WO2023011257A1 - 导风圈、空调器室外机和空调器 - Google Patents

导风圈、空调器室外机和空调器 Download PDF

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Publication number
WO2023011257A1
WO2023011257A1 PCT/CN2022/107958 CN2022107958W WO2023011257A1 WO 2023011257 A1 WO2023011257 A1 WO 2023011257A1 CN 2022107958 W CN2022107958 W CN 2022107958W WO 2023011257 A1 WO2023011257 A1 WO 2023011257A1
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WO
WIPO (PCT)
Prior art keywords
limiting
air
guide ring
wind
sub
Prior art date
Application number
PCT/CN2022/107958
Other languages
English (en)
French (fr)
Inventor
王命仁
余东东
廖胜生
黄浪水
李汝辉
罗伟洪
张涛
陈立鹤
Original Assignee
广东美的暖通设备有限公司
合肥美的暖通设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美的暖通设备有限公司, 合肥美的暖通设备有限公司 filed Critical 广东美的暖通设备有限公司
Publication of WO2023011257A1 publication Critical patent/WO2023011257A1/zh
Priority to US18/518,685 priority Critical patent/US20240085035A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/38Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/40Vibration or noise prevention at outdoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/46Component arrangements in separate outdoor units
    • F24F1/48Component arrangements in separate outdoor units characterised by air airflow, e.g. inlet or outlet airflow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates

Definitions

  • This article relates to but not limited to the field of air-conditioning equipment, in particular to but not limited to an air guiding ring, an outdoor unit of an air conditioner and an air conditioner.
  • the air output volume of the air conditioner is a key indicator that affects the performance of the air conditioner
  • the air guide ring is a key component that affects the air output volume, which is mainly reflected in two aspects: the structure of the air guide ring itself and its cooperation with the fan blades.
  • An air guide ring which is set to be used for an outdoor unit of an air conditioner, the air guide ring includes an air guide ring body, an air guide channel is formed in the air guide ring body, and a first limiter is provided on the air guide ring body Position part and second limit part, the first limit part and the second limit part are set to cooperate with the fixing part of the outdoor unit of the air conditioner to perform two-way limit, so as to block the wind guide ring body Inward shrinkage deformation and outward expansion deformation.
  • An outdoor unit of an air conditioner comprising: a fixing part and the above-mentioned wind guide ring, the fixing part is provided with a first position-limiting matching part and a second position-limiting matching part, and the first position-limiting matching part and the guide
  • the first limiting part of the wind ring cooperates with the limit to prevent the outward expansion and deformation of the wind guide ring body
  • the second limit cooperation part cooperates with the second limit part of the wind guide ring to prevent the expansion of the wind guide ring body.
  • the main body of the air guiding ring shrinks and deforms inwardly.
  • An air conditioner includes the above-mentioned outdoor unit of the air conditioner.
  • a wind guide ring comprising: an inlet section, a middle section and an outlet section arranged in sequence along the flow direction of the airflow,
  • the inlet section includes a first sub-inlet section arranged near the air inlet end of the wind guide ring and a second sub-inlet section arranged near the middle section, and the inner wall of the first sub-inlet section faces toward the
  • the outer side of the air guide ring is concave
  • the inner wall surface of the second sub-inlet section is a convex curved surface protruding toward the inside of the air guide ring, and along the air flow direction, the inner wall of the first sub-inlet section
  • the angle between the tangent plane of the wall surface and the first plane perpendicular to the axis of the wind guide ring gradually decreases, and the angle between the tangent plane of the inner wall surface of the second sub-inlet section and the first plane The angle gradually increases.
  • An outdoor unit of an air conditioner comprising the above-mentioned wind guiding ring.
  • An air conditioner includes the above-mentioned outdoor unit of the air conditioner.
  • Fig. 1 is a schematic structural view of the wind guiding ring of the embodiment of the present application
  • Fig. 2 is a schematic diagram of the assembly structure of the wind guide ring and the fixing part shown in Fig. 1;
  • Fig. 3 is an enlarged schematic diagram of the structure of part A of Fig. 2;
  • Fig. 4 is a schematic diagram of an exploded structure of the wind guide ring and the fixing member shown in Fig. 2;
  • Fig. 5 is a structural schematic diagram of the fixing part of Fig. 2;
  • FIG. 6 is a schematic structural view of an outdoor unit of an air conditioner according to an embodiment of the present application.
  • Fig. 7 is a schematic diagram of the front structure of the wind guiding ring according to the embodiment of the present application.
  • Fig. 8 is a schematic top view of a wind guide ring according to an embodiment of the present application.
  • Fig. 9 is a schematic diagram of the cross-sectional structure along the B-B direction of Fig. 8;
  • Fig. 10 is an enlarged schematic view of the structure of part C of Fig. 9;
  • Fig. 11 is a comparison diagram of the air volume noise test data and the noise spectrum of the wind guiding ring of the embodiment of the present application;
  • Fig. 12a is a schematic diagram of the noise spectrum constant percentage bandwidth (constant percentage bandwidth, CPB) of the wind guiding ring of the embodiment of the present application;
  • Fig. 12b is a schematic diagram of another constant percentage bandwidth (constant percentage bandwidth, CPB) of the noise spectrum of the wind guide ring according to the embodiment of the present application;
  • Fig. 12c is a schematic diagram of another constant percentage bandwidth (CPB) of the noise spectrum of the wind guide coil according to the embodiment of the present application;
  • Fig. 12d is a schematic diagram of another constant percentage bandwidth (CPB) of the noise spectrum of the wind guide coil according to the embodiment of the present application.
  • CB constant percentage bandwidth
  • 2-Fixer 21-Plate main body, 211-First limit fit part, 212-Second limit fit part, 22-Folding edge, 221-Avoidance recess, 23-Fixed lug;
  • 100'-wind guide ring 101'-inlet end, 102'-outlet end, 1'-inlet section, 11'-first sub-inlet section, 12'-second sub-inlet section, 2'-middle section , 3'-exit segment.
  • the embodiment of the present application provides an air guide ring, which can reduce the deformation amount of the air guide ring after being stressed, maintain the installation gap between the air guide ring and the fan blades, and improve the performance of the air conditioner.
  • the embodiment of the present application provides an air guide ring 1 that can be used for an outdoor unit of an air conditioner.
  • the wind guide ring 1 is configured to include a wind guide ring body 11 , the wind guide ring body 11 is overall arranged in a ring shape, and an air guide channel 10 is formed inside, and the air guide channel 10 has an air inlet and an air outlet.
  • the wind guide ring 1 can cooperate with the fan, and the blades of the fan can extend into the air guide channel 10 of the wind guide ring 1, so that when the fan is working, the air flow can enter from the air inlet, and flow through the air guide channel 10, and finally Exhausted from the air outlet.
  • the flow direction of the airflow is shown by the arrow in FIG. 1 , the lower side is the air inlet of the air guide channel 10 , and the upper side is the air outlet of the air guide channel 10 .
  • the air guiding ring body 11 is provided with two limiting parts, namely: the first limiting part 12 and the second limiting part 13, and the two limiting parts can be connected with the fixing part 2
  • the first limit part 12 can cooperate with the first limit matching part 211 of the fixing part 2 of the outdoor unit of the air conditioner to prevent the air guide ring body 11 from expanding and deforming radially outward
  • the second limiting portion 13 can cooperate with the second limiting matching portion 212 of the fixing member 2 to prevent the air guide ring body 11 from shrinking and deforming radially inward.
  • the cooperation of the two position-limiting parts can limit the position of the wind guiding ring body 11 in both directions, and can limit the radially outward expansion deformation and the radially inward contraction deformation of the air guiding ring body 11 .
  • the air guide ring body 11 is generally ring-shaped, when part of the air guide ring body 11 expands and deforms radially outward, other parts of the air guide ring body 11 will shrink and deform radially inward, or the air guide ring body 11 will When a part shrinks and deforms radially inward, other parts of the air guide ring body 11 expand radially outward and deform.
  • the shrinkage and expansion deformation of the air guiding ring body 11 is restricted by the first limiting part 12 and the second limiting part 13, which is beneficial to reduce the deformation amount of the air guiding ring 1 after being stressed, and maintain the shape stability of the air guiding ring body 11
  • the shrinkage and expansion deformation of the air guiding ring body 11 is restricted by the first limiting part 12 and the second limiting part 13, which is beneficial to reduce the deformation amount of the air guiding ring 1 after being stressed, and maintain the shape stability of the air guiding ring body 11
  • the wind guide of the embodiment of the application Ring 1 by setting the first limit part 12 and the second limit part 13, the deformation of the wind guide ring 1 is avoided, the cooperation between the wind wheel and the wind guide ring 1 is ensured, and the leakage of the top of the wind wheel blade is reduced.
  • the loss of the fan system ensures the performance of the fan system, thereby avoiding the failure of the fan system.
  • the second limiting portion 13 is arranged to be located on the radially outer side of the first limiting portion 12 (that is, the side away from the center of the wind deflector ring body 11 ), Moreover, there is a radial distance between the second limiting portion 13 and the first limiting portion 12 , and the second limiting portion 13 and the first limiting portion 12 can be clamped on both sides of the fixing member 2 .
  • the outer wall surface of the first limiting part 12 (that is, the side wall surface away from the center of the wind guide ring body 11) can form the first limiting surface 123
  • the inner wall surface of the second limiting part 13 (that is, the side wall surface close to the guide ring body 11) can form the first limiting surface 123
  • a side wall surface on one side of the center of the air coil body 11 may form a second limiting surface 131
  • the first limiting surface 123 and the second limiting surface 131 may be parallel to each other.
  • the second limiting surface 131 is located on the radial outer side of the first limiting surface 123, and there is a radial interval between them.
  • the first limit fitting part 211 of the fixing part 2 can be limited against the first limit surface 123, and the second limit fitting part 212 of the fixing part 2 can be limited against the second limit surface 131, so as to prevent
  • the air guide ring body 11 undergoes radial outward expansion deformation and radial inward contraction deformation, thereby reducing the deformation amount of the air guide ring 1 after being stressed.
  • the second limiting portion 13 and the first limiting portion 12 are arranged to be misaligned along the circumferential direction of the wind deflector body 11 , that is, the second limiting portion 13 and the first The limiting portions 12 are located at different circumferential positions of the wind guide ring body 11 .
  • the second limiting portion 13 and the first limiting portion 12 can also be arranged in alignment along the circumferential direction of the wind guiding ring body 11, that is, the second limiting portion 13 and the first limiting portion 12 can be located on the wind guiding ring body The same circumferential position of 11.
  • the two stoppers are set to be displaced along the circumferential direction of the wind guide ring body 11
  • the first stopper 12 is set to include two sub-stoppers, respectively : the first sub-limiting part 121 and the second sub-limiting part 122
  • the second limiting part 13 is arranged to be located between the two sub-limiting parts, that is, the second sub-limiting part 122 and the second limiting part 13 and the first sub-limiting portions 121 are arranged in sequence along the circumferential direction of the wind guiding ring body 11 .
  • the two ends of the first limiting fitting part 211 of the fixing part 2 can be respectively abutted against the two sub-limiting parts.
  • the second position-limiting matching part 212 of the fixing part 2 can abut against the second position-limiting part 13 located in the middle to limit the position, so as to realize the position-limiting cooperation between the wind guide ring 1 and the fixing part 2 .
