WO2022205902A1 - Method and system for controlling rotating speed of stirring motor of ice cream machine based on temperature and forming degree - Google Patents

Method and system for controlling rotating speed of stirring motor of ice cream machine based on temperature and forming degree Download PDF

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Publication number
WO2022205902A1
WO2022205902A1 PCT/CN2021/128541 CN2021128541W WO2022205902A1 WO 2022205902 A1 WO2022205902 A1 WO 2022205902A1 CN 2021128541 W CN2021128541 W CN 2021128541W WO 2022205902 A1 WO2022205902 A1 WO 2022205902A1
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ice cream
value
temperature
frequency
stirring motor
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PCT/CN2021/128541
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French (fr)
Chinese (zh)
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王新兵
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中绅科技(广东)有限公司
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/228Arrangement and mounting of control or safety devices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/20Production of frozen sweets, e.g. ice-cream the products being mixed with gas, e.g. soft-ice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/224Agitators or scrapers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of ice cream machines, in particular to a method for controlling the rotational speed of a stirring motor of an ice cream machine based on temperature and molding degree.
  • the ice cream is formed in the evaporating cylinder of the ice cream machine, and the forming process of the ice cream material is roughly divided into three forming stages: liquid stage, solid-liquid mixed stage and solid stage.
  • the ice cream material is continuously stirred by the agitator in the evaporation cylinder.
  • the ice cream machine After the ice cream material in the evaporation cylinder reaches the preset final viscosity/hardness, the ice cream machine enters the standby state, so that the ice cream material maintains the final viscosity/hardness range.
  • the new liquid ice cream slurry will be replenished into the evaporating cylinder.
  • the average viscosity of the ice cream material in the evaporating cylinder will suddenly decrease. characteristic and naturally increase or return to the rated speed.
  • the Chinese Patent Publication No. CN101129153B discloses a soft ice cream machine with frequency conversion control function.
  • the cake-making process of the machine controls the power output of the motor and the speed by changing the frequency.
  • the rotation speed can be slightly higher.
  • the current of the stirring motor is gradually increased, which makes the cake body noise when stirring. Small, easy to adjust speed, stable starting torque, high efficiency, can make the cake body stick evenly.
  • the ice cream machine controls the motor speed by changing the frequency in the initial stage of refrigeration (cake) and during the refrigeration process, the refrigeration process is constantly changing with different working states such as feeding, discharging, and standby.
  • the specific control method of the ice cream machine under different working conditions.
  • the invention provides a method for controlling the rotational speed of the stirring motor of an ice cream maker based on temperature and molding degree, aiming to control the rotational speed of the stirring motor through a frequency converter and reduce the energy consumption and working noise of the ice cream maker.
  • a method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree the ice cream machine comprises an evaporation cylinder, a stirrer and a stirring motor, the agitator is located in the evaporation cylinder for stirring ice cream, and the stirring motor for driving the agitator to rotate,
  • the ice cream machine also includes a control system, the control system includes a main controller, a temperature monitoring module and a frequency converter, the frequency converter is connected to the stirring motor for adjusting the input frequency of the stirring motor,
  • the temperature monitoring module is used to monitor the temperature of the ice cream material in the evaporating cylinder or the temperature value of the return air of the evaporating cylinder, and transmit the temperature monitoring value to the main controller; the frequency converter obtains the real-time operation of the stirring motor Torque value, and transmit the monitored working torque value to the main controller, specifically, the main controller presets the real-time working torque value of the inverter at different working frequencies and the ice cream real-time forming degree proportional value
  • the empirical relationship is obtained according to the empirical relationship of the current working frequency of the frequency converter to obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder, corresponding to the working condition of the ice cream machine, and the main controller is based on the temperature monitoring value, Any one or a combination of the two items of the real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter, thereby adjusting the rotational speed of the stirring motor.
  • the present invention obtains the temperature value signal of the ice cream material and the torque signal of the stirring motor inside the ice cream machine, wherein the torque signal of the stirring motor can reflect the hardness/viscosity state of the ice cream in the evaporating cylinder.
  • the dynamic real-time forming degree value, the forming degree value is expressed in the form of a proportional value, which is called the forming degree proportional value.
  • the ice cream machine generally has states such as refrigeration and standby, and can be subdivided into multiple working conditions according to the working state of the ice cream machine.
  • the present invention determines the working state of the ice cream machine according to the change of the temperature and torque signals
  • the speed of the stirring motor corresponding to the different working states is preset, and the speed adjustment is realized by the frequency converter, thereby reducing the energy consumption of the stirring motor and reducing the working noise.
  • the present invention has the following preferred designs:
  • the main controller is provided with the following temperature control conditions and molding degree control conditions,
  • the temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency
  • Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1 ⁇ Bj, and the interval corresponding to each forming degree ratio value is set.
  • the output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1 ⁇ Bj gradually increases, and CC1 ⁇ CCj gradually increases;
  • the priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
  • i 4 in the temperature control conditions, wherein A1 ⁇ 15°C, 15°C>A2 ⁇ 5°C, 5°C>A3 ⁇ -5°C, -5°C>A4 ⁇ -28°C; C1 ⁇
  • the invention also adds a post-starting judgment condition. If the temperature monitoring value is greater than the control system setting value Q when starting up, the frequency converter's output power frequency is adjusted to be D% of the rated grid frequency and runs for a period of time T.
  • Another embodiment of the present invention also provides an ice cream machine control system, comprising:
  • a temperature monitoring module which is used to monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the temperature value of the return air of the evaporating cylinder;
  • the frequency converter obtains the real-time working torque value of the stirring motor
  • the main controller obtains the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value of the frequency converter, corresponding to the working condition of the ice cream machine, and the main controller according to the temperature monitoring value . Any one or a combination of the two items of real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter, and then adjusts the rotational speed of the stirring motor.
  • the main controller is provided with the following temperature control conditions:
  • the temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency
  • i 4 in the temperature control condition, wherein A1 ⁇ 15°C, 15°C>A2 ⁇ 5°C, 5°C>A3 ⁇ -5°C, -5°C>A4 ⁇ -28°C;
  • the main controller is set with the following forming degree control conditions:
  • Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1 ⁇ Bj, and the interval corresponding to each forming degree ratio value is set.
  • the output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1 ⁇ Bj gradually increases, and CC1 ⁇ CCj gradually increases;
  • the priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
  • j 4 in the forming degree control condition, wherein B1 ⁇ [1,5], B2 ⁇ (5,10], B3 ⁇ (10,20], B4 ⁇ (20,30] ;
  • Another embodiment of the present invention also provides an ice cream machine, comprising:
  • stirrer which is located in the evaporating cylinder for stirring ice cream
  • the stirring motor is used to drive the agitator to rotate;
  • Another embodiment of the present invention also provides a control method for an ice cream machine, comprising the following steps:
  • the frequency of the output power supply is dynamically adjusted according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, thereby adjusting the rotational speed of the stirring motor.
  • Another embodiment of the present invention further provides an ice cream machine controller, including a memory and a processor, wherein a computer program is stored in the memory, and when the computer program is executed by the processor, the processor executes the following steps: The steps of the method for controlling the rotational speed of a stirring motor of an ice cream maker based on temperature and molding degree described in any one of the above or the control method for an ice cream maker according to any one of the above embodiments.
  • the present invention has the following remarkable effects:
  • the invention determines the working state of the ice cream machine by acquiring the temperature value signal of the ice cream material inside the ice cream machine, the torque signal of the stirring motor, and the change of the signal, corresponding to the different working states of the ice cream machine, and adjusting the output power frequency through the frequency converter, so as to accurately
  • the speed of the stirring motor is controlled, the energy consumption of the stirring motor is reduced, and the working noise is reduced.
  • the stirring motor stirs at a high speed for a certain period of time, so as to fully stir the normal temperature liquid ice cream, increase the air content of the ice cream material, and improve the puffing of the ice cream product.
  • the stirring motor can run at a lower speed to save electricity and reduce working noise; when the ice cream material in the evaporation cylinder begins to solidify, the stirring motor can run at a medium speed to minimize Save electricity and ensure the stirring and cutting effect of the agitator in the ice cream material in the evaporation cylinder; when the ice cream material in the evaporation cylinder gradually changes from semi-fixed to full solid state, the stirring motor runs at the normal rated speed to achieve better cutting Effect. Setting four or more temperature ranges can achieve more precise control, improve the puffing rate of ice cream, ensure the cutting effect, and reduce energy consumption as much as possible.
