WO2023013538A1 - 電磁シールド及び通信ユニット - Google Patents
電磁シールド及び通信ユニット Download PDFInfo
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- WO2023013538A1 WO2023013538A1 PCT/JP2022/029246 JP2022029246W WO2023013538A1 WO 2023013538 A1 WO2023013538 A1 WO 2023013538A1 JP 2022029246 W JP2022029246 W JP 2022029246W WO 2023013538 A1 WO2023013538 A1 WO 2023013538A1
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- viscoelastic layer
- electromagnetic shield
- metal sheet
- shield according
- viscoelastic
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/009—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive fibres, e.g. metal fibres, carbon fibres, metallised textile fibres, electro-conductive mesh, woven, non-woven mat, fleece, cross-linked
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/28—Metal sheet
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0007—Casings
- H05K9/0049—Casings being metallic containers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0086—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single discontinuous metallic layer on an electrically insulating supporting structure, e.g. metal grid, perforated metal foil, film, aggregated flakes, sintering
Definitions
- the present disclosure relates generally to electromagnetic shields and communication units, and more particularly to electromagnetic shields comprising metal sheets and communication units comprising the electromagnetic shields.
- the laminate described in Patent Document 1 includes an electromagnetic shielding material in which a plurality of metal foils are stacked and integrated.
- the laminate is characterized in that an impact absorbing material made of elastomer is integrated with the outer surface of at least one of a pair of metal foils forming the outermost layer of the electromagnetic shielding material.
- Patent Document 1 it is necessary to provide a structure separate from the laminate for attaching the laminate to the member to be attached. Depending on the structure, the mountability varies.
- An object of the present disclosure is to provide an electromagnetic shield suitable for attachment to a member and a communication unit provided with this electromagnetic shield.
- An electromagnetic shield includes a metal sheet, a first viscoelastic layer, and a second viscoelastic layer.
- the metal sheet includes a first side and a second side opposite the first side.
- the first viscoelastic layer is provided on the first surface.
- the second viscoelastic layer is provided on the second surface.
- a communication unit includes the electromagnetic shield and a communication device.
- the communication device has a housing, a terminal block, and a communication module.
- the housing is adhesively attached to the first viscoelastic layer.
- the terminal block is held by the housing and connected to an electric wire.
- the communication module is held by the housing and wirelessly outputs data received via the wire.
- FIG. 1 is an exploded perspective view of a communication unit according to one embodiment.
- FIG. 2 is a cross-sectional view of a main part of the same communication unit.
- FIG. 3 is an explanatory diagram showing a usage example of the communication unit of the same.
- FIG. 4 is an exploded perspective view of an electromagnetic shield of the same communication unit.
- FIG. 5 is an exploded perspective view of communication equipment of the communication unit of the same.
- 6 is a cross-sectional view of a main part of a communication unit according to one aspect of Modification 1.
- FIG. 7 is a cross-sectional view of a main part of a communication unit according to another aspect of Modification 1.
- FIG. 8 is a plan view of a first viscoelastic layer according to one aspect of Modification 4.
- FIG. 9 is a plan view of a first viscoelastic layer according to another aspect of Modification 4.
- FIG. 10 is a plan view of a first viscoelastic layer according to still another aspect of Modification 4.
- FIG. 11 is a plan view of a first viscoelastic layer according to still another aspect of Modification 4.
- the electromagnetic shield 1 of this embodiment includes a metal sheet 2 , a first viscoelastic layer 3 and a second viscoelastic layer 4 .
- the metal sheet 2 includes a first side 21 and a second side 22 opposite the first side 21 .
- a first viscoelastic layer 3 is provided on the first surface 21 .
- a second viscoelastic layer 4 is provided on the second surface 22 .
- first viscoelastic layer 3 and the second viscoelastic layer 4 provided on both sides of the metal sheet 2 have viscosity, can be used to attach the metal sheet 2 to another member.
- the communication unit 100 of this embodiment includes the electromagnetic shield 1 and the communication device 5 .
- the communication device 5 has a housing 6, terminal blocks 82 and 83 (see FIG. 5), and a communication module 72 (see FIG. 5).
- the housing 6 is attached to the first viscoelastic layer 3 by adhesive.
- the terminal blocks 82 and 83 are held by the housing 6 and connected to the electric wire W1 (see FIG. 3).
- the communication module 72 is held in the housing 6 and wirelessly outputs data received via the wire W1.
- the electromagnetic shield 1 is interposed between a support member 91 (see FIGS. 2 and 3) such as a wall, ceiling, desk, workbench, machine housing, or pillar, and the communication device 5, for example.
- a support member 91 such as a wall, ceiling, desk, workbench, machine housing, or pillar
- the communication device 5 is attached to the support member 91 via the electromagnetic shield 1 .
- the first viscoelastic layer 3 is attached to the communication device 5 by adhesive. That is, the metal sheet 2 is attached to the communication device 5 via the first viscoelastic layer 3 . As a result, electromagnetic noise around the communication device 5 can be blocked. Moreover, since the metal sheet 2 is arranged at a position relatively close to the communication device 5, the communication quality of the communication device 5 can be improved. For example, it is possible to prevent the sensitivity of radio wave transmission/reception from becoming relatively low in a specific direction.
- the second viscoelastic layer 4 is attached to the support member 91 by adhesive. That is, the metal sheet 2 is attached to the support member 91 via the second viscoelastic layer 4 .
