WO2023284325A1 - Hydraulic braking system and operating machine - Google Patents

Hydraulic braking system and operating machine Download PDF

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Publication number
WO2023284325A1
WO2023284325A1 PCT/CN2022/082045 CN2022082045W WO2023284325A1 WO 2023284325 A1 WO2023284325 A1 WO 2023284325A1 CN 2022082045 W CN2022082045 W CN 2022082045W WO 2023284325 A1 WO2023284325 A1 WO 2023284325A1
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WO
WIPO (PCT)
Prior art keywords
accumulator
control valve
way reversing
oil port
control
Prior art date
Application number
PCT/CN2022/082045
Other languages
French (fr)
Chinese (zh)
Inventor
张宁
Original Assignee
上海三一重机股份有限公司
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Publication date
Application filed by 上海三一重机股份有限公司 filed Critical 上海三一重机股份有限公司
Publication of WO2023284325A1 publication Critical patent/WO2023284325A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/16Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using pumps directly, i.e. without interposition of accumulators or reservoirs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66Electrical control in fluid-pressure brake systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T7/00Brake-action initiating means
    • B60T7/02Brake-action initiating means for personal initiation
    • B60T7/04Brake-action initiating means for personal initiation foot actuated
    • B60T7/06Disposition of pedal

Definitions

  • the present application relates to the technical field of hydraulic systems, in particular to a hydraulic braking system and an operating machine.
  • One is an air top oil brake system with a dry brake bridge; the other is a hydraulic brake system with a wet brake bridge.
  • the braking method of air top oil brake system with dry brake bridge mainly uses air pressure to push the booster piston to generate hydraulic oil pressure, and the oil pressure acts on the clamp piston so that the friction plate is pressed against the disc.
  • the higher the air pressure the greater the friction force of the friction plate against the disc, thereby generating braking force.
  • the brake pipeline will delay the establishment of air pressure, resulting in a delay in the brake response time of the whole machine. Therefore, the braking sensitivity of the air cap oil braking system is poor and the braking distance is large, which cannot be adapted to narrow spaces or working sites such as ramps, which has a great impact on driving accuracy and control safety.
  • the braking method of the hydraulic brake system with wet brake bridge is mainly to use the hydraulic oil pressure to push the friction plate to control the piston, so that the friction plate is pressed against the disc.
  • the higher the hydraulic oil pressure the greater the friction force of the friction plate against the disc. bigger.
  • the hydraulic brake system with a wet brake axle needs to soak the friction plate and the disc in the axle oil. Therefore, the wet brake axle requires a high level of manufacturing and assembly technology, and the cost is also high.
  • the application provides a hydraulic braking system and a working machine, which are used to solve the problem of poor braking sensitivity and large braking distance of the air cap oil braking system used in the prior art, or the hydraulic braking system is not suitable for wet brakes.
  • the manufacture and assembly of the dynamic axle has strict requirements and high cost.
  • the hydraulic brake system is used with the brake method of the dry brake axle to improve the braking sensitivity of the brake system, shorten the braking distance, and reduce the technical requirements for manufacturing and assembly. , and the effect of reducing costs.
  • a hydraulic brake system including: a brake pump, an energy storage control valve group, an accumulator, a brake control valve and an axle brake unit.
  • the outlet of the brake pump is connected with the inlet of the accumulator control valve group.
  • the outlet of the accumulator control valve group is connected with the accumulator.
  • the accumulator is connected to the brake control valve.
  • the brake control valve is connected with the axle brake unit to provide braking power hydraulic oil for the axle brake unit.
  • the accumulator control valve group includes an accumulator control valve.
  • the inlet of the accumulator control valve is connected with the brake pump.
  • the outlet of the accumulator control valve is connected with the accumulator.
  • the accumulator control valve is switchable between an on position and an off position.
  • the accumulator control valve includes a two-position two-way reversing valve.
  • the two-position two-way reversing valve includes a first working oil port, a second working oil port and a first control oil port.
  • the first working oil port communicates with the brake pump, and the second working oil port communicates with the accumulator.
  • the first control oil port communicates with the inlet of the accumulator.
  • the accumulator control valve group further includes an oil storage control valve. Both the brake pump and the accumulator control valve are connected to the oil storage control valve.
  • the oil storage control valve can be switched between the oil supply level and the oil return level.
  • the brake pump when the oil storage control valve is switched to the oil supply level, the brake pump communicates with the accumulator control valve; when the oil storage control valve is switched to the oil return level , the brake pump communicates with the oil tank.
  • the oil storage control valve includes a first two-position three-way reversing valve.
  • the first two-position three-way reversing valve includes a third working oil port, a fourth working oil port and a fifth working oil port.
  • the third working oil port of the first two-position three-way reversing valve is connected with the outlet of the brake pump.
  • the fourth working oil port of the first two-position three-way reversing valve communicates with the first working oil port of the two-two-way reversing valve.
  • the fifth working oil port of the first two-position three-way reversing valve communicates with the oil tank.
  • the accumulator control valve group further includes a protection control valve.
  • the protection control valve is connected with the oil storage control valve.
  • the protection control valve can control the oil storage control valve to switch between the oil supply level and the oil return level.
  • the protection control valve includes a second two-position three-way reversing valve.
  • the second two-position three-way reversing valve can be switched between a low-pressure conduction control position and a high-pressure cut-off control position.
  • the second two-position three-way reversing valve includes a sixth working oil port, a seventh working oil port, an eighth working oil port and a second control oil port.
  • the first two-position three-way reversing valve also includes a third control oil port and a fourth control oil port.
  • the sixth working oil port of the second two-two three-way reversing valve is connected with the fourth working oil port of the first two-two three-way reversing valve.
  • the seventh working oil port of the second two-two three-way reversing valve is connected with the third control oil port of the first two-two three-way reversing valve.
  • the eighth working oil port of the second two-position three-way reversing valve is connected with the oil tank.
  • the second control oil port of the second two-position three-way reversing valve is connected with the first working oil port of the two-two-position two-way reversing valve.
  • the fourth control oil port of the first two-position three-way reversing valve is connected with the outlet of the brake pump.
  • the second two-position three-way reversing valve When the second two-position three-way reversing valve is switched to the low-pressure conduction control position, the resultant force of the control pressure of the third control oil port and the spring force is equal to the control pressure of the fourth control oil port , the first two-position three-way reversing valve is at the oil supply level, so as to deliver the hydraulic oil output from the brake pump to the accumulator.
  • the control pressure of the third control oil port is reduced to be equal to the internal pressure of the oil tank, so that the first two-position The three-way reversing valve is switched to the oil return level, so as to deliver the hydraulic oil output by the brake pump to the oil tank.
  • the brake control valve includes a pedal.
  • the inlet of the pedal is connected with the accumulator.
  • the outlet of the pedal is connected with the axle brake unit.
  • the pedal can be switched between a walking position, a travel empty position and a braking position.
  • the axle braking unit includes at least one axle braking mechanism.
  • Each axle braking mechanism is arranged in parallel.
  • each of the axle brake mechanisms is correspondingly provided with the accumulator, the accumulator control valve and the pedal.
  • an oil filter is arranged between the brake pump and the first two-position three-way reversing valve.
  • a check valve is installed between the fourth working oil port of the first two-position three-way reversing valve and the first working oil port of the two-two-position two-way reversing valve.
  • a work machine comprising the hydraulic braking system as described above.
  • the outlet of the brake pump is connected to the inlet of the accumulator control valve group, and the outlet of the accumulator control valve group is connected to the accumulator, so
  • the accumulator is connected to the brake control valve, and the brake control valve is connected to the axle brake unit to provide braking power hydraulic oil for the axle brake unit.
  • the outlet of the brake pump is connected to the inlet of the accumulator.
  • the brake pump is able to store hydraulic fluid for the accumulator.
  • Both ends of the brake control valve are respectively connected with the accumulator and the axle brake unit.
  • the brake control valve can control the accumulator to provide brake power hydraulic oil for the axle brake unit. Therefore, compared with the air-top oil braking system, the hydraulic braking system has fast response speed, high braking sensitivity and short braking distance, and can be adapted to work sites such as narrow spaces or ramps, greatly improving the Driving precision and handling safety.
  • the accumulator supplies oil to the axle brake unit only when braking is required, and there is no need to soak the friction plates and discs in the axle oil all the time. Therefore, compared with the wet brake axle brake system, the hydraulic brake system lowers the requirements on the manufacturing and assembly technology level of the axle, and at the same time reduces the cost accordingly.
  • the work machine since the work machine includes the above-mentioned hydraulic braking system, it also has the above-mentioned various advantages.
  • Fig. 1 is a schematic diagram of the system structure of the hydraulic braking system provided by the present application.
