WO2022227544A1 - 一种石膏建材生产线同步调宽归拢系统 - Google Patents

一种石膏建材生产线同步调宽归拢系统 Download PDF

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Publication number
WO2022227544A1
WO2022227544A1 PCT/CN2021/133355 CN2021133355W WO2022227544A1 WO 2022227544 A1 WO2022227544 A1 WO 2022227544A1 CN 2021133355 W CN2021133355 W CN 2021133355W WO 2022227544 A1 WO2022227544 A1 WO 2022227544A1
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Prior art keywords
column
adjusting
width
forming belt
width adjustment
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PCT/CN2021/133355
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English (en)
French (fr)
Inventor
杨小东
杨正波
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中建材创新科技研究院有限公司
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Publication of WO2022227544A1 publication Critical patent/WO2022227544A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/205—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded using vibrations

Definitions

  • the invention relates to the technical field of gypsum production, in particular to a synchronous width adjustment and closing system for a gypsum building material production line.
  • Gypsum board is a material made of building gypsum as the main raw material. It is a kind of building material with light weight, high strength, thin thickness, convenient processing, sound insulation, heat insulation and fire resistance. , board system, conveying system, horizontal system, drying system, board system, trimming system, etc. The production line is used to produce gypsum board.
  • width adjustment devices In order to meet the production of gypsum boards of different specifications, most of the width adjustment devices are set to produce gypsum boards of different widths. Most of the width adjustment devices in the prior art limit the width of the gypsum material on the forming belt through the width adjustment device, that is, The laying width of the gypsum material on the forming belt is adjusted by the double-ended lead screw, so that the forming table can extrude the gypsum board of different specifications at the forming place.
  • the width adjustment device in the prior art can satisfy the operation of adjusting the width of the gypsum board, it has limitations in the face of uneven gypsum material laying, for example, when the width of the adjusted forming belt is longer than that before the adjustment At this time, it is necessary to lay more gypsum material on the forming belt, and it is very easy to accumulate too much in a certain area. After that, the operator needs to use auxiliary tools to lay evenly, but this operation not only It makes the work more complicated, and at the same time, it is easy to generate air bubbles in the gypsum material during the laying process, resulting in a lower quality of the final formed gypsum board.
  • the purpose of the present invention is to provide a synchronous width adjustment and closing system for a gypsum building material production line, so as to solve the technical problem of increasing the frequency of bubbles generated in the gypsum material due to width adjustment in the prior art.
  • the present invention specifically provides the following technical solutions:
  • a synchronous width adjustment and closing system for a gypsum building material production line comprising a forming table and a forming belt connected on the surface of the forming table and used for carrying gypsum slurry, the forming table is provided with an adjusting belt connected with the forming belt wide-collar institutions;
  • the width-adjusting and closing mechanism is used for adjusting the width of the gypsum slurry carried on the forming belt to perform the width-adjusting action, and for vibrating the sidewall of the forming belt to perform the shaking and diversion action during the width-adjusting action.
  • the width adjustment and closing mechanism includes a width adjustment bar connected to both ends of the forming table and a double-ended lead screw installed on a surface of the forming table away from the forming belt. Both ends of the double-ended lead screw are installed with end fixing clips connected with the forming belt, and the side walls at both ends of the double-ended lead screw are connected with a width adjustment bar and used to drive the adjustment bar. Adjustable sleeve column with wide bar activity to perform width adjustment and shaking action at the same time;
  • the width adjustment bar includes a plurality of movable bars connected to the surface of the forming belt and a bearing bar connected between the adjacent movable bars, and the side walls of the movable bars are provided with useful
  • the inner wall of the limit chute is provided with a retaining groove for clamping the bearing strip
  • the longitudinal section of the limit chute is in the shape of a " ⁇ " shape, and an embedded groove is provided on the side wall of the " ⁇ "-shaped opening of the limit chute.
  • the forming table includes a main body of the forming table connected to the surface of the forming belt, and the surface of the main body of the forming table is provided with an "L"-shaped longitudinal section for accommodating the width adjusting bar
  • the accommodating slot, the surface of the accommodating slot is provided with an extending slot hole at the corresponding position of the limit chute, and the inner wall of the accommodating slot is installed at the corresponding position of the extending slot hole.
  • an embedded elastic block embedded in the limit chute is
  • the embedded elastic block includes a hooking elastic piece with a triangular longitudinal section, one end of the hooking elastic piece is connected to the inner wall of the accommodating groove, and the other end of the hooking elastic piece is connected to the inner wall of the accommodating groove.
