WO2023005177A1 - Hydraulic brake system and work machine - Google Patents

Hydraulic brake system and work machine Download PDF

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Publication number
WO2023005177A1
WO2023005177A1 PCT/CN2022/074322 CN2022074322W WO2023005177A1 WO 2023005177 A1 WO2023005177 A1 WO 2023005177A1 CN 2022074322 W CN2022074322 W CN 2022074322W WO 2023005177 A1 WO2023005177 A1 WO 2023005177A1
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WO
WIPO (PCT)
Prior art keywords
reversing
brake
oil
parking
valve group
Prior art date
Application number
PCT/CN2022/074322
Other languages
French (fr)
Chinese (zh)
Inventor
马立春
韦永清
季明君
Original Assignee
上海三一重机股份有限公司
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Filing date
Publication date
Application filed by 上海三一重机股份有限公司 filed Critical 上海三一重机股份有限公司
Publication of WO2023005177A1 publication Critical patent/WO2023005177A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/16Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using pumps directly, i.e. without interposition of accumulators or reservoirs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/16Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using pumps directly, i.e. without interposition of accumulators or reservoirs
    • B60T13/168Arrangements for pressure supply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T15/00Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
    • B60T15/02Application and release valves
    • B60T15/36Other control devices or valves characterised by definite functions

Definitions

  • the present application relates to the field of hydraulic technology, in particular to a hydraulic braking system and a working machine.
  • the mainstream configuration of the braking system is an air braking system, and some high-end configurations are hydraulic braking systems.
  • the functions of the hydraulic system increase, the number of pump sources is also increasing.
  • operating machinery has high requirements on component volume and system energy consumption, so it is urgent to optimize the pump source and reduce system energy consumption.
  • the application provides a hydraulic brake system to solve the defect that the number of pump sources increases with the increase of the functions of the hydraulic system in the prior art.
  • the pump source of the source is combined, and the same pump source realizes the functions of service brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source and reduces the energy consumption of the system.
  • the application also provides a working machine, which is used to solve the problem of increasing the number of pump sources in the prior art as the functions of the hydraulic system increase.
  • a hydraulic braking system including: a pump source, a brake filling valve group, a parking control valve group, a parking brake, a control pipeline, a brake foot valve group and a drive axle brake ;
  • the pump source is connected to the brake filling valve group
  • the brake filling valve group is respectively connected with the parking control valve group and the brake foot valve group;
  • the parking control valve group is respectively connected with the parking brake and the control pipeline;
  • the brake foot valve group is connected to the drive axle brake
  • the hydraulic oil from the pump source flows through the brake charging valve group and the parking brake valve group, forming a parking oil circuit for supplying oil to the parking brake and a supply circuit for the control pipeline.
  • the hydraulic oil from the pump source flows through the brake filling valve group and the brake foot valve group to form a brake oil circuit for supplying oil to the drive axle brake.
  • the brake charging valve group has a first charging oil circuit, a second charging oil circuit, a third charging oil circuit and a fourth charging oil circuit;
  • the first filling oil circuit is connected with the pump source to form a channel for hydraulic oil to flow from the pump source into the brake filling valve group;
  • the second filling oil circuit is connected with the brake foot valve group, forming a channel for hydraulic oil to flow from the brake filling valve group into the brake foot valve group;
  • the third filling oil circuit is connected with the parking control valve group to form a channel for hydraulic oil to flow from the brake filling valve group into the parking control valve group;
  • the fourth liquid-filled oil passage is connected with the oil tank.
  • this embodiment provides an implementation of the brake filling valve group, by setting the first filling oil circuit, the second filling oil circuit, the third filling oil circuit on the brake filling valve group Road and the fourth oil filling circuit realize the supply of hydraulic oil to the parking control valve group and the brake foot valve group.
  • the hydraulic oil entering the parking control valve group through the brake filling valve group forms, on the one hand, a parking oil circuit for supplying oil to the parking brake, and on the other hand, forms an auxiliary oil circuit for supplying oil to the control pipeline.
  • the hydraulic oil entering the brake foot valve group through the brake filling valve group forms a brake oil circuit for supplying oil to the drive axle brake.
  • the parking control valve group includes: a first reversing valve and a parking accumulator;
  • the first reversing valve has a first reversing first working end, a first reversing second working end and a first reversing third working end;
  • the first reversing third working end is connected to the parking brake
  • the first reversing valve is de-energized, the second working end of the first reversing is connected to the third working end of the first reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the the parking accumulator;
  • the first reversing valve is energized, the first reversing first working end is connected to the first reversing third working end, and the hydraulic oil in the parking accumulator passes through the first reversing The reversing valve flows into the parking brake to form the parking oil passage.
  • this embodiment provides an implementation of the first reversing valve and the parking accumulator.
  • the switching of the oil circuit is realized; when the first reversing valve loses power , the second working end of the first reversing and the third working end of the first reversing are connected, at this time, the second working end of the first reversing is in the disconnected state, and the hydraulic oil flowing through the third liquid-filled oil circuit directly flows into the station.
  • the vehicle accumulator realizes the energy storage in the parking accumulator. At the same time, if there is hydraulic oil in the parking brake, it enters the fourth fluid filling through the first reversing second working end and the first reversing third working end.
  • the parking accumulator has a precharge pressure of 5.0 to 9.0Mpa and a capacity of 1.0 to 2.0L.
  • the parking control valve group further includes: a first one-way valve, and the first one-way valve is arranged at the point where the third liquid-filled oil passage leads to the first reversing valve. first working end and in the path of the parking accumulator.
  • this embodiment provides an implementation in which a first one-way valve is set in the brake filling valve group. By setting the first one-way valve on the third filling oil circuit, the parking energy storage The hydraulic oil in the device returns to the brake charging valve group.
  • the parking control valve group further includes: a second reversing valve
  • the second reversing valve has a second reversing first working end, a second reversing second working end and a second reversing third working end;
  • the second reversing first working end is connected to the third liquid-filled oil circuit
  • the second reversing third working end is connected to the control pipeline
  • the second reversing valve is energized, the first working end of the second reversing is connected to the third working end of the second reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the The control pipeline to form the auxiliary oil circuit;
  • the second reversing valve is de-energized, the second reversing second working end is connected to the second reversing third working end, and the hydraulic oil in the control pipeline passes through the second reversing The valve flows into the oil tank on the fourth oil-filled oil circuit.
  • this embodiment provides an implementation of the second reversing valve.
  • the switching of the oil circuit is realized; when the second reversing valve is energized, the second reversing valve The first working end and the second reversing third working end are connected, at this time, the second reversing second working end is in an open circuit state, and the hydraulic oil flowing through the third liquid-filled oil circuit directly flows into the control pipeline to form auxiliary oil.
  • the second reversing valve is de-energized, the second reversing second working end and the second reversing third working end are connected, and the hydraulic oil stored in the control pipeline passes through the second reversing second working end. end and the second reversing third working end enter the oil tank on the fourth liquid-filled oil road.
  • the parking control valve group further includes: an auxiliary accumulator and a pressure reducing valve;
  • the hydraulic oil of the pump source flows into the auxiliary accumulator
  • the decompression valve is arranged on the path from the third liquid-filled oil passage to the first working end of the second reversing and the auxiliary accumulator.
  • this embodiment provides an embodiment in which a pressure reducing valve is set in the brake filling valve group.
  • a pressure reducing valve is set in the brake filling valve group.
  • the pump source and/or the driving accumulator continue to fill the auxiliary accumulator with oil until the set value of the auxiliary accumulator is reached, the pump source and/or the parking accumulator And ⁇ or when the driving accumulator fails to supply oil to the system due to failure, power failure or other reasons, the auxiliary accumulator supplies oil to the control pipeline to form an auxiliary oil circuit.
  • control pipeline is connected to the pilot pipeline or the differential pipeline, and by directly obtaining the hydraulic oil from the pump source, the auxiliary oil source is provided for the pilot pipeline or the differential pipeline through the control pipeline.
  • the auxiliary oil circuit and the parking oil circuit are combined, that is, the pump source of the auxiliary oil source and the pump source of the parking oil circuit are combined into one, which realizes the optimization of the pump source and reduces the energy consumption of the system.
  • the auxiliary accumulator has a precharge pressure of 1.5 to 3.0Mpa and a capacity of 0.16 to 1.0L.
  • the pressure of the pressure reducing valve is set at 2.5 to 4.5 MPa.
  • the parking control valve group further includes: a second one-way valve, and the second one-way valve is arranged at the point where the third liquid-filled oil passage leads to the second reversing valve. on the path of the first working end and the auxiliary accumulator.
  • this embodiment provides an implementation in which a second one-way valve is set in the brake filling valve group.
  • the second one-way valve By setting the second one-way valve on the third filling oil circuit, the auxiliary accumulator is avoided.
  • the hydraulic oil inside returns to the brake charging valve group.
  • the parking control valve group further includes: a relief valve, and the relief valve is arranged between the auxiliary accumulator and the second reversing valve.
  • this embodiment provides an implementation in which a relief valve is set in the brake fluid charging valve group.
  • a relief valve is set in the brake fluid charging valve group.
  • the pressure of the overflow valve is set at 3.0 to 4.5 MPa.
  • it further includes: a driving accumulator, after the driving accumulator is coupled with the brake foot valve group, it is connected to the second liquid-filled oil circuit.
  • this embodiment provides an implementation manner of a driving accumulator.
  • the driving accumulator By setting the driving accumulator, the storage of hydraulic oil required by the drive axle brake is realized.
  • a work machine which has the above-mentioned hydraulic braking system.
  • a hydraulic braking system and a work machine provided by this application, by combining the braking pump source, the parking pump source and the auxiliary oil source
  • the pump sources are combined, and the same pump source realizes the functions of driving brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source and reduces the energy consumption of the system.
  • Fig. 1 is a schematic diagram of the arrangement relationship of the hydraulic braking system provided by the present application
  • Fig. 2 is a schematic diagram of the arrangement relationship of the brake filling valve group in the hydraulic braking system provided by the present application;
  • Fig. 3 is a schematic diagram of the layout relationship of the parking control valve group in the hydraulic braking system provided by the present application;
  • Fig. 4 is a schematic diagram of the structural relationship of the first reversing valve in the hydraulic braking system provided by the present application;
  • Fig. 5 is a schematic diagram of the structural relationship of the second reversing valve in the hydraulic braking system provided by the present application.
