WO2022227731A1 - Diamond drill bit having self-adaptive cushioning module - Google Patents

Diamond drill bit having self-adaptive cushioning module Download PDF

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Publication number
WO2022227731A1
WO2022227731A1 PCT/CN2022/073439 CN2022073439W WO2022227731A1 WO 2022227731 A1 WO2022227731 A1 WO 2022227731A1 CN 2022073439 W CN2022073439 W CN 2022073439W WO 2022227731 A1 WO2022227731 A1 WO 2022227731A1
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WIPO (PCT)
Prior art keywords
buffer
drill bit
teeth
buffer module
rotating body
Prior art date
Application number
PCT/CN2022/073439
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French (fr)
Chinese (zh)
Inventor
杨迎新
牛世伟
任海涛
张灯
张春亮
李扬
Original Assignee
西南石油大学
成都为一石油科技有限公司
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Application filed by 西南石油大学, 成都为一石油科技有限公司 filed Critical 西南石油大学
Publication of WO2022227731A1 publication Critical patent/WO2022227731A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/08Roller bits
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/50Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits

Definitions

  • the invention belongs to the technical equipment field of oil and natural gas drilling engineering, mining engineering, construction foundation engineering drilling construction, geological drilling, geothermal drilling, hydrological drilling, tunnel engineering, shield tunneling and trenchless engineering, in particular to a Modules for diamond drills.
  • Rock breaking is the fundamental problem of drilling. Mechanical rock breaking is still the main operation method in oil and gas drilling at this stage.
  • the drill bit is a rock breaking tool used to break the rock and form a wellbore.
  • the drill bit plays an irreplaceable role in drilling engineering as the absolute main force.
  • PDC bits are the most commonly used.
  • the roller cone bit relies on the extrusion of the teeth on the bottom hole rock to generate lateral pressure, and the lateral pressure forms shear force. After the rock reaches the shear strength, it breaks and fails. In this process, the transmission and transformation of energy reduces its utilization rate. .
  • PDC bits are gradually replacing roller cone bits in soft to medium hard formations by virtue of their efficient shearing method.
  • PDC bits Fixed cutter bits represented by PDC bits usually have several blades, and the blades are provided with a plurality of cutters along the radial direction of the bit (for PDC bits, the cutters are mainly polycrystalline diamond composite sheets, referred to as composite sheets for short). or PDC teeth).
  • the deep complex formation which only accounts for 20% of the total footage, spends 80% of the total cost of the entire drilling cycle.
  • Difficult-to-drill strata mainly refer to the poor drillability of the stratum, which is manifested by high rock hardness, high inhomogeneity, strong abrasiveness, and high temperature. These rock properties may have various complex combinations and changes, and are generally unpredictable, especially in the deep formations of deep and ultra-deep wells.
  • the drill bit has a short drilling life in complex and difficult-to-drill formations, consumes more drill bits, and causes frequent trips and trips, which has become one of the technical bottlenecks restricting the cost reduction and efficiency increase of drilling engineering.
  • the cutting teeth of the PDC bit overcome the ground stress and eat into the formation under the action of the WOB, and shear and break the formation material under the drive of torque. Compared with the rock breaking method of impact rolling of the roller cone bit, the required driving torque is larger.
  • the depth of the drill bit entering the stratum frequently changes, and the drill bit vibrates violently in the circumferential, lateral and axial directions.
  • the cutting teeth of the drill bit are subjected to large circumferential and axial impact loads, resulting in chipping of the drill bit, damage, breakage of the drill tool, and damage to other downhole tools and measuring instruments, which seriously affects the drilling efficiency.
  • the cutters in the outer third of the drill are more susceptible to damage due to the high linear velocity.
  • the WOB is often increased, and the torque is particularly sensitive to the WOB. With the increase of the WOB, the torque increases, which makes the working condition of the drill bit worse. , the drill is more prone to failure. How to increase the working life of PDC bit in deep and difficult-to-drill formations and reduce the sensitivity of bit torque to WOB is an important technical problem to prolong the service life of downhole drilling tools and drill bits and improve drilling efficiency.
  • a buffer structure on the drill bit such as a diamond drill bit suitable for hard formation drilling (application number: 201810138571.X), which proposes to extend a buffer base in front of the blade.
  • a buffer element is arranged on the buffer base, which can effectively reduce the circumferential span and reduce the circumferential impact vibration when drilling complex and difficult-to-drill formations.
  • the buffer element in this patent is a fixed buffer element, and the relative height between the buffer element and the diamond teeth is a fixed value.
  • the fixed buffer element has a narrow stratum adaptation range. For strata with complex and changeable lithology, especially from hard strata When drilling into soft formations, the fixed buffer element will reduce the entry capacity of the diamond teeth and reduce the rate of penetration of the drill bit.
  • the purpose of the present invention is to: in view of the above-mentioned problems, provide a diamond drill bit with an adaptive buffer module, to solve the problem that the drill bit is difficult to drill in complex and difficult to drill strata, complex vibration, especially directional drilling, compound drilling and other working conditions.
  • the problem of rapid failure of cutting teeth due to impact in order to protect the cutting teeth, thereby prolonging the service life of the drill bit.
  • it solves the problems of insufficient impact resistance of the existing PDC bit, large torque fluctuation and poor directional drilling performance in directional drilling.
  • a diamond drill bit with an adaptive buffer module comprising a bit body and a blade extending from the bit body, the blade is provided with cutting teeth, at least one buffer module is arranged on the bit, the buffer module and the bit body are provided Rotating connection, the buffer part of the buffer module is eccentrically arranged relative to the rotation axis of the buffer module;
  • the buffer part of the buffer module in the initial position bears the impact force from the formation rock, the buffer part absorbs the impact load, reduces the impact force of the blade cutting teeth, and acts as a buffer for the cutting teeth;
  • the buffer part of the buffer module is under the action of the force in contact with the bottom hole rock, and rotates relative to the cutter teeth to perform a shrinking trend movement, so as to reduce or avoid the impact of the buffer module on the intrusion depth of the cutter teeth;
  • the buffer part of the buffer module When the buffer part of the buffer module is out of contact with the bottom hole rock or when the contact resistance torque is less than the reset torque, under the action of the reset mechanism, the buffer part rotates to the initial position of the buffer part in a rotational manner, so as to realize the protruding tendency relative to the cutting teeth. Movement, the position of the buffer portion relative to the cutting teeth is raised, which plays a buffering role for the subsequent impact of the cutting teeth.
  • the hydraulic reset device has two structural types, one is a linear reciprocating motion reset structure, and the other is a rotary reset structure.
  • the hydraulic reset structure usually also requires a spring to provide reset driving force or torque.
  • the hydraulic circuit of the hydraulic reset structure is provided with a small-diameter one-way valve and a large-diameter one-way valve.
  • the small-diameter one-way valve is opened.
  • the large aperture one-way valve is closed, and the liquid stroke resistance is large, which can achieve a better buffer effect.
  • the large-diameter one-way valve is opened, the liquid resistance is small, and rapid reset can be achieved.
  • the relative height between the buffer module and the bit cutting teeth is adjusted according to the formation conditions, so as to reduce the premature failure of the cutting teeth caused by impact or vibration, and enhance the working life of the bit when drilling in hard formations.
  • the buffer module When advancing, the buffer module will not affect the penetration ability and cutting efficiency of the drill cutter like the fixed buffer section.
  • the buffer module is arranged on the blade and is rotatably connected with the blade.
  • the height difference H between the highest point of the buffer part of the buffer module and the highest point of the cutting tooth edge is: -D ⁇ H ⁇ D, where D is the diameter of the cutting tooth.
  • the buffer module includes a rotating body and buffer teeth, the rotating body is rotatably installed in the base hole of the blade, and the buffer teeth are eccentrically arranged relative to the rotation axis of the rotating body to form a buffer portion, the The rotating body is connected with a reset mechanism arranged on the drill bit, so that the buffer module can be automatically reset after being rotated by an external force and when the external force disappears.
  • the buffer teeth are inlaid and fixed on the rotating body, or the buffer teeth are rotatably connected to the rotating body, or the buffer teeth and the rotating body are integrally formed.
  • the buffer teeth can be fixed on the rotating body by means of interference fit, welding, screw connection, etc., and different types of buffer teeth can be easily replaced according to the formation conditions and the needs of the drill bit structure; the buffer teeth can also be used with the rotating body. Integrated structure design, easy to process; the buffer teeth are connected by rotation on the rotating body, which can reduce the friction between the buffer teeth and the rock, reduce the wear rate of the buffer teeth, and prolong the service life of the buffer module.
  • the buffer teeth are spherical teeth, wedge teeth, conical teeth or PDC teeth.
  • a wear-resistant layer is provided on the surface of the buffer teeth.
  • the wear-resistant layer can increase the wear resistance of the buffer teeth and improve the service life of the buffer teeth.
  • a casing is provided between the rotating body and the base hole, the casing is fixed on the blade, the rotating body is installed in the casing, and the rotating body and the casing are rotatably connected.
  • the buffer module is installed on a drill bit in which the PDC cutting structure is combined with other cutting structures including the movable cutting structure.
  • other movable rock-breaking structures may be roller-cone rock-breaking structures, disc cutter rock-breaking structures, impact rock-breaking structures, or a combination of at least two rock-breaking structures therebetween. According to different formation conditions and drilling process parameters, different cutting structure combinations are selected to enhance the adaptability of the drill bit in specific formations.
  • the size range of the forward inclination angle of the buffer module is 0° ⁇ 60°, and the value range of the deflection angle is -60° ⁇ 60°.
  • the buffer module since the buffer module has a certain inclination angle and the buffer teeth are eccentrically arranged with respect to the axis of the rotating body, the buffer module as a whole presents a state in which one side is high and the other side is low.
  • the buffer teeth and the rotating body rotate around the axis of the rotating body from the free state, that is, the buffer teeth move from the free state on the lowest side to the highest side, and the reset mechanism accumulates energy at the same time .
  • the drill bit When the drill bit encounters an inhomogeneous stratum or a brittle stratum, the drill bit jumps up, and the friction between the buffer part of the buffer module and the stratum is reduced, that is, the rotational torque provided by the friction force is lower than the reset torque provided by the reset mechanism.
  • the reset mechanism releases the accumulated elastic energy, so that the rotating body and the buffer teeth are rotated to a free state, and the relative height between the buffer teeth and the fixed cutting teeth of the drill bit is reduced.
  • the buffer teeth can absorb the impact force generated when the drill bit returns to the wheel, so as to achieve the effect of buffering and avoid the situation that the cutting depth of the drill bit cutting teeth is too large instantaneously.
  • the reset mechanism drives the rotating body to rotate under the friction of the rock, and the buffer teeth have a process of retracting into the knife wing relative to the bit blade, and the reset mechanism re-accumulates energy, and so on. , the self-adaptive adjustment of the cutting depth of the drill cutter is realized.
  • the reset mechanism is a torsion spring.
  • the torsion spring is used as the reset mechanism after the rotating body is rotated under force.
  • the torsion spring is used to store energy, and the characteristic that the resistance of the torsion spring increases with the increase of deformation is fully utilized to improve the buffer effect. And after the force disappears, it can be quickly reset to prepare for the next shock relief.
  • the rotating body of the buffer module performs telescopic movement along the axial direction while rotating.
  • the axial expansion and contraction of the buffer module is used to realize the automatic adjustment of the relative height between the buffer teeth and the cutting teeth according to the nature of the formation and the working state of the cutting teeth, so as to absorb the drilling pressure when the drill bit hits the bottom hole and avoid the cutting teeth Damage caused by impact, the purpose of prolonging the working life of the drill bit.
  • the rotating body is provided with a helical groove, and a protrusion corresponding to the helical groove is provided on the axial movement path of the rotating body.
  • the degree of strict requirements on the installation angle of the buffer module on the blade wing is reduced, which facilitates the processing of the drill bit.
  • the buffer teeth rotate under the friction of the rock at the bottom of the well, it drives the rotation of the rotor, and the rotor can climb along the spiral groove while rotating, thereby reducing the protrusion of the buffer teeth.
  • the rotation of the rotating body can make the reset mechanism store energy.
  • the buffer teeth can absorb the impact force generated when the drill bit returns to the wheel, so as to achieve the effect of buffering and avoid the situation that the cutting depth of the drill bit cutting teeth is too large instantaneously.
  • the buffer teeth drive the rotating body to rotate under the friction of the rock, the relative height of the buffer teeth and the cutting teeth is reduced, and the reset mechanism stores energy again. adaptive adjustment.
  • the reset mechanism is a torsion spring, a compression spring or a hydraulic reset structure.
  • the quick reset of the buffer module can be realized by using the torsion spring, the compression spring or the hydraulic reset structure.
  • motion and force/torque can be transmitted between the reset mechanism and the buffer portion through a gear mechanism (including a rack-and-pinion mechanism, a bevel gear mechanism, etc.), a coupling, a chain drive and other transmission mechanisms.
  • a gear mechanism including a rack-and-pinion mechanism, a bevel gear mechanism, etc.
  • the buffer module on the drill bit can automatically adjust the height between the cutting teeth and the cutting teeth. During normal drilling, it does not affect the intrusion ability of the cutting teeth and maintains a faster mechanical ROP; when the drill bit is subjected to impact load, the buffer module buffers The drill bit can quickly return to the original position, effectively absorb the impact load of the drill bit, avoid the cutting teeth failure caused by the large impact of the drill bit, and prolong the life of the drill bit.
  • the drill bit works in a similar way to milling, and each blade of the drill bit acts on the formation rock in turn.
  • the buffer part of this structure cannot play an effective contact role with the rock, and it is difficult to play a buffer role.
  • the buffer module mentioned in this patent can adjust the relative height with the cutting teeth in a rotational manner through friction with the rock, and can play an effective buffer role in directional well drilling.
  • the buffer tooth can also rotate around its own axis, which can reduce the friction between the buffer tooth and the formation and prolong the service life of the buffer module.
  • FIG. 1 is a schematic structural diagram of an adaptive buffer module provided by the present invention.
  • FIG. 2 is a top view of FIG. 1 .
  • FIG. 3 is a schematic diagram of the definition of the lateral rotation angle and the forward inclination angle of the buffer module.
  • FIG. 4 is a schematic diagram of the working position of the buffer module in Embodiment 1.
  • FIG. 4 is a schematic diagram of the working position of the buffer module in Embodiment 1.
  • FIG. 5 is another schematic diagram of the working position of the buffer module in Embodiment 1.
  • FIG. 5 is another schematic diagram of the working position of the buffer module in Embodiment 1.
  • FIG. 6 is a schematic diagram of the change of the lever arm of the buffer tooth.
  • Figure 7 is a schematic diagram of the working attitude of the drill bit in directional drilling.
  • Fig. 8 is a schematic diagram of the span of the bit blade in directional drilling.
  • FIG. 9 is a schematic diagram of the structure of installing PDC teeth on the buffer module.
  • Figure 10 is a schematic diagram of the flat insert structure of the buffer teeth as spherical PDC teeth.
  • Figure 11 is a schematic diagram of the structure of the buffer teeth as insert teeth.
  • Fig. 12 is a schematic diagram showing that the secondary buffer portion is a convex ring.
  • Fig. 13 is a schematic diagram of the installation position of the buffer module on the blade relative to the cutting teeth.
  • FIG. 14 is a schematic view of the structure of the buffer module installed on the extension support of the blade.
  • FIG. 15 is a schematic structural diagram of the blade extension support being a cantilever beam.
  • 16 is a schematic diagram of a connecting body in which the blade extension support is two adjacent blade blades.
  • Fig. 17 is a schematic diagram of a rock-breaking structure with a disk cutter as the movable structure.
  • Figure 18 is a schematic diagram of the movable structure being an impact rock breaking structure.
  • Fig. 19 is a schematic diagram of the movable structure being the rock-breaking structure of the roller.
  • FIG. 20 is a schematic diagram of the structure of the buffer teeth that can freely rotate relative to the rotating body.