  • FIG. 1 is a schematic diagram of a module of an ice cream machine provided by one of the embodiments of the present invention
  • Fig. 2 is the module schematic diagram of the control system of the ice cream machine in Fig. 1;
  • FIG. 3 is a schematic flowchart of a control method of an ice cream machine provided by one of the embodiments of the present invention.
  • FIG. 4 is a schematic diagram of a module of an ice cream machine controller according to an embodiment of the present invention.
  • a method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree the ice cream machine comprises an evaporation cylinder, a stirrer and a stirring motor, the agitator is located in the evaporation cylinder for stirring ice cream, and the stirring motor Used to drive the agitator to rotate.
  • the ice cream machine also includes a control system, the control system includes a main controller, a temperature monitoring module and a frequency converter, the frequency converter is connected to the stirring motor for adjusting the input frequency of the stirring motor,
  • the temperature monitoring module is used to monitor the temperature of the ice cream material in the evaporating cylinder or the temperature value of the return air of the evaporating cylinder, and transmit the temperature monitoring value to the main controller; the frequency converter obtains the real-time operation of the stirring motor Torque value, and transmit the monitored working torque value to the main controller, the main controller is preset with the empirical relationship between the real-time working torque value of the inverter and the real-time forming degree proportional value of the ice cream under different working frequencies , according to the empirical relationship of the current working frequency of the frequency converter to obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder, corresponding to the working condition of the ice cream machine, the main controller according to the temperature monitoring value, the real-time forming degree Either one or a combination of the two proportional values dynamically adjusts the output power frequency of the frequency converter, thereby adjusting the rotational speed of the stirring motor.
  • the frequency converter adopts the frequency converter with the function of detecting the torque of the stirring motor in the prior art.
  • Working torque value under different working frequencies of the inverter, the corresponding initial working torque value is set.
  • the real-time working torque value, initial working torque value and the working frequency of the inverter under different working gears can be obtained through experiments and other means. Relational expression, and then obtain the real-time forming degree ratio value of ice cream.
  • the main controller is provided with the following temperature control conditions and molding degree control conditions,
  • the temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A3, and the output power frequency of the frequency converter is adjusted to be C3% of the rated grid frequency
  • Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, and each working gear is set to j forming degree ratio difference value B1 ⁇ Bj, corresponding to the interval setting of each forming degree ratio value
  • the output power frequency of the inverter is CCj% of the rated grid frequency, where j is a positive integer, B1 ⁇ Bj gradually increases, and CC1 ⁇ CCj gradually increases;
  • the priority levels of the temperature control conditions and the forming degree control conditions are preset according to the working conditions of the ice cream machine or customer requirements, and the temperature control conditions or forming degree control conditions corresponding to the current working conditions are selected to adjust the output power frequency of the inverter .
  • i 4 in the temperature control conditions, wherein A1 ⁇ 15°C, 15°C>A2 ⁇ 5°C, 5°C>A3 ⁇ -5°C, -5°C>A4 ⁇ -28°C; C1 ⁇
  • This embodiment also adds a post-boot judgment condition. If the temperature monitoring value is greater than the set value Q of the control system when the power is turned on, the output power frequency of the inverter is adjusted to be D% of the rated grid frequency and runs for a period of time T. .
  • the judgment condition has the following functions: when the temperature value in the evaporation cylinder is high when the machine is turned on, if the ice cream machine needs to be cooled, within the set working time T, the speed of the stirring motor is made higher than the normal speed, so that the ice cream material can be fully expanded. If the ice cream machine is not sold automatically, you can also set a specific control key, and enter the high-speed stirring through manual operation after starting to improve the puffing effect of the liquid ice cream material.
  • the values of the above parameters of the present invention are all set according to the ice cream machine, the ice cream material, and the use area combined with the test results, and are all adjustable parameter values.
  • the ice cream maker 100 provided in this embodiment includes an evaporation cylinder 110 , a stirrer 120 , a stirring motor 130 and a control system 200 .
  • the functions of the evaporating cylinder 110, the stirrer 120, and the stirring motor 130 have been described in the above embodiments, and will not be repeated here.
  • the ice cream machine control system 200 includes a temperature monitoring module 210 , a frequency converter 220 and a main controller 230 .
  • the temperature monitoring module 210 is used to monitor the temperature of the ice cream material in the evaporating cylinder 110 of the ice cream machine or the return air temperature value of the evaporating cylinder;
  • the frequency converter 220 obtains the real-time working torque value of the stirring motor 130;
  • the main controller 230 obtains the real-time forming degree ratio value of the ice cream in the evaporation cylinder 110 according to the current working torque value of the frequency converter 220, corresponding to the working condition of the ice cream machine, and the main controller 230 obtains the value according to the temperature monitoring value. . Any one or a combination of the two items of real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter 220 , and then adjusts the rotational speed of the stirring motor 130 .
  • the main controller 230 is set with the following temperature control conditions:
  • the temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter 220 is adjusted to be C1% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter 220 is adjusted to be C2% of the rated grid frequency
  • the temperature monitoring value is within the set temperature range A3, and the output power frequency of the frequency converter 220 is adjusted to be C3% of the rated grid frequency
  • i 4 in the temperature control condition, wherein A1 ⁇ 15°C, 15°C>A2 ⁇ 5°C, 5°C>A3 ⁇ -5°C, -5°C>A4 ⁇ -28°C;
  • the main controller 230 is set with the following molding degree control conditions:
  • Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1 ⁇ Bj, and the interval corresponding to each forming degree ratio value is set.
  • the output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1 ⁇ Bj gradually increases, and CC1 ⁇ CCj gradually increases;
  • the priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter 220 is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
  • j 4 in the forming degree control condition, wherein B1 ⁇ [1,5], B2 ⁇ (5,10], B3 ⁇ (10,20], B4 ⁇ (20,30] ;
  • Another embodiment of the present invention also provides an ice cream maker 100, comprising:
  • stirrer 120 the agitator 120 is located in the evaporation cylinder 110 for stirring the ice cream;
  • the stirring motor 130 is used to drive the agitator 120 to rotate;
  • the ice cream maker control system 200 according to any one of the above embodiments.
  • another embodiment of the present invention also provides a control method for an ice cream machine, comprising the following steps:
  • the frequency of the output power supply is dynamically adjusted according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, thereby adjusting the rotational speed of the stirring motor.
  • an embodiment of the present invention further provides an ice cream machine controller 300 , including a memory 320 and a processor 310 , the memory 320 stores a computer program, and the computer program is controlled by the processor 310 When executed, the processor 310 is caused to execute the steps of the method for controlling the rotational speed of the stirring motor of the ice cream maker or the method for controlling the ice cream maker based on the temperature and the degree of molding described in any one of the above embodiments.
  • One of the embodiments of the present invention further provides a computer-readable storage medium on which a computer program is stored, and the computer program is executed by a processor to control ice cream based on temperature and degree of molding as described in any one of the above embodiments
  • the method of stirring the motor speed of the machine or the steps of the control method of the ice cream machine is not limited to a computer program stored in any one of the above embodiments.

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Abstract

An ice cream machine for controlling a rotating speed of a stirring motor of an ice cream machine based on a temperature and a forming degree, and a control method therefor. The ice cream machine further comprises a control system; the control system comprises a main controller, a temperature measurement module, and a frequency converter; the frequency converter is connected to the stirring motor and used for adjusting the input frequency of the stirring motor; the temperature measurement module is configured to measure the temperature of an ice cream material in an evaporation cylinder or an air return temperature value of the evaporation cylinder, and transmit a temperature measurement value to the main controller; the frequency converter obtains a real-time working torque value of the stirring motor, and transmits the measured working torque value to the main controller so as to obtain the real-time forming degree proportion value of an ice cream in the evaporation cylinder; and the main controller adjusts the output power frequency of the frequency converter according to either of the temperature measurement value and the real-time forming degree proportion value, or the combination of the temperature measurement value and the real-time forming degree proportion value, so as to adjust the rotating speed of the stirring motor. The method can reduce the energy consumption and noise of the ice cream machine.

