WO2022227651A1 - Battery case and battery - Google Patents

Battery case and battery Download PDF

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Publication number
WO2022227651A1
WO2022227651A1 PCT/CN2021/141448 CN2021141448W WO2022227651A1 WO 2022227651 A1 WO2022227651 A1 WO 2022227651A1 CN 2021141448 W CN2021141448 W CN 2021141448W WO 2022227651 A1 WO2022227651 A1 WO 2022227651A1
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WO
WIPO (PCT)
Prior art keywords
insulating
contact layer
layer
battery case
welding
Prior art date
Application number
PCT/CN2021/141448
Other languages
French (fr)
Chinese (zh)
Inventor
张丰学
夏祖见
Original Assignee
国研新能(深圳)技术有限公司
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Application filed by 国研新能(深圳)技术有限公司 filed Critical 国研新能(深圳)技术有限公司
Publication of WO2022227651A1 publication Critical patent/WO2022227651A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/109Primary casings; Jackets or wrappings characterised by their shape or physical structure of button or coin shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/148Lids or covers characterised by their shape
    • H01M50/153Lids or covers characterised by their shape for button or coin cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/155Lids or covers characterised by the material
    • H01M50/164Lids or covers characterised by the material having a layered structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/166Lids or covers characterised by the methods of assembling casings with lids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to the technical field of batteries, in particular to a battery case and a battery.
  • the battery case is formed by splicing a positive electrode case and a negative electrode case, and insulation between the positive electrode case and the negative electrode case is required to avoid short circuit of the button battery;
  • An insulating film is provided to achieve insulation, and the positive electrode case and the negative electrode case are welded and fixed. During the processing, it is difficult to set the insulating film, which makes the processing of the button battery more difficult and reduces the processing efficiency.
  • the main purpose of the present invention is to provide a battery case for a button battery, aiming at solving the technical problem of how to improve the processing efficiency of the battery.
  • the battery case proposed by the present invention includes a cup-shaped bottom case and a cover for sealing the opening of the bottom case;
  • the bottom shell includes a circular or oval bottom wall and an annular side wall;
  • the cover includes an outer contact layer, an insulating layer and an inner contact layer in sequence from the outer guide to the inner;
  • the maximum outer diameter D1 of the outer contact layer is smaller than the maximum outer diameter D2 of the inner contact layer
  • the outer contact layer includes an electrode contact portion and a conductive adhesive portion
  • the insulating layer includes an insulating bonding portion, an insulating protection portion and an insulating opening portion;
  • the inner contact layer includes a welding part, a welding bonding part and a welding opening part;
  • the side wall is provided with a welding support part near the opening;
  • the electrode contact portion is recessed toward the inside of the battery case through the insulating opening portion and the welding opening portion, and is used for electrical connection with one of the electrodes of the cell, so that the outer contact layer is connected to the cell.
  • the diameter D3 of the electrode contact portion is less than or equal to half of the maximum outer diameter D2 of the inner contact layer;
  • the insulating protection part fills the gap between the electrode welding part, the insulating opening part and the welding opening part, so as to enhance the protection of the insulating bonding part;
  • the conductive bonding part is used for seamless bonding with the insulating bonding part to enhance the strength of the cover and prevent external water from penetrating into the interior of the battery case;
  • the welding part is used for welding connection with the welding support part, so that the cover and the bottom case are sealed;
  • the welding bonding part is used for seamless bonding with the insulating bonding part, strengthening the strength of the cover, reducing the direct contact area between the insulating bonding part and the inside of the battery case, and preventing the penetration of external water into the battery case. inside the battery case;
  • the insulating adhesive part Before the cover is sealed with the bottom case, after the insulating adhesive part is melted by an insulating anti-corrosion material with a thermal shrinkage rate of 6% or less at 100° C. or more, the insulating adhesive part is melted with the conductive adhesive part.
  • the welding bonding part is seamlessly bonded, and the bonding strength between the conductive bonding part and the welding bonding part is greater than or equal to 1.0N per square millimeter under cooling and normal temperature.
  • the material of the outer contact layer is stainless steel, the thickness d5 of the outer contact layer is 0.1 mm-0.25 mm; and/or the material of the inner contact layer is stainless steel, and the thickness of the inner contact layer is d6 is 0.1mm-0.25mm.
  • the material of the insulating layer is one or more of PP, PFA, PVDF, PTFE, ETFE and PVC.
  • the bonding strength between the insulating bonding part and the conductive bonding part and the welding bonding part under normal cooling temperature is less than or equal to 5.0 N/mm2.
  • a first bonding enhancement layer is provided on the first surface layer of the conductive bonding portion close to the insulating bonding portion, for enhancing the bonding strength with the insulating bonding portion; and/or A second bonding enhancement layer is arranged on the second surface layer of the welding bonding part close to the insulating bonding part, which is used to strengthen the bonding strength with the insulating bonding part.
  • the side wall is further provided with an extension part, the extension part protrudes from the welding support part and extends outward by a certain height h, and the extension height h satisfies the thickness d4 of the insulating bonding part or more. and the sum of the thickness d5 of the outer contact layer.
  • the battery case further includes a protection member, the protection member is provided on the extension portion, the welding portion, the insulating adhesive portion and the bottom case after the cover is sealed with the bottom case.
  • the gap filling liquid glue between the outer edges of the outer contact layer is formed by curing at normal temperature.
  • the insulating protection part is provided with a reinforcing unit, and the reinforcing unit extends toward the center and the edge of the battery case respectively, and is used for enhancing the fastness of the insulating layer and the inner contact layer.
  • the present invention also provides a battery, comprising a battery cell and the above-mentioned battery case, wherein one pole of the battery cell is electrically connected with the outer contact layer of the battery case, and the other pole is in contact with the inner contact layer of the battery case
  • the layers and/or the bottom case are electrically connected.
  • the battery case is divided into a bottom case and a cover, and the cover is divided into an outer contact layer, an insulating layer and an inner contact layer, wherein the electrode contact portion of the outer contact layer passes through the insulating layer and the inner contact layer to communicate with the electrical One pole of the core is electrically connected, and the other pole of the battery core is electrically connected to the bottom case.
  • the encapsulation of the battery core can be realized. Since the inner contact layer and the outer contact layer are insulated by the insulating layer, Therefore, the bottom case is also insulated from the outer contact layer, thereby preventing the two electrodes of the cell from conducting short-circuits with each other.
  • FIG. 1 is a structural exploded view of an embodiment of a battery case of the present invention
  • FIG. 2 is a cross-sectional exploded view of an embodiment of a battery case of the present invention
  • FIG. 3 is a schematic cross-sectional view of an embodiment of a battery case of the present invention.
  • FIG. 4 is a schematic cross-sectional view of an embodiment of a cover according to the present invention.
  • FIG. 5 is a structural exploded view of another embodiment of the battery case of the present invention.
  • the present invention provides a battery case for a button battery.
  • the battery case includes a cup-shaped bottom case 10 and a cover 20 for sealing the opening of the bottom case 10 ;
  • the bottom case 10 includes a circular Or an elliptical bottom wall 11 and an annular side wall 12;
  • the cover 20 includes an outer contact layer 21, an insulating layer 22 and an inner contact layer 23 in sequence from the outside to the inside; the maximum outer diameter D1 of the outer contact layer 21 It is smaller than the maximum outer diameter D2 of the inner contact layer 23;
  • the outer contact layer 21 includes an electrode contact part 211 and a conductive bonding part 212;
  • the insulating layer 22 includes an insulating bonding part 221, an insulating protection part 222 and an insulating opening.
  • the inner contact layer 23 includes a welding part 231, a welding bonding part 232 and a welding opening part 233; the side wall 12 is provided with a welding support part 121 near the opening; the electrode contact part 211 passes through the
  • the insulating opening portion 223 and the welding opening portion 233 are recessed toward the inside of the battery case, and are used for electrical connection with one of the poles of the battery cell, so that the outer contact layer 21 is electrically connected to the battery core.
  • the diameter D3 of the electrode contact portion 211 is less than or equal to half of the maximum outer diameter D2 of the inner contact layer 23 ;
  • the insulating protection portion 222 fills the electrode welding portion 231 and the insulating opening portion 223 and the welding opening portion 233
  • the gap between the two parts is used to enhance the protection of the insulating bonding part 221;
  • the conductive bonding part 212 is used for seamless bonding with the insulating bonding part 221 to enhance the strength of the cover 20 and prevent the External water penetrates into the interior of the battery case;
  • the welding part 231 is used for welding connection with the welding support part 121 to complete the sealing of the cover 20 and the bottom case 10;
  • the welding and bonding part 232 is used for It is seamlessly bonded to the insulating adhesive portion 221, which strengthens the strength of the cover 20, reduces the direct contact area between the insulating adhesive portion 221 and the interior of the battery case, and prevents external water from penetrating into the interior of the battery case. ;
  • the insulating adhesive portion 221 is melted by an insulating material with a thermal shrinkage rate of 6% or less at 100° C. or less, and is connected to the conductive material.
  • the bonding portion 212 and the welding bonding portion 232 are seamlessly bonded, and the bonding strength between the conductive bonding portion 212 and the welding bonding portion 232 is greater than or equal to 1.0N per unit under cooling and normal temperature.
  • d4 can be 0.01mm, 0.05mm, 0.1mm, 0.15mm, 0.2mm, 0.25mm, 0.3mm, 0.35mm, 0.5mm, 1.0mm, 1.2mm, 1.4mm, 1.6mm, 1.8mm, 2.0mm and 2.5mm are specifically designed.
  • the preferred thickness d4 is 0.15mm-0.25mm.
  • the insulating adhesive portion 221 and the insulating layer 22 are integrally formed.
  • the battery case of the present application is sealed by welding, which greatly improves the sealing performance and stability, instead of relying on the physical force extrusion between the cases for sealing,
  • the cover 20 is prepared in advance, the insulating adhesive portion 221 is used for insulation, which can improve the insulation, and at the same time, can play a protective role under certain conditions.
  • the cover 20 of the battery case of the present application adopts a three-layer structure, and the stability and reliability of the structure are enhanced.
  • the insulating bonding portion 221 Since the insulating bonding portion 221 is located between the two layers of stainless steel, its waterproof and anti-corrosion properties of electrolyte are both It is very strong, and the contact area between the insulating adhesive part 221 and the outside of the battery case is small, which can effectively prevent external moisture from entering the battery case.
  • the path length is relatively long, which further avoids the influence of external moisture on the cells and electrolyte inside the battery case.
  • only the inner edge of the insulating adhesive part 221 can be connected to the inside of the battery case.
  • the path of the insulating adhesive portion 221 from the inside of the battery case to the outside of the battery case is also longer, which can further improve the service life of the battery.
  • the bottom case 10 can be made of stainless steel plate, and the opening of the bottom case 10 is upward to accommodate the battery core and the electrolyte; wherein, the bottom wall 11 and the side wall 12 can be integrally injection-molded or fixed by welding, which is not done here. limit.
  • the outer contact layer 21 and the inner contact layer 23 of the cover 20 can be connected by a stainless steel plate, wherein the outer contact layer 21 is used to connect with one of the electrodes of the cell, and the inner contact layer 23 is connected to the bottom case 10 to connect with the cell. connected to the other electrode.
  • the casing of the current button battery adopts the upper and lower casings, with a plastic insulating ring in the middle.
  • the side wall of the battery casing it has a three-layer structure. It can only be one layer, and in the case of the same size case, the battery case of the present application increases the available space inside, which is beneficial to increase the capacity of the entire battery.
