WO2022252336A1 - Automatic cylindrical butt welding apparatus and welding method - Google Patents

Automatic cylindrical butt welding apparatus and welding method Download PDF

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Publication number
WO2022252336A1
WO2022252336A1 PCT/CN2021/104483 CN2021104483W WO2022252336A1 WO 2022252336 A1 WO2022252336 A1 WO 2022252336A1 CN 2021104483 W CN2021104483 W CN 2021104483W WO 2022252336 A1 WO2022252336 A1 WO 2022252336A1
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WO
WIPO (PCT)
Prior art keywords
welding
cam
transmission
rod
welding head
Prior art date
Application number
PCT/CN2021/104483
Other languages
French (fr)
Chinese (zh)
Inventor
刘敏
彭明花
刘俊
Original Assignee
南京昱晟机器人科技有限公司
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Publication date
Application filed by 南京昱晟机器人科技有限公司 filed Critical 南京昱晟机器人科技有限公司
Publication of WO2022252336A1 publication Critical patent/WO2022252336A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/006Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means

Definitions

  • the invention relates to the field of welding equipment, in particular to an automatic cylindrical butt welding device and a welding method.
  • Butt welding refers to the method of placing the weldment between two clamping devices, aligning the end faces, and heating the contact point for welding.
  • An automatic cylindrical butt welding device is provided, and a welding method based on the automatic cylindrical butt welding device is further provided, thereby solving the above-mentioned problems in the prior art.
  • a fully automatic cylindrical butt welding device including welding components, transmission components and protective cover three parts,
  • the welding assembly includes a transmission mechanism arranged on both sides of the connecting plate, and a welding head slidably connected to the end of the transmission mechanism,
  • transport assemblies including conveyor assemblies mated in pairs on bases
  • the protective cover is slidably arranged on the bottom edge of the base, and the monitoring surface on the protective cover is parallel to the welding head.
  • the protective cover can be moved to any position of the machine base at will, so as to observe the welding position in different directions, and protect the welder while observing.
  • the monitoring surface adopts the light control electric welding surface.
  • the transmission mechanism includes a vertical transmission mechanism, and a vertical transmission mechanism oppositely arranged on the other side of the connecting plate, and the connecting plate is sawed with a groove along the transverse direction, which is used to place the motor to facilitate the control of the first A cam turns.
  • the transmission mechanism controls the moving direction of the welding head.
  • the vertical transmission mechanism is manually controlled to independently control the welding depth.
  • the groove is equipped with a motor to control the longitudinal transmission mechanism independently. ,Improve work efficiency.
  • the longitudinal transmission mechanism includes a transmission chain fixedly connected to the motor, the output shaft of the transmission chain is connected to a first cam, the first cam is arranged on the same axis as the transmission chain, and the first cam is arranged on the same axis as the transmission chain.
  • the edge of a cam is connected with a first runner to form a cam mechanism, and the first runner is on the same axis as the center of the first cam, and the first runner is connected with a first connecting rod in rotation, and the first connecting rod
  • One end is rotatably connected to a slider, and the other end is connected to the first rotating column to form a crank-slider mechanism.
  • the slider moves with a predetermined stroke, and the other end is fixedly connected to the end of the first transmission rod.
  • the motor automatically controls the rotation of the first cam to finally drive the welding head to move longitudinally.
  • the contour curve of the first cam is designed according to the predetermined travel trajectory of the welding head.
  • the first cam rotates one circle, and the welding head moves back and forth longitudinally, reciprocating in turn.
  • the design of the first cam It can effectively control the moving stroke of the welding head to avoid the welding position deviation during the automatic movement.
  • the vertical transmission mechanism includes a second cam fixed at the other end of the connecting plate, the edge of the second cam is connected with a second wheel to form a cam mechanism, and the second wheel and the first The centers of the two cams are on the same axis, and the second rotating wheel is rotatably connected to the turning point of the second connecting rod.
  • One end of the second connecting rod is rotatably connected to the second rotating column, and the other end is rotatably connected to the second slider. Fixed with the slide plate, the slide plate slides on the second transmission rod with a predetermined stroke, and the slide block and the slide plate move perpendicularly to each other. The vertical movement of the welding workpiece can be adjusted by manually rotating the knob, so that the welding depth can be self-controlled.
  • the law of motion of the first cam in the present invention is as follows: when the first cam rotation angle is 0° to 90°, the follower rises to the highest point at a constant speed; when the first cam rotation angle is 90° to 180°, the follower rises to the highest point When the first cam rotation angle is 180° to 270°, the follower drops to the lowest point at a constant speed; when the first cam rotation angle is 270° to 360°, the follower stops at the lowest position;
  • the law of motion of the second cam in the present invention is as follows: when the first cam rotation angle is 0° to 180°, the follower rises to the highest point at a constant velocity; when the first cam rotation angle is 180° to 360°, the follower descends at a constant velocity to the lowest point;
  • the process of stopping the rotation of the first cam is the welding process, and cooperates with the second cam to control the welding speed to ensure smooth welding.
  • ⁇ ' s,min ⁇ min - r T ⁇ [ ⁇ s ]
  • a first extension spring is fixedly arranged at the center of the first rotating wheel and the slider, and one end of the first extension spring is connected to the first positioning block through a connecting rod.
  • the first positioning block is fixed and vertically installed on one side of the connecting plate.
  • a second tension spring is fixedly connected to a second positioning block on the side of the sliding plate, and the second positioning block is fixed on the end of the first transmission rod and is perpendicular to the connecting plate.
  • the tension spring gives a predetermined tension when the welding head moves, preventing the welding head from being unstable during the moving process, and the random shaking will affect the appearance of the weld seam.
  • the welding head includes a body, a conductive plate slidably connected to the first transmission rod, a protective piece connected to one end of the conductive plate, and a buckle fixedly connected to the other end.
  • the buckle is movably connected with the body.
  • the protective parts are made of insulating and heat-insulating materials to reduce the sparks generated by the welding head during welding and prevent splashing everywhere.
  • the conveying assembly includes a base fixed on the base, a transmission shaft symmetrically arranged on the base, and a limit block is arranged at one end of the drive shaft, and the limit block is fixed on the drive shaft with a predetermined distance superior.
  • the transmission shaft is controlled by the belt pulley to drive the workpiece to be welded in the forward and reverse direction, and the welding position is controlled.
  • the limit block can control the distance of the welding seam.
  • a welding method of an automatic cylindrical butt welding device comprising the following steps:
  • the welding head has no power supply, directly observe whether the welding position is correct, and whether the welding rod is aligned with the middle position of the welding seam;
  • the invention relates to an automatic cylindrical butt welding device and a welding method. It only needs to manually place the welding workpiece on the transmission shaft, and the circumferential rotation of the welding workpiece is controlled by the belt pulley, so that the position of the welding seam can be adjusted, and the upper limit block of the transmission shaft can be controlled.
  • the welding seam distance of the welding workpiece ensures the controllability of the welding seam spacing.
  • the vertical and longitudinal linear movement of the welding head can be controlled by the combined structure of the cam and the connecting rod.
  • the combination of manual and electric operation is simple and effectively improves the work efficiency. Efficiency, and at the same time stretch the spring to give the welding head a certain pre-tightening force during the moving process to ensure the smooth movement of the welding head.
  • there is a protective cover around the machine base which can ensure that the welding head can be observed at any time while not hurting the eyes during the welding process. If there is a mistake, the position of the welding head can be adjusted in time by turning the knob.
  • Fig. 1 is the overall structure diagram of the present invention.
  • Fig. 2 is a structural schematic diagram of the longitudinal transmission mechanism in the present invention.
  • Fig. 3 is a structural schematic diagram of the vertical transmission mechanism in the present invention.
  • Fig. 4 is a schematic diagram of the structure and connection of the welding joint in the present invention.
  • Fig. 5 is a schematic structural diagram of the transmission assembly of the present invention.
  • the reference signs in the figure are: machine base 1, transmission mechanism 2, transmission assembly 3, welding head 4, protective cover 5, monitoring surface 6, second positioning block 201, first positioning block 202, connecting plate 203, first Tension spring 204, first transmission rod 205, slide block 206, chute 207, first connecting rod 208, first runner 209, first rotation column 210, first cam 211, transmission chain 212, second stretching Spring 213, second transmission rod 214, rotary knob 215, second cam 216, motor 217, slide plate 218, second runner 219, second rotating column 220, second connecting rod 221, base 301, limit block 302, Transmission shaft 303 , welding rod 401 , protective piece 402 , conductive block 403 , body 404 , buckle 405 .
  • the applicant has designed an automatic cylindrical butt welding device and welding method, only needing to manually place the welding workpiece on the transmission shaft 303, and the circumferential rotation of the welding workpiece is controlled by the belt pulley, so that the position of the welding seam can be adjusted, and the transmission shaft 303
  • the upper limit block 302 can control the welding seam distance of the welding workpiece, thereby ensuring the controllability of the welding seam spacing.
