WO2022264313A1 - コンプレッサホイールの取付構造および過給機 - Google Patents
コンプレッサホイールの取付構造および過給機 Download PDFInfo
- Publication number
- WO2022264313A1 WO2022264313A1 PCT/JP2021/022876 JP2021022876W WO2022264313A1 WO 2022264313 A1 WO2022264313 A1 WO 2022264313A1 JP 2021022876 W JP2021022876 W JP 2021022876W WO 2022264313 A1 WO2022264313 A1 WO 2022264313A1
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- WIPO (PCT)
- Prior art keywords
- hole
- compressor wheel
- outer peripheral
- axial direction
- hub
- Prior art date
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 178
- 230000008878 coupling Effects 0.000 claims description 150
- 238000010168 coupling process Methods 0.000 claims description 150
- 238000005859 coupling reaction Methods 0.000 claims description 150
- 238000006073 displacement reaction Methods 0.000 description 18
- 238000010586 diagram Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000014509 gene expression Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000004323 axial length Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B39/00—Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
- F02B39/16—Other safety measures for, or other control of, pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/024—Units comprising pumps and their driving means the driving means being assisted by a power recovery turbine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/266—Rotors specially for elastic fluids mounting compressor rotors on shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
Definitions
- the present disclosure relates to a compressor wheel mounting structure and a supercharger.
- Some of the compressor wheels mounted on the supercharger include a hub having a through hole formed therethrough in the axial direction and a plurality of blades provided on the outer peripheral surface of the hub.
- the rotary shaft is inserted through a through hole formed in the hub, and a nut is screwed to the protrusion protruding from the front edge of the wheel of the rotary shaft, thereby attaching the compressor wheel to the rotary shaft.
- a so-called through-bore structure is known (for example, Patent Document 1).
- Patent Literature 1 discloses that two large-diameter portions are formed with a small-diameter portion in between at a portion of the rotary shaft that is inserted through the through-hole. The axial center of the compressor wheel is stabilized by fitting the two large-diameter portions into the through holes.
- the fitting portion on the back side of the compressor wheel is a portion where centrifugal stress and temperature increase during operation of the turbocharger. Therefore, there is a risk that the fitting portion may become loose during operation of the supercharger. Moreover, the fitting portion on the back side of the compressor wheel is plastically deformed by high centrifugal stress, and there is a risk that the fitting portion will be released even when the turbocharger is stopped. If the fitting portion becomes loose, the balance of the compressor wheel may deteriorate.
- an object of at least one embodiment of the present disclosure is to provide a compressor wheel mounting structure and a turbocharger that can reduce the risk of balance change of the compressor wheel.
- a compressor wheel mounting structure includes: a rotating shaft; a sleeve attached to the outer peripheral surface of the rotating shaft; a compressor wheel including a hub having a through hole through which the rotating shaft is axially inserted, and a plurality of blades provided on the outer peripheral surface of the hub; the outer peripheral surface of the rotating shaft and the through hole of the hub are coupled by interference fit,
- the back surface of the hub is a flat surface including a contact surface that protrudes to one side in the axial direction from the outer peripheral edge of the back surface and contacts the sleeve;
- a concave surface formed from the outer peripheral edge of the flat surface to the outer peripheral edge of the back surface, a first line segment region extending from the one end of the flat surface toward the other side in the axial direction with the outer peripheral end of the flat surface as one end, wherein an inclination angle ⁇ 1 with respect to the axial direction is 45 degrees or less; a first line segment region in which a curve that increases as the inclination angle ⁇
- a turbocharger according to an embodiment of the present disclosure includes the compressor wheel mounting structure.
- a compressor wheel mounting structure and a supercharger that can reduce the risk of balance change of the compressor wheel are provided.
- FIG. 1 is a schematic cross-sectional view along an axis of a supercharger according to an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure according to an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure according to an embodiment of the present disclosure
- FIG. 3 is a schematic cross-sectional view along the axis of a compressor wheel mounting structure according to a comparative example
- FIG. 5 is an explanatory diagram for explaining the amount of radial displacement of the compressor wheel shown in FIG. 4
- FIG. 5 is a contour diagram of the plastic strain occurring in the compressor wheel shown in FIG. 4
- FIG. 3 is an explanatory diagram for explaining the amount of radial displacement of the compressor wheel shown in FIG. 2; 3 is a contour diagram of the plastic strain that occurs in the compressor wheel shown in FIG. 2;
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a one-sided coupling in accordance with an embodiment of the present disclosure;
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a one-sided coupling in accordance with an embodiment of the present disclosure;
- FIG. 11 is an explanatory diagram for explaining the amount of radial displacement of the compressor wheel shown in FIG.
- FIG. 10 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a central joint according to an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a plurality of joints in accordance with an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a plurality of joints in accordance with an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a plurality of joints in accordance with an embodiment of the present disclosure
- FIG. 1 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a plurality of joints in accordance with an embodiment of the present disclosure
- expressions that express shapes such as squares and cylinders do not only represent shapes such as squares and cylinders in a geometrically strict sense, but also include irregularities and chamfers to the extent that the same effect can be obtained.
- the shape including the part etc. shall also be represented.
- the expressions “comprising”, “including”, or “having” one component are not exclusive expressions excluding the presence of other components.
- symbol may be attached
- FIG. 1 is a schematic cross-sectional view along the axis of a supercharger according to an embodiment of the present disclosure
- FIG. A compressor wheel mounting structure 1 according to some embodiments includes, as shown in FIG. a sleeve 4 attached to 21; The sleeve 4 is attached to the rotating shaft 2 on the side of the back surface 54 of the compressor wheel 3 (right side in the figure).
- the direction in which the axis LA of the rotating shaft 2 extends is defined as the axial direction X.
- the side where the sleeve 4 is positioned with respect to the compressor wheel 3 (the right side in FIG. 1) is defined as one side X1
- the side of the axial direction X where the compressor wheel 3 is positioned with respect to the sleeve 4 (see FIG. 1).
- middle left side) is the other side X2.
- a compressor wheel 3 is attached to the other side X ⁇ b>2 of the rotating shaft 2 .
- a radial direction Y of the rotating shaft 2 is a direction orthogonal to the axial direction X with the axis LA as a reference.
- a compressor wheel mounting structure 1 is mounted on a supercharger 11 as shown in FIG.
- the supercharger 11 includes the compressor wheel mounting structure 1 .
- the supercharger 11 includes the rotating shaft 2, the compressor wheel 3, the sleeve 4, and a casing 12 that rotatably houses the rotating shaft 2, the compressor wheel 3, and the sleeve 4. .
- the supercharger 11 consists of a turbocharger for automobiles.
- the supercharger (turbocharger) 11 further includes turbine blades 13 mounted on the outer peripheral surface 21 of the rotating shaft 2, and bearings 14 that rotatably support the rotating shaft 2.
- the turbine blade 13 is mechanically connected to one side X ⁇ b>1 in the axial direction X of the rotating shaft 2 .
- the compressor wheel 3 is mechanically connected to the other side X2 in the axial direction X of the rotating shaft 2 .
- the turbine blades 13 are provided coaxially with the compressor wheel 3 .
- the compressor wheel 3 and the turbine blades 13 are coaxially provided and integrally rotatable via the rotating shaft 2 .
- the rotary shaft 2 is rotatably supported by bearings 14 arranged between the compressor wheel 3 and the turbine blades 13 in the axial direction X. As shown in FIG.
- the casing 12 includes a compressor housing 15 that houses the compressor wheel 3 , a turbine housing 16 that houses the turbine blades 13 , and a bearing housing 17 that houses the bearings 14 .
- the bearing housing 17 is arranged between the compressor housing 15 and the turbine housing 16, and is mechanically connected to each of the compressor housing 15 and the turbine housing 16 by fastening members such as bolts and V-clamps.
- the supercharger (turbocharger) 11 rotates the turbine blades 13 with the energy of exhaust gas introduced into the turbine housing 16 from an exhaust gas generator (eg, an internal combustion engine such as an engine) (not shown). Since the compressor wheel 3 is connected to the turbine blades 13 via the rotating shaft 2 , it rotates in conjunction with the rotation of the turbine blades 13 .
- the supercharger (turbocharger) 11 compresses a fluid (for example, combustion air) introduced into the compressor housing 15 by rotation of the compressor wheel 3, and sends the compressed fluid to a fluid supply destination (for example, an engine). and other internal combustion engines).
- a fluid for example, combustion air
- the compressor wheel 3 includes a hub 5 formed with a through hole 51 through which the rotating shaft 2 is inserted along the axial direction X, and a plurality of blades ( full blade) 6; Since the hub 5 is mechanically fixed to the other side X ⁇ b>2 of the rotating shaft 2 , the hub 5 and the plurality of blades 6 can rotate integrally with the rotating shaft 2 .
