WO2022259026A1 - Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation - Google Patents
Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation Download PDFInfo
- Publication number
- WO2022259026A1 WO2022259026A1 PCT/IB2021/055081 IB2021055081W WO2022259026A1 WO 2022259026 A1 WO2022259026 A1 WO 2022259026A1 IB 2021055081 W IB2021055081 W IB 2021055081W WO 2022259026 A1 WO2022259026 A1 WO 2022259026A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- terephthalic acid
- sodium hydroxide
- sodium
- pet
- recovery
- Prior art date
Links
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 title claims abstract description 186
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 title claims abstract description 128
- 238000000034 method Methods 0.000 title claims abstract description 56
- VIQSRHWJEKERKR-UHFFFAOYSA-L disodium;terephthalate Chemical compound [Na+].[Na+].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 VIQSRHWJEKERKR-UHFFFAOYSA-L 0.000 title claims abstract description 43
- -1 polyethylene terephthalate Polymers 0.000 title claims description 9
- 229920000139 polyethylene terephthalate Polymers 0.000 title description 2
- 239000005020 polyethylene terephthalate Substances 0.000 title description 2
- 230000001476 alcoholic effect Effects 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000007062 hydrolysis Effects 0.000 claims abstract description 5
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 5
- 238000011084 recovery Methods 0.000 claims description 31
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000002244 precipitate Substances 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- 239000006227 byproduct Substances 0.000 abstract description 7
- 238000004064 recycling Methods 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 38
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000005868 electrolysis reaction Methods 0.000 description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/14—Alkali metal compounds
- C25B1/16—Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
Definitions
- the present invention is related to obtaining terephthalic acid, and more particularly it is related to a process for obtaining terephthalic acid and recovery of sodium hydroxide from a sodium terephthalate solution produced from reusable PET.
- Terephthalic acid has various applications in the chemical, cosmetic, and even pharmaceutical industries.
- the most common way to obtain terephthalic acid is from oil, however, this way of obtaining it is not a good viable option in the long term, since oil is a non-renewable resource.
- sodium hydroxide NaOH
- sodium hydroxide can be obtained electrolytically using ion exchange membranes from aqueous sodium chloride solutions.
- this industrial process typically only produces solutions of between 20 and 40% sodium hydroxide and requires more operations to obtain it in the solid state.
- JP2004250544 refers to a process for recovering terephthalic acid from a terephthalic acid polyester by electrolysis.
- the method uses an alcoholic solution of ethylene glycol, sodium sulfate, and water as catholyte for electrolysis.
- this document does not consider the recovery of sodium hydroxide from a sodium terephthalate solution, so it is not suitable as a complement to the PET recycling process.
- Document JP11302208 describes a method for producing terephthalic acid and ethylene glycol from PET.
- the method comprises contacting PET with sodium hydroxide in ethylene glycol and subsequently separating the sodium terephthalate produced.
- the method described in the document JP11302208 requires reaching high temperatures of between 170 °C and 180 °C, which increases the cost of the process to recycle PET, since a large amount of energy and special equipment are needed to that these temperatures can be reached, in addition to the fact that some acid is used to obtain terephthalic acid, eg sulfuric acid, thus obtaining sodium sulfate as a by-product.
- Another object of the present invention is to provide a process for obtaining terephthalic acid and recovery of sodium hydroxide from a sodium terephthalate solution produced from reusable PET that does not need to use large amounts of water and electricity.
- Another object of the present invention is to provide a process for obtaining terephthalic acid and recovering sodium hydroxide from a sodium terephthalate solution produced from reusable PET that does not generate a large amount of by-products.
- the present invention refers to a process for obtaining terephthalic acid and sodium hydroxide recovery from a sodium terephthalate solution produced from reusable PET, which comprises the following steps: i) placing in a cell electrolytic a sodium terephthalate solution obtained from a PET hydrolysis process on the anodic side; ii) placing an alcoholic medium on the cathode side of the electrolytic cell; iii) applying an electric current that flows through the anodic side and the cathodic side of the electrolytic cell and; iv) recover terephthalic acid and sodium hydroxide.
- Figure 1 shows a diagram of the chemical reaction of a process for obtaining terephthalic acid and recovery of sodium hydroxide from a solution of sodium terephthalate produced from PET for reuse within the electrolytic cell in accordance with the present invention.
- a process has been found for obtaining terephthalic acid and recovering sodium hydroxide from a sodium terephthalate solution produced from reusable PET, which does not require large amounts of water or energy.
- one aspect of the present invention is a process for obtaining terephthalic acid and sodium hydroxide recovery from a sodium terephthalate solution produced from reusable PET, which comprises the following steps: i) placing in a cell electrolytic a sodium terephthalate solution obtained from a PET hydrolysis process on the anodic side; i i) placing an alcoholic medium on the cathodic side of the electrolytic cell; iii) applying an electric current that flows through the anodic side and the cathodic side of the electrolytic cell and; iv) recover terephthalic acid and sodium hydroxide.
- the alcoholic medium placed on the cathode side of the electrolytic cell is methanol, ethanol, propanol, butanol, or a mixture thereof.
