WO2023035575A1 - Forage pressing and holding mechanism of three-time feeder - Google Patents
Forage pressing and holding mechanism of three-time feeder Download PDFInfo
- Publication number
- WO2023035575A1 WO2023035575A1 PCT/CN2022/081070 CN2022081070W WO2023035575A1 WO 2023035575 A1 WO2023035575 A1 WO 2023035575A1 CN 2022081070 W CN2022081070 W CN 2022081070W WO 2023035575 A1 WO2023035575 A1 WO 2023035575A1
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- WO
- WIPO (PCT)
- Prior art keywords
- forage
- rotating shaft
- holding mechanism
- conveyor belt
- frame
- Prior art date
Links
- 239000004459 forage Substances 0.000 title claims abstract description 63
- 230000007246 mechanism Effects 0.000 title claims abstract description 60
- 230000007423 decrease Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 abstract description 20
- 239000002689 soil Substances 0.000 description 31
- 239000002609 medium Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000001963 growth medium Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
Definitions
- the utility model belongs to the technical field of machinery, and relates to a three-time feeding machine, in particular to a forage pressing and holding mechanism of the three-time feeding machine.
- the existing culture medium for bacteria is generally composed of forage and auxiliary materials, and the auxiliary materials are generally a mixture of chicken manure, gypsum, and soil materials.
- the medium is generally processed by mechanized equipment, and the mechanized equipment generally includes a conveyor belt and a forage feeding mechanism, a forage pressing mechanism and a covering soil conveying mechanism arranged on the conveyor belt in sequence.
- the forage is sent into the forage holding mechanism by the forage feeding mechanism, and the forage is compacted downward by the forage holding mechanism and then transported forward to the covering soil conveying mechanism under the action of the conveyor belt, and then the covering soil conveying mechanism pours soil onto the forage material to spread a layer of soil material on the grass material.
- the purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a three-time feeder forage holding mechanism that can improve the laying quality of earth materials.
- three feeding machine forage holding mechanism including frame and the conveyer belt that is horizontally arranged on the frame, it is characterized in that, the conveyer belt top is provided with support and pressing roller, The axis of the pressure roller is distributed along the width direction of the conveyor belt, and both ends of the pressure roller are rotatably supported on the bracket; there are at least two pressure rollers and they are distributed along the conveying direction of the conveyor belt, and the position of the pressure roller gradually decreases along the conveying direction of the conveyor belt; the support passes through The rotating shaft arranged horizontally is hinged with the frame, and the rotating shaft is arranged parallel to the pressure rollers, and the frame is provided with a driving part that makes the support swing around the axis of the rotating shaft; the support is also provided with a rotating mechanism for driving a plurality of pressure rollers to rotate synchronously.
- the tertiary feeding machine also includes a covering soil conveying mechanism for inputting soil materials, and the forage holding mechanism and the covering soil conveying mechanism are distributed sequentially along the conveying direction of the conveyor belt.
- the forage When in use, the forage is transported to the bottom of the pressing roller through the conveyor belt, and the forage is compacted downward by using multiple pressing rollers arranged in height and synchronously rotating, and then the soil covering conveying mechanism gradually pours the soil material over the compacted forage to realize the soil covering operation.
- the driving part drives the bracket to swing upwards to move the pressure roller up and away from the forage, preventing the pressure roller from pressing on the forage for a long time, effectively preventing the top of the forage from sinking to form a pit, and ensuring that the soil material is better laid on the forage Forage, to improve the quality of laying, thereby improving the quality of medium processing.
- the above-mentioned support includes two baffles arranged side by side along the width direction of the conveyor belt, and the two ends of the pressure roller are respectively rotatably supported on the two baffles; one end of the two baffles passes through the above-mentioned
- the rotating shaft is hinged with the frame, and there are two driving parts which are respectively connected with the other ends of the two baffle plates.
- a crossbeam is arranged between the two baffles, the length of the crossbeam extends along the width direction of the conveyor belt, and both ends of the crossbeam are fixedly connected to the two baffles respectively.
- the beam connects the two baffles to ensure the synchronous operation of the two baffles and improve the working stability.
- two slots are formed on the frame with shapes and sizes that match the baffles, and the ends of the two baffles that are not connected to the driving parts are respectively plugged into the two slots.
- the two rotating shafts are respectively fixed in the two slots, and the baffle is provided with circular holes through which the corresponding rotating shafts pass.
- the two ends of the rotating shaft protrude from the slots, one end of the rotating shaft has an annular protrusion, and the other end of the rotating shaft is fixed with a limiter, and the annular protrusion and the limiter are tightly pressed on the On the outer wall of the slot, a large friction is formed to limit the rotating shaft, which has the advantages of simple structure and convenient installation.
- the rotating shaft has a through hole arranged radially along the rotating shaft, and the limiting member is a limiting post clamped in the through hole. hole and press against the outer wall of the socket.
- the limiting member is a nut screwed on the rotating shaft, and the end surface of the nut is pressed against the outer wall of the slot.
- the driving part is a cylinder or an oil cylinder
- the driving part includes a cylinder body and a piston rod
- the cylinder body and the piston rod are respectively connected to the frame and the baffle through a horizontally arranged shaft body.
- the shaft body and the rotating shaft are arranged in parallel.
- the driving part is an electric push rod
- the main shaft of the electric push rod is fixedly connected with the baffle
- the two ends of the pressing roller pass through two baffles respectively, and the rotating mechanism includes a motor fixed on the beam, and the motor drives all the pressing rollers to rotate synchronously through the transmission structure.
