WO2022226915A1 - 一种带伺服仿形高速双端封边机的控制系统 - Google Patents
一种带伺服仿形高速双端封边机的控制系统 Download PDFInfo
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- WO2022226915A1 WO2022226915A1 PCT/CN2021/091106 CN2021091106W WO2022226915A1 WO 2022226915 A1 WO2022226915 A1 WO 2022226915A1 CN 2021091106 W CN2021091106 W CN 2021091106W WO 2022226915 A1 WO2022226915 A1 WO 2022226915A1
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- 238000004891 communication Methods 0.000 claims abstract description 151
- 238000012545 processing Methods 0.000 claims abstract description 26
- 238000002844 melting Methods 0.000 claims description 64
- 230000008018 melting Effects 0.000 claims description 60
- 239000003292 glue Substances 0.000 claims description 51
- 238000004026 adhesive bonding Methods 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 28
- 238000003801 milling Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 9
- 238000010298 pulverizing process Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
Definitions
- the utility model relates to the technical field of sheet metal processing, in particular to a control system of a high-speed double-end edge banding machine with servo profiling.
- the edge banding machine includes the process of edge banding of a sheet, and the controllers and drivers used in different work processes are different. At present, most of the double-end edge banding machines on the market are ordinary double-end edge banding machines, which run slowly.
- the control system adopts touch screen control, which cannot be connected with the factory office software, data cannot be shared, and work efficiency is low.
- the shape mechanism uses a cylinder as the actuator, which has poor operation stability, resulting in poor operation or easy operation problems, and ultimately low plate processing efficiency.
- the utility model provides a control system for a high-speed double-ended edge banding machine with servo profiling, which controls the operation of a processing control device by cooperating with a variety of different communication modes, and realizes communication with a man-machine dialogue unit,
- the effect of data sharing, and the use of Beckhoff motion control system to control the servo profiling control module is helpful to improve work efficiency.
- a control system of a high-speed double-ended edge banding machine with servo profiling comprising a man-machine dialogue unit, a processing control device, a programmable controller, an I/O module, a first high-speed communication unit, a second high-speed communication unit, a serial communication unit and a Beckhoff motion control system
- the man-machine dialogue unit is communicatively connected to the programmable controller through the first high-speed communication unit
- the programmable controller controls the processing control device to complete various processing functions through the serial communication unit, the second high-speed communication unit and the I/O module
- the processing control device includes a servo profiling control module
- the Beckhoff motion control system is used to control the work of the servo profiling control module.
- the Beckhoff motion control system includes a Beckhoff control communication unit, a Beckhoff controller and a communication coupler, and the servo profiling control module is signal-connected to the Beckhoff controller through the communication coupler, and communicates with the Beckhoff controller.
- the method adopts the Beckhoff control communication unit.
- the servo profiling control module includes a rough servo profiling control unit and a fine servo profiling control unit; the rough servo profiling control unit includes a rough upper profiling servo driver, a rough lower profiling servo driver, and a rough cutting tool.
- the processing control device further includes a feeding control unit, a gluing control unit, a crushing knife control unit, a belt feeding and cutting control unit, a finishing control unit, a scraper control unit, a cleaning control unit, a polishing control unit, a The beam control unit and the conveying control unit; the man-machine dialogue unit sends a control signal to the programmable controller through the first high-speed communication unit; the programmable controller that receives the control signal passes the second high-speed communication unit.
- the rate communication unit and the I/O master control module respectively control the feeding control unit, gluing control unit, crushing knife control unit, belt feeding and cutting control unit, finishing control unit, scraper control unit, cleaning control unit, polishing control unit
- the control unit, the pressure beam control unit and the conveying control unit work to load, process and unload the workpiece.
- the processing control device further includes a position module and a plurality of drag motors, each of which is electrically connected with a rotary encoder, and a plurality of the rotary encoders are all connected in communication with the position module.
- the position signal of the workpiece is provided to the position module, and the position module is then communicated and connected to the programmable controller through the I/O module.
- the pulverizing knife control unit includes a pulverizing and pre-milling solenoid valve, a pulverizing and pre-milling cylinder, a tool frequency converter and a tool motor; after the workpiece to be processed reaches the set working position, the programmable controller passes the I The /O module sends a control signal to the tool solenoid valve and the tool inverter, the tool solenoid valve is energized and controls the crushing and pre-milling cylinder to work, and the tool inverter controls the tool motor after receiving the control signal The work cuts and smashes the excess amount on both sides of the workpiece.
- the feeding control unit includes a feeding servo driver, a plurality of feeding platen servo motors, a plurality of feeding induction switches, a plurality of feeding cylinders, and a plurality of feeding solenoid valves;
- the high-speed communication unit controls the feed servo driver to work, and a plurality of the feed servo drives further control the feed platen servo motors to work; the feed induction switches and feed solenoid valves pass through the I/O
- the module is connected in communication with the programmable controller, and a plurality of the feeding solenoid valves control a plurality of the feeding cylinders to work.
- the belt feeding and cutting control unit includes a belt feeding drive motor, a belt feeding driver, a belt feeding frequency converter, a plurality of belt feeding solenoid valves, a plurality of belt feeding cylinders, and a plurality of belt feeding sensors; the programmable controllers respectively pass The serial communication unit and the I/O module control the operation of the belt inverter, the programmable controller controls the operation of the belt drive through the second high-speed communication unit, and the belt drive is further based on the second high-speed communication unit.
- the received signal controls the operation of the belt drive motor; the programmable controller controls a number of the belt conveyor solenoid valves and a number of the sensors to work through the I/O module, and the solenoid valve then operates according to the received signal
- the plurality of belt feeding cylinders are controlled to work.
- the gluing control unit includes an upper gluing control unit and a lower gluing control unit
- the upper gluing control unit includes an upper gluing temperature controller, an upper gluing contactor, an upper gluing temperature sensing probe, The gluing DC driver, gluing motor, and several upper gluing heating pipes
- the lower gluing control unit includes a lower gluing thermostat, a lower gluing contactor, a lower gluing temperature sensing probe, a lower gluing frequency converter, A glue-coating shaft motor and a number of lower melting glue heating pipes
- the upper melting glue thermostat and the lower melting glue temperature controller are both connected to the programmable controller through the serial communication unit for communication and connection, and the upper melting glue thermostat
- the temperature controller is used to control the upper melting glue temperature sensing probe to sense the temperature of the upper melting glue heating pipe
- the lower melting glue temperature controller is used to control the lower melting glue temperature sensing probe to sense the temperature of the lower melting glue heating pipe
- the programming controller controls the operation of the glue-up
- the DC driver controls the pressing motor to work according to the received signal; the programmable controller controls the lower melting contactor and the lower melting inverter to work through the I/O module, and the lower melting contactor works According to the received signal, the operation of several lower melting glue heating pipes is controlled, and the lower melting glue inverter controls the operation of the gluing shaft motor according to the received signal.
