art keywords
pipeline
sealing device
joint
sealing
refrigeration
Prior art date
Application number
PCT/CN2022/091172
Other languages
English (en)
French (fr)
Inventor
管毓贤
魏绍军
程峰
孙贤
许贵琳
胡凤驰
陈立敬
Original Assignee
合肥海尔电冰箱有限公司
青岛海尔电冰箱有限公司
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202111080519.1A external-priority patent/CN113719677A/zh
Priority claimed from CN202122234469.XU external-priority patent/CN216555759U/zh
Application filed by 合肥海尔电冰箱有限公司, 青岛海尔电冰箱有限公司, 海尔智家股份有限公司 filed Critical 合肥海尔电冰箱有限公司
Publication of WO2023040291A1 publication Critical patent/WO2023040291A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/10Adhesive or cemented joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/10Adhesive or cemented joints
    • F16L13/11Adhesive or cemented joints using materials which fill the space between parts of a joint before hardening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/12Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints with a seal made of lead, caulked packing, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L15/00Screw-threaded joints; Forms of screw-threads for such joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L15/00Screw-threaded joints; Forms of screw-threads for such joints
    • F16L15/04Screw-threaded joints; Forms of screw-threads for such joints with additional sealings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L17/00Joints with packing adapted to sealing by fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L17/00Joints with packing adapted to sealing by fluid pressure
    • F16L17/10Joints with packing adapted to sealing by fluid pressure the packing being sealed by the pressure of a fluid other than the fluid in or surrounding the pipe
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes

Definitions

  • the invention relates to the field of refrigeration, in particular to a method for sealing a refrigeration pipeline and the refrigeration pipeline.
  • the refrigeration system of an existing refrigeration device generally includes: a compressor, a condenser, a capillary tube, an evaporator, etc., and each component is connected by a refrigeration pipeline to form a sealed system, and the refrigerant undergoes a gas-liquid change in the sealed system to achieve refrigeration.
  • sealing is very important. Once the refrigerant leaks, it will not only affect the refrigeration performance, but also may bring certain safety hazards.
  • flame brazing is generally used to seal the refrigeration pipelines. This process requires high-level operators and is a special post in the production process. However, the production line is generally operated by multiple employees, and product quality cannot be guaranteed. Stability and consistency, and more importantly, welding requires the use of fire, which has certain safety hazards.
  • An object of the present invention is to provide a method for sealing a refrigeration pipeline and a refrigeration pipeline, which are used to solve the above technical problems.
  • the present invention provides a method for sealing a refrigeration pipeline, which includes:
  • the sealing device Coating the sealing device on the butt joint of the first pipeline, wherein the sealing device has at least a glue storage chamber, and the glue storage chamber is used to cover the butt joint of the first pipeline;
  • the sealing device is moved toward the joint so that the sealing device covers the joint between the second pipeline and the first pipeline.
  • the step of covering the joint of the first pipeline with the sealing device includes:
  • the sealing device is wrapped around the joint of the first pipeline, and at least the end of the joint protrudes from the sealing device.
  • the steps include:
  • Rotating the sealing device to coat the surface of the first pipeline with glue and then performing the step of moving the sealing device away from the joint to expose the joint.
  • step of setting the second pipeline on the joint it includes:
  • the step further includes:
  • the present invention also provides a refrigeration pipeline, which includes:
  • the second pipeline is sleeved at the joint of the first pipeline
  • a sealing device comprising:
  • Two seals are configured to fit and snap together to at least form a glue storage chamber
  • the glue storage chamber is used to cover the joint of the second pipeline
  • the glue storage chamber is provided with an opening for glue injection
  • Sealant is filled between the sealing device and the first pipeline and the second pipeline.
  • the two seals are configured to fit and fasten into a first cylinder, a glue storage chamber, and a second cylinder that are sequentially connected; the first cylinder, the glue storage chamber, and the second cylinder are sequentially covered In the first pipeline, the joint and the second pipeline; the inner diameter of the first cylinder is adapted to the outer diameter of the first pipeline, and the inner diameter of the second cylinder is adapted to the outer diameter of the second pipeline.
  • each sealing member includes a plastic plate, and the plastic plate has a first half-cylinder, a half-cavity and a second half-cylinder connected in sequence, and when the two sealing members are fastened together, the two half-cavities are joined together to form a
  • the glue storage chamber two first half cylinders are combined to form a first cylinder, and two second half cylinders are combined to form a second cylinder.
  • each of the two plastic plates has at least one groove, and the groove on one of the plastic plates snaps into the groove on the other plastic plate to engage the two seals.
  • the two seals are integrally formed.
  • the shape of the glue storage cavity is spherical.
  • the material of the sealing device is transparent to observe the state of the sealant.
  • the tube wall of the first pipeline protrudes along its radial direction to form at least one first sealing ring
  • the tube wall of the second pipeline protrudes along its radial direction to form at least one second sealing ring.
  • the number of the first sealing ring is multiple, distributed along the axial direction of the first pipeline; the number of the second sealing ring is multiple, distributed along the axial direction of the second pipeline.
