CN116275978B - Anchor bolt machining equipment - Google Patents
Anchor bolt machining equipment Download PDFInfo
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- CN116275978B CN116275978B CN202310004533.6A CN202310004533A CN116275978B CN 116275978 B CN116275978 B CN 116275978B CN 202310004533 A CN202310004533 A CN 202310004533A CN 116275978 B CN116275978 B CN 116275978B
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- shell
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- 238000003754 machining Methods 0.000 title claims description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 238000003466 welding Methods 0.000 claims abstract description 51
- 210000000078 claw Anatomy 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 239000011435 rock Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
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- 238000003908 quality control method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Abstract
The invention relates to the technical field of anchor bolt processing, and discloses anchor bolt processing equipment, which comprises a base, a rod body and a baffle ring, wherein the base is provided with a ring preparation mechanism and a ring sleeving mechanism, the ring sleeving mechanism is used for sleeving the rod body into the baffle ring to complete interference fit, and the ring preparation mechanism is used for carrying out ring sleeving preparation work; the ring preparation mechanism comprises a shell arranged on the base, a second storage groove is formed in the shell and used for placing the baffle ring, a first blanking groove and a second blanking groove are formed in the shell, and the second storage groove, the first blanking groove and the second blanking groove are sequentially communicated; the shell is provided with a hook ring mechanism for moving the baffle ring from the second storage tank to the second blanking tank, and the hook ring mechanism comprises a hook claw which is arranged on the shell in a sliding manner; the base is also provided with a sliding rail; the anchor bolt processing equipment realizes automatic lantern ring and automatic welding in the processing process of the pipe joint type anchor bolt, reduces labor cost, and improves production efficiency and product quality.
Description
Technical Field
The invention relates to the technical field of anchor bolt machining, in particular to anchor bolt machining equipment.
Background
The anchor rod is the most basic component part of roadway support in mining construction, and reinforces surrounding rocks of a roadway together so that the surrounding rocks support themselves. The anchor rod is not only used for mines, but also used for engineering technology, and is used for reinforcing main bodies of slopes, tunnels and dam bodies. The anchor rod can be divided into according to its structural material: wood anchors, reverse wedge metal anchors, slotted anchors, and the like.
The pipe seam type anchor rod is a novel anchor rod with full length for anchoring and actively reinforcing surrounding rock, the three-dimensional part of the anchor rod is a high-strength steel pipe with longitudinal slotting, when the anchor rod is installed in a drill hole with a diameter smaller than that of the pipe, radial pressure can be immediately applied to the wall of the hole in the full length range, the friction force for preventing the surrounding rock from sliding downwards is applied, and the bearing force of the anchor rod tray supporting plate is added, so that the surrounding rock is in a three-dimensional stress state, and rock stratum stability is realized. The pipe seam type anchor rod comprises a rod body, a baffle ring and a tray.
The existing production process mostly carries out manual welding after sleeving the rod body and the baffle ring in a manual mode, and the production mode has the problems of high labor cost, high labor intensity, low manufacturing efficiency, process difference and poor product control of the manual lantern ring and welding.
Disclosure of Invention
The invention provides anchor bolt processing equipment which has the beneficial effects of automatically realizing the collar and welding of a pipe joint type anchor bolt, reducing the cost, improving the production efficiency and the product quality, and solves the problems that the existing anchor bolt processing equipment in the background art is high in labor cost and labor intensity, and the manufacturing efficiency is low, the process difference and the product quality control are poor because the existing anchor bolt processing equipment is used for manually sleeving a rod body and a baffle ring and then manually welding.
The invention provides the following technical scheme: the anchor bolt processing equipment comprises a base, a rod body and a baffle ring, wherein a backup ring mechanism and a collar mechanism are arranged on the base, the collar mechanism is used for sleeving the rod body into the baffle ring to complete interference fit, and the backup ring mechanism is used for performing collar preparation work;
the ring preparation mechanism comprises a shell arranged on the base, a second storage groove is formed in the shell and used for placing the baffle ring, a first blanking groove and a second blanking groove are formed in the shell, and the second storage groove, the first blanking groove and the second blanking groove are sequentially communicated;
the shell is provided with a hook ring mechanism for moving the baffle ring from the second storage tank to the second blanking tank, and the hook ring mechanism comprises a hook claw which is arranged on the shell in a sliding manner;
still be provided with the slide rail on the base, be provided with first recess alignment on the slide rail the second blanking groove, lantern ring mechanism including set up in second cylinder on the base, the output shaft of second cylinder is provided with the second ejector pad, just the second ejector pad slide set up in on the first recess.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the ring preparation mechanism further comprises a sliding block which is arranged on the shell in a sliding way, a connecting groove is formed in the sliding block, and the first material dropping groove and the second material dropping groove are matched with the connecting groove, so that the communication between the first material dropping groove and the second material dropping groove is controlled through the displacement of the sliding block;
the connecting groove is provided with a first spring, and the first spring is connected with the shell;
the hook ring mechanism further comprises a first push plate arranged on the hook claw, a second push plate is arranged on the sliding block, and the second push plate is matched with the first push plate.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the hook ring mechanism further comprises a first baffle plate arranged on the shell in a sliding manner, and the first baffle plate is used for propping against a baffle ring which is moved to the outlet of the second blanking groove;