- the man-machine dialogue unit communicates with the programmable controller through the first high-speed communication unit
- the processing control device communicates with the programmable controller through the first high-speed communication unit.
- Two high-speed communication units and I/O modules are connected to the programmable controller for communication. Through different communication methods, the communication between different structures is realized, so that the communication speed between different structure controls is more coordinated, which can effectively improve the
- the control system of the high-speed double-ended edge banding machine of the present invention has high control efficiency, and realizes communication with the man-machine dialogue unit, which facilitates real-time monitoring of data and reduces the occurrence of faults.
- a separate Beckhoff motion control system is set to control the work of the servo profiling control module, thereby improving the working speed of profiling and the production efficiency of products.
- FIG. 1 is a flow chart of the present invention.
- FIG. 2 is a flow chart of the Beckhoff motion control system of the present invention.
- Fig. 3 is the overall control diagram of the system of the present invention.
- FIG. 4 is a configuration diagram of the present invention.
- Fig. 5 is the communication principle diagram of the rough servo profiling control unit and the large flat scraping control unit of the present invention.
- Fig. 6 is the communication principle diagram of the fine servo profiling control unit and the universal milling control unit of the present invention.
- FIG. 7 is a communication principle diagram of the feeding control unit, the pulverizing knife control unit and the separating agent control unit of the present invention.
- FIG. 8 is a communication principle diagram of the fine milling control unit, the tape feeding and cutting control unit, and the sideband switching control unit of the present invention.
- FIG. 9 is a communication principle diagram of the upper melting glue control unit, the lower glue melting control unit and the finishing control unit of the present invention.
- FIG. 10 is a communication principle diagram of the scraper control unit, the broken wire control unit, the polishing control unit and the cleaning agent control unit of the present invention.
- FIG. 11 is a communication principle diagram of the conveying control unit, the pressure beam control unit and the opening and closing control unit of the present invention.
- FIG. 12 is a flow chart of the operation of the crushing knife control unit of the present invention.
- FIG. 13 is a working flow chart of the servo profiling control module of the present invention.
- Reference numerals in Figures 1 to 13 include:
- a control system of a high-speed double-ended edge banding machine with servo profiling includes a man-machine dialogue unit, a processing control device, a programmable controller, an I/O module, a first A high-speed communication unit, a second high-speed communication unit, a serial communication unit and a Beckhoff motion control system, the man-machine dialogue unit is communicatively connected to the programmable controller through the first high-speed communication unit, and the The programmable controller controls the processing control device to complete various processing functions through the serial communication unit, the second high-speed communication unit and the I/O module; the processing control device includes a servo profiling control module, the Beckhoff motion control system is used to control the work of the servo profiling control module. Set up a separate Beckhoff motion control system to control the work of the servo profiling control module, thereby improving the working speed of profiling and improving the production efficiency of products.
- an I/O module, a first high-rate communication unit and a second high-rate communication unit are provided, and the man-machine dialogue unit is communicated with the programmable controller through the first high-rate communication unit, and the processing control unit is The device communicates with the programmable controller through the second high-speed communication unit and the I/O module, and realizes the communication between different structures through different communication methods, so that the communication rates between different structure controls are more coordinated. It can effectively improve the control efficiency of the control system of the high-speed double-ended edge banding machine of the present invention, and realize the communication with the man-machine dialogue unit, that is, the working data of this embodiment can be transmitted to the corresponding office software, which is more convenient.
- the first high-speed communication unit preferably adopts the Ethernet communication method, that is, Ethernet communication
- the human-machine dialogue unit is an industrial PC
- the communication between the human-machine dialogue unit and the programmable controller or other control CPU is convenient. It is Ethernet communication with high communication speed.
- the second high-speed communication unit preferably adopts CANopen communication mode, and the programmable controller and the driver or PLC in other processing control devices adopt CANopen communication, and the communication speed of this mode is as high as 1M.
- This embodiment provides a control system for a high-speed double-end edge banding machine with servo profiling, as shown in Figure 2, Figure 5, and Figure 6.
- the Beckhoff motion control system includes a Beckhoff control communication unit, a Beckhoff controller, and a Beckhoff controller.
- a communication coupler, the servo profiling control module is signally connected to the Beckhoff controller through the communication coupler, and the communication mode adopts the Beckhoff control communication unit.
- the communication coupler is preferably an Ethercat coupler.
- the Beckhoff control communication unit preferably adopts the Ethercat communication method
- the Beckhoff motion control system also includes connection structures in the prior art such as a bus input module, a bus output module, a bus encoder, and an XFC rapid module.
- the action of the profiling servo axis is complex, and the differential compensation control is required between the profiling servo axes. Therefore, the Beckhoff motion control system of this embodiment is used for independent control.
- the Beckhoff motion control system cooperates with the Ethercat communication method to achieve the characteristics of high efficiency and precise motion control, avoiding the problem of poor operation stability caused by the use of cylinders alone as actuators.
- the servo profiling control module includes a rough servo profiling control unit and a fine servo profiling control unit;
- the coarse servo profiling control unit includes a rough upper profiling servo driver, a rough lower profiling servo driver, and a rough tool frequency conversion.
- the rough upper profiling servo driver and the rough lower profiling servo driver are all connected with the communication coupler.
- the rough tool frequency converter, some rough top profiling solenoid valves and some rough bottom profiling solenoid valves are connected to the communication coupler through the I/O module.
- the signal connection and communication method are all using Beckhoff control communication unit; the rough upper profiling servo driver receives control signals to control several rough upper profiling servo motors to work, and the coarse lower profiling servo driver receives control signals to control several rough lower profiling servo motors After receiving the control signal, the rough tool inverter is used to control the rough tool motor. After receiving the control signal, the rough top profile solenoid valve controls the rough top profile cylinder to work, and the rough bottom profile solenoid valve controls the rough bottom profile after receiving the control signal. shaped cylinder work;
- the fine servo profiling control unit includes a fine upper profiling servo driver, a fine lower profiling servo driver, a fine tool inverter, a number of fine upper profiling servo motors, a number of fine lower profiling servo motors, and a number of fine tool motors.
- both the fine upper profiling servo driver and the fine lower profiling servo driver are connected to the signal of the communication coupler Connection, the precision tool frequency converter, several precision upper profiling solenoid valves and several precision lower profiling solenoid valves are connected to the communication coupler through the I/O module.
- the communication method adopts Beckhoff to control the communication unit;
- the driver receives the control signal to control the work of several fine upper profiling servo motors, the fine bottom profiling servo driver receives the control signal to control the work of several fine lower profiling servo motors, the fine tool inverter receives the control signal and is used to control the fine tool motor to work.