- sodium hydroxide is added to the alcoholic medium placed on the cathode side of the electrolytic cell to obtain an alcoholic solution.
- the alcoholic solution with sodium hydroxide has a molarity of 0.25 M to 1 M.
- the electrolytic cell has a membrane or diaphragm between the anodic side and the cathodic side.
- the electrical current applied to the electrolytic cell has a density between 0.1 to 0.5 Amperes/cm 2 .
- the applied electrical current is continuously measured to determine the number of Coulombs passing the electrodes.
- electrical current is applied to the electrolytic cell for a period of 50 to 70 minutes. Preferably, after the period of time the electrodes are removed.
- a cell could be designed to work continuously.
- a solution of terephthalic acid is obtained from the anodic side of the electrolytic cell and sodium hydroxide and sodium alkoxide in an alcoholic solution are obtained from the cathodic side of the electrolytic cell.
- the solution on the anodic side, which contains precipitated terephthalic acid is filtered.
- the water-washed terephthalic acid is dried in an oven at a temperature of between 125 to 135°C.
- the terephthalic acid is dried in the oven for 50 to 70 minutes.
- the percent electronic efficiency of terephthalic acid recovery relative to sodium terephthalate solution is 50 to 85%.
- the sodium alkoxide is in an alcoholic solution and in a concentration between 5% to 30% (m/V).
- sodium hydroxide is obtained by adding the stoichiometric amount of water.
- Solid sodium hydroxide is obtained by evaporation of the corresponding alcohol. It should be noted that the production of terephthalic acid and sodium hydroxide occurs simultaneously.
- Figure 1 shows a schematic of the chemical reaction of the process for obtaining terephthalic acid and recovery of sodium hydroxide from a solution of sodium terephthalate produced from reused PET within the electrolytic cell.
- the anodic side is shown, that is to say, from the left side of figure 1 and the cathodic side, that is to say, from the right side of figure 1 seen frontally.
- an aqueous solution of sodium terephthalate is introduced on the anode side of said electrolytic cell and on the cathode side an alcoholic medium with sodium hydroxide is introduced.
- a test was carried out to recover terephthalic acid and sodium hydroxide from a sodium terephthalate solution obtained from a PET hydrolysis process in accordance with the present invention.
- the sodium terephthalate solution was prepared with 12 g of sodium terephthalate and 100 mL of water. From the cathodic side of the electrolytic cell, 90 mL of a methanol solution with sodium hydroxide were added. The solution was prepared with 1 g of NaOH and 100 mL of methanol.
- a platinum electrode was placed on the anodic side and a stainless steel electrode on the cathodic side, and the electrolytic cell was connected to a power source.
- the power source was turned on and the current was controlled, which for one hour was maintained with an electrical intensity of 0.4 to 0.6 Amperes.
- the electrolytic cell was connected to an ammeter that continuously measured and recorded the current that passed through the electrodes and in this way the amount of electricity in Coulombs that passed through the electrodes of the electrolytic cell was determined.
- the power source was turned off, the electrodes on each side of the electrolytic cell were removed and the solution on the anodic side, which contained precipitated terephthalic acid, was filtered, said precipitate was washed and the washed terephthalic acid was dried in oven at 130°C for one hour and then weighed. From the cathodic side, sodium methoxide was obtained. Adding water to this solution gives sodium hydroxide in methanol. Solid sodium hydroxide is obtained by evaporation of the corresponding alcohol. During the test, the temperatures of the two half-cells were measured, as well as the variations in the current between the two electrodes of the electrolytic cell, in order to know the efficiency of the precipitated terephthalic acid obtained.
- the amount of terephthalic acid obtained is good considering the amount of mL of sodium terephthalate solution with which the reaction started.
- the mL of water that was used and the electrical energy necessary for the reaction represent a very low cost in relation to the cost at which terephthalic acid and sodium hydroxide can be sold.
- a test was carried out using different reaction times in a process for obtaining terephthalic acid and recovery of sodium hydroxide from a sodium terephthalate solution produced from reuse PET, in accordance with the present invention.
- the purpose of this test is to see if there is variation in the efficiency of the process. From the results obtained it can be seen that there is no significant difference.
- a test was carried out using different electrical currents in a process for obtaining terephthalic acid and recovery of sodium hydroxide from a sodium terephthalate solution produced from reuse PET, in accordance with the present invention.
- the purpose of this test is to observe variation in the efficiency of obtaining terephthalic acid.
- the experiments were carried out in the same cell and under the same conditions as in Example 1, except that there was variation in the amount of current during electrolysis. Table 3 shows the results obtained.