  • a hooking platform for snapping into the embedding groove is mounted on the surface of one end.
  • the end fixing clip includes an end fixing column connected with the forming belt, and the end fixing column is connected with the double-ended screw at one end side wall away from the forming belt, And the end of the end fixing column away from the forming belt is installed with a driving belt for driving the adjusting sleeve column to perform a shaking action.
  • the adjusting sleeve column includes a sliding sleeve sleeved on the side wall of the double-ended lead screw and a rotating column disposed through the sliding sleeve, and the rotating column is connected to one end away from the sliding sleeve
  • the end fixing column is composed of a fixing column sleeve connected with the forming belt and a bearing spool connected with the end side wall and the double-ended lead screw, and the bearing sliding column is far away from the double-ended lead screw.
  • One end of the fixed column sleeve is extended into the fixed column sleeve, and a deformation spring connected with the bearing sliding column is installed in the fixed column sleeve.
  • the shaking column includes a fixing column sleeved on the side wall of the rotating column, a cam ring is installed on both ends of the fixing column, and a cam ring is installed between the two cam rings.
  • a plurality of shaking rings are installed between the two cam rings, and the two cam rings are symmetrically arranged with respect to the center point of the fixing column, and a plurality of shaking glue tables are installed on the outer side walls of the cam rings.
  • the shaking ring is composed of a ring body and a plurality of toggle columns installed on the side wall of the ring body and arranged in a linearly increasing trend in length.
  • the present invention has the following beneficial effects:
  • the present invention can realize the simultaneous width adjustment and shaking action through the width adjustment and closing mechanism, so as to reduce the frequency of generating bubbles in the gypsum material.
  • the width adjustment and closing mechanism is directly driven to adjust the gypsum slurry carried on the forming belt.
  • the width adjustment and closing mechanism can also be driven to vibrate the side wall of the forming belt to perform the dithering action, so that the air bubbles are discharged.
  • FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of a side longitudinal section of a movable bar according to an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram of a jitter column according to an embodiment of the present invention.
  • 101-type table body 101-type table body; 102-accommodating slot; 103-extending through the slot; 104-embedding elastic block;
  • 31-Double-ended screw 32-Width adjustment bar; 33-End fixing clip; 34-Adjusting sleeve column;
  • 3451-fixed post 3452-cam ring; 3453-jitter ring; 3454-oscillating glue table; 3455-ring body; 3456-toggle post.
  • the present invention provides a synchronous width adjustment and closing system for a gypsum building material production line, comprising a forming table 1 and a forming belt 2 connected to the surface of the forming table 1 and used for carrying gypsum slurry.
  • a width adjustment and closing mechanism 3 connected with the forming belt 2;
  • the width adjustment and closing mechanism 3 is used for adjusting the width of the gypsum slurry carried on the forming belt 2 to perform the width adjusting action, and for vibrating the side wall of the forming belt 2 to perform the shaking and diversion action during the width adjusting action.
  • the present invention can realize the simultaneous width adjustment and shaking action through the width adjustment and closing mechanism 3, so as to reduce the frequency of air bubbles generated in the gypsum material.
  • the width of the gypsum slurry can be adjusted to adjust the width, and the width adjustment and closing mechanism 3 can also be driven to vibrate the side wall of the forming belt 2 to perform the dithering operation, so that the air bubbles are discharged.
  • the width-adjusting and closing mechanism 3 includes a width-adjusting bar 32 connected to both ends of the forming table 1 and a double-ended screw 31 installed on the surface of the forming table 1 away from the forming belt 2 . Both ends of 31 are installed with end fixing clips 33 connected with the forming belt 2, and two side walls of both ends of the double-ended screw 31 are connected with a width adjustment bar 32 and used to drive the width adjustment bar 32 to move. There is an adjustment sleeve 34 for simultaneous width adjustment and shaking action.
  • the double-ended screw 31 is driven by an external driver to drive the adjustment sleeves 34 at both ends along the surface of the width adjustment bar 32 to approach or move away simultaneously to perform the width adjustment action.
  • the adjustment sleeve 34 is driven to rotate to vibrate the width adjustment bar 32 to perform the shaking action.
  • the shaking can make the gypsum slurry shake, so that the bubbles in the slurry are shaken and the gas is discharged.
  • the width adjustment bar 32 can limit the edge of the forming belt 2 to prevent the phenomenon from being pulled during the process of the article.
  • the width adjusting bar 32 includes a plurality of movable bars 321 connected with the surface of the forming belt 2 and a carrier bar 322 connected between adjacent movable bars 321 .