- the upper profiling solenoid valve controls the fine upper profiling cylinder to work after receiving the control signal, and the fine lower profiling solenoid valve controls the fine lower profiling cylinder to work after receiving the control signal.
- the rough servo profiling control unit performs preliminary profiling of the sheet metal, and then the fine servo profiling control unit performs fine trimming, so that the sheet metal profiling precision is higher.
- the fine servo profiling control unit controls the rough top profile through the Beckhoff controller
- the profile servo driver and the rough bottom profile servo driver work, and the rough top profile servo driver and the rough bottom profile servo driver respectively control the rough top profile servo motor and the rough bottom profile servo motor to work, so that the upper and lower profiles of the plate are respectively controlled. corners are processed.
- the rough upper profiling solenoid valve, the rough lower profiling solenoid valve and the rough tool inverter all need to be connected to the communication coupler through the I/O module, and then control the rough upper profiling cylinder and the rough lower profiling solenoid valve according to the control signal.
- the rough cutter motor works; in addition, for different plate thicknesses and edge strips of different thicknesses, the Beckhoff motion control system of this embodiment can adjust the working parameters, thereby changing the angle of the profiling arc.
- the working principle of the fine servo profiling control unit is the same as that of the coarse servo profiling control unit, and will not be repeated here.
- the rough servo profiling control unit is also provided with a position signal control unit, as shown in Figure 5 and Figure 6, by setting the PG module, the working position signal of the motor or tool in operation is transmitted to the working position through the communication coupler.
- a position signal control unit as shown in Figure 5 and Figure 6, by setting the PG module, the working position signal of the motor or tool in operation is transmitted to the working position through the communication coupler.
- the communication method between the PG module and the communication coupler also adopts the Ethercat communication method.
- the processing control device further includes a feeding control unit, a gluing control unit, a crushing knife control unit, and a belt feeder control unit.
- the man-machine dialogue unit sends control signals to all the The programmable controller;
- the programmable controller that receives the control signal controls the feeding control unit, the gluing control unit, and the pulverizing knife control unit respectively through the second high-speed communication unit and the I/O master control module.
- belt feeding and cutting control unit, finishing control unit, scraper control unit, cleaning control unit, polishing control unit, pressure beam control unit and conveying control unit are operated, and the workpiece is loaded, processed and unloaded.
- the processing control device also includes a separating agent control unit, a fine milling control unit, a sideband switching control unit, a diagonal scraping control unit, a wire breakage control unit, a universal milling control unit, an opening and a table control unit, etc.
- the mechanical control unit of the above control unit The structure is the existing technology, but the communication control method also adopts a variety of communication control methods.
- the programmable controller and the PLC and the driver of different control units use CADopen communication, while the solenoid valve and the frequency converter communicate with the programmable controller through the I/O module.
- the programming controller performs data transmission communication.
- the feeding control unit includes a feeding servo driver, a plurality of feeding platen servo motors, a plurality of feeding induction switches, a plurality of feeding a cylinder and a plurality of feeding solenoid valves;
- the programmable controller controls the feeding servo driver to work through the second high-speed communication unit, and a plurality of the feeding servo drivers further control a plurality of feeding pressure plate servo motors to work; so
- the plurality of feed induction switches and the plurality of feed solenoid valves are all connected in communication with the programmable controller through the I/O module, and the plurality of the feed solenoid valves control the work of the feed cylinders.
- the edge banding machine of this embodiment includes a fixed end and a moving end.
- the feeding control unit includes a fixed end feeding control unit and a moving end feeding control unit.
- the control methods of the fixed end and the moving end are the same, which is the prior art , here and other control units are not repeated here.
- the crushing knife control unit includes a crushing pre-milling solenoid valve, a crushing pre-milling cylinder, a cutter frequency converter and a cutter motor; when the workpiece to be processed arrives After setting the working position, the programmable controller sends control signals to the tool solenoid valve and the tool inverter through the I/O module.
- the tool solenoid valve is energized and controls the crushing and pre-milling cylinder to work. Control the work of the tool motor to cut and smash the excess amount on both sides of the workpiece.
- the pulverizing knife control unit of this embodiment can batch process the irregular plates on the side of the plate, and cut and pulverize the excess plates, with a high degree of automation and high work efficiency.
- the crushing and pre-milling solenoid valve is energized, and the crushing and pre-milling cylinder controls the cutter connected to it to cut and mill the board accordingly.
- the tool motor is equipped with a crushing pre-milling motor, an upper crushing motor and a lower crushing motor.
- the programmable controller sends a control signal to the tool inverter through the I/O module, crushing and pre-milling.
- the motor, the upper crushing motor and the lower crushing motor start to work, and the corresponding tools are controlled to cut and crush the excess plates of the workpiece.
- the functional structure of pulverizing the workpiece can be used to process the workpiece more quickly and accurately, and the workpiece can be processed in batches, so that the edge banding production of the workpiece can be efficiently performed. Work.
- the belt feeding and cutting control unit includes a belt feeding drive motor, a belt feeding driver, a belt feeding frequency converter, and several feeding solenoid valves. , a number of belt feeding cylinders and a number of belt feeding sensors; the programmable controller controls the operation of the belt feeding inverter through the serial communication unit and the I/O module respectively, and the programmable controller controls the operation of the belt feeding driver through the second high-speed communication unit,
- the belt feeding driver then controls the belt feeding drive motor to work according to the received signal;
- the programmable controller controls several belt feeding solenoid valves and several sensors to work through the belt feeding I/O module, and the solenoid valve controls several belt feeding cylinders according to the received signal.
- the belt drive motor is preferably a servo motor.
- the gluing control unit includes an upper melting control unit and a lower melting control unit
- the upper melting control unit includes an upper melting temperature controller, an upper melting contactor, an upper melting temperature probe, a pressure Glue DC driver, gluing motor and several heating tubes for upper melting
- the lower melting control unit includes lower melting temperature controller, lower melting contactor, lower melting temperature probe, lower melting inverter, and gluing shaft
- the upper melting glue thermostat and the lower melting glue temperature controller are both connected to the programmable controller through the serial communication unit, and the upper melting glue thermostat is used to control the upper melting glue temperature sensing probe Sensing the temperature of the upper melting glue heating tube, the lower melting glue thermostat is used to control the lower melting glue temperature sensing probe to sense the temperature of the lower melting glue heating tube;
- the programmable controller controls the upper melting glue contactor and the glue pressing through the I/O module
- the DC driver works, the glue-up contactor controls a number of glue-up heating tubes to work according to the received signal,
- the communication control methods of the tape feeding and cutting control unit and the gluing control unit are shown in Figures 8 and 9.