- the transmission structure includes a driven sprocket fixed at one end of the rotating shaft, and all the driven sprockets are on the same side, and a driving sprocket is fixed on the motor shaft, and the driving sprocket It is connected with the driven sprocket by a chain.
- the transmission structure includes driven gears fixed at one end of the rotating shaft, all driven gears are on the same side, and two adjacent driven gears are arranged on two sides
- the transmission gear meshes between them, the transmission gear and the baffle plate are rotationally connected, and the driving gear is fixed on the motor shaft, and the driving gear meshes with one of the driven gears.
- the driving part drives the bracket to swing upwards to move the pressing roller up and away from the forage.
- the bracket Prevent the pressure roller from pressing on the forage for a long time, effectively prevent the top of the forage from sinking to form pits, and ensure that the soil material is better spread on the forage, so as to improve the quality of laying and thus improve the quality of medium processing.
- Figure 1 is a structural schematic diagram of a three-time feeding machine.
- Fig. 2 is a structural schematic diagram of the forage holding mechanism.
- Fig. 3 is a three-dimensional structural schematic diagram of the installation of the baffle.
- Fig. 4 is a schematic cross-sectional structural view of the installation of the baffle.
- the three-time feeder includes a frame 1 and a conveyor belt 2 horizontally arranged on the frame 1. Above the conveyor belt 2, a forage holding mechanism and a covering soil conveying mechanism 3 are arranged. The forage holding mechanism and the covering soil conveying Mechanisms 3 are distributed sequentially along the conveying direction of conveyor belt 2, wherein the covering soil conveying mechanism 3 is an existing structure, which will not be described in detail here.
- the forage holding mechanism includes a support 4 and a horizontally arranged pressure roller 5, wherein the pressure roller 5 is in the shape of a round roller, and the axis of the pressure roller 5 is distributed along the width direction of the conveyor belt 2, and the pressure roller 5. Both ends are rotatably supported on the bracket 4. There are at least two pressure rollers 5 and are distributed along the conveying direction of the conveyor belt 2, and the position of the pressure rollers 5 gradually decreases along the conveying direction of the conveyor belt 2, and the support 4 is also provided with a rotating mechanism for driving a plurality of pressure rollers 5 to rotate synchronously, and All pressure rollers 5 rotate in the same direction.
- the support 4 is hinged to the frame 1 through a rotating shaft 6 arranged horizontally, so that the support 4 can swing around the axis of the rotating shaft 6 .
- the rotating shaft 6 is arranged parallel to the pressure roller 5. At this time, the axis of the rotating shaft 6 extends along the width direction of the conveyor belt 2, and the frame 1 is provided with a driving member 7 for swinging the bracket 4 around the axis of the rotating shaft 6.
- the number of pressing rollers 5 is four.
- the structure of the support 4 is as follows: the support 4 includes two baffles 4a arranged side by side along the width direction of the conveyor belt 2 and a beam 4b arranged between the two baffles 4a.
- the length of the crossbeam 4b extends along the width direction of the conveyor belt 2, and both ends of the crossbeam 4b are fixedly connected to the two baffles 4a respectively.
- the installation method of the baffle plate 4a is as follows: two slots 1a whose shape and size are matched with the baffle plate 4a are formed on the frame 1, and the ends of the two baffle plates 4a that are not connected to the drive member 7 are respectively plugged into the two slots 1a The two rotating shafts 6 are respectively fixed in the two slots 1a, and the baffle plate 4a is provided with round holes for the corresponding rotating shafts 6 to pass through.
- the positioning method of the rotating shaft 6 is as follows: both ends of the rotating shaft 6 protrude from the slot 1a, and one end of the rotating shaft 6 has an annular protrusion 6a, and the annular protrusion 6a and the rotating shaft 6 are coaxial and integrated.
- the other end of the rotating shaft 6 is fixed with a limiting member 8 , and both the annular protrusion 6 a and the limiting member 8 are tightly pressed against the outer wall of the slot 1 a to form greater friction to limit the rotating shaft 6 .
- the rotating shaft 6 has a through hole arranged radially through the rotating shaft 6, and the limiting member 8 is a limiting column clamped in the through hole. Both ends of the limiting column protrude from the through hole and are pressed against the outer wall of the slot 1a. superior.
- the pressure roller 5 is installed in the following manner: the two ends of the pressure roller 5 are respectively rotated and supported on the two baffles 4a, preferably the two ends of the pressure roller 5 pass through the two baffles 4a respectively, and the two ends of the pressure roller 5 pass through the bearing seats containing the bearings respectively. It is rotatably connected with the two baffle plates 4a.
- the structure of the driving part 7 is as follows: the driving part 7 is a cylinder or an oil cylinder, and the driving part 7 includes a cylinder body and a piston rod. Set parallel to the rotating shaft 6.
- the rotating mechanism includes a motor 9 fixed on the beam 4b, and the motor 9 drives all the pressing rollers 5 to rotate synchronously through a transmission structure.
- the transmission structure includes a driven sprocket 10 fixed at one end of the rotating shaft 6, and all driven sprockets 10 are on the same side, and a driving sprocket 11 is fixed on the main shaft of the motor 9, and the driving sprocket 11 and The driven sprocket 10 is connected by a chain.
- the forage When in use, the forage is transported to the bottom of the pressing roller 5 through the conveyor belt 2, and the forage is compacted downward by using a plurality of pressing rollers 5 arranged in height and synchronously rotating, and then the covering soil conveying mechanism 3 gradually pours the soil material over the compacted forage, Realize soil covering operation.
