CN214207170U - Automatic production device for sea sedge rolls - Google Patents

Abstract

The utility model relates to a food apparatus for producing, especially, automatic production device is rolled up to sea sedge, including the burst device that sets gradually, send the piece transfer chain, heating device, the roll cake device, change the material device and send a roll transfer chain, still including installing the sugaring device on sending the piece transfer chain, install the flavouring agent of sending on the roll transfer chain and add device and baking equipment, the burst device is used for sending the sea sedge piece to sending on the piece transfer chain in proper order, the sugaring device is used for adding the sugaring to the sea sedge piece, send the piece transfer chain to be used for sending the sea sedge piece to heating device on, heating device is used for melting the sugar, the roll cake device is used for rolling up the sea sedge piece into the sea sedge book, it is used for moving the sea sedge book from the roll cake device to send on the transfer chain to change the material device, the flavouring agent adds the device and is used for adding the flavouring agent to the sea sedge book on, baking equipment is used for drying the sea sedge book. The device has the advantages of uniform thickness of thallus Porphyrae roll, good quality, good taste, high production efficiency, less loss of thallus Porphyrae sheet, and low production cost.

Description

Automatic production device for sea sedge rolls

Technical Field

The utility model relates to a food production device, in particular to an automatic production device for sea sedge rolls.

Background

The sea sedge roll is a cylindrical hollow food, has delicious and crisp taste, and is deeply loved by consumers. However, because of its harsh shape and taste, it is difficult to realize fully automatic mechanical production. The conventional production process of the sea sedge rolls basically adopts manual cake rolling, has high requirement on the technical proficiency of workers, and has the disadvantages of low manual cake rolling efficiency, poor consistency of the sea sedge rolls, poor quality, more waste products, easy breakage of the sea sedge rolls, high loss of sea sedge sheets and high production cost.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a sea sedge rolls up automatic production device realizes the automatic production that the sea sedge was rolled up through processes such as automatic feeding and automatic roll cake, and the sea sedge of production is rolled up even, the sea sedge is rolled up thickness unanimous, the roll cake is efficient, the waste product is few to the sea sedge piece is difficult broken in the production process, and production efficiency obtains very big promotion, very big reduction manufacturing cost.

The specific technical scheme is as follows:

automatic production device is rolled up to sea sedge, including the burst device that sets gradually, send piece transfer chain, heating device, roll up the cake device, change the material device and send a roll transfer chain, still including installing send the sugaring device on the piece transfer chain, install send the flavouring agent on the roll transfer chain to add device and baking equipment, the burst device is used for sending the sea sedge piece in proper order send on the piece transfer chain, the sugaring device is used for adding the sugar to the sea sedge piece, send the piece transfer chain to be used for sending the sea sedge piece to heating device on, heating device is used for melting the sugar, roll up the cake device and be used for rolling up the sea sedge piece into the sea sedge book, change the material device and be used for following the sea sedge book on the roll cake device move to send on the roll transfer chain, the flavouring agent adds the device and is used for adding the flavouring agent to the sea sedge book, baking equipment is used for drying the sea sedge book.

Preferably, the slicing device includes: the storage rack is arranged on the sheet conveying line and used for storing the sequentially stacked seaweed sheets; the piece sucking box is movably positioned inside the material storage frame, and is provided with a plurality of piece sucking grooves for sucking the seaweed pieces; the piece sucking box is rotatably arranged on the piece sucking lifting seat; the piece sucking lifting cylinder is fixed on the piece conveying line and is connected with the piece sucking lifting seat; the piece sucking rotating device is connected with one end of the piece sucking box, is arranged on the piece sucking lifting seat and is used for transferring the sea sedge pieces from the piece storage frame to the piece conveying line; the rotary joint is connected with the other end of the sucking sheet box; the vacuum device is connected with the rotary joint and is used for generating negative pressure; and the fragment lifting device is arranged on the material storage frame and is connected with the fragment suction lifting seat.

Further, the sheet feeding lifting device comprises: the piece separating lifting seat is arranged on the piece sucking lifting seat; the slicing driving shaft is arranged on the slicing lifting seat; the slicing driving seat is rotationally connected with the slicing driving shaft; the slicing fixing shaft is arranged on the material storage frame and is positioned above the sucking sheet box, and the slicing driving seat is rotatably arranged on the slicing fixing shaft; and the piece separating plate is fixed on the piece separating driving seat and is located at two sides above the piece sucking box, the piece separating lifting seat is used for passing through the piece separating driving shaft, the piece separating driving seat and the piece separating fixing shaft drive the piece separating plate rotates, the piece separating plate is used for enabling the seaweed pieces to slide downwards when the piece sucking box sucks the pieces, the piece sucking box is arranged on the piece sucking box and the seaweed pieces in the material storage rack rise and leave when the piece sucking box rotates.

Preferably, the heating device comprises: the slicing device and the slice conveying line are both arranged on the feeding frame; the graduator is arranged on the feeding frame; the rotary motor is arranged on the feeding frame and is connected with the indexer; a rotating base plate mounted on the indexer; the fixed heating and pressing tables are arranged on the rotating bottom plate in an annular array; the movable heating pressing table is slidably mounted on the rotating bottom plate and is arranged opposite to the fixed heating pressing table; the pressing air cylinder is fixed on the rotating bottom plate, is connected with the movable heating and pressing table and is used for pressing the movable heating and pressing table on the fixed heating and pressing table; and the controllers are provided with a plurality of parts which are respectively connected with the fixed heating pressing table and the movable heating pressing table and used for controlling the heating temperature.