  • the joint is located in the middle of the glue storage chamber.
  • a method for sealing a refrigeration pipeline includes: covering the joint of the first pipeline with a sealing device, wherein the sealing device has at least a glue storage chamber, and the glue storage chamber is used to cover the first pipeline the butt joint. Inject sealant into the sealing device from the opening of the glue storage chamber. Move the seal away from the joint to expose the joint. The sealing device is moved toward the joint so that the sealing device covers the joint between the second pipeline and the first pipeline. Since the sealant is filled between the first pipeline and the second pipeline; the sealant is filled between the sealing device and the first pipeline, and the sealant is filled between the sealing device and the second pipeline, therefore, the first pipeline and the second pipeline are filled with sealant.
  • the butt joint of the two pipelines obtains double sealing protection, and the sealing effect is good.
  • the refrigerating pipeline of the invention is sealed by a sealing device and a sealant, which solves the current technical problems of unsafe flame brazing sealing and high operation requirements.
  • a refrigeration pipeline provided by the present invention includes a first pipeline, a second pipeline and a sealing device.
  • the second pipeline is sleeved on the joint of the first pipeline.
  • the sealing device includes two seals, the two seals are configured to fit and snap together to at least form a glue storage chamber, the glue storage chamber is used to cover the joint of the second pipeline, and the glue storage chamber is provided with a glue injection chamber.
  • the opening of the sealing device is filled with sealant between the first pipeline and the second pipeline. Since the joint of the first pipeline and the second pipeline is sealed with a sealing device and a sealant, the current technical problems of unsafe flame brazing sealing and high operation requirements are solved.
  • FIG. 1 is a schematic diagram of a refrigeration pipeline according to an embodiment of the present invention.
  • Fig. 2 is a top view of a sealing device of a refrigeration pipeline according to an embodiment of the present invention
  • Fig. 3 is a side view of a sealing device of a refrigeration pipeline according to an embodiment of the present invention.
  • Fig. 4 is a schematic diagram of the connection between the first pipeline and the second pipeline of the refrigeration pipeline according to an embodiment of the present invention
  • Fig. 5 is an exploded schematic diagram of the first pipeline and the second pipeline of the refrigeration pipeline according to an embodiment of the present invention
  • Fig. 6 is a flowchart of a method for sealing a refrigeration pipeline according to an embodiment of the present invention.
  • Fig. 7 is a flowchart of a method for sealing a refrigeration pipeline according to another embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a refrigeration pipeline according to an embodiment of the present invention
  • Fig. 2 is a top view of a sealing device for a refrigeration pipeline according to an embodiment of the present invention
  • Fig. 3 is a sealing device for a refrigeration pipeline according to an embodiment of the present invention Side view of the device
  • Figure 4 is a schematic diagram of the connection between the first pipeline and the second pipeline of the refrigeration pipeline according to one embodiment of the present invention
  • Figure 5 is the first pipeline of the refrigeration pipeline according to one embodiment of the present invention and the explosion schematic diagram of the second pipeline
  • FIG. 6 is a flowchart of a sealing method for a refrigeration pipeline according to an embodiment of the present invention
  • FIG. 7 is a flow chart of a sealing method for a refrigeration pipeline according to another embodiment of the present invention picture.
  • This embodiment provides a refrigeration pipeline, which includes a first pipeline 110 , a second pipeline 120 and a sealing device 130 .
  • the refrigerating pipeline is applied to refrigerating equipment, and the refrigerating equipment may be a refrigerator, a freezer, or the like.
  • the second pipeline 120 is sheathed at the junction of the first pipeline 110 , and the sealing device 130 covers the junction of the first pipeline 110 and the second pipeline 120 .
  • the first pipeline 110 and the second pipeline 120 are cylindrical, but it is only exemplary, and the shapes of the first pipeline 110 and the second pipeline 120 are not specified. limited.
  • the inner diameter of the second pipeline 120 is slightly larger than the outer diameter of the first pipeline 110, but it is only exemplary, and the dimensions of the first pipeline 110 and the second pipeline 120 are not specifically limited, but The inner diameter of the butted end of the second pipeline 120 is the same as or slightly larger than the outer diameter of the butted end of the first pipeline 110 .
  • the sealing device 130 includes two seals 132 , and the two seals 132 are configured to fit and snap together to at least form a glue storage cavity 131 , and the glue storage cavity 131 is used to cover the joint of the second pipeline 120 .
  • the material of the sealing member 132 is plastic, and the two sealing members 132 are integrally formed, and one sealing member 132 can be turned over relative to the other sealing member 132 .
  • Each seal 132 is prepared by forming a hemispherical cavity and groove 134 in a plastic sheet. When the two seals 132 are snapped together, the two hemispherical cavities are combined to form the glue storage cavity 131 .
  • the groove 134 of one of the seals 132 is accommodated in the groove 134 of the other seal 132 so that the two seals 132 are snapped together.
  • the structure of this seal 132 is simple and easy to prepare, with lighter weight and lower cost. Low.
  • the above-mentioned seals 132 are only exemplary and not exclusive, for example, the two seals 132 may be independent of each other, and the two seals 132 may be fastened through other structures.