  • a retaining slot 324 for clamping the bearing bar 322 .
  • the length of the width adjusting bar 32 can be set according to requirements, and it needs to be used in conjunction with the adjusting sleeve 34 during specific work.
  • the adjusting sleeve column 34 includes a sliding sleeve 341 sleeved on the side wall of the double-ended screw 31 and a rotating column 342 disposed through the sliding sleeve 341 .
  • One end of the rotating column 342 away from the sliding sleeve 341 is connected with an embedded
  • the adjustment column 343 of the limit chute 323 is provided with a rotation limit slot 344 for limiting the rotation column 342 on the side wall of the adjustment column 343, and is sleeved on the side wall of the rotation column 342 for pushing the movable bar 321 to move.
  • the shaker column 345 is provided with a rotation limit slot 344 for limiting the rotation column 342 on the side wall of the adjustment column 343, and is sleeved on the side wall of the rotation column 342 for pushing the movable bar 321 to move.
  • the end fixing clip 33 includes an end fixing column 331 connected with the forming belt 2 , and the end fixing column 331 is connected with the double-ended screw 31 at one end side wall away from the forming belt 2 , and the end fixing column is One end of 331 away from the forming belt 2 is installed with a driving belt 332 for driving the adjusting sleeve 34 to perform a shaking action.
  • the double-ended screw 31 can be directly driven to rotate, and then the rotating double-ended screw 31 will simultaneously drive the sliding sleeves 341 at both ends to approach or move away at the same time.
  • the rotating column 342 will be driven to move together.
  • the movable rotating column 342 will drive the adjusting column 343 to move along the inner wall of the limit chute 323.
  • the gypsum board in the state shown in Figure 1 can be obtained by laying gypsum material (the lower protective paper is directly placed in the opening of the zigzag shape), that is, the width adjustment action is completed.
  • the carrier bar 322 can guide the movement of the movable bar 321 without causing the movable bar 321 to fall off.
  • FIG. 1 because the forming table 1. With the existence of the adjusting column 343 and the end fixing clip 33, the structure shown in FIG. 1 will not be deformed.
  • the shaking column 345 can be driven to rotate by driving the belt 332 (that is, the rotating belt driven by an external driver). At this time, the rotating shaking column 345 will directly push the movable bar 321 to move to complete the shaking operation.
  • the movable bar 321 moves, the forming belt 2 will be shaken, and at this time, the gypsum material laid in the forming belt 2 will be shaken directly, and the air bubbles generated in the gypsum material will be scattered. There is a situation that the gypsum material will not be squeezed out.
  • the molding table 1 includes a molding table main body 101 connected with the surface of the molding belt 2 .
  • On the surface of the molding table main body 101 is an “L”-shaped longitudinal section for accommodating the width adjusting bar 32 .
  • the accommodating groove 102 is provided with a slotted hole 103 at the position corresponding to the surface of the accommodating groove 102 and the limit chute 323 .
  • the longitudinal section of the limit chute 323 is in the shape of a " ⁇ " shape, and an embedding groove 325 is formed on the side wall of the " ⁇ "-shaped opening of the limit chute 323 .
  • the embedded elastic block 104 includes a hook-back elastic piece 1041 with a triangular structure in longitudinal section. There is a hook table 1042 for snapping into the insertion groove 325 .
  • the width adjustment bar 32 (mainly referred to as the movable bar 321 here) in a horizontal state, it will not be easily driven by the adjustment sleeve 34.
  • the limit chute 323 will directly press the hooking spring piece 1041 into the limit chute 323, and at the same time, the hook table 1042 will be snapped into the embedding groove 325.
  • the movable bar 321 will not move easily, and the hook platform 1042 will be separated from the embedding groove 32 only when the adjusting column 343 is forcedly pushed.
  • Extending through the slot 103 is used to accommodate the rotating column 342 so that the rotating column 342 can only perform sliding operation, and after the movable bar 321 is laid flat, the movable bar 321 will be pressed into the accommodating slot 102 to resist the operation of the forming belt 2 .
  • the end fixing column 331 is composed of a fixing column sleeve 3311 connected with the forming belt 2 and a bearing spool 3312 connected with the end side wall and the double-ended screw 31 , and the bearing sliding column 3312 is far away from the double-ended screw 31
  • One end of the bracket extends into the fixed column sleeve 3311 , and a deformation spring 3313 connected with the bearing sliding column 3312 is installed in the fixed column sleeve 3311 .
