CN211589028U - Forge piece welding device - Google Patents
Forge piece welding device Download PDFInfo
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- CN211589028U CN211589028U CN202020190649.5U CN202020190649U CN211589028U CN 211589028 U CN211589028 U CN 211589028U CN 202020190649 U CN202020190649 U CN 202020190649U CN 211589028 U CN211589028 U CN 211589028U
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- cylinder
- fixed
- clamping jaw
- fixedly provided
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 39
- 238000005242 forging Methods 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000013022 venting Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010273 cold forging Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a forging welding set, comprises a workbench, all fixed the socle that is equipped with under four angles of workstation, the fixed sealed cowling that is equipped with on the workstation, sealed cowling lower extreme both sides wall is all fixed to inlay and is equipped with first pneumatic cylinder, the piston rod of first pneumatic cylinder stretches into just fixed being equipped with the motor in the sealed cowling, the fixed mounting panel that is equipped with of pivot of motor just the fixed clamping jaw cylinder that is equipped with on the mounting panel, the piston rod at clamping jaw cylinder both ends is all fixed and is equipped with the clamping jaw, the fixed translation cylinder that is equipped with of sealed cowling upper end inner wall, the fixed second pneumatic cylinder that is equipped with under the slider of translation cylinder, the fixed welder that is equipped with under the piston rod of second. Has the advantages that: the welding automation degree can be greatly increased, the labor intensity of workers is reduced, and gas generated by welding can be adsorbed and filtered and then discharged, so that the health of operators can be protected.
Description
Technical Field
The utility model relates to a welding set field particularly, relates to a forging welding set.
Background
A forging is a workpiece or a blank obtained by forging and deforming a metal blank. The mechanical properties of the metal blank can be changed by applying pressure to the metal blank to generate plastic deformation. The forging is divided into cold forging and warm forging and hot forging according to the temperature of the blank during processing. Cold forging is generally conducted at room temperature, and hot forging is conducted at a temperature higher than the recrystallization temperature of the metal ingot. The porosity of the metal can be eliminated by forging. The holes improve the mechanical property of the forging.
When the forging welding, need use welding set, current welding set degree of automation is lower to can produce poisonous and harmful gas during the welding, can produce harm to staff's healthy.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a forging welding set to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a forge piece welding device comprises a workbench, wherein four corner portions of the workbench are fixedly provided with foot posts, a sealing cover is fixedly arranged on the workbench, two side walls at the lower end of the sealing cover are fixedly embedded with first hydraulic cylinders, piston rods of the first hydraulic cylinders extend into the sealing cover and are fixedly provided with motors, rotating shafts of the motors are fixedly provided with mounting plates, clamping jaw cylinders are fixedly arranged on the mounting plates, piston rods at two ends of the clamping jaw cylinders are fixedly provided with clamping jaws, the inner wall at the upper end of the sealing cover is fixedly provided with a translation cylinder, a second hydraulic cylinder is fixedly arranged below a sliding block of the translation cylinder, a welding gun is fixedly arranged below a piston rod of the second hydraulic cylinder, the outer wall of one side of the upper end of the sealing cover is provided with an air inlet, the other side wall at the upper end of the sealing cover is embedded with an exhaust funnel, one end, the aiutage is close to turn right from a left side in the sealed cowling one end and fix in proper order and be equipped with activated carbon layer, high-efficient HEPA adsorbed layer, filtration cotton layer and coarse strainer, fixed PLC controller and the touch-control screen of being equipped with on the workstation, the touch-control screen the solenoid valve and the hydraulic pump of first pneumatic cylinder the solenoid valve and the hydraulic pump of second pneumatic cylinder the motor the solenoid valve of clamping jaw cylinder the solenoid valve of translation cylinder with the air-blower all with PLC controller electric connection, the sealed cowling has openly been seted up work window just work window is equipped with the door plant through the hinge activity.
Further, all fixedly under the socle be equipped with the base, the mounting hole has all been seted up at four angles of base.
Furthermore, the inner walls of the clamping jaws are all processed with anti-skid convex patterns.
Further, the exhaust funnel is in threaded connection with the sealing cover.
Furthermore, a dustproof net is fixedly arranged in the air inlet.
Furthermore, a handle is fixedly arranged on the outer wall of the door panel.
Furthermore, a visible window is formed in the middle of the door plate, and an electric welding goggles lens is fixedly arranged in the visible window.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the utility model discloses a set up workstation, socle, sealed cowling, first pneumatic cylinder, motor, clamping jaw cylinder, clamping jaw, translation cylinder, second pneumatic cylinder, welder, air inlet, aiutage, touch screen and PLC controller, increase welded degree of automation that can be great reduces workman's intensity of labour to can adsorb the gas that the welding produced and discharge after filtering again, thereby can protect that operation workman's is healthy.
(2) The utility model discloses a set up base and mounting hole, can pass through the bolt fastening with the base subaerial to can increase the stability of whole device during operation.
(3) The utility model discloses a set up anti-skidding burr, can increase the non-skid property of clamping jaw inner wall.
(4) The utility model discloses a set up the dust screen, can filter the air that gets into in the sealed cowling.
