WO2023039745A1 - 一种装配式预制夹心保温外墙板的排水防渗装置及方法 - Google Patents

一种装配式预制夹心保温外墙板的排水防渗装置及方法 Download PDF

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WO2023039745A1
WO2023039745A1 PCT/CN2021/118477 CN2021118477W WO2023039745A1 WO 2023039745 A1 WO2023039745 A1 WO 2023039745A1 CN 2021118477 W CN2021118477 W CN 2021118477W WO 2023039745 A1 WO2023039745 A1 WO 2023039745A1
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Prior art keywords
wall panels
hose
drainage
prefabricated
hoses
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PCT/CN2021/118477
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English (en)
French (fr)
Inventor
胡松涛
贺宏波
王杰
徐俊
郭乐
Original Assignee
中铁上海工程局集团第三工程有限公司
中铁上海工程局集团有限公司
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Application filed by 中铁上海工程局集团第三工程有限公司, 中铁上海工程局集团有限公司 filed Critical 中铁上海工程局集团第三工程有限公司
Priority to DE212021000477.6U priority Critical patent/DE212021000477U1/de
Priority to PCT/CN2021/118477 priority patent/WO2023039745A1/zh
Publication of WO2023039745A1 publication Critical patent/WO2023039745A1/zh

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/68Sealings of joints, e.g. expansion joints
    • E04B1/6813Compressable seals of hollow form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0869Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having conduits for fluids
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer

Definitions

  • the invention relates to the technical field of building construction, in particular to a drainage anti-seepage device and method for an assembled prefabricated sandwich thermal insulation exterior wall panel.
  • prefabricated buildings have begun to be promoted and applied nationwide.
  • the industrialized construction method in which prefabricated components are manufactured in the factory and assembled on site has the advantages of high quality, low construction difficulty, short construction period, saving engineering materials, and being environmentally friendly.
  • Sandwich insulation exterior wall panels usually include inner and outer leaf wall panels and an insulation layer fixedly connected between the inner and outer leaf wall panels.
  • the existing treatment methods can fill the gaps, there are a lot of hidden dangers of water seepage.
  • the main disadvantages are: once there is a water seepage point on the outer wall, the infiltrated water cannot be discharged in the insulation layer. Over time, gap water pressure will be formed inside the insulation layer, and it is easy to seep into the room from the concrete joints and holes blocked by cement mortar, causing indoor The decoration is damaged and needs to be reworked, which consumes time and money.
  • the purpose of the present invention is to provide a drainage and anti-seepage device and method for prefabricated prefabricated sandwich thermal insulation external wall panels, which can not only be used as a lining of sealant when filling the joints of adjacent sandwich thermal insulation external wall panels of buildings, but also can It is used for anti-leakage treatment of sandwich thermal insulation exterior wall panels, which can discharge water seepage from the exterior walls of buildings, and effectively avoid interior decoration rework caused by water seepage from exterior walls later.
  • the present invention provides a drainage anti-seepage device for prefabricated prefabricated sandwich thermal insulation external wall panels
  • the sandwich thermal insulation external wall panels include inner and outer leaf wall panels and a
  • a plurality of sandwich insulation exterior wall panels are assembled to form the exterior wall of the building, and there are joints between adjacent sandwich insulation exterior wall panels.
  • the drainage anti-seepage device includes:
  • a plurality of hoses made of flexible waterproof material; along the length direction of the hoses, there are a plurality of drain holes connecting the inside and outside of the hoses; the hoses are embedded in the seams and located at Between the adjacent outer leaf wall panels, the drainage holes are attached to the side surfaces of the outer leaf wall panels; the water seepage of the outer leaf wall panels flows into the hose through the drainage holes, and the plurality of hoses are connected to form a sandwich thermal insulation outer wall Plate drainage channel.
  • the plurality of drainage holes are located on one side of the hose or on two opposite sides of the hose.
  • the hose is made of polyethylene.
  • the ends of the hose are cut with a bevel.
  • the distance between adjacent drainage holes is 10-50 cm.
  • the present invention also provides a waterproof treatment method for prefabricated prefabricated sandwich thermal insulation external wall panels, which is realized by using the drainage anti-seepage device of the prefabricated prefabricated external wall as described in the present invention.