  • the forming belt 2 When the forming belt 2 is pressed, it will directly push the fixed column sleeve 3311 and slide along the bearing column 3312, and when the fixed column sleeve 3311 is sliding, the deformation spring 3313 will be compressed, so that the extruded gypsum board is not affected by the pressure. The effect of forming belt 2.
  • the structure of the rotating column 342 can be similar to that of the end fixing column 331 .
  • the shaking column 345 includes a fixing column 3451 sleeved on the side wall of the rotating column 342 , a cam ring 3452 is installed on both ends of the fixing column 3451 , and a cam ring 3452 is installed between the two cam rings 3452 There are a plurality of shaking rings 3453 , two cam rings 3452 are symmetrically arranged with respect to the center point of the fixing column 3451 , and a plurality of vibrating glue tables 3454 are installed on the outer side wall of the cam ring 3452 .
  • the shaking ring 3453 is composed of a ring body 3455 and a plurality of toggle columns 3456 installed on the side walls of the ring body 3455 and arranged in a linear increasing trend. There is a depression in the sidewall.
  • the rotating column 342 When the rotating column 342 rotates, it will directly drive the fixed column 3451 to rotate, and when the fixed column 3451 rotates, it will simultaneously drive the shaking ring 3453 and the two cam rings 3452 to rotate.
  • the cam ring 3452 When the cam ring 3452 is in contact with the movable bar 321, the cam ring 3452 at the upper end does not contact the movable bar 321, so the cycle can ensure that the gypsum slurry on the forming belt 2 is always in a shaking state.
  • the vibration rubber table 3454 can ensure that the force exerted on the movable bar 321 is oscillating ( That is, multiple forces are intermittent and of different magnitudes), rather than always impacting with a continuously increasing force, and there is no shock when applied.
  • the ring body 3455 is also driven, so that the rotating column 3456 is in contact with the corresponding movable bar 321, and then the slurry can be subjected to a continuous oscillating force.