  • the welding portion 231 that is, the position where the inner contact layer 23 is used for welding with the welding support portion 121 , and the welding portion 231 is provided on the peripheral wall of the inner contact layer 23 .
  • the maximum outer diameter D1 of the outer contact layer 21 is smaller than the maximum outer diameter D2 of the inner contact layer 23 , that is, the welding portion 231 will protrude from the peripheral wall of the outer contact layer 21 in the radial direction, so that the peripheral wall of the outer contact layer 21 and the welding support portion A space is formed between 121 to avoid contact between the outer contact layer 21 and the sidewall 12 .
  • the welding opening portion 233 is the position where the inner contact layer 23 is opened, and the welding bonding portion 232 is used for bonding with the insulating layer 22 .
  • the welding portion 231 is welded with the side wall 12 , which can not only realize the mutual fixation of the cover 20 and the bottom case 10 , but also realize the electrical conduction between the inner contact layer 23 and the side wall 12 .
  • the insulating opening portion 223 of the insulating layer 22 corresponds to the welding opening portion 233 of the inner contact layer 23, so that the electrode contact portion 211 of the outer contact layer 21 can be recessed toward the interior of the battery case through the insulating opening portion 223 and the welding opening portion 233. Assume.
  • the insulating opening portion 223 and the welding opening portion 233 can be opened in the middle of the cover 20 , so that the electrode contact portion 211 can maintain a sufficient distance from each position of the side wall 12 .
  • the electrode contact part 211 When the electrode contact part 211 is recessed toward the inside of the battery case, it will pass through the insulating opening part 223 and the welding opening part 233 to shorten the distance with the battery cell, so that the electrode of the battery core can more easily contact the electrode contact part 211, and This makes it easier for the electrode to avoid the inner contact layer 23 .
  • the top surface and the bottom surface of the insulating adhesive portion 221 are respectively bonded to the conductive adhesive portion 212 and the soldering adhesive portion 232 , so as to realize the insulating connection between the outer contact layer 21 and the inner contact layer 23 .
  • the inner contact layer 23 is welded and sealed with the side wall 12 , and the outer contact layer 21 and the inner contact layer 23 are seamlessly bonded by the insulating layer 22 , so that the cover 20 can seal the bottom case 10 .
  • the inner contact layer 23 and the side wall 12 are soldered, the inner contact layer 23 and the outer contact layer 21 have been insulated in advance, so there is no need to provide an additional insulating film.
  • the insulating bonding part 221 is made of a material with insulating properties and anti-corrosion of the electrolyte solution, and its thermal shrinkage rate is less than 6% when it is greater than or equal to 100 ° C.
  • the thermal shrinkage rate refers to the thermoplastic material due to its inherent thermal expansion rate. That is to say, when the temperature is greater than or equal to 100°C, the volume change of the insulating adhesive part 221 does not exceed 6% of the original volume, so that the insulating adhesive part 221 can be fully melted and then the inner contact layer 23 It is fully connected with the outer contact layer 21 to ensure the bonding effect.
  • the bonding strength between the insulating bonding portion 221 and the conductive bonding portion 212 and the welding bonding portion 232 is greater than or equal to 1.0N per square millimeter under cooling and normal temperature, which can ensure that the insulating bonding portion 221 and the inner contact layer 23 and Adhesion stability of the outer contact layer 21; specifically, the adhesive strength between the insulating adhesive portion 221 and the conductive adhesive portion 212 and the soldering adhesive portion 232 under cooling and normal temperature is less than or equal to 5.0N /square millimeter, so as to prevent the internal stress of the cover 20 from being too high, so that the cover 20 can be prevented from being damaged due to internal force during subsequent processing or use.
  • the thickness d4 of the insulating bonding portion 221 is set to 0.01mm-2.5mm, so that the insulating bonding portion 221 can stably withstand changes in temperature or external force, so as to improve the bonding stability of the insulating bonding portion 221, and at the same time, it can be reasonably controlled
  • the overall thickness dimension of the cover 20 is set to 0.01mm-2.5mm, so that the insulating bonding portion 221 can stably withstand changes in temperature or external force, so as to improve the bonding stability of the insulating bonding portion 221, and at the same time, it can be reasonably controlled.
  • the electrode contact portion 211 passes through the insulating opening portion 223 and the welding opening portion 233, an annular gap will be formed between its peripheral wall and the welding opening portion 233, and the insulating protection portion 222 is annularly arranged and filled in the gap to block the gap.
  • the edge connection between the insulating bonding portion 221 and the welding bonding portion 232 prevents the electrolyte from corroding, thereby ensuring the bonding stability of the insulating bonding portion 221 and the welding bonding portion 232 .
  • the hole wall of the insulating opening portion 223 may extend to connect with the peripheral wall of the electrode contact portion 211 , and the protruding portion of the welding opening portion 233 will be exposed to the electrolyte, and the area of the protruding portion is also the insulating bonding portion. 221 Contact area with the inside of the battery case.
  • the corrosion damage of the insulating adhesive part 221 by the liquid can ensure the adhesive area between the insulating adhesive part 221 and the conductive adhesive part 212 to ensure the bonding strength, and at the same time, it can also ensure the area of the electrode contact part 211, so that the electrical The electrode of the core and the electrode contact portion 211 have a sufficient welding area.
  • the battery case is divided into a bottom case 10 and a cover 20, and the cover 20 is divided into an outer contact layer 21, an insulating layer 22 and an inner contact layer 23, wherein the electrode contact portion 211 of the outer contact layer 21 passes through
  • the insulating layer 22 and the inner contact layer 23 are electrically connected to one pole of the cell, and the other pole of the cell is electrically connected to the bottom case 10 , and the inner contact layer 23 and the bottom case 10 can be welded to realize the packaging of the cell , since the inner contact layer 23 and the outer contact layer 21 are insulated by the insulating layer 22, the bottom case 10 will also be insulated from the outer contact layer 21, thereby preventing the two electrodes of the cell from conducting short-circuits with each other;
  • the contact layer 23 and the outer contact layer 21 have been pre-insulated, so when the cover 20 is encapsulated in the bottom case 10, only the inner contact layer 23 and the bottom case 10 need to be welded, and there is no need to provide an insulating film, which can simplify the battery
  • the material of the outer contact layer 21 is stainless steel, and the thickness d5 of the outer contact layer 21 is 0.1 mm-0.25 mm; and/or, the material of the inner contact layer 23 is stainless steel, and the inner contact layer
  • the thickness d6 of 23 is 0.1mm-0.25mm.
  • d5 and d6 can be 0.1mm, 0.15mm, 0.2mm, 0.25mm, 0.3mm, 0.35mm, 0.5mm, 1.0mm, 1.2mm, 1.4mm, 1.6mm, 1.8mm, 2.0mm, 2.5mm mm specific design.
  • Stainless steel can be 304 stainless steel, which contains high nickel and austenite single-phase structure at room temperature, has high corrosion resistance, good cold work forming and weldability, and has low temperature, room temperature and high temperature. High plasticity and toughness. Setting the outer contact layer 21 and the inner contact layer 23 to be SUS304 can ensure the structural stability of the cover 20 during processing and the chemical stability when used as a battery case.
  • the thickness d5 of the outer contact layer 21 and the thickness d6 of the inner contact layer 23 are set to 0.1mm-0.25mm, which can not only make the outer contact layer 21 and the inner contact layer 23 have sufficient structural strength, but also can reasonably control the thickness of the cover 20.
  • the insulating layer 22 is made of PP (polypropylene), PFA (copolymer of a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene), PVDF (polyvinylidene fluoride), PTFE One or more of (polytetrafluoroethylene), ETFE (ethylene-tetrafluoroethylene copolymer), PVC (polyvinyl chloride).
  • the size of the insulating opening portion 223 can be reasonably controlled, so as to effectively control the area of the electrode contact portion 211 and improve the area utilization rate of the outer contact layer 21 .
  • the first surface layer of the conductive adhesive portion 212 close to the insulating adhesive portion 221 is provided with a first adhesive enhancement layer 213 for strengthening the adhesive bonding with the insulating adhesive portion 221 .
  • a second bonding enhancement layer 234 is provided on the second surface layer of the welding bonding portion 232 close to the insulating bonding portion 221 for strengthening the bonding strength with the insulating bonding portion 221. Adhesion strength between the joints 221 .
  • the specific form of the first bonding enhancement layer 213 is not limited, as long as the connection area with the insulating bonding portion 221 can be increased to strengthen the bonding strength.
  • the first adhesion-enhancing layer 213 may be configured as a protrusion.
  • the second adhesion enhancement layer 234 please refer to the first adhesion enhancement layer 213 .
  • the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 can be indirectly matched through the insulating layer 22 , so as to further improve the bonding stability of the outer contact layer 21 , the insulating layer 22 and the inner contact layer 23 .
  • the first adhesion enhancement layer 213 is the first surface layer of the first stainless steel layer close to the insulating adhesive portion 221 that is processed by sandblasting to form a uniform first rough surface and/or the second adhesion enhancement layer 234 is the second surface layer of the second stainless steel layer close to the insulating adhesive portion 221 by sandblasting to form a uniform second rough surface layer.
  • the uniformity in this embodiment does not mean absolute uniformity, but a natural uniform rough surface formed after the first surface layer is sandblasted.
  • the first rough surface layer can make the adhesion between each part of the first surface layer and the insulating adhesive part 221 more uniform, thereby avoiding stress concentration.
  • the second matte surface layer can also make the adhesion between each part of the second surface layer and the insulating adhesive portion 221 more uniform.
  • Forming the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 by sandblasting can simplify the processing method of the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 to improve the processing efficiency.
  • the first adhesion enhancement layer 213 is a first inclined sheet protruding from the first surface layer and having a certain inclination angle with the first surface layer, and the height of the first inclined sheet is less than The thickness of the insulating bonding portion 221
  • the second bonding enhancement layer 234 is a second inclined sheet protruding from the second surface layer and having a certain inclination angle with the second surface layer, the second inclined sheet
  • the height of the insulating adhesive portion 221 is smaller than the thickness of the insulating adhesive portion 221 , the first inclined sheet and the second inclined sheet are in opposite directions, and are alternately arranged with each other.
  • the number of the first inclined sheets is multiple and distributed on the first surface layer, and the melted adhesive insulating layer 22 can fill the space between two adjacent first inclined sheets to adhere to the side surfaces of the first inclined sheets .
  • the height of the first inclined sheet is the vertical distance between the end of the first inclined sheet and the first surface layer, and the height of the first inclined sheet is smaller than the thickness of the insulating adhesive portion 221, which can prevent the first inclined sheet from passing through the insulating adhesive portion 221 and being connected with each other.
  • the second stainless steel layer contacts. For the distribution mode and function of the second inclined sheet, reference may be made to the first inclined sheet.
  • the first inclined sheet and the second inclined sheet are arranged alternately with each other in the longitudinal direction, so that the first inclined sheet and the second inclined sheet after the insulating adhesive part 221 are inserted can be adjacent to each other, so that the insulating adhesive can be not reduced.
  • the outer contact layer 21 and the inner contact layer 23 can be closer to each other, so as to improve the structural strength of the cover 20 .
  • the first adhesion enhancement layer 213 is a first groove recessed in the first surface layer, and the recessed direction of the first groove is away from the direction of the insulating adhesive layer; and/or
  • the second adhesion enhancement layer 234 is a second groove recessed in the second surface layer, and the direction of the recess of the second groove is away from the direction of the insulating adhesive layer.