Description

基于温度和成型度控制冰淇淋机搅拌电机转速的方法及系统Method and system for controlling speed of stirring motor of ice cream maker based on temperature and molding degree 技术领域technical field
本发明涉及冰淇淋机技术领域,具体涉及一种基于温度和成型度控制冰淇淋机搅拌电机转速的方法。The invention relates to the technical field of ice cream machines, in particular to a method for controlling the rotational speed of a stirring motor of an ice cream machine based on temperature and molding degree.
背景技术Background technique
现有的冰淇淋机,冰淇淋是在冰淇淋机内的蒸发缸内成型的,冰淇淋料的成型过程大致分为液态阶段、固液混合态阶段和固态阶段三个成型阶段。成型过程中通过蒸发缸内的搅拌器不断的搅拌冰淇淋料。In the existing ice cream machine, the ice cream is formed in the evaporating cylinder of the ice cream machine, and the forming process of the ice cream material is roughly divided into three forming stages: liquid stage, solid-liquid mixed stage and solid stage. During the molding process, the ice cream material is continuously stirred by the agitator in the evaporation cylinder.
传统的冰淇淋机,驱动搅拌器的搅拌电机在额定电压和额定频率(转速)下工作过程中,在不同的成型阶段,冰淇淋料在蒸发缸内的粘度不同,搅拌器搅拌时所受的阻力也随着冰淇淋料的粘度变化而变化,随着搅拌电机负载的增加,电机转速依据其自身电机设计特性而自然降低。In the traditional ice cream machine, during the working process of the stirring motor driving the stirrer under the rated voltage and rated frequency (rotation speed), in different molding stages, the viscosity of the ice cream material in the evaporation cylinder is different, and the resistance of the stirrer during stirring is also different. As the viscosity of the ice cream material changes, as the load of the stirring motor increases, the motor speed naturally decreases according to its own motor design characteristics.
蒸发缸内的冰淇淋料达到预设的最终成型的粘度/硬度后,冰淇淋机进入待机状态,使冰淇淋料维持在最终的粘度/硬度范围。After the ice cream material in the evaporation cylinder reaches the preset final viscosity/hardness, the ice cream machine enters the standby state, so that the ice cream material maintains the final viscosity/hardness range.
蒸发缸内的冰淇淋售卖后,新的液态冰淇淋浆料会补充至蒸发缸内,此时蒸发缸内冰淇淋料的平均粘度会骤然降低,随着搅拌电机负载的减少,电机转速依据其自身电机设计特性而自然提高或恢复到额定转速。After the ice cream in the evaporating cylinder is sold, the new liquid ice cream slurry will be replenished into the evaporating cylinder. At this time, the average viscosity of the ice cream material in the evaporating cylinder will suddenly decrease. characteristic and naturally increase or return to the rated speed.
冰淇淋料从液态降温至冰点的这一过程需要较长的一段时间,此阶段搅拌电机负载较小,这段时间搅拌电机的转速会维持额定转速,而液态的冰淇淋料无需太高的搅拌速度就可以搅拌均匀,故这一阶段内搅拌器长时间在额定高速转动造成了能源浪费,同样也会产生有较大的噪声。It takes a long time for the ice cream material to cool down from the liquid state to the freezing point. At this stage, the load of the stirring motor is small. During this period, the speed of the stirring motor will maintain the rated speed, and the liquid ice cream material does not need too high stirring speed. It can be stirred evenly, so in this stage, the agitator rotates at the rated high speed for a long time, which causes energy waste, and also produces a large noise.
综上所述,传统的冰淇淋机,搅拌器的转速控制不合理,在冰淇淋料呈液态时或者冰淇淋机待机时,搅拌器的转速会过剩,造成能源浪费,也加大了冰淇淋机的噪声。To sum up, in traditional ice cream machines, the speed control of the stirrer is unreasonable. When the ice cream material is in liquid state or when the ice cream machine is in standby, the speed of the stirrer will be excessive, causing energy waste and increasing the noise of the ice cream machine.
公开号为CN101129153B的中国专利公开了一种具备变频控制功能的软冰淇淋机,它的搅拌电机采用三相鼠笼式异步电机,并通过第一变频控制器进行变频控制,可以及时地根据软冰淇淋机的制糕过程通过改变频率来控制电机的动力输出大小,控制转速。如,在制糕初期,转速可以稍高,随着制冷过程不断累积,冰淇淋糕体也越来越硬,阻力也就增大,相应地逐渐增大搅拌电机的电流,使得糕体搅拌时噪声小、便于调速、启动力矩平稳、效率高,能使糕体粘着均匀。该冰淇淋机虽然是在制冷(糕)初期和制冷过程中改变频率来控制电机转速,但制冷过程是随着进料、出料、待机等不同的工作状态不断变化的,现有技术也没有关 于冰淇淋机不同工作状态下的具体控制方法。The Chinese Patent Publication No. CN101129153B discloses a soft ice cream machine with frequency conversion control function. The cake-making process of the machine controls the power output of the motor and the speed by changing the frequency. For example, in the early stage of cake making, the rotation speed can be slightly higher. As the cooling process continues to accumulate, the ice cream cake body will become harder and harder, and the resistance will also increase. Correspondingly, the current of the stirring motor is gradually increased, which makes the cake body noise when stirring. Small, easy to adjust speed, stable starting torque, high efficiency, can make the cake body stick evenly. Although the ice cream machine controls the motor speed by changing the frequency in the initial stage of refrigeration (cake) and during the refrigeration process, the refrigeration process is constantly changing with different working states such as feeding, discharging, and standby. The specific control method of the ice cream machine under different working conditions.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种基于温度和成型度控制冰淇淋机搅拌电机转速的方法,目的在于通过变频器控制搅拌电机的转速,降低冰淇淋机的能耗以及工作噪音。The invention provides a method for controlling the rotational speed of the stirring motor of an ice cream maker based on temperature and molding degree, aiming to control the rotational speed of the stirring motor through a frequency converter and reduce the energy consumption and working noise of the ice cream maker.
本发明的上述目的通过如下技术方案实现:Above-mentioned purpose of the present invention is achieved through the following technical solutions:
一种基于温度和成型度控制冰淇淋机搅拌电机转速的方法,所述冰淇淋机包括蒸发缸、搅拌器和搅拌电机,所述搅拌器位于所述蒸发缸内用于冰淇淋的搅拌,所述搅拌电机用于驱动所述搅拌器转动,A method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree, the ice cream machine comprises an evaporation cylinder, a stirrer and a stirring motor, the agitator is located in the evaporation cylinder for stirring ice cream, and the stirring motor for driving the agitator to rotate,
所述冰淇淋机还包括控制系统,所述控制系统包括主控制器、温度监测模块和变频器,所述变频器与所述的搅拌电机相连接用于调节所述搅拌电机的输入频率,The ice cream machine also includes a control system, the control system includes a main controller, a temperature monitoring module and a frequency converter, the frequency converter is connected to the stirring motor for adjusting the input frequency of the stirring motor,
所述温度监测模块用于监测所述蒸发缸内的冰淇淋料温度或蒸发缸回气温度值,并将温度监测值传送至所述主控制器;所述变频器获取所述搅拌电机的实时工作扭矩值,并将监测的所述工作扭矩值传送至所述主控制器,具体地,所述主控制器预设有变频器在不同工作频率下实时工作扭矩值与冰淇淋实时成型度比例值的经验关系式,根据所述变频器当前工作频率的所述经验关系式获取蒸发缸内的冰淇淋的实时成型度比例值,对应所述冰淇淋机的工况,所述主控制器根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器的输出电源频率,进而调节所述搅拌电机的转速。The temperature monitoring module is used to monitor the temperature of the ice cream material in the evaporating cylinder or the temperature value of the return air of the evaporating cylinder, and transmit the temperature monitoring value to the main controller; the frequency converter obtains the real-time operation of the stirring motor Torque value, and transmit the monitored working torque value to the main controller, specifically, the main controller presets the real-time working torque value of the inverter at different working frequencies and the ice cream real-time forming degree proportional value The empirical relationship is obtained according to the empirical relationship of the current working frequency of the frequency converter to obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder, corresponding to the working condition of the ice cream machine, and the main controller is based on the temperature monitoring value, Any one or a combination of the two items of the real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter, thereby adjusting the rotational speed of the stirring motor.