  • the hole of the external component, the hole is a through hole through which the inner leaf wall board, the insulation layer, and the outer leaf wall board are pierced, and the processing method includes the steps of:
  • the two hoses are provided with drainage holes on one side, the length direction of the hoses is the length direction of the splicing seam, and the diameter of the hoses matches the splicing half of the width of the seam; the drainage holes of the two hoses respectively fit the sides of the corresponding outer leaf wall panels; enter S4;
  • plugging the holes of the sandwich insulation exterior wall panels in step S1 includes the steps of:
  • the first end and the second end of the hole correspond to the outer leaf wallboard and the inner leaf wallboard respectively; chisel the first end of the hole into a trumpet shape, and the larger end of the trumpet-shaped opening falls on the outer leaf wallboard on the facade of
  • the sealant is a weather-resistant glue.
  • trimming the sealant in step S4 includes: when the ambient temperature during construction is higher than the set temperature, scraping the surface of the sealant so that the surface of the sealant is flush with the outer facade of the outer leaf wallboard; When the ambient temperature during construction is lower than the set temperature, modify the surface of the sealant into a concave surface.
  • the waterproof treatment method of the prefabricated prefabricated sandwich thermal insulation exterior wall panels also includes: before injecting the sealant, pasting masking paper on the outer facades of the outer leaf wall panels on both sides of the joint; Remove the masking paper before the sealant is completely hardened.
  • the present invention has the following beneficial effects:
  • the drainage and anti-seepage device of the present invention can not only be used as a lining of sealant when filling the seams of adjacent sandwich insulation exterior wall panels of buildings; it can also be used for anti-leakage treatment of sandwich insulation exterior wall panels , can discharge the water seepage of the sandwich insulation exterior wall panel, improve the waterproof ability of the building exterior wall, and effectively avoid the rework of the interior decoration caused by the water seepage of the sandwich insulation exterior wall panel in the later stage;
  • the drainage anti-seepage device of the present invention is simple in structure, high in cost performance, greatly saves construction costs, and has a good market prospect;
  • the waterproof treatment method of the assembled prefabricated sandwich thermal insulation exterior wall panel of the present invention has strong operability, and the operation process is easy to control, which meets the requirements of green construction and modernization of the construction industry.
  • Fig. 1 is a schematic diagram of a sandwich thermal insulation exterior wall panel
  • Fig. 2 is a perspective view of a hose with drainage holes on both sides in an embodiment
  • Fig. 3 is the front view of the flexible pipe that both sides are provided with drainage holes in the embodiment
  • Fig. 4 is a top view of a hose of the present invention embedded between adjacent sandwich insulation wall panels in an embodiment
  • Fig. 5 is a schematic diagram of the hose of the present invention embedded in the seam in the horizontal direction and the vertical direction in the embodiment;
  • Fig. 6 is a schematic diagram of a hose with a beveled end face in an embodiment
  • Fig. 6A is a schematic diagram of the bonding of two hoses with beveled end faces in the embodiment
  • Fig. 7 is a perspective view of a hose provided with drain holes on only one side in another embodiment
  • Fig. 8 is a front view of a hose provided with drain holes only on one side in another embodiment
  • Fig. 9 is a top view of two hoses of the present invention embedded between adjacent sandwich insulation wall panels in another embodiment
  • Fig. 10 is a schematic diagram of filling the holes of the sandwich thermal insulation exterior wall panels in the embodiment of the present invention.
  • Fig. 11A is a top view of sealant injected between adjacent sandwich insulation wall panels when the ambient temperature is lower than the set temperature;
  • Fig. 11B is a top view of sealant injected between adjacent sandwich insulation wall panels when the ambient temperature is higher than the set temperature;
  • Figure 12 is a schematic diagram of pasting masking paper on the outer leaf wallboard
  • the exterior walls of high-rise buildings are usually assembled by "sandwich" prefabricated sandwich insulation exterior wall panels 10 .
  • the sandwich thermal insulation exterior wall panel 10 generally comprises inner and outer leaf wall panels 11 and a thermal insulation layer 12 fixedly connected between the inner and outer leaf wall panels 11, and the inner and outer leaf wall panels 11 can be It is made of concrete, and the insulation layer 12 can be made of extruded polystyrene.
  • the sandwich thermal insulation exterior wall panel 10 usually also reserves several holes 50 for installing external components. One end and the second end correspond to the outer leaf wall panel 11 and the inner leaf wall panel 13 respectively.
  • there is a seam 40 between adjacent sandwich insulation exterior wall panels 10 of a building and the width of the seam 40 is usually 10 mm to 30 mm.
  • the width of the splicing seam 40 may even reach about 40 mm. It is usually necessary to fill the seams 40 to prevent water from entering the outer walls of buildings.
  • the present invention provides a drainage and anti-seepage device for prefabricated prefabricated sandwich thermal insulation exterior wall panels, as shown in Figure 2 and Figure 3, comprising:
  • the joint 40 is located between the adjacent outer leaf wall panels 11, and the drainage hole 21 fits the side of the outer leaf wall panel 11; the seepage water of the outer leaf wall panel 11 flows into the hose through the drainage hole 21, and passes through the outer leaf wall panel 11.
