WO2022247374A1 - Electronic circuit and manufacturing apparatus therefor - Google Patents

Electronic circuit and manufacturing apparatus therefor Download PDF

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Publication number
WO2022247374A1
WO2022247374A1 PCT/CN2022/078605 CN2022078605W WO2022247374A1 WO 2022247374 A1 WO2022247374 A1 WO 2022247374A1 CN 2022078605 W CN2022078605 W CN 2022078605W WO 2022247374 A1 WO2022247374 A1 WO 2022247374A1
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WO
WIPO (PCT)
Prior art keywords
electronic circuit
assembly structure
processing
assembly
motion mechanism
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Application number
PCT/CN2022/078605
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French (fr)
Chinese (zh)
Inventor
尹涛
朱文杰
张金权
Original Assignee
北京梦之墨科技有限公司
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Publication of WO2022247374A1 publication Critical patent/WO2022247374A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0044Mechanical working of the substrate, e.g. drilling or punching
    • H05K3/0047Drilling of holes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns

Definitions

  • the application belongs to the technical field of electronic circuit production equipment, and in particular relates to an electronic circuit and production equipment thereof.
  • the market competition in the electronics manufacturing industry is becoming increasingly fierce, and realizing rapid product manufacturing and rapid verification of functional indicators has become a sharp weapon to seize the market.
  • the manufacturing process of electronic circuits generally includes multiple processes, while traditional printers generally only have the function of printing, that is, forming conductive lines on the circuit substrate, and other processes such as drilling and cutting require matching external drill stands and cutting machines. , not only increases the equipment cost and floor space, but also affects the production efficiency due to the circulation of circuit substrates among various equipment.
  • an object of the present application is to propose an electronic circuit manufacturing equipment to solve the problem that the electronic circuit manufacturing equipment in the prior art cannot meet the multiple processes in the electronic circuit manufacturing process.
  • the electronic circuit manufacturing equipment includes: an equipment base having a processing table for carrying a circuit substrate, a motion mechanism erected on the equipment base, and an electronic circuit for realizing A processing kit for manufacturing process; wherein, the processing kit includes at least two interchangeable processing heads for the same or different electronic circuit manufacturing processes; A first assembly structure above the processing table that moves in at least one dimension, each of the processing heads has a second assembly structure that is cooperatively connected with the first assembly structure; between each of the processing heads and the movement mechanism The detachable connection is realized through the first assembly structure and the second assembly structure.
  • connection structure between the first assembly structure and the second assembly structure includes: a clamping structure for matching to realize a fixed connection.
  • the clamping structure is a sliding insertion structure.
  • connection structure between the first assembly structure and the second assembly structure further includes: an electric plug-in structure for realizing driving control of the processing head.
  • the processing kit includes at least two of the following processing heads; a detection component for obtaining dimensional parameters on the circuit substrate; a drilling component for subtractive manufacturing of the circuit substrate; and a printing paste for use Printing components for additive fabrication on circuit substrates; blowing components to remove waste from circuit substrates; and curing components to cure printing paste.
  • the printing assembly includes: replaceable ink tubes.
  • a detection platform for calibrating the initial position of the processing head is also provided on the base of the device.
  • the motion mechanism is a three-axis motion mechanism, and the first assembly structure moves along the X-axis, Y-axis, and Z-axis following the motion mechanism.
  • the electronic circuit manufacturing equipment further includes: a casing arranged around the base of the device, and a protective cover movably connected with the casing; the protective cover is mounted on the casing Open/close on.
  • Another purpose of the present application is to propose an electronic circuit to solve the problems existing in the prior art.
  • the electronic circuit can be obtained by any one of the electronic circuit manufacturing equipment described above.
  • the electronic circuit manufacturing equipment is equipped with a plurality of processing heads used to realize the electronic circuit manufacturing process to form a processing kit with the same assembly specifications, which can meet the implementation of multiple processes of the electronic circuit through the processing head, reducing the cost of supporting equipment.
  • the equipment cost and occupied space are low, and it is suitable for the integrated preparation of desktop-level and miniaturized electronic circuits.
  • Fig. 1 is the structural example of the electronic circuit manufacturing equipment (not equipped processing head) in the embodiment of the application;
  • Fig. 2 is the structural example of the electronic circuit manufacturing equipment (assembly processing head) in the embodiment of the present application;
  • FIG. 3 is a perspective view of a structural example of a processing kit of an electronic circuit manufacturing device in an embodiment of the present application
  • FIG. 4 is a side view of a structural example of a processing kit of an electronic circuit manufacturing device in an embodiment of the present application
  • FIG. 5 is a partial enlarged view of the first assembly structure of the electronic circuit manufacturing equipment example in the embodiment of the present application.
  • Fig. 6 is a side view of the blow-off assembly in the example of the electronic circuit manufacturing equipment in the embodiment of the present application;
  • Fig. 7 is a bottom view of the blow-off assembly in the example of the electronic circuit manufacturing equipment in the embodiment of the present application.
  • Fig. 8 is a combined top view of the first assembly structure and the second assembly structure in the embodiment of the present application.
  • FIG. 9 is a structural example of an electronic circuit fabrication device (closed state) in an embodiment of the present application.
  • FIG. 1 is a structural example of the electronic circuit manufacturing device (without a processing head) in the embodiment of the present application
  • Figure 2 It is a structural example of the electronic circuit manufacturing equipment (assembly processing head) in the embodiment of the application
  • FIG. 3 is a perspective view of a structural example of the processing kit of the electronic circuit manufacturing equipment in the embodiment of the application
  • FIG. 4 is an example of the structure of the processing kit in the embodiment of the application.
  • FIG. 5 is a partial enlarged view of the first assembly structure of the example of the electronic circuit manufacturing equipment in the embodiment of the application
  • FIG. 6 is the electronic circuit in the embodiment of the application The side view of the blow-off assembly in the production equipment example;
  • FIG. 7 is a bottom view of the blow-off assembly in the example of the electronic circuit production equipment in the embodiment of the application;
  • FIG. 8 is the first assembly structure and the second assembly structure in the embodiment of the application The combined top view of the two assembly structures;
  • the electronic circuit manufacturing equipment includes: an equipment base 10 with a processing table 11 carrying a circuit substrate, The motion mechanism 20 erected on the equipment base 10, and the processing kit 30 used to realize the electronic circuit manufacturing process; wherein, the processing kit 30 includes at least 2 used to realize the same or different electronic circuit manufacturing processes, and can interact with each other A replacement processing head (such as a detection assembly 30a, a drilling assembly 30b, a printing assembly 30c, and a blowing assembly 30d); the motion mechanism 20 is provided with a first assembly structure that follows the motion mechanism 20 and moves in at least one dimension on the processing table 11 21.
  • a replacement processing head such as a detection assembly 30a, a drilling assembly 30b, a printing assembly 30c, and a blowing assembly 30d
  • the motion mechanism 20 is provided with a first assembly structure that follows the motion mechanism 20 and moves in at least one dimension on the processing table 11 21.
  • Each processing head has a second assembly structure 31 that is mated with the first assembly structure 21, and the processing head and the motion mechanism 20 are detachably connected through the first assembly structure 21 and the second assembly structure 31, thereby The processing head assembled on the kinematic mechanism 20 can follow the kinematic mechanism 20 to move.
  • the processing kit in the embodiment of the present application may include a processing head that realizes one or more manufacturing processes of electronic circuit manufacturing.
  • the manufacturing processes implemented by the processing head include but are not limited to detection, drilling, dispensing, printing, heating, and cooling , lighting, tin filling, cutting, blowing off, curing and other production processes.
  • the detection process may refer to obtaining the size parameters of one or more dimensions on the circuit substrate by means of laser, ultrasound, photographing, contact detection, etc., not limited to length (such as X-axis direction), width (such as Y-axis direction), axis direction), height (Z axis direction), etc.
  • defects of the circuit substrate such as scratches, damage, pits, etc.
  • subsequent processing defects on the circuit substrate line defects, via holes, etc.
  • defects, etc. can also be obtained defects, etc.).
  • the drilling process may refer to forming a blind hole on the circuit substrate or a via hole penetrating through the circuit substrate by means of a mechanical drill, laser ablation, punching and the like.
  • the glue dispensing process may refer to locally applying conductive or non-conductive glue on the circuit substrate by direct writing, spraying, extrusion, etc., so as to improve the adhesion or conductive adhesion of the corresponding points on the circuit substrate. connection.