  • FIG. 21 is a schematic structural diagram of the buffer module provided in Embodiment 2.
  • FIG. 21 is a schematic structural diagram of the buffer module provided in Embodiment 2.
  • FIG. 22 is a schematic structural diagram of the buffer module provided in Embodiment 3.
  • FIG. 22 is a schematic structural diagram of the buffer module provided in Embodiment 3.
  • FIG. 23 is a schematic structural diagram of the buffer module provided in Embodiment 4.
  • FIG. 23 is a schematic structural diagram of the buffer module provided in Embodiment 4.
  • FIG. 24 is a schematic structural diagram of the buffer module provided in Embodiment 5.
  • FIG. 24 is a schematic structural diagram of the buffer module provided in Embodiment 5.
  • FIG. 25 is a schematic structural diagram of the buffer module with hydraulic reset function provided in Embodiment 6.
  • FIG. 25 is a schematic structural diagram of the buffer module with hydraulic reset function provided in Embodiment 6.
  • FIG. 26 is a schematic structural diagram of the buffer module provided in Embodiment 7.
  • FIG. 26 is a schematic structural diagram of the buffer module provided in Embodiment 7.
  • FIG. 27 is a schematic structural diagram of the buffer module provided in Embodiment 8.
  • FIG. 27 is a schematic structural diagram of the buffer module provided in Embodiment 8.
  • FIG. 28 is a schematic structural diagram of a buffer module with gear-rack meshing.
  • 91 is the center line of the drill bit
  • 911 is the center line of the wellbore
  • 1 is the blade
  • 10 is the inner flow channel of the blade
  • 11 is the base hole
  • 101 is the first blade
  • 102 is the second blade
  • 103 is the third blade Blade
  • 104 is the fourth blade
  • 105 is the fifth blade
  • 106 is the fixed buffer module
  • 110 is the blade extension support
  • 2 is the cutting tooth
  • 3 is the buffer module
  • 301 is the shell
  • 302 is the rotating body
  • 3021 is the outer cover
  • 3022 is the rotating support seat
  • 3023 is the screw
  • 3024 is the wear-resistant support
  • 303 is the reset mechanism
  • 304 is the buffer tooth
  • 3041 is the secondary buffer portion
  • 305 is the ball
  • 306 is the direction reference line
  • 307 is a spiral groove
  • 308 is a protrusion
  • 309 is a cavity
  • 310 is a sealing ring
  • 311 is the rotation axis
  • the indicated azimuth or positional relationship is based on the azimuth or positional relationship shown in the accompanying drawings, or the azimuth or positional relationship that the product of the invention is usually placed in use, or the present invention.
  • Orientation or positional relationship that is commonly understood by those skilled in the art, or the orientation or positional relationship that the product of the invention is commonly placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must be It has a specific orientation, is constructed and operates in a specific orientation, and therefore should not be construed as a limitation of the present invention.
  • the terms “first” and “second” are only used to differentiate the description, and should not be construed as indicating or implying relative importance.
  • the present invention provides a diamond drill with an adaptive buffer module, comprising a drill body 912 and a blade 1 extending from the drill body 912 , the blade 1 is provided with cutting teeth 2 , and at least one buffer is provided on the drill 910 Module 3 .
  • the buffer module 3 is rotatably connected to the drill bit body 912 , and the buffer portion of the buffer module 3 is eccentrically arranged relative to the rotation axis of the buffer module 3 .
  • the buffer part of the buffer module 3 in the initial position bears the impact force from the formation rock, the buffer part absorbs the impact load, reduces the impact force of the blade cutting teeth 2 , and acts as a buffer for the cutting teeth 2 .
  • the buffer part of the buffer module 3 is subjected to the force of contact with the bottom hole rock, and rotates relative to the cutter 2 in a shrinking trend to reduce or avoid the impact of the buffer module 3 on the intrusion depth of the cutter 2 .
  • the buffer module 3 includes a rotating body 302 and a buffer tooth 304 , a wear-resistant layer is provided on the surface of the buffer tooth 304 , and the rotating body 302 is rotatably mounted on the knife
  • a casing 301 is arranged between the rotating body 302 and the base hole 11
  • the casing 301 is fixed on the blade 1
  • the rotating body 302 is installed in the casing 301
  • the rotating body 302 forms a rotational connection with the housing 301
  • the reset mechanism 303 is arranged between the housing 301 and the rotating body 302
  • the rotating body 302 is connected with the reset mechanism 303 arranged in the housing 301 to
  • the reset mechanism 303 between the housing 301 and the rotating body 302 is a torsion spring, and the housing 301 and the rotating body 302 are fixed in the axial direction through balls 305 .
  • the position of the buffer module is called the initial position.
  • the distance between the highest point of the buffer part of the buffer module 3 and the highest point of the tooth edge of the cutting tooth 2 The height difference H is: -D ⁇ H ⁇ D, where D is the diameter of the cutting tooth 2 .
  • the relative height H between the buffer tooth 304 and the cutting tooth 2 can be in three ways, namely: the buffer tooth 304 is higher than the cutting tooth 2, the buffer tooth 304 is flush with the cutting tooth 2, and the buffer tooth 304 is lower than the cutting tooth 2. As shown in FIG. 4 , the buffer teeth 304 are arranged higher than the cutting teeth 2 .
  • O is the center point of the drill bit
  • O1 is the positioning center point of the buffer module 3
  • O2 is the center point of the buffer portion.
  • this plane is called the axis plane or axial plane passing through that point.
  • the normal line of the outline of the drill bit crown passing through the center point O1 of the buffer module is called the direction reference line 306 of the buffer module.
  • the included angle between the direction reference line 306 of the buffer module 3 and the center line 91 of the drill bit is called the normal angle ⁇ of the buffer module 3 , and the symbol of the normal angle ⁇ is positive in the direction shown in the figure. is negative.
  • the angle between the rotation axis 311 of the buffer module 3 and the direction reference line 306 is called the deflection angle ⁇ of the buffer module, and the value range of ⁇ is -60° ⁇ 60°.
  • the angle between the rotation axis 311 of the buffer module 3 and the direction reference line 306 is called the front inclination angle of the buffer module.
  • the range of the inclination angle is 0° ⁇ ⁇ 60°.
  • a straight line O1M is formed by connecting the center point O of the drill bit and the center point O1 of the buffer module 3, and a vertical line O1N of O1M is made through the point O1, and the direction of O1N is the same as the rotation direction of the drill bit.
  • the angle between the lines O102 and O1N is defined as the working angle K of the buffer module 3 .
  • the value range of K is 0° ⁇ K ⁇ 180°.
  • the buffer module 3 can be rotated clockwise around the O1 point in the direction shown in the figure, or can be rotated counterclockwise around the O1 point in the direction shown in the figure, whether it is clockwise or counterclockwise. Clockwise rotation, the positive value of K is consistent with the rotation direction of the buffer module 3.
  • the buffer teeth 304 rotate to the position K under the friction of the formation rock, such as the position of the buffer module 3 on the blade 1 in FIG. 1 .
  • the cutting teeth 2 bear most of the drilling pressure, while the buffer teeth 304 hardly bear the drilling pressure.
  • the cutting teeth 2 have a relatively deep penetration depth and have relatively high rock-cutting ability, and the drill bit has a faster ROP.
  • the drill bit encounters a heterogeneous stratum or a relatively brittle stratum, the drill bit produces shock vibration in the axial direction and jumps up and down.
  • the buffer teeth 304 tend to be separated from the bottom of the well, the friction between the buffer teeth 304 and the rock is reduced, the elastic energy accumulated by the torsion spring is released, and the rotor 302 rotates from the position K to the free state position. That is, the buffer teeth 304 tend to protrude relative to the cutting teeth 2 .
  • the impact energy or impact load generated when the drill bit falls back can be absorbed by the extended buffer teeth 304, thereby achieving the purpose of reducing the impact load of the cutting teeth 2, protecting the cutting teeth and prolonging the life of the cutting teeth.
  • the initial position of the buffer teeth 304 is L
  • the moment arm L between the buffer teeth 304 and the center of the buffer module is L
  • the moment arm L increases gradually with the rotation of the buffer teeth 304 .
  • the friction force between the buffer teeth 304 and the rock on the center of the buffer module tends to increase from small to large, so that the rotation speed of the buffer teeth 304 correspondingly changes from slow to fast.
  • the buffer tooth 304 returns to its original position to play a buffering role, due to the slow initial rotation speed of the buffer tooth 304, the buffering effect will not disappear immediately, and the buffering effect will last for a certain period of time. It does not affect the normal intrusion scraping of the cutting teeth 2.
  • the movement posture of the drill bit is shown in FIG. 7 .
  • the center line 91 of the drill bit does not coincide with the center line 911 of the wellbore, and there is an included angle ⁇ between the two .
  • the revolution speed ⁇ 1 of 911 at this time, the diameter of the wellbore is larger than that of the drill bit. Due to the expansion of the diameter of the wellbore, during directional drilling, only one side of the drill bit 91 is in contact with the wellbore wall, and there is a situation where the bit blade 1 cuts the wellbore wall in turn, as shown in FIG. 8 .
  • the drill bit 91 When switching from one blade contacting the well wall to another blade contacting the well wall, since there is a certain span S between adjacent blades, the drill bit 91 will be subjected to the impact load during the switching of the blade 1 . Shock loads can easily lead to rapid failure of the external cutters of the drill. However, in order to increase the build-up effect, the lateral cutting capability of the drill cannot be reduced. Therefore, adding the buffer module in the present application to the drill bit can reduce the impact during the switching of the blade, without affecting the sidecutting ability of the cutting teeth after the impact.
  • the working process of the buffer module can be divided into three stages:
  • the first is the buffer stage, that is, the initial stage when the blade is impacted.
  • the buffer part is at the initial position, and the initial stage of starting to rotate to a low position (the height of the buffer part drops less), in this stage, the contact area between the buffer part and the bottom hole rock is large, and it can play a better buffer effect.
  • the second is the stage of sharp reduction of the buffering effect (or limiting eating effect).
  • the buffer In this stage, the buffer is in the middle and late stages of rotation to the lowest position, and the effect of limiting the depth of eating is significantly reduced until it reaches the lowest position.
  • the third is the stabilization stage. At this time, the buffer part is at the lowest position, the effect of limiting the depth of eating is the weakest, and the corresponding blade is in the stable cutting stage.
  • the third is the reset phase.
  • the cutting depth of the blade cutting teeth gradually decreases, and the buffer part gradually moves in the direction of being out of contact with the bottom of the well. At this time, the buffer part is quickly reset under the action of the torsion spring.
  • the cutting teeth 2 can be PDC teeth (polycrystalline diamond compact discs), TSP teeth (thermally stable diamond polycrystalline wafers), ridge teeth, impregnated horizontal teeth with micro-cutting function, and other non-planar diamond cutting teeth.
  • Materials include synthetic diamond, natural diamond, impregnated diamond, cemented carbide, cubic boron nitride, ceramics, etc.
  • the buffer teeth 304 on the rotating body 302 are spherical teeth, conical teeth, wedge teeth, PDC teeth and the like. As shown in FIG. 9 , it is a schematic structural diagram in which the buffer teeth 304 are conventional PDC teeth.
  • the size of the PDC teeth can be large-sized PDC teeth, such as teeth with a diameter greater than 23 mm.
  • the second is that Q takes a larger rake angle than the cutting teeth 2 on the blade 1. If it is greater than 30°, the larger the rake angle, the larger the contact area between the diamond tooth surface and the rock. First, the impact contact area can be increased. Second, It uses the characteristics of strong wear resistance of the diamond layer to prolong the life of the buffer teeth.
  • the buffer teeth 304 can also be installed in the form of spherical PDC teeth flat inserts, as shown in Figure 10, which makes full use of the wear resistance of diamond and the blunt characteristics of spherical teeth, and has a strong ability to absorb shock loads and further improves wear resistance. According to the demand for the buffering effect, the buffer teeth 304 can also be flat-inserted with tapered-ball PDC teeth or pointed-conical PDC teeth.
  • the buffer teeth 304 can be fixed on the rotating body by means of interference fit, welding, screw connection, etc. As shown in FIG.
  • the rotor 302 in addition to the buffer teeth 304 , also has a secondary buffer portion 3041 , and the secondary buffer portion 3041 is a spherical tooth, a conical tooth, a wedge tooth, a PDC tooth, etc.
  • the secondary buffer portion 3041 in FIG. 11 is a schematic diagram of spherical teeth.
  • the secondary buffer portion 3041 can be fixed on the rotating body by means of interference fit, welding, screw connection and the like.
  • the secondary buffer portion 3041 may also be other irregular annular bosses, as shown in FIG. 12 .
  • the highest point of the secondary buffer portion 3041 is lower than the highest point of the buffer teeth 304 .
  • the addition of the secondary buffering portion 3041 in this solution can assist in enhancing the buffering effect of the buffering module.
  • the buffer module can be installed on the blade where the cutting teeth are located, or can be installed on the independent blade of the drill bit.
  • the second blade 102 in FIG. 13 is the buffer module 3 installed on the independent blade of the drill.
  • the buffer module is installed on the blade where the cutting teeth are located, there are also several installation methods. Take the five-blade drill in Figure 13 as an example: 1 The buffer module is installed behind the cutting teeth on the blade. 13, the buffer module 3 installed on the fourth blade 104; 2 the buffer module is installed in front of the cutting teeth on the blade, as shown in Figure 13, the buffer module 3 installed on the third blade 103 ; 3 The buffer module and the cutting teeth are installed side by side, as shown in Figure 13, the buffer module 3 installed on the first blade 101.
  • the above installation method can also be installed in combination with a fixed buffer module.
  • the fixed buffer module 106 installed on the fifth blade 105 can be a conical tooth, spherical tooth or other blunt tooth.
  • the buffer module 3 can also be installed on the blade extension support 110, as shown in FIG. 14 .
  • the blade extension support 110 may extend toward the front end of the blade blade, or may extend toward the rear end of the blade blade.
  • FIG. 14 shows a schematic diagram of the blade extension support 110 extending toward the front end of the blade blade 1 .
  • the blade extension support 110 can be connected with the drill body, as shown in FIG. 15, or not connected with the drill body, that is, a cantilever beam is formed between the blade extension support 110 and the blade 1, as shown in FIG. 16 shown.
  • the blade extension support 110 may be a connecting body between two adjacent blades, as shown in FIG. 16 , the blade extension support 110 between the first blade 101 and the second blade 102 .
  • the buffer module can also be installed on the drill bit in which the PDC cutting structure is combined with other cutting structures including movable cutting structures.
  • the movable cutting structure may be the disc cutter rock-breaking structure 6 shown in FIG. 17 , or the impact rock-breaking structure 7 shown in FIG. 18 , or the roller-cone rock-breaking structure 8 shown in FIG. 19 , or at least two An active rock-breaking structure.
  • the buffer teeth 304 are embedded and fixed on the rotating body 302 .
  • the buffer teeth 304 of the buffer module 3 can freely rotate relative to the rotating body 302 .
  • the buffer teeth 304 can rotate freely, as shown in FIG.
  • the freely rotatable buffer teeth 304 can reduce the rapid wear failure caused by friction between the buffer teeth 304 and the rock, and improve the working life of the buffer teeth.
  • the difference from Embodiment 1 is that the rotating body 302 of the buffer module 3 performs telescopic movement along the axial direction while rotating.
  • the rotating body 302 is provided with a helical groove 307 , and a protrusion 308 corresponding to the helical groove 307 is provided on the path of the axial movement of the rotating body 302 .
  • the inner wall of the casing 301 is provided with a protrusion 308 corresponding to the spiral groove 307 on the rotating body 302
  • a reset mechanism 303 is installed between the casing 301 and the rotating body 302
  • the buffer module 3 passes through the casing 301 and the blade. 1 to form a fixed connection.
  • the uppermost end of the spiral groove 307 is in contact with the protrusion 308 , that is, the uppermost end of the spiral groove 307 serves to limit the rotational position of the rotating body 302 .
