WO2022191127A1 - Photosensitive film, photosensitive element, and laminate production method - Google Patents
Photosensitive film, photosensitive element, and laminate production method Download PDFInfo
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- WO2022191127A1 WO2022191127A1 PCT/JP2022/009699 JP2022009699W WO2022191127A1 WO 2022191127 A1 WO2022191127 A1 WO 2022191127A1 JP 2022009699 W JP2022009699 W JP 2022009699W WO 2022191127 A1 WO2022191127 A1 WO 2022191127A1
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- YUENFNPLGJCNRB-UHFFFAOYSA-N anthracen-1-amine Chemical compound C1=CC=C2C=C3C(N)=CC=CC3=CC2=C1 YUENFNPLGJCNRB-UHFFFAOYSA-N 0.000 description 1
- YCSBALJAGZKWFF-UHFFFAOYSA-N anthracen-2-amine Chemical compound C1=CC=CC2=CC3=CC(N)=CC=C3C=C21 YCSBALJAGZKWFF-UHFFFAOYSA-N 0.000 description 1
- BKNBVEKCHVXGPH-UHFFFAOYSA-N anthracene-1,4,9,10-tetrol Chemical compound C1=CC=C2C(O)=C3C(O)=CC=C(O)C3=C(O)C2=C1 BKNBVEKCHVXGPH-UHFFFAOYSA-N 0.000 description 1
- YMNKUHIVVMFOFO-UHFFFAOYSA-N anthracene-9-carbaldehyde Chemical compound C1=CC=C2C(C=O)=C(C=CC=C3)C3=CC2=C1 YMNKUHIVVMFOFO-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
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- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 238000006243 chemical reaction Methods 0.000 description 1
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- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
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- 230000014509 gene expression Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
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- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 1
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- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
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- 239000012046 mixed solvent Substances 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 150000002790 naphthalenes Chemical class 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002971 oxazolyl group Chemical group 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical group C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 125000003566 oxetanyl group Chemical group 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000002165 photosensitisation Effects 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- UORVCLMRJXCDCP-UHFFFAOYSA-N propynoic acid Chemical compound OC(=O)C#C UORVCLMRJXCDCP-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- DNXIASIHZYFFRO-UHFFFAOYSA-N pyrazoline Chemical class C1CN=NC1 DNXIASIHZYFFRO-UHFFFAOYSA-N 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000011182 sodium carbonates Nutrition 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 238000000870 ultraviolet spectroscopy Methods 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
- H05K3/061—Etching masks
- H05K3/064—Photoresists
Definitions
- the present disclosure relates to a photosensitive film, a photosensitive element, a laminate manufacturing method, and the like.
- a resist pattern is formed to obtain desired wiring.
- a resist pattern can be formed by exposing and developing a photosensitive resin layer obtained using a photosensitive resin composition.
- Various compositions have been studied as the photosensitive resin composition.
- Patent Document 1 describes a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a specific photopolymerization initiator.
- a photosensitive film can be obtained by molding the photosensitive resin composition into a film.
- a cured product pattern When forming a cured product pattern that can be used as a resist pattern using a photosensitive film or a photosensitive resin composition, it has linear line portions and linear space portions adjacent to the line portions. A cured product pattern may be formed. Then, when forming a cured product pattern in which the width of the space portion (space width) is smaller than the width of the line portion (line width), excellent resolution is a characteristic that the line portion and the space portion are formed well. Desired. Further, when forming a cured product pattern having a line width smaller than the space width, excellent adhesion is required as a characteristic for forming the line portions and the space portions satisfactorily.
- One aspect of the present disclosure is excellent resolution when forming a cured product pattern with a smaller space width than the line width, and excellent adhesion when forming a cured product pattern with a smaller line width than the space width. It is an object of the present invention to provide a photosensitive film capable of obtaining properties. Another aspect of the present disclosure aims to provide a photosensitive element using the photosensitive film. Another aspect of the present disclosure aims to provide a method for producing a laminate using the photosensitive film described above.
- One aspect of the present disclosure is a group consisting of (A) a binder polymer, (B) a photopolymerizable compound, (C) a photoinitiator, and (D) an anthracene compound, a pyrazoline compound, and a distyrylbenzene compound. and (E) a naphthalene compound.
- Another aspect of the present disclosure relates to a photosensitive element comprising a support and a photosensitive resin layer disposed on the support, wherein the photosensitive resin layer is the photosensitive film described above.
- Another aspect of the present disclosure includes a step of disposing a photosensitive resin layer on a substrate using the photosensitive film described above, a step of photocuring a part of the photosensitive resin layer, and a step of photocuring the photosensitive resin. a step of removing at least part of an uncured portion of the layer to form a cured product pattern;
- the present invention relates to a method for manufacturing a laminate.
- FIG. 1 is a schematic cross-sectional view showing an example of a photosensitive element
- FIG. It is a schematic diagram which shows an example of the manufacturing method of a laminated body.
- a numerical range indicated using “-” indicates a range that includes the numerical values before and after "-" as the minimum and maximum values, respectively.
- “A or more” in a numerical range means A and a range exceeding A.
- “A or less” in a numerical range means A and a range less than A.
- the upper limit value or lower limit value of the numerical range in one step can be arbitrarily combined with the upper limit value or lower limit of the numerical range in another step.
- the upper or lower limits of the numerical ranges may be replaced with the values shown in the examples.
- “A or B” may include either A or B, or may include both.
- each component in the composition means the total amount of the plurality of substances present in the composition unless otherwise specified when there are multiple substances corresponding to each component in the composition.
- the term “layer” includes not only a shape structure formed over the entire surface but also a shape structure formed partially when observed as a plan view.
- the term “process” is included in the term not only as an independent process, but also as long as the intended action of the process is achieved even if it is not clearly distinguishable from other processes.
- (Meth)acrylate means at least one of acrylate and its corresponding methacrylate. The same applies to other similar expressions such as "(meth)acrylic acid”.
- An “alkyl group” may be linear, branched or cyclic, unless otherwise specified.
- the solid content of the photosensitive resin composition refers to the non-volatile content excluding volatile substances (water, solvent, etc.) in the photosensitive resin composition. That is, the solid content refers to the components (components other than the solvent) that remain without volatilizing when the photosensitive resin composition dries, and includes components that are liquid, starch syrup-like, or wax-like at room temperature (25°C).
- the photosensitive film and photosensitive resin composition according to the present embodiment include (A) a binder polymer, (B) a photopolymerizable compound, (C) a photopolymerization initiator, (D) an anthracene compound, a pyrazoline compound, and at least one selected from the group consisting of distyrylbenzene compounds, and (E) a naphthalene compound.
- the photosensitive film according to this embodiment can be obtained by molding the photosensitive resin composition according to this embodiment into a film.
- the photosensitive film and the photosensitive resin composition according to the present embodiment excellent resolution when forming a cured product pattern having a space width smaller than the line width, and a line width smaller than the space width Excellent adhesion can be obtained when forming a cured product pattern.
- the photosensitive film and the photosensitive resin composition according to the present embodiment in the evaluation described in the Examples, for example, it is possible to obtain a resolution of 13 ⁇ m or less and an adhesion of 3 ⁇ m or less. can.
- the shape of the cured product pattern that can be obtained from the photosensitive film and the photosensitive resin composition according to this embodiment is not particularly limited.
- the present inventors presume as follows about the factors by which the photosensitive film and the photosensitive resin composition according to the present embodiment provide excellent resolution and adhesion.
- the factors are not limited to the following contents. That is, by using component (D) when component (A), component (B) and component (C) are used in combination, component (D) satisfactorily absorbs light and supplies a sufficient amount of energy to component (C). Therefore, good photosensitivity can be expressed (for example, good photosensitivity can be expressed by generating a sufficient amount of radicals in the exposed area and suppressing the diffusion of radicals to the unexposed area. ).
- good photosensitivity can be expressed by generating a sufficient amount of radicals in the exposed area and suppressing the diffusion of radicals to the unexposed area.
- the (E) component such action of the (D) component can be enhanced. Therefore, excellent resolution and adhesion can be obtained.
- the photosensitive film and the photosensitive resin composition according to this embodiment excellent sensitivity to actinic rays can also be obtained.
- an exposure dose of, for example, 108 mJ/cm 2 or less can be obtained in the evaluations described in the Examples.
- the thickness of the photosensitive film and the cured product according to the present embodiment is 1 ⁇ m or more, 3 ⁇ m or more, 5 ⁇ m or more, 7 ⁇ m or more, 10 ⁇ m or more, 15 ⁇ m or more, from the viewpoint of easily obtaining a resist pattern for obtaining wiring with a sufficient thickness. Above, it may be 18 ⁇ m or more, or 19 ⁇ m or more.
- the thickness of the photosensitive film and the cured product according to the present embodiment is 100 ⁇ m or less, 50 ⁇ m or less, 40 ⁇ m or less, 30 ⁇ m or less, 25 ⁇ m or less, 20 ⁇ m or less, or, from the viewpoint of easily obtaining excellent resolution and adhesion. It may be 19 ⁇ m or less. From these viewpoints, the thickness of the photosensitive film and the cured product according to this embodiment may be 1 to 100 ⁇ m, 5 to 100 ⁇ m, or 15 to 25 ⁇ m.
- the wavelength at which photosensitivity is exhibited in the photosensitive film and photosensitive resin composition according to the present embodiment is not particularly limited.
- the photosensitive film and the photosensitive resin composition according to the present embodiment are, for example, light having a wavelength of 300 nm or more, 340 nm or more, 350 nm or more, 355 nm or more, 365 nm or more, 375 nm or more, 390 nm or more, 395 nm or more, or 405 nm or more.
- the photosensitive film and photosensitive resin composition according to the present embodiment have photosensitivity to light having a wavelength of, for example, 500 nm or less, 440 nm or less, less than 440 nm, 436 nm or less, 420 nm or less, 410 nm or less, or 405 nm or less. you can Actinic rays having peaks within these wavelength ranges can be used in the exposure step described later.
- the photosensitive film and photosensitive resin composition according to the present embodiment can be used, for example, as a negative photosensitive film and photosensitive resin composition.
- the absorbance for light with a wavelength of 405 nm in the photosensitive film and the photosensitive resin composition according to the present embodiment may be within the following range.
- the absorbance for light with a wavelength of 405 nm may exceed 0, 0.01 or more, 0.05 or more, 0.1 or more, 0.15 or more, 0.2 or more, 0.25 or more, 0.27 or more, or , 0.3 or more.
- the absorbance for light with a wavelength of 405 nm may be 0.5 or less, 0.45 or less, 0.4 or less, 0.35 or less, 0.3 or less, or 0.27 or less. From these points of view, the absorbance for light with a wavelength of 405 nm may be greater than 0 and 0.5 or less.
- application of the photosensitive resin composition, photosensitive film, or photosensitive element to the formation of a cured product pattern can be provided.
- application of the photosensitive resin composition, photosensitive film, or photosensitive element to the production of wiring boards can be provided.
- the photosensitive film and photosensitive resin composition according to this embodiment contain a binder polymer as the (A) component.
- Component (A) includes acrylic resins, styrene resins, epoxy resins, amide resins, amide epoxy resins, alkyd resins, phenol resins, and the like.
- Acrylic resins are resins having a compound ((meth)acrylic acid compound) having a (meth)acryloyl group as a monomer unit, and styrene resins, epoxy resins, and amide resins having the monomer units.
- amidoepoxy resins, alkyd resins and phenolic resins belong to acrylic resins.
- the component (A) may contain a binder polymer having no phenolic hydroxyl group, or may not contain a binder polymer having a phenolic hydroxyl group.
- the component (A) may contain a binder polymer that does not have an epoxy group, or may not contain a binder polymer that has an epoxy group.
- the (A) component may contain an acrylic resin from the viewpoint of easily obtaining excellent resolution and adhesion.
- the content of the acrylic resin is 50% by mass or more, more than 50% by mass, 70% by mass or more, and 90% by mass, based on the total mass of component (A). % or more, 95% by mass or more, 98% by mass or more, 99% by mass or more, or substantially 100% by mass (an aspect in which component (A) is substantially composed of an acrylic resin).
- Examples of compounds having a (meth)acryloyl group include (meth)acrylic acid and (meth)acrylic acid esters.
- (Meth)acrylates include alkyl (meth)acrylates (alkyl (meth)acrylates; excluding compounds corresponding to cycloalkyl (meth)acrylates), cycloalkyl (meth)acrylates ((meth) cycloalkyl acrylate), aryl (meth)acrylate (aryl (meth)acrylate), (meth)acrylamide compounds (diacetone acrylamide, etc.), glycidyl (meth)acrylate, styryl (meth)acrylic acid, etc. is mentioned.
- the (A) component may have (meth)acrylic acid as a monomer unit from the viewpoint of easily obtaining excellent resolution and adhesion.
- the content of the monomer unit of (meth) acrylic acid is, from the viewpoint of easily obtaining excellent resolution and adhesion,
- It may be in the following ranges based on the total amount of the monomer units constituting the component.
- the content of (meth)acrylic acid monomer units may be 1% by mass or more, 5% by mass or more, 10% by mass or more, 15% by mass or more, 20% by mass or more, or 25% by mass or more. .
- the content of the monomer units of (meth)acrylic acid may be 50% by mass or less, less than 50% by mass, 45% by mass or less, 40% by mass or less, 35% by mass or less, or 30% by mass or less. . From these points of view, the content of the (meth)acrylic acid monomer unit may be 1 to 50% by mass.
- the (A) component may have an alkyl (meth)acrylate as a monomer unit from the viewpoint of easily obtaining excellent resolution and adhesion.
- alkyl group of alkyl (meth)acrylate include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group and dodecyl group. and the alkyl groups may be of various structural isomers.
- the number of carbon atoms in the alkyl group of the alkyl (meth)acrylate may be 1 to 4, 1 to 3, 2 to 3, or 1 to 2 from the viewpoint of easily obtaining excellent resolution and adhesion.
- the alkyl group of the alkyl (meth)acrylate may have a substituent.