  • the printing process may refer to using printing materials to make conductive structures and/or insulating structures on the circuit substrate through direct writing, spraying, extrusion, etc.; wherein, the conductive structures are not limited to conductive lines, metalized vias, soldering disk, and printed functional electronic components, etc.; the insulation structure is not limited to support structures, cover protection structures, identification characters, etc.
  • the heating process may refer to performing high-temperature treatment on a part or the whole of the circuit substrate by electrothermal, photothermal and other means.
  • the cooling process may refer to performing low-temperature treatment on a part or the whole of the circuit substrate by means of electric cooling, air cooling, and the like.
  • the illuminating process may refer to illuminating a part or the whole of the circuit substrate through an incandescent lamp, LED, infrared light, ultraviolet light, or the like.
  • the tin filling process may refer to forming a tin layer on the printed circuit on the circuit substrate, so as to improve the electrical performance, soldering performance and oxidation resistance of the printed circuit.
  • the cutting process may refer to cutting the circuit substrate, the conductive structure thereon, and the insulating structure thereon.
  • the blowing off process may refer to removing dust on the circuit substrate or waste generated during processing (such as drilling, cutting, printing, etc.).
  • the curing process may refer to performing curing treatment on the printed structure formed by using the printing material on the circuit substrate by means of light, high temperature, low temperature, and the like.
  • Each production process in the embodiment of the present application can correspond to a processing head to implement the corresponding production process, such as: detection components, drilling components, dispensing components, printing components, heating components, cooling components, lighting components , refilling components, cutting components, blowing components and curing components, etc., which can respectively correspond to the above-mentioned production processes.
  • some of the manufacturing processes have the same working principle or driving control, so the same processing head can be used to realize multiple manufacturing processes.
  • the production processes such as dispensing glue, printing insulating materials, printing conductive materials, and tin filling in the above-mentioned production processes can be implemented through the same printing component because the output methods are the same or similar.
  • the printing material in the printing component can be replaced with the target material.
  • the drilling and cutting in the above manufacturing process can be completed by the drilling assembly, so the drilling assembly can satisfy the implementation of the two processes.
  • the electronic circuit manufacturing equipment is equipped with a plurality of processing heads used to realize the electronic circuit manufacturing process to form a processing kit with the same assembly specifications, which can meet the implementation of multiple processes of the electronic circuit through the processing head, reducing the cost of supporting equipment.
  • the equipment cost and occupied space are low, and it is suitable for the integrated preparation of desktop-level and miniaturized electronic circuits.
  • processing kit 30 in the embodiment of the present application may at least include the following two processing heads:
  • a detection component 30a used to obtain dimensional parameters on the circuit substrate
  • Drilling assembly 30b for subtractive manufacturing of circuit substrates
  • a curing assembly for curing a printed structure formed with a printing material on a circuit substrate
  • a lighting component used to provide light to the circuit substrate.
  • the detection component 30a can choose structures such as laser distance measuring, ultrasonic distance measuring, contact probe; the drilling component 30b can choose structures such as laser head, drill bit, punching head, etc.; Structures such as a spraying head, wherein, the printing assembly 30c has replaceable ink tubes (ink cartridges), so as to realize the printing process of different printing materials, such as realizing the functions of dispensing glue, making conductive lines, making insulating structures, and filling tin;
  • the component 30d can choose an air pump structure, and its air outlet can be point-shaped (small-diameter air outlet), linear (long-shaped air outlet), etc.; the curing component can be selected from heat curing, infrared curing, ultraviolet curing, electronic radiation Photocure structure. Heating components can choose electric heating structure; cooling components can choose electric cooling chips; lighting components can choose incandescent lamps, LEDs, etc.
  • the processing kit 30 in the embodiment of the present application may include: a detection component 30a, a drilling component 30b, a printing component 30c equipped with a plurality of replaceable printing ink tubes, and a blowing component 30d.
  • the combination of the processing kit can satisfy most of the production processes in the production of electronic circuits.
  • the detection component 30a in the embodiment of the present application can at least be used to obtain the height parameter (ie, the Z-axis parameter) of the circuit substrate; for example, the FR-4 circuit substrate, which is prone to occurrence of The problem of warping and deformation, the amount of deformation is sometimes not directly detectable by the human eye, but for precision processing, the amount of deformation will lead to differences in the distance between each point of the substrate and the print head, resulting in a gap between the processing head and the circuit board.
  • the height parameter ie, the Z-axis parameter
  • the amount of deformation is sometimes not directly detectable by the human eye, but for precision processing, the amount of deformation will lead to differences in the distance between each point of the substrate and the print head, resulting in a gap between the processing head and the circuit board.
  • the height distance is difficult to control, so by obtaining the height parameters of the circuit substrate before processing, and using the height parameters of the circuit substrate to correct the motion parameters of the subsequent processing head (that is, the displacement of the moving component in the Z-axis direction), In this way, the precise control of the displacement of the processing head during the processing of each point on the circuit substrate can be achieved.
  • the drilling assembly 30b in the embodiment of the present application can at least be used for material reduction operations such as making via holes, blind holes, and cutting on the circuit substrate.
  • the low-cost mechanical drilling method can be used to perform blind holes, via holes, and cutting operations, and the drill bits can be replaced with different sizes and specifications according to user needs.
  • the printing component 30c in the embodiment of the present application can at least be used to print conductive materials on the surface of the circuit substrate or in the via holes, so as to form conductive lines and metallized via holes. It is also possible to realize dispensing, tin filling, and insulation structure production by changing the printing material.
  • the printing assembly in the embodiment of the present application is an extrusion-type printing needle tube, which contains printing materials inside, and a piston that acts on the printing material inside, and the external force squeezes the printing material in the tube by driving the piston. , so that the printing material comes out from the needle port at the other end to achieve ink discharge.
  • the printing assembly includes: a printing seat 30c1 and an extruded printing needle tube (ie ink tube) 30c2 detachably assembled on the printing seat, and the printing assembly can achieve its target printing by replacing the extruding printing needle tube containing different printing materials need.
  • other printheads can also use the same print seat structure as the print assembly as the supporting assembly structure.
  • the conductive paste that can be used in the printing component is not limited to liquid metal, conductive silver paste, conductive aluminum paste, conductive copper paste, solder paste, conductive glue and the like.
  • Insulating materials that can be used for printing components are not limited to adhesives, character inks, solder resists, curable insulating resins, and the like.
  • the blowing assembly 30d in the embodiment of the present application can at least be used to remove printing or cutting waste generated during the printing assembly and drilling assembly after the operation is completed.
  • the motion mechanism in the embodiment of the present application can move in one dimension (line), can also move in two dimensions (surface), and can also move in three dimensions (three-dimensional space), so as to realize driving processing Movement of the head in one, two or three dimensions.
  • the motion mechanism in the embodiment of the present application can be a 3-axis motion mechanism, so that the movement of the processing head on the X-axis, Y-axis, and Z-axis can be realized; in other embodiments, the motion mechanism can also be a 1-axis motion mechanism
  • the motion mechanism, 2-axis motion mechanism, 4-axis motion mechanism, 5-axis motion mechanism, and other multi-axis motion mechanisms are not limited in this application.
  • the matching relationship between the first assembly structure and the second assembly structure in the embodiment of the present application is not limited to one or any combination of the engagement assembly structures such as clamping, interference, and bolts.
  • the mating relationship between the first assembly structure 21 and the second assembly structure 31 in the embodiment of the present application can be a slide-insert structure
  • the first assembly structure 21 includes: chute guide rail 211
  • the second assembly structure 31 includes: a sliding block 311 cooperating with the chute guide rail 211 ; wherein, one side of the chute guide rail 211 is provided with a limiting structure, and the other side is used as an entrance and exit of the slide block.
  • the direction of the slideway guide rail 211 is vertical, the limit structure is arranged at the bottom thereof, and the top thereof serves as the entrance and exit of the slider 311 .
  • the slider 311 on the processing head can be aligned with the chute guide rail 211 on the motion mechanism 20, and the slider 311 enters the chute guide rail 211 to the limit position from top to bottom, thereby realizing processing Assembly of the head on the kinematic mechanism 20 .
  • it When replacing the processing head, it only needs to be taken out from bottom to top, and then another processing head is assembled according to the above-mentioned method.
  • the first assembly structure 21 may further include a locking mechanism 213, which is used to provide a pressing force during the mating connection process of the first assembly structure 21 and the second assembly structure 22, so as to realize the first
  • a locking mechanism 213 which is used to provide a pressing force during the mating connection process of the first assembly structure 21 and the second assembly structure 22, so as to realize the first
  • the first assembly structure includes a chute guide;
  • the second assembly structure includes a slider; one side of the chute guide is provided with a spring extrusion perpendicular to the sliding direction of the chute guide, and its elastic direction is perpendicular to the sliding direction,
  • the end of the spring extrusion occupies part of the chute, and when the processing head needs to be assembled, the spring extrusion is compressed by external force to remove the entire chute area, and then the processing head passes through it
  • the slider enters the chute guide rail to be assembled on the motion mechanism. At this time, by removing the external force, the spring extrusion part is restored and its end is pressed against the slider, thereby further fixing the position structure of the slider in the chute guide rail.