  • a notch 14 is provided on one side of the air guiding ring body 11 , and the notch 14 is located on the side close to the air inlet, and the two sub-limiting parts of the first limiting part 12 are respectively Located on both sides of the gap 14.
  • the wind guide ring body 11 is provided with a protruding portion 1132 extending axially toward the notch 14 (that is, extending downward).
  • the protruding portion 1132 can form the second limiting portion 13 so that the second limiting portion 13 is located at Between the second sub-limiting part 122 and the first sub-limiting part 121, the offset setting between the two limiting parts is realized.
  • the setting of the notch 14 is conducive to reducing the size of the air guide ring 1, so that in the limited space in the outdoor unit of the air conditioner, the size of the air guide ring 1 can be maximized, and thus the size of the wind wheel can be maximized. It is beneficial to improve the performance of the fan.
  • the shape of the protruding part 1132 can be rectangular, circular, etc., and the protruding part 1132 can form an embedded assembly structure with the first limiting part 12.
  • the fixing part 2 can be inserted into the protruding part.
  • the wind guide ring 1 can be effectively positioned to prevent the wind guide ring 1 from being out of position or deformed under force.
  • reinforcing ribs 16 are provided on the side wall of the protruding portion 1132 (the second limiting portion 13 ).
  • the reinforcing rib 16 can be arranged on the outer wall surface of the protruding part 1132 (that is, the side wall surface on the side away from the center of the wind guide ring body 11), or it can also be arranged on the inner wall surface of the protruding part 1132 (that is, close to On the side wall surface on one side of the center of the air guiding ring body 11 ), or on the inner wall surface and the outer wall surface of the protruding part 1132, reinforcing ribs 16 are provided.
  • the reinforcing ribs 16 are arranged to extend axially along the wind guiding ring body 11 or extend along the circumferential direction of the wind guiding ring body 11, or there are multiple reinforcing ribs 16, and some of the reinforcing ribs 16 can extend along the wind guiding ring body 11.
  • the axial extension of part of the reinforcing ribs 16 extends along the circumferential direction of the wind guide ring body 11, and the reinforcing ribs 16 extending in the axial direction and the reinforcing ribs 16 extending in the circumferential direction intersect with each other to form a grid.
  • the protruding part 1132 forming the second limiting part 13 is provided with reinforcing ribs 16 to enhance the strength of the protruding part 1132, thereby enhancing the limiting effect of the second limiting part 13, so as to prevent the wind guide ring 1 from being stressed. out of shape.
  • first limiting parts 12 arranged along the circumferential direction of the wind guide ring body 11, such as evenly arranged; there are also multiple second limiting parts 13 arranged along the guide ring body 11.
  • the circumferential arrangement of the air coil body 11 can be evenly arranged, for example; the number of the second limiting parts 13 and the first limiting parts 12 are equal, and they match one by one.
  • the first limiting part 12 and the corresponding second limiting part 13 can cooperate to realize the two-way limiting of the inward contraction deformation and the outward expansion deformation of the wind guide ring body 11; a plurality of first limiting parts 12 and corresponding The corresponding plurality of second limiting parts 13 cooperate to better realize the limiting of the deformation of the wind guiding ring body 11 .
  • Fig. 1 and Fig. 4 there are two second stoppers 13 and two first stoppers 12, one of the first stoppers 12 and the corresponding second stopper 13 are located on the wind guide ring body 11, and can cooperate with the fixing part 2 on the front side; the other first limiting part 12 and the corresponding second limiting part 13 are located on the rear side of the air guide ring body 11, and can be connected with the rear side Fit the fixing part 2 on the side.
  • two first limiting parts 12 can also be respectively arranged on the left side and the right side of the wind guiding ring body 11, and two second limiting parts 13 are respectively arranged on the left side and the right side of the wind guiding ring body 11 .
  • the number of the second limiting portion 13 and the first limiting portion 12 is not limited to two, and can be set as required.
  • the air guiding ring body 11 is provided with a support portion 17 , and the supporting portion 17 is arranged to extend along the circumferential direction of the air guiding ring body 11 .
  • the supporting portion 17 may be a supporting rib provided on the outer wall surface of the wind guiding ring body 11 .
  • the supporting ribs can be arranged as an integral structure, or the supporting part 17 can include a plurality of supporting ribs arranged at intervals.
  • the supporting part 17 can be supported on the fixing part 2 to realize the support and positioning of the wind guiding ring 1 and the fixing part 2 .
  • the second stopper 13 and the first stopper 12 are arranged to be positioned at the underside of the support part 17 (that is, the side near the air inlet of the air guide passage 10), so that the fixing member 2 is inserted from the side near the air inlet Between the first limiting part 12 and the second limiting part 13 , until it abuts against the supporting part 17 , the limiting fit and supporting fit between the wind guiding ring body 11 and the fixing part 2 are realized.
  • the side wall of the air guiding ring body 11 is provided with a fixing part, and the fixing part can be fixedly connected with the fixing part 2 .
  • the fixing portion can be a screw fixing hole 18
  • the wind guiding ring body 11 can be fixedly connected with the fixing member 2 by using screws.
  • a plurality of screw fixing holes 18 can be provided (for example, two), so as to securely fix the wind guide ring body 11 and the fixing member 2 through a plurality of screws.
  • the fixing part is arranged to be located on the upper side of the support part 17 (that is, the side near the air outlet of the air guide channel 10), and the upper part of the fixing part 2 can be provided with a fixing lug 23 for fixing
  • the threaded hole on the lug 23 coincides with the screw axis on the air guide ring body 11 and is then fixed by screws.
  • the air guide ring 1 and the fixing part 2 are axially supported and positioned by the support part 17, the lower part is radially limited by the first stop part 12 and the second stop part 13, and the upper part is fixed by screws, so that the guide The fixing between the air ring 1 and the fixing part 2 is firm.
  • the positions of the second limiting portion 13 and the first limiting portion 12 are not limited to be located on the lower side of the supporting portion 17, and the positions of the fixing portion are not limited to being located on the upper side of the supporting portion 17, which can be adjusted as required.
  • the wind guide ring body 11 is provided with a position-limiting protrusion, and the position-limiting protrusion can cooperate with the position-limiting hole on the fixing part 2 for position-limiting.
  • the wind guide ring body 11 is provided with a limit hole, and the limit hole can cooperate with the limit protrusion on the fixing part 2 to limit the position.
  • the wind guide ring body 11 and the fixing part 2 are respectively provided with a limit protrusion and a limit hole, so that the wind guide ring body 11 and the fix part 2 are limited by the limit protrusion and the limit hole, so that the wind guide ring The main body 11 and the fixing part 2 are fixed.
  • the air guiding ring body 11 is configured to include a connecting seat 111 and an air guiding pipe 112, the connecting seat 111 has a first air guiding channel, and the air guiding pipe 112 is configured to be hollow Cylindrical, and the air guide pipe 112 has a second air guide channel.
  • the connecting seat 111 can be set to be in a narrowed shape, and the first end of the connecting seat 111 (that is, the necked end, the upper end in Fig.
  • the first air guiding channel in the connecting seat 111 is connected with the second air guiding channel in the air guiding pipe 112 to form the air guiding channel 10 .
  • the connecting seat 111 is arranged to be located on the side close to the air inlet, so that the second end (i.e. the flared end, the lower end in Fig. 1) of the connecting seat 111 forms the air inlet of the air guide passage 10, so that the airflow enters the second end from the flared end.
  • the first air guide channel flows out from the constricted end and flows into the second air guide channel.
  • the connecting seat 111 can be fixedly matched with the fixing part 2 to realize the fixing of the wind guiding ring 1 .
  • connection seat 111 is configured to include two oppositely disposed sidewalls 113 for limiting, and each sidewall for limiting 113 is configured to include a first limiting portion 12 and a second limiting portion 12 .
  • the position portion 13, the first limiting portion 12 and the second limiting portion 13 are arranged at intervals along the radial direction of the wind guiding ring body 11, and at least partially overlap along the axial direction of the wind guiding ring body 11, and each limiting side wall
  • the radial distance between the first limiting part 12 and the second limiting part 13 of 113 is used to clamp the fixing part 2, so that the fixing part 2 cooperates with the first limiting part 12 and cooperates with the second limiting part.
  • the portion 13 cooperates with the stop to prevent the radially outward expansion deformation and the radially inward contraction deformation of the wind guiding ring body 11 .
  • the limiting sidewall 113 is configured to include a body portion 1131 and a protrusion 1132 protruding outward from the body portion 1131 , wherein the body portion 1131 of the limiting sidewall 113
  • the first limiting part 12 can be formed, the protruding part 1132 can form the second limiting part 13, and a limiting notch 114 is formed between the main body part 1131 and the protruding part 1132, and the limiting notch 114 is used to clamp a fixing member 2.
  • the protruding portion 1132 can protrude outward from the middle of the body portion 1131, therefore, the body portion 1131 at both ends of the limiting side wall 113 forms the first limiting portion 12, and the protruding portion 1132 in the middle of the limiting side wall 113 forms The second limiting part 13.
  • the first limiting part 12 formed by the body part 1131 of the limiting side wall 113 can abut and fit with the fixing part 2, so as to hinder the radially outward expansion deformation of the air guide ring body 11; the second limiting part formed by the protruding part 1132
  • the position portion 13 can abut and fit with the fixing member 2 to prevent the radially inward contraction deformation of the wind deflector body 11 .
  • the embodiment of the present application also provides an outdoor unit of an air conditioner.
  • the outdoor unit of the air conditioner is configured to include the wind guiding ring 1 of any one of the above-mentioned embodiments.
  • the outdoor unit of the air conditioner may be a cabinet unit.
  • wind guide ring 1 of the embodiment of the present application can also be applied to other products other than the outdoor unit of the air conditioner.
  • the outdoor unit of the air conditioner is configured to further include a fixing member 2 .
  • the fixing part 2 is provided with a first position-limiting matching part 211, which can cooperate with the first position-limiting part 12 of the wind guiding ring 1 to limit the position and prevent the air guiding ring body 11 from radially Outward expansion deformation.
  • the fixing part 2 is also provided with a second position-limiting matching portion 212 , which can cooperate with the second position-limiting portion 13 of the wind guiding ring 1 to limit the position and prevent the radially inward contraction deformation of the air guiding ring body 11 .
  • the amount of deformation of the wind guiding ring 1 after being stressed can be reduced, In order to maintain the installation gap between the air guide ring 1 and the fan blades when the air conditioner is running, and improve the performance of the air conditioner.
  • the fixing member 2 is configured to include a plate-shaped main body 21, and the plate-shaped main body 21 has two opposite plate surfaces to respectively form a first position-limiting fit portion 211 and a second Two limit fitting parts 212 .
  • the plate-shaped main body 21 of the fixing part 2 is arranged to be sandwiched (or inserted) between the first limiting part 12 and the second limiting part 13, so that the plate-shaped main body 21
  • the plate surface of the side (closer to the center of the wind guiding ring body 11) is in contact with the first limiting surface 123 of the first limiting part 12 to limit the position, and the other side of the plate-shaped main body 21 (far away from the air guiding ring body 11
  • the plate surface on one side of the center abuts against the second limiting surface 131 of the second limiting portion 13 for limiting.
  • the plate surface on one side of the plate-shaped main body 21 can be in direct contact with the first limiting surface 123, and the two can be in surface contact; the plate surface on the other side of the plate-shaped main body 21 and the second limiting surface 131 can be in direct contact, and the two can be in surface contact.