本发明通过获取冰淇淋机内部的冰淇淋料温度值信号、搅拌电机扭矩信号,其中搅拌电机扭矩信号可以反映蒸发缸内冰淇淋的硬度/粘度状态,现有技术中,冰淇淋机根据自身特点,通过试验等获取实时工作电流、转速或温度等对应冰淇淋的硬度/粘度状态,即可以获取冰淇淋的实时成型度,本发明中冰淇淋的成型度是以变频器在不同频率下输出的实时扭矩值获得,即冰淇淋动态的实时成型度值,成型度值以比例值形式表示,称为成型度比例值。冰淇淋机一般设有制冷、待机等状态,可根据冰淇淋机的工作状态细分多个工况,本发明根据温度、扭矩信号的变化情况来确定冰淇淋机的工作状态即工况,并为冰淇淋机的不同工作状态预设对应的搅拌电机转速,转速调节通过变频器实现,从而降低了搅拌电机的能耗并降低工作噪音。The present invention obtains the temperature value signal of the ice cream material and the torque signal of the stirring motor inside the ice cream machine, wherein the torque signal of the stirring motor can reflect the hardness/viscosity state of the ice cream in the evaporating cylinder. Obtain the hardness/viscosity state of the ice cream corresponding to the real-time working current, rotation speed or temperature, that is, the real-time forming degree of the ice cream can be obtained. The dynamic real-time forming degree value, the forming degree value is expressed in the form of a proportional value, which is called the forming degree proportional value. The ice cream machine generally has states such as refrigeration and standby, and can be subdivided into multiple working conditions according to the working state of the ice cream machine. The present invention determines the working state of the ice cream machine according to the change of the temperature and torque signals The speed of the stirring motor corresponding to the different working states is preset, and the speed adjustment is realized by the frequency converter, thereby reducing the energy consumption of the stirring motor and reducing the working noise.
本发明具有以下优选设计:The present invention has the following preferred designs:
所述主控制器设置有以下温度控制条件和成型度控制条件,The main controller is provided with the following temperature control conditions and molding degree control conditions,
温度控制条件:Temperature Control Conditions:
1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency,
2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency,
3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器的输出电源频率为额定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency,
依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大;By analogy, set i continuous temperature ranges A1~Ai with gradually decreasing temperature, and set the output power frequency of the inverter to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1~Ci gradually increase;
成型度控制条件:Forming degree control conditions:
1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter to be CC1% of the rated grid frequency,
2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器的输出电源频率为额定电网频率的CC2%,2) Initial molding degree proportional value + B1% < the real-time molding degree proportional value ≤ initial molding degree proportional value + B2%, adjust the output power frequency of the inverter to CC2% of the rated grid frequency,
3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器的输出电源频率为额定电网频率的CC3%,3) Initial molding degree proportional value + B2% < the real-time molding degree proportional value≤initial molding degree proportional value + B3%, adjust the output power frequency of the inverter to CC3% of the rated grid frequency,
冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位设置j个成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1~Bj, and the interval corresponding to each forming degree ratio value is set. The output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
根据冰淇淋机的工况设置所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器的输出电源频率。The priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
作为参考实施方式,所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。As a reference embodiment, i=4 in the temperature control conditions, wherein A1≥15°C, 15°C>A2≥5°C, 5°C>A3≥-5°C, -5°C>A4≥-28°C; C1~ The corresponding values of C4 are C1=40, C2=60, C3=80, and C4=100.
所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。In the forming degree control condition, j=4, where B1∈[1,5], B2∈(5,10], B3∈(10,20], B4∈(20,30]; CC1~CC4 correspond to the values are CC1=40, CC2=60, CC3=80, CC4=100.
以上参数需根据冰淇淋机的特点进行合理调节。The above parameters need to be adjusted reasonably according to the characteristics of the ice cream machine.
本发明还增设有开机后判断条件,若开机时所述温度监测值大于所述控制系统设定值Q,则调节所述变频器的输出电源频率为额定电网频率的D%运行一段时间T。The invention also adds a post-starting judgment condition. If the temperature monitoring value is greater than the control system setting value Q when starting up, the frequency converter's output power frequency is adjusted to be D% of the rated grid frequency and runs for a period of time T.
Q=10℃,D=180,T=30S。该判断条件的作用是,当开机后,蒸发缸内温度值较高时,在设定工作时间T,使搅拌电机的转速高于正常转速,可以让冰淇淋料充分膨化;也可以设置特定的控制键,开机后通过手动操作进入高速搅拌,以提高液态冰淇淋料的膨化效果。Q=10°C, D=180, T=30S. The function of this judgment condition is that when the temperature in the evaporating cylinder is high after the machine is turned on, set the working time T to make the speed of the stirring motor higher than the normal speed, so that the ice cream material can be fully expanded; it is also possible to set a specific control key, and enter into high-speed stirring by manual operation after power on, so as to improve the puffing effect of liquid ice cream.
本发明另一实施例还提供了一种冰淇淋机控制系统,包括:Another embodiment of the present invention also provides an ice cream machine control system, comprising:
温度监测模块,所述温度监测模块用于监测冰淇淋机的蒸发缸内的冰淇淋料温度或蒸发缸回气温度值;a temperature monitoring module, which is used to monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the temperature value of the return air of the evaporating cylinder;
变频器,所述变频器获取所述搅拌电机的实时工作扭矩值;a frequency converter, wherein the frequency converter obtains the real-time working torque value of the stirring motor;
主控制器,所述主控制器根据所述变频器当前的工作扭矩值获取蒸发缸内的冰淇淋的实时成型度比例值,对应所述冰淇淋机的工况,所述主控制器根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器的输出电源频率,进而调节所述搅拌电机的转速。The main controller, the main controller obtains the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value of the frequency converter, corresponding to the working condition of the ice cream machine, and the main controller according to the temperature monitoring value . Any one or a combination of the two items of real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter, and then adjusts the rotational speed of the stirring motor.
在其中一个实施例中,所述主控制器设置有以下温度控制条件:In one of the embodiments, the main controller is provided with the following temperature control conditions:
1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency,
2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency,
3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器的输出电源频率为额定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency,
依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大。By analogy, set i continuous temperature ranges A1~Ai with gradually decreasing temperature, and set the output power frequency of the inverter to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1~Ci gradually increase.
在其中一个实施例中,所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。In one embodiment, i=4 in the temperature control condition, wherein A1≥15°C, 15°C>A2≥5°C, 5°C>A3≥-5°C, -5°C>A4≥-28°C; The corresponding values of C1 to C4 are C1=40, C2=60, C3=80, and C4=100.
在其中一个实施例中,所述主控制器设置有以下成型度控制条件:In one of the embodiments, the main controller is set with the following forming degree control conditions:
1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter to be CC1% of the rated grid frequency,
2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器的输出电源频率为额定电网频率的CC2%,2) Initial molding degree proportional value + B1% < the real-time molding degree proportional value ≤ initial molding degree proportional value + B2%, adjust the output power frequency of the inverter to CC2% of the rated grid frequency,
3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器的输出电源频率为额定电网频率的CC3%,3) Initial molding degree proportional value + B2% < the real-time molding degree proportional value≤initial molding degree proportional value + B3%, adjust the output power frequency of the inverter to CC3% of the rated grid frequency,
冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位设置j个成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1~Bj, and the interval corresponding to each forming degree ratio value is set. The output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
根据冰淇淋机的工况设置所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器的输出电源频率。The priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
在其中一个实施例中,所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。In one embodiment, j=4 in the forming degree control condition, wherein B1∈[1,5], B2∈(5,10], B3∈(10,20], B4∈(20,30] ; The corresponding values of CC1 to CC4 are CC1=40, CC2=60, CC3=80, and CC4=100.
本发明另一实施例还提供了一种冰淇淋机,包括:Another embodiment of the present invention also provides an ice cream machine, comprising:
蒸发缸;Evaporating cylinder;
搅拌器,所述搅拌器位于所述蒸发缸内用于冰淇淋的搅拌;a stirrer, which is located in the evaporating cylinder for stirring ice cream;
搅拌电机,所述搅拌电机用于驱动所述搅拌器转动;以及a stirring motor, the stirring motor is used to drive the agitator to rotate; and
如以上任意一项实施例所述的冰淇淋机控制系统。The ice cream maker control system according to any one of the above embodiments.