  • the positional relationship between the first assembly structure and the second assembly structure is not limited.
  • the first assembly structure is located on the motion mechanism, and the second assembly structure is located on the processing head.
  • the first assembly structure can also be fixed on the processing head, and the second assembly structure can also be fixed on the motion mechanism.
  • the connection relationship between the two can refer to the above-mentioned embodiments, and will not be repeated here.
  • connection structure between the first assembly structure 21 and the second assembly structure 31 may also include: an electrical connection structure for realizing the drive control of the processing head; the electrical connection structure is not limited to the electrical plug-in structure,
  • the pin 212 and the socket 312 cooperate with each other.
  • the pins and sockets are assembled on the first assembly structure and the second assembly structure respectively, and when the pins are provided on the first assembly structure, the corresponding sockets are provided on the second assembly structure. And when the pin is arranged on the second assembly structure, the socket is located on the first assembly structure.
  • the first assembly structure includes a chute guide rail and a socket
  • the second assembly structure includes a slider and a pin; when the slider completely enters the chute guide rail and touches the limit position, the pin is inserted into the opposite socket , the pins separate from the sockets when the slider is removed from the chute guide.
  • the base of the device in the embodiment of the present application further includes: a detection table 12 for calibrating the initial position of the processing head.
  • the detection table 12 includes four detection contacts surrounded by a square structure. During detection, the end of the processing head is located inside it, and the initial position of the processing head is corrected by touching the four detection contacts several times respectively.
  • the electronic circuit manufacturing equipment in the embodiment of the present application may further include: a casing 40 surrounding the device base 10 and a protective cover 50 connected to the casing, wherein the protective cover 50 It is movably connected with the housing 40 , so that the protective cover 50 and the housing 40 can be opened or closed.
  • the protective cover and the housing can be flexibly connected by air pressure rods and hinges.
  • the protective cover in the embodiment of the present application can be made of a transparent material, so that the user can observe the internal components when the protective cover is closed.
  • an example of the use of electronic circuit manufacturing equipment is disclosed in the embodiment of the present application.
  • This example shows the process of manufacturing a double-sided circuit board by the electronic circuit manufacturing equipment in the embodiment of the present application. Specifically, it includes:
  • Step S1 fixing the circuit substrate on the processing platform of the equipment base
  • Step S2 assembling the detection component on the motion mechanism, driving the detection component to obtain the height parameters of each point on the circuit substrate, and correcting the motion parameters for subsequent processing of each point on the circuit substrate through the obtained height parameters;
  • Step S3 replacing the drilling assembly and assembling it on the motion mechanism, driving the drilling assembly to form a via hole penetrating the circuit substrate on the circuit substrate;
  • Step S4 replace the printing assembly and assemble it on the motion mechanism, drive the printing assembly to form a first conductive circuit on the first surface of the circuit substrate, form a second conductive circuit on the second surface of the circuit substrate, and fill in the via hole
  • the conductive paste forms a metallized via hole connecting the first conductive circuit and the second conductive circuit
  • the above usage examples in the embodiment of the present application are not exclusive, and can be determined according to the user's production requirements. For example, in the case of making a single-sided circuit board, there is no need to use a drilling component. For another example, in the case of making double-sided non-interconnected circuit boards, there is also no need to use drilling components. For another example, if only via holes need to be formed on the circuit substrate, printing components and the like may not be used.
  • the above-mentioned printing components in the embodiment of the present application can be replaced and used according to user-defined requirements, and the order of use is not limited in the embodiment of the present application.
  • Another object of the present application is to propose an electronic circuit that has solved the problems existing in the prior art.
  • the electronic circuit is obtained by any one of the electronic circuit manufacturing equipment described above.

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Abstract

Disclosed in the present application are an electronic circuit and a manufacturing apparatus therefor, which relate to the technical field of manufacturing apparatuses for electronic circuits. The apparatus comprises: an apparatus base, a motion mechanism erected on the apparatus base, and a processing kit used for realizing an electronic circuit manufacturing procedure, wherein the processing kit comprises at least two processing heads which can be mutually replaced; the motion mechanism is provided with a first assembly structure which moves along with the motion mechanism, and each processing head is respectively provided with a second assembly structure which is connected to the first assembly structure in a cooperative manner; and each processing head is detachably connected to the motion mechanism via the first assembly structure and the second assembly structure. In the embodiments of the present application, the electronic circuit manufacturing apparatus is provided with a plurality of processing heads for realizing the electronic circuit manufacturing procedure, so as to form the processing kit having consistent assembly specifications, such that the implementation of a plurality of procedures satisfying an electronic circuit can be realized by means of the processing heads, thereby reducing the apparatus cost and the space occupation of supporting apparatuses; and the manufacturing apparatus is suitable for the integration preparation of desktop-level and miniaturized electronic circuits.

Description

一种电子电路及其制作设备An electronic circuit and its manufacturing equipment
本申请要求于2021年05月26提交中国专利局,申请号为202110574922.3,申请名称为“一种电子电路及其制作设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110574922.3 and the application name "An electronic circuit and its manufacturing equipment" submitted to the China Patent Office on May 26, 2021, the entire contents of which are incorporated in this application by reference .
技术领域technical field
本申请属于电子电路制作设备技术领域,尤其涉及一种电子电路及其制作设备。The application belongs to the technical field of electronic circuit production equipment, and in particular relates to an electronic circuit and production equipment thereof.
背景技术Background technique
电子制造行业市场竞争日益加剧,实现产品快速制造与功能指标快速验证已成为抢占市场的利器。电子电路的制作工序一般包括多道工序,而传统的打印机一般仅具有打印功能,即在电路基板上形成导电线路,其它例如钻孔、切割等工序则需要配套的外部钻台、切割机进行实现,不仅增加了设备成本与占地空间,电路基板在各设备间的流转也对制作效率造成了影响。The market competition in the electronics manufacturing industry is becoming increasingly fierce, and realizing rapid product manufacturing and rapid verification of functional indicators has become a sharp weapon to seize the market. The manufacturing process of electronic circuits generally includes multiple processes, while traditional printers generally only have the function of printing, that is, forming conductive lines on the circuit substrate, and other processes such as drilling and cutting require matching external drill stands and cutting machines. , not only increases the equipment cost and floor space, but also affects the production efficiency due to the circulation of circuit substrates among various equipment.
申请内容application content
有鉴于此,本申请的一个目的是提出一种电子电路制作设备,以解决现有技术中电子电路制作设备无法满足电子电路制作过程中的多道工序的问题。In view of this, an object of the present application is to propose an electronic circuit manufacturing equipment to solve the problem that the electronic circuit manufacturing equipment in the prior art cannot meet the multiple processes in the electronic circuit manufacturing process.
在一些说明性实施例中,所述电子电路制作设备,包括:具有用以承载电路基板的加工台的设备基座、架设在所述设备基座之上的运动机构、以及用以实现电子电路制作工序的加工套件;其中,所述加工套件包括至少2个用以实现相同或不同电子电路制作工序的、可相互更换的加工头;所述运动机构上设有跟随所述运动机构在所述加工台上方进行至少一个维度移动的第一装配结构,每个所述加工头分别具有与所述第一装配结构配合连接的第二装配结构;每个所述加工头与所述运动机构之间通过所述第一装配结构与所述第二装配结构实现可拆卸式连接。In some illustrative embodiments, the electronic circuit manufacturing equipment includes: an equipment base having a processing table for carrying a circuit substrate, a motion mechanism erected on the equipment base, and an electronic circuit for realizing A processing kit for manufacturing process; wherein, the processing kit includes at least two interchangeable processing heads for the same or different electronic circuit manufacturing processes; A first assembly structure above the processing table that moves in at least one dimension, each of the processing heads has a second assembly structure that is cooperatively connected with the first assembly structure; between each of the processing heads and the movement mechanism The detachable connection is realized through the first assembly structure and the second assembly structure.
在一些实施例中,所述第一装配结构和所述第二装配结构之间的连接结构包括:用以配合实现固定连接的卡持结构。In some embodiments, the connection structure between the first assembly structure and the second assembly structure includes: a clamping structure for matching to realize a fixed connection.