  • the surface contact increases the contact area between the fixing part 2 and the wind guiding ring body 11 , and enhances the position-limiting effect on the wind guiding ring body 11 .
  • the fixing member 2 is set to further include a bent edge 22 formed by bending one end (upper end) of the plate-shaped main body 21, and the bent edge 22 is set to face the guide One side where the center of the wind ring 1 is bent, and the angle between the bent edge 22 and the plate-shaped main body 21 can be about 90 degrees, and can be used to support the wind guide ring 1 .
  • the supporting portion 17 of the wind guiding ring 1 is configured to be supported on the bent edge 22 to realize the support and positioning of the wind guiding ring 1 and the fixing member 2 .
  • the bending edge 22 is provided with an escape recess 221 , which can be avoided on the one hand, and facilitates the bending and forming of the bending edge 22 on the other hand.
  • the fixing member 2 is configured to further include a fixing lug 23 formed by bending the bent edge 22 , and the fixing lug 23 is set so as to move away from the plate-shaped main body 21 One side (that is, the upper side) is bent, and the angle between the fixing lug 23 and the bent edge 22 may be about 90 degrees.
  • the fixing lug 23 can be used for fixing with the wind guiding ring 1 , and the fixing lug 23 can be provided with threaded holes.
  • the fixed lug 23 can be stretched into the air guiding ring body 11 from the side where the air inlet is located, and the screw can be screwed with the threaded hole on the fixing lug 23 after passing through the screw fixing hole 18 on the air guiding ring body 11. Connect to realize the fixed connection between the wind guiding ring 1 and the fixing part 2.
  • a plurality of fixing lugs 23 can be provided (for example, two), so as to securely fix the wind guiding ring 1 and the fixing member 2 through a plurality of screws.
  • the air guiding ring 1 is a plastic part
  • the fixing part 2 is a sheet metal part.
  • the fixing part 2 has a strong structural strength and is not easy to deform, so the fixing part 2 can be used to limit the air guiding ring 1. position to prevent deformation of the wind guide ring 1.
  • the materials of the wind guide ring 1 and the fixing member 2 are not limited to the above, and can be adjusted according to actual needs.
  • the fixing member 2 is configured as a motor beam for fixing the motor, that is, the motor beam can be used for fixing the motor, and can also be used for fixing the wind guide ring 1 , which has dual functions.
  • the motor crossbeam that fixes the motor is selected as the fixing part 2 for fixing and limiting the wind guide ring 1, which is beneficial to reduce the number of parts of the outdoor unit of the air conditioner, simplify the structure of the product, and reduce the cost.
  • the fixing member 2 can also be provided separately for fixing the wind guiding ring 1 .
  • the motor beam may include a motor front beam on the front side and a motor rear beam on the rear side.
  • the two fixing parts 2 can be the motor front beam and the motor rear beam respectively.
  • Both the front beam of the motor and the rear beam of the motor are provided with a bending edge 22.
  • the air guiding ring body 11 is located between the front beam of the motor and the rear beam of the motor, and the front and rear two protrusions 1132 (second limiting parts 13 ) of the air guiding ring body 11 are positioned from the front and rear respectively.
  • the motor front beam and the motor rear beam are clamped on both sides, and finally the air guide ring body 11 is fixed to the motor front beam by screws, and the air guide ring body 11 is fixed to the motor rear beam by screws.
  • the wind guide ring 1 is supported on the bent edge 22 of the motor beam, and is fixed on the bent edge 22 of the motor beam by vertically arranged screws (arranged along the axial direction of the wind guide ring 1 ).
  • the wind guiding ring 1 is supported on the bending edge 22 of the motor beam, and the first limiting part 12 and the second limiting part 13 are clamped on both sides of the plate-shaped main body 21 of the motor beam, and
  • the wind guide ring 1 is fixed to the fixing lug 23 of the motor beam by means of screws arranged horizontally.
  • the motor crossbeam can better fix and limit the wind guide ring 1 , so that the wind guide ring 1 is fixed firmly and prevents the wind guide ring 1 from being deformed.
  • the first limiter 12 and the second limiter 13 for limit cooperation with the motor beam, it can resist the deformation of the wind guide ring body 11 and improve the stress at the fixing screw.
  • the force transmission mode and force conduction path of the wind guide ring 1 are improved, the deformation amount of the wind guide ring 1 after being stressed is reduced, and it is beneficial to maintain the structural stability of the wind guide ring 1, thereby maintaining the relationship between the wind guide ring 1 and the blades.
  • the installation gap enables the outdoor unit of the air conditioner to maintain efficient and stable operation.
  • the notch 14 is set close to the short side of the outdoor unit of the air conditioner.
  • the axis of the wind guide ring 1 is set to be vertically arranged, and its air inlet can be directed downwards, and the air outlet can be directed upwards, so that the outdoor unit can realize downward air intake and upper air outlet.
  • the setting of the notch 14 is conducive to reducing the volume of the air guide ring 1, and the notch 14 is arranged to be close to the short side of the casing of the outdoor unit (such as: the shorter side of the casing along the front and rear directions and the sides along the left and right directions) , such as the side along the front and rear directions), it is beneficial to increase the size of the wind guide ring 1 as much as possible in the limited space in the casing, and can maximize the size of the wind wheel, thereby benefiting the performance of the fan system and improving the fan system. air intake and reduce working noise.
  • An embodiment of the present application further provides an air conditioner, including the outdoor unit of the air conditioner described in any one of the above embodiments.
  • the embodiment of the present application also provides a wind guide ring (or guide ring) 100', as shown in Figures 7-10, including: an inlet section 1', a middle section 2' and Outlet section 3'.
  • the air guide ring 100' can guide the airflow, make the flow direction of the airflow regular, and reduce the energy loss of the airflow.
  • the air guide ring body of the air guide ring 100' may include an inlet section 1', a middle section 2' and an outlet section 3' arranged in sequence, wherein the air flow flows along the axial direction of the air guide ring 100' , therefore, the inlet section 1', the middle section 2' and the outlet section 3' are sequentially arranged along the axial direction of the air guide ring 100', the airflow can flow in from the air inlet end 101' of the air guide ring 100', and the airflow first flows through the inlet Section 1', then passes through the middle section 2' and outlet section 3' in turn, and finally flows out from the air outlet end 102' of the wind guide ring 100', so the direction from the inlet section 1' to the outlet section 3' is the direction of gas flow .
  • the inlet section 1' includes two successively connected sub-inlet sections 1': the first sub-inlet section 11' and the second sub-inlet section 12', and the first sub-inlet section 11' is close to the air guide ring 100 '
  • the air inlet end 101', the second sub-inlet section 12' is close to the middle section 2', therefore, when the airflow flows into the wind guide ring 100', it first flows through the first sub-inlet section 11', and then flows through the second sub-inlet section 12'.
  • the first sub-inlet section 11' includes a first inlet port close to the air inlet end 101' and a first outlet port far away from the air inlet end 101'
  • the second sub-inlet section 12' includes a first inlet port near the air inlet end 101'.
  • the second inlet end of 101' and the second outlet end away from the air inlet end 101', and the second inlet end of the second sub-inlet section 12' is smoothly transitioned to the first outlet end of the first sub-inlet section 11'.
  • the first outlet end of the first sub-inlet section 11' and the second inlet end of the second sub-inlet section 12' are smoothly transitioned, so that the inner wall surfaces of the first sub-inlet section 11' and the second sub-inlet section 12' have a smooth transition connection, so that the air flow is smooth and stable, so as to avoid the turbulence of the air flow when it flows through the connection part of the first sub-inlet section 11' and the second sub-inlet section 12', which will cause a large energy loss of the airflow and affect the air guide ring 100' diversion effect and increased noise.
  • the inner wall surface of the first sub-inlet section 11' is a concave curved surface that is concave toward the outside of the wind guide ring 100', and a point on the concave curved surface is used to make a tangent plane of the concave curved surface, and the tangent plane is consistent with the first plane (perpendicular to the axis of the wind guiding ring 100') there is an included angle between M0.
  • the included angles between different points on the inner wall surface of the first sub-inlet section 11' and the first plane M0 gradually decrease.
  • three points P1, P2, and P3 are set on the inner wall surface of the first sub-inlet section 11' sequentially along the flow direction of the airflow, wherein P1 is located at the first point of the first sub-inlet section 11'.
  • the inlet port, P3 is a point on the intersecting line between the inner wall surface of the first outlet end of the first sub-inlet section 11' and the inner wall surface of the second inlet end of the second sub-inlet section 12', and P2 is located between P1 and P3 .
  • Angles between the tangent planes M1 , M2 , M3 at the three points P1 , P2 , P3 and the first plane M0 are ⁇ 1 , ⁇ 2 , ⁇ 3 respectively, and ⁇ 1> ⁇ 2> ⁇ 3.
  • the first sub-inlet section 11' is configured such that along the flow direction of the airflow, the angle between the tangent plane at different points on the inner wall surface of the first sub-inlet section 11' and the first plane M0 decreases gradually, so that along the In the air flow direction, the ventilation cross-sectional area of the first sub-inlet section 11' gradually decreases, that is, the first sub-inlet section 11' gradually shrinks, and the flow velocity can be increased when the airflow passes through the first sub-inlet section 11', which is conducive to improving the air guide Circle 100' of air intake.
  • the inner wall surface of the second sub-inlet section 12' is a convex curved surface protruding toward the outside of the wind guide ring 100', and a point on the convex curved surface is used as a tangent plane of the convex curved surface.
  • three points P3, P4, and P5 are set on the inner wall of the second sub-inlet section 12' along the flow direction of the airflow, wherein P3 is the first point of the first sub-inlet section 11'.
  • Angles between the tangent planes M3 , M4 , M5 at the three points P3 , P4 , P5 and the first plane M0 are respectively ⁇ 3 , ⁇ 4 , ⁇ 5 , and ⁇ 3 ⁇ 4 ⁇ 5.
  • the second sub-inlet section 12' is configured such that along the flow direction of the airflow, the angles between the tangent planes at different points on the inner wall surface of the second sub-inlet section 12' and the first plane M0 gradually increase, so that the second The inner wall of the sub-inlet section 12' forms a convex curved surface protruding toward the inside of the air guide ring 100', and the ventilation cross-sectional area of the second sub-inlet section 12' can be further reduced, which is beneficial to further increase the airflow velocity and air intake volume.
  • the inlet section 1' Compared with the sub-inlet section 1' whose inner wall surface is a conical surface, by setting the first sub-inlet section 11' whose inner wall surface is a concave curved surface and the second sub-inlet section 12' whose inner wall surface is a convex curved surface, the inlet section 1'
  • the guiding effect on the airflow is better, the air intake volume is increased, and the airflow will flow smoothly along the inner wall of the inlet section 1' after entering the inlet section 1', and will not hit the inner wall of the inlet section 1' and rebound and reduce
  • the energy of the airflow, turbulent flow, noise, etc., the stability of the gas flow is relatively high, and the noise generated when the airflow passes through the air guiding ring 100' can be effectively reduced.
  • the air guide ring 100' of the embodiment of the present application can increase the air intake volume of the air guide ring 100' and reduce the noise of the air flow by arranging the first sub-inlet section 11' and the second sub-inlet section 12'.
  • the concave surface of the inner wall surface of the first sub-inlet section 11' is a concave spherical surface
  • the convex surface of the inner wall surface of the second sub-inlet section 12' is a convex spherical surface
  • concave curved surface of the inner wall surface of the first sub-inlet section 11' and the convex curved surface of the inner wall surface of the second sub-inlet section 12' can also be curved surfaces of other shapes than spherical surfaces.