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Building Environments (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

本发明公开了一种石膏建材生产线同步调宽归拢系统，包括成型台以及连接在所述成型台表面的且用于承载石膏浆料的成型带，在所述成型台上设有与所述成型带连接的调宽归拢机构，本发明可通过调宽归拢机构，实现同步进行调宽和抖动动作，用以降低石膏料内产生气泡的频率，其具体实施时，直接驱动调宽归拢机构来调节成型带上承载的石膏浆料的宽度以进行调宽动作，同时在进行调宽动作的过程中还可驱动调宽归拢机构震动成型带的侧壁以进行抖动导流动作，使得气泡被排出。

Description

一种石膏建材生产线同步调宽归拢系统 技术领域
本发明涉及石膏生产技术领域，具体涉及一种石膏建材生产线同步调宽归拢系统。
背景技术
石膏板是以建筑石膏为主要原料制成的一种材料。它是一种重量轻、强度较高、厚度较薄、加工方便以及隔音绝热和防火等性能较好的建筑材料，是当前着重发展的新型轻质板材之一，其在生产时由原料供应系统，制板系统，输送系统，横向系统，烘干系统，出板系统，切边系统，等组成的生产线用来生产石膏板。
为了满足生产不同规格的石膏板，大多都会设置调宽装置以生产不同宽度的石膏板，现有技术中的调宽装置大多都是通过调宽装置对成型带上的石膏料进行宽度限制，即通过双头丝杠来调节石膏料在成型带上的铺设宽度，使得成型台能挤压成型处不同规格的石膏板。
虽然现有技术中的宽度调节装置能满足对石膏板进行宽度调节的操作，但其在面对铺设不均匀的石膏料时却存在局限性，例如当调节后的成型带宽度较调节前较长时，此时便需要在成型带上铺设更多的石膏料，而这就极易出现某块区域堆积过多的情况，之后操作者便需要借助辅助工具进行均匀铺设的操作，但如此操作不仅使工作更为繁琐，同时在铺设的过程中还极易使石膏料内产生气泡，导致最后成型的石膏板质量较低。
发明内容
本发明的目的在于提供一种石膏建材生产线同步调宽归拢系统，以解决现有技术中由于宽度调节导致石膏料内产生气泡频率增多的技术问题。
为解决上述技术问题，本发明具体提供下述技术方案：
一种石膏建材生产线同步调宽归拢系统，包括成型台以及连接在所述成型台表面的且用于承载石膏浆料的成型带，在所述成型台上设有与所述成型 带连接的调宽归拢机构；
所述调宽归拢机构用于调节成型带上承载的石膏浆料的宽度以进行调宽动作，以及用于在进行调宽动作的过程中震动成型带的侧壁以进行抖动导流动作。
作为本发明的一种优选方案，所述调宽归拢机构包括与所述成型台两端连接的调宽条以及安装在所述成型台远离成型带的一侧表面的双头丝杠，在所述双头丝杠的两端均安装有与所述成型带连接的端部固定夹，且在所述双头丝杠的两端侧壁均连接有一个与调宽条连接且用于带动调宽条活动以同时进行调宽和抖动动作的调节套柱；
驱动双头丝杠带动两端的调节套柱沿着调宽条的表面同时靠近或远离以进行调宽动作，在完成调宽动作后，再驱动调节套柱自转以震动调宽条从而进行抖动动作。
作为本发明的一种优选方案，所述调宽条包括多个与成型带表面连接的活动条以及连接在相邻所述活动条之间的承载条，在所述活动条的侧壁开设有用于对调节套柱进行限位的限位滑槽，在所述限位滑槽的内壁开设有用于卡住所述承载条的嵌位槽；
所述限位滑槽的纵截面呈“凵”字形结构，在所述限位滑槽的“凵”字形开口侧壁开设有嵌入槽。
作为本发明的一种优选方案，所述成型台包括与所述成型带表面连接的型台主体，在所述型台主体的表面开设有纵截面呈“L”型且用于容纳调宽条的容纳槽，在所述容纳槽的表面与所述限位滑槽对应位置处开设有伸过槽孔，在所述容纳槽的内壁与所述伸过槽孔对应位置处安装有多个用于嵌入所述限位滑槽内的嵌入弹块。
作为本发明的一种优选方案，所述嵌入弹块包括纵截面呈三角形结构的勾回弹片，所述勾回弹片的一端与所述容纳槽的内壁连接，且在所述勾回弹片的另一端表面安装有用于卡入所述嵌入槽的勾位台。
作为本发明的一种优选方案，所述端部固定夹包括与所述成型带连接的 端部固定柱，所述端部固定柱远离成型带的一端侧壁与所述双头丝杠连接，且所述端部固定柱远离成型带的一端安装有用于带动调节套柱进行抖动动作的带动带。
作为本发明的一种优选方案，所述调节套柱包括套接在双头丝杠侧壁的滑动套以及贯穿设置在滑动套上的旋转柱，所述旋转柱远离所述滑动套的一端连接有嵌入限位滑槽的调节柱，在所述调节柱的侧壁开设有用于对旋转柱进行限位的旋转限位槽，在所述旋转柱的侧壁套接有用于推动活动条活动的抖动柱。