- the most matching communication mode is adopted to maximize the conditions for different devices. It can have a high-efficiency data transmission mode.
- the corresponding control unit communication modes listed in this embodiment can flexibly apply different communication technologies to improve the edge sealing production efficiency of the board.
- the processing control device of the present embodiment also includes a position module and a plurality of drag motors, each of which is electrically connected with a rotary encoder, and the plurality of rotary encoders are all connected in communication with the position module, and the rotary encoder is used for moving the workpiece.
- the position signal is provided to the position module, and the position module communicates with the programmable controller through the I/O module.
- the position signal of the workpiece is provided by the rotary encoder on the drag motor, which replaces the traditional form switch control, reduces the electrical failure caused by the mechanical life of the travel switch, and improves the stability of the equipment.
- the action position of each control unit can be changed by changing the system parameters.
- the conveying control unit in Figure 11 controls the operation of the conveying inverter through the I/O module, and the conveying inverter controls the operation of the conveying and dragging motor.
- the rotary encoder of the conveying and dragging motor sends the position signal of the workpiece to the conveying position in real time. On the module, and then you can know the working status of the workpiece in real time.
- the staff can choose to manually start the crushing function, or choose to automatically start the fan function.
- the rotary encoder on the crushing and dragging motor Cooperate with the existing PLC controller to calculate the position information of the workpiece in real time.
- the position information is transmitted to the corresponding programmable controller or the man-machine dialogue unit in real time, so that the staff can understand it in real time.
- the working mode of the profiling work of the present embodiment can be selected from manual mode or automatic mode.
- the precise copying servo motor is turned on, the copying drag motor is also turned on, and the copying work is started.
- the encoder of the copying drag motor and the existing application cooperate with the PLC controller of this embodiment to calculate the real-time copying work.
- the position of the workpiece is convenient for the accurate execution of the profiling work.
- the control system of the high-speed double-end edge banding machine with servo profiling in this embodiment adopts the cooperation of various communication methods to realize high-efficiency operation control and data monitoring, and by setting up the Beckhoff motion control system, the servo profiling control is
- the modules are independently controlled to achieve the effects of high efficiency and high precision, thereby effectively improving the production efficiency of the edge banding machine applying this embodiment.