Further, still include cleaning device, cleaning device includes: the cleaning air cylinder is fixed on the feeding frame; the cleaning seat is fixed on the cleaning cylinder; the cleaning plate is fixed on the cleaning seat and used for cleaning the movable heating and pressing table and the fixed heating and pressing table.

Wherein, still including dialling the material device, dial the material device and include: the material shifting cylinder is fixed on the feeding frame and is positioned on one side of the sheet feeding conveying line; the material shifting swing cylinder is arranged on the material shifting cylinder; the material stirring shaft is arranged on the material stirring swinging cylinder;

the material poking rod array is arranged on the material poking shaft; the material guide plates are arranged at the end parts of the sheet feeding conveying lines in an array mode and are located on one side of the heating device, and the material poking rods are located between the adjacent material guide plates.

Preferably, the cake rolling device comprises: a cake rolling lifting device; the cake rolling linear module is arranged on the cake rolling lifting device; the cake rolling buffer device comprises a buffer bottom plate, a buffer lifting plate, a buffer limiting plate, a buffer rod and a buffer spring, wherein the buffer bottom plate is installed on a sliding table of the cake rolling linear module; and the rolling device is arranged on the buffer lifting plate and is used for rolling the seaweed sheets into seaweed rolls.

Further, the rolling device comprises: the rolling seat is arranged on the buffer lifting plate; the rolling motor is arranged on the rolling seat; the rolling shaft is connected with the rolling motor; the rolling bearing seat is arranged on the rolling seat; the rolling pipe is arranged on the rolling bearing seat, and the rolling shaft is rotatably arranged on the rolling pipe; the swing transmission device is connected with the rounding pipe; the rolling swing cylinder is arranged on the rolling seat and is connected with the swing transmission device; the rolling rod is installed on the rolling tube and is positioned on one side of the rolling shaft in parallel; the rolling guide plate is fixed on the rolling bearing seat or the rolling seat and is positioned on one side of the rolling shaft; the rolling shaft is used for driving the sea sedge sheets to rotate, the rolling guide plate is used for rolling the sea sedge sheets, and the rolling rod is used for rotating along with the sea sedge sheets to roll the sea sedge sheets into sea sedge rolls.

Preferably, the material transfer device comprises: the material guide hopper is arranged at one end of the coil conveying line; the material transferring cylinder is positioned above the material guide hopper; and the material transferring clamping jaw is arranged on the material transferring cylinder, the material transferring clamping jaw is used for clamping the sea sedge rolls, and the material transferring cylinder is used for moving the sea sedge rolls from the cake rolling device to the upper part of the guide hopper.

Preferably, the coil conveying line includes: a coil feeding frame; the coil feeding shafts are rotatably arranged on the coil feeding frame and are arranged in an array along the length direction of the coil feeding frame; the two coil feeding grooves are symmetrically arranged on the coil feeding discs, the coil feeding discs are arranged on the coil feeding shafts, at least two coil feeding shafts are arranged on each coil feeding shaft, and the coil feeding discs on the adjacent coil feeding shafts are arranged in a staggered mode; and the driving device is connected with the feeding reel and is used for driving the feeding reel and the feeding reel to rotate.

Compared with the prior art the utility model discloses following beneficial effect has:

the utility model provides an automatic production device is rolled up to sea sedge has realized the automatic production of sea sedge book through automatic feeding, automatic pressfitting and automatic coil stock, and the thickness of sea sedge book is unanimous, the quality is good and the taste is good, production efficiency is high, reduced the loss in the sea sedge piece production process simultaneously, reduced manufacturing cost.

Drawings

FIG. 1 is a schematic view showing the structure of an automatic apparatus for producing a laver roll;

FIG. 2 is a side view of an automatic apparatus for producing a laver roll;

FIG. 3 is a partially enlarged front view of the automatic apparatus for producing a laver roll;

FIG. 4 is a schematic view of the assembly structure of the sheet feeding conveying line, the sheet separating device, the sugar adding device and the material poking device;

FIG. 5 is a schematic structural view of the sheet feeding and lifting device;

FIG. 6 is a schematic view of the structure of the suction box;

FIG. 7 is a schematic view of the structure of the heating apparatus;

FIG. 8 is a side view of the heating device;

FIG. 9 is a front view of the heating device;

FIG. 10 is a schematic view of the movable press-fitting device;

FIG. 11 is a structural schematic of a heating buffer device;

FIG. 12 is a schematic view of the structure of the cleaning device;

FIG. 13 is a schematic view of the structure of the pancake rolling device;

FIG. 14 is an enlarged view of a portion of FIG. 13 at I;

FIG. 15 is a rear view of the assembly of the tortilla cushioning means and the rolling means;

FIG. 16 is a cross-sectional view of the rolling device;

FIG. 17 is a schematic structural view of the transfer device;

FIG. 18 is a schematic view of the assembled structure of the feed reel spool and the feed reel spool;

FIG. 19 is a schematic view of the structure of the flavor adding device;

figure 20 is an enlarged view of a portion of the crimping device inserted into the heating device.

Detailed Description

The present invention will now be further described with reference to the accompanying drawings.

As shown in fig. 1 to 20, the automatic production device for sea sedge rolls comprises a slicing device, a slice conveying line 41, a heating device 3, a cake rolling device, a material transferring device and a roll conveying line which are arranged in sequence, and further comprises a sugar adding device 47 arranged on the slice conveying line 41, a flavoring agent adding device 74 and a baking device 76 arranged on the roll conveying line, wherein the slicing device is used for sequentially conveying sea sedge slices to the slice conveying line 41, the sugar adding device 47 is used for adding sugar to the sea sedge slices, the slice conveying line 41 is used for conveying the sea sedge slices to the heating device 3, the heating device 3 is used for melting the sugar, the cake rolling device is used for rolling the sea sedge slices into sea sedge rolls, the material transferring device is used for moving the sea sedge rolls from the cake rolling device to the roll conveying line, the flavoring agent adding device 74 is used for adding the flavoring agent to the sea sedge rolls, and the baking device 76 is used for drying the sea sedge rolls.