本发明另一实施例还提供了一种冰淇淋机的控制方法,包括以下步骤:Another embodiment of the present invention also provides a control method for an ice cream machine, comprising the following steps:
监测冰淇淋机的蒸发缸内的冰淇淋料温度或蒸发缸回气温度值;Monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the return air temperature value of the evaporating cylinder;
获取冰淇淋机的搅拌电机的实时工作扭矩值,并根据当前的工作扭矩值获取蒸发缸内的冰淇淋的实时成型度比例值;Obtain the real-time working torque value of the stirring motor of the ice cream machine, and obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value;
根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节输出电源频率,进而调节所述搅拌电机的转速。The frequency of the output power supply is dynamically adjusted according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, thereby adjusting the rotational speed of the stirring motor.
本发明另一实施例还提供了一种冰淇淋机控制器,包括存储器及处理器,所述存储器中储存有计算机程序,所述计算机程序被所述处理器执行时,使得所述处理器执行如以上任意一项所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法或者如以上任意一项实施例所述的冰淇淋机的控制方法的步骤。Another embodiment of the present invention further provides an ice cream machine controller, including a memory and a processor, wherein a computer program is stored in the memory, and when the computer program is executed by the processor, the processor executes the following steps: The steps of the method for controlling the rotational speed of a stirring motor of an ice cream maker based on temperature and molding degree described in any one of the above or the control method for an ice cream maker according to any one of the above embodiments.
与现有技术相比,本发明具有如下显著效果:Compared with the prior art, the present invention has the following remarkable effects:
本发明通过获取冰淇淋机内部的冰淇淋料温度值信号、搅拌电机扭矩信号,以及信号的变化情况来确定冰淇淋机的工作状态,对应冰淇淋机的不同工作状态,通过变频器调节输出电源频率,进而准确控制搅拌电机的转速,降低了搅拌电机的能耗的同时降低了工作噪音。The invention determines the working state of the ice cream machine by acquiring the temperature value signal of the ice cream material inside the ice cream machine, the torque signal of the stirring motor, and the change of the signal, corresponding to the different working states of the ice cream machine, and adjusting the output power frequency through the frequency converter, so as to accurately The speed of the stirring motor is controlled, the energy consumption of the stirring motor is reduced, and the working noise is reduced.
通过本发明的方法,当蒸发缸内冰淇淋料初期加入的常温液态冰淇淋料时,搅拌电机在一定时间内高速搅拌,以充分搅拌常温液态冰淇淋,提高冰淇淋料的空气含量,并提高冰淇淋出品的膨化率;当常温液态冰淇淋料逐步降温,尚未凝固时,搅拌电机可以在较低速度运转,节省电量、降低工作噪音;当蒸发缸内冰淇淋料开始凝固时,搅拌电机可以在中速运转,以尽量节省电量并保证搅拌器在蒸发缸内冰淇淋料的搅拌和切割效果;当蒸发缸内冰淇淋料从半固定逐步转为全固态过程中,搅拌电机再以正常的额定速度运转,实现较好的切割效果。设置四种或以上的温度区间可以达到更精准的控制,提高冰淇淋的膨化率,保证切割效果,并尽可能降低能耗。By the method of the invention, when the normal temperature liquid ice cream material added in the initial stage of the ice cream material in the cylinder is evaporated, the stirring motor stirs at a high speed for a certain period of time, so as to fully stir the normal temperature liquid ice cream, increase the air content of the ice cream material, and improve the puffing of the ice cream product. When the liquid ice cream material at room temperature gradually cools down and has not solidified, the stirring motor can run at a lower speed to save electricity and reduce working noise; when the ice cream material in the evaporation cylinder begins to solidify, the stirring motor can run at a medium speed to minimize Save electricity and ensure the stirring and cutting effect of the agitator in the ice cream material in the evaporation cylinder; when the ice cream material in the evaporation cylinder gradually changes from semi-fixed to full solid state, the stirring motor runs at the normal rated speed to achieve better cutting Effect. Setting four or more temperature ranges can achieve more precise control, improve the puffing rate of ice cream, ensure the cutting effect, and reduce energy consumption as much as possible.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明其中一个实施例提供的冰淇淋机的模块示意图;1 is a schematic diagram of a module of an ice cream machine provided by one of the embodiments of the present invention;
图2为图1中的冰淇淋机的控制系统的模块示意图;Fig. 2 is the module schematic diagram of the control system of the ice cream machine in Fig. 1;
图3为本发明其中一个实施例提供的冰淇淋机的控制方法的流程示意图;3 is a schematic flowchart of a control method of an ice cream machine provided by one of the embodiments of the present invention;
图4为本发明其中一个实施例提供的冰淇淋机控制器的模块示意图。FIG. 4 is a schematic diagram of a module of an ice cream machine controller according to an embodiment of the present invention.
具体实施方式Detailed ways
下面通过一种较佳实施例对本发明的内容作详细说明。The content of the present invention will be described in detail below through a preferred embodiment.
一种基于温度和成型度控制冰淇淋机搅拌电机转速的方法,所述冰淇淋机包括蒸发缸、搅拌器和搅拌电机,所述搅拌器位于所述蒸发缸内用于冰淇淋的搅拌,所述搅拌电机用于驱动所述搅拌器转动。A method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree, the ice cream machine comprises an evaporation cylinder, a stirrer and a stirring motor, the agitator is located in the evaporation cylinder for stirring ice cream, and the stirring motor Used to drive the agitator to rotate.
所述冰淇淋机还包括控制系统,所述控制系统包括主控制器、温度监测模块和变频器,所述变频器与所述的搅拌电机相连接用于调节所述搅拌电机的输入频率,The ice cream machine also includes a control system, the control system includes a main controller, a temperature monitoring module and a frequency converter, the frequency converter is connected to the stirring motor for adjusting the input frequency of the stirring motor,
所述温度监测模块用于监测所述蒸发缸内的冰淇淋料温度或蒸发缸回气温度值,并将温度监测值传送至所述主控制器;所述变频器获取所述搅拌电机的实时工作扭矩值,并将监测的所述工作扭矩值传送至所述主控制器,所述主控制器预设有变频器在不同工作频率下实时工作扭矩值与冰淇淋实时成型度比例值的经验关系式,根据所述变频器当前工作频率的所述经验关系式获取蒸发缸内的冰淇淋的实时成型度比例值,对应所述冰淇淋机的工况,所述主控制器根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器的输出电源频率,进而调节所述搅拌电机的转速。The temperature monitoring module is used to monitor the temperature of the ice cream material in the evaporating cylinder or the temperature value of the return air of the evaporating cylinder, and transmit the temperature monitoring value to the main controller; the frequency converter obtains the real-time operation of the stirring motor Torque value, and transmit the monitored working torque value to the main controller, the main controller is preset with the empirical relationship between the real-time working torque value of the inverter and the real-time forming degree proportional value of the ice cream under different working frequencies , according to the empirical relationship of the current working frequency of the frequency converter to obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder, corresponding to the working condition of the ice cream machine, the main controller according to the temperature monitoring value, the real-time forming degree Either one or a combination of the two proportional values dynamically adjusts the output power frequency of the frequency converter, thereby adjusting the rotational speed of the stirring motor.
变频器的工作频率调节后需要一段时间后转速才趋于稳定,本实施例中,变频器采用现有技术中具有搅拌电机扭矩检测功能的变频器,搅拌电机转速稳定后读取并显示出实时工作扭矩值。另外变频器不同工作频率下,设置有对应的初始工作扭矩值,结合冰淇淋机自身特点,通过试验等手段可以获得实时工作扭矩值、初始工作扭矩值与不同工作档位下变频器工作频率的经验关系式,进而获得冰淇淋的实时成型度比例值。After the operating frequency of the frequency converter is adjusted, it takes a period of time before the rotational speed becomes stable. In this embodiment, the frequency converter adopts the frequency converter with the function of detecting the torque of the stirring motor in the prior art. Working torque value. In addition, under different working frequencies of the inverter, the corresponding initial working torque value is set. Combined with the characteristics of the ice cream machine, the real-time working torque value, initial working torque value and the working frequency of the inverter under different working gears can be obtained through experiments and other means. Relational expression, and then obtain the real-time forming degree ratio value of ice cream.