- the compressor wheel 3 is composed of a centrifugal impeller configured to guide the fluid introduced from the other side X2 in the axial direction X outward in the radial direction Y. As shown in FIG.
- the hub 5 includes an outer peripheral surface 52, an inner peripheral surface 53 forming the through hole 51, a rear surface 54 formed on one side X1 of the outer peripheral surface 52, and a rear surface 54 formed on the other side X2 of the outer peripheral surface 52. and the other side flat surface 55 extending along the radial direction Y.
- the through hole 51 is formed from the flat surface 55 on the other side to the rear surface 54 .
- the outer peripheral surface 52 is formed in a concave curved shape in which the distance from the axis LA of the rotating shaft 2 increases from the other side X2 toward the one side X1 in the axial direction X.
- Each of the plurality of blades 6 has a front edge 61 radially extending from the outer peripheral surface 52 on the other side X2 of the hub 5 and radially extending from the outer peripheral surface 52 on the one side X1 of the hub 5. and a tip side edge 63 extending from the outer peripheral edge of the leading edge 61 to the outer peripheral edge of the trailing edge 62 .
- the tip side edge 63 is formed in a concave curved shape in which the distance from the axis LA of the rotary shaft 2 increases from the other side X2 in the axial direction X toward the one side X1.
- a gap G (clearance) is formed between the tip side edge 63 and the shroud surface 151 of the compressor housing 15 that curves convexly so as to face the tip side edge 63 .
- the compressor wheel mounting structure 1 includes an annular nut member 18 having a female threaded portion 181 formed on the inner peripheral surface thereof, and an annular and a thrust ring 19 attached to the outer peripheral surface 21 .
- the rotating shaft 2 has a step surface 22 extending radially on the other side X2.
- the other side X2 of the rotating shaft 2 with respect to the stepped surface 22 has a smaller outer dimension than the one side X1 with respect to the stepped surface 22 .
- the compressor wheel 3 has the other side X2 of the rotating shaft 2 inserted through the through hole 51 of the hub 5 rather than the step surface 22 of the rotating shaft 2 , and the other end 23 of the rotating shaft 2 protrudes from the other side flat surface 55 of the hub 5 .
- Compressor wheel 3 is configured by screwing female threaded portion 181 of nut member 18 into male threaded portion 231 formed on the outer peripheral surface of the other end portion 23 of rotating shaft 2 . It is sandwiched between the member 18 and the sleeve 4 and the thrust ring 19 .
- the sleeve 4 is formed in a tubular shape having a through-hole 41 passing therethrough along the axial direction.
- the sleeve 4 is arranged on the stepped surface 22 between the compressor wheel 3 and the rotating shaft 2 , and the rotating shaft 2 is inserted through the through hole 41 .
- the sleeve 4 has an end surface 42 extending radially on the other side in the axial direction, and the end surface 42 contacts the contact surface 561 (back surface 54 ) of the hub 5 .
- the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 are coupled by interference fit.
- the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 are fixed by shrink fitting.
- at least a portion of the outer peripheral surface 21A (21) inserted into the through hole 51 of the rotating shaft 2 is formed to have a larger diameter than the through hole 51, or at least a portion of the through hole 51 is It is formed to have a smaller diameter than the outer peripheral surface 21A (21) inserted into the through hole 51 of the rotating shaft 2.
- the through hole 51 of the hub 5 is heated to expand the diameter of the through hole 51 and the rotating shaft 2 is fitted.
- the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 are firmly fixed to each other.
- the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 are coupled by interference fit in a part of the axial range of the through hole 51 .
- the compressor wheel mounting structure 1 has at least one connecting portion 7 that connects the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 by interference fit.
- a gap 70 is formed in a portion other than the coupling portion 7 between the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 .
- Each of said at least one coupling portion 7 has a predetermined axial length. In one embodiment, each of said at least one coupling portion 7 has an axial length of 10% to 20% of the outer dimension D1 of the rear surface 54 of the hub 5 .
- the back surface 54 includes a flat surface 56 including the contact surface 561 that protrudes toward one side X1 in the axial direction from the outer peripheral edge 541 of the back surface 54 and contacts the sleeve 4 , and a concave surface 57 formed over the peripheral edge 541 .
- FIG. 4 is a schematic cross-sectional view along the axis of a compressor wheel mounting structure according to a comparative example.
- FIG. 5 is an explanatory diagram for explaining the amount of radial displacement of the compressor wheel shown in FIG.
- FIG. 6 is a contour diagram of plastic strain occurring in the compressor wheel shown in FIG.
- the shape of the back surface 054 is different from the shape of the back surface 54 in the compressor wheel mounting structure 1 .
- the axial position where the connecting portion 07 is formed is different from the axial position where the connecting portion 7 in the compressor wheel mounting structure 1 is formed.
- portions having the same configurations as those of the compressor wheel mounting structure 1 described above are denoted by the same reference numerals.
- the back surface 054 includes a flat surface 056 including a contact surface 0561 that protrudes toward one side X1 in the axial direction from the outer peripheral edge 0541 of the back surface 054 and contacts the sleeve 4, and an outer surface of the flat surface 056. and a concave surface 057 formed from the peripheral edge 0562 to the outer peripheral edge 0541 of the back surface 054 .
- the concave surface 057 has an inclination angle ⁇ 0 of 45 degrees or more and 90 degrees or less with respect to the axial direction in a cross section along the axial direction X, and a curve C0 is formed in which the inclination angle ⁇ 0 increases toward the outer peripheral side.
- the coupling portion 07 is formed at a position including the axial position P0 of the outer peripheral edge 0541 of the back surface 054 .
- FIG. 5 shows a graph with the axial position of the through hole 51 as the horizontal axis and the radial displacement amount of the through hole 51 as the vertical axis.
- the axial position of the flat surface 55 on the other side is 0%, and the axial position of the flat surface 056 is 100%.
- a straight line L0 in FIG. 5 indicates the interference between the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5.
- a curve C01 in FIG. 5 indicates the amount of radial displacement of the through hole 51 due to the centrifugal force acting on the compressor wheel 3 during operation of the supercharger 11 .
- a curve C03 in FIG. 5 indicates the amount of radial displacement of the through-hole 51 when the supercharger 11 stops after operation.
- the one side X1 of the hub 5 has a larger outer dimension than the other side X2 of the hub 5, and therefore acts during operation of the supercharger 11 (when the compressor wheel 3 rotates).
- the centrifugal force is large, and the hole diameter of the through-hole 51 expands during operation of the supercharger 11 .
- the one side X1 of the hub 5 has a larger amount of thermal expansion than the other side X2 of the hub 5 due to heat acting upon operation of the supercharger 11 (during rotation of the compressor wheel 3).
- the diameter of the through-hole 51 expands during operation.
- plastic strain may occur over a wide area in the vicinity of the through hole 51 on the one side X1 of the hub 5 where centrifugal stress acting during operation of the supercharger 11 is large.
- the connection at the connecting portion 07 is released not only when the supercharger 11 is in operation but also when it is stopped. There is fear.
- plastic strain will occur over a wide range on the flat surface 056 during operation of the supercharger 11 .
- Plastic strain is especially generated in the portion 0562 of the contact surface 0561 that contacts the outer peripheral edge of the sleeve 4 .
- the plastic deformation that occurs on the flat surface 056 may shift the position of the compressor wheel 3 in the circumferential direction and change the balance of the compressor wheel 3 .
- a compressor wheel mounting structure 1 includes the rotating shaft 2 described above, the compressor wheel 3 including the hub 5 and a plurality of blades 6 described above, and the The outer peripheral surface 21 of the rotary shaft 2 and the through hole 51 of the hub 5 are coupled by interference fit.
- the rear surface 54 of the hub 5 includes a flat surface 56 including a contact surface 561 that protrudes from the outer peripheral edge 541 of the rear surface 54 toward one side X1 in the axial direction and abuts against the sleeve 4 . and a concave surface 57 formed over an outer peripheral edge 541 of the . As shown in FIGS.
- the concave surface 57 is a first segment area A1 extending from the outer peripheral end 562 of the flat surface 56 toward the other axial side X2 from the one end.
- the inclination angle ⁇ 1 with respect to the axial direction is 45 degrees or less
- the curve CA1 in which the inclination angle ⁇ 1 increases toward the other side X2 in the axial direction includes the other end 571 of the first segment region A1.
- a second line segment region A2 extending radially from the other end 571 of the first line segment region A1 toward the outer peripheral side in the axial direction.
- a curve CA2 in which the inclination angle ⁇ 2 is 45 degrees or more and 90 degrees or less and which increases toward the outer peripheral side is formed at least at a position including the connecting portion 571A with the first line segment area A1.