The sugar adding device 47 is an existing product, powdered sugar is uniformly conveyed into the flat material guide pipe 472 through the vibrating material tray 471 in a vibrating mode, the material guide pipe 472 guides the powdered sugar to enable the powdered sugar to uniformly fall on the seaweed sheets, the seaweed rolls can be shaped after the powdered sugar is melted, the seaweed rolls are stuck together and are not easy to scatter, the powdered sugar has the effect similar to that of glue, and meanwhile, the taste can be improved.

The flavoring agent adding device adds flavoring liquid, so that the taste of the sea sedge roll is more delicious, and the mouthfeel is improved.

The production of the sea sedge rolls is continuously carried out, so that the production efficiency is high, and the sea sedge rolls are not easy to break and have less loss.

In at least one embodiment, the device further comprises a sugar dropping device 75, the sugar dropping device 75 is installed on the coil conveying line and is located between the flavoring agent adding device 74 and the baking device 76, sugar powder can be adhered due to the liquid flavoring agent adhered on the sea sedge coil, and the baking device 76 dries the flavoring agent and the sea sedge coil. The roasting device 76 may also be set at a higher temperature to melt the sugar powder.

As shown in fig. 1 to 6, the slicing apparatus includes: the storage rack 11 is arranged on the sheet conveying line 41, and the storage rack 11 is used for storing the sequentially stacked seaweed sheets; the piece sucking box 13 is movably positioned inside the material storage rack 11, and a plurality of piece sucking grooves 131 for sucking the seaweed pieces are formed in the piece sucking box 13; the sheet suction box 13 is rotatably arranged on the sheet suction lifting seat 14; the sheet sucking lifting cylinder 15 is fixed on the sheet conveying line 41, and the sheet sucking lifting cylinder 15 is connected with the sheet sucking lifting seat 14; the piece sucking rotating device is connected with one end of the piece sucking box 13, is arranged on the piece sucking lifting seat 14, and is used for transferring the sea sedge pieces from the material storage rack 11 to the piece conveying line 41; the rotary joint 19, the rotary joint 19 is connected with another end of the suction piece box 13; the vacuum device is connected with the rotary joint 19 and is used for generating negative pressure; and the slicing lifting device is arranged on the material storage rack 11 and is connected with the sucking slice lifting seat 14.

The suction piece lifting cylinder 15 is a double-shaft cylinder or a three-shaft cylinder. The sheet sucking lifting cylinder 15 is used for preventing the sheet sucking box 13 from interfering with the sheet conveying line 41 when the sheet sucking box 13 rotates, when the sheet sucking box 13 sucks the seaweed sheets and rotates to the position above the sheet conveying line 41, the sheet sucking lifting cylinder 15 descends, then the sheet sucking box 13 stops sucking air, and the seaweed sheets are placed on the sheet conveying line 41.

The sheet conveying line 41 is a circular belt conveying line which plays a role of a screen, so that broken sea sedge sheets and the like can be prevented from being adhered to the sea sedge sheets, and subsequent edge rolling is prevented from being influenced.

The piece sucking rotating device comprises a rotating cylinder 16, the rotating cylinder 16 is installed on the piece sucking lifting seat 14 and is connected with the piece sucking box 13 through a rotating connecting shaft 17 to drive the piece sucking box 13 to rotate.

The suction box 13 is connected with a rotary joint 19 through a connecting air pipe 18. The connecting air pipe 18 and the rotary connecting shaft 17 are both arranged on the suction piece lifting seat 14 through bearings.

The vacuum device comprises a vortex air pump 20 and an electromagnetic valve or a pneumatic single-seat regulating valve, wherein the vortex air pump 20 is connected with the rotary joint 19 through an air suction pipe, the electromagnetic valve or the pneumatic single-seat regulating valve is arranged on the air suction pipe, and the air is cut off when the electromagnetic valve or the pneumatic single-seat regulating valve is used for placing the sea sedge pieces.

Four symmetrically arranged material guiding angle plates 12 are arranged on the material storage rack 11, and the position of the seaweed sheet is limited by the material guiding angle plates 12.

As shown in fig. 5, the sheet feeding lift device includes: the piece-separating lifting seat is arranged on the piece-sucking lifting seat 14; the slicing driving shaft 26 is arranged on the slicing lifting seat; the slicing driving seat 25 is connected with the slicing driving shaft 26 in a rotating way; the slicing fixing shaft 27 is arranged on the material storage frame 11 and is positioned above the sucking box 13, and the slicing driving seat 25 is rotatably arranged on the slicing fixing shaft 27; and the piece separating plates 28 are fixed on the piece separating driving seat 25 and positioned at two sides above the piece sucking box 13, the piece separating lifting seat is used for driving the piece separating plates 28 to rotate through the piece separating driving shaft 26, the piece separating driving seat 25 and the piece separating fixing shaft 27, and the piece separating plates 28 are used for enabling the seaweed pieces to slide down to the piece sucking box 13 when the piece sucking box 13 sucks the pieces.

Specifically, piece lift seat includes piece lifter 21, lower connecting seat 22, connecting screw 24 and last connecting seat 23, piece lifter 21 fixes on inhaling piece lift seat 14, and is located the both sides of piece lift seat, lower connecting seat 22 fixes on piece lifter 21, connecting screw 24 one end is installed under on connecting seat 22, the other end is installed on last connecting seat 23, piece drive shaft 26 is installed on last connecting seat 23, connecting screw 24 is used for adjusting the position of connecting seat 23, thereby the position of adjustment piece board 28.