- the driving part 7 drives the bracket 4 to swing upwards to move the pressure roller 5 away from the forage, preventing the pressure roller 5 from pressing on the forage for a long time, effectively preventing the top of the forage from sinking to form a pit, and ensuring the soil material It is best to spread it on the forage to improve the quality of laying, thereby improving the quality of medium processing.
- the structure and principle of the second embodiment are basically the same as those of the first embodiment, except that the limiting member 8 is a nut screwed on the rotating shaft 6, and the end surface of the nut is tightly pressed against the outer wall of the slot 1a.
- the structure and principle of the third embodiment are basically the same as those of the first embodiment, except that the driving part 7 is an electric push rod, and the main shaft of the electric push rod is fixedly connected with the baffle plate 4a.
- the structure and principle of the fourth embodiment are basically the same as the first embodiment, except that the transmission structure includes driven gears fixed at one end of the rotating shaft 6, all driven gears are on the same side, and two adjacent driven gears pass through The transmission gear arranged between the two meshes, and the transmission gear is rotatably connected with the baffle plate 4a.
- the main shaft of the motor 9 is fixed with a driving gear, and the driving gear meshes with one of the driven gears.
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- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Soil Working Implements (AREA)
Abstract
A forage pressing and holding mechanism of a three-time feeder, comprising a frame (1) and a conveyor belt (2) horizontally arranged on the frame. A bracket (4) and pressure rollers (5) are provided above the conveyor belt. The axes of the pressure rollers are distributed along the width direction of the conveyor belt, and two ends of each pressure roller are rotatably supported on the bracket. There are at least two pressure rollers which are distributed along the conveying direction of the conveyor belt. The positions of the pressure rollers gradually decrease along the conveying direction of the conveyor belt. The bracket is hinged to the frame by means of a horizontally arranged rotating shaft (6), the rotating shaft is arranged parallel to the pressure rollers, and the frame is provided with a driving member (7) that enables the bracket to swing around the axis of the rotating shaft. The bracket is further provided with a rotating mechanism used for driving a plurality of pressure rollers to rotate synchronously. The forage pressing and holding mechanism of the three-time feeder may improve the laying effect of earth materials.
Description
本实用新型属于机械技术领域,涉及一种三次上料机,特别是一种三次上料机草料压持机构。The utility model belongs to the technical field of machinery, and relates to a three-time feeding machine, in particular to a forage pressing and holding mechanism of the three-time feeding machine.
目前,很多菌类完全依靠培养基中的营养物质进行生长发育。现有的菌用培养基一般由草料和辅料组成,辅料一般采用鸡粪、石膏、土料等所形成的混合物。At present, many fungi completely rely on the nutrients in the medium for growth and development. The existing culture medium for bacteria is generally composed of forage and auxiliary materials, and the auxiliary materials are generally a mixture of chicken manure, gypsum, and soil materials.
目前培养基加工一般采用机械化设备加工,该机械化设备一般包括输送带和依次设置在输送带上的草料进料机构、草料压持机构和覆土输送机构。使用时,草料由草料进料机构送入草料压持机构,草料经草料压持机构向下压实后在输送带作用下往前输送至覆土输送机构,接着覆土输送机构往草料上倒入土料,以在草料上平铺一层土料层。At present, the medium is generally processed by mechanized equipment, and the mechanized equipment generally includes a conveyor belt and a forage feeding mechanism, a forage pressing mechanism and a covering soil conveying mechanism arranged on the conveyor belt in sequence. When in use, the forage is sent into the forage holding mechanism by the forage feeding mechanism, and the forage is compacted downward by the forage holding mechanism and then transported forward to the covering soil conveying mechanism under the action of the conveyor belt, and then the covering soil conveying mechanism pours soil onto the forage material to spread a layer of soil material on the grass material.
上述设备存在一个问题:当覆土输送机构上没有土料时,其会停止输送带运行直到检测到有土料,当输送带停止运行时,草料会一直被压在草料压持机构下方,导致草料顶部出现坑洞,影响后续土料平铺,从而影响培养基质量。There is a problem with the above equipment: when there is no soil material on the covering soil conveying mechanism, it will stop the conveyor belt until it detects soil material. When the conveyor belt stops running, the forage will always be pressed under the forage holding mechanism, causing the forage to Potholes appear on the top, affecting subsequent soil material tiling, thereby affecting the quality of the medium.
本实用新型的目的是针对现有的技术存在上述问题,提出了一种可提高土料铺设质量的三次上料机草料压持机构。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a three-time feeder forage holding mechanism that can improve the laying quality of earth materials.
本实用新型的目的可通过下列技术方案来实现:三次上料机草料压持机构,包括机架和水平设置在机架上的输送带,其特征在于,输送带上方设有支架和压辊,压辊轴线沿输送带宽度方向分布,且压辊两端均转动支撑在支架上;压辊至少有两根并沿输送带输送方向分布,且压辊位置沿输送带输送方向逐渐降低;支架通过水平设置的转轴与机架铰接,转轴与压辊平行设置,且机架上设有使支架绕转轴轴线摆动的驱动件;支架上还设有用于驱动多根压辊同步转动的旋转机构。The purpose of this utility model can be realized by the following technical proposals: three feeding machine forage holding mechanism, including frame and the conveyer belt that is horizontally arranged on the frame, it is characterized in that, the conveyer belt top is provided with support and pressing roller, The axis of the pressure roller is distributed along the width direction of the conveyor belt, and both ends of the pressure roller are rotatably supported on the bracket; there are at least two pressure rollers and they are distributed along the conveying direction of the conveyor belt, and the position of the pressure roller gradually decreases along the conveying direction of the conveyor belt; the support passes through The rotating shaft arranged horizontally is hinged with the frame, and the rotating shaft is arranged parallel to the pressure rollers, and the frame is provided with a driving part that makes the support swing around the axis of the rotating shaft; the support is also provided with a rotating mechanism for driving a plurality of pressure rollers to rotate synchronously.