  • the number of the first grooves is multiple, the plurality of first grooves are distributed on the first surface layer, and the melted insulating adhesive portion 221 can be filled in the first grooves to increase the connection area with the first surface layer, thereby strengthening the Adhesion strength between the outer contact layer 21 and the insulating adhesive portion 221 .
  • the arrangement and functions of the second grooves can be referred to the first grooves, which will not be repeated here.
  • the side wall 12 is further provided with an extension portion 122 , the extension portion 122 protrudes from the welding support portion 121 and extends outward by a certain height h.
  • the extension height h is equal to or greater than the sum of the thickness d4 of the insulating adhesive portion 221 and the thickness d5 of the outer contact layer 21 .
  • the extension portion 122 extends upward from the top of the welding support portion 121 , and the top of the extension portion 122 protrudes from the top surface of the outer contact layer 21 , so that the extension portion 122 can be connected with the protective cover covering the outer contact layer 21 , Thereby, the cover 20 is effectively protected.
  • the battery case further includes a protection member 30 , and the protection member 30 is provided on the extension portion 122 , the protection member 30 after the cover 20 and the bottom case 10 are sealed.
  • the gaps between the welding portion 231 , the insulating adhesive portion 221 and the outer edge of the outer contact layer 21 are filled with liquid glue which is formed by curing at room temperature.
  • the top surface of the part of the insulating adhesive part 221 protruding from the peripheral wall of the outer contact layer 21 forms the groove bottom of the groove, and the peripheral wall of the outer contact layer 21 and the inner peripheral wall of the extension part 122 form the groove wall of the groove, so that the groove runs along the outer surface of the groove.
  • the circumferential extension of the contact layer 21 is provided on the extension portion 122 , the protection member 30 after the cover 20 and the bottom case 10 are sealed.
  • the protection member 30 can not only cover the top surface of the protruding part of the insulating adhesive layer, but also effectively isolate the outer contact layer 21 from the extension portion 122, thereby preventing the outer contact layer 21 from forming electrical conduction with the inner contact layer 23 or the sidewall 12. . It can be understood that, setting the protection member 30 to be formed by curing liquid glue can not only achieve the insulation between the outer contact layer 21 and the inner contact layer 23 or the extension part 122 but also reduce the effect of the protection member 30 on the outer contact layer 21 or the extension part 122 The pressure is strong to facilitate the deformation of the outer contact layer 21 or the extension portion 122, thereby ensuring the structural stability of the battery case.
  • the insulating protection part 222 is provided with reinforcing units 224 , and the reinforcing units 224 extend to the center and the edge of the battery case respectively for reinforcing the insulating layer 22 and the tightness of the inner contact layer 23.
  • the reinforcing unit 224 extends along the circumferential direction of the insulating protection portion 222, and the reinforcing unit 224 abuts against the bottom of the electrode contact portion 211 and the bottom of the inner contact layer 23, so as to enhance the structural strength of the middle of the cover 20 and prevent the middle of the cover 20 from being squeezed Compression deformation.
  • the insulating layer 22 may include a laminated first adhesive layer 225 , an anti-conduction layer 226 and a second adhesive layer 227 , wherein the first adhesive layer 225 contacts the outside
  • the layer 21 is bonded to the anti-conduction layer 226, the second adhesive layer 227 bonds the inner contact layer 23 to the anti-conduction layer 226, and the anti-conduction layer 226 can ensure that the outer contact layer 21 and the inner contact layer 23 are insulated from each other .
  • the first adhesive layer 225 and the second adhesive layer 227 only need to have adhesive properties, and the anti-conduction layer 226 only needs to have insulating properties, and the two properties of the insulating layer 22 are realized through different functional levels , the bonding performance and insulating performance of the corresponding level can be further strengthened, so as to improve the overall performance of the insulating layer 22 .
  • the present invention also provides a battery, which includes a battery cell and a battery case.
  • the specific structure of the battery case refers to the above-mentioned embodiments. Since this battery adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the beneficial effects brought by the scheme will not be repeated here.
  • one pole of the battery cell is electrically connected to the outer contact layer 21 of the battery case, and the other pole is electrically connected to the inner contact layer 23 of the battery case and/or the bottom case 10 .
  • the battery can be set as a button battery, and the button battery is mainly used in electronic products to provide electrical energy for the electronic products. Among them, the electronic products may be earphones, watches, etc., and use electronic products with lower voltages.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

Disclosed in the present invention are a battery case and a battery. A battery case is divided into a bottom case and a sealing lid, and the sealing lid is divided into an outer contact layer, an insulating layer and an inner contact layer, wherein an electrode contact portion of the outer contact layer passes through the insulating layer and the inner contact layer, so as to be electrically conductive with one electrode of a cell, and the other electrode of the cell is electrically conductive with the bottom case; and after the inner contact layer is welded to the bottom case, the cell can be encapsulated. The inner contact layer is insulated from the outer contact layer by means of the insulating layer, and therefore the bottom case is also insulated from the outer contact layer, such that a short circuit caused by the two electrodes of the cell being conductive with each other can be prevented. The inner contact layer of the sealing lid is pre-insulated from the outer contact layer thereof, and therefore when the bottom case is encapsulated by means of the sealing lid, it is only necessary to weld the inner contact layer to the bottom case, and no additional insulating film needs to be provided, thereby simplifying an encapsulation process of a battery and improving the encapsulation efficiency thereof.

Description

电池壳和电池Battery Cases and Batteries 技术领域technical field
本发明涉及电池技术领域,特别涉及一种电池壳和电池。The present invention relates to the technical field of batteries, in particular to a battery case and a battery.
背景技术Background technique
现有的纽扣电池,其电池壳由正极壳体和负极壳体拼接形成,正极壳体和负极壳体之间需要绝缘以避免纽扣电池短路;相关技术通过在正极壳体和负极壳体之间设置绝缘膜来实现绝缘,并将正极壳体与负极壳体焊接固定,在加工过程中,绝缘膜的设置难度较大,导致纽扣电池的加工难度较大,降低了加工效率。In the existing button battery, the battery case is formed by splicing a positive electrode case and a negative electrode case, and insulation between the positive electrode case and the negative electrode case is required to avoid short circuit of the button battery; An insulating film is provided to achieve insulation, and the positive electrode case and the negative electrode case are welded and fixed. During the processing, it is difficult to set the insulating film, which makes the processing of the button battery more difficult and reduces the processing efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提出一种电池壳,用于纽扣电池,旨在解决如何提高电池加工效率的技术问题。The main purpose of the present invention is to provide a battery case for a button battery, aiming at solving the technical problem of how to improve the processing efficiency of the battery.
为实现上述目的,本发明提出的电池壳包括杯形的底壳和用于密封所述底壳的开口的封盖;To achieve the above object, the battery case proposed by the present invention includes a cup-shaped bottom case and a cover for sealing the opening of the bottom case;
所述底壳包括圆形或者椭圆形的底壁和环形的侧壁;The bottom shell includes a circular or oval bottom wall and an annular side wall;
所述封盖从外导内依次包括外接触层、绝缘层和内接触层;The cover includes an outer contact layer, an insulating layer and an inner contact layer in sequence from the outer guide to the inner;
所述外接触层的最大外径D1小于所述内接触层的最大外径D2;The maximum outer diameter D1 of the outer contact layer is smaller than the maximum outer diameter D2 of the inner contact layer;
所述外接触层包括电极接触部和导电粘接部;The outer contact layer includes an electrode contact portion and a conductive adhesive portion;
所述绝缘层包括绝缘粘接部、绝缘保护部和绝缘开孔部;The insulating layer includes an insulating bonding portion, an insulating protection portion and an insulating opening portion;
所述内接触层包括焊接部、焊接粘接部和焊接开孔部;The inner contact layer includes a welding part, a welding bonding part and a welding opening part;
所述侧壁靠近开口处设置有焊接支撑部;The side wall is provided with a welding support part near the opening;
所述电极接触部通过所述绝缘开孔部和焊接开孔部朝所述电池壳内部凹设,用于与电芯的其中一极电连接,以使所述外接触层与所述电芯形成电导通,所述电极接触部的直径D3小于等于所述内接触层的最大外径D2的一半;The electrode contact portion is recessed toward the inside of the battery case through the insulating opening portion and the welding opening portion, and is used for electrical connection with one of the electrodes of the cell, so that the outer contact layer is connected to the cell. To form electrical conduction, the diameter D3 of the electrode contact portion is less than or equal to half of the maximum outer diameter D2 of the inner contact layer;
所述绝缘保护部填充所述电极焊接部与绝缘开孔部、焊接开孔部之间的 缝隙,用于增强对所述绝缘粘接部的保护;The insulating protection part fills the gap between the electrode welding part, the insulating opening part and the welding opening part, so as to enhance the protection of the insulating bonding part;
所述导电粘接部用于与所述绝缘粘接部无缝粘接,加强所述封盖强度以及防止外部水渗透到电池壳内部;The conductive bonding part is used for seamless bonding with the insulating bonding part to enhance the strength of the cover and prevent external water from penetrating into the interior of the battery case;
所述焊接部用于与所述焊接支撑部焊接连接,以使所述封盖与所述底壳完成密封;the welding part is used for welding connection with the welding support part, so that the cover and the bottom case are sealed;
所述焊接粘接部用于与所述绝缘粘接部无缝粘接,加强所述封盖强度、减小所述绝缘粘接部与所述电池壳内部直接接触面积以及防止外部水渗透到所述电池壳内部;The welding bonding part is used for seamless bonding with the insulating bonding part, strengthening the strength of the cover, reducing the direct contact area between the insulating bonding part and the inside of the battery case, and preventing the penetration of external water into the battery case. inside the battery case;
所述封盖与所述底壳密封之前,所述绝缘粘接部由在大于等于100℃时热收缩率为6%以下的绝缘防电解液腐蚀的材料融化后,与所述导电粘接部、所述焊接粘接部进行无缝粘接,且在冷却常温下与所述导电粘接部、所述焊接粘接部之间的粘接强度大于等于1.0N每平方毫米,所述绝缘粘接部的厚度d4为0.01mm-2.5mm,所述绝缘粘接部与所述电池壳内部接触面积S0满足π*D3*D3*1/4<=S0<=π*D2*D2*1/8。Before the cover is sealed with the bottom case, after the insulating adhesive part is melted by an insulating anti-corrosion material with a thermal shrinkage rate of 6% or less at 100° C. or more, the insulating adhesive part is melted with the conductive adhesive part. , The welding bonding part is seamlessly bonded, and the bonding strength between the conductive bonding part and the welding bonding part is greater than or equal to 1.0N per square millimeter under cooling and normal temperature. The thickness d4 of the connecting portion is 0.01mm-2.5mm, and the contact area S0 between the insulating adhesive portion and the battery case interior satisfies π*D3*D3*1/4<=S0<=π*D2*D2*1/ 8.
可选地,所述外接触层的材质为不锈钢,所述外接触层的厚度d5为0.1mm-0.25mm;和/或,所述内接触层的材质为不锈钢,所述内接触层的厚度d6为0.1mm-0.25mm。Optionally, the material of the outer contact layer is stainless steel, the thickness d5 of the outer contact layer is 0.1 mm-0.25 mm; and/or the material of the inner contact layer is stainless steel, and the thickness of the inner contact layer is d6 is 0.1mm-0.25mm.
可选地,所述绝缘层的材质为PP、PFA、PVDF、PTFE、ETFE和PVC中的一种或多种。Optionally, the material of the insulating layer is one or more of PP, PFA, PVDF, PTFE, ETFE and PVC.