  • the plurality of hoses 20 are connected to form a drainage channel of the sandwich insulation exterior wall panel 10 .
  • the lower end of the drainage channel can communicate with a drain pipe fixedly arranged on the outer wall of the building, and the water in the drainage channel can be discharged to a sewer through the drain pipe.
  • the hose 20 is made of polyethylene. Along the length direction of the hose 20, the distance between adjacent drainage holes 21 is 10-50 cm.
  • drain holes 21 are provided on opposite sides of the hose 20 .
  • a hose 20 as shown in FIG. 2 and FIG. 3 is used in the splicing seam, and the diameter of the hose 20 matches the width of the splicing seam.
  • the drainage holes 21 on both sides of the hose are respectively attached to the opposite sides of the outer leaf wall panels 11 on both sides of the splicing joint, and the water seepage of the outer leaf wall panels 11 on both sides of the hose can pass through the hose 20 corresponding to one The drain hole 21 on the side flows into the hose.
  • the hose 20 of the present invention can not only be embedded in the vertical joint 40, but also can be embedded in the horizontal joint 40, and the inside of the horizontal hose and the vertical soft The tubes communicate with each other internally.
  • the splicing seam 40 in the vertical direction is relatively long, and a plurality of sequentially connected hoses 20 can be embedded in the splicing seam 40 to form a drainage channel, and an adhesive can also be passed between the hoses 20. glued together.
  • the end faces of the two ends of the hose are cut with a bevel, and the bevel is preferably 45 degrees. Due to the beveled end faces of the hoses 20, the adhesion area of adjacent hoses 20 is increased.
  • FIGS. 7 and 8 only one side of the hose 20 is provided with a drainage hole 21 .
  • the hose 20 shown in FIG. 7 and FIG. 8 is generally used in the splicing seam 40 .
  • the diameter of the hose 20 matches half the width of the splice 40 .
  • one hose 20 corresponds to the outer leaf wall panel 11 on one side, and the drainage holes 21 of the two hoses 20 are respectively attached to the sides of the corresponding outer leaf wall panel 11, and the water seepage of the corresponding outer leaf wall panel 11 is uniform. Can flow into the corresponding hose.
  • the present invention also provides a waterproof treatment method for prefabricated prefabricated sandwich thermal insulation exterior wall panels, which is realized by using the drainage anti-seepage device for prefabricated prefabricated exterior walls according to the present invention.
  • the treatment method includes the steps of:
  • the step of plugging the hole 50 of the sandwich thermal insulation exterior wall panel 10 in step S1 includes the following steps:
  • the foaming agent 51 has a distance from both ends of the hole; in this embodiment, the distance is preferably 45-55 mm.
  • the set threshold is 30mm.
  • the hose 20 is embedded in the splicing between the adjacent sandwich insulation exterior wall panels 10
  • the length direction of the hose 20 is the length direction of the splicing seam 40
  • the diameter of the hose 20 matches the width of the splicing seam 40
  • the drainage holes 21 on both sides of the hose Respectively fit the opposite sides of the outer leaf wall panels 11 on both sides of the splicing joint; enter S4;
  • S3 adopt the hose 20 as shown in Figure 7 and Figure 8 (only one side of the hose 20 is provided with a drainage hole 21); as shown in Figure 9, two hoses 20 are embedded side by side and arranged at the splicing seam 40, the length direction of the hose 20 is the length direction of the joint 40, and the diameter of the hose 20 matches half of the width of the joint; Side (at this time, there are two drainage channels in the splicing seam 40); enter S4;
  • the sealant 30 used is a weather-resistant glue, which has good adhesion, weather resistance, durability, paintability and displacement resistance.
  • Repairing the sealant 30 in step S4 includes: when the ambient temperature during construction is higher than the set temperature, scrape the surface of the sealant, as shown in FIG. When the ambient temperature during construction is lower than the set temperature, as shown in Figure 11B, modify the surface of the sealant into a concave surface.
  • the injection of the sealant 30 should follow the principle of from bottom to top, from the edge of the seam to the middle of the seam, and inject the sealant 30 twice at the same time, after the first injection of the sealant 30 is completely cured.
  • the second glue injection prevents the sealant 30 from collapsing due to sagging caused by gravity.
  • the width of the seam 40 is less than 30 mm
  • the width-thickness ratio of the sealant 30 is 1:1 to 2:1
  • the thickness of the sealant 30 is not less than 10 mm; when the width of the seam 40 When reaching or exceeding 30mm, the thickness of the sealant 30 should be greater than 15mm.