Abstract
一种带伺服仿形高速双端封边机的控制系统，设置I/O模块、第一高速率通讯单元以及第二高速率通讯单元，人机对话单元通过第一高速率通讯单元与可编程控制器通信连接，而加工控制装置则通过第二高速率通讯单元以及I/O模块与可编程控制器通信连接，设置单独的倍福运动控制系统，控制伺服仿形控制模块的工作。
Description
本实用新型涉及板材加工技术领域，尤其是指一种带伺服仿形高速双端封边机的控制系统。
封边机包括了过个板材封边加工的流程，不同的作业流程采用的控制器以及驱动器等是不同的。目前市场上双端封边机绝大部分是普通型双端封边机，运行速度慢，控制系统采用触摸屏控制，无法做到与工厂办公软件对接，数据无法共享，工作效率低，并且其仿形机构采用气缸做为执行机构，运行稳定性差，导致作业不流畅亦或容易出现作业问题，最终使板材加工效率低下。
发明内容
本实用新型针对现有技术的问题提供一种带伺服仿形高速双端封边机的控制系统，通过多种不同的通讯方式配合来控制加工控制装置工作，实现与人机对话单元的通讯、数据共享的效果，并且采用倍福运动控制系统对伺服仿形控制模块进行控制，有助于提高工作效率。
为了解决上述技术问题，本实用新型采用如下技术方案：一种带伺服仿形高速双端封边机的控制系统，包括人机对话单元、加工控制装置、可编程控制器、I/O模块、第一高速率通讯单元、第二高速率通讯单元、串行通讯单元以及倍福运动控制系统，所述人机对话单元通过所述第一高速率通讯单元与所述可编程控制器通信连接，所述可编程控制器通过所述串行通讯单元、第二高速率通讯单元以及I/O模块控制所述加工控制装置完成多种加工功能；所述加工控制装置包括有伺服仿形控制模块，所述倍福运动控制系统用于控制所述伺服仿形控制模块工作。
优选的，所述倍福运动控制系统包括倍福控制通讯单元、倍福控制器以及通讯耦合器，所述伺服仿形控制模块通过所述通讯耦合器与所述倍福控制器信号连接，通讯方式采用所述倍福控制通讯单元。
优选的，所述伺服仿形控制模块包括粗伺服仿形控制单元以及精伺服仿形控制单元；所述粗伺服仿形控制单元包括粗上仿形伺服驱动器、粗下仿形伺服驱动器、粗刀具变频器、若干粗上仿形伺服电机、若干粗下仿形伺服电机、若干粗刀具电机、若干粗上仿形电磁阀、若干粗上仿形气缸、若干粗下仿形电磁阀以及若干粗下仿形气缸；所述粗上仿形伺服驱动器和粗下仿形伺服驱动器均与所述通讯耦合器信号连接，所述粗刀具变频器、若干粗上仿形电磁阀以及若干粗下仿形电磁阀通过所述I/O模块与所述通讯耦合器信号连接，通信方式均是采用所述倍福控制通讯单元；所述粗上仿形伺服驱动器接收控制信号控制若干粗上仿形伺服电机工作，所述粗下仿形伺服驱动器接收控制信号控制若干粗下仿形伺服电机工作，所述粗刀具变频器接收控制信号后用于控制粗刀具电机工作，所述粗上仿形电磁阀接收控制信号后控制所述粗上仿形气缸工作，所述粗下仿形电磁阀接收控制信号后控制所述粗下仿形气缸工作；所述精伺服仿形控制单元包括精上仿形伺服驱动器、精下仿形伺服驱动器、精刀具变频器、若干精上仿形伺服电机、若干精下仿形伺服电机、若干精刀具电机、若干精上仿形电磁阀、若干精上仿形气缸、若干精下仿形电磁阀以及若干精下仿形气缸；所述精上仿形伺服驱动器和精下仿形伺服驱动器均与所述通讯耦合器信号连接，所述精刀具变频器、若干精上仿形电磁阀以及若干精下仿形电磁阀通过所述I/O模块与所述通讯耦合器信号连接，通信方式均是采用所述倍福控制通讯单元；所述精上仿形伺服驱动器接收控制信号控制若干精上仿形伺服电机工作，所述精下仿形伺服驱动器接收控制信号控制若干精下仿形伺服电机工作，所述精刀具变频器接收控制信号后用于控制精刀具电机工作，所述精上仿形电磁阀接收控制信号后控制所述精上仿形气缸工作，所述精下仿形电磁阀接收控制信号后控制所述精下仿形气缸工作。
优选的，所述加工控制装置还包括进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元；所述人机对话单元通过所述第一高速率通讯单元发送控制信号到所述可编程控制器；接收到控制信号的所述可编程控制器，通过第二高速率通讯单元以及I/O总控制模块分别控制所述进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元作业，对工件进行上料、加工以及下料的操作。
优选的，所述加工控制装置还包括位置模块以及若干拖动电机，若干所述拖动电机均电连接有旋转编 码器，若干所述旋转编码器均与所述位置模块通信连接，旋转编码器用于将工件的位置信号提供给位置模块，所述位置模块再通过所述I/O模块与所述可编程控制器通信连接。
优选的，所述粉碎刀控制单元包括粉碎预铣电磁阀、粉碎预铣气缸、刀具变频器以及刀具电机；在待加工工件到达设定的工作位置后，所述可编程控制器通过所述I/O模块发送控制信号到所述刀具电磁阀以及刀具变频器，所述刀具电磁阀通电并控制所述粉碎预铣气缸工作，所述刀具变频器在接收到控制信号后则控制所述刀具电机工作将工件两侧多余的量进行切削粉碎。
优选的，所述进料控制单元包括进料伺服驱动器、若干进料压板伺服电机、若干进料感应开关、若干进料气缸以及若干进料电磁阀；所述可编程控制器通过所述第二高速率通讯单元控制所述进料伺服驱动器工作，若干所述进料伺服驱动器进而控制若干进料压板伺服电机工作；所述若干进料感应开关以及若干进料电磁阀均通过所述I/O模块与所述可编程控制器通信连接，若干所述进料电磁阀控制若干所述进料气缸工作。
优选的，所述送带切带控制单元包括送带驱动电机、送带驱动器、送带变频器、若干送带电磁阀、若干送带气缸以及若干送带传感器；所述可编程控制器分别通过所述串行通讯单元以及I/O模块控制所述送带变频器工作，所述可编程控制器通过所述第二高速率通讯单元控制所述送带驱动器工作，所述送带驱动器再根据接收的信号控制所述送带驱动电机工作；所述可编程控制器通过所述I/O模块控制若干所述送带电磁阀以及若干所述传感器工作，所述电磁阀再根据接收到的信号控制所述若干送带气缸工作。
优选的，所述涂胶控制单元包括上熔胶控制单元以及下熔胶控制单元，所述上熔胶控制单元包括上熔胶温控器、上熔胶接触器、上熔胶感温探头、压胶直流驱动器、压胶电机以及若干上熔胶发热管；所述下熔胶控制单元包括下熔胶温控器、下熔胶接触器、下熔胶感温探头、下熔胶变频器、涂胶轴电机以及若干下熔胶发热管；所述上熔胶温控器和所述下熔胶温控器均通过所述串行通讯单元与所述可编程控制器通信连接，上熔胶温控器用于控制上熔胶感温探头感知所述上熔胶发热管的温度，下熔胶温控器用于控制下熔胶感温探头感知所述下熔胶发热管的温度；所述可编程控制器通过所述I/O模块控制所述上熔胶接触器和压胶直流驱动器工作，所述上熔胶接触器根据接收到的信号控制若干上熔胶发热管工作，所述压胶直流驱动器根据接收的信号控制所述压胶电机工作；所述可编程控制器通过所述I/O模块控制所述下熔胶接触器和下熔胶变频器工作，所述下熔胶接触器根据接收到的信号控制若干下熔胶发热管工作，所述下熔胶变频器根据接收的信号控制所述涂胶轴电机工作。