- Substituents include a hydroxy group, a carboxy group, a carboxylic acid group, an aldehyde group, an alkoxy group (unsubstituted alkoxy group (structure having an unsubstituted alkyl group bonded to an oxygen atom), or a substituted alkoxy group (hydroxyalkoxy group, etc.)), carbonyl group, alkoxycarbonyl group, alkanoyl group (alkanoyl group having 2 to 12 carbon atoms, etc.), oxycarbonyl group, carbonyloxy group, amino group, epoxy group, furyl group, cyano group, halogeno group (fluoro group, chloro group, bromo group, etc.), nitro group, acetyl group, sulfonyl group, sulfonamide group and the like.
- alkyl (meth)acrylates examples include dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate, 2,2-(meth)acrylate, 3,3-tetrafluoropropyl, ⁇ -chloro(meth)acrylic acid, ⁇ -bromo(meth)acrylic acid and the like.
- the (A) component may have hydroxyalkyl (meth)acrylate as a monomer unit from the viewpoint of easily obtaining excellent resolution and adhesion.
- Hydroxyalkyl (meth)acrylates include hydroxymethyl (meth)acrylate, hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate, hydroxypentyl (meth)acrylate, Hydroxyhexyl (meth)acrylate and the like can be mentioned.
- the content of the monomer unit of hydroxyalkyl (meth)acrylate in the case of having it as a monomer unit is the monomer unit constituting component (A) from the viewpoint of easily obtaining excellent resolution and adhesion. It may be in the following range based on the total amount of.
- the content of the monomer units described above may be 0.1% by mass or more, 0.5% by mass or more, 1% by mass or more, 2% by mass or more, or 3% by mass or more.
- the content of the above monomer units may be 20% by mass or less, 15% by mass or less, 10% by mass or less, 8% by mass or less, 5% by mass or less, or 3% by mass or less. From these points of view, the content of the above monomer units may be 0.1 to 20% by mass.
- the (A) component may have an aryl (meth)acrylate as a monomer unit from the viewpoint of easily obtaining excellent resolution and adhesion.
- Aryl (meth)acrylates include benzyl (meth)acrylate, phenyl (meth)acrylate, and naphthyl (meth)acrylate.
- the content of the monomer unit of the aryl (meth)acrylate is Based on the total amount of the monomer units constituting component (A), the following ranges may be used.
- the content of the monomer units of the aryl (meth)acrylate may be 1% by mass or more, 5% by mass or more, 10% by mass or more, 15% by mass or more, or 20% by mass or more.
- the content of the monomer unit of the aryl (meth)acrylate is 50% by mass or less, less than 50% by mass, 45% by mass or less, 40% by mass or less, 35% by mass or less, 30% by mass or less, and 25% by mass or less. , or 20% by mass or less. From these viewpoints, the content of the monomer units of the aryl (meth)acrylate may be 1 to 50% by mass.
- the (A) component may have a styrene compound (excluding compounds having a (meth)acryloyl group) as a monomer unit from the viewpoint of easily obtaining excellent resolution and adhesion.
- Styrene compounds include styrene and styrene derivatives. Examples of styrene derivatives include vinyltoluene and ⁇ -methylstyrene.
- Component (A) may have (meth)acrylic acid and a styrene compound as monomer units from the viewpoint of easily obtaining excellent resolution and adhesion. It may have as a monomer unit, and may have an aryl (meth)acrylate and a styrene compound as a monomer unit.
- the content of the monomer unit of the styrene compound should be It may be in the following ranges based on the total amount of the mer units.
- the content of the monomer unit of the styrene compound is 10% by mass or more, 10% by mass or more, 15% by mass or more, 15% by mass or more, 20% by mass or more, 20% by mass or more, 25% by mass or more, and 25% by mass. more than 30% by mass, more than 30% by mass, more than 35% by mass, more than 35% by mass, more than 40% by mass, more than 40% by mass, more than 45% by mass, more than 45% by mass, more than 47% by mass, or 50 % by mass or more.
- the content of the monomer unit of the styrene compound is 90% by mass or less, 85% by mass or less, 80% by mass or less, 75% by mass or less, 70% by mass or less, 65% by mass or less, 60% by mass or less, and 55% by mass. or less, or 50% by mass or less. From these points of view, the content of monomer units in the styrene compound may be 10 to 90% by mass.
- the content of the monomer unit of the styrene compound should be It may be in the following ranges based on the total amount of the mer units.
- the content of the monomer unit of the styrene compound is 10 mol% or more, 10 mol% or more, 15 mol% or more, 20 mol% or more, 20 mol% or more, 25 mol% or more, 30 mol% or more, 30 mol% or more, 35 mol% or more, 40 mol%. Above, it may be more than 40 mol %, 45 mol % or more, 50 mol % or more, or more than 50 mol %.
- the monomer unit content of the styrene compound may be 90 mol% or less, 85 mol% or less, 80 mol% or less, 75 mol% or less, 70 mol% or less, 65 mol% or less, 60 mol% or less, or 55 mol% or less. From these points of view, the content of monomer units in the styrene compound may be 10 to 90 mol %.
- the (A) component may have other monomers as monomer units.
- monomers include vinyl alcohol ethers (vinyl-n-butyl ether, etc.), (meth)acrylonitrile, maleic acid, maleic anhydride, maleic acid monoesters (monomethyl maleate, monoethyl maleate, maleic monoisopropyl acid, etc.), fumaric acid, cinnamic acid, ⁇ -cyanocinnamic acid, itaconic acid, crotonic acid, propiolic acid and the like.
- Component (A) may contain a binder polymer having no nitrogen-containing group, and does not contain a binder polymer having a nitrogen-containing group (for example, a binder polymer having a compound having a nitrogen-containing group as a monomer unit). good.
- the content of the monomer units of the compound having a nitrogen-containing group is 1 mol% or less, less than 1 mol%, or 0.1 mol, based on the total amount of the monomer units constituting component (A). % or less, or 0.01 mol % or less.
- the acid value of component (A) may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the acid value of component (A) is 80 mgKOH/g or more, 90 mgKOH/g or more, 100 mgKOH/g or more, 100 mgKOH/g or more, 120 mgKOH/g or more, 140 mgKOH/g or more, 150 mgKOH/g or more, 160 mgKOH/g or more, or , 170 mg KOH/g or more.
- the acid value of component (A) may be 250 mgKOH/g or less, 240 mgKOH/g or less, 230 mgKOH/g or less, 210 mgKOH/g or less, 200 mgKOH/g or less, or 180 mgKOH/g or less.
- the component (A) may have an acid value of 80 to 250 mgKOH/g.
- the acid value of component (A) can be adjusted by adjusting the content of the monomer units (for example, the monomer units of (meth)acrylic acid) constituting component (A).
- the acid value of component (A) can be measured by the method described in Examples.
- the weight average molecular weight (Mw) of component (A) may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the weight average molecular weight of component (A) may be 10,000 or more, 20,000 or more, 25,000 or more, 30,000 or more, or 35,000 or more.
- the weight average molecular weight of component (A) may be 100,000 or less, 80,000 or less, 70,000 or less, less than 70,000, 65,000 or less, 60,000 or less, 50,000 or less, 40,000 or less, or 35,000 or less. From these viewpoints, the weight average molecular weight of component (A) may be 10,000 to 100,000, 20,000 to 50,000, or 30,000 to 40,000.
- the number average molecular weight (Mn) of component (A) may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- Component (A) may have a number average molecular weight of 5,000 or more, 10,000 or more, 12,000 or more, 15,000 or more, or 16,000 or more.
- the number average molecular weight of component (A) may be 50,000 or less, 40,000 or less, 35,000 or less, 30,000 or less, 25,000 or less, 20,000 or less, or 16,000 or less. From these viewpoints, the number average molecular weight of component (A) may be 5,000 to 50,000, 10,000 to 25,000, or 15,000 to 20,000.
- the degree of dispersion (weight average molecular weight/number average molecular weight) of component (A) may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- Component (A) may have a dispersity of 1.0 or more, 1.5 or more, 1.8 or more, 2.0 or more, or 2.1 or more.
- Component (A) may have a dispersity of 3.0 or less, 2.8 or less, 2.5 or less, 2.3 or less, or 2.2 or less. From these points of view, the component (A) may have a dispersity of 1.0 to 3.0.
- the weight average molecular weight and number average molecular weight can be measured, for example, by gel permeation chromatography (GPC) using a standard polystyrene calibration curve. More specifically, it can be measured under the conditions described in Examples. If it is difficult to measure a compound having a low molecular weight by the above weight average molecular weight and number average molecular weight measurement methods, the molecular weight can be measured by another method and the average value can be calculated.
- GPC gel permeation chromatography
- the content of component (A) may be within the following range based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content).
- the content of component (A) is 10% by mass or more, 20% by mass or more, 30% by mass or more, and 40% by mass from the viewpoint of easily obtaining excellent resolution and adhesion, and from the viewpoint of excellent film formability. % or more, 45 mass % or more, or 50 mass % or more.
- the content of component (A) is 90% by mass or less, 80% by mass or less, 75% by mass or less, 70% by mass or less, 65% by mass or less, or 60% by mass, from the viewpoint of easily obtaining excellent resolution and adhesion. % or less, or 55% by mass or less. From these points of view, the content of component (A) may be 10 to 90% by mass.
- the content of component (A) may be within the following range with respect to the total amount of 100 parts by mass of components (A) and (B).
- the content of component (A) is 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, and 40 parts by mass from the viewpoint of easily obtaining excellent resolution and adhesion and from the viewpoint of excellent film formability. parts or more, 45 parts by mass or more, 50 parts by mass or more, or 55 parts by mass or more.
- the content of component (A) is 90 parts by mass or less, 80 parts by mass or less, 75 parts by mass or less, 70 parts by mass or less, 65 parts by mass or less, or It may be 60 parts by mass or less. From these viewpoints, the content of component (A) may be 10 to 90 parts by mass, or 40 to 70 parts by mass.
- the photosensitive film and photosensitive resin composition according to the present embodiment contain a photopolymerizable compound (excluding anthracene compound, pyrazoline compound, distyrylbenzene compound, or naphthalene compound) as component (B). do.
- a photopolymerizable compound is a compound that is polymerized by light.
- the component (B) may be a compound having an ethylenically unsaturated bond and may be a compound ((meth)acrylic acid compound) having a (meth)acryloyl group.
- Component (B) includes bisphenol A type (meth)acrylic acid compound, EO-modified di(meth)acrylate, PO-modified di(meth)acrylate, EO/PO-modified di(meth)acrylate, polyalkylene glycol di(meth) Acrylates (polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, etc.), EO-modified polyalkylene glycol di(meth)acrylate, PO-modified polyalkylene glycol di(meth)acrylate, EO/PO-modified polyalkylene glycol di(meth)acrylate (Meth)acrylate, trimethylolpropane di(meth)acrylate, trimethylolpropane tri(meth)acrylate, EO-modified trimethylolpropane tri(meth)acrylate, PO-modified trimethylolpropane tri(meth)acrylate, EO/PO-modified tri Methylolpropane
- EO-modified means a compound having a (poly)oxyethylene group.
- PO-modified means a compound having a (poly)oxypropylene group.
- EO/PO-modified means a compound having a (poly)oxyethylene group and/or a (poly)oxypropylene group.
- Component (B) is a photopolymerizable compound having a (poly)oxyethylene group (for example, (poly ) a (meth)acrylic acid compound having an oxyethylene group).
- the number of structural units of the oxyethylene group may be 1 or more, 2 or more, 3 or more, 4 or more, more than 4, 5 or more, 6 or more, 8 or more, or 10 or more.
- the number of structural units of the oxyethylene group may be 20 or less, 18 or less, 16 or less, 14 or less, 12 or less, 10 or less, 8 or less, 6 or less, 5 or less, 4 or less, 4 or less, or 3 or less. .
- the number of structural units of the oxyethylene group may be 1-20, 2-18, 4-16, or 6-10.
- the above number of structural units of oxyethylene groups is the total number of structural units of oxyethylene groups in the (poly)oxyethylene groups contained in the photopolymerizable compound.
- the number of structural units of the oxyethylene group is the number of structural units of the oxyethylene group in one (poly)oxyethylene group, and the number of structural units of the oxyethylene group in one (poly)oxyethylene group.
- the (B) component may contain a bisphenol A type (meth)acrylic acid compound from the viewpoint of easily obtaining excellent resolution and adhesion.
- a bisphenol A type (meth)acrylic acid compound 2,2-bis(4-((meth)acryloxypolyethoxy)phenyl)propane (2,2-bis(4-((meth)acryloxypentaethoxy) phenyl)propane, etc.), 2,2-bis(4-((meth)acryloxypolypropoxy)phenyl)propane, 2,2-bis(4-((meth)acryloxypolybutoxy)phenyl)propane, 2, 2-bis(4-((meth)acryloxypolyethoxypolypropoxy)phenyl)propane and the like.
- Component (B) may contain 2,2-bis(4-((meth)acryloxypolyethoxy)phenyl)propane from the viewpoint of easily obtaining excellent resolution and adhesion. (4-((meth)acryloxypentaethoxy)phenyl)propane may be included.
- the molecular weight of the bisphenol A type (meth)acrylic acid compound may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the molecular weight may be 100 or greater, 200 or greater, 300 or greater, 400 or greater, 450 or greater, 500 or greater, 600 or greater, 700 or greater, or 800 or greater.
- the molecular weight may be 10000 or less, less than 10000, 8000 or less, 6000 or less, 5000 or less, 3000 or less, 2000 or less, 1500 or less, 1000 or less, 900 or less, 800 or less, 700 or less, 600 or less, or 500 or less. . From these points of view, the molecular weight may range from 100 to 10,000.
- the content of the bisphenol A type (meth)acrylic acid compound may be within the following ranges based on the total mass of component (B).
- the content of the bisphenol A type (meth)acrylic acid compound is 50% by mass or more, 50% by mass or more, 60% by mass or more, 70% by mass or more, 80% by mass or more, 85% by mass or more, or 90% by mass or more.