可选地,所述绝缘粘接部在冷却常温下与所述导电粘接部、所述焊接粘接部之间的粘接强度小于等于5.0N/平方毫米。Optionally, the bonding strength between the insulating bonding part and the conductive bonding part and the welding bonding part under normal cooling temperature is less than or equal to 5.0 N/mm2.
可选地,所述绝缘粘接部的面积S1与所述绝缘层的面积S2满足S1/S2>=0.6;和/或,所述绝缘粘接部的面积S1与所述外接触层的面积S3满足S1/S3>=0.5。Optionally, the area S1 of the insulating adhesive part and the area S2 of the insulating layer satisfy S1/S2>=0.6; and/or, the area S1 of the insulating adhesive part and the area of the outer contact layer S3 satisfies S1/S3>=0.5.
可选地,所述导电粘接部靠近所述绝缘粘接部的第一表层设置有第一粘接增强层,用于加强与所述绝缘粘接部之间的粘接强度;和/或,所述焊接粘接部靠近所述绝缘粘接部的第二表层设置有第二粘接增强层,用于加强与所述绝缘粘接部之间的粘接强度。Optionally, a first bonding enhancement layer is provided on the first surface layer of the conductive bonding portion close to the insulating bonding portion, for enhancing the bonding strength with the insulating bonding portion; and/or A second bonding enhancement layer is arranged on the second surface layer of the welding bonding part close to the insulating bonding part, which is used to strengthen the bonding strength with the insulating bonding part.
可选地,所述侧壁还设置有延伸部,所述延伸部凸出所述焊接支撑部并向外延伸一定高度h,所述延伸高度h满足大于等于所述绝缘粘接部的厚度 d4和所述外接触层的厚度d5之和。Optionally, the side wall is further provided with an extension part, the extension part protrudes from the welding support part and extends outward by a certain height h, and the extension height h satisfies the thickness d4 of the insulating bonding part or more. and the sum of the thickness d5 of the outer contact layer.
可选地,所述电池壳还包括保护件,所述保护件由在所述封盖与所述底壳密封之后设置在所述延伸部、所述焊接部、所述绝缘粘接部和所述外接触层的外边缘之间的空隙填充液体胶在常温下固化形成。Optionally, the battery case further includes a protection member, the protection member is provided on the extension portion, the welding portion, the insulating adhesive portion and the bottom case after the cover is sealed with the bottom case. The gap filling liquid glue between the outer edges of the outer contact layer is formed by curing at normal temperature.
可选地,所述绝缘保护部设置有增强单元,所述增强单元分别向所述电池壳的中心和边缘延展,用于增强所述绝缘层和所述内接触层的紧固性。Optionally, the insulating protection part is provided with a reinforcing unit, and the reinforcing unit extends toward the center and the edge of the battery case respectively, and is used for enhancing the fastness of the insulating layer and the inner contact layer.
本发明还提出一种电池,包括电芯和如上所述的电池壳,所述电芯的其中一极与所述电池壳的外接触层电连接,另外一极与所述电池壳的内接触层和/或底壳电连接。The present invention also provides a battery, comprising a battery cell and the above-mentioned battery case, wherein one pole of the battery cell is electrically connected with the outer contact layer of the battery case, and the other pole is in contact with the inner contact layer of the battery case The layers and/or the bottom case are electrically connected.
本发明将电池壳分为底壳和封盖,并将封盖分为外接触层、绝缘层和内接触层,其中,外接触层的电极接触部会穿过绝缘层和内接触层以与电芯的一极电导通,电芯的另一极会与底壳电导通,而内接触层与底壳焊接后可实现对电芯的封装,由于内接触层与外接触层通过绝缘层绝缘,因此底壳也会与外接触层绝缘,从而可防止电芯的两个电极相互导通短路;由于封盖的内接触层与外接触层已预先绝缘,因此在将封盖封装底壳时,只需焊接内接触层与底壳即可,无需再设置绝缘膜,由此可简化电池的封装过程,提高封装效率;此外,将绝缘粘接部与电池壳内部的接触面积S0限定为π*D3*D3*1/4<=S0<=π*D2*D2*1/8,可减少绝缘粘接部暴露于电解液中的面积,从而减轻电解液对绝缘层的腐蚀,以保证绝缘层对外接触层和内接触层的粘接稳定性。In the present invention, the battery case is divided into a bottom case and a cover, and the cover is divided into an outer contact layer, an insulating layer and an inner contact layer, wherein the electrode contact portion of the outer contact layer passes through the insulating layer and the inner contact layer to communicate with the electrical One pole of the core is electrically connected, and the other pole of the battery core is electrically connected to the bottom case. After the inner contact layer and the bottom case are welded, the encapsulation of the battery core can be realized. Since the inner contact layer and the outer contact layer are insulated by the insulating layer, Therefore, the bottom case is also insulated from the outer contact layer, thereby preventing the two electrodes of the cell from conducting short-circuits with each other. It is only necessary to weld the inner contact layer and the bottom case, and there is no need to install an insulating film, which can simplify the packaging process of the battery and improve the packaging efficiency; in addition, the contact area S0 between the insulating bonding part and the interior of the battery case is limited to π* D3*D3*1/4<=S0<=π*D2*D2*1/8, which can reduce the area of the insulating bonding part exposed to the electrolyte, thereby reducing the corrosion of the electrolyte to the insulating layer to ensure the insulating layer Adhesion stability of the outer and inner contact layers.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明电池壳一实施例的结构爆炸图;1 is a structural exploded view of an embodiment of a battery case of the present invention;
图2为本发明电池壳一实施例的剖面爆炸图;2 is a cross-sectional exploded view of an embodiment of a battery case of the present invention;
图3为本发明电池壳一实施例的剖面示意图;3 is a schematic cross-sectional view of an embodiment of a battery case of the present invention;
图4为本发明中封盖一实施例的剖面示意图;4 is a schematic cross-sectional view of an embodiment of a cover according to the present invention;
图5为本发明电池壳另一实施例的结构爆炸图。FIG. 5 is a structural exploded view of another embodiment of the battery case of the present invention.
附图标号说明:Description of reference numbers:
标号label 名称name 标号label 名称 name 标号label 名称name
1010 底壳 bottom case 2020 封盖 cover 1111 底壁 bottom wall
1212 侧壁side wall 21twenty one 外接触层outer contact layer 22twenty two 绝缘层Insulation
23twenty three 内接触层 inner contact layer 211211 电极接触部 electrode contact 212212 导电粘接部conductive adhesive
221221 绝缘粘接部 Insulation bonding part 222222 绝缘保护部 Insulation protection department 223223 绝缘开孔部Insulation opening
231231 焊接部Welding Department 232232 焊接粘接部Welding and bonding part 233233 焊接开孔部 Welding hole
121121 焊接支撑部 Welding support 213213 第一粘接增强层First Adhesion Enhancement Layer 234234 第二粘接增强层Second Adhesion Enhancement Layer
122122 延伸部 extension 3030 保护件 protector 224224 增强单元 Enhancement unit
225225 第一粘接层first adhesive layer 226226 防导通层 Anti-conduction layer 227227 第二粘接层second adhesive layer
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present invention, the directional indications are only used to explain a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对 重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, and taking "A and/or B as an example", it includes scheme A, scheme B, or scheme that A and B satisfy at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
本发明提出一种电池壳,用于纽扣电池。The present invention provides a battery case for a button battery.
在本发明实施例中,如图1至图5所示,该电池壳包括杯形的底壳10和用于密封所述底壳10的开口的封盖20;所述底壳10包括圆形或者椭圆形的底壁11和环形的侧壁12;所述封盖20从外导内依次包括外接触层21、绝缘层22和内接触层23;所述外接触层21的最大外径D1小于所述内接触层23的最大外径D2;所述外接触层21包括电极接触部211和导电粘接部212;所述绝缘层22包括绝缘粘接部221、绝缘保护部222和绝缘开孔部223;所述内接触层23包括焊接部231、焊接粘接部232和焊接开孔部233;所述侧壁12靠近开口处设置有焊接支撑部121;所述电极接触部211通过所述绝缘开孔部223和焊接开孔部233朝所述电池壳内部凹设,用于与电芯的其中一极电连接,以使所述外接触层21与所述电芯形成电导通,所述电极接触部211的直径D3小于等于所述内接触层23的最大外径D2的一半;所述绝缘保护部222填充所述电极焊接部231与绝缘开孔部223、焊接开孔部233之间的缝隙,用于增强对所述绝缘粘接部221的保护;所述导电粘接部212用于与所述绝缘粘接部221无缝粘接,加强所述封盖20强度以及防止外部水渗透到电池壳内部;所述焊接部231用于与所述焊接支撑部121焊接连接,以使所述封盖20与所述底壳10完成密封;所述焊接粘接部232用于与所述绝缘粘接部221无缝粘接,加强所述封盖20强度、减小所述绝缘粘接部221与所述电池壳内部直接接触面积以及防止外部水渗透到所述电池壳内部;In the embodiment of the present invention, as shown in FIGS. 1 to 5 , the battery case includes a cup-shaped bottom case 10 and a cover 20 for sealing the opening of the bottom case 10 ; the bottom case 10 includes a circular Or an elliptical bottom wall 11 and an annular side wall 12; the cover 20 includes an outer contact layer 21, an insulating layer 22 and an inner contact layer 23 in sequence from the outside to the inside; the maximum outer diameter D1 of the outer contact layer 21 It is smaller than the maximum outer diameter D2 of the inner contact layer 23; the outer contact layer 21 includes an electrode contact part 211 and a conductive bonding part 212; the insulating layer 22 includes an insulating bonding part 221, an insulating protection part 222 and an insulating opening. The inner contact layer 23 includes a welding part 231, a welding bonding part 232 and a welding opening part 233; the side wall 12 is provided with a welding support part 121 near the opening; the electrode contact part 211 passes through the The insulating opening portion 223 and the welding opening portion 233 are recessed toward the inside of the battery case, and are used for electrical connection with one of the poles of the battery cell, so that the outer contact layer 21 is electrically connected to the battery core. The diameter D3 of the electrode contact portion 211 is less than or equal to half of the maximum outer diameter D2 of the inner contact layer 23 ; the insulating protection portion 222 fills the electrode welding portion 231 and the insulating opening portion 223 and the welding opening portion 233 The gap between the two parts is used to enhance the protection of the insulating bonding part 221; the conductive bonding part 212 is used for seamless bonding with the insulating bonding part 221 to enhance the strength of the cover 20 and prevent the External water penetrates into the interior of the battery case; the welding part 231 is used for welding connection with the welding support part 121 to complete the sealing of the cover 20 and the bottom case 10; the welding and bonding part 232 is used for It is seamlessly bonded to the insulating adhesive portion 221, which strengthens the strength of the cover 20, reduces the direct contact area between the insulating adhesive portion 221 and the interior of the battery case, and prevents external water from penetrating into the interior of the battery case. ;
所述封盖20与所述底壳10密封之前,所述绝缘粘接部221由在大于等于100℃时热收缩率为6%以下的绝缘防电解液腐蚀的材料融化后,与所述导电粘接部212、所述焊接粘接部232进行无缝粘接,且在冷却常温下与所述导电粘接部212、所述焊接粘接部232之间的粘接强度大于等于1.0N每平方毫 米,所述绝缘粘接部221的厚度d4为0.01mm-2.5mm,所述绝缘粘接部221与所述电池壳内部接触面积S0满足π*D3*D3*1/4<=S0<=π*D2*D2*1/8。具体的举例说明,d4可以为0.01mm、0.05mm、0.1mm、0.15mm、0.2mm、0.25mm、0.3mm、0.35mm、0.5mm、1.0mm、1.2mm、1.4mm、1.6mm、1.8mm、2.0mm、2.5mm具体设计,对于小型的扣式电池,优选的选择厚度d4为0.15mm-0.25mm,应该理解为具体的绝缘粘接部221的厚度可以根据具体的产品进行具体设计,优选的,绝缘粘接部221与绝缘层22为一体成型结构。Before the cover 20 is sealed with the bottom case 10 , the insulating adhesive portion 221 is melted by an insulating material with a thermal shrinkage rate of 6% or less at 100° C. or less, and is connected to the conductive material. The bonding portion 212 and the welding bonding portion 232 are seamlessly bonded, and the bonding strength between the conductive bonding portion 212 and the welding bonding portion 232 is greater than or equal to 1.0N per unit under cooling and normal temperature. square millimeter, the thickness d4 of the insulating adhesive portion 221 is 0.01mm-2.5mm, and the contact area S0 between the insulating adhesive portion 221 and the interior of the battery case satisfies π*D3*D3*1/4<=S0< =π*D2*D2*1/8. For example, d4 can be 0.01mm, 0.05mm, 0.1mm, 0.15mm, 0.2mm, 0.25mm, 0.3mm, 0.35mm, 0.5mm, 1.0mm, 1.2mm, 1.4mm, 1.6mm, 1.8mm, 2.0mm and 2.5mm are specifically designed. For small button batteries, the preferred thickness d4 is 0.15mm-0.25mm. , the insulating adhesive portion 221 and the insulating layer 22 are integrally formed.
