WO2022185012A1 - Facility for producing mineral wool - Google Patents
Facility for producing mineral wool Download PDFInfo
- Publication number
- WO2022185012A1 WO2022185012A1 PCT/FR2022/050376 FR2022050376W WO2022185012A1 WO 2022185012 A1 WO2022185012 A1 WO 2022185012A1 FR 2022050376 W FR2022050376 W FR 2022050376W WO 2022185012 A1 WO2022185012 A1 WO 2022185012A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rollers
- mineral
- conveyor belt
- roller
- fibers
- Prior art date
Links
- 239000011490 mineral wool Substances 0.000 title claims abstract description 39
- 239000000835 fiber Substances 0.000 claims abstract description 131
- 238000009826 distribution Methods 0.000 claims abstract description 60
- 230000005484 gravity Effects 0.000 claims abstract description 15
- 239000002557 mineral fiber Substances 0.000 claims description 233
- 238000004519 manufacturing process Methods 0.000 claims description 37
- 239000011230 binding agent Substances 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 26
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 101001053395 Arabidopsis thaliana Acid beta-fructofuranosidase 4, vacuolar Proteins 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 8
- 239000011707 mineral Substances 0.000 abstract description 8
- 238000000926 separation method Methods 0.000 description 13
- 238000009413 insulation Methods 0.000 description 6
- 229920002522 Wood fibre Polymers 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 239000011491 glass wool Substances 0.000 description 4
- 239000002025 wood fiber Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- -1 virgin or recycled Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
- D04H1/4226—Glass fibres characterised by the apparatus for manufacturing the glass fleece
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
Definitions
- the invention relates to the field of the manufacture of mineral wool, of the type for example glass wool, and it relates more particularly to an installation for the manufacture of mineral wool comprising a station for distributing the mineral fibers on a conveyor belt of this installation.
- Mineral wool manufacturing facilities conventionally comprise several successive stations, including a fiber-drawing station, in which virgin or recycled mineral fibers are formed, a station for mixing or sizing the mineral fibers thus formed with a binder, for example under liquid form, a station for distributing the mineral fibers on a conveyor belt, a calendering station, and a crosslinking station in which the mat formed on the conveyor belt is transformed by heating by the presence of mineral fibers and binder to form the mineral wool.
- a fiber-drawing station in which virgin or recycled mineral fibers are formed
- a station for mixing or sizing the mineral fibers thus formed with a binder for example under liquid form
- a station for distributing the mineral fibers on a conveyor belt for a station for distributing the mineral fibers on a conveyor belt
- calendering station for distributing the mineral fibers on a conveyor belt
- a crosslinking station in which the mat formed on the conveyor belt is transformed by heating by the presence of mineral fibers and binder to form the mineral wool.
- the distribution station comprises means for guiding the assembly formed by the mineral fibers and the binder allowing this assembly to be distributed under suction, mainly following the aeraulics imposed by the settings of the tools.
- drawing to which jets of compressed air are added in order to macroscopically distribute the clusters of fibers on the conveyor belt and the mat thus formed is then directed towards an oven forming the calendering and crosslinking station, in which the The mattress is successively dried and then subjected to a specific heat treatment which causes the polymerization (or “hardening”) of the resin of the binder present on the surface of the fibres.
- the continuous mat of mineral wool is then intended to be cut to form, for example, panels or rolls of thermal and/or acoustic insulation.
- thermal and/or acoustic insulation performance of these panels depends in particular on the arrangement of the mineral fibers in the panel and therefore on the arrangement of the mineral fibers on the conveyor belt before their passing through the curing station. It is therefore understood that the configuration of the distribution station within the mineral wool manufacturing installation is essential.
- distribution stations configured to allow positioning of the fibers on the conveyor belt, with toothed rollers which prevent conglomerates of fibers formed in the mixture with the binder are placed as they are on the conveyor belt. The fibers thus separated are then sucked up via a suction box placed on the other side of the conveyor belt so as to be deposited on this conveyor belt.
- the present invention aims to to propose an installation which greatly improves the performance of thermal insulation by seeking, in addition to the absence of agglomerates of mineral fibers within the mat of mineral fibers, the optimization of the positioning of each of the mineral fibers within such a mat.
- the present invention falls within this context and aims to provide a mineral wool manufacturing facility, comprising at least one mineral fiber supply device and a fiber distribution station comprising a conveyor belt movable in a direction of longitudinal movement. and on which the mineral fibers are capable of being received to form a mat of mineral fibers, characterized in that the fiber distribution station comprises a train of rollers arranged on the passage of the mineral fibers intended to fall by gravity onto the conveyor belt , the train of rollers comprising at least three rollers, each roller being suitable for being driven in rotation about a transverse axis of rotation, the rollers being configured to arrange the mineral fibers in a homogeneous manner in the thickness of the fiber mat formed on the conveyor belt.
- the installation according to the invention is aimed in particular at the specific use of mineral fibers, the dimensions, lightness and flexibility of which, for example, are specific compared to other fibers such as wood fibers, which implies a specific positioning of the rollers relative to the conveyor belt to ensure that the mineral fibers can be deposited evenly on the conveyor belt moving under the train of rollers, so as to be distributed evenly in the thickness of the mineral fiber mat which forms on the conveyor belt.
- the distribution station is devoid of fiber suction means, so that the distribution of the fibers is done only mechanically.
- the absence of such aeraulic means makes it possible to control the deposit of the mineral fibers on the conveyor belt and their homogeneous distribution as the conveyor belt unrolls on which the fiber mat is formed. If the absence of aeraulic means has the advantage of being able to control the deposition of mineral fibers, this requires configuring the installation to prevent too large a quantity of fibers from falling between the first rollers that the fibers encounter.