实际产品中,三次上料机还包括用于输入土料的覆土输送机构,且草料压持机构和覆土输送机构沿输送带输送方向依次分布。In the actual product, the tertiary feeding machine also includes a covering soil conveying mechanism for inputting soil materials, and the forage holding mechanism and the covering soil conveying mechanism are distributed sequentially along the conveying direction of the conveyor belt.
使用时,草料经输送带运输至压辊下方,利用高低配置且同步转动的多根压辊,向下压实草料,接着覆土输送机构往压实草料上方逐步倒入土料,实现覆土操作。当覆土输送机构上无土料时,驱动件带动支架向上摆动使压辊上移脱离草料,防止压辊长期压在草料上,有效避免草料顶部下陷形成凹坑,确保土料较好平铺在草料上,以提高铺设质量,从而提高培养基加工质量。When in use, the forage is transported to the bottom of the pressing roller through the conveyor belt, and the forage is compacted downward by using multiple pressing rollers arranged in height and synchronously rotating, and then the soil covering conveying mechanism gradually pours the soil material over the compacted forage to realize the soil covering operation. When there is no soil material on the soil conveying mechanism, the driving part drives the bracket to swing upwards to move the pressure roller up and away from the forage, preventing the pressure roller from pressing on the forage for a long time, effectively preventing the top of the forage from sinking to form a pit, and ensuring that the soil material is better laid on the forage Forage, to improve the quality of laying, thereby improving the quality of medium processing.
在上述的三次上料机草料压持机构中,上述的支架包括沿输送带宽度方向并列设置的两挡板,且压辊两端分别转动支撑在两挡板上;两挡板一端均通过上述转轴与机架铰接,驱动件有两个且分别与两挡板另一端连接。采用上述设计,具有结构简单、组装方便的优点。In the above-mentioned forage holding mechanism of the three-time feeder, the above-mentioned support includes two baffles arranged side by side along the width direction of the conveyor belt, and the two ends of the pressure roller are respectively rotatably supported on the two baffles; one end of the two baffles passes through the above-mentioned The rotating shaft is hinged with the frame, and there are two driving parts which are respectively connected with the other ends of the two baffle plates. The above-mentioned design has the advantages of simple structure and convenient assembly.
在上述的三次上料机草料压持机构中,两挡板之间设有横梁,横梁长度沿输送带宽度方向延伸,且横梁两端分别与两挡板固连。横梁将两挡板连接起来,确保两挡板同步运行,提高工作稳定性。In the above-mentioned forage holding mechanism of the three-time feeder, a crossbeam is arranged between the two baffles, the length of the crossbeam extends along the width direction of the conveyor belt, and both ends of the crossbeam are fixedly connected to the two baffles respectively. The beam connects the two baffles to ensure the synchronous operation of the two baffles and improve the working stability.
在上述的三次上料机草料压持机构中,机架上成型有形状和尺寸均与挡板匹配的两插槽,且两挡板未与驱动件连接的一端分别插接在两插槽内,两转轴分别固设在两插槽内,挡板上贯穿设有供对应转轴穿过的圆孔。In the above-mentioned fodder holding mechanism of the three-time feeder, two slots are formed on the frame with shapes and sizes that match the baffles, and the ends of the two baffles that are not connected to the driving parts are respectively plugged into the two slots. , the two rotating shafts are respectively fixed in the two slots, and the baffle is provided with circular holes through which the corresponding rotating shafts pass.
在上述的三次上料机草料压持机构中,转轴两端均伸出插槽,转轴一端具有环形凸头,转轴另一端固设有限位件,且环形凸头和限位件均紧压在插槽外壁上,以形成较大摩擦来限位转轴,具有结构简单、安装方便的优点。In the above-mentioned forage holding mechanism of the three-time feeding machine, the two ends of the rotating shaft protrude from the slots, one end of the rotating shaft has an annular protrusion, and the other end of the rotating shaft is fixed with a limiter, and the annular protrusion and the limiter are tightly pressed on the On the outer wall of the slot, a large friction is formed to limit the rotating shaft, which has the advantages of simple structure and convenient installation.
在上述的三次上料机草料压持机构中,转轴上具有沿转轴径向贯穿设置的通孔,限位件为卡设在通孔内的限位柱,限位柱两端均伸出通孔并紧压在插槽外壁上。In the above-mentioned forage holding mechanism of the three-time feeder, the rotating shaft has a through hole arranged radially along the rotating shaft, and the limiting member is a limiting post clamped in the through hole. hole and press against the outer wall of the socket.
作为另一种方案,在上述的三次上料机草料压持机构中,限位件为螺接在转轴上的螺帽,且螺帽端面紧压在插槽外壁上。As another solution, in the above-mentioned forage holding mechanism of the three-time feeder, the limiting member is a nut screwed on the rotating shaft, and the end surface of the nut is pressed against the outer wall of the slot.
在上述的三次上料机草料压持机构中,驱动件为气缸或油缸,驱动件包括缸体和活塞杆,缸体和活塞杆均通过水平设置的轴体分别与机架和挡板连接,且轴体和转轴平行设置。In the above-mentioned forage holding mechanism of the three-time feeding machine, the driving part is a cylinder or an oil cylinder, and the driving part includes a cylinder body and a piston rod, and the cylinder body and the piston rod are respectively connected to the frame and the baffle through a horizontally arranged shaft body. And the shaft body and the rotating shaft are arranged in parallel.
