WO2022252517A1 - Sandwich biscuit containing coarse cereals, and production process therefor - Google Patents
Sandwich biscuit containing coarse cereals, and production process therefor Download PDFInfo
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- WO2022252517A1 WO2022252517A1 PCT/CN2021/133392 CN2021133392W WO2022252517A1 WO 2022252517 A1 WO2022252517 A1 WO 2022252517A1 CN 2021133392 W CN2021133392 W CN 2021133392W WO 2022252517 A1 WO2022252517 A1 WO 2022252517A1
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- Prior art keywords
- biscuit
- sheet
- biscuit sheet
- sandwich
- arc
- Prior art date
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- 235000013339 cereals Nutrition 0.000 title claims abstract description 50
- 235000014612 sandwich biscuits Nutrition 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 235000015895 biscuits Nutrition 0.000 claims abstract description 214
- 239000002994 raw material Substances 0.000 claims description 21
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 12
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 10
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 102000004169 proteins and genes Human genes 0.000 claims description 9
- 108090000623 proteins and genes Proteins 0.000 claims description 9
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 8
- 229930006000 Sucrose Natural products 0.000 claims description 8
- 235000013312 flour Nutrition 0.000 claims description 8
- 239000005720 sucrose Substances 0.000 claims description 8
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 8
- 239000008158 vegetable oil Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000001055 chewing effect Effects 0.000 abstract description 2
- 238000003032 molecular docking Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 7
- 235000002639 sodium chloride Nutrition 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000872 buffer Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 244000299461 Theobroma cacao Species 0.000 description 2
- 235000014121 butter Nutrition 0.000 description 2
- 235000014510 cooky Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 2
- 229940035436 maltitol Drugs 0.000 description 2
- 235000010449 maltitol Nutrition 0.000 description 2
- 239000000845 maltitol Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 240000007643 Phytolacca americana Species 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 229940029982 garlic powder Drugs 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 235000011844 whole wheat flour Nutrition 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/02—Products made from whole meal; Products containing bran or rough-ground grain
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/007—Apparatus for filling baked articles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/32—Filled, to be filled or stuffed products filled or to be filled after baking, e.g. sandwiches
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/34—Filled, to be filled or stuffed products the filling forming a barrier against migration
Definitions
- the invention belongs to the technical field of sandwich biscuit processing, and in particular relates to a sandwich biscuit containing miscellaneous grains and a production process thereof.
- Biscuits are made of cereal powder (and/or beans, potato powder) as the main raw material, with or without adding sugar, oil and other raw materials, after powder (or paste), molding, baking (or frying) Foods made by other processes, as well as foods with cream, protein, cocoa, chocolate, etc. added between products (or on the surface or inside) before or after cooking.
- Patent document CN107439635A discloses a zinc-rich coarse grain biscuit, which is made of the following components in weight ratio: 40-50 parts of zinc-rich whole wheat flour; 13-17 parts of butter; 8-12 parts of maltitol; 5-8 parts of cornmeal ; 3-6 parts of egg liquid; 1-5 parts of zinc-rich garlic powder; 0.5-0.7 parts of baking soda; 8-12 parts of water.
- the invention also provides a preparation method of zinc-rich coarse grain biscuits: uniformly mix butter, maltitol, egg liquid, baking soda and water; Mix the mixture obtained in step (1) to make dough; make the dough into thin slices of 3-5mm, cut into shapes, poke small holes on the surface, and then bake and shape at 160-180°C to obtain zinc-rich coarse grains Compared with the biscuit of the present invention, it does not have a sandwich wrapping structure, which reduces its mouthfeel when eaten.
- the existing sandwich biscuits containing miscellaneous grains have certain disadvantages when eating.
- the traditional sandwich biscuits containing miscellaneous grains are made by wrapping the sandwich with two biscuits. Overflow phenomenon occurs, and the sandwich layer cannot fully contact the biscuit layer at the same time, so that the contact surface between the sandwich layer and the biscuit layer is reduced and uneven, thereby greatly reducing the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewing;
- the biscuit is likely to be broken during the production process, thereby reducing the integrity of the traditional sandwich biscuit containing miscellaneous grains during production.
- the sandwich layer is prone to overflow during the production process, and the sandwich layer cannot fully contact the biscuit layer.
- the contact surface between the sandwich layer and the biscuit layer is reduced and uneven, thereby greatly reducing the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewed;
- the traditional production process is used for the production operation of the sandwich biscuit containing miscellaneous grains, it is easy to make the biscuit Fragmentation occurs in the production process, and a sandwich biscuit containing miscellaneous grains and its production process and preparation method are provided.
- a sandwich biscuit containing miscellaneous grains which is made of the following raw materials in parts by weight: 30-35 parts of flour, 10-15 parts of coarse grain powder, 6-8 parts of refined vegetable oil, 6-8 parts of sucrose, 3-6 parts of baking soda, protein 10-15 parts of powder, 3-5 parts of monoglyceride, 2-4 parts of salt, 10-15 parts of jam;
- the sandwich biscuit containing miscellaneous grains comprises a sandwich layer, a lower biscuit sheet, an upper biscuit sheet and an arc-shaped groove, the lower biscuit sheet is arranged on the lower outer surface of the upper biscuit sheet, and the arc-shaped groove is arranged on the lower biscuit sheet and the The inner middle position of the upper biscuit sheet, the sandwich layer is filled between the lower biscuit sheet and the upper biscuit sheet and is located on the inner side of the arc-shaped groove;
- the production process of the sandwich biscuit containing miscellaneous grains comprises:
- Step 1 Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and table salt into the mixing equipment to make biscuit raw materials, and make the lower biscuit sheet and upper biscuit with arc-shaped grooves through the mold and the oven sheet, place the sandwich layer made of jam in the curved groove of the lower biscuit sheet;
- Step 2 Move the upper biscuit sheet to the fixed rack through the conveyor belt, press the upper biscuit sheet on the upper part of the lower biscuit sheet to make a sandwich biscuit.
- the depth of the arc-shaped groove is half of the thickness of the lower biscuit sheet and the upper biscuit sheet, and the lower biscuit sheet and the upper biscuit sheet are bonded and fixed by the sandwich layer.
- the driving roller is driven by the motor, so that the driving roller drives the conveyor belt to move, and the lower biscuit sheet and the upper biscuit sheet are conveyed.
- the hydraulic rod drives the lifting sleeve to move down, and the electric suction cup is used to absorb and fix the upper biscuit sheet.
- the lifting sleeve cooperates with the lifting rod to drive the electric suction cup to move upward, so that the upper biscuit sheet is lifted upward.
- a production process of a sandwich biscuit containing miscellaneous grains comprising:
- the processing equipment includes a box base, a fixed frame and a material injection frame
- the fixed frame is movably installed on the outer surface of the upper end of the box body base
- the material injection frame is fixedly installed on the box body base
- the outer surface of the upper end of the upper end is close to the side of the fixed frame.
- the fixed frame and the box base are flexibly connected by a sliding clamp. Two sets of docking wheels are installed on the inner side of the sliding clamp.
- There is a discharge pallet, and a hydraulic pipe and a pump body are installed on the inner side of the box base.
- the upper inner side of the fixed frame is movably connected with a lifting sleeve, and a hydraulic rod is provided between the fixed frame and the lifting sleeve, and the fixed frame and the lifting sleeve are connected through a docking slot.
- a lifting rod is movably installed on the lower end of the lifting sleeve plate, and a butt sleeve rod is sleeved on the outer surface of the side of the lifting rod.
- the rod is docked and fixed, and a spring column is arranged between the lifting rod and the butt sleeve rod.
- an electric suction cup is fixedly installed on the lower part of the lifting rod, and the lifting rod and the electric suction cup are butted and fixed by a splicing insertion rod, and the inner side of the splicing insertion rod is sleeved with a limit bayonet, A connecting pipe is installed on the upper part of the electric sucker.
- the upper biscuit sheet is moved to the fixed frame through the conveyor belt, and the lifting sleeve plate is used to cooperate with the lifting rod.