与现有技术相比,本申请的电池壳与传统的相比,密封采用焊接,这样很好的提高了密封性和稳定性,而不是依靠壳体之间的物理受力挤压进行密封,并且由于封盖20是提前做好的,通过绝缘粘接部221来进行绝缘,可以提高绝缘性,同时在一定条件下,可以起到保护作用。进一步,本申请的电池壳的封盖20采用了三层结构,其结构的稳定性和牢靠性加强,由于绝缘粘接部221处于两层不锈钢之间,其防水和防电解液腐蚀的性质都很强,绝缘粘接部221与电池壳外部接触面积很少,可以有效的防止外界的水分进入到电池壳内,同时在接触面积小的同时,绝缘粘接部221电池壳外部与电池壳内的路径长度比较长,这样进一步的避免了外界的水分等对电池壳内部电芯和电解液的影响;同理,对于电池壳内部来说,绝缘粘接部221仅仅内部边缘可与电池壳内的电解液接触,能有效的减少电解液与绝缘粘接部221的接触面积,能有效的对绝缘粘接部221进行保护,避免电解液对绝缘粘接部221的软化、腐蚀等影响,有效的提高电池的使用寿命,进一步,绝缘粘接部221从电池壳内部到电池壳外界的路径也较长,能够进一步提高电池的使用寿命。Compared with the prior art, the battery case of the present application is sealed by welding, which greatly improves the sealing performance and stability, instead of relying on the physical force extrusion between the cases for sealing, In addition, since the cover 20 is prepared in advance, the insulating adhesive portion 221 is used for insulation, which can improve the insulation, and at the same time, can play a protective role under certain conditions. Further, the cover 20 of the battery case of the present application adopts a three-layer structure, and the stability and reliability of the structure are enhanced. Since the insulating bonding portion 221 is located between the two layers of stainless steel, its waterproof and anti-corrosion properties of electrolyte are both It is very strong, and the contact area between the insulating adhesive part 221 and the outside of the battery case is small, which can effectively prevent external moisture from entering the battery case. The path length is relatively long, which further avoids the influence of external moisture on the cells and electrolyte inside the battery case. Similarly, for the inside of the battery case, only the inner edge of the insulating adhesive part 221 can be connected to the inside of the battery case. It can effectively reduce the contact area between the electrolyte and the insulating bonding part 221, effectively protect the insulating bonding part 221, and avoid the softening and corrosion of the electrolyte on the insulating bonding part 221. In order to improve the service life of the battery, further, the path of the insulating adhesive portion 221 from the inside of the battery case to the outside of the battery case is also longer, which can further improve the service life of the battery.
底壳10可采用不锈钢板制成,底壳10的开口朝上,用以容纳电芯和电解液;其中,底壁11和侧壁12可一体注塑成型,也可焊接固定,在此不做限制。封盖20的外接触层21和内接触层23可采用不锈钢板连接,其中,外接触层21用以与电芯的其中一电极连接,内接触层23通过连接于底壳10来与电芯的另一电极连接。由于外接触层21与内接触层23之间具有绝缘层22,因此,外接触层21与内接触层23相互绝缘,从而使底壳10和封盖20可相互绝缘,以防止电芯的两个电极相互导通,由此,既可使封盖20和底壳10的底壁11分别形成电池的两个输出电极,又可避免两个输出电极相互导通而 短路。与现有技术相比,目前扣式电池的壳体采用上下壳体配合,中间为塑料绝缘圈,对于电池壳体侧壁而言,其具有三层结构,而本申请的电池壳侧壁12仅仅可以为一层,相同大小壳体的情况下,本申请的电池壳提高了内部可用的空间,有利于提高整个电池的容量。The bottom case 10 can be made of stainless steel plate, and the opening of the bottom case 10 is upward to accommodate the battery core and the electrolyte; wherein, the bottom wall 11 and the side wall 12 can be integrally injection-molded or fixed by welding, which is not done here. limit. The outer contact layer 21 and the inner contact layer 23 of the cover 20 can be connected by a stainless steel plate, wherein the outer contact layer 21 is used to connect with one of the electrodes of the cell, and the inner contact layer 23 is connected to the bottom case 10 to connect with the cell. connected to the other electrode. Since there is an insulating layer 22 between the outer contact layer 21 and the inner contact layer 23, the outer contact layer 21 and the inner contact layer 23 are insulated from each other, so that the bottom case 10 and the cover 20 can be insulated from each other to prevent the two The electrodes are connected to each other, so that the cover 20 and the bottom wall 11 of the bottom case 10 can respectively form two output electrodes of the battery, and the two output electrodes can be prevented from being connected to each other and short-circuited. Compared with the prior art, the casing of the current button battery adopts the upper and lower casings, with a plastic insulating ring in the middle. As for the side wall of the battery casing, it has a three-layer structure. It can only be one layer, and in the case of the same size case, the battery case of the present application increases the available space inside, which is beneficial to increase the capacity of the entire battery.
焊接部231即内接触层23用于与焊接支撑部121焊接的位置,焊接部231设于内接触层23的周壁。外接触层21的最大外径D1小于内接触层23的最大外径D2,即焊接部231会沿径向凸出于外接触层21的周壁,以使外接触层21的周壁与焊接支撑部121之间形成间距,避免外接触层21与侧壁12接触。焊接开孔部233即内接触层23开孔的位置,焊接粘接部232用于与绝缘层22粘接。其中,焊接部231与侧壁12焊接,既可实现封盖20与底壳10的相互固定,又可实现内接触层23与侧壁12的电导通。绝缘层22的绝缘开孔部223与内接触层23的焊接开孔部233对应,从而外接触层21的电极接触部211可通过绝缘开孔部223和焊接开孔部233朝电池壳内部凹设。绝缘开孔部223和焊接开孔部233可开设于封盖20的中部,以使电极接触部211能与侧壁12各个位置均保持足够的间距。The welding portion 231 , that is, the position where the inner contact layer 23 is used for welding with the welding support portion 121 , and the welding portion 231 is provided on the peripheral wall of the inner contact layer 23 . The maximum outer diameter D1 of the outer contact layer 21 is smaller than the maximum outer diameter D2 of the inner contact layer 23 , that is, the welding portion 231 will protrude from the peripheral wall of the outer contact layer 21 in the radial direction, so that the peripheral wall of the outer contact layer 21 and the welding support portion A space is formed between 121 to avoid contact between the outer contact layer 21 and the sidewall 12 . The welding opening portion 233 is the position where the inner contact layer 23 is opened, and the welding bonding portion 232 is used for bonding with the insulating layer 22 . The welding portion 231 is welded with the side wall 12 , which can not only realize the mutual fixation of the cover 20 and the bottom case 10 , but also realize the electrical conduction between the inner contact layer 23 and the side wall 12 . The insulating opening portion 223 of the insulating layer 22 corresponds to the welding opening portion 233 of the inner contact layer 23, so that the electrode contact portion 211 of the outer contact layer 21 can be recessed toward the interior of the battery case through the insulating opening portion 223 and the welding opening portion 233. Assume. The insulating opening portion 223 and the welding opening portion 233 can be opened in the middle of the cover 20 , so that the electrode contact portion 211 can maintain a sufficient distance from each position of the side wall 12 .
电极接触部211朝电池壳内部凹设时会穿过绝缘开孔部223和焊接开孔部233,以缩短与电芯的间距,从而使电芯的电极更容易与电极接触部211接触,并使该电极更容易避位内接触层23。绝缘粘接部221的顶面和底面分别与导电粘接部212和焊接粘接部232粘固,以实现外接触层21与内接触层23的绝缘连接。内接触层23与侧壁12焊接密封,外接触层21与内接触层23通过绝缘层22无缝粘接,可实现封盖20对底壳10的封闭。其中,在焊接内接触层23与侧壁12时,内接触层23与外接触层21已预先实现绝缘连接,因此无需再另外设置绝缘膜。When the electrode contact part 211 is recessed toward the inside of the battery case, it will pass through the insulating opening part 223 and the welding opening part 233 to shorten the distance with the battery cell, so that the electrode of the battery core can more easily contact the electrode contact part 211, and This makes it easier for the electrode to avoid the inner contact layer 23 . The top surface and the bottom surface of the insulating adhesive portion 221 are respectively bonded to the conductive adhesive portion 212 and the soldering adhesive portion 232 , so as to realize the insulating connection between the outer contact layer 21 and the inner contact layer 23 . The inner contact layer 23 is welded and sealed with the side wall 12 , and the outer contact layer 21 and the inner contact layer 23 are seamlessly bonded by the insulating layer 22 , so that the cover 20 can seal the bottom case 10 . Wherein, when the inner contact layer 23 and the side wall 12 are soldered, the inner contact layer 23 and the outer contact layer 21 have been insulated in advance, so there is no need to provide an additional insulating film.