作为另一种方案,在上述的三次上料机草料压持机构中,驱动件为电动推杆,且电动推杆的主轴与挡板固连。As another solution, in the forage holding mechanism of the three-time feeding machine, the driving part is an electric push rod, and the main shaft of the electric push rod is fixedly connected with the baffle.
在上述的三次上料机草料压持机构中,压辊两端分别穿过两挡板,旋转机构包括固定在横梁上的电机,电机通过传动结构驱动所有压辊同步转动。In the forage holding mechanism of the above-mentioned three-time feeder, the two ends of the pressing roller pass through two baffles respectively, and the rotating mechanism includes a motor fixed on the beam, and the motor drives all the pressing rollers to rotate synchronously through the transmission structure.
在上述的三次上料机草料压持机构中,传动结构包括固定在转轴一端的从动链轮,且所有从动链轮均处于同一侧,电机主轴上固定有主动链轮,且主动链轮和从动链轮通过链条连接。In the above-mentioned forage holding mechanism of the three-time feeding machine, the transmission structure includes a driven sprocket fixed at one end of the rotating shaft, and all the driven sprockets are on the same side, and a driving sprocket is fixed on the motor shaft, and the driving sprocket It is connected with the driven sprocket by a chain.
作为另一种方案,在上述的三次上料机草料压持机构中,传动结构包括固定在转轴一端的从动齿轮,所有从动齿轮均处于同一侧,相邻两从动齿轮通过设置在两者之间的传动齿轮啮合,传动齿轮和挡板转动连接,电机主轴上固定有主动齿轮,且主动齿轮和其中一个从动齿轮啮合。As another solution, in the above-mentioned forage holding mechanism of the three-time feeding machine, the transmission structure includes driven gears fixed at one end of the rotating shaft, all driven gears are on the same side, and two adjacent driven gears are arranged on two sides The transmission gear meshes between them, the transmission gear and the baffle plate are rotationally connected, and the driving gear is fixed on the motor shaft, and the driving gear meshes with one of the driven gears.
与现有技术相比,本三次上料机草料压持机构在实际使用时,当三次上料机的覆土输送机构上无土料时,驱动件带动支架向上摆动使压辊上移脱离草料,防止压辊长期压在草料上,有效避免草料顶部下陷形成凹坑,确保土料较好平铺在草料上,以提高铺设质量,从而提高培养基加工质量。Compared with the prior art, when the forage holding mechanism of the three-time feeding machine is actually used, when there is no soil material on the soil-covering conveying mechanism of the three-time feeding machine, the driving part drives the bracket to swing upwards to move the pressing roller up and away from the forage. Prevent the pressure roller from pressing on the forage for a long time, effectively prevent the top of the forage from sinking to form pits, and ensure that the soil material is better spread on the forage, so as to improve the quality of laying and thus improve the quality of medium processing.
图1是三次上料机的结构示意图。Figure 1 is a structural schematic diagram of a three-time feeding machine.
图2是草料压持机构的结构示意图。Fig. 2 is a structural schematic diagram of the forage holding mechanism.
图3是挡板安装的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of the installation of the baffle.
图4是挡板安装的剖视结构示意图。Fig. 4 is a schematic cross-sectional structural view of the installation of the baffle.
图中,1、机架;1a、插槽;2、输送带;3、覆土输送机构;4、支架;4a、挡板;4b、横梁;5、压辊;6、转轴;6a、环形凸头;7、驱动件;8、限位件;9、电机;10、从动链轮;11、主动链轮。In the figure, 1, frame; 1a, slot; 2, conveyor belt; 3, covering soil conveying mechanism; 4, bracket; 4a, baffle plate; 4b, beam; 7. Driving part; 8. Limiting part; 9. Motor; 10. Driven sprocket; 11. Driving sprocket.
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
实施例一。Embodiment one.
如图1所示,三次上料机包括机架1和水平设置在机架1上的输送带2,输送带2上方设有草料压持机构和覆土输送机构3,草料压持机构和覆土输送机构3沿输送带2的输送方向依次分布,其中,覆土输送机构3为现有结构,在此不做详细介绍。As shown in Figure 1, the three-time feeder includes a frame 1 and a conveyor belt 2 horizontally arranged on the frame 1. Above the conveyor belt 2, a forage holding mechanism and a covering soil conveying mechanism 3 are arranged. The forage holding mechanism and the covering soil conveying Mechanisms 3 are distributed sequentially along the conveying direction of conveyor belt 2, wherein the covering soil conveying mechanism 3 is an existing structure, which will not be described in detail here.
具体来说。Specifically.