As shown in fig. 6, the suction cassette 13 is provided with a deformation groove 132 which is concave inwards, the deformation groove 132 is located at the center of the suction cassette 13, and the suction grooves 131 are located at both sides of the deformation groove 132. The deformation groove 132 facilitates the bending of the laver sheet, and prevents the laver sheet from being effectively absorbed due to the blocking of the laver sheet. The suction box 13 is a cube, and four prisms are in arc transition.

When the piece is sucked, the piece sucking lifting cylinder 15 rises, the piece sucking lifting seat 14 drives the piece sucking lifting seat to rise, the piece sucking lifting seat pushes the piece driving seat 25 to rotate around the piece fixing shaft 27 through the piece driving shaft 26, the piece separating plate 28 is flared, the sea sedge pieces slide down to the piece sucking box 13, the piece sucking groove 131 of the piece sucking box 13 faces upwards, the piece sucking box 13 sucks the sea sedge pieces, the sea sedge pieces are simultaneously extruded by the horn-shaped piece separating plate 28, the sea sedge pieces are bent and deformed, the bent sea sedge pieces are separated, and the stacked sea sedge pieces are separated, so that only one sea sedge piece can be sucked at each time, and a plurality of sea sedge pieces are prevented from being sent to the next process when being stacked together. After the piece sucking box 13 adsorbs the sea sedge pieces, the rotary cylinder 16 drives the piece sucking box 13 to rotate, the piece sucking box 13 draws the sea sedge pieces away from the space between the two piece separating plates 28, the rest sea sedge pieces are kept still, the sea sedge pieces rotate to the position above the piece conveying line 41, then the piece sucking lifting cylinder 15 descends, the sea sedge pieces approach the piece conveying line 41, the electromagnetic valve or the pneumatic single-seat regulating valve is started, the piece sucking box 13 has no negative pressure, the sea sedge pieces fall on the piece conveying line 41, the piece conveying line 41 drives the sea sedge pieces to move towards the heating device 3, and sugar is uniformly scattered on the surfaces of the sea sedge pieces through the sugar adding device 47.

As shown in fig. 7 to 11, the heating device 3 includes: the feeding frame 51, the sheet separating device and the sheet feeding conveying line 41 are all arranged on the feeding frame 51; an indexer 52, the indexer 52 being mounted on the carriage 51; a rotary motor mounted on the feeding frame 51 and connected to the indexer 52; a rotary base plate 311, the rotary base plate 311 being mounted on the indexer 52; a fixed heating press table mounted on the rotating base plate 311 in an annular array; a movable heating and pressing table which is slidably mounted on the rotating base plate 311 and is arranged opposite to the fixed heating and pressing table; the pressing cylinder 351 is fixed on the rotating bottom plate 311, is connected with the movable heating and pressing table and is used for pressing the movable heating and pressing table on the fixed heating and pressing table; a plurality of controllers 321 are arranged, and are respectively connected with the fixed heating pressing table and the movable heating pressing table and used for controlling the heating temperature;

the fixed heating pressing table, the movable heating pressing table and the pressing air cylinder 351 are all provided with four, and the annular array is arranged on the rotating bottom plate 311.

The four fixed heating pressing tables, the movable heating pressing table and the pressing cylinder 351 form four heating pressing stations. When the device works, one station is in pressing and heating, the other three stations are in an open state, the heating and pressing stations at the two positions of the cleaning device, the sheet conveying line 41 and the cake rolling device are in an open state, and only the heating and pressing station at the upper position and between the sheet conveying line 41 and the cake rolling device is in a pressing and heating state. Four heating pressfitting stations are cyclic operation that reciprocates, very big improvement production efficiency.

The heating and pressing station at the sheet feeding conveyor line 41 is in an open state to facilitate the entry of the laver sheet, and the heating and pressing station at the cake rolling device is in an open state to facilitate the rolling of the laver sheet into a laver roll.

The controller 321 is a temperature controller for controlling the heating temperature so that the fixed heating platen and the movable heating platen maintain a constant heating temperature. The controller 321 is installed on the electrical box 32, and the electrical box 32 is fixed on the rotating base plate 311 and is located at the center of the rotating base plate 311.

The rotary bottom plate 311 is connected with the indexer 52 through a connecting shaft 312, a wiring slip ring 322 is mounted on the connecting shaft 312, and the wiring slip ring 322 is used for being connected with a controller 321 for heating and controlled power supply.

The rotating shaft 313 is also installed at the center of the rotating base plate 311, and the rotating shaft 313 is connected with the heating bearing seat 53. The rotary base plate 311 is fixed to both ends of the indexer 52 and the heating bearing base 53, and the structure is stabilized.

The heating bearing housing 53 is mounted on the feeding frame 51.

The movable heating platen is slidably mounted on the rotary base plate 311 through a linear guide pair.

The fixed heating pressing table and the movable heating pressing table are both internally provided with electric heating and temperature sensors, and the heating temperature is controlled by the controller 321.

The fixed heating pressure table includes: a fixed heating platen 331, the fixed heating platen 331 being connected to the controller 321; a fixed insulation board 332, the fixed insulation board 332 being mounted on the fixed heating platen 331; and a fixed press-fit frame 333, wherein the fixed press-fit frame 333 is fixed on the rotating base plate 311.

The activity adds hot pressing bench includes: the movable heating platen 341, the movable heating platen 341 is connected with the controller 321; the movable heat insulation plate 342, the movable heat insulation plate 342 is fixed on the movable heating press plate 341; and the movable pressing frame 343, the movable heat insulation plate 342 is fixed on the movable pressing frame 343, and the movable pressing frame 343 is slidably mounted on the rotating base plate 311.