  • the vertical and longitudinal linear direction movement of the welding head 4 can be controlled through the combined structure of the cam and the connecting rod. Manual and electric Combined, the operation is simple, and the work efficiency is effectively improved. In the process of moving, the stretching spring simultaneously gives the welding head 4 a certain pre-tightening force to ensure that the welding head 4 moves smoothly.
  • the periphery of the machine base 1 is provided with a protective cover 5, which can While ensuring that the eyes are not hurt, it is possible to observe whether the direction of the welding head 4 is correct at any time. If there is a mistake, the position of the welding head 4 can be adjusted in time by the rotary knob 215.
  • a fully automatic cylindrical butt welding device includes three parts: a welding assembly 2 , a transmission assembly 3 and a protective cover 5 .
  • the welding assembly 2 includes the transmission mechanism 2 arranged on both sides of the connecting plate 203, and the welding head 4 slidably connected to the end of the transmission mechanism 2,
  • the transmission assembly 3 includes a pair of conveying assemblies fitted on the base 301,
  • the protective cover 5 is slidably arranged on the bottom edge of the machine base 1 , and the monitoring surface 6 on the protective cover 5 is parallel to the welding head 4 .
  • the protective cover 5 adopts the roller chute 207 to half-enclose the machine base 1, and can move to any position of the machine base 1 at will during the welding process. For welding positions in different directions, if the position of the welding seam is wrong, or the welding seam is not beautiful, you can cut off the power at any time and readjust the transmission mechanism 2 to adjust the welding position.
  • the protective The cover 5 adopts high-temperature-resistant and heat-insulating materials, which can also prevent electric sparks from splashing everywhere, and can collect welding waste, which is convenient for cleaning and handling.
  • the transmission mechanism 2 includes a vertical transmission mechanism 2, and a vertical transmission mechanism 2 oppositely arranged on the other side of the connecting plate 203.
  • the connecting plate 203 has grooves cut along the transverse direction, and is used to place the motor 217 to facilitate the control of the first
  • the cam 211 rotates.
  • the transmission mechanism 2 controls the moving direction of the welding head 4, and the vertical transmission mechanism 2 adopts manual and can independently control the welding depth, and the groove is provided with a motor 217 to separately control the longitudinal transmission mechanism 2, and the electric longitudinal transmission mechanism 2 automatically moves the longitudinal movement of the welding head 4, Effectively ensure the weld seam is beautiful and labor-saving, and improve work efficiency.
  • the longitudinal transmission mechanism 2 includes a transmission chain 212 fixedly connected to the motor 217, the output shaft of the transmission chain 212 is connected to the first cam 211, the first cam 211 and the transmission chain 212 are arranged on the same axis, and the first cam 211 is arranged on the same axis as the transmission chain 212.
  • the edge of a cam 211 is connected with a first wheel 209 to form a cam mechanism.
  • the first wheel 209 is on the same axis as the center of the first cam 211.
  • the first wheel 209 is rotatably connected with a first connecting rod 208.
  • One end of the first connecting rod 208 is rotatably connected to the slider 206, and the other end is connected to the first rotating column 210 to form a crank slider 206 mechanism.
  • the slider 206 moves with a predetermined stroke, and the other end is fixedly connected to the first transmission rod.
  • the motor 217 automatically controls the rotation of the first cam 211 to finally drive the welding head 4 to move longitudinally.
  • the contour curve of the first cam 211 is designed according to the predetermined travel track of the welding head 4.
  • the contour curve of the first cam 211 in the present invention is shown in the figure As shown in 2, when the first cam 211 turns to the highest point, the welding head 4 is at the outermost edge of the weld seam, the first cam 211 rotates the welding head 4 and starts to move forward until the first cam 211 turns to the next arc point, The welding head 4 starts to go back, so that the first cam 211 rotates one circle, and the welding head 4 can move back and forth longitudinally, reciprocating in turn.
  • the design of the first cam 211 can effectively control the moving stroke of the welding head 4, avoiding the automatic movement. During the process, the welding position shifts.
  • Described vertical transmission mechanism 2 comprises the second cam 216 that is fixed on the other end of connecting plate 203, and the edge of described second cam 216 is connected with second rotating wheel 209 to form cam mechanism, and described second rotating wheel 209 and second
  • the center of the cam 216 is on the same axis
  • the second rotating wheel 209 is rotatably connected to the turning point of the second connecting rod 208
  • one end of the second connecting rod 208 is rotatably connected to the second rotating post 220
  • the other end is rotatably connected to
  • the second sliding block 206 is fixed to the sliding plate 218, and the sliding plate 218 slides on the second transmission rod 214 with a predetermined stroke, and the sliding block 206 and the sliding plate 218 move perpendicularly to each other.
  • the contour curve of the second cam 216 in the present invention is shown in Figure 2, the second cam 216 rotates to the highest point, the second connecting rod 208 drives the slide plate 218 to move the welding head 4 to the top, at this time the welding head 4 is welded in principle surface, twist the rotary knob 215, the welding head 4 starts to move downwards, and the welding can be carried out when it comes into contact with the welding surface. Since the cylindrical welding seam is an arc curve, during the welding process, it is enough to manually twist the rotary knob 215 slowly. The moving height of the welding head 4 corresponds to the height of the welding surface. When the welding is completed, control the rotary knob 215 to place the steering column at the highest point of the first cam 211. At this time, the welding rod 401 can be separated from the welding surface to stop welding. It is so simple and convenient. The vertical movement of the welding workpiece can be adjusted only by adjusting the rotary knob 215, so that the welding depth can also be self-controlled.
  • the center of the first rotating wheel 209 and the slider 206 is fixed with a first tension spring 204, and one end of the first tension spring 204 is connected to the first positioning block 202 through a connecting rod.
  • the positioning block 202 is fixed and vertically installed on one side of the connecting plate 203 .
  • the first tension spring 204 gives a certain tension in the longitudinal direction when the connecting rod moves, so as to finally control the welding head 4 to move smoothly in the longitudinal direction.
  • the side of the sliding plate 218 is connected with a second tension spring 213 and is fixedly connected with the second positioning block 201 , and the second positioning block 201 is fixed at the end of the first transmission rod 205 and is perpendicular to the connecting plate 203 .
  • the second tension spring 213 provides a predetermined tension force when the welding head 4 moves vertically, so as to prevent the welding head 4 from being unstable during its movement and randomly shaking to affect the appearance of the weld seam.
  • the welding head 4 includes a body 404, a conductive plate slidably connected to the first transmission rod 205, a protective piece 402 connected to one end of the conductive plate, and a buckle 405 fixedly connected to the other end. Buckle 405 is movably connected with body 404 .
  • the bayonet lock fixes the body 404 to prevent it from falling, and when replacing the welding rod 401, the body 404 can be removed for replacement and installation only by opening the buckle 405. Since a large number of electric sparks are generated during the welding process, the protective part 402 adopts The micro-nano heat shield and the protective part 402 block part of the welding rod sparks during welding, thereby reducing the sparks generated by the welding head 4 during welding and preventing splashing everywhere.
  • the conveying assembly includes a base 301, and transmission shafts 303 symmetrically arranged on the base 301, wherein two transmission shafts 303 are provided with limiting blocks 302 at opposite ends, and the limiting blocks 302 are fixed on the transmission shafts 303 at a predetermined distance.
  • the limit block 302 is fixed at a predetermined position with a gap in the middle. According to the required weld distance, the welding surface of the welded workpiece corresponds to a suitable position on the limit block 302 to ensure smooth welding.
  • the transmission shaft 303 is controlled by the pulley to rotate , so that the rotation of the welded part can be controlled smoothly, so that when a welding error is found, the welded workpiece can be driven to rotate forward and backward in the circumferential direction to control the welding position.
  • the motion law of the first cam 211 in the present invention is as follows: when the rotation angle of the first cam 211 is 0° to 90°, the follower rises to the highest point at a constant speed, and the first cam 211 moves toward the welding workpiece at a constant speed; When the rotation angle of the first cam 211 is 90° to 180°, the follower stops at the highest position, and the welding head 4 starts welding; when the rotation angle of the first cam 211 is 180° to 270°, the follower drops to the lowest point at a constant speed , the first cam 211 moves away from the welding workpiece at a constant speed; when the rotation angle of the first cam 211 is 270° to 360°, the follower stops at the lowest position, and the first cam 211 waits for the second cam 216 to empty back to the starting point;
  • the law of motion of the second cam 216 in the present invention is as follows: when the second cam 216 rotation angle is 0 ° to 180 °, the follower rises to the highest point at a constant speed, and the welding head 4 starts to move along the weld seam, and the second cam 216 rotation angle is From 180° to 360°, the follower drops to the lowest point at a constant speed, and the welding head 4 returns to the starting point;
  • the process of the first cam 211 stopping the rotation is a welding process, and cooperates with the second cam 216 to control the welding speed to ensure smooth welding.
