WO2023001187A1 - 粗纺梳毛机皮带丝自清洁装置及其使用方法 - Google Patents

粗纺梳毛机皮带丝自清洁装置及其使用方法 Download PDF

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Publication number
WO2023001187A1
WO2023001187A1 PCT/CN2022/106748 CN2022106748W WO2023001187A1 WO 2023001187 A1 WO2023001187 A1 WO 2023001187A1 CN 2022106748 W CN2022106748 W CN 2022106748W WO 2023001187 A1 WO2023001187 A1 WO 2023001187A1
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Prior art keywords
belt
brush
carding machine
suction nozzle
cleaning device
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PCT/CN2022/106748
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English (en)
French (fr)
Inventor
乔建成
丁慧
王新泉
董瑞兰
郭建丽
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内蒙古鹿王羊绒有限公司
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Application filed by 内蒙古鹿王羊绒有限公司 filed Critical 内蒙古鹿王羊绒有限公司
Priority to ZA2022/13538A priority Critical patent/ZA202213538B/en
Publication of WO2023001187A1 publication Critical patent/WO2023001187A1/zh

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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
    • D01G15/82—Arrangements for confining or removing dust, fly or the like
    • D01G15/825—Arrangements for confining or removing dust, fly or the like by suction or blowing

Definitions

  • the invention belongs to the technical field of textile equipment, and in particular relates to a belt thread self-cleaning device of a woolen carding machine and an application method thereof.
  • the slubbed yarn produced by the woolen mill is controlled by the width of the woolen carding machine belt and the thickness of the wool net.
  • the spinning count is generally between 24-30Nm. between 40Nm and even more than 40Nm.
  • the width of the belt yarn equipped with the carding machine is generally between 9-10mm, and the narrowest is only 8.5mm.
  • the working status of the belt yarn has a great influence on the quality of the roving. Hanging fluff will seriously affect the uniformity of the divided fleece, resulting in broken rovings, and the belt yarn will seriously damage the belt yarn, and even cause the belt yarn to break, seriously affecting the quality and production efficiency of the roving yarn.
  • the purpose of the present invention is to provide a self-cleaning device for the belt yarn of a woolen carding machine and its use method, which can continuously clean the belt yarn, and eliminate the influence of the roving quality and broken roving due to the belt yarn dirt or hair hanging.
  • the belt thread self-cleaning device of the woolen carding machine includes: at least two cleaning units arranged on both sides of the belt thread; the cleaning unit includes: a brush, a suction nozzle, a bracket, the brush and the suction nozzle are fixed on the bracket, The brush is facing the belt thread of the woolen carding machine, the front end of the suction nozzle is located at the rear of the brush, and the rear end of the suction nozzle is connected with the side strip hair return pipeline of the carding machine.
  • front end and the rear end of the brush are determined according to the relative movement direction of the brush and the belt wire.
  • the bristles of the hair brush are selected from pig bristles, white brown or nylon.
  • the bracket includes: a longitudinal fixing frame, a brush fixing plate, a connecting rod, a connecting column, a fixing sleeve, a fixing bolt, and a splint; the connecting rod is connected between the longitudinal fixing frame and the brush fixing plate; On the frame, use the fixed bolt to fix the position; the outer wall of the fixed sleeve is connected to the end of the connecting column, the connecting column is connected to the splint, and the hair suction nozzle is fixed in the fixed sleeve.
  • the method of using the belt silk self-cleaning device of woolen carding machine including:
  • the brush cleans the dirt or fluff on the belt wire, and the hair suction nozzle absorbs the cleaned dirt or fluff, and the dirt or fluff is sent to the filter collection device through the side strip hair return pipeline.
  • the brushes of each cleaning unit are arranged in relative dislocation, and the bracket is installed on the frame of the belt tension device on the left side of the headstock.
  • the belt wire continuously moves and works, and the brush continuously cleans the belt wire.
  • the present invention can continuously clean the belt yarn with good cleaning effect, eliminating the influence of roving quality and broken roving due to belt yarn dirt or hair hanging.
  • the present invention can concentrate and directional recover the cleaned fluff, eliminate the influence of flying fluff on the yarn quality, improve the yarn quality and production efficiency, reduce the work intensity of the operator, and improve the working environment.
  • Fig. 1 is a structural schematic diagram of a cleaning unit in the self-cleaning device of the woolen carding machine belt thread in the present invention.
  • Fig. 2 is a diagram of the use state of the belt thread self-cleaning device of the woolen carding machine in the present invention.
  • FIG. 1 it is a schematic structural view of a cleaning unit in the self-cleaning device for belt filaments of a woolen carding machine in the present invention.
  • the belt thread self-cleaning device of woolen carding machine including: at least two cleaning units, the cleaning units are arranged on both sides of the belt thread; the cleaning unit includes: brush 1, suction nozzle 2, bracket 3, brush 1 and suction nozzle 2 are fixed On the bracket 3, the hair brush 1 is facing the belt wire 4 of the woolen carding machine, the front end of the hair suction nozzle 2 is located at the rear of the hair brush 1, and the rear end of the hair suction nozzle 2 is connected with the side strip hair returning pipeline 5 of the carding machine, and the suction Take the fluff that brush 1 cleans down.
  • the belt filament self-cleaning device of the woolen carding machine includes: 2-6 cleaning units.
  • the bristles of the hairbrush 1 are pig bristles, white brown, nylon and the like.
  • the front end and the back of the hairbrush 1 are determined according to the relative movement direction of the hairbrush 1 and the belt wire 4 .
  • Support 3 comprises: longitudinal fixed frame 31, hairbrush fixed plate 32, connecting rod 33, connecting column 34, fixed sleeve 35, fixing bolt 36, splint 37; Between; splint 37 is clamped on the longitudinal fixed frame 31, utilizes fixed bolt 36 to fix the position; the outer wall of fixed sleeve 35 is connected on the end of connecting column 34, and connecting column 34 is connected on the splint 37; Suction nozzle 2 is fixed on Inside the fixed sleeve 35. The height of the suction nozzle 2 is adjusted by the fixing bolt 36 so that the suction nozzle 2 is close to the brush 1 .
  • FIG. 2 it is a diagram of the use state of the self-cleaning device for the belt thread of the woolen carding machine in the present invention.
  • the belt thread self-cleaning device of the woolen carding machine is provided with 4 cleaning units, and the brushes 1 of each cleaning unit are arranged in a relative dislocation.
  • Support 3 is installed on the frame of the belt wire tension device on the left side of the headstock, and the material of hairbrush 1 is pig bristle. In order to ensure the cleaning effect, two sets of such cleaning devices can be installed.
  • the brush 1 cleans the dirt or fluff on the belt wire 4, and the hair suction nozzle 2 absorbs the cleaned dirt or fluff, and the dirt or fluff is sent through the side strip hair return pipeline 5 into the filter collection device.
  • the belt yarn 4 continues to move and work, and the belt yarn self-cleaning device of the woolen carding machine continuously cleans the belt yarn 4.
  • the brushes 1 on both sides of the belt yarn 4 can effectively clean the dirt or fluff on both sides of the belt yarn 4, thereby eliminating The influence of dirt or flying wool on the yarn quality improves the uniformity of the 4-divided fleece by the belt and avoids roving breakage.
  • the invention can continuously clean the belt yarn, has good cleaning effect, and eliminates the influence of roving quality and broken roving due to belt yarn dirt or hair hanging.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