作为本发明的一种优选方案，所述端部固定柱由与成型带连接的固定柱套以及端部侧壁与双头丝杠连接的承载滑柱，所述承载滑柱远离双头丝杠的一端延伸至固定柱套内，在所述固定柱套内安装有与承载滑柱连接的变形簧。
作为本发明的一种优选方案，所述抖动柱包括套接在所述旋转柱侧壁的固定柱，在所述固定柱的两端均安装有一个凸轮环，在两个所述凸轮环之间安装有多个抖动环，两个所述凸轮环关于所述固定柱的中心点对称设置，在所述凸轮环的外侧壁安装有多个震荡胶台。
作为本发明的一种优选方案，所述抖动环由环体以及多个安装在环体侧壁且长度呈线性递增趋势设置的拨动柱组成。
本发明与现有技术相比较具有如下有益效果：
本发明可通过调宽归拢机构，实现同步进行调宽和抖动动作，用以降低石膏料内产生气泡的频率，其具体实施时，直接驱动调宽归拢机构来调节成型带上承载的石膏浆料的宽度以进行调宽动作，同时在进行调宽动作的过程中还可驱动调宽归拢机构震动成型带的侧壁以进行抖动导流动作，使得气泡被排出。
附图说明
为了更清楚地说明本发明的实施方式或现有技术中的技术方案，下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地， 下面描述中的附图仅仅是示例性的，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图引伸获得其它的实施附图。
图1为本发明实施例的整体结构示意图；
图2为本发明实施例的活动条侧视纵截面结构示意图；
图3为本发明实施例的抖动柱结构示意图；。
图中的标号分别表示如下：
1-成型台；2-成型带；3-调宽归拢机构；
101-型台主体；102-容纳槽；103-伸过槽孔；104-嵌入弹块；
1041-勾回弹片；1042-勾位台；
31-双头丝杠；32-调宽条；33-端部固定夹；34-调节套柱；
321-活动条；322-承载条；323-限位滑槽；324-嵌位槽；325-嵌入槽；
331-端部固定柱；332-带动带；
3311-固定柱套；3312-承载滑柱；3313-变形簧；
341-滑动套；342-旋转柱；343-调节柱；344-旋转限位槽；345-抖动柱；
3451-固定柱；3452-凸轮环；3453-抖动环；3454-震荡胶台；3455-环体；3456-拨动柱。
本发明的较佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示，本发明提供了一种石膏建材生产线同步调宽归拢系统，包括成型台1以及连接在成型台1表面的且用于承载石膏浆料的成型带2，在成型台1上设有与成型带2连接的调宽归拢机构3；
调宽归拢机构3用于调节成型带2上承载的石膏浆料的宽度以进行调宽动作，以及用于在进行调宽动作的过程中震动成型带2的侧壁以进行抖动导流动作。
本发明可通过调宽归拢机构3，实现同步进行调宽和抖动动作，用以降低石膏料内产生气泡的频率，其具体实施时，直接驱动调宽归拢机构3来调节成型带2上承载的石膏浆料的宽度以进行调宽动作，同时在进行调宽动作的过程中还可驱动调宽归拢机构3震动成型带2的侧壁以进行抖动导流动作，使得气泡被排出。
如图1所示，调宽归拢机构3包括与成型台1两端连接的调宽条32以及安装在成型台1远离成型带2的一侧表面的双头丝杠31，在双头丝杠31的两端均安装有与成型带2连接的端部固定夹33，且在双头丝杠31的两端侧壁均连接有一个与调宽条32连接且用于带动调宽条32活动以同时进行调宽和抖动动作的调节套柱34。
为了实现具体的调宽和抖动动作，在实施时，通过外界驱动器驱动双头丝杠31带动两端的调节套柱34沿着调宽条32的表面同时靠近或远离以进行调宽动作，在完成调宽动作后，再驱动调节套柱34自转以震动调宽条32从而进行抖动动作，抖动可使石膏浆料晃动，使得浆料内的气泡被抖散从而使得气体被排出。
本实施例中，调宽条32可对成型带2的边缘进行限位防止条款过程中出现被拉动现象。
如图1和图2所示，调宽条32包括多个与成型带2表面连接的活动条321以及连接在相邻活动条321之间的承载条322，在活动条321的侧壁开设有用于对调节套柱34进行限位的限位滑槽323，在限位滑槽323的内壁开设有用于卡住承载条322的嵌位槽324。
该调宽条32的长度可根据需求进行设置，且其具体工作时需要配合调节套柱34进行使用。
如图1所示，调节套柱34包括套接在双头丝杠31侧壁的滑动套341以及贯穿设置在滑动套341上的旋转柱342，旋转柱342远离滑动套341的一端连接有嵌入限位滑槽323的调节柱343，在调节柱343的侧壁开设有用于对旋转柱342进行限位的旋转限位槽344，在旋转柱342的侧壁套接有用于 推动活动条321活动的抖动柱345。
如图1所示，端部固定夹33包括与成型带2连接的端部固定柱331，端部固定柱331远离成型带2的一端侧壁与双头丝杠31连接，且端部固定柱331远离成型带2的一端安装有用于带动调节套柱34进行抖动动作的带动带332。