  • the waterproof treatment method of the prefabricated prefabricated sandwich thermal insulation exterior wall panels further includes: as shown in FIG. Paste the masking paper 60; and remove the masking paper 60 before the sealant injected for the second time is completely hardened.
  • a water spray test is also performed on the exterior wall of the building, and a pressurized water pump is used to spray the exterior wall under pressure to test the leakage of the exterior wall.
  • the drainage anti-seepage effect of the hose 20 of the present invention was tested based on the water spray test.
  • the drainage and anti-seepage device of the present invention can not only be used as the inner lining of the sealant 30 when filling the seams of adjacent sandwich insulation exterior wall panels 10 of buildings;
  • the treatment can discharge the water seepage of the sandwich thermal insulation external wall panel 10, improve the waterproof ability of the external wall, and effectively avoid the interior decoration rework caused by the water seepage of the sandwich thermal insulation external wall panel 10 in the later stage.
  • the drainage anti-seepage device of the present invention has simple structure, high cost performance, greatly saves construction cost, and has good market prospect.
  • the waterproof treatment method of the assembled prefabricated sandwich thermal insulation exterior wall panel 10 of the present invention has strong operability, and the operation process is easy to control, meeting the requirements of green construction and modernization of the construction industry.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
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Abstract

本发明提供一种装配式预制夹心保温外墙板的排水防渗装置,包含:柔性防水材质的多个软管;沿所述软管的长度方向,在软管上开有连通软管内、外部的多个排水孔;所述软管嵌入设置在建筑物相邻夹心保温外墙板之间的拼接缝内,并位于相邻的外叶墙板之间;所述排水孔贴合外叶墙板的侧面,外叶墙板的渗水通过排水孔流入软管内,通过所述多个软管连接形成夹心保温外墙板的排水通道。本发明还提供一种装配式预制夹心保温外墙板的防水处理方法。本发明能够用于装配式高层建筑外墙的防渗漏处理,有效避免后期外墙渗水造成室内装修返工,具有很大的市场前景。