一种粗纺梳毛机皮带丝自清洁装置，包括：至少两个清洁单元，清洁单元排列在皮带丝（4）的两侧；清洁单元包括：毛刷（1）、吸毛嘴（2）、支架（3），毛刷（1）和吸毛嘴（2）固定在支架（3）上，毛刷（1）正对粗纺梳毛机的皮带丝（4），吸毛嘴（2）的前端位于毛刷（1）的后部，吸毛嘴（2）的后端与梳毛机的边条回毛管路连通，能够持续对皮带丝（4）进行清洁，消除因皮带丝（4）脏污或挂毛影响粗纱质量和粗纱断条。

Description

粗纺梳毛机皮带丝自清洁装置及其使用方法
本申请基于申请号为202110838813.8、申请日为2021年07月23日的中国专利申请提出，并要求该中国专利申请的优先权，该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本发明属于纺织设备技术领域，具体涉及一种粗纺梳毛机皮带丝自清洁装置及其使用方法。
背景技术
粗纺厂生产的粗纺纱是采用粗纺梳毛机皮带丝的宽度和毛网厚度来控制粗纱的支数，对于生产高端羊绒或羊绒混纺纱的粗纺厂，纺纱支数一般在24-30Nm之间，甚至达到40Nm以上，梳毛机配置皮带丝的宽度一般在9-10mm之间，最窄的只有8.5mm，皮带丝的工作状态对粗纱质量影响很大，如果皮带丝上有脏污或粘挂了绒毛就会严重影响分割毛网的均匀度，造成粗纱断条，而且皮带丝挂毛严重会损伤皮带丝，甚至会造成皮带丝断裂，严重影响粗纺纱的质量和生产效率。
尽管一些国产梳毛机和进口梳毛机加装了手动控制电机的清洁装置，或其它的清洁装置，但其缺陷也比较明显，就是不能持续对皮带丝进行清洁，需要操作工随时检查并人工控制清洁，而且清洁下来的绒毛到处乱飞，不能对清洁下来的绒毛进行回收，会飞落在毛网和粗纱毛卷上，影响纱线质量。
发明内容
本发明的目的在于提供一种粗纺梳毛机皮带丝自清洁装置及其使用方法，能够持续对皮带丝进行清洁，消除因皮带丝脏污或挂毛影响粗纱质量和粗纱断条。
为达到上述目的，本发明使用的技术解决方案是：
粗纺梳毛机皮带丝自清洁装置，包括：至少两个清洁单元，清洁单元排列在皮带丝的两侧；清洁单元包括：毛刷、吸毛嘴、支架，毛刷和吸毛嘴固定在支架上，毛刷正对粗纺梳毛机的皮带丝，吸毛嘴的前端位于毛刷的后部，吸毛嘴的后端与梳毛机的边条回毛管路连通。
进一步，包括：2～6个清洁单元。
进一步，毛刷的前端与后端根据毛刷与皮带丝的相对移动方向来确定。
进一步，毛刷的刷毛选用猪鬃、白棕或者尼龙。
进一步，支架包括：纵向固定架、毛刷固定板、连接杆、连接柱、固定套管、固定螺栓、夹板；连接杆连接在纵向固定架、毛刷固定板之间；夹板夹持在纵向固定架上，利用固定螺栓固定位置；固定套管的外壁连接在连接柱的端部，连接柱连接在夹板上，吸毛嘴固定在固定套管内。
粗纺梳毛机皮带丝自清洁装置的使用方法，包括：
将两个支架安装在靠近粗纺梳毛机的皮带丝的位置，至少两个清洁单元位于皮带丝两侧，毛刷、吸毛嘴分别固定在支架上，多个毛刷接触皮带丝，根据毛刷1相对皮带丝的移动方向，将吸毛嘴固定在毛刷的后部，边条回毛管路连接吸毛嘴；
随着皮带丝的移动，毛刷对皮带丝上的脏污或绒毛进行清洁，吸毛嘴吸取清洁下来的脏污或绒毛，脏污或绒毛经边条回毛管路送入过滤收集装置。
优选的，每个清洁单元的毛刷相对错位相对排列，支架安装在车头左侧皮带丝张力装置的框架上。
优选的，皮带丝持续移动工作，毛刷持续对皮带丝进行持续清洁。