- the content of the bisphenol A type (meth)acrylic acid compound is 100% by mass or less, less than 100% by mass, 99% by mass or less, 98% by mass or less, 97% by mass or less, 95% by mass or less, and 92% by mass or less. , or 91% by mass or less. From these points of view, the content of the bisphenol A type (meth)acrylic acid compound may be 50 to 100% by mass.
- the content of the bisphenol A type (meth)acrylic acid compound is within the following range with respect to 100 parts by mass of the total amount of components (A) and (B), from the viewpoint of easily obtaining excellent resolution and adhesion. you can
- the content of the bisphenol A type (meth)acrylic acid compound may be 1 part by mass or more, 5 parts by mass or more, 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, or 40 parts by mass or more.
- the content of the bisphenol A type (meth)acrylic acid compound is less than 100 parts by mass, 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, 60 parts by mass or less, 50 parts by mass or less, or 40 parts by mass or less. can be From these points of view, the content of the bisphenol A type (meth)acrylic acid compound may be 1 part by mass or more and less than 100 parts by mass.
- Component (B) is a (meth)acrylic acid compound (bisphenol A type (Meth)acrylic acid compound (excluding compounds corresponding to acrylic acid compounds) and having at least one selected from the group consisting of polyoxyethylene groups and polyoxypropylene groups (meth)acrylic acid compounds (bisphenol A type (meth) excluding compounds corresponding to acrylic acid compounds).
- the molecular weight of the (meth)acrylic acid compound having a polyoxyalkylene group may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the molecular weight may be 100 or greater, 200 or greater, 300 or greater, 400 or greater, 500 or greater, 600 or greater, 700 or greater, 800 or greater, 900 or greater, 1000 or greater, or 1100 or greater.
- the molecular weight may be 10,000 or less, less than 10,000, 8,000 or less, 6,000 or less, 5,000 or less, 3,000 or less, 2,000 or less, 1,500 or less, or 1,200 or less. From these points of view, the molecular weight may range from 100 to 10,000.
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group may be within the following ranges based on the total mass of component (B).
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group may exceed 0% by mass, 1% by mass or more, 2% by mass or more, 3% by mass or more, 5% by mass or more, 8% by mass or more, Alternatively, it may be 9% by mass or more.
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group is 50% by mass or less, less than 50% by mass, 40% by mass or less, 30% by mass or less, 20% by mass or less, 15% by mass or less, or 10 % by mass or less. From these points of view, the content of the (meth)acrylic acid compound having a polyoxyalkylene group may be more than 0% by mass and 50% by mass or less.
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group is the following per 100 parts by mass of the total amount of components (A) and (B). can be a range.
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group is 0.1 parts by mass or more, 0.5 parts by mass or more, 1 part by mass or more, 2 parts by mass or more, 3 parts by mass or more, or 4 parts by mass It may be more than part.
- the content of the (meth)acrylic acid compound having a polyoxyalkylene group is 50 parts by mass or less, 30 parts by mass or less, 10 parts by mass or less, 8 parts by mass or less, 6 parts by mass or less, 5 parts by mass or less, and 5 parts by mass. It may be less than or 4 parts by mass or less. From these viewpoints, the content of the (meth)acrylic acid compound having a polyoxyalkylene group may be 0.1 to 50 parts by mass.
- the content of the bisphenol A type (meth)acrylic acid compound is excellent.
- the amount may be in the following range with respect to 100 parts by mass of the (meth)acrylic acid compound having a polyoxyalkylene group.
- the content of the bisphenol A type (meth)acrylic acid compound may be 1 part by mass or more, 2 parts by mass or more, 3 parts by mass or more, 5 parts by mass or more, 8 parts by mass or more, or 10 parts by mass or more.
- the content of the bisphenol A type (meth)acrylic acid compound is 100 parts by mass or less, less than 100 parts by mass, 80 parts by mass or less, 50 parts by mass or less, 30 parts by mass or less, 20 parts by mass or less, or 10 parts by mass or less. can be From these points of view, the content of the bisphenol A type (meth)acrylic acid compound may be 1 to 100 parts by mass.
- the content of component (B) is within the following range based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content). It's okay.
- the content of component (B) may be 10% by mass or more, 15% by mass or more, 20% by mass or more, 25% by mass or more, 30% by mass or more, 35% by mass or more, or 40% by mass or more.
- the content of component (B) is 90% by mass or less, 80% by mass or less, 70% by mass or less, 65% by mass or less, 60% by mass or less, 55% by mass or less, 50% by mass or less, or 45% by mass or less. can be From these viewpoints, the content of component (B) may be 10 to 90% by mass.
- the content of component (B) may be within the following range with respect to the total amount of 100 parts by mass of components (A) and (B).
- the content of component (B) may be 10 parts by mass or more, 20 parts by mass or more, 25 parts by mass or more, 30 parts by mass or more, 35 parts by mass or more, or 40 parts by mass or more.
- the content of component (B) may be 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, 60 parts by mass or less, 55 parts by mass or less, 50 parts by mass or less, or 45 parts by mass or less. From these viewpoints, the content of component (B) may be 10 to 90 parts by mass, or 30 to 60 parts by mass.
- the photosensitive film and photosensitive resin composition according to the present embodiment contain a photopolymerization initiator (excluding anthracene compound, pyrazoline compound, distyrylbenzene compound, or naphthalene compound) as component (C). do.
- a photopolymerization initiator excluding anthracene compound, pyrazoline compound, distyrylbenzene compound, or naphthalene compound
- Component (C) includes hexaarylbiimidazole compounds; benzophenone, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-1-butanone, 2-(dimethylamino)-2-[(4- methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, 4-(2-hydroxyethoxy)phenyl-2-(hydroxy-2-propyl)ketone, 2-methyl-1- Aromatic ketones such as [4-(methylthio)phenyl]-2-morpholino-propanone-1; quinone compounds such as alkylanthraquinone; benzoin ether compounds such as benzoin alkyl ether; benzoin compounds such as benzoin and alkylbenzoin; benzyl derivatives such as; bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide; bis(2,6-dimethylbenzoyl)-2
- the (C) component may contain a hexaarylbiimidazole compound from the viewpoint of easily obtaining excellent resolution and adhesion.
- the aryl group in the hexaarylbiimidazole compound may be a phenyl group or the like.
- a hydrogen atom bonded to an aryl group in the hexaarylbiimidazole compound may be substituted with a halogen atom (such as a chlorine atom).
- the hexaarylbiimidazole compound may be a 2,4,5-triarylimidazole dimer.
- 2,4,5-triarylimidazole dimer examples include 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-chlorophenyl)-4,5-bis-(m- methoxyphenyl)imidazole dimer, 2-(p-methoxyphenyl)-4,5-diphenylimidazole dimer, and the like.
- the hexaarylbiimidazole compound may contain 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer from the viewpoint of easily obtaining excellent resolution and adhesion, and 2,2'-bis( o-Chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole.
- the content of the hexaarylbiimidazole compound is 50% by mass or more, more than 50% by mass, 70% by mass or more, 90% by mass or more, based on the total amount of component (C). % by mass or more, 95% by mass or more, 98% by mass or more, 99% by mass or more, or substantially 100% by mass (an aspect in which component (C) is substantially composed of a hexaarylbiimidazole compound).
- the content of component (C) is in the following range based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content) from the viewpoint of easily obtaining excellent resolution and adhesion. It's okay.
- the content of component (C) is 0.1% by mass or more, 0.5% by mass or more, 1% by mass or more, 2% by mass or more, 3% by mass or more, 4% by mass or more, 5% by mass or more, or It may be 5.5% by mass or more.
- the content of component (C) may be 20% by mass or less, 15% by mass or less, 12% by mass or less, 10% by mass or less, 8% by mass or less, 7% by mass or less, or 6% by mass or less. From these viewpoints, the content of component (C) may be 0.1 to 20% by mass.
- the content of component (C) may be within the following range with respect to the total amount of 100 parts by mass of components (A) and (B).
- the content of component (C) is 0.1 parts by mass or more, 0.5 parts by mass or more, 1 part by mass or more, 2 parts by mass or more, 3 parts by mass or more, 4 parts by mass or more, 5 parts by mass or more. It may be 5 parts by mass or more, or 6 parts by mass or more.
- the content of component (C) may be 20 parts by mass or less, 15 parts by mass or less, 12 parts by mass or less, 10 parts by mass or less, 8 parts by mass or less, 7 parts by mass or less, or 6 parts by mass or less. From these points of view, the content of component (C) may be 0.1 to 20 parts by mass.
- the photosensitive film and photosensitive resin composition according to the present embodiment contain, as the component (D), anthracene compounds (compounds having an anthracene ring; excluding compounds corresponding to naphthalene compounds), pyrazoline compounds (compounds having a pyrazoline ring; excluding compounds corresponding to anthracene compounds or naphthalene compounds) and distyrylbenzene compounds (compounds having a benzene ring with two styryl groups bonded; excluding compounds corresponding to anthracene compounds, pyrazoline compounds or naphthalene compounds) Contains at least one selected from the group.
- a component can be used as a sensitizer (photosensitizer).
- the photosensitive film and the photosensitive resin composition according to the present embodiment may be in an aspect that does not contain an anthracene compound, may be in an aspect that does not contain a pyrazoline compound, or does not contain a distyrylbenzene compound.
- the molecular weight of component (D) may be less than 10,000.
- the anthracene compound may have a substituent bonded to the anthracene ring and may have a substituent bonded to at least one selected from the group consisting of the 9- and 10-positions of the anthracene ring.
- substituents include alkyl groups (alkyl groups having 1 to 20 carbon atoms (acyclic alkyl groups), cycloalkyl groups having 5 to 12 carbon atoms, etc.), aryl groups (phenyl groups, aralkyl groups (benzyl group, phenethyl group, etc.
- the (D) component may contain a compound represented by the following general formula (d1) from the viewpoint of easily obtaining excellent resolution and adhesion.
- R d10 and R d11 are each independently an alkyl group (an alkyl group having 1 to 20 carbon atoms (acyclic alkyl group), a cycloalkyl group having 5 to 12 carbon atoms, etc.), a phenyl group, , a benzyl group, an alkanoyl group (eg, an alkanoyl group having 2 to 12 carbon atoms), or a benzoyl group.
- R d12 , R d13 , R d14 , R d15 , R d16 , R d17 , R d18 and R d19 are each independently a hydrogen atom, an alkyl group (eg, an alkyl group having 1 to 12 carbon atoms), a halogeno group, a cyano group, carboxy group, phenyl group, alkoxycarbonyl (eg, alkoxycarbonyl group having 2 to 6 carbon atoms), or benzoyl group. ]
- the alkyl group when the alkyl group has 2 or more carbon atoms (eg, 2 to 12), the alkyl group may have an oxygen atom between the carbon atoms of the main chain, and may be substituted with a hydroxy group. good.
- a cycloalkyl group may have an oxygen atom in the ring and may be substituted with a hydroxy group.
- Each of the phenyl group, benzyl group and benzoyl group is an alkyl group (eg, an alkyl group having 1 to 6 carbon atoms), a hydroxy group, a halogeno group, a cyano group, a carboxy group, a phenyl group, an alkoxy group (eg, an alkyl group having 1 to 6 carbon atoms). alkoxy group), a phenoxy group, and an alkoxycarbonyl group (for example, an alkoxycarbonyl group having 2 to 6 carbon atoms).
- R d12 , R d13 , R d14 , R d15 , R d16 , R d17 , R d18 and R d19 may be hydrogen atoms from the viewpoint of easily obtaining excellent resolution and adhesion.
- the anthracene compound does not have to have a hydroxy group in the molecule, and it does not have to have a hydroxyalkoxy group bonded to the anthracene ring.
- Component (D) may not contain, as an anthracene compound, an anthracene compound having a hydroxy group in the molecule, and may not contain an anthracene compound having a hydroxyalkoxy group bonded to an anthracene ring.
- Component (D) may not contain anthracene compounds having Component (D) may not contain, as an anthracene compound, an anthracene compound having substituents at positions other than the 9- and 10-positions of the anthracene ring.
- Component (D) may not contain, as an anthracene compound, an anthracene compound having a substituent having two or more oxygen atoms bonded to the anthracene ring.
- the number of carbon atoms in the alkoxy group may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the number of carbon atoms in the alkoxy group of OR d10 or OR d11 provides excellent resolution and adhesion. From the viewpoint of easily obtaining, the following ranges may be used.
- the number of carbon atoms in the alkoxy group may be 1 or more, 2 or more, 3 or more, or 4 or more.
- the number of carbon atoms in the alkoxy group may be 10 or less, 8 or less, 6 or less, 5 or less, 4 or less, or 3 or less. From these points of view, the alkoxy group may have 1 to 10 carbon atoms.
- anthracene compounds include 1-methylanthracene, 2-methylanthracene, 9-methylanthracene, 2-ethylanthracene, 2-butylanthracene, 9-vinylanthracene, 9-phenylanthracene, 1-aminoanthracene, 2-aminoanthracene, 9-(methylaminomethyl)anthracene, 9-acetylanthracene, 9-anthraldehyde, 9,10-dimethylanthracene, 9,10-diethoxyanthracene, 9,10-dipropoxyanthracene, 9,10-dibutoxyanthracene, 9,10-di(2-ethylhexyloxy)anthracene, 9,10-diphenylanthracene, 2-bromo-9,10-diphenylanthracene, 9-(4-bromophenyl)-10-phenylanthracene, 10-methyl
- the anthracene compound is a compound having an unsubstituted alkoxy group bonded to an anthracene ring (for example, a dialkoxy anthracene compound), which may include a compound having an unsubstituted alkoxy group bonded to at least one selected from the group consisting of the 9-position and 10-position of the anthracene ring, 9,10-dipropoxyanthracene and 9, It may contain at least one selected from the group consisting of 10-dibutoxyanthracene, and may contain 9,10-dibutoxyanthracene.