- the rollers of the roller train can in particular be distinguished in that a proximal roller is arranged at a first end of the roller train, and more particularly the end closest to the feed device, in that a distal roller is disposed at the opposite end of the train of rollers and in that a plurality of central rollers are arranged successively between the proximal roller and the distal roller.
- the train of rollers is thus configured to ensure a homogeneous distribution of the mineral fibers in the thickness of the mat of mineral fibers, in particular by proposing a configuration allowing the passage of a substantially equivalent quantity of fibers between each pair of neighboring rollers of the train of rollers, thus avoiding that a large majority of the fibers encountering the train of rollers crosses the latter between the first two rollers that they encounter, namely a proximal roller and an immediately neighboring central roller.
- the train of rollers comprises a plurality of rollers arranged in parallel to one another, among which a proximal roller is arranged at one end of the train of rollers, and the distribution station comprises means for mechanically guiding the mineral fibers in the direction of the proximal roller so that all the mineral fibers entering this distribution station are directed in the direction of the conveyor belt so that they fall onto the proximal roller or between this proximal roller and the roller which is attached to it is directly adjacent.
- the train of rollers comprises a plurality of rollers arranged parallel to each other with a spacing between two neighboring rollers which is variable from one end of the train of rollers to the other.
- the train of rollers can in particular be configured so that the spacing between two neighboring rollers increases from one end to the other of the train of rollers, considering the direction of advance of the fibers along the conveyor belt.
- the spacing between two successive rollers of the roller train varies by increasing regularly with each spacing in the direction of movement of the fibers from one roller to the other.
- the increase in the spacing between two neighboring rollers can in particular be regular.
- the rollers are driven in rotation to, on the one hand, allow the passage of a part of the mineral fibers through the train of rollers towards the conveyor belt and, on the other hand, to allow the transfer of a part of the mineral fibers from one roller to the other, so that certain mineral fibers gradually reach the distal end of the set of rollers, opposite the proximal end of the set of rollers located directly above the arrival of the mineral fibers in the distribution station.
- the fact of providing a spacing between two rollers which increases according to the direction of advance of the mineral fibers from one roller to the other makes it possible to reduce the spacing between the first rollers reached by the mineral fibers and to force a large part of the mineral fibers to propagate in the direction of the following rolls to ensure step by step that a sufficient quantity of mineral fibers passes through the train of rolls between a central roll and the distal roll of this train of rolls.
- the spacing between the first rollers is thus small in size to avoid a massive natural displacement of the mineral fibers towards the conveyor belt under the effect of gravity and to ensure that a sufficient quantity of mineral fibers is directed to the other reels.
- the greater spacing makes it possible to direct the fibers towards the conveyor belt despite the transverse speed that they have been able to acquire through the rotation rollers.
- each roller is driven by individual drive means.
- a module for controlling the operation of the mineral wool manufacturing installation is configured to give a specific control instruction to each of the drive means associated with a roller, and in particular to give a control instruction relating to a speed of rotation of this roll.
- each roller is driven at a speed of rotation different from that of the neighboring rollers, the speeds of rotation of the rollers decreasing in the direction of movement of the fibers from one roller to another.
- the first rollers reached by the mineral fibers have the function of accelerating the speed of the fibers to drive them towards the following rollers and the speed of the rollers successively reached by these mineral fibers decreases to allow as they move along the roller train their passage through this roller train.
- a speed of movement of the conveyor belt is between 5 and 100 m/min so that the mat of mineral fibers has a volume density between 5 and 40 kg/m3, more particularly between 6 and 35 kg/m3, even more particularly between 7 and 30 kg/m3.
- the installation is in this particular sense in that the mats of mineral fibers obtained at the outlet of the distribution station have a volume density of mineral fibers which is lower than that of mats of other types of fibers, such as wood fibers by example.
- This volume density is obtained in particular by modulating the surface density by controlling a speed of movement of the conveyor belt which allows the depositing of a given number of mineral fibers in a given time.
- the mineral wool manufacturing installation comprises a conveyor belt arranged between the mineral fiber supply device and the mineral fiber distribution station so that mineral fibers at the outlet of the conveyor belt are suitable for falling by gravity onto the conveyor belt via a passage between the rollers of the train of rollers, the speed of movement of the conveyor belt being a function of the speed of movement of the conveyor belt and the desired volume density of the mineral fibers in fiber mat.
- the distribution station is equipped with a deflector means configured to guide the mineral fibers at the outlet of the feed device, and in particular at the outlet of the conveyor belt, as far as the conveyor belt.
- This deflector means can be movable to modify the zone of the train of rollers on which the mineral fibers and the associated binder are directed at the outlet of the conveyor belt.
- the distribution station comprises mechanical means for directing the mineral fibers into a zone of the train of rollers comprising the proximal roller.
- These mechanical means may in particular take the form of a tray forming a funnel, with a wide surface for receiving the fibers at the outlet of the feed device and in particular of the conveyor belt, and a narrower surface facing the conveyor belt, at the plumb of the proximal roller.
- the mineral fibers are directed by gravity onto the desired area of the roller train, so that they can then pass step by step from the proximal roller to the distal roller of the roller train.
- the rollers work sequentially for the fibers that do not pass directly between the first rollers, so that the fibers are evenly distributed over the length of the roller train.
- the deflector means can in this context consist of a wall of mechanical means whose determined inclination makes it possible to slide the mineral fibers with precision on the desired area of the train of rollers, namely the proximal roller or in the immediate vicinity of this proximal roller, or else consist of a mobile wall at the outlet of the tray forming the funnel mentioned above, the inclination of which is adjusted by an appropriate actuator to direct the mineral fibers on or near the proximal roller depending on the amount of fibers present on the proximal roller.