- a second line segment area A2 is included.
- the other end 571 of the first segment area A1 is located at a position on the inner peripheral side of half the outer dimension D1 of the rear surface 54 of the hub 5 in the direction orthogonal to the axial direction. was established.
- the other end 571 of the first segment region A1 is located at a position on the outer peripheral side of 20% of the outer dimension D1 of the rear surface 54 of the hub 5 and at 40% of the outer dimension D1 in the direction orthogonal to the axial direction. It is provided at a position on the inner peripheral side.
- one end of the second line segment area A2 is connected to the other end 571 of the first line segment area A1 of the first line segment area A1 at the connecting portion 571A.
- the other end is connected to the outer peripheral edge 541 of the back surface 54 .
- the inclination angles ⁇ 1 and ⁇ 2 with respect to the axial direction are 45 degrees.
- the curved line CA1 may also be formed at a position including one end (the outer peripheral end 562 of the flat surface 56) of the first line segment area A1. That is, the curve CA1 may be formed from one end to the other end of the first line segment area A1.
- the curve CA2 may also be formed at a position including the other end of the second segment area A2. That is, the curve CA2 may be formed from one end to the other end of the second line segment area.
- FIGS. 7 and FIG. 11, which will be described later, show graphs in which the axial position of the through hole 51 is plotted on the horizontal axis and the radial displacement amount of the through hole 51 is plotted on the vertical axis.
- the axial position of the flat surface 55 on the other side is 0%, and the axial position of the flat surface 56 is 100%.
- a straight line L0 in FIGS. 7 and 11 indicates the interference between the outer peripheral surface 21 of the rotary shaft 2 and the through hole 51 of the hub 5.
- a curve C1 in FIGS. 7 and 11 indicates the amount of radial displacement of the through hole 51 due to the centrifugal force acting on the compressor wheel 3 during operation of the supercharger 11 .
- a curve C3 in FIGS. 7 and 11 indicates the amount of radial displacement of the through-hole 51 when the supercharger 11 stops after operation.
- the rear surface 54 of the hub 5 is shaped to include a flat surface 56 and a concave surface 57 including the first segment area A1 and the second segment area A2.
- the centrifugal stress acting on the rear surface of the hub 5, which is the portion on the one side X1 in the axial direction from the outer peripheral edge 541 of the rear surface 54 of the hub 5, is small, and the amount of radial displacement is small.
- a region A3 is formed. In the region A3, the amount of radial displacement during operation and stop of the turbocharger 11 is smaller than the axial position P0 of the outer peripheral edge 0541 of the back surface 054. As shown in FIG.
- the rear surface 54 of the hub 5 is shaped to include a flat surface 56 and a concave surface 57 including the first segment area A1 and the second segment area A2.
- a region A4 is formed near the flat surface 56 on the inner peripheral surface 53 of the through-hole 51, in which plastic strain is less likely to occur than near the axial position P0 on the inner peripheral surface 53.
- plastic strain occurring in the flat surface 56 during operation of the turbocharger 11 can be suppressed.
- the rear surface 54 of the hub 5 is shaped to include the flat surface 56 and the concave surface 57 including the first line segment area A1 and the second line segment area A2. Centrifugal stress acting on the rear surface of the hub 5 can be reduced while suppressing a decrease in the strength of the rear surface of the hub 5 , which is a portion on the one side X1 in the axial direction from the outer peripheral edge 541 of the hub 54 . As a result, plastic deformation of the through hole 51 of the hub 5 due to heat and centrifugal stress acting on the hub 5 can be suppressed during operation of the supercharger 11 including the mounting structure 1 for the compressor wheel 3 .
- the rear surface 54 of the hub 5 is shaped to include a flat surface 56 and a concave surface 57 including the first segment area A1 and the second segment area A2. It is possible to increase the outer dimension D2 of the flat surface 56 and the outer dimension of the end surface 42 that contacts the flat surface 56 of the sleeve 4 . By increasing the outer dimension D2 of the flat surface 56 and the outer dimension of the end surface 42 of the sleeve 4, the contact area between the flat surface 56 and the end surface 42 can be increased, so that plastic deformation of the flat surface 56 can be suppressed.
- the outer dimension D3 of the abutment surface 561 is in the range of 10% to 20% of the outer dimension D1 of the rear surface 54 of the hub 5 .
- the concave surface 57 described above includes a first curved surface 581 having a first curvature R1 formed at a position including the outer peripheral edge 562 of the flat surface 56; a second curved surface 583 connected to the first curved surface 581 and having a curvature R2 less than the first curvature R1.
- one end of the first curved surface 581 is the outer peripheral end 562 of the flat surface 56 , and the other end of the first curved surface 581 is between the first curved surface 581 and the second curved surface 583 . It is connected to one end of the second curved surface 583 at the connecting portion 582 .
- the other end of the second curved surface 583 may be connected to the outer peripheral edge 541 of the back surface 54 . It may be located on the one side X1 of the outer peripheral edge 541 of the back surface 54 .
- the connecting portion 582 is provided at a position on the inner peripheral side of half the outer dimension D1 of the rear surface 54 of the hub 5 in the direction orthogonal to the axial direction.
- the strength of the back surface of the hub 5 can be suppressed while suppressing the decrease in the strength of the back surface of the hub 5.
- the centrifugal stress acting on the flat surface 56 side (the one side in the axial direction) of the connection portion 582 between the first curved surface 581 and the second curved surface 583 can be reduced.
- the concave surface 57 described above is connected to a first flat surface 591 formed at a location including the outer peripheral edge 562 of the flat surface 56 and the first flat surface 591.
- the first flat surface 591 extends along the axial direction X.
- the second flat surface 595 extends along the radial direction Y.
- a connecting portion 592 between the first flat surface 591 and the curved surface 593 is positioned radially inward in the Y direction from a connecting portion 594 between the second flat surface 595 and the curved surface 593 .
- the connection portion 592 may be located at the same position in the radial direction Y as the outer peripheral end 562 of the flat surface 56 , or may be positioned on the outer peripheral side in the radial direction Y from the outer peripheral end 562 of the flat surface 56 . good too.
- connection portion 594 may be located at the same position in the axial direction X as the outer peripheral edge 541 of the back surface 54, or may be located on one side X1 in the axial direction X relative to the outer peripheral edge 541 of the back surface 54. good.
- the connecting portion 594 is provided at a position on the inner peripheral side of 1/2 of the outer dimension D1 of the rear surface 54 of the hub 5 in the direction orthogonal to the axial direction.
- the concave surface 57 into a shape including the first flat surface 591, the curved surface 593, and the second flat surface 595, the decrease in the strength of the rear portion of the hub 5 can be suppressed, and the hub 5 centrifugal stress acting on the flat surface 56 side (one side X1 in the axial direction) of the back surface portion, particularly the connecting portion 594 between the second flat surface 595 and the curved surface 593, can be reduced.
- the compressor wheel mounting structure 1 includes at least one outer peripheral surface 21 of the rotating shaft 2 and a through hole 51 of the hub 5 that are coupled by an interference fit. It has a joint 7 .
- the at least one coupling portion 7 described above includes a one-side coupling portion 7A provided on the one side X1 in the axial direction from the outer peripheral edge 541 of the back surface 54 .
- the above-described through hole 51 is provided in the through hole side large diameter portion 511 separated from the outer peripheral surface 21 of the rotating shaft 2 in the direction orthogonal to the axial direction X and the one side coupling portion 7A. and a through hole side small diameter portion 512A (512) formed to have a smaller diameter than the through hole side large diameter portion 511.
- the through-hole side small-diameter portion 512 is not formed except for the one-side coupling portion 7A.
- the one-side coupling portion 7A may be formed at a position including the inner peripheral end of the flat surface 56 .
- the through-hole side small diameter portion 512A (512) has an interference with the outer peripheral surface 21A (21) that is inserted into the through-hole 51 of the rotary shaft 2.
- the one side coupling portion 7A is formed by coupling the outer peripheral surface 21A of the rotating shaft 2 and the inner peripheral surface of the through-hole side small diameter portion 512A by interference fit.
- the one-side coupling portion 7A is provided on the back surface portion of the hub 5 where the centrifugal stress acting during operation of the supercharger 11 is small. Since the inner peripheral surface 53 of the rear portion of the hub 5 is less likely to be plastically deformed during operation of the turbocharger 11, the coupling by the one-side coupling portion 7A is possible both during operation and when the turbocharger 11 is stopped. is maintained. Thereby, the balance change risk of the compressor wheel 3 can be reduced.
- the compressor wheel mounting structure 1 includes at least one screw that couples the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 by an interference fit. It has a joint 7 .
- the at least one coupling portion 7 described above includes the other side coupling portion 7B at least partially provided on the other side X2 in the axial direction from the front edge 61 of the blade 6 .