  • the glue storage chamber 131 is provided with an opening 133 for glue injection, and the gap between the sealing device 130 and the first pipeline 110 and the second pipeline 120 is filled with sealant.
  • the opening 133 on the glue storage chamber 131 can be a hemispherical cavity on any one of the seals 132.
  • the opening 133 is opened, and the sealant is filled between the sealing device 130 and the first pipeline 110, and the sealing device 130 and the second pipe Sealant is also filled between the passages 120 to seal the first pipeline 110 and the second pipeline 120 .
  • the two seals 132 are configured to fit and fasten into a first cylinder 135 , a glue storage chamber 131 and a second cylinder 136 connected in sequence;
  • the first cylinder 135, the glue storage chamber 131 and the second cylinder 136 are coated on the first pipeline 110, the joint and the second pipeline 120 in turn;
  • the inner diameter of the second cylinder 136 is adapted to the outer diameter of the second pipeline 120 .
  • the inner diameter of the first cylinder 135 is adapted to the outer diameter of the first pipeline 110
  • the inner diameter of the second cylinder 136 is adapted to the outer diameter of the second pipeline 120, that is, the inner wall of the first cylinder 135 is tight. Stick to the outer wall of the first pipeline 110, and the inner wall of the second cylinder 136 is close to the outer wall of the second pipeline 120 to prevent the sealant from flowing out from the rubber storage bin, causing waste and environmental pollution.
  • each sealing member 132 includes a plastic plate, and the plastic plate has a first half-cylinder, a half-cavity and a second half-cylinder connected in sequence.
  • the plastic plate forms a planar plate body and a first semi-cylinder, a semi-cavity and a second semi-cylinder formed by indenting in the middle of the planar plate body during injection molding.
  • first semi-cylinder, semi-cavity and second semi-cylinder on one of the plastic plates are connected to the first semi-cylinder, semi-cavity and second semi-cylinder on the other plastic plate.
  • the half-cylinders are sequentially combined to form a first cylinder 135 , a glue storage chamber 131 and a second cylinder 136 which are sequentially connected.
  • This sealing member 132 has a simple structure, is easy to manufacture in batches, has low cost, and is light in weight.
  • both plastic plates have at least one groove 134, wherein the groove 134 on one plastic plate snaps into the groove 134 on the other plastic plate to The two seals 132 are snapped together.
  • the number of the grooves 134 is not specifically limited, and can be set according to specific working conditions.
  • the seals 132 are fastened through the grooves 134, and the structure is simple and easy to prepare.
  • the shape of the glue storage chamber 131 is spherical, and the butt joint is located in the middle of the glue storage chamber 131 .
  • the shape of the glue storage chamber 131 is spherical, and the glue storage chamber 131 is located at the joint, which can make the most sealant at the joint, so that the sealing effect of the first pipeline 110 and the second pipeline 120 is the best.
  • the butt joint is located in the middle of the glue storage chamber 131, which can further improve the sealing effect.
  • the material of the sealing device 130 is transparent to observe the state of the sealant.
  • the material of the sealing device 130 is transparent. Through the transparent sealing device 130, it can be observed whether there are air bubbles in the sealant, whether the glue storage bin is filled, whether the sealant leaks, etc. In some other embodiments, some pigments may be added into the sealant for observation.
  • the tube wall of the first pipeline 110 protrudes along its radial direction to form at least one first sealing ring
  • the tube wall of the second pipeline 120 protrudes along its radial direction.
  • At least one second sealing ring is protruded to form at least one second sealing ring.
  • first sealing rings distributed along the axial direction of the first pipeline 110; there are multiple second sealing rings, distributed along the axial direction of the second pipeline 120 . As shown in FIGS. 4 to 5 , there are three first sealing rings, and three second sealing rings. This can effectively prevent refrigerant from escaping and also prevent air from entering.
  • this embodiment provides a method for sealing a refrigeration pipeline, which includes:
  • Step S602 Cover the joint of the first pipeline 110 with the sealing device 130 , wherein the sealing device 130 has at least a glue storage cavity 131 for covering the joint of the first pipeline 110 .
  • the specific shape of the sealing device 130 is not limited, and the shape of the sealing device 130 in the above embodiment is only exemplary, and the above sealing device 130 is taken as an example. Fastening the sealing device 130 at least forms a glue storage chamber 131 , and the glue storage chamber 131 is located at the joint of the first pipeline 110 .
  • the sealing device 130 is wrapped around the joint of the first pipeline 110 , and at least the end of the joint protrudes from the sealing device 130 .
  • the end of the joint protrudes from the sealing device 130 , which can effectively prevent the sealant from blocking the first pipeline 110 and prevent the first pipeline 110 from being blocked.
  • the protruding amount of the butt joint is not specifically limited, at least the ends protrude.
  • the first pipeline 110 is provided with a plurality of first sealing rings in sequence, and the butt joint can protrude from the sealing device 130 to the first sealing ring closest to the end, and the first sealing ring can Further prevent the sealant from leaking to the first pipeline 110 , avoiding the blockage of the first pipeline 110 .