  • Fig. 1 is a schematic diagram of the arrangement relationship of the hydraulic braking system provided by the present application.
  • Fig. 1 is mainly used to show the layout relationship of the pump source 10, the brake charging valve group 20, the parking control valve group 30 and the brake foot valve group 60, as can be seen from the figure, the brake charging valve group 20, The parking control valve group 30 and the brake foot valve group 60 provide hydraulic oil through the same pump source 10. This setting avoids the problem of setting multiple pump sources 10 in the system and realizes the optimization of the system layout. Reduced system energy consumption.
  • the parking control valve group 30 by setting the parking accumulator 32 and the auxiliary accumulator 35, the parking oil circuit for supplying oil to the parking brake 40 and the oil supply for the control pipeline 50 are formed.
  • the auxiliary oil circuit is integrated with the parking oil circuit and the auxiliary oil circuit, and the system is further optimized.
  • One parking control valve group 30 can realize the functions of the two oil circuits.
  • Fig. 2 is a schematic diagram of the layout relationship of the brake charging valve group 20 in the hydraulic braking system provided by the present application;
  • the liquid oil circuit 22, the third liquid-filled oil circuit 23 and the fourth liquid-filled oil circuit 24 realize the oil supply to the parking control valve group 30 and the brake foot valve group 60 through the provision of the liquid-filled oil circuit, It also realizes that the hydraulic oil in the brake filling valve group 20 , the parking control valve group 30 and the brake foot valve group 60 returns to the oil tank 90 .
  • Fig. 3 is a schematic diagram of the layout relationship of the parking control valve group 30 in the hydraulic braking system provided by the present application; as can be seen from Fig. 3, the specific settings of the parking oil circuit and the auxiliary oil circuit in the parking control valve group 30 situation, the first reversing valve 31, the parking accumulator 32, the first one-way valve 33, the second reversing valve 34, the auxiliary accumulator 35, the pressure reducing valve 36, the second one-way valve 37 and the overflow The relative arrangement relationship between the valves 38.
  • Fig. 4 is a schematic diagram of the structural relationship of the first reversing valve 31 in the hydraulic braking system provided by the present application; Fig. 4 shows the first reversing first working end 311, the first reversing valve 31 The second working end 312 and the first reversing third working end 313 .
  • FIG. 5 is a schematic diagram of the structural relationship of the second reversing valve 34 in the hydraulic braking system provided by the present application.
  • FIG. 5 shows the second reversing first working end 341 , the second reversing second working end 342 and the second reversing third working end 343 in the second reversing valve 34 .
  • connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • the present solution provides a hydraulic braking system, including: a pump source 10, a brake filling valve group 20, a parking control valve group 30, Parking brake 40, control pipeline 50, brake foot valve group 60 and drive axle brake 70; pump source 10 is connected with brake charging valve group 20; brake charging valve group 20 is connected with parking control valve group 30 respectively It is connected with the brake foot valve group 60; the parking control valve group 30 is connected with the parking brake 40 and the control pipeline 50 respectively; the brake foot valve group 60 is connected with the drive axle brake 70; wherein, the hydraulic oil flow of the pump source 10 Through the brake filling valve group 20 and the parking brake valve group, the parking oil circuit for supplying oil to the parking brake 40 and the auxiliary oil circuit for supplying oil to the control pipeline 50 are formed; the hydraulic oil of the pump source 10 flows through The brake liquid filling valve group 20 and the brake foot valve group 60 form a brake oil passage for supplying oil to the drive axle brake 70 .
  • the present application provides a hydraulic brake system to solve the defect in the prior art that the number of pump sources 10 is increasing as the functions of the hydraulic system increase.
  • the vehicle pump source 10 and the pump source 10 of the auxiliary oil source are combined, and the same pump source 10 realizes the functions of service brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source 10 and reduces the system energy consumption. consumption.
  • the brake filling valve group 20 has a first filling oil passage 21, a second filling oil passage 22, a third filling oil passage 23 and a fourth filling oil passage 24;
  • the first filling oil circuit 21 is connected with the pump source 10 to form a channel for hydraulic oil to flow from the pump source 10 into the brake filling valve group 20;
  • the second filling oil circuit 22 is connected to the brake foot valve group 60 to form a hydraulic oil channel.
  • the channel from the brake filling valve group 20 flows into the brake foot valve group 60;
  • the third filling oil circuit 23 is connected with the parking control valve group 30 to form hydraulic oil flowing from the brake filling valve group 20 into the parking control
  • the fourth liquid-filled oil circuit 24 is connected with the oil tank 90 .
  • this embodiment provides an implementation of the brake filling valve group 20, by setting the first filling oil passage 21, the second filling oil passage 22, the second filling oil passage 20 on the brake filling valve group 20
  • the third fluid-filled oil circuit 23 and the fourth fluid-filled oil circuit 24 realize the supply of hydraulic oil to the parking control valve group 30 and the brake foot valve group 60 .
  • the hydraulic oil that enters the parking control valve group 30 through the brake filling valve group 20 forms, on the one hand, the parking oil circuit for supplying oil to the parking brake 40 , and on the other hand, forms a circuit for supplying oil to the control pipeline 50 .
  • Auxiliary oil circuit forms, on the one hand, the parking oil circuit for supplying oil to the parking brake 40 , and on the other hand, forms a circuit for supplying oil to the control pipeline 50 .
  • the hydraulic oil that enters the brake foot valve group 60 through the brake filling valve group 20 forms a brake oil circuit for supplying oil to the drive axle brake 70 .
  • the parking control valve group 30 includes: a first reversing valve 31 and a parking accumulator 32; the first reversing valve 31 has a first reversing first working end 311, a first A reversing second working end 312 and a first reversing third working end 313; after the first reversing first working end 311 is coupled with the pipeline of the parking accumulator 32, it is connected to the third liquid-filled oil circuit 23 After the first reversing second working end 312 is coupled with the fourth liquid-filled oil circuit 24, it is connected to the fuel tank 90; the first reversing third working end 313 is connected to the parking brake 40; wherein, the first reversing valve 31 Power failure, the first reversing second working end 312 and the first reversing third working end 313 conduct, and the hydraulic oil in the third liquid-filled oil circuit 23 flows into the parking accumulator 32; the first reversing valve 31 When electrified, the first reversing first working end
  • this embodiment provides an implementation of the first reversing valve 31 and the parking accumulator 32.
  • the switching of the oil circuit is realized; when the first reversing valve
  • the valve 31 When the valve 31 is de-energized, the first reversing second working end 312 and the first reversing third working end 313 are connected.
  • the hydraulic oil in the road 23 directly flows into the parking accumulator 32 to realize energy storage in the parking accumulator 32.
  • a reversing third working end 313 enters the fourth liquid-filled oil circuit 24, and finally returns to the oil tank 90; when the first reversing valve 31 is energized, the first reversing first working end 311 and the first reversing first working end The three working ends 313 are connected, and at this time, the hydraulic oil stored in the parking accumulator 32 enters the parking brake 40 through the first reversing first working end 311 and the first reversing third working end 313, which is the parking brake. 40 movements provide power.
  • the precharge pressure of the parking accumulator 32 is 5.0 to 9.0 MPa, and the capacity is 1.0 to 2.0 L.
  • the parking control valve group 30 further includes: a first one-way valve 33, the first one-way valve 33 is arranged on the third fluid-filled oil circuit 23 leading to the first reversing first working end 311 and the path of the parking accumulator 32.
  • this embodiment provides an implementation in which the first check valve 33 is set in the brake filling valve group 20.
  • the first check valve 33 is set in the brake filling valve group 20.
  • the parking control valve group 30 further includes: a second reversing valve 34; the second reversing valve 34 has a first working end 341 for second reversing, a second working end for second reversing end 342 and the second reversing third working end 343; the second reversing first working end 341 is connected to the third liquid-filled oil circuit 23; the second reversing second working end 342 is coupled with the fourth liquid-filled oil circuit 24 After that, it is connected to the oil tank 90; the second reversing third working end 343 is connected to the control pipeline 50; wherein, the second reversing valve 34 is powered, the second reversing first working end 341 and the second reversing third working end The working end 343 conducts, and the hydraulic oil in the third liquid-filled oil circuit 23 flows into the control pipeline 50 to form an auxiliary oil circuit; the second reversing valve 34 loses power, and the second reversing second working end 342 and the second reversing
  • this embodiment provides an implementation of the second reversing valve 34 and the auxiliary accumulator 35.
  • the switching of the oil circuit is realized; when the second reversing valve 34 When energized, the second reversing first working end 341 and the second reversing third working end 343 conduct, and at this time the second reversing second working end 342 is in an open circuit state, and flows through the third liquid-filled oil circuit 23 hydraulic oil directly flows into the control pipeline 50 to form an auxiliary oil circuit; when the second reversing valve 34 is de-energized, the second reversing second working end 342 and the second reversing third working end 343 conduct, and this At this time, the hydraulic oil stored in the auxiliary accumulator 35 enters the oil tank 90 on the fourth liquid-filled oil circuit 24 through the second reversing first working end 341 and the second reversing third working end 343 .
  • the parking control valve group 30 further includes: an auxiliary accumulator 35 and a pressure reducing valve 36, the hydraulic oil of the pump source 10 flows into the auxiliary accumulator 35; the pressure reducing valve 36 is arranged at The third liquid-filled oil passage 23 is on a path leading to the second reversing first working end 341 and the auxiliary accumulator 35 .
  • this embodiment provides an implementation in which a pressure reducing valve 36 is provided in the brake filling valve group 20.
  • a pressure reducing valve 36 By setting the pressure reducing valve 36, the flow of the third filling oil circuit 23 to the auxiliary energy storage is realized.
  • the hydraulic oil in the accumulator 35 is decompressed, so that the hydraulic oil stored in the auxiliary accumulator 35 can supply oil to the control pipeline 50;
  • the working end 342 and the second reversing third working end 343 enter the fourth liquid-filled oil passage 24 and finally return to the oil tank 90 .
  • the pump source 10 and/or the driving accumulator 80 continue to fill the auxiliary accumulator 35 with oil until the set value of the auxiliary accumulator 35 is reached, the pump source 10 and/or When the driving accumulator 80 cannot supply oil to the system due to failure, power failure or other reasons, the auxiliary accumulator 35 supplies oil to the control pipeline 50 to form an auxiliary oil circuit.