- the electric suction cup moves the upper biscuit sheet up, and drives the lower biscuit sheet to move with the conveyor belt.
- the lifting rod drives the electric suction cup to move down, and presses the upper biscuit sheet on the upper part of the lower biscuit sheet.
- the arc-shaped groove is set so that the sandwich layer is fully filled between the lower biscuit sheet and the upper biscuit sheet, avoiding the gap between the lower biscuit sheet, the upper biscuit sheet and the sandwich layer, while preventing the sandwich layer from overflowing, improving the quality of the sandwich layer and the sandwich layer.
- the contact surface between the biscuits can effectively improve the mouthfeel of the sandwich biscuits containing miscellaneous grains when chewed.
- the conveyor belt moves the upper biscuit sheet to the fixed frame, and uses the hydraulic rod to drive the lifting sleeve plate, so that the lowering sleeve plate drives the lifting rod to move down , so that the electric sucker is in contact with the surface of the upper biscuit sheet, and the spring column between the lifting rod and the butt sleeve rod is used to make an elastic buffer structure between the lifting rod and the butt sleeve rod, which can effectively reduce the electric suction when the electric sucker is pressed down.
- the pressure between the suction cup and the upper biscuit sheet, so as to avoid the cracking of the upper biscuit sheet during the movement process, using the setting of the lifting rod and the butt sleeve rod, combined with the use of the spring column, can improve the use effect of this production process, effectively Avoid cracking of cookies.
- Fig. 1 is the overall structural diagram of the sandwich biscuit containing miscellaneous grains among the present invention.
- Fig. 2 is an overall structural diagram of the processing equipment in the present invention.
- Fig. 3 is an overall structural diagram of the lifting rod in the present invention.
- Fig. 4 is an overall structural view of the fixing frame in the present invention.
- a sandwich biscuit containing miscellaneous grains is made of the following raw materials in parts by weight: 30-35 parts of flour, 10-15 parts of coarse grain powder, 6-8 parts of refined vegetable oil, 6-8 parts of sucrose, 3-6 parts of baking soda, 10-15 parts of protein powder, 3-5 parts of monoglyceride, 2-4 parts of table salt, 10-15 parts of jam;
- the sandwich biscuit containing miscellaneous grains comprises a sandwich layer 1, a lower biscuit sheet 2, an upper biscuit sheet 3 and an arc-shaped groove 4, the lower biscuit sheet 2 is arranged on the lower outer surface of the upper biscuit sheet 3, and the arc-shaped groove 4 is arranged on the lower surface of the upper biscuit sheet 3.
- the sandwich layer 1 is filled between the lower biscuit sheet 2 and the upper biscuit sheet 3 and is located inside the arc-shaped groove 4;
- the production process of the sandwich biscuit containing miscellaneous grains comprises:
- Step 1 Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into a mixing device to obtain biscuit raw materials, and use a mold to match the oven to make the lower biscuit sheet 2 with arc-shaped groove 4 and On the upper biscuit sheet 3, the sandwich layer 1 made of jam is placed in the arc-shaped groove 4 of the lower biscuit sheet 2;
- Step 2 the upper biscuit sheet 3 is moved to the fixed frame 11 by the conveyor belt 15, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2 to make a sandwich biscuit.
- the depth of the arc-shaped groove 4 is half of the thickness of the lower biscuit sheet 2 and the upper biscuit sheet 3, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are bonded and fixed by the sandwich layer 1.
- the arrangement of the shaped groove 4 enables the lower biscuit sheet 2 and the upper biscuit sheet 3 to wrap the sandwich layer 1 well, avoiding the loss of the sandwich layer 1 and improving the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewed.
- the drive roller 8 is driven by the motor, so that the drive roller 8 drives the conveyor belt 15 to move, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are conveyed.
- the lifting cover 12 is driven down by the hydraulic rod, and the upper biscuit sheet 3 is adsorbed and fixed by the electric sucker 21.
- the lifting cover 12 cooperates with the lifting rod 10 to drive the electric sucker 21 to move upward, so that the upper biscuit sheet 3 is lifted upward, so that the upper biscuit sheet 3 It can be pressed on the top of the lower biscuit sheet 2.
- the lifting rod 10 drives the electric suction cup 21 to move down, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2.
- the production process of the sandwich biscuit containing miscellaneous grains the specific steps of the production process include:
- Step 1 Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into the mixing equipment, add pure water and mix evenly to obtain biscuit raw materials, put the biscuit raw materials into the oven through the mold, and put the biscuit raw materials through the oven
- the raw material is dehydrated to make the lower biscuit sheet 2 and the upper biscuit sheet 3 with arc-shaped grooves 4, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are laid on the conveyor belt 15 of the processing equipment in sequence, and the driving roller 8 is driven by a motor, so that The drive roller 8 drives the conveyor belt 15 to move, conveys the lower biscuit sheet 2 on the conveyor belt 15 to the injection rack 13, and pressurizes the raw material tank 14 to place the sandwich layer 1 made of jam on the arc of the lower biscuit sheet 2 In groove 4;
- Step 2 move the upper biscuit sheet 3 to the fixed frame 11 through the conveyor belt 15, use the lifting sleeve 12 to cooperate with the electric sucker 21 of the lifting rod 10 to move the upper biscuit sheet 3, cooperate with the conveyor belt 15 to drive the lower biscuit sheet 2 to move, and move the upper biscuit sheet 2
- the biscuit sheet 3 is pressed on the top of the lower biscuit sheet 2 to make a sandwich biscuit.
- the processing equipment includes a box base 5, a fixed frame 11 and a material injection frame 13, the fixed frame 11 is movably installed on the upper outer surface of the box body base 5, and the injection frame 13 is fixedly installed on the upper end outer surface of the box body base 5 close to the fixed frame 11, the fixed frame 11 and the box base 5 are flexibly connected by a sliding clamp 23, and the setting of the sliding clamp 23 can push the fixed frame 11, thereby adjusting the use position of the fixed frame 11 on the box base 5 , two sets of docking card wheels 24 are installed on the inner side of the sliding clamp 23, and the setting of the docking clamping wheels 24 can reduce the friction force when the sliding clamping plate 23 moves, and the sliding clamp 23 can be used to cooperate with the docking clamping wheels 24 to adjust and fix
- the use position of the frame 11, the upper part of one end of the box body base 5 is equipped with a discharge clamp 9, and the inner side of the box body base 5 is installed with a hydraulic pipe 6 and a pump body 7, and the hydraulic rod can be driven by the pump body 7 and the
- the upper inner side of the fixed frame 11 is movably socketed with a lifting cover 12 , and a hydraulic rod is arranged between the fixed frame 11 and the lifting cover 12 , and the fixed frame 11 and the lifting cover 12 are connected by a docking slot 22 .
- the lower end of the lifting sleeve plate 12 is movably equipped with a lifting rod 10, and the outer surface of the side of the lifting rod 10 is sleeved with a docking sleeve rod 18.
- a spring post 19 is arranged between the butt joint rod 18 , and the arrangement of the spring post 19 enables an elastic buffer structure between the elevating rod 10 and the butt joint rod 18 .
- the lower part of the lifting rod 10 is fixedly equipped with an electric sucker 21, and the electric sucker 21 plays the role of absorbing and fixing the upper biscuit sheet 3.
- the installation of the suction cup 21 plays the role of assembling and fixing, the inner side of the splicing insertion rod 17 is sleeved with the limit bayonet 16, and the upper part of the electric suction cup 21 is equipped with a connecting pipe 20 .
- the object of the present invention is to provide a sandwich biscuit containing miscellaneous grains and its production process.
- the mold is used to bake the biscuit.