- the rollers each have reliefs on the surface, arranged regularly along the axis of rotation of the rollers. It should be noted that by relief is meant both hollows and bumps, and more particularly grooves or prominences, intended to break the regular profile of the peripheral surface of the rollers, in order to ensure the attachment and/or the unhooking of the mineral fibers by these rollers.
- the rollers consist of toothed rollers, each tooth forming a radial projection of the roller body driven in rotation.
- At least one toothed roller comprises a plurality of teeth which are arranged annularly and are regularly distributed around the periphery of the roller.
- the radial dimension of the teeth can be considered for the calculation of the value of the vertical clearance of the corresponding roller, to ensure on the one hand that the teeth can make it possible to ensure simultaneous contact of the mineral fibers with the conveyor belt or the mattress. of fiber already formed and one of the teeth, with the aim of orienting the fibers longitudinally and to ensure on the other hand that the teeth can be in contact with the fibers previously deposited on the conveyor belt and likely not to be still correctly plated on the surface of the mineral fiber mat, in order to finalize the longitudinal orientation of the mineral fibers and in the thickness of the fiber mat.
- the vertical clearance can be measured between the conveyor belt, or the mineral fiber mat intended to rest on the conveyor belt, and the free radial end of the tooth closest to this conveyor belt.
- At least one roller comprises a plurality of toothed rings arranged parallel against each other along the transverse axis of rotation of the corresponding roller.
- the rollers can be configured to ensure a longitudinal orientation of the mineral fibers on the conveyor belt, in particular by considering the distance between the rollers of the train of rollers and the surface of the conveyor belt. on which the mineral fibers are deposited after having passed through the train of rollers, this distance being subsequently designated by the term vertical clearance.
- mineral fibers consists in particular in the fact that they easily form agglomerates of fibers by sticking to each other, so that the average length of a mineral fiber to be considered can vary.
- mineral fibers alone may have an average length of less than 10 millimeters, but these mineral fibers entirely separated from the others may represent only a minimal part within the fibrous assembly arriving in the post of distribution relative to clusters of fibers whose average length, depending on an average number of mineral fibers forming these clusters, can be of the order of 20 to 30 millimeters.
- the installation according to the invention can be configured according to an average dimension of a length of fibers or clusters of fibers, in particular to adapt the vertical clearance value, that is to say the distance between the rollers of the roller train and the surface of the conveyor belt on which the fibers are deposited, and allow the vast majority of mineral fibers, whether alone or in clusters, to be correctly deposited on the conveyor belt.
- the train of rollers comprises a plurality of rollers arranged in parallel to each other, among which a proximal roller is arranged at one end of the train of rollers.
- the distribution station comprises means for mechanically guiding the mineral fibers in the direction of the proximal roller so that all the mineral fibers penetrating into this distribution station are directed in the direction of the conveyor belt so that they fall onto the proximal roller or between this proximal roller and the roller which is directly adjacent to it.
- a vertical clearance between this proximal roller and the conveyor belt is less than a threshold value depending on the average length of the mineral fibers processed by the installation.
- the notion of average length of the mineral fibers treated by the installation can indifferently extend to the average length of a single mineral fiber, when 'it is correctly separated from the other mineral fibers, or at the average length of an average mass of fibers agglomerated between them.
- the average length may more particularly be of the order of 20 to 30 millimeters, this value being more particularly representative of an observation made by the inventors of the average length of a cluster of mineral fibers present from representative way in the mineral fiber mattress.
- the vertical clearance is here measured between a peripheral surface of the proximal roller and the surface of the conveyor belt on which the mineral fibers are deposited.
- the rollers of the roller train can in particular be distinguished in that a proximal roller is arranged at a first end of the roller train, and more particularly the end closest to the feed device, in that a distal roller is disposed at the opposite end of the train of rollers and in that a plurality of central rollers are arranged successively between the proximal roller and the distal roller.
- the fibers driven by the rotation of the proximal roller and passing between the proximal roller and the central roller directly adjacent to the proximal roller are oriented by gravity in the direction of the conveyor belt, with a free end which hangs in the direction of the belt and an end which remains in contact with the roller.
- the average length of mineral fibers and the vertical clearance of a value less than the threshold value equal to this value of average length of mineral fibers make it possible to ensure that the free end of each mineral fiber passing through the set of rollers between the proximal roller and the directly adjacent central roller comes into contact with the carpet while it is always in contact with the roller. In this way, the free end of the mineral fiber being driven longitudinally by the movement of the conveyor belt, the mineral fiber is stretched and positioned longitudinally.
- the train of rollers extends mainly along an axis inclined with respect to the main elongation plane of the conveyor belt.
- each roller of the roller train extends its own distance from the conveyor belt, with a progressive increase in this distance considering the direction of movement of the conveyor belt, i.e. as one moves away from the proximal roller of the roller train.
- the thickness of the mineral fiber mat present on the conveyor belt tends to increase considering the direction of movement of the conveyor belt, and the inclination of the train of rollers is calculated so that each roller is at a value of vertical clearance less than the chosen threshold value, with respect to the surface directly above this roller, considering the thickness of the mineral fiber mat which is supposed to be under this roller.
- the inclination of the train of rollers with respect to the main elongation plane of the conveyor belt is determined by an angle calculated in function of the thickness of the mineral fiber mat intended to rest on the conveyor belt, so that the vertical clearance is constant between each of the rollers and the upper surface of the mineral fiber mat.
- the distribution station may comprise means for adjusting an inclination of the train of rollers.
- the device for supplying mineral fibers comprises means for supplying non-binding mineral fibers and a binder of the powder type or of the pre-bonded mineral fiber type, that is to say composed a core of mineral fiber and a coating encasing this core and comprising an uncured dried binder.