- component (D) should not contain compounds other than compounds having unsubstituted alkoxy groups bonded to the 9- and 10-positions of the anthracene ring as anthracene compounds. good. That is, the anthracene compound in component (D) may be a compound having unsubstituted alkoxy groups bonded to the 9- and 10-positions of the anthracene ring.
- the content of the compound having an unsubstituted alkoxy group bonded to the anthracene ring or the content of the anthracene compound having an unsubstituted alkoxy group bonded to the 9- and 10-positions of the anthracene ring provides excellent resolution and From the viewpoint of easily obtaining adhesion, based on the total mass of the anthracene compound (the total mass of the anthracene compound contained in the photosensitive film or the photosensitive resin composition), it is 50% by mass or more, more than 50% by mass, or 70% by mass or more.
- the anthracene compound substantially has an unsubstituted alkoxy group bonded to the anthracene ring compound, and may be 50 to 100% by mass.
- Pyrazoline compounds include 1-pyrazoline compounds, 2-pyrazoline compounds, and 3-pyrazoline compounds.
- the pyrazoline compound may contain a 2-pyrazoline compound from the viewpoint of easily obtaining excellent resolution and adhesion.
- the pyrazoline compound may have a substituent that binds to the pyrazoline ring, and may include compounds that have a substituent that binds to at least one selected from the group consisting of the 1-, 3- and 5-positions of the pyrazoline ring.
- substituents include alkyl groups (alkyl groups having 1 to 20 carbon atoms (acyclic alkyl groups), cycloalkyl groups having 5 to 12 carbon atoms, etc.), aryl groups (phenyl groups, aralkyl groups (benzyl group, phenethyl group, etc.
- the benzene ring of the aryl group may have a substituent, such as an alkyl group, an alkoxy group (methoxy group, ethoxy group, propoxy group, etc.), a halogeno group (fluoro group, chloro group, bromo group, etc.). , a sulfonamide group, and the like.
- the substituent may be an alkylester group (eg, an alkylester group having 1 to 6 carbon atoms), an alkylamino group (eg, an alkylamino group having 1 to 20 carbon atoms), or the like.
- Component (D) is selected from the group consisting of a compound represented by the following general formula (d21) and a compound represented by the following general formula (d22) from the viewpoint of easily obtaining excellent resolution and adhesion. may contain at least one
- R d211 , R d212 and R d213 are each independently an alkoxy group (eg, an alkoxy group having 1 to 10 carbon atoms) or an alkyl group (eg, an alkyl group having 1 to 3 carbon atoms).
- d211, d212 and d213 each independently represent an integer of 0 to 5.
- d211 is 2 or more
- a plurality of R d211 may be the same or different
- d212 is 2 or more
- a plurality of R d212 may be the same. They may be different
- d213 is 2 or more, a plurality of R d213 may be the same or different.
- At least one of R d211 , R d212 and R d213 is an alkoxy group (eg, an alkoxy group having 1 to 10 carbon atoms) or an alkyl group (eg, an alkyl group having 1 to 3 carbon atoms). It's okay. At least one selected from the group consisting of R d212 and R d213 may be an alkoxy group, a methoxy group, an ethoxy group or a propoxy group from the viewpoint of easily obtaining excellent resolution and adhesion. d211 may be 0 from the viewpoint of easily obtaining excellent resolution and adhesion.
- At least one selected from the group consisting of d212 and d213 may be 0, 1, 2 or 3, or 1 from the viewpoint of easily obtaining excellent resolution and adhesion.
- the sum of d211, d212 and d213 may be 0-6 or 1-6.
- R d221 and R d222 are each independently an alkyl group (an alkyl group having 1 to 20 carbon atoms (acyclic alkyl group), a cycloalkyl group having 5 to 12 carbon atoms, etc.), an alkoxy group, (for example, an alkoxy group having 1 to 6 carbon atoms), an amino group, a halogeno group, a carboxy group, a cyano group, a nitro group, an acetyl group, a sulfonyl group, or a sulfonamide group, and d221 and d222 are each independently Indicates an integer from 0 to 5.
- d221 is 2 or more, a plurality of R d221 may be the same or different, and when d222 is 2 or more, a plurality of R d222 may be the same. can be different.
- R d221 may be a halogeno group, a fluoro group, a chloro group, or a bromo group from the viewpoint of easily obtaining excellent resolution and adhesion.
- R d222 may be a sulfonamide group from the viewpoint of easily obtaining excellent resolution and adhesion. At least one selected from the group consisting of d221 and d222 may be 0, 1, 2 or 3, or 1 from the viewpoint of easily obtaining excellent resolution and adhesion.
- pyrazoline compounds include 1-phenyl-3-(4-isopropylstyryl)-5-(4-isopropylphenyl)-pyrazoline, 1-phenyl-3-(4-tert-butyl-styryl)-5-(4- tert-butylphenyl)-pyrazoline, 1-phenyl-3-(4-methoxystyryl)-5-(4-methoxyphenyl)-pyrazoline, 1-phenyl-3-(3,5-dimethoxystyryl)-5-( 3,5-dimethoxyphenyl)-pyrazoline, 1-phenyl-3-(3,4-dimethoxystyryl)-5-(3,4-dimethoxyphenyl)-pyrazoline, 1-phenyl-3-(2,6-dimethoxy styryl)-5-(2,6-dimethoxyphenyl)-pyrazoline, 1-phenyl-3-(2,5-dimethoxystyryl)-5
- the pyrazoline compound is a compound having an aryl group bonded to a pyrazoline ring (a compound having two or more (eg, 2 to 3) aryl groups bonded to a pyrazoline ring) from the viewpoint of easily obtaining excellent resolution and adhesion.
- the distyrylbenzene compound in the component (D).
- the benzene ring of the styryl group and the benzene ring in which two styryl groups are bonded may have a substituent.
- substituents include alkyl groups (alkyl groups having 1 to 20 carbon atoms (acyclic alkyl groups), cycloalkyl groups having 5 to 12 carbon atoms, etc.), aryl groups (phenyl groups, aralkyl groups (benzyl group, phenethyl group, etc.
- benzoyl group, etc. vinyl group, hydroxy group, carboxy group, carboxylic acid group, aldehyde group, alkoxy group (unsubstituted alkoxy group or substituted alkoxy group (hydroxyalkoxy group, etc.)), carbonyl group, alkoxycarbonyl group, alkanoyl group (alkanoyl group having 2 to 12 carbon atoms, etc.), oxycarbonyl group, carbonyloxy group, amino group, epoxy group, furyl group, cyano group, halogeno group (fluoro group, chloro group, bromo group, etc.), nitro group, acetyl group, sulfonyl group, sulfonamide group and the like.
- the (D) component may contain a compound represented by the following general formula (d3) from the viewpoint of easily obtaining excellent resolution and adhesion.
- R d31 , R d32 and R d33 represent a cyano group, d31 and d32 each independently represents an integer of 0 to 5, and d33 represents an integer of 0 to 4.
- At least one selected from the group consisting of d31 and d32 may be 1, 2, 3, 4 or 5 from the viewpoint of easily obtaining excellent resolution and adhesion. you can d33 may be 0, 1, 2 or 3, or may be 0 from the viewpoint of easily obtaining excellent resolution and adhesion.
- distyrylbenzene compounds include distyrylbenzene and dicyanodistyrylbenzene compounds.
- examples of the dicyanodistyrylbenzene compounds include 4'-(2-cyanostyryl)-2-stilbenecarbonitrile, 4'-(2-cyanostyryl)-3-stilbenecarbonitrile, 4'-(2-cyanostyryl)- 4-stilbenecarbonitrile, 1,4-bis(4-cyanostyryl)benzene and the like.
- the distyrylbenzene compound may include a dicyanodistyrylbenzene compound and may include 4'-(2-cyanostyryl)-3-stilbenecarbonitrile from the viewpoint of easily obtaining excellent resolution and adhesion.
- the content D1 is the content of component (D) (the total amount of the anthracene compound, the pyrazoline compound, and the distyrylbenzene compound; hereinafter the same), the content of the anthracene compound, the content of the pyrazoline compound, or the distyrylbenzene compound.
- the content of may be in the following range based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content) from the viewpoint of easily obtaining excellent resolution and adhesion.
- Content D1 is 0.01 mass % or more, 0.05 mass % or more, 0.1 mass % or more, 0.2 mass % or more, 0.25 mass % or more, 0.3 mass % or more, 0.4 % by mass or more, 0.5% by mass or more, or 0.6% by mass or more.
- the content D1 is 5% by mass or less, 3% by mass or less, 1% by mass or less, 0.8% by mass or less, 0.7% by mass or less, 0.6% by mass or less, 0.5% by mass or less, and 0.5% by mass or less. It may be 4% by mass or less, 0.3% by mass or less, or 0.25% by mass or less. From these points of view, the content D1 may be 0.01 to 5% by mass, or 0.1 to 1% by mass.
- the content of the component (D), the content of the anthracene compound, the content of the pyrazoline compound, or the content of the distyrylbenzene compound from the viewpoint of easily obtaining excellent resolution and adhesion, It may be in the following range with respect to 100 parts by mass of the total amount of components (A) and (B).
- Content D2 is 0.01 parts by mass or more, 0.05 parts by mass or more, 0.1 parts by mass or more, 0.2 parts by mass or more, 0.25 parts by mass or more, 0.3 parts by mass or more, 0.4 It may be at least 0.5 parts by mass, at least 0.6 parts by mass, or at least 0.65 parts by mass.
- the content D2 is 5 parts by mass or less, 3 parts by mass or less, 1 part by mass or less, 0.8 parts by mass or less, 0.7 parts by mass or less, 0.65 parts by mass or less, 0.6 parts by mass or less, and 0.6 parts by mass or less. It may be 5 parts by mass or less, 0.4 parts by mass or less, 0.3 parts by mass or less, or 0.25 parts by mass or less. From these points of view, the content D2 may be 0.01 to 5 parts by mass, or 0.1 to 1 part by mass.
- the content of the component (D), the content of the anthracene compound, or the content of the distyrylbenzene compound is 100 masses of the component (A) from the viewpoint of easily obtaining excellent resolution and adhesion. It may be in the following range with respect to the part.
- the content D3 is 0.1 parts by mass or more, 0.3 parts by mass or more, 0.4 parts by mass or more, 0.5 parts by mass or more, 0.8 parts by mass or more, 1 part by mass or more, more than 1 part by mass, Alternatively, it may be 1.1 parts by mass or more.
- Content D3 is 10 parts by mass or less, 8 parts by mass or less, 5 parts by mass or less, 3 parts by mass or less, 2 parts by mass or less, 1.5 parts by mass or less, 1.2 parts by mass or less, 1.1 parts by mass or less , 1 part by weight or less, less than 1 part by weight, 0.8 parts by weight or less, or 0.5 parts by weight or less. From these points of view, the content D3 may be 0.1 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 3 parts by mass.
- the photosensitive film and photosensitive resin composition according to this embodiment contain a naphthalene compound (a compound having a naphthalene ring) as the component (E).
- the (E) component can be used as a sensitizing aid (photosensitizing aid).
- the molecular weight of component (E) may be less than 10,000.
- the naphthalene compound may have a substituent that binds to the naphthalene ring, and may have a substituent that binds to at least one selected from the group consisting of the 1- and 4-positions of the naphthalene ring.
- substituents include alkyl groups (alkyl groups having 1 to 20 carbon atoms (acyclic alkyl groups), cycloalkyl groups having 5 to 12 carbon atoms, etc.), aryl groups (phenyl groups, aralkyl groups (benzyl group, phenethyl group, etc.
- naphthalene compound may have no substituents at positions other than the 1- and 4-positions of the naphthalene ring.
- the naphthalene compound may be a naphthalene compound having no oxazole skeleton.
- the naphthalene compound may be a compound different from the vinyl naphthalene compound.
- the naphthalene compound may be a naphthalene compound having no ethylenically unsaturated bonds.
- the naphthalene compound may be a naphthalene compound having no anthracene ring.
- the number of carbon atoms in the alkoxy group in the naphthalene compound may be within the following range from the viewpoint of easily obtaining excellent resolution and adhesion.
- the number of carbon atoms in the alkoxy group may be 1 or more, or 2 or more.
- the number of carbon atoms in the alkoxy group may be 10 or less, 8 or less, 6 or less, 5 or less, 4 or less, 3 or less, or 2 or less. From these points of view, the alkoxy group may have 1 to 10 carbon atoms.
- the naphthalene compound may contain a compound represented by the following general formula (e).
- R e1 and R e2 each independently represent a halogeno group, an alkyl group (eg, an alkyl group having 1 to 8 carbon atoms), an aralkyl group, an alkoxy group, or an aryloxy group, and R e3 and R e4 each independently represent an alkyl group or a glycidyl group, e1 represents an integer of 0-2, and e2 represents an integer of 0-4.
- e1 represents 2
- a plurality of R e1 may be the same or different
- e2 is 2 or more, a plurality of R e2 may be the same or different. may be ]
- the alkyl groups of R e1 , R e2 , R e3 and R e4 may be C 1-9 alkyl groups optionally substituted with oxygen atoms.
- Such alkyl groups include methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, n-pentyl, n-hexyl, n-heptyl, n -octyl group, 2-ethylhexyl group, n-nonyl group, 2-hydroxyethyl group, 3-hydroxyethyl group, 2-hydroxypropyl group, 2-methoxyethoxy group, 2-ethoxyethoxy group, 2-phenoxyethoxy group, etc.
- Naphthalene compounds include 1-methoxynaphthalene, 1-ethoxynaphthalene, 1-propoxynaphthalene, 1-butoxynaphthalene, 1,4-dimethoxynaphthalene, 1-ethoxy-4-methoxynaphthalene, 1,4-diethoxynaphthalene, 1 ,4-bis(n-propoxy)naphthalene, 1,4-bis(n-butoxy)naphthalene, 1,4-bis(i-butoxy)naphthalene, 1,4-bis(n-pentyloxy)naphthalene, 1, 4-bis(i-pentyloxy)naphthalene, 1,4-bis(n-hexyloxy)naphthalene, 1,4-bis(n-heptyloxy)naphthalene, 1,4-bis(n-octyloxy)naphthalene, 1,4-bis(2-ethylhexyloxy)naphthalene, 1,4-
- the naphthalene compound may contain a compound having an alkoxy group bonded to the naphthalene ring (e.g., a compound having two alkoxy groups bonded to the naphthalene ring) from the viewpoint of easily obtaining excellent resolution and adhesion.