- the lower biscuit sheet 2 and the upper biscuit sheet 3 of the sandwich biscuit are provided with arc-shaped grooves 4, and in the processing link of the sandwich layer 1, the lower biscuit sheet 2 and the upper biscuit sheet 3 are sequentially laid on the conveyor belt 15 of the processing equipment Up, use the motor to drive the transmission drum 8, so that the transmission drum 8 drives the conveyor belt 15 to move, and the lower biscuit sheet 2 on the conveyor belt 15 is transported to the injection rack 13;
- the sandwich layer 1 is placed in the arc-shaped groove 4 of the lower biscuit sheet 2 to complete the filling operation of the sandwich layer 1, and the arc-shaped groove 4 in the lower biscuit sheet 2 can be used to When the biscuit sheet 2 is filled with the sandwich layer 1, the overflow phenomenon of the sandwich layer 1 can be effectively avoided.
- the upper biscuit sheet 3 is moved to the fixed frame 11 through the conveyor belt 15, and the upper biscuit sheet is moved by using the lifting sleeve plate 12 and the electric sucker 21 of the lifting rod 10. The piece 3 moves up, and the biscuit piece 2 moves under the drive of the conveyor belt 15;
- the lifting rod 10 drives the electric sucker 21 to move down, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2, and the arc groove 4 is used to make the sandwich layer 1 Fully fill the gap between the lower biscuit sheet 2 and the upper biscuit sheet 3, avoid gaps between the lower biscuit sheet 2, upper biscuit sheet 3 and the sandwich layer 1, and increase the gap between the sandwich layer 1 and the biscuit while preventing the sandwich layer 1 from overflowing.
- the contact surface between them can effectively improve the mouthfeel of the sandwich biscuits containing miscellaneous grains when chewed;
- the conveyor belt 15 moves the upper biscuit sheet 3 to the fixed frame 11, and uses the hydraulic rod to drive the lifting sleeve plate 12, so that the lowering sleeve plate drives The lifting rod 10 moves down, so that the electric sucker 21 is in contact with the surface of the upper biscuit sheet 3;
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Abstract
A sandwich biscuit containing coarse cereals, and a production process therefor. The sandwich biscuit comprises a sandwich layer, a lower biscuit piece, an upper biscuit piece and arc-shaped grooves, wherein the lower biscuit piece is arranged on an outer surface of the lower end of the upper biscuit piece; the arc-shaped grooves are arranged at middle positions of inner sides of the lower biscuit piece and the upper biscuit piece; and the sandwich layer is filled between the lower biscuit piece and the upper biscuit piece and located on inner sides of the arc-shaped grooves. When the lower biscuit piece is moved to a lower portion of the upper biscuit piece, an electric sucking disk is driven to move down by means of a lifting rod to press-fit the upper biscuit piece onto an upper portion of the lower biscuit piece, and by using the arc-shaped grooves, the sandwich layer can be fully filled between the lower biscuit piece and the upper biscuit piece, thereby preventing gaps from being generated among the lower biscuit piece, the upper biscuit piece and the sandwich layer, so that a contact face between the sandwich layer and the biscuit is increased while the sandwich layer is prevented from overflowing, and the mouthfeel when chewing the sandwich biscuit containing coarse cereals is effectively improved.
Description
本发明属于夹心饼干加工技术领域,具体涉及到一种含杂粮的夹心饼干及其生产工艺。The invention belongs to the technical field of sandwich biscuit processing, and in particular relates to a sandwich biscuit containing miscellaneous grains and a production process thereof.
饼干是以谷类粉(和/或豆类、薯类粉)等为主要原料,添加或不添加糖、油脂及其他原料,经调粉(或调浆)、成型、烘烤(或煎烤)等工艺制成的食品,以及熟制前或熟制后在产品之间(或表面或内部)添加奶油、蛋白、可可、巧克力等的食品。Biscuits are made of cereal powder (and/or beans, potato powder) as the main raw material, with or without adding sugar, oil and other raw materials, after powder (or paste), molding, baking (or frying) Foods made by other processes, as well as foods with cream, protein, cocoa, chocolate, etc. added between products (or on the surface or inside) before or after cooking.
专利文件CN107439635A公开的一种富锌粗粮饼干,由以下重量比的各组分制成:富锌全麦粉40-50份;黄油13-17份;麦芽糖醇8-12份;玉米面5-8份;鸡蛋液3-6份;富锌蒜苗粉1-5份;小苏打0.5-0.7份;水8-12份。本发明还提供了一种富锌粗粮饼干的制备方法:将黄油、麦芽糖醇、鸡蛋液、小苏打和水混合均匀;将富锌全麦粉、玉米面和富锌蒜苗粉混匀后过筛,加入步骤(1)得到的混合物中混匀,制成面团;将面团制成3-5mm的薄片,切割成型,在表面戳出小孔,然后在160-180℃下烘烤成型,得到富锌粗粮饼干,与本发明相比,其不具夹心包裹结构,降低了其食用时的口感。Patent document CN107439635A discloses a zinc-rich coarse grain biscuit, which is made of the following components in weight ratio: 40-50 parts of zinc-rich whole wheat flour; 13-17 parts of butter; 8-12 parts of maltitol; 5-8 parts of cornmeal ; 3-6 parts of egg liquid; 1-5 parts of zinc-rich garlic powder; 0.5-0.7 parts of baking soda; 8-12 parts of water. The invention also provides a preparation method of zinc-rich coarse grain biscuits: uniformly mix butter, maltitol, egg liquid, baking soda and water; Mix the mixture obtained in step (1) to make dough; make the dough into thin slices of 3-5mm, cut into shapes, poke small holes on the surface, and then bake and shape at 160-180°C to obtain zinc-rich coarse grains Compared with the biscuit of the present invention, it does not have a sandwich wrapping structure, which reduces its mouthfeel when eaten.
现有的含杂粮的夹心饼干在食用时存在一定的弊端,传统含杂粮的夹心饼干由两块饼干包裹夹心制成,在该含杂粮的夹心饼干生产制作环节,其夹心层容易在制作过程中出现溢出现象,同时夹心层无法充分和饼干层接触,使得夹心层和饼干层的接触面降低,且不均匀,从而大大降低了该含杂粮的夹心饼干咀嚼时的口感;其次传统生产工艺在对该含杂粮的夹心饼干进行生产操作时,容易使得饼干在生产过程中出现碎裂现象,从而降低了传统含杂粮的夹心饼干生产时的完整度。The existing sandwich biscuits containing miscellaneous grains have certain disadvantages when eating. The traditional sandwich biscuits containing miscellaneous grains are made by wrapping the sandwich with two biscuits. Overflow phenomenon occurs, and the sandwich layer cannot fully contact the biscuit layer at the same time, so that the contact surface between the sandwich layer and the biscuit layer is reduced and uneven, thereby greatly reducing the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewing; During the production operation of the sandwich biscuit containing miscellaneous grains, the biscuit is likely to be broken during the production process, thereby reducing the integrity of the traditional sandwich biscuit containing miscellaneous grains during production.