- the conveyor belt is arranged within a separation tank also comprising means for separating the fibers. It is understood from this configuration that the mineral fibers and the associated binder are treated in a first separation draft stage in order to separate the largest fiber conglomerates and that the distribution station essentially has the function of distributing longitudinally in the mattress these fibers separated, if necessary by carrying out a separation finishing step for the few fibers which have not been separated from each other in the separation tank.
- FIG. 1 is a diagrammatic representation of part of a mineral wool manufacturing installation, illustrating in particular the mineral fiber distribution station in accordance with one aspect of the invention
- Figure 2 is a schematic representation of the distribution station of Figure 1, according to the invention with a train of rollers and a conveyor belt which are arranged at a distance from each other to allow the rollers to orient the mineral fibers during deposit on the conveyor belt and with rollers specifically arranged relative to each other to allow a regular passage of mineral fibers between each pair of neighboring rollers of the train of rollers and a homogeneity of the fibers in the thickness of the fiber mat thus formed
- Figure 3 is a detail view of the train of rollers of Figure 2, in a top view
- FIG. 1 is a diagrammatic representation of part of a mineral wool manufacturing installation, illustrating in particular the mineral fiber distribution station in accordance with one aspect of the invention
- Figure 2 is a schematic representation of the distribution station of Figure 1, according to the invention with a train of rollers and a conveyor belt which are arranged at a
- FIG. 4 is a representation in perspective of a toothed ring forming part of a toothed roller of the train of rollers of FIG. 3;
- FIG. 5 is a schematic representation of two toothed rollers of the train of rollers aimed at illustrating the cooperation of these rollers with a mat of mineral fibers formed on the conveyor belt;
- Figure 6 is a schematic representation of an alternative version of the distribution station of Figure 1, according to the invention with a train of rollers and a conveyor belt which are arranged at a distance from each other to allow rollers to orient the mineral fibers during deposit on the conveyor belt.
- the invention relates to the particular configuration of a station of a mineral wool manufacturing installation, and more particularly a mineral fiber distribution station configured to distribute mineral fibers in an appropriate orientation.
- Figure 1 a part of such a manufacturing plant 1 of mineral wool, for example glass wool, with different successive stations participating in the creation of an insulating blanket composed of mineral fibers and more particularly the station of specific distribution 2 according to the invention.
- mineral wool for example glass wool
- a first station comprises a fiber supply device 4 in which are mixed mineral fibers, virgin or recycled , and a binder capable of holding the fibers together when the mixture is heated at the end of installation.
- the recycled mineral fibers are, for example, mineral fibers manufactured for a blowing wool application, or even fibers transformed into wool mineral for thermal and/or acoustic insulation.
- the recycled mineral fibers already comprise a hardened binder which does not prevent it from being treated by the same process, namely by subsequently adding another binder.
- virgin mineral fiber may in particular designate here mineral fiber, in particular glass or rock wool fiber, obtained by internal or external centrifugation, the fibers of which are not bonded to each other by means of an organic binder.
- Virgin mineral wool fibers can be coated with a thin layer of size or lubricant.
- recycled mineral fiber designates here mineral fiber carrying on its surface an insoluble and infusible organic binder, already crosslinked.
- the mineral fibers present in the distribution station are a mixture of virgin mineral fiber and recycled mineral fiber, in any respective proportions.
- the fiber supply device comprises at the output a supply duct connected to a conveyor belt 8.
- the conveyor belt 8 is configured to move at a first running speed, which can be modified by an appropriate control instruction .
- the conveyor belt 8 has a fiber distribution end 9 which is arranged overhanging the distribution station 2 mentioned above.
- the distribution station 2 comprises at least one train of rollers 12 equipped with rollers 13 and a conveyor belt 14 on which is able to form, as the mineral fibers and the binder are deposited on the conveyor belt, a mattress of fibers 15.
- the train of rollers 12 is arranged on the path of the mineral fibers between the conveyor belt 8 and the conveyor belt 14.
- the train of rollers is formed of a plurality of rollers 13 arranged parallel to each other and capable of pivoting around axes of rotation parallel to each other.
- these rollers 13 are configured to allow, on the one hand, to achieve a separation of the mineral fibers and to avoid the deposition of agglomerated mineral fibers on the conveyor belt and, on the other hand, to achieve a longitudinal orientation of these mineral fibers, perpendicular to the axis of rotation of the rollers, within the fiber mat 15.
- the distribution station 2 is configured to separate the mineral fibers 3 from each other for the mineral fibers which would not have been completely separated in the separation tank, in particular by the arrangement of the rollers in train of rollers within which the rollers 13, which rotate in the same direction of rotation, participate in directing part of the mineral fibers 3 between two neighboring rollers towards the conveyor belt and another part of the fibers towards the neighboring roller to advance along the train of rollers and be dumped further on the conveyor belt.
- the conveyor belt 8 has a fiber distribution end 9 which is arranged overhanging the distribution station 2 and therefore the train of rollers 12.
- this train of rollers there is a proximal roller 131 , disposed at a first end 121 of the train of rollers 12 closest to the conveyor belt 8, a distal roller 132 disposed at the opposite end 122 of the train of rollers 12 and a plurality of central rollers 133 arranged successively between the proximal roller and the distal roller.
- the distribution station comprises mechanical guide means for guiding the mineral fibers arriving at the fiber distribution end 9 in the direction of the train of rollers 12 and more particularly in the direction of the proximal roller 131.
- These mechanical guide means can take different forms among which a flexible conduit, a rigid tray forming a funnel as illustrated in my figure 6 or a guide ramp as illustrated in figures 1 and 2, these mechanical guide means consisting in guiding, in particular towards the proximal roller 131 and the immediately adjacent rollers, the mineral fibers falling by gravity into an environment where they are neither blown nor sucked.
- the distribution station is also configured to give these mineral fibers 3 a longitudinal orientation, that is to say parallel to the direction of movement of the conveyor belt, this longitudinal orientation of the mineral fibers 3 in the mat 15 being optimal in terms of thermal insulation.