- first viscoelastic layer 3 and the second viscoelastic layer 4 have viscosity, they can be deformed.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 can be deformed according to the surface shapes of the communication device 5 to be attached, the support member 91, and the like. This facilitates attachment of the electromagnetic shield 1 .
- the electromagnetic shield 1 can be easily attached not only to a flat surface but also to a curved surface, an uneven surface, and a rough surface. Further, the operator can attach the electromagnetic shield 1 to the attachment target without using other members.
- first viscoelastic layer 3 and the second viscoelastic layer 4 have not only viscosity but also elasticity, they can absorb vibrations. That is, even if the support member 91 vibrates, the vibration transmitted to the communication device 5 is absorbed by the first viscoelastic layer 3 and the second viscoelastic layer 4, resulting in a relatively small vibration. Thereby, the vibration resistance of the communication device 5 can be improved.
- the electromagnetic shield 1 of this embodiment has characteristics suitable for attachment to members.
- the hardness of the first viscoelastic layer 3 and the second viscoelastic layer 4 is preferably approximately 0 degrees.
- the hardness of at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 is preferably 0 degrees or more and 5 degrees or less.
- the hardness can be determined by the type C test method specified in JIS K7312:1996 (physical test method for thermosetting polyurethane elastomer moldings).
- the communication device 5 is, for example, a wireless terminal or gateway.
- the support member 91 is not limited to a specific member.
- the attachment target attached to the first viscoelastic layer 3 side of the electromagnetic shield 1 is not limited to the communication device 5 .
- An attachment target attached to the first viscoelastic layer 3 side may be any device.
- the attachment target attached to the first viscoelastic layer 3 side may be, for example, a measuring device that measures a predetermined physical quantity, or an imaging device such as a drive recorder.
- the support member 91 to be attached to the second viscoelastic layer 4 side may be a moving body such as an automobile or a trolley, for example.
- the material of the support member 91 is not particularly limited, and may be, for example, metal, resin, or wood.
- the metal sheet 2 is formed in a rectangular shape as a whole.
- "rectangle” is a concept that includes both rectangles and squares.
- the metal sheet 2 includes a first side 21 and a second side 22 .
- the metal sheet 2 has a plurality of gaps G1 (mesh). This enhances the resistance of the metal sheet 2 to forces when the electromagnetic shield 1 together with the metal sheet 2 is pulled, compressed or bent. By providing such a metal sheet 2, the flexibility of the electromagnetic shield 1 can be enhanced. In other words, it is possible to reduce the possibility that the metal sheet 2 will be delaminated or cracked when a force is applied to the electromagnetic shield 1 .
- the metal sheet 2 is formed in a mesh shape (network shape). This enhances the resistance of the metal sheet 2 to the force that causes the metal sheet 2 to expand and contract.
- the shape of the plurality of gaps G1 is rectangular.
- the plurality of gaps G1 are arranged vertically and horizontally.
- “plan view” with respect to the configuration of the electromagnetic shield 1 means viewing from the thickness direction of the metal sheet 2 .
- the shape of the plurality of gaps G1 is not limited to a rectangular shape, and may be circular, triangular, or regular hexagonal, for example. Moreover, the plurality of gaps G1 may not be aligned vertically and horizontally, and may be aligned vertically and diagonally horizontally, for example.
- the metal sheet 2 contains, for example, aluminum, copper or stainless steel as a material.
- the shape of the first viscoelastic layer 3 and the second viscoelastic layer 4 is plate-like. In plan view, the shape of the first viscoelastic layer 3 and the second viscoelastic layer 4 is rectangular.
- the first viscoelastic layer 3 , the second viscoelastic layer 4 and the metal sheet 2 are formed along the shape of the bottom surface of the housing 6 of the communication device 5 .
- each of the first viscoelastic layer 3, the second viscoelastic layer 4, and the metal sheet 2 has four rounded corners and two recessed side surfaces in a plan view. there is In addition, in FIG. 4 , mesh-like grooves into which the metal sheet 2 enters are shown on the surface of the second viscoelastic layer 4 .
- the first viscoelastic layer 3 and the second viscoelastic layer 4 cover the metal sheet 2 entirely.
- the thickness of the first viscoelastic layer 3 and the thickness of the second viscoelastic layer 4 are equal.
- the planar view shape of the first viscoelastic layer 3 and the planar view shape of the second viscoelastic layer 4 are the same.
- the term “equal” as used in the present disclosure is not limited to a completely equal state, and includes cases of being different within a practically non-problematic range. For example, if the difference between the two values is within a range of less than 5%, the present disclosure may be applied by considering them to be "equal".
- the first viscoelastic layer 3 is provided on the first surface 21 of the metal sheet 2 .
- a second viscoelastic layer 4 is provided on the second surface 22 of the metal sheet 2 . That is, the metal sheet 2 is sandwiched between the first viscoelastic layer 3 and the second viscoelastic layer 4 .
- a portion of at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 is provided in the plurality of gaps G1 of the metal sheet 2 .
- a plurality of gaps G1 are filled with the portion.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 are connected to each other through a plurality of gaps G1.
- the surface of the first viscoelastic layer 3 opposite to the metal sheet 2 side is the surface (adhesive surface 31) to which the communication device 5 is attached.