the first baffle is provided with a second spring, the second spring is connected with the shell, the first push plate is provided with a fourth push plate, the first baffle is provided with a third push plate, and the third push plate is matched with the fourth push plate.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the base is provided with a transmission mechanism for realizing transmission between the lantern ring mechanism and the hook ring mechanism, the transmission mechanism comprises a sleeve arranged on the second push block, and a first rack is arranged on the sleeve;
the base is rotatably provided with a first rotating rod, the first rotating rod is provided with a gear, the base is slidably provided with a second rack, and the second rack and the first rack are meshed with the gear;
the transmission mechanism further comprises a telescopic rod, and two ends of the telescopic rod are respectively hinged to the second rack and the hook claw.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the transmission mechanism further comprises a plurality of first threaded holes formed in the sleeve, second threaded holes are formed in the first racks, and bolts are connected with the second threaded holes and one of the first threaded holes in a threaded mode.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the base is provided with a guide mechanism for guiding the movement track of the hook claw, the guide mechanism comprises a first guide rod and a second guide rod which are arranged on the hook claw, and the base is provided with a first guide groove and a second guide groove;
the first guide rod is arranged in the first guide groove in a sliding mode, the second guide rod is arranged in the second guide groove in a sliding mode, and the first guide groove and the second guide groove are identical in shape and are vertically distributed.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the guide mechanism further comprises a second rotating rod rotatably arranged on the base, a guide plate is arranged on the second rotating rod, and the guide plate is slidably arranged in the first guide groove;
the base is provided with a supporting plate, the guide plate is provided with a third spring, the third spring is connected with the supporting plate, and the base is provided with a second baffle plate and the guide plate is matched with each other.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the lantern ring mechanism further comprises a third air cylinder arranged on the base, and the sliding rail is provided with a first through hole for an output shaft of the third air cylinder to pass through;
the welding mechanism is arranged on the base and used for welding the rod body and the baffle ring which are in interference fit through the lantern ring, and comprises a welding machine arranged on the base, and a welding gun is arranged on the welding machine;
the sliding rail is provided with a second groove which is aligned with the welding gun, the base is provided with a fourth cylinder, the output shaft of the fourth cylinder is provided with a bearing ring, and the bearing ring is arranged in the second groove in a sliding manner;
the base is provided with a fifth cylinder, and the slide rail is provided with a second through hole for the output shaft of the fifth cylinder to pass through.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the welding mechanism further comprises a serration plate which is rotatably arranged on the bearing ring, a motor is arranged on the bearing ring, a crank is arranged on an output shaft of the motor, and the crank is connected with the serration plate.
As an alternative to the anchor bolt machining apparatus of the present invention, wherein: the feeding mechanism comprises a first cylinder arranged on the sliding rail, and a first pushing block is arranged on an output shaft of the first cylinder.
The invention has the following beneficial effects:
1. according to the anchor bolt processing equipment, after a large number of rod bodies and baffle rings are respectively stacked in a first storage groove and a second storage groove, firstly, one rod body is pushed into a sliding rail through a feeding mechanism to slide down to a first groove, and then the rod body is driven by a sleeve ring mechanism and the baffle rings are driven by a hook ring mechanism to reversely displace, so that the rod bodies are sleeved into the baffle rings to realize interference fit, and the sleeve rings are completed. After the lantern ring is completed, the lantern ring falls into the second groove, and is welded through a welding mechanism. Thereby realized the automatic lantern ring and the welding of body of rod and baffle ring, very big improvement machining efficiency, reduced the cost of labor, and through accurate lantern ring, the welding of machinery, can reduce the technology difference originally in the manual operation process, improve product quality.
2. According to the anchor bolt processing equipment, the stacked baffle rings are stacked one by one and fall into the first material dropping groove and then fall into the second material dropping groove, and at the moment, a slope exists and the sliding block stops the baffle rings from continuously advancing. When the hook claw in the hook ring mechanism hooks one baffle ring to advance, the sliding block can be sequentially moved away and reset, and the first baffle plate is moved away and reset, so that the baffle ring can ensure that only one baffle ring is ready at a time, and accurate operation is realized. And after the first baffle resets, the baffle ring can be propped against the baffle ring when the rod body is sleeved with the ring so as to facilitate the sleeve ring.
3. The anchor bolt processing equipment has the advantages that the lantern ring mechanism and the hook ring mechanism displace in opposite directions, transmission is realized through the transmission mechanism, two groups of driving mechanisms are not required to be arranged, accurate matching of synchronous operation of the lantern ring mechanism and the hook ring mechanism is realized, and running cost is saved. And the transmission stroke between the two groups of mechanisms can be adjusted according to the lengths of the pipe seam anchors with different specifications.
4. This crab-bolt processing equipment, when carrying out the welding, also make the improvement on traditional automatic weld basis, when the whole of body of rod and baffle ring falls in welder department, grasp the body of rod through the serration plate with frictional force and roll, weld while rolling, can reduce the welding seam, improve welding strength.