- the above-described through hole 51 is provided in the through hole side large diameter portion 511 separated from the outer peripheral surface 21 of the rotating shaft 2 in the direction orthogonal to the axial direction X and in the other side coupling portion 7B. and a through-hole-side small-diameter portion 512B (512) formed to have a smaller diameter than the through-hole-side large-diameter portion 511.
- the through hole side small diameter portion 512 is not formed except for the other side coupling portion 7B.
- the other side coupling portion 7B is formed from the outer peripheral end 611 of the front edge 61 to the one side X1 in the axial direction. Note that the other-side coupling portion 7B may be formed at a position including the inner peripheral end of the other-side flat surface 55 .
- the through-hole side small diameter portion 512B (512) has an interference with the outer peripheral surface 21A (21) that is inserted into the through-hole 51 of the rotating shaft 2.
- the other side coupling portion 7B is formed by coupling the outer peripheral surface 21A of the rotating shaft 2 and the inner peripheral surface of the through hole side small diameter portion 512B by interference fit.
- the other side coupling portion 7B is located at the front portion of the hub 5 where the centrifugal stress acting during operation of the turbocharger 11 is small (the other side in the axial direction from the front edge 61 of the blade 6 of the hub 5). part) is provided at least in part. Since the inner peripheral surface 53 of the front portion of the hub 5 is less likely to be plastically deformed during operation of the turbocharger 11, the coupling by the other coupling portion 7B is possible both when the turbocharger 11 is operating and when the turbocharger 11 is stopped. is maintained. Thereby, the balance change risk of the compressor wheel 3 can be reduced.
- the above-described hub 5 includes a boss portion 551 projecting to the other side X2 in the axial direction from the front edge 61 of the blade 6, and the above-described other side coupling portion 7B is provided on the boss portion 551 .
- the other-side coupling portion 7B is not formed on the one side X1 in the axial direction of the inner peripheral end 612 of the front edge 61 .
- the boss portion 551 may extend further to the other side X2 in the axial direction than a normal boss portion so that the other coupling portion 7B can have a predetermined axial length.
- the boss portion 551 of the hub 5 is formed with a region A5 where the centrifugal stress acting thereon is small and the amount of radial displacement is small.
- the amount of radial displacement during operation and stop of the turbocharger 11 is smaller than the axial position P0 of the outer peripheral edge 541 of the back surface 54.
- the other side coupling portion 7B is provided on the boss portion 551 of the front portion of the hub 5, to which the centrifugal stress acting during the operation of the turbocharger 11 is small.
- the connection by the other side connecting portion 7B is effectively maintained both when the turbocharger 11 is in operation and when it is stopped, as compared with the case where the other side connecting portion 7B is provided in the front portion other than the boss portion 551 . Thereby, the balance change risk of the compressor wheel 3 can be effectively reduced.
- FIG. 12 is a schematic cross-sectional view along an axis of a compressor wheel mounting structure having a central joint in accordance with an embodiment of the present disclosure;
- the compressor wheel mounting structure 1 includes at least one connecting portion 7 that connects the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 by interference fit.
- the at least one coupling portion 7 described above includes a central coupling portion 7C provided on one axial side X1 of the leading edge 61 of the blade 6 and on the other axial side X2 of the trailing edge 62 of the blade 6. include.
- the above-described through hole 51 is provided in the through hole side large diameter portion 511 separated from the outer peripheral surface 21 of the rotating shaft 2 in the direction orthogonal to the axial direction X, and in the center side coupling portion 7C. and a through-hole-side small-diameter portion 512C (512) formed to have a smaller diameter than the through-hole-side large-diameter portion 511.
- the through-hole side small diameter portion 512 is not formed except for the center side coupling portion 7C.
- the through-hole side small diameter portion 512C (512) has an interference with the outer peripheral surface 21A (21) that is inserted into the through-hole 51 of the rotating shaft 2.
- the central coupling portion 7C is formed by coupling the outer peripheral surface 21A of the rotating shaft 2 and the inner peripheral surface of the through hole side small diameter portion 512C by interference fit.
- the central coupling portion 7C is located at the central portion of the hub 5 where the centrifugal stress acting during operation of the turbocharger 11 is small (the one side in the axial direction from the front edge 61 of the blade 6 of the hub 5). X1 and a portion on the other side X2 in the axial direction from the trailing edge 62 of the blade 6). Since the inner peripheral surface 53 at the central portion of the hub 5 is less likely to be plastically deformed during operation of the turbocharger 11, the coupling by the central coupling portion 7C is maintained both during operation and during stoppage of the turbocharger 11. maintained. Thereby, the balance change risk of the compressor wheel 3 can be reduced.
- the coupling portion 7 is formed by providing the through-hole 51 with the through-hole-side small-diameter portion 512 formed to have a smaller diameter than the through-hole-side large-diameter portion 511 .
- a shaft-side small-diameter portion 24 and a larger-diameter portion than the shaft-side small-diameter portion 24 are provided at a portion to be inserted into the through hole 51 of the rotating shaft 2 .
- the coupling portion 7 may be formed by providing the formed shaft-side large-diameter portion 25 (25D, 25E, etc.).
- the shaft-side large-diameter portion 25 has an interference with the inner peripheral surface 53 of the through hole 51 .
- FIGS. 13-15 are schematic cross-sectional views along the axis of a compressor wheel mounting structure having a plurality of joints, according to one embodiment of the present disclosure.
- the above-described at least one joint 7 of the compressor wheel mounting structure 1 comprises a first joint 7D and a second joint 7D. and a second coupling portion 7E provided on the other side X2 in the axial direction.
- the first coupling portion 7D is the above-described one side coupling portion 7A
- the second coupling portion 7E is the above-described other side coupling portion 7B or the center side coupling portion. Either part 7C may be used.
- the first coupling portion 7D may be the central coupling portion 7C and the second coupling portion 7E may be the other coupling portion 7B.
- the compressor wheel mounting structure 1 is provided with the coupling portions 7 (the first coupling portion 7D and the second coupling portion 7E) at a plurality of locations in the axial direction X, so that the compressor wheel 3 can be Inclination with respect to the rotating shaft 2 can be suppressed, and the axial center of the compressor wheel 3 can be held accurately. Thereby, the balance change risk of the compressor wheel 3 can be reduced.
- the at least one coupling portion 7 described above includes the first coupling portion 7D described above and the second coupling portion 7E described above.
- the rotary shaft 2 described above has a shaft-side small diameter portion 24 facing the inner peripheral surface 53 of the through-hole 51 and a shaft-side small-diameter portion 24 provided in the first coupling portion 7D at a portion inserted through the through hole 51. and a shaft-side large-diameter portion 25D (25) formed to have a larger diameter.
- the above-described through-hole 51 is provided in a through-hole-side large-diameter portion 511 separated from the shaft-side small-diameter portion 24 in a direction orthogonal to the axial direction, and in the second coupling portion 7E. and a through-hole side small diameter portion 512E (512) formed to have a diameter smaller than that of the through hole side small diameter portion 512E (512).
- the first coupling portion 7D is composed of the one side coupling portion 7A described above, and the second coupling portion 7E is composed of the other side coupling portion 7B described above.
- the outer peripheral surface of the shaft-side large-diameter portion 25D and the inner peripheral surface of the through-hole-side large-diameter portion 511 are coupled by interference fit to form the first coupling portion 7D (7A in the illustrated example).
- the outer peripheral surface of the shaft-side small-diameter portion 24 and the inner peripheral surface of the through-hole-side small-diameter portion 512 are coupled by interference fit to form a second coupling portion 7E (7B in the illustrated example).
- the at least one coupling portion 7 described above includes the first coupling portion 7D described above and the second coupling portion 7E described above.
- the above-described through-hole 51 is provided in a through-hole-side large-diameter portion 511 that is spaced apart from the rotation shaft 2 in a direction perpendicular to the axial direction, and in the first connecting portion 7 ⁇ /b>D.
- a second through-hole side small diameter portion 512D (512) formed to have a smaller diameter than the through-hole side large diameter portion 511 provided in the second coupling portion 7E. and a part 512E (512).
- the through-hole-side large-diameter portion 511 is formed between the first through-hole-side small-diameter portion 512D and the second through-hole-side small-diameter portion 512E.
- the first coupling portion 7D consists of the one side coupling portion 7A described above
- the second coupling portion 7E extends from the other side coupling portion 7B provided on the boss portion 551 described above. Become.
- the inner peripheral surface of the first through-hole side small diameter portion 512D and the outer peripheral surface 21 of the rotating shaft 2 are coupled by interference fit, thereby forming the first coupling portion 7D (7A in the illustrated example). ) is formed. Further, the inner peripheral surface of the second through-hole side small diameter portion 512E and the outer peripheral surface 21 of the rotating shaft 2 are coupled by interference fit to form the second coupling portion 7E (7B in the illustrated example). .