发明内容Contents of the invention
为了克服传统含杂粮的夹心饼干由两块饼干包裹夹心制成,在该含杂粮的 夹心饼干生产制作环节,其夹心层容易在制作过程中出现溢出现象,同时夹心层无法充分和饼干层接触,使得夹心层和饼干层的接触面降低,且不均匀,从而大大降低了该含杂粮的夹心饼干咀嚼时的口感;其次传统生产工艺在对该含杂粮的夹心饼干进行生产操作时,容易使得饼干在生产过程中出现碎裂现象,而提供一种含杂粮的夹心饼干及其生产工艺及其制备方法。In order to overcome the fact that the traditional sandwich biscuits containing miscellaneous grains are made by wrapping the sandwich with two biscuits, in the production process of the sandwich biscuits containing miscellaneous grains, the sandwich layer is prone to overflow during the production process, and the sandwich layer cannot fully contact the biscuit layer. The contact surface between the sandwich layer and the biscuit layer is reduced and uneven, thereby greatly reducing the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewed; secondly, when the traditional production process is used for the production operation of the sandwich biscuit containing miscellaneous grains, it is easy to make the biscuit Fragmentation occurs in the production process, and a sandwich biscuit containing miscellaneous grains and its production process and preparation method are provided.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种含杂粮的夹心饼干,由以下重量份原料制成,面粉30-35份、粗粮粉10-15份、精炼植物油6-8份、蔗糖6-8份、小苏打3-6份、蛋白粉10-15份、单甘酯3-5份、食盐2-4份、果酱10-15份;A sandwich biscuit containing miscellaneous grains, which is made of the following raw materials in parts by weight: 30-35 parts of flour, 10-15 parts of coarse grain powder, 6-8 parts of refined vegetable oil, 6-8 parts of sucrose, 3-6 parts of baking soda, protein 10-15 parts of powder, 3-5 parts of monoglyceride, 2-4 parts of salt, 10-15 parts of jam;
该含杂粮的夹心饼干,包括夹心层、下饼干片、上饼干片和弧形凹槽,所述下饼干片设置在上饼干片的下端外表面,所述弧形凹槽设置在下饼干片和上饼干片的内侧中部位置,所述夹心层填充在下饼干片和上饼干片之间位于弧形凹槽的内侧;The sandwich biscuit containing miscellaneous grains comprises a sandwich layer, a lower biscuit sheet, an upper biscuit sheet and an arc-shaped groove, the lower biscuit sheet is arranged on the lower outer surface of the upper biscuit sheet, and the arc-shaped groove is arranged on the lower biscuit sheet and the The inner middle position of the upper biscuit sheet, the sandwich layer is filled between the lower biscuit sheet and the upper biscuit sheet and is located on the inner side of the arc-shaped groove;
该含杂粮的夹心饼干的生产工艺包括:The production process of the sandwich biscuit containing miscellaneous grains comprises:
步骤一,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,制得饼干原料,通过模具配合烤箱制成具有弧形凹槽的下饼干片和上饼干片,将由果酱制成的夹心层置于下饼干片的弧形凹槽内;Step 1: Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and table salt into the mixing equipment to make biscuit raw materials, and make the lower biscuit sheet and upper biscuit with arc-shaped grooves through the mold and the oven sheet, place the sandwich layer made of jam in the curved groove of the lower biscuit sheet;
步骤二,通过传送带将上饼干片移动至固定架处,将上饼干片压合在下饼干片的上部,制成夹心饼干。Step 2: Move the upper biscuit sheet to the fixed rack through the conveyor belt, press the upper biscuit sheet on the upper part of the lower biscuit sheet to make a sandwich biscuit.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述弧形凹槽的深度为下饼干片和上饼干片厚度的二分之一,所述下饼干片和上饼干片之间通过夹心层黏合固定。The depth of the arc-shaped groove is half of the thickness of the lower biscuit sheet and the upper biscuit sheet, and the lower biscuit sheet and the upper biscuit sheet are bonded and fixed by the sandwich layer.
通过电机驱动传动滚筒,使得传动滚筒带动传送带移动,对下饼干片和上饼干片进行输送操作。The driving roller is driven by the motor, so that the driving roller drives the conveyor belt to move, and the lower biscuit sheet and the upper biscuit sheet are conveyed.
通过液压杆驱动升降套板下移,利用电吸盘吸附固定上饼干片,升降套板配合升降杆带动电吸盘上移,使得上饼干片向上抬升。The hydraulic rod drives the lifting sleeve to move down, and the electric suction cup is used to absorb and fix the upper biscuit sheet. The lifting sleeve cooperates with the lifting rod to drive the electric suction cup to move upward, so that the upper biscuit sheet is lifted upward.
通过传送带带动下饼干片移动,将下饼干片移动至上饼干片的正下方,通 过升降杆带动电吸盘下移,将上饼干片压合在下饼干片的上部。Drive the lower biscuit sheet to move through the conveyor belt, move the lower biscuit sheet directly below the upper biscuit sheet, drive the electric suction cup to move down through the lifting rod, and press the upper biscuit sheet to the upper part of the lower biscuit sheet.
一种含杂粮的夹心饼干的生产工艺,该方法的具体步骤包括:A production process of a sandwich biscuit containing miscellaneous grains, the specific steps of the method comprising:
S1,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,加入纯净水混合均匀得到饼干原料,将饼干原料通过模具放入至烤箱内,制成具有弧形凹槽的下饼干片和上饼干片,将下饼干片和上饼干片依次铺设在加工设备的传送带上,利用电机驱动传动滚筒,使得传动滚筒带动传送带移动,将传送带上的下饼干片输送至注料架处,通过对原料罐增压,将由果酱制成的夹心层置于下饼干片的弧形凹槽内;S1, mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into the mixing equipment, add pure water and mix evenly to obtain biscuit raw materials, put the biscuit raw materials into the oven through the mold, and make a Lay the lower biscuit sheet and the upper biscuit sheet on the conveyor belt of the processing equipment in sequence, and use the motor to drive the transmission roller, so that the transmission roller drives the conveyor belt to move, and the lower biscuit sheet on the conveyor belt is conveyed At the injection rack, by pressurizing the raw material tank, the sandwich layer made of jam is placed in the arc-shaped groove of the lower biscuit sheet;
S2,通过传送带将上饼干片移动至固定架处,利用升降套板配合升降杆的电吸盘将上饼干片移动,配合传送带带动下饼干片移动,将上饼干片压合在下饼干片的上部,制成夹心饼干。S2, move the upper biscuit sheet to the fixed frame through the conveyor belt, move the upper biscuit sheet with the lifting sleeve plate and the electric suction cup of the lifting rod, cooperate with the conveyor belt to drive the lower biscuit sheet to move, press the upper biscuit sheet on the upper part of the lower biscuit sheet, Make sandwich biscuits.
作为本发明的进一步技术方案,所述加工设备包括箱体底座、固定架和注料架,所述固定架活动安装在箱体底座的上端外表面,所述注料架固定安装在箱体底座的上端外表面靠近固定架的一侧,所述固定架和箱体底座之间通过滑动卡板活动连接,所述滑动卡板的内侧安装有两组对接卡轮,箱体底座的一端上部安装有出料卡板,箱体底座的内侧安装有液压管和泵体。As a further technical solution of the present invention, the processing equipment includes a box base, a fixed frame and a material injection frame, the fixed frame is movably installed on the outer surface of the upper end of the box body base, and the material injection frame is fixedly installed on the box body base The outer surface of the upper end of the upper end is close to the side of the fixed frame. The fixed frame and the box base are flexibly connected by a sliding clamp. Two sets of docking wheels are installed on the inner side of the sliding clamp. There is a discharge pallet, and a hydraulic pipe and a pump body are installed on the inner side of the box base.
作为本发明的进一步技术方案,所述固定架的上部内侧活动套接有升降套板,且固定架和升降套板之间设有液压杆,固定架和升降套板之间通过对接卡槽连接。As a further technical solution of the present invention, the upper inner side of the fixed frame is movably connected with a lifting sleeve, and a hydraulic rod is provided between the fixed frame and the lifting sleeve, and the fixed frame and the lifting sleeve are connected through a docking slot. .
作为本发明的进一步技术方案,所述升降套板的下端活动安装有升降杆,所述升降杆的侧边外表面套接有对接套杆,所述升降套板和升降杆之间通过对接套杆对接固定,所述升降杆和对接套杆之间设有弹簧柱。As a further technical solution of the present invention, a lifting rod is movably installed on the lower end of the lifting sleeve plate, and a butt sleeve rod is sleeved on the outer surface of the side of the lifting rod. The rod is docked and fixed, and a spring column is arranged between the lifting rod and the butt sleeve rod.
作为本发明的进一步技术方案,所述升降杆的下部固定安装有电吸盘,所述升降杆和电吸盘之间通过拼接插杆对接固定,所述拼接插杆的内侧套接有限位卡销,电吸盘的上部安装有连通管。As a further technical solution of the present invention, an electric suction cup is fixedly installed on the lower part of the lifting rod, and the lifting rod and the electric suction cup are butted and fixed by a splicing insertion rod, and the inner side of the splicing insertion rod is sleeved with a limit bayonet, A connecting pipe is installed on the upper part of the electric sucker.