  • the reset mechanism 303 can be an axial reset spring.
  • the rotor 302 rotates. At the same time, an axial movement along the axis direction of the buffer module can also be generated, and the rotating body 302 retracts toward the interior of the housing 301 . At the same time, the rotating body 302 presses the axial return spring provided between the rotating body 302 and the housing 301, and the axial return spring accumulates energy. When the drill bit is vibrated and separated from the bottom hole rock, the axial return spring releases energy, and the axial return spring pushes the rotating body 302 to extend from the casing 301 along the helical groove 307, and tends to return to the initial position. Due to the extending motion of the buffer teeth 304, when the drill bit falls back to the bottom of the well, the eccentric buffer teeth 304 bear pressure, thereby buffering the drill bit and protecting the cutting teeth.
  • the forward inclination angle of the buffer module 3 can be set to 0°, which reduces the difficulty of processing and installation.
  • the axial return spring is a compression spring, a high-elasticity rubber element, or a torsion spring, and the torsional restoring force of the torsion spring can make the rotating body 302 return to the free state position faster, and absorb the impact load in time effect.
  • This embodiment is basically the same as the second embodiment, the difference is that the reset mechanism is a hydraulic device.
  • the hydraulic device includes a first chamber 501 , a second chamber 502 , an intermediate valve seat 503 , a first check valve 504 , a second check valve 505 , an energy storage element 506 and a reset piston 507 .
  • the first chamber 501 contains hydraulic oil.
  • the buffer teeth 304 rotate under the action of the friction force of the formation rock, which drives the rotor 302 to rotate, and the rotor 302 moves upward along the spiral groove 307.
  • the rotor 302 compresses the hydraulic pressure in the first chamber 501.
  • the oil flows into the second chamber 502 through the first one-way valve 504 with a smaller diameter, and the hydraulic oil in the second chamber 502 pushes the reset piston 507 to move and compress the energy storage element 506, so that the energy storage element 506 accumulates energy.
  • the rotation speed of the rotor 302 is relatively small; when the drill bit is stably drilling, the buffer teeth 304 are in a stable equilibrium state. When the drill bit encounters an uneven stratum or a brittle stratum, the drill bit jumps up and down.
  • This embodiment is basically the same as Embodiment 3, the difference is that the second chamber 502 communicates with the drilling fluid outside the drill bit.
  • the drilling fluid enters the first chamber 501 from the second one-way valve 505 through the inner flow channel 10 of the blade, and pushes the rotating body 302 to be in a free state.
  • the buffer teeth 304 rotate along the spiral groove 307 under the action of rock friction, and move into the casing 301 against the pressure in the first chamber 501, the first one-way valve 504 is opened, and the drilling fluid is discharged,
  • the internal and external pressures are balanced.
  • the friction force and pressure between the buffer teeth 304 and the rock become smaller, so that the flat state of the liquid pressure in the first chamber 501 and the drilling fluid pressure outside the drill bit is broken, and the external drilling fluid pressure is greater than the first chamber.
  • the drilling fluid pressure in 501 pushes the second one-way valve 505 with a larger diameter into the first chamber 501, and pushes the rotor 302 to rotate along the helical groove 307 and rapidly extend out of the casing 301, thereby acting as a The purpose of absorbing shock pressure.
  • a cavity 309 is provided between the casing 301 of the buffer module 3 and the rotating body 302 , a reset mechanism 303 is installed in the cavity, and a sealing ring 310 is disposed between the casing 301 and the rotating body 301 .
  • the casing 301 and the rotating body 302 are provided with raceway grooves, and the bearing and the rotating body are fixed and restrained in the axial direction by the balls 305 .
  • the buffer teeth 304 rotate under the action of rock friction, which drives the rotating body 302 to rotate, and the rotating body 302 squeezes the reset mechanism 303 in the cavity 309 and accumulates elastic energy.
  • the return mechanism 303 is a compression spring.
  • the stepped surface between the housing 301 and the rotating body 302 can also play a role of limiting.
  • This embodiment is basically the same as the fifth embodiment, the difference is that, as shown in FIG. 25 , the reset mechanism 303 is the hydraulic device 5 .
  • the hydraulic device 5 includes a first chamber 501 , a second chamber 502 , an intermediate valve seat 503 , a first check valve 504 , a second check valve 505 , an energy storage element 506 and a reset piston 507 .
  • the first chamber 501 contains hydraulic oil.
  • the buffer tooth 304 rotates under the action of the friction force of the formation rock, it drives the rotating body 302 to rotate, and the rotating body 302 compresses the hydraulic oil in the first chamber 501 and flows into the first check valve 504 with a smaller diameter In the second chamber 502, the hydraulic oil in the second chamber 502 pushes the reset piston 507 to move and compresses the energy storage element 506, so that the energy storage element 506 stores energy.
  • the rotation speed of the rotor 302 is small; when the drill bit During stable drilling, the buffer teeth 304 are in a stable equilibrium state. When the drill bit encounters an uneven stratum or a brittle stratum, the drill bit jumps up and down.
  • the energy storage element 506 may be a compression spring or a disc spring.
  • valve holes of the first one-way valve 504 and the second one-way valve 505 of the hydraulic reset device can also be opened on the end faces so as to communicate with the external chamber or flow channel.
  • This embodiment is basically the same as Embodiment 6. The difference is that, in order to improve the reset speed of the rotating body 302 and the buffer teeth 304, two first chambers 501 are opened at the same time and two hydraulic devices 5 are correspondingly arranged. A compression spring is provided in the first chamber, as shown in FIG. 26 .
  • This embodiment is basically the same as the first embodiment, the difference is that the buffer teeth 304 and the rotating body 302 are integrally constructed, and the casing 301 and the blade 1 are integrally constructed, that is, the rotating body 302 is directly installed on the blade 1 , a sealing ring 310 is arranged between the two, as shown in FIG. 27 .
  • this embodiment is basically the same as Embodiment 1 and Embodiment 3.
  • a gear 508 is provided on the rotating body 302 , and the gear 508 is connected to the hydraulic device 5 by meshing with the rack 509 .
  • the rotation of the rotating body 302 drives the rack 509 to move through the gear 508 on it, and interacts with the liquid between the hydraulic devices.
  • the working process of the hydraulic device 5 is basically the same as that of the third embodiment.
  • the rack 509 can also be connected with a compression spring, high-elasticity rubber or other high-elasticity material elements to achieve a reset effect.

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Abstract

A diamond drill bit having a self-adaptive cushioning module. The diamond drill bit specifically comprises blades (1) and cutting teeth (2); at least one cushioning module (3) is provided on a drill bit (910), the cushioning module (3) is rotatably connected to a drill bit body (912), and a cushioning portion of the cushioning module (3) is eccentrically provided with respect to a rotation axis of the cushioning module (3); the cushioning module (3) interacts with rock to achieve, in a rotating manner, the contraction and extension trend movement of the cushioning portion on the cushioning module (3) with respect to the cutting teeth (2). According to the solution, under the working conditions of guide drilling, composite drilling and other complex movement or under the conditions of drilling in a hard stratum and an uneven stratum, the cushioning portion performs extension trend movement when the cutting teeth of the blades are subjected to impact loads, so as to achieve the purposes of absorbing the impact loads and reducing or avoiding impact damage of the cutting teeth; moreover, in a stable rock breaking process of the drill bit, the cushioning portion performs the contraction trend movement, the influence of the cushioning portion on the invasion depth of the cutting teeth of the blades is reduced or avoided, and the rock breaking efficiency of the drill bit is guaranteed.

Description

一种具有自适应缓冲模块的金刚石钻头A diamond drill bit with an adaptive buffer module 技术领域technical field
本发明属于石油天然气钻探工程、矿山工程、建筑基础工程钻孔施工、地质钻探、地热钻探、水文钻探、隧道工程、盾构及非开挖等技术设备领域,特别是涉及一种具有自适应缓冲模块的金刚石钻头。The invention belongs to the technical equipment field of oil and natural gas drilling engineering, mining engineering, construction foundation engineering drilling construction, geological drilling, geothermal drilling, hydrological drilling, tunnel engineering, shield tunneling and trenchless engineering, in particular to a Modules for diamond drills.
背景技术Background technique
破岩是钻井的根本问题。机械破岩仍然是现阶段油气钻井中主要的作业方式,钻头是用以破碎岩石、形成井筒的破岩工具,钻头作为绝对主力在钻井工程中发挥着不可替代的作用,其中,牙轮钻头和PDC钻头最为常用。牙轮钻头依靠牙齿对井底岩石的挤压作用产生侧压力,侧压力又形成剪切力,岩石达到剪切强度后发生破裂失效,在这一过程中能量的传递与转化降低了其利用率。PDC钻头凭借高效的剪切方式破岩,在软至中硬地层中逐步替代牙轮钻头。特别是,切削齿材料技术、钻头基础理论、钻头设计技术的快速进步,使PDC钻头的地层适应性变宽,在油气钻井总进尺中的比例,已由十九世纪八十年代的5%增长至90%。Rock breaking is the fundamental problem of drilling. Mechanical rock breaking is still the main operation method in oil and gas drilling at this stage. The drill bit is a rock breaking tool used to break the rock and form a wellbore. The drill bit plays an irreplaceable role in drilling engineering as the absolute main force. PDC bits are the most commonly used. The roller cone bit relies on the extrusion of the teeth on the bottom hole rock to generate lateral pressure, and the lateral pressure forms shear force. After the rock reaches the shear strength, it breaks and fails. In this process, the transmission and transformation of energy reduces its utilization rate. . PDC bits are gradually replacing roller cone bits in soft to medium hard formations by virtue of their efficient shearing method. In particular, the rapid progress of cutting tooth material technology, basic theory of drill bits, and bit design technology has broadened the formation adaptability of PDC bits, and the proportion of PDC bits in the total footage of oil and gas drilling has increased from 5% in the 1880s. to 90%.
以PDC钻头为代表的固定切削齿钻头通常都具有若干个刀翼,刀翼上沿着钻头径向设置有多个切削齿(对PDC钻头,切削齿主要是聚晶金刚石复合片,简称复合片或PDC齿)。据资料显示,仅占总进尺20%的深部复杂地层,就花费了整个钻井周期80%的总成本。难钻地层主要是指地层的可钻性差,具体表现为岩石的硬度高、不均质程度高、研磨性强、温度高等。这些岩石性质条件可能存在各种复杂的组合、变化,且一般都具有较大的不可预知性,特别是在深井、超深井的深部地层表现尤其突出。钻头在复杂难钻地层中钻进的寿命短,需消耗更多的钻头,同时造成起下钻频繁,这已成为制约钻井工程降本增效的技术瓶颈之一。Fixed cutter bits represented by PDC bits usually have several blades, and the blades are provided with a plurality of cutters along the radial direction of the bit (for PDC bits, the cutters are mainly polycrystalline diamond composite sheets, referred to as composite sheets for short). or PDC teeth). According to data, the deep complex formation, which only accounts for 20% of the total footage, spends 80% of the total cost of the entire drilling cycle. Difficult-to-drill strata mainly refer to the poor drillability of the stratum, which is manifested by high rock hardness, high inhomogeneity, strong abrasiveness, and high temperature. These rock properties may have various complex combinations and changes, and are generally unpredictable, especially in the deep formations of deep and ultra-deep wells. The drill bit has a short drilling life in complex and difficult-to-drill formations, consumes more drill bits, and causes frequent trips and trips, which has become one of the technical bottlenecks restricting the cost reduction and efficiency increase of drilling engineering.
在钻井过程中,PDC钻头的切削齿在钻压的作用下克服地应力吃入地层,在扭矩的驱动下剪切破碎地层材料。相比于牙轮钻头冲击碾压的破岩方式,所需驱动扭矩较大。钻进深部难钻地层时,特别是在钻遇软硬交错、含砾地层时,钻头吃入地层深度频繁变化,钻头周向、横向和轴向振动剧烈。此时,钻头切削齿承受大的周向和轴向冲击载荷,导致钻头崩齿、损坏、钻具断脱及其他井下工具和测量仪器的损坏,严重影响钻进效率。特别是在钻头的外三分之一区域的切削齿,由于线速度大,更容易受到损坏。当PDC钻头切削齿发生磨损后,为保持一定的机械钻速,经常增加钻压,而扭矩对钻压特别敏感,随着钻压的增加,扭矩增大,这就使钻头的工况更加恶劣,钻头更容易发生失效。如何增加PDC钻头 在深部难钻地层中的工作寿命,减小钻头扭矩对钻压的敏感程度,是延长井下钻具和钻头的使用寿命,是提高钻井效率的重要技术难题。During the drilling process, the cutting teeth of the PDC bit overcome the ground stress and eat into the formation under the action of the WOB, and shear and break the formation material under the drive of torque. Compared with the rock breaking method of impact rolling of the roller cone bit, the required driving torque is larger. When drilling into deep and difficult-to-drill strata, especially when encountering soft and hard staggered, gravel-bearing strata, the depth of the drill bit entering the stratum frequently changes, and the drill bit vibrates violently in the circumferential, lateral and axial directions. At this time, the cutting teeth of the drill bit are subjected to large circumferential and axial impact loads, resulting in chipping of the drill bit, damage, breakage of the drill tool, and damage to other downhole tools and measuring instruments, which seriously affects the drilling efficiency. In particular, the cutters in the outer third of the drill are more susceptible to damage due to the high linear velocity. When the cutting teeth of the PDC bit are worn, in order to maintain a certain ROP, the WOB is often increased, and the torque is particularly sensitive to the WOB. With the increase of the WOB, the torque increases, which makes the working condition of the drill bit worse. , the drill is more prone to failure. How to increase the working life of PDC bit in deep and difficult-to-drill formations and reduce the sensitivity of bit torque to WOB is an important technical problem to prolong the service life of downhole drilling tools and drill bits and improve drilling efficiency.
为此,本领域的研究人员开始尝试在钻头上设置缓冲结构,如一种适用于硬地层钻进的金刚石钻头(申请号:201810138571.X),该专利提出在刀翼前方延伸出一个缓冲基座,在缓冲基座上设置缓冲元件,在钻进复杂难钻地层时,能够有效较小周向跨度,而减弱周向冲击振动,同时缓冲元件还能分担部分的轴向钻压,减小轴向冲击,起到保护PDC齿的作用。但该专利中的缓冲元件为固定缓冲元件,缓冲元件与金刚石齿之间的相对高度为固定值,固定式缓冲元件的地层适应范围窄,对于岩性复杂多变的地层,特别是从硬地层钻进软地层时,固定式缓冲元件会降低金刚石齿的吃入能力,降低钻头钻进速度。To this end, researchers in the field have begun to try to set a buffer structure on the drill bit, such as a diamond drill bit suitable for hard formation drilling (application number: 201810138571.X), which proposes to extend a buffer base in front of the blade. , A buffer element is arranged on the buffer base, which can effectively reduce the circumferential span and reduce the circumferential impact vibration when drilling complex and difficult-to-drill formations. To impact, play the role of protecting the PDC teeth. However, the buffer element in this patent is a fixed buffer element, and the relative height between the buffer element and the diamond teeth is a fixed value. The fixed buffer element has a narrow stratum adaptation range. For strata with complex and changeable lithology, especially from hard strata When drilling into soft formations, the fixed buffer element will reduce the entry capacity of the diamond teeth and reduce the rate of penetration of the drill bit.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:针对上述存在的问题,提供一种具有自适应缓冲模块的金刚石钻头,以解决钻头在复杂难钻地层、复杂振动特别是定向钻进、复合钻进等工况下,钻头切削齿因冲击导致快速失效的问题,以起到保护切削齿的目的,从而延长钻头的使用寿命。特别是解决在定向钻井中现有PDC钻头抗冲击能力不足,同时扭矩波动大,定向钻进性能不佳的的问题。The purpose of the present invention is to: in view of the above-mentioned problems, provide a diamond drill bit with an adaptive buffer module, to solve the problem that the drill bit is difficult to drill in complex and difficult to drill strata, complex vibration, especially directional drilling, compound drilling and other working conditions. The problem of rapid failure of cutting teeth due to impact, in order to protect the cutting teeth, thereby prolonging the service life of the drill bit. In particular, it solves the problems of insufficient impact resistance of the existing PDC bit, large torque fluctuation and poor directional drilling performance in directional drilling.