在一些实施例中,所述卡持结构为滑插结构。In some embodiments, the clamping structure is a sliding insertion structure.
在一些实施例中,所述第一装配结构和所述第二装配结构之间的连接结构还包括:用以实现所述加工头驱动控制的电插接结构。In some embodiments, the connection structure between the first assembly structure and the second assembly structure further includes: an electric plug-in structure for realizing driving control of the processing head.
在一些实施例中,所述加工套件包括至少2个以下加工头;用以获取电路基板上尺寸参数的检测组件;用以对电路基板进行减材制作的钻孔组件;用以利用打印浆料在电路基板上进行增材制作的打印组件;用以去除电路基板上废料的吹除组件;以及,用以固化打印浆料的固化组件。In some embodiments, the processing kit includes at least two of the following processing heads; a detection component for obtaining dimensional parameters on the circuit substrate; a drilling component for subtractive manufacturing of the circuit substrate; and a printing paste for use Printing components for additive fabrication on circuit substrates; blowing components to remove waste from circuit substrates; and curing components to cure printing paste.
在一些实施例中,所述打印组件包括:可更换的墨管。In some embodiments, the printing assembly includes: replaceable ink tubes.
在一些实施例中,所述设备基座上还设有用以校准所述加工头初始位置的检测台。In some embodiments, a detection platform for calibrating the initial position of the processing head is also provided on the base of the device.
在一些实施例中,所述运动机构为三轴运动机构,所述第一装配结构跟随所述运动机构在X轴、Y轴、Z轴上进行移动。In some embodiments, the motion mechanism is a three-axis motion mechanism, and the first assembly structure moves along the X-axis, Y-axis, and Z-axis following the motion mechanism.
在一些实施例中,所述电子电路制作设备,还包括:环设在所述设备基座周围的壳体,以及与所述壳体活动连接的防护罩;所述防护罩在所述壳体上开/合。In some embodiments, the electronic circuit manufacturing equipment further includes: a casing arranged around the base of the device, and a protective cover movably connected with the casing; the protective cover is mounted on the casing Open/close on.
本申请的另一目的在于提出一种电子电路,以解决现有技术中存在的问题。Another purpose of the present application is to propose an electronic circuit to solve the problems existing in the prior art.
在一些说明性实施例中,所述电子电路,可通过上述任一项所述的电子电路制作设备获得。In some demonstrative embodiments, the electronic circuit can be obtained by any one of the electronic circuit manufacturing equipment described above.
与现有技术相比,本申请具有如下优势:Compared with the prior art, the present application has the following advantages:
本申请实施例中电子电路制作设备通过配套多个用以实现电子电路制作工序的加工头组成装配规格一致的加工套件,可通过加工头方式满足电子电路的多道工序的实施,降低了配套设备的设备成本和占用空间,适合桌面级、小型化的电子电路一体化的制备。In the embodiment of the present application, the electronic circuit manufacturing equipment is equipped with a plurality of processing heads used to realize the electronic circuit manufacturing process to form a processing kit with the same assembly specifications, which can meet the implementation of multiple processes of the electronic circuit through the processing head, reducing the cost of supporting equipment. The equipment cost and occupied space are low, and it is suitable for the integrated preparation of desktop-level and miniaturized electronic circuits.
附图说明Description of drawings
图1为本申请实施例中的电子电路制作设备(未装配加工头)的结构示例;Fig. 1 is the structural example of the electronic circuit manufacturing equipment (not equipped processing head) in the embodiment of the application;
图2为本申请实施例中的电子电路制作设备(装配加工头)的结构示例;Fig. 2 is the structural example of the electronic circuit manufacturing equipment (assembly processing head) in the embodiment of the present application;
图3为本申请实施例中的电子电路制作设备的加工套件的结构示例的立体图;3 is a perspective view of a structural example of a processing kit of an electronic circuit manufacturing device in an embodiment of the present application;
图4为本申请实施例中的电子电路制作设备的加工套件的结构示例的侧视图;4 is a side view of a structural example of a processing kit of an electronic circuit manufacturing device in an embodiment of the present application;
图5为本申请实施例中的电子电路制作设备示例的第一装配结构的局部放大图;FIG. 5 is a partial enlarged view of the first assembly structure of the electronic circuit manufacturing equipment example in the embodiment of the present application;
图6为本申请实施例中的电子电路制作设备示例中的吹除组件的侧视图;Fig. 6 is a side view of the blow-off assembly in the example of the electronic circuit manufacturing equipment in the embodiment of the present application;
图7为本申请实施例中的电子电路制作设备示例中的吹除组件的仰视图;Fig. 7 is a bottom view of the blow-off assembly in the example of the electronic circuit manufacturing equipment in the embodiment of the present application;
图8为本申请实施例中的第一装配结构和第二装配结构的结合俯视图;Fig. 8 is a combined top view of the first assembly structure and the second assembly structure in the embodiment of the present application;
图9为本申请实施例中的电子电路制作设备(闭合状态)的结构示例。FIG. 9 is a structural example of an electronic circuit fabrication device (closed state) in an embodiment of the present application.
具体实施方式Detailed ways
以下描述和附图充分地示出本申请的具体实施方案,以使本领域的技术人员能够实践它们。其他实施方案可以包括结构的、逻辑的、电气的、过程的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。本申请的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。在本文中,本申请的这些实施方案可以被单独地或总地用术语“申请”来表示,这仅仅是为了方便,并且如果事实上公开了超过一个的申请,不是要自动地限制该应用的范围为任何单个申请或申请构思。The following description and the accompanying drawings sufficiently illustrate specific embodiments of the application to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. The examples merely represent possible variations. Individual components and functions are optional unless explicitly required, and the order of operations may vary. Portions and features of some embodiments may be included in or substituted for those of other embodiments. The scope of embodiments of the present application includes the full scope of the claims, and all available equivalents of the claims. These embodiments of the application may be referred to herein individually or collectively by the term "application", which is for convenience only and is not intended to automatically limit that application if in fact more than one application is disclosed The scope is any single application or application concept.
需要说明的是,在不冲突的情况下本申请实施例中的各技术特征均可以相互结合。It should be noted that the technical features in the embodiments of the present application may be combined with each other without conflict.
本申请实施例中公开了一种电子电路制作设备,具体地,如图1-3所示,图1为本申请实施例中的电子电路制作设备(未装配加工头)的结构示例;图2为本申请实施例中的电子电路制作设备(装配加工头)的结构示例;图3为本申请实施例中的电子电路制作设备的加工套件的结构示例的立体图;图4为本申请实施例中的电子电路制作设备的加工套件的结构示例的侧视图;图5为本申请实施例中的电子电路制作设备示例的第一装配结构的局部放大图;图6为本申请实施例中的电子电路制作设备示例中的吹除组件的侧视图;图7为本申请实施例中的电子电路制作设备示例中的吹除组件的仰视图;图8为本申请实施例中的第一装配结构和第二装配结构的结合俯视图;图9为本申请实施例中的电子电路制作设备(闭合状态)的结构示例;该电子电路制作设备,包括:具有承载电路基板的加工台11的设备基座10、架设在设备基座10之上的运动机构20、以及用以实现电子电路制作工序的加工套件30;其中,加工套件30包括至少2个用以实现相同或不同电子电路制作工序的、且可相互更换的加工头(如检测组件30a、钻孔组件30b、打印组件30c、吹除组件30d);运动机构20上设有跟随运动机构20在加工台11上进行至少一个维度移动的第一装配结构21,每个加工头分别具有与第一装配结构21配合连接的第二装配结构31,加工头与运动机构20之间通过第一装配结构21和第二装配结构31实现可拆卸式连接,从而使装配在运动机构20上的加工头可跟随运动机构20进行移动。An electronic circuit manufacturing device is disclosed in the embodiment of the present application, specifically, as shown in Figures 1-3, Figure 1 is a structural example of the electronic circuit manufacturing device (without a processing head) in the embodiment of the present application; Figure 2 It is a structural example of the electronic circuit manufacturing equipment (assembly processing head) in the embodiment of the application; FIG. 3 is a perspective view of a structural example of the processing kit of the electronic circuit manufacturing equipment in the embodiment of the application; FIG. 4 is an example of the structure of the processing kit in the embodiment of the application. The side view of the structure example of the processing kit of the electronic circuit manufacturing equipment; FIG. 5 is a partial enlarged view of the first assembly structure of the example of the electronic circuit manufacturing equipment in the embodiment of the application; FIG. 6 is the electronic circuit in the embodiment of the application The side view of the blow-off assembly in the production equipment example; FIG. 7 is a bottom view of the blow-off assembly in the example of the electronic circuit production equipment in the embodiment of the application; FIG. 8 is the first assembly structure and the second assembly structure in the embodiment of the application The combined top view of the two assembly structures; FIG. 9 is a structural example of the electronic circuit manufacturing equipment (closed state) in the embodiment of the present application; the electronic circuit manufacturing equipment includes: an equipment base 10 with a processing table 11 carrying a circuit substrate, The motion mechanism 20 erected on the equipment base 10, and the processing kit 30 used to realize the electronic circuit manufacturing process; wherein, the processing kit 30 includes at least 2 used to realize the same or different electronic circuit manufacturing processes, and can interact with each other A replacement processing head (such as a detection assembly 30a, a drilling assembly 30b, a printing assembly 30c, and a blowing assembly 30d); the motion mechanism 20 is provided with a first assembly structure that follows the motion mechanism 20 and moves in at least one dimension on the processing table 11 21. Each processing head has a second assembly structure 31 that is mated with the first assembly structure 21, and the processing head and the motion mechanism 20 are detachably connected through the first assembly structure 21 and the second assembly structure 31, thereby The processing head assembled on the kinematic mechanism 20 can follow the kinematic mechanism 20 to move.