绝缘粘接部221采用具有绝缘性能和防电解液腐蚀的材料制成,其在大于等于100℃时的热收缩率为6%以下,热收缩率是指热塑性材料因其固有的热膨胀率而产生的体积变化,也就是说,在温度大于等于100℃时,绝缘粘接部221的体积变化量不超过原体积的6%,由此可使绝缘粘接部221充分融化后与内接触层23和外接触层21充分连接,以保证粘接效果。绝缘粘接部221在冷却常温下与导电粘接部212、所述焊接粘接部232之间的粘接强度大于等于1.0N每平方毫米,可保证绝缘粘接部221与内接触层23和外接触层21的 粘接稳定性;具体地,所述绝缘粘接部221在冷却常温下与所述导电粘接部212、所述焊接粘接部232之间的粘接强度小于等于5.0N/平方毫米,以防止封盖20内部应力过高,从而可避免在后续的加工或使用过程中封盖20因内部作用力而破损。绝缘粘接部221的厚度d4设置为0.01mm-2.5mm,使得绝缘粘接部221能稳定承受温度或外部作用力的变化,以提高绝缘粘接部221的粘固稳定性,同时能合理控制封盖20的整体厚度尺寸。The insulating bonding part 221 is made of a material with insulating properties and anti-corrosion of the electrolyte solution, and its thermal shrinkage rate is less than 6% when it is greater than or equal to 100 ° C. The thermal shrinkage rate refers to the thermoplastic material due to its inherent thermal expansion rate. That is to say, when the temperature is greater than or equal to 100°C, the volume change of the insulating adhesive part 221 does not exceed 6% of the original volume, so that the insulating adhesive part 221 can be fully melted and then the inner contact layer 23 It is fully connected with the outer contact layer 21 to ensure the bonding effect. The bonding strength between the insulating bonding portion 221 and the conductive bonding portion 212 and the welding bonding portion 232 is greater than or equal to 1.0N per square millimeter under cooling and normal temperature, which can ensure that the insulating bonding portion 221 and the inner contact layer 23 and Adhesion stability of the outer contact layer 21; specifically, the adhesive strength between the insulating adhesive portion 221 and the conductive adhesive portion 212 and the soldering adhesive portion 232 under cooling and normal temperature is less than or equal to 5.0N /square millimeter, so as to prevent the internal stress of the cover 20 from being too high, so that the cover 20 can be prevented from being damaged due to internal force during subsequent processing or use. The thickness d4 of the insulating bonding portion 221 is set to 0.01mm-2.5mm, so that the insulating bonding portion 221 can stably withstand changes in temperature or external force, so as to improve the bonding stability of the insulating bonding portion 221, and at the same time, it can be reasonably controlled The overall thickness dimension of the cover 20 .
电极接触部211穿过绝缘开孔部223和焊接开孔部233后,其周壁与焊接开孔部233之间会形成环形间隙,绝缘保护部222呈环形设置并填充于该间隙,以遮挡住绝缘粘接部221与焊接粘接部232的边缘连接处,防止电解液腐蚀,从而保证绝缘粘接部221与焊接粘接部232的粘接稳定性。而绝缘开孔部223的孔壁可以延伸至与电极接触部211的周壁连接,其凸出焊接开孔部233的部分会暴露于电解液中,该凸出部分的面积也就是绝缘粘接部221与电池壳内部的接触面积。After the electrode contact portion 211 passes through the insulating opening portion 223 and the welding opening portion 233, an annular gap will be formed between its peripheral wall and the welding opening portion 233, and the insulating protection portion 222 is annularly arranged and filled in the gap to block the gap. The edge connection between the insulating bonding portion 221 and the welding bonding portion 232 prevents the electrolyte from corroding, thereby ensuring the bonding stability of the insulating bonding portion 221 and the welding bonding portion 232 . The hole wall of the insulating opening portion 223 may extend to connect with the peripheral wall of the electrode contact portion 211 , and the protruding portion of the welding opening portion 233 will be exposed to the electrolyte, and the area of the protruding portion is also the insulating bonding portion. 221 Contact area with the inside of the battery case.
所述绝缘粘接部221与所述电池壳内部接触面积S0满足π*D3*D3*1/4<=S0<=π*D2*D2*1/8;其中,π*D3*D3*1/4是电极接触部211的面积,π*D2*D2*1/8是内接触层23面积的一半;由此,既可减少绝缘粘接部221暴露于电解液中的面积,以减少电解液对绝缘粘接部221的腐蚀损坏,又可保证绝缘粘接部221与导电粘接部212的粘接面积,以保证粘接强度,同时还能保证电极接触部211的面积,以使电芯的电极与电极接触部211有足够的焊接面积。The contact area S0 between the insulating adhesive portion 221 and the battery case satisfies π*D3*D3*1/4<=S0<=π*D2*D2*1/8; wherein, π*D3*D3*1 /4 is the area of the electrode contact portion 211, and π*D2*D2*1/8 is half of the area of the inner contact layer 23; thus, the area of the insulating adhesive portion 221 exposed to the electrolyte can be reduced to reduce the amount of electrolysis The corrosion damage of the insulating adhesive part 221 by the liquid can ensure the adhesive area between the insulating adhesive part 221 and the conductive adhesive part 212 to ensure the bonding strength, and at the same time, it can also ensure the area of the electrode contact part 211, so that the electrical The electrode of the core and the electrode contact portion 211 have a sufficient welding area.
本发明将电池壳分为底壳10和封盖20,并将封盖20分为外接触层21、绝缘层22和内接触层23,其中,外接触层21的电极接触部211会穿过绝缘层22和内接触层23以与电芯的一极电导通,电芯的另一极会与底壳10电导通,而内接触层23与底壳10焊接后可实现对电芯的封装,由于内接触层23与外接触层21通过绝缘层22绝缘,因此底壳10也会与外接触层21绝缘,从而可防止电芯的两个电极相互导通短路;由于封盖20的内接触层23与外接触层21已预先绝缘,因此在将封盖20封装底壳10时,只需焊接内接触层23与底壳10即可,无需再设置绝缘膜,由此可简化电池的封装过程,提高封装效率;此外,将绝缘粘接部221与电池壳内部的接触面积S0限定为π*D3*D3*1/4<=S0<=π*D2*D2*1/8,可减少绝缘粘接部221暴露于电解液中的 面积,从而减轻电解液对绝缘层22的腐蚀,以保证绝缘层22对外接触层21和内接触层23的粘接稳定性。In the present invention, the battery case is divided into a bottom case 10 and a cover 20, and the cover 20 is divided into an outer contact layer 21, an insulating layer 22 and an inner contact layer 23, wherein the electrode contact portion 211 of the outer contact layer 21 passes through The insulating layer 22 and the inner contact layer 23 are electrically connected to one pole of the cell, and the other pole of the cell is electrically connected to the bottom case 10 , and the inner contact layer 23 and the bottom case 10 can be welded to realize the packaging of the cell , since the inner contact layer 23 and the outer contact layer 21 are insulated by the insulating layer 22, the bottom case 10 will also be insulated from the outer contact layer 21, thereby preventing the two electrodes of the cell from conducting short-circuits with each other; The contact layer 23 and the outer contact layer 21 have been pre-insulated, so when the cover 20 is encapsulated in the bottom case 10, only the inner contact layer 23 and the bottom case 10 need to be welded, and there is no need to provide an insulating film, which can simplify the battery The packaging process improves the packaging efficiency; in addition, the contact area S0 between the insulating adhesive part 221 and the interior of the battery case is limited to π*D3*D3*1/4<=S0<=π*D2*D2*1/8, which can be The area of the insulating adhesive portion 221 exposed to the electrolyte is reduced, thereby reducing the corrosion of the insulating layer 22 by the electrolyte, so as to ensure the bonding stability of the outer contact layer 21 and the inner contact layer 23 of the insulating layer 22 .
具体地,所述外接触层21的材质为不锈钢,所述外接触层21的厚度d5为0.1mm-0.25mm;和/或,所述内接触层23的材质为不锈钢,所述内接触层23的厚度d6为0.1mm-0.25mm。具体的举例说明,d5和d6可以为0.1mm、0.15mm、0.2mm、0.25mm、0.3mm、0.35mm、0.5mm、1.0mm、1.2mm、1.4mm、1.6mm、1.8mm、2.0mm、2.5mm具体设计。不锈钢可为304不锈钢,含有较高的镍且在室温下呈奥氏体单相组织,具有较高的耐蚀性,较好的冷作成型和焊接性,在低温、室温及高温下均有较高的塑性和韧性。将外接触层21和内接触层23设置为SUS304,可保证封盖20在加工过程中的结构稳定性,以及作为电池壳体使用时的化学稳定性。Specifically, the material of the outer contact layer 21 is stainless steel, and the thickness d5 of the outer contact layer 21 is 0.1 mm-0.25 mm; and/or, the material of the inner contact layer 23 is stainless steel, and the inner contact layer The thickness d6 of 23 is 0.1mm-0.25mm. For example, d5 and d6 can be 0.1mm, 0.15mm, 0.2mm, 0.25mm, 0.3mm, 0.35mm, 0.5mm, 1.0mm, 1.2mm, 1.4mm, 1.6mm, 1.8mm, 2.0mm, 2.5mm mm specific design. Stainless steel can be 304 stainless steel, which contains high nickel and austenite single-phase structure at room temperature, has high corrosion resistance, good cold work forming and weldability, and has low temperature, room temperature and high temperature. High plasticity and toughness. Setting the outer contact layer 21 and the inner contact layer 23 to be SUS304 can ensure the structural stability of the cover 20 during processing and the chemical stability when used as a battery case.
将外接触层21的厚度d5和内接触层23的厚度d6设置为0.1mm-0.25mm,既可使外接触层21和内接触层23具有足够的结构强度,又可合理控制封盖20的整体厚度尺寸。在实际应用中,所述绝缘层22的材质为PP(聚丙烯)、PFA(少量全氟丙基全氟乙烯基醚与聚四氟乙烯的共聚物)、PVDF(聚偏氟乙烯)、PTFE(聚四氟乙烯)、ETFE(乙烯-四氟乙烯共聚物)、PVC(聚氯乙烯)中的一种或多种。The thickness d5 of the outer contact layer 21 and the thickness d6 of the inner contact layer 23 are set to 0.1mm-0.25mm, which can not only make the outer contact layer 21 and the inner contact layer 23 have sufficient structural strength, but also can reasonably control the thickness of the cover 20. Overall thickness dimension. In practical applications, the insulating layer 22 is made of PP (polypropylene), PFA (copolymer of a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene), PVDF (polyvinylidene fluoride), PTFE One or more of (polytetrafluoroethylene), ETFE (ethylene-tetrafluoroethylene copolymer), PVC (polyvinyl chloride).
在一实施例中,所述绝缘粘接部221的面积S1与所述绝缘层22的面积S2满足S1/S2>=0.6;和/或,所述绝缘粘接部221的面积S1与所述外接触层21的面积S3满足S1/S3>=0.5,由此,可有效保证绝缘层22与外接触层21的粘接面积,提高绝缘层22与外接触层21的连接稳定性;同时还能合理控制绝缘开孔部223的大小,以有效控制电极接触部211的面积,提高外接触层21的面积利用率。In one embodiment, the area S1 of the insulating adhesive portion 221 and the area S2 of the insulating layer 22 satisfy S1/S2>=0.6; and/or, the area S1 of the insulating adhesive portion 221 is the same as the area S2 of the insulating layer 22. The area S3 of the outer contact layer 21 satisfies S1/S3>=0.5, thus, the bonding area between the insulating layer 22 and the outer contact layer 21 can be effectively guaranteed, and the connection stability between the insulating layer 22 and the outer contact layer 21 can be improved; The size of the insulating opening portion 223 can be reasonably controlled, so as to effectively control the area of the electrode contact portion 211 and improve the area utilization rate of the outer contact layer 21 .
在一实施例中,如图3所示,所述导电粘接部212靠近所述绝缘粘接部221的第一表层设置有第一粘接增强层213,用于加强与所述绝缘粘接部221之间的粘接强度;和/或,所述焊接粘接部232靠近所述绝缘粘接部221的第二表层设置有第二粘接增强层234,用于加强与所述绝缘粘接部221之间的粘接强度。第一粘接增强层213的具体形式不做限制,只需满足可增大与绝缘粘接部221的连接面积,以加强粘接强度即可。举例而言,第一粘接增强层213可设置为凸起。第二粘接增强层234的具体形式和作用可参考第一粘接增 强层213,需要说明的是,第一粘接增强层213与第二粘接增强层234可隔着绝缘层22间接配合,以进一步提高外接触层21、绝缘层22和内接触层23三者的结合稳定性。In one embodiment, as shown in FIG. 3 , the first surface layer of the conductive adhesive portion 212 close to the insulating adhesive portion 221 is provided with a first adhesive enhancement layer 213 for strengthening the adhesive bonding with the insulating adhesive portion 221 . and/or, a second bonding enhancement layer 234 is provided on the second surface layer of the welding bonding portion 232 close to the insulating bonding portion 221 for strengthening the bonding strength with the insulating bonding portion 221. Adhesion strength between the joints 221 . The specific form of the first bonding enhancement layer 213 is not limited, as long as the connection area with the insulating bonding portion 221 can be increased to strengthen the bonding strength. For example, the first adhesion-enhancing layer 213 may be configured as a protrusion. For the specific form and function of the second adhesion enhancement layer 234 , please refer to the first adhesion enhancement layer 213 . It should be noted that the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 can be indirectly matched through the insulating layer 22 , so as to further improve the bonding stability of the outer contact layer 21 , the insulating layer 22 and the inner contact layer 23 .