  • the included angle ⁇ 1 between the tangent plane of the inner wall surface of the first inlet end and the first plane M0 is 70°-90°, as shown in : ⁇ 1 can be 70°, 73°, 75°, 78°, 80°, 83°, 85°, 87°, 90°, etc.
  • the angle ⁇ 3 between the tangent plane of the inner wall surface of the first outlet end and the first plane is 35°-55°, such as: ⁇ 3 can be 35°, 38°, 40°, 42° °, 45°, 48°, 50°, 52°, 55°, etc.
  • the angle ⁇ 1 between the tangent plane M1 at the point P1 on the inner wall surface of the first inlet port and the first plane M0 is 70°-90°; the tangent plane M3 at the point P3 on the inner wall surface of the first outlet port and the first plane M0
  • the angle ⁇ 3 between a plane M0 is 35°-55°; the direction from the first inlet port toward the first outlet port, that is, along the flow direction of the airflow, the different points on the inner wall surface of the first sub-inlet section 11'
  • the angle between the tangent plane and the first plane is between ⁇ 1 and ⁇ 3, such as: the angle ⁇ 2 between the tangent plane M2 at point P2 on the inner wall surface of the first sub-inlet section 11' and the first plane M0
  • the inner wall surface of the first inlet end of the first sub-inlet section 11' of the air guide ring 100' is not round because of the structural size limitation of the outdoor unit. So regular, therefore, on the inner wall surface of the first inlet end of the first sub-inlet section 11', the angle between the tangent plane at multiple points along the circumferential direction of the wind guiding ring 100' and the first plane M0 It may be different, such as 80°, 82°, 78°, etc. respectively.
  • the overall change trend of the included angle between the tangent plane of the inner wall surface of the first sub-inlet section 11' and the first plane M0 is all decreasing, and the inner wall surface of the second sub-inlet section 12'
  • the overall change trend of the included angle between the tangent plane of the wall surface and the first plane M0 is to increase, but it is just from which angle to change to which angle, this angle is not fixed, but changes within a certain range.
  • the value range of the included angle ⁇ 1 is not limited to 80°-90°, and can also be adjusted according to actual needs; the value range of the included angle ⁇ 3 is not limited to 35°-55°, and can also be adjusted according to actual needs.
  • the included angle between the tangent plane of the inner wall surface of the second inlet end and the first plane M0 is equal to the tangent plane of the inner wall surface of the first outlet end.
  • the angle ⁇ 3 between the plane and the first plane M0, and the angle ⁇ 5 between the tangent plane of the inner wall surface of the second outlet port and the first plane M0 are 80°-100°.
  • the second inlet end of the second sub-inlet section 12' is smoothly transitioned to the first outlet end of the first sub-inlet section 11', the tangent plane of the inner wall surface of the second inlet end of the second sub-inlet section 12' and The included angle between the first planes is equal to the included angle between the tangent plane of the inner wall surface of the first outlet end and the first plane, as shown in the figure?
  • point P3 is a point on the intersecting line between the inner wall surface of the first outlet end of the first sub-inlet section 11' and the inner wall surface of the second inlet end of the second sub-inlet section 12', and the first The tangent plane of the inner wall surface of the sub-inlet section 11' coincides with the tangent plane of the inner wall surface of the second sub-inlet section 12' through point P3, both of which are tangent plane M3.
  • the second inlet of the second sub-inlet section 12' The angle between the tangent plane of the inner wall surface of the end and the first plane is equal to the angle between the tangent plane of the inner wall surface of the first outlet end and the first plane, both are ⁇ 3, and the included angle ⁇ 3 is 35°-55°.
  • the angle ⁇ 5 between the tangent plane M5 at the point P5 on the inner wall surface of the second outlet port and the first plane M0 is 80°-100°, such as: ⁇ 5 can be 80°, 83°, 85°, 88°, 90°, 93°, 95°, 97°, 100°, etc.
  • ⁇ 5 can be 80°, 83°, 85°, 88°, 90°, 93°, 95°, 97°, 100°, etc.
  • the ventilation cross-sectional area of the second sub-inlet section 12' gradually decreases; when the included angle ⁇ 5 is 90°-100°, the ventilation cross-sectional area of the second sub-inlet section 12' First gradually decrease and then gradually increase.
  • the included angle is between ⁇ 3 and ⁇ 5, such as: the included angle ⁇ 4 between the tangent plane M4 at the point P4 on the inner wall surface of the second sub-inlet section 12' and the first plane M0 is between ⁇ 3 and ⁇ 5, that is In ⁇ 3 ⁇ 4 ⁇ 5.
  • the value range of the included angle ⁇ 5 is not limited to 80°-100°, and can also be adjusted according to actual needs.
  • the ventilation section of the middle section 2' of the air guide ring 100' remains unchanged.
  • the inner wall surface of the middle section 2' can be a cylindrical surface, so that the ventilation cross-sectional area of the middle section 2' remains constant.
  • the axis of the cylindrical surface coincides with the axis of the wind guide ring 100', and the angle ⁇ 5 between the tangent plane at point P5 on the inner wall surface of the second outlet end of the second sub-inlet section 12' and the first plane is 90° , so as to realize a smooth transition connection between the inner wall surface of the second outlet end of the second sub-inlet section 12' and the inner wall surface of the middle section 2'.
  • the ventilation cross-sectional area of the outlet section 3' of the air guide ring 100' increases gradually.
  • the ventilation cross-sectional area of the outlet section 3' increases gradually to increase the air outlet range of the air guide ring 100', and can reduce the air flow velocity, which is beneficial to reduce noise.
  • the included angle ⁇ 6 between the tangent plane of the inner wall surface of the outlet section 3' and the first plane perpendicular to the axis of the wind guiding ring 100' is 95°-180°.
  • the angle ⁇ 6 between the tangent plane M6 at any point P6 on the inner wall surface of the outlet section 3' and the first plane M0 is 95°-180°, such as: ⁇ 6 can be 95°, 100° °, 110°, 120°, 130°, 140°, 150°, 160°, 170°, 180°, etc.
  • the inner wall surface of the outlet section 3' can be a convex spherical surface protruding toward the inside of the air guide ring 100', and along the flow direction of the airflow, the tangent plane of the inner wall surface of the outlet section 3' is perpendicular to the air guide ring 100'
  • the included angle between the first planes of the axis gradually increases, that is, on the inner wall surface of the outlet section 3', a plurality of different points are sequentially arranged along the flow direction of the airflow, and the tangent planes at the multiple different points are consistent with the first
  • the angle between one plane M0 increases gradually.
  • the value range of the included angle ⁇ 6 is not limited to 95°-180°, and can also be adjusted according to actual needs; It may be a conical surface or the like.
  • the relationship between the height H1 of the inlet section 1', the height H2 of the middle section 2', and the height H3 of the outlet section 3' is: 0.5H2 ⁇ H1 ⁇ 1.5H2, 0.05H2 ⁇ H3 ⁇ 1.5H2.
  • the height of the first sub-inlet section 11' is H11
  • the height of the second sub-inlet section 12' is H12
  • H11 can be greater than, less than or equal to H12
  • the height of the middle section 2' is H2
  • the height of the outlet section 3' is H3.
  • the relationship between H1, H2, and H3 is: 0.5H2 ⁇ H1 ⁇ 1.5H2, 0.05H2 ⁇ H3 ⁇ 1.5H2.
  • H1, H2, and H3 satisfy the above relationship, and combined with the shape of the inner wall of the inlet section 1', the middle section 2' and the outlet end, the air guiding ring 100' can have a good flow guiding effect, the air flow is stable, and the air flow can be effectively reduced. Energy loss and operating noise when flowing in the wind guide ring 100'.
  • a certain relationship is satisfied between the height H1 of the inlet section 1' and the height H2 of the middle section 2', and a certain relationship is satisfied between the height H3 of the outlet section 3' and the height H2 of the middle section 2'. Therefore, in determining the middle section 2' After the height H2 of the middle section 2', the height H1 of the inlet section 1' and the height H3 of the outlet section 3' can be determined according to the height H2 of the middle section 2', so as to realize the design of the axial height of the wind guide ring 100'.
  • H1, H2, and H3 are not limited to the above, and can also be adjusted according to actual needs.
  • the relationship between the height H2 of the middle section 2' and the axial height H0 of the fan blades extending into the wind guide ring 100' is: 0.3H0 ⁇ H2 ⁇ 1.2H0.
  • the blades of the fan can extend to the middle section 2' of the wind guide ring 100', and the axis of the middle section 2' coincides with the axis of the fan blades.
  • the height of the middle section 2' is H2
  • the axial height of the blades is H0
  • the relationship between H2 and H0 is: 0.3H0 ⁇ H2 ⁇ 1.2H0.
  • the height H2 of the middle section 2' can be determined according to the height H0 of the blade axis, and then the height H1 of the inlet section 1' and the height H3 of the outlet section 3' can be determined according to the height H2 of the middle section 2', so that the wind guide ring 100'
  • the size of the air guide ring 100' matches the size of the fan blades, so that when the fan works to drive the gas flow, the air guide ring 100' can achieve a good flow guide effect.
  • H0 and H2 are not limited to the above, and can also be adjusted according to actual needs.
  • Figure 11 is a comparison chart of the air volume noise test data and noise spectrum of the wind guide ring (improved wind guide ring) 100' of the embodiment of the present application and the common wind guide ring under the same working conditions.
  • the wind guide ring 100 ′ of the example and the common wind guide ring both have an air volume of 14000 m 3 /h, and the wind guide ring 100 ′ of the embodiment of the present application can reduce the noise by about 4 dBA compared with the common wind guide ring.
  • Figures 12a-12d are schematic diagrams of the constant percentage bandwidth (CPB) of the noise spectrum on the four sides of the wind guiding ring 100' when the frequency is 20-20000 Hz, and the abscissa is the frequency , and the ordinate is the difference between the noise value of the common wind guiding ring minus the noise value of the wind guiding ring (improved wind guiding ring) 100' of the embodiment of the present application. It can be seen from Fig. 12a-Fig.
  • the difference between the noise value of the common air guiding ring minus the noise value of the air guiding ring 100' of the embodiment of the present application is mostly a positive value, that is The noise value of the air guiding ring 100 ′ of the present application is lower than that of common air guiding rings. It can be seen that the noise effect of the air guide ring 100' of the embodiment of the present application is obviously better than that of ordinary air guide rings.
  • the ventilation volume can be increased by 8%-11% by using the air guiding ring 100' of the present application, and the noise can be reduced.
  • the embodiment of the present application also provides an outdoor unit of an air conditioner, including the air guiding ring 100' provided in any one of the above embodiments.
  • An embodiment of the present application also provides an outdoor unit of an air conditioner, including the above-mentioned outdoor unit of an air conditioner.
  • connection can be a fixed connection or an optional Detachable connection, or integral connection; may be directly connected, may also be indirectly connected through an intermediary, or may be internal communication of two elements.
  • connection can be a fixed connection or an optional Detachable connection, or integral connection; may be directly connected, may also be indirectly connected through an intermediary, or may be internal communication of two elements.