本申请实施例中的加工套件可包括实现电子电路制作的一道或多道制作工序的加工头,加工头用以实现的制作工序包括但不限于检测、钻孔、点胶、打印、加热、降温、光照、补锡、切割、吹除、固化等制作工序。The processing kit in the embodiment of the present application may include a processing head that realizes one or more manufacturing processes of electronic circuit manufacturing. The manufacturing processes implemented by the processing head include but are not limited to detection, drilling, dispensing, printing, heating, and cooling , lighting, tin filling, cutting, blowing off, curing and other production processes.
示例性的,检测工序可以是指通过激光、超声、拍照、接触式检测等方式获取电路基板上的一个维度或多个维度的尺寸参数,不限于长(如X轴方向)、宽(如Y轴方向)、高(Z轴方向)等,除此之外还可以获取电路基板的缺陷(如划痕、破损、凹坑等)、以及后续在电路基板上的加工缺陷(线路缺陷、过孔缺陷等)。Exemplarily, the detection process may refer to obtaining the size parameters of one or more dimensions on the circuit substrate by means of laser, ultrasound, photographing, contact detection, etc., not limited to length (such as X-axis direction), width (such as Y-axis direction), axis direction), height (Z axis direction), etc. In addition, defects of the circuit substrate (such as scratches, damage, pits, etc.) and subsequent processing defects on the circuit substrate (line defects, via holes, etc.) can also be obtained defects, etc.).
示例性的,钻孔工序可以是指通过机械钻头、激光烧蚀、冲孔等方式在电路基板上形成盲孔或贯穿电路基板的过孔等。Exemplarily, the drilling process may refer to forming a blind hole on the circuit substrate or a via hole penetrating through the circuit substrate by means of a mechanical drill, laser ablation, punching and the like.
示例性的,点胶工序可以是指通过直写、喷涂、挤出等方式在电路基板上的局部施加导电胶或非导电胶,以此提升电路基板上相应点位的粘接性或导电粘接性。Exemplarily, the glue dispensing process may refer to locally applying conductive or non-conductive glue on the circuit substrate by direct writing, spraying, extrusion, etc., so as to improve the adhesion or conductive adhesion of the corresponding points on the circuit substrate. connection.
示例性的,打印工序可以是指利用打印材料通过直写、喷涂、挤出等方式在电路基板上制作导电结构和/或绝缘结构;其中,导电结构不限于导电线路、金属化过孔、焊盘、以及打印功能电子元件等;绝缘结构不限于支持结构、遮盖保护结构、标识字符等。Exemplarily, the printing process may refer to using printing materials to make conductive structures and/or insulating structures on the circuit substrate through direct writing, spraying, extrusion, etc.; wherein, the conductive structures are not limited to conductive lines, metalized vias, soldering disk, and printed functional electronic components, etc.; the insulation structure is not limited to support structures, cover protection structures, identification characters, etc.
示例性的,加热工序可以是指通过电热、光热等方式对电路基板上的局部或整体进行高温处理。Exemplarily, the heating process may refer to performing high-temperature treatment on a part or the whole of the circuit substrate by electrothermal, photothermal and other means.
示例性的,降温工序可以是指通过电冷、风冷等方式对电路基板上的局部或整体进行低温处理。Exemplarily, the cooling process may refer to performing low-temperature treatment on a part or the whole of the circuit substrate by means of electric cooling, air cooling, and the like.
示例性的,光照工序可以是指通过白炽灯、LED、红外光、紫外光等对电路基板上的局部或整体进行光照处理。Exemplarily, the illuminating process may refer to illuminating a part or the whole of the circuit substrate through an incandescent lamp, LED, infrared light, ultraviolet light, or the like.
示例性的,补锡工序可以是指通过在电路基板上的打印线路上形成锡层,以此提升打印线路的电学性能、焊接性能和抗氧化性能等目的。Exemplarily, the tin filling process may refer to forming a tin layer on the printed circuit on the circuit substrate, so as to improve the electrical performance, soldering performance and oxidation resistance of the printed circuit.
示例性的,切割工序可以是指对电路基板、其上导电结构、其上绝缘结构进行切割处理。Exemplarily, the cutting process may refer to cutting the circuit substrate, the conductive structure thereon, and the insulating structure thereon.
示例性的,吹除工序可以是指对电路基板上的灰尘或在加工(如钻孔、切割、打印等工序)过程中对所产生的废料进行去除处理。Exemplarily, the blowing off process may refer to removing dust on the circuit substrate or waste generated during processing (such as drilling, cutting, printing, etc.).
示例性的,固化工序可以是指对电路基板上的利用打印材料形成的打印结构通过光照、 高温、低温等方式进行固化处理。Exemplarily, the curing process may refer to performing curing treatment on the printed structure formed by using the printing material on the circuit substrate by means of light, high temperature, low temperature, and the like.
本申请实施例中的每道制作工序可分别对应一加工头,以实施相应的制作工序,加工头例如:检测组件、钻孔组件、点胶组件、打印组件、加热组件、降温组件、光照组件、补锡组件、切割组件、吹除组件及固化组件等,其可分别对应上述制作工序。在另一些实施例中,制作工序中部分制作工序,其工作原理或驱动控制相同相近,因此可依靠同一加工头实现多道制作工序。Each production process in the embodiment of the present application can correspond to a processing head to implement the corresponding production process, such as: detection components, drilling components, dispensing components, printing components, heating components, cooling components, lighting components , refilling components, cutting components, blowing components and curing components, etc., which can respectively correspond to the above-mentioned production processes. In other embodiments, some of the manufacturing processes have the same working principle or driving control, so the same processing head can be used to realize multiple manufacturing processes.
示例性的,上述制作工序中的点胶、打印绝缘材料、打印导电材料、补锡等制作工序,由于其的出料方式相同或相近,因此可通过同一打印组件实施上述制作工序,只需将打印组件中的打印材料更换为目的材料即可。Exemplarily, the production processes such as dispensing glue, printing insulating materials, printing conductive materials, and tin filling in the above-mentioned production processes can be implemented through the same printing component because the output methods are the same or similar. The printing material in the printing component can be replaced with the target material.
示例性的,上述制作工序中的钻孔和切割均可通过钻孔组件实施完成,因此钻孔组件可满足该两道工序的实施。Exemplarily, the drilling and cutting in the above manufacturing process can be completed by the drilling assembly, so the drilling assembly can satisfy the implementation of the two processes.
本申请实施例中电子电路制作设备通过配套多个用以实现电子电路制作工序的加工头组成装配规格一致的加工套件,可通过加工头方式满足电子电路的多道工序的实施,降低了配套设备的设备成本和占用空间,适合桌面级、小型化的电子电路一体化的制备。In the embodiment of the present application, the electronic circuit manufacturing equipment is equipped with a plurality of processing heads used to realize the electronic circuit manufacturing process to form a processing kit with the same assembly specifications, which can meet the implementation of multiple processes of the electronic circuit through the processing head, reducing the cost of supporting equipment. The equipment cost and occupied space are low, and it is suitable for the integrated preparation of desktop-level and miniaturized electronic circuits.