本实用新型的有益效果：
1、设置I/O模块、第一高速率通讯单元以及第二高速率通讯单元，人机对话单元通过所述第一高速率通讯单元与可编程控制器通信连接，而加工控制装置则通过第二高速率通讯单元以及I/O模块与可编程控制器通信连接，通过不同的通讯方式，实现不同的结构之间的通讯，使得不同的结构控制之间的通讯速率更加配合，可以有效的提高本发明的高速双端封边机的控制系统的控制效率，并且实现与人机对话单元的通讯，便于进行数据实时监控，减少故障的发生。
2、本发明设置单独的倍福运动控制系统，控制伺服仿形控制模块的工作，从而提高仿形的工作速度，提高产品的生产效率。
图1为本发明的流程框图。
图2为本发明的倍福运动控制系统的流程框图。
图3为本发明的系统总控制图。
图4为本发明的配置图。
图5为本发明的粗伺服仿形控制单元和大平刮控制单元的通讯原理图。
图6为本发明的精伺服仿形控制单元和万能铣控制单元的通讯原理图。
图7为本发明的进料控制单元、粉碎刀控制单元以及分离剂控制单元的通讯原理图。
图8为本发明的精铣控制单元、送带切带控制单元以及边带切换控制单元的通讯原理图。
图9为本发明的上熔胶控制单元、下熔胶控制单元以及精修控制单元通讯原理图。
图10为本发明的刮刀控制单元、断丝控制单元、抛光控制单元以及清洁剂控制单元的通讯原理图。
图11为本发明的输送控制单元、压梁控制单元以及开合控制单元的通讯原理图。
图12为本发明的粉碎刀控制单元的工作流程图。
图13为本发明的伺服仿形控制模块的工作流程图。
在图1至图13中的附图标记包括：
为了便于本领域技术人员的理解，下面结合实施例与附图对本实用新型作进一步的说明，实施方式提及的内容并非对本实用新型的限定。以下结合附图对本实用新型进行详细的描述。
本实施例提供的一种带伺服仿形高速双端封边机的控制系统，如图1至图6，包括人机对话单元、加工控制装置、可编程控制器、I/O模块、第一高速率通讯单元、第二高速率通讯单元、串行通讯单元以及倍福运动控制系统，所述人机对话单元通过所述第一高速率通讯单元与所述可编程控制器通信连接，所述可编程控制器通过所述串行通讯单元、第二高速率通讯单元以及I/O模块控制所述加工控制装置完成多种加工功能；所述加工控制装置包括有伺服仿形控制模块，所述倍福运动控制系统用于控制所述伺服仿形控制模块工作。设置单独的倍福运动控制系统，控制伺服仿形控制模块的工作，从而提高仿形的工作速度，提高产品的生产效率。
具体地，本实施例设置I/O模块、第一高速率通讯单元以及第二高速率通讯单元，人机对话单元通过所述第一高速率通讯单元与可编程控制器通信连接，而加工控制装置则通过第二高速率通讯单元以及I/O模块与可编程控制器通信连接，通过不同的通讯方式，实现不同的结构之间的通讯，使得不同的结构控制之间的通讯速率更加配合，可以有效的提高本发明的高速双端封边机的控制系统的控制效率，并且实现与人机对话单元的通讯，也即可以将本实施例的工作数据传输到相应的办公软件上，更方便进行数据实时监控，减少故障的发生，从而可以提高本实施例的稳定性。其中，第一高速率通讯单元优选采用Ethernet通讯方式，即以太网通讯，人机对话单元为工业PC机，人机对话单元与可编程控制器或者其他的控制CPU之间的通讯，采用的便是Ethernet通讯，通讯速率高。而第二高速率通讯单元优选采用CANopen通讯方式，可编程控制器与其他的加工控制装置中的驱动器或PLC则采用CANopen通讯，这种方式的通讯速率高达1M。也就是说，本实施例中，分别采用不同的通讯方式，来完成不同的数据传输速率以及控制的需求，从而可以提高本实施例的高速双端封边机的控制系统的控制效率，进而可以提高工件的封边生产效率。
本实施例提供的一种带伺服仿形高速双端封边机的控制系统，如图2、图5、图6，所述倍福运动控制系统包括倍福控制通讯单元、倍福控制器以及通讯耦合器，所述伺服仿形控制模块通过所述通讯耦合器与所述倍福控制器信号连接，通讯方式采用所述倍福控制通讯单元。其中，通讯耦合器优选采用Ethercat耦合器。
具体地，倍福控制通讯单元优选采用Ethercat通讯方式，倍福运动控制系统还包括总线输入模块、总线输出模块、总线编码器、XFC急速模块等现有技术中的连接结构。仿形伺服轴的动作复杂，仿形伺服轴之间需要做差补控制，所以，采用本实施例的倍福运动控制系统进行单独的控制。倍福运动控制系统配合Ethercat通讯方式，实现执行高效、运动控制精准的特点，避免了单独采用气缸作为执行机构而导致的运行稳定性差的问题。
其中，如图5，伺服仿形控制模块包括粗伺服仿形控制单元以及精伺服仿形控制单元；粗伺服仿形控制单元包括粗上仿形伺服驱动器、粗下仿形伺服驱动器、粗刀具变频器、若干粗上仿形伺服电机、若干粗下仿形伺服电机、若干粗刀具电机、若干粗上仿形电磁阀、若干粗上仿形气缸、若干粗下仿形电磁阀以及若干粗下仿形气缸；
粗上仿形伺服驱动器和粗下仿形伺服驱动器均与通讯耦合器信号连接，粗刀具变频器、若干粗上仿形电磁阀以及若干粗下仿形电磁阀通过I/O模块与通讯耦合器信号连接，通信方式均是采用倍福控制通讯单元；粗上仿形伺服驱动器接收控制信号控制若干粗上仿形伺服电机工作，粗下仿形伺服驱动器接收控制信号控制若干粗下仿形伺服电机工作，粗刀具变频器接收控制信号后用于控制粗刀具电机工作，粗上仿形电磁阀接收控制信号后控制粗上仿形气缸工作，粗下仿形电磁阀接收控制信号后控制粗下仿形气缸工作；
如图6，精伺服仿形控制单元包括精上仿形伺服驱动器、精下仿形伺服驱动器、精刀具变频器、若干精上仿形伺服电机、若干精下仿形伺服电机、若干精刀具电机、若干精上仿形电磁阀、若干精上仿形气缸、若干精下仿形电磁阀以及若干精下仿形气缸；精上仿形伺服驱动器和精下仿形伺服驱动器均与通讯耦合器信号连接，精刀具变频器、若干精上仿形电磁阀以及若干精下仿形电磁阀通过I/O模块与通讯耦合器信号连接，通信方式均是采用倍福控制通讯单元；精上仿形伺服驱动器接收控制信号控制若干精上仿形伺服电机工作，精下仿形伺服驱动器接收控制信号控制若干精下仿形伺服电机工作，精刀具变频器接收控制信号后用于控制精刀具电机工作，精上仿形电磁阀接收控制信号后控制精上仿形气缸工作，精下仿形电磁阀接收控制信号后控制精下仿形气缸工作。
具体地，本实施例先由粗伺服仿形控制单元进行初步板材的仿形，再由精伺服仿形控制单元进行精修，从而使板材的仿形精度更高。一般来说，板材有四个角需要仿形，使其形成需要的圆弧型，因而将四个角分上下仿形工作，如粗伺服仿形控制单元，通过倍福控制器控制粗上仿形伺服驱动器和粗下仿形伺服驱动器工作，粗上仿形伺服驱动器和粗下仿形伺服驱动器再分别控制粗上仿形伺服电机和粗下仿形伺服电机工作，从而分别对板材上下四个角进行加工。另外，粗上仿形电磁阀、粗下仿形电磁阀以及粗刀具变频器均需通过I/O模块与通讯耦合器连接，再根据控制信号控制粗上仿形气缸、粗下仿形电磁阀以及粗刀具电机工作；另外，针对不同的板材厚度、不同厚度的封边条，本实施例的倍福运动控制系统可以进行工作参数的调整，从而可以改变仿形圆弧的角度大小。精伺服仿形控制单元的工作原理与粗伺服仿形控制单元的工作原理相同，此处不再赘述。进一步的，粗伺服仿形控制单元还设置有位置信号的控制单元，如图5、图6所示，通过设置PG模块，将工作中的电机或刀具等的工作位置信号通过通讯耦合器传输到倍福控制器中，便于进行监控，其中，PG模块与通讯耦合器的通讯方式也采用Ethercat通讯方式。