Description

一种装配式预制夹心保温外墙板的排水防渗装置及方法 技术领域
本发明涉及建筑施工技术领域,特别涉及一种装配式预制夹心保温外墙板的排水防渗装置及方法。
背景技术
目前装配式建筑已经在全国范围内开始推广应用。相比于传统的现浇结构建筑方式,预制构件在工厂制造、现场进行拼装的产业化建造方式具有质高、施工难度低、工期短、节约工程材料、对环境友好等优点。
一些地区的高层建筑通常采用“三明治式”的预制混凝土夹心保温外墙板拼装形成建筑的外墙。夹心保温外墙板通常包含内、外叶墙板以及固定连接设置在内、外叶墙板之间的保温层。在夹心保温板外墙施工过程中,因外墙预留板缝多,在后续施工过程中一般需要进行填缝处理,现有处理方式虽能够填补缝隙,但存在大量的渗水隐患。主要弊端有:外墙一旦出现渗水点,渗入水在保温层无法排出,日积月累会在保温层内部形成间隙水水压,容易从混凝土拼接缝及水泥砂浆封堵的孔洞处渗入室内,造成室内装修被破坏需要重新返工,耗费时间与金钱。
发明的公开
本发明的目的在于提供装配式预制夹心保温外墙板的排水防渗装置及方法,不仅能够在填补建筑物相邻夹心保温外墙板的拼接缝时作为密封胶的内衬,同时还能够用于夹心保温外墙板的防渗漏处理,能够排出建筑物外墙渗水,有效避免后期外墙渗水造成室内装修返工。
上述目的主要通过以下概念来实现:
为了达到上述目的,本发明提供一种装配式预制夹心保温外墙板的排水防渗装置,所述夹心保温外墙板包含内、外叶墙板以及设置在内、外叶墙板之间的保温层,多个夹心保温外墙板拼装形成建筑物的外墙,相邻夹心保温 外墙板之间具有拼接缝,所述排水防渗装置包含:
柔性防水材质的多个软管;沿所述软管的长度方向,在软管开有连通软管内、外部的多个排水孔;所述软管嵌入设置在所述拼接缝内并位于相邻的外叶墙板之间,所述排水孔贴合外叶墙板的侧面;外叶墙板的渗水通过排水孔流入软管内,通过所述多个软管连接形成夹心保温外墙板的排水通道。
可选的,所述多个排水孔位于软管的一侧或位于软管相对的两侧。
可选的,所述软管为聚乙烯材质。
可选的,软管两端的端面切有一个斜角。
可选的,沿软管的长度方向,相邻排水孔的间距为10~50cm。
本发明还提供一种装配式预制夹心保温外墙板的防水处理方法,采用如本发明所述的装配式预制外墙的排水防渗装置实现的,夹心保温外墙板预留有若干个安装外部构件的孔洞,所述孔洞为穿设内叶墙板、保温层、外叶墙板的通孔,所述处理方法包含步骤:
S1、封堵夹心保温外墙板的孔洞;清理拼接缝两侧外叶墙板外立面上的附着物;当拼接缝宽度小于设定的阈值,进入S2;当拼接缝宽度大于设定阈值,进入S3;
S2、将软管嵌入设置在相邻夹心保温外墙板之间的拼接缝内,该软管相对的两侧均设有排水孔,软管的长度方向为拼接缝的长度方向,软管的直径匹配拼接缝的宽度,软管两侧的排水孔分别贴合拼接缝两侧外叶墙板相对的侧面;进入S4;
S3、将两个软管并列嵌入设置在拼接缝内,该两个软管均在一侧设有排水孔,软管的长度方向为拼接缝的长度方向,软管的直径匹配拼接缝宽度的一半;两个软管的排水孔分别贴合对应外叶墙板的侧面;进入S4;
S4、在软管、相邻外叶墙板包围形成的空间内,分多次注入密封胶;压实、修整密封胶,使密封胶完全填充所述空间。
可选的,步骤S1中封堵夹心保温外墙板的孔洞包含步骤:
S11、所述孔洞的第一端、第二端分别对应外叶墙板、内叶墙板;将孔洞第一端凿成喇叭形,所述喇叭形的开口较大的一端落在外叶墙板的外立面上;
S12、向孔洞内填充发泡剂,所述发泡剂与孔洞两端端面分别具有一个距离;
S13、将掺杂有防水粉的膨胀水泥砂浆分别从孔洞两端注入孔洞内,实现封堵孔洞,且膨胀水泥砂浆与发泡剂之间无空隙。
可选的,密封胶为耐候胶。
可选的,步骤S4中所述修整密封胶包含:当施工时的环境温度高于设定的温度时,刮平密封胶表面,使密封胶表面与外叶墙板的外立面平齐;当施工时的环境温度低于设定的温度时,将密封胶表面修饰成凹面。
可选的,所述装配式预制夹心保温外墙板的防水处理方法还包含:注入密封胶前,在拼接缝两侧的外叶墙板外立面上贴美纹纸;并在注入的密封胶完全硬结之前,拆除美纹纸。
与现有技术相比,本发明具有以下有益效果:
1)本发明的排水防渗装置不仅能够在填补建筑物相邻夹心保温外墙板的拼接缝时,作为密封胶的内衬;同时还能够用于夹心保温外墙板的防渗漏处理,能够排出夹心保温外墙板渗水,提高建筑物外墙防水能力,有效避免后期夹心保温外墙板渗水造成室内装修返工;
2)本发明的排水防渗装置结构简单、性价比高,大大的节约了建筑成本,具有很好的市场前景;
3)本发明的装配式预制夹心保温外墙板的防水处理方法可操作性强,操作过程易于控制,符合绿色施工和建筑产业现代化的要求。
附图的简要说明