- the distribution station 2 makes it possible to give this optimal longitudinal orientation of the mineral fibers in particular by the size of the rollers and their arrangement of the rollers with respect to the conveyor belt, and the impact that this can have on the way in which the fibers are caused to settle on the conveyor belt, instead of falling on it as may be the case in the installations of the prior art.
- the mineral fibers 3 and pre-bonded mineral fibers 5, or where appropriate, the fibers glued with a liquid binder or in the form of a powder are deposited on the conveyor belt 14, being deposited on the surface of this conveyor belt after having passed between two adjacent rollers 13, under conditions which ensure drive and longitudinal stretching, and being combed to the surface of the fiber mat 15 by the contact of the rollers of the roller train 12, as will be detailed below.
- the conveyor belt 14 is extended by a conveyor belt, which takes the mat 15 composed of these mineral fibers 3 and the binding elements 5 to an oven not shown here and inside which they are heated to crosslink the binder.
- the distribution station and the train of rollers which it comprises are suitable for the treatment, and as mentioned above for the orientation of the fibers with respect to each other, of mineral fibers and for example of fibers glasses, which have specific dimensions and the average length of which may in particular vary according to the dimension of the cluster that they participate in forming, where appropriate, with other mineral fibers, these mineral fibers being more particularly intended for s agglomerate that other fibers such as wood fibers, and/or possibly consisting of recycled mineral fibers agglomerated together by residues of dried binder.
- the configuration of the train of rollers 12 is moreover particularly suited to an assembly formed of mineral fibers 3 and binder 5 in which the binder is formed by pre-bonded fibers.
- the train of rollers thus allows an optimal arrangement of the mineral fibers and the prebonded fibers in the mattress of fibers fallen on the conveyor belt.
- the pre-bonded fibers here are more particularly fibers composed of a core of mineral fibers, advantageously the same mineral fiber as the non-binding mineral fibers present and of a shell surrounding the core which is made with a pulverized and dried binder.
- the binder may in particular consist of a binder with a low formaldehyde content, preferably even without formaldehyde, for example binders based on biobased products.
- This type of binder is at least partially derived from a base of renewable raw material, in particular vegetable, in particular of the type based on hydrogenated or non-hydrogenated sugars.
- the binder is implemented via a pre-bonded mineral fiber, based on a mineral fiber similar to that treated elsewhere in the installation, makes it possible to treat the arrangement of the binder in the mineral fiber carpet in a similar way to that non-binding fibers.
- the fiber distribution station 2 comprises, in addition to the train of rollers 12 and the conveyor belt 14 mentioned above, at least one casing 18 and a support 20 of the train of rollers.
- the casing 18 is delimited by a plurality of walls inside which the mineral fibers and the associated binder are directed, from the conveyor belt 8, to the conveyor belt 14, crossing the train of rollers 12.
- These mechanical guide means can be arranged projecting from one or more walls of the casing 18 to guide the non-binding mineral fibers and the binder in the direction of the rollers 13 of the train of rollers 12.
- the deflector means can be movable, in order to be able to modify the zone of the train of rollers on which the mineral fibers falling from the conveyor belt are directed, it being understood that these mineral fibers falling by gravity are mainly directed via the mechanical guide means 19 towards the zone of the train of rollers 12 comprising the proximal roller and therefore the zone substantially plumb with the fiber distribution end 9 of the conveyor belt 8.
- the tray forming the mechanical guide means 19 may have a funnel shape with an upper end with a wide opening to recover a large quantity of mineral fibers falling at the end of the conveyor belt and an end bottom whose opening is reduced compared to the upper end to target the desired area for laying fibers on the train of rollers, namely the area immediately close to the proximal roller 131.
- the support 20 of the train of rollers here has the form of a frame fixed to the walls of the casing 18 to ensure the position of the rollers 13 with respect to the casing, if necessary via means for adjusting the inclination of the rollers.
- the roller train support is configured so that all the fibers come into contact with the roller train 12.
- the support 20 is configured so that the train of rollers 12 is inclined with respect to the conveyor belt 14.
- the rollers are arranged parallel to each other along an axis A of the train of rollers which is inclined with respect to a plane P in which extends the surface of the conveyor belt on which the mineral fiber carpet rests.
- means for adjusting the inclination of the rollers 100 can be provided and associated with the support 20 of the train of rollers to reduce or increase the angle of inclination a between the axis A of the train of rollers and the plane P of the conveyor belt.
- FIG. 6 more particularly illustrates an exemplary embodiment of means for adjusting the inclination of the rollers 100, it being understood that this example is not limiting and that the tilt adjustment means could take another form.
- the inclination adjustment means 100 here comprise a chain or belt 101, fixed on the one hand to an upright of the casing 18 and on the other hand to a distal end 202 of the support 20 of the train of rollers, while the opposite proximal end 201 of support 20 is fixed relative to housing 18 at a height lower than the height of attachment of the chain or belt to the upright of the housing.
- the means for adjusting the inclination further comprise means for adjusting the length of the chain or the belt, and for example a motor 102 engaged on the belt or the chain, and the actuation of which makes it possible to reduce or increase the length of the chain or belt between the upright of the casing and the distal end 202 of the support 20, and thus to lower or raise this distal end 202 and generate according to the desired inclination of the support 20 and of the train of rollers 12 .
- an inclination of the train of rollers with respect to the plane P of the conveyor belt of the order of 1° to 30°, preferably between 5 and 20°, may be provided.
- This inclination can be fixed throughout the mineral wool manufacturing process, the inclination value being chosen according to the thickness of the mineral fiber mat to be obtained at the end of the conveyor belt before curing.
- the operator orients the roller train support according to the desired inclination thanks to the inclination adjustment means 100, then the operator freezes the position of this support before the start of the manufacturing process.