  • 400 Two-position two-way reversing valve; 401: The first working oil port;
  • 402 The second working oil port
  • 403 The first control oil port
  • 500 The first two two-way three-way reversing valve; 501: The third working oil port;
  • 502 The fourth working oil port
  • 503 The fifth working oil port
  • 504 The third control oil port
  • 505 The fourth control oil port
  • 506 oil supply level
  • 507 oil return level
  • 600 The second two-position three-way reversing valve; 601: The sixth working oil port;
  • 602 The seventh working oil port
  • 603 The eighth working oil port
  • 604 Second control oil port
  • 605 Low voltage conduction control bit
  • 606 High pressure cut-off control position
  • 700 Pedal
  • 701 travel position
  • 702 travel space
  • 703 braking position
  • 800 oil filter
  • connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • the first feature may be in direct contact with the first feature or the first feature and the second feature may pass through the middle of the second feature.
  • Media indirect contact Moreover, “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the level of the first feature is higher than that of the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the embodiment of the first aspect of the present application provides a hydraulic brake system, as shown in Figure 1, the hydraulic brake system includes: brake pump 100, energy storage control valve group, accumulator 200, brake control valve and the axle brake unit 300.
  • the outlet of the brake pump 100 is connected with the inlet of the accumulator control valve group.
  • the outlet of the accumulator control valve group is connected with the accumulator 200 .
  • the accumulator 200 is connected to the brake control valve.
  • the brake control valve is connected with the axle brake unit 300 to provide braking power hydraulic oil for the axle brake unit 300 .
  • the outlet of the brake pump 100 is connected to the inlet of the accumulator 200 .
  • the brake pump 100 can store hydraulic oil for the accumulator 200 .
  • Both ends of the brake control valve are respectively connected to the accumulator 200 and the axle brake unit 300 .
  • the brake control valve can control the accumulator 200 to provide brake power hydraulic oil for the axle brake unit 300 . Therefore, compared with the air-top oil braking system, the hydraulic braking system has fast response speed, high braking sensitivity and short braking distance, and can be adapted to work sites such as narrow spaces or ramps, greatly improving the Driving precision and handling safety.
  • the accumulator 200 supplies oil to the axle brake unit 300 when braking is required, without the need to soak the friction plates and discs in the axle oil all the time. Therefore, compared with the wet brake axle brake system, the hydraulic brake system lowers the requirements on the manufacturing and assembly technology level of the axle, and at the same time reduces the cost accordingly.
  • the accumulator control valve group includes an accumulator control valve.
  • the inlet of the accumulator control valve is connected to the brake pump 100 .
  • the outlet of the accumulator control valve is connected with the accumulator 200 .
  • the accumulator control valve can be switched between an on position 404 and an off position 405 .
  • the accumulator control valve includes a two-position two-way reversing valve 400 .
  • the two-position two-way reversing valve 400 includes a first working oil port 401 , a second working oil port 402 and a first control oil port 403 .
  • the first working oil port 401 communicates with the brake pump 100 .
  • the second working oil port 402 communicates with the accumulator 200 .
  • the first control oil port 403 communicates with the inlet of the accumulator 200 .
  • each accumulator 200 is connected with an accumulator control valve.
  • the respective corresponding accumulator control valves can control the brake pump 100 to store oil for the accumulator 200 .
  • the two-position two-way reversing valve 400 is at the on position 404, and the first working oil port 401 It is connected with the second working oil port 402 , so that the outlet of the brake pump 100 is connected with the inlet of the accumulator 200 , and the oil output from the brake pump 100 can continuously enter and store in the accumulator 200 .
  • the inlet pressure of the accumulator 200 is high, the two-position two-way reversing valve 400 is switched to the cut-off position 405, and the first working oil port 401 and the second working oil port 402 are mutually blocked , so that the accumulator 200 stops storing hydraulic oil.
  • the upper limit of the fluid filling pressure of the accumulator 200 may be set to be 15-19 MPa, and the lower limit of the fluid filling pressure may be set to be 11-13 MPa.
  • the best energy saving effect is achieved.
  • the upper limit of the filling pressure of the accumulator 200 is set to 16MPa
  • the two-position two-way reversing valve 400 detects that the pressure of the accumulator 200 is higher than 16MPa, it switches to the cut-off position 405, and the accumulator 200 stops stock solution.
  • Set the lower limit of the filling pressure of the accumulator 200 to 11MPa.
  • the two-position two-way reversing valve 400 detects that the pressure of the accumulator 200 is lower than 11MPa, it switches to the ON position 404, and the accumulator 200 starts to store liquid.
  • the liquid storage rate of the accumulator 200 may be 10.2-20 L/min. Guaranteed to meet the demand of braking flow in the case of continuous braking.
  • the accumulator 200 can use an accumulator with a capacity of 1.4L. After the engine is turned off, the effective braking times are 3-5 times. During normal use, frequent liquid filling is avoided to ensure the life of the components.
  • the accumulator control valve group further includes an oil storage control valve. Both the brake pump 100 and the accumulator control valve are connected with the oil storage control valve.
  • the oil storage control valve can switch between the oil supply level 506 and the oil return level 507 .
  • the brake pump 100 communicates with the accumulator control valve; when the oil storage control valve switches to the oil return level 507, the brake pump 100 communicates with the fuel tank.
  • the oil storage control valve includes a first two-position three-way reversing valve 500 .
  • the first two-position three-way reversing valve 500 includes a third working oil port 501 , a fourth working oil port 502 and a fifth working oil port 503 .
  • the third working oil port 501 of the first two-position three-way reversing valve 500 is connected with the outlet of the brake pump 100 .
  • the fourth working oil port 502 of the first two-two three-way reversing valve 500 communicates with the first working oil port 401 of the two-two-way reversing valve 400 .
  • the fifth working oil port 503 of the first two-position three-way reversing valve 500 communicates with the oil tank.
  • the accumulator control valve group further includes a protection control valve.
  • the protection control valve is connected with the oil storage control valve.
  • the protection control valve can control the oil storage control valve to switch between the oil supply level 506 and the oil return level 507 .
  • the protection control valve includes a second two-position three-way reversing valve 600 .
  • the second two-position three-way reversing valve 600 can be switched between a low-pressure conduction control position 605 and a high-pressure cut-off control position 606 .
  • the second two-position three-way reversing valve 600 includes a sixth working oil port 601 , a seventh working oil port 602 , an eighth working oil port 603 and a second control oil port 604 .
  • the first two-position three-way reversing valve 500 also includes a third control oil port 504 and a fourth control oil port 505 .
  • the sixth working oil port 601 of the second two-two three-way reversing valve 600 is connected with the fourth working oil port 502 of the first two-two three-way reversing valve 500 .
  • the seventh working oil port 602 of the second two-two three-way reversing valve 600 is connected with the third control oil port 504 of the first two-two three-way reversing valve 500 .
  • the eighth working oil port 603 of the second two-position three-way reversing valve 600 is connected with the oil tank.
  • the second control oil port 604 of the second two-position three-way reversing valve 600 is connected with the first working oil port 401 of the two-position two-way reversing valve 400 .
  • the fourth control oil port 505 of the first two-position three-way reversing valve 500 is connected with the outlet of the brake pump 100 .
  • the second two-position three-way reversing valve 600 switches to the low-pressure conduction control position 605, the resultant force of the control pressure of the third control oil port 504 and the spring force is equal to the control pressure of the fourth control oil port 505, and the first two-position
  • the three-way reversing valve 500 is at the oil supply level 506, so as to deliver the hydraulic oil output by the brake pump 100 to the accumulator 200;
  • the accumulator control valve group also includes an oil storage control valve and a protection control valve.
  • the oil storage control valve includes a first two-position three-way reversing valve 500 ;
  • the protection control valve includes a second two-position three-way reversing valve 600 .
  • the second two-position three-way reversing valve 600 can switch between the low-pressure conduction control position 605 and the high-pressure cut-off control position 606 according to the inlet pressure of the accumulator 200 .
  • the second two-position three-way reversing valve 600 can control the first two-position three-way reversing valve 500 to switch between the oil supply level 506 and the oil return level 507 .
  • Fig. 1 shows that the accumulator 200 is in the working state of oil storage.
  • the inlet pressure of the accumulator 200 is relatively small, and the second two-position three-way commutation
  • the pressure of the second control oil port 604 of the valve 600 is relatively small, so that the second two-position three-way reversing valve 600 is at the low-pressure conduction control position 605 .
  • the sixth working oil port 601 communicates with the seventh working oil port 602 .
  • the fourth working oil port 502 of the first two-two three-way reversing valve 500 communicates with the sixth working oil port 601 of the second two-two three-way reversing valve 600, and the seventh working oil port 601 of the second two-two three-way reversing valve 600
  • the working oil port 602 communicates with the third control oil port 504 of the first two-two three-way reversing valve 500
  • the fourth control oil port 505 of the first two-two three-way reversing valve 500 communicates with the outlet of the brake pump 100 .
  • the control pressures of the third control oil port 504 and the fourth control oil port 505 of the first two-position three-way reversing valve 500 are equal.
  • a spring is also installed inside the first two-position three-way reversing valve 500 . Under the action of the spring force, the first two-position three-way reversing valve 500 is kept at the oil supply level 506 , so that the hydraulic oil output by the brake pump 100 can be delivered to the accumulator 200 .
  • the two-position two-way reversing valve 400 connected thereto is first switched to the cut-off position 405 .