In at least one embodiment, the apparatus further comprises a heat buffer device, the heat buffer device comprising: the buffer seat 352, the buffer seat 352 is fixed on the rotary bottom plate 311 and is positioned at two sides of the movable heating and pressing table; the hydraulic buffer 353, the hydraulic buffer 353 is fixed on the buffer seat 352; and a positioning screw 354, wherein the positioning screw 354 is fixed on the buffer seat 352. The movable pressing frame 343 is slidably mounted on the rotating base plate 311 through a linear guide pair, two buffer plates 344 are mounted at the bottom of the movable pressing frame 343, the buffer plates 344 are arranged opposite to the oil pressure buffer 353 and the positioning screw 354, and the oil pressure buffer 353 and the positioning screw are pressed on the buffer plates 344.

The positioning screw 354 is provided with a locking nut 355, and the locking nut 355 prevents the positioning screw 354 from freely rotating so as to ensure reliable positioning. The positioning screws 354 control the position of the movable heated platen closing and opening.

The material receiving plate 36 is fixed on one side of the movable heating pressing table, and a material receiving rod 361 for inserting the feeding device is arranged on the material receiving plate 36.

The material receiving plate 36 is fixed on the movable heating pressing plate 341 or the movable heat insulation plate 342.

The number of the fixed heating pressing tables and the number of the movable heating pressing tables are four, the annular arrays are arranged on the rotating bottom plate 311, one of the annular arrays is in a feeding state, the other annular array is in a heating pressing state, the other annular array is in a discharging state, and the rest one annular array is in a waiting state, so that continuous work is realized.

When the device works, the movable heating pressing table is separated from the fixed heating pressing table under the action of the pressing cylinder 351, the bottom plate 311 is rotated to enable the material receiving plate 36 to rotate to the discharge end of the feeding device, the material receiving rod 361 is inserted into the feeding device, the sandwich sea sedge enters the movable heating pressing table under the action of the feeding device, then the pressing cylinder 351 extends out, the movable heating pressing table and the sandwich sea sedge are pressed on the fixed heating pressing table, the sandwich sea sedge is heated, and the sandwich sea sedge is formed after sugar is melted. When the movable heating and pressing stage and the fixed heating and pressing stage are closed, the rotary base plate 311 continues to rotate, so that the other set of the movable heating and pressing stage and the fixed heating and pressing stage enter a state of being filled with the sandwich sea sedge, and continuous operation is realized. After the pressing is completed, the movable heating pressing table rotates to the upper side, the fixed heating pressing table is located on one side of the discharging device, the movable heating pressing table leaves the fixed heating pressing table, and the discharging device takes away the sandwich sea sedge on the fixed heating pressing table.

As shown in fig. 12, a cleaning device is further included, the cleaning device including: a cleaning air cylinder 54, wherein the cleaning air cylinder 54 is fixed on the feeding frame 51; a cleaning seat 55, wherein the cleaning seat 55 is fixed on the cleaning cylinder 54; and a cleaning plate 56, wherein the cleaning plate 56 is fixed on the cleaning seat 55 and used for cleaning the movable heating and pressing table and the fixed heating and pressing table.

The cleaning device is located below the heating device 3, the movable heating pressing table is separated from the fixed heating pressing table at the moment, the cleaning cylinder 54 stretches and retracts in a reciprocating mode, the cleaning cylinder 54 drives the cleaning plate 56 to scrape the surfaces of the movable heating pressing plate 341 and the fixed heating pressing plate 331 in a reciprocating mode, and the surfaces are cleaned.

As shown in fig. 4, the device also comprises a material poking device, wherein the material poking device comprises: the material shifting cylinder 42 is fixed on the feeding frame 51 and is positioned at one side of the sheet feeding conveying line 41; the material shifting swing cylinder 43, and the material shifting swing cylinder 43 is arranged on the material shifting cylinder 42; the material shifting shaft 44, the material shifting shaft 44 is installed on the material shifting swing cylinder 43; the material stirring rods 45 are arranged on the material stirring shaft 44 in an array mode; and the material guide plates 46 are arranged at the end part of the sheet feeding conveying line 41 in an array mode and are positioned on one side of the heating device 3, and the material poking rods 45 are positioned between the adjacent material guide plates 46.

Since there is a distance between the sheet feeding conveyor line 41 and the movable heating platen 341, it cannot be guaranteed that the laver sheets completely enter the movable heating platen 341, and the laver sheets are pushed onto the movable heating platen 341 by the kick-out lever 45.

The material poking cylinder 42 can be a rodless cylinder and occupies small space.

The material guiding plates 46 are staggered with the material receiving rods 361 on the material receiving plate 36, so that the seaweed pieces can be stably pushed onto the movable heating pressing plate 341.

When the movable heating pressing plate 341 is in work, the material poking cylinder 42 enables the material poking shaft 44 to be far away from the movable heating pressing plate 341, the material poking swing cylinder 43 enables the material poking rod 45 to be parallel to the sheet conveying line 41, when the sea sedge sheets enter the front of the material poking shaft 44, the material poking swing cylinder 43 is started, the material poking rod 45 is inserted into the sheet conveying line 41, when the sea sedge sheets enter the material guide plate 46, the material poking cylinder 42 is started, the material poking cylinder 42 drives the material poking rod 45 to move, and the material poking rod 45 pushes the sea sedge sheets to the movable heating pressing plate 341 through the material guide plate 46.