  • Step S604 inject sealant into the sealing device 130 from the opening 133 of the glue storage chamber 131 .
  • the joint of the first pipeline 110 will be covered with sealant.
  • Sealant is injected into the glue storage chamber 131 so that the butt joint of the first pipeline 110 is coated with sealant.
  • the butt joint of the first pipeline 110 is covered with sealant, and the second pipeline 120 sleeved on the first pipeline 110 has a better sealing effect and prevents the refrigerant from leaking out.
  • the sealing device 130 is rotated so that the surface of the first pipeline 110 is covered with glue.
  • the rotating sealing device 130 can effectively prevent air bubbles in the sealing device 130 from causing the surface of the first pipeline 110 to not be covered with glue, that is, it can prevent the surface of the first pipeline 110 from being coated with sealing glue.
  • Step S606 Move the sealing device 130 away from the joint to expose the joint.
  • the sealing device 130 moves away from the joint, so that the joint can be exposed so that the second pipeline 120 can be sleeved on the joint.
  • Step S608 Sleeve the second pipeline 120 on the joint.
  • the joint between the second pipeline 120 and the first pipeline 110 is filled with sealant, so that the sealing effect of the first pipeline 110 and the second pipeline 120 is good.
  • pressure is applied to the joint where the second pipeline 120 is sleeved so that the first pipeline 110 does not slip out of the second pipeline 120 .
  • the sealant between the first pipeline 110 and the second pipeline 120 has not yet cured, and there will still be a problem between the first pipeline 110 and the second pipeline 120.
  • Relative displacement Applying pressure to the joint of the second pipeline 120 can fix the second pipeline 120 to the first pipeline 110 and prevent the second pipeline 120 from moving relative to the first pipeline 110 in subsequent operation steps.
  • Step S610 Move the sealing device 130 toward the joint so that the sealing device 130 covers the joint between the second pipeline 120 and the first pipeline 110 .
  • the sealant is injected into the sealing device 130 from the opening 133 of the glue storage chamber 131 again.
  • the sealant in the sealing device 130 may be lost, and the sealant is injected into the sealing device 130 again to further ensure that the first pipeline 110 and the second pipeline 120 The sealing effect of the second pipeline 120.
  • the space between the first pipeline 110 and the second pipeline 120 is filled with sealant; the space between the sealing device 130 and the first pipeline 110 is filled with sealant, and the sealing device 130 The gap with the second pipeline 120 is filled with sealant.
  • the junction of the first pipeline 110 and the second pipeline 120 obtains double sealing protection, and the sealing effect is good.
  • the refrigerating pipeline of the present invention is sealed by the sealing device 130 and the sealant, which solves the current technical problems such as unsafe sealing by flame brazing and high operation requirements.
  • the sealing method of this embodiment can also be implemented according to the following steps.
  • Step S702 wrap the sealing device 130 on the joint of the first pipeline 110 , at least the end of the joint protrudes from the sealing device 130 .
  • Step S704 inject sealant into the sealing device 130 from the opening 133 of the glue storage chamber 131 .
  • Step S706 Rotate the sealing device 130 so that the surface of the first pipeline 110 is covered with glue.
  • Step S708 Move the sealing device 130 away from the joint to expose the joint.
  • Step S710 Sleeve the second pipeline 120 on the joint.
  • Step S712 applying pressure to the joint where the second pipeline 120 is sleeved so that the first pipeline 110 does not slip out of the second pipeline 120 .
  • Step S714 Move the sealing device 130 toward the joint so that the sealing device 130 covers the joint between the second pipeline 120 and the first pipeline 110 .