若需要实现同步进行调宽抖动操作，其具体实施时，可直接驱动双头丝杠31旋转，之后旋转的双头丝杠31会同时带动其两端的滑动套341会同时靠近或远离，而在滑动套341滑动的过程中，会带动旋转柱342一起活动，在此过程中，活动的旋转柱342会带动调节柱343沿着限位滑槽323内壁活动，以图1为例，当调节柱343朝远离成型台1一侧活动时，调节柱343会放开一块活动条321，即增大图1中纵截面呈凵字形的活动条321的凵字形开口长度，之后，朝成型带2表面铺设石膏料(下护面纸是直接放置在凵字形开口内的)便可得到图1所示状态的石膏板，即完成了调宽动作的进行。
本实施例中，一旦活动条321发生偏转，则承载条322便可起到引导活动条321活动的作用，且不会使活动条321出现脱落的现象，同时以图1为例，因成型台1、调节柱343和端部固定夹33的存在，图1所示结构不会出现变形的情况。
而在进行调宽动作时，可通过带动带332(即通过外界驱动器带动旋转的皮带)带动抖动柱345旋转，此时旋转的抖动柱345会直接推动活动条321活动以完成抖动操作，而在活动条321活动时，会抖动成型带2，而此时成型带2内铺设的石膏料会直接被抖动，将石膏料内产生的气泡针散，且在挤压成型时，因抖动柱345的存在故石膏料不会出现被挤出的情况。
如图1和图2所示，成型台1包括与成型带2表面连接的型台主体101，在型台主体101的表面开设有纵截面呈“L”型且用于容纳调宽条32的容纳槽102，在容纳槽102的表面与限位滑槽323对应位置处开设有伸过槽孔103，在容纳槽102的内壁与伸过槽孔103对应位置处安装有多个用于嵌入限位滑槽323内的嵌入弹块104；
限位滑槽323的纵截面呈“凵”字形结构，在限位滑槽323的“凵”字形开口侧壁开设有嵌入槽325。
如图1和图2所示，嵌入弹块104包括纵截面呈三角形结构的勾回弹片1041，勾回弹片1041的一端与容纳槽102的内壁连接，且在勾回弹片1041的另一端表面安装有用于卡入嵌入槽325的勾位台1042。
为了使调宽条32(此处主要指活动条321)呈水平状态时，不会出现轻易被调节套柱34带动的情况，其实施时，一旦活动条321被压入容纳槽102内(被相邻的活动条321压入)，此时限位滑槽323会直接将勾回弹片1041压入限位滑槽323内，同时再使勾位台1042卡入嵌入槽325，如此操作，即使成型带2出现晃动现象，该活动条321也不会轻易活动，只有在调节柱343的强制推动下勾位台1042才会脱离嵌入槽32。
伸过槽孔103用于容纳旋转柱342使得旋转柱342只能进行滑动操作，且活动条321被放平后，活动条321会压在容纳槽102内从而起到顶住成型带2的操作。
如图1所示，端部固定柱331由与成型带2连接的固定柱套3311以及端部侧壁与双头丝杠31连接的承载滑柱3312，承载滑柱3312远离双头丝杠31的一端延伸至固定柱套3311内，在固定柱套3311内安装有与承载滑柱3312连接的变形簧3313。
当成型带2受压时，会直接推动固定柱套3311并沿着承载滑柱3312滑动，而固定柱套3311在滑动时，变形簧3313会受压，从而使挤压成型的石膏板不受成型带2的影响。
本实施例中，旋转柱342的结构可类似于端部固定柱331。
如图1和图3所示，抖动柱345包括套接在旋转柱342侧壁的固定柱3451，在固定柱3451的两端均安装有一个凸轮环3452，在两个凸轮环3452之间安装有多个抖动环3453，两个凸轮环3452关于固定柱3451的中心点对称设置，在凸轮环3452的外侧壁安装有多个震荡胶台3454。
抖动环3453由环体3455以及多个安装在环体3455侧壁且长度呈线性递 增趋势设置的拨动柱3456组成，该拨动柱3456应选择橡胶材质制成，使得浆料成型时不会出现侧壁存在凹陷处。
旋转柱342转动时，会直接带动固定柱3451旋转，而固定柱3451旋转时会同时带动抖动环3453和两个凸轮环3452旋转，此时因两个凸轮环3452如图3所示，使得下方的凸轮环3452接触推动活动条321时，上端的的凸轮环3452不接触推动活动条321，如此循环能保证处于成型带2上的石膏浆料一直处于抖动状态，若两个凸轮环3452同时接触活动条321，则成型带2上的石膏浆料会出现表面突起溢出现象不利于后续动作，且凸轮环3452在旋转时，震荡胶台3454能保证施加在活动条321上的力是震荡的(即多个力断续且大小不同)，而不会是一直以一个持续增大的力冲击，且施加时没有震荡性。
而旋转柱342在旋转时环体3455也会被带动，使得拨动柱3456与对应的活动条321接触，之后，浆料能受到连续型的震荡力。
以上实施例仅为本申请的示例性实施例，不用于限制本申请，本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内，对本申请做出各种修改或等同替换，这种修改或等同替换也应视为落在本申请的保护范围内。

Claims (10)