  • the pressure of the second control oil port 604 of the second two-position three-way reversing valve 600 increases, so that the second two-two three-way reversing valve 600 switches to the high-pressure cut-off control position 606 .
  • the seventh working oil port 602 and the eighth working oil port 603 of the second two-position three-way reversing valve 600 communicate with each other. Since the eighth working oil port 603 communicates with the oil tank, the seventh working oil port 602 communicates with the third control oil port 504 of the first two-position three-way reversing valve 500.
  • control pressure of the third control oil port 504 is the same as The pressure inside the tank is equal and close to zero.
  • the pressure of the fourth control oil port 505 is equal to the outlet pressure of the brake pump 100 .
  • the first two-position three-way reversing valve 500 is switched to the oil return level 507, so that the hydraulic oil output by the brake pump 100 flows back into the oil tank.
  • the hydraulic system plays a protective role.
  • the brake control valve includes a pedal 700 .
  • the inlet of the pedal 700 is connected to the accumulator 200 .
  • An outlet of the pedal 700 is connected to the axle brake unit 300 .
  • the pedal 700 can be switched between a walking position 701 , a travel empty position 702 and a braking position 703 .
  • the driver can realize the braking action by stepping on the pedal 700 .
  • the pedal 700 can be switched between the walking position 701 , the travel space 702 and the braking position 703 .
  • the travel gap 702 By setting the travel gap 702, the working machine can be smoothly transitioned between the walking state and the braking state, effectively improving driving safety and stability.
  • the axle brake unit 300 includes at least one axle brake mechanism 301 .
  • the axle braking mechanisms 301 are arranged in parallel.
  • each axle braking mechanism 301 is provided with an accumulator 200 , an accumulator control valve and a pedal 700 correspondingly.
  • the hydraulic braking system can be a single-circuit hydraulic system or a double-circuit hydraulic system.
  • Each hydraulic circuit correspondingly controls an axle braking mechanism 301 .
  • the axle brake unit 300 includes two axle brake mechanisms 301 . That is to say, this embodiment is suitable for double-axle braking.
  • the axle braking mechanisms 301 are arranged in parallel, and each axle braking mechanism 301 is correspondingly equipped with an accumulator 200 , an accumulator control valve and a pedal 700 .
  • an oil filter 800 is disposed between the brake pump 100 and the first two-position three-way reversing valve 500 .
  • a check valve 900 is installed between the fourth working oil port 502 of the first two-position three-way reversing valve 500 and the first working oil port 401 of the two-position two-way reversing valve 400 .
  • An embodiment of the second aspect of the present application provides a working machine, the working machine includes the hydraulic braking system as described above.
  • the aforementioned work machines include loaders.
  • the working machine since the working machine includes the hydraulic braking system as described above, it also has the advantages as described above.

Abstract

A hydraulic braking system, comprising: a brake pump (100), an accumulator control valve set, an accumulator (200), a braking control valve, and an axle braking unit (300). An outlet of the brake pump (100) is connected to an inlet of the accumulator control valve set; an outlet of the accumulator control valve set is connected to the accumulator (200); the accumulator (200) is connected to the braking control valve; and the braking control valve is connected to the axle braking unit (300) so as to provide braking power hydraulic oil to the axle braking unit (300). The hydraulic braking system has a fast response speed, high braking sensitivity, and a short braking distance, and the system can adapt to workplaces such as narrow spaces or ramps, thereby improving the driving accuracy and the control safety. Meanwhile, the accumulator (200) supplies oil to the axle braking unit (300) when braking is needed without having to constantly immerse a friction plate and disc in axle oil, which reduces the requirements on the technical level of axle manufacturing and assembly and reduces costs. Further provided is an operating machine.

Description

液压制动系统及作业机械Hydraulic brake system and working machinery
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年7月16日提交的申请号为202121623030.X,名称为“液压制动系统及作业机械”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims priority to a Chinese patent application with application number 202121623030.X entitled "Hydraulic brake system and operating machinery" filed on July 16, 2021, which is incorporated herein by reference in its entirety.
技术领域technical field
本申请涉及液压系统技术领域,尤其涉及一种液压制动系统及作业机械。The present application relates to the technical field of hydraulic systems, in particular to a hydraulic braking system and an operating machine.
背景技术Background technique
目前,在作业机械中常用的制动方式通常有两种。一种是气顶油制动系统配干式制动桥;另一种是液压制动系统配湿式制动桥。At present, there are usually two braking methods commonly used in working machines. One is an air top oil brake system with a dry brake bridge; the other is a hydraulic brake system with a wet brake bridge.
其中,气顶油制动系统配干式制动桥的制动方式主要是利用气压推动加力器活塞产生液压油压力,油液压力作用在夹钳活塞上以使摩擦片顶在碟盘上,气压越高摩擦片顶在碟盘上的摩擦力就越大,从而产生刹车力。由于气体的压缩性比较大。人脚踩下制动踏板后制动管路延时建立气压,导致整机刹车响应时间延迟。因此,气顶油制动系统的制动灵敏性较差且制动距离大,不能适应狭小空间或坡道等作业场地,对驾驶精准性和操控安全性存在较大影响。Among them, the braking method of air top oil brake system with dry brake bridge mainly uses air pressure to push the booster piston to generate hydraulic oil pressure, and the oil pressure acts on the clamp piston so that the friction plate is pressed against the disc. , the higher the air pressure, the greater the friction force of the friction plate against the disc, thereby generating braking force. Due to the relatively high compressibility of gas. After a person steps on the brake pedal, the brake pipeline will delay the establishment of air pressure, resulting in a delay in the brake response time of the whole machine. Therefore, the braking sensitivity of the air cap oil braking system is poor and the braking distance is large, which cannot be adapted to narrow spaces or working sites such as ramps, which has a great impact on driving accuracy and control safety.
液压制动系统配湿式制动桥的制动方式主要是利用液压油压力推动摩擦片控制活塞,使摩擦片顶在碟盘上,液压油压力越高摩擦片顶在碟盘上的摩擦力就越大。但是,液压制动系统配湿式制动桥需要将摩擦片和碟盘都浸泡在桥油中,因此,对于湿式制动桥的制造和装配技术水平要求高,成本也较高。The braking method of the hydraulic brake system with wet brake bridge is mainly to use the hydraulic oil pressure to push the friction plate to control the piston, so that the friction plate is pressed against the disc. The higher the hydraulic oil pressure, the greater the friction force of the friction plate against the disc. bigger. However, the hydraulic brake system with a wet brake axle needs to soak the friction plate and the disc in the axle oil. Therefore, the wet brake axle requires a high level of manufacturing and assembly technology, and the cost is also high.
发明内容Contents of the invention
本申请提供一种液压制动系统及作业机械,用以解决现有技术中所使用的气顶油制动系统的制动灵敏性较差且制动距离大,或者液压制动系统对湿式制动桥的制造装配要求严格且成本高的问题,使用液压制动系统配干式制 动桥的制动方式,实现提升制动系统的制动灵敏性,缩短制动距离,降低制造装配技术要求,且降低成本的效果。The application provides a hydraulic braking system and a working machine, which are used to solve the problem of poor braking sensitivity and large braking distance of the air cap oil braking system used in the prior art, or the hydraulic braking system is not suitable for wet brakes. The manufacture and assembly of the dynamic axle has strict requirements and high cost. The hydraulic brake system is used with the brake method of the dry brake axle to improve the braking sensitivity of the brake system, shorten the braking distance, and reduce the technical requirements for manufacturing and assembly. , and the effect of reducing costs.
根据本申请的第一方面,提供了一种液压制动系统,包括:制动泵、蓄能控制阀组、蓄能器、制动控制阀和车桥制动单元。According to the first aspect of the present application, a hydraulic brake system is provided, including: a brake pump, an energy storage control valve group, an accumulator, a brake control valve and an axle brake unit.
其中,所述制动泵的出口与所述蓄能器控制阀组的进口连接。所述蓄能器控制阀组的出口与所述蓄能器连接。所述蓄能器与所述制动控制阀连接。所述制动控制阀与所述车桥制动单元连接,以为所述车桥制动单元提供制动动力液压油。Wherein, the outlet of the brake pump is connected with the inlet of the accumulator control valve group. The outlet of the accumulator control valve group is connected with the accumulator. The accumulator is connected to the brake control valve. The brake control valve is connected with the axle brake unit to provide braking power hydraulic oil for the axle brake unit.
根据本申请提供的一种液压制动系统,所述蓄能器控制阀组包括蓄能器控制阀。所述蓄能器控制阀的进口与所述制动泵连接。所述蓄能器控制阀的出口与所述蓄能器连接。所述蓄能器控制阀能够于接通位和截止位之间切换。According to a hydraulic braking system provided by the present application, the accumulator control valve group includes an accumulator control valve. The inlet of the accumulator control valve is connected with the brake pump. The outlet of the accumulator control valve is connected with the accumulator. The accumulator control valve is switchable between an on position and an off position.