(5) The utility model discloses a set up the handle, can make things convenient for the switch of door plant.
(6) The utility model discloses a set up visual window and electric welding goggles piece, can be used for observing the condition in the sealed cowling to can protect staff's eyes.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a forge welding apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a seal cover in a forge piece welding apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of an exhaust funnel in a forge piece welding apparatus according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a translation cylinder in a forge welding apparatus according to an embodiment of the present invention.
Reference numerals:
1. a work table; 2. a socle; 3. a sealing cover; 4. a first hydraulic cylinder; 5. a motor; 6. mounting a plate; 7. a clamping jaw cylinder; 8. a clamping jaw; 9. a translation cylinder; 10. a second hydraulic cylinder; 11. a welding gun; 12. an air inlet; 13. an exhaust funnel; 14. a blower; 15. a PLC controller; 16. a touch screen; 17. a door panel; 18. a base; 19. a handle; 20. electric welding goggles lens; 21. and (5) forging.
Detailed Description
The following, with reference to the drawings and the detailed description, further description of the present invention is made:
the first embodiment is as follows:
referring to fig. 1-4, a forge welding apparatus according to an embodiment of the present invention includes a workbench 1, a leg post 2 is fixedly disposed under each of four corners of the workbench 1, a sealing cover 3 is fixedly disposed on the workbench 1, a first hydraulic cylinder 4 is fixedly embedded in each of two side walls of a lower end of the sealing cover 3, a piston rod of the first hydraulic cylinder 4 extends into the sealing cover 3 and is fixedly disposed with a motor 5, a mounting plate 6 is fixedly disposed on a rotating shaft of the motor 5 and a clamping jaw cylinder 7 is fixedly disposed on the mounting plate 6, clamping jaws 8 are fixedly disposed on piston rods at two ends of the clamping jaw cylinder 7, a translation cylinder 9 is fixedly disposed on an inner wall of an upper end of the sealing cover 3, a second hydraulic cylinder 10 is fixedly disposed under a slider of the translation cylinder 9, a welding gun 11 is fixedly disposed under a piston rod of the second hydraulic cylinder 10, an air inlet 12 is disposed on an outer wall of one side of the, another lateral wall of 3 upper ends of sealed cowls inlays and is equipped with aiutage 13, aiutage 13 is kept away from 3 one end internal fixation of sealed cowling is equipped with air-blower 14, aiutage 13 is close to turn right from a left side in 3 one ends of sealed cowling and fix in proper order and be equipped with activated carbon layer, high-efficient HEPA adsorbed layer, filtration cotton layer and coarse strainer, fixed PLC controller 15 and the touch screen 16 of being equipped with on the workstation 1, touch screen 16 the solenoid valve and the hydraulic pump of first pneumatic cylinder 4 the solenoid valve and the hydraulic pump of second pneumatic cylinder 10 motor 5 the solenoid valve of clamping jaw cylinder 7 translation cylinder 9 the solenoid valve with air-blower 14 all with 15 electric connection of PLC controller, the working window just has openly been seted up to sealed cowling 3 the working window is equipped with door plant 17 through the hinge activity.
Through the above technical scheme of the utility model, increase welded degree of automation that can be great reduces workman's intensity of labour to can adsorb the gas that the welding produced and discharge after filtering again, thereby can protect the healthy of operation workman.
Example two:
referring to fig. 1, for a foot post 2, a base 18 is fixedly arranged below the foot post 2, and four corners of the base 18 are provided with mounting holes; for the clamping jaw 8, the inner wall of the clamping jaw 8 is processed with anti-skid convex lines.
Through the above technical scheme of the utility model, can pass through the bolt fastening with base 18 subaerial to can increase the stability of whole device during operation, the antiskid burr can increase the non-skid property of 8 inner walls of clamping jaw.
Example three:
referring to fig. 1-2, for the exhaust funnel 13, the exhaust funnel 13 is screwed with the sealing cover 3; for the air inlet 12, a dust screen is fixedly arranged in the air inlet 12; for the door panel 17, a handle 19 is fixedly arranged on the outer wall of the door panel 17; for the door panel 17, a visible window is opened in the middle of the door panel 17, and an electric welding goggles lens 20 is fixedly arranged in the visible window.
Through the above technical scheme of the utility model, the dust screen can filter the air that gets into in the sealed cowling 3, and handle 19 can make things convenient for the switch of door plant 17, and visual window can be used for observing the condition in the sealed cowling 3 to can protect staff's eyes.
For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.