下文将参考附图进一步描述本发明的实施例,在附图中:
图1为夹心保温外墙板示意图;
图2为实施例中,两侧均设有排水孔的软管的立体图;
图3为实施例中,两侧均设有排水孔的软管的正视图;
图4为实施例中,相邻夹心保温墙板之间嵌入一个本发明的软管的俯视图;
图5为实施例中,在水平方向、竖直方向的拼接缝内嵌入设置本发明的软管示意图;
图6为实施例中,具有斜角端面的软管示意图;
图6A为实施例中,两个具有斜角端面的软管粘接示意图;
图7为另一个实施例中,仅在一侧设有排水孔的软管的立体图;
图8为另一个实施例中,仅在一侧设有排水孔的软管的正视图;
图9为另一个实施例中,相邻夹心保温墙板之间嵌入两个本发明的软管的俯视图;
图10为本发明实施例中中,填补夹心保温外墙板的孔洞示意图;
图11A为环境温度低于设定温度时,相邻夹心保温墙板之间注入密封胶的俯视图;
图11B为环境温度高于设定温度时,相邻夹心保温墙板之间注入密封胶的俯视图;
图12为在外叶墙板贴美纹纸示意图;
本发明的装配式预制夹心保温外墙板的防水处理方法流程图;
图中:10、夹心保温外墙板;11、外叶墙板;12、保温层;13、内叶墙板;20、软管;21、排水孔;30、密封胶;40、拼接缝;50、孔洞;51、发泡剂;52、膨胀水泥砂浆;60、美纹纸。
实现本发明的最佳方式
以下结合附图和具体实施方式对本发明提出的方案作进一步详细说明。根据下面说明,本发明的优点和特征将更清楚。需要说明的是,附图采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施方式的目的。为了使本发明的目的、特征和优点能够更加明显易懂,请参阅附图。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。
高层建筑的外墙通常由“三明治式”的预制夹心保温外墙板10拼装而成。如图1所示,夹心保温外墙板10通常包含内、外叶墙板11以及固定连接设置在内、外叶墙板11之间的保温层12,所述内、外叶墙板11可以为混凝土材质,所述保温层12可以是挤塑聚苯材质。夹心保温外墙板10通常还预留有若干个安装外部构件的孔洞50,所述孔洞50为穿设内叶墙板13、 保温层12、外叶墙板11的通孔,孔洞50的第一端、第二端分别对应外叶墙板11、内叶墙板13。通常建筑物的相邻夹心保温外墙板10之间具有拼接缝40,该拼接缝40的宽度通常为10mm至30mm。但在吊装夹心保温外墙板10的过程中受外界因素影响、或操作不当时,拼接缝40的宽度甚至会达到40mm左右。通常需要填充拼接缝40,防止建筑物外墙进水。
在填充拼接缝40时,需要在拼接缝40内嵌入衬底,然后在衬底上注入密封胶30。这种方式虽然能够填充拼接缝40,然而当夹心保温外墙板10出现渗水点,渗入水无法排出,日积月累会在保温层12内部形成间隙水水压,容易从拼接缝40及水泥砂浆封堵的孔洞50处渗入室内,造成室内装修被破坏需要重新返工。
本发明提供一种装配式预制夹心保温外墙板的排水防渗装置,如图2、图3所示,包含:
柔性防水材质的多个软管20;沿所述软管20的长度方向,在软管20开有连通软管内、外部的多个排水孔21;所述软管20嵌入设置在所述拼接缝40内并位于相邻的外叶墙板11之间,所述排水孔21贴合外叶墙板11的侧面;外叶墙板11的渗水通过排水孔21流入软管内,通过所述多个软管20连接形成夹心保温外墙板10的排水通道。在本发明的实施例中,所述排水通道较低的一端可以连通固定设置在建筑外墙的排水管,排水通道内的水可以通过排水管排至下水道。在本发明的实施例中,软管20为聚乙烯材质。沿软管20的长度方向,相邻排水孔21的间距为10~50cm。
在本发明的一个实施例中,如图2、图3所示,在软管20相对的两侧均设有排水孔21。当拼接缝40的宽度不超过30mm时,通常在拼接缝内使用如图2、图3所示的软管20,软管20的直径匹配拼接缝宽度。如图4所示,软管两侧的排水孔21分别贴合拼接缝两侧外叶墙板11相对的侧面,软管两侧外叶墙板11的渗水均能够通过软管20对应一侧的排水孔21流入软管内。如图5所示,本发明的软管20不仅可以嵌入设置在竖直的拼接缝40内,也可以嵌入设置在水平的拼接缝40内,且水平的软管内部与竖直的软管内部互相连通。图5中,竖直方向的拼接缝40较长,在该拼接缝40内可以嵌入多个依序连接的软管20以形成一路排水通道,软管20之间还可以通过粘合剂粘连在一起。
如图6、图6A所示,在本实施例中,软管两端的端面切有一个斜角,该斜角优选为45度。通过软管20的斜角端面,增加相邻软管20的粘连面积。