Drawings
Fig. 1 is a schematic view of a first overall structure of the present invention.
Fig. 2 is a schematic diagram of a second overall structure of the present invention.
Fig. 3 is a schematic overall sectional structure of the present invention.
Fig. 4 is a schematic view of a partial explosion structure of the backup ring mechanism in the present invention.
Fig. 5 is a schematic view showing a partial structure of the guide mechanism according to the present invention.
Fig. 6 is a partial enlarged view at a in fig. 5.
Fig. 7 is a schematic view of a partial explosion structure at the collar mechanism in the present invention.
Fig. 8 is a schematic view of a partial explosion structure at a welding mechanism in the present invention.
In the figure: 1. a base; 2. a rod body; 201. a baffle ring; 3. a slide rail; 301. a first storage tank; 302. a first groove; 303. a second groove; 4. a feeding mechanism; 401. a first cylinder; 402. a first push block; 5. a backup ring mechanism; 501. a housing; 502. a second storage tank; 503. a first blanking groove; 504. a second material dropping groove; 505. a slide block; 506. a connecting groove; 507. a first spring; 508. a chute; 509. a slide plate; 6. a loop hooking mechanism; 601. a hook claw; 602. a first push plate; 603. a second push plate; 604. a first baffle; 605. a second spring; 606. a third push plate; 607. a fourth push plate; 7. a collar mechanism; 701. a second cylinder; 702. a second push block; 703. a third cylinder; 704. a first through hole; 8. a transmission mechanism; 801. a sleeve; 802. a first rack; 803. a first rotating lever; 804. a gear; 805. a second rack; 806. a telescopic rod; 807. a first threaded hole; 808. a second threaded hole; 809. a bolt; 9. a guide mechanism; 901. a first guide bar; 902. a first guide groove; 903. a second guide bar; 904. a second guide groove; 905. a second rotating rod; 906. a guide plate; 907. a support plate; 908. a third spring; 909. a second baffle; 10. a welding mechanism; 1001. a welding machine; 1002. a welding gun; 1003. a carrier ring; 1004. a fourth cylinder; 1005. a serrated plate; 1006. a motor; 1007. a crank; 1008. a fifth cylinder; 1009. and a second through hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
To complete the automatic collar between the rod body 2 and the retainer 201 to improve the processing efficiency, embodiment 1 is proposed;
referring to fig. 1-8, an anchor bolt processing device comprises a base 1, a rod body 2 and a baffle ring 201, wherein a backup ring mechanism 5 and a collar mechanism 7 are arranged on the base 1, the collar mechanism 7 is used for sleeving the rod body 2 into the baffle ring 201 to complete interference fit, and the backup ring mechanism 5 is used for performing collar preparation work;
the ring preparation mechanism 5 comprises a shell 501 arranged on the base 1, a second storage groove 502 is formed in the shell 501 and used for placing the baffle ring 201, a first material dropping groove 503 and a second material dropping groove 504 are formed in the shell 501, and the second storage groove 502, the first material dropping groove 503 and the second material dropping groove 504 are sequentially communicated;
the shell 501 is provided with a hook ring mechanism 6 for moving the baffle ring 201 from the second storage tank 502 to the second blanking tank 504, and the hook ring mechanism 6 comprises a hook claw 601 which is slidably arranged on the shell 501;
the base 1 is further provided with a sliding rail 3, the sliding rail 3 is provided with a first groove 302 aligned with the second blanking groove 504, the lantern ring mechanism 7 comprises a second air cylinder 701 arranged on the base 1, an output shaft of the second air cylinder 701 is provided with a second push block 702, and the second push block 702 is slidably arranged on the first groove 302.
In this embodiment: the sliding rail 3 is fixed on the base 1, the sliding rail 3 is an inclined downward ramp, and the rod body 2 stops when rolling down to the first groove 302 section from the upper end of the sliding rail 3. The housing 501 is fixed on the base 1, and a second storage groove 502 is formed at the upper end of the housing 501 for accommodating a plurality of stacked baffle rings 201.
A second material dropping groove 504 is formed on one side of the shell 501 aligned with the first groove 302, and the second material dropping groove 504 and the second material storage groove 502 can be communicated through a first material dropping groove 503. The stacked retainer 201 falls from the first chute 503 through which only one retainer 201 passes into the second chute 504 and stacks up one by one.
And the junction of the second material dropping groove 504 and the first material dropping groove 503 is set as a slope, so that the baffle ring 201 buffers, and after reaching the second material dropping groove 504, the second material dropping groove 504 is in a circular shape matched with the circumference of the baffle ring 201. A linear aperture is formed at the lower end of the housing 501 and is communicated with the first chute 503 and the second chute 504, and a hook 601 is slidably mounted in the aperture.
When the collar is sleeved, the hook claw 601 hooks the baffle ring 201 to move and displace towards the rod body 2 to the outlet of the second blanking groove 504, and meanwhile, the second cylinder 701 operates to drive the second push block 702 to extend and push the rod body 2 to displace towards the baffle ring 201, so that the two are sleeved and connected to complete interference fit.