进一步的,本申请实施例中的加工套件30可至少包括以下2个加工头:Further, the processing kit 30 in the embodiment of the present application may at least include the following two processing heads:
用以获取电路基板上尺寸参数的检测组件30a;A detection component 30a used to obtain dimensional parameters on the circuit substrate;
用以对电路基板进行减材制作的钻孔组件30b; Drilling assembly 30b for subtractive manufacturing of circuit substrates;
用以利用打印材料在电路基板上进行增材制作的打印组件30c;A printing component 30c for performing additive manufacturing on a circuit substrate by using printing materials;
用以去除电路基板上打印废料或灰尘的吹除组件30d;A blower assembly 30d for removing printing waste or dust on the circuit substrate;
用以固化电路基板上利用打印材料形成的打印结构的固化组件;A curing assembly for curing a printed structure formed with a printing material on a circuit substrate;
用以对电路基板进行高温处理的加热组件;Heating components for high temperature treatment of circuit boards;
用以对电路基板进行低温处理的降温组件;Cooling components for low temperature treatment of circuit substrates;
用以对电路基板提供光照的光照组件。A lighting component used to provide light to the circuit substrate.
其中,检测组件30a可选用激光测距、超声测距、接触探针等结构;钻孔组件30b可选用激光头、钻头、冲孔头等结构;打印组件30c可选用挤出头、直写头、喷涂头等结构,其中,打印组件30c具有可更换的墨管(墨盒),以此实现不同的打印材料的打印工序, 例如实现点胶、导电线路制作、绝缘结构制作、补锡的功能;吹除组件30d可选用空气泵结构,其出风口可为点状(小口径出风口)、线状(长条形出风口)等;固化组件可选用热固化、红外光固化、紫外光固化、电子辐照固化结构。加热组件可选用电热结构;降温组件可选用电冷片;光照组件可选用白炽灯、LED等。Among them, the detection component 30a can choose structures such as laser distance measuring, ultrasonic distance measuring, contact probe; the drilling component 30b can choose structures such as laser head, drill bit, punching head, etc.; Structures such as a spraying head, wherein, the printing assembly 30c has replaceable ink tubes (ink cartridges), so as to realize the printing process of different printing materials, such as realizing the functions of dispensing glue, making conductive lines, making insulating structures, and filling tin; The component 30d can choose an air pump structure, and its air outlet can be point-shaped (small-diameter air outlet), linear (long-shaped air outlet), etc.; the curing component can be selected from heat curing, infrared curing, ultraviolet curing, electronic radiation Photocure structure. Heating components can choose electric heating structure; cooling components can choose electric cooling chips; lighting components can choose incandescent lamps, LEDs, etc.
优选地,本申请实施例中的加工套件30可包括:检测组件30a、钻孔组件30b、配套多个可更换打印墨管的打印组件30c和吹除组件30d。该加工套件的组合可满足电子电路制作中绝大多数的制作工序。Preferably, the processing kit 30 in the embodiment of the present application may include: a detection component 30a, a drilling component 30b, a printing component 30c equipped with a plurality of replaceable printing ink tubes, and a blowing component 30d. The combination of the processing kit can satisfy most of the production processes in the production of electronic circuits.
本申请实施例中的检测组件30a至少可用于获取电路基板的高低参数(即Z轴参数);例如FR-4电路基板,其在加工、运输、储藏、裁切、固定的过程中,容易发生翘曲变形的问题,其变形量有时人眼无法直接察觉,但对于精密加工而言,该变形量会导致基板各点位与打印头的距离差异化,从而导致加工头与电路基板之间的高度距离难以控制,因此通过在加工之前通过获取电路基板的高低参数,并利用该电路基板的高低参数对后续的加工头的运动参数(即运动组件在Z轴方向上的位移量)进行修正,以此达到加工头对电路基板上各个点位上的加工过程中实现位移量的精准控制。The detection component 30a in the embodiment of the present application can at least be used to obtain the height parameter (ie, the Z-axis parameter) of the circuit substrate; for example, the FR-4 circuit substrate, which is prone to occurrence of The problem of warping and deformation, the amount of deformation is sometimes not directly detectable by the human eye, but for precision processing, the amount of deformation will lead to differences in the distance between each point of the substrate and the print head, resulting in a gap between the processing head and the circuit board. The height distance is difficult to control, so by obtaining the height parameters of the circuit substrate before processing, and using the height parameters of the circuit substrate to correct the motion parameters of the subsequent processing head (that is, the displacement of the moving component in the Z-axis direction), In this way, the precise control of the displacement of the processing head during the processing of each point on the circuit substrate can be achieved.
本申请实施例中的钻孔组件30b至少可用于在电路基板上制作过孔、盲孔、切割等减材作业。优选地,其可选用成本较低的机械钻孔的方式进行盲孔、过孔、切割的操作,其钻头可以根据用户需求进行更换不同尺寸规格。The drilling assembly 30b in the embodiment of the present application can at least be used for material reduction operations such as making via holes, blind holes, and cutting on the circuit substrate. Preferably, the low-cost mechanical drilling method can be used to perform blind holes, via holes, and cutting operations, and the drill bits can be replaced with different sizes and specifications according to user needs.
本申请实施例中的打印组件30c至少可用于在电路基板的表面或过孔内打印导电材料,以此形成导电线路和金属化过孔。还可以通过更换打印材料实现点胶、补锡、绝缘结构的制作。优选地,本申请实施例中的打印组件选用挤出式打印针管,其内部容纳有打印材料,其顶部设有作用其内打印材料的活塞件,外部作用力通过驱动活塞件挤压管内打印材料,使打印材料自另一端的针口出实现出墨。优选地,打印组件包括:打印座30c1和可拆卸装配在打印座上的挤出式打印针管(即墨管)30c2,打印组件可通过更换盛放不同打印材料的挤出式打印针管实现其目标打印需求。在一些实施例中,其它打印头亦可选用与打印组件相同的打印座的结构,作为支撑装配结构。The printing component 30c in the embodiment of the present application can at least be used to print conductive materials on the surface of the circuit substrate or in the via holes, so as to form conductive lines and metallized via holes. It is also possible to realize dispensing, tin filling, and insulation structure production by changing the printing material. Preferably, the printing assembly in the embodiment of the present application is an extrusion-type printing needle tube, which contains printing materials inside, and a piston that acts on the printing material inside, and the external force squeezes the printing material in the tube by driving the piston. , so that the printing material comes out from the needle port at the other end to achieve ink discharge. Preferably, the printing assembly includes: a printing seat 30c1 and an extruded printing needle tube (ie ink tube) 30c2 detachably assembled on the printing seat, and the printing assembly can achieve its target printing by replacing the extruding printing needle tube containing different printing materials need. In some embodiments, other printheads can also use the same print seat structure as the print assembly as the supporting assembly structure.
其中,打印组件可使用的导电浆料不限于液态金属、导电银浆、导电铝浆、导电铜浆、 焊锡膏、导电胶等。打印组件可使用的绝缘材料不限于粘接剂、字符油墨、阻焊剂、可固化绝缘树脂等。Wherein, the conductive paste that can be used in the printing component is not limited to liquid metal, conductive silver paste, conductive aluminum paste, conductive copper paste, solder paste, conductive glue and the like. Insulating materials that can be used for printing components are not limited to adhesives, character inks, solder resists, curable insulating resins, and the like.
本申请实施例中的吹除组件30d至少可用于在打印组件、钻孔组件作业完成后,去除其过程中产生的打印或切割废料。The blowing assembly 30d in the embodiment of the present application can at least be used to remove printing or cutting waste generated during the printing assembly and drilling assembly after the operation is completed.
本申请实施例中的运动机构可以在一个维度(线)上进行移动,也可以在二个维度(面)上进行移动,也可以在三个维度(立体空间)上进行移动,从而实现带动加工头在一个维度、二个维度或三个维度上的移动。The motion mechanism in the embodiment of the present application can move in one dimension (line), can also move in two dimensions (surface), and can also move in three dimensions (three-dimensional space), so as to realize driving processing Movement of the head in one, two or three dimensions.
优选地,本申请实施例中的运动机构可以为3轴运动机构,从而可以实现加工头在X轴、Y轴、Z轴上的移动;在另一些实施例中,运动机构也可以为1轴运动机构、2轴运动机构,4轴运动机构,5轴运动机构,乃至其它多轴运动机构,本申请对此不作限制。Preferably, the motion mechanism in the embodiment of the present application can be a 3-axis motion mechanism, so that the movement of the processing head on the X-axis, Y-axis, and Z-axis can be realized; in other embodiments, the motion mechanism can also be a 1-axis motion mechanism The motion mechanism, 2-axis motion mechanism, 4-axis motion mechanism, 5-axis motion mechanism, and other multi-axis motion mechanisms are not limited in this application.
本申请实施例中的第一装配结构和第二装配结构之间的配合关系不限于卡持、过盈、螺栓等配合装配结构中的一种或任意组合。The matching relationship between the first assembly structure and the second assembly structure in the embodiment of the present application is not limited to one or any combination of the engagement assembly structures such as clamping, interference, and bolts.