- the surface of the second viscoelastic layer 4 opposite to the side of the metal sheet 2 is a surface (adhesive surface 41 ) attached to the support member 91 .
- At least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 preferably contains urethane-based resin as a material.
- both the first viscoelastic layer 3 and the second viscoelastic layer 4 contain urethane resin as a material.
- At least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 is preferably gel. In this embodiment, both the first viscoelastic layer 3 and the second viscoelastic layer 4 are gel.
- silicone resin may be used instead of urethane resin. That is, at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 may contain silicone resin as a material.
- the first viscoelastic layer 3 is attached to the communication device 5 and the second viscoelastic layer 4 is attached to the support member 91 .
- the stiffness of the first viscoelastic layer 3 is different from the stiffness of the second viscoelastic layer 4 .
- the stiffness of the second viscoelastic layer 4 is less than the stiffness of the first viscoelastic layer 3 . This makes it easy to attach the second viscoelastic layer 4 to various shapes of the support member 91 or the like. For example, when the surface of the support member 91 is curved, the second viscoelastic layer 4 can be attached to the support member 91 by deforming the second viscoelastic layer 4 along the curved surface.
- the rigidity of each of the first viscoelastic layer 3 and the second viscoelastic layer 4 is determined in the manufacturing process of the electromagnetic shield 1, for example, by can be adjusted by changing the amount of
- the adhesive force of the first viscoelastic layer 3 is different from the adhesive force of the second viscoelastic layer 4 .
- the adhesion of the second viscoelastic layer 4 is less than the adhesion of the first viscoelastic layer 3 .
- the operator can easily release the adhesive attachment between the second viscoelastic layer 4 and the support member 91 and remove the communication device 5 from the support member 91 .
- the operator can easily peel off the second viscoelastic layer 4 from the support member 91 and remove the communication device 5 from the support member 91 .
- the method specified in JIS Z0237:2009 Adhesive tape/adhesive sheet test method
- the viscosity of the first viscoelastic layer 3 is different from the viscosity of the second viscoelastic layer 4 .
- the viscosity of the second viscoelastic layer 4 is less than the viscosity of the first viscoelastic layer 3 .
- the adhesive strength and viscosity of each of the first viscoelastic layer 3 and the second viscoelastic layer 4 are determined in the manufacturing process of the electromagnetic shield 1, for example, the urethane-based It is adjusted by changing the content ratio of resin and solvent.
- each of the first viscoelastic layer 3 and the second viscoelastic layer 4 can be, for example, 2 mm.
- the thickness of the metal sheet 2 can be, for example, 0.2 mm.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 have a contact area with the object to be attached when foreign matter such as dust adheres to the surfaces (adhesive surfaces 31 and 41 opposite to the metal sheet 2 side). decreases, the adhesive strength decreases. It is preferable that at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 has a property that the adhesive strength is restored by washing the surface with water and then drying. In the present embodiment, both the first viscoelastic layer 3 and the second viscoelastic layer 4 have the property of recovering the adhesive force by washing the surface with water and then drying. Foreign matter on the surfaces of the first viscoelastic layer 3 and the second viscoelastic layer 4 can be removed by washing with water.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 contain urethane-based resin as a material and are formed in a gel form so that the adhesive strength can be recovered by washing the surface with water and then drying it. obtained by Since the first viscoelastic layer 3 and the second viscoelastic layer 4 have such properties, the electromagnetic shield 1 can be used even in a place where many foreign matters such as dust are present.
- the double-sided tape is coated with an adhesive, and sticks to the mounting target due to the adhesive strength of the adhesive, but the adhesive can be removed by washing with water.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 are attached to the attachment object by the adhesive strength of the first viscoelastic layer 3 and the adhesive strength of the second viscoelastic layer 4 themselves. Therefore, the adhesive strength is not lost even after washing with water.
- the first viscoelastic layer 3 and the second viscoelastic layer 4 have water absorbability. By absorbing water, the first viscoelastic layer 3 and the second viscoelastic layer 4 are likely to stick to the attachment target.
- the surface of the first viscoelastic layer 3 or the second viscoelastic layer 4 may be washed with water to remove the foreign matter, and then dried naturally, for example. As a result, the adhesive strength of the first viscoelastic layer 3 or the second viscoelastic layer 4 is restored, and the layer can be attached to the attachment target.
- the material for the first viscoelastic layer 3 is poured into the first mold for molding the first viscoelastic layer 3 and heated. Thereby, the material of the first viscoelastic layer 3 is hardened to some extent.
- the metal sheet 2 is placed on top of the hardened first viscoelastic layer 3 material.
- the second mold for molding the second viscoelastic layer 4 is combined with the first mold, and the material for the second viscoelastic layer 4 is poured and heated. Thereby, the materials of the first viscoelastic layer 3 and the second viscoelastic layer 4 are cured to form the first viscoelastic layer 3 and the second viscoelastic layer 4 . At this time, a portion of at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4 enters the plurality of gaps G1 of the metal sheet 2 (see FIG. 2). Next, the electromagnetic shield 1 is taken out from the mold.
- the electromagnetic shield 1 is manufactured through the above steps.
- the communication device 5 includes a housing 6, a plurality of (two in FIG. 5) terminal blocks 82, a terminal block 83, and a communication module 72.
- the communication device 5 further includes a first substrate 71 , a DIP switch 73 , a plurality of (four in FIG. 5) light sources 74 , a second substrate 81 and a plurality of (four in FIG. 5 ) light guide members 51 .