- a compound having an alkoxy group bonded to the naphthalene ring e.g., a compound having two alkoxy groups bonded to the naphthalene ring
- At least one selected from the group consisting of 1,4-dimethoxynaphthalene and 1,4-diethoxynaphthalene which may include a compound having an alkoxy group bonded to at least one selected from the group consisting of the 1- and 4-positions of the ring and may include 1,4-diethoxynaphthalene.
- the content of component (E) may be within the following range based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content). From the viewpoint of easily obtaining excellent adhesion and sensitivity, the content of component (E) is 0.01% by mass or more, 0.05% by mass or more, 0.1% by mass or more, 0.15% by mass or more, 0 .19% by mass or more, 0.2% by mass or more, 0.4% by mass or more, 0.5% by mass or more, 0.8% by mass or more, 0.9% by mass or more, 1% by mass or more, 1.5% by mass % or more, 2 mass % or more, or 2.3 mass % or more.
- the content of component (E) is 10% by mass or less, 8% by mass or less, 5% by mass or less, 3% by mass or less, 2.5% by mass or less, 2.3% by mass or less, 2% by mass or less, 1.5% by mass or less, 1% by mass or less, 0.9% by mass or less, 0.8% by mass or less, 0.5% by mass or less, 0.4% by mass or less, or 0.2% by mass or less. From these viewpoints, the content of component (E) may be 0.01 to 10% by mass, or 0.1 to 5% by mass.
- the content of component (E) may be within the following ranges with respect to 100 parts by mass of the total amount of components (A) and (B). From the viewpoint of easily obtaining excellent adhesion and sensitivity, the content of component (E) is 0.01 parts by mass or more, 0.05 parts by mass or more, 0.1 parts by mass or more, 0.15 parts by mass or more, 0 .2 parts by mass or more, 0.3 parts by mass or more, 0.5 parts by mass or more, 0.8 parts by mass or more, 1 part by mass or more, 1.5 parts by mass or more, 2 parts by mass or more, 2.5 parts by mass or more or 2.6 parts by mass or more.
- the content of component (E) is 10 parts by mass or less, 5 parts by mass or less, 3 parts by mass or less, 2.6 parts by mass or less, and 2.5 parts by mass from the viewpoint of easily obtaining excellent resolution and adhesion. 2 parts by mass or less, 1.5 parts by mass or less, 1 part by mass or less, 0.8 parts by mass or less, 0.5 parts by mass or less, 0.3 parts by mass or less, or 0.2 parts by mass or less you can From these viewpoints, the content of component (E) may be 0.01 to 10 parts by mass, or 0.1 to 5 parts by mass.
- the content of component (E) is 1000 parts by mass or less, 800 parts by mass or less, 500 parts by mass or less, 400 parts by mass or less, 300 parts by mass or less, or 200 parts by mass from the viewpoint of easily obtaining excellent resolution and adhesion. parts or less, 150 parts by mass or less, 100 parts by mass or less, 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, 50 parts by mass or less, or 40 parts by mass or less. From these points of view, the content of component (E) may be 1 to 1000 parts by mass, or 10 to 500 parts by mass.
- the photosensitive film and photosensitive resin composition according to the present embodiment may contain a polymerization inhibitor (excluding compounds corresponding to any of components (A) to (E)) as component (F).
- the component (F) suppresses polymerization in unexposed areas during resist pattern formation, and tends to improve resolution.
- Polymerization inhibitors include tert-butylcatechol (eg 4-tert-butylcatechol), hindered amines (eg 2,2,6,6-tetramethyl-4-hydroxypiperidine-1-oxyl), 4-hydroxy-2, 2,6,6-tetramethylpiperidine-N-oxyl and the like.
- the content of component (F) may be within the following range with respect to 100 parts by mass of the total amount of components (A) and (B).
- the content of component (F) is 0.001 parts by mass or more, 0.003 parts by mass or more, 0.005 parts by mass or more, and 0.01 parts by mass or more from the viewpoint of easily obtaining excellent resolution and adhesion. or 0.015 parts by mass or more.
- the content of component (F) is 0.1 parts by mass or less, 0.05 parts by mass or less, 0.04 parts by mass or less, and 0.03 parts by mass or less from the viewpoint of easily obtaining excellent resolution and adhesion. , or 0.02 parts by mass or less. From these points of view, the content of component (F) may be 0.001 to 0.1 part by mass.
- the photosensitive resin composition according to this embodiment may contain an organic solvent.
- Organic solvents include methanol, ethanol, acetone, methyl ethyl ketone, methyl cellosolve, ethyl cellosolve, toluene, N,N-dimethylformamide, propylene glycol monomethyl ether and the like.
- Sensitizer tribromophenyl sulfone, photocoloring agent, anti-thermocoloring agent, plasticizer (p-toluenesulfonamide, etc.), pigment, filler, antifoaming agent, flame retardant, stabilizer, adhesion imparting agent, Leveling agents, release accelerators, antioxidants, fragrances, imaging agents, thermal cross-linking agents and the like.
- the content of the thermal radical polymerization initiator is based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content), It may be 0.5% by mass or less, less than 0.5% by mass, 0.1% by mass or less, 0.01% by mass or less, or 0.001% by mass or less.
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain a thermal radical polymerization initiator (the above content may be substantially 0% by mass).
- a vinyl polymer e.g., a vinyl polymer containing a side chain having an epoxy group
- an oxetane compound e.g., even if it has a substituent
- the content of at least one selected from the group consisting of oxetane compounds having two or more good oxetane rings is 20% by mass based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content). Below, it may be less than 20% by mass, 10% by mass or less, 1% by mass or less, 0.1% by mass or less, 0.01% by mass or less, or 0.001% by mass or less.
- the photosensitive film and photosensitive resin composition according to the present embodiment include a vinyl polymer (e.g., a vinyl polymer containing a side chain having an epoxy group) and an oxetane compound (e.g., even if it has a substituent oxetane compounds having two or more good oxetane rings) may not be contained (the above content may be substantially 0% by mass).
- a vinyl polymer e.g., a vinyl polymer containing a side chain having an epoxy group
- an oxetane compound e.g., even if it has a substituent oxetane compounds having two or more good oxetane rings
- the content of the resin having a phenolic hydroxyl group or the content of the novolak resin having a phenolic hydroxyl group is the total amount of the photosensitive film or the photosensitive resin composition. Based on the total amount of the resin composition (total solid content), 30% by mass or less, less than 30% by mass, 15% by mass or less, less than 15% by mass, 10% by mass or less, 1% by mass or less, 0.1% by mass or less , or 0.01% by mass or less.
- the photosensitive film and the photosensitive resin composition according to the present embodiment may not contain a resin having a phenolic hydroxyl group (the above content may be substantially 0% by mass), and the phenolic hydroxyl group may be (the above content may be substantially 0% by mass).
- the content of an epoxy compound having two or more oxirane rings, or the content of an aliphatic or alicyclic epoxy compound having two or more oxirane rings is 40 parts by mass or less, less than 40 parts by mass, 20 parts by mass or less, less than 20 parts by mass, 10 parts by mass or less, less than 10 parts by mass, 1 part by mass or less, or 0 .1 parts by mass or less, or 0.01 parts by mass or less.
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain an epoxy compound having two or more oxirane rings (the above content may be substantially 0 parts by mass), It may not contain an aliphatic or cycloaliphatic epoxy compound having two or more oxirane rings (the aforementioned content may be substantially 0 parts by mass).
- the photosensitive film and the photosensitive resin composition according to the present embodiment may not contain a polymerizable compound having a cycloaliphatic group (the content of the polymerizable compound is the total amount of the photosensitive film, or the photosensitive may be substantially 0% by mass based on the total amount (total solid content) of the resin composition).
- the total amount of onium borate salt and onium gallate salt is 0.1 parts by mass or less and 0.1 parts by mass with respect to 100 parts by mass of component (A). It may be less than parts, 0.01 parts by mass or less, or 0.001 parts by mass or less.
- the photosensitive film and photosensitive resin composition according to this embodiment may not contain an onium borate salt and an onium gallate salt (the above total amount may be substantially 0 parts by mass).
- the content of the polyfunctional epoxy resin is 75 based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content). % by mass or less, less than 75% by mass, 50% by mass or less, 10% by mass or less, 1% by mass or less, 0.1% by mass or less, or 0.01% by mass or less.
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain a polyfunctional epoxy resin (the above content may be substantially 0% by mass).
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain a polyimide having at least one selected from the group consisting of carboxyl groups, phenolic hydroxyl groups, sulfonic acid groups and thiol groups (the polyimide
- the content may be substantially 0% by mass based on the total amount of the photosensitive film or the total amount of the photosensitive resin composition (the total solid content)).
- the content of the bisphenol F-type (meth)acrylic acid compound ((meth)acrylic acid compound having a bisphenol F structure), or the bisphenol F-type acrylic acid compound is, based on the total mass of component (B), 5% by mass or less, less than 5% by mass, 1% by mass or less, less than 1% by mass, 0.1% by mass or less, 0.01% by mass or less, Alternatively, it may be 0.001% by mass or less.
- the content of the bisphenol F-type (meth)acrylic acid compound or the content of the bisphenol F-type acrylic acid compound is the total amount of the photosensitive film, or Based on the total amount of the photosensitive resin composition (total solid content), 0.2% by mass or less, 0.15% by mass or less, less than 0.15% by mass, 0.1% by mass or less, or 0.01% by mass % or less.
- the photosensitive film and the photosensitive resin composition according to the present embodiment may not contain a bisphenol F-type (meth)acrylic acid compound (each content described above may be substantially 0% by mass), It may not contain a bisphenol F-type acrylic acid compound (each content described above may be substantially 0% by mass).
- the content of components other than the components (A) and (B) is 15 parts per 100 parts by mass of the component (B). It may be at least 19 parts by mass, at least 19 parts by mass, at least 20 parts by mass, at least 21 parts by mass, at least 22 parts by mass, or at least 23 parts by mass.
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain a polymer having a nitrogen-containing group (the content of the polymer having a nitrogen-containing group is the total amount of the photosensitive film, or It may be substantially 0% by mass based on the total amount (total solid content) of the photosensitive resin composition).
- the content of the acridine compound is the total amount of the photosensitive film or the total amount of the photosensitive resin composition (total solid content). may be 0.1% by mass or less, less than 0.1% by mass, 0.01% by mass or less, or 0.001% by mass or less.
- the photosensitive film and photosensitive resin composition according to the present embodiment may not contain an acridine compound (the above content may be substantially 0% by mass).
- a photosensitive element according to this embodiment includes a support and a photosensitive resin layer disposed on the support, and the photosensitive resin layer is the photosensitive film according to this embodiment.
- the photosensitive element according to this embodiment may comprise a protective layer disposed on the photosensitive resin layer.
- the photosensitive element according to this embodiment may comprise a cushion layer, an adhesive layer, a light absorbing layer, a gas barrier layer, and the like.
- the photosensitive element may be in the form of a sheet, or in the form of a photosensitive element roll wound around a core.
- FIG. 1 is a schematic cross-sectional view showing an example of a photosensitive element.
- the photosensitive element 1 includes a support (support film) 2, a photosensitive resin layer (photosensitive film) 3 disposed on the support 2, and a photosensitive resin layer 3 disposed on the and a protective layer (protective film) 4.
- the photosensitive resin layer 3 is made of the photosensitive resin composition according to this embodiment.
- the photosensitive element 1 can be obtained, for example, by the following procedure.
- the photosensitive resin layer 3 is formed on the support 2 .
- the photosensitive resin layer 3 can be formed, for example, by drying a coating layer formed by applying a photosensitive resin composition containing an organic solvent.
- a protective layer 4 is arranged on the photosensitive resin layer 3 .
- Each of the support and the protective layer may be a polymer film having heat resistance and solvent resistance, such as a polyester film (polyethylene terephthalate film, etc.), a polyolefin film (polyethylene film, polypropylene film, etc.), a hydrocarbon-based polymer (polyolefin film, etc.). excluding film).
- the type of film forming the protective layer and the type of film forming the support may be the same or different.
- the thickness of the support may be 1 ⁇ m or more, 5 ⁇ m or more, 10 ⁇ m or more, or 15 ⁇ m or more from the viewpoint of easily suppressing damage to the support when the support is peeled off from the photosensitive resin layer.
- the thickness of the support may be 100 ⁇ m or less, 50 ⁇ m or less, 30 ⁇ m or less, or 20 ⁇ m or less from the viewpoint of favorable exposure when exposed through the support.
- the thickness of the protective layer is 1 ⁇ m or more, 5 ⁇ m or more, 10 ⁇ m or more, or It may be 15 ⁇ m or more.
- the thickness of the protective layer may be 100 ⁇ m or less, 50 ⁇ m or less, or 30 ⁇ m or less from the viewpoint of easily improving productivity.
- the method for producing a laminate according to the present embodiment includes a photosensitive resin layer placement step of placing a photosensitive resin layer on a substrate (for example, a substrate) using the photosensitive element or the photosensitive resin composition according to the present embodiment.
- a metal layer forming step of forming a metal layer on at least part of a portion of the substrate where the cured product pattern is not formed.
- the laminate according to this embodiment is obtained by the method for producing a laminate according to this embodiment, and may be a wiring board (for example, a printed wiring board).
- the laminate according to the present embodiment includes a substrate, a cured product pattern (cured product according to the present embodiment) arranged on the substrate, and at least one part of the substrate where the cured product pattern is not formed. and a metal layer disposed on the part.
- a photosensitive resin layer made of the photosensitive resin composition according to the present embodiment is placed on the substrate.