如图2和图3所示,草料压持机构包括支架4和水平设置的压辊5,其中,压辊5呈圆辊状,该压辊5轴线沿输送带2宽度方向分布,且压辊5两端均转动支撑在支架4上。压辊5至少有两根并沿输送带2输送方向分布,且压辊5位置沿输送带2输送方向逐渐降低,支架4上还设有用于驱动多根压辊5同步转动的旋转机构,且所有压辊5旋转方向相同。支架4通过水平设置的转轴6与机架1铰接,以使支架4能绕转轴6轴线摆动。转轴6与压辊5平行设置,此时,转轴6轴线沿输送带2宽度方向延伸,且机架1上设有使支架4绕转轴6轴线摆动的驱动件7。As shown in Fig. 2 and Fig. 3, the forage holding mechanism includes a support 4 and a horizontally arranged pressure roller 5, wherein the pressure roller 5 is in the shape of a round roller, and the axis of the pressure roller 5 is distributed along the width direction of the conveyor belt 2, and the pressure roller 5. Both ends are rotatably supported on the bracket 4. There are at least two pressure rollers 5 and are distributed along the conveying direction of the conveyor belt 2, and the position of the pressure rollers 5 gradually decreases along the conveying direction of the conveyor belt 2, and the support 4 is also provided with a rotating mechanism for driving a plurality of pressure rollers 5 to rotate synchronously, and All pressure rollers 5 rotate in the same direction. The support 4 is hinged to the frame 1 through a rotating shaft 6 arranged horizontally, so that the support 4 can swing around the axis of the rotating shaft 6 . The rotating shaft 6 is arranged parallel to the pressure roller 5. At this time, the axis of the rotating shaft 6 extends along the width direction of the conveyor belt 2, and the frame 1 is provided with a driving member 7 for swinging the bracket 4 around the axis of the rotating shaft 6.
在本实施例中。In this example.
优选压辊5数量为4根。Preferably, the number of pressing rollers 5 is four.
支架4结构如下:支架4包括沿输送带2宽度方向并列设置的两挡板4a和设于两挡板4a之间的横梁4b。其中,横梁4b长度沿输送带2宽度方向延伸,且横梁4b两端分别与两挡板4a固连。优选横梁4b有两根并沿输送带2的输送方向分布;两挡板4a一端均通过转轴6与机架1铰接,驱动件7有两个且分别与两挡板4a另一端连接。The structure of the support 4 is as follows: the support 4 includes two baffles 4a arranged side by side along the width direction of the conveyor belt 2 and a beam 4b arranged between the two baffles 4a. Wherein, the length of the crossbeam 4b extends along the width direction of the conveyor belt 2, and both ends of the crossbeam 4b are fixedly connected to the two baffles 4a respectively. Preferably, there are two beams 4b and they are distributed along the conveying direction of the conveyor belt 2; one end of the two baffles 4a is hinged to the frame 1 through the rotating shaft 6, and there are two driving parts 7, which are respectively connected to the other ends of the two baffles 4a.
挡板4a安装方式如下:机架1上成型有形状和尺寸均与挡板4a匹配的两插槽1a,且两挡板4a未与驱动件7连接的一端分别插接在两插槽1a内,两转轴6分别固设在两插槽1a内,挡板4a上贯穿设有供对应转轴6穿过的圆孔。The installation method of the baffle plate 4a is as follows: two slots 1a whose shape and size are matched with the baffle plate 4a are formed on the frame 1, and the ends of the two baffle plates 4a that are not connected to the drive member 7 are respectively plugged into the two slots 1a The two rotating shafts 6 are respectively fixed in the two slots 1a, and the baffle plate 4a is provided with round holes for the corresponding rotating shafts 6 to pass through.
如图3和图4所示,转轴6定位方式如下:转轴6两端均伸出插槽1a,转轴6一端具有环形凸头6a,环形凸头6a和转轴6同轴且为一体式结构,转轴6另一端固设有限位件8,且环形凸头6a和限位件8均紧压在插槽1a外壁上,以形成较大摩擦来限位转轴6。优选转轴6上具有沿转轴6径向贯穿设置的通孔,限位件8为卡设在通孔内的限位柱,限位柱两端均伸出通孔并紧压在插槽1a外壁上。As shown in Figures 3 and 4, the positioning method of the rotating shaft 6 is as follows: both ends of the rotating shaft 6 protrude from the slot 1a, and one end of the rotating shaft 6 has an annular protrusion 6a, and the annular protrusion 6a and the rotating shaft 6 are coaxial and integrated. The other end of the rotating shaft 6 is fixed with a limiting member 8 , and both the annular protrusion 6 a and the limiting member 8 are tightly pressed against the outer wall of the slot 1 a to form greater friction to limit the rotating shaft 6 . Preferably, the rotating shaft 6 has a through hole arranged radially through the rotating shaft 6, and the limiting member 8 is a limiting column clamped in the through hole. Both ends of the limiting column protrude from the through hole and are pressed against the outer wall of the slot 1a. superior.
压辊5安装方式如下:压辊5两端分别转动支撑在两挡板4a上,优选压辊5两端分别穿过两挡板4a,且压辊5两端均通过含有轴承的轴承座分别与两挡板4a转动连接。The pressure roller 5 is installed in the following manner: the two ends of the pressure roller 5 are respectively rotated and supported on the two baffles 4a, preferably the two ends of the pressure roller 5 pass through the two baffles 4a respectively, and the two ends of the pressure roller 5 pass through the bearing seats containing the bearings respectively. It is rotatably connected with the two baffle plates 4a.
驱动件7结构如下:驱动件7为气缸或油缸,驱动件7包括缸体和活塞杆,缸体和活塞杆均通过水平设置的轴体分别与机架1和挡板4a连接,且轴体和转轴6平行设置。The structure of the driving part 7 is as follows: the driving part 7 is a cylinder or an oil cylinder, and the driving part 7 includes a cylinder body and a piston rod. Set parallel to the rotating shaft 6.
旋转机构包括固定在横梁4b上的电机9,电机9通过传动结构驱动所有压辊5同步转动。在本实施例中,传动结构包括固定在转轴6一端的从动链轮10,且所有从动链轮10均处于同一侧,电机9主轴上固定有主动链轮11,且主动链轮11和从动链轮10通过链条连接。The rotating mechanism includes a motor 9 fixed on the beam 4b, and the motor 9 drives all the pressing rollers 5 to rotate synchronously through a transmission structure. In this embodiment, the transmission structure includes a driven sprocket 10 fixed at one end of the rotating shaft 6, and all driven sprockets 10 are on the same side, and a driving sprocket 11 is fixed on the main shaft of the motor 9, and the driving sprocket 11 and The driven sprocket 10 is connected by a chain.