- the communication device 5 receives data from the measuring device 92 (see FIG. 3) or the like via the plurality of terminal blocks 82 or 83 .
- the communication device 5 outputs the received data from the communication module 72 .
- the material of the housing 6 is synthetic resin, for example.
- the housing 6 has a first body 61 and a second body 62 .
- the housing 6 is formed by joining the first body 61 and the second body 62 together.
- the coupling between the first body 61 and the second body 62 is achieved by screwing, for example.
- the second body 62 side when viewed from the first body 61, the second body 62 side is the bottom, and when viewed from the second body 62, the first body 61 side is the top.
- these regulations are not meant to limit the usage direction of the communication device 5 .
- the first body 61 has a top plate 611 and side walls 612 .
- the side wall 612 protrudes downward from the outer peripheral edge of the top plate 611 .
- the top plate 611 includes a flat plate portion 6111 and bumpers 6112 . When viewed from above, the flat plate portion 6111 and the bumper 6112 are adjacent to each other. The bumper 6112 protrudes above the flat plate portion 6111 .
- Bumper 6112 is formed in the shape of a bent plate (bent plate).
- the housing 6 includes a bumper 6112.
- the bumper 6112 absorbs the impact, thereby protecting the internal configuration of the housing 6 . Therefore, the impact resistance of the communication device 5 can be enhanced by the bumper 6112 .
- a plurality of (two in FIG. 5) openings 614 are formed in the housing 6 at the position where the bumper 6112 is provided.
- An opening 615 is formed in the housing 6 at a position where the flat plate portion 6111 is provided.
- a plurality of light guide members 51 are arranged in the housing 6 at the position where the flat plate portion 6111 is provided. First surfaces (upper surfaces) of the plurality of light guide members 51 are exposed outside the housing 6 , and second surfaces (lower surfaces) thereof are exposed inside the housing 6 .
- the second body 62 has a bottom plate 621 and side walls 622 .
- the side wall 622 protrudes upward from the outer peripheral edge of the bottom plate 621 .
- the second body 62 holds the first substrate 71 and the second substrate 81 . Thereby, the second body 62 holds each component mounted on the first substrate 71 and the second substrate 81 .
- the first board 71 and the second board 81 are housed in the housing 6 .
- the first substrate 71 and the second substrate 81 are, for example, rigid substrates.
- the first substrate 71 is arranged on the second substrate 81 .
- a communication module 72 , DIP switches 73 , and a plurality of light sources 74 are mounted on the first substrate 71 .
- a plurality of terminal blocks 82 and 83 are mounted on the second substrate 81 .
- the first substrate 71 and the second substrate 81 are electrically connected to each other.
- the communication module 72 is a wireless communication module for the communication device 5 to wirelessly communicate with other devices.
- the communication method of the wireless communication of the communication device 5 is, for example, WiFi (registered trademark) or Bluetooth (registered trademark) Low Energy.
- the DIP switch 73 is exposed to the outside of the housing 6 through the opening 615 .
- the user can change the settings of the communication device 5 (for example, settings related to communication of the communication module 72) by operating the DIP switches 73.
- FIG. 1 For example, settings related to communication of the communication module 72.
- Each of the multiple light sources 74 includes, for example, a light emitting diode and a lens.
- the communication device 5 changes the lighting state of the light-emitting diode according to the state of the communication device 5 (communication state, etc.).
- the plurality of light sources 74 correspond to the plurality of light guide members 51 on a one-to-one basis. Each light source 74 faces the corresponding light guide member 51 . Light emitted from each light source 74 is emitted to the outside of the housing 6 through the light guide member 51 .
- Each light guide member 51 is composed of, for example, a reflector, a diffuser, a light guide, or a combination thereof.
- the communication device 5 has (a plurality of) light sources 74 housed in the housing 6 and (a plurality of) light guide members 51 housed in the housing 6 .
- the light guide member 51 guides the light emitted from the light source 74 .
- the multiple terminal blocks 82 are exposed to the outside of the housing 6 through multiple openings 614 .
- an electric wire W1 (see FIG. 3) is directly connected to each terminal block 82 .
- the terminal block 83 is exposed to the outside of the housing 6 through an opening formed in the housing 6 .
- An electric wire W1 (see FIG. 3) is connected to each terminal block 83 via a connector, for example.
- the motion of the communication device 5 can be represented by a one-degree-of-freedom vibration system.
- the mass of the metal sheet 2 of the electromagnetic shield 1 cannot be ignored. be able to.
- the electromagnetic shield 1 can be made to function like a vibration absorber, and a resonance amplitude damping effect that cannot be achieved with a one-degree-of-freedom vibration system can be achieved. Therefore, the vibration resistance of the communication device 5 can be enhanced.
- the communication unit 100 is installed, for example, in a factory production line.
- a measuring device 92 and a gateway 93 are further installed in the production line, for example.
- the measuring device 92 measures the work status of people on the production line, the usage status of jigs, and/or the operating status of machines.
- the communication unit 100 is used to output measurement data acquired by the measurement device 92 to the outside. As a result, the user can grasp the situation of the production line and try to discover the problems of the production line.
- Examples of measuring devices 92 are optical sensors, pressure sensors, torque sensors, magnetic sensors, proximity switches, current sensors, ultrasonic sensors, and the like.