在本发明的一个实施例中,如图7、图8所示,仅在软管20的一侧设有排水孔21。当拼接缝40的宽度超过30mm时,通常在拼接缝40内使用如图7、图8所示的软管20。软管20的直径匹配拼接缝40宽度的一半。如图9所示,一个软管20对应一侧的外叶墙板11,两个软管20的排水孔21分别贴合对应外叶墙板11的侧面,对应外叶墙板11的渗水均能够流入对应的软管内。图9中,拼接缝40之间具有两路排水通道。
本发明还提供一种装配式预制夹心保温外墙板的防水处理方法,采用如本发明所述的装配式预制外墙的排水防渗装置实现的,所述处理方法包含步骤:
S1、封堵夹心保温外墙板10的孔洞50;清理拼接缝两侧外叶墙板11外立面上的附着物;例如通过磨光机或铲刀等工具去除外叶墙板11上的灰尘、油漆、水泥浮浆等。
步骤S1中封堵夹心保温外墙板10的孔洞50包含步骤:
S11、将孔洞第一端凿成喇叭形(喇叭形的轴向长度不小于20mm),所述喇叭形开口较大的一端(直径不小于40mm)落在外叶墙板11的外立面上,防止外部的水通过孔洞50流向室内。
S12、向孔洞内填充发泡剂51,如图10所示,所述发泡剂51与孔洞两端端面分别具有一个距离;在本实施例中,该距离优选为45~55mm。
S13、将掺杂有防水粉的膨胀水泥砂浆52分别从孔洞两端注入孔洞50内,实现封堵孔洞50,且膨胀水泥砂浆52与发泡剂51之间无空隙。
当拼接缝宽度小于设定的阈值,进入S2;当拼接缝宽度大于设定阈值,进入S3;在本实施例中,所述设定的阈值为30mm。
S2、采用如图2、图3所示的软管20(软管相对的两侧均设有排水孔21),将软管20嵌入设置在相邻夹心保温外墙板10之间的拼接缝40内(如图4、图5所示),软管20的长度方向为拼接缝40的长度方向,软管20的直径匹配拼接缝40的宽度,软管两侧的排水孔21分别贴合拼接缝两侧外叶墙板11相对的侧面;进入S4;
S3、采用如图7、图8所示的软管20(仅在软管20的一侧设有排水孔 21);如图9所示,将两个软管20并列嵌入设置在拼接缝40内,软管20的长度方向为拼接缝40的长度方向,软管20的直径匹配拼接缝宽度的一半;两个软管20的排水孔21分别贴合对应外叶墙板11的侧面(此时在拼接缝40中具有两路排水通道);进入S4;
S4、在软管20、相邻外叶墙板11包围形成的空间内,分多次注入密封胶30;压实、修整密封胶30,使密封胶30完全填充所述空间。
在本发明的实施例中,所采用的密封胶30为耐候胶,其具有较好的粘结性、耐候性、耐久性、可涂刷性和抗位移能力。
步骤S4中所述修整密封胶30包含:当施工时的环境温度高于设定的温度时,刮平密封胶表面,如图11A所示,使密封胶表面与外叶墙板11的外立面平齐;当施工时的环境温度低于设定的温度时,如图11B所示,将密封胶表面修饰成凹面。
本实施例中,注入密封胶30应遵循由下向上,由拼接缝边缘向拼接缝中间的原则,同时分两次注入密封胶30,待第一次注入的密封胶30完全固化后进行第二次注胶,避免因重力导致流挂,从而密封胶30塌陷。在一些优选的实施例中,若拼接缝40的宽度小于30mm时,密封胶30的宽厚比为1∶1至2∶1,且密封胶30厚度不小于10mm;当拼接缝40的宽度达到或超过30mm时,密封胶30的厚度应大于15mm。
在一些实施例当中,所述装配式预制夹心保温外墙板的防水处理方法还包含:如图12所示,注入密封胶30前,在拼接缝两侧的外叶墙板11外立面上贴美纹纸60;并在第二次注入的密封胶完全硬结之前,拆除美纹纸60。
在一些实施例中,还会对建筑物外墙进行淋水试验,通过加压水泵对外墙进行加压喷淋以检验外墙渗漏。基于所述淋水试验检验本发明软管20的排水防渗效果。
本发明的排水防渗装置不仅能够在填补建筑物相邻夹心保温外墙板10的拼接缝时,作为密封胶30的内衬;同时还能够用于夹心保温外墙板10的防渗漏处理,能够排出夹心保温外墙板10渗水,提高外墙防水能力,有效避免后期夹心保温外墙板10渗水造成室内装修返工。本发明的排水防渗装置结构简单、性价比高,大大的节约了建筑成本,具有很好的市场前景。本发明的装配式预制夹心保温外墙板10的防水处理方法可操作性强,操作过程 易于控制,符合绿色施工和建筑产业现代化的要求。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。

Claims (10)

  1. 一种装配式预制夹心保温外墙板的排水防渗装置,所述夹心保温外墙板包含内、外叶墙板以及设置在内、外叶墙板之间的保温层,多个夹心保温外墙板拼装形成建筑物的外墙,相邻夹心保温外墙板之间具有拼接缝,其特征在于,所述排水防渗装置包含:
    柔性防水材质的多个软管;沿所述软管的长度方向,在软管上开有连通软管内、外部的多个排水孔;所述软管嵌入设置在所述拼接缝内并位于相邻的外叶墙板之间,所述排水孔贴合外叶墙板的侧面;外叶墙板的渗水通过排水孔流入软管内,通过所述多个软管连接形成夹心保温外墙板的排水通道。