- the inclination adjustment means 100 could be automated, with automatic control of the position of the distal end 202 of the support according to the inclination to be given to the train of rollers during the process, in particular if plant data is modified.
- This inclination value of the train of rollers can in particular be dependent on the speed of the conveyor belt. More specifically, the lower the speed of the conveyor belt, the higher the angle of inclination of the roller train must be.
- the rollers 13 of the train of rollers 12 are here identical, and each have the same number of teeth 22 regularly distributed around the periphery of the rollers.
- a proximal roller 131 disposed at a first end 121 of the train of rollers 12 closest to the conveyor belt 8
- a distal roller 132 disposed at the opposite end 122 of the train of rollers 12 and a plurality of central rollers 133 arranged successively between the proximal roller and the distal roller.
- the rollers 13 are driven in rotation, all in the same direction of rotation, so as to allow the progress of the mineral fibers 3 from one end to the other of the train of rollers, with a part of these fibers which pass between the rollers 13 to fall on the conveyor belt 14.
- An upper part of the rollers and a lower part of the rollers can be defined according to their position relative to a median plane of the train of rollers, the lower part being the part of the rollers closest of the conveyor belt and of the fiber mat, and the direction of rotation of the rollers can be defined such that the upper part of the rollers rotates from the first end to the opposite end of the support.
- Each roller 13 is driven by a drive device 24 which is specific to it, so that each roller can rotate at a specific rotational speed (Va, Vb...Vg), independent and if necessary different from the rotational speeds other rolls of the same roll train.
- a device for removing impurities may comprise a suction hood which is arranged at the end of the roller train support and which is configured to suck up the conglomerates of fibers which have not been able to be separated by the action of the rollers of the roller train.
- the distribution station 2 in accordance with the invention has technical characteristics and a dimensioning of the various components of this station which are specific to an application to mineral fibers 3 glued with a binder 5 in the form powder or with pre-bound mineral fibres. Several of these characteristics are particularly visible in the representation of Figure 2.
- the center distance D between the rollers, and therefore the spacing 130 between these rollers when the rollers are all of the same shape and the same dimensions, is variable depending on the rollers considered.
- the center distance DI between the proximal roller 131 and the central roller 133 adjacent to this proximal roller is different from the center distance D6 between the distal roller 132 and the central roller 133.
- the dimensional variation of the centers is regular along the direction of elongation of the train of rollers, so that the centers progress successively from the proximal roller 131 to the distal roller 133.
- Such a dimensional variation of the centers D makes it possible to pass between the rollers a quantity equivalent of mineral fibers whether at the level of the proximal roller or at the level of the distal roller, avoiding that a major part of the mineral fibers 3 does not pass through the first two rollers that they encounter.
- variable spacing increasing in the direction of movement of the conveyor belt and of circulation of the fibers can be explained by the fact that for the rollers reached first by the mineral fibers, a small spacing is necessary because the mineral fibers move naturally between the rollers towards the conveyor belt under the effect of gravity, while a greater spacing is necessary thereafter because the mineral fibers which circulate along the train of rollers passing from rollers in rollers have acquired a transverse speed, and here an upward one due to the inclination of the train of rollers, which forces the mineral fibers to pass between the rollers to reach the conveyor belt.
- the spacing 130 of the rollers is considered here as a function of the center distance D between the rollers, but it is also necessary to take into account the radial dimension of the teeth 22 forming the projection of the rollers 13.
- the mineral wool manufacturing installation is advantageously configured in that a variation of the speeds of rotation of each of the rollers 13 is provided, it being recalled that the rollers are driven independently of each other. It is desired that the speed of rotation of the first rollers reached by the fibers be high so that these first rollers can accelerate and drive the mineral fibers away from the conveyor belt towards which they are attracted by gravity, and in particular when the train of rollers is inclined and involves a movement with an upward component for the mineral fibers to join the following rollers of the roller train, and it is desired to gradually reduce the speed of rotation of the rollers to create a falling movement of the mineral fibers in the direction of the carpet conveyor.
- the distribution station 2 is configured to allow a longitudinal orientation of the mineral fibers in the fiber mat.
- the vertical clearance DV between the proximal roller 131 of the roller train and the conveyor belt 14, that is to say the minimum distance between the components of this proximal roller 131 and the conveyor belt has a lower value at a threshold value depending on the type of fibers brought to be deposited on the conveyor belt, and therefore here depending on a dimension of the mineral fibers.
- the vertical clearance can in particular be measured between the outer peripheral surface of the proximal roller and the conveyor belt.
- the vertical clearance DV is here less than 30 millimeters.
- Such a vertical clearance value again smaller than that which could be implemented in applications to wood fibers, makes it possible to ensure that the mineral fibers, after having crossed the train of rollers, remain in contact with the roller at one of their ends when they come to rest on the conveyor belt. As will be detailed below, this makes it possible to ensure a longitudinal orientation of the fibers on the conveyor belt, parallel to the axis of advancement of the conveyor belt.
- Means for adjusting the vertical clearance 150 can be provided to adjust, at least at the start of the mineral wool manufacturing process, the value of the vertical clearance DV and adapt it according to the average fiber lengths intended to fall on the train of rollers 12 via the conveyor belt 8 and the mechanical guide means 19. Vertical clearance adjustment could take another form.
- the vertical clearance adjustment means 150 here comprise a plate 151 secured to the proximal end 201 of the support 20, said plate 151 being mounted on a rail 152 secured to an upright of the casing 18.
- the vertical displacement of the plate 151 along the rail 152 makes it possible to adjust the vertical position of the proximal end 201 of the support 20 and therefore the position of the proximal roller 131 relative to the conveyor belt 14 which remains fixed to it.