本发明的目的通过下述技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种具有自适应缓冲模块的金刚石钻头,包括钻头体以及从钻头体延伸出的刀翼,所述刀翼上设置有切削齿,在钻头上至少设置一个缓冲模块,所述缓冲模块与钻头体转动连接,所述缓冲模块的缓冲部相对于缓冲模块回转轴线偏心设置;A diamond drill bit with an adaptive buffer module, comprising a bit body and a blade extending from the bit body, the blade is provided with cutting teeth, at least one buffer module is arranged on the bit, the buffer module and the bit body are provided Rotating connection, the buffer part of the buffer module is eccentrically arranged relative to the rotation axis of the buffer module;
当处于初始位置的所述缓冲模块的缓冲部承受来自地层岩石的冲击力时,缓冲部吸收冲击载荷,减少刀翼切削齿的冲击力,对切削齿起到缓冲作用;When the buffer part of the buffer module in the initial position bears the impact force from the formation rock, the buffer part absorbs the impact load, reduces the impact force of the blade cutting teeth, and acts as a buffer for the cutting teeth;
所述缓冲模块的缓冲部在与井底岩石接触的受力作用下,以转动方式相对于切削齿进行收缩趋势运动,以减少或避免缓冲模块对切削齿侵入深度的影响;The buffer part of the buffer module is under the action of the force in contact with the bottom hole rock, and rotates relative to the cutter teeth to perform a shrinking trend movement, so as to reduce or avoid the impact of the buffer module on the intrusion depth of the cutter teeth;
所述缓冲模块的缓冲部在与井底岩石脱离接触或在接触阻力矩小于复位扭矩时,在复位机构作用下,以转动方式向缓冲部的初始位置转动,实现相对于切削齿进行伸出趋势运动,缓冲部相对于切削齿的位置升高,为切削齿后续再次受到的冲击起到缓冲作用。复位机构包括两种类型:一种是以弹簧作为储能元件,缓冲部在弹簧力或力矩的驱动下做复位运动。另一种是液压复位结构或液压复位装置,液压复位装置有两种结构型式,其一是直线往复运动复位结构,其二是转动复位结构。液压复位结构通常也需要弹簧提供复位驱动力或力矩,在液压复位结构的液压回路中设置有小孔径单向阀和大孔径单向阀,在缓冲部 的缓冲过程中,小孔径单向阀开启,大孔径单向阀关闭,液体行程阻力大,可以实现更好的缓冲效果。而在复位行程中,大孔径单向阀开启,液体阻力小,能实现快速复位。When the buffer part of the buffer module is out of contact with the bottom hole rock or when the contact resistance torque is less than the reset torque, under the action of the reset mechanism, the buffer part rotates to the initial position of the buffer part in a rotational manner, so as to realize the protruding tendency relative to the cutting teeth. Movement, the position of the buffer portion relative to the cutting teeth is raised, which plays a buffering role for the subsequent impact of the cutting teeth. There are two types of reset mechanisms: one uses a spring as an energy storage element, and the buffer part performs reset motion under the drive of spring force or torque. The other is a hydraulic reset structure or a hydraulic reset device. The hydraulic reset device has two structural types, one is a linear reciprocating motion reset structure, and the other is a rotary reset structure. The hydraulic reset structure usually also requires a spring to provide reset driving force or torque. The hydraulic circuit of the hydraulic reset structure is provided with a small-diameter one-way valve and a large-diameter one-way valve. During the buffering process of the buffer part, the small-diameter one-way valve is opened. , The large aperture one-way valve is closed, and the liquid stroke resistance is large, which can achieve a better buffer effect. During the reset stroke, the large-diameter one-way valve is opened, the liquid resistance is small, and rapid reset can be achieved.
上述方案中,根据地层条件实现缓冲模块与钻头切削齿间的相对高度调节,达到减弱因冲击或振动造成的切削齿过早失效的目的,增强钻头在硬地层钻进的工作寿命,而且正常钻进时,缓冲模块不会像固定缓冲节那样影响钻头切削齿的侵入能力和切削效率。In the above scheme, the relative height between the buffer module and the bit cutting teeth is adjusted according to the formation conditions, so as to reduce the premature failure of the cutting teeth caused by impact or vibration, and enhance the working life of the bit when drilling in hard formations. When advancing, the buffer module will not affect the penetration ability and cutting efficiency of the drill cutter like the fixed buffer section.
作为优选,所述缓冲模块设置在刀翼上,且与刀翼转动连接。Preferably, the buffer module is arranged on the blade and is rotatably connected with the blade.
作为优选,所述缓冲模块在初始位置时,所述缓冲模块的缓冲部最高点与切削齿齿刃最高点之间的高度差H为:-D≤H≤D,D为切削齿的直径。Preferably, when the buffer module is in the initial position, the height difference H between the highest point of the buffer part of the buffer module and the highest point of the cutting tooth edge is: -D≤H≤D, where D is the diameter of the cutting tooth.
作为优选,所述缓冲模块包括转动体和缓冲齿,所述转动体可转动的安装于刀翼的基孔内,所述缓冲齿相对于转动体的回转轴线偏心设置而形成缓冲部,所述转动体与设置在钻头上的复位机构连接,以使缓冲模块受外力发生转动后且在外力消失时的自动复位。Preferably, the buffer module includes a rotating body and buffer teeth, the rotating body is rotatably installed in the base hole of the blade, and the buffer teeth are eccentrically arranged relative to the rotation axis of the rotating body to form a buffer portion, the The rotating body is connected with a reset mechanism arranged on the drill bit, so that the buffer module can be automatically reset after being rotated by an external force and when the external force disappears.
作为优选,所述缓冲齿镶嵌固定在转动体上,或者所述缓冲齿可自由旋转地连接在转动体上,或者所述缓冲齿与转动体为一体结构。Preferably, the buffer teeth are inlaid and fixed on the rotating body, or the buffer teeth are rotatably connected to the rotating body, or the buffer teeth and the rotating body are integrally formed.
上述方案中,缓冲齿可以以过盈配合、焊接、螺纹连接等方式固定在转动体上,可根据地层情况和钻头结构需要,方便的更换不同类型的缓冲齿;缓冲齿还可以采用与转动体一体的结构设计,加工方便;缓冲齿采用在转动体上转动连接的方式,可减小缓冲齿与岩石之间的摩擦,降低缓冲齿的磨损速率,延长缓冲模块的使用寿命。In the above scheme, the buffer teeth can be fixed on the rotating body by means of interference fit, welding, screw connection, etc., and different types of buffer teeth can be easily replaced according to the formation conditions and the needs of the drill bit structure; the buffer teeth can also be used with the rotating body. Integrated structure design, easy to process; the buffer teeth are connected by rotation on the rotating body, which can reduce the friction between the buffer teeth and the rock, reduce the wear rate of the buffer teeth, and prolong the service life of the buffer module.
作为优选,所述缓冲齿为球形齿、楔形齿、锥形齿或PDC齿。Preferably, the buffer teeth are spherical teeth, wedge teeth, conical teeth or PDC teeth.
作为优选,在所述缓冲齿的表面设置有耐磨层。Preferably, a wear-resistant layer is provided on the surface of the buffer teeth.
上述方案中,耐磨层可增加缓冲齿的耐磨性,提高缓冲齿的使用寿命。In the above solution, the wear-resistant layer can increase the wear resistance of the buffer teeth and improve the service life of the buffer teeth.
作为优选,在所述转动体与基孔之间设置有壳体,所述壳体固定于刀翼上,所述转动体安设于壳体内,所述转动体与壳体形成转动连接。Preferably, a casing is provided between the rotating body and the base hole, the casing is fixed on the blade, the rotating body is installed in the casing, and the rotating body and the casing are rotatably connected.
作为优选,所述缓冲模块安设于PDC切削结构与包括可运动切削结构在内的其它切削结构相复合的钻头上。Preferably, the buffer module is installed on a drill bit in which the PDC cutting structure is combined with other cutting structures including the movable cutting structure.
上述方案中,其他可活动破岩结构可以为牙轮破岩结构、盘刀破岩结构、冲击破岩结构或他们之间的至少两种破岩结构的组合。根据不同的地层条件及钻井工艺参数选择不同的切削结构组合,以增强钻头在特定地层中的适应性。In the above solution, other movable rock-breaking structures may be roller-cone rock-breaking structures, disc cutter rock-breaking structures, impact rock-breaking structures, or a combination of at least two rock-breaking structures therebetween. According to different formation conditions and drilling process parameters, different cutting structure combinations are selected to enhance the adaptability of the drill bit in specific formations.
作为优选,所述缓冲模块的前倾角大小范围为0°<α≤60°,偏转角的取值范围为-60°≤β≤60°。Preferably, the size range of the forward inclination angle of the buffer module is 0°<α≤60°, and the value range of the deflection angle is -60°≤β≤60°.
上述方案中,由于缓冲模块具有一定的倾角,且缓冲齿相对于转动体轴线为偏心设置,缓冲模块整体呈现一边高而另一边低的状态。当钻头初始钻进时,由于岩石对缓冲齿的摩 擦,缓冲齿与转动体从自由状态绕转动体轴线旋转,即缓冲齿从最低一侧的自由状态向最高一侧运动,同时复位机构积蓄能量。当钻头钻遇不均质地层或脆性较大的地层时,钻头向上跳起,缓冲模块的缓冲部与地层之间的摩擦降低,即摩擦力提供的旋转扭矩低于复位机构提供的复位扭矩,所述复位机构释放积蓄的弹性能,使转动体和缓冲齿向自由状态回转,缓冲齿与钻头固定切削齿之间的相对高度减小。当钻头向井底回落时,缓冲齿可以对钻头回轮时产生的冲击起到吸收冲击力的作用,从而达到缓冲的效果,避免了钻头切削齿切削深度瞬间过大的情况。之后,钻头正常钻进时,复位机构在岩石的摩擦下带动转动体旋转,缓冲齿相对于钻头刀翼而言,有向刀翼内缩进的过程,同时复位机构又重新积蓄能量,如此循环,便实现了钻头切削齿切削深度的自适应调节。In the above solution, since the buffer module has a certain inclination angle and the buffer teeth are eccentrically arranged with respect to the axis of the rotating body, the buffer module as a whole presents a state in which one side is high and the other side is low. When the drill bit is initially drilling, due to the friction between the rock and the buffer teeth, the buffer teeth and the rotating body rotate around the axis of the rotating body from the free state, that is, the buffer teeth move from the free state on the lowest side to the highest side, and the reset mechanism accumulates energy at the same time . When the drill bit encounters an inhomogeneous stratum or a brittle stratum, the drill bit jumps up, and the friction between the buffer part of the buffer module and the stratum is reduced, that is, the rotational torque provided by the friction force is lower than the reset torque provided by the reset mechanism. The reset mechanism releases the accumulated elastic energy, so that the rotating body and the buffer teeth are rotated to a free state, and the relative height between the buffer teeth and the fixed cutting teeth of the drill bit is reduced. When the drill bit falls to the bottom of the hole, the buffer teeth can absorb the impact force generated when the drill bit returns to the wheel, so as to achieve the effect of buffering and avoid the situation that the cutting depth of the drill bit cutting teeth is too large instantaneously. After that, when the drill bit is drilling normally, the reset mechanism drives the rotating body to rotate under the friction of the rock, and the buffer teeth have a process of retracting into the knife wing relative to the bit blade, and the reset mechanism re-accumulates energy, and so on. , the self-adaptive adjustment of the cutting depth of the drill cutter is realized.
作为优选,所述复位机构为扭簧。Preferably, the reset mechanism is a torsion spring.
上述方案中,通过扭簧作为转动体受力旋转后的复位机构,在转动体旋转过程中,采用扭簧积蓄能量,而且充分利用扭簧随变形的增加阻力越大的特性,提高缓冲效果,并且在受力消失后,能够进行快速复位,以实现为下一次冲击缓解作为准备。In the above scheme, the torsion spring is used as the reset mechanism after the rotating body is rotated under force. During the rotation of the rotating body, the torsion spring is used to store energy, and the characteristic that the resistance of the torsion spring increases with the increase of deformation is fully utilized to improve the buffer effect. And after the force disappears, it can be quickly reset to prepare for the next shock relief.
作为优选,所述缓冲模块的转动体在转动的同时沿轴向作伸缩运动。Preferably, the rotating body of the buffer module performs telescopic movement along the axial direction while rotating.
上述方案中,利用缓冲模块的轴向伸缩,实现根据地层性质和切削齿工作状态自动调节缓冲齿和切削齿之间的相对高度,从而达到吸收钻头冲击井底时的钻压,避免切削齿因冲击而造成的损坏,延长钻头工作寿命的目的。In the above scheme, the axial expansion and contraction of the buffer module is used to realize the automatic adjustment of the relative height between the buffer teeth and the cutting teeth according to the nature of the formation and the working state of the cutting teeth, so as to absorb the drilling pressure when the drill bit hits the bottom hole and avoid the cutting teeth Damage caused by impact, the purpose of prolonging the working life of the drill bit.
作为优选,所述转动体上设置有螺旋槽,在所述转动体轴向移动的路径上设置有与螺旋槽对应配合的凸起。Preferably, the rotating body is provided with a helical groove, and a protrusion corresponding to the helical groove is provided on the axial movement path of the rotating body.
上述方案中,通过转动体上螺旋槽的设置,对缓冲模块在刀翼上的安装角度的严格要求程度降低,方便钻头加工。正常钻进时,缓冲齿在井底岩石的摩擦下旋转时,带动转动体的旋转,转动体在旋转的同时可以沿着螺旋槽爬升,进而实现缓冲齿的伸出量降低。与此同时,由于复位机构的设置,转动体的旋转可以使复位机构积蓄能量。当钻头钻遇不均质或脆性较大的地层发生跳动时,缓冲齿与地层岩石之间的摩擦降低,复位机构积蓄的能量使转动体向相反方向旋转并沿螺旋槽的的轨道运动,伸出量增加,当钻头向井底回落时,缓冲齿可以对钻头回轮时产生的冲击起到吸收冲击力的作用,从而达到缓冲的效果,避免了钻头切削齿切削深度瞬间过大的情况。之后,钻头正常钻进时,缓冲齿在岩石的摩擦下带动转动体旋转,缓冲齿与切削齿的相对高度减小,同时复位机构又重新积蓄能量,如此循环,便实现了钻头切削齿切削深度的自适应调节。In the above solution, through the arrangement of the helical groove on the rotating body, the degree of strict requirements on the installation angle of the buffer module on the blade wing is reduced, which facilitates the processing of the drill bit. During normal drilling, when the buffer teeth rotate under the friction of the rock at the bottom of the well, it drives the rotation of the rotor, and the rotor can climb along the spiral groove while rotating, thereby reducing the protrusion of the buffer teeth. At the same time, due to the setting of the reset mechanism, the rotation of the rotating body can make the reset mechanism store energy. When the drill bit bounces when drilling into an inhomogeneous or brittle formation, the friction between the buffer teeth and the formation rock is reduced, and the energy accumulated by the reset mechanism makes the rotor rotate in the opposite direction and move along the orbit of the spiral groove, extending the When the output increases, when the drill bit falls to the bottom of the hole, the buffer teeth can absorb the impact force generated when the drill bit returns to the wheel, so as to achieve the effect of buffering and avoid the situation that the cutting depth of the drill bit cutting teeth is too large instantaneously. After that, when the drill bit is drilling normally, the buffer teeth drive the rotating body to rotate under the friction of the rock, the relative height of the buffer teeth and the cutting teeth is reduced, and the reset mechanism stores energy again. adaptive adjustment.
作为优选,所述复位机构为扭簧、压缩弹簧或液压复位结构。Preferably, the reset mechanism is a torsion spring, a compression spring or a hydraulic reset structure.