  • ⁇ ' s,min ⁇ min - r T ⁇ [ ⁇ s ]
  • the workpieces to be welded are manually placed on the drive shaft 303 respectively, the faces to be welded correspond to the position of the limit block 302, the weld seam width to be welded is reserved between the welded faces, and the motor 217 to control the drive shaft 303 is started , make the transmission shaft 303 rotate for 2-3 seconds, automatically correct the horizontal position of the welding workpiece, adjust the rotation of the motor 217 to adjust the forward and reverse of the welding workpiece, manually adjust the rotary knob 215, and control the second cam 216 mechanism to drive the second connecting rod 208 mechanism , so as to control the welding head 4 to move up and down.
  • the welding head 4 Before welding, align the welding head 4 with the welding surface and keep a predetermined distance, and directly observe whether the welding position is correct and whether the welding rod 401 is aligned with the middle position of the weld seam. At this time, the welding head 4 The power supply is not connected, so after confirming that there is no problem, the rotary knob 215 can be manually adjusted again to control the welding head 4 to move down slowly to prepare for follow-up welding.
  • the protective cover 5 Before turning on the power supply of the motor 217, at first the protective cover 5 is moved to the corresponding welding position, and then ready to start welding, the motor 217 rotates the belt and drives the first cam 211 to rotate, and the first runner 209 moves according to the contour curve of the first cam 211, The crank slider 206 mechanism drives the slider 206, thereby controlling the longitudinal movement of the first transmission rod 205, so reciprocating, the welding head 4 automatically reciprocates longitudinally, and the welding head 4 is connected to the power supply through the conductive block 403. At this time, it is only necessary to ensure that the welding head 4 is vertical To the position, you can weld smoothly. During the welding process, it is necessary to observe from the protective cover 5 at any time whether the welding position is correct and whether the weld is complete.
  • the rotary knob 215 adjusts at any time to control the position of the welding rod 401. After the weld is completed, adjust the rotary knob 215 again.
  • the contour curve of the second cam 216 is designed, the second cam 216 rotates to the highest point, the second connecting rod 208 drives the slide plate 218 to move the welding head 4 to the top, when the welding rod 401 breaks away from the welding surface, the welding can be stopped. Turn on the power, and so on, and repeat the work in turn until the welding work is finished.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The present invention relates to an automatic cylindrical butt welding apparatus and a welding method. It is only necessary to manually place a welding workpiece on a drive shaft and control, by means of a belt pulley, the circumferential rotation of the welding workpiece so as to enable the position of a welding seam to be adjustable. An upper limiting block of the transmission shaft can control the welding seam distance of the welding workpiece, thus ensuring that welding seam spacing can be controlled. During welding, vertical and horizontal linear movement by a welding head can be controlled by means of a combined cam and connecting rod structure; manual and electrical manipulations are combined, operation is simple, and the working efficiency is effectively improved. During movement, a first tension spring and a second tension spring provide a preset tightening force to the welding head to ensure the stable movement of the welding head. In addition, the periphery of a base is provided with a protective cover, so that it can be observed at any time during the welding process whether the direction of the welding head is correct without harming the eyes; and if there is an error, the position of the welding head can be adjusted immediately by means of a rotary knob.

Description

一种自动圆柱对焊装置以及焊接方法An automatic cylindrical butt welding device and welding method 技术领域technical field
本发明涉及焊接设备领域,具体涉及一种自动圆柱对焊装置以及焊接方法。 The invention relates to the field of welding equipment, in particular to an automatic cylindrical butt welding device and a welding method.
背景技术Background technique
随着近代科学技术的发展,焊接已发展为一门独立的科学,广泛应用于国民经济的各个领域,并渗透到家庭生活日用品中。对接焊是指将焊件分别置于两夹紧装置之间,使其端面对准,在接触处通电加热进行焊接的方法。With the development of modern science and technology, welding has developed into an independent science, widely used in various fields of the national economy, and penetrated into household daily necessities. Butt welding refers to the method of placing the weldment between two clamping devices, aligning the end faces, and heating the contact point for welding.
传统的焊接技术中,通常是采用手工焊接,焊接过程中需要一边通过手持焊帽肉眼观察焊缝位置,一边手动移动焊接工具,不仅工作效率低,焊接工件的加工精度难以控制,并且焊接过程中,时常伴有火花四射的情况,具有安全隐患。In the traditional welding technology, manual welding is usually used. During the welding process, it is necessary to observe the position of the weld seam with the naked eye through the hand-held welding cap, while manually moving the welding tool. Not only is the work efficiency low, the machining accuracy of the welding workpiece is difficult to control, and , often accompanied by sparks, which poses a safety hazard.
技术问题technical problem
提供一种自动圆柱对焊装置,并进一步提供一种基于上述自动圆柱对焊装置的焊接方法,从而解决了现有技术存在的上述问题。An automatic cylindrical butt welding device is provided, and a welding method based on the automatic cylindrical butt welding device is further provided, thereby solving the above-mentioned problems in the prior art.
技术解决方案technical solution
一种全自动圆柱对焊装置,包括焊接组件、传输组件以及防护罩三部分,A fully automatic cylindrical butt welding device, including welding components, transmission components and protective cover three parts,
其中焊接组件,包括设置在连接板两侧的传动机构,以及滑动连接在所述传动机构末端的焊接头,Wherein the welding assembly includes a transmission mechanism arranged on both sides of the connecting plate, and a welding head slidably connected to the end of the transmission mechanism,
传输组件,包括成对配合在底座上的输送组件,transport assemblies, including conveyor assemblies mated in pairs on bases,
防护罩,滑动设置在机座的底部边缘,防护罩上的监测面与所述焊接头平行。防护罩可随意移动至机座的任意位置,以便于观察不同方向的焊接位置,并在观察的同时保护焊接者,监测面采用光控电焊面。The protective cover is slidably arranged on the bottom edge of the base, and the monitoring surface on the protective cover is parallel to the welding head. The protective cover can be moved to any position of the machine base at will, so as to observe the welding position in different directions, and protect the welder while observing. The monitoring surface adopts the light control electric welding surface.
在进一步的实施例中,所述传动机构包括竖向传动机构,以及相对设置在连接板另一侧的纵向传动机构,所述连接板沿横向切锯有凹槽,用于放置电机便于控制第一凸轮转动。传动机构控制焊接头的移动走向,竖向传动机构采用手动可自主控制焊接深度,凹槽设置电机单独控制纵向传动机构,电动纵向传动机构自动移动焊接头的纵向移动,有效保证焊缝美观并且省力,提高工作效率。In a further embodiment, the transmission mechanism includes a vertical transmission mechanism, and a vertical transmission mechanism oppositely arranged on the other side of the connecting plate, and the connecting plate is sawed with a groove along the transverse direction, which is used to place the motor to facilitate the control of the first A cam turns. The transmission mechanism controls the moving direction of the welding head. The vertical transmission mechanism is manually controlled to independently control the welding depth. The groove is equipped with a motor to control the longitudinal transmission mechanism independently. ,Improve work efficiency.
在进一步的实施例中,所述纵向传动机构包括与电机固定连接的传动链,所述传动链的输出轴连接第一凸轮,所述第一凸轮与传动链设置在同一轴线上,所述第一凸轮的边缘连接有第一转轮形成凸轮机构,所述第一转轮与第一凸轮中心在同一轴线上,所述第一转轮转动连接有第一连杆,所述第一连杆一端转动连接有滑块,另一端连接第一转动柱形成曲柄滑块机构,所述滑块以预定行程移动,另一端连接固定连接在第一传动杆的末端。电机自动控制第一凸轮转动从而最终带动焊接头纵向移动,第一凸轮轮廓曲线根据焊接头的预定行程轨迹设计,第一凸轮转动一圈,焊接头纵向移动一个来回,依次往复,第一凸轮设计可有效控制焊接头的移动行程,避免在自动移动过程中,焊接位置偏移。In a further embodiment, the longitudinal transmission mechanism includes a transmission chain fixedly connected to the motor, the output shaft of the transmission chain is connected to a first cam, the first cam is arranged on the same axis as the transmission chain, and the first cam is arranged on the same axis as the transmission chain. The edge of a cam is connected with a first runner to form a cam mechanism, and the first runner is on the same axis as the center of the first cam, and the first runner is connected with a first connecting rod in rotation, and the first connecting rod One end is rotatably connected to a slider, and the other end is connected to the first rotating column to form a crank-slider mechanism. The slider moves with a predetermined stroke, and the other end is fixedly connected to the end of the first transmission rod. The motor automatically controls the rotation of the first cam to finally drive the welding head to move longitudinally. The contour curve of the first cam is designed according to the predetermined travel trajectory of the welding head. The first cam rotates one circle, and the welding head moves back and forth longitudinally, reciprocating in turn. The design of the first cam It can effectively control the moving stroke of the welding head to avoid the welding position deviation during the automatic movement.