The rod body 2 can be arranged on the sliding rail 3 in a large number, and the loop is completed by the repeated matching of the hook loop mechanism 6 and the loop mechanism 7, so that the loop is automatically completed for a large number of rod bodies 2 and the stop rings 201.
It should be noted that, a chute 508 is formed at the upper end of the housing 501 and is connected to the first chute 503, a slide plate 509 is inserted into the chute 508, and when the preparation work is performed, the slide plate 509 is inserted into the baffle rings 201 to prevent them from falling down, and then the slide plate is pulled out after the start of the work.
Example 2
If the first chute 503 and the second chute 504 are provided with pure smooth slideways, it is difficult to ensure that the plurality of baffle rings 201 are discharged one by one, and when the second cylinder 701 pushes the rod body 2 to perform the collar, it is also impossible to ensure that the rod body 2 is sleeved in only one baffle ring 201, so as to solve the above problem, embodiment 2 is proposed;
in this embodiment, as shown in fig. 1 to fig. 4, the ring preparation mechanism 5 further includes a slider 505 slidably disposed on the housing 501, a connecting slot 506 is formed on the slider 505, and the first chute 503 and the second chute 504 are both adapted to the connecting slot 506, so that the communication between the first chute 503 and the second chute 504 is controlled by the displacement of the slider 505;
the connecting groove 506 is provided with a first spring 507, and the first spring 507 is connected with the housing 501;
the hook mechanism 6 further comprises a first push plate 602 arranged on the hook claw 601, a second push plate 603 is arranged on the sliding block 505, and the second push plate 603 is matched with the first push plate 602.
In this embodiment: the sliding block 505 slides up and down along the opening at the lower end of the housing 501, and the sliding block 505 extends into the space between the first blanking groove 503 and the second blanking groove 504, a through connecting groove 506 is formed in the sliding block 505, and two ends of the first spring 507 are respectively connected to the housing 501 and the sliding block 505. The slider 505 is placed at the upper position by the elastic force of the first spring 507, and the slider 505 blocks the passage between the first chute 503 and the second chute 504.
A first push plate 602 is fixed on the hook claw 601, a second push plate 603 is fixed on the slider 505, the first push plate 602 is in a horizontal position capable of contacting with the second push plate 603, and the vertical height of the first push plate 602 is slightly larger than that of the second push plate 603.
When one baffle ring 201 falls on the slope of the first blanking groove 503, the sliding block 505 blocks the baffle ring 201 and plays a role of keeping the baffle ring 201 in a vertical position, and when the hook claw 601 moves towards the outlet of the second blanking groove 504, the longer first push plate 602 firstly contacts with the second push plate 603 to push the second push plate 603 downwards, so that the sliding block 505 is driven to move downwards, the first blanking groove 503 and the second blanking groove 504 are communicated through the connecting groove 506, and the hook claw 601 hooks the baffle ring 201 to pass through.
It should be noted that, the lower end of the slider 505 is also provided with a hole through which the hook claw 601 passes. After the hook 601 passes, the next stop ring 201 falls, and at this time, the slider 505 rebounds under the elastic force of the first spring 507 to block the next stop ring 201. And performing reciprocating operation in this way.
And the first push plate 602 and the second push plate 603 are symmetrically arranged based on the shell 501, so that the sliding block 505 moves up and down more stably.
Example 3
When the rod body 2 inserts the retainer 201 into the collar, the end of the retainer 201 is not firmly fixed only by the hook 601, and in order to provide a stronger fixing force, embodiment 3 is proposed;
the present embodiment is an improvement on the basis of embodiment 2, specifically referring to fig. 1-4, the hook mechanism 6 further includes a first baffle 604 slidably disposed on the housing 501, where the first baffle 604 is used to abut against the baffle ring 201 moving to the outlet of the second chute 504;
the first baffle 604 is provided with a second spring 605, the second spring 605 is connected with the shell 501, the first push plate 602 is provided with a fourth push plate 607, the first baffle 604 is provided with a third push plate 606, and the third push plate 606 is matched with the fourth push plate 607.
In this embodiment: a first baffle 604 is slidably mounted on the inner wall of the second chute 504, and both ends of a second spring 605 are fixed to the housing 501 and the first baffle 604, respectively. The first baffle 604 is extended into the second chute 504 by the elastic force of the second spring 605. A fourth push plate 607 is fixed to the first push plate 602, a third push plate 606 is fixed to the first baffle 604, and the third push plate 606 and the first push plate 602 are at the same level, but the third push plate 606 and the fourth push plate 607 have a difference in distance in the front-rear direction.
When the hook claw 601 moves towards the second chute 504, the fourth push plate 607 pushes the third push plate 606 to move towards the outer side of the housing 501, so that the first baffle 604 moves out of the second chute 504 for the hook claw 601 and the baffle ring 201 to pass through, and after the fourth push plate 607 and the third push plate 606 are out of contact, they rebound. The first shutter 604 functions to abut against the stopper ring 201 when the rod body 2 is inserted into the stopper ring 201.
And the first baffle 604, the second spring 605, the third pushing plate 606 and the fourth pushing plate 607 are symmetrically arranged based on the shell 501, and the baffle ring 201 is propped against more firmly through the two first baffles 604.