上述方案中,利用扭簧、压缩弹簧或液压复位结构能够实现缓冲模块的快速复位。In the above solution, the quick reset of the buffer module can be realized by using the torsion spring, the compression spring or the hydraulic reset structure.
作为优选,复位机构与缓冲部之间可以通过齿轮机构(包括齿轮齿条机构、伞齿轮机构等)、联轴器、链传动等传动机构传递运动和力/力矩。Preferably, motion and force/torque can be transmitted between the reset mechanism and the buffer portion through a gear mechanism (including a rack-and-pinion mechanism, a bevel gear mechanism, etc.), a coupling, a chain drive and other transmission mechanisms.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、钻头上的缓冲模块可自动调节与切削齿之间的高度,正常钻进时不影响切削齿的侵入能力,保持钻头较快的机械钻速;当钻头受到冲击载荷时,缓冲模块的缓冲部能够快速恢复到初始位置,有效吸收钻头的冲击载荷,避免钻头因较大冲击导致的切削齿失效,延长钻头寿命。1. The buffer module on the drill bit can automatically adjust the height between the cutting teeth and the cutting teeth. During normal drilling, it does not affect the intrusion ability of the cutting teeth and maintains a faster mechanical ROP; when the drill bit is subjected to impact load, the buffer module buffers The drill bit can quickly return to the original position, effectively absorb the impact load of the drill bit, avoid the cutting teeth failure caused by the large impact of the drill bit, and prolong the life of the drill bit.
2、在定向井钻井过程中,钻头是以类似铣削的方式工作,钻头各刀翼轮流作用于地层岩石,在这种情况下,以轴向伸缩方式实现缓冲部与切削齿之间高度调节的方式,由于在钻头与岩石互作用的一侧,该结构方式的缓冲部与岩石不能起到有效的接触作用,也就难以发挥缓冲作用。而本专利中提到的缓冲模块通过与岩石之间的摩擦,以旋转的方式实现与切削齿之间相对高度的调节,在定向井钻井中可发挥有效的缓冲作用。2. During the drilling process of directional wells, the drill bit works in a similar way to milling, and each blade of the drill bit acts on the formation rock in turn. In this way, because on the side where the drill bit interacts with the rock, the buffer part of this structure cannot play an effective contact role with the rock, and it is difficult to play a buffer role. However, the buffer module mentioned in this patent can adjust the relative height with the cutting teeth in a rotational manner through friction with the rock, and can play an effective buffer role in directional well drilling.
3、缓冲齿除了可绕缓冲模块轴线公转外,还可以绕自身轴线进行自转,可减小缓冲齿与地层之间的摩擦作用,延长缓冲模块的的使用寿命。3. In addition to revolving around the axis of the buffer module, the buffer tooth can also rotate around its own axis, which can reduce the friction between the buffer tooth and the formation and prolong the service life of the buffer module.
附图说明Description of drawings
本发明将通过具体实施例并参照附图的方式说明,其中The invention will be described by way of specific embodiments with reference to the accompanying drawings, wherein
图1为本发明提供的具有自适应缓冲模块的结构示意图。FIG. 1 is a schematic structural diagram of an adaptive buffer module provided by the present invention.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为缓冲模块的侧转角及前倾角定义示意图。FIG. 3 is a schematic diagram of the definition of the lateral rotation angle and the forward inclination angle of the buffer module.
图4为实施例1中缓冲模块工作位置示意图。FIG. 4 is a schematic diagram of the working position of the buffer module in Embodiment 1. FIG.
图5为实施例1中缓冲模块工作位置的另一示意图。FIG. 5 is another schematic diagram of the working position of the buffer module in Embodiment 1. FIG.
图6为缓冲齿的力臂变化示意图。FIG. 6 is a schematic diagram of the change of the lever arm of the buffer tooth.
图7为定向钻井中钻头工作姿态示意图。Figure 7 is a schematic diagram of the working attitude of the drill bit in directional drilling.
图8为定向钻井中钻头刀翼跨度示意图。Fig. 8 is a schematic diagram of the span of the bit blade in directional drilling.
图9为缓冲模块上安设PDC齿的结构示意图。FIG. 9 is a schematic diagram of the structure of installing PDC teeth on the buffer module.
图10为缓冲齿为球形PDC齿平镶结构示意图。Figure 10 is a schematic diagram of the flat insert structure of the buffer teeth as spherical PDC teeth.
图11为缓冲齿为镶齿结构示意图。Figure 11 is a schematic diagram of the structure of the buffer teeth as insert teeth.
图12为二级缓冲部为凸起环形示意图。Fig. 12 is a schematic diagram showing that the secondary buffer portion is a convex ring.
图13为缓冲模块在刀翼上相对切削齿安设位置的示意图。Fig. 13 is a schematic diagram of the installation position of the buffer module on the blade relative to the cutting teeth.
图14为缓冲模块安设于刀翼的延伸支座上的结构示意图。FIG. 14 is a schematic view of the structure of the buffer module installed on the extension support of the blade.
图15为刀翼延伸支座为悬臂梁的结构示意图。FIG. 15 is a schematic structural diagram of the blade extension support being a cantilever beam.
图16为刀翼延伸支座为相邻两刀翼的连接体示意图。16 is a schematic diagram of a connecting body in which the blade extension support is two adjacent blade blades.
图17为活动结构为盘刀破岩结构示意图。Fig. 17 is a schematic diagram of a rock-breaking structure with a disk cutter as the movable structure.
图18为活动结构为冲击破岩结构示意图。Figure 18 is a schematic diagram of the movable structure being an impact rock breaking structure.
图19为活动结构为牙轮破岩结构示意图。Fig. 19 is a schematic diagram of the movable structure being the rock-breaking structure of the roller.
图20为缓冲齿相对于转动体可自由旋转的结构示意图。FIG. 20 is a schematic diagram of the structure of the buffer teeth that can freely rotate relative to the rotating body.
图21为实施例2中提供的缓冲模块结构示意图。FIG. 21 is a schematic structural diagram of the buffer module provided in Embodiment 2. FIG.
图22为实施例3中提供的缓冲模块结构示意图。FIG. 22 is a schematic structural diagram of the buffer module provided in Embodiment 3. FIG.
图23为实施例4中提供的缓冲模块结构示意图。FIG. 23 is a schematic structural diagram of the buffer module provided in Embodiment 4. FIG.
图24为实施例5中提供的缓冲模块结构示意图。FIG. 24 is a schematic structural diagram of the buffer module provided in Embodiment 5. FIG.
图25为实施例6中提供的具有液压复位功能的缓冲模块结构示意图。FIG. 25 is a schematic structural diagram of the buffer module with hydraulic reset function provided in Embodiment 6. FIG.
图26为实施例7中提供的缓冲模块结构示意图。FIG. 26 is a schematic structural diagram of the buffer module provided in Embodiment 7. FIG.
图27为实施例8中提供的缓冲模块结构示意图。FIG. 27 is a schematic structural diagram of the buffer module provided in Embodiment 8. FIG.
图28为具有齿轮齿条啮合的缓冲模块结构示意图。FIG. 28 is a schematic structural diagram of a buffer module with gear-rack meshing.
其中,91为钻头中心线,911为井筒中心线,1为刀翼,10为刀翼内流道,11为基孔,101为第一刀翼,102为第二刀翼,103为第三刀翼,104为第四刀翼,105为第五刀翼,106为固定缓冲模块,110为刀翼延伸支座,2为切削齿,3为缓冲模块,301为壳体,302为转动体,3021为外盖板,3022为旋转支撑座,3023为螺钉,3024为耐磨支撑,303为复位机构,304为缓冲齿,3041为二级缓冲部,305为滚珠,306为方向基准线,307为螺旋槽,308为凸起,309为空腔,310为密封圈,311为缓冲模块的旋转轴线,5为液压装置,501为第一腔室,502为第二腔室,503为中间阀座,504为第一单向阀(小孔径单向阀),505为第二单向阀(大孔径单向阀),506为储能元件,507为复位活塞,508为齿轮,509为齿条,6为盘刀破岩结构,7为冲击破岩结构,8为牙轮破岩结构,9为弯螺杆,910为钻头,912为钻头体。Among them, 91 is the center line of the drill bit, 911 is the center line of the wellbore, 1 is the blade, 10 is the inner flow channel of the blade, 11 is the base hole, 101 is the first blade, 102 is the second blade, and 103 is the third blade Blade, 104 is the fourth blade, 105 is the fifth blade, 106 is the fixed buffer module, 110 is the blade extension support, 2 is the cutting tooth, 3 is the buffer module, 301 is the shell, 302 is the rotating body , 3021 is the outer cover, 3022 is the rotating support seat, 3023 is the screw, 3024 is the wear-resistant support, 303 is the reset mechanism, 304 is the buffer tooth, 3041 is the secondary buffer portion, 305 is the ball, and 306 is the direction reference line, 307 is a spiral groove, 308 is a protrusion, 309 is a cavity, 310 is a sealing ring, 311 is the rotation axis of the buffer module, 5 is a hydraulic device, 501 is the first chamber, 502 is the second chamber, and 503 is the middle Valve seat, 504 is the first check valve (small bore check valve), 505 is the second check valve (large bore check valve), 506 is the energy storage element, 507 is the reset piston, 508 is the gear, and 509 is the valve seat. Rack, 6 is the disc cutter rock breaking structure, 7 is the impact rock breaking structure, 8 is the roller rock breaking structure, 9 is the curved screw, 910 is the drill bit, and 912 is the drill bit body.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本 发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,指示方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the indicated azimuth or positional relationship is based on the azimuth or positional relationship shown in the accompanying drawings, or the azimuth or positional relationship that the product of the invention is usually placed in use, or the present invention. Orientation or positional relationship that is commonly understood by those skilled in the art, or the orientation or positional relationship that the product of the invention is commonly placed in use, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must be It has a specific orientation, is constructed and operates in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used to differentiate the description, and should not be construed as indicating or implying relative importance.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接连接,也可以通过中间媒介间接连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义;实施例中的附图用以对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood under specific circumstances; the accompanying drawings in the embodiments are used to clearly and completely describe the technical solutions in the embodiments of the present invention. The described embodiments are some, but not all, of the embodiments of the present invention. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
实施例1Example 1
本发明提供一种具有自适应缓冲模块的金刚石钻头,包括钻头体912以及从钻头体912延伸出的刀翼1,所述刀翼1上设置有切削齿2,在钻头910上至少设置一个缓冲模块3,所述缓冲模块3与钻头体912转动连接,所述缓冲模块3的缓冲部相对于缓冲模块3回转轴线偏心设置。The present invention provides a diamond drill with an adaptive buffer module, comprising a drill body 912 and a blade 1 extending from the drill body 912 , the blade 1 is provided with cutting teeth 2 , and at least one buffer is provided on the drill 910 Module 3 . The buffer module 3 is rotatably connected to the drill bit body 912 , and the buffer portion of the buffer module 3 is eccentrically arranged relative to the rotation axis of the buffer module 3 .
当处于初始位置的所述缓冲模块3的缓冲部承受来自地层岩石的冲击力时,缓冲部吸收冲击载荷,减少刀翼切削齿2的冲击力,对切削齿2起到缓冲作用。When the buffer part of the buffer module 3 in the initial position bears the impact force from the formation rock, the buffer part absorbs the impact load, reduces the impact force of the blade cutting teeth 2 , and acts as a buffer for the cutting teeth 2 .
所述缓冲模块3的缓冲部在与井底岩石接触的受力作用下,以转动方式相对于切削齿2进行收缩趋势运动,以减少或避免缓冲模块3对切削齿2侵入深度的影响。The buffer part of the buffer module 3 is subjected to the force of contact with the bottom hole rock, and rotates relative to the cutter 2 in a shrinking trend to reduce or avoid the impact of the buffer module 3 on the intrusion depth of the cutter 2 .
所述缓冲模块3的缓冲部在与井底岩石脱离接触或在接触阻力矩小于复位扭矩时,在复位机构303作用下,以转动方式向缓冲部的初始位置转动,实现相对于切削齿2进行伸出趋势运动,缓冲部相对于切削齿的位置升高,为切削齿2后续再次受到的冲击起到缓冲作用。When the buffer part of the buffer module 3 is out of contact with the bottom hole rock or when the contact resistance torque is smaller than the reset torque, under the action of the reset mechanism 303, it rotates to the initial position of the buffer part in a rotational manner, so as to realize the movement relative to the cutting teeth 2. The extension trend moves, and the position of the buffer portion relative to the cutting teeth is raised, which plays a buffering role for the subsequent impact of the cutting teeth 2.
如图1所示,为本发明实施例提供的钻头结构示意图。具体地,如图2至5所示,所述缓冲模块3包括转动体302和缓冲齿304,在所述缓冲齿304的表面设置有耐磨层,所述转动体302可转动的安装于刀翼1的基孔11内,在所述转动体302与基孔11之间设置有壳体301,所述壳体301固定于刀翼1上,所述转动体302安设于壳体301内,所述转动体302与壳体301形成转动连接,所述复位机构303设置在壳体301与转动体302之间,所述转动体302与设置在壳体301内的复位机构303连接,以使缓冲模块3受外力发生转动后且在外力消失时的自动复位,所述缓冲齿304相对于转动体302的回转轴线偏心设置而形成缓冲部,即缓冲齿的最高点不在转动体的轴线上。As shown in FIG. 1 , it is a schematic structural diagram of a drill bit provided by an embodiment of the present invention. Specifically, as shown in FIGS. 2 to 5 , the buffer module 3 includes a rotating body 302 and a buffer tooth 304 , a wear-resistant layer is provided on the surface of the buffer tooth 304 , and the rotating body 302 is rotatably mounted on the knife In the base hole 11 of the wing 1, a casing 301 is arranged between the rotating body 302 and the base hole 11, the casing 301 is fixed on the blade 1, and the rotating body 302 is installed in the casing 301 , the rotating body 302 forms a rotational connection with the housing 301, the reset mechanism 303 is arranged between the housing 301 and the rotating body 302, and the rotating body 302 is connected with the reset mechanism 303 arranged in the housing 301 to After the buffer module 3 is rotated by external force and automatically reset when the external force disappears, the buffer teeth 304 are eccentrically arranged relative to the rotation axis of the rotating body 302 to form a buffer part, that is, the highest point of the buffer teeth is not on the axis of the rotating body .
如图4所示,所述壳体301与转动体302之间的复位机构303为扭簧,所述壳体301与转动体302之间通过滚珠305实现轴向方向的固定。As shown in FIG. 4 , the reset mechanism 303 between the housing 301 and the rotating body 302 is a torsion spring, and the housing 301 and the rotating body 302 are fixed in the axial direction through balls 305 .
当钻头整体不与岩石接触时,缓冲模块所在的位置称为初始位置,所述缓冲模块3在初始位置时,所述缓冲模块3的缓冲部最高点与切削齿2齿刃最高点之间的高度差H为:-D≤H≤D,D为切削齿2的直径。When the drill bit as a whole is not in contact with the rock, the position of the buffer module is called the initial position. When the buffer module 3 is in the initial position, the distance between the highest point of the buffer part of the buffer module 3 and the highest point of the tooth edge of the cutting tooth 2 The height difference H is: -D≤H≤D, where D is the diameter of the cutting tooth 2 .
其中,以缓冲模块在初始位置时的姿态定义几个概念,具体为:Among them, several concepts are defined by the posture of the buffer module at the initial position, specifically:
初始位置时,缓冲齿304与切削齿2之间的相对高度H可有三种方式,即:缓冲齿304高于切削齿2,缓冲齿304与切削齿2平齐,缓冲齿304低于切削齿2。如图4所示,为缓冲齿304高于切削齿2布置。In the initial position, the relative height H between the buffer tooth 304 and the cutting tooth 2 can be in three ways, namely: the buffer tooth 304 is higher than the cutting tooth 2, the buffer tooth 304 is flush with the cutting tooth 2, and the buffer tooth 304 is lower than the cutting tooth 2. As shown in FIG. 4 , the buffer teeth 304 are arranged higher than the cutting teeth 2 .