  1. 一种石膏建材生产线同步调宽归拢系统，其特征在于：包括成型台(1)以及连接在所述成型台(1)表面的且用于承载石膏浆料的成型带(2)，在所述成型台(1)上设有与所述成型带(2)连接的调宽归拢机构(3)；
    所述调宽归拢机构(3)用于调节成型带(2)上承载的石膏浆料的宽度以进行调宽动作，以及用于在进行调宽动作的过程中震动成型带(2)的侧壁以进行抖动导流动作。
  2. 根据权利要求1所述的一种石膏建材生产线同步调宽归拢系统，其特征在于：所述调宽归拢机构(3)包括与所述成型台(1)两端连接的调宽条(32)以及安装在所述成型台(1)远离成型带(2)的一侧表面的双头丝杠(31)，在所述双头丝杠(31)的两端均安装有与所述成型带(2)连接的端部固定夹(33)，且在所述双头丝杠(31)的两端侧壁均连接有一个与调宽条(32)连接且用于带动调宽条(32)活动以同时进行调宽和抖动动作的调节套柱(34)；
    驱动双头丝杠(31)带动两端的调节套柱(34)沿着调宽条(32)的表面同时靠近或远离以进行调宽动作，在完成调宽动作后，再驱动调节套柱(34)自转以震动调宽条(32)从而进行抖动动作。
  3. 根据权利要求2所述的一种石膏建材生产线同步调宽归拢系统，其特征在于：所述调宽条(32)包括多个与成型带(2)表面连接的活动条(321)以及连接在相邻所述活动条(321)之间的承载条(322)，在所述活动条(321)的侧壁开设有用于对调节套柱(34)进行限位的限位滑槽(323)，在所述限位滑槽(323)的内壁开设有用于卡住所述承载条(322)的嵌位槽(324)；
    所述限位滑槽(323)的纵截面呈“凵”字形结构，在所述限位滑槽(323)的“凵”字形开口侧壁开设有嵌入槽(325)。
  4. 根据权利要求3所述的一种石膏建材生产线同步调宽归拢系统，其特 征在于：所述成型台(1)包括与所述成型带(2)表面连接的型台主体(101)，在所述型台主体(101)的表面开设有纵截面呈“L”型且用于容纳调宽条(32)的容纳槽(102)，在所述容纳槽(102)的表面与所述限位滑槽(323)对应位置处开设有伸过槽孔(103)，在所述容纳槽(102)的内壁与所述伸过槽孔(103)对应位置处安装有多个用于嵌入所述限位滑槽(323)内的嵌入弹块(104)。
  5. 根据权利要求4所述的一种石膏建材生产线同步调宽归拢系统，其特征在于：所述嵌入弹块(104)包括纵截面呈三角形结构的勾回弹片(1041)，所述勾回弹片(1041)的一端与所述容纳槽(102)的内壁连接，且在所述勾回弹片(1041)的另一端表面安装有用于卡入所述嵌入槽(325)的勾位台(1042)。
  6. 根据权利要求2所述的一种石膏建材生产线同步调宽归拢系统，其特征在于：所述端部固定夹(33)包括与所述成型带(2)连接的端部固定柱(331)，所述端部固定柱(331)远离成型带(2)的一端侧壁与所述双头丝杠(31)连接，且所述端部固定柱(331)远离成型带(2)的一端安装有用于带动调节套柱(34)进行抖动动作的带动带(332)。
  7. 根据权利要求3所述的一种石膏建材生产线同步调宽归拢系统，其特征在于，所述调节套柱(34)包括套接在双头丝杠(31)侧壁的滑动套(341)以及贯穿设置在滑动套(341)上的旋转柱(342)，所述旋转柱(342)远离所述滑动套(341)的一端连接有嵌入所述限位滑槽(323)的调节柱(343)，在所述调节柱(343)的侧壁开设有用于对旋转柱(342)进行限位的旋转限位槽(344)，在所述旋转柱(342)的侧壁套接有用于推动活动条(321)活动的抖动柱(345)。
  8. 根据权利要求6所述的一种石膏建材生产线同步调宽归拢系统，其特征在于，所述端部固定柱(331)由与成型带(2)连接的固定柱套(3311)以及端部侧壁与双头丝杠(31)连接的承载滑柱(3312)，所述承载滑柱(3312)远离双头丝杠(31)的一端延伸至固定柱套(3311)内，在所述固定柱套(3311) 内安装有与承载滑柱(3312)连接的变形簧(3313)。
  9. 根据权利要求7所述的一种石膏建材生产线同步调宽归拢系统，其特征在于，所述抖动柱(345)包括套接在所述旋转柱(342)侧壁的固定柱(3451)，在所述固定柱(3451)的两端均安装有一个凸轮环(3452)，在两个所述凸轮环(3452)之间安装有多个抖动环(3453)，两个所述凸轮环(3452)关于所述固定柱(3451)的中心点对称设置，在所述凸轮环(3452)的外侧壁安装有多个震荡胶台(3454)。
  10. 根据权利要求9所述的一种石膏建材生产线同步调宽归拢系统，其特征在于，所述抖动环(3453)由环体(3455)以及多个安装在环体(3455)侧壁且长度呈线性递增趋势设置的拨动柱(3456)组成。
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