  • control line 50 is connected to the pilot line or the differential line, and by directly obtaining the hydraulic oil from the pump source 10, the control line 50 is used to provide the pilot line or the differential line.
  • the auxiliary oil circuit of the auxiliary oil source is combined with the auxiliary oil circuit and the parking oil circuit at the same time, that is, the pump source 10 of the auxiliary oil source and the pump source 10 of the parking oil circuit are combined into one, which realizes the optimization of the pump source 10, Reduced system energy consumption.
  • the precharge pressure of the auxiliary accumulator 35 is 1.5 to 3.0Mpa, and the capacity is 0.16 to 1.0L.
  • the pressure of the pressure reducing valve 36 is set at 2.5 to 4.5 MPa.
  • the parking control valve group 30 further includes: a second one-way valve 37, and the second one-way valve 37 is arranged on the third fluid-filled oil circuit 23 leading to the second reversing first working end 341 and the path of the auxiliary accumulator 35.
  • this embodiment provides an implementation in which a second one-way valve 37 is set in the brake filling valve group 20.
  • a second one-way valve 37 is set in the brake filling valve group 20.
  • the parking control valve group 30 further includes: an overflow valve 38 , and the overflow valve 38 is arranged between the auxiliary accumulator 35 and the second reversing valve 34 .
  • this embodiment provides an implementation in which a relief valve 38 is provided in the brake charging valve group 20.
  • the relief valve 38 By setting the relief valve 38, the hydraulic oil stored in the auxiliary accumulator 35 reaches the set value. When the value is high, the excess hydraulic oil obtained from the third filling oil passage 23 can be returned to the oil tank 90 .
  • the pressure of the overflow valve 38 is set to 3.0 to 4.5 MPa.
  • it further includes: a driving accumulator 80 , which is connected to the second fluid-filled oil circuit 22 after being coupled with the brake foot valve group 60 .
  • this embodiment provides an implementation of the driving accumulator 80 , by setting the driving accumulator 80 , the storage of hydraulic oil required by the drive axle brake 70 is realized.
  • the present solution provides an operating machine with the above-mentioned hydraulic braking system.
  • the present application also provides a working machine to solve the problem of increasing the number of pump sources 10 in the prior art as the functions of the hydraulic system increase.
  • the existing hydraulic brake system can not meet the defects of the demand, by combining the brake pump source 10, the parking pump source 10 and the pump source 10 of the auxiliary oil source, the same pump source 10 can realize the service braking, parking
  • the function of vehicle braking and auxiliary oil source realizes the optimization of the pump source 10 and reduces the energy consumption of the system.
  • the working machine provided in this embodiment is a loader.
  • the working machine provided in this embodiment is a pump truck.
  • the working machine provided in this embodiment is a crane.
  • connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Systems And Boosters (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

A hydraulic brake system and a work machine. The system comprises: a pump source (10), a brake fluid refill valve set (20), a parking control valve set (30), a parking brake (40), a control pipeline (50), a brake foot valve set (60) and a drive axle brake (70); the pump source (10) is connected to the brake fluid refill valve set (20); the brake fluid refill valve set (20) is connected to the parking control valve set (30) and the brake foot valve set (60) respectively; the parking control valve set (30) is connected to the parking brake (40) and the control pipeline (50) respectively; and the brake foot valve set (60) is connected to the drive axle brake (70). Hydraulic oil of the pump source (10) flows through the brake fluid refill valve set (20) and the parking control valve set (30), so as to form a parking oil path for supplying oil to the parking brake (40) and an auxiliary oil path for supplying oil to the control pipeline (50); and the hydraulic oil of the pump source (10) flows through the brake fluid refill valve set (20) and the brake foot valve set (60), so as to form a brake oil path for supplying oil to the drive axle brake (70). The functions of driving braking, parking braking and an auxiliary oil source are achieved by means of one pump source, thereby optimizing the pump source, and reducing the energy consumption of the system.

Description

液压制动系统及作业机械Hydraulic brake system and working machinery
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年07月30日提交的申请号为202110874771.3,名称为“液压制动系统及作业机械”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims the priority of the Chinese patent application with application number 202110874771.3 and titled "Hydraulic brake system and operating machinery" filed on July 30, 2021, which is incorporated herein by reference in its entirety.
技术领域technical field
本申请涉及液压技术领域,尤其涉及一种液压制动系统及作业机械。The present application relates to the field of hydraulic technology, in particular to a hydraulic braking system and a working machine.
背景技术Background technique
目前,制动系统的主流配置为气制动系统,部分高端配置液压制动系统。随着液压系统功能的增多,泵源数量也越来越多。而作业机械对元件体积和系统能耗要求较高,因此急需优化泵源和减少系统能耗。At present, the mainstream configuration of the braking system is an air braking system, and some high-end configurations are hydraulic braking systems. As the functions of the hydraulic system increase, the number of pump sources is also increasing. However, operating machinery has high requirements on component volume and system energy consumption, so it is urgent to optimize the pump source and reduce system energy consumption.
发明内容Contents of the invention
本申请提供一种液压制动系统,用以解决现有技术中随着液压系统功能的增多,泵源数量也越来越多的缺陷,通过将制动泵源、驻车泵源和辅助油源的泵源进行合并,由同一个泵源实现行车制动、驻车制动和辅助油源的功能,实现了对泵源的优化、减少了系统能耗。The application provides a hydraulic brake system to solve the defect that the number of pump sources increases with the increase of the functions of the hydraulic system in the prior art. By combining the brake pump source, parking pump source and auxiliary oil The pump source of the source is combined, and the same pump source realizes the functions of service brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source and reduces the energy consumption of the system.
本申请还提供一种作业机械,用以解决现有技术中随着液压系统功能的增多,泵源数量也越来越多,同时作业机械对元件体积和系统能耗要求较高,现有液压制动系统无法满足需求的缺陷,通过将制动泵源、驻车泵源和辅助油源的泵源进行合并,由同一个泵源实现行车制动、驻车制动和辅助油源的功能,实现了对泵源的优化、减少了系统能耗。The application also provides a working machine, which is used to solve the problem of increasing the number of pump sources in the prior art as the functions of the hydraulic system increase. The defect that the braking system cannot meet the demand, by combining the pump sources of the brake pump source, parking pump source and auxiliary oil source, the same pump source can realize the functions of service brake, parking brake and auxiliary oil source , realizing the optimization of the pump source and reducing the energy consumption of the system.
根据本申请第一方面提供的一种液压制动系统,包括:泵源、制动充液阀组、驻车控制阀组、驻车制动器、控制管路、制动脚阀组和驱动桥制动器;According to the first aspect of the present application, a hydraulic braking system is provided, including: a pump source, a brake filling valve group, a parking control valve group, a parking brake, a control pipeline, a brake foot valve group and a drive axle brake ;
所述泵源与所述制动充液阀组连接;The pump source is connected to the brake filling valve group;
所述制动充液阀组分别与所述驻车控制阀组和所述制动脚阀组连接;The brake filling valve group is respectively connected with the parking control valve group and the brake foot valve group;
所述驻车控制阀组分别与所述驻车制动器和所述控制管路连接;The parking control valve group is respectively connected with the parking brake and the control pipeline;
所述制动脚阀组与所述驱动桥制动器连接;The brake foot valve group is connected to the drive axle brake;
其中,所述泵源的液压油流经所述制动充液阀组和所述驻车制动阀组,形成为所述驻车制动器供油的驻车油路以及为所述控制管路供油的辅助油路;Wherein, the hydraulic oil from the pump source flows through the brake charging valve group and the parking brake valve group, forming a parking oil circuit for supplying oil to the parking brake and a supply circuit for the control pipeline. Auxiliary oil circuit for oil supply;
所述泵源的液压油流经所述制动充液阀组和所述制动脚阀组,形成为所述驱动桥制动器供油的制动油路。The hydraulic oil from the pump source flows through the brake filling valve group and the brake foot valve group to form a brake oil circuit for supplying oil to the drive axle brake.
根据本申请的一种实施方式,所述制动充液阀组具有第一充液油路、第二充液油路、第三充液油路和第四充液油路;According to an embodiment of the present application, the brake charging valve group has a first charging oil circuit, a second charging oil circuit, a third charging oil circuit and a fourth charging oil circuit;
所述第一充液油路与所述泵源连接,形成液压油自所述泵源流入所述制动充液阀组的通道;The first filling oil circuit is connected with the pump source to form a channel for hydraulic oil to flow from the pump source into the brake filling valve group;
所述第二充液油路与所述制动脚阀组连接,形成液压油自所述制动充液阀组流入所述制动脚阀组的通道;The second filling oil circuit is connected with the brake foot valve group, forming a channel for hydraulic oil to flow from the brake filling valve group into the brake foot valve group;
所述第三充液油路与驻车控制阀组连接,形成液压油自所述制动充液阀组进流入所述驻车控制阀组的通道;The third filling oil circuit is connected with the parking control valve group to form a channel for hydraulic oil to flow from the brake filling valve group into the parking control valve group;
所述第四充液油路与油箱连接。The fourth liquid-filled oil passage is connected with the oil tank.
具体来说,本实施例提供了一种制动充液阀组的实施方式,通过在制动充液阀组上设置第一充液油路、第二充液油路、第三充液油路和第四充液油路,实现了对驻车控制阀组和制动脚阀组的液压油供应。Specifically, this embodiment provides an implementation of the brake filling valve group, by setting the first filling oil circuit, the second filling oil circuit, the third filling oil circuit on the brake filling valve group Road and the fourth oil filling circuit realize the supply of hydraulic oil to the parking control valve group and the brake foot valve group.
进一步地,经过制动充液阀组进入驻车控制阀组的液压油,一方面形成为驻车制动器供油的驻车油路,另一方面形成为控制管路供油的辅助油路。Furthermore, the hydraulic oil entering the parking control valve group through the brake filling valve group forms, on the one hand, a parking oil circuit for supplying oil to the parking brake, and on the other hand, forms an auxiliary oil circuit for supplying oil to the control pipeline.
更进一步地,经过制动充液阀组进入制动脚阀组的液压油,形成为驱动桥制动器供油的制动油路。Furthermore, the hydraulic oil entering the brake foot valve group through the brake filling valve group forms a brake oil circuit for supplying oil to the drive axle brake.