如图2所示,O为钻头的中心点,O1为缓冲模块3的定位中心点,O2为缓冲部的中心点。假设钻头上有一个通过钻头轴线和钻头上某一点的剖切平面,该平面称为过该点的轴线平面或轴平面。那么,如图3所示,在过缓冲模块3中心点O1的轴平面内,将钻头冠部轮廓线过缓冲模块中心点O1的法线称为缓冲模块的方向基准线306。As shown in Fig. 2, O is the center point of the drill bit, O1 is the positioning center point of the buffer module 3, and O2 is the center point of the buffer portion. Assuming that there is a cutting plane on the drill bit that passes through the axis of the drill bit and a point on the bit, this plane is called the axis plane or axial plane passing through that point. Then, as shown in FIG. 3 , in the axial plane passing through the center point O1 of the buffer module 3 , the normal line of the outline of the drill bit crown passing through the center point O1 of the buffer module is called the direction reference line 306 of the buffer module.
如图3所示,缓冲模块3的方向基准线306与钻头中心线91的夹角称为缓冲模块3的法向角γ,法向角γ的符号以图示方向为正,在钻头内锥处为负。缓冲模块3的旋转轴线311与方向基准线306之间的夹角称为缓冲模块的偏转角β,β的取值范围为-60°≤β≤60°。As shown in FIG. 3 , the included angle between the direction reference line 306 of the buffer module 3 and the center line 91 of the drill bit is called the normal angle γ of the buffer module 3 , and the symbol of the normal angle γ is positive in the direction shown in the figure. is negative. The angle between the rotation axis 311 of the buffer module 3 and the direction reference line 306 is called the deflection angle β of the buffer module, and the value range of β is -60°≤β≤60°.
参照图3,从A向看,缓冲模块3的旋转轴线311与方向基准线306之间的夹角称为缓冲模块的前倾角,前倾角α的符号以图示方向为正,缓冲模块的前倾角大小范围为0°<α ≤60°。3, viewed from the direction A, the angle between the rotation axis 311 of the buffer module 3 and the direction reference line 306 is called the front inclination angle of the buffer module. The range of the inclination angle is 0°<α ≤60°.
参照图2,连接钻头中心点O与缓冲模块3中心点O1形成直线O1M,过O1点做O1M的垂线O1N,O1N的指向与钻头旋转方向相同。连接缓冲模块3中心点O1与缓冲齿304中心点O2,则O102与O1N线之间的夹角定义为缓冲模块3的工作角K。K的取值范围为0°<K≤180°。Referring to FIG. 2 , a straight line O1M is formed by connecting the center point O of the drill bit and the center point O1 of the buffer module 3, and a vertical line O1N of O1M is made through the point O1, and the direction of O1N is the same as the rotation direction of the drill bit. Connecting the center point O1 of the buffer module 3 and the center point O2 of the buffer tooth 304 , the angle between the lines O102 and O1N is defined as the working angle K of the buffer module 3 . The value range of K is 0°<K≤180°.
需要说明的是,根据缓冲模块3的本身结构设计需要,缓冲模块3可以以图示方向绕O1点顺时针旋转,也可以以图示方向绕O1点逆时针旋转,无论是顺时针旋转还是逆时针旋转,K的正值取值都与缓冲模块3的旋转方向一致。It should be noted that, according to the structural design requirements of the buffer module 3, the buffer module 3 can be rotated clockwise around the O1 point in the direction shown in the figure, or can be rotated counterclockwise around the O1 point in the direction shown in the figure, whether it is clockwise or counterclockwise. Clockwise rotation, the positive value of K is consistent with the rotation direction of the buffer module 3.
参照图4和图5,当钻头与井底岩石接触时,切削齿2刮切岩石,缓冲模块3上安设的偏心缓冲齿304与岩石产生摩擦,由于缓冲齿304安设于可旋转的转动体302上,在摩擦力的作用下,缓冲齿304旋转,带动转动体302旋转。缓冲模块3安设时具有前倾角α,因此,当转动体302旋转时,缓冲齿304与切削齿2之间的高度发生变化,同时转动体302的旋转带动扭簧转动并使扭簧积蓄弹性能。正常钻进时,缓冲齿304在地层岩石的摩擦下旋转到位置K,如图1中刀翼1上缓冲模块3的位置。此时切削齿2承担大部分钻压,而缓冲齿304几乎不承担钻压,切削齿2吃入深度较深,具有相对较高的切削岩石的能力,钻头具有较快的机械钻速。当钻头钻遇不均质地层或脆性比较大的地层时,钻头产生轴向方向的冲击振动而发生上下跳动。当钻头沿井筒向上跳动时,缓冲齿304有脱离井底趋势,缓冲齿304与岩石之间的摩擦降低,扭簧积蓄的弹性能释放,使转动体302从位置K向自由状态位置方向回转,即缓冲齿304相对于切削齿2有伸出趋势。钻头回落时产生的冲击能量或冲击载荷可以被伸出的缓冲齿304吸收,从而达到降低切削齿2冲击载荷的目的,保护切削齿,延长切削齿寿命。4 and 5 , when the drill bit is in contact with the rock at the bottom of the hole, the cutting teeth 2 scrape the rock, and the eccentric buffer teeth 304 installed on the buffer module 3 rub against the rock. On the body 302, under the action of the friction force, the buffer teeth 304 rotate, which drives the rotating body 302 to rotate. The buffer module 3 has a forward inclination angle α when installed. Therefore, when the rotating body 302 rotates, the height between the buffer teeth 304 and the cutting teeth 2 changes, and at the same time, the rotation of the rotating body 302 drives the torsion spring to rotate and causes the torsion spring to accumulate elasticity can. During normal drilling, the buffer teeth 304 rotate to the position K under the friction of the formation rock, such as the position of the buffer module 3 on the blade 1 in FIG. 1 . At this time, the cutting teeth 2 bear most of the drilling pressure, while the buffer teeth 304 hardly bear the drilling pressure. The cutting teeth 2 have a relatively deep penetration depth and have relatively high rock-cutting ability, and the drill bit has a faster ROP. When the drill bit encounters a heterogeneous stratum or a relatively brittle stratum, the drill bit produces shock vibration in the axial direction and jumps up and down. When the drill bit jumps up along the wellbore, the buffer teeth 304 tend to be separated from the bottom of the well, the friction between the buffer teeth 304 and the rock is reduced, the elastic energy accumulated by the torsion spring is released, and the rotor 302 rotates from the position K to the free state position. That is, the buffer teeth 304 tend to protrude relative to the cutting teeth 2 . The impact energy or impact load generated when the drill bit falls back can be absorbed by the extended buffer teeth 304, thereby achieving the purpose of reducing the impact load of the cutting teeth 2, protecting the cutting teeth and prolonging the life of the cutting teeth.
另一方面,如图6所示为缓冲齿304的初始位置,此时缓冲齿304对缓冲模块中心之间的力臂为L,随着缓冲齿304的旋转,力臂L逐渐增大。力臂L的逐渐增大,缓冲齿304与岩石之间的摩擦力对缓冲模块中心的力矩呈从小到大的趋势,这样缓冲齿304的旋转速度对应呈从慢到快的变化规律。缓冲齿304回复原位起到缓冲作用时,由于缓冲齿304初始旋转速度慢,缓冲效果不会马上消失,缓冲作用会持续一定时间,随后进入稳定钻进前,缓冲齿304旋转速度加快,从而不影响切削齿2的正常侵入刮切。On the other hand, as shown in FIG. 6 , the initial position of the buffer teeth 304 is L, and the moment arm L between the buffer teeth 304 and the center of the buffer module is L, and the moment arm L increases gradually with the rotation of the buffer teeth 304 . As the force arm L increases gradually, the friction force between the buffer teeth 304 and the rock on the center of the buffer module tends to increase from small to large, so that the rotation speed of the buffer teeth 304 correspondingly changes from slow to fast. When the buffer tooth 304 returns to its original position to play a buffering role, due to the slow initial rotation speed of the buffer tooth 304, the buffering effect will not disappear immediately, and the buffering effect will last for a certain period of time. It does not affect the normal intrusion scraping of the cutting teeth 2.
特别地,在定向钻井过程中,钻头的运动姿态如图7所示。由于钻头910上部带有弯螺杆9,钻头中心线91与井筒中心线911不重合,两者存在夹角ε,即钻头91除了绕钻头中心线91自转速度ω 2外,还具有绕井筒中心线911的公转速度ω 1,此时井眼直径比钻头直径大。由于井眼直径的扩大,在定向钻井时,钻头91只有一侧与井壁接触,存在钻头刀 翼1轮流切削井壁的情况,如图8所示。当从一个刀翼接触井壁切换到另外一个刀翼接触井壁时,由于相邻刀翼之间存在一定的跨度S,钻头91会受到刀翼1切换过程中的冲击载荷。冲击载荷极易导致钻头外部切削齿的快速失效。然而,为了增加造斜效果,还不能降低钻头的侧向切削的能力。因此,在钻头上增加本申请中的缓冲模块,即可以减弱刀翼切换过程中存在的冲击,还不影响冲击过后切削齿的侧切能力。 In particular, during the directional drilling process, the movement posture of the drill bit is shown in FIG. 7 . Since the upper part of the drill bit 910 is provided with a curved screw 9, the center line 91 of the drill bit does not coincide with the center line 911 of the wellbore, and there is an included angle ε between the two . The revolution speed ω 1 of 911, at this time, the diameter of the wellbore is larger than that of the drill bit. Due to the expansion of the diameter of the wellbore, during directional drilling, only one side of the drill bit 91 is in contact with the wellbore wall, and there is a situation where the bit blade 1 cuts the wellbore wall in turn, as shown in FIG. 8 . When switching from one blade contacting the well wall to another blade contacting the well wall, since there is a certain span S between adjacent blades, the drill bit 91 will be subjected to the impact load during the switching of the blade 1 . Shock loads can easily lead to rapid failure of the external cutters of the drill. However, in order to increase the build-up effect, the lateral cutting capability of the drill cannot be reduced. Therefore, adding the buffer module in the present application to the drill bit can reduce the impact during the switching of the blade, without affecting the sidecutting ability of the cutting teeth after the impact.
因此,缓冲模块的工作过程可以分为三个阶段:Therefore, the working process of the buffer module can be divided into three stages:
第一是缓冲阶段,也即刀翼承受冲击的初始阶段。此时缓冲部处于初始位置,以及开始向低位旋转的初期(缓冲部高度下降量较少),在此阶段中,缓冲部与井底岩石的接触区域较大,能发挥较好的缓冲作用。The first is the buffer stage, that is, the initial stage when the blade is impacted. At this time, the buffer part is at the initial position, and the initial stage of starting to rotate to a low position (the height of the buffer part drops less), in this stage, the contact area between the buffer part and the bottom hole rock is large, and it can play a better buffer effect.
第二是缓冲效应(或限制吃深效应)锐减阶段。此阶段中,缓冲部处于向最低位旋转的中后期,限制吃深效应显著降低,直至达到最低位。第三是稳定阶段。此时缓冲部处于最低位,限制吃深效应最弱,相应刀翼处于稳定切削阶段。The second is the stage of sharp reduction of the buffering effect (or limiting eating effect). In this stage, the buffer is in the middle and late stages of rotation to the lowest position, and the effect of limiting the depth of eating is significantly reduced until it reaches the lowest position. The third is the stabilization stage. At this time, the buffer part is at the lowest position, the effect of limiting the depth of eating is the weakest, and the corresponding blade is in the stable cutting stage.
第三是复位阶段。刀翼切削齿的切削深度逐渐减小,缓冲部逐渐向与井底脱离接触方向运动,此时,缓冲部在扭簧的作用下快速复位。The third is the reset phase. The cutting depth of the blade cutting teeth gradually decreases, and the buffer part gradually moves in the direction of being out of contact with the bottom of the well. At this time, the buffer part is quickly reset under the action of the torsion spring.
进一步的,切削齿2可以为PDC齿(聚晶金刚石复合片)、TSP齿(热稳定金刚石聚晶片)、斧脊齿、具有微切削功能的孕镶卧齿以及其他具有非平面的金刚石切削齿,材料包括人造金刚石、天然金刚石、孕镶金刚石、硬质合金、立方氮化硼、陶瓷等。Further, the cutting teeth 2 can be PDC teeth (polycrystalline diamond compact discs), TSP teeth (thermally stable diamond polycrystalline wafers), ridge teeth, impregnated horizontal teeth with micro-cutting function, and other non-planar diamond cutting teeth. , Materials include synthetic diamond, natural diamond, impregnated diamond, cemented carbide, cubic boron nitride, ceramics, etc.
转动体302上的缓冲齿304为球形齿、锥形齿、楔形齿、PDC齿等。如图9所示,为缓冲齿304为常规PDC齿的结构示意图。PDC齿的尺寸可以采用大尺寸的PDC齿,如直径大于23mm的齿。用常规PDC齿作为缓冲齿时,其切削齿的前倾角Q有两种安装方式:第一种是Q取0°,这种前倾角方式的PDC齿,其整个齿柱侧面都可以与岩石接触,接触面积大,可承受更大的冲击载荷。第二种是Q取比刀翼1上切削齿2更大的前倾角,如大于30°,前倾角越大,金刚石齿面与岩石的接触面积越大,一是可以增加冲击接触面积,二是利用金刚石层耐磨性强的特点,延长缓冲齿的寿命。The buffer teeth 304 on the rotating body 302 are spherical teeth, conical teeth, wedge teeth, PDC teeth and the like. As shown in FIG. 9 , it is a schematic structural diagram in which the buffer teeth 304 are conventional PDC teeth. The size of the PDC teeth can be large-sized PDC teeth, such as teeth with a diameter greater than 23 mm. When using conventional PDC teeth as buffer teeth, there are two installation methods for the rake angle Q of the cutting teeth: the first is that Q is 0°, the PDC teeth with this rake angle method, the entire side of the tooth column can be in contact with the rock. , the contact area is large, and it can withstand greater impact loads. The second is that Q takes a larger rake angle than the cutting teeth 2 on the blade 1. If it is greater than 30°, the larger the rake angle, the larger the contact area between the diamond tooth surface and the rock. First, the impact contact area can be increased. Second, It uses the characteristics of strong wear resistance of the diamond layer to prolong the life of the buffer teeth.
缓冲齿304还可以采用球形PDC齿平镶的方式安设,如图10所示,充分利用了金刚石的耐磨性和球形齿较钝的特点,吸收冲击载荷能力强,耐磨性进一步提高。根据对缓冲作用效果的需求,缓冲齿304亦可用锥球PDC齿或尖锥形PDC齿平镶的方式。The buffer teeth 304 can also be installed in the form of spherical PDC teeth flat inserts, as shown in Figure 10, which makes full use of the wear resistance of diamond and the blunt characteristics of spherical teeth, and has a strong ability to absorb shock loads and further improves wear resistance. According to the demand for the buffering effect, the buffer teeth 304 can also be flat-inserted with tapered-ball PDC teeth or pointed-conical PDC teeth.
缓冲齿304可以以过盈配合、焊接、螺纹连接等方式固定在转动体上,如图11所示,为缓冲齿304以过盈配合方式固定在转动体302上的结构示意图。The buffer teeth 304 can be fixed on the rotating body by means of interference fit, welding, screw connection, etc. As shown in FIG.