在进一步的实施例中,所述竖向传动机构包括固定在连接板另一端的第二凸轮,所述第二凸轮的边缘连接有第二转轮形成凸轮机构,所述第二转轮与第二凸轮中心在同一轴线上,所述第二转轮转动连接在第二连杆的转折处,所述第二连杆的一端与第二转动柱转动连接,另一端转动连接的第二滑块与滑板固定,所述滑板以预定行程在第二传动杆上滑动,所述滑块与滑板相互垂直运动。手动旋转钮即可调整焊接工件的竖向方向的移动,从而可自我控制焊接深度。In a further embodiment, the vertical transmission mechanism includes a second cam fixed at the other end of the connecting plate, the edge of the second cam is connected with a second wheel to form a cam mechanism, and the second wheel and the first The centers of the two cams are on the same axis, and the second rotating wheel is rotatably connected to the turning point of the second connecting rod. One end of the second connecting rod is rotatably connected to the second rotating column, and the other end is rotatably connected to the second slider. Fixed with the slide plate, the slide plate slides on the second transmission rod with a predetermined stroke, and the slide block and the slide plate move perpendicularly to each other. The vertical movement of the welding workpiece can be adjusted by manually rotating the knob, so that the welding depth can be self-controlled.
本发明中第一凸轮的运动规律如下:第一凸轮转角为0°到90°时,从动件等速上升到最高点;第一凸轮转角为90°到180°时,从动件在最高位停止不动;第一凸轮转角为180°到270°时,从动件等速下降到最低点;第一凸轮转角为270°到360°时,从动件在最低位停止不动;The law of motion of the first cam in the present invention is as follows: when the first cam rotation angle is 0° to 90°, the follower rises to the highest point at a constant speed; when the first cam rotation angle is 90° to 180°, the follower rises to the highest point When the first cam rotation angle is 180° to 270°, the follower drops to the lowest point at a constant speed; when the first cam rotation angle is 270° to 360°, the follower stops at the lowest position;
本发明中第二凸轮的运动规律如下:第一凸轮转角为0°到180°时,从动件等速上升到最高点第一凸轮转角为180°到360°时,从动件等速下降到最低点; The law of motion of the second cam in the present invention is as follows: when the first cam rotation angle is 0° to 180°, the follower rises to the highest point at a constant velocity; when the first cam rotation angle is 180° to 360°, the follower descends at a constant velocity to the lowest point;
第一凸轮停止转动过程为焊接过程,与第二凸轮配合控制焊接速度,保证焊接顺利。The process of stopping the rotation of the first cam is the welding process, and cooperates with the second cam to control the welding speed to ensure smooth welding.
假设凸轮的基圆半径为r 0,转动柱半径为r T当理论轮廓的最小曲率半径ρ min>r T时,才能避免产生过渡切割,此时假设一个许用曲率半径[ρ s]即 Assume that the radius of the base circle of the cam is r 0 , and the radius of the rotating cylinder is r T. When the minimum curvature radius of the theoretical profile ρ min >r T , transitional cutting can be avoided. At this time, an allowable curvature radius [ρ s ] is assumed
ρ s,min = ρ min- r T ≥ [ ρ s ] ρ ' s,min = ρ min - r T ≥ [ ρ s ]
则[ ρ s ]=3-5mm,此时已知 ρ min 便可求出转动柱半径最大值r T≤ρ min-[ρ s]。 Then [ ρ s ]=3-5mm, and ρ min is known at this time , then the maximum value of the radius of the rotating column r T ≤ρ min -[ρ s ] can be obtained.
如此只需调整转动柱半径便可修改焊接头来回移动的行程,操作简单方便。In this way, the stroke of the welding head moving back and forth can be modified only by adjusting the radius of the rotating column, and the operation is simple and convenient.
在进一步的实施例中,所述第一转轮与滑块的中心处固定设置有第一拉伸弹簧,所述第一拉伸弹簧的一端穿过连接杆与第一定位块连接,所述第一定位块固定垂直安装在连接板的一侧。In a further embodiment, a first extension spring is fixedly arranged at the center of the first rotating wheel and the slider, and one end of the first extension spring is connected to the first positioning block through a connecting rod. The first positioning block is fixed and vertically installed on one side of the connecting plate.
在进一步的实施例中,所述滑板的侧面连接有第二拉伸弹簧与第二定位块固定连接,所述第二定位块固定在第一传动杆的末端与连接板垂直。拉伸弹簧在焊接头移动时给出预定的张紧力,防止焊接头移动过程中不稳,随意晃动影响焊缝美观。In a further embodiment, a second tension spring is fixedly connected to a second positioning block on the side of the sliding plate, and the second positioning block is fixed on the end of the first transmission rod and is perpendicular to the connecting plate. The tension spring gives a predetermined tension when the welding head moves, preventing the welding head from being unstable during the moving process, and the random shaking will affect the appearance of the weld seam.
在进一步的实施例中,所述焊接头包括有本体,与所述第一传动杆滑动连接的导电板,以及与所述导电板的一端连接的防护件,另一端固定连接的卡扣,所述卡扣与本体活动连接。防护件采用绝缘隔热材料,减少焊接头在焊接产生的火花,防止四处迸溅。In a further embodiment, the welding head includes a body, a conductive plate slidably connected to the first transmission rod, a protective piece connected to one end of the conductive plate, and a buckle fixedly connected to the other end. The buckle is movably connected with the body. The protective parts are made of insulating and heat-insulating materials to reduce the sparks generated by the welding head during welding and prevent splashing everywhere.
在进一步的实施例中,所述输送组件包括固定在机座上的底座,对称设置在底座上的传动轴,以及传动轴一端设置有限位块,所述限位块以预定距离固定在传动轴上。传动轴由皮带轮控制转动,从而可带动焊接工件先周向正反转,控制焊接位置,限位块能够控制焊缝距离。In a further embodiment, the conveying assembly includes a base fixed on the base, a transmission shaft symmetrically arranged on the base, and a limit block is arranged at one end of the drive shaft, and the limit block is fixed on the drive shaft with a predetermined distance superior. The transmission shaft is controlled by the belt pulley to drive the workpiece to be welded in the forward and reverse direction, and the welding position is controlled. The limit block can control the distance of the welding seam.
一种自动圆柱对焊装置的焊接方法,包括以下步骤:A welding method of an automatic cylindrical butt welding device, comprising the following steps:
S1、手动将需要焊接的工件分别放置在传动轴上,将需要焊接的面与限位块的位置对应,焊接面之间保留需要焊接的焊缝宽度;S1. Manually place the workpieces to be welded on the drive shaft respectively, match the surface to be welded with the position of the limit block, and reserve the width of the weld to be welded between the welding surfaces;
S2、启动控制传动轴的电机,传动轴转动2-3秒,自动修正焊接工件的水平位置,调整电机转向从而调整焊接工件正反转;S2. Start the motor that controls the transmission shaft, the transmission shaft rotates for 2-3 seconds, automatically corrects the horizontal position of the welding workpiece, adjusts the steering of the motor to adjust the forward and reverse of the welding workpiece;
S3、手动调整旋转钮,控制第二凸轮机构带动第二连杆机构,从而控制焊接头上下运动,将焊接头对应焊接面,并保留有预定距离;S3. Manually adjust the rotary knob to control the second cam mechanism to drive the second link mechanism, thereby controlling the welding head to move up and down, and the welding head corresponds to the welding surface, and a predetermined distance is reserved;
S4、此时焊接头并无电源,直接观察焊接位置是否正确,焊条是否对准焊缝中间位置;S4. At this time, the welding head has no power supply, directly observe whether the welding position is correct, and whether the welding rod is aligned with the middle position of the welding seam;
S5、再次手动调整旋转钮,控制焊接头缓慢下移准备后续焊接,此时第二凸轮转动一圈,焊接头竖向行走一个来回;S5. Manually adjust the rotary knob again to control the welding head to move down slowly to prepare for subsequent welding. At this time, the second cam rotates one circle, and the welding head moves vertically back and forth;
S6、先将防护罩移动至焊接位置,再打开电机电源,电机转动皮带转动带动第一凸轮转动,第一转轮根据第一凸轮的轮廓曲线移动,曲柄滑块机构带动滑块,从而控制第一传动杆纵向移动,如此往复,焊接头自动纵向往复移动;S6. First move the protective cover to the welding position, and then turn on the power of the motor. The motor rotates the belt to drive the first cam to rotate, the first runner moves according to the contour curve of the first cam, and the crank slider mechanism drives the slider to control the first cam. A transmission rod moves longitudinally, so reciprocating, the welding head automatically reciprocates longitudinally;
S7、焊接过程中,从防护罩随时观察焊接位置是否正确,焊缝是否完整;S7. During the welding process, observe whether the welding position is correct and whether the welding seam is complete from the protective cover at any time;
S8、若焊接有问题时,随时调整旋转钮,控制焊条的位置;S8. If there is a problem with welding, adjust the rotary knob at any time to control the position of the welding rod;
S9、焊缝完成时,控制旋转钮将转向柱处于第一凸轮的最高点,此时焊条脱离焊接表面,停止焊接,断开电源;S9. When the welding seam is completed, control the rotary knob to place the steering column at the highest point of the first cam. At this time, the welding rod is separated from the welding surface, stop welding, and disconnect the power supply;
S10、如此类推,依次重复S2、S3、S4、S5、S6、S7、S8、S9、工作,直至焊接工作结束。S10, and so on, repeat the work of S2, S3, S4, S5, S6, S7, S8, S9, until the welding work is finished.