- the at least one coupling portion 7 described above includes the first coupling portion 7D described above and the second coupling portion 7E described above.
- the rotary shaft 2 described above has a shaft-side small diameter portion 24 separated in a direction orthogonal to the axial direction with respect to an inner peripheral surface 53 of the through hole 51 and a first coupling portion at a portion to be inserted into the through hole 51.
- the shaft-side small-diameter portion 24 is formed between the first shaft-side large-diameter portion 25D and the second shaft-side large-diameter portion 25E.
- the first coupling portion 7D is composed of the one side coupling portion 7A described above
- the second coupling portion 7E is composed of the center side coupling portion 7C described above.
- the outer peripheral surface of the first shaft-side large-diameter portion 25D and the inner peripheral surface 53 of the through-hole 51 are coupled by interference fit to form the first coupling portion 7D (7A in the illustrated example). ) is formed. Further, the outer peripheral surface of the second shaft-side large-diameter portion 25E and the inner peripheral surface 53 of the through hole 51 are coupled by interference fit to form the second coupling portion 7E (7C in the illustrated example). .
- the above-described first coupling portion 7D is a one-side coupling portion provided on one side X1 in the axial direction from the outer peripheral edge 541 of the back surface 54. 7A.
- the first coupling portion 7D is provided on the rear surface portion of the hub 5 where the centrifugal stress acting during operation of the supercharger 11 is small. Since the inner peripheral surface of the back surface of the hub 5 is less likely to be plastically deformed during operation of the turbocharger 11, the coupling by the first coupling portion 7D is possible both when the turbocharger 11 is in operation and when it is stopped. is maintained.
- the second connecting portion 7E at the front portion or the central portion of the hub 5 where the centrifugal stress acting during operation of the turbocharger 11 is small. Since the coupling by the second coupling portion 7E is maintained, the compressor wheel 3 can be effectively prevented from tilting with respect to the rotating shaft 2, and the axial center of the compressor wheel 3 can be held accurately. Thereby, the balance change risk of the compressor wheel 3 can be effectively reduced.
- the supercharger 11 includes the compressor wheel mounting structure (1) described above. According to the above configuration, plastic deformation of the through-hole 51 of the hub 5 due to heat and centrifugal stress acting on the hub 5 during operation of the supercharger 11 can be suppressed. As a result, when the supercharger 11 is in operation or stopped, it is possible to prevent the coupling between the outer peripheral surface 21 of the rotating shaft 2 and the through hole 51 of the hub 5 from being released, and thus the balance of the compressor wheel 3 is improved. Change can be suppressed.
- the compressor wheel mounting structure (1) includes: a rotating shaft (2); a sleeve (4) mounted on the outer peripheral surface (21) of the rotating shaft (2); A hub (5) formed with a through hole (51) through which the rotating shaft (2) is axially inserted, and a plurality of blades (6) provided on an outer peripheral surface (52) of the hub (5).
- a compressor wheel (3) comprising The outer peripheral surface (21) of the rotating shaft (2) and the through hole (51) of the hub (5) are coupled by interference fit
- the rear surface (54) of said hub (5) comprises: a flat surface (56) including a contact surface (561) that protrudes to one side (X1) in the axial direction from the outer peripheral edge (541) of the back surface (54) and contacts the sleeve (4); A concave surface (57) formed from the outer peripheral edge (562) of the flat surface (56) to the outer peripheral edge (541) of the back surface (54), A first segment region (A1) extending from the outer peripheral end (562) of the flat surface (56) toward the other side (X2) in the axial direction from the one end, the axial A curve (CA1) in which the inclination angle ⁇ 1 with respect to the direction is 45 degrees or less and which increases as the inclination angle ⁇ 1 goes toward the other side (X2) in the axial direction is the first segment area (A1).
- a first line segment region (A1) formed at least at a position including the other end (571); and A second line segment area (A2) extending from the other end (571) of the first line segment area (A1) toward the outer peripheral side in the radial direction, wherein the inclination angle ⁇ 2 with respect to the axial direction is 45 degrees.
- a curve CA2 which is equal to or greater than 90 degrees and which increases toward the outer peripheral side of the inclination angle ⁇ 2 is formed at least at a position including a connection portion (571A) with the first line segment region (A2).
- second line segment area (A2) a concave surface (57) comprising
- the other end (571) of the first segment area (A1) is larger than 1/2 of the external dimension (D1) of the rear surface (54) of the hub (5) in the direction orthogonal to the axial direction. It was provided at a position on the inner peripheral side.
- the rear surface (54) of the hub (5) is composed of a flat surface (56) and a concave surface (57) including the first segment area (A1) and the second segment area (A2). and the strength of the back surface of the hub (5), which is the portion on the one side (X1) in the axial direction from the outer peripheral edge (541) of the back surface (54) of the hub (5).
- the centrifugal stress acting on the rear surface of the hub (5) can be reduced while suppressing the decrease.
- heat and centrifugal stress acting on the hub (5) cause the through hole (51) of the hub (5) to open. plastic deformation can be suppressed.
- the concave surface (57) is a first curved surface (581) having a first curvature (R1) formed at a position including the outer peripheral end (562) of the flat surface (56); a second curved surface (583) connected to said first curved surface (581) and having a curvature (R2) less than said first curvature (R1).
- the concave surface (57) has a shape that includes the first curved surface (581) and the second curved surface (583), thereby suppressing a reduction in the strength of the back surface of the hub (5).
- the flat surface (56) side (above-mentioned one side in the axial direction) of the back surface of the hub (5), particularly the connecting portion (582) between the first curved surface (581) and the second curved surface (583). can reduce the centrifugal stress acting on
- the concave surface (57) is a first flat surface (591) formed at a position including the outer peripheral end (562) of the flat surface (56); a curved surface (593) connecting to said first flat surface (591); a second flat surface (595) formed at a position that connects to the curved surface (593) and includes the outer peripheral edge (541) of the back surface (54).
- the concave surface (57) has a shape including a first flat surface (591), a curved surface (593), and a second flat surface (595), so that the rear surface of the hub (5) is While suppressing a decrease in the strength of the portion, the rear portion of the hub (5), particularly the flat surface (56) side of the connection portion (594) between the second flat surface (595) and the curved surface (593) The centrifugal stress acting on the one side) can be reduced.
- the compressor wheel mounting structure (1) includes at least one connecting portion ( 7), said at least one coupling (7) comprising: It includes a one-side coupling portion (7A) provided on the one side (X1) in the axial direction relative to the outer peripheral edge (541) of the back surface (54).
- the one-side coupling portion (7A) is provided on the rear portion of the hub (5) where the centrifugal stress acting during operation of the turbocharger (11) is small.
- the inner peripheral surface (53) of the rear portion of the hub (5) is less likely to be plastically deformed during operation of the turbocharger (11).
- the connection by the one side connection part (7A) is maintained. This reduces the risk of balance change of the compressor wheel (3).
- the compressor wheel mounting structure (1) includes at least one connecting portion ( 7), said at least one coupling (7) comprising:
- the other side coupling portion (7B) is provided at least partially on the other side (X2) in the axial direction from the leading edge (61) of the blade (6).
- the other side coupling portion (7B) is located at the front portion of the hub (5) (the front edge 61 of the blade 6 of the hub 5) where the centrifugal stress acting during operation of the supercharger (11) is small. at least a part thereof is provided on the other side in the axial direction).
- the inner peripheral surface (53) in the front part of the hub (5) is less likely to be plastically deformed during operation of the turbocharger (11).
- the connection by the other side connection portion (7B) is maintained. This reduces the risk of balance change of the compressor wheel (3).
- the hub (5) includes a boss (551) projecting to the other side (X2) in the axial direction from the front edge (61) of the blade (6),
- the other side coupling portion (7B) is provided on the boss portion (551).
- the other side coupling portion (7B) is provided in the boss portion (551) of the front portion of the hub (5) where the centrifugal stress acting during operation of the turbocharger (11) is small. Therefore, compared to the case where the other side coupling portion (7B) is provided in a place other than the boss portion (551) in the front portion, the other side coupling portion (7B ) are effectively maintained. This effectively reduces the risk of balance change of the compressor wheel (3).
- the compressor wheel mounting structure (1) includes at least one connecting portion ( 7), said at least one coupling (7) comprising: Provided on the one side (X1) in the axial direction from the leading edge (61) of the blade (6) and on the other side (X2) in the axial direction from the trailing edge (62) of the blade (6) including a central side coupling (7C).