本发明的有益效果:Beneficial effects of the present invention:
1、通过设置弧形凹槽,在该含杂粮的夹心饼干生产制备环节中,利用模具, 在饼干烘烤过程中,将夹心饼干的下饼干片和上饼干片中设置弧形凹槽,在夹心层加工环节中,将下饼干片和上饼干片依次铺设在加工设备的传送带上,利用电机驱动传动滚筒,使得传动滚筒带动传送带移动,将传送带上的下饼干片输送至注料架处,通过对原料罐增压,将夹心层置于下饼干片的弧形凹槽内,完成对夹心层的填充操作,同时通过传送带将上饼干片移动至固定架处,利用升降套板配合升降杆的电吸盘将上饼干片上移,配合传送带带动下饼干片移动,当下饼干片移动至上饼干片的下部时,通过升降杆驱动电吸盘下移,将上饼干片压合在下饼干片的上部,利用弧形凹槽的设置,使得夹心层充分填充在下饼干片和上饼干片之间,避免下饼干片、上饼干片和夹心层之间产生间隙,在防止夹心层溢出的同时,提高夹心层和饼干之间的接触面,可以有效提升该含杂粮的夹心饼干咀嚼时的口感。1. By setting arc-shaped grooves, in the production and preparation process of the sandwich biscuits containing miscellaneous grains, using molds, during the biscuit baking process, set arc-shaped grooves in the lower biscuit sheet and the upper biscuit sheet of the sandwich biscuit, In the process of sandwich layer processing, the lower biscuit sheet and the upper biscuit sheet are laid on the conveyor belt of the processing equipment in sequence, and the drive roller is driven by the motor, so that the drive roller drives the conveyor belt to move, and the lower biscuit sheet on the conveyor belt is transported to the injection rack. By pressurizing the raw material tank, the sandwich layer is placed in the arc-shaped groove of the lower biscuit sheet to complete the filling operation of the sandwich layer. At the same time, the upper biscuit sheet is moved to the fixed frame through the conveyor belt, and the lifting sleeve plate is used to cooperate with the lifting rod. The electric suction cup moves the upper biscuit sheet up, and drives the lower biscuit sheet to move with the conveyor belt. When the lower biscuit sheet moves to the lower part of the upper biscuit sheet, the lifting rod drives the electric suction cup to move down, and presses the upper biscuit sheet on the upper part of the lower biscuit sheet. The arc-shaped groove is set so that the sandwich layer is fully filled between the lower biscuit sheet and the upper biscuit sheet, avoiding the gap between the lower biscuit sheet, the upper biscuit sheet and the sandwich layer, while preventing the sandwich layer from overflowing, improving the quality of the sandwich layer and the sandwich layer. The contact surface between the biscuits can effectively improve the mouthfeel of the sandwich biscuits containing miscellaneous grains when chewed.
2、通过设置升降杆和对接套杆,在该含杂粮的夹心饼生产加工时,传送带将上饼干片移动至固定架处,利用液压杆驱动升降套板,使得降套板带动升降杆下移,使得电吸盘与上饼干片的表面接触,利用升降杆和对接套杆之间的弹簧柱,使得升降杆和对接套杆之间具有弹性缓冲结构,在电吸盘下压时,可有效降低电吸盘和上饼干片之间的压力,从而避免上饼干片在移动过程中出现碎裂现象,利用升降杆和对接套杆的设置,配合弹簧柱的使用,可以提升该生产工艺的使用效果,有效避免饼干碎裂。2. By setting the lifting rod and the docking rod, during the production and processing of the sandwich cake containing miscellaneous grains, the conveyor belt moves the upper biscuit sheet to the fixed frame, and uses the hydraulic rod to drive the lifting sleeve plate, so that the lowering sleeve plate drives the lifting rod to move down , so that the electric sucker is in contact with the surface of the upper biscuit sheet, and the spring column between the lifting rod and the butt sleeve rod is used to make an elastic buffer structure between the lifting rod and the butt sleeve rod, which can effectively reduce the electric suction when the electric sucker is pressed down. The pressure between the suction cup and the upper biscuit sheet, so as to avoid the cracking of the upper biscuit sheet during the movement process, using the setting of the lifting rod and the butt sleeve rod, combined with the use of the spring column, can improve the use effect of this production process, effectively Avoid cracking of cookies.
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明中含杂粮的夹心饼干的整体结构图。Fig. 1 is the overall structural diagram of the sandwich biscuit containing miscellaneous grains among the present invention.
图2是本发明中加工设备的整体结构图。Fig. 2 is an overall structural diagram of the processing equipment in the present invention.
图3是本发明中升降杆的整体结构图。Fig. 3 is an overall structural diagram of the lifting rod in the present invention.
图4是本发明中固定架的整体结构图。Fig. 4 is an overall structural view of the fixing frame in the present invention.
图中:1、夹心层;2、下饼干片;3、上饼干片;4、弧形凹槽;5、箱体底座;6、液压管;7、泵体;8、传动滚筒;9、出料卡板;10、升降杆;11、固定架;12、升降套板;13、注料架;14、原料罐;15、传送带;16、限位卡销;17、拼接插杆;18、对接套杆;19、弹簧柱;20、连通管;21、电吸盘;22、 对接卡槽;23、滑动卡板;24、对接卡轮。In the figure: 1. Sandwich layer; 2. Lower biscuit sheet; 3. Upper biscuit sheet; 4. Arc groove; 5. Box base; 6. Hydraulic pipe; 7. Pump body; 8. Drive roller; 9. Discharge pallet; 10. Lifting rod; 11. Fixed frame; 12. Lifting sleeve; 13. Filling frame; 14. Raw material tank; 15. Conveyor belt; 19. Spring column; 20. Connecting pipe; 21. Electric suction cup; 22. Butt joint slot; 23. Sliding clamp plate; 24. Butt joint card wheel.
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1-4所示,一种含杂粮的夹心饼干,由以下重量份原料制成,面粉30-35份、粗粮粉10-15份、精炼植物油6-8份、蔗糖6-8份、小苏打3-6份、蛋白粉10-15份、单甘酯3-5份、食盐2-4份、果酱10-15份;As shown in Figure 1-4, a sandwich biscuit containing miscellaneous grains is made of the following raw materials in parts by weight: 30-35 parts of flour, 10-15 parts of coarse grain powder, 6-8 parts of refined vegetable oil, 6-8 parts of sucrose, 3-6 parts of baking soda, 10-15 parts of protein powder, 3-5 parts of monoglyceride, 2-4 parts of table salt, 10-15 parts of jam;
该含杂粮的夹心饼干,包括夹心层1、下饼干片2、上饼干片3和弧形凹槽4,下饼干片2设置在上饼干片3的下端外表面,弧形凹槽4设置在下饼干片2和上饼干片3的内侧中部位置,夹心层1填充在下饼干片2和上饼干片3之间位于弧形凹槽4的内侧;The sandwich biscuit containing miscellaneous grains comprises a sandwich layer 1, a lower biscuit sheet 2, an upper biscuit sheet 3 and an arc-shaped groove 4, the lower biscuit sheet 2 is arranged on the lower outer surface of the upper biscuit sheet 3, and the arc-shaped groove 4 is arranged on the lower surface of the upper biscuit sheet 3. In the inner middle of the biscuit sheet 2 and the upper biscuit sheet 3, the sandwich layer 1 is filled between the lower biscuit sheet 2 and the upper biscuit sheet 3 and is located inside the arc-shaped groove 4;
该含杂粮的夹心饼干的生产工艺包括:The production process of the sandwich biscuit containing miscellaneous grains comprises:
步骤一,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,制得饼干原料,通过模具配合烤箱制成具有弧形凹槽4的下饼干片2和上饼干片3,将由果酱制成的夹心层1置于下饼干片2的弧形凹槽4内;Step 1: Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into a mixing device to obtain biscuit raw materials, and use a mold to match the oven to make the lower biscuit sheet 2 with arc-shaped groove 4 and On the upper biscuit sheet 3, the sandwich layer 1 made of jam is placed in the arc-shaped groove 4 of the lower biscuit sheet 2;
步骤二,通过传送带15将上饼干片3移动至固定架11处,将上饼干片3压合在下饼干片2的上部,制成夹心饼干。 Step 2, the upper biscuit sheet 3 is moved to the fixed frame 11 by the conveyor belt 15, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2 to make a sandwich biscuit.