- the photosensitive resin layer may be formed by removing the protective layer from the photosensitive element and pressing the photosensitive resin layer of the photosensitive element onto the substrate while heating. It may be formed by coating and drying on the material.
- an actinic ray is irradiated with a mask placed on the photosensitive resin layer, and a region other than the region where the mask is placed in the photosensitive resin layer may be exposed and photocured. Instead, a part of the photosensitive resin layer may be exposed and photocured by irradiating actinic rays in a desired pattern by a direct drawing exposure method such as an LDI exposure method or a DLP exposure method.
- an ultraviolet light source or a visible light source may be used, such as a carbon arc lamp, a mercury vapor arc lamp, a high-pressure mercury lamp, a xenon lamp, a gas laser (such as an argon laser), a solid-state laser (such as a YAG laser), a semiconductor laser, and the like. is mentioned.
- the development method in the development process may be, for example, wet development or dry development.
- Wet development can be carried out by using a developer corresponding to the photosensitive resin composition, for example, by dipping, puddle, spraying, brushing, slapping, scrubbing, rocking immersion, and the like.
- the developer is appropriately selected according to the constitution of the photosensitive resin composition, and may be an alkaline developer or an organic solvent developer.
- Alkaline developers include alkali hydroxides such as lithium, sodium or potassium hydroxide; alkali carbonates such as lithium, sodium, potassium or ammonium carbonates or bicarbonates; alkali metals such as potassium phosphate and sodium phosphate. Phosphates; alkali metal pyrophosphates such as sodium pyrophosphate and potassium pyrophosphate; borax; sodium metasilicate; tetramethylammonium hydroxide; ethanolamine; ethylenediamine; diethylenetriamine; It may be an aqueous solution containing a base such as 3-propanediol; 1,3-diamino-2-propanol; morpholine.
- alkali hydroxides such as lithium, sodium or potassium hydroxide
- alkali carbonates such as lithium, sodium, potassium or ammonium carbonates or bicarbonates
- alkali metals such as potassium phosphate and sodium phosphate.
- Phosphates alkali metal pyrophosphates such as sodium
- the organic solvent developer may contain organic solvents such as 1,1,1-trichloroethane, N-methylpyrrolidone, N,N-dimethylformamide, cyclohexanone, methylisobutylketone and ⁇ -butyrolactone.
- organic solvents such as 1,1,1-trichloroethane, N-methylpyrrolidone, N,N-dimethylformamide, cyclohexanone, methylisobutylketone and ⁇ -butyrolactone.
- the metal layer in the metal layer forming step may be, for example, a metal copper layer.
- the metal layer can be formed by plating, for example.
- the plating treatment may be one or both of electrolytic plating treatment and electroless plating treatment.
- the method for manufacturing a laminate according to the present embodiment includes a step of further curing the resist pattern by heating at 60 to 250° C. or exposing at 0.2 to 10 J/cm 2 after the developing step. you can
- the method for manufacturing a laminate according to this embodiment may include a step of removing the cured product pattern after the metal layer forming step.
- the cured product pattern can be removed by, for example, developing with a strong alkaline aqueous solution by an immersion method, a spray method, or the like.
- FIG. 2 is a schematic diagram showing an example of a method for manufacturing a laminate (method for manufacturing a wiring board).
- the conductor layer 10b may be, for example, a metallic copper layer.
- the photosensitive resin layer 12 is arranged on the conductor layer 10b of the substrate 10 (photosensitive resin layer arrangement step).
- the photosensitive resin layer arranging step the photosensitive resin layer 12 is arranged on the conductor layer 10b of the substrate 10 using the photosensitive element or the photosensitive resin composition according to this embodiment.
- actinic rays L are irradiated with the mask 14 placed on the photosensitive resin layer 12, and the area of the photosensitive resin layer 12 other than the area where the mask 14 is placed is exposed. is exposed to photocure.
- a resist pattern 12a made of (a cured product of a photosensitive resin layer) is formed.
- a wiring layer (metal layer) 16 is formed on a portion of the conductor layer 10b of the substrate 10 where the resist pattern 12a is not formed.
- the wiring layer 16 may be made of the same material as the conductor layer 10b, or may be made of a different material.
- the conductor layer 10c is formed by removing the resist pattern 12a and removing the conductor layer 10b provided at the position corresponding to the resist pattern 12a.
- the wiring substrate 18 including the conductor layer 10c and the wiring layer 16 arranged on the insulating layer 10a is obtained.
- the conductor layer 10b can be removed by an etching process.
- the etching solution is appropriately selected according to the type of the conductor layer 10b, and may be, for example, a cupric chloride solution, a ferric chloride solution, an alkaline etching solution, a hydrogen peroxide etching solution, or the like.
- Solution (a) by mixing 27 parts by mass of methacrylic acid, 3 parts by mass of 2-hydroxyethyl methacrylate, 20 parts by mass of benzyl methacrylate, 50 parts by mass of styrene, and 0.9 parts by mass of azobisisobutyronitrile was prepared.
- a solution (b) was prepared by dissolving 0.5 parts by mass of azobisisobutyronitrile in 50 parts by mass of a mixture of 30 parts by mass of methyl cellosolve and 20 parts by mass of toluene.
- the temperature of the solution in the flask was raised to 90°C over 30 minutes, and the temperature was maintained at 90°C for 2 hours, then stirring was stopped and the solution was cooled to room temperature (25°C) to obtain a binder polymer solution.
- the non-volatile content (solid content) of the binder polymer solution was 49% by mass.
- the acid value of the binder polymer was 176 mgKOH/g.
- the binder polymer had a weight average molecular weight (Mw) of 35,000 and a number average molecular weight (Mn) of 16,000.
- Mw weight average molecular weight
- Mn number average molecular weight
- the weight-average molecular weight and number-average molecular weight were measured by gel permeation chromatography (GPC) under the following conditions and derived by conversion using a standard polystyrene calibration curve.
- Example 2-4 A photosensitive resin composition was prepared in the same manner as in Example 1, except that the amount of sensitizing aid A used was changed to that shown in Table 1.
- Example 5 A photosensitive resin composition was prepared in the same manner as in Example 1 except that sensitizing aid A was changed to sensitizing aid B (1,4-dimethoxynaphthalene, Fujifilm Wako Pure Chemical Industries, Ltd.). .
- Example 7 0.650 parts by mass of sensitizer A1 and 0.234 parts by mass of sensitizer B1 (1-phenyl-3-(4-methoxystyryl)-5-(4-methoxyphenyl)-pyrazoline, Nippon Kagaku Co., Ltd.
- a photosensitive resin composition was prepared in the same manner as in Example 1, except that the resin was changed to PZ-501D manufactured by Kogyosho.
- Example 8 A photosensitive resin composition was prepared in the same manner as in Example 7, except that sensitizing aid A was changed to sensitizing aid B.
- Example 9 0.650 parts by weight of sensitizer A1 and 0.400 parts by weight of sensitizer B2 (4-[[3-(4-chlorophenyl)-4,5-dihydro-1H-pyrazol]-1-yl]benzene
- a photosensitive resin composition was prepared in the same manner as in Example 1, except that the sulfonamide was changed to Blankophor MAN 01) manufactured by Tanatex Chemicals Japan.
- Example 10 Same as Example 1 except that sensitizer A1 was changed to sensitizer C (4'-(2-cyanostyryl)-3-stilbenecarbonitrile, manufactured by BOC Sciences, trade name: Fluorescent Brightener ER-III)
- sensitizer C (4'-(2-cyanostyryl)-3-stilbenecarbonitrile, manufactured by BOC Sciences, trade name: Fluorescent Brightener ER-III)
- a photosensitive resin composition was prepared by performing the following.
- a polyethylene terephthalate film (manufactured by Toray Industries, Inc., trade name “FB-40”) having a thickness of 16 ⁇ m was prepared as a support. After coating the above-mentioned photosensitive resin composition on the support so that the thickness becomes uniform, the photosensitive resin composition is sequentially dried in a hot air convection dryer at 70° C. and 110° C. to obtain a photosensitive resin layer (photosensitive film. thickness after drying: 19 ⁇ m).
- a polyethylene film (manufactured by Tamapoly Co., Ltd., trade name "NF-15") was laminated as a protective layer to this photosensitive resin layer to obtain a photosensitive element comprising a support, a photosensitive resin layer and a protective layer in this order. .
- a copper clad laminate (substrate, manufactured by Showa Denko Materials Co., Ltd., trade name: MCL-E-67) provided with copper foil (thickness: 18 ⁇ m) arranged on both sides of a glass epoxy material is subjected to pickling and After washing with water, it was dried in an air stream.
- the photosensitive A laminate comprising a flexible resin layer and a support in this order was obtained.
- Lamination was performed using heat rolls at 110° C. at a pressure of 0.4 MPa and a roll speed of 1.5 m/min.
- the support was peeled off from the laminate to expose the photosensitive resin layer, and an unexposed area was removed by spraying a 1% by mass sodium carbonate aqueous solution at 30°C for twice the minimum development time. .
- the resolution was evaluated by Table 1 shows the results. A smaller value means better resolution.
- the above minimum development time was evaluated in advance by the following procedure. First, after cutting the laminate into a square (5 cm ⁇ 5 cm), the support was peeled off to obtain a test piece. Next, the unexposed photosensitive resin layer of the test piece was spray-developed at a pressure of 0.15 MPa using a 1% by weight aqueous sodium carbonate solution at 30° C. to confirm that the unexposed photosensitive resin layer was removed. The shortest visually identifiable time was taken as the minimum development time (MD). A full cone type nozzle was used. The distance between the test piece and the tip of the nozzle was 6 cm, and the test piece was arranged so that the center of the nozzle coincided with the center of the test piece.
- MD minimum development time
- the support was peeled off from the laminate to expose the photosensitive resin layer, and an unexposed area was removed by spraying a 1% by mass sodium carbonate aqueous solution at 30°C for twice the minimum development time. .
- the adhesion was evaluated by Table 1 shows the results. A smaller value means better adhesion.
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Abstract
Description
本実施形態に係る感光性フィルム及び感光性樹脂組成物は、(A)バインダーポリマーと、(B)光重合性化合物と、(C)光重合開始剤と、(D)アントラセン化合物、ピラゾリン化合物、及び、ジスチリルベンゼン化合物からなる群より選ばれる少なくとも一種と、(E)ナフタレン化合物と、を含有する。本実施形態に係る感光性フィルムは、本実施形態に係る感光性樹脂組成物をフィルム状に成形することにより得ることができる。 <Photosensitive film, photosensitive resin composition and cured product>
The photosensitive film and photosensitive resin composition according to the present embodiment include (A) a binder polymer, (B) a photopolymerizable compound, (C) a photopolymerization initiator, (D) an anthracene compound, a pyrazoline compound, and at least one selected from the group consisting of distyrylbenzene compounds, and (E) a naphthalene compound. The photosensitive film according to this embodiment can be obtained by molding the photosensitive resin composition according to this embodiment into a film.
本実施形態に係る感光性エレメントは、支持体と、当該支持体上に配置された感光性樹脂層と、を備え、感光性樹脂層が、本実施形態に係る感光性フィルムである。本実施形態に係る感光性エレメントは、感光性樹脂層上に配置された保護層を備えてよい。本実施形態に係る感光性エレメントは、クッション層、接着層、光吸収層、ガスバリア層等を備えてよい。感光性エレメントは、シート状であってよく、巻芯にロール状に巻き取られた感光性エレメントロールの形態であってよい。 <Photosensitive element>
A photosensitive element according to this embodiment includes a support and a photosensitive resin layer disposed on the support, and the photosensitive resin layer is the photosensitive film according to this embodiment. The photosensitive element according to this embodiment may comprise a protective layer disposed on the photosensitive resin layer. The photosensitive element according to this embodiment may comprise a cushion layer, an adhesive layer, a light absorbing layer, a gas barrier layer, and the like. The photosensitive element may be in the form of a sheet, or in the form of a photosensitive element roll wound around a core.
本実施形態に係る積層体の製造方法は、本実施形態に係る感光性エレメント又は感光性樹脂組成物を用いて感光性樹脂層を基材(例えば基板)上に配置する感光性樹脂層配置工程と、感光性樹脂層の一部を光硬化させる(露光する)露光工程と、感光性樹脂層の未硬化部(未露光部)の少なくとも一部を除去して硬化物パターンを形成する現像工程と、基材における硬化物パターンが形成されていない部分の少なくとも一部に金属層を形成する金属層形成工程と、を備える。本実施形態に係る積層体は、本実施形態に係る積層体の製造方法により得られ、配線基板(例えばプリント配線板)であってよい。本実施形態に係る積層体は、基材と、当該基材上に配置された硬化物パターン(本実施形態に係る硬化物)と、基材における硬化物パターンが形成されていない部分の少なくとも一部に配置された金属層と、を備える態様であってもよい。 <Method for manufacturing laminate>
The method for producing a laminate according to the present embodiment includes a photosensitive resin layer placement step of placing a photosensitive resin layer on a substrate (for example, a substrate) using the photosensitive element or the photosensitive resin composition according to the present embodiment. An exposure step of photocuring (exposing) a portion of the photosensitive resin layer, and a developing step of removing at least a portion of the uncured portion (unexposed portion) of the photosensitive resin layer to form a cured product pattern. and a metal layer forming step of forming a metal layer on at least part of a portion of the substrate where the cured product pattern is not formed. The laminate according to this embodiment is obtained by the method for producing a laminate according to this embodiment, and may be a wiring board (for example, a printed wiring board). The laminate according to the present embodiment includes a substrate, a cured product pattern (cured product according to the present embodiment) arranged on the substrate, and at least one part of the substrate where the cured product pattern is not formed. and a metal layer disposed on the part.