- the position of the proximal end 201 of the support 20 is fixed by fixing the plate to the upright of the casing.
- the train of rollers 12 is inclined in accordance with what has been mentioned.
- the characteristic concerning the maximum vertical clearance DV mentioned for the proximal roller namely a maximum distance at which the proximal roller 131 extends from the surface of the conveyor belt 14 on which the mineral fibers that this proximal roller carries can be deposited, can be reproduced for each of the rollers of the roller train 12 by considering this time the surface of the fiber mat 15 rather than the surface of the conveyor belt 14, the roller train 12 being configured so that the fibers that the rollers central 133 and the distal roller 132 cause are deposited on a mattress of mineral fibers already present on the conveyor belt.
- Another characteristic of the installation and of the distribution station is specific to the use of mineral fibers, namely the speed of movement VI 4 of the conveyor belt 14.
- This speed of movement VI 4 makes it possible on the one hand to drive and to stretch the mineral fibers 3 still in contact with the roller 13 which participated in the crossing by the mineral fibers of the train of rollers, and it is calculated to allow the production of fiber mats minerals with a fiber density of less than 40 kg/m3.
- the speed of movement of the conveyor belt can be of the order of 5 to 100 meters per minute.
- it can also be considered the speed of movement V8 of the conveyor belt 8 bringing the mineral fibers into contact with the train of rollers and the difference in movement speeds between the conveyor belt and the conveyor belt.
- Figure 3 makes the support 20 of the train of rollers more particularly visible.
- the support frame 20 has a rectangular shape, with two long sides 21 perpendicular to the axis of rotation of the rollers and two short sides 23 connecting these long sides. On the long sides are arranged holding yokes 25 of the motorized drive means 24 and rotation bearings 26 associated with each of the rollers 13, with alternately on the same long side a yoke and a rotation bearing.
- Each roller 13 has on the surface, that is to say on its peripheral surface arranged around the axis of revolution, reliefs which are arranged regularly along the axis of rotation of the rollers to break the regular profile of the peripheral surface of the rollers, in particular to control the interaction between the mineral fibers and these rollers.
- each roller 13 comprises teeth forming projections arranged in successive parallel rings on the axial dimension of the roller, the rings of teeth 22 being separated from each other along the same roller by a pitch 220. It is noticeable in the top view of FIG. 4 that the rollers 13 are arranged so that the rings of teeth 22 of two neighboring rollers are offset axially, to avoid any interaction between the teeth of two neighboring rollers during their rotation.
- Each roller 13 may in particular be formed by a plurality of toothed rings 28 pressed against each other along the axial dimension of the roller.
- a ring 28 may comprise a ring body 280 able to be secured to the rotation shaft of the roller and a toothed peripheral portion 282, and these two parts of the ring may advantageously be made of two materials different from part to part.
- the toothed portion can for example be molded onto the ring body, with hooking means by complementarity of shapes.
- Each ring of teeth 22, and in particular when it is formed by a toothed ring 28 visible in FIG. 4, comprises teeth 22 regularly distributed angularly, here twenty in number, the teeth thus being characterized by an angular pitch, here of the order of 18°, between two successive teeth on the circumference.
- Each tooth 22 projects from an outer surface of the ring, a radial dimension DR of the tooth being measured between the free end 222 of the tooth and the outer surface of the ring.
- the teeth 22 are in particular dimensioned so that their free ends 222 can comb the mineral fibers 3 not yet plated on the surface of the mineral fiber mat 15, when the teeth pass during their rotation between the conveyor belt and the median plane of the train of rollers comprising the axes of rotation of the rollers.
- the spacing 130 of the rollers mentioned above is determined by considering the center distance D between the axes of rotation of two neighboring rollers and the radial dimension DR of the teeth, particularly visible in Figure 4, the spacing being measured between the free end teeth of a roller and the neighboring roller.
- the invention solves the technical problem of orientation of the mineral fibers in the carpet of fibers to be directed towards the crosslinking station, in particular by providing a particular configuration of the rollers at a short distance from the carpet. conveyor, and more particularly here at less than 30 millimeters from the conveyor belt for the proximal roller and at less than 30 millimeters from the surface of the mattress formed by the mineral fibers likely to be present on the conveyor belt directly above the other rollers .
- This configuration allows a deposition of the mineral fibers on the conveyor belt with the ends of the mineral fibers which are in contact simultaneously with the conveyor belt and the rollers, which avoids having to release the fibers at a distance from the conveyor belt as in the prior art and that these are then deposited as they please, under the effect of gravity, on the conveyor belt.
- the simultaneous contact of the mineral fibers with the conveyor belt or the mat of fibers and one of the rollers makes it possible to stretch the fibers and to position them in an optimum longitudinal position for the thermal insulation of the mineral wool obtained after cross-linking of the mat of fibers.
- This longitudinal arrangement of the mineral fibers on the conveyor belt can be even better ensured when the rollers have teeth and these are positioned and sized to comb the surface of the mat of mineral fibers and more particularly the mineral fibers likely to protrude from this surface of the mattress, in a combing direction opposite to that of the direction of movement of the conveyor belt.
- FIG. 5 schematically represents the action of the rollers, here toothed rollers, on the fibers to orient them longitudinally.
- the proximal roller 131 is arranged at a distance from the conveyor belt 14 such that a vertical clearance DV is less than a minimum value chosen according to the dimensions of the mineral fibers 3 intended to be deposited on the conveyor belt 14
- the value of the angle of inclination of the elongation axis of the train of rollers 12 with respect to the surface of the conveyor belt makes it possible to ensure that the other rollers are arranged so that an equivalent vertical clearance DV , that is to say less than the minimum value chosen according to the dimensions of the mineral fibers 3, is formed between the roller and the upper surface of the mat of fibers formed on the conveyor belt in line with said roller.