其中,在所述蓄能器控制阀切换至所述接通位的状态下,所述蓄能器与所述制动泵相互连通;在所述蓄能器控制阀切换至所述截止位的状态下,所述蓄能器与所述制动泵相互截止。Wherein, when the accumulator control valve is switched to the on position, the accumulator and the brake pump communicate with each other; when the accumulator control valve is switched to the cut-off position In the state, the accumulator and the brake pump are mutually blocked.
根据本申请提供的一种液压制动系统,所述蓄能器控制阀包括两位两通换向阀。所述两位两通换向阀包括第一工作油口、第二工作油口和第一控制油口。所述第一工作油口与所述制动泵连通,所述第二工作油口与所述蓄能器连通。所述第一控制油口与所述蓄能器的进口连通。According to a hydraulic braking system provided by the present application, the accumulator control valve includes a two-position two-way reversing valve. The two-position two-way reversing valve includes a first working oil port, a second working oil port and a first control oil port. The first working oil port communicates with the brake pump, and the second working oil port communicates with the accumulator. The first control oil port communicates with the inlet of the accumulator.
根据本申请提供的一种液压制动系统,所述蓄能器控制阀组还包括储油控制阀。所述制动泵与所述蓄能器控制阀均与所述储油控制阀连接。所述储油控制阀能够于供油位和回油位之间切换。According to a hydraulic braking system provided by the present application, the accumulator control valve group further includes an oil storage control valve. Both the brake pump and the accumulator control valve are connected to the oil storage control valve. The oil storage control valve can be switched between the oil supply level and the oil return level.
其中,在所述储油控制阀切换至供油位的状态下,所述制动泵与所述蓄能器控制阀连通;在所述储油控制阀切换至所述回油位的状态下,所述制动泵与油箱连通。Wherein, when the oil storage control valve is switched to the oil supply level, the brake pump communicates with the accumulator control valve; when the oil storage control valve is switched to the oil return level , the brake pump communicates with the oil tank.
所述储油控制阀包括第一两位三通换向阀。所述第一两位三通换向阀包括第三工作油口、第四工作油口和第五工作油口。The oil storage control valve includes a first two-position three-way reversing valve. The first two-position three-way reversing valve includes a third working oil port, a fourth working oil port and a fifth working oil port.
其中,所述第一两位三通换向阀的第三工作油口与所述制动泵的出口连接。所述第一两位三通换向阀的第四工作油口与所述两位两通换向阀的第一工作油口连通。所述第一两位三通换向阀的第五工作油口与油箱连通。Wherein, the third working oil port of the first two-position three-way reversing valve is connected with the outlet of the brake pump. The fourth working oil port of the first two-position three-way reversing valve communicates with the first working oil port of the two-two-way reversing valve. The fifth working oil port of the first two-position three-way reversing valve communicates with the oil tank.
根据本申请提供的一种液压制动系统,所述蓄能器控制阀组还包括保护 控制阀。所述保护控制阀与所述储油控制阀连接。所述保护控制阀能够控制所述储油控制阀于所述供油位和所述回油位之间切换。According to a hydraulic braking system provided by the present application, the accumulator control valve group further includes a protection control valve. The protection control valve is connected with the oil storage control valve. The protection control valve can control the oil storage control valve to switch between the oil supply level and the oil return level.
根据本申请提供的一种液压制动系统,所述保护控制阀包括第二两位三通换向阀。所述第二两位三通换向阀能够于低压导通控制位和高压截止控制位之间切换。According to a hydraulic braking system provided by the present application, the protection control valve includes a second two-position three-way reversing valve. The second two-position three-way reversing valve can be switched between a low-pressure conduction control position and a high-pressure cut-off control position.
所述第二两位三通换向阀包括第六工作油口、第七工作油口、第八工作油口和第二控制油口。所述第一两位三通换向阀还包括第三控制油口和第四控制油口。The second two-position three-way reversing valve includes a sixth working oil port, a seventh working oil port, an eighth working oil port and a second control oil port. The first two-position three-way reversing valve also includes a third control oil port and a fourth control oil port.
其中,所述第二两位三通换向阀的第六工作油口与所述第一两位三通换向阀的第四工作油口连接。所述第二两位三通换向阀的第七工作油口与所述第一两位三通换向阀的第三控制油口连接。所述第二两位三通换向阀的第八工作油口与所述油箱连接。所述第二两位三通换向阀的第二控制油口与所述两位两通换向阀的第一工作油口连接。所述第一两位三通换向阀的第四控制油口与所述制动泵的出口连接。Wherein, the sixth working oil port of the second two-two three-way reversing valve is connected with the fourth working oil port of the first two-two three-way reversing valve. The seventh working oil port of the second two-two three-way reversing valve is connected with the third control oil port of the first two-two three-way reversing valve. The eighth working oil port of the second two-position three-way reversing valve is connected with the oil tank. The second control oil port of the second two-position three-way reversing valve is connected with the first working oil port of the two-two-position two-way reversing valve. The fourth control oil port of the first two-position three-way reversing valve is connected with the outlet of the brake pump.
在所述第二两位三通换向阀切换至低压导通控制位的状态下,所述第三控制油口的控制压力和弹簧力的合力与所述第四控制油口的控制压力相等,所述第一两位三通换向阀处于所述供油位,以将制动泵输出的液压油输送至蓄能器内。在所述第二两位三通换向阀切换至高压截止控制位的状态下,所述第三控制油口的控制压力降低至与所述油箱的内部压力相等,使得所述第一两位三通换向阀切换至回油位,以将制动泵输出的液压油输送至所述油箱内。When the second two-position three-way reversing valve is switched to the low-pressure conduction control position, the resultant force of the control pressure of the third control oil port and the spring force is equal to the control pressure of the fourth control oil port , the first two-position three-way reversing valve is at the oil supply level, so as to deliver the hydraulic oil output from the brake pump to the accumulator. When the second two-position three-way reversing valve is switched to the high-pressure cut-off control position, the control pressure of the third control oil port is reduced to be equal to the internal pressure of the oil tank, so that the first two-position The three-way reversing valve is switched to the oil return level, so as to deliver the hydraulic oil output by the brake pump to the oil tank.
根据本申请提供的一种液压制动系统,所述制动控制阀包括踏板。所述踏板的进口与所述蓄能器连接。所述踏板的出口与所述车桥制动单元连接。所述踏板能够于行走位、行程空位和制动位之间切换。According to a hydraulic brake system provided by the present application, the brake control valve includes a pedal. The inlet of the pedal is connected with the accumulator. The outlet of the pedal is connected with the axle brake unit. The pedal can be switched between a walking position, a travel empty position and a braking position.
根据本申请提供的一种液压制动系统,所述车桥制动单元包括至少一个车桥制动机构。各所述车桥制动机构并联设置。且各所述车桥制动机构均相应设有所述蓄能器、所述蓄能器控制阀和所述踏板。According to a hydraulic braking system provided by the present application, the axle braking unit includes at least one axle braking mechanism. Each axle braking mechanism is arranged in parallel. And each of the axle brake mechanisms is correspondingly provided with the accumulator, the accumulator control valve and the pedal.
根据本申请提供的一种液压制动系统,所述制动泵与所述第一两位三通换向阀之间设置有油液过滤器。所述第一两位三通换向阀的第四工作油口与所述两位两通换向阀的第一工作油口之间安装有单向阀。According to a hydraulic brake system provided by the present application, an oil filter is arranged between the brake pump and the first two-position three-way reversing valve. A check valve is installed between the fourth working oil port of the first two-position three-way reversing valve and the first working oil port of the two-two-position two-way reversing valve.
根据本申请的第二方面,提供了一种作业机械,包括如上所述的液压制动系统。According to a second aspect of the present application, there is provided a work machine, comprising the hydraulic braking system as described above.
在本申请提供的液压制动系统中,所述制动泵的出口与所述蓄能器控制阀组的进口连接,所述蓄能器控制阀组的出口与所述蓄能器连接,所述蓄能器与所述制动控制阀连接,所述制动控制阀与所述车桥制动单元连接,以为所述车桥制动单元提供制动动力液压油。In the hydraulic braking system provided by the present application, the outlet of the brake pump is connected to the inlet of the accumulator control valve group, and the outlet of the accumulator control valve group is connected to the accumulator, so The accumulator is connected to the brake control valve, and the brake control valve is connected to the axle brake unit to provide braking power hydraulic oil for the axle brake unit.