メタクリル酸27質量部、メタクリル酸2-ヒドロキシエチル3質量部、メタクリル酸ベンジル20質量部、スチレン50質量部、及び、アゾビスイソブチロニトリル0.9質量部を混合することにより溶液(a)を調製した。メチルセロソルブ30質量部及びトルエン20質量部の混合液50質量部にアゾビスイソブチロニトリル0.5質量部を溶解することにより溶液(b)を調製した。撹拌機、還流冷却器、温度計、滴下ロート及び窒素ガス導入管を備えるフラスコに、メチルセロソルブ30質量部及びトルエン20質量部の混合液を500g投入した後、フラスコ内に窒素ガスを吹き込みながら撹拌し、80℃まで昇温させた。一定の滴下速度で溶液(a)を上述のフラスコ内に4時間かけて滴下した後、フラスコ内の溶液を80℃にて2時間撹拌した。次いで、一定の滴下速度で溶液(b)を上述のフラスコ内に10分間かけて滴下した後、フラスコ内の溶液を80℃にて3時間撹拌した。さらに、フラスコ内の溶液を30分間かけて90℃まで昇温させ、90℃にて2時間保温した後、撹拌を止め、室温(25℃)まで冷却することによりバインダーポリマーの溶液を得た。バインダーポリマーの溶液の不揮発分(固形分)は49質量%であった。 <Synthesis of binder polymer>
Solution (a) by mixing 27 parts by mass of methacrylic acid, 3 parts by mass of 2-hydroxyethyl methacrylate, 20 parts by mass of benzyl methacrylate, 50 parts by mass of styrene, and 0.9 parts by mass of azobisisobutyronitrile was prepared. A solution (b) was prepared by dissolving 0.5 parts by mass of azobisisobutyronitrile in 50 parts by mass of a mixture of 30 parts by mass of methyl cellosolve and 20 parts by mass of toluene. 500 g of a mixture of 30 parts by mass of methyl cellosolve and 20 parts by mass of toluene was added to a flask equipped with a stirrer, reflux condenser, thermometer, dropping funnel, and nitrogen gas inlet tube, and then stirred while blowing nitrogen gas into the flask. and the temperature was raised to 80°C. After the solution (a) was dropped into the flask over 4 hours at a constant dropping rate, the solution in the flask was stirred at 80° C. for 2 hours. Next, the solution (b) was added dropwise into the flask over 10 minutes at a constant dropping rate, and then the solution in the flask was stirred at 80° C. for 3 hours. Further, the temperature of the solution in the flask was raised to 90°C over 30 minutes, and the temperature was maintained at 90°C for 2 hours, then stirring was stopped and the solution was cooled to room temperature (25°C) to obtain a binder polymer solution. The non-volatile content (solid content) of the binder polymer solution was 49% by mass.
ポンプ:日立 L-6000型(株式会社日立製作所製、商品名)
カラム:以下の計3本(昭和電工マテリアルズ株式会社製、商品名)
Gelpack GL-R440
Gelpack GL-R450
Gelpack GL-R400M
溶離液:テトラヒドロフラン
測定温度:40℃
注入量:200μL
流量:2.05mL/分
検出器:日立 L-3300型RI(株式会社日立製作所製、商品名) (GPC conditions)
Pump: Hitachi L-6000 type (manufactured by Hitachi, Ltd., trade name)
Columns: The following three columns (manufactured by Showa Denko Materials Co., Ltd., trade name)
Gelpack GL-R440
Gelpack GL-R450
Gelpack GL-R400M
Eluent: Tetrahydrofuran Measurement temperature: 40°C
Injection volume: 200 μL
Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., trade name)
(実施例1)
上述のバインダーポリマーの溶液(バインダーポリマー(不揮発分):56質量部)と、2,2-ビス(4-(メタクリロキシペンタエトキシ)フェニル)プロパン(EO平均10mol付加物、分子量:804)のプロピレングリコールモノメチルエーテル(昭和電工マテリアルズ株式会社製、商品名:FA-321M)35質量部と、2,2-ビス(4-(メタクリロキシポリエトキシ)フェニル)プロパン(EO基:2.6(合計値)、分子量:478、共栄社化学株式会社製、商品名:BP-2EM)5質量部と、(PO)(EO)(PO)変性ジメタクリレート(EO平均6mol及びPO平均12mol付加物(合計値)、分子量:1114、昭和電工マテリアルズ株式会社製、商品名:FA-024M)4質量部と、光重合開始剤(2,2’-ビス(o-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール、BCIM、Hampford社製)6質量部と、増感剤A1(9,10-ジブトキシアントラセン、DBA、川崎化成工業株式会社製)0.650質量部と、増感助剤A(1,4-ジエトキシナフタレン、川崎化成工業株式会社製、商品名:UVS-2171)0.2質量部と、重合禁止剤(4-tert-ブチルカテコール、DIC株式会社製、商品名:DIC-TBC)0.015質量部と、発色剤(ロイコクリスタルバイオレット、LCV、山田化学工業株式会社製)0.5質量部と、染料(マラカイトグリーン、MKG、大阪有機化学工業株式会社製)0.02質量部と、添加剤(カルボキシベンゾトリアゾール、5-アミノ-1H-テトラゾール、及び、メトキシプロパノールの混合物;サンワ化成株式会社製、商品名:SF-808H)0.5質量部と、トルエン16質量部と、メタノール6質量部と、アセトン10質量部と、を混合することにより感光性樹脂組成物を調製した。 <Preparation of photosensitive resin composition>
(Example 1)
Propylene of 2,2-bis(4-(methacryloxypentaethoxy)phenyl)propane (EO average 10 mol adduct, molecular weight: 804) with a solution of the binder polymer described above (binder polymer (non-volatile content): 56 parts by mass) Glycol monomethyl ether (manufactured by Showa Denko Materials Co., Ltd., trade name: FA-321M) 35 parts by mass, 2,2-bis (4-(methacryloxypolyethoxy) phenyl) propane (EO group: 2.6 (total value), molecular weight: 478, manufactured by Kyoeisha Chemical Co., Ltd., trade name: BP-2EM) 5 parts by mass, (PO) (EO) (PO) modified dimethacrylate (EO average 6 mol and PO average 12 mol adduct (total value ), molecular weight: 1114, manufactured by Showa Denko Materials Co., Ltd., trade name: FA-024M) 4 parts by mass, and a photopolymerization initiator (2,2′-bis(o-chlorophenyl)-4,4′,5, 5'-Tetraphenyl-1,2'-biimidazole, BCIM, manufactured by Hampford) 6 parts by mass, and sensitizer A1 (9,10-dibutoxyanthracene, DBA, manufactured by Kawasaki Chemical Industry Co., Ltd.) 0.650 Parts by mass, 0.2 parts by mass of sensitizing aid A (1,4-diethoxynaphthalene, manufactured by Kawasaki Chemical Industries, Ltd., trade name: UVS-2171), and a polymerization inhibitor (4-tert-butyl catechol, DIC Corporation, product name: DIC-TBC) 0.015 parts by mass, a coloring agent (Leuco Crystal Violet, LCV, manufactured by Yamada Chemical Industry Co., Ltd.) 0.5 parts by mass, and a dye (Malachite Green, MKG, Osaka Organic Chemical Industry Co., Ltd.) 0.02 parts by mass and additives (a mixture of carboxybenzotriazole, 5-amino-1H-tetrazole, and methoxypropanol; manufactured by Sanwa Kasei Co., Ltd., trade name: SF-808H) 0 A photosensitive resin composition was prepared by mixing 5 parts by mass, 16 parts by mass of toluene, 6 parts by mass of methanol, and 10 parts by mass of acetone.
増感助剤Aの使用量を表1の使用量に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Examples 2-4)
A photosensitive resin composition was prepared in the same manner as in Example 1, except that the amount of sensitizing aid A used was changed to that shown in Table 1.
増感助剤Aを増感助剤B(1,4-ジメトキシナフタレン、富士フィルム和光純薬株式会社)に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Example 5)
A photosensitive resin composition was prepared in the same manner as in Example 1 except that sensitizing aid A was changed to sensitizing aid B (1,4-dimethoxynaphthalene, Fujifilm Wako Pure Chemical Industries, Ltd.). .
増感剤A1を増感剤A2(9,10-ジプロポキシアントラセン)に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Example 6)
A photosensitive resin composition was prepared in the same manner as in Example 1, except that sensitizer A1 was changed to sensitizer A2 (9,10-dipropoxyanthracene).
0.650質量部の増感剤A1を0.234質量部の増感剤B1(1-フェニル-3-(4-メトキシスチリル)-5-(4-メトキシフェニル)-ピラゾリン、株式会社日本化学工業所製、商品名:PZ-501D)に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Example 7)
0.650 parts by mass of sensitizer A1 and 0.234 parts by mass of sensitizer B1 (1-phenyl-3-(4-methoxystyryl)-5-(4-methoxyphenyl)-pyrazoline, Nippon Kagaku Co., Ltd. A photosensitive resin composition was prepared in the same manner as in Example 1, except that the resin was changed to PZ-501D manufactured by Kogyosho.
増感助剤Aを増感助剤Bに変更したことを除き実施例7と同様に行うことにより感光性樹脂組成物を調製した。 (Example 8)
A photosensitive resin composition was prepared in the same manner as in Example 7, except that sensitizing aid A was changed to sensitizing aid B.
0.650質量部の増感剤A1を0.400質量部の増感剤B2(4-[[3-(4-クロロフェニル)-4,5-ジヒドロ-1H-ピラゾール]-1-イル]ベンゼンスルホンアミド、タナテックスケミカルズジャパン製、商品名:Blankophor MAN 01)に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Example 9)
0.650 parts by weight of sensitizer A1 and 0.400 parts by weight of sensitizer B2 (4-[[3-(4-chlorophenyl)-4,5-dihydro-1H-pyrazol]-1-yl]benzene A photosensitive resin composition was prepared in the same manner as in Example 1, except that the sulfonamide was changed to Blankophor MAN 01) manufactured by Tanatex Chemicals Japan.
増感剤A1を増感剤C(4’-(2-シアノスチリル)-3-スチルベンカルボニトリル、BOC Sciences製、商品名:Fluorescent Brightener ER-III)に変更したことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Example 10)
Same as Example 1 except that sensitizer A1 was changed to sensitizer C (4'-(2-cyanostyryl)-3-stilbenecarbonitrile, manufactured by BOC Sciences, trade name: Fluorescent Brightener ER-III) A photosensitive resin composition was prepared by performing the following.
増感助剤Aを使用しなかったことを除き実施例1と同様に行うことにより感光性樹脂組成物を調製した。 (Comparative example 1)
A photosensitive resin composition was prepared in the same manner as in Example 1, except that the sensitizing aid A was not used.
増感助剤Aを使用しなかったことを除き実施例7と同様に行うことにより感光性樹脂組成物を調製した。 (Comparative example 2)
A photosensitive resin composition was prepared in the same manner as in Example 7, except that the sensitizing aid A was not used.
増感助剤Aを使用しなかったことを除き実施例9と同様に行うことにより感光性樹脂組成物を調製した。 (Comparative Example 3)
A photosensitive resin composition was prepared in the same manner as in Example 9, except that the sensitizing aid A was not used.
増感助剤Aを使用しなかったことを除き実施例10と同様に行うことにより感光性樹脂組成物を調製した。 (Comparative Example 4)
A photosensitive resin composition was prepared in the same manner as in Example 10, except that the sensitizing aid A was not used.
支持体として厚さ16μmのポリエチレンテレフタレートフィルム(東レ株式会社製、商品名「FB-40」)を用意した。厚さが均一になるように上述の感光性樹脂組成物を支持体上に塗布した後、70℃及び110℃の熱風対流式乾燥器で順次乾燥することにより感光性樹脂層(感光性フィルム。乾燥後の厚さ:19μm)を形成した。保護層としてポリエチレンフィルム(タマポリ株式会社製、商品名「NF-15」)をこの感光性樹脂層に貼り合わせることにより、支持体、感光性樹脂層及び保護層が順に備える感光性エレメントを得た。 <Preparation of photosensitive element>
A polyethylene terephthalate film (manufactured by Toray Industries, Inc., trade name “FB-40”) having a thickness of 16 μm was prepared as a support. After coating the above-mentioned photosensitive resin composition on the support so that the thickness becomes uniform, the photosensitive resin composition is sequentially dried in a hot air convection dryer at 70° C. and 110° C. to obtain a photosensitive resin layer (photosensitive film. thickness after drying: 19 μm). A polyethylene film (manufactured by Tamapoly Co., Ltd., trade name "NF-15") was laminated as a protective layer to this photosensitive resin layer to obtain a photosensitive element comprising a support, a photosensitive resin layer and a protective layer in this order. .
(吸光度の評価)
紫外可視分光光度計(株式会社日立ハイテクノロジーズ製、商品名:U-3310 Spectrophotometer)を用いて、上述の感光性エレメントの感光性樹脂層における波長405nmの吸光度(Abs)を測定した。リファレンスには、ポリエチレンテレフタレートフィルム及びポリエチレンフィルムを用いた。結果を表1に示す。 <Evaluation>
(Evaluation of absorbance)
Using an ultraviolet-visible spectrophotometer (manufactured by Hitachi High-Technologies Corporation, trade name: U-3310 Spectrophotometer), the absorbance (Abs) at a wavelength of 405 nm in the photosensitive resin layer of the photosensitive element was measured. A polyethylene terephthalate film and a polyethylene film were used as references. Table 1 shows the results.
ガラスエポキシ材の両面に配置された銅箔(厚さ:18μm)を備える銅張積層板(基板、昭和電工マテリアルズ株式会社製、商品名:MCL-E-67)に対して、酸洗及び水洗後、空気流で乾燥した。次いで、銅張積層板を80℃に加温した後、保護層を剥離しながら、感光性樹脂層が銅表面に接するように上述の感光性エレメントをラミネートすることにより、銅張積層板、感光性樹脂層、及び、支持体を順に備える積層体を得た。ラミネートは、110℃のヒートロールを用いて、0.4MPaの圧着圧力、1.5m/分のロール速度で行った。 (Preparation of laminate)
A copper clad laminate (substrate, manufactured by Showa Denko Materials Co., Ltd., trade name: MCL-E-67) provided with copper foil (thickness: 18 μm) arranged on both sides of a glass epoxy material is subjected to pickling and After washing with water, it was dried in an air stream. Next, after heating the copper-clad laminate to 80 ° C., while peeling off the protective layer, by laminating the above-mentioned photosensitive element so that the photosensitive resin layer is in contact with the copper surface, the copper-clad laminate, the photosensitive A laminate comprising a flexible resin layer and a support in this order was obtained. Lamination was performed using heat rolls at 110° C. at a pressure of 0.4 MPa and a roll speed of 1.5 m/min.