Abstract

一种用于空调器室外机的导风圈,包括导风圈本体,导风圈本体内形成有导风通道,导风圈本体设有第一限位部和第二限位部,第一限位部和第二限位部设置成与空调器室外机的固定件配合进行双向限位,以阻碍导风圈本体向内收缩变形和向外扩张变形。

Description

导风圈、空调器室外机和空调器 技术领域
本文涉及但不限于空调设备领域,特别涉及但不限于一种导风圈、空调器室外机和空调器。
背景技术
空调器出风量是影响空调器性能的关键指标,而导风圈又是影响出风量的关键零部件,主要体现在两个方面:导风圈本身结构及其与风叶的配合关系。导风圈与风叶的安装间隙存在最优值,间隙过小则容易相互触碰而产生摩擦,甚至打烂风叶;间隙过大则降低出风量,所以设计人员在设计之初就会采用优选值。
发明概述
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。
一种导风圈,设置成用于空调器室外机,所述导风圈包括导风圈本体,所述导风圈本体内形成有导风通道,所述导风圈本体设有第一限位部和第二限位部,所述第一限位部和所述第二限位部设置成与所述空调器室外机的固定件配合进行双向限位,以阻碍所述导风圈本体向内收缩变形和向外扩张变形。
一种空调器室外机,包括:固定件和上述的导风圈,所述固定件设有第一限位配合部和第二限位配合部,所述第一限位配合部与所述导风圈的第一限位部配合限位以阻碍所述导风圈本体向外扩张变形,所述第二限位配合部与所述导风圈的第二限位部配合限位以阻碍所述导风圈本体向内收缩变形。
一种空调器,包括上述的空调器室外机。
一种导风圈,包括:沿着气流流动方向依次设置的进口段、中间段和出口段,
所述进口段包括靠近所述导风圈的进风端设置的第一子进口段和靠近所 述中间段设置的第二子进口段,所述第一子进口段的内壁面为朝向所述导风圈外侧凹陷的凹曲面,且所述第二子进口段的内壁面为朝向所述导风圈内侧凸出的凸曲面,且沿着气流流动方向,所述第一子进口段的内壁面的切平面与垂直于所述导风圈的轴线的第一平面之间的夹角逐渐减小,所述第二子进口段的内壁面的切平面与所述第一平面之间的夹角逐渐增大。
一种空调器室外机,包括上述的导风圈。
一种空调器,包括上述的空调器室外机。
在阅读并理解了附图和详细描述后,可以明白其他方面。
附图概述
附图用来提供对本文技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本文的技术方案,并不构成对本文技术方案的限制。
图1为本申请实施例的导风圈的结构示意图;
图2为图1所示的导风圈与固定件的装配结构示意图;
图3为图2的A部结构的放大示意图;
图4为图2所示的导风圈与固定件的分解结构示意图;
图5为图2的固定件的结构示意图;
图6为本申请实施例的空调器室外机的结构示意图;
图7是根据本申请实施例的导风圈的主视结构示意图;
图8是根据本申请实施例的导风圈的俯视结构示意图;
图9是图8的B-B向剖视结构示意图;
图10是图9的C部结构的放大示意图;
图11是本申请实施例的导风圈的风量噪音测试数据及噪音频谱的对比图;
图12a是本申请实施例的导风圈的噪音频谱恒定百分比带宽(constant percentage bandwidth,CPB)的示意图;
图12b是本申请实施例的导风圈的另一噪音频谱恒定百分比带宽(constant percentage bandwidth,CPB)的示意图;
图12c是本申请实施例的导风圈的又一噪音频谱恒定百分比带宽(constant percentage bandwidth,CPB)的示意图;
图12d是本申请实施例的导风圈的再一噪音频谱恒定百分比带宽(constant percentage bandwidth,CPB)的示意图。
附图中,各标号所代表的部件列表如下:
1-导风圈,10-导风通道,11-导风圈本体,111-连接座,112-导风管,113-限位侧壁,1131-本体部分,1132-凸出部,114-限位切口,12-第一限位部,121-第一子限位部,122-第二子限位部,123-第一限位面,13-第二限位部,131-第二限位面,14-缺口,16-加强筋,17-支撑部,18-螺钉固定孔,
2-固定件,21-板状主体,211-第一限位配合部,212-第二限位配合部,22-弯折边,221-避让凹部,23-固定凸耳;
100’-导风圈,101’-进风端,102’-出风端,1’-进口段,11’-第一子进口段,12’-第二子进口段,2’-中间段,3’-出口段。
详述
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
另外,本申请各个实施例之间的技术方案可以相互结合,但是需以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
需要说明,本申请实施例中所有方向性指示(诸如上、下、前、后等)仅用于解释在某一特定姿态(如附图6所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改 变。
由于空调器运行时不可避免的颤动,风叶和导风圈受力后变形明显,无法维持安装间隙,而安装间隙的维持对于保持空调器稳定高效运行是十分必要的。
基于此,本申请实施例提供一种导风圈,可减小导风圈受力后的变形量,维持导风圈与风叶之间的安装间隙,提高空调器的性能。
如图1所示,本申请实施例提供了一种导风圈1,可用于空调器室外机。导风圈1设置成包括导风圈本体11,导风圈本体11整体设置呈环形,且内部形成有导风通道10,导风通道10具有进风口和出风口。导风圈1可与风机配合,风机的风叶可伸入导风圈1的导风通道10内,以便在风机工作时,气流可自进风口进入,并流经该导风通道10,最终自出风口排出。气流的流动方向如图1中的箭头所示,下侧为导风通道10的进风口,上侧为导风通道10的出风口。
如图1-图4所示,导风圈本体11设有两个限位部,分别为:第一限位部12和第二限位部13,两个限位部均可与固定件2配合进行限位,如:第一限位部12可与空调器室外机的固定件2的第一限位配合部211配合限位,以防止导风圈本体11发生径向向外的扩张变形;第二限位部13可与固定件2的第二限位配合部212配合限位,以防止导风圈本体11发生径向向内的收缩变形。即两个限位部配合可对导风圈本体11进行双向限位,能限制导风圈本体11发生径向向外的扩张变形和径向向内的收缩变形。
由于导风圈本体11整体呈环形,因此导风圈本体11的部分径向向外扩张变形时,会导致导风圈本体11的其他部分径向向内收缩变形,或者导风圈本体11的部分径向向内收缩变形时,会导致导风圈本体11的其他部分径向向外扩张变形。通过第一限位部12和第二限位部13限制导风圈本体11发生收缩和扩张变形,有利于减小导风圈1受力后的变形量,维持导风圈本体11的形状稳定性,以便在空调器运行时,导风圈1与风叶之间能够维持安装间隙,避免间隙过小导致的二者相互触碰甚至损坏风叶,以及间隙过大导致的出风量降低,提高了空调器的性能。
相较于普通的导风圈,安装时易于发生变形,从而影响风轮与导风圈之 间的配合,造成风轮叶顶泄露损失增加,导致风机系统性能恶化,本申请实施例的导风圈1,通过设置第一限位部12和第二限位部13,避免了导风圈1发生变形,确保了风轮与导风圈1之间的配合,减小了风轮叶顶泄露的损失,确保了风机系统的性能,从而避免风机系统失效。
一些示例性实施例中,如图1-图4所示,第二限位部13设置成位于第一限位部12的径向外侧(即远离导风圈本体11的中心的一侧),且第二限位部13和第一限位部12之间设有径向间隔,第二限位部13和第一限位部12可夹在固定件2的两侧。
其中,第一限位部12的外侧壁面(即远离导风圈本体11的中心的一侧的侧壁面)可形成第一限位面123,第二限位部13的内侧壁面(即靠近导风圈本体11的中心的一侧的侧壁面)可形成第二限位面131,第一限位面123和第二限位面131可相互平行。第二限位面131位于第一限位面123的径向外侧,且二者之间设有径向间隔,固定件2插入第二限位部13和第一限位部12之间后,固定件2的第一限位配合部211可与第一限位面123相抵进行限位,固定件2的第二限位配合部212可与第二限位面131相抵进行限位,以防止导风圈本体11发生径向向外的扩张变形和径向向内的收缩变形,进而减小导风圈1受力后的变形量。
一些示例性实施例中,如图1所示,第二限位部13和第一限位部12设置成沿导风圈本体11的周向错位设置,即第二限位部13和第一限位部12位于导风圈本体11的不同周向位置。
当然,第二限位部13和第一限位部12也可以沿导风圈本体11的周向对位设置,即第二限位部13和第一限位部12可位于导风圈本体11的相同的周向位置。
一些示例性实施例中,如图1所示,两个限位部设置成沿导风圈本体11的周向错位设置,其中第一限位部12设置成包括两个子限位部,分别为:第一子限位部121和第二子限位部122,且第二限位部13设置成位于两个子限位部之间,即第二子限位部122、第二限位部13和第一子限位部121设置成沿导风圈本体11的周向依次排布。
固定件2插入第一限位部12和第二限位部13之间的径向间隔内后,固 定件2的第一限位配合部211的两端可分别与两个子限位部相抵限位,固定件2的第二限位配合部212可与位于中间的第二限位部13相抵限位,便于实现导风圈1与固定件2的限位配合。
一些示例性实施例中,如图1所示,导风圈本体11的一侧设有缺口14,该缺口14位于靠近进风口的一侧,第一限位部12的两个子限位部分别位于缺口14的两侧。导风圈本体11设有沿轴向朝向缺口14内延伸(即向下延伸)的凸出部1132,该凸出部1132可形成第二限位部13,使得第二限位部13位于第二子限位部122和第一子限位部121之间,实现了两个限位部之间的错位设置。
此外,缺口14的设置,有利于缩小导风圈1的尺寸,使得在空调器室外机内的有限空间中,导风圈1的尺寸可以最大化,进而使得风轮的尺寸可以最大化,有利于提升风机的性能。
凸出部1132的形状可以为矩形、圆形等,该凸出部1132可与第一限位部12形成嵌入式装配结构,在进行导风圈1安装时,固定件2可以伸入凸出部1132与第一限位部12之间,以有效地定位导风圈1,防止导风圈1安装失位或受力变形。
一些示例性实施例中,如图1所示,凸出部1132(第二限位部13)的侧壁面设有加强筋16。其中,该加强筋16可设置于凸出部1132的外侧壁面(即远离导风圈本体11的中心的一侧的侧壁面)上,或者也可以设置于凸出部1132的内侧壁面(即靠近导风圈本体11的中心的一侧的侧壁面)上,或者,凸出部1132的内侧壁面和外侧壁面上均设有加强筋16。加强筋16设置成可沿导风圈本体11的轴向延伸或者可沿导风圈本体11的周向延伸,或者,加强筋16设置有多个,部分加强筋16可沿导风圈本体11的轴向延伸,部分加强筋16沿导风圈本体11的周向延伸,且轴向延伸的加强筋16和周向延伸的加强筋16之间相互交叉呈网格状。
形成第二限位部13的凸出部1132上设有加强筋16,以增强凸出部1132的强度,进而增强第二限位部13的限位效果,以防止导风圈1受力发生变形。