In practical application, firstly, the base 18 is fixed on the ground through bolts, so that the working stability of the whole device can be improved, the forge pieces 21 are respectively placed in the clamping jaws 8, the clamping jaw cylinders 7 are controlled to clamp and fix the forge pieces 21, then the door plate 17 is closed, the first hydraulic cylinder 4 is controlled to extend to butt the forge pieces 21 together, the second hydraulic cylinder 10 is controlled to extend to move the welding gun 11 to the forge pieces 21 to weld the butt joints of the forge pieces 21, the welding gun 11 is controlled to translate along the butt joints through the translation cylinders 9 to weld the butt joints, and the forge pieces 21 can be driven to rotate through controlling synchronous rotation of the motors 5 at the two ends, so that the forge pieces 21 can be welded, the air blower 14 can discharge air generated by welding in the sealing cover 3 from the exhaust cylinder 13, and the air passes through the activated carbon layer and the efficient HEPA adsorption layer, The absorption and the filtration back of the cotton layer of filtration and coarse strainer, poisonous and harmful gas and particulate matter in can effectual getting rid of gas, thereby can protect operation workman's healthy, the anti-skidding performance of anti-skidding burr can increase the 8 inner walls of clamping jaw, aiutage 13 can regularly dismantle the change and can carry out effectual absorption and filtration with keeping inside filter core, the dust screen can filter the air that gets into in the sealed cowling 3, handle 19 can make things convenient for the switch of door plant 17, visual window can be used for observing the condition in the sealed cowling 3, and can protect staff's eyes.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The forge piece welding device is characterized by comprising a workbench (1), wherein four corners of the workbench (1) are respectively fixedly provided with a foot post (2), the workbench (1) is fixedly provided with a sealing cover (3), two side walls of the lower end of the sealing cover (3) are respectively fixedly embedded with a first hydraulic cylinder (4), a piston rod of the first hydraulic cylinder (4) extends into the sealing cover (3) and is fixedly provided with a motor (5), a rotating shaft of the motor (5) is fixedly provided with a mounting plate (6), a clamping jaw cylinder (7) is fixedly arranged on the mounting plate (6), piston rods at two ends of the clamping jaw cylinder (7) are respectively fixedly provided with a clamping jaw (8), the inner wall of the upper end of the sealing cover (3) is fixedly provided with a translation cylinder (9), a sliding block of the translation cylinder (9) is fixedly provided with a second hydraulic cylinder (10), a piston rod of the second hydraulic cylinder (10) is fixedly provided with a welding gun (11), air inlet (12) have been seted up to seal cover (3) upper end one side outer wall, another lateral wall in seal cover (3) upper end inlays and is equipped with aiutage (13), aiutage (13) are kept away from seal cover (3) one end internal fixation is equipped with air-blower (14), aiutage (13) are close to turn right from a left side in seal cover (3) one end and are fixed in proper order and be equipped with activated carbon layer, high-efficient HEPA adsorbed layer, air filtration cotton layer and coarse strainer, fixed PLC controller (15) and touch screen (16) are equipped with on workstation (1), touch screen (16), the solenoid valve and the hydraulic pump of first pneumatic cylinder (4), the solenoid valve and the hydraulic pump of second pneumatic cylinder (10), motor (5), the solenoid valve of clamping jaw cylinder (7), the solenoid valve of translation cylinder (9) with air-blower (14) all with PLC controller (15) electric connection, the front surface of the sealing cover (3) is provided with a working window, and the working window is movably provided with a door plate (17) through a hinge.
2. The forging welding device according to claim 1, wherein bases (18) are fixedly arranged below the leg columns (2), and mounting holes are formed in four corners of each base (18).
3. The forge welding apparatus of claim 1, wherein the inner walls of said jaws (8) are each machined with an anti-slip ridge.
4. The forge welding apparatus according to claim 1, characterized in that the venting cylinder (13) is screwed to the sealing cap (3).
5. The forge welding apparatus of claim 1, wherein a dust screen is fixedly arranged in the gas inlet (12).
6. The forging welding device of claim 1, wherein a handle (19) is fixedly arranged on the outer wall of the door plate (17).
7. The forging welding device of claim 6, wherein a visual window is formed in the middle of the door plate (17), and an electric welding goggles lens (20) is fixedly arranged in the visual window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020190649.5U CN211589028U (en) | 2020-02-20 | 2020-02-20 | Forge piece welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020190649.5U CN211589028U (en) | 2020-02-20 | 2020-02-20 | Forge piece welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211589028U true CN211589028U (en) | 2020-09-29 |
Family
ID=72581104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020190649.5U Active CN211589028U (en) | 2020-02-20 | 2020-02-20 | Forge piece welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211589028U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112453992A (en) * | 2020-12-11 | 2021-03-09 | 深圳市中扬数控机床有限公司 | Environment-friendly vertical machining numerical control machine tool |
| WO2022252336A1 (en) * | 2021-06-02 | 2022-12-08 | 南京昱晟机器人科技有限公司 | Automatic cylindrical butt welding apparatus and welding method |
-
2020
- 2020-02-20 CN CN202020190649.5U patent/CN211589028U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112453992A (en) * | 2020-12-11 | 2021-03-09 | 深圳市中扬数控机床有限公司 | Environment-friendly vertical machining numerical control machine tool |
| WO2022252336A1 (en) * | 2021-06-02 | 2022-12-08 | 南京昱晟机器人科技有限公司 | Automatic cylindrical butt welding apparatus and welding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Anji Medico New Materials Co.,Ltd. Assignor: ANJI MINGYUAN FORGING Co.,Ltd. Contract record no.: X2024330000022 Denomination of utility model: A forging welding device Granted publication date: 20200929 License type: Common License Record date: 20240326 |