As shown in fig. 13 to 16, the pancake rolling apparatus includes: a cake rolling lifting device; the cake rolling linear module 62 is arranged on the cake rolling lifting device 62; the cake rolling buffer device comprises a buffer bottom plate 631, a buffer lifting plate 633, a buffer limiting plate 634, a buffer rod 632 and a buffer spring 635, wherein the buffer bottom plate 631 is mounted on a sliding table of the cake rolling linear module 62, two ends of the buffer rod 632 are respectively connected with the buffer bottom plate 631 and the buffer limiting plate 634, the buffer lifting plate 633 is slidably inserted into the buffer rod 632, and the buffer spring 635 is located between the buffer bottom plate 631 and the buffer lifting plate 633; and a rolling device, wherein the rolling device is arranged on the buffer lifting plate 633 and is used for rolling the sea sedge sheets into sea sedge rolls.

The cake rolling lifting device comprises a cake rolling seat 611, a cake rolling lifting cylinder 612 arranged on the cake rolling seat 611, a cake rolling guide rod 614 arranged on the cake rolling seat 611 in a sliding mode, and a cake rolling bottom plate 613 connected with the cake rolling guide rod 614, wherein a piston rod of the cake rolling lifting cylinder 612 is connected with the cake rolling bottom plate 613, and the cake rolling guide rod 614 is connected with the cake rolling linear module 62. The cake rolling lifting cylinder 612 drives the cake rolling bottom plate 613 to lift, and the cake rolling bottom plate 613 drives the cake rolling linear module 62 to lift through the cake rolling guide rod 614.

The cake pan 611 is further provided with a nitrogen buffer or spring for buffering when the cake base plate 613 descends.

When the rolling device moves above the fixed heating pressing plate 331, the rolling cake lifting device is started to make the rolling device higher than the fixed heating pressing plate 331 to prevent interference, then the rolling cake linear module 62 moves the rolling device above the fixed heating pressing plate 331, and then the rolling cake lifting device descends to make the rolling device press on the fixed heating pressing plate 331 to roll.

The curling buffer can buffer when the curling device presses the fixed heating pressing plate 331, so that the curling device is prevented from being damaged by pressure, and elastic pressure is provided, so that the curling device presses the fixed heating pressing plate 331, and the curling is convenient.

The edge rolling device includes: a rolling seat 682, wherein the rolling seat 682 is arranged on the buffer lifting plate 633; a circle rolling motor 681, wherein the circle rolling motor 681 is arranged on the circle rolling seat 682; the rolling shaft 64, the rolling shaft 64 is connected with a rolling motor 681; a circle rolling bearing seat 671, wherein the circle rolling bearing seat 671 is installed on the circle rolling seat 682; the rolling pipe 672 is installed on the rolling bearing seat 671, and the rolling shaft 64 is rotatably installed on the rolling pipe 672; the swing transmission device is connected with the rolling pipe 672; a rolling swing cylinder 677, wherein the rolling swing cylinder 677 is arranged on the rolling seat 682 and is connected with the swing transmission device; the rolling rod 65, the rolling rod 65 is installed on the rolling tube 672 and is positioned on one side of the rolling shaft 64 in parallel; the rolling guide plate 66 is fixed on the rolling bearing seat 671 or the rolling seat 682 and is positioned at one side of the rolling shaft 64;

the rolling shaft 64 is used for driving the sea sedge sheets to rotate, the rolling guide plate 66 is used for rolling the sea sedge sheets, and the rolling rod 65 is used for rolling the sea sedge sheets into sea sedge rolls along with the rotation of the sea sedge sheets.

The rolling guide plate 66 is provided with a guide knife edge for scooping up the sea sedge sheet from the fixed heating press plate 331 and simultaneously performing rolling. The rolling guide plate 66 and the fixed heating pressing plate 331 have an included angle, and are obliquely arranged relative to the fixed heating pressing plate 331, and the rolling guide plate 66 is used for shoveling the sea sedge sheets from the fixed heating pressing plate 331, and meanwhile, enabling the sea sedge sheets to be rolled upwards and enter between the rolling rod 65 and the rolling shaft 64, so that the sea sedge sheets are driven to be rolled by the rolling rod 65 and the rolling shaft 64.

The rolling shaft 64 is provided with a rolling knife edge 641, and the rolling knife edge 641 is used for increasing the friction force between the rolling knife edge 641 and the sea sedge roll so that the sea sedge roll rotates to roll along with the rolling shaft 64.

The swing transmission device comprises a driven gear 674 and a driving gear 676, wherein the driven gear 674 is installed on a rolling pipe 672, and the rolling pipe 672 is installed on a bearing of a rolling bearing seat 671. The inner portion of the rolling tube 672 is provided with a bearing, and the rolling shaft 64 is mounted on the bearing in the inner portion of the rolling tube 672. The driving gear 676 is mounted on the circle rolling transmission shaft 675, the circle rolling transmission shaft 675 is mounted on the transmission bearing seat 683, the circle rolling transmission shaft 675 is connected with the circle rolling swing cylinder 677 and is provided with the driving gear 676, and the driving gear 676 is meshed with the driven gear 674. The rolling swing cylinder 677 drives the rolling rod 65 to rotate through the rolling pipe 672.

The edge rolling swing cylinder 677 is provided with an edge rolling limiting device, the edge rolling limiting device comprises a limiting rod 678, a limiting seat 673 and a limiting screw 679, the limiting rod 678 is fixed on the shaft of the edge rolling swing cylinder 677, the limiting seat 673 is installed on the edge rolling swing cylinder 677, the limiting screw 679 is installed on two sides of the limiting seat 673 and used for limiting the rotating position of the limiting rod 678, and therefore the edge rolling swing cylinder 677 is limited to drive the edge rolling shaft 64 to rotate.