所述主控制器设置有以下温度控制条件和成型度控制条件,The main controller is provided with the following temperature control conditions and molding degree control conditions,
温度控制条件:Temperature Control Conditions:
1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency,
2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency,
3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器的输出电源频率为额 定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the frequency converter is adjusted to be C3% of the rated grid frequency,
依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大;By analogy, set i continuous temperature ranges A1~Ai with gradually decreasing temperature, and set the output power frequency of the inverter to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1~Ci gradually increase;
成型度控制条件:Forming degree control conditions:
1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter to be CC1% of the rated grid frequency,
2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器的输出电源频率为额定电网频率的CC2%,2) Initial molding degree proportional value + B1% < the real-time molding degree proportional value ≤ initial molding degree proportional value + B2%, adjust the output power frequency of the inverter to CC2% of the rated grid frequency,
3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器的输出电源频率为额定电网频率的CC3%,3) Initial molding degree proportional value + B2% < the real-time molding degree proportional value≤initial molding degree proportional value + B3%, adjust the output power frequency of the inverter to CC3% of the rated grid frequency,
冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位设置j成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, and each working gear is set to j forming degree ratio difference value B1 ~ Bj, corresponding to the interval setting of each forming degree ratio value The output power frequency of the inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
根据冰淇淋机的工况或者客户需求预设所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器的输出电源频率。The priority levels of the temperature control conditions and the forming degree control conditions are preset according to the working conditions of the ice cream machine or customer requirements, and the temperature control conditions or forming degree control conditions corresponding to the current working conditions are selected to adjust the output power frequency of the inverter .
本实施例中,所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。In this embodiment, i=4 in the temperature control conditions, wherein A1≥15°C, 15°C>A2≥5°C, 5°C>A3≥-5°C, -5°C>A4≥-28°C; C1~ The corresponding values of C4 are C1=40, C2=60, C3=80, and C4=100.
所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。In the forming degree control condition, j=4, where B1∈[1,5], B2∈(5,10], B3∈(10,20], B4∈(20,30]; CC1~CC4 correspond to the values are CC1=40, CC2=60, CC3=80, CC4=100.
本实施例还增设有开机后判断条件,若开机时所述温度监测值大于所述控制系统设定值Q,则调节所述变频器的输出电源频率为额定电网频率的D%运行一段时间T。This embodiment also adds a post-boot judgment condition. If the temperature monitoring value is greater than the set value Q of the control system when the power is turned on, the output power frequency of the inverter is adjusted to be D% of the rated grid frequency and runs for a period of time T. .
作为参考,开机时所述温度监测值大于所述控制系统设定值Q=10℃,则调节所述变频器的输出电源频率为额定电网频率的D=180%即90Hz运行一段时间T=30S。该判断条件具有以下作用:开机时蒸发缸内温度值较高时,若需要冰淇淋机制冷,在设定工作时间T内,使搅拌电机的转速高于正常转速,可以让冰淇淋料充分膨化。如果冰淇淋机非自动售卖,也可以设置特定的控制键,开机后通过手动操作进入高速搅拌,以提高液态冰淇淋料的膨化效果。For reference, when the temperature monitoring value is greater than the set value of the control system Q=10°C, adjust the output power frequency of the inverter to D=180% of the rated grid frequency, that is, 90Hz for a period of time T=30S . The judgment condition has the following functions: when the temperature value in the evaporation cylinder is high when the machine is turned on, if the ice cream machine needs to be cooled, within the set working time T, the speed of the stirring motor is made higher than the normal speed, so that the ice cream material can be fully expanded. If the ice cream machine is not sold automatically, you can also set a specific control key, and enter the high-speed stirring through manual operation after starting to improve the puffing effect of the liquid ice cream material.
本发明的以上各项参数取值均是根据冰淇淋机、冰淇淋料、以及使用地区结合试验结果而设定,均是可调的参数值。The values of the above parameters of the present invention are all set according to the ice cream machine, the ice cream material, and the use area combined with the test results, and are all adjustable parameter values.
请参见图1,本实施例提供的冰淇淋机100包括蒸发缸110,搅拌器120,搅拌电机130以及控制系统200。其中蒸发缸110,搅拌器120,搅拌电机130的功能已经在以上实施例中 描述,在此不再赘述。Referring to FIG. 1 , the ice cream maker 100 provided in this embodiment includes an evaporation cylinder 110 , a stirrer 120 , a stirring motor 130 and a control system 200 . The functions of the evaporating cylinder 110, the stirrer 120, and the stirring motor 130 have been described in the above embodiments, and will not be repeated here.
请一并参见图2,本发明另一实施例还提供了一种冰淇淋机控制系统200。所述冰淇淋机控制系统200包括温度监测模块210、变频器220以及主控制器230。Referring to FIG. 2 together, another embodiment of the present invention further provides an ice cream machine control system 200 . The ice cream machine control system 200 includes a temperature monitoring module 210 , a frequency converter 220 and a main controller 230 .
所述温度监测模块210用于监测冰淇淋机的蒸发缸110内的冰淇淋料温度或蒸发缸回气温度值;The temperature monitoring module 210 is used to monitor the temperature of the ice cream material in the evaporating cylinder 110 of the ice cream machine or the return air temperature value of the evaporating cylinder;
所述变频器220获取所述搅拌电机130的实时工作扭矩值;The frequency converter 220 obtains the real-time working torque value of the stirring motor 130;
所述主控制器230根据所述变频器220当前的工作扭矩值获取蒸发缸110内的冰淇淋的实时成型度比例值,对应所述冰淇淋机的工况,所述主控制器230根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器220的输出电源频率,进而调节所述搅拌电机130的转速。The main controller 230 obtains the real-time forming degree ratio value of the ice cream in the evaporation cylinder 110 according to the current working torque value of the frequency converter 220, corresponding to the working condition of the ice cream machine, and the main controller 230 obtains the value according to the temperature monitoring value. . Any one or a combination of the two items of real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter 220 , and then adjusts the rotational speed of the stirring motor 130 .
在其中一个实施例中,所述主控制器230设置有以下温度控制条件:In one embodiment, the main controller 230 is set with the following temperature control conditions:
1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器220的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter 220 is adjusted to be C1% of the rated grid frequency,
2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器220的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter 220 is adjusted to be C2% of the rated grid frequency,
3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器220的输出电源频率为额定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the frequency converter 220 is adjusted to be C3% of the rated grid frequency,
依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器220的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大。By analogy, set i continuous temperature ranges A1-Ai with the temperature gradually decreasing, and set the output power frequency of the inverter 220 to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1-Ci gradually increase.
在其中一个实施例中,所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。In one embodiment, i=4 in the temperature control condition, wherein A1≥15°C, 15°C>A2≥5°C, 5°C>A3≥-5°C, -5°C>A4≥-28°C; The corresponding values of C1 to C4 are C1=40, C2=60, C3=80, and C4=100.
在其中一个实施例中,所述主控制器230设置有以下成型度控制条件:In one embodiment, the main controller 230 is set with the following molding degree control conditions:
1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器220的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter 220 to be CC1% of the rated grid frequency,
2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器220的输出电源频率为额定电网频率的CC2%,2) Initial formability ratio value+B1%<the real-time formability ratio value≤initial formability ratio value+B2%, adjust the output power frequency of the inverter 220 to be CC2% of the rated grid frequency,
3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器220的输出电源频率为额定电网频率的CC3%,3) Initial formability ratio value+B2%<the real-time formability ratio value≤initial formability ratio value+B3%, adjust the output power frequency of the inverter 220 to be CC3% of the rated grid frequency,
冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位设置j个成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1~Bj, and the interval corresponding to each forming degree ratio value is set. The output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
根据冰淇淋机的工况设置所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器220的输出电源频率。The priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter 220 is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
在其中一个实施例中,所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。In one embodiment, j=4 in the forming degree control condition, wherein B1∈[1,5], B2∈(5,10], B3∈(10,20], B4∈(20,30] ; The corresponding values of CC1 to CC4 are CC1=40, CC2=60, CC3=80, and CC4=100.