- the central coupling portion (7C) is located at the central portion of the hub (5) (the front edge 61 of the blade 6 of the hub 5) where the centrifugal stress acting during operation of the turbocharger (11) is small. and the other axial side X2 of the trailing edge 62 of the blade 6). Since the inner peripheral surface (53) at the central portion of the hub (5) is less likely to be plastically deformed during operation of the turbocharger (11), it is The coupling by the central side coupling portion (7C) is maintained. This reduces the risk of balance change of the compressor wheel (3).
- the compressor wheel mounting structure (1) includes at least one connecting portion ( 7), said at least one coupling (7) comprising: a first joint (7D); and a second coupling portion (7E) provided on the other side (X2) in the axial direction relative to the first coupling portion (7D).
- the compressor wheel mounting structure (1) is provided with coupling portions (the first coupling portion 7D and the second coupling portion 7E) at a plurality of locations in the axial direction (X). , the compressor wheel (3) can be prevented from tilting with respect to the rotating shaft (2), and the axial center of the compressor wheel (3) can be accurately held. This reduces the risk of balance change of the compressor wheel (3).
- the rotating shaft (2) is a shaft side small diameter portion (24) facing the inner peripheral surface (53) of the through hole (51); a shaft-side large-diameter portion (25D) provided in the first coupling portion (7D) and having a larger diameter than the shaft-side small-diameter portion (24);
- the through hole (51) is a through-hole-side large-diameter portion (511) separated from the shaft-side small-diameter portion (24) in a direction orthogonal to the axial direction; a through-hole side small diameter portion (512E) provided in the second coupling portion (7E) and having a smaller diameter than the through-hole side large diameter portion (511).
- the outer peripheral surface of the shaft-side large-diameter portion (25D) and the inner peripheral surface of the through-hole-side large-diameter portion (511) are coupled by interference fit, thereby forming the first coupling portion ( 7D) is formed. Further, the outer peripheral surface of the shaft side small diameter portion (24) and the inner peripheral surface of the through hole side small diameter portion (512E) are coupled by interference fit to form the second coupling portion (7E).
- the through hole (51) is a through hole side large diameter portion (511) separated from the rotating shaft (2) in a direction orthogonal to the axial direction; a first through-hole side small diameter portion (512D) provided in the first coupling portion (7D) and having a smaller diameter than the through-hole side large diameter portion (511); a second through-hole side small diameter portion (512E) provided in the second coupling portion (7E) and having a smaller diameter than the through-hole side large diameter portion (511).
- the inner peripheral surface of the first through-hole side small diameter portion (512D) and the outer peripheral surface of the rotating shaft (2) are coupled by interference fit, so that the first coupling portion (7D ) is formed.
- the inner peripheral surface of the second through-hole side small diameter portion (512E) and the outer peripheral surface of the rotating shaft (2) are coupled by interference fit to form the second coupling portion (7E).
- the rotating shaft (2) is a shaft-side small-diameter portion (24) separated from an inner peripheral surface (53) of the through-hole (51) in a direction orthogonal to the axial direction; a first shaft-side large-diameter portion (25D) provided in the first coupling portion (7D) and having a larger diameter than the shaft-side small-diameter portion (24); a second shaft-side large-diameter portion (25E) provided in the second coupling portion (7E) and having a larger diameter than the shaft-side small-diameter portion (24).
- the outer peripheral surface of the first shaft-side large diameter portion (25D) and the inner peripheral surface of the through hole (51) of the hub (5) are coupled by interference fit, thereby A joint (7D) of is formed. Further, the outer peripheral surface of the second shaft-side large diameter portion (25E) and the inner peripheral surface of the through hole (51) of the hub (5) are coupled by interference fit, thereby forming the second coupling portion (7E). It is formed.
- the through hole (51) of the hub (5) does not need to be formed with the small diameter portion on the side of the through hole as described above, and the through hole (51) is easily formed. ) can be reduced in manufacturing cost.
- the first coupling portion (7D) is provided on the one side (X1) in the axial direction from the outer peripheral edge (541) of the back surface (54).
- the first coupling portion (7D) is provided on the rear surface portion of the hub (5) where the centrifugal stress acting during operation of the turbocharger (11) is small. Since the inner peripheral surface of the rear surface of the hub (5) is less likely to be plastically deformed during operation of the turbocharger (11), the first The connection by the connection (7D) is maintained.