- the rollers are dimensioned, and where appropriate the teeth forming radial projections of the roller body, and arranged at a distance from the conveyor belt so that the first mineral fiber 31 is deposited on the conveyor belt or on first mineral fibers already present on the belt while one end of this first mineral fiber is still in contact with a part of the proximal roller 131, here a tooth 22.
- the mineral fibers are in simultaneous contact with the roller and the mat conveyor, or mattress fibers present on the conveyor belt, at the time of their deposit on the conveyor belt.
- the fibers driven by the rotation of a roller and passing between this roller and the central roller directly adjacent to this roller are oriented by gravity in the direction of the conveyor belt, with a first free end which hangs in the direction of the belt and a second end which remains in contact with the roller.
- the average length of the mineral fibers at least equal to 30 millimeters as previously mentioned, and the vertical clearance of a value less than this value of average length of the mineral fibers, here 30 millimeters, make it possible to ensure that the free end of each mineral fiber passing through the roller train between the proximal roller and the directly adjacent central roller comes into contact with the carpet while it is still in contact with the roller. In this way, the free end of the mineral fiber being driven longitudinally by the running of the conveyor belt, the mineral fiber is stretched and positioned longitudinally.
- the mineral fibers are stretched by the movement of the conveyor belt which, in the example illustrated, brings a first free end 31a of the first mineral fiber 31 into a direction and by the rotation of the roller which in the example shown tends to bring the second free end 31b in the other direction or which tends at least to retain this second free end 31b.
- Each mineral fiber thus deposited on the conveyor belt or on the fiber mat takes on a main longitudinal orientation, with the first free end 31a pressed against the fiber mat. It may result from the removal of the mineral fiber once released by the roller, as illustrated in Figure 5 for a second mineral fiber 32, that the second free end 32b of this second mineral fiber remains raised and is not pressed against the surface of the fiber mat.
- the arrangement of the train of rollers, with central rollers and the distal roller which are arranged according to a vertical clearance less than the threshold value mentioned above, makes possible a function of combing this second mineral fiber, and more generally of the whole mineral fibers not yet plated on the surface of the mineral fiber mat, the rotational movement of the part bottom of the roller, and in particular of the teeth 22, tending to push the second end of the teeth towards the conveyor belt.
- the installation comprises a separation tank in which the conveyor belt can be arranged and which comprises means of separation, here not represented, which allow a first step of separation of the fibers, in particular to avoid large agglomerates of fibers.
- These separating means may in particular consist of toothed rollers and/or blowing means.
- the fiber separation tank is configured so that the fibers treated by the separation means enter a fiber supply conduit connecting the separation tank to the distribution station mentioned above.
- the fiber supply conduit can be configured to allow the fall by gravity of the fibers treated by the separation means.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Cultivation Of Plants (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US18/548,521 US20240229311A9 (en) | 2021-03-02 | 2022-03-02 | Facility for producing mineral wool |
EP22711279.4A EP4301915A1 (en) | 2021-03-02 | 2022-03-02 | Facility for producing mineral wool |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FRFR2102035 | 2021-03-02 | ||
FR2102035A FR3120372B1 (en) | 2021-03-02 | 2021-03-02 | MINERAL WOOL MANUFACTURING FACILITY |
Publications (1)
Publication Number | Publication Date |
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WO2022185012A1 true WO2022185012A1 (en) | 2022-09-09 |
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ID=75278279
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/FR2022/050376 WO2022185012A1 (en) | 2021-03-02 | 2022-03-02 | Facility for producing mineral wool |
Country Status (3)
Country | Link |
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US (1) | US20240229311A9 (en) |
FR (1) | FR3120372B1 (en) |
WO (1) | WO2022185012A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU432156B2 (en) * | 1968-04-29 | 1973-01-31 | Chhun. V | A method for manufacturing anon-woven web ormat from fibers and products manufactured according to said method |
WO1999036623A1 (en) * | 1997-12-23 | 1999-07-22 | Marianne Etlar Eriksen | Fiber distributor |
CN1550601A (en) * | 2003-05-20 | 2004-12-01 | �����֯��ʽ���� | Fiber shaped body and method for making said fiber shaped body |
EP2238281A1 (en) | 2008-01-11 | 2010-10-13 | Advance Nonwoven A/S | A forming head for dry forming a fibrous web |
EP2799607A1 (en) * | 2013-05-03 | 2014-11-05 | Formfiber Denmark ApS | A method and apparatus for dry-forming a fibrous product |
-
2021
- 2021-03-02 FR FR2102035A patent/FR3120372B1/en active Active
-
2022
- 2022-03-02 US US18/548,521 patent/US20240229311A9/en active Pending
- 2022-03-02 WO PCT/FR2022/050376 patent/WO2022185012A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU432156B2 (en) * | 1968-04-29 | 1973-01-31 | Chhun. V | A method for manufacturing anon-woven web ormat from fibers and products manufactured according to said method |
WO1999036623A1 (en) * | 1997-12-23 | 1999-07-22 | Marianne Etlar Eriksen | Fiber distributor |
CN1550601A (en) * | 2003-05-20 | 2004-12-01 | �����֯��ʽ���� | Fiber shaped body and method for making said fiber shaped body |
EP2238281A1 (en) | 2008-01-11 | 2010-10-13 | Advance Nonwoven A/S | A forming head for dry forming a fibrous web |
EP2799607A1 (en) * | 2013-05-03 | 2014-11-05 | Formfiber Denmark ApS | A method and apparatus for dry-forming a fibrous product |
Also Published As
Publication number | Publication date |
---|---|
FR3120372B1 (en) | 2024-06-21 |
US20240229311A9 (en) | 2024-07-11 |
FR3120372A1 (en) | 2022-09-09 |
US20240133090A1 (en) | 2024-04-25 |
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