  • Step S716 Inject the sealant into the sealing device 130 from the opening 133 of the glue storage chamber 131 again.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Pipe Accessories (AREA)

Abstract

一种制冷管路的密封方法及制冷管路。制冷管路的密封方法包括:步骤S602:将密封装置(130)包覆于第一管路(110)的对接处,密封装置(130)至少具有储胶腔(131),储胶腔(131)用于包覆于第一管路(110)的对接处;步骤S604:从储胶腔(131)的开口(133)处向密封装置(130)内注入密封胶;步骤S606:将密封装置(130)向远离对接处的方向移动以露出对接处;步骤S608:将第二管路(120)套设于对接处上;步骤S610:将密封装置(130)向对接处的方向移动以使密封装置(130)包覆于第二管路(120)与第一管路(110)的对接处;再次从储胶腔(131)的开口(133)处向密封装置(130)内注入密封胶。由于第一管路(110)和第二管路(120)之间充满密封胶,密封装置(130)和第一管路(110)、第二管路(120)之间充满密封胶,因此第一管路(110)和第二管路(120)的对接处获得双重的密封防护,密封效果良好。该制冷管路采用密封装置(130)和密封胶密封,解决目前火焰钎焊密封不安全等技术问题。

Description

制冷管路的密封方法及制冷管路 技术领域
本发明涉及制冷领域,特别是涉及一种制冷管路的密封方法及制冷管路。
背景技术
现有制冷装置的制冷系统一般包括:压缩机、冷凝器、毛细管、蒸发器等,各部件通过制冷管路连接形成一个密封系统,制冷剂在密封系统内发生气液变化以实现制冷作用。对于整体系统来说,密封性至关重要,一旦制冷剂泄漏,不仅影响制冷性能,还可能带来一定的安全隐患。
目前制冷系统中,制冷管路之间普遍采用火焰钎焊密封,该工艺方式对操作人员有高水平要求,在生产过程中属于特岗,但生产线一般都由多名员工作业,不能保证产品质量稳定性和一致性,更重要的是焊接需要使用火种,有一定的安全隐患。
发明内容
本发明的一个目的是要提供一种制冷管路的密封方法及制冷管路,用于解决上述技术问题。
特别地,根据本发明的第一个方面,本发明提供了一种制冷管路的密封方法,其包括:
将密封装置包覆于第一管路的对接处,其中,密封装置至少具有储胶腔,储胶腔用于包覆于第一管路的对接处;
从储胶腔的开口处向密封装置内注入密封胶;
将密封装置向远离对接处的方向移动以露出对接处;
将第二管路套设于对接处上;
将密封装置向对接处的方向移动以使密封装置包覆于第二管路与第一管路的对接处。
可选地,将密封装置包覆于第一管路的对接处的步骤包括:
将密封装置包覆于第一管路的对接处,且至少对接处的端部伸出密封装置。
可选地,从储胶腔的开口处向密封装置内注入密封胶的步骤之后包括:
旋转密封装置以使第一管路的表面涂满胶水;其后执行将密封装置向远离对接处的方向移动以露出对接处的步骤。
可选地,将第二管路套设于对接处上的步骤之后包括:
向第二管路套设于对接处施加压力以使第一管路不从第二管路中滑出。
可选地,将密封装置向对接处的方向移动以使密封装置包覆于第二管路与第一管路的对接处的步骤之后还包括:
再次从储胶腔的开口处向密封装置内注入密封胶。
根据本发明的第二个方面,本发明还提供一种制冷管路,其包括:
第一管路,
第二管路,套设于第一管路的对接处;
密封装置,其包括:
两个密封件,两个密封件设置为能够适配扣合以至少形成储胶腔,储胶腔用于包覆于第二管路的对接处,储胶腔开设有用于注胶的开口,密封装置与第一管路和第二管路之间注满密封胶。
可选地,两个密封件设置为能够适配扣合成型为依次相连的第一圆筒、储胶腔和第二圆筒;第一圆筒、储胶腔和第二圆筒依次包覆于第一管路、对接处和第二管路;第一圆筒的内径与第一管路的外径相适配,第二圆筒的内径与第二管路的外径相适配。
可选地,每个密封件包括一个塑料板,塑料板具有依次相连的第一半圆筒、半腔体和第二半圆筒,两个密封件相扣合时,两个半腔体相对合形成储胶腔,两个第一半圆筒相对合形成第一圆筒,两个第二半圆筒相对合形成第二圆筒。
可选地,两个塑料板上均具有至少一个凹槽,其中一个塑料板上的凹槽卡进另一个塑料板的凹槽内以使两个密封件相扣合。
可选地,两个密封件为一体成型的。
可选地,储胶腔的形状为球状的。
可选地,密封装置的材质透明以观察密封胶的状态。
可选地,第一管路的管壁沿其径向凸起以形成至少一个第一密封环,第二管路的管壁沿其径向凸起以形成至少一个第二密封环,当第二管路套设于第一管路的对接处时,第一密封环容置于与其对应的第二密封环内。
可选地,第一密封环的个数为多个,沿第一管路的轴向分布;第二密封 环的个数为多个,沿第二管路的轴向分布。
可选地,对接处位于储胶腔的中间位置。
本发明提供的一种制冷管路的密封方法包括:将密封装置包覆于第一管路的对接处,其中,密封装置至少具有储胶腔,储胶腔用于包覆于第一管路的对接处。从储胶腔的开口处向密封装置内注入密封胶。将密封装置向远离对接处的方向移动以露出对接处。将密封装置向对接处的方向移动以使密封装置包覆于第二管路与第一管路的对接处。由于第一管路和第二管路之间充满密封胶;密封装置和第一管路之间充满密封胶,密封装置和第二管路之间充满密封胶,因此,第一管路和第二管路的对接处获得双重的密封防护,密封效果良好。本发明的制冷管路采用密封装置和密封胶密封,解决目前火焰钎焊密封不安全、操作要求高等技术问题。