上述の積層体の支持体上に41段ステップタブレット(昭和電工マテリアルズ株式会社製)を載置した後、波長405nmの青紫色レーザダイオードを光源とする直描露光機(ビアメカニクス株式会社製、商品名:DE-1UH)により、41段ステップタブレットの現像後の残存段数が15段となる露光量(照射エネルギー量)で、支持体を介して感光性樹脂層を露光した。このときの露光量(単位:mJ/cm2)により感度(光感度)を評価した。結果を表1に示す。露光量が少ないほど、感度が良好であることを意味する。 (Evaluation of sensitivity)
After placing a 41-stage step tablet (manufactured by Showa Denko Materials Co., Ltd.) on the support of the above laminate, a direct exposure machine (manufactured by Via Mechanics Co., Ltd., (trade name: DE-1UH), the photosensitive resin layer was exposed through the support at an exposure amount (irradiation energy amount) such that the number of steps remaining after development of the 41-step tablet was 15 steps. The sensitivity (photosensitivity) was evaluated based on the amount of exposure (unit: mJ/cm 2 ) at this time. Table 1 shows the results. It means that the lower the exposure amount, the better the sensitivity.
上述の積層体の支持体上に41段ステップタブレット(昭和電工マテリアルズ株式会社製)を載置した後、波長405nmの青紫色レーザダイオードを光源とする直描露光機(ビアメカニクス株式会社製、商品名:DE-1UH)により、ライン幅(L)/スペース幅(S)(以下、「L/S」と記す。)が3x/x(x=1~20、単位:μm、1μm間隔)である描画パターンを用いて、41段ステップタブレットの現像後の残存段数が15段となる露光量(照射エネルギー量)で、支持体を介して感光性樹脂層に対し、Offsetをかけずに露光(描画)を行った。露光後3分以内に、加熱オーブンを用いて80℃30秒間の条件で露光後加熱(PEB:Post-Exposure-Bake)を行った。 (Evaluation of resolution)
After placing a 41-stage step tablet (manufactured by Showa Denko Materials Co., Ltd.) on the support of the above laminate, a direct exposure machine (manufactured by Via Mechanics Co., Ltd., Product name: DE-1UH), line width (L) / space width (S) (hereinafter referred to as "L / S") is 3x / x (x = 1 to 20, unit: μm, 1 μm interval) Using the drawing pattern, the photosensitive resin layer is exposed through the support without offset at an exposure amount (irradiation energy amount) such that the remaining number of steps after development of the 41-step tablet is 15 steps. (draw). Within 3 minutes after exposure, post-exposure baking (PEB: Post-Exposure-Bake) was performed using a heating oven at 80° C. for 30 seconds.
上述の積層体の支持体上に41段ステップタブレット(昭和電工マテリアルズ株式会社製)を載置した後、波長405nmの青紫色レーザダイオードを光源とする直描露光機(ビアメカニクス株式会社製、商品名:DE-1UH)により、L/Sがx/3x(x=1~20、単位:μm、1μm間隔)である描画パターンを用いて、41段ステップタブレットの現像後の残存段数が15段となる露光量(照射エネルギー量)で、支持体を介して感光性樹脂層に対し、Offsetをかけずに露光(描画)を行った。露光後3分以内に、加熱オーブンを用いて80℃30秒間の条件で露光後加熱(PEB:Post-Exposure-Bake)を行った。 (Evaluation of adhesion)
After placing a 41-stage step tablet (manufactured by Showa Denko Materials Co., Ltd.) on the support of the above laminate, a direct exposure machine (manufactured by Via Mechanics Co., Ltd., Product name: DE-1UH), using a drawing pattern with L/S of x/3x (x = 1 to 20, unit: μm, 1 μm interval), the number of remaining steps after development of a 41-step tablet is 15. Exposure (drawing) was performed on the photosensitive resin layer through the support with stepwise exposure amounts (irradiation energy amounts) without applying an offset. Within 3 minutes after exposure, post-exposure baking (PEB: Post-Exposure-Bake) was performed using a heating oven at 80° C. for 30 seconds.
Claims (17)
- (A)バインダーポリマーと、
(B)光重合性化合物と、
(C)光重合開始剤と、
(D)アントラセン化合物、ピラゾリン化合物、及び、ジスチリルベンゼン化合物からなる群より選ばれる少なくとも一種と、
(E)ナフタレン化合物と、を含有する、感光性フィルム。 (A) a binder polymer;
(B) a photopolymerizable compound;
(C) a photoinitiator;
(D) at least one selected from the group consisting of anthracene compounds, pyrazoline compounds, and distyrylbenzene compounds;
(E) a naphthalene compound, and a photosensitive film. - 前記(A)成分が(メタ)アクリル酸アリール及びスチレン化合物を単量体単位として有する、請求項1に記載の感光性フィルム。 The photosensitive film according to claim 1, wherein the component (A) has an aryl (meth)acrylate and a styrene compound as monomer units.
- 前記(A)成分におけるスチレン化合物の単量体単位の含有量が、前記(A)成分を構成する単量体単位の全量を基準として40質量%以上である、請求項1又は2に記載の感光性フィルム。 The content of the monomer units of the styrene compound in the component (A) is 40% by mass or more based on the total amount of the monomer units constituting the component (A), according to claim 1 or 2. photosensitive film.
- 前記(A)成分の重量平均分子量が20000~50000である、請求項1~3のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 3, wherein the component (A) has a weight average molecular weight of 20,000 to 50,000.
- 前記(B)成分がビスフェノールA型(メタ)アクリル酸化合物を含む、請求項1~4のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 4, wherein the component (B) contains a bisphenol A type (meth)acrylic acid compound.
- 前記(B)成分が、ポリオキシアルキレン基を有する(メタ)アクリル酸化合物を含む、請求項1~5のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 5, wherein the component (B) contains a (meth)acrylic acid compound having a polyoxyalkylene group.
- 前記(B)成分の含有量が、前記(A)成分及び前記(B)成分の総量100質量部に対して30~60質量部である、請求項1~6のいずれか一項に記載の感光性フィルム。 The content of the component (B) is 30 to 60 parts by mass with respect to 100 parts by mass of the total amount of the component (A) and the component (B), according to any one of claims 1 to 6 photosensitive film.
- 前記(D)成分がアントラセン化合物を含み、
前記アントラセン化合物の全質量を基準として、アントラセン環の9位及び10位に結合する無置換のアルコキシ基を有するアントラセン化合物の含有量が50~100質量%である、請求項1~7のいずれか一項に記載の感光性フィルム。 The component (D) contains an anthracene compound,
8. The content of the anthracene compound having unsubstituted alkoxy groups bonded to the 9- and 10-positions of the anthracene ring is 50 to 100% by mass, based on the total mass of the anthracene compound. 1. The photosensitive film according to item 1. - 前記(D)成分が、アントラセン環の9位及び10位に結合する無置換のアルコキシ基を有するアントラセン化合物以外のアントラセン化合物を含まない、請求項8に記載の感光性フィルム。 The photosensitive film according to claim 8, wherein the component (D) does not contain anthracene compounds other than anthracene compounds having unsubstituted alkoxy groups bonded to the 9- and 10-positions of the anthracene ring.
- 前記(D)成分が、ピラゾリン環に結合する2つ以上のアリール基を有する化合物を含む、請求項1~9のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 9, wherein the component (D) contains a compound having two or more aryl groups bonded to a pyrazoline ring.
- 前記(D)成分がジシアノジスチリルベンゼン化合物を含む、請求項1~10のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 10, wherein the component (D) contains a dicyanodistyrylbenzene compound.
- 前記(D)成分の含有量が、前記(A)成分及び前記(B)成分の総量100質量部に対して0.1~1質量部である、請求項1~11のいずれか一項に記載の感光性フィルム。 The content of the component (D) is 0.1 to 1 part by mass with respect to the total amount of 100 parts by mass of the component (A) and the component (B), according to any one of claims 1 to 11 A photosensitive film as described.
- 前記(E)成分が、ナフタレン環に結合する2つのアルコキシ基を有する化合物を含む、請求項1~12のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 12, wherein the component (E) contains a compound having two alkoxy groups bonded to a naphthalene ring.
- 前記(E)成分の含有量が、前記(A)成分及び前記(B)成分の総量100質量部に対して0.1~5質量部である、請求項1~13のいずれか一項に記載の感光性フィルム。 The content of the component (E) is 0.1 to 5 parts by mass with respect to the total amount of 100 parts by mass of the component (A) and the component (B), according to any one of claims 1 to 13 A photosensitive film as described.
- 前記(E)成分の含有量が、前記(D)成分100質量部に対して10~500質量部である、請求項1~14のいずれか一項に記載の感光性フィルム。 The photosensitive film according to any one of claims 1 to 14, wherein the content of component (E) is 10 to 500 parts by mass with respect to 100 parts by mass of component (D).
- 支持体と、当該支持体上に配置された感光性樹脂層と、を備え、
前記感光性樹脂層が、請求項1~15のいずれか一項に記載の感光性フィルムである、感光性エレメント。 comprising a support and a photosensitive resin layer disposed on the support;
A photosensitive element, wherein the photosensitive resin layer is the photosensitive film according to any one of claims 1-15. - 請求項1~15のいずれか一項に記載の感光性フィルムを用いて感光性樹脂層を基材上に配置する工程と、
前記感光性樹脂層の一部を光硬化させる工程と、
前記感光性樹脂層の未硬化部の少なくとも一部を除去して硬化物パターンを形成する工程と、
前記基材における前記硬化物パターンが形成されていない部分の少なくとも一部に金属層を形成する工程と、を備える、積層体の製造方法。 A step of disposing a photosensitive resin layer on a substrate using the photosensitive film according to any one of claims 1 to 15;
a step of photocuring a portion of the photosensitive resin layer;
removing at least part of the uncured portion of the photosensitive resin layer to form a cured product pattern;
and forming a metal layer on at least part of a portion of the substrate where the cured product pattern is not formed.
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JPPCT/JP2021/009276 | 2021-03-09 |
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WO2022191127A1 true WO2022191127A1 (en) | 2022-09-15 |
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PCT/JP2021/009276 WO2022190208A1 (en) | 2021-03-09 | 2021-03-09 | Photosensitive film, photosensitive element and method for producing multilayer body |
PCT/JP2022/009699 WO2022191127A1 (en) | 2021-03-09 | 2022-03-07 | Photosensitive film, photosensitive element, and laminate production method |
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PCT/JP2021/009276 WO2022190208A1 (en) | 2021-03-09 | 2021-03-09 | Photosensitive film, photosensitive element and method for producing multilayer body |
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JP (1) | JPWO2022191127A1 (en) |
KR (1) | KR20230154732A (en) |
CN (1) | CN117063121A (en) |
TW (1) | TW202246897A (en) |
WO (2) | WO2022190208A1 (en) |
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WO2024142486A1 (en) * | 2022-12-26 | 2024-07-04 | 株式会社レゾナック | Photosensitive element and method for producing circuit board |
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JP2019028398A (en) | 2017-08-03 | 2019-02-21 | 日立化成株式会社 | Photosensitive resin composition, photosensitive element, method of manufacturing substrate with resist pattern, and method of manufacturing printed wiring board |
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2021
- 2021-03-09 WO PCT/JP2021/009276 patent/WO2022190208A1/en active Application Filing
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2022
- 2022-03-07 WO PCT/JP2022/009699 patent/WO2022191127A1/en active Application Filing
- 2022-03-07 KR KR1020227035569A patent/KR20230154732A/en unknown
- 2022-03-07 JP JP2022560388A patent/JPWO2022191127A1/ja active Pending
- 2022-03-07 CN CN202280003948.5A patent/CN117063121A/en active Pending
- 2022-03-08 TW TW111108349A patent/TW202246897A/en unknown
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JP2008256980A (en) * | 2007-04-05 | 2008-10-23 | Tokyo Ohka Kogyo Co Ltd | Photosensitive resin composition, method for producing resist pattern, laminate and device |
JP2010265366A (en) * | 2009-05-13 | 2010-11-25 | Jsr Corp | Resin composition for producing biochip and method for producing biochip |
JP2019109543A (en) * | 2014-05-23 | 2019-07-04 | 日立化成株式会社 | Method for forming resist pattern, method for manufacturing printed wiring board, photosensitive resin composition for projection exposure, and photosensitive element |
JP2016114926A (en) * | 2014-12-12 | 2016-06-23 | 三菱化学株式会社 | Photosensitive resin composition, curing member comprising the same, and image display device comprising the same |
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JP2016188921A (en) * | 2015-03-30 | 2016-11-04 | 日立化成株式会社 | Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for manufacturing semiconductor component |
JP2017072832A (en) * | 2015-10-06 | 2017-04-13 | 三菱化学株式会社 | Photosensitive resin composition, and optical element, spacer, insulation film, and display device obtained by using the same |
JP2018138962A (en) * | 2017-02-24 | 2018-09-06 | 日立化成株式会社 | Photosensitive resin composition for laser direct writing exposure, photosensitive element, method for forming resist pattern and method for manufacturing printed wiring board |
JP2018159841A (en) * | 2017-03-23 | 2018-10-11 | 日立化成株式会社 | Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for manufacturing printed wiring board |
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Also Published As
Publication number | Publication date |
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KR20230154732A (en) | 2023-11-09 |
TW202246897A (en) | 2022-12-01 |
CN117063121A (en) | 2023-11-14 |
WO2022190208A1 (en) | 2022-09-15 |
JPWO2022191127A1 (en) | 2022-09-15 |
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