通过这种结构设置,制动泵的出口与蓄能器的入口连接。制动泵能够为蓄能器存储液压油。制动控制阀的两端分别与蓄能器和车桥制动单元连接。制动控制阀能够控制蓄能器为车桥制动单元提供制动动力液压油。由此,相比于气顶油制动系统,该液压制动系统的响应速度快,制动灵敏性高且制动距离短,能够适应于狭小空间或坡道等作业场地,极大提高了驾驶的精准性和操控的安全性。同时,蓄能器仅在需要制动时为车桥制动单元供油,无需将摩擦片和碟盘始终浸泡在桥油中。因此,相比于湿式制动桥制动系统,该液压制动系统降低了对车桥制造和装配技术水平的要求,同时相应的降低了成本。With this structural arrangement, the outlet of the brake pump is connected to the inlet of the accumulator. The brake pump is able to store hydraulic fluid for the accumulator. Both ends of the brake control valve are respectively connected with the accumulator and the axle brake unit. The brake control valve can control the accumulator to provide brake power hydraulic oil for the axle brake unit. Therefore, compared with the air-top oil braking system, the hydraulic braking system has fast response speed, high braking sensitivity and short braking distance, and can be adapted to work sites such as narrow spaces or ramps, greatly improving the Driving precision and handling safety. At the same time, the accumulator supplies oil to the axle brake unit only when braking is required, and there is no need to soak the friction plates and discs in the axle oil all the time. Therefore, compared with the wet brake axle brake system, the hydraulic brake system lowers the requirements on the manufacturing and assembly technology level of the axle, and at the same time reduces the cost accordingly.
进一步,在本申请提供的作业机械中,由于该作业机械包括如上所述的液压制动系统,因此,其同样具备如上所述的各项优势。Further, in the work machine provided by the present application, since the work machine includes the above-mentioned hydraulic braking system, it also has the above-mentioned various advantages.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present application, those of ordinary skill in the art can also obtain other drawings based on these drawings without creative effort.
图1是本申请提供的液压制动系统的系统结构示意图;Fig. 1 is a schematic diagram of the system structure of the hydraulic braking system provided by the present application;
附图标记:Reference signs:
100:制动泵;                 200:蓄能器;100: brake pump; 200: accumulator;
300:车桥制动单元;           301:车桥制动机构;300: axle brake unit; 301: axle brake mechanism;
400:两位两通换向阀;         401:第一工作油口;400: Two-position two-way reversing valve; 401: The first working oil port;
402:第二工作油口;           403:第一控制油口;402: The second working oil port; 403: The first control oil port;
404:接通位;                 405:截止位;404: On bit; 405: Cut off bit;
500:第一两位三通换向阀;      501:第三工作油口;500: The first two two-way three-way reversing valve; 501: The third working oil port;
502:第四工作油口;            503:第五工作油口;502: The fourth working oil port; 503: The fifth working oil port;
504:第三控制油口;            505:第四控制油口;504: The third control oil port; 505: The fourth control oil port;
506:供油位;                  507:回油位;506: oil supply level; 507: oil return level;
600:第二两位三通换向阀;      601:第六工作油口;600: The second two-position three-way reversing valve; 601: The sixth working oil port;
602:第七工作油口;            603:第八工作油口;602: The seventh working oil port; 603: The eighth working oil port;
604:第二控制油口;            605:低压导通控制位;604: Second control oil port; 605: Low voltage conduction control bit;
606:高压截止控制位;          700:踏板;606: High pressure cut-off control position; 700: Pedal;
701:行走位;                  702:行程空位;701: travel position; 702: travel space;
703:制动位;                  800:油液过滤器;703: braking position; 800: oil filter;
900:单向阀。900: one-way valve.
具体实施方式detailed description
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例用于说明本申请,但不能用来限制本申请的范围。The implementation manner of the present application will be further described in detail below with reference to the drawings and embodiments. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right" , "vertical", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this The application embodiments and simplified descriptions do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the application. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application in specific situations.
在本申请实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高 于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiment of the present application, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature may pass through the middle of the second feature. Media indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the level of the first feature is higher than that of the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the embodiments of the present application. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples and the features of different embodiments or examples described in this specification to make the purposes and technical solutions of the embodiments of the present application and advantages are clearer. The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. the embodiment. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
下面结合图1对本申请实施例提供的一种液压制动系统及作业机械进行描述。应当理解的是,以下所述仅是本申请的示意性实施方式,并不对本申请构成任何特别限定。A hydraulic braking system and a work machine provided in the embodiment of the present application will be described below with reference to FIG. 1 . It should be understood that the following descriptions are only exemplary embodiments of the present application, and do not constitute any special limitation to the present application.
本申请第一方面的实施例提供了一种液压制动系统,如图1所示,该液压制动系统包括:制动泵100、蓄能控制阀组、蓄能器200、制动控制阀和车桥制动单元300。The embodiment of the first aspect of the present application provides a hydraulic brake system, as shown in Figure 1, the hydraulic brake system includes: brake pump 100, energy storage control valve group, accumulator 200, brake control valve and the axle brake unit 300.
其中,制动泵100的出口与蓄能器控制阀组的进口连接。蓄能器控制阀组的出口与蓄能器200连接。蓄能器200与制动控制阀连接。制动控制阀与车桥制动单元300连接,以为车桥制动单元300提供制动动力液压油。Wherein, the outlet of the brake pump 100 is connected with the inlet of the accumulator control valve group. The outlet of the accumulator control valve group is connected with the accumulator 200 . The accumulator 200 is connected to the brake control valve. The brake control valve is connected with the axle brake unit 300 to provide braking power hydraulic oil for the axle brake unit 300 .
通过这种结构设置,制动泵100的出口与蓄能器200的入口连接。制动泵100能够为蓄能器200存储液压油。制动控制阀的两端分别与蓄能器200和车桥制动单元300连接。制动控制阀能够控制蓄能器200为车桥制动单元300提供制动动力液压油。由此,相比于气顶油制动系统,该液压制动系统的响应速度快,制动灵敏性高且制动距离短,能够适应于狭小空间或坡道等作业场地,极大提高了驾驶的精准性和操控的安全性。同时,蓄能器200在 需要制动时为车桥制动单元300供油,无需将摩擦片和碟盘始终浸泡在桥油中。因此,相比于湿式制动桥制动系统,该液压制动系统降低了对车桥制造和装配技术水平的要求,同时相应的降低了成本。With this structural arrangement, the outlet of the brake pump 100 is connected to the inlet of the accumulator 200 . The brake pump 100 can store hydraulic oil for the accumulator 200 . Both ends of the brake control valve are respectively connected to the accumulator 200 and the axle brake unit 300 . The brake control valve can control the accumulator 200 to provide brake power hydraulic oil for the axle brake unit 300 . Therefore, compared with the air-top oil braking system, the hydraulic braking system has fast response speed, high braking sensitivity and short braking distance, and can be adapted to work sites such as narrow spaces or ramps, greatly improving the Driving precision and handling safety. At the same time, the accumulator 200 supplies oil to the axle brake unit 300 when braking is required, without the need to soak the friction plates and discs in the axle oil all the time. Therefore, compared with the wet brake axle brake system, the hydraulic brake system lowers the requirements on the manufacturing and assembly technology level of the axle, and at the same time reduces the cost accordingly.
在本申请的一个实施例中,蓄能器控制阀组包括蓄能器控制阀。蓄能器控制阀的进口与制动泵100连接。蓄能器控制阀的出口与蓄能器200连接。蓄能器控制阀能够于接通位404和截止位405之间切换。In one embodiment of the present application, the accumulator control valve group includes an accumulator control valve. The inlet of the accumulator control valve is connected to the brake pump 100 . The outlet of the accumulator control valve is connected with the accumulator 200 . The accumulator control valve can be switched between an on position 404 and an off position 405 .
其中,蓄能器控制阀切换至接通位404时,蓄能器200与制动泵100相互连通;蓄能器控制阀切换至截止位405时,蓄能器200与制动泵100相互截止。Wherein, when the accumulator control valve is switched to the on position 404, the accumulator 200 and the brake pump 100 are connected to each other; .
例如,在本申请的一个实施例中,蓄能器控制阀包括两位两通换向阀400。两位两通换向阀400包括第一工作油口401、第二工作油口402和第一控制油口403。第一工作油口401与制动泵100连通。第二工作油口402与蓄能器200连通。第一控制油口403与蓄能器200的进口连通。For example, in one embodiment of the present application, the accumulator control valve includes a two-position two-way reversing valve 400 . The two-position two-way reversing valve 400 includes a first working oil port 401 , a second working oil port 402 and a first control oil port 403 . The first working oil port 401 communicates with the brake pump 100 . The second working oil port 402 communicates with the accumulator 200 . The first control oil port 403 communicates with the inlet of the accumulator 200 .
如图1所示,图中包含有两个蓄能器200,各蓄能器200上均连接有蓄能器控制阀。其各自对应的蓄能器控制阀均能够控制制动泵100为蓄能器200存储油液。As shown in FIG. 1 , there are two accumulators 200 in the figure, and each accumulator 200 is connected with an accumulator control valve. The respective corresponding accumulator control valves can control the brake pump 100 to store oil for the accumulator 200 .