如图11和12所示,所述转动体302上除具有缓冲齿304外,还具有二级缓冲部3041,所述二级缓冲部3041为球形齿、锥形齿、楔形齿、PDC齿等,如图11中的二级缓冲部3041 为球形齿示意图。所述二级缓冲部3041可以通过过盈配合、焊接、螺纹连接等方式固定在转动体上。所述二级缓冲部3041还可以为其他不规则的环状凸台,如图12所示。这里二级缓冲部3041最高点低于缓冲齿304的最高点。当切削齿2吃入深度过大时,缓冲齿304缓冲效果较弱,增加本方案中的二级缓冲部3041可辅助增强缓冲模块的缓冲效果。As shown in FIGS. 11 and 12 , in addition to the buffer teeth 304 , the rotor 302 also has a secondary buffer portion 3041 , and the secondary buffer portion 3041 is a spherical tooth, a conical tooth, a wedge tooth, a PDC tooth, etc. , the secondary buffer portion 3041 in FIG. 11 is a schematic diagram of spherical teeth. The secondary buffer portion 3041 can be fixed on the rotating body by means of interference fit, welding, screw connection and the like. The secondary buffer portion 3041 may also be other irregular annular bosses, as shown in FIG. 12 . Here, the highest point of the secondary buffer portion 3041 is lower than the highest point of the buffer teeth 304 . When the cutting depth of the cutting teeth 2 is too large, the buffering effect of the buffering teeth 304 is weak, and the addition of the secondary buffering portion 3041 in this solution can assist in enhancing the buffering effect of the buffering module.
对于缓冲模块在钻头上的安设位置,缓冲模块可以安设于切削齿所在的刀翼上,还可以安设于钻头的独立刀翼上。以图13中的五刀翼钻头为例,图13中的第二刀翼102即为缓冲模块3安设于钻头的独立刀翼上。For the installation position of the buffer module on the drill bit, the buffer module can be installed on the blade where the cutting teeth are located, or can be installed on the independent blade of the drill bit. Taking the five-blade drill in FIG. 13 as an example, the second blade 102 in FIG. 13 is the buffer module 3 installed on the independent blade of the drill.
对于缓冲模块安设于切削齿所在的刀翼上的情形,亦有几种安设方式,以图13中的五刀翼钻头为例:①缓冲模块安设于该刀翼上切削齿的后方,如图13中,第四刀翼104上安设的缓冲模块3;②缓冲模块安设于刀翼上切削齿的前方,如图13中,第三刀翼103上安设的缓冲模块3;③缓冲模块与切削齿并列安装,如图13中,第一刀翼101上安设的缓冲模块3。上述安设方式,可以有一种安设方式,也可以有几种安设方式的组合。除此之外,上述安设方式还可以与固定的缓冲模块组合安设,如图13中,第五刀翼105上安设的固定缓冲模块106,固定缓冲模块106可以为锥形齿、球形齿或其他钝形齿。For the case where the buffer module is installed on the blade where the cutting teeth are located, there are also several installation methods. Take the five-blade drill in Figure 13 as an example: ① The buffer module is installed behind the cutting teeth on the blade. 13, the buffer module 3 installed on the fourth blade 104; ② the buffer module is installed in front of the cutting teeth on the blade, as shown in Figure 13, the buffer module 3 installed on the third blade 103 ; ③ The buffer module and the cutting teeth are installed side by side, as shown in Figure 13, the buffer module 3 installed on the first blade 101. For the above installation methods, there may be one installation method or a combination of several installation methods. In addition, the above installation method can also be installed in combination with a fixed buffer module. As shown in FIG. 13 , the fixed buffer module 106 installed on the fifth blade 105 can be a conical tooth, spherical tooth or other blunt tooth.
其中,缓冲模块3还可以安设于刀翼延伸支座110上,如图14所示。该方案中,刀翼延伸支座110可以为向刀翼前端延伸,也可以为向刀翼后端延伸,图14中给出了刀翼延伸支座110为向刀翼1前端延伸的示意图。刀翼延伸支座110可以与钻头本体连接在一起,如图15所示,也可以不与钻头本体连接,即刀翼延伸支座110与刀翼1之间形成悬臂梁的结构形式,如图16所示。刀翼延伸支座110可以为两相邻刀翼之间的连接体,如图16所示中,第一刀翼101和第二刀翼102之间的刀翼延伸支座110。Wherein, the buffer module 3 can also be installed on the blade extension support 110, as shown in FIG. 14 . In this solution, the blade extension support 110 may extend toward the front end of the blade blade, or may extend toward the rear end of the blade blade. FIG. 14 shows a schematic diagram of the blade extension support 110 extending toward the front end of the blade blade 1 . The blade extension support 110 can be connected with the drill body, as shown in FIG. 15, or not connected with the drill body, that is, a cantilever beam is formed between the blade extension support 110 and the blade 1, as shown in FIG. 16 shown. The blade extension support 110 may be a connecting body between two adjacent blades, as shown in FIG. 16 , the blade extension support 110 between the first blade 101 and the second blade 102 .
缓冲模块还可以安设于PDC切削结构与包括可运动切削结构在内的其它切削结构相复合的钻头上。可运动切削结构可以为如图17所示的盘刀破岩结构6,或者如图18所示的冲击破岩结构7,或者如图19所示的牙轮破岩结构8,或者有至少两种活动破岩结构。The buffer module can also be installed on the drill bit in which the PDC cutting structure is combined with other cutting structures including movable cutting structures. The movable cutting structure may be the disc cutter rock-breaking structure 6 shown in FIG. 17 , or the impact rock-breaking structure 7 shown in FIG. 18 , or the roller-cone rock-breaking structure 8 shown in FIG. 19 , or at least two An active rock-breaking structure.
在本实施例中,所述缓冲齿304镶嵌固定在转动体302上。In this embodiment, the buffer teeth 304 are embedded and fixed on the rotating body 302 .
除此以外,缓冲模块3的缓冲齿304相对于转动体302可自由旋转。这里给出缓冲齿304可自由旋转的一种结构,如图20所示,具体地,转动体302由外盖板3021、旋转支撑座3022、螺钉3023和耐磨支撑3024组成。相比镶固于转动体302上的缓冲齿304而言,可自由旋转的缓冲齿304,可降低缓冲齿304与岩石之间因摩擦而产生的快速磨损失效,提高缓冲齿工作寿命。In addition, the buffer teeth 304 of the buffer module 3 can freely rotate relative to the rotating body 302 . Here is a structure in which the buffer teeth 304 can rotate freely, as shown in FIG. Compared with the buffer teeth 304 fixed on the rotating body 302, the freely rotatable buffer teeth 304 can reduce the rapid wear failure caused by friction between the buffer teeth 304 and the rock, and improve the working life of the buffer teeth.
实施例2Example 2
如图21所示,与实施例1的不同之处在于:所述缓冲模块3的转动体302在转动的同 时沿轴向作伸缩运动。As shown in Fig. 21, the difference from Embodiment 1 is that the rotating body 302 of the buffer module 3 performs telescopic movement along the axial direction while rotating.
在本实施例中,所述转动体302上设置有螺旋槽307,在所述转动体302轴向移动的路径上设置有与螺旋槽307对应配合的凸起308。In the present embodiment, the rotating body 302 is provided with a helical groove 307 , and a protrusion 308 corresponding to the helical groove 307 is provided on the path of the axial movement of the rotating body 302 .
具体地,壳体301内壁设置有与转动体302上的螺旋槽307对应的凸起308,壳体301与转动体302之间安设有复位机构303,缓冲模块3通过壳体301与刀翼1形成固定连接。自由状态下,螺旋槽307的最高端与凸起308接触,即螺旋槽307的最高端起到限制转动体302旋转位置的作用。其中,复位机构303可以为轴向复位弹簧,当偏心缓冲齿304与井底岩石作用时,偏心缓冲齿304与转动体302旋转,由于螺旋槽307和凸起308的存在,转动体302在旋转的同时,还可以产生沿缓冲模块轴线方向的轴向运动,转动体302向壳体301内部缩进。与此同时,转动体302挤压设置在转动体302和壳体301之间的轴向复位弹簧,轴向复位弹簧积蓄能量。当钻头产生振动而脱离井底岩石时,轴向复位弹簧释放能量,轴向复位弹簧推动转动体302沿螺旋槽307从壳体301伸出,有恢复到初始位置的趋势。由于缓冲齿304的伸出运动,当钻头回落至井底时,偏心缓冲齿304承压,从而对钻头起到缓冲作用,保护切削齿。Specifically, the inner wall of the casing 301 is provided with a protrusion 308 corresponding to the spiral groove 307 on the rotating body 302 , a reset mechanism 303 is installed between the casing 301 and the rotating body 302 , and the buffer module 3 passes through the casing 301 and the blade. 1 to form a fixed connection. In the free state, the uppermost end of the spiral groove 307 is in contact with the protrusion 308 , that is, the uppermost end of the spiral groove 307 serves to limit the rotational position of the rotating body 302 . The reset mechanism 303 can be an axial reset spring. When the eccentric buffer teeth 304 interact with the bottom hole rock, the eccentric buffer teeth 304 rotate with the rotor 302. Due to the existence of the helical grooves 307 and the protrusions 308, the rotor 302 rotates. At the same time, an axial movement along the axis direction of the buffer module can also be generated, and the rotating body 302 retracts toward the interior of the housing 301 . At the same time, the rotating body 302 presses the axial return spring provided between the rotating body 302 and the housing 301, and the axial return spring accumulates energy. When the drill bit is vibrated and separated from the bottom hole rock, the axial return spring releases energy, and the axial return spring pushes the rotating body 302 to extend from the casing 301 along the helical groove 307, and tends to return to the initial position. Due to the extending motion of the buffer teeth 304, when the drill bit falls back to the bottom of the well, the eccentric buffer teeth 304 bear pressure, thereby buffering the drill bit and protecting the cutting teeth.
该实施例中,由于有螺旋槽307和凸起308的存在,缓冲模块3的前倾角可以设置为0°,降低了加工和安装难度。In this embodiment, due to the existence of the spiral groove 307 and the protrusion 308, the forward inclination angle of the buffer module 3 can be set to 0°, which reduces the difficulty of processing and installation.
该实施例中,轴向复位弹簧为压缩弹簧、高弹性橡胶元件,也可以为扭簧,扭簧的扭转回复力可以使转动体302向自由状态位置回复的更快,及时起到吸收冲击载荷的作用。In this embodiment, the axial return spring is a compression spring, a high-elasticity rubber element, or a torsion spring, and the torsional restoring force of the torsion spring can make the rotating body 302 return to the free state position faster, and absorb the impact load in time effect.
实施例3Example 3
本实施例与实施例2基本相同,其区别在于,复位机构为液压装置。This embodiment is basically the same as the second embodiment, the difference is that the reset mechanism is a hydraulic device.
如图22所示,液压装置包括第一腔室501、第二腔室502、中间阀座503、第一单向阀504、第二单向阀505、储能元件506及复位活塞507。第一腔室501内有液压油。初始钻进时,缓冲齿304在地层岩石摩擦力的作用下旋转,带动转动体302旋转,转动体302沿螺旋槽307向上移动,与此同时,转动体302压缩第一腔室501内的液压油通过较小直径的第一单向阀504流入第二腔室502,第二腔室502的液压油推动复位活塞507移动并压缩储能元件506,使储能元件506积蓄能量,在此过程中,转动体302的旋转速度较小;当钻头稳定钻进时,缓冲齿304处于稳定平衡状态。当钻头钻遇不均质地层或脆性较大的地层时,钻头发生上下跳动,钻头跳起时,缓冲齿304与地层之间的摩擦力降低,稳定平衡工作状态被打破,压缩的储能元件506释放能量,推动复位活塞507压缩第二腔室502内的液压油,使其通过较大直径的第二单向阀505快速进入第一腔室501,第一腔室501内的液压油推动转动体302向相反方向快速旋转,从而实现缓冲齿304的快速复位。As shown in FIG. 22 , the hydraulic device includes a first chamber 501 , a second chamber 502 , an intermediate valve seat 503 , a first check valve 504 , a second check valve 505 , an energy storage element 506 and a reset piston 507 . The first chamber 501 contains hydraulic oil. During the initial drilling, the buffer teeth 304 rotate under the action of the friction force of the formation rock, which drives the rotor 302 to rotate, and the rotor 302 moves upward along the spiral groove 307. At the same time, the rotor 302 compresses the hydraulic pressure in the first chamber 501. The oil flows into the second chamber 502 through the first one-way valve 504 with a smaller diameter, and the hydraulic oil in the second chamber 502 pushes the reset piston 507 to move and compress the energy storage element 506, so that the energy storage element 506 accumulates energy. , the rotation speed of the rotor 302 is relatively small; when the drill bit is stably drilling, the buffer teeth 304 are in a stable equilibrium state. When the drill bit encounters an uneven stratum or a brittle stratum, the drill bit jumps up and down. When the drill bit jumps up, the friction between the buffer teeth 304 and the stratum is reduced, the stable and balanced working state is broken, and the compressed energy storage element 506 releases energy, pushes the reset piston 507 to compress the hydraulic oil in the second chamber 502, and makes it quickly enter the first chamber 501 through the second one-way valve 505 with a larger diameter, and the hydraulic oil in the first chamber 501 pushes The rotating body 302 rapidly rotates in the opposite direction, so as to realize the quick reset of the buffer teeth 304 .
实施例4Example 4
本实施例与实施例3基本相同,其区别在于,第二腔室502与钻头外部钻井液相通。This embodiment is basically the same as Embodiment 3, the difference is that the second chamber 502 communicates with the drilling fluid outside the drill bit.
如图23所示,钻井液通过刀翼内流道10从第二单向阀505进入第一腔室501,推动转动体302处于自由状态。当开始钻井时,缓冲齿304在岩石摩擦作用下沿螺旋槽307进行旋转,并克服第一腔室501内的压力向壳体301内移动,第一单向阀504打开,将钻井液排出,直至钻头稳定钻进时,内外压力平衡。若钻头发生上下振动,缓冲齿304与岩石之间摩擦力和压力变小,使得第一腔室501内液体压力与钻头外钻井液压力的平整状态被打破,外部钻井液压力大于第一腔室501内的钻井液压力,钻井液推动直径更大的第二单向阀505,进入第一腔室501,推动转动体302沿螺旋槽307旋转和向壳体301外快速伸出,进而起到吸收冲击压力的目的。As shown in FIG. 23 , the drilling fluid enters the first chamber 501 from the second one-way valve 505 through the inner flow channel 10 of the blade, and pushes the rotating body 302 to be in a free state. When drilling starts, the buffer teeth 304 rotate along the spiral groove 307 under the action of rock friction, and move into the casing 301 against the pressure in the first chamber 501, the first one-way valve 504 is opened, and the drilling fluid is discharged, When the drill bit is stably drilling, the internal and external pressures are balanced. If the drill bit vibrates up and down, the friction force and pressure between the buffer teeth 304 and the rock become smaller, so that the flat state of the liquid pressure in the first chamber 501 and the drilling fluid pressure outside the drill bit is broken, and the external drilling fluid pressure is greater than the first chamber. The drilling fluid pressure in 501 pushes the second one-way valve 505 with a larger diameter into the first chamber 501, and pushes the rotor 302 to rotate along the helical groove 307 and rapidly extend out of the casing 301, thereby acting as a The purpose of absorbing shock pressure.
实施例5Example 5
如图24所示,缓冲模块3的壳体301与转动体302之间设置有空腔309,空腔中安设有复位机构303,壳体301与转动体301之间设置有密封圈310。壳体301与转动体302上开设有滚道槽,壳体与转动体之间通过滚珠305实现轴向方向的固定约束。缓冲齿304在岩石摩擦作用下旋转,带动转动体302进行旋转,转动体302挤压空腔309内的复位机构303并积蓄弹性能。当摩擦力降低时,储存的弹性能释放,推动转动体302和缓冲齿304向初始位置旋转。作为选择,复位机构303为压缩弹簧。该方案中壳体301与转动体302之间的台阶面还可以起到限位的作用。As shown in FIG. 24 , a cavity 309 is provided between the casing 301 of the buffer module 3 and the rotating body 302 , a reset mechanism 303 is installed in the cavity, and a sealing ring 310 is disposed between the casing 301 and the rotating body 301 . The casing 301 and the rotating body 302 are provided with raceway grooves, and the bearing and the rotating body are fixed and restrained in the axial direction by the balls 305 . The buffer teeth 304 rotate under the action of rock friction, which drives the rotating body 302 to rotate, and the rotating body 302 squeezes the reset mechanism 303 in the cavity 309 and accumulates elastic energy. When the frictional force is reduced, the stored elastic energy is released, pushing the rotating body 302 and the buffer teeth 304 to rotate to the initial position. Alternatively, the return mechanism 303 is a compression spring. In this solution, the stepped surface between the housing 301 and the rotating body 302 can also play a role of limiting.