本发明另一实施例还提供了一种冰淇淋机100,包括:Another embodiment of the present invention also provides an ice cream maker 100, comprising:
蒸发缸110;Evaporating cylinder 110;
搅拌器120,所述搅拌器120位于所述蒸发缸110内用于冰淇淋的搅拌;a stirrer 120, the agitator 120 is located in the evaporation cylinder 110 for stirring the ice cream;
搅拌电机130,所述搅拌电机130用于驱动所述搅拌器120转动;以及a stirring motor 130, the stirring motor 130 is used to drive the agitator 120 to rotate; and
如以上任意一项实施例所述的冰淇淋机控制系统200。The ice cream maker control system 200 according to any one of the above embodiments.
请参见图3,本发明另一实施例还提供了一种冰淇淋机的控制方法,包括以下步骤:Referring to FIG. 3, another embodiment of the present invention also provides a control method for an ice cream machine, comprising the following steps:
监测冰淇淋机的蒸发缸内的冰淇淋料温度或蒸发缸回气温度值;Monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the return air temperature value of the evaporating cylinder;
获取冰淇淋机的搅拌电机的实时工作扭矩值,并根据当前的工作扭矩值获取蒸发缸内的冰淇淋的实时成型度比例值;Obtain the real-time working torque value of the stirring motor of the ice cream machine, and obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value;
根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节输出电源频率,进而调节所述搅拌电机的转速。The frequency of the output power supply is dynamically adjusted according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, thereby adjusting the rotational speed of the stirring motor.
请参见图4,本发明其中一个实施例还提供了一种冰淇淋机控制器300,包括存储器320及处理器310,所述存储器320中储存有计算机程序,所述计算机程序被所述处理器310执行时,使得所述处理器310执行如以上任意一项实施例所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法或者冰淇淋机的控制方法的步骤。Referring to FIG. 4 , an embodiment of the present invention further provides an ice cream machine controller 300 , including a memory 320 and a processor 310 , the memory 320 stores a computer program, and the computer program is controlled by the processor 310 When executed, the processor 310 is caused to execute the steps of the method for controlling the rotational speed of the stirring motor of the ice cream maker or the method for controlling the ice cream maker based on the temperature and the degree of molding described in any one of the above embodiments.
本发明其中一个实施例还提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行如如以上任意一项实施例所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法或者冰淇淋机的控制方法的步骤。One of the embodiments of the present invention further provides a computer-readable storage medium on which a computer program is stored, and the computer program is executed by a processor to control ice cream based on temperature and degree of molding as described in any one of the above embodiments The method of stirring the motor speed of the machine or the steps of the control method of the ice cream machine.
本发明的上述实施例并不是对本发明保护范围的限定,本发明的实施方式不限于此,凡此种种根据本发明的上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,对本发明上述结构做出的其它多种形式的修改、替换或变更,均应落在本发明的保护范围之内。The above-mentioned embodiments of the present invention are not intended to limit the protection scope of the present invention, and the embodiments of the present invention are not limited thereto. All of the above-mentioned contents of the present invention, in accordance with common technical knowledge and conventional means in the field, do not depart from the present invention. Under the premise of the above-mentioned basic technical idea, other various modifications, replacements or changes made to the above-mentioned structure of the present invention shall all fall within the protection scope of the present invention.

Claims (14)

  1. 一种基于温度和成型度控制冰淇淋机搅拌电机转速的方法,所述冰淇淋机包括蒸发缸、搅拌器和搅拌电机,所述搅拌器位于所述蒸发缸内用于冰淇淋的搅拌,所述搅拌电机用于驱动所述搅拌器转动;其特征在于,A method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree, the ice cream machine comprises an evaporation cylinder, a stirrer and a stirring motor, the agitator is located in the evaporation cylinder for stirring ice cream, and the stirring motor For driving the agitator to rotate; it is characterized in that,
    所述冰淇淋机还包括控制系统,所述控制系统包括主控制器、温度监测模块和变频器,所述变频器与所述的搅拌电机相连接用于调节所述搅拌电机的输入频率,The ice cream machine also includes a control system, the control system includes a main controller, a temperature monitoring module and a frequency converter, the frequency converter is connected to the stirring motor for adjusting the input frequency of the stirring motor,
    所述温度监测模块用于监测所述蒸发缸内的冰淇淋料温度或蒸发缸回气温度值,并将温度监测值传送至所述主控制器,所述变频器获取所述搅拌电机的实时工作扭矩值,并将监测的所述工作扭矩值传送至所述主控制器,所述主控制器根据所述变频器当前的工作扭矩值获取蒸发缸内的冰淇淋的实时成型度比例值,对应所述冰淇淋机的工况,所述主控制器根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器的输出电源频率,进而调节所述搅拌电机的转速。The temperature monitoring module is used to monitor the temperature of the ice cream material in the evaporating cylinder or the return air temperature value of the evaporating cylinder, and transmit the temperature monitoring value to the main controller, and the frequency converter obtains the real-time operation of the stirring motor. torque value, and transmit the monitored working torque value to the main controller, and the main controller obtains the real-time forming degree proportional value of the ice cream in the evaporation cylinder according to the current working torque value of the inverter, corresponding to the According to the working conditions of the ice cream machine, the main controller dynamically adjusts the output power frequency of the frequency converter according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, and then adjusts the stirring The speed of the motor.
  2. 根据权利要求1所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法,其特征在于,所述主控制器设置有以下温度控制条件和成型度控制条件,The method for controlling the rotational speed of an ice cream maker stirring motor based on temperature and molding degree according to claim 1, wherein the main controller is provided with the following temperature control conditions and molding degree control conditions,
    温度控制条件:Temperature Control Conditions:
    1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency,
    2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency,
    3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器的输出电源频率为额定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency,
    依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大;By analogy, set i continuous temperature ranges A1~Ai with gradually decreasing temperature, and set the output power frequency of the inverter to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1~Ci gradually increase;
    成型度控制条件:Forming degree control conditions:
    1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter to be CC1% of the rated grid frequency,
    2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器的输出电源频率为额定电网频率的CC2%,2) Initial molding degree proportional value + B1% < the real-time molding degree proportional value ≤ initial molding degree proportional value + B2%, adjust the output power frequency of the inverter to CC2% of the rated grid frequency,
    3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器的输出电源频率为额定电网频率的CC3%,3) Initial molding degree proportional value + B2% < the real-time molding degree proportional value≤initial molding degree proportional value + B3%, adjust the output power frequency of the inverter to CC3% of the rated grid frequency,
    冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位设置j个成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1~Bj, and the interval corresponding to each forming degree ratio value is set. The output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
    根据冰淇淋机的工况设置所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器的输出电源频率。The priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
  3. 根据权利要求2所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法,其特征在于,所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。The method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree according to claim 2, wherein i=4 in the temperature control conditions, wherein A1≥15°C, 15°C>A2≥5°C, 5°C ℃>A3≥-5℃, -5℃>A4≥-28℃; the corresponding values of C1~C4 are C1=40, C2=60, C3=80, C4=100.
  4. 根据权利要求2所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法,其特征在于,所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。The method for controlling the rotational speed of an ice cream machine stirring motor based on temperature and molding degree according to claim 2, characterized in that, in the molding degree control condition, j=4, wherein B1∈[1,5], B2∈(5, 10], B3∈(10, 20], B4∈(20, 30]; the corresponding values of CC1 to CC4 are CC1=40, CC2=60, CC3=80, and CC4=100.
  5. 根据权利要求2~4任意一项所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法,其特征在于,还增设有开机后判断条件,若开机时所述温度监测值大于所述控制系统设定值Q,则调节所述变频器的输出电源频率为额定电网频率的D%运行一段时间T。The method for controlling the rotational speed of the stirring motor of an ice cream maker based on temperature and molding degree according to any one of claims 2 to 4, characterized in that a post-boot judgment condition is added, and if the temperature monitoring value is greater than the control If the system set value Q, then adjust the output power frequency of the inverter to D% of the rated grid frequency and run for a period of time T.
  6. 根据权利要求5所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法,其特征在于,Q=10℃,D=180,T=30S。The method for controlling the rotational speed of a stirring motor of an ice cream maker based on temperature and molding degree according to claim 5, characterized in that, Q=10°C, D=180, T=30S.