有益效果Beneficial effect
本发明涉及一种自动圆柱对焊装置以及焊接方法,只需手动焊接工件相对放置在传动轴上,由皮带轮控制焊接工件的周向转动,实现焊缝位置可调,传动轴上限位块可控制焊接工件焊缝距离,从而保证焊缝间距的可控性,焊接时,通过凸轮与连杆组合结构可控制焊接头竖向与纵向的直线方向运动,手动与电动结合,操作简单,有效提高工作效率,并且移动过程中同时拉伸弹簧给焊接头一定预紧力,保证焊接头移动平稳,此外,机座外围设置有防护罩,可在焊接过程中保证不伤害眼睛的同时可随时观察焊接头的走向是否正确,若有错误,可及时通过旋转钮调整焊接头的位置。The invention relates to an automatic cylindrical butt welding device and a welding method. It only needs to manually place the welding workpiece on the transmission shaft, and the circumferential rotation of the welding workpiece is controlled by the belt pulley, so that the position of the welding seam can be adjusted, and the upper limit block of the transmission shaft can be controlled. The welding seam distance of the welding workpiece ensures the controllability of the welding seam spacing. During welding, the vertical and longitudinal linear movement of the welding head can be controlled by the combined structure of the cam and the connecting rod. The combination of manual and electric operation is simple and effectively improves the work efficiency. Efficiency, and at the same time stretch the spring to give the welding head a certain pre-tightening force during the moving process to ensure the smooth movement of the welding head. In addition, there is a protective cover around the machine base, which can ensure that the welding head can be observed at any time while not hurting the eyes during the welding process. If there is a mistake, the position of the welding head can be adjusted in time by turning the knob.
附图说明Description of drawings
图1为本发明的整体结构图。Fig. 1 is the overall structure diagram of the present invention.
图2为本发明中纵向传动机构的结构示意图。Fig. 2 is a structural schematic diagram of the longitudinal transmission mechanism in the present invention.
图3为本发明中竖向传动机构的结构示意图。Fig. 3 is a structural schematic diagram of the vertical transmission mechanism in the present invention.
图4为本发明中焊接头的结构以及衔接示意图。Fig. 4 is a schematic diagram of the structure and connection of the welding joint in the present invention.
图5为本发明的传输组件的结构示意图。Fig. 5 is a schematic structural diagram of the transmission assembly of the present invention.
图中各附图标记为:机座1、传动机构2、传输组件3、焊接头4、防护罩5、监测面6、第二定位块201、第一定位块202、连接板203、第一拉伸弹簧204、第一传动杆205、滑块206、滑槽207、第一连杆208、第一转轮209、第一转动柱210、第一凸轮211、传动链212、第二拉伸弹簧213、第二传动杆214、旋转钮215、第二凸轮216、电机217、滑板218、第二转轮219、第二转动柱220、第二连杆221、底座301、限位块302、传动轴303、焊条401、防护件402、导电块403、本体404、卡扣405。The reference signs in the figure are: machine base 1, transmission mechanism 2, transmission assembly 3, welding head 4, protective cover 5, monitoring surface 6, second positioning block 201, first positioning block 202, connecting plate 203, first Tension spring 204, first transmission rod 205, slide block 206, chute 207, first connecting rod 208, first runner 209, first rotation column 210, first cam 211, transmission chain 212, second stretching Spring 213, second transmission rod 214, rotary knob 215, second cam 216, motor 217, slide plate 218, second runner 219, second rotating column 220, second connecting rod 221, base 301, limit block 302, Transmission shaft 303 , welding rod 401 , protective piece 402 , conductive block 403 , body 404 , buckle 405 .
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the present invention.
申请人认为,传统的焊接技术中,通常是采用手工焊接,焊接过程中需要一边通过手持焊帽肉眼观察焊缝位置,一边手动移动焊接工具,不仅工作效率低,焊接工件的加工精度难以控制,焊接过程中,时常伴有火花四射的情况,具有安全隐患。The applicant believes that in the traditional welding technology, manual welding is usually used. During the welding process, it is necessary to observe the position of the weld seam with the naked eye through a hand-held welding cap, and at the same time manually move the welding tool. Not only is the work efficiency low, but the machining accuracy of the welded workpiece is difficult to control. During the welding process, sparks are often accompanied, which poses a safety hazard.
为此,申请人设计了一种自动圆柱对焊装置以及焊接方法,只需手动焊接工件相对放置在传动轴303上,由皮带轮控制焊接工件的周向转动,实现焊缝位置可调,传动轴303上限位块302可控制焊接工件焊缝距离,从而保证焊缝间距的可控性,焊接时,通过凸轮与连杆组合结构可控制焊接头4竖向与纵向的直线方向运动,手动与电动结合,操作简单,有效提高工作效率,并且移动过程中同时拉伸弹簧给焊接头4一定预紧力,保证焊接头4移动平稳,此外,机座1外围设置有防护罩5,可在焊接过程中保证不伤害眼睛的同时可随时观察焊接头4的走向是否正确,若有错误,可及时通过旋转钮215调整焊接头4的位置。For this reason, the applicant has designed an automatic cylindrical butt welding device and welding method, only needing to manually place the welding workpiece on the transmission shaft 303, and the circumferential rotation of the welding workpiece is controlled by the belt pulley, so that the position of the welding seam can be adjusted, and the transmission shaft 303 The upper limit block 302 can control the welding seam distance of the welding workpiece, thereby ensuring the controllability of the welding seam spacing. During welding, the vertical and longitudinal linear direction movement of the welding head 4 can be controlled through the combined structure of the cam and the connecting rod. Manual and electric Combined, the operation is simple, and the work efficiency is effectively improved. In the process of moving, the stretching spring simultaneously gives the welding head 4 a certain pre-tightening force to ensure that the welding head 4 moves smoothly. In addition, the periphery of the machine base 1 is provided with a protective cover 5, which can While ensuring that the eyes are not hurt, it is possible to observe whether the direction of the welding head 4 is correct at any time. If there is a mistake, the position of the welding head 4 can be adjusted in time by the rotary knob 215.
如图1至图5所示,本发明公开了一种自动圆柱对焊装置以及焊接方法。其中,一种全自动圆柱对焊装置,包括焊接组件2、传输组件3以及防护罩5三部分。As shown in Fig. 1 to Fig. 5, the present invention discloses an automatic cylindrical butt welding device and a welding method. Among them, a fully automatic cylindrical butt welding device includes three parts: a welding assembly 2 , a transmission assembly 3 and a protective cover 5 .
其中焊接组件2,包括设置在连接板203两侧的传动机构2,以及滑动连接在所述传动机构2末端的焊接头4,Wherein the welding assembly 2 includes the transmission mechanism 2 arranged on both sides of the connecting plate 203, and the welding head 4 slidably connected to the end of the transmission mechanism 2,
传输组件3,包括成对配合在底座301上的输送组件,The transmission assembly 3 includes a pair of conveying assemblies fitted on the base 301,
防护罩5,滑动设置在机座1的底部边缘,防护罩5上的监测面6与所述焊接头4平行。防护罩5采用滚轮滑槽207设置半包围机座1,在焊接过程中便可随意移动至机座1的任意位置,监测面6采用自动变光屏 ,这样通过防护罩5上的检测面观察不同方向的焊接位置,若有焊缝位置不对,或着焊缝不美观,可随时断开电源重新调整传动机构2来调整焊接位置,为保证在观察时电火花不会伤到焊接者,防护罩5采用耐高温隔热材料,同时也能避免电火花四处迸溅,并且可收集焊接废料,方便清扫打理。The protective cover 5 is slidably arranged on the bottom edge of the machine base 1 , and the monitoring surface 6 on the protective cover 5 is parallel to the welding head 4 . The protective cover 5 adopts the roller chute 207 to half-enclose the machine base 1, and can move to any position of the machine base 1 at will during the welding process. For welding positions in different directions, if the position of the welding seam is wrong, or the welding seam is not beautiful, you can cut off the power at any time and readjust the transmission mechanism 2 to adjust the welding position. In order to ensure that the electric spark will not hurt the welder during observation, the protective The cover 5 adopts high-temperature-resistant and heat-insulating materials, which can also prevent electric sparks from splashing everywhere, and can collect welding waste, which is convenient for cleaning and handling.