根据本申请的一种实施方式,所述驻车控制阀组包括:第一换向阀和驻车蓄能器;According to an embodiment of the present application, the parking control valve group includes: a first reversing valve and a parking accumulator;
所述第一换向阀具有第一换向第一工作端、第一换向第二工作端和第一换向第三工作端;The first reversing valve has a first reversing first working end, a first reversing second working end and a first reversing third working end;
所述第一换向第一工作端与所述驻车蓄能器的管路耦合后,接入所述第三充液油路;After the first reversing first working end is coupled with the pipeline of the parking accumulator, it is connected to the third liquid-filled oil circuit;
所述第一换向第二工作端与所述第四充液油路耦合后,接入所述油箱;After the first reversing second working end is coupled with the fourth liquid-filled oil circuit, it is connected to the oil tank;
所述第一换向第三工作端与所述驻车制动器连接;The first reversing third working end is connected to the parking brake;
其中,所述第一换向阀失电,所述第一换向第二工作端和所述第一换向第三工作端导通,所述第三充液油路内的液压油流入所述驻车蓄能器;Wherein, the first reversing valve is de-energized, the second working end of the first reversing is connected to the third working end of the first reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the the parking accumulator;
所述第一换向阀得电,所述第一换向第一工作端和所述第一换向第三工作端导通,所述驻车蓄能器内的液压油通过所述第一换向阀流入所述驻车制动器,形成所述驻车油路。The first reversing valve is energized, the first reversing first working end is connected to the first reversing third working end, and the hydraulic oil in the parking accumulator passes through the first reversing The reversing valve flows into the parking brake to form the parking oil passage.
具体来说,本实施例提供了一种第一换向阀和驻车蓄能器的实施方式,通过设置第一换向阀,实现了对油路的切换;当第一换向阀失电时,第一换向第二工作端和第一换向第三工作端导通,此时第一换向第二工作端处于断路状态,流经第三充液油路的液压油直接流入驻车蓄能器,实现在驻车蓄能器的储能,同时如若驻车制动器内有液压油,则通过第一换向第二工作端和第一换向第三工作端进入第四充液油路,并最终回流至油箱;当第一换向阀得电时,第一换向第一工作端和第一换向第三工作端导通,此时驻车蓄能器内存储的液压油通过第一换向第一工作端和第一换向第三工作端进入驻车制动器,为驻车制动器的动作提供动力。Specifically, this embodiment provides an implementation of the first reversing valve and the parking accumulator. By setting the first reversing valve, the switching of the oil circuit is realized; when the first reversing valve loses power , the second working end of the first reversing and the third working end of the first reversing are connected, at this time, the second working end of the first reversing is in the disconnected state, and the hydraulic oil flowing through the third liquid-filled oil circuit directly flows into the station. The vehicle accumulator realizes the energy storage in the parking accumulator. At the same time, if there is hydraulic oil in the parking brake, it enters the fourth fluid filling through the first reversing second working end and the first reversing third working end. oil circuit, and finally return to the fuel tank; when the first reversing valve is energized, the first reversing first working end and the first reversing third working end conduct, at this time the hydraulic pressure stored in the parking accumulator The oil enters the parking brake through the first reversing first working end and the first reversing third working end to provide power for the action of the parking brake.
在一个应用场景中,驻车蓄能器的预充气压为5.0至9.0Mpa,容量为1.0至2.0L。In one application scenario, the parking accumulator has a precharge pressure of 5.0 to 9.0Mpa and a capacity of 1.0 to 2.0L.
根据本申请的一种实施方式,所述驻车控制阀组还包括:第一单向阀,所述第一单向阀设置于所述第三充液油路通向所述第一换向第一工作端和所述驻车蓄能器的路径上。According to an embodiment of the present application, the parking control valve group further includes: a first one-way valve, and the first one-way valve is arranged at the point where the third liquid-filled oil passage leads to the first reversing valve. first working end and in the path of the parking accumulator.
具体来说,本实施例提供了一种在制动充液阀组内设置第一单向阀的实施方式,通过在第三充液油路上设置第一单向阀,避免了驻车蓄能器内的液压油向制动充液阀组回流。Specifically, this embodiment provides an implementation in which a first one-way valve is set in the brake filling valve group. By setting the first one-way valve on the third filling oil circuit, the parking energy storage The hydraulic oil in the device returns to the brake charging valve group.
根据本申请的一种实施方式,所述驻车控制阀组还包括:第二换向阀;According to an embodiment of the present application, the parking control valve group further includes: a second reversing valve;
所述第二换向阀具有第二换向第一工作端、第二换向第二工作端和第二换向第三工作端;The second reversing valve has a second reversing first working end, a second reversing second working end and a second reversing third working end;
所述第二换向第一工作端接入所述第三充液油路;The second reversing first working end is connected to the third liquid-filled oil circuit;
所述第二换向第二工作端与所述第四充液油路耦合后,接入所述油箱;After the second reversing second working end is coupled with the fourth liquid-filled oil circuit, it is connected to the oil tank;
所述第二换向第三工作端与所述控制管路连接;The second reversing third working end is connected to the control pipeline;
其中,所述第二换向阀得电,所述第二换向第一工作端和所述第二换向第三工作端导通,所述第三充液油路内的液压油流入所述控制管路,形成所述辅助油路;Wherein, the second reversing valve is energized, the first working end of the second reversing is connected to the third working end of the second reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the The control pipeline to form the auxiliary oil circuit;
所述第二换向阀失电,所述第二换向第二工作端和所述第二换向第三工作端导通,所述控制管路内的液压油通过所述第二换向阀流入所述第四充液油路上的所述油箱。The second reversing valve is de-energized, the second reversing second working end is connected to the second reversing third working end, and the hydraulic oil in the control pipeline passes through the second reversing The valve flows into the oil tank on the fourth oil-filled oil circuit.
具体来说,本实施例提供了一种第二换向阀的实施方式,通过设置第二换向阀,实现了对油路的切换;当第二换向阀得电时,第二换向第一工作端和第二换向第三工作端导通,此时第二换向第二工作端处于断路状态,流经第三充液油路的液压油直接流入控制管路,形成辅助油路;当第二换向阀失电时,第二换向第二工作端和第二换向第三工作端导通,此时控制管路内存储的液压油通过第二换向第二工作端和第二换向第三工作端进入所述第四充液油路上的所述油箱。Specifically, this embodiment provides an implementation of the second reversing valve. By setting the second reversing valve, the switching of the oil circuit is realized; when the second reversing valve is energized, the second reversing valve The first working end and the second reversing third working end are connected, at this time, the second reversing second working end is in an open circuit state, and the hydraulic oil flowing through the third liquid-filled oil circuit directly flows into the control pipeline to form auxiliary oil. When the second reversing valve is de-energized, the second reversing second working end and the second reversing third working end are connected, and the hydraulic oil stored in the control pipeline passes through the second reversing second working end. end and the second reversing third working end enter the oil tank on the fourth liquid-filled oil road.
根据本申请的一种实施方式,所述驻车控制阀组还包括:辅助蓄能器和减压阀;According to an embodiment of the present application, the parking control valve group further includes: an auxiliary accumulator and a pressure reducing valve;
所述泵源的液压油流入所述辅助蓄能器内;The hydraulic oil of the pump source flows into the auxiliary accumulator;
所述减压阀设置于所述第三充液油路通向所述第二换向第一工作端和所述辅助蓄能器的路径上。The decompression valve is arranged on the path from the third liquid-filled oil passage to the first working end of the second reversing and the auxiliary accumulator.
具体来说,本实施例提供了一种在制动充液阀组内设置减压阀的实施方式,通过设置减压阀,实现了对第三充液油路流向辅助蓄能器的液压油进行减压,从而使得辅助蓄能器存储的液压油能够实现为控制管路进行供油;同时如若控制管路内有液压油,则通过第二换向第二工作端和第二换向第三工作端进入第四充液油路,并最终回流至油箱。Specifically, this embodiment provides an embodiment in which a pressure reducing valve is set in the brake filling valve group. By setting the pressure reducing valve, the hydraulic oil flowing from the third filling oil circuit to the auxiliary accumulator decompression, so that the hydraulic oil stored in the auxiliary accumulator can be used to supply oil to the control pipeline; The third working end enters the fourth fluid-filled oil circuit, and finally returns to the oil tank.
需要说明的是,在常规情况下,泵源和\或行车蓄能器持续向辅助蓄能器内注油,直至达到辅助蓄能器的设定值时,泵源和\或驻车蓄能器和\或行车蓄能器由于故障、停电或者其他原因无法对系统内进行供油时,辅助蓄能器向控制管路供油,形成辅助油路。It should be noted that, under normal circumstances, the pump source and/or the driving accumulator continue to fill the auxiliary accumulator with oil until the set value of the auxiliary accumulator is reached, the pump source and/or the parking accumulator And\or when the driving accumulator fails to supply oil to the system due to failure, power failure or other reasons, the auxiliary accumulator supplies oil to the control pipeline to form an auxiliary oil circuit.
还需要说明的是,控制管路连接先导管路或差速器管路,通过从泵源中直接获取液压油,实现了通过控制管路为先导管路或差速器管路提供辅助油源的辅助油路,同时将辅助油路与驻车油路合并,即将辅助油源的泵 源与驻车油路的泵源合并为一个,实现了对泵源的优化、减少了系统能耗。It should also be noted that the control pipeline is connected to the pilot pipeline or the differential pipeline, and by directly obtaining the hydraulic oil from the pump source, the auxiliary oil source is provided for the pilot pipeline or the differential pipeline through the control pipeline. At the same time, the auxiliary oil circuit and the parking oil circuit are combined, that is, the pump source of the auxiliary oil source and the pump source of the parking oil circuit are combined into one, which realizes the optimization of the pump source and reduces the energy consumption of the system.
在一个应用场景中,辅助蓄能器的预充气压为1.5至3.0Mpa,容量为0.16至1.0L。In one application scenario, the auxiliary accumulator has a precharge pressure of 1.5 to 3.0Mpa and a capacity of 0.16 to 1.0L.
在一个应用场景中,减压阀的压力设置为2.5至4.5MPa。In one application scenario, the pressure of the pressure reducing valve is set at 2.5 to 4.5 MPa.