本发明提供的一种制冷管路,包括第一管路、第二管路和密封装置。第二管路套设于第一管路的对接处。密封装置包括两个密封件,两个密封件设置为能够适配扣合以至少形成储胶腔,储胶腔用于包覆于第二管路的对接处,储胶腔开设有用于注胶的开口,密封装置与第一管路和第二管路之间注满密封胶。由于第一管路和第二管路的对接处采用密封装置和密封胶密封,解决目前火焰钎焊密封不安全、操作要求高等技术问题。
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。
附图说明
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:
图1是根据本发明一个实施例的制冷管路的示意图;
图2是根据本发明一个实施例的制冷管路的密封装置的俯视图;
图3是根据本发明一个实施例的制冷管路的密封装置的侧视图;
图4是根据本发明一个实施例的制冷管路的第一管路和第二管路的对接示意图;
图5是根据本发明一个实施例的制冷管路的第一管路和第二管路的爆炸示意图;
图6是根据本发明的一个实施例的制冷管路的密封方法的流程图;
图7是根据本发明的另一个实施例的制冷管路的密封方法的流程图。
具体实施方式
图1是根据本发明一个实施例的制冷管路的示意图;图2是根据本发明一个实施例的制冷管路的密封装置的俯视图;图3是根据本发明一个实施例的制冷管路的密封装置的侧视图;图4是根据本发明一个实施例的制冷管路的第一管路和第二管路的对接示意图;图5是根据本发明一个实施例的制冷管路的第一管路和第二管路的爆炸示意图;图6是根据本发明的一个实施例的制冷管路的密封方法的流程图;图7是根据本发明的另一个实施例的制冷管路的密封方法的流程图。
本实施例提供一种制冷管路,该制冷管路包括第一管路110、第二管路120和密封装置130。该制冷管路应用于制冷设备,制冷设备可以是冰箱、冰柜等。
如图1所示,第二管路120套设于第一管路110的对接处,密封装置130包覆于第一管路110和第二管路120的对接处。如图1所示,在本实施例中,第一管路110和第二管路120为圆筒状,但仅为示例性的,第一管路110和第二管路120的形状不作具体限定。在本实施例中,第二管路120的内径比第一管路110的外径略大,但仅为示例性的,第一管路110和第二管路120的尺寸不作具体限定,但是第二管路120对接端的内径与第一管路110对接端的外径相同或者略大。
密封装置130包括两个密封件132,两个密封件132设置为能够适配扣合以至少形成储胶腔131,储胶腔131用于包覆于第二管路120的对接处。在本实施例中,如图1至图3所示,密封件132的材质为塑料的,两个密封件132为一体成型的,其中一个密封件132能相对另一个密封件132翻转。每个密封件132均通过在塑料薄板处形成半球状的腔体和凹槽134方式制备得到。两个密封件132向扣合时,两个半球状的腔体相对合形成储胶腔131。其中一个密封件132的凹槽134容置于另一个密封件132的凹槽134内以使两个密封件132相扣合,这种密封件132的结构简单易制备、质量较轻、成本较低。很显然,上述密封件132仅为示例性的,并不是唯一的,例如,两个密封件132可以是互相独立的,两个密封件132可以通过其他结构实现扣合。
储胶腔131开设有用于注胶的开口133,密封装置130与第一管路110和第二管路120之间注满密封胶。储胶腔131上的开口133可以是任意一个密封件132上的半球状的腔体开设有开口133,密封装置130和第一管路110之间注满密封胶,密封装置130和第二管路120之间也注满密封胶,以将第一管路110和第二管路120密封起来。
在其他一些实施例中,如图1至图3所示,两个密封件132设置为能够适配扣合成型为依次相连的第一圆筒135、储胶腔131和第二圆筒136;第一圆筒135、储胶腔131和第二圆筒136依次包覆于第一管路110、对接处和第二管路120;第一圆筒135的内径与第一管路110的外径相适配,第二圆筒136的内径与第二管路120的外径相适配。第一圆筒135的内径与第一管路110的外径相适配、第二圆筒136的内径与第二管路120的外径相适配,也即第一圆筒135的内壁紧贴第一管路110的外壁,第二圆筒136的内壁紧贴第二管路120的外壁,防止密封胶从储胶仓内流出,造成浪费以及环境污染。
在其他一些实施例中,如图1至图3所示,每个密封件132包括一个塑料板,塑料板具有依次相连的第一半圆筒、半腔体和第二半圆筒。在本实施例中,塑料板在注塑成型时形成平面的板体以及在平面的板体中间凹陷形成的第一半圆筒、半腔体和第二半圆筒。两个密封件132相扣合时,两个半腔体相对合形成储胶腔131,两个第一半圆筒相对合形成第一圆筒135,两个第二半圆筒相对合形成第二圆筒136。也即,两个密封件132相扣合时,其中一个塑料板上的第一半圆筒、半腔体和第二半圆筒与另一个塑料板上的第一半圆筒、半腔体和第二半圆筒依次相对合形成依次相连的第一圆筒135、储胶腔131和第二圆筒136。这种密封件132的结构简单,易成批制备、成本低、重量轻。