  7. 一种冰淇淋机控制系统,其特征在于,包括:A control system for an ice cream machine, comprising:
    温度监测模块,所述温度监测模块用于监测冰淇淋机的蒸发缸内的冰淇淋料温度或蒸发缸回气温度值;a temperature monitoring module, which is used to monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the temperature value of the return air of the evaporating cylinder;
    变频器,所述变频器获取所述搅拌电机的实时工作扭矩值;a frequency converter, wherein the frequency converter obtains the real-time working torque value of the stirring motor;
    主控制器,所述主控制器根据所述变频器当前的工作扭矩值获取蒸发缸内的冰淇淋的实 时成型度比例值,对应所述冰淇淋机的工况,所述主控制器根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节所述变频器的输出电源频率,进而调节所述搅拌电机的转速。The main controller, the main controller obtains the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value of the frequency converter, corresponding to the working condition of the ice cream machine, and the main controller according to the temperature monitoring value . Any one or a combination of the two items of real-time forming degree ratio value dynamically adjusts the output power frequency of the frequency converter, and then adjusts the rotational speed of the stirring motor.
  8. 根据权利要求7所述的冰淇淋机控制系统,其特征在于,The ice cream machine control system according to claim 7, wherein,
    所述主控制器设置有以下温度控制条件:The main controller is provided with the following temperature control conditions:
    1)所述温度监测值位于设定的温度区间A1以内,调节所述变频器的输出电源频率为额定电网频率的C1%,1) The temperature monitoring value is within the set temperature range A1, and the output power frequency of the inverter is adjusted to be C1% of the rated grid frequency,
    2)所述温度监测值位于设定的温度区间A2以内,调节所述变频器的输出电源频率为额定电网频率的C2%,2) The temperature monitoring value is within the set temperature range A2, and the output power frequency of the inverter is adjusted to be C2% of the rated grid frequency,
    3)所述温度监测值位于设定的温度区间A3以内,调节所述变频器的输出电源频率为额定电网频率的C3%,3) The temperature monitoring value is within the set temperature range A3, and the output power frequency of the inverter is adjusted to be C3% of the rated grid frequency,
    依次类推,设置i个温度逐渐降低的连续温度区间A1~Ai,对应每一个温度区间Ai设定变频器的输出电源频率为额定电网频率的Ci%,其中,i为正整数,C1~Ci逐渐增大。By analogy, set i continuous temperature ranges A1~Ai with gradually decreasing temperature, and set the output power frequency of the inverter to be Ci% of the rated grid frequency corresponding to each temperature range Ai, where i is a positive integer, C1~Ci gradually increase.
  9. 根据权利要求8所述的冰淇淋机控制系统,其特征在于,The ice cream machine control system according to claim 8, wherein,
    所述温度控制条件中i=4,其中A1≥15℃,15℃>A2≥5℃,5℃>A3≥-5℃,-5℃>A4≥-28℃;C1~C4对应取值为C1=40,C2=60,C3=80,C4=100。In the temperature control conditions i=4, where A1≥15℃, 15℃>A2≥5℃, 5℃>A3≥-5℃, -5℃>A4≥-28℃; the corresponding values of C1~C4 are C1=40, C2=60, C3=80, C4=100.
  10. 根据权利要求7所述的冰淇淋机控制系统,其特征在于,The ice cream machine control system according to claim 7, wherein,
    所述主控制器设置有以下成型度控制条件:The main controller is provided with the following molding degree control conditions:
    1)所述实时成型度比例值≤初始成型度比例值+B1%,调节所述变频器的输出电源频率为额定电网频率的CC1%,1) The real-time forming degree proportional value≤initial forming degree proportional value+B1%, adjust the output power frequency of the inverter to be CC1% of the rated grid frequency,
    2)初始成型度比例值+B1%<所述实时成型度比例值≤初始成型度比例值+B2%,调节所述变频器的输出电源频率为额定电网频率的CC2%,2) Initial molding degree proportional value + B1% < the real-time molding degree proportional value ≤ initial molding degree proportional value + B2%, adjust the output power frequency of the inverter to CC2% of the rated grid frequency,
    3)初始成型度比例值+B2%<所述实时成型度比例值≤初始成型度比例值+B3%,调节所述变频器的输出电源频率为额定电网频率的CC3%,3) Initial molding degree proportional value + B2% < the real-time molding degree proportional value≤initial molding degree proportional value + B3%, adjust the output power frequency of the inverter to CC3% of the rated grid frequency,
    冰淇淋机每个工作档位预设有与之对应的初始成型度比例值,依次类推,每个工作档位 设置j个成型度比例差异值B1~Bj,对应每一个成型度比例值的区间设定变频器的输出电源频率为额定电网频率的CCj%,其中,j为正整数,B1~Bj逐渐增大,CC1~CCj逐渐增大;Each working gear of the ice cream machine is preset with a corresponding initial forming degree ratio value, and so on, each working gear is set with j forming degree ratio difference values B1~Bj, and the interval corresponding to each forming degree ratio value is set. The output power frequency of the fixed inverter is CCj% of the rated grid frequency, where j is a positive integer, B1~Bj gradually increases, and CC1~CCj gradually increases;
    根据冰淇淋机的工况设置所述温度控制条件和所述成型度控制条件的优先级别,选用当前工况对应的温度控制条件或成型度控制条件调节所述变频器的输出电源频率。The priority level of the temperature control condition and the forming degree control condition is set according to the working condition of the ice cream machine, and the output power frequency of the inverter is adjusted by selecting the temperature control condition or forming degree control condition corresponding to the current working condition.
  11. 根据权利要求10所述的冰淇淋机控制系统,其特征在于,The ice cream machine control system according to claim 10, wherein,
    所述成型度控制条件中j=4,其中B1∈[1,5],B2∈(5,10],B3∈(10,20],B4∈(20,30];CC1~CC4对应取值为CC1=40,CC2=60,CC3=80,CC4=100。In the forming degree control condition, j=4, where B1∈[1,5], B2∈(5,10], B3∈(10,20], B4∈(20,30]; CC1~CC4 correspond to the values are CC1=40, CC2=60, CC3=80, CC4=100.
  12. 一种冰淇淋机,其特征在于,包括:An ice cream machine, characterized in that, comprising:
    蒸发缸;Evaporating cylinder;
    搅拌器,所述搅拌器位于所述蒸发缸内用于冰淇淋的搅拌;a stirrer, which is located in the evaporating cylinder for stirring ice cream;
    搅拌电机,所述搅拌电机用于驱动所述搅拌器转动;以及a stirring motor, the stirring motor is used to drive the agitator to rotate; and
    如权利要求7-11任意一项所述的冰淇淋机控制系统。The ice cream maker control system according to any one of claims 7-11.
  13. 一种冰淇淋机的控制方法,其特征在于,包括以下步骤:A control method for an ice cream machine, comprising the following steps:
    监测冰淇淋机的蒸发缸内的冰淇淋料温度或蒸发缸回气温度值;Monitor the temperature of the ice cream material in the evaporating cylinder of the ice cream machine or the return air temperature value of the evaporating cylinder;
    获取冰淇淋机的搅拌电机的实时工作扭矩值,并根据当前的工作扭矩值获取蒸发缸内的冰淇淋的实时成型度比例值;Obtain the real-time working torque value of the stirring motor of the ice cream machine, and obtain the real-time forming degree ratio value of the ice cream in the evaporation cylinder according to the current working torque value;
    根据温度监测值、实时成型度比例值两项之中任意一项或两项的组合动态调节输出电源频率,进而调节所述搅拌电机的转速。The frequency of the output power supply is dynamically adjusted according to any one or a combination of the temperature monitoring value and the real-time forming degree ratio value, thereby adjusting the rotational speed of the stirring motor.
  14. 一种冰淇淋机控制器,包括存储器及处理器,所述存储器中储存有计算机程序,其特征在于,所述计算机程序被所述处理器执行时,使得所述处理器执行如权利要求1-6任意一项所述的基于温度和成型度控制冰淇淋机搅拌电机转速的方法或者如权利要求13所述的冰淇淋机的控制方法的步骤。An ice cream machine controller, comprising a memory and a processor, wherein a computer program is stored in the memory, characterized in that, when the computer program is executed by the processor, the processor is made to execute the steps of claims 1-6 Any one of the methods for controlling the rotational speed of a stirring motor of an ice cream maker based on temperature and molding degree or the steps of the control method for an ice cream maker as claimed in claim 13 .
PCT/CN2021/128541 2021-03-29 2021-11-04 Method and system for controlling rotating speed of stirring motor of ice cream machine based on temperature and forming degree WO2022205902A1 (en)

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