一些示例性实施例中,第一限位部12设置有多个,且沿导风圈本体11的周向布置,如可均匀布置;第二限位部13也设置有多个,且沿导风圈本体 11的周向布置,如可均匀布置;第二限位部13和第一限位部12的数量相等,并一一对应配合。
第一限位部12和相对应的第二限位部13可以配合实现对导风圈本体11的向内收缩变形和向外扩张变形的双向限位;多个第一限位部12和相对应的多个第二限位部13配合,可更好地实现对导风圈本体11的变形的限位。
由图1和图4可知,第二限位部13和第一限位部12均设置有两个,其中一个第一限位部12和相对应的第二限位部13位于导风圈本体11的前侧,并可与位于前侧的固定件2配合;另一个第一限位部12和相对应的第二限位部13位于导风圈本体11的后侧,并可与位于后侧的固定件2配合。当然,也可以将两个第一限位部12分别设置于导风圈本体11的左侧和右侧,两个第二限位部13分别设置于导风圈本体11的左侧和右侧。
应当理解,第二限位部13和第一限位部12的设置数量不限于两个,可根据需要进行设置。
一些示例性实施例中,如图1-图3所示,导风圈本体11设有支撑部17,支撑部17设置成沿导风圈本体11的周向延伸。其中,支撑部17可为设置在导风圈本体11的外侧壁面上的支撑筋。支撑筋可设置为一整体式结构,或者支撑部17可包括间隔设置的多个支撑筋。
支撑部17可支撑在固定件2上,以实现导风圈1与固定件2的支撑定位。
第二限位部13和第一限位部12设置成可位于支撑部17的下侧(即靠近导风通道10的进风口的一侧),这样固定件2自靠近进风口的一侧插入第一限位部12和第二限位部13之间,直至与支撑部17相抵,实现了导风圈本体11与固定件2的限位配合以及支撑配合。
一些示例性实施例中,导风圈本体11的侧壁设有固定部,该固定部可与固定件2进行固定连接。其中,如图1-图3所示,固定部可为螺钉固定孔18,可利用螺钉将导风圈本体11与固定件2固定连接。螺钉固定孔18可设有多个(如两个),以通过多个螺钉实现导风圈本体11与固定件2地牢固固定。
如图2-图4所示,固定部设置成位于支撑部17的上侧(即靠近导风通道10的出风口的一侧),固定件2的上部可设有固定凸耳23,以便固定凸 耳23上的螺纹孔与导风圈本体11上的螺钉轴线重合后利用螺钉进行固定。
导风圈1与固定件2之间通过支撑部17进行轴向支撑定位,下部通过第一限位部12和第二限位部13进行径向限位,上侧通过螺钉进行固定,使得导风圈1与固定件2之间的固定牢固。当然,第二限位部13和第一限位部12的位置不限于位于支撑部17的下侧,固定部的位置不限于位于支撑部17的上侧,可根据需要进行调整。
一些示例性实施例中,导风圈本体11上设有限位凸起,该限位凸起可与固定件2上的限位孔配合进行限位。或者,导风圈本体11上设有限位孔,该限位孔可与固定件2上的限位凸起配合进行限位。
导风圈本体11和固定件2上分别设有限位凸起和限位孔,以便通过限位凸起和限位孔配合对导风圈本体11和固定件2进行限位,以便导风圈本体11和固定件2进行固定。
一些示例性实施例中,如图1所示,导风圈本体11设置成可包括连接座111和导风管112,连接座111具有第一导风通道,导风管112设置成可呈空心圆柱形,且导风管112具有第二导风通道。连接座111可设置成呈缩口状,连接座111的第一端(即缩口端,图1中的上端)和导风管112连接,如连接座111和导风管112可一体成型,使得连接座111内的第一导风通道和导风管112内的第二导风通道连接,形成导风通道10。连接座111设置成位于靠近进风口的一侧,使得连接座111的第二端(即扩口端,图1中的下端)形成导风通道10的进风口,以便气流从扩口端进入第一导风通道,然后自缩口端流出并流入第二导风通道。
其中,连接座111可与固定件2固定配合,以实现导风圈1的固定。
一些示例性实施例中,如图1所示,连接座111设置成包括相对设置的两个限位侧壁113,每个限位侧壁113设置成包括第一限位部12和第二限位部13,第一限位部12和第二限位部13沿导风圈本体11的径向方向间隔设置,且沿导风圈本体11的轴线方向至少部分重合,每个限位侧壁113的第一限位部12和第二限位部13之间的径向间隔用于夹设固定件2,以便固定件2与第一限位部12配合限位、以及与第二限位部13配合限位,阻碍导风圈本体11的径向向外扩张变形和径向向内收缩变形。
一些示例性实施例中,如图1所示,限位侧壁113设置成包括本体部分1131和自本体部分1131向外凸出的凸出部1132,其中,限位侧壁113的本体部分1131可形成第一限位部12,凸出部1132可形成第二限位部13,且本体部分1131和凸出部1132之间形成限位切口114,该限位切口114用于卡设固定件2。
其中,凸出部1132可自本体部分1131的中部向外凸出,因此,限位侧壁113两端的本体部分1131形成第一限位部12,限位侧壁113中部的凸出部1132形成第二限位部13。
限位侧壁113的本体部分1131形成的第一限位部12可与固定件2抵接配合,以阻碍导风圈本体11的径向向外扩张变形;凸出部1132形成的第二限位部13可与固定件2抵接配合,以阻碍导风圈本体11的径向向内收缩变形。
如图1所示,除凸出部1132(第二限位部13)外,导风圈本体11的其他部分的外壁面上设有沿导风圈本体11的轴向延伸和/或沿导风圈本体11的周向延伸的加强筋16,轴向延伸的加强筋16和周向延伸的加强筋16之间相互交叉呈网格状。其中,导风圈本体11上的加强筋16可与固定件2的第一限位配合部211抵接限位,以进一步减小导风圈本体11的变形量。
如图6所示,本申请实施例还提供了一种空调器室外机。该空调器室外机设置成包括上述任一实施例的导风圈1。其中,该空调器室外机可为柜机。
应当理解,本申请实施例的导风圈1还可以应用到空调器室外机外的其他产品中。
如图1所示,该空调器室外机设置成还包括固定件2。其中,如图2-图5所示,固定件2设有第一限位配合部211,可与导风圈1的第一限位部12配合限位,阻碍导风圈本体11发生径向向外的扩张变形。固定件2还设有第二限位配合部212,可与导风圈1的第二限位部13配合限位,阻碍导风圈本体11发生径向向内的收缩变形。
通过第一限位部12和第一限位配合部211的配合、以及第二限位部13和第二限位配合部212的配合,可减小导风圈1受力后的变形量,以便在空调器运行时维持导风圈1与风叶之间的安装间隙,提高空调器的性能。
一些示例性实施例中,如图2-图5所示,固定件2设置成包括板状主体21,板状主体21具有相对的两板面,以分别形成第一限位配合部211和第二限位配合部212。固定件2与导风圈1装配时,固定件2的板状主体21设置成可夹在(或插入)第一限位部12和第二限位部13之间,以便板状主体21一侧(靠近导风圈本体11的中心的一侧)的板面与第一限位部12的第一限位面123相抵进行限位,板状主体21另一侧(远离导风圈本体11的中心的一侧)的板面与第二限位部13的第二限位面131相抵进行限位。其中,板状主体21一侧的板面与第一限位面123之间可直接接触,且二者之间可为面接触;板状主体21另一侧的板面与第二限位面131之间可直接接触,且二者之间可为面接触。面接触增大了固定件2与导风圈本体11的接触面积,增强了对导风圈本体11的限位效果。当然,板状主体21一侧的板面与第一限位面之间、板状主体21另一侧的板面与第二限位面之间可为线接触。
一些示例性实施例中,如图2-图5所示,固定件2设置成还包括板状主体21的一端(上端)弯折形成的弯折边22,该弯折边22设置成朝向导风圈1的中心所在的一侧弯折,且弯折边22与板状主体21之间的夹角可为约90度,并可用于支撑导风圈1。其中,导风圈1的支撑部17设置成可支撑在该弯折边22上,以实现导风圈1与固定件2的支撑定位。
其中,弯折边22上设有避让凹部221,一方面可进行避让,另一方面便于弯折边22的弯折成型。
一些示例性实施例中,如图2-图5所示,固定件2设置成还包括弯折边22弯折形成的固定凸耳23,该固定凸耳23设置成可向远离板状主体21的一侧(即上侧)弯折,且固定凸耳23与弯折边22之间的夹角可为约90度。
固定凸耳23可用于与导风圈1进行固定,且固定凸耳23上可设有螺纹孔。固定时,固定凸耳23可自进风口所在的一侧伸入导风圈本体11内,螺钉穿过导风圈本体11上的螺钉固定孔18后可与固定凸耳23上的螺纹孔螺接,以实现导风圈1与固定件2的固定连接。
固定凸耳23可设置有多个(如两个),以通过多个螺钉将导风圈1与固定件2进行牢固固定。
一些示例性实施例中,导风圈1为塑料件,固定件2为钣金件,固定件 2具有较强的结构强度,不易发生变形,因此可利用固定件2对导风圈1进行限位,防止导风圈1发生变形。
当然,导风圈1和固定件2的材质不限于上述,可以根据实际需要进行调整。
一些示例性实施例中,固定件2设置为用于固定电机的电机横梁,即电机横梁既可以用于固定电机,还可以用于固定导风圈1,具有双重功能。
选用固定电机的电机横梁作为固定、限位导风圈1的固定件2,有利于减少空调器室外机的零部件数量,简化产品的结构,降低成体。
当然,也可以另外单独设置固定件2,用于固定导风圈1。
一些示例性实施例中,固定件2设置有两个。电机横梁可包括位于前侧的电机前横梁和位于后侧的电机后横梁。两个固定件2可分别为电机前横梁和电机后横梁。电机前横梁和电机后横梁上均设有弯折边22,当电机前横梁和电机后横梁安装到位后,将导风圈1的连接座111放置于弯折边22,并通过限位孔和限位凸起进行定位,此时,导风圈本体11位于电机前横梁和电机后横梁之间,导风圈本体11的前后两个凸出部1132(第二限位部13)分别从前后两侧卡住电机前横梁和电机后横梁,最后通过螺钉将导风圈本体11与电机前横梁固定,以及通过螺钉将导风圈本体11与电机后横梁固定。
相比于一些情况中,导风圈1支撑在电机横梁的弯折边22上,并通过竖向设置的螺钉(沿导风圈1的轴向设置)固定在电机横梁的弯折边22上,本申请实施例中,导风圈1支撑在电机横梁的弯折边22上,且第一限位部12和第二限位部13夹在电机横梁的板状主体21的两侧,并利用横向设置的螺钉将导风圈1与电机横梁的固定凸耳23固定。本申请实施例中,电机横梁能够更好地对导风圈1进行固定以及限位,使得导风圈1固定牢固,且防止导风圈1发生变形。
本申请实施例中,由于增设了第一限位部12和第二限位部13与电机横梁进行限位配合,可抵抗导风圈本体11的变形,改善了固定螺钉处的受力情况,改善了导风圈1的传力方式及力传导路径,减小了导风圈1受力后的变形量,有利于维持导风圈1的结构稳定性,进而维持导风圈1与风叶的安装间隙,使得空调器室外机能够维持高效稳定地运行。
一些示例性实施例中,缺口14设置成靠近空调器室外机的短边。
导风圈1的轴线设置成竖直设置,其进风口可朝向下方,出风口可朝向上方,使得室外机实现下进风、上出风。缺口14的设置有利于减小导风圈1的体积,将缺口14设置成靠近室外机的机壳的短边(如:机壳沿前后方向的边和沿左右方向的边中较短的一个,如沿前后方向的边),有利于在机壳内的有限空间内尽可能增大导风圈1的尺寸,可以最大限度地发挥风轮的尺寸,从而有益于风机系统的性能,提高风机的进风量并降低工作噪音。