在其他一些实施例中,如图1至图3所示,两个塑料板上均具有至少一个凹槽134,其中一个塑料板上的凹槽134卡进另一个塑料板的凹槽134内以使两个密封件132相扣合。凹槽134的数量不作具体限定,可根据具体工况设定,密封件132之间通过凹槽134实现扣合,结构简单,易制备。
在其他一些实施例中,如图1至图3所示,储胶腔131的形状为球状,对接处位于储胶腔131的中间位置。储胶腔131的形状为球状,储胶腔131位于对接处,能够使得对接处的密封胶最多,使得第一管路110和第二管路 120的密封效果最好。对接处位于储胶腔131的中间位置可以进一步提高密封效果。
在其他一些实施例中,密封装置130的材质透明以观察密封胶的状态。密封装置130的材质为透明状,透过透明的密封装置130可以观察密封胶内有没有气泡,储胶仓有没有注满,密封胶有没有外泄等。在其他一些实施例中,密封胶内可以加入一些颜料以便观察。
在其他一些实施例中,如图4至图5所示,第一管路110的管壁沿其径向凸起以形成至少一个第一密封环,第二管路120的管壁沿其径向凸起以形成至少一个第二密封环,当第二管路120套设于第一管路110的对接处时,第一密封环容置于与其对应的第二密封环内。由于第一密封环和第二密封环沿管路的径向凸出,因此,管路内制冷剂的流动方向与第一密封环和第二密封环垂直。第一密封环和第二密封环对外泄的制冷剂有一定的阻挡作用,有效防止制冷剂外泄。
在其他一些实施例中,第一密封环的个数为多个,沿第一管路110的轴向分布;第二密封环的个数为多个,沿第二管路120的轴向分布。如图4至图5所示,第一密封环的个数为3个,第二密封环的个数也为3个。这可以有效的阻止制冷剂外泄,也阻止空气进入。
如图6所示,本实施例提供一种制冷管路的密封方法,其包括:
步骤S602:将密封装置130包覆于第一管路110的对接处,其中,密封装置130至少具有储胶腔131,储胶腔131用于包覆于第一管路110的对接处。
密封装置130的具体形状不作限定,上述实施例中密封装置130的形状仅为示例性的,以上述密封装置130为例。将密封装置130扣合至少形成储胶腔131,储胶腔131位于第一管路110的对接处。
可选地,将密封装置130包覆于第一管路110的对接处,且至少对接处的端部伸出密封装置130。对接处的端部伸出密封装置130,可以有效避免密封胶封堵第一管路110,避免第一管路110的堵塞。对接处伸出的量不作具体限定,至少端部伸出即可。在一些可选的实施例中,第一管路110依次设置多个第一密封环,对接处可从密封装置130内伸出至最靠近端部的第一密封环处,第一密封环能进一步阻止密封胶渗漏至第一管路110,避免第一管路110的堵塞。
步骤S604:从储胶腔131的开口133处向密封装置130内注入密封胶。
此时,由于储胶腔131包覆于第一管路110的对接处,向储胶腔131内注入密封胶,第一管路110的对接处会沾满密封胶,因此,该步骤中向储胶腔131内注入密封胶以使第一管路110的对接处涂覆密封胶。第一管路110的对接处涂满密封胶,第二管路120套设于第一管路110的密封效果更好,防止制冷剂外泄。
可选地,旋转密封装置130以使第一管路110的表面涂满胶水。旋转密封装置130可有效避免密封装置130内存在的气泡导致第一管路110表面没有涂满胶水,也即可避免第一管路110表面漏涂密封胶水。
步骤S606:将密封装置130向远离对接处的方向移动以露出对接处。
由于第一管路110的对接处位于储胶腔131内,密封装置130向远离对接处的方向移动,这样可以露出对接处,以方便第二管路120套设于对接处上。
步骤S608:将第二管路120套设于对接处上。
此时,第二管路120和第一管路110的对接处之间充满密封胶,使得第一管路110和第二管路120密封效果良好。
可选地,向第二管路120套设于对接处施加压力以使第一管路110不从第二管路120中滑出。第二管路120套设于第一管路110后,第一管路110和第二管路120之间的密封胶尚未固化,第一管路110和第二管路120之间仍然会发生相对位移。向第二管路120的对接处施加压力可将第二管路120固定于第一管路110处,避免在后续的操作步骤中第二管路120相对第一管路110移动。
步骤S610:将密封装置130向对接处的方向移动以使密封装置130包覆于第二管路120与第一管路110的对接处。
将密封装置130移动至第二管路120与第一管路110的对接处,以使密封装置130和第一管路110之间充满密封胶,密封装置130和第二管路120之间充满密封胶,进一步对第一管路110和第二管路120的对接处进行密封。
可选地,再次从储胶腔131的开口133处向密封装置130内注入密封胶。
由于密封装置130会相对第一管路110和第二管路120来回移动,可能会导致密封装置130内的密封胶损失,再次向密封装置130内注入密封胶,进一步保证第一管路110和第二管路120的密封效果。
综上,上述制冷管路制备方法制备的制冷管路,第一管路110和第二管路120之间充满密封胶;密封装置130和第一管路110之间充满密封胶,密封装置130和第二管路120之间充满密封胶。第一管路110和第二管路120的对接处获得双重的密封防护,密封效果良好。本发明的制冷管路采用密封装置130和密封胶密封,解决目前火焰钎焊密封不安全、操作要求高等技术问题。