所述传动机构2包括竖向传动机构2,以及相对设置在连接板203另一侧的纵向传动机构2,所述连接板203沿横向切锯有凹槽,用于放置电机217便于控制第一凸轮211转动。传动机构2控制焊接头4的移动走向,竖向传动机构2采用手动可自主控制焊接深度,凹槽设置电机217单独控制纵向传动机构2,电动纵向传动机构2自动移动焊接头4的纵向移动,有效保证焊缝美观并且省力,提高工作效率。The transmission mechanism 2 includes a vertical transmission mechanism 2, and a vertical transmission mechanism 2 oppositely arranged on the other side of the connecting plate 203. The connecting plate 203 has grooves cut along the transverse direction, and is used to place the motor 217 to facilitate the control of the first The cam 211 rotates. The transmission mechanism 2 controls the moving direction of the welding head 4, and the vertical transmission mechanism 2 adopts manual and can independently control the welding depth, and the groove is provided with a motor 217 to separately control the longitudinal transmission mechanism 2, and the electric longitudinal transmission mechanism 2 automatically moves the longitudinal movement of the welding head 4, Effectively ensure the weld seam is beautiful and labor-saving, and improve work efficiency.
所述纵向传动机构2包括与电机217固定连接的传动链212,所述传动链212的输出轴连接第一凸轮211,所述第一凸轮211与传动链212设置在同一轴线上,所述第一凸轮211的边缘连接有第一转轮209形成凸轮机构,所述第一转轮209与第一凸轮211中心在同一轴线上,所述第一转轮209转动连接有第一连杆208,所述第一连杆208一端转动连接有滑块206,另一端连接第一转动柱210形成曲柄滑块206机构,所述滑块206以预定行程移动,另一端连接固定连接在第一传动杆205的末端,电机217自动控制第一凸轮211转动从而最终带动焊接头4纵向移动,第一凸轮211轮廓曲线根据焊接头4的预定行程轨迹设计,本发明中第一凸轮211的轮廓曲线如图2所示,第一凸轮211转至最高点时,焊接头4处于焊缝的最外围,第一凸轮211转动焊接头4开始向前移动,直至第一凸轮211转至下一个圆弧点,焊接头4开始往回走,如此使第一凸轮211转动一圈,焊接头4便可纵向移动一个来回,依次往复,第一凸轮211设计可有效控制焊接头4的移动行程,避免在自动移动过程中,焊接位置偏移。The longitudinal transmission mechanism 2 includes a transmission chain 212 fixedly connected to the motor 217, the output shaft of the transmission chain 212 is connected to the first cam 211, the first cam 211 and the transmission chain 212 are arranged on the same axis, and the first cam 211 is arranged on the same axis as the transmission chain 212. The edge of a cam 211 is connected with a first wheel 209 to form a cam mechanism. The first wheel 209 is on the same axis as the center of the first cam 211. The first wheel 209 is rotatably connected with a first connecting rod 208. One end of the first connecting rod 208 is rotatably connected to the slider 206, and the other end is connected to the first rotating column 210 to form a crank slider 206 mechanism. The slider 206 moves with a predetermined stroke, and the other end is fixedly connected to the first transmission rod. At the end of 205, the motor 217 automatically controls the rotation of the first cam 211 to finally drive the welding head 4 to move longitudinally. The contour curve of the first cam 211 is designed according to the predetermined travel track of the welding head 4. The contour curve of the first cam 211 in the present invention is shown in the figure As shown in 2, when the first cam 211 turns to the highest point, the welding head 4 is at the outermost edge of the weld seam, the first cam 211 rotates the welding head 4 and starts to move forward until the first cam 211 turns to the next arc point, The welding head 4 starts to go back, so that the first cam 211 rotates one circle, and the welding head 4 can move back and forth longitudinally, reciprocating in turn. The design of the first cam 211 can effectively control the moving stroke of the welding head 4, avoiding the automatic movement. During the process, the welding position shifts.
所述竖向传动机构2包括固定在连接板203另一端的第二凸轮216,所述第二凸轮216的边缘连接有第二转轮209形成凸轮机构,所述第二转轮209与第二凸轮216中心在同一轴线上,所述第二转轮209转动连接在第二连杆208的转折处,所述第二连杆208的一端与第二转动柱220转动连接,另一端转动连接的第二滑块206与滑板218固定,所述滑板218已预定行程在第二传动杆214上滑动,所述滑块206与滑板218相互垂直运动。本发明中第二凸轮216的轮廓曲线如图2所示,第二凸轮216转动至最高点,第二连杆208带动滑板218移动将焊接头4移动至最顶端,此时焊接头4原理焊接面,扭动旋转钮215,焊接头4开始向下移动,与焊接面接触,便可进行焊接,由于圆柱焊缝为圆弧曲线,所以在焊接过程中,手动缓慢扭动旋转钮215便可是焊接头4移动的高度与焊接面的高度相对应,焊接完成时,控制旋转钮215将转向柱处于第一凸轮211的最高点,此时焊条401脱离焊接表面即可停止焊接,如此简单方便,只需调节旋转钮215便可调整焊接工件的竖向方向的移动,从而还可以自我控制焊接深度。Described vertical transmission mechanism 2 comprises the second cam 216 that is fixed on the other end of connecting plate 203, and the edge of described second cam 216 is connected with second rotating wheel 209 to form cam mechanism, and described second rotating wheel 209 and second The center of the cam 216 is on the same axis, the second rotating wheel 209 is rotatably connected to the turning point of the second connecting rod 208, one end of the second connecting rod 208 is rotatably connected to the second rotating post 220, and the other end is rotatably connected to The second sliding block 206 is fixed to the sliding plate 218, and the sliding plate 218 slides on the second transmission rod 214 with a predetermined stroke, and the sliding block 206 and the sliding plate 218 move perpendicularly to each other. The contour curve of the second cam 216 in the present invention is shown in Figure 2, the second cam 216 rotates to the highest point, the second connecting rod 208 drives the slide plate 218 to move the welding head 4 to the top, at this time the welding head 4 is welded in principle surface, twist the rotary knob 215, the welding head 4 starts to move downwards, and the welding can be carried out when it comes into contact with the welding surface. Since the cylindrical welding seam is an arc curve, during the welding process, it is enough to manually twist the rotary knob 215 slowly. The moving height of the welding head 4 corresponds to the height of the welding surface. When the welding is completed, control the rotary knob 215 to place the steering column at the highest point of the first cam 211. At this time, the welding rod 401 can be separated from the welding surface to stop welding. It is so simple and convenient. The vertical movement of the welding workpiece can be adjusted only by adjusting the rotary knob 215, so that the welding depth can also be self-controlled.
所述第一转轮209与滑块206的中心处固定设置有第一拉伸弹簧204,所述第一拉伸弹簧204的一端穿过连接杆与第一定位块202连接,所述第一定位块202固定垂直安装在连接板203的一侧。第一拉伸弹簧204在连接杆移动时给予纵向方向一定的张紧力,从而最终控制焊接头4在纵向移动式能够平稳。The center of the first rotating wheel 209 and the slider 206 is fixed with a first tension spring 204, and one end of the first tension spring 204 is connected to the first positioning block 202 through a connecting rod. The positioning block 202 is fixed and vertically installed on one side of the connecting plate 203 . The first tension spring 204 gives a certain tension in the longitudinal direction when the connecting rod moves, so as to finally control the welding head 4 to move smoothly in the longitudinal direction.
所述滑板218的侧面连接有第二拉伸弹簧213与第二定位块201固定连接,所述第二定位块201固定在第一传动杆205的末端与连接板203垂直。第二拉伸弹簧213在焊接头4竖向向移动时给出预定的张紧力,防止焊接头4移动过程中不稳,随意晃动影响焊缝美观。The side of the sliding plate 218 is connected with a second tension spring 213 and is fixedly connected with the second positioning block 201 , and the second positioning block 201 is fixed at the end of the first transmission rod 205 and is perpendicular to the connecting plate 203 . The second tension spring 213 provides a predetermined tension force when the welding head 4 moves vertically, so as to prevent the welding head 4 from being unstable during its movement and randomly shaking to affect the appearance of the weld seam.
所述焊接头4包括有本体404,与所述第一传动杆205滑动连接的导电板,以及与所述导电板的一端连接的防护件402,另一端固定连接的卡扣405,所述卡扣405与本体404活动连接。卡口锁紧将本体404固定,防止掉落,并且在更换焊条401时,只需打开卡扣405便可取下本体404进行更换与安装,由于焊接过程中产生大量的电火花,防护件402采用微纳隔热板,防护件402在焊接时阻挡部分焊条火花,从而减少焊接头4在焊接时产生的火花,防止四处迸溅。The welding head 4 includes a body 404, a conductive plate slidably connected to the first transmission rod 205, a protective piece 402 connected to one end of the conductive plate, and a buckle 405 fixedly connected to the other end. Buckle 405 is movably connected with body 404 . The bayonet lock fixes the body 404 to prevent it from falling, and when replacing the welding rod 401, the body 404 can be removed for replacement and installation only by opening the buckle 405. Since a large number of electric sparks are generated during the welding process, the protective part 402 adopts The micro-nano heat shield and the protective part 402 block part of the welding rod sparks during welding, thereby reducing the sparks generated by the welding head 4 during welding and preventing splashing everywhere.