具体来讲,当蓄能器200内的油液处于未饱和状态时,蓄能器200入口的压力相对较低,两位两通换向阀400处于接通位404,第一工作油口401与第二工作油口402接通,进而使得制动泵100的出口与蓄能器200的进口相连通,制动泵100输出的油液能够持续进入并存储至蓄能器200内。当蓄能器200内部充满油液时,蓄能器200的入口压力较高,两位两通换向阀400切换至截止位405,第一工作油口401与第二工作油口402相互截止,进而使得蓄能器200停止存储液压油。Specifically, when the oil in the accumulator 200 is in an unsaturated state, the pressure at the inlet of the accumulator 200 is relatively low, the two-position two-way reversing valve 400 is at the on position 404, and the first working oil port 401 It is connected with the second working oil port 402 , so that the outlet of the brake pump 100 is connected with the inlet of the accumulator 200 , and the oil output from the brake pump 100 can continuously enter and store in the accumulator 200 . When the accumulator 200 is filled with oil, the inlet pressure of the accumulator 200 is high, the two-position two-way reversing valve 400 is switched to the cut-off position 405, and the first working oil port 401 and the second working oil port 402 are mutually blocked , so that the accumulator 200 stops storing hydraulic oil.
又例如,可以设定蓄能器200的充液压力上限为15-19MPa,充液压力下限为11-13MPa。在保证正常制动压力的前提下,达到最佳的节约能耗效果。For another example, the upper limit of the fluid filling pressure of the accumulator 200 may be set to be 15-19 MPa, and the lower limit of the fluid filling pressure may be set to be 11-13 MPa. On the premise of ensuring normal braking pressure, the best energy saving effect is achieved.
假设,设定蓄能器200的充液压力上限为16MPa,当两位两通换向阀400检测到蓄能器200的压力高于16MPa时,其切换至截止位405,蓄能器200停止储液。设定蓄能器200的充液压力下限为11MPa,当两位两通换向阀400检测到蓄能器200的压力低于11MPa时,其切换至接通位404,蓄能器200开始储液。Assume that the upper limit of the filling pressure of the accumulator 200 is set to 16MPa, when the two-position two-way reversing valve 400 detects that the pressure of the accumulator 200 is higher than 16MPa, it switches to the cut-off position 405, and the accumulator 200 stops stock solution. Set the lower limit of the filling pressure of the accumulator 200 to 11MPa. When the two-position two-way reversing valve 400 detects that the pressure of the accumulator 200 is lower than 11MPa, it switches to the ON position 404, and the accumulator 200 starts to store liquid.
再例如,蓄能器200的储液速度可以为10.2~20L/min。保证在连续制动的情况下,满足制动流量的需求。For another example, the liquid storage rate of the accumulator 200 may be 10.2-20 L/min. Guaranteed to meet the demand of braking flow in the case of continuous braking.
蓄能器200可以使用1.4L容量的蓄能器,发动机熄火后有效制动次数3-5次,正常使用过程中避免频繁充液,保证元件寿命。The accumulator 200 can use an accumulator with a capacity of 1.4L. After the engine is turned off, the effective braking times are 3-5 times. During normal use, frequent liquid filling is avoided to ensure the life of the components.
在本申请的一个实施例中,蓄能器控制阀组还包括储油控制阀。制动泵100与蓄能器控制阀均与储油控制阀连接。储油控制阀能够于供油位506和回油位507之间切换。In one embodiment of the present application, the accumulator control valve group further includes an oil storage control valve. Both the brake pump 100 and the accumulator control valve are connected with the oil storage control valve. The oil storage control valve can switch between the oil supply level 506 and the oil return level 507 .
其中,储油控制阀切换至供油位506时,制动泵100与蓄能器控制阀连通;储油控制阀切换至回油位507时,制动泵100与油箱连通。Wherein, when the oil storage control valve switches to the oil supply level 506, the brake pump 100 communicates with the accumulator control valve; when the oil storage control valve switches to the oil return level 507, the brake pump 100 communicates with the fuel tank.
例如,在本申请的一个实施例中,储油控制阀包括第一两位三通换向阀500。第一两位三通换向阀500包括第三工作油口501、第四工作油口502和第五工作油口503。For example, in one embodiment of the present application, the oil storage control valve includes a first two-position three-way reversing valve 500 . The first two-position three-way reversing valve 500 includes a third working oil port 501 , a fourth working oil port 502 and a fifth working oil port 503 .
其中,第一两位三通换向阀500的第三工作油口501与制动泵100的出口连接。第一两位三通换向阀500的第四工作油口502与两位两通换向阀400的第一工作油口401连通。第一两位三通换向阀500的第五工作油口503与油箱连通。Wherein, the third working oil port 501 of the first two-position three-way reversing valve 500 is connected with the outlet of the brake pump 100 . The fourth working oil port 502 of the first two-two three-way reversing valve 500 communicates with the first working oil port 401 of the two-two-way reversing valve 400 . The fifth working oil port 503 of the first two-position three-way reversing valve 500 communicates with the oil tank.
进一步,在本申请的一个实施例中,蓄能器控制阀组还包括保护控制阀。保护控制阀与储油控制阀连接。保护控制阀能够控制储油控制阀于供油位506和回油位507之间切换。Further, in one embodiment of the present application, the accumulator control valve group further includes a protection control valve. The protection control valve is connected with the oil storage control valve. The protection control valve can control the oil storage control valve to switch between the oil supply level 506 and the oil return level 507 .
例如,在本申请的一个实施例中,保护控制阀包括第二两位三通换向阀600。第二两位三通换向阀600能够于低压导通控制位605和高压截止控制位606之间切换。For example, in one embodiment of the present application, the protection control valve includes a second two-position three-way reversing valve 600 . The second two-position three-way reversing valve 600 can be switched between a low-pressure conduction control position 605 and a high-pressure cut-off control position 606 .
第二两位三通换向阀600包括第六工作油口601、第七工作油口602、第八工作油口603和第二控制油口604。第一两位三通换向阀500还包括第三控制油口504和第四控制油口505。The second two-position three-way reversing valve 600 includes a sixth working oil port 601 , a seventh working oil port 602 , an eighth working oil port 603 and a second control oil port 604 . The first two-position three-way reversing valve 500 also includes a third control oil port 504 and a fourth control oil port 505 .
其中,第二两位三通换向阀600的第六工作油口601与第一两位三通换向阀500的第四工作油口502连接。第二两位三通换向阀600的第七工作油口602与第一两位三通换向阀500的第三控制油口504连接。第二两位三通换向阀600的第八工作油口603与油箱连接。第二两位三通换向阀600的第二控制油口604与两位两通换向阀400的第一工作油口401连接。第一两位 三通换向阀500的第四控制油口505与制动泵100的出口连接。Wherein, the sixth working oil port 601 of the second two-two three-way reversing valve 600 is connected with the fourth working oil port 502 of the first two-two three-way reversing valve 500 . The seventh working oil port 602 of the second two-two three-way reversing valve 600 is connected with the third control oil port 504 of the first two-two three-way reversing valve 500 . The eighth working oil port 603 of the second two-position three-way reversing valve 600 is connected with the oil tank. The second control oil port 604 of the second two-position three-way reversing valve 600 is connected with the first working oil port 401 of the two-position two-way reversing valve 400 . The fourth control oil port 505 of the first two-position three-way reversing valve 500 is connected with the outlet of the brake pump 100 .
第二两位三通换向阀600切换至低压导通控制位605时,第三控制油口504的控制压力和弹簧力的合力与第四控制油口505的控制压力相等,第一两位三通换向阀500处于供油位506,以将制动泵100输出的液压油输送至蓄能器200内;When the second two-position three-way reversing valve 600 switches to the low-pressure conduction control position 605, the resultant force of the control pressure of the third control oil port 504 and the spring force is equal to the control pressure of the fourth control oil port 505, and the first two-position The three-way reversing valve 500 is at the oil supply level 506, so as to deliver the hydraulic oil output by the brake pump 100 to the accumulator 200;
第二两位三通换向阀600切换至高压截止控制位606时,第三控制油口504的控制压力降低至与油箱的内部压力相等,使得第一两位三通换向阀500切换至回油位507,以将制动泵100输出的液压油输送至油箱内。When the second two-position three-way reversing valve 600 is switched to the high-pressure cut-off control position 606, the control pressure of the third control oil port 504 is reduced to be equal to the internal pressure of the oil tank, so that the first two-two three-way reversing valve 500 is switched to Return the oil level 507 to deliver the hydraulic oil output by the brake pump 100 to the oil tank.
具体来讲,如图1所示,蓄能器控制阀组还包括储油控制阀和保护控制阀。例如,储油控制阀包括第一两位三通换向阀500;保护控制阀包括第二两位三通换向阀600。Specifically, as shown in Figure 1, the accumulator control valve group also includes an oil storage control valve and a protection control valve. For example, the oil storage control valve includes a first two-position three-way reversing valve 500 ; the protection control valve includes a second two-position three-way reversing valve 600 .
其中,第二两位三通换向阀600能够根据蓄能器200的入口压力大小,于低压导通控制位605和高压截止控制位606之间进行切换。第二两位三通换向阀600能够控制第一两位三通换向阀500于供油位506和回油位507之间进行切换。Wherein, the second two-position three-way reversing valve 600 can switch between the low-pressure conduction control position 605 and the high-pressure cut-off control position 606 according to the inlet pressure of the accumulator 200 . The second two-position three-way reversing valve 600 can control the first two-position three-way reversing valve 500 to switch between the oil supply level 506 and the oil return level 507 .