- a communication device 5 is attached to a support member 91 such as a desk via an electromagnetic shield 1 (see FIG. 2).
- the communication device 5 is connected to other devices via electric wires W1.
- the communication device 5 is connected to the measuring device 92 via the electric wire W1.
- the communication device 5 outputs data (measurement data) received from the measuring device 92 by wired communication via the electric wire W1, by wireless communication.
- the above data is input from the communication device 5 to the gateway 93 .
- the gateway 93 outputs the above data to the server 94.
- Server 94 is, for example, a cloud server.
- Server 94 processes the data.
- the server 94 collects the above data, processes it into statistical data, and outputs the statistical data.
- the server 94 performs analysis based on the data and outputs analysis data.
- the server 94 outputs output data such as statistical data and analysis data to the information terminal 95 .
- the information terminal 95 is, for example, a personal computer or a mobile terminal such as a mobile phone or a tablet terminal. The user can browse the output data by operating the information terminal 95 .
- the adhesive surfaces 31 and 41 (see FIG. 2), which are the surfaces opposite to the metal sheet 2, have the shape of the member to be adhered. , may be formed in a shape different from the plane parallel to the metal sheet 2 . With such a configuration, the electromagnetic shield 1 can be easily attached to the member.
- the adhesive surface 41A of the second viscoelastic layer 4 is formed in the shape described above.
- the electromagnetic shield 1A of one aspect of Modification 1 as shown in FIG. Including faces.
- the electromagnetic shield 1A is interposed so that the communication device 5 is oriented perpendicular to the ground.
- the communication device 5 can be attached to the support member 91 by using the
- a depression 411 is formed in the adhesive surface 41B of the second viscoelastic layer 4B.
- the depression 411 is formed along the shape of the pole as the support member 91, for example. Since the depression 411 is provided in this manner, the electromagnetic shield 1B can be easily attached to the support member 91 whose surface shape is not planar.
- the second viscoelastic layer 4 may contain magnetic particles. According to this aspect, when a magnetic attraction force is generated between the member to be attached (for example, the support member 91) and the magnetic particles, the magnetic attraction force or both the magnetic attraction force and the viscosity create an electromagnetic shield. 1 can be attached to the member to be attached. Therefore, for example, even when the adhesive force generated between the member to be attached and the electromagnetic shield 1 is insufficient, the electromagnetic shield 1 can be attached to the member to be attached.
- the color of the first viscoelastic layer 3 may differ from the color of the second viscoelastic layer 4 .
- the operator can easily distinguish between the first viscoelastic layer 3 and the second viscoelastic layer 4 .
- "Different colors" means, for example, that at least one of hue, brightness, saturation, and transparency is different.
- a pigment for example, to at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4, the colors can be made different.
- the adhesive surface 31 of the first viscoelastic layer 3 may have grooves 32 formed therein.
- Groove 32 includes a plurality of linear portions 320 .
- the plurality of linear portions 320 are portions that look like lines (straight lines or curved lines) in plan view.
- the plurality of linear portions 320 are arranged in a direction different from the extension direction of the line.
- grooves may be formed on the adhesive surface 41 of the second viscoelastic layer 4 . That is, in at least one of the first viscoelastic layer 3 and the second viscoelastic layer 4, the adhesive surfaces 31 and 41, which are surfaces opposite to the metal sheet 2 side, have grooves including a plurality of linear portions. may be formed. The plurality of linear portions are arranged in a direction different from the extension direction of the line.
- a groove 32 is formed around the center of the adhesive surface 31 .
- the groove 32 spreads isotropically from the center of the adhesive surface 31 .
- the cross-sectional shape of the groove 32 is, for example, semicircular or polygonal.
- each linear portion 320 of the groove 32 has a circular shape in plan view.
- the plurality of linear portions 320 are arranged concentrically. Also, the plurality of linear portions 320 are arranged at regular intervals. The interval between linear portions 320 adjacent to each other is, for example, 1 to 2 times the depth of linear portions 320 .
- the shape of the groove 32 in FIG. 9 in plan view is obtained by adding a plurality of radial linear portions 320b (eight in FIG. 9) to the circular linear portions 320a of the groove 32 in FIG. is.
- the plurality of linear portions 320b extend outward along the radial direction of the linear portion 320a from the linear portion 320a closest to the center.
- the plurality of linear portions 320 b include linear portions 320 b extending to the outer edge of the adhesive surface 31 .
- the shape of the groove 32 in FIG. 10 in plan view is spiral. Groove 32 spirals around the center of adhesive surface 31 .
- the plurality of linear portions 320 are each of the 1st, 2nd, . That is, each of the plurality of linear portions 320 in FIG. 10 is connected to adjacent linear portions 320 .
- the shape of the groove 32 in plan view in FIG. 11 is a shape obtained by adding a plurality of (four in FIG. 11) linear portions 320d further radially to the plurality of linear portions 320c forming the spiral shape in FIG. is.
- the plurality of linear portions 320d extend outward from the linear portion 320c closest to the center.
- the plurality of linear portions 320 d include linear portions 320 d that extend to the outer edge of the adhesive surface 31 . More specifically, all four linear portions 320d extend to the outer edge of the adhesive surface 31 in FIG.
- the first viscoelastic layer 3 of Modification 4 has grooves 32 .