- the second coupling portion (7E) at the front portion or the central portion of the hub (5) where the centrifugal stress acting during operation of the turbocharger (11) is small, the supercharger (11) Since the coupling by the second coupling portion (7E) is maintained both during operation and during stoppage, the compressor wheel (3) can be effectively prevented from tilting with respect to the rotating shaft (2). (3) The axis can be held accurately. This effectively reduces the risk of balance change of the compressor wheel (3).
- a turbocharger (11) according to at least one embodiment of the present disclosure, A compressor wheel mounting structure (1) according to 1) above is provided.
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Abstract
Description
回転シャフトと、
前記回転シャフトの外周面に装着されるスリーブと、
前記回転シャフトを軸方向に沿って挿通させる貫通孔が形成されたハブ、および前記ハブの外周面に設けられた複数のブレード、を含むコンプレッサホイールと、を備え、
前記回転シャフトの前記外周面と前記ハブの前記貫通孔とは締り嵌めにより結合され、
前記ハブの背面は、
前記背面の外周縁よりも前記軸方向の一方側に突出して前記スリーブに当接する当接面を含む平坦面と、
前記平坦面の外周端から前記背面の前記外周縁に亘って形成される凹面であって、
前記平坦面の前記外周端を一方端として前記一方端から前記軸方向の他方側に向かって延在する第1線分領域であって、前記軸方向に対する傾斜角θ1が45度以下であり、且つ、前記傾斜角θ1が前記軸方向の前記他方側に向かうにつれて大きくなる曲線が、前記第1線分領域の他方端を含む位置に少なくとも形成される第1線分領域、および、
前記第1線分領域の前記他方端から径方向の外周側に向かって延在する第2線分領域であって、前記軸方向に対する傾斜角θ2が45度以上且つ90度以下であり、且つ、前記傾斜角θ2が前記外周側に向かうにつれて大きくなる曲線が、前記第1線分領域との接続部を含む位置に少なくとも形成される第2線分領域、
を含む凹面と、を含み、
前記第1線分領域の前記他方端は、前記軸方向に直交する方向において、前記ハブの前記背面の外形寸法の1/2よりも内周側の位置に設けられた。
例えば、「ある方向に」、「ある方向に沿って」、「平行」、「直交」、「中心」、「同心」或いは「同軸」等の相対的或いは絶対的な配置を表す表現は、厳密にそのような配置を表すのみならず、公差、若しくは、同じ機能が得られる程度の角度や距離をもって相対的に変位している状態も表すものとする。
例えば、「同一」、「等しい」及び「均質」等の物事が等しい状態であることを表す表現は、厳密に等しい状態を表すのみならず、公差、若しくは、同じ機能が得られる程度の差が存在している状態も表すものとする。
例えば、四角形状や円筒形状等の形状を表す表現は、幾何学的に厳密な意味での四角形状や円筒形状等の形状を表すのみならず、同じ効果が得られる範囲で、凹凸部や面取り部等を含む形状も表すものとする。
一方、一の構成要素を「備える」、「含む」、又は、「有する」という表現は、他の構成要素の存在を除外する排他的な表現ではない。
なお、同様の構成については同じ符号を付し説明を省略することがある。
図1は、本開示の一実施形態にかかる過給機の軸線に沿った概略断面図である。幾つかの実施形態にかかるコンプレッサホイールの取付構造1は、図1に示されるように、回転シャフト2と、回転シャフト2の外周面21に装着されるコンプレッサホイール3と、回転シャフト2の外周面21に装着されるスリーブ4と、を備える。スリーブ4は、コンプレッサホイール3の背面54側(図中右側)において回転シャフト2に取り付けられる。
コンプレッサホイールの取付構造1は、図1に示されるように、過給機11に搭載される。換言すると、過給機11は、コンプレッサホイールの取付構造1を備える。具体的には、過給機11は、上記回転シャフト2と、上記コンプレッサホイール3と、上記スリーブ4と、回転シャフト2、コンプレッサホイール3およびスリーブ4を回転可能に収容するケーシング12と、を備える。
コンプレッサホイール3は、図1に示されるように、回転シャフト2を軸方向Xに沿って挿通させる貫通孔51が形成されたハブ5と、ハブ5の外周面52に設けられた複数のブレード(フルブレード)6と、を含む。ハブ5は、回転シャフト2の他方側X2に機械的に固定されているため、ハブ5や複数のブレード6は、回転シャフト2と一体的に回転可能である。コンプレッサホイール3は、軸方向Xの他方側X2から導入される流体を径方向Yにおける外側に導くように構成された遠心式のインペラからなる。
コンプレッサホイールの取付構造1は、図2、図3に示されるように、内周面に雌ネジ部181が形成された環状のナット部材18と、回転シャフト2のスリーブ4よりも一方側X1における外周面21に装着されるスラストリング19と、をさらに備えていてもよい。回転シャフト2は、他方側X2に径方向に沿って延在する段差面22を有する。回転シャフト2の段差面22よりも他方側X2は、段差面22よりも一方側X1に比べて、外形寸法が小さくなっている。コンプレッサホイール3は、ハブ5の貫通孔51に回転シャフト2の段差面22よりも他方側X2が挿通され、ハブ5の他方側平坦面55から回転シャフト2の他端部23が突出している。コンプレッサホイール3は、回転シャフト2の他端部23における外周面に形成された雄ネジ部231に、ナット部材18の雌ネジ部181が螺合することで、回転シャフト2の段差面22とナット部材18との間に、スリーブ4やスラストリング19とともに挟持されている。
図4は、比較例にかかるコンプレッサホイールの取付構造の軸線に沿った概略断面図である。図5は、図4に示されるコンプレッサホイールの径方向変位量を説明するための説明図である。図6は、図4に示されるコンプレッサホイールに生じる塑性ひずみのコンター図である。
比較例にかかるコンプレッサホイールの取付構造01は、背面054の形状がコンプレッサホイールの取付構造1における背面54の形状とは異なっている。また、比較例にかかるコンプレッサホイールの取付構造01は、結合部07が形成される軸方向位置が、コンプレッサホイールの取付構造1における結合部7が形成される軸方向位置とは異なっている。なお、図4に示されるコンプレッサホイールの取付構造01は、上述したコンプレッサホイールの取付構造1と構成が同じ部分には、同じ符号を付している。
幾つかの実施形態では、図2、図3に示されるように、コンプレッサホイールの取付構造1は、回転シャフト2の外周面21とハブ5の貫通孔51とを締り嵌めにより結合する少なくとも1つの結合部7を有する。上述した少なくとも1つの結合部7は、背面54の外周縁541よりも軸方向の一方側X1に設けられた一方側結合部7Aを含む。
図9および図10の夫々は、本開示の一実施形態にかかる、一方側結合部を有するコンプレッサホイールの取付構造の軸線に沿った概略断面図である。図11は、図10に示されるコンプレッサホイールの径方向変位量を説明するための説明図である。
幾つかの実施形態では、図9、図10に示されるように、コンプレッサホイールの取付構造1は、回転シャフト2の外周面21とハブ5の貫通孔51とを締り嵌めにより結合する少なくとも1つの結合部7を有する。上述した少なくとも1つの結合部7は、ブレード6の前縁61よりも軸方向の他方側X2に少なくとも一部が設けられた他方側結合部7Bを含む。
図12は、本開示の一実施形態にかかる、中央側結合部を有するコンプレッサホイールの取付構造の軸線に沿った概略断面図である。
幾つかの実施形態では、図12に示されるように、コンプレッサホイールの取付構造1は、回転シャフト2の外周面21とハブ5の貫通孔51とを締り嵌めにより結合する少なくとも1つの結合部7を有する。上述した少なくとも1つの結合部7は、ブレード6の前縁61よりも軸方向の一方側X1、且つブレード6の後縁62よりも軸方向の他方側X2に設けられた中央側結合部7Cを含む。
図13~図15の夫々は、本開示の一実施形態にかかる、複数の結合部を有するコンプレッサホイールの取付構造の軸線に沿った概略断面図である。
幾つかの実施形態では、図13~図15に示されるように、コンプレッサホイールの取付構造1の上述した少なくとも1つの結合部7は、第1の結合部7Dと、第1の結合部7Dよりも軸方向の他方側X2に設けられた第2の結合部7Eと、を含む。
回転シャフト(2)と、
前記回転シャフト(2)の外周面(21)に装着されるスリーブ(4)と、
前記回転シャフト(2)を軸方向に沿って挿通させる貫通孔(51)が形成されたハブ(5)、および前記ハブ(5)の外周面(52)に設けられた複数のブレード(6)、を含むコンプレッサホイール(3)と、を備え、
前記回転シャフト(2)の前記外周面(21)と前記ハブ(5)の前記貫通孔(51)とは締り嵌めにより結合され、
前記ハブ(5)の背面(54)は、
前記背面(54)の外周縁(541)よりも前記軸方向の一方側(X1)に突出して前記スリーブ(4)に当接する当接面(561)を含む平坦面(56)と、
前記平坦面(56)の外周端(562)から前記背面(54)の前記外周縁(541)に亘って形成される凹面(57)であって、
前記平坦面(56)の前記外周端(562)を一方端として前記一方端から前記軸方向の他方側(X2)に向かって延在する第1線分領域(A1)であって、前記軸方向に対する傾斜角θ1が45度以下であり、且つ、前記傾斜角θ1が前記軸方向の前記他方側(X2)に向かうにつれて大きくなる曲線(CA1)が、前記第1線分領域(A1)の他方端(571)を含む位置に少なくとも形成される第1線分領域(A1)、および、
前記第1線分領域(A1)の前記他方端(571)から径方向の外周側に向かって延在する第2線分領域(A2)であって、前記軸方向に対する傾斜角θ2が45度以上且つ90度以下であり、且つ、前記傾斜角θ2が前記外周側に向かうにつれて大きくなる曲線CA2が、前記第1線分領域(A2)との接続部(571A)を含む位置に少なくとも形成される第2線分領域(A2)、
を含む凹面(57)と、を含み、
前記第1線分領域(A1)の前記他方端(571)は、前記軸方向に直交する方向において、前記ハブ(5)の前記背面(54)の外形寸法(D1)の1/2よりも内周側の位置に設けられた。
前記凹面(57)は、
前記平坦面(56)の前記外周端(562)を含む位置に形成された、第1の曲率(R1)を有する第1湾曲面(581)と、
前記第1湾曲面(581)に接続するとともに、前記第1の曲率(R1)よりも小さい曲率(R2)を有する第2湾曲面(583)と、を含む。
前記凹面(57)は、