如图7所示,本实施例的密封方法还可以按照如下步骤实施。
步骤S702:将密封装置130包覆于第一管路110的对接处,至少对接处的端部伸出密封装置130。
步骤S704:从储胶腔131的开口133处向密封装置130内注入密封胶。
步骤S706:旋转密封装置130以使第一管路110的表面涂满胶水。
步骤S708:将密封装置130向远离对接处的方向移动以露出对接处。
步骤S710:将第二管路120套设于对接处上。
步骤S712:向第二管路120套设于对接处施加压力以使第一管路110不从第二管路120中滑出。
步骤S714:将密封装置130向对接处的方向移动以使密封装置130包覆于第二管路120与第一管路110的对接处。
步骤S716:再次从储胶腔131的开口133处向密封装置130内注入密封胶。
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。

Claims (15)

  1. 一种制冷管路的密封方法,包括:
    将密封装置包覆于第一管路的对接处,其中,所述密封装置至少具有储胶腔,所述储胶腔用于包覆于所述第一管路的对接处;
    从所述储胶腔的开口处向所述密封装置内注入密封胶;
    将所述密封装置向远离所述对接处的方向移动以露出所述对接处;
    将第二管路套设于所述对接处上;
    将所述密封装置向所述对接处的方向移动以使所述密封装置包覆于所述第二管路与所述第一管路的对接处。
  2. 根据权利要求1所述的制冷管路的密封方法,其中,所述将密封装置包覆于第一管路的对接处的步骤包括:
    将所述密封装置包覆于所述第一管路的对接处,且至少所述对接处的端部伸出所述密封装置。
  3. 根据权利要求1或2所述的制冷管路的密封方法,其中,在所述从所述储胶腔的开口处向所述密封装置内注入密封胶的步骤之后,所述密封方法还包括:
    旋转所述密封装置以使所述第一管路的表面涂满胶水;其后执行将所述密封装置向远离所述对接处的方向移动以露出所述对接处的步骤。
  4. 根据权利要求1-3中任一项所述的制冷管路的密封方法,其中,在所述将所述第二管路套设于所述对接处上的步骤之后,所述密封方法还包括:
    向所述第二管路套设于所述对接处施加压力以使所述第一管路不从所述第二管路中滑出。
  5. 根据权利要求1-4中任一项所述的制冷管路的密封方法,其中,在所述将所述密封装置向所述对接处的方向移动以使所述密封装置包覆于所述第二管路与所述第一管路的对接处的步骤之后,所述密封方法还包括:
    再次从所述储胶腔的开口处向所述密封装置内注入密封胶。
  6. 一种制冷管路,包括:
    第一管路,
    第二管路,套设于所述第一管路的对接处;以及
    密封装置,其包括:
    两个密封件,所述两个密封件设置为能够适配扣合以至少形成储胶腔,所述储胶腔用于包覆于所述第二管路的对接处,所述储胶腔开设有用于注胶的开口,所述密封装置与所述第一管路和所述第二管路之间注满密封胶。
  7. 根据权利要求6所述的制冷管路,其中,
    所述两个密封件设置为能够适配扣合成型为依次相连的第一圆筒、所述储胶腔和第二圆筒;所述第一圆筒、所述储胶腔和所述第二圆筒依次包覆于所述第一管路、所述对接处和所述第二管路;所述第一圆筒的内径与所述第一管路的外径相适配,所述第二圆筒的内径与所述第二管路的外径相适配。
  8. 根据权利要求7所述的制冷管路,其中,
    每个所述密封件包括一个塑料板,所述塑料板具有依次相连的第一半圆筒、半腔体和第二半圆筒,所述两个密封件相扣合时,两个所述半腔体相对合形成所述储胶腔,两个所述第一半圆筒相对合形成所述第一圆筒,两个所述第二半圆筒相对合形成所述第二圆筒。
  9. 根据权利要求8所述的制冷管路,其中,
    两个所述塑料板上均具有至少一个凹槽,其中一个所述塑料板上的凹槽卡进另一个所述塑料板的凹槽内以使所述两个密封件相扣合。
  10. 根据权利要求6-9中任一项所述的制冷管路,其中,
    所述两个密封件为一体成型的。
  11. 根据权利要求6-10中任一项所述的制冷管路,其中,
    所述储胶腔的形状为球状的。
  12. 根据权利要求6-11中任一项所述的制冷管路,其中,
    所述密封装置的材质透明以观察所述密封胶的状态。
  13. 根据权利要求6-12中任一项所述的制冷管路,其中,
    所述第一管路的管壁沿其径向凸起以形成至少一个第一密封环,所述第二管路的管壁沿其径向凸起以形成至少一个第二密封环,当所述第二管路套设于所述第一管路的对接处时,所述第一密封环容置于与其对应的所述第二密封环内。
  14. 根据权利要求13所述的制冷管路,其中,
    所述第一密封环的个数为多个,沿所述第一管路的轴向分布;所述第二密封环的个数为多个,沿所述第二管路的轴向分布。
  15. 根据权利要求6-14中任一项所述的制冷管路,其中,
    所述对接处位于所述储胶腔的中间位置。
PCT/CN2022/091172 2021-09-15 2022-05-06 制冷管路的密封方法及制冷管路 WO2023040291A1 (zh)

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