具体地,如图4所示,所述第一粘接增强层213为所述第一不锈钢层靠近所述绝缘粘接部221的第一表层通过喷砂进行处理,形成均匀的第一毛面层;和/或所述第二粘接增强层234为所述第二不锈钢层靠近所述绝缘粘接部221的第二表层通过喷砂进行处理,形成均匀的第二毛面层。可以理解,本实施例中的均匀并非指绝对均匀,而是第一表层经喷砂处理后形成的自然均匀毛面。第一毛面层能使第一表层各个部位与绝缘粘接部221的粘附力更加均匀,从而避免应力集中。同样地,第二毛面层也能使第二表层各个部位与绝缘粘接部221的粘附力更加均匀。通过喷砂处理来形成第一粘接增强层213和第二粘接增强层234,可简化第一粘接增强层213和第二粘接增强层234的加工方式,以提高加工效率。Specifically, as shown in FIG. 4 , the first adhesion enhancement layer 213 is the first surface layer of the first stainless steel layer close to the insulating adhesive portion 221 that is processed by sandblasting to form a uniform first rough surface and/or the second adhesion enhancement layer 234 is the second surface layer of the second stainless steel layer close to the insulating adhesive portion 221 by sandblasting to form a uniform second rough surface layer. It can be understood that the uniformity in this embodiment does not mean absolute uniformity, but a natural uniform rough surface formed after the first surface layer is sandblasted. The first rough surface layer can make the adhesion between each part of the first surface layer and the insulating adhesive part 221 more uniform, thereby avoiding stress concentration. Similarly, the second matte surface layer can also make the adhesion between each part of the second surface layer and the insulating adhesive portion 221 more uniform. Forming the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 by sandblasting can simplify the processing method of the first adhesion enhancement layer 213 and the second adhesion enhancement layer 234 to improve the processing efficiency.
在另一实施例中,所述第一粘接增强层213为凸出所述第一表层并与所述第一表层具有一定倾斜角度的第一倾斜片,所述第一倾斜片的高度小于所述绝缘粘接部221的厚度,所述第二粘接增强层234为凸出所述第二表层并与所述第二表层具有一定倾斜角度的第二倾斜片,所述第二倾斜片的高度小于所述绝缘粘接部221的厚度,所述第一倾斜片与所述第二倾斜片倾斜方向相反,彼此相互交替设置。第一倾斜片的数量为多个并分布于第一表层,融化的粘接绝缘层22可填充于相邻两第一倾斜片之间的空间,以与各第一倾斜片的侧面粘附连接。第一倾斜片的高度即第一倾斜片末端与第一表层的垂直间距,第一倾斜片的高度小于绝缘粘接部221的厚度,可避免第一倾斜片穿过绝缘粘接部221后与第二不锈钢层接触。第二倾斜片的分布方式和作用可参考第一倾斜片。第一倾斜片和第二倾斜片在长度方向上彼此相互交替设置,可使插入绝缘粘接部221后的第一倾斜片和第二倾斜片能彼此相邻,从而可在不减少绝缘粘接部221厚度的基础上使外接触层21和内接触层23能更加靠近,以提高封盖20的结构强度。In another embodiment, the first adhesion enhancement layer 213 is a first inclined sheet protruding from the first surface layer and having a certain inclination angle with the first surface layer, and the height of the first inclined sheet is less than The thickness of the insulating bonding portion 221, the second bonding enhancement layer 234 is a second inclined sheet protruding from the second surface layer and having a certain inclination angle with the second surface layer, the second inclined sheet The height of the insulating adhesive portion 221 is smaller than the thickness of the insulating adhesive portion 221 , the first inclined sheet and the second inclined sheet are in opposite directions, and are alternately arranged with each other. The number of the first inclined sheets is multiple and distributed on the first surface layer, and the melted adhesive insulating layer 22 can fill the space between two adjacent first inclined sheets to adhere to the side surfaces of the first inclined sheets . The height of the first inclined sheet is the vertical distance between the end of the first inclined sheet and the first surface layer, and the height of the first inclined sheet is smaller than the thickness of the insulating adhesive portion 221, which can prevent the first inclined sheet from passing through the insulating adhesive portion 221 and being connected with each other. The second stainless steel layer contacts. For the distribution mode and function of the second inclined sheet, reference may be made to the first inclined sheet. The first inclined sheet and the second inclined sheet are arranged alternately with each other in the longitudinal direction, so that the first inclined sheet and the second inclined sheet after the insulating adhesive part 221 are inserted can be adjacent to each other, so that the insulating adhesive can be not reduced. On the basis of the thickness of the portion 221 , the outer contact layer 21 and the inner contact layer 23 can be closer to each other, so as to improve the structural strength of the cover 20 .
在又一实施例中,所述第一粘接增强层213为凹陷所述第一表层的第一凹槽,所述第一凹槽的凹陷方向远离所述绝缘粘接层方向;和/或第二粘接增强层234为凹陷所述第二表层的第二凹槽,所述第二凹槽的凹陷方向远离所 述绝缘粘接层方向。第一凹槽的数量为多个,多个第一凹槽分布于第一表层,融化的绝缘粘接部221能填充于第一凹槽中,以增加与第一表层的连接面积,从而加强外接触层21与绝缘粘接部221的粘接强度。第二凹槽的排布方式和作用可参考第一凹槽,在此不再赘述。In yet another embodiment, the first adhesion enhancement layer 213 is a first groove recessed in the first surface layer, and the recessed direction of the first groove is away from the direction of the insulating adhesive layer; and/or The second adhesion enhancement layer 234 is a second groove recessed in the second surface layer, and the direction of the recess of the second groove is away from the direction of the insulating adhesive layer. The number of the first grooves is multiple, the plurality of first grooves are distributed on the first surface layer, and the melted insulating adhesive portion 221 can be filled in the first grooves to increase the connection area with the first surface layer, thereby strengthening the Adhesion strength between the outer contact layer 21 and the insulating adhesive portion 221 . The arrangement and functions of the second grooves can be referred to the first grooves, which will not be repeated here.
在一实施例中,如图1至图3所示,所述侧壁12还设置有延伸部122,所述延伸部122凸出所述焊接支撑部121并向外延伸一定高度h,所述延伸高度h满足大于等于所述绝缘粘接部221的厚度d4和所述外接触层21的厚度d5之和。延伸部122自焊接支撑部121的顶部朝上延伸,且延伸部122的顶部凸出于外接触层21的顶面,以使延伸部122能与盖设于外接触层21的保护盖连接,从而对封盖20形成有效保护。In one embodiment, as shown in FIG. 1 to FIG. 3 , the side wall 12 is further provided with an extension portion 122 , the extension portion 122 protrudes from the welding support portion 121 and extends outward by a certain height h. The extension height h is equal to or greater than the sum of the thickness d4 of the insulating adhesive portion 221 and the thickness d5 of the outer contact layer 21 . The extension portion 122 extends upward from the top of the welding support portion 121 , and the top of the extension portion 122 protrudes from the top surface of the outer contact layer 21 , so that the extension portion 122 can be connected with the protective cover covering the outer contact layer 21 , Thereby, the cover 20 is effectively protected.
具体地,如图1至图3所示,所述电池壳还包括保护件30,所述保护件30由在所述封盖20与所述底壳10密封之后设置在所述延伸部122、所述焊接部231、所述绝缘粘接部221和所述外接触层21的外边缘之间的空隙填充液体胶在常温下固化形成。绝缘粘接部221凸出于外接触层21周壁的部分的顶面形成凹槽的槽底,外接触层21的周壁和延伸部122的内周壁形成凹槽的槽壁,使得凹槽沿外接触层21的周向延伸。保护件30既可以覆盖住绝缘粘接层凸出部分的顶面,又可以将外接触层21与延伸部122有效隔离,从而防止外接触层21与内接触层23或侧壁12形成电导通。可以理解,将保护件30设置为由液体胶固化形成,既可实现外接触层21与内接触层23或延伸部122的绝缘,又可减少保护件30对外接触层21或延伸部122的作用力压强,以方便外接触层21或延伸部122变形,从而保证电池壳的结构稳定性。Specifically, as shown in FIGS. 1 to 3 , the battery case further includes a protection member 30 , and the protection member 30 is provided on the extension portion 122 , the protection member 30 after the cover 20 and the bottom case 10 are sealed. The gaps between the welding portion 231 , the insulating adhesive portion 221 and the outer edge of the outer contact layer 21 are filled with liquid glue which is formed by curing at room temperature. The top surface of the part of the insulating adhesive part 221 protruding from the peripheral wall of the outer contact layer 21 forms the groove bottom of the groove, and the peripheral wall of the outer contact layer 21 and the inner peripheral wall of the extension part 122 form the groove wall of the groove, so that the groove runs along the outer surface of the groove. The circumferential extension of the contact layer 21 . The protection member 30 can not only cover the top surface of the protruding part of the insulating adhesive layer, but also effectively isolate the outer contact layer 21 from the extension portion 122, thereby preventing the outer contact layer 21 from forming electrical conduction with the inner contact layer 23 or the sidewall 12. . It can be understood that, setting the protection member 30 to be formed by curing liquid glue can not only achieve the insulation between the outer contact layer 21 and the inner contact layer 23 or the extension part 122 but also reduce the effect of the protection member 30 on the outer contact layer 21 or the extension part 122 The pressure is strong to facilitate the deformation of the outer contact layer 21 or the extension portion 122, thereby ensuring the structural stability of the battery case.
在实际应用中,如图1至图3所示,所述绝缘保护部222设置有增强单元224,所述增强单元224分别向所述电池壳的中心和边缘延展,用于增强所述绝缘层22和所述内接触层23的紧固性。增强单元224沿绝缘保护部222的周向延伸,增强单元224抵接于电极接触部211的底部和内接触层23的底部,以增强封盖20中部的结构强度,防止封盖20中部被挤压变形。In practical applications, as shown in FIG. 1 to FIG. 3 , the insulating protection part 222 is provided with reinforcing units 224 , and the reinforcing units 224 extend to the center and the edge of the battery case respectively for reinforcing the insulating layer 22 and the tightness of the inner contact layer 23. The reinforcing unit 224 extends along the circumferential direction of the insulating protection portion 222, and the reinforcing unit 224 abuts against the bottom of the electrode contact portion 211 and the bottom of the inner contact layer 23, so as to enhance the structural strength of the middle of the cover 20 and prevent the middle of the cover 20 from being squeezed Compression deformation.