所述输送组件包括底座301,对称设置在底座301上的传动轴303,其中两根传动轴303一端相对设置有限位块302,所述限位块302以预定距离固定在传动轴303上。限位块302以预定位置固定,中间留有缝隙,根据所需要的焊缝距离,将焊接工件的焊接面对应限位块302上合适的位置,保证焊接顺利,传动轴303由皮带轮控制转动,如此便可平稳控制焊接件转动,从而在发现焊接错误时可带动焊接工件先周向正反转,控制焊接位置。The conveying assembly includes a base 301, and transmission shafts 303 symmetrically arranged on the base 301, wherein two transmission shafts 303 are provided with limiting blocks 302 at opposite ends, and the limiting blocks 302 are fixed on the transmission shafts 303 at a predetermined distance. The limit block 302 is fixed at a predetermined position with a gap in the middle. According to the required weld distance, the welding surface of the welded workpiece corresponds to a suitable position on the limit block 302 to ensure smooth welding. The transmission shaft 303 is controlled by the pulley to rotate , so that the rotation of the welded part can be controlled smoothly, so that when a welding error is found, the welded workpiece can be driven to rotate forward and backward in the circumferential direction to control the welding position.
此外,本发明中第一凸轮211的运动规律如下:第一凸轮211转角为0°到90°时,从动件等速上升到最高点,第一凸轮211等速移动向焊接工件靠近;第一凸轮211转角为90°到180°时,从动件在最高位停止不动,焊接头4开始焊接;第一凸轮211转角为180°到270°时,从动件等速下降到最低点,第一凸轮211等速移动远离焊接工件;第一凸轮211转角为270°到360°时,从动件在最低位停止不动,第一凸轮211等待第二凸轮216空回到起始点; In addition, the motion law of the first cam 211 in the present invention is as follows: when the rotation angle of the first cam 211 is 0° to 90°, the follower rises to the highest point at a constant speed, and the first cam 211 moves toward the welding workpiece at a constant speed; When the rotation angle of the first cam 211 is 90° to 180°, the follower stops at the highest position, and the welding head 4 starts welding; when the rotation angle of the first cam 211 is 180° to 270°, the follower drops to the lowest point at a constant speed , the first cam 211 moves away from the welding workpiece at a constant speed; when the rotation angle of the first cam 211 is 270° to 360°, the follower stops at the lowest position, and the first cam 211 waits for the second cam 216 to empty back to the starting point;
本发明中第二凸轮216的运动规律如下:第二凸轮216转角为0°到180°时,从动件等速上升到最高点,焊接头4沿焊缝开始移动,第二凸轮216转角为180°到360°时,从动件等速下降到最低点,焊接头4回到起始点; The law of motion of the second cam 216 in the present invention is as follows: when the second cam 216 rotation angle is 0 ° to 180 °, the follower rises to the highest point at a constant speed, and the welding head 4 starts to move along the weld seam, and the second cam 216 rotation angle is From 180° to 360°, the follower drops to the lowest point at a constant speed, and the welding head 4 returns to the starting point;
第一凸轮211停止转动过程为焊接过程,与第二凸轮216配合控制焊接速度,保证焊接顺利。The process of the first cam 211 stopping the rotation is a welding process, and cooperates with the second cam 216 to control the welding speed to ensure smooth welding.
另外,假设凸轮的基圆半径为r 0,转动柱半径为r T当理论轮廓的最小曲率半径ρ min>r T时,才能避免产生过渡切割,此时假设一个许用曲率半径[ρ s]即 In addition, assuming that the radius of the base circle of the cam is r 0 , and the radius of the rotating cylinder is r T , when the minimum curvature radius of the theoretical profile ρ min >r T , transitional cutting can be avoided. At this time, an allowable curvature radius [ρ s ] is assumed which is
Figure dest_path_image002
ρ s,min = ρ min- r T ≥ [ ρ s ]
Figure dest_path_image002
ρ ' s,min = ρ min - r T ≥ [ ρ s ]
则[ρ s]=3-5mm,此时已知ρ min 便可求出转动柱半径最大值r T≤ρ min-[ρ s]。 Then [ρ s ]=3-5mm, if ρ min is known at this time , the maximum value of the radius of the rotating column r T ≤ρ min -[ρ s ] can be obtained.
如此只需调整转动柱半径便可修改焊接头4来回移动的行程,操作简单方便。In this way, the stroke of the welding head 4 moving back and forth can be modified only by adjusting the radius of the rotating column, and the operation is simple and convenient.
基于上述技术方案,本发明提出的一种自动圆柱对焊装置的焊接方法具体的工作过程如下:Based on the above-mentioned technical scheme, the specific working process of the welding method of a kind of automatic cylindrical butt welding device proposed by the present invention is as follows:
首先,手动将需要焊接的工件分别放置在传动轴303上,将需要焊接的面与限位块302的位置对应,焊接面之间保留需要焊接的焊缝宽度,启动控制传动轴303的电机217,使传动轴303转动2-3秒,自动修正焊接工件的水平位置,调整电机217转向可调整焊接工件正反转,手动调整旋转钮215,控制第二凸轮216机构带动第二连杆208机构,从而控制焊接头4上下运动,焊接前,将焊接头4对准焊接面并先保留有预定距离,直接大致观察焊接位置是否正确,焊条401是否对准焊缝中间位置,此时焊接头4并无连接电源,所以在确定没有问题后,可以再次手动调整旋转钮215,控制焊接头4缓慢下移准备后续焊接,此时第二凸轮216转动一圈,焊接头4竖向行走一个来回。打开电机217电源前,首先将防护罩5移动至焊接位置相对应,再准备开始焊接,电机217转动皮带转动带动第一凸轮211转动,第一转轮209根据第一凸轮211的轮廓曲线移动,曲柄滑块206机构带动滑块206,从而控制第一传动杆205纵向移动,如此往复,焊接头4自动纵向往复移动,焊接头4通过导电块403连接到电源,此时只要保证焊接头4竖向位置,便可焊接顺利。焊接过程中,要从防护罩5随时观察焊接位置是否正确,焊缝是否完整,若焊接有问题时,随时调整旋转钮215,控制焊条401的位置,焊缝完成后,再次调整旋转钮215,第二凸轮216的轮廓曲线经过设计,第二凸轮216转动至最高点,第二连杆208带动滑板218移动将焊接头4移动至最顶端,此时焊条401脱离焊接表面即可停止焊接,断开电源,如此类推,依次重复工作,直至焊接工作结束。First, the workpieces to be welded are manually placed on the drive shaft 303 respectively, the faces to be welded correspond to the position of the limit block 302, the weld seam width to be welded is reserved between the welded faces, and the motor 217 to control the drive shaft 303 is started , make the transmission shaft 303 rotate for 2-3 seconds, automatically correct the horizontal position of the welding workpiece, adjust the rotation of the motor 217 to adjust the forward and reverse of the welding workpiece, manually adjust the rotary knob 215, and control the second cam 216 mechanism to drive the second connecting rod 208 mechanism , so as to control the welding head 4 to move up and down. Before welding, align the welding head 4 with the welding surface and keep a predetermined distance, and directly observe whether the welding position is correct and whether the welding rod 401 is aligned with the middle position of the weld seam. At this time, the welding head 4 The power supply is not connected, so after confirming that there is no problem, the rotary knob 215 can be manually adjusted again to control the welding head 4 to move down slowly to prepare for follow-up welding. Before turning on the power supply of the motor 217, at first the protective cover 5 is moved to the corresponding welding position, and then ready to start welding, the motor 217 rotates the belt and drives the first cam 211 to rotate, and the first runner 209 moves according to the contour curve of the first cam 211, The crank slider 206 mechanism drives the slider 206, thereby controlling the longitudinal movement of the first transmission rod 205, so reciprocating, the welding head 4 automatically reciprocates longitudinally, and the welding head 4 is connected to the power supply through the conductive block 403. At this time, it is only necessary to ensure that the welding head 4 is vertical To the position, you can weld smoothly. During the welding process, it is necessary to observe from the protective cover 5 at any time whether the welding position is correct and whether the weld is complete. If there is a problem in welding, adjust the rotary knob 215 at any time to control the position of the welding rod 401. After the weld is completed, adjust the rotary knob 215 again. The contour curve of the second cam 216 is designed, the second cam 216 rotates to the highest point, the second connecting rod 208 drives the slide plate 218 to move the welding head 4 to the top, when the welding rod 401 breaks away from the welding surface, the welding can be stopped. Turn on the power, and so on, and repeat the work in turn until the welding work is finished.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

  1. 一种自动圆柱对焊装置,其特征包括:An automatic cylindrical butt welding device, its features include:
    焊接组件,包括设置在连接板两侧的传动机构,以及固定在所述传动机构末端的焊接头,The welding assembly includes a transmission mechanism arranged on both sides of the connecting plate, and a welding head fixed at the end of the transmission mechanism,
    传输组件,包括与所述传动机构垂直并固定安装在机座上的输送组件,The transmission assembly includes a transmission assembly perpendicular to the transmission mechanism and fixedly installed on the machine base,
    防护罩,滑动设置在机座的底部边缘,所述防护罩外表面设有监测面,所述监测面与焊接头平行。The protective cover is slidably arranged on the bottom edge of the base, and the outer surface of the protective cover is provided with a monitoring surface, and the monitoring surface is parallel to the welding head.