Example 4
To achieve the synchronous operation of the loop hooking mechanism 6 and the loop mechanism 7 to cooperate to complete the loop step, embodiment 4 is proposed;
the present embodiment is an improved description based on embodiment 1, specifically referring to fig. 1-8, a transmission mechanism 8 is provided on the base 1 for implementing transmission between the collar mechanism 7 and the hook mechanism 6, the transmission mechanism 8 includes a sleeve 801 provided on the second push block 702, and a first rack 802 is provided on the sleeve 801;
a first rotating rod 803 is rotatably arranged on the base 1, a gear 804 is arranged on the first rotating rod 803, a second rack 805 is slidably arranged on the base 1, and the second rack 805 and the first rack 802 are meshed with the gear 804;
the transmission mechanism 8 further comprises a telescopic rod 806, and two ends of the telescopic rod 806 are respectively hinged to the second rack 805 and the hook claw 601.
In this embodiment: a sleeve 801 is fixed to the second push block 702, a first rack 802 is mounted on the sleeve 801, a first rotating rod 803 is rotatably mounted between inner walls of both sides of the base 1, a gear 804 is fixed to the first rotating rod 803, and a second rack 805 is slidably mounted in the left-right direction at the lower end of the base 1. The second rack 805 is connected with the hook claw 601 through a telescopic rod 806.
When the second cylinder 701 moves to drive the second push block 702 to move to the right, the hook claw 601 is driven to move to the left through the transmission of the first rack 802, the gear 804 and the second rack 805. When the second push block 702 moves leftwards, the hooking jaw 601 moves rightwards. Realizing the matching.
And the first rack 802 is contacted with the gear 804 after moving for a certain distance, so that the hook claw 601 does not move simultaneously with the second cylinder 701, the length of the second blanking groove 504 and the first blanking groove 503 is reduced, the volume of the shell 501 is reduced, and the cost is reduced. When the hook claw 601 drives the baffle ring 201 to move to the outlet of the second blanking groove 504, the first rack 802 is separated from the gear 804, so that the baffle ring 201 is stationary, and the rod body 2 still moves to form a collar.
Example 5
The pipe seam type anchor rod has different specification sizes and different specification lengths, and in order to enable the device to be matched with the movement stroke between the corresponding adjusting rod body 2 and the baffle ring 201 of the anchor rod with different specifications, an embodiment 5 is provided;
the present embodiment is an improved description based on embodiment 4, specifically referring to fig. 1-8, the transmission mechanism 8 further includes a plurality of first threaded holes 807 opened on the sleeve 801, a second threaded hole 808 is opened on the first rack 802, and a bolt 809 is screwed into the second threaded hole 808 and one of the first threaded holes 807.
In this embodiment: the first rack 802 is slidably mounted within the sleeve 801 and is sized and spaced such that the second threaded bore 808 engages one of the first threaded bores 807 and the sleeve 801 and first rack 802 are secured by the bolts 809.
Example 6
When the hook claw 601 goes back to the right, there is a problem that the hook claw 601 will touch the next prepared stop ring 201, and at this time, the hook claw 601 will be blocked from moving to perform the next hook ring, in order to solve the above problem, embodiment 6 is proposed;
the present embodiment is an improved description based on embodiment 2, specifically referring to fig. 1-6, a guiding mechanism 9 is provided on a base 1 for guiding a movement track of a hook 601, the guiding mechanism 9 includes a first guide rod 901 and a second guide rod 903 provided on the hook 601, and a first guide slot 902 and a second guide slot 904 are provided on the base 1;
the first guide rod 901 is arranged in the first guide groove 902 in a sliding manner, the second guide rod 903 is arranged in the second guide groove 904 in a sliding manner, and the first guide groove 902 and the second guide groove 904 are identical in shape and are vertically distributed;
the guide mechanism 9 further comprises a second rotating rod 905 rotatably arranged on the base 1, a guide plate 906 is arranged on the second rotating rod 905, and the guide plate 906 is slidably arranged in the first guide groove 902;
a supporting plate 907 is arranged on the base 1, a third spring 908 is arranged on the guide plate 906, the third spring 908 is connected with the supporting plate 907, and a second baffle 909 is arranged on the base 1 and is matched with the guide plate 906.
In this embodiment: a first guide groove 902 and a second guide groove 904 are vertically formed on the inner wall of the base 1. The two shapes are completely consistent. And the first guide groove 902 has an inverted d-shape, and the guide plate 906 rotates along the upper and lower branching inflection points of the first guide groove 902. And is restrained by the second shutter 909 so that it can only be rotated up to the position shown in fig. 6, or rotated clockwise a distance. The guide plate 906 is elastically coupled to the support plate 907 by a third spring 908.
When the hook 601 moves leftwards, the guide plate 906 is pushed open to rotate anticlockwise, so that the hook 601 moves leftwards along the upper straight path, and after leaving, the guide plate 906 is reset under the elasticity of the third spring 908. When the hook claw 601 moves rightward, the second baffle 909 is limited to push the guide plate 906, so that the guide plate 906 can only guide the lower passage to return to the initial position.