实施例1Example 1
如图1所示,弧形凹槽4的深度为下饼干片2和上饼干片3厚度的二分之一,下饼干片2和上饼干片3之间通过夹心层1黏合固定,通过弧形凹槽4的设置,令下饼干片2和上饼干片3可以很好的包裹夹心层1,避免夹心层1流失的同时,提升该含杂粮的夹心饼干咀嚼时的口感。As shown in Figure 1, the depth of the arc-shaped groove 4 is half of the thickness of the lower biscuit sheet 2 and the upper biscuit sheet 3, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are bonded and fixed by the sandwich layer 1. The arrangement of the shaped groove 4 enables the lower biscuit sheet 2 and the upper biscuit sheet 3 to wrap the sandwich layer 1 well, avoiding the loss of the sandwich layer 1 and improving the mouthfeel of the sandwich biscuit containing miscellaneous grains when chewed.
实施例2Example 2
如图2-4所示,通过电机驱动传动滚筒8,使得传动滚筒8带动传送带15 移动,对下饼干片2和上饼干片3进行输送操作。As shown in Fig. 2-4, the drive roller 8 is driven by the motor, so that the drive roller 8 drives the conveyor belt 15 to move, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are conveyed.
通过液压杆驱动升降套板12下移,利用电吸盘21吸附固定上饼干片3,升降套板12配合升降杆10带动电吸盘21上移,使得上饼干片3向上抬升,使得上饼干片3可以压合在下饼干片2的上部。The lifting cover 12 is driven down by the hydraulic rod, and the upper biscuit sheet 3 is adsorbed and fixed by the electric sucker 21. The lifting cover 12 cooperates with the lifting rod 10 to drive the electric sucker 21 to move upward, so that the upper biscuit sheet 3 is lifted upward, so that the upper biscuit sheet 3 It can be pressed on the top of the lower biscuit sheet 2.
通过传送带15带动下饼干片2移动,将下饼干片2移动至上饼干片3的正下方,控制上饼干片3和下饼干片2之间的位置,可以有效避免下饼干片2和上饼干片3在压合时出现错位现象,提升该夹心饼干的整体美观性,通过升降杆10带动电吸盘21下移,将上饼干片3压合在下饼干片2的上部。Drive the lower biscuit sheet 2 to move through the conveyor belt 15, move the lower biscuit sheet 2 directly below the upper biscuit sheet 3, and control the position between the upper biscuit sheet 3 and the lower biscuit sheet 2, which can effectively avoid the lower biscuit sheet 2 and the upper biscuit sheet. 3. Misalignment occurs during pressing to improve the overall aesthetics of the sandwich biscuit. The lifting rod 10 drives the electric suction cup 21 to move down, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2.
含杂粮的夹心饼干的生产工艺,该生产工艺的具体步骤包括:The production process of the sandwich biscuit containing miscellaneous grains, the specific steps of the production process include:
步骤一,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,加入纯净水混合均匀得到饼干原料,将饼干原料通过模具放入至烤箱内,通过烤箱将原料脱水,制成具有弧形凹槽4的下饼干片2和上饼干片3,将下饼干片2和上饼干片3依次铺设在加工设备的传送带15上,利用电机驱动传动滚筒8,使得传动滚筒8带动传送带15移动,将传送带15上的下饼干片2输送至注料架13处,通过对原料罐14增压,将由果酱制成的夹心层1置于下饼干片2的弧形凹槽4内;Step 1: Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into the mixing equipment, add pure water and mix evenly to obtain biscuit raw materials, put the biscuit raw materials into the oven through the mold, and put the biscuit raw materials through the oven The raw material is dehydrated to make the lower biscuit sheet 2 and the upper biscuit sheet 3 with arc-shaped grooves 4, and the lower biscuit sheet 2 and the upper biscuit sheet 3 are laid on the conveyor belt 15 of the processing equipment in sequence, and the driving roller 8 is driven by a motor, so that The drive roller 8 drives the conveyor belt 15 to move, conveys the lower biscuit sheet 2 on the conveyor belt 15 to the injection rack 13, and pressurizes the raw material tank 14 to place the sandwich layer 1 made of jam on the arc of the lower biscuit sheet 2 In groove 4;
步骤二,通过传送带15将上饼干片3移动至固定架11处,利用升降套板12配合升降杆10的电吸盘21将上饼干片3移动,配合传送带15带动下饼干片2移动,将上饼干片3压合在下饼干片2的上部,制成夹心饼干。 Step 2, move the upper biscuit sheet 3 to the fixed frame 11 through the conveyor belt 15, use the lifting sleeve 12 to cooperate with the electric sucker 21 of the lifting rod 10 to move the upper biscuit sheet 3, cooperate with the conveyor belt 15 to drive the lower biscuit sheet 2 to move, and move the upper biscuit sheet 2 The biscuit sheet 3 is pressed on the top of the lower biscuit sheet 2 to make a sandwich biscuit.
加工设备包括箱体底座5、固定架11和注料架13,固定架11活动安装在箱体底座5的上端外表面,注料架13固定安装在箱体底座5的上端外表面靠近固定架11的一侧,固定架11和箱体底座5之间通过滑动卡板23活动连接,利用滑动卡板23的设置,可以推动固定架11,从而调节固定架11在箱体底座5的使用位置,滑动卡板23的内侧安装有两组对接卡轮24,同时利用对接卡轮24的设置,可以降低滑动卡板23移动时的摩擦力,利用滑动卡板23配合对接卡轮24可以调节固定架11的使用位置,箱体底座5的一端上部安装有出料卡板9,箱体底座5的内侧安装有液压管6和泵体7,通过泵体7配合液压管6可 以驱动液压杆,使得液压杆带动升降套板12纵向移动。The processing equipment includes a box base 5, a fixed frame 11 and a material injection frame 13, the fixed frame 11 is movably installed on the upper outer surface of the box body base 5, and the injection frame 13 is fixedly installed on the upper end outer surface of the box body base 5 close to the fixed frame 11, the fixed frame 11 and the box base 5 are flexibly connected by a sliding clamp 23, and the setting of the sliding clamp 23 can push the fixed frame 11, thereby adjusting the use position of the fixed frame 11 on the box base 5 , two sets of docking card wheels 24 are installed on the inner side of the sliding clamp 23, and the setting of the docking clamping wheels 24 can reduce the friction force when the sliding clamping plate 23 moves, and the sliding clamp 23 can be used to cooperate with the docking clamping wheels 24 to adjust and fix The use position of the frame 11, the upper part of one end of the box body base 5 is equipped with a discharge clamp 9, and the inner side of the box body base 5 is installed with a hydraulic pipe 6 and a pump body 7, and the hydraulic rod can be driven by the pump body 7 and the hydraulic pipe 6. The hydraulic rod drives the lifting cover plate 12 to move longitudinally.
固定架11的上部内侧活动套接有升降套板12,且固定架11和升降套板12之间设有液压杆,固定架11和升降套板12之间通过对接卡槽22连接。The upper inner side of the fixed frame 11 is movably socketed with a lifting cover 12 , and a hydraulic rod is arranged between the fixed frame 11 and the lifting cover 12 , and the fixed frame 11 and the lifting cover 12 are connected by a docking slot 22 .
升降套板12的下端活动安装有升降杆10,升降杆10的侧边外表面套接有对接套杆18,升降套板12和升降杆10之间通过对接套杆18对接固定,升降杆10和对接套杆18之间设有弹簧柱19,利用弹簧柱19的设置,使得升降杆10和对接套杆18之间具有弹性缓冲结构。The lower end of the lifting sleeve plate 12 is movably equipped with a lifting rod 10, and the outer surface of the side of the lifting rod 10 is sleeved with a docking sleeve rod 18. A spring post 19 is arranged between the butt joint rod 18 , and the arrangement of the spring post 19 enables an elastic buffer structure between the elevating rod 10 and the butt joint rod 18 .