具体地,图1所示为蓄能器200处于储油的工作状态,当蓄能器200处于持续储油状态时,蓄能器200的入口压力相对较小,第二两位三通换向阀600的第二控制油口604的压力较小,使得第二两位三通换向阀600处于低压导通控制位605。此时,其第六工作油口601与第七工作油口602相连通。Specifically, Fig. 1 shows that the accumulator 200 is in the working state of oil storage. When the accumulator 200 is in the continuous oil storage state, the inlet pressure of the accumulator 200 is relatively small, and the second two-position three-way commutation The pressure of the second control oil port 604 of the valve 600 is relatively small, so that the second two-position three-way reversing valve 600 is at the low-pressure conduction control position 605 . At this time, the sixth working oil port 601 communicates with the seventh working oil port 602 .
第一两位三通换向阀500的第四工作油口502与第二两位三通换向阀600的第六工作油口601连通,第二两位三通换向阀600的第七工作油口602与第一两位三通换向阀500的第三控制油口504连通,第一两位三通换向阀500的第四控制油口505与制动泵100的出口连通。The fourth working oil port 502 of the first two-two three-way reversing valve 500 communicates with the sixth working oil port 601 of the second two-two three-way reversing valve 600, and the seventh working oil port 601 of the second two-two three-way reversing valve 600 The working oil port 602 communicates with the third control oil port 504 of the first two-two three-way reversing valve 500 , and the fourth control oil port 505 of the first two-two three-way reversing valve 500 communicates with the outlet of the brake pump 100 .
此时,第一两位三通换向阀500的第三控制油口504与第四控制油口505的控制压力相等。在第一两位三通换向阀500的内部还安装有弹簧。在弹簧力的作用下,驱使第一两位三通换向阀500保持在供油位506,以使制动泵100输出的液压油能够被输送至蓄能器200内。At this time, the control pressures of the third control oil port 504 and the fourth control oil port 505 of the first two-position three-way reversing valve 500 are equal. A spring is also installed inside the first two-position three-way reversing valve 500 . Under the action of the spring force, the first two-position three-way reversing valve 500 is kept at the oil supply level 506 , so that the hydraulic oil output by the brake pump 100 can be delivered to the accumulator 200 .
当蓄能器200处于饱和状态时,首先与其相连的两位两通换向阀400切换至截止位405。此时,第二两位三通换向阀600的第二控制油口604的压力增大,使得第二两位三通换向阀600切换至高压截止控制位606。第二两 位三通换向阀600的第七工作油口602与第八工作油口603相互连通。由于第八工作油口603与油箱连通,第七工作油口602与第一两位三通换向阀500的第三控制油口504连通,此时,第三控制油口504的控制压力与油箱内部压力相等,接近于零。第四控制油口505的压力与制动泵100出口压力相等。在弹簧力和第四控制油口505控制压力的压差作用下,第一两位三通换向阀500切换至回油位507,使得制动泵100输出的液压油回流至油箱内,以为液压系统起到保护作用。When the accumulator 200 is in a saturated state, the two-position two-way reversing valve 400 connected thereto is first switched to the cut-off position 405 . At this moment, the pressure of the second control oil port 604 of the second two-position three-way reversing valve 600 increases, so that the second two-two three-way reversing valve 600 switches to the high-pressure cut-off control position 606 . The seventh working oil port 602 and the eighth working oil port 603 of the second two-position three-way reversing valve 600 communicate with each other. Since the eighth working oil port 603 communicates with the oil tank, the seventh working oil port 602 communicates with the third control oil port 504 of the first two-position three-way reversing valve 500. At this time, the control pressure of the third control oil port 504 is the same as The pressure inside the tank is equal and close to zero. The pressure of the fourth control oil port 505 is equal to the outlet pressure of the brake pump 100 . Under the action of the pressure difference between the spring force and the control pressure of the fourth control oil port 505, the first two-position three-way reversing valve 500 is switched to the oil return level 507, so that the hydraulic oil output by the brake pump 100 flows back into the oil tank. The hydraulic system plays a protective role.
在本申请的一个实施例中,制动控制阀包括踏板700。踏板700的进口与蓄能器200连接。踏板700的出口与车桥制动单元300连接。踏板700能够于行走位701、行程空位702和制动位703之间切换。In one embodiment of the present application, the brake control valve includes a pedal 700 . The inlet of the pedal 700 is connected to the accumulator 200 . An outlet of the pedal 700 is connected to the axle brake unit 300 . The pedal 700 can be switched between a walking position 701 , a travel empty position 702 and a braking position 703 .
如图1所示,驾驶人员通过脚踏踏板700便能够实现制动动作。同时,踏板700能够在行走位701、行程空位702及制动位703之间进行切换。通过设置行程空位702,能够使得作业机械能够在行走状态与制动状态之间平稳过渡,有效提升驾驶的安全性和稳定性。As shown in FIG. 1 , the driver can realize the braking action by stepping on the pedal 700 . Simultaneously, the pedal 700 can be switched between the walking position 701 , the travel space 702 and the braking position 703 . By setting the travel gap 702, the working machine can be smoothly transitioned between the walking state and the braking state, effectively improving driving safety and stability.
在本申请的一个实施例中,车桥制动单元300包括至少一个车桥制动机构301。各车桥制动机构301并联设置。且各车桥制动机构301均相应设有蓄能器200、蓄能器控制阀和踏板700。也可以说,该液压制动系统可以为单回路液压系统,也可以为双回路液压系统。每个液压回路相应控制一个车桥制动机构301。In one embodiment of the present application, the axle brake unit 300 includes at least one axle brake mechanism 301 . The axle braking mechanisms 301 are arranged in parallel. And each axle braking mechanism 301 is provided with an accumulator 200 , an accumulator control valve and a pedal 700 correspondingly. It can also be said that the hydraulic braking system can be a single-circuit hydraulic system or a double-circuit hydraulic system. Each hydraulic circuit correspondingly controls an axle braking mechanism 301 .
例如,如图1所示为双回路液压制动系统。即在该实施例中,车桥制动单元300包括两个车桥制动机构301。也就是说,该实施例适用于双桥制动。各车桥制动机构301并联设置,每个车桥制动机构301均相应地配置有蓄能器200、蓄能器控制阀和踏板700。For example, as shown in Figure 1, it is a dual-circuit hydraulic braking system. That is, in this embodiment, the axle brake unit 300 includes two axle brake mechanisms 301 . That is to say, this embodiment is suitable for double-axle braking. The axle braking mechanisms 301 are arranged in parallel, and each axle braking mechanism 301 is correspondingly equipped with an accumulator 200 , an accumulator control valve and a pedal 700 .
在本申请的一个实施例中,制动泵100与第一两位三通换向阀500之间设置有油液过滤器800。第一两位三通换向阀500的第四工作油口502与两位两通换向阀400的第一工作油口401之间安装有单向阀900。In one embodiment of the present application, an oil filter 800 is disposed between the brake pump 100 and the first two-position three-way reversing valve 500 . A check valve 900 is installed between the fourth working oil port 502 of the first two-position three-way reversing valve 500 and the first working oil port 401 of the two-position two-way reversing valve 400 .
根据以上描述的实施例可知,通过在制动泵100的出口处设置油液过滤器800,能够有效防止杂质进入液压制动系统内,进而有效保护液压制动系统。同时,在储油控制阀的出口安装单向阀900,能够有效防止油液回流。According to the embodiments described above, by disposing the oil filter 800 at the outlet of the brake pump 100 , impurities can be effectively prevented from entering the hydraulic braking system, thereby effectively protecting the hydraulic braking system. At the same time, installing a one-way valve 900 at the outlet of the oil storage control valve can effectively prevent the oil from flowing back.
本申请第二方面的实施例提供了一种作业机械,该作业机械包括如上所 述的液压制动系统。An embodiment of the second aspect of the present application provides a working machine, the working machine includes the hydraulic braking system as described above.
例如,上述作业机械包括装载机。For example, the aforementioned work machines include loaders.
此处应当理解的是,上述实施例仅是本申请的一个示意性实施例,并不能对本申请构成任何限定。也就是说,上述作业机械包括但是不限于装载机。It should be understood here that the above embodiment is only an exemplary embodiment of the present application, and does not constitute any limitation to the present application. That is to say, the aforementioned work machines include but are not limited to loaders.
进一步,由于该作业机械包括如上所述的液压制动系统,因此,其同样具备如上所述的各项优势。Further, since the working machine includes the hydraulic braking system as described above, it also has the advantages as described above.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.

Claims (10)

  1. 一种液压制动系统,包括:制动泵、蓄能控制阀组、蓄能器、制动控制阀和车桥制动单元,A hydraulic braking system, comprising: a brake pump, an energy storage control valve group, an accumulator, a brake control valve and an axle brake unit,
    其中,所述制动泵的出口与所述蓄能器控制阀组的进口连接,所述蓄能器控制阀组的出口与所述蓄能器连接,所述蓄能器与所述制动控制阀连接,所述制动控制阀与所述车桥制动单元连接,以为所述车桥制动单元提供制动动力液压油。Wherein, the outlet of the brake pump is connected to the inlet of the accumulator control valve group, the outlet of the accumulator control valve group is connected to the accumulator, and the accumulator is connected to the brake The control valve is connected, and the brake control valve is connected with the axle brake unit to provide braking power hydraulic oil for the axle brake unit.