根据本申请的一种实施方式,所述驻车控制阀组还包括:第二单向阀,所述第二单向阀设置于所述第三充液油路通向所述第二换向第一工作端和所述辅助蓄能器的路径上。According to an embodiment of the present application, the parking control valve group further includes: a second one-way valve, and the second one-way valve is arranged at the point where the third liquid-filled oil passage leads to the second reversing valve. on the path of the first working end and the auxiliary accumulator.
具体来说,本实施例提供了一种在制动充液阀组内设置第二单向阀的实施方式,通过在第三充液油路上设置第二单向阀,避免了辅助蓄能器内的液压油向制动充液阀组回流。Specifically, this embodiment provides an implementation in which a second one-way valve is set in the brake filling valve group. By setting the second one-way valve on the third filling oil circuit, the auxiliary accumulator is avoided. The hydraulic oil inside returns to the brake charging valve group.
根据本申请的一种实施方式,所述驻车控制阀组还包括:溢流阀,所述溢流阀设置于所述辅助蓄能器与所述第二换向阀之间。According to an embodiment of the present application, the parking control valve group further includes: a relief valve, and the relief valve is arranged between the auxiliary accumulator and the second reversing valve.
具体来说,本实施例提供了一种在制动充液阀组内设置溢流阀的实施方式,通过设置溢流阀,使得辅助蓄能器内存储的液压油达到设定值时,从第三充液油路获取的多余液压油能够回流至油箱。Specifically, this embodiment provides an implementation in which a relief valve is set in the brake fluid charging valve group. By setting the relief valve, when the hydraulic oil stored in the auxiliary accumulator reaches the set value, from The excess hydraulic oil captured by the third oil filling circuit can be returned to the oil tank.
在一个应用场景中,溢流阀的压力设置为3.0至4.5MPa。In one application scenario, the pressure of the overflow valve is set at 3.0 to 4.5 MPa.
根据本申请的一种实施方式,还包括:行车蓄能器,所述行车蓄能器与所述制动脚阀组耦合后,接入所述第二充液油路。According to an embodiment of the present application, it further includes: a driving accumulator, after the driving accumulator is coupled with the brake foot valve group, it is connected to the second liquid-filled oil circuit.
具体来说,本实施例提供了一种行车蓄能器的实施方式,通过设置行车蓄能器,实现了对驱动桥制动器所需液压油的存储。Specifically, this embodiment provides an implementation manner of a driving accumulator. By setting the driving accumulator, the storage of hydraulic oil required by the drive axle brake is realized.
根据本申请第二方面提供的一种作业机械,具有上述的一种液压制动系统。According to the second aspect of the present application, a work machine is provided, which has the above-mentioned hydraulic braking system.
本申请中的上述一个或多个技术方案,至少具有如下技术效果之一:本申请提供的一种液压制动系统及作业机械,通过将制动泵源、驻车泵源和辅助油源的泵源进行合并,由同一个泵源实现行车制动、驻车制动和辅助油源的功能,实现了对泵源的优化、减少了系统能耗。The above-mentioned one or more technical solutions in this application have at least one of the following technical effects: a hydraulic braking system and a work machine provided by this application, by combining the braking pump source, the parking pump source and the auxiliary oil source The pump sources are combined, and the same pump source realizes the functions of driving brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source and reduces the energy consumption of the system.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例 或现有技术描述中所需要使用的附图作以简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present application or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are the present For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本申请提供的液压制动系统的布置关系示意图;Fig. 1 is a schematic diagram of the arrangement relationship of the hydraulic braking system provided by the present application;
图2是本申请提供的液压制动系统中,制动充液阀组的布置关系示意图;Fig. 2 is a schematic diagram of the arrangement relationship of the brake filling valve group in the hydraulic braking system provided by the present application;
图3是本申请提供的液压制动系统中,驻车控制阀组的布置关系示意图;Fig. 3 is a schematic diagram of the layout relationship of the parking control valve group in the hydraulic braking system provided by the present application;
图4是本申请提供的液压制动系统中,第一换向阀的结构关系示意图;Fig. 4 is a schematic diagram of the structural relationship of the first reversing valve in the hydraulic braking system provided by the present application;
图5是本申请提供的液压制动系统中,第二换向阀的结构关系示意图。Fig. 5 is a schematic diagram of the structural relationship of the second reversing valve in the hydraulic braking system provided by the present application.
附图标记:Reference signs:
10、泵源;          20、制动充液阀组;    21、第一充液油路;10. Pump source; 20. Brake filling valve group; 21. First filling oil circuit;
22、第二充液油路;  23、第三充液油路;    24、第四充液油路;22. The second liquid-filled oil circuit; 23. The third liquid-filled oil circuit; 24. The fourth liquid-filled oil circuit;
30、驻车控制阀组;  31、第一换向阀;      311、第一换向第一工作端;30. Parking control valve group; 31. The first reversing valve; 311. The first working end of the first reversing;
312、第一换向第二工作端; 313、第一换向第三工作端;312, the first reversing second working end; 313, the first reversing third working end;
32、驻车蓄能器;    33、第一单向阀;      34、第二换向阀;32. Parking accumulator; 33. The first one-way valve; 34. The second reversing valve;
341、第二换向第二工作端; 342、第二换向第一工作端;341, the second reversing second working end; 342, the second reversing first working end;
343、第二换向第三工作端; 35、辅助蓄能器;343, the second reversing third working end; 35, the auxiliary accumulator;
36、减压阀;        37、第二单向阀;      38、溢流阀;36. Pressure reducing valve; 37. Second one-way valve; 38. Relief valve;
40、驻车制动器;    50、控制管路;        60、制动脚阀组;40. Parking brake; 50. Control pipeline; 60. Brake foot valve group;
70、驱动桥制动器;  80、行车蓄能器;      90、油箱。70. Drive axle brake; 80. Driving accumulator; 90. Fuel tank.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为 基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right" , "vertical", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this The application embodiments and simplified descriptions do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
图1是本申请提供的液压制动系统的布置关系示意图。图1主要用来展示泵源10、制动充液阀组20、驻车控制阀组30和制动脚阀组60的布置关系,从图中可以看出,制动充液阀组20、驻车控制阀组30和制动脚阀组60通过同一个泵源10进行液压油的提供,此种设置避免了在系统中设置多个泵源10的问题,实现了对系统布置的优化,降低了系统的能耗。Fig. 1 is a schematic diagram of the arrangement relationship of the hydraulic braking system provided by the present application. Fig. 1 is mainly used to show the layout relationship of the pump source 10, the brake charging valve group 20, the parking control valve group 30 and the brake foot valve group 60, as can be seen from the figure, the brake charging valve group 20, The parking control valve group 30 and the brake foot valve group 60 provide hydraulic oil through the same pump source 10. This setting avoids the problem of setting multiple pump sources 10 in the system and realizes the optimization of the system layout. Reduced system energy consumption.
进一步地,在驻车控制阀组30中,通过设置驻车蓄能器32和辅助蓄能器35,形成了对驻车制动器40供油的驻车油路以及对控制管路50进行供油的辅助油路,将驻车油路和辅助油路进行集成设置,对系统进行了更深入的优化,在一个驻车控制阀组30即可实现两种油路的功能。Further, in the parking control valve group 30, by setting the parking accumulator 32 and the auxiliary accumulator 35, the parking oil circuit for supplying oil to the parking brake 40 and the oil supply for the control pipeline 50 are formed. The auxiliary oil circuit is integrated with the parking oil circuit and the auxiliary oil circuit, and the system is further optimized. One parking control valve group 30 can realize the functions of the two oil circuits.
图2是本申请提供的液压制动系统中,制动充液阀组20的布置关系示意图;图2展示了制动充液阀组20上设置的第一充液油路21、第二充液油路22、第三充液油路23和第四充液油路24,通过对充液油路的提供,实现了对驻车控制阀组30和制动脚阀组60的供油,也实现了制动充液阀组20、驻车控制阀组30和制动脚阀组60内液压油回流油箱90。Fig. 2 is a schematic diagram of the layout relationship of the brake charging valve group 20 in the hydraulic braking system provided by the present application; The liquid oil circuit 22, the third liquid-filled oil circuit 23 and the fourth liquid-filled oil circuit 24 realize the oil supply to the parking control valve group 30 and the brake foot valve group 60 through the provision of the liquid-filled oil circuit, It also realizes that the hydraulic oil in the brake filling valve group 20 , the parking control valve group 30 and the brake foot valve group 60 returns to the oil tank 90 .
图3是本申请提供的液压制动系统中,驻车控制阀组30的布置关系示意图;从图3中可以看出,驻车控制阀组30内驻车油路和辅助油路的具体设置情况,第一换向阀31、驻车蓄能器32、第一单向阀33、第二换向阀34、辅助蓄能器35、减压阀36、第二单向阀37和溢流阀38之间的相对布置关系。Fig. 3 is a schematic diagram of the layout relationship of the parking control valve group 30 in the hydraulic braking system provided by the present application; as can be seen from Fig. 3, the specific settings of the parking oil circuit and the auxiliary oil circuit in the parking control valve group 30 situation, the first reversing valve 31, the parking accumulator 32, the first one-way valve 33, the second reversing valve 34, the auxiliary accumulator 35, the pressure reducing valve 36, the second one-way valve 37 and the overflow The relative arrangement relationship between the valves 38.
图4是本申请提供的液压制动系统中,第一换向阀31的结构关系示意图;图4展示了第一换向阀31中的第一换向第一工作端311、第一换向第二工作端312和第一换向第三工作端313。Fig. 4 is a schematic diagram of the structural relationship of the first reversing valve 31 in the hydraulic braking system provided by the present application; Fig. 4 shows the first reversing first working end 311, the first reversing valve 31 The second working end 312 and the first reversing third working end 313 .
图5是本申请提供的液压制动系统中,第二换向阀34的结构关系示意图。图5展示了第二换向阀34中的第二换向第一工作端341、第二换向第二工作端342和第二换向第三工作端343。FIG. 5 is a schematic diagram of the structural relationship of the second reversing valve 34 in the hydraulic braking system provided by the present application. FIG. 5 shows the second reversing first working end 341 , the second reversing second working end 342 and the second reversing third working end 343 in the second reversing valve 34 .