使用时,草料经输送带2运输至压辊5下方,利用高低配置且同步转动的多根压辊5,向下压实草料,接着覆土输送机构3往压实草料上方逐步倒入土料,实现覆土操作。当覆土输送机构3上无土料时,驱动件7带动支架4向上摆动使压辊5上移脱离草料,防止压辊5长期压在草料上,有效避免草料顶部下陷形成凹坑,确保土料较好平铺在草料上,以提高铺设质量,从而提高培养基加工质量。When in use, the forage is transported to the bottom of the pressing roller 5 through the conveyor belt 2, and the forage is compacted downward by using a plurality of pressing rollers 5 arranged in height and synchronously rotating, and then the covering soil conveying mechanism 3 gradually pours the soil material over the compacted forage, Realize soil covering operation. When there is no soil material on the soil conveying mechanism 3, the driving part 7 drives the bracket 4 to swing upwards to move the pressure roller 5 away from the forage, preventing the pressure roller 5 from pressing on the forage for a long time, effectively preventing the top of the forage from sinking to form a pit, and ensuring the soil material It is best to spread it on the forage to improve the quality of laying, thereby improving the quality of medium processing.
实施例二。Embodiment two.
本实施例二的结构和原理同实施例一基本相同,不一样的地方在于:限位件8为螺接在转轴6上的螺帽,且螺帽端面紧压在插槽1a外壁上。The structure and principle of the second embodiment are basically the same as those of the first embodiment, except that the limiting member 8 is a nut screwed on the rotating shaft 6, and the end surface of the nut is tightly pressed against the outer wall of the slot 1a.
实施例三。Embodiment three.
本实施例三的结构和原理同实施例一基本相同,不一样的地方在于:驱动件7为电动推杆,且电动推杆的主轴与挡板4a固连。The structure and principle of the third embodiment are basically the same as those of the first embodiment, except that the driving part 7 is an electric push rod, and the main shaft of the electric push rod is fixedly connected with the baffle plate 4a.
实施例四。Embodiment four.
本实施例四的结构和原理同实施例一基本相同,不一样的地方在于:传动结构包括固定在转轴6一端的从动齿轮,所有从动齿轮均处于同一侧,相邻两从动齿轮通过设置在两者之间的传动齿轮啮合,传动齿轮和挡板4a转动连接,电机9主轴上固定有主动齿轮,且主动齿轮和其中一个从动齿轮啮合。The structure and principle of the fourth embodiment are basically the same as the first embodiment, except that the transmission structure includes driven gears fixed at one end of the rotating shaft 6, all driven gears are on the same side, and two adjacent driven gears pass through The transmission gear arranged between the two meshes, and the transmission gear is rotatably connected with the baffle plate 4a. The main shaft of the motor 9 is fixed with a driving gear, and the driving gear meshes with one of the driven gears.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
Claims (10)
- 三次上料机草料压持机构,包括机架(1)和水平设置在机架(1)上的输送带(2),其特征在于,输送带(2)上方设有支架(4)和压辊(5),压辊(5)轴线沿输送带(2)宽度方向分布,且压辊(5)两端均转动支撑在支架(4)上;压辊(5)至少有两根并沿输送带(2)输送方向分布,且压辊(5)位置沿输送带(2)输送方向逐渐降低;支架(4)通过水平设置的转轴(6)与机架(1)铰接,转轴(6)与压辊(5)平行设置,且机架(1)上设有使支架(4)绕转轴(6)轴线摆动的驱动件(7);支架(4)上还设有用于驱动多根压辊(5)同步转动的旋转机构。The forage holding mechanism of the three-time feeder includes a frame (1) and a conveyor belt (2) horizontally arranged on the frame (1). It is characterized in that a bracket (4) and a press Roller (5), the axis of pressure roller (5) is distributed along the width direction of conveyor belt (2), and both ends of pressure roller (5) are supported on the support (4) in rotation; there are at least two pressure rollers (5) and The conveyor belt (2) is distributed in the conveying direction, and the position of the pressure roller (5) gradually decreases along the conveying direction of the conveyor belt (2); the bracket (4) is hinged with the frame (1) through a horizontally arranged rotating shaft (6), ) is arranged in parallel with the pressure roller (5), and the frame (1) is provided with a driving member (7) that makes the support (4) swing around the axis of the rotating shaft (6); the support (4) is also provided with a drive for driving multiple Press roller (5) rotates synchronously.
- 根据权利要求1所述的三次上料机草料压持机构,其特征在于,上述的支架(4)包括沿输送带(2)宽度方向并列设置的两挡板(4a),且压辊(5)两端分别转动支撑在两挡板(4a)上;两挡板(4a)一端均通过上述转轴(6)与机架(1)铰接,驱动件(7)有两个且分别与两挡板(4a)另一端连接。The forage holding mechanism of the three-time feeder according to claim 1, wherein the above-mentioned support (4) includes two baffles (4a) arranged side by side along the width direction of the conveyor belt (2), and the pressure roller (5 ) are respectively rotated and supported on the two baffles (4a); one end of the two baffles (4a) is hinged to the frame (1) through the above-mentioned rotating shaft (6), and there are two driving parts (7) which are connected to the two baffles respectively. The other end of the plate (4a) is connected.