本实施例提供的一种带伺服仿形高速双端封边机的控制系统，如图3，所述加工控制装置还包括进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元；所述人机对话单元通过所述第一高速率通讯单元发送控制信号到所述可编程控制器；接收到控制信号的所述可编程控制器，通过第二高速率通讯单元以及I/O总控制模块分别控制所述进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元作业，对工件进行上料、加工以及下料的操作。
其中，加工控制装置还包括分离剂控制单元、精铣控制单元、边带切换控制单元、斜刮控制单元、断丝控制单元、万能铣控制单元、开和台控制单元等，上述控制单元的机械结构均为现有技术，但是通信控制方式同样采用多种通讯控制方式，可编程控制器与不同控制单元的PLC和驱动器采用CADopen通讯，而电磁阀、变频器等则通过I/O模块与可编程控制器进行数据传输通讯。
如图7所示，为进料控制单元与可编程控制器之间的通讯方式，所述进料控制单元包括进料伺服驱动器、若干进料压板伺服电机、若干进料感应开关、若干进料气缸以及若干进料电磁阀；所述可编程控制器通过所述第二高速率通讯单元控制所述进料伺服驱动器工作，若干所述进料伺服驱动器进而控制若干进料压板伺服电机工作；所述若干进料感应开关以及若干进料电磁阀均通过所述I/O模块与所述可编程控制器通信连接，若干所述进料电磁阀控制若干所述进料气缸工作。本实施例的封边机，包括固定端以及移动端，例如，进料控制单元包括固定端进料控制单元以及移动端进料控制单元，固定端以及移动端的控制方式相同，此为现有技术，此处以及其他控制单元不再赘述。
如图7所示，为粉碎刀控制单元与可编程控制器之间的通讯方式，粉碎刀控制单元包括粉碎预铣电磁阀、粉碎预铣气缸、刀具变频器以及刀具电机；在待加工工件到达设定的工作位置后，可编程控制器通过I/O模块发送控制信号到刀具电磁阀以及刀具变频器，刀具电磁阀通电并控制粉碎预铣气缸工作，刀具变频器在接收到控制信号后则控制刀具电机工作将工件两侧多余的量进行切削粉碎。
具体地，本实施例的粉碎刀控制单元，可以对板的侧面的不规则板材批量加工，将多余的板材切削粉碎，自动化程度高，工作效率高。启动后，在板到达设定的工作位置后，粉碎预铣电磁阀则通电，粉碎预铣气缸则相应控制与其连接的刀具对板进行切铣的工作。刀具变频器设置有3个，刀具电机设置有粉碎预 铣电机、上粉碎电机以及下粉碎电机，在工件到位后，可编程控制器通过I/O模块发送控制信号到刀具变频器，粉碎预铣电机、上粉碎电机以及下粉碎电机则开始工作，控制相应的刀具对工件的多余的板材进行切削粉碎。本实施例中，相较于传统的封边机的齐头装置，采用对工件进行粉碎的功能结构，可以更快速准确的处理工件，工件可以批量加工，从而可以高效的进行工件的封边生产工作。
如图8所示，为送带切带控制单元与可编程控制器之间的通讯方式，送带切带控制单元包括送带驱动电机、送带驱动器、送带变频器、若干送带电磁阀、若干送带气缸以及若干送带传感器；可编程控制器分别通过串行通讯单元以及I/O模块控制送带变频器工作，可编程控制器通过第二高速率通讯单元控制送带驱动器工作，送带驱动器再根据接收的信号控制送带驱动电机工作；可编程控制器通过送带I/O模块控制若干送带电磁阀以及若干传感器工作，电磁阀再根据接收到的信号控制若干送带气缸工作。送带驱动电机优选采用伺服电机。
如图9所示，涂胶控制单元包括上熔胶控制单元以及下熔胶控制单元，上熔胶控制单元包括上熔胶温控器、上熔胶接触器、上熔胶感温探头、压胶直流驱动器、压胶电机以及若干上熔胶发热管；下熔胶控制单元包括下熔胶温控器、下熔胶接触器、下熔胶感温探头、下熔胶变频器、涂胶轴电机以及若干下熔胶发热管；上熔胶温控器和下熔胶温控器均通过串行通讯单元与可编程控制器通信连接，上熔胶温控器用于控制上熔胶感温探头感知上熔胶发热管的温度，下熔胶温控器用于控制下熔胶感温探头感知下熔胶发热管的温度；可编程控制器通过I/O模块控制上熔胶接触器和压胶直流驱动器工作，上熔胶接触器根据接收到的信号控制若干上熔胶发热管工作，压胶直流驱动器根据接收的信号控制压胶电机工作；可编程控制器通过I/O模块控制下熔胶接触器和下熔胶变频器工作，下熔胶接触器根据接收到的信号控制若干下熔胶发热管工作，下熔胶变频器根据接收的信号控制涂胶轴电机工作。
具体地，送带切带控制单元以及涂胶控制单元的通讯控制方式如图8、图9所示，均是根据不同的器件结构，采用最匹配的通讯方式，最大条件地使得不同的器件都能够拥有高效率的数据传输方式，如图5到图11所示，为本实施例中所列举的相应的控制单元的通讯方式，灵活应用不同的通讯技术来提高板的封边生产效率。
进一步的，本实施例的加工控制装置还包括位置模块以及若干拖动电机，若干拖动电机均电连接有旋转编码器，若干旋转编码器均与位置模块通信连接，旋转编码器用于将工件的位置信号提供给位置模块，位置模块再通过I/O模块与可编程控制器通信连接。
具体地，本实施例中，由拖动电机上的旋转编码器提供工件的位置信号，替代了传统的形成开关控制，降低了行程开关因自身的机械寿命导致的电器故障，提高了设备的稳定性，可通过更改系统参数，改变各控制单元的动作位置。例如图11中的输送控制单元，通过I/O模块控制输送变频器工作，输送变频器再控制输送拖动电机工作，该输送拖动电机的旋转编码器实时将工件的位置信号发送到输送位置模块上，进而可以实时了解到工件的工作状态。如图12，为粉碎刀控制单元的工作方式，工作人员可以选择手动开启粉碎功能，也可以选择自动启动粉丝功能，粉碎电机以及粉碎拖动电机启动后，则粉碎拖动电机上的旋转编码器与现有的PLC控制器配合，实时计算工件的位置信息，粉碎预铣气缸开始工作后，则实时将位置信息传输到相应的可编程控制器上或者人机对话单元，方便工作人员实时了解。再如图13，为本实施例的仿形工作的工作方式，可选择手动模式或者自动模式，开始工作时，粗上仿形伺服电机、粗下仿形伺服电机、精上仿形伺服电机或精下仿形伺服电机打开，仿形拖动电机也打开，并开始仿形工作，仿形拖动电机的编码器以及现有应用与本实施例的PLC控制器配合计算出仿形工作的实时工件位置，从而便于进行仿形的工作的准确进行。
本实施例的带伺服仿形高速双端封边机的控制系统，采用多种通讯方式的配合，实现高效率的作业控制以及数据监控，并且通过设置倍福运动控制系统，对伺服仿形控制模块进行单独的控制，实现高效率、精准度高的效果，进而可以有效提高应用本实施例的封边机的生产效率。
以上所述，仅是本实用新型较佳实施例而已，并非对本实用新型作任何形式上的限制，虽然本实用新型以较佳实施例公开如上，然而并非用以限定本实用新型，任何熟悉本专业的技术人员，在不脱离本实用新型技术方案范围内，当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例，但凡是 未脱离本实用新型技术方案内容，依据本实用新型技术是指对以上实施例所作的任何简单修改、等同变化与修饰，均属于本实用新型技术方案的范围内。