升降杆10的下部固定安装有电吸盘21,电吸盘21对上饼干片3起到吸附固定的作用,升降杆10和电吸盘21之间通过拼接插杆17对接固定,拼接插杆17对电吸盘21的安装起到组装固定作用,拼接插杆17的内侧套接有限位卡销16,电吸盘21的上部安装有连通管20。The lower part of the lifting rod 10 is fixedly equipped with an electric sucker 21, and the electric sucker 21 plays the role of absorbing and fixing the upper biscuit sheet 3. The installation of the suction cup 21 plays the role of assembling and fixing, the inner side of the splicing insertion rod 17 is sleeved with the limit bayonet 16, and the upper part of the electric suction cup 21 is equipped with a connecting pipe 20 .
本发明的目的在于提供一种含杂粮的夹心饼干及其生产工艺,在饼干加工时,通过设置弧形凹槽4,在该含杂粮的夹心饼干生产制备环节中,利用模具,在饼干烘烤过程中,将夹心饼干的下饼干片2和上饼干片3中设置弧形凹槽4,在夹心层1加工环节中,将下饼干片2和上饼干片3依次铺设在加工设备的传送带15上,利用电机驱动传动滚筒8,使得传动滚筒8带动传送带15移动,将传送带15上的下饼干片2输送至注料架13处;The object of the present invention is to provide a sandwich biscuit containing miscellaneous grains and its production process. During biscuit processing, by setting the arc-shaped groove 4, in the production and preparation process of the sandwich biscuit containing miscellaneous grains, the mold is used to bake the biscuit. During the process, the lower biscuit sheet 2 and the upper biscuit sheet 3 of the sandwich biscuit are provided with arc-shaped grooves 4, and in the processing link of the sandwich layer 1, the lower biscuit sheet 2 and the upper biscuit sheet 3 are sequentially laid on the conveyor belt 15 of the processing equipment Up, use the motor to drive the transmission drum 8, so that the transmission drum 8 drives the conveyor belt 15 to move, and the lower biscuit sheet 2 on the conveyor belt 15 is transported to the injection rack 13;
通过对原料罐14增压,将夹心层1置于下饼干片2的弧形凹槽4内,完成对夹心层1的填充操作,利用下饼干片2中的弧形凹槽4,可以在下饼干片2填充夹心层1时,有效避免夹心层1出现溢出现象,同时通过传送带15将上饼干片3移动至固定架11处,利用升降套板12配合升降杆10的电吸盘21将上饼干片3上移,配合传送带15带动下饼干片2移动;By pressurizing the raw material tank 14, the sandwich layer 1 is placed in the arc-shaped groove 4 of the lower biscuit sheet 2 to complete the filling operation of the sandwich layer 1, and the arc-shaped groove 4 in the lower biscuit sheet 2 can be used to When the biscuit sheet 2 is filled with the sandwich layer 1, the overflow phenomenon of the sandwich layer 1 can be effectively avoided. At the same time, the upper biscuit sheet 3 is moved to the fixed frame 11 through the conveyor belt 15, and the upper biscuit sheet is moved by using the lifting sleeve plate 12 and the electric sucker 21 of the lifting rod 10. The piece 3 moves up, and the biscuit piece 2 moves under the drive of the conveyor belt 15;
当下饼干片2移动至上饼干片3的下部时,通过升降杆10驱动电吸盘21下移,将上饼干片3压合在下饼干片2的上部,利用弧形凹槽4的设置,使得夹心层1充分填充在下饼干片2和上饼干片3之间,避免下饼干片2、上饼干片3和夹心层1之间产生间隙,在防止夹心层1溢出的同时,提高夹心层1和饼干之间的接触面,可以有效提升该含杂粮的夹心饼干咀嚼时的口感;When the lower biscuit sheet 2 moves to the lower part of the upper biscuit sheet 3, the lifting rod 10 drives the electric sucker 21 to move down, and the upper biscuit sheet 3 is pressed on the upper part of the lower biscuit sheet 2, and the arc groove 4 is used to make the sandwich layer 1 Fully fill the gap between the lower biscuit sheet 2 and the upper biscuit sheet 3, avoid gaps between the lower biscuit sheet 2, upper biscuit sheet 3 and the sandwich layer 1, and increase the gap between the sandwich layer 1 and the biscuit while preventing the sandwich layer 1 from overflowing. The contact surface between them can effectively improve the mouthfeel of the sandwich biscuits containing miscellaneous grains when chewed;
通过设置升降杆10和对接套杆18,在该含杂粮的夹心饼生产加工时,传送带15将上饼干片3移动至固定架11处,利用液压杆驱动升降套板12,使得降套板带动升降杆10下移,使得电吸盘21与上饼干片3的表面接触;By setting the lifting rod 10 and the docking rod 18, during the production and processing of the sandwich cake containing miscellaneous grains, the conveyor belt 15 moves the upper biscuit sheet 3 to the fixed frame 11, and uses the hydraulic rod to drive the lifting sleeve plate 12, so that the lowering sleeve plate drives The lifting rod 10 moves down, so that the electric sucker 21 is in contact with the surface of the upper biscuit sheet 3;
利用升降杆10和对接套杆18之间的弹簧柱19,使得升降杆10和对接套杆18之间具有弹性缓冲结构,在电吸盘21下压时,可有效降低电吸盘21和上饼干片3之间的压力,从而避免上饼干片3在移动过程中出现碎裂现象,利用升降杆10和对接套杆18的设置,配合弹簧柱19的使用,可以提升该生产工艺的使用效果,有效避免饼干碎裂。Using the spring column 19 between the lifting rod 10 and the docking rod 18, there is an elastic buffer structure between the lifting rod 10 and the docking rod 18. When the electric sucker 21 is pressed down, the electric sucker 21 and the upper biscuit sheet can be effectively lowered. 3, so as to avoid the cracking of the upper biscuit sheet 3 during the movement process, the use of the lifting rod 10 and the butt sleeve rod 18, combined with the use of the spring column 19, can improve the use effect of this production process, effectively Avoid cracking of cookies.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive and describe all specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
Claims (6)
- 一种含杂粮的夹心饼干,包括夹心层(1)、下饼干片(2)、上饼干片(3)和弧形凹槽(4),所述下饼干片(2)设置在上饼干片(3)的下端外表面,其特征在于,所述弧形凹槽(4)设置在下饼干片(2)和上饼干片(3)的内侧中部位置,所述夹心层(1)填充在下饼干片(2)和上饼干片(3)之间位于弧形凹槽(4)的内侧;A sandwich biscuit containing miscellaneous grains, comprising a sandwich layer (1), a lower biscuit sheet (2), an upper biscuit sheet (3) and an arc-shaped groove (4), the lower biscuit sheet (2) being arranged on the upper biscuit sheet (3) The outer surface of the lower end is characterized in that the arc-shaped groove (4) is arranged at the inner middle of the lower biscuit sheet (2) and the upper biscuit sheet (3), and the sandwich layer (1) is filled in the lower biscuit between the sheet (2) and the upper biscuit sheet (3) is located inside the arc-shaped groove (4);该含杂粮的夹心饼干的生产工艺包括:The production process of the sandwich biscuit containing miscellaneous grains comprises:步骤一,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,制得饼干原料,通过模具配合烤箱制成具有弧形凹槽(4)的下饼干片(2)和上饼干片(3),将由果酱制成的夹心层(1)置于下饼干片(2)的弧形凹槽(4)内;Step 1: Mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into a mixing device to prepare biscuit raw materials, and use a mold to match the oven to make a lower biscuit sheet with an arc-shaped groove (4) (2) and the upper biscuit sheet (3), the sandwich layer (1) made of jam is placed in the arc groove (4) of the lower biscuit sheet (2);步骤二,通过传送带(15)将上饼干片(3)移动至固定架(11)处,将上饼干片(3)压合在下饼干片(2)的上部,制成夹心饼干。Step 2, move the upper biscuit sheet (3) to the fixed frame (11) through the conveyor belt (15), and press the upper biscuit sheet (3) on the upper part of the lower biscuit sheet (2) to make a sandwich biscuit.