- the force applied to the first viscoelastic layer 3 may deform the first viscoelastic layer 3 .
- the operator can intentionally apply force to the first viscoelastic layer 3 to deform the first viscoelastic layer 3 .
- the oil film layer existing in the mounting object is brought into contact with the edge portion of the groove 32, and the oil film layer can be peeled off. At least part of the oil film layer may move into the groove 32 or may be scattered around.
- the electromagnetic shield 1 can be used even in an environment where oil adheres to the mounting object.
- the grooves 32 do not have to spread isotropically from the center of the adhesive surface 31 .
- linear portions 320 having a certain shape may be arranged regularly or irregularly on the adhesive surface 31 .
- the shape of the linear portion 320 may be circular, elliptical, polygonal, linear, C-shaped, or U-shaped, for example.
- the grooves 32 may be formed in a net shape, for example.
- the linear portion 320 is provided in a region away from the center of the adhesive surface 31, but the linear portion 320 may also be provided in the center of the adhesive surface 31.
- the configurations of the metal sheet 2, the first viscoelastic layer 3, the second viscoelastic layer 4, etc. shown in the embodiment are examples. As these shapes, shapes different from those in the embodiment may be adopted. For example, the shape of the metal sheet 2 , the first viscoelastic layer 3 , and the second viscoelastic layer 4 in plan view may be different from the shape of the bottom surface of the housing 6 .
- the thickness of the first viscoelastic layer 3 and the thickness of the second viscoelastic layer 4 may be different.
- the planar view shape of the first viscoelastic layer 3 and the planar view shape of the second viscoelastic layer 4 may be different.
- the dimensions of the first viscoelastic layer 3, the second viscoelastic layer 4, and the metal sheet 2 may be different in plan view.
- the plurality of gaps G1 in the metal sheet 2 may be sparse. Also, the metal sheet 2 may not have the gap G1.
- An electromagnetic shield (1, 1A, 1B) according to a first aspect comprises a metal sheet (2), a first viscoelastic layer (3) and a second viscoelastic layer (4, 4A, 4B) .
- the metal sheet (2) comprises a first side (21) and a second side (22) opposite the first side (21).
- a first viscoelastic layer (3) is provided on the first surface (21).
- a second viscoelastic layer (4, 4A, 4B) is provided on the second surface (22).
- the first viscoelastic layer (3) and the second viscoelastic layers (4, 4A, 4B) provided on both sides of the metal sheet (2) have viscosity
- the first viscoelastic layer The metal sheet (2) can be attached to the member to be attached via (3) and the second viscoelastic layer (4, 4A, 4B).
- the metal sheet (2) can be arranged at a position close to the device and electromagnetic noise can be blocked.
- the electromagnetic shield (1, 1A, 1B) By attaching the metal sheet (2) to a support member (91) such as a wall, a workbench or a support via the second viscoelastic layer (4, 4A, 4B), the electromagnetic shield (1, 1A, 1B)
- the equipment can be attached to the support member (91) via the .
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A, 4B) have not only viscosity but also elasticity, they can absorb vibrations. Thereby, the vibration resistance of the device can be improved.
- the above configuration can provide an electromagnetic shield (1, 1A, 1B) suitable for attachment to a member.
- the metal sheet (2) has a plurality of gaps (G1) in the first aspect.
- the flexibility of the electromagnetic shields (1, 1A, 1B) can be enhanced.
- the metal sheet (2) is formed in a mesh shape.
- the flexibility of the electromagnetic shields (1, 1A, 1B) can be further enhanced.
- the rigidity of the second viscoelastic layer (4, 4A, 4B) is the first Less than the stiffness of the viscoelastic layer (3).
- the members attached to the electromagnetic shields (1, 1A, 1B) and the electromagnetic shields (1, 1A, 1B) form a two-degree-of-freedom vibration system. can enhance sexuality.
- the first viscoelastic layer (3) and the second viscoelastic layer (4A, 4B) At least one of the adhesive surfaces (31, 41A, 41B), which is the surface opposite to the metal sheet (2), is a plane parallel to the metal sheet (2) along the shape of the member to be adhered. formed in a different shape.
- the electromagnetic shield (1A) in any one of the first to fifth aspects, at least one of the first viscoelastic layer (3) and the second viscoelastic layer (4A) , includes an inclined surface that is inclined with respect to a plane parallel to the metal sheet (2).
- the orientation of the device corresponds to the inclination of the inclined surface provided on the electromagnetic shield (1A).
- the orientation of the device can be adjusted by defining the inclination of the inclined surface.
- At least one of the first viscoelastic layer (3) and the second viscoelastic layer (4B) is formed on the adhesive surface (31, 41B), which is the surface opposite to the metal sheet (2) side.
- the electromagnetic shield (1B) can be attached to a member with a non-flat surface, such as a pole.
- the adhesive force of the second viscoelastic layer (4, 4A, 4B) is 1 less than the adhesive force of the viscoelastic layer (3).
- the viscosity of the second viscoelastic layer (4, 4A, 4B) is the first Less than the viscosity of the viscoelastic layer (3).
- the second viscoelastic layer (4, 4A, 4B) with relatively low viscosity makes it easy to remove the member to be attached.
- the second viscoelastic layer (4, 4A, 4B) contains magnetic particles .