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
在本申请的一些具体实施方案中,如图1至图5所示,本方案提供一种液压制动系统,包括:泵源10、制动充液阀组20、驻车控制阀组30、驻车制动器40、控制管路50、制动脚阀组60和驱动桥制动器70;泵源10与制动充液阀组20连接;制动充液阀组20分别与驻车控制阀组30和制动脚阀组60连接;驻车控制阀组30分别与驻车制动器40和控制管路50连接;制动脚阀组60与驱动桥制动器70连接;其中,泵源10的液压油流经制动充液阀组20和驻车制动阀组,形成为驻车制动器40供油的驻车油路以及为控制管路50供油的辅助油路;泵源10的液压油流经制动充液阀组20和制动脚阀组60,形成为驱动桥制动器70供油的制动油路。In some specific embodiments of the present application, as shown in Figures 1 to 5, the present solution provides a hydraulic braking system, including: a pump source 10, a brake filling valve group 20, a parking control valve group 30, Parking brake 40, control pipeline 50, brake foot valve group 60 and drive axle brake 70; pump source 10 is connected with brake charging valve group 20; brake charging valve group 20 is connected with parking control valve group 30 respectively It is connected with the brake foot valve group 60; the parking control valve group 30 is connected with the parking brake 40 and the control pipeline 50 respectively; the brake foot valve group 60 is connected with the drive axle brake 70; wherein, the hydraulic oil flow of the pump source 10 Through the brake filling valve group 20 and the parking brake valve group, the parking oil circuit for supplying oil to the parking brake 40 and the auxiliary oil circuit for supplying oil to the control pipeline 50 are formed; the hydraulic oil of the pump source 10 flows through The brake liquid filling valve group 20 and the brake foot valve group 60 form a brake oil passage for supplying oil to the drive axle brake 70 .
详细来说,本申请提供一种液压制动系统,用以解决现有技术中随着液压系统功能的增多,泵源10数量也越来越多的缺陷,通过将制动泵源10、驻车泵源10和辅助油源的泵源10进行合并,由同一个泵源10实现行车制动、驻车制动和辅助油源的功能,实现了对泵源10的优化、减少了系统能耗。In detail, the present application provides a hydraulic brake system to solve the defect in the prior art that the number of pump sources 10 is increasing as the functions of the hydraulic system increase. The vehicle pump source 10 and the pump source 10 of the auxiliary oil source are combined, and the same pump source 10 realizes the functions of service brake, parking brake and auxiliary oil source, which realizes the optimization of the pump source 10 and reduces the system energy consumption. consumption.
在本申请一些可能的实施例中,制动充液阀组20具有第一充液油路21、第二充液油路22、第三充液油路23和第四充液油路24;第一充液油路21与泵源10连接,形成液压油自泵源10流入制动充液阀组20的通道;第二充液油路22与制动脚阀组60连接,形成液压油自制动充液阀组20流入制动脚阀组60的通道;第三充液油路23与驻车控制阀组30连接,形成液压油自制动充液阀组20进流入驻车控制阀组30的通道;第四充液油路24与油箱90连接。In some possible embodiments of the present application, the brake filling valve group 20 has a first filling oil passage 21, a second filling oil passage 22, a third filling oil passage 23 and a fourth filling oil passage 24; The first filling oil circuit 21 is connected with the pump source 10 to form a channel for hydraulic oil to flow from the pump source 10 into the brake filling valve group 20; the second filling oil circuit 22 is connected to the brake foot valve group 60 to form a hydraulic oil channel. The channel from the brake filling valve group 20 flows into the brake foot valve group 60; the third filling oil circuit 23 is connected with the parking control valve group 30 to form hydraulic oil flowing from the brake filling valve group 20 into the parking control The channel of the valve group 30 ; the fourth liquid-filled oil circuit 24 is connected with the oil tank 90 .
具体来说,本实施例提供了一种制动充液阀组20的实施方式,通过在制动充液阀组20上设置第一充液油路21、第二充液油路22、第三充液油路23和第四充液油路24,实现了对驻车控制阀组30和制动脚阀组60的液压油供应。Specifically, this embodiment provides an implementation of the brake filling valve group 20, by setting the first filling oil passage 21, the second filling oil passage 22, the second filling oil passage 20 on the brake filling valve group 20 The third fluid-filled oil circuit 23 and the fourth fluid-filled oil circuit 24 realize the supply of hydraulic oil to the parking control valve group 30 and the brake foot valve group 60 .
进一步地,经过制动充液阀组20进入驻车控制阀组30的液压油,一方面形成为驻车制动器40供油的驻车油路,另一方面形成为控制管路50供油的辅助油路。Furthermore, the hydraulic oil that enters the parking control valve group 30 through the brake filling valve group 20 forms, on the one hand, the parking oil circuit for supplying oil to the parking brake 40 , and on the other hand, forms a circuit for supplying oil to the control pipeline 50 . Auxiliary oil circuit.
更进一步地,经过制动充液阀组20进入制动脚阀组60的液压油,形成为驱动桥制动器70供油的制动油路。Furthermore, the hydraulic oil that enters the brake foot valve group 60 through the brake filling valve group 20 forms a brake oil circuit for supplying oil to the drive axle brake 70 .
在本申请一些可能的实施例中,驻车控制阀组30包括:第一换向阀31和驻车蓄能器32;第一换向阀31具有第一换向第一工作端311、第一换向第二工作端312和第一换向第三工作端313;第一换向第一工作端311与驻车蓄能器32的管路耦合后,接入第三充液油路23;第一换向第二工作端312与第四充液油路24耦合后,接入油箱90;第一换向第三工作端313与驻车制动器40连接;其中,第一换向阀31失电,第一换向第二工作端312和第一换向第三工作端313导通,第三充液油路23内的液压油流入驻车蓄能器32;第一换向阀31得电,第一换向第一工作端311和第一换向第三工作端313导通,驻车蓄能器32内的液压油通过第一换向阀31流入驻车制动器40,形成驻车油路。In some possible embodiments of the present application, the parking control valve group 30 includes: a first reversing valve 31 and a parking accumulator 32; the first reversing valve 31 has a first reversing first working end 311, a first A reversing second working end 312 and a first reversing third working end 313; after the first reversing first working end 311 is coupled with the pipeline of the parking accumulator 32, it is connected to the third liquid-filled oil circuit 23 After the first reversing second working end 312 is coupled with the fourth liquid-filled oil circuit 24, it is connected to the fuel tank 90; the first reversing third working end 313 is connected to the parking brake 40; wherein, the first reversing valve 31 Power failure, the first reversing second working end 312 and the first reversing third working end 313 conduct, and the hydraulic oil in the third liquid-filled oil circuit 23 flows into the parking accumulator 32; the first reversing valve 31 When electrified, the first reversing first working end 311 and the first reversing third working end 313 conduct, and the hydraulic oil in the parking accumulator 32 flows into the parking brake 40 through the first reversing valve 31 to form a parking brake. Oil circuit.
具体来说,本实施例提供了一种第一换向阀31和驻车蓄能器32的实施方式,通过设置第一换向阀31,实现了对油路的切换;当第一换向阀31失电时,第一换向第二工作端312和第一换向第三工作端313导通,此时第一换向第二工作端312处于断路状态,流经第三充液油路23的液压油直接流入驻车蓄能器32,实现在驻车蓄能器32的储能,同时如若驻车制动器40内有液压油,则通过第一换向第二工作端312和第一换向第三工作端313进入第四充液油路24,并最终回流至油箱90;当第一换向阀31得电时,第一换向第一工作端311和第一换向第三工作端313导通,此时驻车蓄能器32内存储的液压油通过第一换向第一工作端311和第一换向第三工作端313进入驻车制动器40,为驻车制动器40的动作提供动力。Specifically, this embodiment provides an implementation of the first reversing valve 31 and the parking accumulator 32. By setting the first reversing valve 31, the switching of the oil circuit is realized; when the first reversing valve When the valve 31 is de-energized, the first reversing second working end 312 and the first reversing third working end 313 are connected. The hydraulic oil in the road 23 directly flows into the parking accumulator 32 to realize energy storage in the parking accumulator 32. A reversing third working end 313 enters the fourth liquid-filled oil circuit 24, and finally returns to the oil tank 90; when the first reversing valve 31 is energized, the first reversing first working end 311 and the first reversing first working end The three working ends 313 are connected, and at this time, the hydraulic oil stored in the parking accumulator 32 enters the parking brake 40 through the first reversing first working end 311 and the first reversing third working end 313, which is the parking brake. 40 movements provide power.
在一个应用场景中,驻车蓄能器32的预充气压为5.0至9.0Mpa,容量为1.0至2.0L。In an application scenario, the precharge pressure of the parking accumulator 32 is 5.0 to 9.0 MPa, and the capacity is 1.0 to 2.0 L.
在本申请一些可能的实施例中,驻车控制阀组30还包括:第一单向阀33,第一单向阀33设置于第三充液油路23通向第一换向第一工作端311和驻车蓄能器32的路径上。In some possible embodiments of the present application, the parking control valve group 30 further includes: a first one-way valve 33, the first one-way valve 33 is arranged on the third fluid-filled oil circuit 23 leading to the first reversing first working end 311 and the path of the parking accumulator 32.
具体来说,本实施例提供了一种在制动充液阀组20内设置第一单向阀33的实施方式,通过在第三充液油路23上设置第一单向阀33,避免了驻车蓄能器32内的液压油向制动充液阀组20回流。Specifically, this embodiment provides an implementation in which the first check valve 33 is set in the brake filling valve group 20. By setting the first check valve 33 on the third filling oil circuit 23, avoiding The hydraulic oil in the parking accumulator 32 returns to the brake charging valve group 20 .
在本申请一些可能的实施例中,驻车控制阀组30还包括:第二换向阀34;第二换向阀34具有第二换向第一工作端341、第二换向第二工作端342和第二换向第三工作端343;第二换向第一工作端341接入第三充液油路23;第二换向第二工作端342与第四充液油路24耦合后,接入油箱90;第二换向第三工作端343与控制管路50连接;其中,第二换向阀34得电,第二换向第一工作端341和第二换向第三工作端343导通,第三充液油路23内的液压油流入控制管路50,形成辅助油路;第二换向阀34失电,第二换向第二工作端342和第二换向第三工作端343导通,控制管路50内的液压油通过第二换向阀34流入第四充液油路24上的油箱90。In some possible embodiments of the present application, the parking control valve group 30 further includes: a second reversing valve 34; the second reversing valve 34 has a first working end 341 for second reversing, a second working end for second reversing end 342 and the second reversing third working end 343; the second reversing first working end 341 is connected to the third liquid-filled oil circuit 23; the second reversing second working end 342 is coupled with the fourth liquid-filled oil circuit 24 After that, it is connected to the oil tank 90; the second reversing third working end 343 is connected to the control pipeline 50; wherein, the second reversing valve 34 is powered, the second reversing first working end 341 and the second reversing third working end The working end 343 conducts, and the hydraulic oil in the third liquid-filled oil circuit 23 flows into the control pipeline 50 to form an auxiliary oil circuit; the second reversing valve 34 loses power, and the second reversing second working end 342 and the second reversing valve Conducting to the third working end 343 , the hydraulic oil in the control line 50 flows into the oil tank 90 on the fourth liquid-filled oil line 24 through the second reversing valve 34 .