继续参照图5-8,本申请实施例中的第一装配结构21和第二装配结构31之间的配合关系可选用滑插结构,具体地,第一装配结构21包括:滑槽导轨211;第二装配结构31包括:与滑槽导轨211相互配合的滑块311;其中,滑槽导轨211的一侧设有限位结构,其另一侧作为滑块的进出口。进一步的,滑槽导轨211的方向为竖直方向,限位结构设于其底部,其顶部作为滑块311的进出口。在加工头安装时,可将加工头上的滑块311对准运动机构20上的滑槽导轨211,并自上而下的使滑块311进入滑槽导轨211至限位处,从而实现加工头在运动机构20上的装配。在更换加工头时,只需自下而上取出即可,然后再将另一加工头按照上述方式进行装配。Continuing to refer to Figures 5-8, the mating relationship between the first assembly structure 21 and the second assembly structure 31 in the embodiment of the present application can be a slide-insert structure, specifically, the first assembly structure 21 includes: chute guide rail 211; The second assembly structure 31 includes: a sliding block 311 cooperating with the chute guide rail 211 ; wherein, one side of the chute guide rail 211 is provided with a limiting structure, and the other side is used as an entrance and exit of the slide block. Further, the direction of the slideway guide rail 211 is vertical, the limit structure is arranged at the bottom thereof, and the top thereof serves as the entrance and exit of the slider 311 . When the processing head is installed, the slider 311 on the processing head can be aligned with the chute guide rail 211 on the motion mechanism 20, and the slider 311 enters the chute guide rail 211 to the limit position from top to bottom, thereby realizing processing Assembly of the head on the kinematic mechanism 20 . When replacing the processing head, it only needs to be taken out from bottom to top, and then another processing head is assembled according to the above-mentioned method.
在一些实施例中,第一装配结构21中还可包括锁紧机构213,用以在第一装配结构21和第二装配结构22配合连接的过程中,提供挤压作用力,从而实现第一装配结构21和第二装配结构22的固定,再取出加工头时,则先去除该挤压作用力,再取出加工头。In some embodiments, the first assembly structure 21 may further include a locking mechanism 213, which is used to provide a pressing force during the mating connection process of the first assembly structure 21 and the second assembly structure 22, so as to realize the first When the assembly structure 21 and the second assembly structure 22 are fixed, when the processing head is taken out, the extrusion force is removed first, and then the processing head is taken out.
示例性的,第一装配结构包括滑槽导轨;第二装配结构包括滑块;滑槽导轨的一侧设有垂直于滑槽导轨滑动方向的弹簧挤压件,其弹性方向垂直于滑动方向,在自然状态下,弹簧挤压件的端部占据部分滑槽,而当需要装配加工头时,则通过外力压缩弹簧挤压件,使其整体移除滑槽区域,再将加工头通过其上滑块进入滑槽导轨内使其装配在运动机构上,此时通过去除外力使弹簧挤压件恢复并使其端部抵在滑块上,从而进一步固定滑槽导轨内 滑块的位置结构。Exemplarily, the first assembly structure includes a chute guide; the second assembly structure includes a slider; one side of the chute guide is provided with a spring extrusion perpendicular to the sliding direction of the chute guide, and its elastic direction is perpendicular to the sliding direction, In the natural state, the end of the spring extrusion occupies part of the chute, and when the processing head needs to be assembled, the spring extrusion is compressed by external force to remove the entire chute area, and then the processing head passes through it The slider enters the chute guide rail to be assembled on the motion mechanism. At this time, by removing the external force, the spring extrusion part is restored and its end is pressed against the slider, thereby further fixing the position structure of the slider in the chute guide rail.
在一些实施例中,第一装配结构和第二装配结构的位置关系不限第一装配结构位于运动机构上,第二装配结构位于加工头上,第一装配结构和第二装配结构的位置可互换,例如第一装配结构亦可固定在加工头上,第二装配结构亦可固定在运动机构上,两者的配合连接关系可参照上述实施例,在此不再赘述。In some embodiments, the positional relationship between the first assembly structure and the second assembly structure is not limited. The first assembly structure is located on the motion mechanism, and the second assembly structure is located on the processing head. For interchangeability, for example, the first assembly structure can also be fixed on the processing head, and the second assembly structure can also be fixed on the motion mechanism. The connection relationship between the two can refer to the above-mentioned embodiments, and will not be repeated here.
在一些实施例中,第一装配结构21和第二装配结构31之间的连接结构还可包括:用以实现加工头的驱动控制的电连接结构;该电连接结构不限于电插接结构,例如相互配合的插针212与插孔312。其中,插针与插孔分别装配在第一装配结构和第二装配结构,第一装配结构上设有插针的情况下,第二装配结构上则设有对应的插孔。而当插针设在第二装配结构上时,插孔则位于第一装配结构上。In some embodiments, the connection structure between the first assembly structure 21 and the second assembly structure 31 may also include: an electrical connection structure for realizing the drive control of the processing head; the electrical connection structure is not limited to the electrical plug-in structure, For example, the pin 212 and the socket 312 cooperate with each other. Wherein, the pins and sockets are assembled on the first assembly structure and the second assembly structure respectively, and when the pins are provided on the first assembly structure, the corresponding sockets are provided on the second assembly structure. And when the pin is arranged on the second assembly structure, the socket is located on the first assembly structure.
示例性的,第一装配结构包括滑槽导轨与插孔;第二装配结构包括滑块和插针;当滑块完全进入滑槽导轨抵在限位处时,插针插入与其相对的插孔中,当滑块自滑槽导轨内移除时,插针与插孔分离。Exemplarily, the first assembly structure includes a chute guide rail and a socket; the second assembly structure includes a slider and a pin; when the slider completely enters the chute guide rail and touches the limit position, the pin is inserted into the opposite socket , the pins separate from the sockets when the slider is removed from the chute guide.
在一些实施例中,本申请实施例中的设备基座上还包括:用以校准加工头初始位置的检测台12。该检测台12包括围绕成正方形结构的4个检测触点,检测时使加工头的端部位于其内部,通过分别多次触碰4个检测触点,以此修正加工头的初始位置。In some embodiments, the base of the device in the embodiment of the present application further includes: a detection table 12 for calibrating the initial position of the processing head. The detection table 12 includes four detection contacts surrounded by a square structure. During detection, the end of the processing head is located inside it, and the initial position of the processing head is corrected by touching the four detection contacts several times respectively.
参照图9,在一些实施例中,本申请实施例中的电子电路制作设备,还可包括:环绕在设备基座10周围的壳体40和以及与壳体连接保护罩50,其中保护罩50与壳体40之间为活动连接,从而可使保护罩50与壳体40之间开启或闭合。优选地,保护罩与壳体之间可通过气压杆和铰链活动连接。优选地,本申请实施例中的保护罩可选用透明材质,从而在闭合保护罩的情况下,用户可观察内部器件。Referring to FIG. 9 , in some embodiments, the electronic circuit manufacturing equipment in the embodiment of the present application may further include: a casing 40 surrounding the device base 10 and a protective cover 50 connected to the casing, wherein the protective cover 50 It is movably connected with the housing 40 , so that the protective cover 50 and the housing 40 can be opened or closed. Preferably, the protective cover and the housing can be flexibly connected by air pressure rods and hinges. Preferably, the protective cover in the embodiment of the present application can be made of a transparent material, so that the user can observe the internal components when the protective cover is closed.