  2. 根据权利要求1所述的一种自动圆柱对焊装置,其特征在于:所述传动机构包括竖向传动机构,以及相对设置在连接板另一侧的纵向传动机构,所述连接板沿横向切锯有凹槽。An automatic cylindrical butt welding device according to claim 1, characterized in that: the transmission mechanism includes a vertical transmission mechanism, and a longitudinal transmission mechanism oppositely arranged on the other side of the connecting plate, and the connecting plate is cut along the transverse direction. The saw has grooves.
  3. 根据权利要求2所述的一种自动圆柱对焊装置,其特征在于:所述纵向传动机构包括与电机固定连接的传动链,所述传动链的输出轴连接第一凸轮,所述第一凸轮与传动链设置在同一轴线上,所述第一凸轮的边缘连接有第一转轮形成凸轮机构,所述第一转轮与第一凸轮中心在同一轴线上,所述第一转轮转动连接有第一连杆,所述第一连杆一端转动连接有滑块,另一端连接第一转动柱形成曲柄滑块机构,所述滑块以预定行程移动,另一端连接固定连接在第一传动杆的末端。An automatic cylindrical butt welding device according to claim 2, characterized in that: the longitudinal transmission mechanism includes a transmission chain fixedly connected to the motor, the output shaft of the transmission chain is connected to the first cam, and the first cam Set on the same axis as the transmission chain, the edge of the first cam is connected with a first wheel to form a cam mechanism, the first wheel is on the same axis as the center of the first cam, and the first wheel is connected in rotation There is a first connecting rod, one end of the first connecting rod is rotatably connected to a slider, and the other end is connected to the first rotating column to form a crank-slider mechanism, the slider moves with a predetermined stroke, and the other end is fixedly connected to the first transmission end of the rod.
  4. 根据权利要求2所述的一种自动圆柱对焊装置,其特征在于:所述竖向传动机构包括固定在连接板另一端的第二凸轮,所述第二凸轮的边缘连接有第二转轮形成凸轮机构,所述第二转轮与第二凸轮中心在同一轴线上,所述第二转轮转动连接在第二连杆的转折处,所述第二连杆的一端与第二转动柱转动连接,另一端转动连接的第二滑块与滑板固定,所述滑板以预定行程在第二传动杆上滑动,所述滑块与滑板相互垂直运动。An automatic cylindrical butt welding device according to claim 2, characterized in that: the vertical transmission mechanism includes a second cam fixed on the other end of the connecting plate, and a second wheel is connected to the edge of the second cam A cam mechanism is formed, the second rotating wheel is on the same axis as the second cam center, the second rotating wheel is rotatably connected to the turning point of the second connecting rod, and one end of the second connecting rod is connected to the second rotating column Rotationally connected, the other end of the second sliding block is fixed to the sliding plate, and the sliding plate slides on the second transmission rod with a predetermined stroke, and the sliding block and the sliding plate move perpendicularly to each other.
  5. 根据权利要求3所述的一种自动圆柱对焊装置,其特征在于:所述第一转轮与滑块的中心处固定设置有第一拉伸弹簧,所述第一拉伸弹簧的一端穿过连接杆与第一定位块连接,所述第一定位块固定垂直安装在连接板的一侧。An automatic cylindrical butt welding device according to claim 3, characterized in that: a first tension spring is fixedly arranged at the center of the first rotating wheel and the slider, and one end of the first tension spring passes through The connecting rod is connected with the first positioning block, and the first positioning block is fixed and vertically installed on one side of the connecting plate.
  6. 根据权利要求4所述的一种自动圆柱对焊装置,其特征在于:所述滑板的侧面连接有第二拉伸弹簧与第二定位块固定连接,所述第二定位块固定在第一传动杆的末端与连接板垂直。An automatic cylindrical butt welding device according to claim 4, characterized in that: the side of the slide plate is connected with a second tension spring and is fixedly connected with a second positioning block, and the second positioning block is fixed on the first transmission The end of the rod is perpendicular to the connecting plate.
  7. 根据权利要求1所述的一种自动圆柱对焊装置,其特征在于:所述焊接头包括与第一传动杆滑动连接的导电板,以及与所述导电板的一端连接的防护件,另一端固定连接的卡扣,所述卡扣与本体活动连接。An automatic cylindrical butt welding device according to claim 1, wherein the welding head includes a conductive plate slidably connected to the first transmission rod, and a protective piece connected to one end of the conductive plate, and the other end The buckle is fixedly connected, and the buckle is movably connected with the body.
  8. 根据权利要求1所述的一种自动圆柱对焊装置,其特征在于:所述输送组件包括固定在机座上的底座,对称设置在底座上的传动轴,以及所述传动轴一端设置有限位块,所述限位块以预定距离固定在传动轴上。An automatic cylindrical butt welding device according to claim 1, characterized in that: the conveying assembly includes a base fixed on the machine base, a transmission shaft symmetrically arranged on the base, and a limit stop is set at one end of the transmission shaft block, and the limit block is fixed on the transmission shaft with a predetermined distance.
  9. 根据权利要求1至8中任一项所述的一种自动圆柱对焊装置的焊接方法,其特征在于包括以下步骤:A welding method for an automatic cylindrical butt welding device according to any one of claims 1 to 8, characterized in that it comprises the following steps:
    S1、手动将需要焊接的工件分别放置在传动轴上,将需要焊接的面与限位块的位置对应,焊接面之间保留需要焊接的焊缝宽度;S1. Manually place the workpieces to be welded on the transmission shaft respectively, match the surface to be welded with the position of the limit block, and reserve the width of the weld to be welded between the welding surfaces;
    S2、启动控制传动轴的电机,传动轴转动2-3秒,自动修正焊接工件的水平位置,调整电机转向从而调整焊接工件正反转;S2. Start the motor that controls the transmission shaft, the transmission shaft rotates for 2-3 seconds, automatically corrects the horizontal position of the welding workpiece, adjusts the steering of the motor to adjust the forward and reverse of the welding workpiece;
    S3、手动调整旋转钮,将焊接头对应焊接面,并保留有预定距离;S3. Manually adjust the rotary knob to match the welding head to the welding surface and keep a predetermined distance;
    S4、此时焊接头并无电源,直接观察焊接位置是否正确,焊条是否对准焊缝中间位置;S4. At this time, the welding head has no power supply, directly observe whether the welding position is correct, and whether the welding rod is aligned with the middle position of the welding seam;
    S5、再次手动调整旋转钮,控制焊接头缓慢下移准备后续焊接;S5. Manually adjust the rotary knob again to control the welding head to move down slowly to prepare for subsequent welding;
    S6、先将防护罩移动至焊接位置,打开电机电源,电机转动皮带转动带动曲柄滑块机构带动滑块,从而控制第一传动杆纵向移动,如此往复,焊接头自动纵向往复移动;S6. First move the protective cover to the welding position, turn on the power supply of the motor, and the motor rotates the belt to drive the crank slider mechanism to drive the slider, thereby controlling the longitudinal movement of the first transmission rod. In this way, the welding head automatically reciprocates longitudinally;
    S7、焊接过程中,从防护罩观察焊接位置是否正确,焊缝是否完整;S7. During the welding process, observe from the protective cover whether the welding position is correct and whether the welding seam is complete;
    S8、若焊接有问题时,调整旋转钮,控制焊条的位置;S8. If there is a problem with welding, adjust the rotary knob to control the position of the welding rod;
    S9、焊缝完成时,控制旋转钮将转向柱处于第一凸轮的最高点,此时焊条脱离焊接表面,停止焊接,断开电源;S9. When the welding seam is completed, control the rotary knob to place the steering column at the highest point of the first cam. At this time, the welding rod is separated from the welding surface, stop welding, and disconnect the power supply;
    S10、如此类推,依次重复S2、S3、S4、S5、S6、S7、S8、S9、工作,直至焊接工作结束。S10, and so on, repeat the work of S2, S3, S4, S5, S6, S7, S8, S9, until the welding work is finished.
PCT/CN2021/104483 2021-06-02 2021-07-05 Automatic cylindrical butt welding apparatus and welding method WO2022252336A1 (en)

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