具体来说,本实施例提供了一种第二换向阀34和辅助蓄能器35的实施方式,通过设置第二换向阀34,实现了对油路的切换;当第二换向阀34得电时,第二换向第一工作端341和第二换向第三工作端343导通,此时第二换向第二工作端342处于断路状态,流经第三充液油路23的液压油直接流入控制管路50,形成辅助油路;当第二换向阀34失电时,第二换向第二工作端342和第二换向第三工作端343导通,此时辅助蓄能器35内存储的液压油通过第二换向第一工作端341和第二换向第三工作端343进入第四充液油路24上的油箱90。Specifically, this embodiment provides an implementation of the second reversing valve 34 and the auxiliary accumulator 35. By setting the second reversing valve 34, the switching of the oil circuit is realized; when the second reversing valve 34 When energized, the second reversing first working end 341 and the second reversing third working end 343 conduct, and at this time the second reversing second working end 342 is in an open circuit state, and flows through the third liquid-filled oil circuit 23 hydraulic oil directly flows into the control pipeline 50 to form an auxiliary oil circuit; when the second reversing valve 34 is de-energized, the second reversing second working end 342 and the second reversing third working end 343 conduct, and this At this time, the hydraulic oil stored in the auxiliary accumulator 35 enters the oil tank 90 on the fourth liquid-filled oil circuit 24 through the second reversing first working end 341 and the second reversing third working end 343 .
在本申请一些可能的实施例中,驻车控制阀组30还包括:辅助蓄能器35和减压阀36,泵源10的液压油流入辅助蓄能器35内;减压阀36设置于第三充液油路23通向第二换向第一工作端341和辅助蓄能器35的路径上。In some possible embodiments of the present application, the parking control valve group 30 further includes: an auxiliary accumulator 35 and a pressure reducing valve 36, the hydraulic oil of the pump source 10 flows into the auxiliary accumulator 35; the pressure reducing valve 36 is arranged at The third liquid-filled oil passage 23 is on a path leading to the second reversing first working end 341 and the auxiliary accumulator 35 .
具体来说,本实施例提供了一种在制动充液阀组20内设置减压阀36的实施方式,通过设置减压阀36,实现了对第三充液油路23流向辅助蓄能器35的液压油进行减压,从而使得辅助蓄能器35存储的液压油能够实现为控制管路50进行供油;同时如若控制管路50内有液压油,则通过第二换向第二工作端342和第二换向第三工作端343进入第四充液油路24,并最终回流至油箱90。Specifically, this embodiment provides an implementation in which a pressure reducing valve 36 is provided in the brake filling valve group 20. By setting the pressure reducing valve 36, the flow of the third filling oil circuit 23 to the auxiliary energy storage is realized. The hydraulic oil in the accumulator 35 is decompressed, so that the hydraulic oil stored in the auxiliary accumulator 35 can supply oil to the control pipeline 50; The working end 342 and the second reversing third working end 343 enter the fourth liquid-filled oil passage 24 and finally return to the oil tank 90 .
需要说明的是,在常规情况下,泵源10和\或行车蓄能器80持续向辅助蓄能器35内注油,直至达到辅助蓄能器35的设定值时,泵源10和\或行车蓄能器80由于故障、停电或者其他原因无法对系统内进行供油时,辅助蓄能器35向控制管路50供油,形成辅助油路。It should be noted that, under normal circumstances, the pump source 10 and/or the driving accumulator 80 continue to fill the auxiliary accumulator 35 with oil until the set value of the auxiliary accumulator 35 is reached, the pump source 10 and/or When the driving accumulator 80 cannot supply oil to the system due to failure, power failure or other reasons, the auxiliary accumulator 35 supplies oil to the control pipeline 50 to form an auxiliary oil circuit.
还需要说明的是,控制管路50连接先导管路或差速器管路,通过从泵源10中直接获取液压油,实现了通过控制管路50为先导管路或差速器管路提供辅助油源的辅助油路,同时将辅助油路与驻车油路合并,即将辅助油源的泵源10与驻车油路的泵源10合并为一个,实现了对泵源10的优化、减少了系统能耗。It should also be noted that the control line 50 is connected to the pilot line or the differential line, and by directly obtaining the hydraulic oil from the pump source 10, the control line 50 is used to provide the pilot line or the differential line. The auxiliary oil circuit of the auxiliary oil source is combined with the auxiliary oil circuit and the parking oil circuit at the same time, that is, the pump source 10 of the auxiliary oil source and the pump source 10 of the parking oil circuit are combined into one, which realizes the optimization of the pump source 10, Reduced system energy consumption.
在一个应用场景中,辅助蓄能器35的预充气压为1.5至3.0Mpa,容量为0.16至1.0L。In an application scenario, the precharge pressure of the auxiliary accumulator 35 is 1.5 to 3.0Mpa, and the capacity is 0.16 to 1.0L.
在一个应用场景中,减压阀36的压力设置为2.5至4.5MPa。In an application scenario, the pressure of the pressure reducing valve 36 is set at 2.5 to 4.5 MPa.
在本申请一些可能的实施例中,驻车控制阀组30还包括:第二单向阀37,第二单向阀37设置于第三充液油路23通向第二换向第一工作端341和辅助蓄能器35的路径上。In some possible embodiments of the present application, the parking control valve group 30 further includes: a second one-way valve 37, and the second one-way valve 37 is arranged on the third fluid-filled oil circuit 23 leading to the second reversing first working end 341 and the path of the auxiliary accumulator 35.
具体来说,本实施例提供了一种在制动充液阀组20内设置第二单向阀37的实施方式,通过在第三充液油路23上设置第二单向阀37,避免了辅助蓄能器35内的液压油向制动充液阀组20回流。Specifically, this embodiment provides an implementation in which a second one-way valve 37 is set in the brake filling valve group 20. By setting the second one-way valve 37 on the third filling oil circuit 23, avoiding The hydraulic oil in the auxiliary accumulator 35 returns to the brake charging valve group 20 .
在本申请一些可能的实施例中,驻车控制阀组30还包括:溢流阀38,溢流阀38设置于辅助蓄能器35与第二换向阀34之间。In some possible embodiments of the present application, the parking control valve group 30 further includes: an overflow valve 38 , and the overflow valve 38 is arranged between the auxiliary accumulator 35 and the second reversing valve 34 .
具体来说,本实施例提供了一种在制动充液阀组20内设置溢流阀38的实施方式,通过设置溢流阀38,使得辅助蓄能器35内存储的液压油达到设定值时,从第三充液油路23获取的多余液压油能够回流至油箱90。Specifically, this embodiment provides an implementation in which a relief valve 38 is provided in the brake charging valve group 20. By setting the relief valve 38, the hydraulic oil stored in the auxiliary accumulator 35 reaches the set value. When the value is high, the excess hydraulic oil obtained from the third filling oil passage 23 can be returned to the oil tank 90 .
在一个应用场景中,溢流阀38的压力设置为3.0至4.5MPa。In an application scenario, the pressure of the overflow valve 38 is set to 3.0 to 4.5 MPa.
在本申请一些可能的实施例中,还包括:行车蓄能器80,行车蓄能器80与制动脚阀组60耦合后,接入第二充液油路22。In some possible embodiments of the present application, it further includes: a driving accumulator 80 , which is connected to the second fluid-filled oil circuit 22 after being coupled with the brake foot valve group 60 .
具体来说,本实施例提供了一种行车蓄能器80的实施方式,通过设置行车蓄能器80,实现了对驱动桥制动器70所需液压油的存储。Specifically, this embodiment provides an implementation of the driving accumulator 80 , by setting the driving accumulator 80 , the storage of hydraulic oil required by the drive axle brake 70 is realized.
在本申请的一些具体实施方案中,本方案提供一种作业机械,具有上述的一种液压制动系统。In some specific embodiments of the present application, the present solution provides an operating machine with the above-mentioned hydraulic braking system.
详细来说,本申请还提供一种作业机械,用以解决现有技术中随着液压系统功能的增多,泵源10数量也越来越多,同时作业机械对元件体积和系统能耗要求较高,现有液压制动系统无法满足需求的缺陷,通过将制动泵源10、驻车泵源10和辅助油源的泵源10进行合并,由同一个泵源10实现行车制动、驻车制动和辅助油源的功能,实现了对泵源10的优化、减少了系统能耗。In detail, the present application also provides a working machine to solve the problem of increasing the number of pump sources 10 in the prior art as the functions of the hydraulic system increase. High, the existing hydraulic brake system can not meet the defects of the demand, by combining the brake pump source 10, the parking pump source 10 and the pump source 10 of the auxiliary oil source, the same pump source 10 can realize the service braking, parking The function of vehicle braking and auxiliary oil source realizes the optimization of the pump source 10 and reduces the energy consumption of the system.
在可能的实施方式中,本实施例提供的作业机械为装载机。In a possible implementation manner, the working machine provided in this embodiment is a loader.
在可能的实施方式中,本实施例提供的作业机械为泵车。In a possible implementation manner, the working machine provided in this embodiment is a pump truck.
在可能的实施方式中,本实施例提供的作业机械为起重机。In a possible implementation manner, the working machine provided in this embodiment is a crane.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the embodiments of the present application. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
最后应说明的是:以上实施方式仅用于说明本申请,而非对本申请的限制。尽管参照实施例对本申请进行了详细说明,本领域的普通技术人员应当理解,对本申请的技术方案进行各种组合、修改或者等同替换,都不脱离本申请技术方案的精神和范围,均应涵盖在本申请的权利要求范围中。Finally, it should be noted that: the above embodiments are only used to illustrate the present application, but not to limit the present application. Although the present application has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present application do not depart from the spirit and scope of the technical solutions of the present application, and all should cover within the scope of the claims of this application.