本发明技术效果包括：
1、本发明能够持续对皮带丝进行清洁，清洁效果好，消除因皮带丝脏污或挂毛影响粗纱质量和粗纱断条。
2、本发明能集中定向回收清洁下来的绒毛，消除了飞毛对纱线质量的影响，提高了纱线质量和生产效率，同时也减轻了操作工的工作强度，改善了工作环境。
附图说明
图1是本发明中粗纺梳毛机皮带丝自清洁装置中一个清洁单元的结构示意图。
图2是本发明中粗纺梳毛机皮带丝自清洁装置的使用状态图。
具体实施方式
以下描述充分地示出本发明的具体实施方案，以使本领域的技术人员能够实践和再现。
如图1所示，是本发明中粗纺梳毛机皮带丝自清洁装置中一个清洁单元的结构示意图。
粗纺梳毛机皮带丝自清洁装置，包括：至少两个清洁单元，清洁单元排列在皮带丝的 两侧；清洁单元包括：毛刷1、吸毛嘴2、支架3，毛刷1和吸毛嘴2固定在支架3上，毛刷1正对粗纺梳毛机的皮带丝4，吸毛嘴2的前端位于毛刷1的后部，吸毛嘴2的后端与梳毛机的边条回毛管路5连通，吸走毛刷1清洁下来的绒毛。
本优选实施例中，粗纺梳毛机皮带丝自清洁装置包括：2～6个清洁单元。毛刷1的刷毛为猪鬃、白棕、尼龙等。毛刷1的前端与后根据毛刷1与皮带丝4的相对移动方向来确定。
支架3包括：纵向固定架31、毛刷固定板32、连接杆33、连接柱34、固定套管35、固定螺栓36、夹板37；连接杆33连接在纵向固定架31、毛刷固定板32之间；夹板37夹持在纵向固定架31上，利用固定螺栓36固定位置；固定套管35的外壁连接在连接柱34的端部，连接柱34连接在夹板37上；吸毛嘴2固定在固定套管35内。通过固定螺栓36调整吸毛嘴2的位置高低，使得吸毛嘴2靠近毛刷1。
如图2所示，是本发明中粗纺梳毛机皮带丝自清洁装置的使用状态图。
以粗纺梳毛机皮带丝自清洁装置使用在意大利OCTIR梳毛机的皮带丝为例，对粗纺梳毛机皮带丝自清洁装置的使用过程做进一步详细说明。
1、将两个支架3安装在靠近粗纺梳毛机的皮带丝4的位置，并位于皮带丝4两侧，毛刷1、吸毛嘴2分别固定在支架3上，多个毛刷1接触皮带丝4，根据毛刷1相对皮带丝4的移动方向，将吸毛嘴2固定在毛刷1的后部，边条回毛管路5连接吸毛嘴2；
粗纺梳毛机皮带丝自清洁装置设置有4个清洁单元，每个清洁单元的毛刷1相对错位相对排列。支架3安装在车头左侧皮带丝张力装置的框架上，毛刷1的用材料为猪鬃。为了保证清洁效果可安装两套这样的清洁装置。
2、随着皮带丝4的移动，毛刷1对皮带丝4上的脏污或绒毛进行清洁，吸毛嘴2吸取清洁下来的脏污或绒毛，脏污或绒毛经边条回毛管路5送入过滤收集装置。
皮带丝4持续移动工作，粗纺梳毛机皮带丝自清洁装置持续对皮带丝4进行持续清洁，皮带丝4两侧的毛刷1能够有效清洁皮带丝4两侧的脏污或绒毛，从而消除了脏污或飞毛对纱线质量的影响，提高了皮带丝4分割毛网的均匀度，避免造成粗纱断条。
本发明所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离技术方案的精神或实质，所以应当理解，上述实施例不限于任何前述的细节，而应在随附权利要求所限定的精神和范围内广泛地解释，因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。
工业实用性
本发明能够持续对皮带丝进行清洁，清洁效果好，消除因皮带丝脏污或挂毛影响粗纱质量和粗纱断条。