So that the hooking jaw 601 turns downwards when going back to the right, without touching the next prepared stop ring 201.
It should be noted that, the guiding mechanism 9 is symmetrically arranged based on the housing 501 and two groups of guiding mechanisms are provided, so that the displacement of the hook claw 601 can be more stable.
Example 7
After the lantern ring is completed, the preliminary processing of the pipe joint type anchor rod can be completed by welding. Example 7 is proposed for this purpose;
the present embodiment is an improved description based on embodiment 1, specifically referring to fig. 1-8, the collar mechanism 7 further includes a third cylinder 703 disposed on the base 1, and the sliding rail 3 is provided with a first through hole 704 for passing through an output shaft of the third cylinder 703;
the welding mechanism 10 is arranged on the base 1 and used for welding the rod body 2 and the baffle ring 201 which are in interference fit through the lantern ring, the welding mechanism 10 comprises a welding machine 1001 arranged on the base 1, and a welding gun 1002 is arranged on the welding machine 1001;
the slide rail 3 is provided with a second groove 303 aligned with the welding gun 1002, the base 1 is provided with a fourth cylinder 1004, the output shaft of the fourth cylinder 1004 is provided with a bearing ring 1003, and the bearing ring 1003 is arranged in the second groove 303 in a sliding manner;
a fifth cylinder 1008 is arranged on the base 1, and a second through hole 1009 is formed on the sliding rail 3 for the output shaft of the fifth cylinder 1008 to pass through.
In this embodiment: after the collar of one rod body 2 and one baffle ring 201 is completed, the rod body 2 is retracted through the operation of the second air cylinder 701, and then is extended through the movement of the third air cylinder 703, so that the output shaft of the rod body 2 is pushed by the first through hole 704 to roll down continuously through the gradient of the slide rail 3.
Then the whole body of rod 2 and backing ring 201 will roll to the second recess 303, fall into bearing ring 1003, drive bearing ring 1003 to move right through fourth cylinder 1004 operation at this moment and stretch into welder 1001 and aim at welder 1002, weld. After the welding is finished, the rod body 2 is retracted by the operation retraction of the fourth cylinder 1004, and the output shaft of the rod body 2 is pushed against the rod body 2 through the second through hole 1009 by the operation of the fifth cylinder 1008 to continuously roll down along the sliding rail 3 to finish the full machining process.
It should be noted that, the welding machine 1001 and the welding gun 1002 may be a carbon dioxide gas shielded welding machine, which has high welding productivity, good crack resistance, small welding deformation, and large adaptive deformation range.
Example 8
The conventional automatic welding is spot welding, the welding seam is larger, and in order to enable the rod body 2 to be welded around a circle when being welded by the welding gun 1002, the welding strength is increased, and an embodiment 8 is proposed;
the present embodiment is an improved description based on embodiment 7, specifically referring to fig. 1-8, the welding mechanism 10 further includes a serration plate 1005 rotatably disposed on the bearing ring 1003, the bearing ring 1003 is provided with a motor 1006, an output shaft of the motor 1006 is provided with a crank 1007, and the crank 1007 is connected to the serration plate 1005.
In this embodiment: after the rod body 2 falls in the bearing ring 1003, the motor 1006 is operated, the crank 1007 drives the serration plate 1005 to rotate, and the surface part of the serration plate 1005 is provided with a serration section with strong friction force, so that the lighter rod body 2 can be grasped, and the serration plate 1005 can be driven to roll by the friction force.
The fourth cylinder 1004 can also be operated to catch the rod 2 when retracted. After retraction, the serrated plate 1005 is driven to open by the reverse operation of the crank 1007, so that the rod body 2 can drop down the slide rail 3 under the thrust of the fifth cylinder 1008.
Example 9
In order to match the repeated operations of the hook mechanism 6 and the collar mechanism 7, so that the rod body 2 can drop into the slide rail 3 one by one, embodiment 9 is proposed;
the embodiment is an improved description based on embodiment 1, specifically referring to fig. 1-7, a first storage tank 301 is provided on a sliding rail 3, a feeding mechanism 4 is provided at the first storage tank 301 for feeding, the feeding mechanism 4 includes a first cylinder 401 provided on the sliding rail 3, and a first pushing block 402 is provided on an output shaft of the first cylinder 401.
In this embodiment: a large number of rod bodies 2 are firstly stacked in the first storage tank 301, and the first cylinder 401 is operated to extend to drive the first push block 402 to push against one rod body 2 to the left so that the rod body 2 can fall along the sliding rail 3, and then the next rod body 2 is ready.
It should be noted that the PLC control terminal may be connected to each electrical component of the present invention to implement the operation and adjustment.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.