- the electromagnetic shield (1, 1A, 1B ) when a magnetic attraction force is generated between the member to be attached and the magnetic particles, the electromagnetic shield (1, 1A, 1B ) can be attached to the member to be attached.
- the color of the first viscoelastic layer (3) is the color of the second viscoelastic layer ( 4, 4A, 4B).
- the operator can easily distinguish between the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A, 4B).
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A , 4B) includes urethane-based resin as a material.
- both the viscosity and elasticity of the viscoelastic layer can be relatively increased.
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A , 4B) has a hardness of 0 degrees or more and 5 degrees or less.
- the electromagnetic shields (1, 1A, 1B) can be easily attached to curved surfaces, uneven surfaces, and rough surfaces.
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A , 4B) has the property that the adhesive force is restored by washing the adhesive surface (31, 41, 41A, 41B), which is the surface opposite to the metal sheet (2), and then drying it. have.
- the electromagnetic shields (1, 1A, 1B) can be used even in places where there are many foreign substances such as dust.
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A , 4B) is gel-like.
- the first viscoelastic layer (3) and the second viscoelastic layer (4, 4A , 4B) are formed on the adhesive surfaces (31, 41, 41A, 41B) opposite to the metal sheet (2).
- the groove (32) includes a plurality of linear portions (320). A plurality of linear portions (320) are arranged in a direction different from the extension direction of the line.
- the electromagnetic shields (1, 1A, 1B) can be used even in an environment where oil adheres to the mounting object.
- Configurations other than the first aspect are not essential configurations for the electromagnetic shields (1, 1A, 1B), and can be omitted as appropriate.
- a communication unit (100) according to a seventeenth aspect includes an electromagnetic shield (1, 1A, 1B) according to any one of the first to sixteenth aspects, and a communication device (5).
- a communication device (5) has a housing (6), terminal blocks (82, 83), and a communication module (72).
- the housing (6) is adhesively attached to the first viscoelastic layer (3).
- the terminal blocks (82, 83) are held by the housing (6) and connected to the electric wire (W1).
- the communication module (72) is held in the housing (6) and wirelessly outputs the data received via the wire (W1).
- the vibration resistance of the communication device (5) is enhanced. be able to. Also, since the metal sheet (2) can be arranged at a position close to the communication device (5), the communication quality of the communication device (5) can be improved.
- the housing (6) includes a bumper (6112).
- the impact resistance of the communication device (5) can be enhanced.
- the communication device (5) further includes a light source (74) and a light guide member (51).
- a light source (74) is housed in the housing (6).
- the light guide member (51) is housed in the housing (6) and guides the light emitted from the light source (74).
- information such as the operating state of the communication device (5) can be displayed by the light emitted from the light source (74).
- Configurations other than the 17th mode are not essential components of the communication unit (100) and can be omitted as appropriate.
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Abstract
Description
図1、図2に示すように、本実施形態の電磁シールド1は、金属シート2と、第1粘弾性層3と、第2粘弾性層4と、を備える。金属シート2は、第1面21、及び、第1面21とは反対側の第2面22を含む。第1粘弾性層3は、第1面21に設けられる。第2粘弾性層4は、第2面22に設けられる。
(1)電磁シールドの構成
以下、図1、図2、図4を参照して、電磁シールド1の構成についてより詳細に説明する。
以下、電磁シールド1の製造方法について説明する。
以下、図1、図5を参照して、通信機器5の構成について説明する。