- 根据权利要求2所述的三次上料机草料压持机构,其特征在于,两挡板(4a)之间设有横梁(4b),横梁(4b)长度沿输送带(2)宽度方向延伸,且横梁(4b)两端分别与两挡板(4a)固连。The forage holding mechanism of the three-time feeder according to claim 2, wherein a beam (4b) is arranged between the two baffles (4a), and the length of the beam (4b) extends along the width direction of the conveyor belt (2), And the two ends of the beam (4b) are fixedly connected with the two baffle plates (4a) respectively.
- 根据权利要求2或3所述的三次上料机草料压持机构,其特征在于,机架(1)上成型有形状和尺寸均与挡板(4a)匹配的两插槽(1a),且两挡板(4a)未与驱动件(7)连接的一端分别插接在两插槽(1a)内,两转轴(6)分别固设在两插槽(1a)内,挡板(4a)上贯穿设有供对应转轴(6)穿过的圆孔。According to claim 2 or 3, the forage holding mechanism of the three-time feeder is characterized in that two slots (1a) with shapes and sizes matching the baffle (4a) are formed on the frame (1), and The ends of the two baffle plates (4a) that are not connected to the drive member (7) are plugged into the two slots (1a) respectively, and the two rotating shafts (6) are respectively fixed in the two slots (1a), and the baffle plate (4a) A circular hole for the corresponding rotating shaft (6) to pass through is provided on the top.
- 根据权利要求4所述的三次上料机草料压持机构,其特征在于,转轴(6)两端均伸出插槽(1a),转轴(6)一端具有环形凸头(6a),转轴(6)另一端固设有限位件(8),且环形凸头(6a)和限位件(8)均紧压在插槽(1a)外壁上。According to claim 4, the forage holding mechanism of the three-time feeding machine is characterized in that, both ends of the rotating shaft (6) protrude from the slot (1a), and one end of the rotating shaft (6) has an annular protrusion (6a), and the rotating shaft ( 6) The other end is fixed with a stopper (8), and both the annular protrusion (6a) and the stopper (8) are tightly pressed against the outer wall of the slot (1a).
- 根据权利要求5所述的三次上料机草料压持机构,其特征在于,转轴(6)上具有沿转轴(6)径向贯穿设置的通孔,限位件(8)为卡设在通孔内的限位柱,限位柱两端均伸出通孔并紧压在插槽(1a)外壁上。According to claim 5, the forage holding mechanism of the three-time feeding machine is characterized in that the rotating shaft (6) has a through hole arranged radially along the rotating shaft (6), and the limiting member (8) is clamped in the through hole. The limit column in the hole, the two ends of the limit column all stretch out from the through hole and are pressed tightly on the outer wall of the slot (1a).
- 根据权利要求5所述的三次上料机草料压持机构,其特征在于,限位件(8)为螺接在转轴(6)上的螺帽,且螺帽端面紧压在插槽(1a)外壁上。According to claim 5, the forage holding mechanism of the three-time feeding machine is characterized in that the limiting member (8) is a nut screwed on the rotating shaft (6), and the end face of the nut is pressed tightly against the slot (1a ) on the outer wall.
- 根据权利要求2所述的三次上料机草料压持机构,其特征在于,驱动件(7)为气缸或油缸,驱动件(7)包括缸体和活塞杆,缸体和活塞杆均通过水平设置的轴体分别与机架(1)和挡板(4a)连接,且轴体和转轴(6)平行设置。According to claim 2, the forage holding mechanism of the three-time feeding machine is characterized in that the driving part (7) is a cylinder or an oil cylinder, and the driving part (7) includes a cylinder body and a piston rod, and both the cylinder body and the piston rod pass through the horizontal The provided shafts are respectively connected to the frame (1) and the baffle (4a), and the shafts and the rotating shaft (6) are arranged in parallel.
- 根据权利要求2所述的三次上料机草料压持机构,其特征在于,压辊(5)两端分别穿过两挡板(4a),旋转机构包括固定在横梁(4b)上的电机(9),电机(9)通过传动结构驱动所有压辊(5)同步转动。According to claim 2, the forage holding mechanism of the three-time feeding machine is characterized in that, the two ends of the pressure roller (5) pass through two baffle plates (4a) respectively, and the rotating mechanism includes a motor fixed on the beam (4b) ( 9), the motor (9) drives all the pressure rollers (5) to rotate synchronously through the transmission structure.
- 根据权利要求9所述的三次上料机草料压持机构,其特征在于,传动结构包括固定在转轴(6)一端的从动链轮(10),且所有从动链轮(10)均处于同一侧,电机(9)主轴上固定有主动链轮(11),且主动链轮(11)和从动链轮(10)通过链条连接。According to claim 9, the forage holding mechanism of the three-time feeding machine is characterized in that the transmission structure includes a driven sprocket (10) fixed at one end of the rotating shaft (6), and all driven sprockets (10) are in the On the same side, a driving sprocket (11) is fixed on the main shaft of the motor (9), and the driving sprocket (11) and the driven sprocket (10) are connected by a chain.
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CN202122212892.X | 2021-09-13 | ||
CN202122212892.XU CN215683821U (en) | 2021-09-13 | 2021-09-13 | Forage pressing mechanism of cubic feeding machine |
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Cited By (1)
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CN116711533A (en) * | 2023-08-04 | 2023-09-08 | 诸城市万景源农业科技有限公司 | Hay bundling auxiliary device |
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CN215683821U (en) * | 2021-09-13 | 2022-02-01 | 浙江宏业装备科技有限公司 | Forage pressing mechanism of cubic feeding machine |
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