  2. 如权利要求1所述的装配式预制夹心保温外墙板的排水防渗装置,其特征在于,其特征在于,所述多个排水孔位于软管的一侧或位于软管相对的两侧。
  3. 如权利要求1所述的装配式预制夹心保温外墙板的排水防渗装置,其特征在于,所述软管为聚乙烯材质。
  4. 如权利要求1所述的装配式预制夹心保温外墙板的排水防渗装置,其特征在于,软管两端的端面切有一个斜角。
  5. 如权利要求1所述的装配式预制夹心保温外墙板的排水防渗装置,其特征在于,沿软管的长度方向,相邻排水孔的间距为10~50cm。
  6. 一种装配式预制夹心保温外墙板的防水处理方法,采用如权利要求1至5任一所述的排水防渗装置实现的,夹心保温外墙板预留有若干个安装外部构件的孔洞,所述孔洞为穿设内叶墙板、保温层、外叶墙板的通孔,其特征在于,所述处理方法包含步骤:
    S1、封堵夹心保温外墙板的孔洞;清理拼接缝两侧外叶墙板外立面上的附着物;当拼接缝宽度小于设定的阈值,进入S2;当拼接缝宽度大于设定阈值,进入S3;
    S2、将软管嵌入设置在相邻夹心保温外墙板之间的拼接缝内,该软管相对的两侧均设有排水孔,软管的长度方向为拼接缝的长度方向,软管的直径匹配拼接缝的宽度,软管两侧的排水孔分别贴合拼接缝两侧外叶墙板相对的侧面;进入S4;
    S3、将两个软管并列嵌入设置在拼接缝内,该两个软管均在一侧设有排水孔,软管的长度方向为拼接缝的长度方向,软管的直径匹配拼接缝宽度的一半;两个软管的排水孔分别贴合对应外叶墙板的侧面;进入S4;
    S4、在软管、相邻外叶墙板包围形成的空间内,分多次注入密封胶;压实、修整密封胶,使密封胶完全填充所述空间。
  7. 如权利要求5所述的装配式预制夹心保温外墙板的防水处理方法,其特征在于,步骤S1中封堵夹心保温外墙板的孔洞包含步骤:
    S11、所述孔洞的第一端、第二端分别对应外叶墙板、内叶墙板;将孔洞第一端凿成喇叭形,所述喇叭形开口较大的一端落在外叶墙板的外立面上;
    S12、向孔洞内填充发泡剂,所述发泡剂与孔洞两端端面分别具有一个距离;
    S13、将掺杂有防水粉的膨胀水泥砂浆分别从孔洞两端注入孔洞内,实现封堵孔洞,且膨胀水泥砂浆与发泡剂之间无空隙。
  8. 如权利要求5所述的装配式预制夹心保温外墙板的防水处理方法,其特征在于,密封胶为耐候胶。
  9. 如权利要求5所述的装配式预制夹心保温外墙板的防水处理方法,其特征在于,步骤S4中所述修整密封胶包含:当施工时的环境温度高于设定的温度时,刮平密封胶表面,使密封胶表面与外叶墙板的外立面平齐;当施工时的环境温度低于设定的温度时,将密封胶表面修饰成凹面。
  10. 如权利要求5所述的装配式预制夹心保温外墙板的防水处理方法,其特征在于,还包含:注入密封胶前,在拼接缝两侧的外叶墙板外立面上贴美纹纸;并在注入的密封胶完全硬结之前,拆除美纹纸。
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JP2007297893A (ja) * 2006-04-28 2007-11-15 Nishikawa Rubber Co Ltd 建物外壁目地のシール構造の排水構造
CN106401057A (zh) * 2016-10-26 2017-02-15 中国二十二冶集团有限公司 基于水平缝、竖向缝防渗漏的夹心保温混凝土外墙板
CN206279789U (zh) * 2016-12-09 2017-06-27 中国建筑第四工程局有限公司 一种外墙对拉螺杆孔洞的封堵结构
CN210369416U (zh) * 2019-05-22 2020-04-21 广州市城市规划勘测设计研究院 一种装配式建筑外墙防水结构
CN113356375A (zh) * 2021-07-10 2021-09-07 中铁上海工程局集团第三工程有限公司 装配式建筑外墙排水结构及其施工方法

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JP2007297893A (ja) * 2006-04-28 2007-11-15 Nishikawa Rubber Co Ltd 建物外壁目地のシール構造の排水構造
CN106401057A (zh) * 2016-10-26 2017-02-15 中国二十二冶集团有限公司 基于水平缝、竖向缝防渗漏的夹心保温混凝土外墙板
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