在一实施例中,如图5所示,绝缘层22可包括层叠的第一粘接层225、防导通层226和第二粘接层227,其中,第一粘接层225将外接触层21与防导通层226粘接,第二粘接层227将内接触层23与防导通层226粘接,而防导通层226可保证外接触层21与内接触层23相互绝缘。如此,第一粘接层 225和第二粘接层227只需具有粘接性能即可,防导通层226只需具有绝缘性能即可,通过不同功能层级来实现绝缘层22的两种性能,可使相应层级的粘接性能和绝缘性能更加强化,以提高绝缘层22的整体性能。In one embodiment, as shown in FIG. 5 , the insulating layer 22 may include a laminated first adhesive layer 225 , an anti-conduction layer 226 and a second adhesive layer 227 , wherein the first adhesive layer 225 contacts the outside The layer 21 is bonded to the anti-conduction layer 226, the second adhesive layer 227 bonds the inner contact layer 23 to the anti-conduction layer 226, and the anti-conduction layer 226 can ensure that the outer contact layer 21 and the inner contact layer 23 are insulated from each other . In this way, the first adhesive layer 225 and the second adhesive layer 227 only need to have adhesive properties, and the anti-conduction layer 226 only needs to have insulating properties, and the two properties of the insulating layer 22 are realized through different functional levels , the bonding performance and insulating performance of the corresponding level can be further strengthened, so as to improve the overall performance of the insulating layer 22 .
本发明还提出一种电池,该电池包括电芯和电池壳,该电池壳的具体结构参照上述实施例,由于本电池采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,所述电芯的其中一极与所述电池壳的外接触层21电连接,另外一极与所述电池壳的内接触层23和/或底壳10电连接。该电池可设置为纽扣电池,纽扣电池主要应用于电子产品中,以为电子产品提供电能。其中,电子产品可以为耳机、手表等,使用电压较小的电子产品。The present invention also provides a battery, which includes a battery cell and a battery case. The specific structure of the battery case refers to the above-mentioned embodiments. Since this battery adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the beneficial effects brought by the scheme will not be repeated here. Wherein, one pole of the battery cell is electrically connected to the outer contact layer 21 of the battery case, and the other pole is electrically connected to the inner contact layer 23 of the battery case and/or the bottom case 10 . The battery can be set as a button battery, and the button battery is mainly used in electronic products to provide electrical energy for the electronic products. Among them, the electronic products may be earphones, watches, etc., and use electronic products with lower voltages.
以上所述仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only optional embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, any equivalent structural transformations made by using the contents of the description and drawings of the present invention, or direct/indirect Applications in other related technical fields are included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种用于纽扣电池的电池壳,其特征在于,A battery case for a button battery, characterized in that:
    所述电池壳包括杯形的底壳和用于密封所述底壳的开口的封盖;the battery case includes a cup-shaped bottom case and a cover for sealing the opening of the bottom case;
    所述底壳包括圆形或者椭圆形的底壁和环形的侧壁;The bottom shell includes a circular or oval bottom wall and an annular side wall;
    所述封盖从外导内依次包括外接触层、绝缘层和内接触层;The cover includes an outer contact layer, an insulating layer and an inner contact layer in sequence from the outer guide to the inner;
    所述外接触层的最大外径D1小于所述内接触层的最大外径D2;The maximum outer diameter D1 of the outer contact layer is smaller than the maximum outer diameter D2 of the inner contact layer;
    所述外接触层包括电极接触部和导电粘接部;The outer contact layer includes an electrode contact portion and a conductive adhesive portion;
    所述绝缘层包括绝缘粘接部、绝缘保护部和绝缘开孔部;The insulating layer includes an insulating bonding portion, an insulating protection portion and an insulating opening portion;
    所述内接触层包括焊接部、焊接粘接部和焊接开孔部;The inner contact layer includes a welding part, a welding bonding part and a welding opening part;
    所述侧壁靠近开口处设置有焊接支撑部;The side wall is provided with a welding support part near the opening;
    所述电极接触部通过所述绝缘开孔部和焊接开孔部朝所述电池壳内部凹设,用于与电芯的其中一极电连接,以使所述外接触层与所述电芯形成电导通,所述电极接触部的直径D3小于等于所述内接触层的最大外径D2的一半;The electrode contact portion is recessed toward the inside of the battery case through the insulating opening portion and the welding opening portion, and is used for electrical connection with one of the electrodes of the cell, so that the outer contact layer is connected to the cell. To form electrical conduction, the diameter D3 of the electrode contact portion is less than or equal to half of the maximum outer diameter D2 of the inner contact layer;
    所述绝缘保护部填充所述电极焊接部与绝缘开孔部、焊接开孔部之间的缝隙,用于增强对所述绝缘粘接部的保护;The insulating protection part fills the gap between the electrode welding part, the insulating opening part and the welding opening part, so as to enhance the protection of the insulating bonding part;
    所述导电粘接部用于与所述绝缘粘接部无缝粘接,加强所述封盖强度以及防止外部水渗透到电池壳内部;The conductive bonding part is used for seamless bonding with the insulating bonding part to enhance the strength of the cover and prevent external water from penetrating into the interior of the battery case;
    所述焊接部用于与所述焊接支撑部焊接连接,以使所述封盖与所述底壳完成密封;the welding part is used for welding connection with the welding support part, so that the cover and the bottom case are sealed;
    所述焊接粘接部用于与所述绝缘粘接部无缝粘接,加强所述封盖强度、减小所述绝缘粘接部与所述电池壳内部直接接触面积以及防止外部水渗透到所述电池壳内部;The welding bonding part is used for seamless bonding with the insulating bonding part, strengthening the strength of the cover, reducing the direct contact area between the insulating bonding part and the inside of the battery case, and preventing the penetration of external water into the battery case. inside the battery case;
    所述封盖与所述底壳密封之前,所述绝缘粘接部由在大于等于100℃时热收缩率为6%以下的绝缘防电解液腐蚀的材料融化后,与所述导电粘接部、所述焊接粘接部进行无缝粘接,且在冷却常温下与所述导电粘接部、所述焊接粘接部之间的粘接强度大于等于1.0N每平方毫米,所述绝缘粘接部的厚度d4为0.01mm-2.5mm,所述绝缘粘接部与所述电池壳内部接触面积S0满足π*D3*D3*1/4<=S0<=π*D2*D2*1/8。Before the cover is sealed with the bottom case, after the insulating adhesive part is melted by an insulating anti-corrosion material with a thermal shrinkage rate of 6% or less at 100° C. or more, the insulating adhesive part is melted with the conductive adhesive part. , The welding bonding part is seamlessly bonded, and the bonding strength between the conductive bonding part and the welding bonding part is greater than or equal to 1.0N per square millimeter under cooling and normal temperature. The thickness d4 of the connecting portion is 0.01mm-2.5mm, and the contact area S0 between the insulating adhesive portion and the battery case interior satisfies π*D3*D3*1/4<=S0<=π*D2*D2*1/ 8.
  2. 如权利要求1所述的电池壳,其特征在于,所述外接触层的材质为不锈钢,所述外接触层的厚度d5为0.1mm-0.25mm;和/或,所述内接触层的材质为不锈钢,所述内接触层的厚度d6为0.1mm-0.25mm。The battery case according to claim 1, wherein the material of the outer contact layer is stainless steel, the thickness d5 of the outer contact layer is 0.1mm-0.25mm; and/or the material of the inner contact layer It is stainless steel, and the thickness d6 of the inner contact layer is 0.1mm-0.25mm.
  3. 如权利要求1所述的电池壳,其特征在于,所述绝缘层的材质为PP、PFA、PVDF、PTFE、ETFE和PVC中的一种或多种。The battery case of claim 1, wherein the insulating layer is made of one or more of PP, PFA, PVDF, PTFE, ETFE and PVC.
  4. 如权利要求1所述的电池壳,其特征在于,所述绝缘粘接部在冷却常温下与所述导电粘接部、所述焊接粘接部之间的粘接强度小于等于5.0N/平方毫米。The battery case according to claim 1, characterized in that the adhesive strength between the insulating adhesive part and the conductive adhesive part and the welding adhesive part is less than or equal to 5.0N/square at a cooling and normal temperature mm.
  5. 如权利要求1所述的电池壳,其特征在于,所述绝缘粘接部的面积S1与所述绝缘层的面积S2满足S1/S2>=0.6;和/或,所述绝缘粘接部的面积S1与所述外接触层的面积S3满足S1/S3>=0.5。The battery case according to claim 1, wherein the area S1 of the insulating adhesive portion and the area S2 of the insulating layer satisfy S1/S2>=0.6; and/or, the area of the insulating adhesive portion is The area S1 and the area S3 of the outer contact layer satisfy S1/S3>=0.5.
  6. 如权利要求1至5任一项所述的电池壳,其特征在于,所述导电粘接部靠近所述绝缘粘接部的第一表层设置有第一粘接增强层,用于加强与所述绝缘粘接部之间的粘接强度;和/或,所述焊接粘接部靠近所述绝缘粘接部的第二表层设置有第二粘接增强层,用于加强与所述绝缘粘接部之间的粘接强度。The battery case according to any one of claims 1 to 5, wherein a first adhesion reinforcing layer is provided on the first surface layer of the conductive adhesive part close to the insulating adhesive part, which is used to strengthen the connection between the conductive adhesive part and the insulating adhesive part. and/or, a second bonding enhancement layer is provided on the second surface layer of the welding and bonding portion close to the insulating bonding portion, which is used to strengthen the bonding strength with the insulating bonding portion. Bond strength between joints.
  7. 如权利要求1至5任一项所述的电池壳,其特征在于,所述侧壁还设置有延伸部,所述延伸部凸出所述焊接支撑部并向外延伸一定高度h,所述延伸高度h满足大于等于所述绝缘粘接部的厚度d4和所述外接触层的厚度d5之和。The battery case according to any one of claims 1 to 5, wherein the side wall is further provided with an extension portion, the extension portion protrudes from the welding support portion and extends outward by a certain height h, and the extension portion protrudes from the welding support portion. The extension height h is equal to or greater than the sum of the thickness d4 of the insulating adhesive portion and the thickness d5 of the outer contact layer.
  8. 如权利要求7所述的电池壳,其特征在于,所述电池壳还包括保护件,所述保护件由在所述封盖与所述底壳密封之后设置在所述延伸部、所述焊接部、所述绝缘粘接部和所述外接触层的外边缘之间的空隙填充液体胶在常温下固化形成。The battery case according to claim 7, characterized in that the battery case further comprises a protection member, the protection member is provided on the extension portion after the cover and the bottom case are sealed, and the protection member is formed by the welding The gap-filling liquid glue is formed by curing at room temperature between the insulating adhesive part, the insulating bonding part and the outer edge of the outer contact layer.
  9. 如权利要求1至5任一项所述的电池壳,其特征在于,所述绝缘保护部设置有增强单元,所述增强单元分别向所述电池壳的中心和边缘延展,用于增强所述绝缘层和所述内接触层的紧固性。The battery case according to any one of claims 1 to 5, wherein the insulating protection part is provided with a reinforcing unit, and the reinforcing unit extends to the center and the edge of the battery case respectively, and is used for reinforcing the Fastness of the insulating layer and the inner contact layer.
  10. 一种电池,其特征在于,包括电芯和如权利要求1至9任一项所述的电池壳,所述电芯的其中一极与所述电池壳的外接触层电连接,另外一极与所述电池壳的内接触层和/或底壳电连接。A battery, characterized in that it comprises a battery cell and the battery case according to any one of claims 1 to 9, wherein one pole of the battery cell is electrically connected to the outer contact layer of the battery case, and the other pole is electrically connected to the outer contact layer of the battery case. It is electrically connected to the inner contact layer and/or the bottom case of the battery case.
PCT/CN2021/141448 2021-04-30 2021-12-27 Battery case and battery WO2022227651A1 (en)

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