Claims (9)
- 一种带伺服仿形高速双端封边机的控制系统，其特征在于：包括人机对话单元、加工控制装置、可编程控制器、I/O模块、第一高速率通讯单元、第二高速率通讯单元、串行通讯单元以及倍福运动控制系统，所述人机对话单元通过所述第一高速率通讯单元与所述可编程控制器通信连接，所述可编程控制器通过所述串行通讯单元、第二高速率通讯单元以及I/O模块控制所述加工控制装置完成多种加工功能；所述加工控制装置包括有伺服仿形控制模块，所述倍福运动控制系统用于控制所述伺服仿形控制模块工作。
- 根据权利要求1所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述倍福运动控制系统包括倍福控制通讯单元、倍福控制器以及通讯耦合器，所述伺服仿形控制模块通过所述通讯耦合器与所述倍福控制器信号连接，通讯方式采用所述倍福控制通讯单元。
- 根据权利要求2所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述伺服仿形控制模块包括粗伺服仿形控制单元以及精伺服仿形控制单元；所述粗伺服仿形控制单元包括粗上仿形伺服驱动器、粗下仿形伺服驱动器、粗刀具变频器、若干粗上仿形伺服电机、若干粗下仿形伺服电机、若干粗刀具电机、若干粗上仿形电磁阀、若干粗上仿形气缸、若干粗下仿形电磁阀以及若干粗下仿形气缸；所述粗上仿形伺服驱动器和粗下仿形伺服驱动器均与所述通讯耦合器信号连接，所述粗刀具变频器、若干粗上仿形电磁阀以及若干粗下仿形电磁阀通过所述I/O模块与所述通讯耦合器信号连接，通信方式均是采用所述倍福控制通讯单元；所述粗上仿形伺服驱动器接收控制信号控制若干粗上仿形伺服电机工作，所述粗下仿形伺服驱动器接收控制信号控制若干粗下仿形伺服电机工作，所述粗刀具变频器接收控制信号后用于控制粗刀具电机工作，所述粗上仿形电磁阀接收控制信号后控制所述粗上仿形气缸工作，所述粗下仿形电磁阀接收控制信号后控制所述粗下仿形气缸工作；所述精伺服仿形控制单元包括精上仿形伺服驱动器、精下仿形伺服驱动器、精刀具变频器、若干精上仿形伺服电机、若干精下仿形伺服电机、若干精刀具电机、若干精上仿形电磁阀、若干精上仿形气缸、若干精下仿形电磁阀以及若干精下仿形气缸；所述精上仿形伺服驱动器和精下仿形伺服驱动器均与所述通讯耦合器信号连接，所述精刀具变频器、若干精上仿形电磁阀以及若干精下仿形电磁阀通过所述I/O模块与所述通讯耦合器信号连接，通信方式均是采用所述倍福控制通讯单元；所述精上仿形伺服驱动器接收控制信号控制若干精上仿形伺服电机工作，所述精下仿形伺服驱动器接收控制信号控制若干精下仿形伺服电机工作，所述精刀具变频器接收控制信号后用于控制精刀具电机工作，所述精上仿形电磁阀接收控制信号后控制所述精上仿形气缸工作，所述精下仿形电磁阀接收控制信号后控制所述精下仿形气缸工作。
- 根据权利要求1或2所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述加工控制装置还包括进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元；所述人机对话单元通过所述第一高速率通讯单元发送控制信号到所述可编程控制器；接收到控制信号的所述可编程控制器，通过第二高速率通讯单元以及I/O总控制模块分别控制所述进料控制单元、涂胶控制单元、粉碎刀控制单元、送带切带控制单元、精修控制单元、刮刀控制单元、清洁控制单元、抛光控制单元、压梁控制单元以及输送控制单元作业，对工件进行上料、加工以及下料的操作。
- 根据权利要求4所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述加工控制装置还包括位置模块以及若干拖动电机，若干所述拖动电机均电连接有旋转编码器，若干所述旋转编码器均与所述位置模块通信连接，旋转编码器用于将工件的位置信号提供给位置模块，所述位置模块再通过所述I/O模块与所述可编程控制器通信连接。
- 根据权利要求4所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述粉碎刀控制单元包括粉碎预铣电磁阀、粉碎预铣气缸、刀具变频器以及刀具电机；在待加工工件到达设定的工作位置后，所述可编程控制器通过所述I/O模块发送控制信号到所述刀具 电磁阀以及刀具变频器，所述刀具电磁阀通电并控制所述粉碎预铣气缸工作，所述刀具变频器在接收到控制信号后则控制所述刀具电机工作将工件两侧多余的量进行切削粉碎。
- 根据权利要求4所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述进料控制单元包括进料伺服驱动器、若干进料压板伺服电机、若干进料感应开关、若干进料气缸以及若干进料电磁阀；所述可编程控制器通过所述第二高速率通讯单元控制所述进料伺服驱动器工作，若干所述进料伺服驱动器进而控制若干进料压板伺服电机工作；所述若干进料感应开关以及若干进料电磁阀均通过所述I/O模块与所述可编程控制器通信连接，若干所述进料电磁阀控制若干所述进料气缸工作。
- 根据权利要求4所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述送带切带控制单元包括送带驱动电机、送带驱动器、送带变频器、若干送带电磁阀、若干送带气缸以及若干送带传感器；所述可编程控制器分别通过所述串行通讯单元以及I/O模块控制所述送带变频器工作，所述可编程控制器通过所述第二高速率通讯单元控制所述送带驱动器工作，所述送带驱动器再根据接收的信号控制所述送带驱动电机工作；所述可编程控制器通过所述I/O模块控制若干所述送带电磁阀以及若干所述传感器工作，所述电磁阀再根据接收到的信号控制所述若干送带气缸工作。
- 根据权利要求4所述一种带伺服仿形高速双端封边机的控制系统，其特征在于：所述涂胶控制单元包括上熔胶控制单元以及下熔胶控制单元，所述上熔胶控制单元包括上熔胶温控器、上熔胶接触器、上熔胶感温探头、压胶直流驱动器、压胶电机以及若干上熔胶发热管；所述下熔胶控制单元包括下熔胶温控器、下熔胶接触器、下熔胶感温探头、下熔胶变频器、涂胶轴电机以及若干下熔胶发热管；所述上熔胶温控器和所述下熔胶温控器均通过所述串行通讯单元与所述可编程控制器通信连接，上熔胶温控器用于控制上熔胶感温探头感知所述上熔胶发热管的温度，下熔胶温控器用于控制下熔胶感温探头感知所述下熔胶发热管的温度；所述可编程控制器通过所述I/O模块控制所述上熔胶接触器和压胶直流驱动器工作，所述上熔胶接触器根据接收到的信号控制若干上熔胶发热管工作，所述压胶直流驱动器根据接收的信号控制所述压胶电机工作；所述可编程控制器通过所述I/O模块控制所述下熔胶接触器和下熔胶变频器工作，所述下熔胶接触器根据接收到的信号控制若干下熔胶发热管工作，所述下熔胶变频器根据接收的信号控制所述涂胶轴电机工作。
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