前記平坦面(56)の前記外周端(562)を含む位置に形成された第1平坦面(591)と、
前記第1平坦面(591)に接続する湾曲面(593)と、
前記湾曲面(593)に接続するとともに前記背面(54)の前記外周縁(541)を含む位置に形成された第2平坦面(595)と、を含む。
前記コンプレッサホイールの取付構造(1)は、前記回転シャフト(2)の前記外周面(21)と前記ハブ(5)の前記貫通孔(51)とを締り嵌めにより結合する少なくとも1つの結合部(7)を有し、
前記少なくとも1つの結合部(7)は、
前記背面(54)の前記外周縁(541)よりも前記軸方向の前記一方側(X1)に設けられた一方側結合部(7A)を含む。
前記コンプレッサホイールの取付構造(1)は、前記回転シャフト(2)の前記外周面(21)と前記ハブ(5)の前記貫通孔(51)とを締り嵌めにより結合する少なくとも1つの結合部(7)を有し、
前記少なくとも1つの結合部(7)は、
前記ブレード(6)の前縁(61)よりも前記軸方向の前記他方側(X2)に少なくとも一部が設けられた他方側結合部(7B)を含む。
前記ハブ(5)は、前記ブレード(6)の前記前縁(61)よりも前記軸方向の前記他方側(X2)に突出するボス部(551)を含み、
前記他方側結合部(7B)は、前記ボス部(551)に設けられた。
前記コンプレッサホイールの取付構造(1)は、前記回転シャフト(2)の前記外周面(21)と前記ハブ(5)の前記貫通孔(51)とを締り嵌めにより結合する少なくとも1つの結合部(7)を有し、
前記少なくとも1つの結合部(7)は、
前記ブレード(6)の前縁(61)よりも前記軸方向の前記一方側(X1)、且つ前記ブレード(6)の後縁(62)よりも前記軸方向の前記他方側(X2)に設けられた中央側結合部(7C)を含む。
前記コンプレッサホイールの取付構造(1)は、前記回転シャフト(2)の前記外周面(21)と前記ハブ(5)の前記貫通孔(51)とを締り嵌めにより結合する少なくとも1つの結合部(7)を有し、
前記少なくとも1つの結合部(7)は、
第1の結合部(7D)と、
前記第1の結合部(7D)よりも前記軸方向の前記他方側(X2)に設けられた第2の結合部(7E)と、を含む。
前記回転シャフト(2)は、
前記貫通孔(51)の内周面(53)に対向するシャフト側小径部(24)と、
前記第1の結合部(7D)に設けられるとともに前記シャフト側小径部(24)よりも大径に形成されたシャフト側大径部(25D)と、を含み、
前記貫通孔(51)は、
前記シャフト側小径部(24)に対して前記軸方向に直交する方向に離隔する貫通孔側大径部(511)と、
前記第2の結合部(7E)に設けられるとともに前記貫通孔側大径部(511)よりも小径に形成された貫通孔側小径部(512E)と、を含む。
前記貫通孔(51)は、
前記回転シャフト(2)に対して前記軸方向に直交する方向に離隔する貫通孔側大径部(511)と、
前記第1の結合部(7D)に設けられるとともに前記貫通孔側大径部(511)よりも小径に形成された第1の貫通孔側小径部(512D)と、
前記第2の結合部(7E)に設けられるとともに前記貫通孔側大径部(511)よりも小径に形成された第2の貫通孔側小径部(512E)と、を含む。
前記回転シャフト(2)は、
前記貫通孔(51)の内周面(53)に対して前記軸方向に直交する方向に離隔するシャフト側小径部(24)と、
前記第1の結合部(7D)に設けられるとともに前記シャフト側小径部(24)よりも大径に形成された第1のシャフト側大径部(25D)と、
前記第2の結合部(7E)に設けられるとともに前記シャフト側小径部(24)よりも大径に形成された第2のシャフト側大径部(25E)と、を含む。
前記第1の結合部(7D)は、前記背面(54)の前記外周縁(541)よりも前記軸方向の前記一方側(X1)に設けられた。
上記1)に記載のコンプレッサホイールの取付構造(1)を備える。
2 回転シャフト
3 コンプレッサホイール
4 スリーブ
5 ハブ
6 ブレード
7,07 結合部
7A 一方側結合部
7B 他方側結合部
7C 中央側結合部
7D 第1の結合部
7E 第2の結合部
11 過給機
12 ケーシング
13 タービン翼
14 軸受
15 コンプレッサハウジング
16 タービンハウジング
17 軸受ハウジング
18 ナット部材
19 スラストリング
21 外周面
22 段差面
23 他端部
24 シャフト側小径部
25 シャフト側大径部
41 貫通孔
42 端面
51 貫通孔
52 外周面
53 内周面
54,054 背面
55 他方側平坦面
56,056 平坦面
57,057 凹面
61 前縁
62 後縁
63 チップ側縁
70,G 隙間
A1 第1線分領域
A2 第2線分領域
LA 軸線
P0 軸方向位置
R1,R2 曲率
X 軸方向
X1 (軸方向の)一方側
X2 (軸方向の)他方側
Y 径方向
Claims (13)
- 回転シャフトと、
前記回転シャフトの外周面に装着されるスリーブと、
前記回転シャフトを軸方向に沿って挿通させる貫通孔が形成されたハブ、および前記ハブの外周面に設けられた複数のブレード、を含むコンプレッサホイールと、を備え、
前記回転シャフトの前記外周面と前記ハブの前記貫通孔とは締り嵌めにより結合され、
前記ハブの背面は、
前記背面の外周縁よりも前記軸方向の一方側に突出して前記スリーブに当接する当接面を含む平坦面と、
前記平坦面の外周端から前記背面の前記外周縁に亘って形成される凹面であって、
前記平坦面の前記外周端を一方端として前記一方端から前記軸方向の他方側に向かって延在する第1線分領域であって、前記軸方向に対する傾斜角θ1が45度以下であり、且つ、前記傾斜角θ1が前記軸方向の前記他方側に向かうにつれて大きくなる曲線が、前記第1線分領域の他方端を含む位置に少なくとも形成される第1線分領域、および、
前記第1線分領域の前記他方端から径方向の外周側に向かって延在する第2線分領域であって、前記軸方向に対する傾斜角θ2が45度以上且つ90度以下であり、且つ、前記傾斜角θ2が前記外周側に向かうにつれて大きくなる曲線が、前記第1線分領域との接続部を含む位置に少なくとも形成される第2線分領域、
を含む凹面と、を含み、
前記第1線分領域の前記他方端は、前記軸方向に直交する方向において、前記ハブの前記背面の外形寸法の1/2よりも内周側の位置に設けられた、
コンプレッサホイールの取付構造。 - 前記凹面は、
前記平坦面の前記外周端を含む位置に形成された、第1の曲率を有する第1湾曲面と、
前記第1湾曲面に接続するとともに、前記第1の曲率よりも小さい曲率を有する第2湾曲面と、を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記凹面は、
前記平坦面の前記外周端を含む位置に形成された第1平坦面と、
前記第1平坦面に接続する湾曲面と、
前記湾曲面に接続するとともに前記背面の前記外周縁を含む位置に形成された第2平坦面と、を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記コンプレッサホイールの取付構造は、前記回転シャフトの前記外周面と前記ハブの前記貫通孔とを締り嵌めにより結合する少なくとも1つの結合部を有し、
前記少なくとも1つの結合部は、
前記背面の前記外周縁よりも前記軸方向の前記一方側に設けられた一方側結合部を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記コンプレッサホイールの取付構造は、前記回転シャフトの前記外周面と前記ハブの前記貫通孔とを締り嵌めにより結合する少なくとも1つの結合部を有し、
前記少なくとも1つの結合部は、
前記ブレードの前縁よりも前記軸方向の前記他方側に少なくとも一部が設けられた他方側結合部を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記ハブは、前記ブレードの前記前縁よりも前記軸方向の前記他方側に突出するボス部を含み、
前記他方側結合部は、前記ボス部に設けられた、
請求項5に記載のコンプレッサホイールの取付構造。 - 前記コンプレッサホイールの取付構造は、前記回転シャフトの前記外周面と前記ハブの前記貫通孔とを締り嵌めにより結合する少なくとも1つの結合部を有し、
前記少なくとも1つの結合部は、
前記ブレードの前縁よりも前記軸方向の前記一方側、且つ前記ブレードの後縁よりも前記軸方向の前記他方側に設けられた中央側結合部を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記コンプレッサホイールの取付構造は、前記回転シャフトの前記外周面と前記ハブの前記貫通孔とを締り嵌めにより結合する少なくとも1つの結合部を有し、
前記少なくとも1つの結合部は、
第1の結合部と、
前記第1の結合部よりも前記軸方向の前記他方側に設けられた第2の結合部と、を含む、
請求項1に記載のコンプレッサホイールの取付構造。 - 前記回転シャフトは、
前記貫通孔の内周面に対向するシャフト側小径部と、
前記第1の結合部に設けられるとともに前記シャフト側小径部よりも大径に形成されたシャフト側大径部と、を含み、
前記貫通孔は、
前記シャフト側小径部に対して前記軸方向に直交する方向に離隔する貫通孔側大径部と、
前記第2の結合部に設けられるとともに前記貫通孔側大径部よりも小径に形成された貫通孔側小径部と、を含む、
請求項8に記載のコンプレッサホイールの取付構造。 - 前記貫通孔は、
前記回転シャフトに対して前記軸方向に直交する方向に離隔する貫通孔側大径部と、
前記第1の結合部に設けられるとともに前記貫通孔側大径部よりも小径に形成された第1の貫通孔側小径部と、
前記第2の結合部に設けられるとともに前記貫通孔側大径部よりも小径に形成された第2の貫通孔側小径部と、を含む、
請求項8に記載のコンプレッサホイールの取付構造。 - 前記回転シャフトは、
前記貫通孔の内周面に対して前記軸方向に直交する方向に離隔するシャフト側小径部と、
前記第1の結合部に設けられるとともに前記シャフト側小径部よりも大径に形成された第1のシャフト側大径部と、
前記第2の結合部に設けられるとともに前記シャフト側小径部よりも大径に形成された第2のシャフト側大径部と、を含む、
請求項8に記載のコンプレッサホイールの取付構造。 - 前記第1の結合部は、前記背面の前記外周縁よりも前記軸方向の前記一方側に設けられた、
請求項8に記載のコンプレッサホイールの取付構造。 - 請求項1に記載のコンプレッサホイールの取付構造を備える過給機。
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JP2013164054A (ja) * | 2012-02-13 | 2013-08-22 | Mitsubishi Heavy Industries Compressor Corp | インペラ及びこれを備えた回転機械 |
WO2015087414A1 (ja) * | 2013-12-11 | 2015-06-18 | 三菱重工業株式会社 | 回転体及び該回転体の製造方法 |
JP6566043B2 (ja) * | 2015-12-01 | 2019-08-28 | 株式会社Ihi | 取付構造、および、過給機 |
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JP2013164054A (ja) * | 2012-02-13 | 2013-08-22 | Mitsubishi Heavy Industries Compressor Corp | インペラ及びこれを備えた回転機械 |
WO2015087414A1 (ja) * | 2013-12-11 | 2015-06-18 | 三菱重工業株式会社 | 回転体及び該回転体の製造方法 |
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