实施例6Example 6
该实施例与实施例5基本相同,不同之处在于,如图25所示,复位机构303为液压装置5。This embodiment is basically the same as the fifth embodiment, the difference is that, as shown in FIG. 25 , the reset mechanism 303 is the hydraulic device 5 .
液压装置5包括第一腔室501、第二腔室502、中间阀座503,第一单向阀504、第二单向阀505、储能元件506及复位活塞507。第一腔室501内有液压油。初始钻进时,缓冲齿304在地层岩石摩擦力的作用下旋转时,带动转动体302旋转,转动体302压缩第一腔室501内的液压油通过较小直径的第一单向阀504流入第二腔室502,第二腔室502的液压油推动复位活塞507移动并压缩储能元件506,使储能元件506积蓄能量,在此过程中,转动体302的旋转速度较小;当钻头稳定钻进时,缓冲齿304处于稳定平衡状态。当钻头钻遇不均质地层或脆性较大的地层时,钻头发生上下跳动,钻头跳起时,缓冲齿304与地层之间的摩擦力降低,稳定平衡工作状态被打破,压缩的储能元件506释放能量,推动复位活塞507压缩第二腔室502内的液压油,使其通过较大直径的第二单向阀505快速进入第一腔室501,第一腔室501内的液压油推动转动体302向相反方向快速旋转,从而实现缓冲 齿304的快速复位。The hydraulic device 5 includes a first chamber 501 , a second chamber 502 , an intermediate valve seat 503 , a first check valve 504 , a second check valve 505 , an energy storage element 506 and a reset piston 507 . The first chamber 501 contains hydraulic oil. During initial drilling, when the buffer tooth 304 rotates under the action of the friction force of the formation rock, it drives the rotating body 302 to rotate, and the rotating body 302 compresses the hydraulic oil in the first chamber 501 and flows into the first check valve 504 with a smaller diameter In the second chamber 502, the hydraulic oil in the second chamber 502 pushes the reset piston 507 to move and compresses the energy storage element 506, so that the energy storage element 506 stores energy. During this process, the rotation speed of the rotor 302 is small; when the drill bit During stable drilling, the buffer teeth 304 are in a stable equilibrium state. When the drill bit encounters an uneven stratum or a brittle stratum, the drill bit jumps up and down. When the drill bit jumps up, the friction between the buffer teeth 304 and the stratum is reduced, the stable and balanced working state is broken, and the compressed energy storage element 506 releases energy, pushes the reset piston 507 to compress the hydraulic oil in the second chamber 502, and makes it quickly enter the first chamber 501 through the second one-way valve 505 with a larger diameter, and the hydraulic oil in the first chamber 501 pushes The rotating body 302 rapidly rotates in the opposite direction, so as to realize the quick reset of the buffer teeth 304 .
具体地,储能元件506可以为压缩弹簧,也可以为碟簧。Specifically, the energy storage element 506 may be a compression spring or a disc spring.
该方案中,液压复位装置的第一单向阀504和第二单向阀505的阀孔也可以开设在端面,使其与外部腔室或流道相通。In this solution, the valve holes of the first one-way valve 504 and the second one-way valve 505 of the hydraulic reset device can also be opened on the end faces so as to communicate with the external chamber or flow channel.
实施例7Example 7
该实施例与实施例6基本相同,区别在于,为了提高转动体302和缓冲齿304的复位速度,同时开设两个第一腔室501内并对应设置两个液压装置5,也可在其中一个第一腔室中设置有压缩弹簧,如图26所示。This embodiment is basically the same as Embodiment 6. The difference is that, in order to improve the reset speed of the rotating body 302 and the buffer teeth 304, two first chambers 501 are opened at the same time and two hydraulic devices 5 are correspondingly arranged. A compression spring is provided in the first chamber, as shown in FIG. 26 .
实施例8Example 8
该实施例与实施例1基本相同,其不同之处在于,缓冲齿304与转动体302为一体结构,壳体301与刀翼1为一体式结构,即转动体302直接安设于刀翼1上,两者之间设置有密封圈310,如图27所示。This embodiment is basically the same as the first embodiment, the difference is that the buffer teeth 304 and the rotating body 302 are integrally constructed, and the casing 301 and the blade 1 are integrally constructed, that is, the rotating body 302 is directly installed on the blade 1 , a sealing ring 310 is arranged between the two, as shown in FIG. 27 .
实施例9Example 9
如图28所示,该实施例与实施例1、实施例3基本相同,其不同之处在于,转动体302上设置有齿轮508,齿轮508通过与齿条509啮合与液压装置5连接。转动体302的旋转,通过其上的齿轮508驱动齿条509移动,并与液压装置之间的液体相互作用,液压装置5的工作过程与实施例3基本相同。除液压装置外,该方案中,齿条509还可以与压缩弹簧、高弹性橡胶或其他高弹性材料元件连接,实现复位效果。As shown in FIG. 28 , this embodiment is basically the same as Embodiment 1 and Embodiment 3. The difference is that a gear 508 is provided on the rotating body 302 , and the gear 508 is connected to the hydraulic device 5 by meshing with the rack 509 . The rotation of the rotating body 302 drives the rack 509 to move through the gear 508 on it, and interacts with the liquid between the hydraulic devices. The working process of the hydraulic device 5 is basically the same as that of the third embodiment. In addition to the hydraulic device, in this solution, the rack 509 can also be connected with a compression spring, high-elasticity rubber or other high-elasticity material elements to achieve a reset effect.
上文描述的以及附图中示出的本公开的实施方案并不限制本公开的范围,而是通过随附权利要求及其合法等效物的范围来涵盖本公开的范围。任何等效实施方案都在本公开的范围内。实际上,根据前面的描述,除了本文所示和所述的那些诸如所述元件的另选有用组合之外,本公开的各种改进对于本领域技术人员而言都是显而易见的。此类改进和实施方案都在随附权利要求和等效物的范围内。The embodiments of the present disclosure described above and illustrated in the accompanying drawings do not limit the scope of the present disclosure, which is to be covered by the scope of the appended claims and their legal equivalents. Any equivalent embodiments are within the scope of this disclosure. Indeed, various modifications of the present disclosure, in addition to those shown and described herein, such as alternative useful combinations of the elements, will be apparent to those skilled in the art from the foregoing description. Such modifications and embodiments are within the scope of the appended claims and equivalents.

Claims (13)

  1. 一种具有自适应缓冲模块的金刚石钻头,包括钻头体(912)以及从钻头体(912)延伸出的刀翼(1),所述刀翼(1)上设置有切削齿(2),在钻头(910)上至少设置一个缓冲模块(3),其特征在于:所述缓冲模块(3)与钻头体(912)转动连接,所述缓冲模块(3)的缓冲部相对于缓冲模块(3)回转轴线偏心设置;A diamond drill bit with an adaptive buffer module, comprising a drill body (912) and a blade (1) extending from the drill body (912), the blade (1) is provided with cutting teeth (2), At least one buffer module (3) is provided on the drill bit (910), characterized in that: the buffer module (3) is rotatably connected to the drill bit body (912), and the buffer portion of the buffer module (3) is relative to the buffer module (3) ) eccentric setting of the rotary axis;
    当处于初始位置的所述缓冲模块(3)的缓冲部承受来自地层岩石的冲击力时,缓冲部吸收冲击载荷,减少刀翼切削齿(2)的冲击力,对切削齿(2)起到缓冲作用;When the buffer part of the buffer module (3) in the initial position bears the impact force from the formation rock, the buffer part absorbs the impact load, reduces the impact force of the blade cutting teeth (2), and plays an important role in the cutting teeth (2). buffering effect;
    所述缓冲模块(3)的缓冲部在与井底岩石接触的受力作用下,以转动方式相对于切削齿(2)进行收缩趋势运动,以减少或避免缓冲模块(3)对切削齿(2)侵入深度的影响;Under the action of the force in contact with the bottom hole rock, the buffer portion of the buffer module (3) performs a contraction tendency movement relative to the cutting teeth (2) in a rotational manner, so as to reduce or avoid the impact of the buffer module (3) on the cutting teeth (2). 2) Influence of penetration depth;
    所述缓冲模块(3)的缓冲部在与井底岩石脱离接触或在接触阻力矩小于复位扭矩时,在复位机构(303)作用下,以转动方式向缓冲部的初始位置转动,实现相对于切削齿(2)进行伸出趋势运动,缓冲部相对于切削齿(2)的位置升高,为切削齿(2)后续再次受到的冲击起到缓冲作用。When the buffer part of the buffer module (3) is out of contact with the bottom hole rock or when the contact resistance torque is less than the reset torque, under the action of the reset mechanism (303), it rotates to the initial position of the buffer part in a rotational manner, so as to achieve relative The cutting teeth (2) perform a protruding trend movement, and the position of the buffer portion relative to the cutting teeth (2) is raised, which plays a buffering role for the subsequent impact of the cutting teeth (2).
  2. 根据权利要求1所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)设置在刀翼(1)上,且与刀翼(1)转动连接。The diamond drill bit with an adaptive buffer module according to claim 1, characterized in that: the buffer module (3) is arranged on the blade (1) and is rotatably connected with the blade (1).
  3. 根据权利要求1所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)在初始位置时,所述缓冲模块(3)的缓冲部最高点与切削齿(2)齿刃最高点之间的高度差H为:-D≤H≤D,D为切削齿(2)的直径。The diamond drill bit with an adaptive buffer module according to claim 1, characterized in that: when the buffer module (3) is in the initial position, the highest point of the buffer part of the buffer module (3) and the cutting teeth (2) The height difference H between the highest points of the tooth edges is: -D≤H≤D, where D is the diameter of the cutting tooth (2).
  4. 根据权利要求1所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)包括转动体(302)和缓冲齿(304),所述转动体(302)可转动的安装于刀翼(1)的基孔(11)内,所述缓冲齿(304)相对于转动体(302)的回转轴线偏心设置而形成缓冲部,所述转动体(302)与复位机构(303)连接,以使缓冲模块(3)受外力发生转动后且在外力消失时的自动复位。The diamond drill bit with an adaptive buffer module according to claim 1, wherein the buffer module (3) comprises a rotating body (302) and a buffer tooth (304), and the rotating body (302) is rotatable Installed in the base hole (11) of the blade (1), the buffer teeth (304) are eccentrically arranged with respect to the rotation axis of the rotating body (302) to form a buffer portion, the rotating body (302) and the reset mechanism ( 303) connection, so that the buffer module (3) can be automatically reset after being rotated by an external force and when the external force disappears.
  5. 根据权利要求4所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲齿(304)镶嵌固定在转动体(302)上,或者所述缓冲齿(304)可自由旋转地连接在转动体(302)上,或者所述缓冲齿(304)与转动体(302)为一体结构。The diamond drill bit with an adaptive buffer module according to claim 4, wherein the buffer teeth (304) are inlaid and fixed on the rotating body (302), or the buffer teeth (304) are freely rotatable connected On the rotating body (302), or the buffer teeth (304) and the rotating body (302) are integrally formed.
  6. 根据权利要求4所述具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲齿(304)为球形齿、楔形齿、锥形齿或PDC齿。The diamond drill bit with an adaptive buffer module according to claim 4, wherein the buffer teeth (304) are spherical teeth, wedge teeth, conical teeth or PDC teeth.
  7. 根据权利要求4所述的具有自适应缓冲模块的金刚石钻头,其特征在于:在所述转动体(302)与基孔(11)之间设置有壳体(301),所述壳体(301)固定于刀翼(1)上,所述转动体(302)安设于壳体(301)内,所述转动体(302)与壳体(301)形成转动连接。The diamond drill bit with an adaptive buffer module according to claim 4, characterized in that a casing (301) is provided between the rotating body (302) and the base hole (11), and the casing (301) ) is fixed on the blade (1), the rotating body (302) is installed in the casing (301), and the rotating body (302) forms a rotational connection with the casing (301).
  8. 根据权利要求1所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)安设于PDC切削结构与包括可运动切削结构在内的其它切削结构相复合的钻头上。The diamond drill bit with an adaptive buffer module according to claim 1, characterized in that: the buffer module (3) is installed on the drill bit in which the PDC cutting structure is combined with other cutting structures including movable cutting structures .
  9. 根据权利要求1至8中任意一项所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)的前倾角大小范围为0°<α≤60°,偏转角的取值范围为-60°≤β≤60°。The diamond drill bit with an adaptive buffer module according to any one of claims 1 to 8, characterized in that: the forward inclination angle of the buffer module (3) is in the range of 0°<α≤60°, and the deflection angle is in the range of 0°<α≤60°. The value range is -60°≤β≤60°.
  10. 根据权利要求9所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述复位机构(303)为扭簧。The diamond drill bit with an adaptive buffer module according to claim 9, wherein the reset mechanism (303) is a torsion spring.
  11. 根据权利要求4至8中任意一项所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述缓冲模块(3)的转动体(302)在转动的同时沿轴向作伸缩运动。The diamond drill bit with an adaptive buffer module according to any one of claims 4 to 8, characterized in that: the rotating body (302) of the buffer module (3) performs telescopic movement in the axial direction while rotating.
  12. 根据权利要求11所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述转动体(302)上设置有螺旋槽(307),在所述转动体(302)轴向移动的路径上设置有与螺旋槽(307)对应配合的凸起(308)。The diamond drill bit with an adaptive buffer module according to claim 11, characterized in that: the rotating body (302) is provided with a helical groove (307) on the path of the axial movement of the rotating body (302). A protrusion (308) corresponding to the spiral groove (307) is provided.
  13. 根据权利要求11所述的具有自适应缓冲模块的金刚石钻头,其特征在于:所述复位机构(303)为扭簧、压缩弹簧或液压复位结构。The diamond drill bit with an adaptive buffer module according to claim 11, wherein the reset mechanism (303) is a torsion spring, a compression spring or a hydraulic reset structure.
PCT/CN2022/073439 2021-04-30 2022-01-24 Diamond drill bit having self-adaptive cushioning module WO2022227731A1 (en)

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CN116988739A (en) * 2023-09-26 2023-11-03 西南石油大学 High-density PDC drill bit with longitudinal teeth distributed

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CN113187402A (en) * 2021-04-30 2021-07-30 西南石油大学 Diamond bit with self-adaptive buffer module
CN113530451B (en) * 2021-09-14 2021-11-30 西南石油大学 Diamond drill bit capable of realizing self-adaptive buffering function
CN115370295B (en) * 2022-08-12 2023-07-14 中煤科工集团西安研究院有限公司 PDC drill bit shocks resistance with buffering shock-absorbing function
CN115522873B (en) * 2022-11-28 2023-02-28 西南石油大学 Torque self-adaptive impact tool suitable for PDC drill bit

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CN113187402A (en) * 2021-04-30 2021-07-30 西南石油大学 Diamond bit with self-adaptive buffer module
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CN110145241A (en) * 2018-02-10 2019-08-20 西南石油大学 A kind of low torque diamond bit suitable for hard formation drilling
CN111691820A (en) * 2020-06-24 2020-09-22 广州力寄采矿设备有限公司 Safe and efficient ore mining drill bit
CN113187402A (en) * 2021-04-30 2021-07-30 西南石油大学 Diamond bit with self-adaptive buffer module
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CN116446798A (en) * 2023-06-14 2023-07-18 山东省地质矿产勘查开发局八〇一水文地质工程地质大队(山东省地矿工程勘察院) Drilling equipment
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CN116988739A (en) * 2023-09-26 2023-11-03 西南石油大学 High-density PDC drill bit with longitudinal teeth distributed
CN116988739B (en) * 2023-09-26 2023-12-26 西南石油大学 High-density PDC drill bit with longitudinal teeth distributed

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