示例性的,本申请实施例中公开了电子电路制作设备的一使用示例,该示例中展示了通过本申请实施例中的电子电路制作设备制作双面电路板的过程,具体地,包括:Exemplarily, an example of the use of electronic circuit manufacturing equipment is disclosed in the embodiment of the present application. This example shows the process of manufacturing a double-sided circuit board by the electronic circuit manufacturing equipment in the embodiment of the present application. Specifically, it includes:
步骤S1、将电路基板固定在设备基座的加工平台上;Step S1, fixing the circuit substrate on the processing platform of the equipment base;
步骤S2、将检测组件装配在运动机构上,驱动检测组件获取电路基板上各个点位的高低参数,并通过所获取的高低参数修正后续在电路基板上各个点位加工的运动参数;Step S2, assembling the detection component on the motion mechanism, driving the detection component to obtain the height parameters of each point on the circuit substrate, and correcting the motion parameters for subsequent processing of each point on the circuit substrate through the obtained height parameters;
步骤S3、更换钻孔组件装配在运动机构上,驱动钻孔组件在电路基板上形成贯穿电路基板的过孔;Step S3, replacing the drilling assembly and assembling it on the motion mechanism, driving the drilling assembly to form a via hole penetrating the circuit substrate on the circuit substrate;
步骤S4、更换打印组件装配在运动机构上,驱动打印组件在电路基板的第一表面上形成第一导电线路、在电路基板上的第二表面上形成第二导电线路、以及在过孔内填充导电浆料形成连接第一导电线路和第二导电线路的金属化过孔;Step S4, replace the printing assembly and assemble it on the motion mechanism, drive the printing assembly to form a first conductive circuit on the first surface of the circuit substrate, form a second conductive circuit on the second surface of the circuit substrate, and fill in the via hole The conductive paste forms a metallized via hole connecting the first conductive circuit and the second conductive circuit;
本申请实施例中的上述使用示例并不唯一,可根据用户的制作需求而定,例如制作单面电路板的情况下,则无需使用钻孔组件等。又例如制作双面不互联电路板的情况下,则同样无需使用钻孔组件等。再例如仅需要在电路基板上形成过孔的情况下,则可无需使用打印组件等。本申请实施例中的上述打印组件可根据用户自定义需求进行更换使用,其使用顺序本申请实施例中不做限制。The above usage examples in the embodiment of the present application are not exclusive, and can be determined according to the user's production requirements. For example, in the case of making a single-sided circuit board, there is no need to use a drilling component. For another example, in the case of making double-sided non-interconnected circuit boards, there is also no need to use drilling components. For another example, if only via holes need to be formed on the circuit substrate, printing components and the like may not be used. The above-mentioned printing components in the embodiment of the present application can be replaced and used according to user-defined requirements, and the order of use is not limited in the embodiment of the present application.
本申请的另一个目的在于提出一种电子电路,已解决现有技术中存在的问题。在一些实施例中,所述电子电路通过如上述中任一项所述的电子电路制作设备获得。Another object of the present application is to propose an electronic circuit that has solved the problems existing in the prior art. In some embodiments, the electronic circuit is obtained by any one of the electronic circuit manufacturing equipment described above.
本领域技术人员还应当理解,结合本文的实施例描述的各种说明性的逻辑框、模块、电路和算法步骤均可以实现成电子硬件、计算机软件或其组合。为了清楚地说明硬件和软件之间的可交换性,上面对各种说明性的部件、框、模块、电路和步骤均围绕其功能进行了一般地描述。至于这种功能是实现成硬件还是实现成软件,取决于特定的应用和对整个系统所施加的设计约束条件。熟练的技术人员可以针对每个特定应用,以变通的方式实现所描述的功能,但是,这种实现决策不应解释为背离本公开的保护范围。Those skilled in the art should also understand that various illustrative logical blocks, modules, circuits and algorithm steps described in conjunction with the embodiments herein may be implemented as electronic hardware, computer software or a combination thereof. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.

Claims (10)

  1. 一种电子电路制作设备,其特征在于,包括:具有用以承载电路基板的加工台的设备基座、架设在所述设备基座之上的运动机构、以及用以实现电子电路制作工序的加工套件;其中,所述加工套件包括至少2个用以实现相同或不同电子电路制作工序的、可相互更换的加工头;An electronic circuit production equipment is characterized in that it includes: an equipment base with a processing table for carrying a circuit substrate, a movement mechanism erected on the equipment base, and a processing unit for realizing the electronic circuit production process Kit; wherein, the processing kit includes at least two interchangeable processing heads for realizing the same or different electronic circuit manufacturing processes;
    所述运动机构上设有跟随所述运动机构在所述加工台上方进行至少一个维度移动的第一装配结构,每个所述加工头分别具有与所述第一装配结构配合连接的第二装配结构;The motion mechanism is provided with a first assembly structure that moves in at least one dimension above the processing table following the motion mechanism, and each of the processing heads has a second assembly structure that cooperates with the first assembly structure. structure;
    每个所述加工头与所述运动机构之间通过所述第一装配结构与所述第二装配结构实现可拆卸式连接。Each processing head is detachably connected to the movement mechanism through the first assembly structure and the second assembly structure.
  2. 根据权利要求1所述的电子电路制作设备,其特征在于,所述第一装配结构和所述第二装配结构之间的连接结构包括:用以配合实现固定连接的卡持结构。The electronic circuit manufacturing equipment according to claim 1, wherein the connection structure between the first assembly structure and the second assembly structure comprises: a clamping structure for matching to realize a fixed connection.
  3. 根据权利要求2所述的电子电路制作设备,其特征在于,所述卡持结构为滑插结构。The electronic circuit manufacturing equipment according to claim 2, wherein the clamping structure is a sliding insertion structure.
  4. 根据权利要求2所述的电子电路制作设备,其特征在于,所述第一装配结构和所述第二装配结构之间的连接结构还包括:用以实现所述加工头驱动控制的电插接结构。The electronic circuit manufacturing equipment according to claim 2, characterized in that, the connection structure between the first assembly structure and the second assembly structure further includes: an electric plug for realizing the driving control of the processing head structure.
  5. 根据权利要求1所述的电子电路制作设备,其特征在于,所述加工套件包括至少2个以下加工头:The electronic circuit manufacturing equipment according to claim 1, wherein the processing kit includes at least two processing heads as follows:
    用以获取电路基板上尺寸参数的检测组件;A detection component used to obtain dimensional parameters on the circuit substrate;
    用以对电路基板进行减材制作的钻孔组件;Drilling components for subtractive fabrication of circuit substrates;
    用以利用打印浆料在电路基板上进行增材制作的打印组件;Printing components for additive manufacturing on circuit substrates using printing pastes;
    用以去除电路基板上废料的吹除组件;以及,a blower assembly for removing waste from circuit boards; and,
    用以固化打印浆料的固化组件。Curing components used to cure printing paste.
  6. 根据权利要求5所述的电子电路制作设备,其特征在于,所述打印组件包括:可更换的墨管。The electronic circuit fabrication device according to claim 5, wherein the printing assembly comprises: a replaceable ink tube.
  7. 根据权利要求1所述的电子电路制作设备,其特征在于,所述设备基座上还设有用以校准所述加工头初始位置的检测台。The electronic circuit manufacturing equipment according to claim 1, wherein a detection platform for calibrating the initial position of the processing head is further provided on the base of the equipment.
  8. 根据权利要求1所述的电子电路制作设备,其特征在于,所述运动机构为三轴运动 机构,所述第一装配结构跟随所述运动机构在X轴、Y轴、Z轴上进行移动。The electronic circuit manufacturing device according to claim 1, wherein the motion mechanism is a three-axis motion mechanism, and the first assembly structure moves along the X axis, the Y axis, and the Z axis following the motion mechanism.
  9. 根据权利要求1所述的电子电路制作设备,其特征在于,还包括:环设在所述设备基座周围的壳体,以及与所述壳体活动连接的保护罩;所述防护罩在所述壳体上开/合。The electronic circuit manufacturing device according to claim 1, further comprising: a casing arranged around the base of the device, and a protective cover movably connected with the casing; Open/close on the housing.
  10. 一种电子电路,其特征在于,通过如权利要求1-9中任一项所述的电子电路制作设备获得。An electronic circuit, characterized in that it is obtained by the electronic circuit manufacturing equipment according to any one of claims 1-9.
PCT/CN2022/078605 2021-05-26 2022-03-01 Electronic circuit and manufacturing apparatus therefor WO2022247374A1 (en)

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CN202110574922.3A CN115413122A (en) 2021-05-26 2021-05-26 Electronic circuit and manufacturing equipment thereof

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205673602U (en) * 2016-06-07 2016-11-09 雷浩 A kind of PCB circuit 3D printer
CN206196148U (en) * 2016-11-23 2017-05-24 张兰勇 Multifunctional 3D (Three dimensional) printer
CN206759824U (en) * 2017-05-22 2017-12-15 南京信息职业技术学院 A kind of integrated electronic fills coupling device
CN215379349U (en) * 2021-05-26 2021-12-31 北京梦之墨科技有限公司 Electronic circuit and manufacturing equipment thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205673602U (en) * 2016-06-07 2016-11-09 雷浩 A kind of PCB circuit 3D printer
CN206196148U (en) * 2016-11-23 2017-05-24 张兰勇 Multifunctional 3D (Three dimensional) printer
CN206759824U (en) * 2017-05-22 2017-12-15 南京信息职业技术学院 A kind of integrated electronic fills coupling device
CN215379349U (en) * 2021-05-26 2021-12-31 北京梦之墨科技有限公司 Electronic circuit and manufacturing equipment thereof

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