通信機器5が、質量を無視できる程度の両面テープを介して支持部材91に取り付けられている場合、通信機器5の運動は、1自由度振動系で表すことができる。一方で、本実施形態の構成では、電磁シールド1の金属シート2の質量が無視できないため、電磁シールド1に取り付けられる通信機器5と、電磁シールド1との運動は、2自由度振動系で表すことができる。つまり、電磁シールド1を吸振器のように機能させ、1自由度振動系では実現できない共振振幅の減衰効果を実現することができる。よって、通信機器5の耐振動性を高めることができる。
次に、図3を参照して、通信ユニット100の使用例について説明する。
以下では、実施形態の変形例について説明する。以下の各変形例は、適宜組み合わせて実現されてもよい。また、以下の変形例では、実施形態と同様の構成については、同一の符号を付して説明を省略する。
第1粘弾性層3及び第2粘弾性層4のうち少なくとも一方において、金属シート2側とは反対側の面である粘着面31、41(図2参照)は、粘着する対象の部材の形状に沿って、金属シート2と平行な平面とは異なる形状に形成されていてもよい。このような構成によれば、電磁シールド1を部材に取り付けやすい。本変形例1では、図6に示すように、第2粘弾性層4の粘着面41Aが、上記のような形状に形成されている。
第2粘弾性層4は、磁性粒子を含んでいてもよい。この態様によれば、取付対象の部材(例えば、支持部材91)と磁性粒子との間に磁気吸着力が生じる場合、磁気吸着力により、又は、磁気吸着力と粘性との両方により、電磁シールド1を取付対象の部材に取付可能となる。そのため、例えば、取付対象の部材と電磁シールド1との間に生じる粘着力が不足している場合にも、電磁シールド1を取付対象の部材に取付可能となる。
第1粘弾性層3の色は、第2粘弾性層4の色と異なっていてもよい。この場合、作業者が第1粘弾性層3と第2粘弾性層4とを区別しやすい。色が異なるとは、例えば、色相、明度、彩度及び透明度のうち、少なくとも1つが異なることを言う。第1粘弾性層3と第2粘弾性層4とのうち少なくとも一方に、例えば、顔料を添加することにより、色を異ならせることができる。
図8~図11に示すように、第1粘弾性層3の粘着面31には、溝32が形成されていてもよい。溝32は、複数の線状部分320を含む。複数の線状部分320は、平面視で線(直線又は曲線)の形に見える部分である。複数の線状部分320は、線の延長方向と異なる方向に並んでいる。
以下、実施形態のその他の変形例を列挙する。
以上説明した実施形態等から、以下の態様が開示されている。
2 金属シート
3 第1粘弾性層
4 第2粘弾性層
5 通信機器
6 筐体
21 第1面
22 第2面
31、41、41A、41B 粘着面
32 溝
51 導光部材
72 通信モジュール
74 光源
82、83 端子台
100 通信ユニット
320 線状部分
6112 バンパー
G1 隙間
W1 電線
Claims (19)
- 第1面、及び、前記第1面とは反対側の第2面を含む金属シートと、
前記第1面に設けられた第1粘弾性層と、
前記第2面に設けられた第2粘弾性層と、を備える、
電磁シールド。 - 前記金属シートは、複数の隙間を有する、
請求項1に記載の電磁シールド。 - 前記金属シートは、メッシュ状に形成されている、
請求項2に記載の電磁シールド。 - 前記第2粘弾性層の剛性は、前記第1粘弾性層の剛性よりも小さい、
請求項1~3のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方において、前記金属シート側とは反対側の面である粘着面は、粘着する対象の部材の形状に沿って、前記金属シートと平行な平面とは異なる形状に形成されている、
請求項1~4のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方において、前記金属シート側とは反対側の面である粘着面は、前記金属シートと平行な平面に対して傾斜した傾斜面を含む、
請求項1~5のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方において、前記金属シート側とは反対側の面である粘着面には、窪みが形成されている、
請求項1~6のいずれか一項に記載の電磁シールド。 - 前記第2粘弾性層の粘着力は、前記第1粘弾性層の粘着力よりも小さい、
請求項1~7のいずれか一項に記載の電磁シールド。 - 前記第2粘弾性層の粘度は、前記第1粘弾性層の粘度よりも小さい、
請求項1~8のいずれか一項に記載の電磁シールド。 - 前記第2粘弾性層は、磁性粒子を含む、
請求項1~9のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層の色は、前記第2粘弾性層の色と異なる、
請求項1~10のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方は、材料としてウレタン系樹脂を含む、
請求項1~11のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方の硬度は、0度以上5度以下である、
請求項1~12のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方は、前記金属シート側とは反対側の面である粘着面を水洗いしてから乾燥させることで粘着力が回復する性質を有する、
請求項1~13のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方は、ゲル状である、
請求項1~14のいずれか一項に記載の電磁シールド。 - 前記第1粘弾性層及び前記第2粘弾性層のうち少なくとも一方において、前記金属シート側とは反対側の面である粘着面には、複数の線状部分を含む溝が形成されており、
前記複数の線状部分は、線の延長方向と異なる方向に並んでいる、
請求項1~15のいずれか一項に記載の電磁シールド。 - 請求項1~16のいずれか一項に記載の電磁シールドと、
通信機器と、を備え、
前記通信機器は、
前記第1粘弾性層に粘着により取り付けられる筐体と、
前記筐体に保持され、電線が接続される端子台と、
前記筐体に保持され、前記電線を介して受け取ったデータを無線により出力する通信モジュールと、を有する、
通信ユニット。 - 前記筐体は、バンパーを含む、
請求項17に記載の通信ユニット。 - 前記通信機器は、
前記筐体に収容された光源と、
前記筐体に収容され、前記光源から発せられた光を導光する導光部材と、を更に有する、
請求項17又は18に記載の通信ユニット。
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JP3046344U (ja) * | 1997-08-18 | 1998-03-06 | 株式会社日本能率協会マネジメントセンター | カレンダー |
JP2000022382A (ja) * | 1998-06-30 | 2000-01-21 | Tomoegawa Paper Co Ltd | 建築物用電磁波シールド材 |
JP3074833U (ja) * | 2000-07-13 | 2001-01-26 | 株式会社サンワケミカ | 防犯用粘着シート |
WO2003025078A1 (fr) * | 2001-09-14 | 2003-03-27 | Lintec Corporation | Feuille adhesive facile a coller et son procede de production |
WO2008038734A1 (fr) * | 2006-09-29 | 2008-04-03 | Denki Kagaku Kogyo Kabushiki Kaisha | Feuille adhésive acrylique extrêmement conductrice de la chaleur |
JP2009010021A (ja) * | 2007-06-26 | 2009-01-15 | Kawamura Electric Inc | 通信機器取り付け方法 |
JP2009296202A (ja) * | 2008-06-04 | 2009-12-17 | Seiko Epson Corp | 電子機器の位置管理システム |
JP2020162057A (ja) * | 2019-03-27 | 2020-10-01 | パナソニックIpマネジメント株式会社 | 無線通信装置、路側機および無線通信方法 |
JP2020184621A (ja) * | 2019-04-26 | 2020-11-12 | 株式会社イノアックコーポレーション | 電磁波シールド材及び電磁波シールド材の製造方法 |
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US20240349470A1 (en) | 2024-10-17 |
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