When rolling, the rolling guiding plate 66 is moved above the fixed heating pressing plate 331 by the rolling guiding module 62, and is located at the position of the fixed heating pressing plate 331 without the laver sheet, then the rolling lifting device descends, the rolling guide plate 66 is pressed on the fixed heating pressing plate 331 under the action of the rolling cake buffer device, then the cake rolling linear module 62 pushes the rolling guide plate 66 to move to the other side of the fixed heating press plate 331, the laver sheet is rolled under the action of the rolling guide plate 66, and is rolled to the rolling rod 65, the rolling rod 65 is driven by the rolling swing cylinder 677 to synchronously rotate with the sea sedge sheet until the end of the sea sedge sheet is rolled into the sea sedge roll, then the rolling rod 65 returns, the sea sedge sheets are rolled on the rolling shaft 64, the rolling cake linear module 62 continues to push the rolling guide plate 66 to slide on the fixed heating pressing plate 331, and the rolling shaft 64 drives the sea sedge sheets to continue rolling until the sea sedge sheets are rolled. After the rolling is finished, the rolling lifting device rises, the rolling straight line module 62 drives the rolling device to rise above the fixed heating pressing plate 331, and then the rolling straight line module 62 drives the rolling device and the rolled sea sedge rolls to leave the fixed heating pressing plate 331 and move to the roll conveying line and the material transferring device.

As shown in fig. 17, the transfer device includes: the material guide hopper 73, the material guide hopper 73 is installed at one end of the coil conveying line; the material transferring cylinder 71, the material transferring cylinder 71 is positioned above the material guide hopper 73; and the material transferring clamping jaw 72 is arranged on the material transferring cylinder 71, the material transferring clamping jaw 72 is used for clamping the sea sedge rolls, and the material transferring cylinder 71 is used for moving the sea sedge rolls from the cake rolling device to the upper part of the material guide hopper 73.

The material transferring cylinder 71 is mounted on the feeding frame 51.

The material transfer gripping jaws 72 are pneumatic gripping jaws.

When the material is rotated, the rolling cake linear module 62 moves the rolling shaft 64 and the sea sedge roll to one side above the material guide hopper 73, then the material rotating cylinder 71 extends out, the material rotating clamping jaw 72 clamps the sea sedge roll, the material rotating cylinder 71 retracts, the sea sedge roll is taken down from the rolling shaft 64 by the material rotating clamping jaw 72, the material rotating clamping jaw 72 retracts to the upper side of the material guide hopper 73, then the sea sedge roll is loosened by the material rotating clamping jaw 72, and the sea sedge roll falls on the roll conveying line.

As shown in fig. 3 and 18, the roll feed line includes: a roll feeding rack 78; the roll feeding shafts 81 are rotatably arranged on the roll feeding rack 78, and are arranged in an array along the length direction of the roll feeding rack 78; the two coil feeding grooves 821 are symmetrically arranged on the coil feeding disc 82, the coil feeding disc 82 is arranged on the coil feeding shaft 81, at least two coil feeding shafts 81 are arranged on each coil feeding shaft 81, and the coil feeding discs 82 on the adjacent coil feeding shafts 81 are arranged in a staggered mode; and a driving device connected with the feeding reel 81 and used for driving the feeding reel 81 and the feeding reel 82 to rotate.

The drive means comprises a drive motor, a sprocket mounted on the drive motor and the feed reel 81, and a chain mounted on the sprocket.

The coil feeding groove 821 is used for clamping the sea sedge coil, so that the sea sedge coil is arranged at equal intervals and can rotate along with the coil feeding disc 82, the sea sedge coil is turned over, flavoring agents and sugar can be uniformly sprayed, and the sea sedge coil is also turned over during baking, so that the baking is uniform.

As shown in fig. 19, the seasoning adding device 74 includes a spray tank 741 and a nozzle 743, the nozzle 743 sprays the seasoning, and a seasoning outlet 7411 is provided at the bottom of the spray tank 741 to guide the mist of the seasoning onto the sea sedge roll. Nozzle 743 is mounted on adjustment bracket 744, adjustment bracket 744 is mounted on spray tank 741, and flavor cover 742 is mounted on top of spray tank 741.

The baking device 76 includes: the insulation can is arranged on the coil conveying line; the heating pipe is arranged in the heat insulation box and is positioned above and below the coil conveying line.

The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the claims of the present invention.

Claims (10)

1. The automatic production device of the sea sedge rolls is characterized by comprising a slicing device, a slice conveying line, a heating device, a cake rolling device, a material transferring device and a roll conveying line which are arranged in sequence, a sugar adding device arranged on the slice conveying line, a flavoring agent adding device arranged on the roll conveying line and a baking device, the slicing device is used for sequentially conveying the seaweed slices to the slice conveying line, the sugar adding device is used for adding sugar to the seaweed slices, the sheet conveying line is used for conveying the seaweed sheets to the heating device, the heating device is used for melting the sugar, the cake rolling device is used for rolling the sea sedge sheets into sea sedge rolls, the material transferring device is used for moving the sea sedge rolls from the cake rolling device to the roll conveying line, the seasoning adding device is used for adding seasoning to the seaweed rolls, and the baking device is used for drying the seaweed rolls.

2. The automatic production apparatus of laver roll according to claim 1, wherein the sheet separating apparatus comprises:

the storage rack is arranged on the sheet conveying line and used for storing the sequentially stacked seaweed sheets;

the piece sucking box is movably positioned inside the material storage frame, and is provided with a plurality of piece sucking grooves for sucking the seaweed pieces;

the piece sucking box is rotatably arranged on the piece sucking lifting seat;

the piece sucking lifting cylinder is fixed on the piece conveying line and is connected with the piece sucking lifting seat;

the piece sucking rotating device is connected with one end of the piece sucking box, is arranged on the piece sucking lifting seat and is used for transferring the sea sedge pieces from the piece storage frame to the piece conveying line;

the rotary joint is connected with the other end of the sucking sheet box;

the vacuum device is connected with the rotary joint and is used for generating negative pressure; and

and the slicing lifting device is arranged on the storage rack and is connected with the sucking slice lifting seat.