Claims (9)
1. The utility model provides an crab-bolt processing equipment, includes base (1), body of rod (2) and fender ring (201), its characterized in that: the base (1) is provided with a spare ring mechanism (5) and a lantern ring mechanism (7), the lantern ring mechanism (7) is used for sleeving the rod body (2) into the baffle ring (201) to complete interference fit, and the spare ring mechanism (5) is used for performing lantern ring preparation work;
the ring preparation mechanism (5) comprises a shell (501) arranged on the base (1), a second storage groove (502) is formed in the shell (501) and used for placing the baffle ring (201), a first material dropping groove (503) and a second material dropping groove (504) are formed in the shell (501), and the second storage groove (502), the first material dropping groove (503) and the second material dropping groove (504) are sequentially communicated;
a hook ring mechanism (6) is arranged on the shell (501) and used for moving the baffle ring (201) from the second storage tank (502) to the second blanking tank (504), and the hook ring mechanism (6) comprises a hook claw (601) which is arranged on the shell (501) in a sliding manner;
the base (1) is further provided with a sliding rail (3), a first groove (302) is arranged on the sliding rail (3) and is aligned with the second blanking groove (504), the lantern ring mechanism (7) comprises a second air cylinder (701) arranged on the base (1), an output shaft of the second air cylinder (701) is provided with a second push block (702), and the second push block (702) is arranged on the first groove (302) in a sliding mode;
the backup ring mechanism (5) further comprises a sliding block (505) arranged on the shell (501) in a sliding manner, a connecting groove (506) is formed in the sliding block (505), and the first blanking groove (503) and the second blanking groove (504) are matched with the connecting groove (506), so that the communication between the first blanking groove (503) and the second blanking groove (504) is controlled through the displacement of the sliding block (505);
a first spring (507) is arranged on the connecting groove (506), and the first spring (507) is connected with the shell (501);
the hook ring mechanism (6) further comprises a first push plate (602) arranged on the hook claw (601), a second push plate (603) is arranged on the sliding block (505), and the second push plate (603) is matched with the first push plate (602).
2. The anchor bolt machining apparatus of claim 1, wherein: the hook ring mechanism (6) further comprises a first baffle plate (604) which is arranged on the shell (501) in a sliding manner, and the first baffle plate (604) is used for propping against a baffle ring (201) which is moved to the outlet of the second blanking groove (504);
the first baffle (604) is provided with a second spring (605), the second spring (605) is connected with the shell (501), the first push plate (602) is provided with a fourth push plate (607), the first baffle (604) is provided with a third push plate (606), and the third push plate (606) is matched with the fourth push plate (607).
3. The anchor bolt machining apparatus of claim 1, wherein: the base (1) is provided with a transmission mechanism (8) for realizing transmission between the lantern ring mechanism (7) and the hook ring mechanism (6), the transmission mechanism (8) comprises a sleeve (801) arranged on the second push block (702), and the sleeve (801) is provided with a first rack (802);
a first rotating rod (803) is rotatably arranged on the base (1), a gear (804) is arranged on the first rotating rod (803), a second rack (805) is slidably arranged on the base (1), and the second rack (805) and the first rack (802) are meshed with the gear (804);
the transmission mechanism (8) further comprises a telescopic rod (806), and two ends of the telescopic rod (806) are respectively hinged to the second rack (805) and the hook claw (601).
4. An anchor bolt machining apparatus according to claim 3, wherein: the transmission mechanism (8) further comprises a plurality of first threaded holes (807) formed in the sleeve (801), a second threaded hole (808) is formed in the first rack (802), and the second threaded hole (808) and one of the first threaded holes (807) are internally and in threaded connection with bolts (809).
5. The anchor bolt machining apparatus of claim 1, wherein: the base (1) is provided with a guide mechanism (9) for guiding the motion track of the hook claw (601), the guide mechanism (9) comprises a first guide rod (901) and a second guide rod (903) which are arranged on the hook claw (601), and the base (1) is provided with a first guide groove (902) and a second guide groove (904);
the first guide rod (901) is arranged in the first guide groove (902) in a sliding mode, the second guide rod (903) is arranged in the second guide groove (904) in a sliding mode, and the first guide groove (902) and the second guide groove (904) are identical in shape and are vertically distributed.
6. The anchor bolt machining apparatus of claim 5, wherein: the guide mechanism (9) further comprises a second rotating rod (905) rotatably arranged on the base (1), a guide plate (906) is arranged on the second rotating rod (905), and the guide plate (906) is slidably arranged in the first guide groove (902);
be provided with backup pad (907) on base (1), be provided with third spring (908) on deflector (906), just third spring (908) with backup pad (907) are connected, be provided with second baffle (909) on base (1) with deflector (906) looks adaptation.
7. The anchor bolt machining apparatus of claim 1, wherein: the lantern ring mechanism (7) further comprises a third air cylinder (703) arranged on the base (1), and the sliding rail (3) is provided with a first through hole (704) for the output shaft of the third air cylinder (703) to pass through;
the welding device comprises a base (1), wherein a welding mechanism (10) is arranged on the base (1) and used for welding the rod body (2) and the baffle ring (201) which are in interference fit through a lantern ring, the welding mechanism (10) comprises a welding machine (1001) arranged on the base (1), and a welding gun (1002) is arranged on the welding machine (1001);
a second groove (303) is formed in the sliding rail (3) and aligned with the welding gun (1002), a fourth cylinder (1004) is arranged on the base (1), a bearing ring (1003) is arranged on an output shaft of the fourth cylinder (1004), and the bearing ring (1003) is slidably arranged in the second groove (303);
a fifth air cylinder (1008) is arranged on the base (1), and a second through hole (1009) is formed in the sliding rail (3) for the output shaft of the fifth air cylinder (1008) to pass through.