本申请实施例还提供了一种空调器,包括上述任一实施例所述的空调器室外机。
本申请实施例还提供了一种导风圈(或导流圈)100’,如图7-图10所示,包括:沿着气流流动方向依次设置的进口段1’、中间段2’和出口段3’。
导风圈100’可对气流起到导向作用,使气流的流向规整,能够降低气流的能量损失。沿着气流流动方向,导风圈100’的导风圈本体可包括依次设置的进口段1’、中间段2’和出口段3’,其中,气流沿着导风圈100’的轴向流动,因此,进口段1’、中间段2’和出口段3’沿导风圈100’的轴向依次设置,气流可从导风圈100’的进风端101’流入,气流首先流经进口段1’,随后依次经过中间段2’和出口段3’,最终从导风圈100’的出风端102’流出,因此从进口段1’朝向出口段3’的方向即为气体流动方向。
导风圈100’中,进口段1’包括两个依次相连子进口段1’:第一子进口段11’和第二子进口段12’,第一子进口段11’靠近导风圈100’的进风端101’,第二子进口段12’靠近中间段2’,因此,气流流入导风圈100’时首先流经第一子进口段11’,随后流经第二子进口段12’。
如图10所示,第一子进口段11’包括靠近进风端101’的第一入口端和远离进风端101’的第一出口端,第二子进口段12’包括靠近进风端101’的第二入口端和远离进风端101’的第二出口端,且第二子进口段12’的第二入口端与第一子进口段11’的第一出口端圆滑过渡连接。第一子进口段11’的第一出口端和第二子进口段12’的第二入口端圆滑过渡连接,使得第一子进口段11’和第二子进口段12’的内壁面平滑过渡连接,使得气流流动顺畅平稳,以避免气流在流经第一子进口段11’和第二子进口段12’的连接部位时产生紊流, 进而造成气流的能量损耗较大、影响导风圈100’的导流效果以及增大噪音。
如图10所示,第一子进口段11’的内壁面为朝向导风圈100’外侧凹陷的凹曲面,过该凹曲面上的点做凹曲面的切平面,该切平面与第一平面(与导风圈100’的轴线垂直)M0之间具有夹角。其中,沿着气流流动方向,第一子进口段11’的内壁面上的不同点与第一平面M0的夹角逐渐减小。如图10所示,第一子进口段11’的内壁面上设有沿着气流流动方向依次设置的三个点P1、P2、P3,其中,P1位于第一子进口段11’的第一入口端,P3为第一子进口段11’的第一出口端的内壁面和第二子进口段12’的第二入口端的内壁面之间的相交线上的点,P2位于P1和P3之间。该三个点P1、P2、P3处的切平面M1、M2、M3与第一平面M0的夹角分别为α1、α2、α3,且α1>α2>α3。
第一子进口段11’构造为沿着气流的流动方向,第一子进口段11’的内壁面上的不同点的切平面与第一平面M0之间的夹角逐渐减小,使得沿着气流流动方向,第一子进口段11’的通风截面积逐渐减小,即第一子进口段11’逐渐收缩,气流流经第一子进口段11’时流速可提升,有利于提升导风圈100’的进风量。
如图10所示,第二子进口段12’的内壁面为朝向导风圈100’外侧凸出的凸曲面,过该凸曲面上的点做凸曲面的切平面,该切平面与第一平面(与导风圈100’的轴线垂直)之间具有夹角。其中,沿着气流流动方向,第二子进口段12’的内壁面上的不同点与第一平面M0的夹角逐渐增大。如图10所示,第二子进口段12’的内壁面上设有沿着气流流动方向依次设置的三个点P3、P4、P5,其中,P3为第一子进口段11’的第一出口端的内壁面和第二子进口段12’的第二入口端的内壁面之间的相交线上的点,P5位于第二子进口段12’的第二出口端,P4位于P3和P5之间。该三个点P3、P4、P5处的切平面M3、M4、M5与第一平面M0的夹角分别为α3、α4、α5,且α3<α4<α5。
第二子进口段12’构造为沿着气流的流动方向,第二子进口段12’的内壁面上的不同点的切平面与第一平面M0之间的夹角逐渐增大,使得第二子进口段12’的内壁面形成朝向导风圈100’内侧凸出的凸曲面,且第二子进口段12’的通风截面积可进一步减小,有利于进一步提升气流流速和进风量。
相比于内壁面为圆锥面的子进口段1’,通过设置内壁面为凹曲面的第一子进口段11’和内壁面为凸曲面的第二子进口段12’,使得进口段1’对气流的导向作用较佳,提升进风量,且气流进入进口段1’后会顺着进口段1’的内壁面平稳地流动,而不会碰撞到进口段1’的内壁面后反弹而降低气流的能量、产生紊流、噪音等,气体流动地稳定性较高,并且可有效降低气流流经导风圈100’时产生的噪音。
因此,本申请实施例的导风圈100’,通过设置第一子进口段11’和第二子进口段12’,可增大导风圈100’的进风量,并降低气流流动的噪音。
一些示例性实施例中,如图10所示,第一子进口段11’的内壁面的凹曲面为凹球面,第二子进口段12’的内壁面的凸曲面为凸球面。
应当理解,第一子进口段11’的内壁面的凹曲面、第二子进口段12’的内壁面的凸曲面还可以为球面外的其他形状的曲面。
一些示例性实施例中,如图10所示,第一子进口段11’中,第一入口端的内壁面的切平面与第一平面M0之间的夹角α1为70°-90°,如:α1可为70°、73°、75°、78°、80°、83°、85°、87°、90°等。第一子进口段11’中,第一出口端的内壁面的切平面与第一平面之间的夹角α3为35°-55°,如:α3可为35°、38°、40°、42°、45°、48°、50°、52°、55°等。
第一入口端的内壁面上的点P1处的切平面M1与第一平面M0之间的夹角α1为70°-90°;第一出口端的内壁面上的点P3处的切平面M3与第一平面M0之间的夹角α3为35°-55°;自第一入口端朝向第一出口端的方向,即沿着气流流动方向,第一子进口段11’的内壁面上的不同点的切平面与第一平面之间的夹角在α1和α3之间,如:第一子进口段11’的内壁面上的点P2处的切平面M2与第一平面M0之间的夹角α2在α1和α3之间,即在α1>α2>α3。
导风圈100’应用于产品(如空调器室外机)时,因为室外机的结构尺寸限制,所以导风圈100’的第一子进口段11’的第一入口端的内壁面不像圆一样那么规整,因此,第一子进口段11’的第一入口端的内壁面上,沿着导风圈100’的周向设置的多个点处的切平面与第一平面M0之间的夹角可能不相同,如可分别为80°、82°、78°等。但是,沿着气流的流动方向,第一子进口 段11’的内壁面的切平面与第一平面M0之间的夹角的总体变化趋势都是减小,第二子进口段12’的内壁面的切平面与第一平面M0之间的夹角的总体变化趋势都是增大,只是具体从哪个角度开始变化到哪个角度,这个角度是不是固定的,而是在一定范围内变化。
应当理解,夹角α1的取值范围不限于80°-90°,还可以根据实际需要进行调整;夹角α3的取值范围不限于35°-55°,还可以根据实际需要进行调整。
一些示例性实施例中,如图10所示,第二子进口段12’中,第二入口端的内壁面的切平面与第一平面M0之间的夹角等于第一出口端的内壁面的切平面与第一平面M0之间的夹角α3,第二出口端的内壁面的切平面与第一平面M0之间的夹角α5为80°-100°。
由于第二子进口段12’的第二入口端与第一子进口段11’的第一出口端圆滑过渡连接,因此,第二子进口段12’的第二入口端的内壁面的切平面与第一平面之间的夹角等于第一出口端的内壁面的切平面与第一平面之间的夹角,如图?所示,点P3为第一子进口段11’的第一出口端的内壁面和第二子进口段12’的第二入口端的内壁面之间的相交线上的点,过点P3做第一子进口段11’的内壁面的切平面与过点P3做第二子进口段12’的内壁面的切平面重合,均为切平面M3,因此,第二子进口段12’的第二入口端的内壁面的切平面与第一平面之间的夹角等于第一出口端的内壁面的切平面与第一平面之间的夹角,均为α3,夹角α3为35°-55°。
第二出口端的内壁面上的点P5处的切平面M5与第一平面M0之间的夹角α5为80°-100°,如:α5可为80°、83°、85°、88°、90°、93°、95°、97°、100°等。其中,夹角α5为80°-90°时,第二子进口段12’的通风截面积逐渐减小;夹角α5为90°-100°时,第二子进口段12’的通风截面积先逐渐减小后逐渐增大。
自第二子进口段12’的第二入口端朝向第二出口端的方向,即沿着气流流动方向,第二子进口段12’的内壁面上的不同点的切平面与第一平面之间的夹角在α3和α5之间,如:第二子进口段12’的内壁面上的点P4处的切平面M4与第一平面M0之间的夹角α4在α3和α5之间,即在α3<α4<α5。
应当理解,夹角α5的取值范围不限于80°-100°,还可以根据实际需要进 行调整。
一些示例性实施例中,如图10所示,导风圈100’的中间段2’的通风截面保持不变。
中间段2’的内壁面可为圆柱面,使得中间段2’的通风截面积保持不变。圆柱面的轴线与导风圈100’的轴线重合,且第二子进口段12’的第二出口端的内壁面上的点P5处的切平面与第一平面之间的夹角α5为90°,以便实现第二子进口段12’的第二出口端的内壁面与中间段2’的内壁面之间的圆滑过渡连接。
一些示例性实施例中,如图10所示,导风圈100’的出口段3’的通风截面积逐渐增大。
沿着气体流动方向,出口段3’的通风截面积逐渐增大,以增大导风圈100’的出风范围,并可降低气流流速,有利于降低噪音。
一些示例性实施例中,出口段3’的内壁面的切平面与垂直于导风圈100’的轴线的第一平面之间的夹角α6为95°-180°。
如图10所示,出口段3’的内壁面上的任一点P6处的切平面M6与第一平面M0之间的夹角α6为95°-180°,如:α6可为95°、100°、110°、120°、130°、140°、150°、160°、170°、180°等。
其中,出口段3’的内壁面可为朝向导风圈100’内侧凸出的凸球面,且沿着气流的流动方向,出口段3’的内壁面的切平面与垂直于导风圈100’的轴线的第一平面之间的夹角逐渐增大,即出口段3’的内壁面上,沿着气流的流动方向依次设置的多个不同点,该多个不同点处的切平面与第一平面M0之间的夹角逐渐增大。
应当理解,夹角α6的取值范围不限于95°-180°,还可以根据实际需要进行调整;出口段3’的内壁面不限于为朝向导风圈100’内侧凸出的凸球面,还可以为圆锥面等。
一些示例性实施例中,沿导风圈100’的轴向,进口段1’的高度H1、中间段2’的高度H2、出口段3’的高度H3之间的关系为:0.5H2≤H1≤1.5H2,0.05H2≤H3≤1.5H2。
如图10所示,沿导风圈100’的轴向,第一子进口段11’的高度为H11,第二子进口段12’的高度为H12,H11可大于、小于或等于H12,进口段1’的高度为H1,且H1=H11+H12。沿导风圈100’的轴向,中间段2’的高度为H2、出口段3’的高度为H3,H1、H2、H3之间的关系为:0.5H2≤H1≤1.5H2,0.05H2≤H3≤1.5H2。
H1、H2、H3满足上述关系,且结合进口段1’、中间段2’和出口端的内壁面的形状,可使得导风圈100’的导流效果好,气流流动稳定,能有效降低气流在导风圈100’内流动时的能量损失和工作噪音。