- 根据权利要求1所述的一种含杂粮的夹心饼干,其特征在于,所述弧形凹槽(4)的深度为下饼干片(2)和上饼干片(3)厚度的二分之一,所述下饼干片(2)和上饼干片(3)之间通过夹心层(1)黏合固定。A sandwich biscuit containing miscellaneous grains according to claim 1, characterized in that the depth of the arc-shaped groove (4) is half of the thickness of the lower biscuit sheet (2) and the upper biscuit sheet (3) , the lower biscuit sheet (2) and the upper biscuit sheet (3) are bonded and fixed through the sandwich layer (1).
- 根据权利要求1所述的一种含杂粮的夹心饼干,其特征在于,通过电机驱动传动滚筒(8),使得传动滚筒(8)带动传送带(15)移动,对下饼干片(2)和上饼干片(3)进行输送操作。A sandwich biscuit containing miscellaneous grains according to claim 1, characterized in that, the drive roller (8) is driven by a motor so that the drive roller (8) drives the conveyor belt (15) to move, and the lower biscuit sheet (2) and the upper biscuit sheet The biscuit sheet (3) is conveyed.
- 根据权利要求3所述的一种含杂粮的夹心饼干,其特征在于,通过液压杆驱动升降套板(12)下移,利用电吸盘(21)吸附固定上饼干片(3),升降套板(12)配合升降杆(10)带动电吸盘(21)上移,使得上饼干片(3)向上抬升。A sandwich biscuit containing miscellaneous grains according to claim 3, characterized in that the lifting sleeve (12) is driven downward by a hydraulic rod, and the upper biscuit sheet (3) is adsorbed and fixed by an electric sucker (21), and the lifting sleeve (12) Cooperate with the lifting rod (10) to drive the electric sucker (21) to move upward, so that the upper biscuit sheet (3) is lifted upward.
- 根据权利要求1所述的一种含杂粮的夹心饼干,其特征在于,通过传送带(15)带动下饼干片(2)移动,将下饼干片(2)移动至上饼干片(3)的正 下方,通过升降杆(10)带动电吸盘(21)下移,将上饼干片(3)压合在下饼干片(2)的上部。A sandwich biscuit containing miscellaneous grains according to claim 1, characterized in that the lower biscuit sheet (2) is driven to move by the conveyor belt (15), and the lower biscuit sheet (2) is moved to directly below the upper biscuit sheet (3) , drive the electric suction cup (21) to move down through the lifting rod (10), and press the upper biscuit sheet (3) on the top of the lower biscuit sheet (2).
- 一种含杂粮的夹心饼干的生产工艺,其特征在于,该生产工艺的具体步骤包括:A production process of a sandwich biscuit containing miscellaneous grains, characterized in that the specific steps of the production process include:S1,将面粉、粗粮粉、精炼植物油、蔗糖、小苏打、蛋白粉和食盐混入至搅拌设备中,加入纯净水混合均匀得到饼干原料,将饼干原料通过模具放入至烤箱内,制成具有弧形凹槽(4)的下饼干片(2)和上饼干片(3),将下饼干片(2)和上饼干片(3)依次铺设在加工设备的传送带(15)上,利用电机驱动传动滚筒(8),使得传动滚筒(8)带动传送带(15)移动,将传送带(15)上的下饼干片(2)输送至注料架(13)处,通过对原料罐(14)增压,将由果酱制成的夹心层(1)置于下饼干片(2)的弧形凹槽(4)内;S1, mix flour, coarse grain powder, refined vegetable oil, sucrose, baking soda, protein powder and salt into the mixing equipment, add pure water and mix evenly to obtain biscuit raw materials, put the biscuit raw materials into the oven through the mold, and make a The lower biscuit sheet (2) and the upper biscuit sheet (3) of the shaped groove (4), lay the lower biscuit sheet (2) and the upper biscuit sheet (3) on the conveyor belt (15) of the processing equipment in sequence, and use the motor to drive The transmission drum (8) makes the transmission drum (8) drive the conveyor belt (15) to move, and the lower biscuit sheet (2) on the conveyor belt (15) is transported to the injection frame (13), and the raw material tank (14) is increased Press, place the sandwich layer (1) made of jam in the arc-shaped groove (4) of the lower biscuit sheet (2);S2,通过传送带(15)将上饼干片(3)移动至固定架(11)处,利用升降套板(12)配合升降杆(10)的电吸盘(21)将上饼干片(3)移动,配合传送带(15)带动下饼干片(2)移动,将上饼干片(3)压合在下饼干片(2)的上部,制成夹心饼干。S2, move the upper biscuit sheet (3) to the fixed frame (11) through the conveyor belt (15), and use the lifting sleeve (12) to cooperate with the electric sucker (21) of the lifting rod (10) to move the upper biscuit sheet (3) Cooperate with the conveyor belt (15) to drive the lower biscuit sheet (2) to move, and press the upper biscuit sheet (3) on the top of the lower biscuit sheet (2) to make a sandwich biscuit.
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CN113180082A (en) * | 2021-06-03 | 2021-07-30 | 安徽皖雪食品有限公司 | Sandwich biscuit containing coarse cereals and production process thereof |
CN113693092A (en) * | 2021-09-02 | 2021-11-26 | 广东新盟食品有限公司 | Crisp jam biscuit and preparation equipment thereof |
CN113767946B (en) * | 2021-09-15 | 2022-09-30 | 高州市金蒂源食品有限公司 | Sandwich biscuit production equipment and method |
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CN202286064U (en) * | 2011-03-30 | 2012-07-04 | 黑龙江北奇神高科保健品有限公司 | Sandwich biscuit |
CN103004918A (en) * | 2011-09-23 | 2013-04-03 | 黄素瑛 | Biscuit made of coarse grain |
CN109733699A (en) * | 2018-12-26 | 2019-05-10 | 樊雪花 | A kind of biscuit sandwich packaging integrated machine |
CN110710547A (en) * | 2019-10-22 | 2020-01-21 | 于玮 | Double-layer biscuit maker |
CN211153569U (en) * | 2019-12-13 | 2020-08-04 | 山东正安食品科技有限公司 | Device for manufacturing sandwich coarse cereal biscuits |
CN113180082A (en) * | 2021-06-03 | 2021-07-30 | 安徽皖雪食品有限公司 | Sandwich biscuit containing coarse cereals and production process thereof |
-
2021
- 2021-06-03 CN CN202110620120.1A patent/CN113180082A/en not_active Withdrawn
- 2021-11-26 WO PCT/CN2021/133392 patent/WO2022252517A1/en active Application Filing
-
2023
- 2023-11-24 ZA ZA2023/10855A patent/ZA202310855B/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202286064U (en) * | 2011-03-30 | 2012-07-04 | 黑龙江北奇神高科保健品有限公司 | Sandwich biscuit |
CN103004918A (en) * | 2011-09-23 | 2013-04-03 | 黄素瑛 | Biscuit made of coarse grain |
CN109733699A (en) * | 2018-12-26 | 2019-05-10 | 樊雪花 | A kind of biscuit sandwich packaging integrated machine |
CN110710547A (en) * | 2019-10-22 | 2020-01-21 | 于玮 | Double-layer biscuit maker |
CN211153569U (en) * | 2019-12-13 | 2020-08-04 | 山东正安食品科技有限公司 | Device for manufacturing sandwich coarse cereal biscuits |
CN113180082A (en) * | 2021-06-03 | 2021-07-30 | 安徽皖雪食品有限公司 | Sandwich biscuit containing coarse cereals and production process thereof |
Also Published As
Publication number | Publication date |
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ZA202310855B (en) | 2024-06-26 |
CN113180082A (en) | 2021-07-30 |
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