- the described method does not require large amounts of water or energy, and practically does not generate by-products, and it will be evident to any person skilled in the art that the modalities of a process for obtaining terephthalic acid and recovering sodium hydroxide from a solution of sodium terephthalate produced from reuse PET as previously described and illustrated in the accompanying drawing, are only illustrative and not limiting of the present invention, since numerous considerable changes are possible in its details without departing from the scope of the invention.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21944450.2A EP4353876A1 (fr) | 2021-06-09 | 2021-06-09 | Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation |
PCT/IB2021/055081 WO2022259026A1 (fr) | 2021-06-09 | 2021-06-09 | Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation |
CA3221682A CA3221682A1 (fr) | 2021-06-09 | 2021-06-09 | Procede pour l'obtention d'acide terephtalique et recuperation d'hydroxyde de sodium d'une solution de terephtalate de sodium produit a partir de polyethylene terephtalate (pet) de reutilisatio |
CN202180101442.3A CN117858981A (zh) | 2021-06-09 | 2021-06-09 | 从再利用的聚对苯二甲酸乙二醇酯(pet)生产的对苯二甲酸钠溶液中获取对苯二甲酸并回收氢氧化钠的工艺 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IB2021/055081 WO2022259026A1 (fr) | 2021-06-09 | 2021-06-09 | Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022259026A1 true WO2022259026A1 (fr) | 2022-12-15 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/IB2021/055081 WO2022259026A1 (fr) | 2021-06-09 | 2021-06-09 | Procédé pour l'obtention d'acide téréphtalique et récupération d'hydroxyde de sodium d'une solution de téréphtalate de sodium produit à partir de polyéthylène téréphtalate (pet) de réutilisation |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP4353876A1 (fr) |
CN (1) | CN117858981A (fr) |
CA (1) | CA3221682A1 (fr) |
WO (1) | WO2022259026A1 (fr) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4093528A (en) * | 1977-03-10 | 1978-06-06 | Suntech, Inc. | Terephthalic acid process |
EP0573042A1 (fr) * | 1992-06-04 | 1993-12-08 | MITSUI TOATSU CHEMICALS, Inc. | Procédé de décomposition des matières plastiques contenant un polymère d'acide hydroxycarboxylique |
US5290404A (en) * | 1990-10-31 | 1994-03-01 | Reilly Industries, Inc. | Electro-synthesis of alcohols and carboxylic acids from corresponding metal salts |
FR2697839A1 (fr) * | 1992-11-09 | 1994-05-13 | Inst Francais Du Petrole | Procédé amélioré de récupération de téréphtalate de métal alcalin et d'alkylène glycol à partir de polytéréphtalates d'alkylènes. |
JPH11302208A (ja) | 1998-04-22 | 1999-11-02 | Akira Oku | ポリエチレンテレフタレートからテレフタル酸およびエチレングリコールを回収する方法 |
US6312582B1 (en) * | 1997-08-06 | 2001-11-06 | Tredi | Formation terephthalic acid by electrochemical acidification of a sodium terephthalate solution |
JP2004250544A (ja) | 2003-02-19 | 2004-09-09 | Kansai Tlo Kk | ポリ(テレフタル酸エステル)からテレフタル酸を回収する方法 |
US20100038231A1 (en) * | 2006-09-08 | 2010-02-18 | Vaclav Vesely | Process for recovering terephthalic acid |
-
2021
- 2021-06-09 EP EP21944450.2A patent/EP4353876A1/fr active Pending
- 2021-06-09 CN CN202180101442.3A patent/CN117858981A/zh active Pending
- 2021-06-09 CA CA3221682A patent/CA3221682A1/fr active Pending
- 2021-06-09 WO PCT/IB2021/055081 patent/WO2022259026A1/fr active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4093528A (en) * | 1977-03-10 | 1978-06-06 | Suntech, Inc. | Terephthalic acid process |
US5290404A (en) * | 1990-10-31 | 1994-03-01 | Reilly Industries, Inc. | Electro-synthesis of alcohols and carboxylic acids from corresponding metal salts |
EP0573042A1 (fr) * | 1992-06-04 | 1993-12-08 | MITSUI TOATSU CHEMICALS, Inc. | Procédé de décomposition des matières plastiques contenant un polymère d'acide hydroxycarboxylique |
FR2697839A1 (fr) * | 1992-11-09 | 1994-05-13 | Inst Francais Du Petrole | Procédé amélioré de récupération de téréphtalate de métal alcalin et d'alkylène glycol à partir de polytéréphtalates d'alkylènes. |
US6312582B1 (en) * | 1997-08-06 | 2001-11-06 | Tredi | Formation terephthalic acid by electrochemical acidification of a sodium terephthalate solution |
JPH11302208A (ja) | 1998-04-22 | 1999-11-02 | Akira Oku | ポリエチレンテレフタレートからテレフタル酸およびエチレングリコールを回収する方法 |
JP2004250544A (ja) | 2003-02-19 | 2004-09-09 | Kansai Tlo Kk | ポリ(テレフタル酸エステル)からテレフタル酸を回収する方法 |
US20100038231A1 (en) * | 2006-09-08 | 2010-02-18 | Vaclav Vesely | Process for recovering terephthalic acid |
Also Published As
Publication number | Publication date |
---|---|
EP4353876A1 (fr) | 2024-04-17 |
CA3221682A1 (fr) | 2022-12-15 |
CN117858981A (zh) | 2024-04-09 |
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