3. The automatic production apparatus of laver roll according to claim 2, wherein the sheet feeding and lifting device comprises:

the piece separating lifting seat is arranged on the piece sucking lifting seat;

the slicing driving shaft is arranged on the slicing lifting seat;

the slicing driving seat is rotationally connected with the slicing driving shaft;

the slicing fixing shaft is arranged on the material storage frame and is positioned above the sucking sheet box, and the slicing driving seat is rotatably arranged on the slicing fixing shaft; and

the piece separating plate is fixed on the piece separating driving seat and located at two sides above the piece sucking box, the piece separating lifting seat is used for passing through the piece separating driving shaft, the piece separating driving seat and the piece separating fixing shaft to drive the piece separating plate to rotate, and the piece separating plate is used for enabling the seaweed pieces to slide downwards on the piece sucking box when the piece sucking box sucks the pieces.

4. The automatic laver roll manufacturing apparatus according to any one of claims 1 to 3, wherein the heating means comprises:

the slicing device and the slice conveying line are both arranged on the feeding frame;

the graduator is arranged on the feeding frame;

the rotary motor is arranged on the feeding frame and is connected with the indexer;

a rotating base plate mounted on the indexer;

the fixed heating and pressing tables are arranged on the rotating bottom plate in an annular array;

the movable heating pressing table is slidably mounted on the rotating bottom plate and is arranged opposite to the fixed heating pressing table;

the pressing air cylinder is fixed on the rotating bottom plate, is connected with the movable heating and pressing table and is used for pressing the movable heating and pressing table on the fixed heating and pressing table; and

the controller, the controller is equipped with a plurality ofly, respectively with fixed heating presses the platform with the activity heats and presses the platform connection for control heating temperature.

5. The automatic production apparatus of laver roll according to claim 4, further comprising a cleaning device, the cleaning device comprising:

the cleaning air cylinder is fixed on the feeding frame;

the cleaning seat is fixed on the cleaning cylinder;

the cleaning plate is fixed on the cleaning seat and used for cleaning the movable heating and pressing table and the fixed heating and pressing table.

6. The automatic production device of laver roll according to claim 4, further comprising a material-stirring device, the material-stirring device comprising:

the material shifting cylinder is fixed on the feeding frame and is positioned on one side of the sheet feeding conveying line;

the material shifting swing cylinder is arranged on the material shifting cylinder;

the material stirring shaft is arranged on the material stirring swinging cylinder;

the material poking rod array is arranged on the material poking shaft; and

the material guide plates are arranged at the end parts of the sheet feeding conveying lines in an array mode and are located on one side of the heating device, and the material poking rods are located between the adjacent material guide plates.

7. The automatic laver roll manufacturing device according to claim 4, wherein the pancake rolling device comprises:

a cake rolling lifting device;

the cake rolling linear module is arranged on the cake rolling lifting device;

the cake rolling buffer device comprises a buffer bottom plate, a buffer lifting plate, a buffer limiting plate, a buffer rod and a buffer spring, wherein the buffer bottom plate is installed on a sliding table of the cake rolling linear module; and

the rolling device is installed on the buffer lifting plate and used for rolling the seaweed sheets into seaweed rolls.

8. The automatic production apparatus of laver roll according to claim 7, wherein the rolling device comprises:

the rolling seat is arranged on the buffer lifting plate;

the rolling motor is arranged on the rolling seat;

the rolling shaft is connected with the rolling motor;

the rolling bearing seat is arranged on the rolling seat;

the rolling pipe is arranged on the rolling bearing seat, and the rolling shaft is rotatably arranged on the rolling pipe;

the swing transmission device is connected with the rounding pipe;

the rolling swing cylinder is arranged on the rolling seat and is connected with the swing transmission device;

the rolling rod is installed on the rolling tube and is positioned on one side of the rolling shaft in parallel; and

the rolling guide plate is fixed on the rolling bearing seat or the rolling seat and is positioned on one side of the rolling shaft;

the rolling shaft is used for driving the sea sedge sheets to rotate, the rolling guide plate is used for rolling the sea sedge sheets, and the rolling rod is used for rotating along with the sea sedge sheets to roll the sea sedge sheets into sea sedge rolls.

9. The automatic production apparatus of sea sedge roll according to any one of claims 1 to 3, wherein the transfer apparatus comprises:

the material guide hopper is arranged at one end of the coil conveying line;

the material transferring cylinder is positioned above the material guide hopper; and

the rotary material clamping jaw is mounted on the rotary material cylinder, the rotary material clamping jaw is used for clamping the seaweed rolls, and the rotary material cylinder is used for moving the seaweed rolls from the cake rolling device to the position above the guide hopper.

10. The automatic production apparatus of laver roll according to any one of claims 1 to 3, wherein the roll transfer line comprises:

a coil feeding frame;

the coil feeding shafts are rotatably arranged on the coil feeding frame and are arranged in an array along the length direction of the coil feeding frame;

the two coil feeding grooves are symmetrically arranged on the coil feeding discs, the coil feeding discs are arranged on the coil feeding shafts, at least two coil feeding shafts are arranged on each coil feeding shaft, and the coil feeding discs on the adjacent coil feeding shafts are arranged in a staggered mode; and

and the driving device is connected with the feeding reel and is used for driving the feeding reel and the feeding reel to rotate.

Images