8. The anchor bolt machining apparatus of claim 7, wherein: the welding mechanism (10) further comprises a serration plate (1005) rotatably arranged on the bearing ring (1003), a motor (1006) is arranged on the bearing ring (1003), a crank (1007) is arranged on an output shaft of the motor (1006), and the crank (1007) is connected with the serration plate (1005).
9. The anchor bolt machining apparatus of claim 1, wherein: be provided with first stock chest (301) on slide rail (3), first stock chest (301) department is provided with feeding mechanism (4) and is used for the feed, feeding mechanism (4) including set up in first cylinder (401) on slide rail (3), be provided with first ejector pad (402) on the output shaft of first cylinder (401).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310004533.6A CN116275978B (en) | 2023-01-03 | 2023-01-03 | Anchor bolt machining equipment |
| GBGB2302471.4A GB202302471D0 (en) | 2022-09-27 | 2023-02-22 | Test device for expansion screw and anchor bolt |
| GBGB2309805.6A GB202309805D0 (en) | 2023-01-03 | 2023-06-29 | Anchor bolt machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310004533.6A CN116275978B (en) | 2023-01-03 | 2023-01-03 | Anchor bolt machining equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116275978A CN116275978A (en) | 2023-06-23 |
| CN116275978B true CN116275978B (en) | 2023-11-17 |
Family
ID=86821145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310004533.6A Active CN116275978B (en) | 2022-09-27 | 2023-01-03 | Anchor bolt machining equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN116275978B (en) |
| GB (1) | GB202309805D0 (en) |
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| RU2036768C1 (en) * | 1992-05-27 | 1995-06-09 | Мелитопольский моторный завод | Device for pressing-fit of parts |
| JP2000317744A (en) * | 1999-05-08 | 2000-11-21 | Yoshitaka Aoyama | Device for assembling ring-like component to bolt |
| CN107825103A (en) * | 2017-11-21 | 2018-03-23 | 东莞理工学院 | A kind of automatic assembling for being used for snap ring and copper pipe |
| CN207326356U (en) * | 2017-09-30 | 2018-05-08 | 安徽欣景隆轨道车辆装备有限公司 | Train bogie bushing automatic press mounting production line |
| JP2018083281A (en) * | 2016-11-21 | 2018-05-31 | 青山 省司 | Assembly device for inserting shaft-like component into annular component |
| CN108356529A (en) * | 2018-04-27 | 2018-08-03 | 山东黄金矿业(莱州)有限公司焦家金矿 | Pipe-seam type anchor rod processing unit (plant) and its application method |
| CN210549821U (en) * | 2019-09-12 | 2020-05-19 | 苏州工业园区达力奇机电有限公司 | Automatic change step shaft perforating device |
| CN111545786A (en) * | 2020-05-13 | 2020-08-18 | 河北中久能源科技有限公司 | Anticorrosive type wind-powered electricity generation crab-bolt apparatus for producing |
| WO2022252336A1 (en) * | 2021-06-02 | 2022-12-08 | 南京昱晟机器人科技有限公司 | Automatic cylindrical butt welding apparatus and welding method |
-
2023
- 2023-01-03 CN CN202310004533.6A patent/CN116275978B/en active Active
- 2023-06-29 GB GBGB2309805.6A patent/GB202309805D0/en not_active Ceased
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2036768C1 (en) * | 1992-05-27 | 1995-06-09 | Мелитопольский моторный завод | Device for pressing-fit of parts |
| JP2000317744A (en) * | 1999-05-08 | 2000-11-21 | Yoshitaka Aoyama | Device for assembling ring-like component to bolt |
| JP2018083281A (en) * | 2016-11-21 | 2018-05-31 | 青山 省司 | Assembly device for inserting shaft-like component into annular component |
| CN207326356U (en) * | 2017-09-30 | 2018-05-08 | 安徽欣景隆轨道车辆装备有限公司 | Train bogie bushing automatic press mounting production line |
| CN107825103A (en) * | 2017-11-21 | 2018-03-23 | 东莞理工学院 | A kind of automatic assembling for being used for snap ring and copper pipe |
| CN108356529A (en) * | 2018-04-27 | 2018-08-03 | 山东黄金矿业(莱州)有限公司焦家金矿 | Pipe-seam type anchor rod processing unit (plant) and its application method |
| CN210549821U (en) * | 2019-09-12 | 2020-05-19 | 苏州工业园区达力奇机电有限公司 | Automatic change step shaft perforating device |
| CN111545786A (en) * | 2020-05-13 | 2020-08-18 | 河北中久能源科技有限公司 | Anticorrosive type wind-powered electricity generation crab-bolt apparatus for producing |
| WO2022252336A1 (en) * | 2021-06-02 | 2022-12-08 | 南京昱晟机器人科技有限公司 | Automatic cylindrical butt welding apparatus and welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116275978A (en) | 2023-06-23 |
| GB202309805D0 (en) | 2023-08-16 |
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