  2. 根据权利要求1所述的液压制动系统,其特征在于,所述蓄能器控制阀组包括蓄能器控制阀,所述蓄能器控制阀的进口与所述制动泵连接,所述蓄能器控制阀的出口与所述蓄能器连接,所述蓄能器控制阀能够于接通位和截止位之间切换,The hydraulic braking system according to claim 1, wherein the accumulator control valve group comprises an accumulator control valve, the inlet of the accumulator control valve is connected to the brake pump, and the The outlet of the accumulator control valve is connected to the accumulator, and the accumulator control valve can be switched between the on position and the cut off position,
    其中,在所述蓄能器控制阀切换至所述接通位的状态下,所述蓄能器与所述制动泵相互连通;在所述蓄能器控制阀切换至所述截止位的状态下,所述蓄能器与所述制动泵相互截止。Wherein, when the accumulator control valve is switched to the on position, the accumulator and the brake pump communicate with each other; when the accumulator control valve is switched to the cut-off position In the state, the accumulator and the brake pump are mutually blocked.
  3. 根据权利要求2所述的液压制动系统,其特征在于,所述蓄能器控制阀包括两位两通换向阀,所述两位两通换向阀包括第一工作油口、第二工作油口和第一控制油口,所述第一工作油口与所述制动泵连通,所述第二工作油口与所述蓄能器连通,所述第一控制油口与所述蓄能器的进口连通。The hydraulic braking system according to claim 2, wherein the accumulator control valve includes a two-position two-way reversing valve, and the two-position two-way reversing valve includes a first working oil port, a second Working oil port and first control oil port, the first working oil port communicates with the brake pump, the second working oil port communicates with the accumulator, the first control oil port communicates with the The inlet of the accumulator is connected.
  4. 根据权利要求3所述的液压制动系统,其特征在于,所述蓄能器控制阀组还包括储油控制阀,所述制动泵与所述蓄能器控制阀均与所述储油控制阀连接,所述储油控制阀能够于供油位和回油位之间切换,The hydraulic braking system according to claim 3, wherein the accumulator control valve group further includes an oil storage control valve, and both the brake pump and the accumulator control valve are connected to the oil storage The control valve is connected, and the oil storage control valve can switch between the oil supply level and the oil return level,
    其中,在所述储油控制阀切换至供油位的状态下,所述制动泵与所述蓄能器控制阀连通;在所述储油控制阀切换至所述回油位的状态下,所述制动泵与油箱连通;Wherein, when the oil storage control valve is switched to the oil supply level, the brake pump communicates with the accumulator control valve; when the oil storage control valve is switched to the oil return level , the brake pump communicates with the fuel tank;
    所述储油控制阀包括第一两位三通换向阀,所述第一两位三通换向阀包括第三工作油口、第四工作油口和第五工作油口,The oil storage control valve includes a first two-position three-way reversing valve, and the first two-position three-way reversing valve includes a third working oil port, a fourth working oil port and a fifth working oil port,
    其中,所述第一两位三通换向阀的第三工作油口与所述制动泵的出口连接,所述第一两位三通换向阀的第四工作油口与所述两位两通换向阀的第一工作油口连通,所述第一两位三通换向阀的第五工作油口与油箱连通。Wherein, the third working oil port of the first two-two three-way reversing valve is connected to the outlet of the brake pump, and the fourth working oil port of the first two-two three-way reversing valve is connected to the outlet of the two The first working oil port of the two-position two-way reversing valve is connected, and the fifth working oil port of the first two-two three-way reversing valve is connected with the oil tank.
  5. 根据权利要求4所述的液压制动系统,其特征在于,所述蓄能器控制阀组还包括保护控制阀,所述保护控制阀与所述储油控制阀连接,所述保护控制阀能够控制所述储油控制阀于所述供油位和所述回油位之间切换。The hydraulic braking system according to claim 4, wherein the accumulator control valve group further includes a protection control valve, the protection control valve is connected with the oil storage control valve, and the protection control valve can The oil storage control valve is controlled to switch between the oil supply level and the oil return level.
  6. 根据权利要求5所述的液压制动系统,其特征在于,所述保护控制阀包括第二两位三通换向阀,所述第二两位三通换向阀能够于低压导通控制位和高压截止控制位之间切换,The hydraulic braking system according to claim 5, wherein the protection control valve includes a second two-position three-way reversing valve, and the second two-position three-way reversing valve can be in the low-pressure conduction control position. and high voltage cutoff control bits to switch between,
    所述第二两位三通换向阀包括第六工作油口、第七工作油口、第八工作油口和第二控制油口,所述第一两位三通换向阀还包括第三控制油口和第四控制油口,The second two-position three-way reversing valve includes a sixth working oil port, a seventh working oil port, an eighth working oil port and a second control oil port, and the first two-two three-way reversing valve further includes a first The third control port and the fourth control port,
    其中,所述第二两位三通换向阀的第六工作油口与所述第一两位三通换向阀的第四工作油口连接,所述第二两位三通换向阀的第七工作油口与所述第一两位三通换向阀的第三控制油口连接,所述第二两位三通换向阀的第八工作油口与所述油箱连接,所述第二两位三通换向阀的第二控制油口与所述两位两通换向阀的第一工作油口连接,所述第一两位三通换向阀的第四控制油口与所述制动泵的出口连接,Wherein, the sixth working oil port of the second two-position three-way reversing valve is connected to the fourth working oil port of the first two-two-three-way reversing valve, and the second two-two three-way reversing valve The seventh working oil port of the first two-position three-way reversing valve is connected with the third control oil port, and the eighth working oil port of the second two-two-three-way reversing valve is connected with the oil tank, so The second control oil port of the second two-two three-way reversing valve is connected to the first working oil port of the two-two-two-way reversing valve, and the fourth control oil port of the first two-two three-way reversing valve The port is connected with the outlet of the brake pump,
    在所述第二两位三通换向阀切换至低压导通控制位的状态下,所述第三控制油口的控制压力和弹簧力的合力与所述第四控制油口的控制压力相等,所述第一两位三通换向阀处于所述供油位,以将制动泵输出的液压油输送至蓄能器内;在所述第二两位三通换向阀切换至高压截止控制位的状态下,所述第三控制油口的控制压力降低至与所述油箱的内部压力相等,使得所述第一两位三通换向阀切换至回油位,以将制动泵输出的液压油输送至所述油箱内。When the second two-position three-way reversing valve is switched to the low-pressure conduction control position, the resultant force of the control pressure of the third control oil port and the spring force is equal to the control pressure of the fourth control oil port , the first two-position three-way reversing valve is at the oil supply level to deliver the hydraulic oil output by the brake pump to the accumulator; When the control position is cut off, the control pressure of the third control oil port is reduced to be equal to the internal pressure of the oil tank, so that the first two-two three-way reversing valve is switched to the oil return level, so that the brake The hydraulic oil output by the pump is delivered to the oil tank.
  7. 根据权利要求1所述的液压制动系统,其特征在于,所述制动控制阀包括踏板,所述踏板的进口与所述蓄能器连接,所述踏板的出口与所述车桥制动单元连接,所述踏板能够于行走位、行程空位和制动位之间切换。The hydraulic braking system according to claim 1, wherein the brake control valve includes a pedal, the inlet of the pedal is connected to the accumulator, and the outlet of the pedal is connected to the axle brake. The unit is connected, and the pedal can be switched between the walking position, the travel space and the braking position.
  8. 根据权利要求7所述的液压制动系统,其特征在于,所述车桥制动单元包括至少一个车桥制动机构,各所述车桥制动机构并联设置,且各所述车桥制动机构均相应设有所述蓄能器、所述蓄能器控制阀和所述踏板。The hydraulic braking system according to claim 7, wherein the axle brake unit includes at least one axle brake mechanism, each of the axle brake mechanisms is arranged in parallel, and each of the axle brake mechanisms The actuating mechanism is correspondingly provided with the accumulator, the accumulator control valve and the pedal.
  9. 根据权利要求4所述的液压制动系统,其特征在于,所述制动泵与所述第一两位三通换向阀之间设置有油液过滤器,所述第一两位三通换向阀的第四工作油口与所述两位两通换向阀的第一工作油口之间安装有单向阀。The hydraulic braking system according to claim 4, wherein an oil filter is arranged between the brake pump and the first two-position three-way reversing valve, and the first two-position three-way A check valve is installed between the fourth working oil port of the reversing valve and the first working oil port of the two-position two-way reversing valve.
  10. 一种作业机械,包括如权利要求1至9中任一项所述的液压制动系统。A work machine, comprising the hydraulic braking system according to any one of claims 1-9.
PCT/CN2022/082045 2021-07-16 2022-03-21 Hydraulic braking system and operating machine WO2023284325A1 (en)

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