Claims (10)

  1. 一种液压制动系统,其特征在于,包括:泵源、制动充液阀组、驻车控制阀组、驻车制动器、控制管路、制动脚阀组和驱动桥制动器;A hydraulic braking system, characterized in that it includes: a pump source, a brake filling valve group, a parking control valve group, a parking brake, a control pipeline, a brake foot valve group and a drive axle brake;
    所述泵源与所述制动充液阀组连接;The pump source is connected to the brake filling valve group;
    所述制动充液阀组分别与所述驻车控制阀组和所述制动脚阀组连接;The brake filling valve group is respectively connected with the parking control valve group and the brake foot valve group;
    所述驻车控制阀组分别与所述驻车制动器和所述控制管路连接;The parking control valve group is respectively connected with the parking brake and the control pipeline;
    所述制动脚阀组与所述驱动桥制动器连接;The brake foot valve group is connected to the drive axle brake;
    其中,所述泵源的液压油流经所述制动充液阀组和所述驻车制动阀组,形成为所述驻车制动器供油的驻车油路以及为所述控制管路供油的辅助油路;Wherein, the hydraulic oil from the pump source flows through the brake charging valve group and the parking brake valve group, forming a parking oil circuit for supplying oil to the parking brake and a supply circuit for the control pipeline. Auxiliary oil circuit for oil supply;
    所述泵源的液压油流经所述制动充液阀组和所述制动脚阀组,形成为所述驱动桥制动器供油的制动油路。The hydraulic oil from the pump source flows through the brake filling valve group and the brake foot valve group to form a brake oil circuit for supplying oil to the drive axle brake.
  2. 根据权利要求1所述的一种液压制动系统,其特征在于,所述制动充液阀组具有第一充液油路、第二充液油路、第三充液油路和第四充液油路;A hydraulic braking system according to claim 1, wherein the brake filling valve group has a first filling oil circuit, a second filling oil circuit, a third filling oil circuit and a fourth Fluid-filled oil circuit;
    所述第一充液油路与所述泵源连接,形成液压油自所述泵源流入所述制动充液阀组的通道;The first filling oil circuit is connected with the pump source to form a channel for hydraulic oil to flow from the pump source into the brake filling valve group;
    所述第二充液油路与所述制动脚阀组连接,形成液压油自所述制动充液阀组流入所述制动脚阀组的通道;The second filling oil circuit is connected to the brake foot valve group, forming a channel for hydraulic oil to flow from the brake filling valve group into the brake foot valve group;
    所述第三充液油路与驻车控制阀组连接,形成液压油自所述制动充液阀组进流入所述驻车控制阀组的通道;The third filling oil circuit is connected with the parking control valve group to form a channel for hydraulic oil to flow from the brake filling valve group into the parking control valve group;
    所述第四充液油路与油箱连接。The fourth liquid-filled oil passage is connected with the oil tank.
  3. 根据权利要求2所述的一种液压制动系统,其特征在于,所述驻车控制阀组包括:第一换向阀和驻车蓄能器;The hydraulic braking system according to claim 2, wherein the parking control valve group comprises: a first reversing valve and a parking accumulator;
    所述第一换向阀具有第一换向第一工作端、第一换向第二工作端和第一换向第三工作端;The first reversing valve has a first reversing first working end, a first reversing second working end and a first reversing third working end;
    所述第一换向第一工作端与所述驻车蓄能器的管路耦合后,接入所述第三充液油路;After the first reversing first working end is coupled with the pipeline of the parking accumulator, it is connected to the third liquid-filled oil circuit;
    所述第一换向第二工作端与所述第四充液油路耦合后,接入所述油箱;After the first reversing second working end is coupled with the fourth liquid-filled oil circuit, it is connected to the oil tank;
    所述第一换向第三工作端与所述驻车制动器连接;The first reversing third working end is connected to the parking brake;
    其中,所述第一换向阀失电,所述第一换向第二工作端和所述第一换向第三工作端导通,所述第三充液油路内的液压油流入所述驻车蓄能器;Wherein, the first reversing valve is de-energized, the second working end of the first reversing is connected to the third working end of the first reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the the parking accumulator;
    所述第一换向阀得电,所述第一换向第一工作端和所述第一换向第三工作端导通,所述驻车蓄能器内的液压油通过所述第一换向阀流入所述驻车制动器,形成所述驻车油路。The first reversing valve is energized, the first reversing first working end is connected to the first reversing third working end, and the hydraulic oil in the parking accumulator passes through the first reversing The reversing valve flows into the parking brake to form the parking oil passage.
  4. 根据权利要求3所述的一种液压制动系统,其特征在于,所述驻车控制阀组还包括:第一单向阀,所述第一单向阀设置于所述第三充液油路通向所述第一换向第一工作端和所述驻车蓄能器的路径上。The hydraulic braking system according to claim 3, wherein the parking control valve group further comprises: a first one-way valve, the first one-way valve is arranged in the third fluid-filled oil on the path leading to the first reversing first working end and the parking accumulator.
  5. 根据权利要求2所述的一种液压制动系统,其特征在于,所述驻车控制阀组还包括:第二换向阀;The hydraulic braking system according to claim 2, wherein the parking control valve group further comprises: a second reversing valve;
    所述第二换向阀具有第二换向第一工作端、第二换向第二工作端和第二换向第三工作端;The second reversing valve has a second reversing first working end, a second reversing second working end and a second reversing third working end;
    所述第二换向第一工作端接入所述第三充液油路;The second reversing first working end is connected to the third liquid-filled oil circuit;
    所述第二换向第二工作端与所述第四充液油路耦合后,接入所述油箱;After the second reversing second working end is coupled with the fourth liquid-filled oil circuit, it is connected to the oil tank;
    所述第二换向第三工作端与所述控制管路连接;The second reversing third working end is connected to the control pipeline;
    其中,所述第二换向阀得电,所述第二换向第一工作端和所述第二换向第三工作端导通,所述第三充液油路内的液压油流入所述控制管路,形成所述辅助油路;Wherein, the second reversing valve is energized, the first working end of the second reversing is connected to the third working end of the second reversing, and the hydraulic oil in the third liquid-filled oil circuit flows into the said control pipeline to form said auxiliary oil circuit;
    所述第二换向阀失电,所述第二换向第二工作端和所述第二换向第三工作端导通,所述控制管路内的液压油通过所述第二换向阀流入所述第四充液油路上的所述油箱。The second reversing valve is de-energized, the second reversing second working end is connected to the second reversing third working end, and the hydraulic oil in the control pipeline passes through the second reversing The valve flows into the oil tank on the fourth oil-filled oil circuit.
  6. 根据权利要求5所述的一种液压制动系统,其特征在于,所述驻车控制阀组还包括:辅助蓄能器和减压阀;A hydraulic braking system according to claim 5, wherein the parking control valve group further comprises: an auxiliary accumulator and a pressure reducing valve;
    所述泵源的液压油流入所述辅助蓄能器内;The hydraulic oil of the pump source flows into the auxiliary accumulator;
    所述减压阀设置于所述第三充液油路通向所述第二换向第一工作端和所述辅助蓄能器的路径上。The decompression valve is arranged on the path from the third liquid-filled oil passage to the first working end of the second reversing and the auxiliary accumulator.
  7. 根据权利要求6所述的一种液压制动系统,其特征在于,所述驻车控制阀组还包括:第二单向阀,所述第二单向阀设置于所述第三充液油路通向所述第二换向第一工作端和所述辅助蓄能器的路径上。The hydraulic braking system according to claim 6, wherein the parking control valve group further comprises: a second one-way valve, the second one-way valve is arranged in the third fluid-filled oil on the path leading to the second reversing first working end and the auxiliary accumulator.
  8. 根据权利要求6所述的一种液压制动系统,其特征在于,所述驻 车控制阀组还包括:溢流阀,所述溢流阀设置于所述辅助蓄能器与所述第二换向阀之间。The hydraulic braking system according to claim 6, wherein the parking control valve group further comprises: a relief valve, the relief valve is arranged between the auxiliary accumulator and the second between the reversing valves.
  9. 根据权利要求2至8任一所述的一种液压制动系统,其特征在于,还包括:行车蓄能器,所述行车蓄能器与所述制动脚阀组耦合后,接入所述第二充液油路。A hydraulic braking system according to any one of claims 2 to 8, further comprising: a driving accumulator, after the driving accumulator is coupled with the brake foot valve group, it is connected to the Describe the second liquid-filled oil circuit.
  10. 一种作业机械,其特征在于,具有上述权利要求1至9任一所述的一种液压制动系统。An operating machine, characterized by having a hydraulic braking system as claimed in any one of claims 1 to 9 above.
PCT/CN2022/074322 2021-07-30 2022-01-27 Hydraulic brake system and work machine WO2023005177A1 (en)

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CN113581147A (en) * 2021-07-30 2021-11-02 上海三一重机股份有限公司 Hydraulic brake system and working machine

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DE2928126A1 (en) * 1979-07-12 1981-01-29 Krupp Gmbh Mobile crane safety equipment - has selector valve to ensure hydraulic oil supply to steering system when parking brake is released
JPH01257632A (en) * 1988-04-06 1989-10-13 Kubota Ltd Hydraulic circuit for work vehicle
CN102514562A (en) * 2011-12-03 2012-06-27 中国煤炭科工集团太原研究院 Double-tube fully-hydraulic braking device with closed wet-type multi-disc brakes for coal mine explosion-proof vehicle
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CN103935347A (en) * 2014-04-30 2014-07-23 长城汽车股份有限公司 Multifunctional automobile braking system
CN204641728U (en) * 2015-04-13 2015-09-16 徐工集团工程机械股份有限公司 A kind of mechanical drive articulated truck brake system
CN107264499A (en) * 2017-06-30 2017-10-20 徐州徐工矿山机械有限公司 A kind of quarry tipper hydraulic auxiliary brake system and its control method
CN208069788U (en) * 2017-12-20 2018-11-09 平朔工业集团有限责任公司设备安装分公司 A kind of steering remote control system for bracket carrier
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CN113581147A (en) * 2021-07-30 2021-11-02 上海三一重机股份有限公司 Hydraulic brake system and working machine

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