进口段1’的高度H1与中间段2’的高度H2之间满足一定关系,出口段3’的高度H3与中间段2’的高度H2之间满足一定关系,因此,在确定中间段2’的高度H2之后,可根据中间段2’的高度H2确定进口段1’的高度H1和出口段3’的高度H3,以实现导风圈100’的轴向高度的设计。
应当理解,H1、H2、H3之间的关系不限于上述,还可以根据实际需要进行调整。
一些示例性实施例中,沿导风圈100’的轴向,中间段2’的高度H2、伸入导风圈100’内的风叶的轴向高度H0之间的关系为:0.3H0≤H2≤1.2H0。
该导风圈100’与风机配合使用时,风机的风叶可伸至导风圈100’的中间段2’,且中间段2’的轴线与风叶的轴线重合。沿导风圈100’的轴向,中间段2’的高度为H2,风叶的轴向高度为H0,H2与H0之间的关系为:0.3H0≤H2≤1.2H0。这样可根据风叶的轴线高度H0确定中间段2’的高度H2,再根据中间段2’的高度H2确定进口段1’的高度H1和出口段3’的高度H3,使得导风圈100’的尺寸与风叶的尺寸匹配,这样风机工作驱动气体流动时,导风圈100’能够实现良好的导流效果。
应当理解,H0、H2之间的关系不限于上述,还可以根据实际需要进行调整。
将本申请实施例的导风圈100’与普通导风圈比较,结果如图11-图12d所示。
如图11所示,图11为本申请实施例的导风圈(改进导风圈)100’与普 通导风圈在同种工况下的风量噪音测试数据及噪音频谱对比图,本申请实施例的导风圈100’与普通导风圈在风量均为14000m 3/h下,本申请实施例的导风圈100’可比普通导风圈降低约4dBA噪音。
如图12a-图12d所示,图12a-图12d分别为导风圈100’四个侧面在频率为20-20000Hz时的噪音频谱恒定百分比带宽(constant percentage bandwidth,CPB)示意图,横坐标为频率,纵坐标为普通导风圈的噪音值减去本申请实施例的导风圈(改进导风圈)100’的噪音值的差值。从图12a-图12d可以看出,在频率为20-20000Hz内,普通导风圈的噪音值减去本申请实施例的导风圈100’的噪音值的差值大部分为正值,即本申请的导风圈100’的噪音值小于普通导风圈的噪音值。由此可见,本申请实施例的导风圈100’的噪音效果明显优于普通导风圈。
通过实验可知,在本申请的导风圈100’与普通导风圈内的风叶同转速的情况下,采用本申请的导风圈100’,通风量增加8%-11%,并且噪音可降低0.8dBA-1.5dBA;在同通风量的情况下,采用本申请实施例的导风圈100’,工作噪音平均降低3dBA-4dBA。
本申请实施例还提供了一种空调器室外机,包括上述任一实施例提供的导风圈100’。
本申请实施例还提供了一种空调器室外机,包括上述的空调器室外机。
在本文的描述中,需要说明的是,术语“一侧”、“另一侧”、“一端”、“另一端”、“侧边”、“相对”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本文和简化描述,而不是指示或暗示所指的结构具有特定的方位、以特定的方位构造和操作,因此不能理解为对本文的限制。
在本文的描述中,需要说明的是,术语“多个”指两个或更多个。
在本申请实施例的描述中,除非另有明确的规定和限定,术语“连接”、“固定”、“安装”等应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,或者可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本文中的具体含义。
虽然本文所揭露的实施方式如上,但所述的内容仅为便于理解本文而采用的实施方式,并非用以限定本文。任何本文所属领域内的技术人员,在不脱离本文所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本文的专利保护范围,仍须以所附的权利要求书所界定为准。

Claims (29)

  1. 一种导风圈,设置成用于空调器室外机,所述导风圈包括导风圈本体,所述导风圈本体内形成有导风通道,所述导风圈本体设有第一限位部和第二限位部,所述第一限位部和所述第二限位部设置成与所述空调器室外机的固定件配合进行双向限位,以阻碍所述导风圈本体向内收缩变形和向外扩张变形。
  2. 根据权利要求1所述的导风圈,其中,所述导风圈本体包括具有第一导风通道的连接座和具有第二导风通道的导风管,所述连接座的第一端和所述导风管连接,所述第一导风通道和所述第二导风通道连通形成所述导风通道,所述连接座的第二端形成所述导风通道的进风口。
  3. 根据权利要求2所述的导风圈,其中,所述连接座包括相对设置的两个限位侧壁,每个所述限位侧壁包括沿所述导风圈本体的径向方向间隔设置的所述第一限位部和所述第二限位部,且所述第一限位部和所述第二限位部沿所述导风圈本体的轴线方向至少部分重合,每个所述限位侧壁的所述第一限位部和所述第二限位部之间的径向间隔设置成用于夹设所述固定件。
  4. 根据权利要求3所述的导风圈,其中,所述限位侧壁包括本体部分和自所述本体部分向外凸出的凸出部,所述限位侧壁的本体部分形成所述第一限位部,所述凸出部形成所述第二限位部,所述本体部分和所述凸出部之间形成的限位切口设置成用于卡设所述固定件。
  5. 根据权利要求1所述的导风圈,其中,所述第二限位部位于所述第一限位部的远离所述导风圈本体的中心的一侧,且所述第一限位部和所述第二限位部之间具有径向间隔,并设置成夹在所述固定件的两侧。
  6. 根据权利要求5所述的导风圈,其中,所述第一限位部和所述第二限位部沿所述导风圈本体的周向错位设置或对位设置。
  7. 根据权利要求5所述的导风圈,其中,所述第一限位部包括第一子限位部和第二子限位部,所述第一子限位部、所述第二限位部和所述第二子限位部沿所述导风圈本体的周向依次排布。
  8. 根据权利要求7所述的导风圈,其中,所述导风圈本体的靠近所述导 风通道的进风口的一侧设有缺口,所述第一子限位部和所述第二子限位部分别位于所述缺口的两侧,所述第二限位部为沿所述导风圈本体的轴向朝向所述缺口内延伸的凸出部。
  9. 根据权利要求8所述的导风圈,其中,所述凸出部的远离所述导风圈本体的中心的一侧的侧壁面设有加强筋。
  10. 根据权利要求1至9中任一项所述的导风圈,其中,所述第一限位部和所述第二限位部均设置有多个,且均沿所述导风圈本体的周向布置,所述第一限位部和所述第二限位部的数量相等,并一一对应配合地进行双向限位。
  11. 根据权利要求1至9中任一项所述的导风圈,其中,所述导风圈本体设有沿周向延伸的支撑部,所述支撑部设置成支撑在所述固定件上,所述第一限位部和所述第二限位部位于所述支撑部的靠近所述导风通道的进风口的一侧。
  12. 根据权利要求11所述的导风圈,其中,所述导风圈本体的侧壁设有固定部,所述固定部位于所述支撑部的靠近所述导风通道的出风口的一侧,所述固定部设置成与所述固定件固定连接。
  13. 根据权利要求1至9中任一项所述的导风圈,其中,所述导风圈本体上设有限位凸起和限位孔中的一者,并设置成与所述固定件上的限位凸起和限位孔中的另一者限位配合。
  14. 一种空调器室外机,包括:固定件和如权利要求1至13中任一项所述的导风圈,所述固定件设有第一限位配合部和第二限位配合部,所述第一限位配合部与所述导风圈的第一限位部配合限位以阻碍所述导风圈本体向外扩张变形,所述第二限位配合部与所述导风圈的第二限位部配合限位以阻碍所述导风圈本体向内收缩变形。
  15. 根据权利要求14所述的空调器室外机,其中,所述固定件包括板状主体,所述板状主体的相对的两板面分别形成所述第一限位配合部和所述第二限位配合部,且所述板状主体夹在所述第一限位部和所述第二限位部之间。
  16. 根据权利要求15所述的空调器室外机,其中,所述固定件还包括所 述板状主体的一端朝向所述导风圈的中心弯折形成的弯折边,所述导风圈的支撑部支撑在所述弯折边上。
  17. 根据权利要求16所述的空调器室外机,其中,所述固定件还包括所述弯折边向远离所述板状主体的一侧弯折形成的固定凸耳,所述固定凸耳伸入所述导风圈本体内,并与所述导风圈的固定部通过螺钉固定。
  18. 根据权利要求14至17中任一项所述的空调器室外机,其中,所述固定件为用于固定电机的电机横梁。
  19. 一种空调器,包括如权利要求14至18中任一项所述的空调器室外机。
  20. 一种导风圈,包括:沿着气流流动方向依次设置的进口段、中间段和出口段,
    所述进口段包括靠近所述导风圈的进风端设置的第一子进口段和靠近所述中间段设置的第二子进口段,所述第一子进口段的内壁面为朝向所述导风圈外侧凹陷的凹曲面,且所述第二子进口段的内壁面为朝向所述导风圈内侧凸出的凸曲面,且沿着气流流动方向,所述第一子进口段的内壁面的切平面与垂直于所述导风圈的轴线的第一平面之间的夹角逐渐减小,所述第二子进口段的内壁面的切平面与所述第一平面之间的夹角逐渐增大。
  21. 根据权利要求20所述的导风圈,其中,所述第一子进口段包括靠近所述进风端的第一入口端和远离所述进风端的第一出口端,所述第一入口端的内壁面的切平面与所述第一平面之间的夹角为70°-90°,所述第一出口端的内壁面的切平面与所述第一平面之间的夹角为35°-55°。
  22. 根据权利要求20所述的导风圈,其中,所述第二子进口段包括靠近所述进风端的第二入口端和远离所述进风端的第二出口端,且所述第二入口端与所述第一子进口段的第一出口端圆滑过渡连接;
    所述第二入口端的内壁面的切平面与所述第一平面之间的夹角等于所述第一出口端的内壁面的切平面与所述第一平面之间的夹角,所述第二出口端的内壁面的切平面与所述第一平面之间的夹角为80°-100°。
  23. 根据权利要求20至22中任一项所述的导风圈,其中,沿着气流流 动方向,所述中间段的通风截面保持不变,所述出口段的通风截面积逐渐增大。
  24. 根据权利要求20至22中任一项所述的导风圈,其中,所述出口段的内壁面的切平面与所述第一平面之间的夹角为95°-180°。
  25. 根据权利要求20至22中任一项所述的导风圈,其中,所述凹曲面为凹球面,所述凸曲面为凸球面,所述中间段的内壁面为圆柱面,所述出口段的内壁面为朝向所述导风圈内侧凸出的凸球面。
  26. 根据权利要求20至22中任一项所述的导风圈,其中,沿所述导风圈的轴向,所述进口段的高度H1、所述中间段的高度H2、所述出口段的高度H3之间的关系为:0.5H2≤H1≤1.5H2,0.05H2≤H3≤1.5H2。
  27. 根据权利要求20至22中任一项所述的导风圈,其中,沿所述导风圈的轴向,所述中间段的高度H2、伸入所述导风圈内的风叶的轴向高度H0之间的关系为:0.3H0≤H2≤1.2H0。
  28. 一种空调器室外机,包括权利要求20至27中任一项所述的导风圈。
  29. 一种空调器,包括权利要求28所述的空调器室外机。
PCT/CN2022/107958 2021-08-06 2022-07-26 导风圈、空调器室外机和空调器 WO2023011257A1 (zh)

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