Claims (8)

  1. 一种粗纺梳毛机皮带丝自清洁装置，其特征在于，包括：至少两个清洁单元，清洁单元排列在皮带丝的两侧；清洁单元包括：毛刷、吸毛嘴、支架，毛刷和吸毛嘴固定在支架上，毛刷正对粗纺梳毛机的皮带丝，吸毛嘴的前端位于毛刷的后部，吸毛嘴的后端与梳毛机的边条回毛管路连通。
  2. 如权利要求1所述的粗纺梳毛机皮带丝自清洁装置，其特征在于，包括：2～6个清洁单元。
  3. 如权利要求1所述的粗纺梳毛机皮带丝自清洁装置，其特征在于，毛刷的前端与后端根据毛刷与皮带丝的相对移动方向来确定。
  4. 如权利要求1所述的粗纺梳毛机皮带丝自清洁装置，其特征在于，毛刷的刷毛选用猪鬃、白棕或者尼龙。
  5. 如权利要求1所述的粗纺梳毛机皮带丝自清洁装置，其特征在于，支架包括：纵向固定架、毛刷固定板、连接杆、连接柱、固定套管、固定螺栓、夹板；连接杆连接在纵向固定架、毛刷固定板之间；夹板夹持在纵向固定架上，利用固定螺栓固定位置；固定套管的外壁连接在连接柱的端部，连接柱连接在夹板上，吸毛嘴固定在固定套管内。
  6. 如权利要求1～5任一项所述的粗纺梳毛机皮带丝自清洁装置的使用方法，包括：
    将两个支架安装在靠近粗纺梳毛机的皮带丝的位置，至少两个清洁单元位于皮带丝两侧，毛刷、吸毛嘴分别固定在支架上，多个毛刷接触皮带丝，根据毛刷1相对皮带丝的移动方向，将吸毛嘴固定在毛刷的后部，边条回毛管路连接吸毛嘴；
    随着皮带丝的移动，毛刷对皮带丝上的脏污或绒毛进行清洁，吸毛嘴吸取清洁下来的脏污或绒毛，脏污或绒毛经边条回毛管路送入过滤收集装置。
  7. 如权利要求6所述的粗纺梳毛机皮带丝自清洁装置的使用方法，其特征在于，每个清洁单元的毛刷相对错位相对排列，支架安装在车头左侧皮带丝张力装置的框架上。
  8. 如权利要求6所述的粗纺梳毛机皮带丝自清洁装置的使用方法，其特征在于，皮带丝持续移动工作，毛刷持续对皮带丝进行持续清洁。
PCT/CN2022/106748 2021-07-23 2022-07-20 粗纺梳毛机皮带丝自清洁装置及其使用方法 WO2023001187A1 (zh)

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